Suzuki DF 40ATL (2012) Parts & Diagrams

🔎 Suzuki DF 40ATL Reference Library — Exploded parts diagrams (43 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 40ATL is a 4-Stroke DOHC Inline 3-Cylinder outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke DOHC Inline 3-Cylinder
Horsepower	40 HP
Displacement	941 cc
Bore x Stroke	72.5 x 76.0 mm
Spark Plug (Type & Gap)	NGK DCPR6E
Engine Oil Capacity	2.7 L
Recommended Engine Oil	SAE 10W-40
Gear Case Oil Capacity	610 mL
Idle Speed (in gear)	800-900 RPM
Full Throttle RPM Range	5000-6000 RPM
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 40ATL:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 40ATL.

▶Fig. 1 - Cylinder Head (31 parts)

Ref	OEM Part #	Part Name
1	11100-88L20	HEAD ASSY,CYLIN
2	11115-73G01-001	Valve Guide
3	09103-06266	Bolt (6x40)
4	09206-08001	Knock Pin (8x11)
5	11261-93J00	Protection Anode Cover
6	09280-22019	O-Ring
8	09103-06281	Bolt (6x14)
9	01550-08207	BOLT
10	11119-87J00	Cylinder Head Bolt
11	11141-88L00	Cylinder Head Gasket
12	01550-08457	BOLT
13	04211-13189	PIN
14	11382-99E00	Oil Filler Cap
15	09280-26006	O-Ring
16	11170-88L00	Cylinder Head Cover
17	11189-88L00	Cylinder Head Cover Gasket
18	01547-06257	BOLT 6X25
19	01547-06457	BOLT 6X45
20	11173-88L00	Breather Plate (NLA)
21	02142-0612A	SCREW
22	11174-88L00	Breather Hose
23	09401-15414	Clip
24	09403-17312	CLAMP,BREATHER
25	01550-06127	BOLT
26	11194-88L10	Fuel Hose Guard
27	01550-06167	BOLT
28	09482-00446	NGK DCPR6E Spark Plug
29	11115-73G01-001	Valve Guide
30	11382-93J00	Oil Filler Cap
45839	55321-87J01	Aluminum Anode
45840	55321-87J11	Magnesium Anode

▶Fig. 12 - Fuel Pump (19 parts)

Ref	OEM Part #	Part Name
1	15100-90J11	Fuel Pump Assembly
2	01550-06257	BOLT
3	09280-26005	O-Ring
4	15410-88L00	Fuel Filter
5	15419-87J00	Fuel Filter Cap
6	09401-11423	Clip
7	15422-96J01	Fuel Filter Clamp
8	15421-88L00	Fuel Filter Bracket
9	01550-06167	BOLT
10	15191-88L10	Fuel Hose
11	15192-88L20	Fuel Hose
12	09343-70503-080	Fuel Hose (7x12x80)
13	18498-99E11	Hose Protector (L:610)
14	18498-96J21	Hose Protector (13.5x16.5x370)
15	15197-88L00	Fuel Hose Clamp Bracket
16	01550-06127	BOLT
17	09403-11320	Clamp
18	09401-11423	Clip
19	09408-00054	Clamp (NLA)

▶Fig. 15 - Water Pump (22 parts)

Ref	OEM Part #	Part Name
1	17410-88L00	Water Pump Case
2	17413-95J00	Water Pump Case Sleeve
3	17416-95J00	Water Pump Case Seal
4	17564-88L01	Water Pump Case Bushing
5	29141-93J00	Nut (6mm)
6	29162-93J00	Lock Washer
7	09108-06143	Stud Bolt (L:45)
8	09108-06144	Stud Bolt (L:31)
9	17461-96312	Water Pump Impeller
10	17471-95J01	Water Pump Plate
11	17472-96304	Water Pump Plate Gasket
12	17560-88L10	Water Tube (L)
13	17562-87L01	Water Tube Grommet
14	17562-87L01	Water Tube Grommet
15	09116-06094	Bolt (6x15)
16	17631-96320	Water Filter
17	03142-04309	SCREW 4 X 30
19	09125-05046	Screw (5x12)
20	09420-04006	Impeller Key
21	17400-88L01	Water Pump Repair Kit DF40A/DF50A/DF60A
45675	17635-87E00	Sub Water Filter
45706	17635-87E10	Gear Case Plate

▶Fig. 16 - Thermostat (15 parts)

Ref	OEM Part #	Part Name
1	17611-90J00	Water Pressure Valve Cover
2	17660-99E01	Water Pressure Valve
4	09280-26006	O-Ring
5	17670-93955	Thermostat (60c)
6	17681-88L00	Thermostat Cover
7	01550-06207	BOLT
8	11196-88L00	Water Return Hose
9	09401-25406	Clip
10	18498-94J20	Hose Protector (L:320) (NLA)
11	17712-88L01	HOSE,WATER(SEPA
12	09352-50006-600	Hose (5x9x600)
13	09359-50901-980	Hose
14	09401-08413	Clip
15	09401-10412	Clip
16	09408-00175	Clamp

▶Fig. 17 - Throttle Body (11 parts)

Ref	OEM Part #	Part Name
1	13300-88L01	Throttle Body Assembly
2	13315-88L00	Throttle Body Bracket (NLA)
3	01550-06457	BOLT
4	01550-06167	BOLT
5	01550-08207	BOLT
6	13510-88L00	Throttle Rod
7	19120-88L01	Throttle Lever
8	19131-95502	Connector
9	09140-05005	Nut
10	09160-06047	Washer (6.2x20x2)
11	01550-06407	BOLT

▶Fig. 18 - Oil Pump (9 parts)

Ref	OEM Part #	Part Name
1	11433-88L00	Under Oil Seal Gasket
2	16400-88L00	Oil Pump Assembly
3	01547-0640A	BOLT
4	04211-09109	DOWEL PIN
5	16520-88L00	Oil Pump Strainer
6	09280-12008	O-Ring
7	01570-0616A	BOLT
8	16519-87L00	Engine Holder Seal
9	16510-87J02	Engine Oil Filter

▶Fig. 19 - Oil Pan (17 parts)

Ref	OEM Part #	Part Name
1	11489-88L01	Oil Pan Gasket
2	11501-88L00-0EP	Oil Pan (NLA)
3	09116-08128	Bolt (8x40)
4	09168-12012	Oil Drain Plug Gasket
5	09248-12009	Oil Drain Plug
6	11551-88L00-0EP	Water Jacket Oil Pan Cover
7	11552-88L00	Water Jacket Cover Gasket
8	09116-06121	Bolt (6x25)
9	17913-93J00	Water Flush Plug
10	17914-93J01	Water Flush Plug Gasket
11	11543-88L01	SILENCER,EXHAUS
12	43112-94L01	Exhaust Pipe
13	09116-10124	Bolt (10x150)
14	16910-88L00	Oil Level Gauge
15	16930-88L00	Oil Level Gauge Guide
16	09280-09008	O-Ring
17	01550-06127	BOLT

▶Fig. 2 - Cylinder Block (9 parts)

Ref	OEM Part #	Part Name
1	11291-88L00	Engine Hook
2	01550-08207	BOLT
3	11301-88L00	Cylinder Block Set
4	11117-89J20	Crankcase Bolt
5	09206-13019	Knock Pin
6	01550-08407	BOLT 8 X 40
7	11112-88L00	Oil Venturi Plug (NLA)
8	55321-87J01	Aluminum Anode
9	09103-06281	Bolt (6x14)

▶Fig. 20 - Clutch Shaft (20 parts)

Ref	OEM Part #	Part Name
1	21126-88L00	Clutch Shaft Holder
2	21151-88L00	Clutch Lever Holder
3	01550-06167	BOLT
4	01550-06307	BOLT
5	21210-88L01	Clutch Shaft
6	23111-88L11	Clutch Rod (L/X)
7	29141-93J00	Nut (6mm)
8	23115-88L00	Clutch Lever Link
9	23210-88L00	Clutch Control Lever
10	09160-06055	Washer (7x12x1.0)
11	09385-06012	Clip
12	23213-89J01	Notch Plate Spring No. 1
13	23214-89J00	Notch Plate Spring No. 2 (NLA)
14	01550-06127	BOLT
15	23311-95J00	Clutch Rod Connector
16	67341-88L00	Replaced by 67341-88L01
17	01550-06167	BOLT
18	67343-88L00	Replaced by 67343-88L01
19	09352-70104-600	Hose (7x10.2x600)
20	01570-06167	BOLT

▶Fig. 21 - Clutch Rod (15 parts)

Ref	OEM Part #	Part Name
1	25111-88L10	Shift Rod (L)
2	25211-87J00	Shift Rod Guide
3	09280-08005	O-Ring
4	09280-11005	Shift Rod O-Ring
5	25212-94401	Shift Rod Lower Guide
6	09205-02013	Spring Pin (2.5x16)
7	09205-03021	Spring Pin (3.5x12)
8	09205-02004	Spring Pin (2.5x12)
9	25223-96J00	Seal, Shift Rod Dust
10	25232-96302	Gear Case Magnet
11	25311-88L00	Shift Cam
12	08331-3115A	Circlip
13	21121-93300	Clutch Notch Plate
14	09260-10005	Ball
15	09440-07078	Spring

▶Fig. 22 - Transmission (54 parts)

Ref	OEM Part #	Part Name
1	57110-88L12	Drive Shaft Assembly (L)
2	57133-88L01	Drive Shaft Collar
3	57133-94400	Drive Shaft Spring Collar
4	09205-03019	Spring Pin (3x10)
5	09265-20015	Bearing (20x42x15)
6	57300-88810	Pinion & Gear Set
7	09140-12034	Pinion Nut
12	08211-20263	Thrust Washer (2.00)
13	57610-94403	Propeller Shaft Assembly
14	57621-87J03	Clutch Dog Shifter
15	09202-05022	Clutch Dog Shifter Pin
16	57634-88L00	Push Pin
17	09440-08043	Return Spring
18	09440-40002	Clutch Dog Spring
19	57631-95303	Push Rod
20	56120-94321-0EP	Propeller Shaft Bearing Housing
21	09263-22020	Bearing (22.225x28.575.19.05)
22	09289-22007	Oil Seal (21.2x35x5)
23	09262-35070	Bearing (35x62x14)
24	09280-75001	O-Ring
25	09116-08122	Bolt (8x30)
26	56130-87J12-0EP	Drive Shaft Bearing Housing
27	09282-17005	Oil Seal (16x32x6)
28	55122-88L00	Gear Case Seal Ring
29	09202-06025	Pin (6x17)
30	09202-06027	Pin (6x23)
45870	09181-35101	Shim (0.50)
45871	09181-33001	Washer (1.50)
45872	09181-33002	Washer (0.60)
45873	09181-33003	Washer (0.65)
45874	09181-33004	Washer (0.70) (NLA)
45875	09181-33005	Washer (0.75)
45876	09181-33006	Washer (0.80)
45877	09181-33007	Washer (0.85)
45878	09181-33008	Washer (0.90)
45879	09181-33009	Washer (0.95)
45880	09181-35110	Shim (1.00)
45901	09181-30186	Shim (0.50)
45902	09181-30187	Shim (0.60)
45903	09181-30188	Shim (0.70)
45904	09181-30190	Shim (0.80)
45905	09181-30192	Shim (0.90)
45931	08221-35455	Shim (0.50)
45932	09181-35131	Shim (0.60)
45933	09181-35132	Shim (0.70)
45934	08221-35456	Shim (0.80)
45935	09181-35136	Shim (0.90)
45936	08211-35451	Shim (1.00)
45962	09160-22018	Washer (1.80)
45963	09160-22019	Washer (1.90)
45964	09160-22020	Washer (2.00)
45965	09160-22021	Washer (2.10)
45966	09160-22022	Washer (2.20)
45967	09160-22023	Washer (2.30)

▶Fig. 23 - Starting Motor (21 parts)

Ref	OEM Part #	Part Name
1	31100-94J22	Starter Motor Assembly
2	31131-94J00	Plus Brush Set
3	31135-90J00	Spring
4	31151-94J01	Gear Case
5	31152-90J00	Center Plate (NLA)
6	31153-90J00	Planet Gear Bracket (NLA)
7	31171-96J00	Dust Cover Kit
8	31173-94J01	Brush Holder
9	31191-96J00	Shift Lever (NLA)
10	31220-94J00	Magnet Switch
11	31310-90J00	Armature
12	31320-94J00	Pinion Assembly (NLA)
13	31341-94J00	Pinion Shaft (NLA)
14	31343-90J00	Internal Gear (NLA)
15	31344-90J00	Planetary Gear (NLA)
16	31360-93J01	Washer Set
17	31170-94J00	Starter Motor Cover Assembly
18	31912-88L00	Starter Motor Band
19	31918-87L00	Lower Damper
20	01550-06167	BOLT
21	01550-08307	BOLT

▶Fig. 24 - Magneto (12 parts)

Ref	OEM Part #	Part Name
1	32102-88L01	Flywheel
2	09103-14024	Flywheel Bolt (14x50)
3	09160-14065	Washer (14.5x36x4.5)
4	09420-04008	Key
5	32120-88L00	Battery Charging Coil
6	32160-88L01	CKP/Ignition Timimg Coil
7	09106-05030	Bolt (5x10)
8	33220-58J20	Replaced by 33220-64L10
9	01547-06167	BOLT 6X16
10	09403-13413	CLAMP
11	01550-06127	BOLT
12	02112-06307	SCREW, 6X30 CRO

▶Fig. 25 - Rectifier/Ignition Coil (8 parts)

Ref	OEM Part #	Part Name
1	32800-88L01	Rectifier/Regulator Assembly
2	01550-06257	BOLT
3	32890-88L01	Electric Parts Holder
4	09116-06202	Bolt w/Washer (6x25)
5	09169-06062	Washer (6.3x17x1.6)
6	09320-09016	Cushion
7	33410-87L00	Ignition Coil Assembly
8	01547-06207	BOLT 6 X 20

▶Fig. 26 - Sensor (12 parts)

Ref	OEM Part #	Part Name
1	34830-87J20	Temp Sensor Assy
2	34840-98J03	Trim Sensor Assembly
3	09136-05041	Screw (5x20)
4	09160-05029	Washer (5.5x10x0.8)
5	01550-06207	BOLT
6	37820-99E02	Oil Pressure Switch
7	09403-07340	Clamp
8	36656-88L00	PTT Cable Grommet
9	09407-14407	Clamp (L:140)
10	34841-88L01	Trim Sensor Lever
11	34845-88L02	Trim Sender Bracket
12	29404-93J11	Clamp (L:65)

▶Fig. 29 - Harness (25 parts)

Ref	OEM Part #	Part Name
1	33810-88L10	Starter Motor Cable Assembly
2	08316-10087	Nut
3	36610-88L60	Wiring Harness Assembly
4	33634-96J00	Service Connector Cap
5	36668-87L00	Service Connector Cap
6	09320-08510	Cushion (8.5x20x8)
7	36737-96J00	Fuse Puller (NLA)
8	36721-96J00	Upper Cover O-Ring
9	36738-88L00	Fuse Case Upper Cover
10	38860-76F01	Relay
11	38860-76F01	Relay
12	09481-15501	15 Amp Fuse
13	09481-30501	30 Amp Fuse
14	09481-30401	30 Amp Fuse
15	36612-96J01	CAP,TERMINAL
16	36618-43410	Oil Pressure Switch Cap (NLA)
17	08310-00067	Nut
18	08321-01067	Lock Washer
19	09407-14403	Clamp (L:125)
20	09407-14407	Clamp (L:140)
21	36617-88L00	Harness Bracket (NLA)
22	36617-88L10	Harness Bracket
23	36617-93J10	Harness Bracket
24	01550-06127	BOLT
25	09407-18402	Clamp (L:165)

▶Fig. 3 - Ring Gear Cover (13 parts)

Ref	OEM Part #	Part Name
1	11510-88L00	Ring Gear Cover
2	01550-06307	BOLT
3	09320-09501	Cushion
4	03542-06209	SCREW
5	11514-88L00	Ring Gear Cover Plate
6	11411-88L00	Upper Oil Seal Housing (NLA)
7	11413-88L00	Upper Oil Seal Gasket
8	01550-06257	BOLT
9	04221-04089	PIN 4X8
10	61472-93E33	LABEL,RECOIL,ST
11	69711-93E11	Label (S.I.G.P)
12	61493-88L00	Clearance Label
13	61494-88L00	Oil Label

▶Fig. 32 - PTT Switch/Engine Control Unit (12 parts)

Ref	OEM Part #	Part Name
1	37721-93J00	Neutral Switch Assembly
2	09137-04004	Screw (4x16)
3	37725-88L00	Neutral Switch Bracket
4	37850-99E05	PTT Switch Assembly
5	09407-10404	Clamp (L:100)
6	09408-00184	Clamp
7	38410-93J12	PTT Relay Assembly
8	38415-93J00	PTT Relay Holder
9	01550-06127	BOLT
11	33925-88L00	ECU Cushion
45931	33920-88L90	Engine Control Unit
45932	33920-88LH0	Engine Control Unit

▶Fig. 35 - Clamp Bracket (17 parts)

Ref	OEM Part #	Part Name
1	41111-89J21-0EP	Starboard Clamp Bracket
2	41121-89J15-0EP	Port Clamp Bracket
3	41130-87J10	Clamp Bracket Shaft
4	45421-89J00	Tilt Lock Pin
5	09160-12066	Washer (12.5x22x2.5)
6	41153-94500	Transom Bolt Cap
7	55320-95311	Zinc Anode
8	09116-06094	Bolt (6x15)
10	09159-12014	Nut (12x17)
11	09159-22006	Nut
12	09160-12044	Washer (12.5x35x3.2)
13	09160-12110	Washer (12.5x22x3.0)
14	09159-10050	Nut
15	09160-10082	Washer (10.5x19x2.0)
16	41135-93J00	Clamp Bracket Shaft Washer
45901	09100-12093	Transom Bolt (12x100)
45902	09100-12091	Transom Bolt (12x115)

▶Fig. 38 - Swivel Bracket (25 parts)

Ref	OEM Part #	Part Name
1	43111-88L21-0EP	Swivel Bracket (L)
2	43211-87J00	Swivel Bracket Bushing
3	43711-89J10	Steering Bushing
4	43750-88L22-0EP	Steering Bracket (L)
5	22511-99011	Grease Nipple
6	36894-95201	Wire Lead (L:165)
7	36895-87D01	Wire Lead (L:210)
8	36895-87D01	Wire Lead (L:210)
9	09125-06063	Screw (6x10)
10	09125-05050	Screw (5x8)
11	43755-88L00	Steering Bracket Attachment
12	09108-10161	Stud Bolt (10x20)
13	09159-10050	Nut
14	09160-10141	Washer (10.5x19x2)
15	09160-39003	Washer (39.5x58x0.3)
16	09282-39001	Oil Seal (38x51x5)
17	09160-39002	Washer (39.5x58x1)
18	09380-38003	Circlip
19	41226-97E00	Bushing
20	41270-89J11	LEVER,TILT LOCK
21	41280-89J04	Port Tilt Lock Lever
22	45731-96312	Spring Bracket
23	09116-06094	Bolt (6x15)
24	41230-97E10	Tilt Lock Spring
25	09205-03012	Spring Pin (3x16)

▶Fig. 4 - Crankshaft (22 parts)

Ref	OEM Part #	Part Name
1	12111-88L00	Piston
2	12140-88L00	Replaced by 12140-88L01
3	12151-54A50	Piston Pin
4	09381-18002	Piston Pin Circlip
5	12160-88L00	Connecting Rod Assembly
6	12163-69J00	Connecting Rod Bolt
7	04221-04089	PIN 4X8
9	12220-88L00	Crankshaft
11	09283-37005	Oil Seal (36.5x49x6)
12	12281-87J00	Oil Seal (39.3x44x7)
13	12100-88L01-050	Piston & Ring Set (OS:0.50)
14	12140-88L00-050	Piston Ring Set (OS:0.50) (NLA)
45870	12100-51810-0A0	Connrod Bearing Set (Green)
45871	12100-51810-0B0	Connrod Bearing Set (Black)
45872	12100-51810-0C0	Connrod Bearing Set (Non)
45873	12100-51810-0D0	Connrod Bearing Set (Yellow)
45874	12100-51810-0E0	Connrod Bearing Set (Blue)
45931	12340-75FA0-0A0	Crankshaft Bearing Set (Green)
45932	12340-75FA0-0B0	Crankshaft Bearing Set (Black)
45933	12340-75F00-0C0	Crankshaft Bearing Set (Non)
45934	12340-75F00-0D0	Crankshaft Bearing Set (Yellow)
45935	12340-75F00-0E0	Discontinued

▶Fig. 41 - Trim Cylinder (28 parts)

Ref	OEM Part #	Part Name
1	48000-88L30	TRIM ASSY,POWER
2	29404-93J11	Clamp (L:65)
3	38100-88L12	PTT Motor Assembly
4	48320-87J10	Up Pressure Valve
5	48330-87J10	Down Pressure Valve
6	48510-97E00	Gear Pump Assembly
7	48541-87J10	Bolt (NLA)
8	48541-87J20	Bolt (NLA)
9	48551-88L00	Manual Valve
10	48553-97E00	Seal Washer
11	48557-87J10	O-Ring Set
12	48571-88L01	Reservoir Tank
13	48572-87J10	Plug
14	48582-97E01	Filter
15	48583-87J10	Drive Joint
16	48611-88L00	Metal Joint (NLA)
17	48681-87J11	Circlip
18	48862-87J20	Reservoir Tank Bolt
19	47225-87J00	Tilt Cylinder Lower Collar (NLA)
20	48121-89J10	Tilt Cylinder Lower Shaft
21	48321-89J11	Tilt Cylinder Upper Shaft
22	48325-89J00	Tilt Cylinder Upper Bushing
23	48326-87J00	Tilt Cylinder Lower Bushing
24	09380-12002	Snap Ring
25	09116-10179	Bolt (10x35)
26	55321-87J01	Aluminum Anode
27	09103-06281	Bolt (6x14)
28	09160-10139	Washer (10.5x35x3) (NLA)

▶Fig. 44 - PTT Motor (9 parts)

Ref	OEM Part #	Part Name
1	38100-88L12	PTT Motor Assembly
2	31311-87J10	Armature (NLA)
3	31173-88L00	Brush Holder Assembly
4	31123-97E10	O-Ring
5	31133-94910	Brush
6	31135-94900	Spring
7	31136-87J11	Breaker
8	33799-97E00	Oil Seal
9	31111-87J10	Screw (NLA)

▶Fig. 45 - Engine Holder (24 parts)

Ref	OEM Part #	Part Name
1	51110-88L00-0EP	Engine Holder
2	51211-88L00	Engine Holder Gasket
3	09116-08159	Bolt (8x55)
4	01550-0845A	BOLT
5	01550-0885A	BOLT
6	09202-08006	Knock Pin (8x12)
7	09202-08006	Knock Pin (8x12)
8	51122-88L00	Mount Case Cover
9	51123-88L00	Mount Case Cover Gasket
10	01550-0825A	BOLT
11	09202-08006	Knock Pin (8x12)
12	54137-88L00	Upper Mount Cover
13	09116-10176	Bolt (10x44)
14	51170-88L00	Water Indicator Bracket
15	29116-93J00	Bolt (6x20)
16	09282-17011	Oil Seal (16.5x28x6)
17	54124-88L20	Upper Thrust Bracket
18	54130-88L00	Upper Mount
19	54166-95J02	Mount Bolt
20	54114-90J10	Washer
21	09159-12014	Nut (12x17)
22	54114-90J10	Washer
23	54121-88L00	Upper Thrust Front Mount
24	54123-88L00	Upper Thrust Rear Mount

▶Fig. 48 - Drive Shaft Housing (14 parts)

Ref	OEM Part #	Part Name
1	52111-88L10-0EP	Drive Shaft Housing (L)
2	09116-10176	Bolt (10x44)
3	09202-08006	Knock Pin (8x12)
4	54221-88L00-0EP	Lower Mount Stbd Cover
5	54231-88L00-0EP	Lower Mount Port Cover
6	09116-10176	Bolt (10x44)
7	54211-87J30-0EP	Lower Mount Bracket
8	54151-88L00	Lower Thrust Mount
9	54160-88L10	Lower Mount
10	54167-87L01	Lower Side Mount
11	54180-88L01	DAMPER,FORWARD
12	54166-95J02	Mount Bolt
13	09159-12014	Nut (12x17)
14	54114-90J10	Washer

▶Fig. 5 - Timing Chain (12 parts)

Ref	OEM Part #	Part Name
1	12761-88L00	Timing Chain
2	12771-87J00	Timing Chain Guide
3	12776-85FA0	Timing Chain Guide Bolt
4	12811-88L00	Timing Chain Tensioner
5	09100-08260	Bolt (8x30)
6	09160-08123	Washer (8.5x20x1.2)
7	12812-73G10	Timing Chain Tensioner Spacer
8	12813-73G00	Timing Chain Tensioner Pad
9	12831-90J02	Tensioner Adjuster Assembly
10	01550-0620A	BOLT
11	12821-88L00	Timing Chain Tensioner Link (NLA)
12	01550-0612A	BOLT

▶Fig. 51 - Gear Case (28 parts)

Ref	OEM Part #	Part Name
1	55100-87J50-0EP	Gear Case Housing
2	09263-22039	Bearing (22x30x30)
3	09265-30004	Bearing (30x62x17.25)
4	55125-95500	Trim Tab Zinc Anode
5	09117-08109	Bolt (8x16)
6	09248-10008	Drain Plug
7	09168-10022	Drain Plug Gasket
8	09116-08131	Bolt (8x45)
10	58120-88L01	Propeller Bushing
11	57632-95320	Propeller Stopper
12	57633-94301	Propeller Nut Spacer
13	09141-18005	Nut (18mm)
14	09204-03003	Prop Nut Cotter Pin
15	09160-18028	Washer (18.5x31x1.0)
16	57630-94301	Propeller Hardware Kit DT40/DT55/DT65/ DF40/DF50/DF60A
17	55181-95200	Flush Hose Attachment
18	55300-95500	Zinc Anode
19	25700-88L03	Gear Case Seal Kit DT40c - DF40 / DF50 / 60A
20	55321-87J11	Magnesium Anode
45901	58100-88L03-019	S900 Propeller 3x11-1/2x9 *
45902	58100-88LD0-019	S1000 Propeller 3x11-1/2x10
45903	58100-88LE0-019	S1100 Propeller 3x11-1/2x11
45904	58100-88LA0-019	S1200 Propeller 3x11-5/8x12
45905	58100-88LB0-019	S1301 Propeller 3x11-1/2x13
45906	58100-88LQ0-019	S1400 Propeller 3x11-3/8x14
45907	58100-88LR0-019	15P DF40A/50A/6
45908	58100-88L72-019	S1600 Propeller 3x11-1/8x16
45909	58100-88LF0-019	S1700 Propeller 3x11x17

▶Fig. 52 - Side Cover (26 parts)

Ref	OEM Part #	Part Name
1	61112-88L10	Side Cover Rubber
2	61134-88L00	Side Cover Seal
3	61811-88L20-0EP	Starboard Side Cover
4	61821-88L20-0EP	Port Side Cover
6	61151-88L00	Side Cover Cushion
7	61831-88L00-0EP	Front Panel (NLA)
8	09116-08174	Bolt (8x38)
9	09169-08039	Washer (8.5x30x1.5) (NLA)
10	09320-11023	CUSHION,FRONT P
11	61412-88L00	Front Panel Hook
12	03542-05169	SCREW
13	61632-93J00	Engine Cover Hook Shaft
14	61641-88L00	Engine Cover Hook
15	09116-06127	Bolt (6x12)
16	61633-88L00	Rear Hook Lever
17	09160-13014	Washer (13.2x25x1.0)
18	09164-14008	Wave Washer
19	09202-04022	Hook Lever Pin
20	09306-13007	Bushing
21	09352-50901-600	Hose (5x9x600)
22	61673-93J11	Hook Lever Latch
23	01550-05107	BOLT
24	61124-88L11	Remocon Cable Grommet
25	09407-25402	Clamp (L:248)
45778	61815-99J00	Side Cover Screw
45779	09139-06249	SCREW

▶Fig. 53 - Engine Cover (17 parts)

Ref	OEM Part #	Part Name
1	61400-88805-0EP	Engine Cover Set
2	61431-88L10-0EP	Tilt Up Handle
3	61438-88L01	Tilt Up Handle Seal No 1
4	61439-88L01	Tilt Up Handle Seal No 2
5	03542-06169	SCREW
6	61476-88L00	Air Vent Seal
7	61610-95J00	Rear Fastener
8	09159-06084	Nut (NLA)
9	61443-88L02	Starboard Engine Cover Stripe
10	61453-88L02	Port Engine Cover Stripe
11	61446-87L13	DECAL,EFI
12	68111-18G20	Emblem Mark 'S'
13	61422-88L02	Front Emblem Mark (40)
14	61435-88L02	Emblem Mark (40)
15	61458-99E31	Engine Cover Label
16	09800-81812	Tool Set
17	18210-88L00	Starter Knob Assembly

▶Fig. 56 - Fuel Hose (8 parts)

Ref	OEM Part #	Part Name
1	65700-88L06	Fuel Hose
2	65750-95501	Fuel Hose Connector (13mm)
3	65770-90J04	Squeeze Pump
4	61188-88L00	Fuel Hose Grommet
5	09251-07003	Cap
6	09367-08001	Hose Joint
7	09401-11423	Clip
8	09409-05312-6GS	Clip

▶Fig. 57 - Drag link (9 parts)

Ref	OEM Part #	Part Name
1	41161-94400	Steering Cable Seal
2	67701-87J11	Drag Link Assembly
3	67721-99E00	Drag Link Spacer
4	67725-99E00	Drag Link Bolt
5	67726-99E00	Lock Nut
6	67728-99E00	Washer
7	67467-89J01	Cable Connector
8	09385-06012	Clip
9	09160-06055	Washer (7x12x1.0)

▶Fig. 58 - Opt: Water Pressure Gauge Sub Kit (7 parts)

Ref	OEM Part #	Part Name
1	34660-90J04	Water Pressure Gauge Install Kit
2	09352-50006-600	Hose (5x9x600)
3	09352-50006-600	Hose (5x9x600)
4	09367-06006	3 Way
5	09401-08413	Clip
6	18498-99EA0	Protector (L:80) (NLA)
7	09407-25402	Clamp (L:248)

▶Fig. 59 - Opt: Meter (37 parts)

Ref	OEM Part #	Part Name
2	09471-12103	Bulb (12v, 3.4w)
4	09471-12028	Bulb (12v, 3.4w)
5	34191-92E00	Water Pressure Tubing
6	09407-14407	Clamp (L:140)
7	36615-96300	Resin Terminal
9	09471-12103	Bulb (12v, 3.4w)
11	34310-92E00	Fuel Gauge Lead (NLA)
12	34360-92E00	Adapter Harness (NLA)
13	09471-12103	Bulb (12v, 3.4w)
15	09471-12103	Bulb (12v, 3.4w)
17	34191-92E00	Water Pressure Tubing
18	09407-14407	Clamp (L:140)
19	09471-12103	Bulb (12v, 3.4w)
21	36615-96300	Resin Terminal
22	09471-12077	Bulb (12v, 1.7w)
24	09471-12077	Bulb (12v, 1.7w)
25	34190-95500	Speedometer Sensor (NLA)
26	03112-06303	Screw (NLA)
27	34190-87D00	Speedometer Sensor
45658	34800-93J02	Black Trim Gauge
45659	34800-93J13	White Trim Gauge
45671	34500-93J02	Black Hour Meter
45673	34650-93J20	Black Water Pressure Gauge*
45677	34200-93J02	Black Tachometer w/Monitor Function
45680	34200-93J43	Black Tachometer w/Troll Mode Scale
45702	34500-93J13	White Hour Meter
45704	34650-93J33	White Water Pressure Gauge
45708	34200-93J14	Tachometer w/Monitor - White
45711	34200-93J54	White Tachometer w/Troll Mode Scale
45717	34100-93J00	Black Speedometer 0-80 MPH
45718	34100-93J13	White Speedometer 0-80 MPH
45719	34100-93J22	Black Speedometer 0-50 MPH
45720	34100-93J33	White Speedometer 0-50 MPH
45870	34600-93J02	Black Voltmeter
45871	34600-93J13	White Voltmeter
45931	34300-93J02	Black Fuel Gauge
45932	34300-93J13	White Fuel Gauge

▶Fig. 6 - Camshaft (56 parts)

Ref	OEM Part #	Part Name
1	12710-88L00	Intake Camshaft
2	12720-88L00	Exhaust Camshaft
3	12741-88L00	Camshaft Timing Sprocket
4	09103-10189	Bolt (10x23)
5	09160-10093	Washer (10.5x24x2.3)
6	04221-05109	PIN
7	12891-73G01	Tappet
8-32	12892-73G01-280	Tappet Shim (2.80) (NLA)
8-33	12892-73G01-282	Tappet Shim (2.82) (NLA)
8-34	12892-73G01-284	Tappet Shim (2.84) (NLA)
8-35	12892-73G01-286	Tappet Shim (2.86) (NLA)
8-36	12892-73G01-288	Tappet Shim (2.88) (NLA)
8-37	12892-73G01-290	Tappet Shim (2.90) (NLA)
8-38	12892-73G01-292	Tappet Shim (2.92)
8-39	12892-73G01-294	Tappet Shim (2.94) (NLA)
8-40	12892-73G01-296	Tappet Shim (2.96) (NLA)
8-41	12892-73G01-298	Tappet Shim (2.98)
8-42	12892-73G01-300	Tappet Shim (3.00) (NLA)
9	12911-88L00	Intake Valve
10	12915-73G20	Exhaust Valve
11	12921-87J10	Valve Spring
12	12931-78G00	Valve Spring Retainer
13	12932-24400	Valve Cotter
14	12933-51E00	Valve Spring Seat
15	09289-05006	Valve Stem Seal
45870	12892-65H00-218	Tappet Shim (2.18)
45871	12892-73G01-220	Tappet Shim (2.20)
45872	12892-65H00-222	Tappet Shim (2.22) (NLA)
45873	12892-73G01-224	Tappet Shim (2.24)
45874	12892-73G01-226	Tappet Shim (2.26)
45875	12892-73G01-228	Tappet Shim (2.28)
45876	12892-73G01-230	Tappet Shim (2.30)
45877	12892-65H00-232	Tappet Shim (2.32)
45878	12892-73G01-234	Tappet Shim (2.34)
45879	12892-65H00-236	Tappet Shim (2.36)
45880	12892-65H00-238	Tappet Shim (2.38)
45881	12892-73G01-240	Tappet Shim (2.40)
45882	12892-65H00-242	Tappet Shim (2.42)
45883	12892-65H00-244	Tappet Shim (2.44)
45884	12892-65H00-246	Tappet Shim (2.46)
45885	12892-65H00-248	Tappet Shim (2.48)
45886	12892-65H00-250	Tappet Shim (2.50)
45887	12892-65H00-252	Tappet Shim (2.52)
45888	12892-65H00-254	Tappet Shim (2.54)
45889	12892-73G01-256	Tappet Shim (2.56)
45890	12892-65H00-258	Tappet Shim (2.58)
45891	12892-65H00-260	Tappet Shim (2.60)
45892	12892-73G01-262	Tappet Shim (2.62)
45893	12892-73G01-264	Tappet Shim (2.64)
45894	12892-65H00-266	Tappet Shim (2.66)
45895	12892-65H00-268	Tappet Shim (2.68)
45896	12892-65H00-270	Tappet Shim (2.70)
45897	12892-65H00-272	Tappet Shim (2.72)
45898	12892-65H00-274	Tappet Shim (2.74) (NLA)
45899	12892-73G01-276	Tappet Shim (2.76)
45900	12892-73G01-278	Tappet Shim (2.78)

▶Fig. 60 - Harness (8 parts)

Ref	OEM Part #	Part Name
2	36620-93J31	Replaced by 36620-93J32
3	38500-93J00	Warning Buzzer*
5	36990-87D00	Terminal & Sleeve Set
45658	36620-93J12	MAIN HARNESS EXT 6.5'
45659	36620-93J42	HARNESS EXT 10'
45748	36620-93J04	21' Main Wiring Harness
45749	36620-93J54	16' Main Wiring Harness
45750	36620-93J64	26' Main Wiring Harness

▶Fig. 61 - Opt: Switch (50 parts)

Ref	OEM Part #	Part Name
1	37100-96J01	Ignition Switch Panel Assembly
2	37110-93J02	Ignition Switch Assembly
4	37143-99E01	Key Cap
5	37149-93J00	Cylinder Body Cap
6	37139-99E00	Ignition Switch Panel
7	38500-93J90	Warning Buzzer
8	09407-14403	Clamp (L:125)
9	37803-93J06	Emergency Stop Switch Panel Assembly
10	37825-99E00	Emergency Switch Panel
11	37805-93J00	PTT Switch Assembly
12	37855-99E00	PTT Switch Panel
13	37210-93J00	Lighting Switch Set (NLA)
14	37212-93J00	Lighting Switch Panel (NLA)
16	37110-93J02	Ignition Switch Assembly
18	37143-99E01	Key Cap
19	37149-93J00	Cylinder Body Cap
20	37139-99E20	Ignition Switch Panel
21	37820-93J05	Emergency Stop Switch Assembly
22	37823-92E02	Stop Switch Lanyard
23	37826-92E00	Nut
24	03121-0516A	SCREW
25	38500-93J90	Warning Buzzer
26	09407-14403	Clamp (L:125)
27	37860-87L00	Trolling Mode Control Switch Assembly
28	37862-87L00	Trolling Switch Panel
29	03122-05165	SCREW
45674	37141-99E00	(931) Ignition Key
45705	37141-99E10	(932) Ignition Key
45717	37141-99E00	(931) Ignition Key
45718	37141-99E10	(932) Ignition Key
45719	37141-99E20	(933) Ignition Key
45720	37141-99E30	(934) Ignition Key
45721	37141-99E40	(935) Ignition Key
45722	37141-99E50	(936) Ignition Key
45723	37141-99E60	(937) Ignition Key
45724	37141-99E70	(938) Ignition Key
45725	37141-99E80	(939) Ignition Key
45726	37141-99E90	(940) Ignition Key
45727	37141-99EA0	(941) Ignition Key
45728	37141-99EB0	(942) Ignition Key
45733	37141-99E20	(933) Ignition Key
45764	37141-99E30	(934) Ignition Key
45794	37141-99E40	(935) Ignition Key
45825	37141-99E50	(936) Ignition Key
45855	37141-99E60	(937) Ignition Key
45886	37141-99E70	(938) Ignition Key
45917	37141-99E80	(939) Ignition Key
45947	37141-99E90	(940) Ignition Key
45978	37141-99EA0	(941) Ignition Key
46008	37141-99EB0	(942) Ignition Key

▶Fig. 62 - Opt: Top Mount Single (1) (32 parts)

Ref	OEM Part #	Part Name
1	67200-88L02	Single Binnacle Control Box
2	67261-93J00	Grip No 1
3	67263-93J00	Grip No 2
4	37850-93J10	PTT Switch Assembly
5	67295-92E10	Screw (3x12)
6	67296-88D10	Screw (5x16)
7	67288-92E20	Washer
8	67295-92E00	Screw
9	67296-92E70	Screw
10	67288-92E40	Washer
11	67257-92E00	Lever Cap
12	67251-93J00	Handle Lever
13	67296-92E60	Screw
14	67288-92E30	Washer
15	67253-92E00	Washer
16	36890-93J00	Wire Harness
17	67281-93J00	Decal
18	67296-92E30	Screw
19	09160-05024	Washer (5.5x16x1.5)
20	67287-92E00	Nut
21	67275-95600	Cable End
22	67273-95600	Spacer
23	67273-92E00	Grommet
24	67274-92E00	Flange
25	67296-95610	Screw
26	67271-92E00	Cover
27	67211-93J00	Top Binnacle Cover
28	67296-92E70	Screw
29	67500-93J00	Single Binnacle Box Spacer
30	09125-05135	Screw (5x65)
31	09160-05029	Washer (5.5x10x0.8)
32	09140-05005	Nut

▶Fig. 63 - Opt: Top Mount Single (2) (45 parts)

Ref	OEM Part #	Part Name
1	67200-88L02	Single Binnacle Control Box
2	67222-92E00	Dual Plate
3	67223-92E00	Brake Adjust (NLA)
4	67288-92E00	Washer
5	67292-94300	E Ring
6	67288-92E10	Washer (NLA)
7	67291-92E00	Snap Ring (NLA)
8	67221-92E00	Shift Assembly (NLA)
9	67224-92E00	Brake Arm Assembly (NLA)
10	67294-92E00	Spacer (NLA)
11	37721-95500	Neutral Switch Assembly
12	67296-92E11	Screw (3x15)
13	67296-88D10	Screw (5x16)
14	67296-92E20	Screw (5x25) (NLA)
15	67226-92E00	Bolt (NLA)
16	67226-92E10	Bolt (NLA)
17	67240-92E00	Throttle Arm Assembly (NLA)
18	67228-92E00	Washer (NLA)
19	67286-92E00	Bolt (6x18) (NLA)
20	67230-92E00	Shift Arm Assembly (NLA)
21	09125-05042	Screw (5x10)
22	67234-92E00	Gear Case (NLA)
23	67245-92E00	Free Throttle Drum (NLA)
24	67227-92E00	Stopper (NLA)
25	09126-06006	Screw (6x20)
26	67233-92E00	Spring (NLA)
27	67235-92E00	Shift Lock Plate (NLA)
28	67232-95620	Bushing (NLA)
29	67269-92E00	Bracket (NLA)
30	67296-88D10	Screw (5x16)
31	09140-06020	Nut (6mm)
32	67236-92E00	Roller (NLA)
33	67237-92E01	Spring (NLA)
34	67238-92E00	Drive Gear (NLA)
35	67239-92E00	Pin
36	67246-92E00	Drive Shaft
37	67291-92E10	Snap Ring (NLA)
38	67253-92E10	Washer
39	67252-92E10	Bushing (NLA)
40	67253-95600	Washer (NLA)
41	67231-92E00	Shift Gear
42	67232-95600	Bushing
43	67241-92E10	Free Accel Rod (NLA)
44	67243-92E00	Grommet (NLA)
45	67239-92E10	Shift Pin Plate

▶Fig. 65 - Opt: Tiller Handle (72 parts)

Ref	OEM Part #	Part Name
1	63002-88L30-0EP	Tiller Handle Kit
2	19120-88L11	Throttle Lever
3	23230-88L00	Shift Cable
4	43761-87J30-0EP	Tiller Handle Bracket
5	21111-87J10-0EP	Clutch Lever
6	36620-88L00	Handle Wire Harness (NLA)
7	36615-96300	Resin Terminal
8	37110-87J21	Ignition Switch Assembly
10	37143-99E01	Key Cap
11	37149-93J00	Cylinder Body Cap
12	37820-87J03	Emergency Switch Assembly
13	37823-92E02	Stop Switch Lanyard
14	37826-92E00	Nut
15	37850-87J00	Trim Switch Assembly
16	37852-87J00	Trim Switch Cap
17	38500-92X50	Warning Buzzer
18	63109-87J00-0EP	Tiller Handle Housing
19	63121-87J04	Under Cover
20	63210-93E30	Handle Grip
21	63221-87J00	Handle Rod
22	63223-92D00	Handle Rod Stopper
23	63225-93200	Handle Rod Bushing
24	63227-93200	Handle Rod Pin
25	63235-87J00	Throttle Shaft Plate (NLA)
26	63240-87J00	Throttle Adjuster (NLA)
27	63250-87J01	Throttle Arm Assembly
28	63260-87J02	Shift Gear Assembly
29	63261-87J00	Shift Gear Bushing
30	63262-87J00	Shift Lever Bushing
31	63271-87J00	Lock Plate
32	63272-87J00	Ball Guide Plate
33	63273-87J00	Ball (NLA)
34	63274-87J00	E Ring (NLA)
35	63610-88L00	Throttle Cable
36	63625-99E00	Throttle Cable Grommet (NLA)
37	63626-99E01	Wire Harness Grommet (NLA)
38	67292-87J00	E Ring
39	09126-06015	Screw (6x23)
40	09163-06001	Lock Washer (6.4x12x0.5)
41	09440-12027	Spring
42	09106-08099	Bolt (8x50) (NLA)
43	09125-05047	Screw (5x14)
44	63251-87J00	Screw (6x12)
45	09136-05008	Screw (5x12)
46	02142-05207	SCREW
47	63611-87J00	Clamp Bracket Bolt
48	63612-87J00	Clamp Bracket
49	21131-94J00-YAY	Clutch Shift Mark
50	63215-93110	Handle Grip Mark
51	43770-99E03	Steering Tensioner Assembly
52	09100-10264	Bolt (10x80)
53	09159-10050	Nut
54	09160-10114	Washer (10.5x22x1.5)
55	09306-10020	Bushing
56	09164-10016	Washer
57	43768-90J01	Spacer
58	09116-10176	Bolt (10x44)
59	43755-87L12-0EP	Steering Bracket Extension
60	43776-87L00	Steering Bracket Spacer
61	09116-10150	Bolt (10x55)
45901	37141-99E00	(931) Ignition Key
45902	37141-99E10	(932) Ignition Key
45903	37141-99E20	(933) Ignition Key
45904	37141-99E30	(934) Ignition Key
45905	37141-99E40	(935) Ignition Key
45906	37141-99E50	(936) Ignition Key
45907	37141-99E60	(937) Ignition Key
45908	37141-99E70	(938) Ignition Key
45909	37141-99E80	(939) Ignition Key
45910	37141-99E90	(940) Ignition Key
45911	37141-99EA0	(941) Ignition Key
45912	37141-99EB0	(942) Ignition Key

▶Fig. 66 - Gasket Set (12 parts)

Ref	OEM Part #	Part Name
1	11400-88872	Engine Gasket Set
2	11141-88L00	Cylinder Head Gasket
3	11189-88L00	Cylinder Head Cover Gasket
4	11413-88L00	Upper Oil Seal Gasket
5	14151-88L00	Exhaust Cover Gasket
6	17472-96304	Water Pump Plate Gasket
7	11433-88L00	Under Oil Seal Gasket
8	11489-88L01	Oil Pan Gasket
9	51211-88L00	Engine Holder Gasket
10	51123-88L00	Mount Case Cover Gasket
11	11552-88L00	Water Jacket Cover Gasket
12	99011-88L10-03B	Owners Manual DF40A/DF50A/DF60A S/N 210001~

▶Fig. 7 - Intake Manifold/Silencer/Exhaust Cover (16 parts)

Ref	OEM Part #	Part Name
1	13110-88L00	Intake Manifold
2	13119-88L00	Intake Manifold Gasket
3	13125-88L00	Throttle Body Gasket
4	01421-08607	STUD BOLT
5	01550-08307	BOLT
6	01550-08407	BOLT 8 X 40
7	08316-10087	Nut
8	18137-88L01	Replaced by 18137-88L02
9	02112-34167	SCREW
10	13810-88L00	Silencer
12	01550-06127	BOLT
13	14141-88L10	COVER,EXHAUST
14	14151-88L00	Exhaust Cover Gasket
15	01550-06207	BOLT
45962	13813-88L01	Silencer Holder
45963	13820-88L01	HOLDER,SILENCER

▶Fig. 8 - Vapor Separator (30 parts)

Ref	OEM Part #	Part Name
1	15600-88L14	Fuel Vapor Separator Assembly
2	13370-88L10	Needle Valve Assembly
3	15200-88L00	Fuel Pump Assembly
4	15626-88L01	Seal
5	15628-99E00	Screw (L:15)
6	15629-99E10	Drain Screw
7	15641-88L00	Spacer
8	15642-88L00	Fuel Filter
9	15650-99E00	Float
10	15654-88L00	Pin
11	15683-87J00	Drain Hose (L:120)
12	15760-88L00	Fuel Pressure Regulator
13	15644-88L00	O-Ring
14	15645-88L00	Regulator Holder
15	02112-0408A	SCREW
16	02142-0408B	SCREW
17	15643-88L10	Joint
18	15641-88L31	Bushing
19	15641-88L51	Bushing
20	15642-88L10	Fuel Filter
21	15612-99E01	Vapor Separator Cover
22	15613-88L00	O-Ring
23	15614-88L00	Screw
24	01550-06307	BOLT
25	09169-06075	Washer
26	09160-06084	Washer (6.5x18x1.6)
27	09320-09059	Cushion
28	44420-44AR0	Hose (5x8.2x600)
29	09401-08412	Clip
30	18498-87JC1	Protector (L:450)

▶Fig. 9 - Fuel Injector (9 parts)

Ref	OEM Part #	Part Name
1	15710-85K00	Fuel Injector
2	15716-65DT0	Grommet Set
3	09320-08062	Cushion
4	15750-88L10	Delivery Pipe (NLA)
5	07120-06357	Bolt (NLA)
6	09180-06198	Spacer (6.2x12x16)
7	15681-88L10	Fuel Hose
8	09401-11425	Clip
9	09408-00174	Clamp (NLA)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 40ATL running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

Popular Products

Popular Products

Popular Products

Suzuki DF 40ATL (2012) Parts & Diagrams

Categories

Refined By Clear all

Brand

Horsepower

Engine

Availability

Price

Need Help?

Images

Product

Price

Qty

Options