Suzuki DF 50TLK3 (2003) Parts & Diagrams

OEM and aftermarket replacement parts for Suzuki DF 50TLK3. Scroll down for exploded parts diagrams (44), specifications, and maintenance reference.

Suzuki DF 50TLK3 (2003) Parts & Diagrams

🔎 Suzuki DF 50TLK3 Reference Library — Exploded parts diagrams (44 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 50TLK3 is a 4-Stroke DOHC Inline 3-Cylinder outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke DOHC Inline 3-Cylinder
Horsepower 50 HP
Displacement 941 cc
Bore x Stroke 72.5 x 76.0 mm
Spark Plug (Type & Gap) NGK DCPR6E
Engine Oil Capacity 2.7 L
Recommended Engine Oil SAE 10W-40
Gear Case Oil Capacity 610 mL
Idle Speed (in gear) 800-900 RPM
Full Throttle RPM Range 5300-6300 RPM
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 50TLK3:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 50TLK3.

Fig. 1 - Cylinder Head (22 parts) Fig. 1 - Cylinder Head
Ref OEM Part # Part Name
1 11100-87J23-019 Cylinder Head
2 11115-73G01-001 Valve Guide
3 09206-08001 Knock Pin (8x11)
4 11128-87J00 Camshaft Housing Bolt (NLA)
5 11119-87J00 Cylinder Head Bolt
6 11141-87J02 Cylinder Head Gasket
7 11116-87J10 Cylinder Head Bolt (NLA)
8 04211-13189 PIN
9 11170-87J00-019 Cylinder Head Cover (NLA)
10 11173-87J01 Breather Plate
11 11179-73G00 Spark Plug Hole Gasket
12 11189-87J00 Cylinder Head Cover Gasket
13 11382-99E00 Oil Filler Cap
14 09280-26006 O-Ring
15 11176-87J00 Breather Hose Jet (NLA)
16 11174-99800 Breather Hose Set
17 09408-00140 Clamp
18 09401-20409 Clip
19 01547-06457 BOLT 6X45
20 01547-06257 BOLT 6X25
21 02142-0612A SCREW
22 09482-00446 NGK DCPR6E Spark Plug
Fig. 10 - Silencer (18 parts) Fig. 10 - Silencer
Ref OEM Part # Part Name
1 13710-87J00 Flame Arrester (NLA)
2 13810-87J15 Silencer
3 13816-87J00 Silencer Band
4 13851-87J01 Silencer Seal
5 13852-87J00 Silencer Seal Plate
6 18145-84380 IAC Valve Silencer
7 18146-84380 Silencer Clamp (NLA)
8 09169-06067 Washer (6.8x19x1.6)
9 09320-08013 Grommet
10 09320-09059 Cushion
11 09352-70113-600 Hose (7x11x600)
12 01550-06257 BOLT
13 18117-84380 IAC Valve
14 09169-06081 Washer
15 08316-10067 Nut
16 09352-70113-600 Hose (7x11x600)
17 44421-12FR0 Hose (6.5x11.5x600)
18 09401-11423 Clip
Fig. 12 - Fuel Vapor Separator (37 parts) Fig. 12 - Fuel Vapor Separator
Ref OEM Part # Part Name
1 15600-87J13 Fuel Vapor Separator Assembly
2 15650-99E00 Float
3 15654-99E00 Float Pin
4 13370-99E00 Needle Valve Assembly
5 02112-0408A SCREW
6 13373-39110 Needle Valve Plate
7 15683-87J00 Drain Hose (L:120)
8 15627-99E00 Screw (L:70)
9 15628-99E00 Screw (L:15)
10 15629-99E10 Drain Screw
11 15641-99E01 Fuel Pump Filter
12 02112-0510A SCREW
13 15626-99E00 O-Ring
14 15200-87J10 Fuel Pump Assembly
15 15760-87J00 Fuel Pressure Regulator
16 15642-87J00 Plate
16A 15612-99E01 Vapor Separator Cover
16B 15613-99E00 O-Ring
16C 15614-88L00 Screw
17 15410-98500 Fuel Filter
18 15661-87J01 Evaporation Hose Jet
19 18498-87JC1 Protector (L:450)
20 18498-87JC1 Protector (L:450)
21 18498-87JC1 Protector (L:450)
22 09320-20008 Cushion
23 44420-44AR0 Hose (5x8.2x600)
24 44420-44AR0 Hose (5x8.2x600)
25 44420-44AR0 Hose (5x8.2x600)
26 09359-40701-600 Hose (4x7x600)
27 09367-06002 3 Way
28 09401-08412 Clip
29 09408-00189 Clamp (NLA)
30 09169-06067 Washer (6.8x19x1.6)
31 09320-09059 Cushion
34 01550-06257 BOLT
35 09404-06435 Clamp (L:135)
36 15660-87J00 Evaporation Hose Set
Fig. 13 - Fuel Injector (21 parts) Fig. 13 - Fuel Injector
Ref OEM Part # Part Name
1 15410-87J00 H/P Fuel Filter
2 15710-87J00 Fuel Injector
2A 15761-94900 Upper O-Ring
2B 15771-94900 Lower O-Ring
3 15741-87J00 Fuel Injector Stopper
4 15751-94900 Fuel Injector Cushion
5 15830-87J10 Fuel Main Joint (NLA)
6 09160-06084 Washer (6.5x18x1.6)
7 09169-06062 Washer (6.3x17x1.6)
8 09320-08501 Cushion
9 18498-99E21 Hose Protector (L:450)
10 18498-99E21 Hose Protector (L:450)
11 15681-87J00 Fuel Hose
12 09356-75137-600 Fuel Hose (L:600)
13 09356-75137-600 Fuel Hose (L:600)
14 09401-11425 Clip
15 09403-18410 Clamp (NLA)
16 01500-06257 BOLT
17 01550-06127 BOLT
18 01550-08167 BOLT
19 07120-06167 BOLT
Fig. 14 - Fuel Pump (18 parts) Fig. 14 - Fuel Pump
Ref OEM Part # Part Name
1 15100-87J03 Fuel Pump Assembly
2 15170-99E1V Fuel Pump Diaphragm Set
3 15251-93E01 Screw
4 15410-87J10 Fuel Filter
5 15420-87J10 Fuel Filter Bracket (NLA)
7 18498-99E11 Hose Protector (L:610)
8 18498-99E11 Hose Protector (L:610)
10 09280-26005 O-Ring
12 15682-87J10 Fuel Hose
13 09355-70129-600 Fuel Hose (7x12x600)
14 09401-11423 Clip
15 01550-06127 BOLT
16 01550-06257 BOLT
17 15191-87J11 Fuel Hose
18 18498-99E11 Hose Protector (L:610)
19 18498-99E11 Hose Protector (L:610)
20 09403-13413 CLAMP
21 29404-93J11 Clamp (L:65)
Fig. 15 - Water Pump (25 parts) Fig. 15 - Water Pump
Ref OEM Part # Part Name
1 17410-95D20 Water Pump Case
2 09282-17007 Oil Seal
3 17461-96312 Water Pump Impeller
4 17471-94401 Water Pump Plate
5 17472-96304 Water Pump Plate Gasket
7 17563-94400 Water Tube Grommet
8 17565-94400 Water Tube Grommet
9 17566-94401 Water Tube Grommet
10 17631-96320 Water Filter
12 09108-06060 Stud Bolt (6x18)
13 09108-06061 Stud Bolt (6x35)
14 09125-05046 Screw (5x12)
15 29141-93J00 Nut (6mm)
16 29162-93J00 Lock Washer
17 09420-04006 Impeller Key
18 03142-04309 SCREW 4 X 30
19 09116-06094 Bolt (6x15)
20 56130-94431-0EP Drive Shaft Bearing Housing
21 09263-25025 Bearing (25x33x15)
22 09282-17005 Oil Seal (16x32x6)
23 17400-96354 Water Pump Repair Kit DF25-50 DT20-40c
45809 17560-87J11 Water Tube (S) (NLA)
45810 17560-87J01 Water Tube (L)
45962 17635-87E00 Sub Water Filter
45963 17635-87E10 Gear Case Plate
Fig. 16 - Thermostat (21 parts) Fig. 16 - Thermostat
Ref OEM Part # Part Name
1 11196-87J10 Water Return Hose
2 17615-87J00 Water Pressure Valve Cover
3 17616-87J00 Pressure Valve Cover Gasket
4 17621-87J00 Water Pressure Valve Case (NLA)
5 17660-99E01 Water Pressure Valve
7 17681-87J01 Thermostat Cover
8 17685-87D10 Thermostat Gasket
9 09116-06175 Bolt (6x42)
10 09352-50006-600 Hose (5x9x600)
12 09352-50006-600 Hose (5x9x600)
13 09352-50006-600 Hose (5x9x600)
14 09367-06002 3 Way
15 09401-08413 Clip
16 09401-25406 Clip
17 01550-06257 BOLT
18 01550-06407 BOLT
19 29404-93J11 Clamp (L:65)
45809 17670-94404 Thermostat (60c)
45810 17670-87J01 Thermostat (72c)
45962 09352-50006-600 Hose (5x9x600)
45963 09352-50006-600 Hose (5x9x600)
Fig. 17 - Throttle Body (14 parts) Fig. 17 - Throttle Body
Ref OEM Part # Part Name
1 13421-87J00 Throttle Body Gasket
2 13300-87J00 Throttle Body Assembly (NLA)
3 01550-06507 BOLT
4 13510-87J00 Throttle Rod
5 19121-87J00 Throttle Lever (NLA)
6 19131-95502 Connector
7 19148-87J00 Throttle Lever (NLA)
8 67473-89J00 Connector Pin
9 09119-05010 Pivot Ball
10 09140-05005 Nut
11 09160-06046 Washer (6.5x20x1.5)
12 09180-06186 Spacer (6.2x12.6x21)
13 01550-06357 BOLT
14 01550-06257 BOLT
Fig. 18 - Oil Pump (18 parts) Fig. 18 - Oil Pump
Ref OEM Part # Part Name
1 16100-87J11 Oil Pump Case Assembly
2 16130-70B01 Oil Pump Rotor Set
3 16150-60A20 Oil Pump Relief Valve Set
5 16161-87J00 Oil Pump Rotor Plate (NLA)
6 02112-0616A SCREW
7 16520-87J00 Oil Pump Strainer (NLA)
8 29116-93J10 Bolt (8x35)
9 09160-18031 Exhaust Plug Gasket
10 11118-98J02 PLUG
11 09248-18006 Exhaust Plug
12 09280-16005 O-Ring
13 01570-0616A BOLT
14 16510-87J02 Engine Oil Filter
15 04221-08149 PIN
16 16910-87J00 Oil Level Gauge
17 16930-87J01 Oil Level Gauge Guide (NLA)
18 09280-09008 O-Ring
19 01550-06127 BOLT
Fig. 19 - Oil Pan (14 parts) Fig. 19 - Oil Pan
Ref OEM Part # Part Name
1 11489-87J00 Oil Pan Gasket
2 11500-87J04-019 Oil Pan
3 61155-99E01 Water Indicator Tube
4 61150-99E01 Water Indicator Tube Cover
5 09280-09005 O-Ring
6 09108-10127 Stud Bolt (10x14)
7 29116-93J10 Bolt (8x35)
8 09116-08115 Bolt (8x95)
9 09116-10124 Bolt (10x150)
10 09160-10082 Washer (10.5x19x2.0)
11 09140-10031 Nut (10mm)
12 09168-12012 Oil Drain Plug Gasket
13 09248-12007 Oil Drain Plug
14 04221-08149 PIN
Fig. 2 - Cylinder Block (13 parts) Fig. 2 - Cylinder Block
Ref OEM Part # Part Name
1 11291-87J00-019 Engine Hook (NLA)
2 01550-08207 BOLT
5 09116-10127 Crankcase Bolt (NLA)
6 11261-87E10-0EP Protection Anode Cover
7 11265-87E10 Protection Cover Gasket
8 55321-87J01 Aluminum Anode
9 09206-13019 Knock Pin
10 09246-08004 Plug (NLA)
11 01550-06207 BOLT
12 01550-08407 BOLT 8 X 40
13 09128-06021 Bolt (6x14)
45748 11300-87J10-019 Cylinder Block (NLA)
45749 11301-87J10 Cylinder Block Set (NLA)
Fig. 20 - Clutch (15 parts) Fig. 20 - Clutch
Ref OEM Part # Part Name
1 21211-87J00 Clutch Shaft
2 21210-87J00 Clutch Shaft Arm
3 21230-87J01 Clutch Shaft Side Arm
5 23115-87J00 Clutch Lever Link
6 23210-87J00 Clutch Control Lever
7 23311-95DL0 Clutch Rod Connector
8 67467-89J01 Cable Connector
9 67471-99E00 Remote Control Nut
10 29141-93J00 Nut (6mm)
11 09160-06055 Washer (7x12x1.0)
12 09385-06012 Clip
13 02142-06167 6 X 16 CROSS SC
14 01550-06207 BOLT
45748 23111-87J00 Clutch Rod (L)
45749 23111-87J10 Clutch Rod (S)
Fig. 21 - Shift Rod (17 parts) Fig. 21 - Shift Rod
Ref OEM Part # Part Name
1 21121-93300 Clutch Notch Plate
3 25211-94401 Shift Rod Guide
4 25212-94401 Shift Rod Lower Guide
5 25223-96J00 Seal, Shift Rod Dust
6 25311-94402 Shift Cam
7 09205-02004 Spring Pin (2.5x12)
8 09205-02013 Spring Pin (2.5x16)
9 09205-03021 Spring Pin (3.5x12)
10 09280-08005 O-Ring
11 09280-11005 Shift Rod O-Ring
12 25230-94300 Gear Case Magnet Set
13 25232-94300 Gear Case Magnet
14 09260-10005 Ball
15 09440-07071 Spring
16 08331-3115A Circlip
45689 25111-94412 Shift Rod (S) (NLA)
45690 25111-94442 Shift Rod (L)
Fig. 22 - Transmission (48 parts) Fig. 22 - Transmission
Ref OEM Part # Part Name
1 56120-94321-0EP Propeller Shaft Bearing Housing
2 09263-22020 Bearing (22.225x28.575.19.05)
3 09289-22007 Oil Seal (21.2x35x5)
4 09262-35070 Bearing (35x62x14)
5 09117-08047 Bolt (8x30)
6 09280-75001 O-Ring
8 57133-94400 Drive Shaft Spring Collar
9 09160-24020 Washer (24x33x2.5)
10 09160-26015 Washer (26.2x42x4.0)
11 09166-25006 Washer
12 09205-03019 Spring Pin (3x10)
13 09263-25062 BT 25x42x5 Bearing
14 09440-30005 Spring
16 57300-88810 Pinion & Gear Set
17 09140-12034 Pinion Nut
21 08211-20263 Thrust Washer (2.00)
22 57610-94403 Propeller Shaft Assembly
23 57621-87J03 Clutch Dog Shifter
24 09202-05022 Clutch Dog Shifter Pin
25 57634-88L00 Push Pin
26 09440-08034 Return Spring
27 09440-40002 Clutch Dog Spring
28 57631-95303 Push Rod
29 57130-94301 Drive Shaft Bushing
45672 09181-30186 Shim (0.50)
45675 08221-35455 Shim (0.50)
45676 09181-30186 Shim (0.50)
45677 09160-22018 Washer (1.80)
45703 09181-30187 Shim (0.60)
45706 09181-35131 Shim (0.60)
45707 09181-30187 Shim (0.60)
45708 09160-22019 Washer (1.90)
45731 09181-30188 Shim (0.70)
45734 09181-35132 Shim (0.70)
45735 09181-30188 Shim (0.70)
45736 09160-22020 Washer (2.00)
45762 09181-30190 Shim (0.80)
45765 08221-35456 Shim (0.80)
45766 09181-30190 Shim (0.80)
45767 09160-22021 Washer (2.10)
45792 09181-30192 Shim (0.90)
45795 09181-35136 Shim (0.90)
45796 09181-30192 Shim (0.90)
45797 09160-22022 Washer (2.20)
45826 08211-35451 Shim (1.00)
45828 09160-22023 Washer (2.30)
45839 57110-87J10 Drive Shaft (S) (NLA)
45840 57110-87J00 Drive Shaft (L)
Fig. 25 - Starting Motor (15 parts) Fig. 25 - Starting Motor
Ref OEM Part # Part Name
1 31100-87J11 Starter Motor Assembly
2 31173-99E00 Brush Holder
3 31131-99E00 Brush (+)
4 31135-99E00 Spring
5 31281-93340 Through Bolt (NLA)
6 31312-87J10 Pinion Stopper Set
7 31320-87J10 Pinion Assembly (NLA)
8 31360-87J10 Washer Set (NLA)
9 31310-87J10 Armature (NLA)
10 31151-87J11 Gear Case
11 01550-08207 BOLT
12 01550-08257 BOLT
13 31912-94600 Starting Motor Band (NLA)
14 31918-94600 Lower Damper (NLA)
15 31800-94401 Starter Relay
Fig. 28 - Magneto (13 parts) Fig. 28 - Magneto
Ref OEM Part # Part Name
1 32102-87J11 Flywheel (NLA)
2 32120-87J10 Battery Charge Coil
3 02112-0512A SCREW
4 32160-87L01 CKP/Ignition Timimg Coil
5 33220-76G02 Cam Position Sensor
6 09403-14204 Clamp (NLA)
7 29404-93J11 Clamp (L:65)
8 02112-0630A SCREW
9 01550-06127 BOLT
10 09103-16001 Flywheel Bolt (16x40)
11 09160-16046 Washer (16.5x36x4.5) (NLA)
12 08341-31059 Woodruff Key 5mm
13 01550-06167 BOLT
Fig. 30 - Ignition Coil (11 parts) Fig. 30 - Ignition Coil
Ref OEM Part # Part Name
1 01550-06127 BOLT
2 01580-06257 Bolt
3 32800-87J10 Rectifier & Regulator
4 32890-87J10 Electric Parts Holder
5 09160-06054 Washer (6.5x22.1.6)
6 09320-12090 Cushion
7 32891-87J00 Electric Parts Holder Cover
8 33410-87J01 Ignition Coil Assembly
9 38410-94552 PTT Relay Assembly
10 09251-09008 Cap
11 01550-06207 BOLT
Fig. 32 - Harness (12 parts) Fig. 32 - Harness
Ref OEM Part # Part Name
1 33810-87J00 Starter Motor Cable
3 33820-87JV0 Plus Term to Relay Cable
4 33831-99E01 PTT Relay Plate
5 33832-94601 Trim Cable Assembly (NLA)
6 09404-06435 Clamp (L:135)
7 01550-06127 BOLT
8 33634-99E00 Service Connector Cap
10 36610-87J70 Wiring Harness Assembly
11 09481-30501 30 Amp Fuse
12 36656-87D11 Cable Grommet
14 36682-92E00 Wire Harness
15 36630-92E00 Instrument Wire Assembly
Fig. 33 - Engine Control Unit (13 parts) Fig. 33 - Engine Control Unit
Ref OEM Part # Part Name
1 37721-99E12 Neutral Switch Assembly
2 37725-95600 Switch Actuator
3A 37726-87J01 Neutral Switch Bracket
4 02162-06127 BOLT
5A 01550-06167 BOLT
6 37850-99E05 PTT Switch Assembly
7 29404-93J11 Clamp (L:65)
8 09250-12004 Plug (NLA)
12 33920-87JE1 Engine Control Unit
13 33925-87J00 ECU Cushion
14 38860-76F01 Relay
15 09404-08205 Clamp (L:62)
16 38915-90J00 Relay Holder
Fig. 34 - Sensor (22 parts) Fig. 34 - Sensor
Ref OEM Part # Part Name
1 18133-61A01 Gas Filter
2 18590-80C40 MAP Sensor
3 33834-99E00 Hose Protector (NLA)
4 37820-99E02 Oil Pressure Switch
5 09355-35006-601 Hose (3.5x7.5x601)
6 09401-06406 Clip
7 01500-06127 BOLT
8 13650-52G00 Inlet Air Temp Sensor
9 13655-87J01 Air Temp Sensor Grommet
11 34830-87J20 Temp Sensor Assy
13 29404-93J11 Clamp (L:65)
14 02162-06127 BOLT
15 34200-99E01 Tachometer (NLA)
16 09471-12179 Bulb (Red)
17 18595-87J00 Pressure Sensor Bracket
18 01550-06127 BOLT
19 34801-99E05 Trim Sender
20 01550-06167 BOLT
22 34800-90J02 Trim Meter Assembly (NLA)
23 09471-12180 Bulb (NLA)
45678 09407-14403 Clamp (L:125)
45709 09407-14407 Clamp (L:140)
Fig. 36 - Clamp Bracket (20 parts) Fig. 36 - Clamp Bracket
Ref OEM Part # Part Name
1 41111-89J21-0EP Starboard Clamp Bracket
2 41121-89J15-0EP Port Clamp Bracket
3 41130-95292 Clamp Bracket Shaft
4 41151-94500 Clamp Bracket Shaft Cap
5 41152-94500 Clamp Bracket Shaft Plug
6 41153-94500 Transom Bolt Cap
7 55320-95311 Zinc Anode
8 09116-06094 Bolt (6x15)
9 09100-12093 Transom Bolt (12x100)
11 09159-22006 Nut
12 09160-12044 Washer (12.5x35x3.2)
13 09160-12066 Washer (12.5x22x2.5)
14 09160-22033 Washer (22.5x38x1.0)
15 09162-12005 Lock Washer
16 45421-89J00 Tilt Lock Pin
17 09159-10050 Nut
18 09160-10082 Washer (10.5x19x2.0)
19 09160-12066 Washer (12.5x22x2.5)
45931 09140-12028 Nut
45932 09159-12014 Nut (12x17)
Fig. 38 - Swivel Bracket (29 parts) Fig. 38 - Swivel Bracket
Ref OEM Part # Part Name
1 22511-99011 Grease Nipple
2 36894-95201 Wire Lead (L:165)
3 36895-87D10 Wire Lead (L:310)
5 43211-87JL0 Swivel Bracket Bushing
6 43711-89J10 Steering Bushing
7 43721-89J00 Steering Upper Plate
9 09125-05050 Screw (5x8)
10 09160-39002 Washer (39.5x58x1)
11 09160-39003 Washer (39.5x58x0.3)
13 09282-39001 Oil Seal (38x51x5)
14 09380-38003 Circlip
15 41226-97E00 Bushing
16 41230-97E10 Tilt Lock Spring
17 41270-89J04 Stbd Tilt Lock Lever
18 41280-89J04 Port Tilt Lock Lever
19 45731-96312 Spring Bracket
20 09116-06094 Bolt (6x15)
21 09205-03012 Spring Pin (3x16)
22 43417-89J00 Steering Adjuster
23 43412-93901 COVER,STEERING
24 09100-08227 Bolt (8x27) (NLA)
25 09116-06127 Bolt (6x12)
26 09160-08082 Washer (8.5x16x1.2)
27 09250-09008 Plug
28 29440-93J00 Steering Adjuster Spring
45748 43111-89J25-0EP Swivel Bracket (L)
45749 43111-89J34-0EP Swivel Bracket (S) (NLA)
45870 43750-87J01-0EP Steering Bracket (L)
45871 43750-87J11-0EP Steering Bracket (S)
Fig. 4 - Oil Seal Housing (18 parts) Fig. 4 - Oil Seal Housing
Ref OEM Part # Part Name
1 11411-87J11-019 Upper Oil Seal Housing (NLA)
2 11413-87J00 Upper Oil Seal Housing Gasket
3 11431-87J00 Under Oil Seal Housing
4 11433-87J00 Under Oil Seal Housing Gasket
5 11510-87J12 Flywheel Magneto Cover
6 11174-99800 Breather Hose Set
7 11176-87J00 Breather Hose Jet (NLA)
8 11531-87J12 Magneto Cover Seal (NLA)
9 09320-08013 Grommet
10 09320-20008 Cushion
11 09401-20409 Clip
12 09117-06031 Bolt (6x20)
13 09282-17011 Oil Seal (16.5x28x6)
14 01550-06207 BOLT
15 01550-06507 BOLT
16 04221-04089 PIN 4X8
17 61472-93E33 LABEL,RECOIL,ST
18 69711-93E11 Label (S.I.G.P)
Fig. 42 - Power Trim (28 parts) Fig. 42 - Power Trim
Ref OEM Part # Part Name
1 48000-87J23 Power Trim Assembly
2 48320-87J10 Up Pressure Valve
3 48330-87J10 Down Pressure Valve
4 48510-97E00 Gear Pump Assembly
5 48541-87J10 Bolt (NLA)
6 48541-87J20 Bolt (NLA)
7 48551-87J40 Manual Valve
7A 48553-88L00 Washer Seal
8 48557-87J10 O-Ring Set
9 48571-87J21 Resevoir Tank
10 48572-87J10 Plug
11 48582-97E01 Filter
12 48583-87J10 Drive Joint
13 48611-87J10 Joint (NLA)
14 48681-87J11 Circlip
15 48862-87J20 Reservoir Tank Bolt
16 47225-87J00 Tilt Cylinder Lower Collar (NLA)
17 48121-89J10 Tilt Cylinder Lower Shaft
18 48321-89J11 Tilt Cylinder Upper Shaft
19 48325-89J00 Tilt Cylinder Upper Bushing
20 48326-87J00 Tilt Cylinder Lower Bushing
21 55321-87J01 Aluminum Anode
22 09100-10220 Bolt (10x35)
23 09125-06063 Screw (6x10)
24 09128-06021 Bolt (6x14)
25 09160-10081 Washer (10x20x3.0)
26 09380-12002 Snap Ring
27 29404-93J11 Clamp (L:65)
Fig. 44 - PTT Motor (9 parts) Fig. 44 - PTT Motor
Ref OEM Part # Part Name
1 38100-87J11 PTT Motor Assembly
2 31111-87J10 Screw (NLA)
3 31123-97E10 O-Ring
4 31133-94910 Brush
5 31135-94900 Spring
6 31136-87J11 Breaker
7 31173-87J10 Brush Holder Assy
8 31311-87J10 Armature (NLA)
9 33799-97E00 Oil Seal
Fig. 45 - Engine Holder (19 parts) Fig. 45 - Engine Holder
Ref OEM Part # Part Name
2 51211-87J00 Engine Holder Gasket
3 04221-08149 PIN
4 09280-16005 O-Ring
5 09282-17011 Oil Seal (16.5x28x6)
6 54125-87J00 Upper Thrust Reverse Mount (NLA)
7 54130-87J21 Upper Mount
8 54148-99E01-0EP Stbd Upper Mount Cover
9 54149-99E01-0EP Port Upper Mount Cover
10 54165-94400 Lower Damper
10A 54120-87J00 Upper Thrust Stopper
11 09100-10306 Bolt (10x145)
12 09116-08128 Bolt (8x40)
13 09116-08122 Bolt (8x30)
14 09159-10050 Nut
15 09160-10081 Washer (10x20x3.0)
16 09160-10082 Washer (10.5x19x2.0)
18 09352-50006-600 Hose (5x9x600)
45658 51110-87J10-0EP Engine Holder
45659 51110-87J10-0EP Engine Holder
Fig. 46 - Drive Shaft Housing (20 parts) Fig. 46 - Drive Shaft Housing
Ref OEM Part # Part Name
1 43112-94L01 Exhaust Pipe
3 09116-10176 Bolt (10x44)
4 09202-08006 Knock Pin (8x12)
5 36894-94401 Wire Lead (L:195)
6 54121-87E00 Replaced by 54121-87E01
7 54160-87J11 Lower Mount
8 54166-87J11 Lower Mount Bolt
9 09140-12029 Nut
10 09160-12065 Washer (12x40x3)
11 54151-94400 Lower Thrust Mount (NLA)
12 54200-87852-0EP Lower Mount Bracket Set
14 09117-08071 Bolt (8x35)
15 09159-12014 Nut (12x17)
16 09160-12066 Washer (12.5x22x2.5)
17 09125-05050 Screw (5x8)
19 54166-87J31 Lower Mount Bolt
45670 54221-87J01-0EP Lower Mount Cover
45689 52111-87J12-0EP Drive Shaft Housing (S) (NLA)
45690 52111-87J01-0EP Drive Shaft Housing (L) (NLA)
45701 54221-87J01-0EP Lower Mount Cover
Fig. 47 - Gear Case (35 parts) Fig. 47 - Gear Case
Ref OEM Part # Part Name
1 55100-87J50-0EP Gear Case Housing
2 09263-22039 Bearing (22x30x30)
3 09265-30004 Bearing (30x62x17.25)
4 55122-88L00 Gear Case Seal Ring
5 55125-95500 Trim Tab Zinc Anode
6 09117-08109 Bolt (8x16)
7 09116-08131 Bolt (8x45)
8 09168-10022 Drain Plug Gasket
9 09202-06025 Pin (6x17)
10 09202-06027 Pin (6x23)
11 09248-10008 Drain Plug
13 58120-88L01 Propeller Bushing
14 57632-95320 Propeller Stopper
15 57630-94301 Propeller Hardware Kit DT40/DT55/DT65/ DF40/DF50/DF60A
16 09141-18005 Nut (18mm)
17 09160-18028 Washer (18.5x31x1.0)
18 57633-94301 Propeller Nut Spacer
19 09204-03003 Prop Nut Cotter Pin
20 25700-88L03 Gear Case Seal Kit DT40c - DF40 / DF50 / 60A
22 55300-95500 Zinc Anode
45992 58100-88L03-019 S900 Propeller 3x11-1/2x9 *
45993 58100-88LD0-019 S1000 Propeller 3x11-1/2x10
45994 58100-88LE0-019 S1100 Propeller 3x11-1/2x11
45995 58100-88LA0-019 S1200 Propeller 3x11-5/8x12
45996 58100-88LB0-019 S1301 Propeller 3x11-1/2x13
45997 58100-88LQ0-019 S1400 Propeller 3x11-3/8x14
45998 58100-88LR0-019 15P DF40A/50A/6
45999 58100-88L72-019 S1600 Propeller 3x11-1/8x16
46000 58100-88LF0-019 S1700 Propeller 3x11x17
46001 990C0-00501-12P S/S Propeller 3x11-3/4x12 (NLA)
46002 990C0-00501-13P S/S Propeller 3x11-3/4x13 (NLA)
46003 990C0-00501-14P S/S Propeller 3x11-3/4x14 (NLA)
46004 990C0-00501-15P S/S Propeller 3x11-3/4x15 (NLA)
46005 990C0-00501-16P S/S Propeller 3x11-3/4x16 (NLA)
46006 990C0-00501-17P S/S Propeller 3x11-3/4x17 (NLA)
Fig. 48 - Side Cover (24 parts) Fig. 48 - Side Cover
Ref OEM Part # Part Name
1 61112-87J01 Engine Cover Lower Seal
2 61124-87J00 Remote Control Grommet
3 61135-87J01 Side Cover Seal (NLA)
5 61810-87810-0EP Side Cover Set (NLA)
6 61817-99E00 Side Cover Plug
7 61810-87810-0EP Side Cover Set (NLA)
8 61827-87J00 Side Cover Holder
9 61827-87J10 Side Cover Holder
10 61828-87J00 Side Cover Cushion (NLA)
11 61830-87J01-0EP Front Panel
12 61833-87J00 Front Panel Bracket (NLA)
13 61851-87J00 Side Cover Protector (NLA)
14 09136-06144 Screw (6x30)
16 01550-06127 BOLT
18 03542-05169 SCREW
19 61412-93E00 Engine Cover Hook
20 61610-90L00 Fastener
21 61616-93EL0 Lever Pin
22 09161-04012 Washer (4.2x11x1)
23 09385-04003 Snap Pin
24 03512-05169 SCREW
25 67341-99E00 Remocon Cable Holder
26 67343-99E01 Remocon Cable Stopper
27 01550-06207 BOLT
Fig. 5 - Crankshaft (20 parts) Fig. 5 - Crankshaft
Ref OEM Part # Part Name
1 12111-87J04 Piston
2 12140-87J01 Piston Ring Set
3 12151-87J00 Piston Pin
4 09381-18005 Circlip
5 12160-87J00 Connecting Rod Assembly
6 09159-08033 Nut
7 12181-87J00-0A0 Connecting Rod Bearing
8 12220-87J03 Crankshaft Assembly (NLA)
10 12300-60840 Thrust Bearing Set
11 09283-35047 Oil Seal
12 12281-87J00 Oil Seal (39.3x44x7)
14 09103-14023 Flywheel Bolt (14x40)
15 09160-14065 Washer (14.5x36x4.5)
45670 12100-87J02 Piston & Ring Set
45701 12100-87J03-050 Piston & Ring Set (OS:0.50)
45901 12340-75FA0-0A0 Crankshaft Bearing Set (Green)
45902 12340-75FA0-0B0 Crankshaft Bearing Set (Black)
45903 12340-75F00-0C0 Crankshaft Bearing Set (Non)
45904 12340-75F00-0D0 Crankshaft Bearing Set (Yellow)
45905 12340-75F00-0E0 Discontinued
Fig. 50 - Engine Cover (15 parts) Fig. 50 - Engine Cover
Ref OEM Part # Part Name
1 61400-87Y41-0EP Engine Cover Set
2 61431-87J00-0EP Tilt Up Handle (NLA)
3 61631-99E00 Fastner Hook
4 09125-06025 Screw (6x20)
5 09145-06004 Nut
6 09160-06036 Washer (6.5x18x1.5)
7 03542-06169 SCREW
8 61443-87J51 Starboard Engine Cover Stripe
9 61453-87J51 Port Engine Cover Stripe
10 61446-87J01 EFI Decal
11 68271-87J00 Front Emblem Mark
13 61435-87J91 Rear Emblem Mark (DF50)
14 61458-99E31 Engine Cover Label
15 69716-99E14 Fuel Limitation Label
16 09800-81812 Tool Set
Fig. 52 - Fuel Tank (15 parts) Fig. 52 - Fuel Tank
Ref OEM Part # Part Name
1 65000-95D01 6 Gallon Suzuki Fuel Tank (NLA)
2 65520-95D00 Fuel Tank Cap Assembly (NLA)
3 65561-95D00 Fuel Tank Cap Gasket
4 65740-95D01 Fuel Tank Connector (13mm)
5 65831-95D00 Fuel Outlet Filter
6 65890-95D00 Outlet Assembly
7 65892-95D00 Fuel Outlet O-Ring
8 65700-87J28 Fuel Hose
9 65750-87J11 Fuel Hose Connector
10 65750-95501 Fuel Hose Connector (13mm)
11 65770-95505 Squeeze Pump (NLA)
12 65781-98500 Hose Clip
13 65720-986L0 Fuel Connector
14 09103-06237 Bolt (6x12.5)
15 09160-06085 Washer (6.5x15x1.0)
Fig. 53 - Drag Link (16 parts) Fig. 53 - Drag Link
Ref OEM Part # Part Name
1 41161-94400 Steering Cable Seal
2 67701-87J11 Drag Link Assembly
3 67721-99E00 Drag Link Spacer
4 67725-99E00 Drag Link Bolt
5 67726-99E00 Lock Nut
6 67728-99E00 Washer
7 67467-89J01 Cable Connector
8 09385-06012 Clip
9 09160-06055 Washer (7x12x1.0)
10 67600-90J00 Tie Rod Kit (NLA)
11 67631-90J00 Tie Rod Bracket
12 67725-99E10 Replaced by 67725-99E20
13 67726-99E00 Lock Nut
14 09100-12081 Bolt (12x25)
15 09160-12066 Washer (12.5x22x2.5)
16 09180-09022 Tie Rod Spacer (NLA)
Fig. 54 - Opt: Meter (24 parts) Fig. 54 - Opt: Meter
Ref OEM Part # Part Name
1 34190-87D00 Speedometer Sensor
2 34800-90J02 Trim Meter Assembly (NLA)
3 09471-12180 Bulb (NLA)
6 09471-12179 Bulb (Red)
7 34191-92E00 Water Pressure Tubing
8 09407-14407 Clamp (L:140)
9 36615-96300 Resin Terminal
10 34190-95500 Speedometer Sensor (NLA)
11 03112-06303 Screw (NLA)
12 34600-92E00 Volt Meter (NLA)
13 09471-12180 Bulb (NLA)
14 34300-92E01 Fuel Gauge Set (NLA)
15 34320-92E01 Fuel Gauge (NLA)
16 34310-92E00 Fuel Gauge Lead (NLA)
17 34360-92E00 Adapter Harness (NLA)
18 09471-12180 Bulb (NLA)
19 34500-92E00 Hour Meter (NLA)
20 09471-12180 Bulb (NLA)
45748 34102-92E00 Speedometer Set (80mph) (NLA)
45749 34102-92E10 Speedometer Set (50mph) (NLA)
45750 34102-92E20 Speedometer Set (45knt)
45778 34100-92E00 Speedometer (80mph) (NLA)
45779 34100-92E10 Speedometer (50mph) (NLA)
45780 34100-92E20 Speedometer (45kt) (NLA)
Fig. 57 - Opt: Trim Sender (9 parts) Fig. 57 - Opt: Trim Sender
Ref OEM Part # Part Name
15 34804-94711 Trim Sender Set
16 34801-94710 Trim Sender
17 36658-95600 Cable Grommet (NLA)
18 36680-92E00 Trim Meter Wire Assembly (NLA)
19 36682-92E00 Wire Harness
20 01550-06167 BOLT
21 09125-06063 Screw (6x10)
45680 09407-14403 Clamp (L:125)
45711 09407-14407 Clamp (L:140)
Fig. 58 - Opt: Harness (8 parts) Fig. 58 - Opt: Harness
Ref OEM Part # Part Name
2 36631-94300 Cap
4 36990-87D00 Terminal & Sleeve Set
9 36620-92E00 21' Main Wire Harness (NLA)
11 36620-93J22 HARNESSADAPTER
45658 36620-87D20 Wiring Harness Extension (NLA)
45659 36620-95302 Wiring Harness Extension (NLA)
45717 36660-94400 Meter Extension Harness (NLA)
45718 36660-94480 Trim Wire Harness (6 ft) (NLA)
Fig. 6 - Timing Chain (12 parts) Fig. 6 - Timing Chain
Ref OEM Part # Part Name
1 12761-73G01 Timing Chain
2 12771-87J00 Timing Chain Guide
4 12776-85FA0 Timing Chain Guide Bolt
5 12811-87J00 Timing Chain Tensioner
6 12812-73G10 Timing Chain Tensioner Spacer
7 12813-73G00 Timing Chain Tensioner Pad
8 12821-87J01 Timing Chain Tensioner Link
9 12831-90J02 Tensioner Adjuster Assembly
10 09100-08260 Bolt (8x30)
11 09160-08123 Washer (8.5x20x1.2)
12 01550-0612A BOLT
13 01550-0620A BOLT
Fig. 60 - Opt: Switch (10 parts) Fig. 60 - Opt: Switch
Ref OEM Part # Part Name
1 37100-92E00 Ignition Switch Panel Assembly (NLA)
2 37139-92E01 Single Ingition Switch Panel
3 37803-92E00 Emergency Stop Switch Assembly (NLA)
4 37825-92E00 Emergency Switch Panel
5 37805-92E00 PTT Switch Set (NLA)
6 37855-92E00 PTT Switch Panel (NLA)
7 37210-92E00 Lighting Switch Set (NLA)
8 37212-92E00 Lighting Switch Panel (NLA)
12 37100-92E01 Ignition Switch Panel Assembly (NLA)
13 37139-92E01 Single Ingition Switch Panel
Fig. 62 - Opt: Trim Switch (12 parts) Fig. 62 - Opt: Trim Switch
Ref OEM Part # Part Name
2 37860-95324 Up Trim Switch
3 37870-95324 Down Trim Switch
4 09159-14014 Nut (10mm)
5 37852-95211 Trim Switch Plate (NLA)
6 09100-08232 Bolt (8x30)
7 09160-08082 Washer (8.5x16x1.2)
8 09140-08019 Nut (8mm)
9 02142-04127 SCREW 4X12 CROS
10 08310-00047 Nut
11 37862-95201 Trim Switch Lead Extension (NLA)
45658 37850-95312 Tilt/Trim Switch Assembly (NLA)
45659 37850-87D03 Tilt/Trim Switch Assembly (NLA)
Fig. 63 - Opt: Remote Control (54 parts) Fig. 63 - Opt: Remote Control
Ref OEM Part # Part Name
2 67232-95600 Bushing
3 67296-95600 Screw
4 67294-95600 Spacer
5 09160-06104 Washer (6.5x24x2)
6 09140-06020 Nut (6mm)
7 67253-95600 Washer (NLA)
8 67252-95600 Bushing
9 09100-08232 Bolt (8x30)
10 67238-87D00 Drive Gear
10A 67238-87D00 Drive Gear
11 67296-94300 Screw (4x10)
12 37721-94601 Neutral Switch Assembly
13 67241-99E00 Free Throttle Lever (NLA)
14 09126-05003 Screw (5x12)
15 67243-95600 Bushing (NLA)
16 67220-95630 Plate Assembly
17 67275-95600 Cable End
18A 67223-99E00 Brake Adjustment Knob
19 67292-94300 E Ring
19A 09308-08001 Grommet
20 67267-95610 Wire Cover (Black)
21 67296-95610 Screw
22 67257-95610 Lever Cap (Black)
23 67256-95600 Neutral Lock Holder
24 67251-99E00 Handle Lever
25 37110-99E02 Ignition Switch Assembly
27 67297-95600 Washer
28 67273-95600 Spacer
29 38500-92E10 Warning Buzzer
30 36620-92E10 21' Main Wire Harness (NLA)
31 37820-92E05 Emergency Stop Switch Assembly
32 37823-92E02 Stop Switch Lanyard
33 67255-95600 Neutral Lock Arm
34 67261-95600 Handle Grip for PTT
35 37860-94610 Trim Switch Assembly
36 09139-02003 Screw (2x6)
37 67263-95600 Grip Cap
38 37869-95590 Trim Switch Cap
39 67245-95600 Free Throttle Drum (NLA)
40 67258-87D00 Neutral Arm Bracket
41 67259-87D00 Neutral Arm Spring (NLA)
42 67282-95610 Port Decal (Black) (NLA)
43 68165-16B01-13L Suzuki Emblem
44 67140-95600 Replaced by 67140-95601
45683 37141-92E00 (11) Ignition Key
45714 37141-92E10 (12) Ignition Key
45742 37141-92E20 (13) Ignition Key
45773 37141-92E30 (14) Ignition Key
45803 37141-92E40 (15) Ignition Key
45834 37141-92E50 (16) Ignition Key
45864 37141-92E60 (17) Ignition Key
45895 37141-92E70 (18) Ignition Key
45926 37141-92E80 (19) Ignition Key
45956 37141-92E90 (20) Ignition Key
Fig. 7 - Camshaft (55 parts) Fig. 7 - Camshaft
Ref OEM Part # Part Name
1 12710-87J30 Intake Camshaft
2 12720-87J10 Exhaust Camshaft (NLA)
3 12741-87J00 Camshaft Sprocket (NLA)
4 01550-0612A BOLT
5 12891-73G01 Tappet
6 12911-73G01 Intake Valve
7 12915-73G20 Exhaust Valve
8 12921-87J10 Valve Spring
9 12931-78G00 Valve Spring Retainer
10 12932-24400 Valve Cotter
11 12933-51E00 Valve Spring Seat
12 09289-05006 Valve Stem Seal
13-13 12892-65H00-242 Tappet Shim (2.42)
13-14 12892-65H00-244 Tappet Shim (2.44)
13-15 12892-65H00-246 Tappet Shim (2.46)
13-16 12892-65H00-248 Tappet Shim (2.48)
13-17 12892-65H00-250 Tappet Shim (2.50)
13-18 12892-65H00-252 Tappet Shim (2.52)
13-19 12892-65H00-254 Tappet Shim (2.54)
13-20 12892-65H00-256 Tappet Shim (2.56) (NLA)
13-21 12892-65H00-258 Tappet Shim (2.58)
13-22 12892-65H00-260 Tappet Shim (2.60)
13-23 12892-65H00-262 Tappet Shim (2.62) (NLA)
13-24 12892-65H00-264 Tappet Shim (2.64) (NLA)
13-25 12892-65H00-266 Tappet Shim (2.66)
13-26 12892-65H00-268 Tappet Shim (2.68)
13-27 12892-65H00-270 Tappet Shim (2.70)
13-28 12892-65H00-272 Tappet Shim (2.72)
13-29 12892-65H00-274 Tappet Shim (2.74) (NLA)
13-30 12892-65H00-276 Tappet Shim (2.76) (NLA)
13-31 12892-65H00-278 Tappet Shim (2.78) (NLA)
13-32 12892-65H00-280 Tappet Shim (2.80) (NLA)
13-33 12892-65H00-282 Tappet Shim (2.82) (NLA)
13-34 12892-65H00-284 Tappet Shim (2.84) (NLA)
13-35 12892-65H00-286 Tappet Shim (2.86) (NLA)
13-36 12892-65H00-288 Tappet Shim (2.88) (NLA)
13-37 12892-65H00-290 Tappet Shim (2.90) (NLA)
13-38 12892-65H00-292 Tappet Shim (2.92) (NLA)
13-39 12892-65H00-294 Tappet Shim (2.94) (NLA)
13-40 12892-65H00-296 Tappet Shim (2.96) (NLA)
13-41 12892-65H00-298 Tappet Shim (2.98) (NLA)
13-42 12892-65H00-300 Tappet Shim (3.00) (NLA)
14 04221-05109 PIN
45670 12892-65H00-218 Tappet Shim (2.18)
45701 12892-65H00-220 Tappet Shim (2.20) (NLA)
45729 12892-65H00-222 Tappet Shim (2.22) (NLA)
45760 12892-65H00-224 Tappet Shim (2.24) (NLA)
45790 12892-65H00-226 Tappet Shim (2.26) (NLA)
45821 12892-65H00-228 Tappet Shim (2.28) (NLA)
45851 12892-65H00-230 Tappet Shim (2.30) (NLA)
45882 12892-65H00-232 Tappet Shim (2.32)
45913 12892-65H00-234 Tappet Shim (2.34)
45943 12892-65H00-236 Tappet Shim (2.36)
45974 12892-65H00-238 Tappet Shim (2.38)
46004 12892-65H00-240 Tappet Shim (2.40) (NLA)
Fig. 70 - Opt: Tiller Handle (67 parts) Fig. 70 - Opt: Tiller Handle
Ref OEM Part # Part Name
1 63002-87J26-0EP DF40/DF50 Tiller Handle Kit
2 21131-94J00-YAY Clutch Shift Mark
3 23230-87J00 Clutch Cable
4 33833-91J00 Tube (6x8x250)
5 43761-87J01-0EP Tiller Handle Bracket (NLA)
6 21111-87J10-0EP Clutch Lever
7 36620-87J20 Handle Wiring Harness (NLA)
8 37110-87J21 Ignition Switch Assembly
9A 37143-99E01 Key Cap
10 37820-87J03 Emergency Switch Assembly
11 37823-92E02 Stop Switch Lanyard
12 37826-92E00 Nut
13 37860-94610 Trim Switch Assembly
14 37869-95590 Trim Switch Cap
15 38500-92X50 Warning Buzzer
16 63109-87J00-0EP Tiller Handle Housing
17 63120-87J01 Under Cover Kit
18 63210-93E30 Handle Grip
19 63221-87J00 Handle Rod
20 63223-92D00 Handle Rod Stopper
21 63225-93200 Handle Rod Bushing
22 63227-93200 Handle Rod Pin
23 63235-87J00 Throttle Shaft Plate (NLA)
24 63240-87J00 Throttle Adjuster (NLA)
25 63250-87J01 Throttle Arm Assembly
26 63260-87J02 Shift Gear Assembly
27 63261-87J00 Shift Gear Bushing
28 63262-87J00 Shift Lever Bushing
29 63271-87J00 Lock Plate
30 63272-87J00 Ball Guide Plate
31 63273-87J00 Ball (NLA)
32 63274-87J00 E Ring (NLA)
33 67263-99E00 Trim Switch Cover (NLA)
34 63610-87J00 Throttle Cable Assembly
35 63625-87J00 Throttle Cable Grommet (NLA)
36 63626-87J01 Handle Wire Grommet (NLA)
37 67292-87J00 E Ring
38 67473-89J00 Connector Pin
39 09126-06015 Screw (6x23)
40 09163-06001 Lock Washer (6.4x12x0.5)
41 09440-12027 Spring
42 09106-08099 Bolt (8x50) (NLA)
43 09125-05047 Screw (5x14)
44 63251-87J00 Screw (6x12)
45 09136-05008 Screw (5x12)
46 02142-05207 SCREW
47 09100-10264 Bolt (10x80)
48 09116-10176 Bolt (10x44)
49 09159-10050 Nut
50 09160-10097 Washer (10.5x22x2.5)
51 09306-10009 Handle Bushing
52 09440-22008 Spring
53 09139-02003 Screw (2x6)
54 29404-93J30 Clamp (NLA)
55 63215-93110 Handle Grip Mark
45901 37141-99E00 (931) Ignition Key
45902 37141-99E10 (932) Ignition Key
45903 37141-99E20 (933) Ignition Key
45904 37141-99E30 (934) Ignition Key
45905 37141-99E40 (935) Ignition Key
45906 37141-99E50 (936) Ignition Key
45907 37141-99E60 (937) Ignition Key
45908 37141-99E70 (938) Ignition Key
45909 37141-99E80 (939) Ignition Key
45910 37141-99E90 (940) Ignition Key
45911 37141-99EA0 (941) Ignition Key
45912 37141-99EB0 (942) Ignition Key
Fig. 71 - Opt: Gasket Set (13 parts) Fig. 71 - Opt: Gasket Set
Ref OEM Part # Part Name
1 11400-87805 Engine Gasket Set
2 11141-87J02 Cylinder Head Gasket
3 11189-87J00 Cylinder Head Cover Gasket
4 11265-87E10 Protection Cover Gasket
5 11413-87J00 Upper Oil Seal Housing Gasket
6 11433-87J00 Under Oil Seal Housing Gasket
7 11489-87J00 Oil Pan Gasket
8 13421-87J00 Throttle Body Gasket
9 17472-96304 Water Pump Plate Gasket
10 17616-87J00 Pressure Valve Cover Gasket
11 17685-87D10 Thermostat Gasket
12 51211-87J00 Engine Holder Gasket
13 99011-87J04-03A Owners Manual DF40/50 2003
Fig. 8 - Inlet Manifold (11 parts) Fig. 8 - Inlet Manifold
Ref OEM Part # Part Name
1 13111-87J03 Intake Manifold
2 13129-87J00 Intake Manifold Insulator
3 09168-12013 Gasket
4 09247-12104 Plug
5 01421-06407 Stud Bolt (NLA)
6 01421-08457 BOLT, STUD
7 01550-06407 BOLT
8 01550-06507 BOLT
9 01550-08557 BOLT
10 08316-10067 Nut
11 08316-10087 Nut

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 50TLK3 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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