Suzuki DF 4SK8, DF 4LK8 (2008) Parts & Diagrams

OEM and aftermarket replacement parts for Suzuki DF 4SK8, DF 4LK8. Scroll down for exploded parts diagrams (25), specifications, and maintenance reference.

Suzuki DF 4SK8, DF 4LK8 (2008) Parts & Diagrams

🔎 Suzuki DF 4SK8, DF 4LK8 Reference Library — Exploded parts diagrams (25 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 4SK8, DF 4LK8 is a 4-Stroke OHV Single-Cylinder outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke OHV Single-Cylinder
Horsepower 4 HP
Displacement 138 cc
Bore x Stroke 60.4 x 48.0 mm
Spark Plug (Type & Gap) NGK CPR6EA-9
Engine Oil Capacity 1.0 L (with filter)
Recommended Engine Oil SAE 10W-40
Gear Case Oil Capacity 190 mL
Idle Speed (in gear) 1250-1350 RPM
Full Throttle RPM Range 4500-5500 RPM
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 4SK8, DF 4LK8:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 4SK8, DF 4LK8.

Fig. 1 - Cylinder Head (17 parts) Fig. 1 - Cylinder Head
Ref OEM Part # Part Name
1 11110-91J11 Cylinder Head
2 11114-90980 Valve Guide
3 11141-91JL0 Cylinder Head Gasket
4 11174-91J00 Breather Hose (NLA)
5 11452-91J00 Reed Valve
6 18498-99E11 Hose Protector (L:610)
7 61827-91J00 Lower Cover Holder (NLA)
8A 11117-91JL0 Cylinder Head Bolt
9 09401-11424 Clip
10 01550-06167 BOLT
11 02112-0612A SCREW
12 04211-11169 PIN 11X16
13 11171-91J00 Cylinder Head Cover (NLA)
14 11189-91J00 Cylinder Head Cover Gasket
15 09103-06120 Bolt (6x12) (NLA)
16 09482-00299 NGK BPR6ES Spark Plug
17 17670-91J11 Thermostat (50c)
Fig. 10 - Fuel Pump (13 parts) Fig. 10 - Fuel Pump
Ref OEM Part # Part Name
1 15100-91J03 Fuel Pump Assembly
2 15170-91J02 Fuel Pump Diaphragm Set
3 15251-91J00 Screw
4 15410-98500 Fuel Filter
5 18498-89J11 Fuel Hose Protector
6 09103-06182 Bolt (6x28)
7 09280-27006 O-Ring
8 09355-50109-040 Hose (5x10x40)
9 15191-91JL0 Fuel Hose
10 09355-50109-360 Hose (5x10x360)
11 09355-50109-210 Hose (5x10x210)
12A 59412-91J00 Fuel Hose Clip
14 18498-91J00 Protector (NLA)
Fig. 14 - Water Pump (22 parts) Fig. 14 - Water Pump
Ref OEM Part # Part Name
1 17410-91JL0 Water Pump Case
2 17415-98501 Water Pump Case Grommet
3 17461-985M0 Water Pump Impeller
4 17471-98610 Water Pump Plate (NLA)
5 17472-91J00 Water Pump Plate Gasket
7 17563-91J01 Water Tube Upper Grommet
8 17564-98600 Water Tube Guide
9 09108-06146 Stud Bolt (6x52)
10 09116-06094 Bolt (6x15)
11 29141-93J00 Nut (6mm)
12 09160-06082 Washer (6.5x13x1.0)
13 17412-91JL0 Water Pump Case Upper Plate
14 17413-91JL0 Water Pump Case Sleeve
15 09420-03002 Key
16 56130-91J20 Drive Shaft Bearing Housing
17 09282-10008 Oil Seal (10x21x4.5)
18 56132-91J00 Drive Shaft Housing Gasket
19 09116-06121 Bolt (6x25)
20 25215-98601 Shift Rod Guide Stopper
21 17400-986L2 Water Pump Repair Kit DF4/4A/6/6A
45809 17561-91JN0 Water Tube (S)
45810 17561-91JP0 Water Tube (L)
Fig. 15 - Recoil Starter (13 parts) Fig. 15 - Recoil Starter
Ref OEM Part # Part Name
1 18100-91JL2 Recoil Starter Assembly
2 18120-98130 Reel
3 18130-98130 Ratchet Set
4 18142-92920 Spiral Spring
5 18178-98310 Circlip
6 18210-98130 Starter Grip
7 99000-81157-50M Rope (NLA)
8 18290-91J01 NSI Cable
9 09103-06048 Bolt (6x20) (NLA)
11 19183-91J20 Throttle Cable Holder (NLA)
13 09103-06120 Bolt (6x12) (NLA)
14 69711-93E11 Label (S.I.G.P)
15 61472-91J10 Recoil Starter Label (NLA)
Fig. 16 - Oil Pump (5 parts) Fig. 16 - Oil Pump
Ref OEM Part # Part Name
1 16131-91J00 Oil Pump Inner Rotor
2 16132-91J00 Oil Pump Outer Rotor
3 16161-91J00 Oil Pump Rotor Plate
4 16171-91J00 Oil Pump Plate Holder
5 16510-91J00 Oil Filtering Screen
Fig. 17 - Clutch Lever (15 parts) Fig. 17 - Clutch Lever
Ref OEM Part # Part Name
1 21110-91JL0 Clutch Lever
2 21120-91J02 Clutch Notch Plate
3 21216-91J00 Clutch Shaft Spacer
4 23111-91J01 Clutch Rod
5 23210-91J00 Clutch Rod Arm
6 23212-91J00 Clutch Notch Pin
7 23213-91J00 Clutch Notch Spring
8 23310-91J00 Clutch Rod Connector
9 23321-91J00 Clutch Rod Connector
10 29116-93J00 Bolt (6x20)
11 09128-06014 Bolt (6x20) (NLA)
12 09160-06145 Washer (6.2x19x3.0)
13 09204-01002 Cotter Pin
14 09280-16005 O-Ring
15 09383-04002 E Ring
Fig. 18 - Shift Rod (9 parts) Fig. 18 - Shift Rod
Ref OEM Part # Part Name
2 25211-98601 Shift Rod Guide
3 25222-93902 Shift Rod Boot
4 25311-91J00 Shift Rod Cam (NLA)
5 09160-05501 Washer (5.5x20x1.2)
6 09205-02004 Spring Pin (2.5x12)
7 09280-05008 O-Ring
8 09280-15007 O-Ring
45658 25100-91810 Shift Rod Set (S)
45659 25100-91820 Shift Rod Set (L)
Fig. 19 - Magneto (16 parts) Fig. 19 - Magneto
Ref OEM Part # Part Name
1 32102-91J10 Flywheel (NLA)
2 33410-91J20 Ignition Coil Assembly
3 09103-06182 Bolt (6x28)
4 09159-12059 Nut (NLA)
5 08341-31039 Woodruff Key
6 29404-93J21 CLAMP
7 33510-98601 Spark Plug Cap
8 33833-91J00 Tube (6x8x250)
9 37830-91J04 Emergency Switch Assembly
10 37823-92E02 Stop Switch Lanyard
11 37826-92E00 Nut
12 37835-91J00-YAY Stop Label
13 33833-91J00 Tube (6x8x250)
14 09160-12067 Washer (12.5x23x1.0)
15 29404-93J11 Clamp (L:65)
16 09407-14407 Clamp (L:140)
Fig. 2 - Cylinder Block (14 parts) Fig. 2 - Cylinder Block
Ref OEM Part # Part Name
1 11200-91J10 Cylinder Block Assembly
2 09283-25098 Oil Seal (25x35x5)
3 09262-25003 Bearing (25x52x15)
4 11300-91J00 Crankcase Assembly
5 09283-10009 Oil Seal (10x45x5)
6 09283-25076 Oil Seal (25x45x5)
7 11351-91J00 Crankcase Gasket
9 09280-15007 O-Ring
10 09103-06260 Bolt (6x32) (NLA)
11 09168-10022 Drain Plug Gasket
12 09248-10008 Drain Plug
13 04211-09149 PIN 9X14
45870 11381-91J00 Oil Level Gauge (Gray)
45871 11381-91J10 Oil Level Gauge (Yellow)
Fig. 20 - Clamp Bracket (20 parts) Fig. 20 - Clamp Bracket
Ref OEM Part # Part Name
1 41111-91J20-0EP Starboard Clamp Bracket
2 41121-91J20-0EP Port Clamp Bracket
3 41153-96300 Transom Bolt Cap (NLA)
4 41210-986L1 Clamp Screw Assembly
5 41212-91J00 Clamp Handle
6 41213-94J01 Clamp Plate
7 09205-06007 Spring Pin (6x25)
8 09100-06177 Bolt (6x140)
9 09100-08239 Bolt (8x90)
10 09100-10217 Bolt (10x150)
11 29141-93J00 Nut (6mm)
12 09140-08023-XC0 Nut (8mm)
13 09159-10050 Nut
14 09160-06082 Washer (6.5x13x1.0)
15 09160-08081 Washer (8.5x23x1.5)
16 09160-10082 Washer (10.5x19x2.0)
17 29162-93J10 Lock Washer
18 09180-06163 Spacer
19 45420-92DL0 Tilt Lock Pin
20 69911-91J20 Clamp Bracket Mark (NLA)
Fig. 21 - Swivel Bracket (20 parts) Fig. 21 - Swivel Bracket
Ref OEM Part # Part Name
1 22511-99011 Grease Nipple
2 43111-91J20-0EP Swivel Bracket
3 43121-91J31-0EP Swivel Bracket Cover
4 43211-91J00 Clamp Shaft Swivel Bushing
5 43711-91J00 Replaced by 43711-91J01
6 43751-91J20-0EP Steering Bracket
7 43752-91J00-0EP Steering Bracket Cover (NLA)
8 09116-06099 Bolt (6x35)
9 45211-98602 Reverse Lock Arm Spring
10 45212-98602 Reverse Lock Arm Spring
11 45230-91J01 Replaced byy 45230-91JL0
12 09116-06094 Bolt (6x15)
13 43411-91J00 Steering Adjuster
14A 43410-91J10 Steering Adjuster Knob
14B 09204-01002 Cotter Pin
15 45700-91JL0 Shallow Water Drive Assy
16 45722-91J00 Shallow Water Drive Spring
17 09160-08082 Washer (8.5x16x1.2)
18 09200-08045 Shallow Water Drive Shaft (NLA)
19 09204-01002 Cotter Pin
Fig. 22 - Drive Shaft Housing (19 parts) Fig. 22 - Drive Shaft Housing
Ref OEM Part # Part Name
1 52111-91J40-0EP Drive Shaft Housing (NLA)
2 52113-91J01 Drive Shaft Housing Gasket
3 52115-98600 Clutch Adjust Hole Cover
4 55321-87J01 Aluminum Anode
5A 09248-10008 Drain Plug
6 09116-06189 Replaced by 09116-06238
7 09103-06281 Bolt (6x14)
8 09168-10022 Drain Plug Gasket
9 09168-12017 Gasket (12x17x1)
10 09202-06015 Knock Pin
11 09248-12007 Oil Drain Plug
12 09320-04010 Bushing
13 52131-91J00-0EP Extension Case (L)
14 09108-08309 Stud Bolt
15 09206-11006 Pin (8.4x11x8) (NLA)
16 54132-91J10 Upper Rubber Mount
17 54162-91J00 Lower Rubber Mount
18 55181-95200 Flush Hose Attachment
19 52117-92D00 Water Inspection Tube
Fig. 24 - Gear Case (27 parts) Fig. 24 - Gear Case
Ref OEM Part # Part Name
1 55100-91J30-0EP Gear Case Housing
2 59311-91J00 Pinion Bushing
3 09262-20106 Bearing (20x42x12)
4 55321-87J01 Aluminum Anode
5 09116-08156 Bolt (8x50)
6 09103-06281 Bolt (6x14)
7 09168-10022 Drain Plug Gasket
8 09206-11006 Pin (8.4x11x8) (NLA)
9 09248-10008 Drain Plug
10 09140-08023-XC0 Nut (8mm)
11 09160-08082 Washer (8.5x16x1.2)
12 56120-91JM0-0EP Propeller Shaft Bearing Housing
13 09167-23001 Washer
14 09282-12008 Oil Seal (12x24x4.5)
15 09262-12001 Bearing (12x28x8)
16 09262-20106 Bearing (20x42x12)
17 56122-98602 Oil Seal Protector
18 56123-98600 Protector Washer
19 09116-06094 Bolt (6x15)
20 09280-49002 O-Ring
22 58120-91JL0 Type C Propeller Bushing
23 58130-91JL0 Propeller Nut
24 57635-91JL0 Propeller Stopper
25 09204-03003 Prop Nut Cotter Pin
45678 58110-91JL0-019 C601 Propeller (3x7-1/2x6)
45709 58110-91JM0-019 C611 Propeller (3x7-1/2x6-1/2)
45737 58110-91JN0-019 C701 Propeller (3x7-1/2x7)
Fig. 25 - Drive Shaft (35 parts) Fig. 25 - Drive Shaft
Ref OEM Part # Part Name
2 09181-10156 Washer
3 57130-91J00 Drive Shaft Bushing
4 09380-10003 Circlip
5 57311-98601 Pinion Gear (NLA)
7 09169-12002 Washer (NLA)
8 57510-98611 Forward Gear (NLA)
9 57521-98601 Reverse Gear (NLA)
11 09181-12111 Thrust Washer (1.00)
14 57611-91J00 Propeller Shaft Assembly
15 57621-98600 Clutch Dog Shifter (NLA)
16 09202-04016 Pin
17 09440-05039 Spring
18 09440-24007 Clutch Dog Spring (NLA)
19 57631-98601 Push Rod
20 57632-97L00 Push Pin
45658 57111-91J21 Drive Shaft (S)
45659 57111-91J31 Drive Shaft (L)
45670 09181-20162 Shim (0.80) (NLA)
45701 09181-20164 Shim (0.90)(NLA)
45729 09181-20167 Shim (1.00)
45760 09181-20172 Shim (1.10) (NLA)
45790 09181-20176 Shim (1.20) (NLA)
45809 09160-10088 Washer (1.70) (NLA)
45810 09160-10089 Washer (1.80) (NLA)
45811 09160-10090 Washer (1.90) (NLA)
45812 09160-10091 Washer (2.00) (NLA)
45813 09160-10092 Washer (2.10) (NLA)
45931 09181-12008 Thrust Washer (0.60) (NLA)
45932 09160-12070 Thrust Washer (0.80) (NLA)
45933 09181-12111 Thrust Washer (1.00)
45992 09181-20159 Shim (0.60) (NLA)
45993 09181-20160 Shim (0.70) (NLA)
45994 09181-20162 Shim (0.80) (NLA)
45995 09181-20164 Shim (0.90)(NLA)
45996 09181-20167 Shim (1.00)
Fig. 26 - Lower Cover (23 parts) Fig. 26 - Lower Cover
Ref OEM Part # Part Name
1 61100-91J40-0EP Lower Cover Assembly (NLA)
2 65132-91J00 Cushion (NLA)
3 65197-91J10 Fuel Tank Holder (NLA)
4 09250-06005 Plug
5 09250-12004 Plug (NLA)
6 61112-91J10 Lower Engine Cover Rubber
7 61126-91J01 Lower Cover Plate Gasket
8 61950-91J20 Carrying Handle
9 09116-06094 Bolt (6x15)
10 29103-93J30 Bolt (8x25)
11 09308-08011 Grommet
12 61151-91J11 Cushion
13 61151-91J01 Cushion
14 09250-12016 CAP(OD:20)
15 61611-91J11 Engine Cover Fastener
16 61640-91J10 Fastener Lever
17 09125-05132 Screw (5x14) (NLA)
18 09140-05005 Nut
19 09160-05029 Washer (5.5x10x0.8)
20 61185-91J00 Throttle Cable Grommet (NLA)
22 63624-91J00 Oil Level Gauge Grommet
25 21131-94J00-YAY Clutch Shift Mark
27 61211-91J40 Fuel Cock Mark
Fig. 27 - Engine Cover (11 parts) Fig. 27 - Engine Cover
Ref OEM Part # Part Name
1 61411-91J10-0EP Upper Engine Cover
2 61622-91J41 Recoil Starter Seal
3 61435-91J50 Rear Emblem Mark DF4 (NLA)
5 61443-91J20 Starboard Engine Cover Stripe
6 61453-91J20 Port Engine Cover Stripe
8 61458-97J10 Engine Cover Label
9 68271-91J00-Y2D Suzuki Emblem
10 69716-99E14 Fuel Limitation Label
11 09800-01016 Tool Set
12 68110-96110 Weather Cover (NLA)
13 61416-91J00 GUARD,AIR INTAK
Fig. 28 - Tiller Handle (19 parts) Fig. 28 - Tiller Handle
Ref OEM Part # Part Name
1 63111-91J30-0EP Tiller Handle
2 63210-93E30 Handle Grip
3 63221-91J00 Handle Rod
4 63225-98601 Throttle Adjust Plate
5 63241-986B0 Handle Rod Support
6 63244-986A0 Throttle Adjust Knob
7 63610-91J04 Throttle Cable Assembly
8 63620-91J00 Throttle Cable Stopper
9 63628-91J00 Throttle Cable Stopper Plate (NLA)
10 09116-08156 Bolt (8x50)
11 09118-06123 Bolt (6x25)
12 09126-06015 Screw (6x23)
13 09136-05041 Screw (5x20)
14 09140-08023-XC0 Nut (8mm)
15 09148-06008 Nut
16 09160-08082 Washer (8.5x16x1.2)
17 09280-20004 O-Ring
18 09306-08016 Bushing
19 69714-91J20 Engine Start Mark
Fig. 29 - Fuel Tank (17 parts) Fig. 29 - Fuel Tank
Ref OEM Part # Part Name
1 65110-91J01 Fuel Tank
2 65260-91J00 Fuel Tank Bracket (NLA)
3 65281-91J11 Fuel Tank Grommet
4 65284-91JL0 Fuel Tank Grommet Rubber
5 65510-91J02 Fuel Tank Cap Assembly
6 09168-32003 Tank Cap Gasket
7 09103-06125 Bolt (6x16) (NLA)
8 09169-06067 Washer (6.8x19x1.6)
9 09320-09059 Cushion
10 01550-06257 BOLT
11 61151-91J01 Cushion
12 66100-91J11 Fuel Cock Assembly
13 66152-98300 Fuel Cock Filter
14 66171-98301 Fuel Filter Cup
15 66273-98301 Fuel Cock Gasket
16 09136-04010 Screw (4x12)
21 99011-91J06-03B Owners Manual DF4/DF6 - 2008
Fig. 3 - Crankshaft (26 parts) Fig. 3 - Crankshaft
Ref OEM Part # Part Name
1 12111-91J01-0B0 Piston
2 12140-91J10 Piston Ring Set
3 12151-90900 Piston Pin
4 09381-18002 Piston Pin Circlip
5 12160-90910-0A0 Connecting Rod Assembly (Red)
6 12163-90900 Connecting Rod Bolt (NLA)
7 12200-91J01 Crankshaft Assembly
8 08211-25361 Washer
9 12711-91J20 Camshaft
10 12951-91J01 Decompression Cam
11 09106-02001 Bolt (2x9.8)
12 08211-17251 Thrust Washer
13 12894-91JL0 Push Rod
14 12961-90900 Rocker Arm (NLA)
15 12962-90900 Pivot (NLA)
16 12966-91J00 Push Rod Guide
17 09108-06126 Stud Bolt (NLA)
18 09140-06021 Nut
19 12891-87C00 Tappet
20 12911-91J02 Intake Valve
21 12915-91J02 Exhaust Valve
22 12921-91J00 Valve Spring
23 12931-78G00 Valve Spring Retainer
24 12932-24400 Valve Cotter
25 12100-91J10-050 Piston & Ring Set (OS:0.50) (NLA)
26 12140-91J10-050 Piston Ring Set (OS:0.50) (NLA)
Fig. 30 - Opt: Electrical (19 parts) Fig. 30 - Opt: Electrical
Ref OEM Part # Part Name
1 39600-91J00 Receptacle Lighting Set
2 32102-91J10 Flywheel (NLA)
3 32120-91J00 Lighting Coil (NLA)
4 09103-06048 Bolt (6x20) (NLA)
5 39601-95D00 Lighting Receptacle Assembly
6 36634-93910 Connector Cap
7 39602-93900 Lamp Cord Plug Assembly
8 09404-06429 Clamp
9 32801-91J00 Rectifier Set
10 32800-94620 Rectifier & Regulator
11 32890-91J00 Rectifier Bracket (NLA)
12 36740-95253 Fuse Case Assembly
13 09481-20001 20 Amp Fuse
14 37132-93700 Wire Connector
15 01550-06127 BOLT
16 09321-05019 Cushion
17 09404-06435 Clamp (L:135)
18 36990-87D00 Terminal & Sleeve Set
19 32000-91J01 Battery Charging Kit
Fig. 31 - Opt: Fuel Tank (15 parts) Fig. 31 - Opt: Fuel Tank
Ref OEM Part # Part Name
1 65000-99J01 3 Gallon Fuel Tank
2 65520-99100 Fuel Tank Cap (NLA)
3 65561-95D00 Fuel Tank Cap Gasket
4 99105-00192 Fuel Tank Connector (11mm)
5 65831-95D00 Fuel Outlet Filter
6 65890-99100 Outlet Assembly
7 65892-95D00 Fuel Outlet O-Ring
8 65700-91J23 Fuel Hose Assembly (NLA) - Use 65700-91J23-BPMS
9 65750-87J11 Fuel Hose Connector
10 65750-98506 Fuel Hose Connector (11mm)
11 65770-94J00 Replaced by 65770-94J04
11A 65781-98500 Hose Clip
12 65720-986L0 Fuel Connector
13 09103-06237 Bolt (6x12.5)
14 09160-06085 Washer (6.5x15x1.0)
Fig. 32 - Opt: Remote Control (42 parts) Fig. 32 - Opt: Remote Control
Ref OEM Part # Part Name
1 67200-94J21 67200-94J30
2 36628-92E00 Wire Harness Grommet
3 37830-95D03 Emergency Stop Switch Assembly
4 37823-92E02 Stop Switch Lanyard
5 67212-95600 Washer (NLA)
6 67220-95630 Plate Assembly
7 67223-99E10 Brake Adjustment Knob
8 67229-95600 Roller (NLA)
9 67232-95600 Bushing
10 67238-87D00 Drive Gear
11 67241-99E10 Free Throttle Lever (NLA)
12 67243-95600 Bushing (NLA)
13 67244-95600 Wave Washer (NLA)
14 67245-95600 Free Throttle Drum (NLA)
15 67251-99E10 Handle Lever
16 67252-95600 Bushing
17 67253-95600 Washer (NLA)
18 67255-99E00 Neutral Lock Arm
19 67256-95600 Neutral Lock Holder
20 67257-99E00 Lever Cap
21 67258-99E00 Neutral Arm Bracket
22 67259-87D00 Neutral Arm Spring (NLA)
23 67261-99E00 Grip
24 67296-94310 Screw
25 67264-95600 Washer (NLA)
26 67267-95610 Wire Cover (Black)
27 67273-95600 Spacer
28 67275-95600 Cable End
29 67288-92E00 Washer
30 67292-94300 E Ring
31 67294-95600 Spacer
32 67296-90J10 Rear Cover Screw
33 67296-94300 Screw (4x10)
34 67296-95600 Screw
35 67296-95610 Screw
36 67297-95600 Washer
37 68165-16B01-13L Suzuki Emblem
38 09100-08232 Bolt (8x30)
39 09126-05003 Screw (5x12)
40 09140-06020 Nut (6mm)
41 09160-06104 Washer (6.5x24x2)
42 37859-90J00 Spacer
Fig. 33 - Opt: Remocon Parts Set (30 parts) Fig. 33 - Opt: Remocon Parts Set
Ref OEM Part # Part Name
1 67130-91J02 Remote Control Parts Kit
2 67110-91J00 Remocon Attachment
3 09108-08130 Stud Bolt (8x20)
4 09159-08059 Nut
5 29162-93J10 Lock Washer
6 63610-91J11 Throttle Cable Assembly
7 67412-91J00 Remocon Throttle Lever
8 67415-91J00 Remocon Throttle Drum
9 67416-91J00 Remocon Throttle Bolt
10 67430-91J00 Throttle Cable Guide
11 67447-91J10 Throttle Cable Bolt
12 67448-91J00 Remocon Cable Stopper
13 67460-91J00 Remocon Throttle Bracket
14 67466-95200 Cable Connector
15 29141-93J00 Nut (6mm)
16 09159-06079 Nut
17 09159-06079 Nut
18 09160-06104 Washer (6.5x24x2)
19 09160-08082 Washer (8.5x16x1.2)
20 09164-08017 Wave Washer
21 09306-08002 Bushing (NLA)
22 67447-91J00 Clutch Cable Pin (NLA)
23 67467-93E01 Cable Connector
24 09160-06082 Washer (6.5x13x1.0)
25 09180-06097 Spacer
26 36831-91J00 Stop Switch Lead
27 65791-91J00 Hose & Cable Clamp Bracket
28 29103-93J00 Bolt (6x12)
29 09403-07325 Clamp
30 09403-12314 Clamp (NLA)
Fig. 4 - Intake Manifold (6 parts) Fig. 4 - Intake Manifold
Ref OEM Part # Part Name
1 13111-91J30 Intake Manifold (NLA)
2 13119-91J00 Inlet Manifold Gasket
3 01570-06357 BOLT
4 13710-91J20 Flame Arrester
5 13720-91J30 Flame Arrester Holder
6 09180-06354 Spacer
Fig. 7 - Carburetor (26 parts) Fig. 7 - Carburetor
Ref OEM Part # Part Name
2 13236-91J30 Main Nozzle
3 13245-91J00 Float Chamber (NLA)
4 13279-91J00 Drain Screw
5 13247-91J00 Float Chamber Screw (NLA)
6 13250-91J00 Carburetor Float
7 13251-91J00 Float Chamber Gasket
8 13254-91J00 Float Pin
9 13375-43E00 Valve Clip
10 13371-91J10 Needle Valve
11 09491-70016 Main Jet #70
12 09492-35029 Pilot Jet #35
13 13534-91J00 Throttle Stop Screw (NLA)
14 13268-91J10 Stop Screw Spring (NLA)
15 13535-91J00 Screw
16 13277-91J00 Air Vent Hose
17 13276-91J00 Clip
18 09351-60802-200 Protector (NLA)
19 09408-00200 Clamp
20 13125-91J10 Carburetor Gasket
21 13413-91J20 Choke Rod (NLA)
22 13436-91J00 Choke Rod Connector
23 13631-91J00 Choke Knob
24 01547-06857 BOLT 6X85
25 08322-01067 Washer (6.5x13x1.0)
45658 13200-91J81 Carburetor Assembly
45659 13200-91JC0 Carburetor Assembly

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 4SK8, DF 4LK8 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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