🔎 Suzuki DF 300TXK7, DF 300TXXK7, DF 300TXZK7, DF 300TXXZK7 Reference Library — Exploded parts diagrams (48 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DF 300TXK7, DF 300TXXK7, DF 300TXZK7, DF 300TXXZK7 is a 4-Stroke DOHC 24-Valve V6 outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke DOHC 24-Valve V6 |
| Horsepower |
300 HP |
| Displacement |
4,028 cc |
| Bore x Stroke |
98.0 x 89.0 mm |
| Spark Plug (Type & Gap) |
NGK BKR6E |
| Engine Oil Capacity |
8.0 L (with filter) |
| Recommended Engine Oil |
SAE 10W-40 |
| Gear Case Oil Capacity |
1,100 mL |
| Idle Speed (in gear) |
600-700 RPM |
| Full Throttle RPM Range |
5700-6300 RPM |
| Fuel |
Unleaded Gasoline, 91 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DF 300TXK7, DF 300TXXK7, DF 300TXZK7, DF 300TXXZK7:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 300TXK7, DF 300TXXK7, DF 300TXZK7, DF 300TXXZK7.
▶Fig. 1 - Cylinder Head (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11101-98J10 |
HEAD ASSY,CYL S |
| 2 |
11103-98J10 |
HEAD ASSY,CYL P |
| 3 |
11115-93J10-001 |
Valve Guide (OS:0.5) |
| 4 |
11128-90J00 |
Camshaft Housing Bolt |
| 5 |
09206-08001 |
Knock Pin (8x11) |
| 6 |
01550-06207 |
BOLT |
| 7 |
11116-93J01 |
Plug |
| 8 |
11141-98J10 |
Starboard Cylinder Head Gasket |
| 9 |
11142-98J10 |
Port Cylinder Head Gasket |
| 10 |
09168-16009 |
Gasket (16x22x0.8) |
| 11 |
11261-93J00 |
Protection Anode Cover |
| 12 |
09280-22019 |
O-Ring |
| 13 |
55321-87J01 |
Aluminum Anode |
| 14 |
09103-06281 |
Bolt (6x14) |
| 15 |
01550-08207 |
BOLT |
| 17 |
09206-14004 |
Pin (14x11.4x23) |
| 18 |
11170-93J01 |
Cylinder Head Cover - Starboard (NLA) |
| 19 |
11180-98J01 |
Port Cylinder Head Cover |
| 20 |
11173-93J00 |
Breather Plate - Starboard (NLA) |
| 21 |
11183-93J00 |
Breather Plate - Port (NLA) |
| 22 |
11179-93J00 |
Cylinder Head Cover Gasket - Starboard |
| 23 |
11189-93J00 |
Cylinder Head Cover Gasket - Port |
| 24 |
09206-08001 |
Knock Pin (8x11) |
| 25 |
02112-0612A |
SCREW |
| 26 |
01547-06257 |
BOLT 6X25 |
| 27 |
01547-06507 |
BOLT 6 X 50 |
| 28 |
11382-93J00 |
Oil Filler Cap |
| 29 |
09280-26006 |
O-Ring |
| 30 |
09482-00427 |
NGK BKR6E Spark Plug |
| 31 |
11291-93J00 |
Engine Hook |
| 32 |
01550-08207 |
BOLT |
| 45673 |
01550-08607 |
BOLT |
| 45704 |
01550-08607 |
BOLT |
▶Fig. 10 - Fuel Injector (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15681-93J02 |
HOSE,FUEL(3 WAY |
| 2 |
15684-98J00 |
Fuel Hose Guide |
| 3 |
15710-96J00 |
Fuel Injector |
| 4 |
15717-16G00 |
O-Ring |
| 5 |
15735-58B00 |
Delivery Pipe Insulator |
| 6 |
15751-93J00 |
Delivery Pipe |
| 7 |
15756-93J02 |
Fuel Hose (Delvery Pipe to Delivery Pipe) |
| 8 |
15762-93J00 |
Delivery Pipe Gasket |
| 9 |
15830-77EA0 |
Delivery Pipe Union |
| 10 |
15831-93J01 |
UNION,DELIVERY |
| 11 |
18498-93J01 |
Fuel Hose Protector (L:340) |
| 12 |
09247-14041 |
Delivery Pipe Plug |
| 13 |
09320-08062 |
Cushion |
| 14 |
09360-14009 |
Delivery Pipe Union Bolt |
| 15 |
09401-11425 |
Clip |
| 16 |
09403-16307 |
CLAMP |
| 17 |
09408-00105 |
Clamp |
| 18 |
09408-00155 |
Clamp (NLA) |
| 19 |
01550-08407 |
BOLT 8 X 40 |
| 21 |
09401-14409 |
Clip |
| 22 |
01550-06107 |
PLUG |
| 23 |
09408-00135 |
Clamp (NLA) |
| 45677 |
15680-93J00 |
Fuel Hose (Inlet to Filter) |
| 45708 |
15680-93J21 |
Fuel Hose (Inlet to Filter) |
▶Fig. 11 - Water Pump (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17410-93J01 |
Water Pump Case |
| 2 |
17413-93J02 |
Water Pump Case Sleeve |
| 3 |
17416-93J01 |
Water Pump Seal Ring |
| 4 |
17461-93J01 |
IMPELLER,WATER |
| 5 |
17471-98J02 |
Water Pump Plate |
| 6 |
17472-98J00 |
Water Pump Plate Gasket |
| 7 |
17473-98J00 |
Water Pump Plate No. 2 |
| 9 |
17562-93J01 |
Upper Water Tube Bushing |
| 10 |
17563-93J01 |
Lower Water Tube Bushing |
| 11 |
17564-93J01 |
Water Pump Case Bushing |
| 12 |
17612-93J00 |
Water Tube Spacer |
| 13 |
17631-98J00 |
Port Side Water Filter |
| 14 |
17632-98J00 |
Starboard Side Water Filter |
| 15 |
17633-98J00 |
Water Filter Cover |
| 16 |
29116-93J00 |
Bolt (6x20) |
| 17 |
09116-08131 |
Bolt (8x45) |
| 18 |
09132-04034 |
Screw (4x18) |
| 19 |
09202-06031 |
Knock Pin (6x12) |
| 20 |
09420-05009 |
Water Pump Key |
| 21 |
17400-98J06 |
Water Pump Repair Kit DF250SS/250AP/300/300AP |
| 45870 |
17561-93J03 |
Water Tube (X) |
| 45871 |
17561-93J13 |
Water Tube (XX) |
▶Fig. 12 - Thermostat (41 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11196-93J00 |
Water Return Hose |
| 2 |
11197-93J00 |
Water Return Hose |
| 3 |
11270-93J00 |
Cylinder Block Water Jacket Plate |
| 4 |
11272-93J00 |
Cylinder Block Plate Gasket |
| 5 |
17581-93J00 |
Water Outlet Pipe |
| 6 |
17582-93J00 |
Water Outlet Pipe Gasket |
| 7 |
17611-90J00 |
Water Pressure Valve Cover |
| 8 |
17660-99E01 |
Water Pressure Valve |
| 10 |
17681-93J00 |
Thermostat Cover |
| 11 |
17711-90J00 |
Water Hose 3 Way |
| 12 |
17712-93J01 |
HOSE,WATER(3 WA |
| 13 |
09116-06121 |
Bolt (6x25) |
| 14 |
09280-26006 |
O-Ring |
| 15 |
09320-12093 |
CUSHION |
| 16 |
09352-50006-600 |
Hose (5x9x600) |
| 17 |
09352-50006-600 |
Hose (5x9x600) |
| 18 |
09352-50006-600 |
Hose (5x9x600) |
| 19 |
09352-50006-600 |
Hose (5x9x600) |
| 20 |
09352-50006-600 |
Hose (5x9x600) |
| 21 |
09352-50006-600 |
Hose (5x9x600) |
| 22 |
09352-50006-600 |
Hose (5x9x600) |
| 23 |
09352-50006-00B |
Hose (5x9x2000) |
| 24 |
09352-50006-00B |
Hose (5x9x2000) |
| 25 |
01550-08127 |
BOLT 8 X 12 |
| 26 |
09367-06002 |
3 Way |
| 27 |
09401-08413 |
Clip |
| 28 |
09401-14409 |
Clip |
| 29 |
09401-25406 |
Clip |
| 30 |
09401-15414 |
Clip |
| 31 |
17915-98J02 |
HOSE,WATER FLUS |
| 32 |
09403-25304 |
Clamp (NLA) |
| 33 |
09408-00008 |
Clamp |
| 34 |
09408-00024 |
Clamp |
| 35 |
09408-00056 |
Clip |
| 36 |
01550-06207 |
BOLT |
| 37 |
01550-06207 |
BOLT |
| 38 |
01550-06257 |
BOLT |
| 39 |
17713-98J01 |
HOLDER,WATER HO |
| 40 |
09408-00021 |
Clamp (NLA) |
| 45901 |
17670-90J01 |
Thermostat (60c) |
| 45902 |
17670-90J11 |
Thermostat (71c) |
▶Fig. 13 - Throttle Body (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11193-98J00 |
PVC Hose |
| 2 |
11198-58B00 |
PCV Valve Seal |
| 3 |
13100-98J01 |
Collector Assembly (NLA) |
| 4 |
13137-98J00 |
Collector Spacer |
| 5 |
13140-98J01 |
Collector Cover |
| 6 |
61436-98J00 |
Emblem Mark V6 (4.0L) |
| 7 |
13147-98J00 |
Collector Cover Gasket |
| 8 |
13180-98J01 |
Collector Funnel |
| 9 |
13312-98J00 |
Bypass Air Hose (NLA) |
| 10 |
13350-99E00 |
Bypass Air Screw Set |
| 11 |
18590-68H00 |
MAP Sensor |
| 12 |
09280-10009 |
O-Ring |
| 13 |
01550-08167 |
BOLT |
| 14 |
01550-08357 |
BOLT |
| 15 |
02162-05207 |
SCREW |
| 16 |
04211-11129 |
11 X 12 DOWEL P |
| 17 |
13134-98J00 |
Collector Bracket |
| 18 |
13139-98J01 |
Collector Gasket |
| 19 |
13310-98J01 |
Throttle Body Assembly |
| 20 |
13343-98J10 |
Throttle Body Gasket |
| 21 |
13315-98J00 |
Throttle Body Damper |
| 22 |
13421-98L00 |
GASKET,THROTLE |
| 23 |
13813-98J01 |
GROMMET,THROTTL |
| 24 |
09401-14409 |
Clip |
| 25 |
18118-93J00 |
PCV Valve |
| 26 |
09103-08370 |
Bolt (8x250) |
| 27 |
09320-08517 |
CUSHION,CABLE H |
| 28 |
09403-13310 |
Clamp |
| 29 |
09408-00201 |
Clamp (NLA) |
| 30 |
01421-08357 |
BOLT,STUD |
| 31 |
01550-08167 |
BOLT |
| 32 |
01550-08357 |
BOLT |
| 33 |
01550-08607 |
BOLT |
| 34 |
04211-11129 |
11 X 12 DOWEL P |
| 35 |
09159-08136 |
Nut |
| 36 |
08316-10087 |
Nut |
| 37 |
09160-08161 |
Washer (8.2x23x3.2) (NLA) |
▶Fig. 14 - Oil Pump (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12632-93J11 |
Oil Pump Drive Sprocket |
| 2 |
16113-93J10 |
Oil Pump Driven Sprocket |
| 4 |
16520-93J00 |
Oil Pump Strainer |
| 5 |
16760-93J00 |
Oil Pump Chain |
| 6 |
16781-93J00 |
Oil Pump Chain Tensioner |
| 7 |
16782-93J00 |
Oil Pump Tensioner Spring |
| 8 |
16783-93J01 |
Oil Pump Tensioner Bolt |
| 9 |
09181-12158 |
Washer (12x20x0.5) |
| 10 |
09280-22020 |
O-Ring |
| 11 |
01550-0616A |
BOLT |
| 12 |
01550-0845A |
BOLT |
| 14 |
08110-60020 |
B1 15X32X9 BEAR |
| 45670 |
01550-0865A |
BOLT |
| 45701 |
01550-0865A |
BOLT |
| 45717 |
16400-93J20 |
Oil Pump Assembly |
| 45718 |
16400-93J20 |
Oil Pump Assembly |
| 45729 |
01550-0885A |
BOLT |
▶Fig. 15 - Oil Pan (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11261-93J00 |
Protection Anode Cover |
| 3 |
29103-93J30 |
Bolt (8x25) |
| 4 |
09103-06281 |
Bolt (6x14) |
| 5 |
09280-22019 |
O-Ring |
| 6 |
11489-93J00 |
Oil Pan Gasket |
| 7 |
11501-93J03-0EP |
Oil Pan |
| 8 |
11591-93J11 |
Oil Pan Union |
| 9 |
11541-93J00-0EP |
Exhaust Pipe |
| 10 |
14154-93J02 |
Exhaust Tube Seal |
| 11 |
14211-98J00 |
Exhaust Tube |
| 12 |
14212-93J00 |
Exhaust Tube Gasket |
| 13 |
29116-93J00 |
Bolt (6x20) |
| 14 |
11435-93J01 |
PIPE,EXHAUST RE |
| 15 |
09168-12012 |
Oil Drain Plug Gasket |
| 16 |
09248-12009 |
Oil Drain Plug |
| 17 |
09202-08006 |
Knock Pin (8x12) |
| 18 |
09202-08006 |
Knock Pin (8x12) |
| 19 |
01550-1050A |
BOLT |
| 20 |
09116-08128 |
Bolt (8x40) |
| 21 |
09116-10175 |
Bolt (10x50) |
| 22 |
09116-10146 |
Bolt (10x195) |
| 23 |
29103-93J00 |
Bolt (6x12) |
| 24 |
29404-93J11 |
Clamp (L:65) |
| 25 |
16910-93J00 |
Oil Level Gauge |
| 26 |
16930-93J00 |
Oil Level Gauge Guide |
| 27 |
09280-09008 |
O-Ring |
| 28 |
01550-06127 |
BOLT |
| 45689 |
55321-87J01 |
Aluminum Anode |
| 45690 |
55321-87J11 |
Magnesium Anode |
▶Fig. 16 - Clutch Shaft (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21110-98J02 |
Clutch Lever |
| 2 |
21131-93J00 |
Clutch Lever Bushing |
| 3 |
21151-93J00 |
Clutch Lever Holder |
| 4 |
09160-10148 |
Washer (10x20x3) |
| 5 |
21210-98J01 |
Clutch Shaft |
| 6 |
21230-98J01 |
Clutch Shaft Arm |
| 7 |
23111-93J00 |
Clutch Rod (X, XX) |
| 8 |
23115-98J00 |
Clutch Lever Link |
| 9 |
25223-96J00 |
Seal, Shift Rod Dust |
| 10 |
09160-06094 |
Washer (6.5x15x1.0) |
| 11 |
09204-01006 |
Cotter Pin |
| 12 |
09205-10006 |
Pin (10.2x10) |
| 13 |
09248-12005 |
Plug |
| 14 |
09260-10005 |
Ball |
| 15 |
09262-17019 |
Bearing (17x35x8) |
| 16 |
09289-18001 |
Clutch Shaft Seal |
| 17 |
09306-06005 |
Bushing |
| 18 |
09306-10001 |
Bushing |
| 19 |
09383-08004 |
E Ring |
| 20 |
09440-07051 |
Spring |
| 21 |
01550-06207 |
BOLT |
| 22 |
02142-05107 |
SCREW |
| 23 |
08331-41359 |
Circlip |
| 24 |
21241-98J00 |
Clutch Lever Link No. 2 |
| 25 |
67467-89J01 |
Cable Connector |
| 26 |
67471-99E00 |
Remote Control Nut |
| 27 |
09160-06055 |
Washer (7x12x1.0) |
| 28 |
09385-06012 |
Clip |
| 29-2 |
19115-98J10 |
Clutch Lever Holder |
| 30 |
01550-08557 |
BOLT |
| 45686 |
19115-98J00 |
Clutch Lever Holder (NLA) |
▶Fig. 17 - Clutch Rod (11 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
25131-98J00 |
Shifter Yoke |
| 3 |
25232-90J00 |
Gear Case Magnet |
| 4 |
09205-04002 |
Spring Pin (4x20) |
| 5 |
25141-98J01 |
Shift Rod Guide Housing |
| 6 |
25222-90J01 |
Shift Guide Cover Seal |
| 7 |
09283-10011 |
Oil Seal (10x22x8) |
| 8 |
25321-98J00 |
Horizontal Shift Slider |
| 9 |
29116-93J00 |
Bolt (6x20) |
| 10 |
09280-40019 |
O-Ring |
| 45658 |
25111-98J00 |
Shift Rod (L, X) |
| 45659 |
25111-98J10 |
Shift Rod (XX) |
▶Fig. 18 - Clutch Rod (C/R) (11 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
25131-98J00 |
Shifter Yoke |
| 3 |
25232-90J00 |
Gear Case Magnet |
| 4 |
09205-04002 |
Spring Pin (4x20) |
| 5 |
25141-98J01 |
Shift Rod Guide Housing |
| 6 |
25222-90J01 |
Shift Guide Cover Seal |
| 7 |
09283-10011 |
Oil Seal (10x22x8) |
| 8 |
25321-98J00 |
Horizontal Shift Slider |
| 9 |
29116-93J00 |
Bolt (6x20) |
| 10 |
09280-40019 |
O-Ring |
| 45658 |
25111-98J00 |
Shift Rod (L, X) |
| 45659 |
25111-98J10 |
Shift Rod (XX) |
▶Fig. 19 - Transmission (80 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-98J00 |
Drive Shaft Collar |
| 3 |
57134-93J00 |
Drive Shaft Bearing Spacer |
| 4 |
09159-28003 |
Drive Shaft Bearing Nut |
| 5 |
09269-32002 |
Bearing (32x66x49) |
| 6 |
57300-98880 |
Pinion & Gear Set |
| 7 |
09263-25067 |
Bearing (25x32x26) |
| 9 |
09140-16026 |
Nut 16mm |
| 10 |
08221-16256 |
Washer |
| 15 |
57621-98J10 |
Clutch Dog Shifter |
| 15A |
09160-25080 |
Thrust Washer |
| 16 |
09202-08011 |
Clutch Dog Shifter Pin |
| 17 |
57630-98810 |
Connector Pin Set |
| 18 |
57630-98810 |
Connector Pin Set |
| 18A |
57631-98J10 |
Connector Pin |
| 19 |
06111-07004 |
STEEL BALL 7/32 |
| 21 |
09440-56001 |
Clutch Dog Shifter Spring |
| 22 |
09440-09040 |
Detent Spring |
| 23 |
09160-30056 |
Washer (32x47x3) |
| 24 |
09269-30014 |
Thrust Bearing (30x47x2) |
| 25 |
09160-30055 |
Washer (30x47x6) |
| 26 |
56120-98J01-0EP |
Propeller Shaft Bearing Housing |
| 27 |
09263-30063 |
Bearing (30x40x25) |
| 28 |
09280-00040 |
O-Ring |
| 29 |
09282-30006 |
Oil Seal (30x45x6) |
| 30 |
09381-40003 |
Circlip |
| 31 |
56123-93J00 |
Oil Seal Protector |
| 32 |
09387-45001 |
Set Ring (SUS) |
| 33 |
08113-62100 |
BEARING |
| 34 |
09116-10177 |
Bolt (10x35) |
| 35 |
56130-93J02 |
Drive Shaft Bearing Housing |
| 36 |
09280-66004 |
O-Ring |
| 37 |
09282-24004 |
Oil Seal (24x40x7) |
| 38 |
55321-87J01 |
Aluminum Anode |
| 39 |
09103-06281 |
Bolt (6x14) |
| 40 |
09160-25080 |
Thrust Washer |
| 45658 |
57110-98J01 |
Drive Shaft (X) |
| 45659 |
57110-98J11 |
Drive Shaft (XX) |
| 45670 |
09181-50020 |
Shim (0.45) |
| 45671 |
57610-98J20 |
Propeller Shaft Assembly |
| 45677 |
06111-11004 |
BALL |
| 45701 |
09181-50021 |
Shim (0.50) |
| 45702 |
57610-98J20 |
Propeller Shaft Assembly |
| 45708 |
06111-11004 |
BALL |
| 45729 |
09181-50022 |
Shim (0.55) |
| 45760 |
09181-50023 |
Shim (0.60) |
| 45790 |
09181-50024 |
Shim (0.65) |
| 45821 |
09181-50025 |
Shim (0.70) |
| 45851 |
09181-50026 |
Shim (0.75) |
| 45870 |
09181-60004 |
Shim (0.45) |
| 45871 |
09181-60005 |
Shim (0.50) |
| 45872 |
09181-60006 |
Shim (0.55) |
| 45873 |
09181-60007 |
Shim (0.60) |
| 45874 |
09181-60008 |
Shim (0.65) |
| 45875 |
09181-60009 |
Shim (0.70) |
| 45876 |
09181-60010 |
Shim (0.75) |
| 45877 |
09181-60011 |
Shim (0.80) |
| 45878 |
09181-60012 |
Shim (0.85) |
| 45879 |
09181-60013 |
Shim (0.90) |
| 45882 |
09181-50027 |
Shim (0.80) |
| 45913 |
09181-50028 |
Shim (0.85) |
| 45943 |
09181-50029 |
Shim (0.90) |
| 45962 |
09160-35015 |
Washer (35x46x0.60) |
| 45963 |
09160-35014 |
Washer (35x46x0.70) |
| 45964 |
09160-35013 |
Washer (35x46x0.80) |
| 45965 |
09160-35006 |
Washer (35x46x0.90) |
| 45966 |
09160-35008 |
Washer (35x46x0.95) |
| 45967 |
09160-35002 |
Washer (35x46x1.00) |
| 45968 |
09160-35009 |
Washer (35x46x1.05) |
| 45969 |
09160-35003 |
Washer (35x46x1.10) |
| 45970 |
09160-35010 |
Washer (35x46x1.15) |
| 45992 |
09181-50020 |
Shim (0.45) |
| 45993 |
09181-50021 |
Shim (0.50) |
| 45994 |
09181-50022 |
Shim (0.55) |
| 45995 |
09181-50023 |
Shim (0.60) |
| 45996 |
09181-50024 |
Shim (0.65) |
| 45997 |
09181-50025 |
Shim (0.70) |
| 45998 |
09181-50026 |
Shim (0.75) |
| 45999 |
09181-50027 |
Shim (0.80) |
| 46000 |
09181-50028 |
Shim (0.85) |
| 46001 |
09181-50029 |
Shim (0.90) |
▶Fig. 2 - Cylinder Block (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11293-98J00 |
Front Engine Hook |
| 2 |
01550-08207 |
BOLT |
| 4 |
11112-93J00 |
Oil Venturi Plug |
| 7 |
11119-93J00 |
Cylinder Head Bolt |
| 8 |
11217-85FA0 |
M26 Plug Gasket |
| 9 |
09248-26001 |
M26 Oil Gallery Plug |
| 10 |
09160-18031 |
Exhaust Plug Gasket |
| 11 |
09248-18006 |
Exhaust Plug |
| 12 |
09159-10116 |
Crankcase Nut |
| 13 |
09160-10142 |
Washer |
| 14 |
09206-13019 |
Knock Pin |
| 15 |
16700-93J00 |
Piston Jet Valve |
| 16 |
09280-10009 |
O-Ring |
| 17 |
09280-10016 |
O-Ring |
| 18 |
07130-0616B |
BOLT |
| 19 |
07130-0510A |
BOLT |
| 20 |
11390-98J00 |
Piston Cooling Jet |
| 21 |
09280-06005 |
O-Ring |
| 22 |
09246-04009 |
Plug |
| 23 |
11330-93J01 |
Crankcase Water Jacket Cover |
| 24 |
11332-93J00 |
Crankcase Water Jacket Cover Gasket |
| 25 |
01550-06207 |
BOLT |
| 26 |
16430-93J00 |
Oil Gallery Cover (NLA) |
| 27 |
16431-93J00 |
Oil Gallery Plate |
| 28 |
16433-93J00 |
Oil Gallery Gasket |
| 29 |
01550-0835A |
BOLT |
| 30 |
01550-08457 |
BOLT |
| 31 |
16510-96J11 |
Engine Oil Filter |
| 45717 |
11301-98J50 |
Cylinder Block Set |
| 45718 |
11301-98J21 |
Cylinder Block Set |
| 45778 |
11117-93J10 |
Crankcase Bolt |
| 45779 |
11117-93J10 |
Crankcase Bolt |
| 45809 |
11117-98J00 |
Crankcase Stud Bolt |
| 45810 |
11117-98J10 |
Crankcase Stud Bolt |
▶Fig. 20 - Transmission (C/R) (86 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-98J00 |
Drive Shaft Collar |
| 3 |
57134-93J00 |
Drive Shaft Bearing Spacer |
| 4 |
09159-28003 |
Drive Shaft Bearing Nut |
| 5 |
09269-32002 |
Bearing (32x66x49) |
| 9 |
09140-16026 |
Nut 16mm |
| 10 |
08221-16256 |
Washer |
| 15 |
57621-98J10 |
Clutch Dog Shifter |
| 16 |
09202-08011 |
Clutch Dog Shifter Pin |
| 17 |
57630-98810 |
Connector Pin Set |
| 18 |
57630-98810 |
Connector Pin Set |
| 18A |
57631-98J10 |
Connector Pin |
| 19 |
06111-07004 |
STEEL BALL 7/32 |
| 21 |
09440-56001 |
Clutch Dog Shifter Spring |
| 22 |
09440-09040 |
Detent Spring |
| 23 |
57622-98J00 |
Forward Thrust Spacer |
| 24 |
09160-30056 |
Washer (32x47x3) |
| 25 |
09269-30014 |
Thrust Bearing (30x47x2) |
| 26 |
09164-56001 |
Washer (NLA) |
| 27 |
09269-40006 |
Bearing (40x60x6) |
| 28 |
56120-98J11-0EP |
Propeller Shaft Bearing Housing |
| 29 |
09263-30063 |
Bearing (30x40x25) |
| 30 |
09280-00040 |
O-Ring |
| 31 |
09282-30006 |
Oil Seal (30x45x6) |
| 32 |
09381-40003 |
Circlip |
| 33 |
56123-93J00 |
Oil Seal Protector |
| 34 |
09387-45001 |
Set Ring (SUS) |
| 35 |
56122-98J00 |
FWD Gear Bearing Washer |
| 36 |
56141-98J10 |
FWD Gear Bearing Stopper |
| 37 |
09265-50001 |
Bearing (50x90x32) |
| 38 |
09116-10177 |
Bolt (10x35) |
| 39 |
56130-93J02 |
Drive Shaft Bearing Housing |
| 40 |
09280-66004 |
O-Ring |
| 41 |
09282-24004 |
Oil Seal (24x40x7) |
| 42 |
55321-87J01 |
Aluminum Anode |
| 43 |
09103-06281 |
Bolt (6x14) |
| 45658 |
57110-98J01 |
Drive Shaft (X) |
| 45659 |
57110-98J11 |
Drive Shaft (XX) |
| 45670 |
09181-50041 |
Shim (50x58x0.35) |
| 45671 |
57600-98812 |
Prop Shaft/Reverse Gear Set |
| 45677 |
06111-11004 |
BALL |
| 45701 |
09181-50040 |
Shim (50x58x0.40) |
| 45702 |
57610-98J30 |
Propeller Shaft |
| 45708 |
06111-11004 |
BALL |
| 45729 |
09181-50030 |
Shim (50x58x0.45) (NLA) |
| 45760 |
09181-50031 |
Shim (50x58x0.50) |
| 45790 |
09181-50032 |
Shim (50x58x0.55) |
| 45809 |
57300-98873 |
Prop Shaft / Pinion & Gear Set (C/R) |
| 45810 |
57300-98892 |
Pinion & Gear Set (C/R) |
| 45821 |
09181-50033 |
Shim (50x58x0.60) |
| 45839 |
09263-25067 |
Bearing (25x32x26) |
| 45840 |
09263-28047 |
Bearing (28x37x30) |
| 45851 |
09181-50034 |
Shim (50x58x0.65) |
| 45870 |
09181-60004 |
Shim (0.45) |
| 45871 |
09181-60005 |
Shim (0.50) |
| 45872 |
09181-60006 |
Shim (0.55) |
| 45873 |
09181-60007 |
Shim (0.60) |
| 45874 |
09181-60008 |
Shim (0.65) |
| 45875 |
09181-60009 |
Shim (0.70) |
| 45876 |
09181-60010 |
Shim (0.75) |
| 45877 |
09181-60011 |
Shim (0.80) |
| 45878 |
09181-60012 |
Shim (0.85) |
| 45879 |
09181-60013 |
Shim (0.90) |
| 45882 |
09181-50035 |
Shim (50x58x0.70) |
| 45913 |
09181-50036 |
Shim (50x58x0.75) |
| 45943 |
09181-50037 |
Shim (50x58x0.80) |
| 45962 |
09160-35015 |
Washer (35x46x0.60) |
| 45963 |
09160-35014 |
Washer (35x46x0.70) |
| 45964 |
09160-35013 |
Washer (35x46x0.80) |
| 45965 |
09160-35006 |
Washer (35x46x0.90) |
| 45966 |
09160-35008 |
Washer (35x46x0.95) |
| 45967 |
09160-35002 |
Washer (35x46x1.00) |
| 45968 |
09160-35009 |
Washer (35x46x1.05) |
| 45969 |
09160-35003 |
Washer (35x46x1.10) |
| 45970 |
09160-35010 |
Washer (35x46x1.15) |
| 45974 |
09181-50038 |
Shim (50x58x0.85) |
| 45992 |
09181-50020 |
Shim (0.45) |
| 45993 |
09181-50021 |
Shim (0.50) |
| 45994 |
09181-50022 |
Shim (0.55) |
| 45995 |
09181-50023 |
Shim (0.60) |
| 45996 |
09181-50024 |
Shim (0.65) |
| 45997 |
09181-50025 |
Shim (0.70) |
| 45998 |
09181-50026 |
Shim (0.75) |
| 45999 |
09181-50027 |
Shim (0.80) |
| 46000 |
09181-50028 |
Shim (0.85) |
| 46001 |
09181-50029 |
Shim (0.90) |
| 46004 |
09181-50039 |
Shim (50x58x0.90) |
▶Fig. 21 - Starting Motor (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31100-96J02 |
Starter Motor Assembly |
| 2 |
31131-90J01 |
Brush Set (+) |
| 3 |
31135-90J00 |
Spring |
| 4 |
31151-94J01 |
Gear Case |
| 5 |
31152-90J00 |
Center Plate (NLA) |
| 6 |
31153-90J00 |
Planet Gear Bracket (NLA) |
| 7 |
31171-96J00 |
Dust Cover Kit |
| 8 |
31173-90J02 |
Brush Holder |
| 9 |
31191-96J00 |
Shift Lever (NLA) |
| 10 |
31220-94J00 |
Magnet Switch |
| 11 |
31310-90J00 |
Armature |
| 12 |
31320-93J00 |
Pinion Assembly (NLA) |
| 13 |
31341-93J00 |
Pinion Shaft (NLA) |
| 14 |
31343-90J00 |
Internal Gear (NLA) |
| 15 |
31344-90J00 |
Planetary Gear (NLA) |
| 16 |
31360-93J01 |
Washer Set |
| 17 |
31913-93J00 |
Terminal |
| 18 |
31914-93J00 |
Terminal Cap |
| 19 |
31912-93J01 |
Starting Motor Band |
| 20 |
31913-98J00 |
Starter Motor Band Cover |
| 21 |
31918-90J11 |
DAMPER,LWR |
| 22 |
36645-93J00 |
Wire Lead |
| 23 |
01550-08207 |
BOLT |
| 24 |
01550-08307 |
BOLT |
▶Fig. 22 - Magneto (17 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09103-12071 |
Flywheel Bolt (12x26) |
| 3 |
09202-06031 |
Knock Pin (6x12) |
| 4 |
32120-93J10 |
COIL,BATTERY CH |
| 5 |
32131-93J00 |
Stator Connector Holder (NLA) |
| 6 |
01550-06167 |
BOLT |
| 8 |
02162-05167 |
BOLT |
| 8A |
09106-05030 |
Bolt (5x10) |
| 9 |
33220-98J00 |
Cam Position Sensor |
| 10 |
33221-42F00 |
O-Ring |
| 11 |
01550-06167 |
BOLT |
| 12 |
09103-06231 |
Bolt (6x35) |
| 13 |
09403-13413 |
CLAMP |
| 14 |
01550-06127 |
BOLT |
| 45658 |
32102-93J20 |
Flywheel |
| 45659 |
32102-98J20 |
FLYWHEEL COMP,M |
| 45839 |
32160-87L01 |
CKP/Ignition Timimg Coil |
| 45840 |
32160-88L01 |
CKP/Ignition Timimg Coil |
▶Fig. 23 - Rectifier/Ignition Coil (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32800-98J01 |
Rectifier & Regulator Assembly |
| 2 |
32805-93J00 |
Rectifier & Regulator O-Ring |
| 3 |
32890-98J01 |
Electric Parts Holder |
| 4 |
09160-06134 |
Washer (6.5x24x1.6) |
| 5 |
09169-06062 |
Washer (6.3x17x1.6) |
| 6 |
09320-09016 |
Cushion |
| 7 |
09116-06202 |
Bolt w/Washer (6x25) |
| 8 |
09320-12076 |
Cushion |
| 9 |
01550-06127 |
BOLT |
| 10 |
01550-06257 |
BOLT |
| 11 |
33410-93J00 |
Ignition Coil Assembly |
| 12 |
01550-06207 |
BOLT |
| 13 |
09408-00184 |
Clamp |
▶Fig. 24 - Sensor (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13650-52G00 |
Inlet Air Temp Sensor |
| 2 |
13655-87J01 |
Air Temp Sensor Grommet |
| 3 |
29103-93J00 |
Bolt (6x12) |
| 4 |
34830-87J20 |
Temp Sensor Assy |
| 5 |
34830-87J20 |
Temp Sensor Assy |
| 6 |
34840-98J03 |
Trim Sensor Assembly |
| 7 |
34841-98J00 |
Trim Sensor Lever |
| 8 |
34845-98J00 |
Trim Sensor Bracket |
| 9 |
34846-98J00 |
Trim Sensor Lever Bracket |
| 10 |
34847-98J00 |
Trim Sensor Screw |
| 11 |
09160-05029 |
Washer (5.5x10x0.8) |
| 12 |
37820-99E02 |
Oil Pressure Switch |
| 13 |
01550-06207 |
BOLT |
| 14 |
09116-06121 |
Bolt (6x25) |
| 15 |
09125-06063 |
Screw (6x10) |
| 16 |
09403-13413 |
CLAMP |
| 17 |
29404-93J11 |
Clamp (L:65) |
| 18 |
09407-14407 |
Clamp (L:140) |
| 19 |
34960-98J00 |
Speed Sensor Assembly |
| 20 |
34115-98J00 |
Water Pressure Connector |
| 21 |
01550-06207 |
BOLT |
| 22 |
34840-98J03 |
Trim Sensor Assembly |
| 23 |
34841-88L01 |
Trim Sensor Lever |
| 24 |
34845-88L02 |
Trim Sender Bracket |
| 25 |
09136-05041 |
Screw (5x20) |
| 26 |
09160-05029 |
Washer (5.5x10x0.8) |
| 27 |
01550-06207 |
BOLT |
| 28 |
18213-98J30 |
Oxygen Sensor |
| 29 |
09403-07340 |
Clamp |
▶Fig. 25 - Harness (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33810-98J01 |
Starter Motor Cable Assembly |
| 2 |
08316-10087 |
Nut |
| 3A-1 |
09481-10501 |
10 Amp Fuse |
| 3A-2 |
09481-15501 |
15 Amp Fuse |
| 4 |
36721-96J00 |
Upper Cover O-Ring |
| 5 |
36737-96J00 |
Fuse Puller (NLA) |
| 6 |
36738-98J00 |
Fuse Case Upper Cover |
| 7 |
09320-08510 |
Cushion (8.5x20x8) |
| 11 |
08310-00067 |
Nut |
| 12 |
08321-01067 |
Lock Washer |
| 13 |
36617-93J00 |
Harness Bracket |
| 15 |
36617-93J20 |
Harness Bracket |
| 16 |
36617-93J30 |
Harness Bracket (NLA) |
| 17 |
36617-98J00 |
Harness Bracket (NLA) |
| 19 |
09403-20308 |
Clip |
| 21 |
09407-18402 |
Clamp (L:165) |
| 22 |
09408-00008 |
Clamp |
| 23 |
09408-00184 |
Clamp |
| 24 |
09408-00008 |
Clamp |
| 25 |
01550-06127 |
BOLT |
| 26 |
36625-98J00 |
Battery Wire Assembly |
| 27 |
09481-30501 |
30 Amp Fuse |
| 45671 |
36617-93J10 |
Harness Bracket |
| 45675 |
01550-06127 |
BOLT |
| 45702 |
36617-93J10 |
Harness Bracket |
| 45706 |
01550-06127 |
BOLT |
| 45717 |
36610-98J02 |
Wiring Harness Assembly |
| 45718 |
36610-98J21 |
Wiring Harness Assembly |
| 45719 |
36610-98J12 |
HARNESS ASSY,WI |
| 45720 |
36610-98J32 |
Wiring Harness Assembly |
| 45870 |
38860-76F01 |
Relay |
| 45871 |
38860-76F01 |
Relay |
| 45901 |
09481-15501 |
15 Amp Fuse |
| 45902 |
09481-30501 |
30 Amp Fuse |
| 45931 |
09481-40401 |
40 Amp Fuse |
| 45932 |
09481-60401 |
60 Amp Fuse |
▶Fig. 26 - PTT Switch/Engine Control Unit (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13580-98J04 |
Shift Position Sensor Assembly |
| 2 |
13575-40F00 |
O-Ring |
| 3 |
37729-96L00 |
Shift Sensor Lever |
| 4 |
09160-05029 |
Washer (5.5x10x0.8) |
| 5 |
07130-05167 |
BOLT |
| 6 |
08321-0105A |
Lock Washer |
| 7 |
37721-93J00 |
Neutral Switch Assembly |
| 8 |
09137-04004 |
Screw (4x16) |
| 10 |
37725-93J11 |
Switch Assembly Cover |
| 11 |
37850-99E05 |
PTT Switch Assembly |
| 12 |
09403-11315 |
Clamp (NLA) |
| 14 |
37722-93J14 |
Tilt Limit Switch Assembly |
| 15 |
09403-09316 |
Clamp (NLA) |
| 16 |
29125-93J00 |
Screw (NLA) |
| 17 |
38410-93J12 |
PTT Relay Assembly |
| 18 |
38415-93J00 |
PTT Relay Holder |
| 19 |
01550-06127 |
BOLT |
| 20 |
09407-30401 |
Clamp |
| 22 |
33925-98J00 |
ECU Cushion |
| 23 |
38890-98J12 |
Shift Actuator Assembly |
| 24 |
38892-98J01 |
Shift Actuator Damper |
| 25 |
38895-98J00 |
Shift Actuator Bracket |
| 26 |
01550-06167 |
BOLT |
| 27 |
01550-06357 |
BOLT |
| 28 |
38860-76F01 |
Relay |
| 29 |
38860-76F01 |
Relay |
| 30-2 |
38915-90J00 |
Relay Holder |
| 45678 |
33920-98J10 |
Engine Control Unit |
| 45687 |
38915-90J00 |
Relay Holder |
| 45709 |
33920-98J71 |
Engine Control Unit |
| 45737 |
33920-98J90 |
Engine Control Unit |
| 45901 |
09407-10404 |
Clamp (L:100) |
| 45902 |
09407-10404 |
Clamp (L:100) |
▶Fig. 27 - Clamp Bracket (29 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
41117-93J02 |
Clamp Bracket Lower Starboard Plate |
| 4 |
41122-93J02 |
Clamp Bracket Lower Port Plate |
| 5 |
09125-06063 |
Screw (6x10) |
| 6 |
41130-93J12 |
Clamp Bracket Shaft |
| 7 |
41135-93J11 |
Clamp Bracket Shaft Washer |
| 8 |
09159-22006 |
Nut |
| 9 |
41153-93J00 |
Transom Bolt Cap |
| 11 |
09159-12062 |
Transom Nut |
| 12 |
09160-13022 |
Washer |
| 13 |
09160-13021 |
Washer |
| 14 |
41155-93J02 |
Transom Plate |
| 15 |
55320-94900 |
Protection Anode Set |
| 16 |
09116-06121 |
Bolt (6x25) |
| 17 |
45421-87D03 |
Tilt Lock Pin |
| 18 |
09159-14020 |
Nut (14mm) |
| 19 |
48140-93J01 |
Tilt Limit Switch Cam |
| 20 |
48144-93J00 |
Tilt Limit Switch Holder |
| 21 |
09103-06278 |
Bolt (6x25) |
| 22 |
55321-94910 |
Magnesium Anode |
| 23 |
48145-93J00 |
Tilt Limit Switch Cover |
| 24 |
36894-87D00 |
Wire Lead (L:195) |
| 25 |
09125-06063 |
Screw (6x10) |
| 45658 |
41111-93J16-0EP |
BRACKET,CLAMP S |
| 45659 |
41111-93J16-0EP |
BRACKET,CLAMP S |
| 45689 |
41121-93J08-0EP |
Clamp Bracket - Port |
| 45690 |
41121-93J08-0EP |
Clamp Bracket - Port |
| 45931 |
09100-12086 |
Transom Bolt (12.7x150) |
| 45932 |
09100-12092 |
Transom Bolt (12.7x75) |
| 45933 |
09100-12085 |
Transom Bolt (12.7x115) |
▶Fig. 28 - Swivel Bracket (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
22511-99011 |
Grease Nipple |
| 2 |
36894-87D00 |
Wire Lead (L:195) |
| 3 |
43111-93J24-0EP |
Swivel Bracket |
| 4 |
43114-93J00 |
Swivel to Clamp Bracket Washer |
| 5 |
43211-93J11 |
Clamp Shaft Swivel Bushing |
| 6 |
43711-97E11 |
Steering Bushing |
| 7 |
43750-93J03-0EP |
BRACKET,STEERIN |
| 8 |
09125-06063 |
Screw (6x10) |
| 9 |
09160-39001 |
Washer (39.5x64x1.0) |
| 10 |
09181-39001 |
Shim (39.5x64x0.3) |
| 11 |
09282-39001 |
Oil Seal (38x51x5) |
| 12 |
09380-38003 |
Circlip |
| 15 |
41224-95E01 |
Tilt Stopper Rod Bushing |
| 17 |
41233-95E10 |
Tilt Lock Spring Bracket |
| 18 |
09125-06063 |
Screw (6x10) |
| 19 |
09140-10032 |
Nut |
| 20 |
09160-06082 |
Washer (6.5x13x1.0) |
| 21 |
09204-01006 |
Cotter Pin |
| 22 |
09440-19028 |
Spring |
| 23 |
09443-10043 |
Tilt Lock Spring |
| 45670 |
41200-93811 |
Tilt Lever & Link Set |
| 45671 |
41200-93811 |
Tilt Lever & Link Set |
| 45673 |
41230-95E00 |
Tilt Lock Lever Link |
| 45701 |
41220-93J11 |
Tilt Lock Lever |
| 45702 |
41234-93J11 |
Replaced BY 41234-93j12 |
| 45704 |
41230-96J00 |
Tilt Lock Lever Link |
▶Fig. 29 - Trim Cylinder (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48500-98J03 |
Manifold Assembly |
| 2 |
48400-98J03 |
Cylinder Assembly |
| 3 |
48405-93J00 |
Tilt O-Ring Set |
| 4 |
48650-93J00 |
Free Piston |
| 5 |
48627-93J00 |
O-Ring Set |
| 6 |
48630-98L02 |
ROD GUIDE |
| 7 |
48633-93J00 |
O-Ring |
| 8 |
48610-93J01 |
Trim Piston & Ram |
| 9 |
48605-93J00 |
O-Ring Set |
| 10 |
48691-93J00 |
Check Valve |
| 11 |
48572-87J10 |
Plug |
| 12 |
48585-95E00 |
O-Ring |
| 13 |
48862-87J20 |
Reservoir Tank Bolt |
| 14 |
48864-93J01 |
Manual Valve Set |
| 15 |
48582-95E01 |
Filter |
| 16 |
48583-95E00 |
Drive Joint |
| 18 |
48125-93J00 |
O-Ring Set |
| 19 |
48126-93J00 |
Nylon Washer |
| 20 |
48320-93J00 |
Valve Set |
| 21 |
48573-93J00 |
Cover |
| 23 |
48311-96J10 |
Trim Cylinder Ram Pad |
| 24 |
48321-93J00 |
Tilt Cylinder Upper Shaft |
| 25 |
09140-10031 |
Nut (10mm) |
| 26 |
09162-10005 |
Lock Washer |
| 27 |
09306-24001 |
Tilt Cylinder Upper Bushing |
| 28 |
09380-21002 |
Tilt Cylinder Circlip |
| 29 |
09116-10175 |
Bolt (10x50) |
| 30 |
48571-93J00 |
Resevoir Tank |
| 31-2 |
36895-87D01 |
Wire Lead (L:210) |
| 11689 |
09125-05050 |
Screw (5x8) |
| 11720 |
09125-05050 |
Screw (5x8) |
| 45674 |
48121-93J01 |
Tilt Cylinder Shaft |
| 45679 |
48128-93J00 |
Bolt |
| 45688 |
36895-87D01 |
Wire Lead (L:210) |
| 45705 |
48121-93J20 |
Tilt Cylinder Shaft |
| 45710 |
48128-93J11 |
Bolt |
▶Fig. 3 - Ring Gear Cover (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11510-98J03 |
COVER COMP,RING |
| 2 |
11174-98J01 |
HOSE,BREATHER |
| 3 |
11176-98J00 |
Breather Union |
| 4 |
11514-98J00 |
Ring Gear Cover Plate |
| 5 |
13710-98J00 |
Flame Arrester |
| 6 |
13811-98J00 |
Upper Cover Silencer |
| 7 |
09401-18410 |
Clip |
| 8 |
01550-06127 |
BOLT |
| 9 |
01550-06207 |
BOLT |
| 11 |
11515-93J00 |
Ring Gear Cover Brace |
| 12 |
13841-98J10 |
Air Duct Starboard Guard |
| 13 |
13851-98J10 |
Air Duct Port Guard |
| 14 |
01550-06207 |
BOLT |
| 15 |
01550-06207 |
BOLT |
| 16 |
01550-06407 |
BOLT |
| 17 |
01550-08357 |
BOLT |
| 18 |
61472-93E33 |
LABEL,RECOIL,ST |
| 19 |
69711-93E11 |
Label (S.I.G.P) |
| 20 |
61493-93J00 |
Clearance Label |
| 21 |
61494-96J11 |
LABEL,OIL & CLE |
| 45931 |
03542-06209 |
SCREW |
| 45932 |
11517-98J00 |
Screw |
▶Fig. 30 - PTT Motor (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38100-93J05 |
MOTOR ASSY,PTT |
| 2 |
31111-94900 |
Yoke Screw |
| 3 |
31123-87D60 |
O-Ring |
| 4 |
31133-90J20 |
Brush Assembly |
| 5 |
31133-94910 |
Brush |
| 6 |
31135-94900 |
Spring |
| 7 |
31136-90J20 |
Breaker Assembly |
| 8 |
31173-94920 |
Brush Holder Assembly |
| 9 |
31311-93J00 |
Armature (NLA) |
| 10 |
33799-97E00 |
Oil Seal |
| 11 |
31281-92J10 |
Through Bolt |
| 12 |
48585-95E00 |
O-Ring |
▶Fig. 31 - Engine Holder (41 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
51111-93J05-0EP |
HOLDER,ENGINE |
| 2 |
16519-93J00 |
Engine Holder Seal |
| 3 |
17913-93J00 |
Water Flush Plug |
| 4 |
17914-93J01 |
Water Flush Plug Gasket |
| 5 |
51116-93J01 |
Water Return Seal |
| 6 |
51211-93J00 |
Engine Holder Gasket |
| 7 |
61155-93J20 |
Water Indicator Union |
| 8 |
09206-08001 |
Knock Pin (8x11) |
| 9 |
01550-08307 |
BOLT |
| 10 |
51120-93J02 |
Mount Oil Seal Cover Set |
| 11 |
51123-93J01 |
Mount Oil Seal Cover Gasket |
| 12 |
09103-08109 |
Bolt (8x120) |
| 13 |
09206-08001 |
Knock Pin (8x11) |
| 14 |
01550-0830A |
BOLT |
| 15 |
51140-98J00-0EP |
Engine Holder Cover |
| 16 |
51142-93J00 |
Engine Holder Cover Gasket |
| 17 |
09116-08122 |
Bolt (8x30) |
| 18 |
51151-93J00 |
Engine Holder Upper Cover |
| 19 |
51152-93J00 |
Engine Holder Upper Cover Seal |
| 20 |
01550-08307 |
BOLT |
| 21 |
01550-08607 |
BOLT |
| 22 |
09282-24003 |
Oil Seal (24x36x6) |
| 23 |
54123-93J03 |
Upper Mount Plate |
| 24 |
54130-93J01 |
Upper Mount |
| 25 |
54112-93J00 |
Upper Mount Bolt |
| 26 |
29159-93J00 |
Upper Mount Bolt Nut |
| 27 |
09160-15051 |
Upper Mount Bolt Washer |
| 28 |
54137-93J02 |
Upper Mount Cover |
| 29 |
09116-10135 |
Bolt (10x95) |
| 30 |
09116-10175 |
Bolt (10x50) |
| 31 |
54121-98J01 |
Upper Thrust Stopper |
| 32 |
54140-98J01 |
MOUNT,UPR THRUS |
| 33 |
09116-10137 |
Bolt (10x70) |
| 34 |
09116-10175 |
Bolt (10x50) |
| 35 |
09116-10146 |
Bolt (10x195) |
| 36 |
09116-10134 |
Bolt (10x115) |
| 37 |
09116-08126 |
Bolt (8x65) |
| 38 |
09169-08038 |
Washer (8.3x15x3) |
| 39 |
51120-93J02 |
Mount Oil Seal Cover Set |
| 40 |
51124-93J01 |
Oil Seal |
| 41 |
51125-93J00 |
Scrapper |
▶Fig. 32 - Drive Shaft Housing (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
52111-98J00-0EP |
Drive Shaft Housing |
| 2 |
09116-10176 |
Bolt (10x44) |
| 3 |
09202-08006 |
Knock Pin (8x12) |
| 4 |
57130-87D10 |
Drive Shaft Bushing |
| 5 |
09387-39002 |
RING,DRIVE SHAF |
| 6 |
09125-06063 |
Screw (6x10) |
| 7 |
55320-95311 |
Zinc Anode |
| 8 |
52131-93J00-0EP |
Extension Case (XX) |
| 9 |
09108-10115 |
Stud Bolt |
| 10 |
09108-12013 |
Extension Bolt |
| 11 |
09202-08006 |
Knock Pin (8x12) |
| 12 |
36894-87D00 |
Wire Lead (L:195) |
| 13 |
09125-06063 |
Screw (6x10) |
| 14 |
54150-98J01 |
MOUNT,LWR THRUS |
| 15 |
54160-98J00 |
Lower Mount |
| 16 |
54112-93J00 |
Upper Mount Bolt |
| 17 |
09160-16050 |
Lower Mount Washer |
| 18 |
29159-93J00 |
Upper Mount Bolt Nut |
| 19 |
09160-16050 |
Lower Mount Washer |
| 20 |
54211-93J00-0EP |
Lower Mount Bracket |
| 21 |
54221-93J00 |
Lower Mount Cover |
| 22 |
09116-10175 |
Bolt (10x50) |
| 23 |
54165-98J01 |
Lower Thrust Reverse Stopper |
| 24 |
09160-14066 |
Reverse Stopper Lower Washer |
| 25 |
29404-93J11 |
Clamp (L:65) |
| 26 |
29103-93J00 |
Bolt (6x12) |
▶Fig. 33 - Gear Case (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
55110-98J01-0EP |
Gear Case Housing |
| 2 |
09263-36004 |
Pinion Bearing (36x51x32) |
| 3 |
09265-50001 |
Bearing (50x90x32) |
| 4 |
09100-12052 |
Bolt (12x70) |
| 5 |
09116-10150 |
Bolt (10x55) |
| 6 |
09160-10141 |
Washer (10.5x19x2) |
| 7 |
09160-12066 |
Washer (12.5x22x2.5) |
| 8 |
09140-10031 |
Nut (10mm) |
| 9 |
09159-12014 |
Nut (12x17) |
| 10 |
09202-08006 |
Knock Pin (8x12) |
| 11 |
55125-98J00-0EP |
Trim Tab |
| 12 |
09116-08137 |
Bolt (8x22) |
| 13 |
55128-93J10 |
Drain Plug |
| 14 |
09168-10038 |
GASKET,DRAIN PL |
| 15 |
55320-95311 |
Zinc Anode |
| 16 |
09116-06094 |
Bolt (6x15) |
| 18 |
55333-98J00 |
Exhaust Seal Plate |
| 19 |
09401-08412 |
Clip |
| 20 |
09355-40805-00B |
Hose (4x8x2000) |
| 21 |
09362-09008 |
Nipple |
| 22 |
09407-10404 |
Clamp (L:100) |
| 24 |
58105-93J00 |
Propeller Bushing |
| 25 |
57632-93J11 |
Propeller Stopper |
| 26 |
57633-87D30 |
Propeller Nut Spacer |
| 27 |
09141-18005 |
Nut (18mm) |
| 28 |
09160-18028 |
Washer (18.5x31x1.0) |
| 29 |
09204-03003 |
Prop Nut Cotter Pin |
| 30 |
57630-92E00 |
Propeller Hardware Kit DF150/175 DFV6 DTV6 |
| 31 |
25700-98J01 |
Gear Case Seal Kit - DF 250S/DF300 |
| 45680 |
990C0-00810-17P |
S/S Watergrip Propeller 3x16x17 |
| 45711 |
990C0-00810-185 |
S/S Watergrip Propeller 3x16x18-1/2 |
| 45739 |
990C0-00810-20P |
S/S Watergrip Propeller 3x16x20 |
| 45770 |
990C0-00810-215 |
S/S Watergrip Propeller 3x16x21-1/2 |
| 45800 |
990C0-00810-23P |
S/S Watergrip Propeller 3x16x23 |
| 45831 |
990C0-00810-245 |
S/S Watergrip Propeller 3x16x24-1/2 |
| 45861 |
990C0-00810-26P |
S/S Watergrip Propeller 3x16x26 |
| 45892 |
990C0-00810-275 |
S/S Watergrip Propeller 3x16x27-1/2 |
▶Fig. 34 - Gear Case (C/R) (40 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
55110-98J21-0EP |
Gear Case Housing (C/R) |
| 2 |
09263-36004 |
Pinion Bearing (36x51x32) |
| 4A |
09267-50001 |
Reverse Gear Bearing |
| 5 |
09100-12052 |
Bolt (12x70) |
| 6 |
09116-10150 |
Bolt (10x55) |
| 7 |
09160-10141 |
Washer (10.5x19x2) |
| 8 |
09160-12066 |
Washer (12.5x22x2.5) |
| 9 |
09140-10031 |
Nut (10mm) |
| 10 |
09159-12014 |
Nut (12x17) |
| 11 |
09202-08006 |
Knock Pin (8x12) |
| 12 |
55125-98J00-0EP |
Trim Tab |
| 13 |
09116-08137 |
Bolt (8x22) |
| 14 |
55128-93J10 |
Drain Plug |
| 15 |
09168-10038 |
GASKET,DRAIN PL |
| 16 |
55320-95311 |
Zinc Anode |
| 17 |
09116-06094 |
Bolt (6x15) |
| 19 |
55333-98J00 |
Exhaust Seal Plate |
| 20 |
09401-08412 |
Clip |
| 21 |
09355-40805-00B |
Hose (4x8x2000) |
| 22 |
09362-09008 |
Nipple |
| 23 |
09407-10404 |
Clamp (L:100) |
| 25 |
58105-93J00 |
Propeller Bushing |
| 26 |
57632-93J11 |
Propeller Stopper |
| 27 |
57633-87D30 |
Propeller Nut Spacer |
| 28 |
09141-18005 |
Nut (18mm) |
| 29 |
09160-18028 |
Washer (18.5x31x1.0) |
| 30 |
09204-03003 |
Prop Nut Cotter Pin |
| 31 |
57630-92E00 |
Propeller Hardware Kit DF150/175 DFV6 DTV6 |
| 32 |
25700-98J01 |
Gear Case Seal Kit - DF 250S/DF300 |
| 45681 |
990C0-0080L-17P |
Replaced by 990C0-0081L-17P |
| 45712 |
990C0-0081L-185 |
S/S Watergrip Propeller 3x16x18-1/2 CC/R |
| 45740 |
990C0-0081L-20P |
S/S Watergrip Propeller 3x16x20 CC/R |
| 45771 |
990C0-0081L-215 |
S/S Watergrip Propeller 3x16x21-1/2 CC/R |
| 45801 |
990C0-0081L-23P |
S/S Watergrip Propeller 3x16x23 CC/R |
| 45832 |
990C0-0081L-245 |
S/S Watergrip Propeller 3x16x24-1/2 CC/R |
| 45862 |
990C0-0081L-26P |
S/S Watergrip Propeller 3x16x26 CC/R |
| 45893 |
990C0-0084L-20P |
S/S Watergrip Propeller 4x15x20 C/R (NLA) |
| 45924 |
990C0-0084L-22P |
S/S Watergrip Propeller 4x15x22 C/R (NLA) |
| 45954 |
990C0-0084L-24P |
S/S Watergrip Propeller 4x15x24 C/R (NLA) |
| 45985 |
990C0-0084L-26P |
S/S Watergrip Propeller 4x15x26 C/R (NLA) |
▶Fig. 35 - Side Cover (51 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
61137-93J01 |
Oil Pan Cover Upper Cushion |
| 4 |
09139-06135 |
Oil Pan Cover Screw (6x17) |
| 5 |
09139-06136 |
Oil Pan Cover Screw (6x65) |
| 7 |
61821-98J10-0EP |
Port Side Cover |
| 8 |
61134-93J21 |
Side Cover Seal |
| 10 |
61817-93J01 |
Side Cover Plug |
| 11 |
09139-06249 |
SCREW |
| 12 |
61827-93J02 |
Side Cover Holder |
| 13 |
09321-10049 |
CUSHION,SIDE CO |
| 14 |
01550-08207 |
BOLT |
| 15 |
61832-98J00 |
Front Panel Starboard Seal |
| 16 |
61812-98J00 |
Side Cover Seal |
| 17 |
61814-98J00 |
Side Cover Protector (NLA) |
| 18 |
61831-98J02-0EP |
Front Panel |
| 19 |
09116-08174 |
Bolt (8x38) |
| 20 |
09169-08039 |
Washer (8.5x30x1.5) (NLA) |
| 21 |
09320-11023 |
CUSHION,FRONT P |
| 22 |
09321-10049 |
CUSHION,SIDE CO |
| 23 |
17913-93J00 |
Water Flush Plug |
| 24 |
17914-93J01 |
Water Flush Plug Gasket |
| 25 |
61112-98J00 |
Side Cover Rubber |
| 26 |
61630-98J00 |
Cover Hook Shaft (NLA) |
| 27 |
63632-98J20 |
Cover Hook Shaft |
| 28 |
63632-98J30 |
Cover Hook Shaft |
| 29 |
09306-17002 |
Bushing |
| 30 |
09160-17052 |
Washer |
| 31 |
61636-98J00 |
Bushing |
| 32 |
61633-98J10-0EP |
RR Starboard Hook Lever |
| 33 |
61634-98J10-0EP |
RR Port Hook Lever |
| 34 |
61645-98J00-0EP |
Front Hook Lever |
| 35 |
29103-93J20 |
Bolt (8x45) |
| 36 |
29103-93J30 |
Bolt (8x25) |
| 37 |
09160-08152 |
Washer (8.5x28x1.5) |
| 38 |
09160-08082 |
Washer (8.5x16x1.2) |
| 39 |
61635-98J00 |
Spacer |
| 40 |
61643-98J00 |
Bushing |
| 41 |
61658-98J00 |
Hook Shaft Spring |
| 42 |
09329-14003 |
Side Cover Cushion |
| 43 |
61124-98J01 |
GROMMET,REMOCON |
| 44 |
09407-25402 |
Clamp (L:248) |
| 45 |
67300-93J01 |
Rigging Kit Adapter |
| 46 |
67361-93J00 |
Hose Adapter |
| 47 |
09250-21003 |
Plug |
| 48 |
61140-93J00-0EP |
Oil Pan Cover Protector Kit |
| 49 |
09125-06067 |
Screw (6x16) |
| 45658 |
61131-93J01-0EP |
Starboard Oil Pan Cover |
| 45659 |
61131-93J01-0EP |
Starboard Oil Pan Cover |
| 45689 |
61141-93J01-0EP |
Port Oil Pan Cover |
| 45690 |
61141-93J01-0EP |
Port Oil Pan Cover |
| 45809 |
61811-98J20-0EP |
Starboard Side Cover |
| 45810 |
61811-98J20-0EP |
Starboard Side Cover |
▶Fig. 36 - Engine Cover (47 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61400-98Y84-0EP |
COVER SET,ENGIN |
| 2 |
61431-98J10-0EP |
Top Cover |
| 3 |
69716-99E14 |
Fuel Limitation Label |
| 6 |
61439-98J01 |
SEAL,GRIP STBD |
| 7 |
61439-98J10 |
Port Grip Seal |
| 8 |
61439-98J20 |
Air Vent No 2 Seal (NLA) |
| 9 |
61476-98J00 |
Air Vent No 1 Seal |
| 10 |
01550-06167 |
BOLT |
| 11 |
01550-06207 |
BOLT |
| 12 |
01550-06167 |
BOLT |
| 14 |
01550-06167 |
BOLT |
| 16 |
61610-98J00 |
Front Fastener |
| 19 |
61616-98J00 |
Plate (NLA) |
| 20 |
61614-98J00 |
Fastener Protector (NLA) |
| 21 |
61621-98J02 |
Front Fastener Bracket |
| 24 |
61619-98J00 |
Engine Cover Fastener Cushion |
| 25 |
01547-06167 |
BOLT 6X16 |
| 26 |
01550-06127 |
BOLT |
| 29 |
61422-98J01 |
MARK,EMBLEM FR( |
| 30 |
61435-98J01 |
MARK,EMBLEM RR( |
| 31 |
61446-93J14 |
EFI & VVT Decal |
| 32 |
61458-99E31 |
Engine Cover Label |
| 34 |
09800-81835 |
Tool Set |
| 35 |
03542-06169 |
SCREW |
| 36 |
03542-06169 |
SCREW |
| 45670 |
01550-06167 |
BOLT |
| 45672 |
01550-06167 |
BOLT |
| 45674 |
61610-98J10 |
Port Fastener |
| 45675 |
61610-98J20 |
Stbd Fastener (NLA) |
| 45679 |
61624-98J01 |
Port Fastener Bracket |
| 45680 |
61625-98J01 |
Starboard Fastener Bracket |
| 45684 |
01547-06167 |
BOLT 6X16 |
| 45685 |
61443-98J01 |
STRIPE,ENG COVE |
| 45701 |
03542-06169 |
SCREW |
| 45703 |
03542-06169 |
SCREW |
| 45705 |
61610-98J30 |
Port Fastener (NLA) |
| 45706 |
61610-98J40 |
Starboard Fastener |
| 45710 |
61624-98J11 |
Port Fastener Bracket |
| 45711 |
61625-98J11 |
Starboard Fastener Bracket |
| 45715 |
01550-06127 |
BOLT |
| 45716 |
61453-98J01 |
STRIPE,ENG COVE |
| 45717 |
61432-98J01 |
Air Intake Louver |
| 45718 |
61432-98J01 |
Air Intake Louver |
| 45748 |
61433-98J01 |
Upper Cover Starboard Grip |
| 45749 |
61433-98J01 |
Upper Cover Starboard Grip |
| 45778 |
61434-98J02 |
Upper Cover Port Grip |
| 45779 |
61434-98J02 |
Upper Cover Port Grip |
▶Fig. 36A - Engine Cover(2010 & Newer) (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61400-98Y65-0EP |
COVER SET,ENGIN |
| 2 |
61431-98J10-0EP |
Top Cover |
| 3 |
61432-98J01 |
Air Intake Louver |
| 4 |
61433-98J01 |
Upper Cover Starboard Grip |
| 5 |
61434-98J02 |
Upper Cover Port Grip |
| 6 |
61439-98J01 |
SEAL,GRIP STBD |
| 7 |
61439-98J10 |
Port Grip Seal |
| 8 |
61439-98J20 |
Air Vent No 2 Seal (NLA) |
| 9 |
61476-98J00 |
Air Vent No 1 Seal |
| 10 |
01550-06167 |
BOLT |
| 11 |
01550-06207 |
BOLT |
| 12 |
01550-06167 |
BOLT |
| 13 |
03542-06169 |
SCREW |
| 14 |
01550-06167 |
BOLT |
| 15 |
03542-06169 |
SCREW |
| 16 |
61610-98J00 |
Front Fastener |
| 17 |
61610-98J30 |
Port Fastener (NLA) |
| 18 |
61610-98J40 |
Starboard Fastener |
| 19 |
68111-96J00 |
Emblem Mark 'S' |
| 20 |
61614-98J00 |
Fastener Protector (NLA) |
| 21 |
61621-98J02 |
Front Fastener Bracket |
| 22 |
61624-98J11 |
Port Fastener Bracket |
| 23 |
61625-98J11 |
Starboard Fastener Bracket |
| 24 |
61619-98J00 |
Engine Cover Fastener Cushion |
| 25 |
01547-06167 |
BOLT 6X16 |
| 26 |
01550-06127 |
BOLT |
| 27 |
01550-06127 |
BOLT |
| 29 |
61422-98J12 |
Front Emblem Mark (300) |
| 30 |
61435-98J12 |
Rear Emblem Mark (300) |
| 31 |
61446-93J33 |
EFI & VVT Decal |
| 32 |
61458-99E31 |
Engine Cover Label |
| 33 |
09800-81835 |
Tool Set |
| 45685 |
61443-93J32 |
Engine Cover Starboard Stripe |
| 45716 |
61453-93J32 |
Engine Cover Port Stripe |
▶Fig. 37 - Fuel Hose (4 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
09251-09008 |
Cap |
| 2 |
09367-10001 |
Hose Joint |
| 3 |
09401-14409 |
Clip |
| 4 |
65770-93J04 |
Squeeze Pump |
▶Fig. 38 - Opt: Meter (34 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
34112-98J00 |
Nut (NLA) |
| 4 |
34112-98J00 |
Nut (NLA) |
| 6 |
34815-98J00 |
Nut (NLA) |
| 8 |
34815-98J00 |
Nut (NLA) |
| 10 |
34815-98J00 |
Nut (NLA) |
| 12 |
34815-98J00 |
Nut (NLA) |
| 14 |
34190-95500 |
Speedometer Sensor (NLA) |
| 15 |
03112-06303 |
Screw (NLA) |
| 16 |
55127-87D00 |
Hose Union |
| 17 |
09355-40805-00B |
Hose (4x8x2000) |
| 18 |
09407-10404 |
Clamp (L:100) |
| 19 |
34970-98J02 |
Water Pressure Kit |
| 20 |
09401-08413 |
Clip |
| 21 |
34115-98J00 |
Water Pressure Connector |
| 22 |
34960-98J00 |
Speed Sensor Assembly |
| 23 |
09352-50006-600 |
Hose (5x9x600) |
| 24 |
09367-06002 |
3 Way |
| 25 |
01550-06207 |
BOLT |
| 26 |
09250-08013 |
Cap |
| 27 |
17917-87L00 |
Water Flush Connector |
| 45658 |
34100-98J01 |
Black Speedometer Assy (130kmh) (NLA) |
| 45659 |
34100-98J11 |
White Speedometer Assy (130kmh) (NLA) |
| 45660 |
34100-98J21 |
Black Speedometer Assy (80kmh) (NLA) |
| 45661 |
34100-98J31 |
White Speedometer Assy (80kmh) (NLA) |
| 45717 |
34200-98J03 |
Black Tachometer (NLA) |
| 45718 |
34200-98J13 |
White Tachometer (NLA) |
| 45778 |
34300-98J00 |
Black Fuel Gauge (NLA) |
| 45779 |
34300-98J10 |
White Fuel Gauge (NLA) |
| 45839 |
34600-98J00 |
Black Volt Meter (NLA) |
| 45840 |
34600-98J10 |
White Volt Meter (NLA) |
| 45901 |
34650-98J00 |
Black Water Pressure Gauge (NLA) |
| 45902 |
34650-98J10 |
White Water Pressure Gauge (NLA) |
| 45962 |
34800-98J00 |
Black Trim Gauge (NLA) |
| 45963 |
34800-98J10 |
White Trim Gauge (NLA) |
▶Fig. 39 - Opt: Harness (38 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
36620-98J33 |
21 ft Main Wiring Harness |
| 2 |
33830-98J02 |
Battery Isolator Lead Set |
| 3 |
09407-10404 |
Clamp (L:100) |
| 4 |
09481-40401 |
40 Amp Fuse |
| 5 |
34011-98J02 |
3 in Gauge Connect Kit (NLA) |
| 6 |
34921-98J00 |
Active Hub Unit (NLA) |
| 7 |
34922-98J02 |
Interface Unit (NLA) |
| 8 |
36661-98J00 |
Interface Unit Harness Assy (NLA) |
| 9 |
36615-96300 |
Resin Terminal |
| 10 |
09481-05501 |
5 Amp Fuse |
| 11 |
36664-98J00 |
3 in Gauge Harness Assembly (NLA) |
| 12 |
36665-98J00 |
Jumper Wire (NLA) |
| 13 |
36666-98J10 |
6 Pin Connector Cap (NLA) |
| 14 |
34921-98J10 |
Passive Hub Unit (NLA) |
| 17 |
09481-05501 |
5 Amp Fuse |
| 18 |
36664-98J10 |
2 in Gauge Harness Assembly (NLA) |
| 19 |
36666-98J00 |
8 Pin Connector Cap (NLA) |
| 20 |
36667-98J00 |
2 Pin Connector Cap (NLA) |
| 21 |
36668-98J00 |
Resistor Harness |
| 22 |
33911-88BL0 |
BCM Connector Cap |
| 23 |
33925-93J00 |
ECU/BCM Cushion |
| 24 |
33926-98J00 |
Terminal Resistor |
| 25 |
36623-98J01 |
BCM Harness No 1 |
| 26 |
36770-98J13 |
Boat Control Module |
| 27 |
36775-98J00 |
BCM Holder (L) |
| 28 |
36776-98J00 |
BCM Holder (R) |
| 29 |
36622-98J00 |
Dual Station Main Harness |
| 30 |
09481-10501 |
10 Amp Fuse |
| 31 |
36624-98J01 |
BCM Harness No 2 (NLA) |
| 32 |
36621-98J00 |
Dual Engine/Single Station Harness |
| 33 |
36623-98J11 |
BCM Harness No 1 |
| 34 |
36624-98J10 |
BCM Harness No 2 |
| 35 |
36621-98J10 |
Triple Engine/Single Station Harness |
| 36 |
09403-13402 |
Harness Clamp (NLA) |
| 45672 |
36662-98J00 |
Hub Harness Assembly (NLA) |
| 45673 |
36663-98J00 |
Active Hub Power Harness Assy (NLA) |
| 45703 |
36662-98J10 |
Hub Harness Assembly (NLA) |
| 45704 |
36663-98J10 |
Active Hub Power Harness Assy |
▶Fig. 4 - Crankshaft (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12111-98J00-0B0 |
Piston |
| 2 |
12140-98J10 |
Piston Ring Set |
| 3 |
12151-02F00 |
Piston Pin |
| 4 |
09381-22010 |
Piston Pin Circlip |
| 5 |
12160-98J00 |
Connecting Rod Assembly |
| 7 |
12220-98J00 |
Crankshaft |
| 10 |
12242-98J00 |
Drive Gear |
| 11 |
09160-10104 |
Drive Gear Washer (NLA) |
| 12 |
01550-1025A |
BOLT |
| 13 |
09283-91001 |
Crankshaft Oil Seal |
| 14 |
12100-98J00-050 |
Piston & Ring Set (OS:.050) |
| 15 |
12140-98J10-050 |
Piston Ring Set (OS:0.50) |
| 45809 |
12100-98810-0A0 |
Connrod Bearing Set (Green) |
| 45810 |
12100-98810-025 |
Connrod Bearing Set (US:0.25) |
| 45870 |
12340-98J00-0A0 |
Crankshaft Bearing Set (Black) |
| 45871 |
12340-98J00-0B0 |
Crankshaft Bearing Set (Non) |
| 45872 |
12340-98J00-0C0 |
Crankshaft Bearing Set (Yellow) |
| 45873 |
12340-98J00-0D0 |
Crankshaft Bearing Set (Blue) |
| 45874 |
12340-98J00-0E0 |
Crankshaft Bearing Set (Pink) (NLA) |
| 45875 |
12300-98810-0AA |
Crankshaft Bearing Set (Red/Black) (NLA) |
| 45876 |
12300-98810-0BA |
Crankshaft Bearing Set (Red) (NLA) |
| 45877 |
12300-98810-0CA |
Crankshaft Bearing Set (Red/Yellow) (NLA) |
| 45878 |
12300-98810-0DA |
Crankshaft Bearing Set (Red/Blue) (NLA) |
| 45879 |
12300-98810-0EA |
Crankshaft Bearing Set (Red/Pink) (NLA) |
| 45901 |
12300-98821 |
Crank Thrust Bearing Set |
| 45902 |
12300-98821-012 |
Crank Thrust Bearing Set (OS:0.12) (NLA) |
▶Fig. 40 - Opt: Switch (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
37100-98J07 |
Main Switch Panel Assemby |
| 2 |
37110-98J02 |
Main Switch Assembly |
| 4 |
37143-99E01 |
Key Cap |
| 5 |
37139-98J00 |
Main Switch Panel |
| 6 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 7 |
03122-05165 |
SCREW |
| 8 |
37114-98J00 |
Main Swtich Panel Sheet (NLA) |
| 9 |
37100-98J11 |
Single Engine Control Panel |
| 10 |
37112-98J00 |
Nut (NLA) |
| 11 |
38500-93J90 |
Warning Buzzer |
| 12 |
09407-14403 |
Clamp (L:125) |
| 13 |
37803-93J06 |
Emergency Stop Switch Panel Assembly |
| 14 |
37825-99E00 |
Emergency Switch Panel |
| 15 |
37100-98J21 |
Dual Engine Control Panel |
| 16 |
37100-98J31 |
Triple Engine Control Panel |
| 17 |
37112-98J10 |
Nut (NLA) |
| 45717 |
37141-99EA0 |
(941) Ignition Key |
| 45718 |
37141-99EB0 |
(942) Ignition Key |
| 45719 |
37141-99E00 |
(931) Ignition Key |
| 45720 |
37141-99E10 |
(932) Ignition Key |
| 45721 |
37141-99E20 |
(933) Ignition Key |
| 45722 |
37141-99E30 |
(934) Ignition Key |
| 45723 |
37141-99E40 |
(935) Ignition Key |
| 45724 |
37141-99E50 |
(936) Ignition Key |
| 45725 |
37141-99E60 |
(937) Ignition Key |
| 45726 |
37141-99E70 |
(938) Ignition Key |
| 45727 |
37141-99E80 |
(939) Ignition Key |
| 45728 |
37141-99E90 |
(940) Ignition Key |
▶Fig. 41 - Opt: Top Mount Single(2007) (48 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
67211-98J00 |
Housing (L) (NLA) |
| 3 |
67251-98J00 |
Handle Lever |
| 4 |
67246-98J00 |
Drive Shaft (NLA) |
| 5 |
67261-98J00 |
Grip No. 1 |
| 6 |
67263-98J00 |
Lever Cover (NLA) |
| 7 |
67212-98J00 |
Upper Cover (NLA) |
| 8 |
67271-98J00 |
Bottom Cover (NLA) |
| 9 |
67222-98J00 |
Back Panel Assembly (NLA) |
| 10 |
67236-98J00 |
Detent Roller (NLA) |
| 11 |
67235-98J00 |
Detent Roller Guide (NLA) |
| 12 |
67237-98J00 |
Detent Spring (NLA) |
| 13 |
67223-98J00 |
Brake Pad (NLA) |
| 14 |
67296-98J50 |
Screw (5x18) (NLA) |
| 15 |
67296-98J70 |
Brake Adjustment Screw (NLA) |
| 16 |
67272-98J00 |
Cover Grommet |
| 17 |
67252-98J00 |
Drive Shaft Bushing (NLA) |
| 18 |
67288-98J20 |
Washer (NLA) |
| 19 |
67292-98J00 |
C-Ring (NLA) |
| 20 |
15980-98J00 |
Potentiometer |
| 21 |
67227-98J10 |
Potentiometer No. 2 Lever |
| 22 |
37850-98J03 |
PTT Switch Assembly |
| 23 |
67269-98J00 |
Lead Clamp (NLA) |
| 24 |
67273-98J00 |
Packing (NLA) |
| 25 |
67296-98J60 |
Screw (8x30) |
| 26 |
67274-98J00 |
Base Flange (NLA) |
| 27 |
67288-92E20 |
Washer |
| 28 |
67296-98J90 |
Screw (8x30) (NLA) |
| 29 |
67296-98J80 |
Lever Cover Screw |
| 30 |
67296-94300 |
Screw (4x10) |
| 31 |
67288-98J00 |
Potentiometer Washer (NLA) |
| 32 |
67296-98J20 |
Screw (5x50) (NLA) |
| 33 |
67226-98J00 |
Bolt (5x50) |
| 34 |
09160-05024 |
Washer (5.5x16x1.5) |
| 35 |
67287-92E00 |
Nut |
| 36 |
67296-98J00 |
Clamp Screw (NLA) |
| 37 |
67288-98J40 |
Bottom Cover Washer (NLA) |
| 38 |
67296-98J10 |
Screw (5x35) (NLA) |
| 39 |
67284-98J00 |
Mark (F-N-R) |
| 40 |
68165-98J00 |
Lever Mark (Suzuki) |
| 41 |
68165-98J10 |
Emblem (Suzuki) |
| 42 |
67269-98J10 |
Band (NLA) |
| 43 |
67288-98J10 |
Spring Washer (NLA) |
| 44 |
67288-98J30 |
Lever Cover Washer (NLA) |
| 45 |
67228-98J50 |
Wave Washer (NLA) |
| 46 |
67273-98J10 |
Front Packing (NLA) |
| 47 |
67273-98J30 |
Rear Packing (NLA) |
| 17533 |
36620-98J31 |
Replaced by 36620-98J33 |
| 17564 |
36620-98J43 |
31 ft Main Wiring Harness |
▶Fig. 42 - Opt: Top Mount Single(2008 & Newer) (55 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
67211-98J20 |
Housing (L) (NLA) |
| 3 |
67251-98J00 |
Handle Lever |
| 4 |
67246-98J10 |
Drive Shaft (NLA) |
| 5 |
67261-98J00 |
Grip No. 1 |
| 6 |
67263-98J00 |
Lever Cover (NLA) |
| 7 |
67212-98J20 |
Upper Cover |
| 8 |
67271-98J30 |
Bottom Cover |
| 9 |
67222-98J10 |
Back Panel Assembly (NLA) |
| 10 |
67236-98J00 |
Detent Roller (NLA) |
| 11 |
67235-98J10 |
Detent Roller Guide (NLA) |
| 12 |
67237-98J30 |
Detent Spring (NLA) |
| 13 |
67233-98J10 |
Detent Spring Holder (NLA) |
| 14 |
67287-92E00 |
Nut |
| 15 |
67239-98J00 |
Detent Adjust Screw (NLA) |
| 16 |
67223-98J00 |
Brake Pad (NLA) |
| 17 |
67296-98J50 |
Screw (5x18) (NLA) |
| 18 |
67296-98JA0 |
Screw (4x10) (NLA) |
| 19 |
67272-98J10 |
Cover Grommet |
| 20 |
67252-98J10 |
Drive Shaft Bushing |
| 21 |
67288-98J20 |
Washer (NLA) |
| 22 |
67292-98J00 |
C-Ring (NLA) |
| 23 |
15980-98J00 |
Potentiometer |
| 24 |
67227-98J10 |
Potentiometer No. 2 Lever |
| 25 |
37850-98J03 |
PTT Switch Assembly |
| 26 |
67269-98J00 |
Lead Clamp (NLA) |
| 27 |
67273-98J00 |
Packing (NLA) |
| 28 |
67296-98J60 |
Screw (8x30) |
| 29 |
67274-98J00 |
Base Flange (NLA) |
| 30 |
67288-92E20 |
Washer |
| 31 |
67296-98J90 |
Screw (8x30) (NLA) |
| 32 |
67296-98J80 |
Lever Cover Screw |
| 33 |
67296-94300 |
Screw (4x10) |
| 34 |
67288-98J00 |
Potentiometer Washer (NLA) |
| 35 |
67296-98J20 |
Screw (5x50) (NLA) |
| 36 |
67226-98J00 |
Bolt (5x50) |
| 37 |
09160-05024 |
Washer (5.5x16x1.5) |
| 38 |
67287-92E00 |
Nut |
| 39 |
67296-98J00 |
Clamp Screw (NLA) |
| 40 |
67288-98J40 |
Bottom Cover Washer (NLA) |
| 41 |
67296-98J10 |
Screw (5x35) (NLA) |
| 42 |
67284-98J00 |
Mark (F-N-R) |
| 43 |
68165-98J00 |
Lever Mark (Suzuki) |
| 44 |
68165-98J10 |
Emblem (Suzuki) |
| 45 |
67269-98J30 |
Band (NLA) |
| 46 |
67288-98J10 |
Spring Washer (NLA) |
| 47 |
67288-98J30 |
Lever Cover Washer (NLA) |
| 48 |
67228-98J50 |
Wave Washer (NLA) |
| 49 |
67273-98J10 |
Front Packing (NLA) |
| 50 |
67273-98J30 |
Rear Packing (NLA) |
| 51 |
67277-98J00 |
Grommet |
| 52 |
67296-98JF0 |
Upper Cover Bolt |
| 53 |
67297-98J00 |
Upper Cover Nut |
| 54 |
36890-98J00 |
Condenser Adapter Harness |
| 20090 |
36620-98J31 |
Replaced by 36620-98J33 |
| 20121 |
36620-98J43 |
31 ft Main Wiring Harness |
▶Fig. 43 - Opt: Top Mount Dual(2007) (51 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-98J15 |
Multi Engine SPC 1.0 Control |
| 2 |
67211-98J00 |
Housing (L) (NLA) |
| 3 |
67251-98J00 |
Handle Lever |
| 4 |
67246-98J00 |
Drive Shaft (NLA) |
| 5 |
67261-98J00 |
Grip No. 1 |
| 6 |
67261-98J10 |
Grip No. 2 (NLA) |
| 7 |
67263-98J00 |
Lever Cover (NLA) |
| 8 |
67212-98J10 |
Upper Cover |
| 9 |
67271-98J10 |
Bottom Cover (NLA) |
| 10 |
67222-98J00 |
Back Panel Assembly (NLA) |
| 11 |
67236-98J00 |
Detent Roller (NLA) |
| 12 |
67235-98J00 |
Detent Roller Guide (NLA) |
| 13 |
67237-98J00 |
Detent Spring (NLA) |
| 14 |
67223-98J00 |
Brake Pad (NLA) |
| 15 |
67296-98J50 |
Screw (5x18) (NLA) |
| 16 |
67296-98J70 |
Brake Adjustment Screw (NLA) |
| 17 |
67272-98J00 |
Cover Grommet |
| 18 |
67252-98J00 |
Drive Shaft Bushing (NLA) |
| 19 |
67288-98J20 |
Washer (NLA) |
| 20 |
67292-98J00 |
C-Ring (NLA) |
| 21 |
15980-98J00 |
Potentiometer |
| 22 |
67227-98J10 |
Potentiometer No. 2 Lever |
| 23 |
37850-98J03 |
PTT Switch Assembly |
| 24 |
67296-98J00 |
Clamp Screw (NLA) |
| 25 |
67273-98J20 |
Packing (NLA) |
| 26 |
67296-98J60 |
Screw (8x30) |
| 27 |
67296-98J30 |
Screw (5x70) (NLA) |
| 28 |
67296-98J40 |
Screw (5x80) (NLA) |
| 29 |
67296-98J80 |
Lever Cover Screw |
| 30 |
67296-98J00 |
Clamp Screw (NLA) |
| 31 |
67296-94300 |
Screw (4x10) |
| 32 |
67288-98J40 |
Bottom Cover Washer (NLA) |
| 33 |
67288-98J00 |
Potentiometer Washer (NLA) |
| 34 |
67288-92E20 |
Washer |
| 35 |
67226-98J00 |
Bolt (5x50) |
| 36 |
09160-05024 |
Washer (5.5x16x1.5) |
| 37 |
67287-92E00 |
Nut |
| 38 |
67296-98J90 |
Screw (8x30) (NLA) |
| 39 |
67227-98J00 |
Potentiometer No. 1 Lever |
| 40 |
67284-98J00 |
Mark (F-N-R) |
| 41 |
68165-98J00 |
Lever Mark (Suzuki) |
| 42 |
68165-98J10 |
Emblem (Suzuki) |
| 43 |
67269-98J10 |
Band (NLA) |
| 44 |
67288-98J10 |
Spring Washer (NLA) |
| 45 |
67288-98J30 |
Lever Cover Washer (NLA) |
| 46 |
67228-98J50 |
Wave Washer (NLA) |
| 47 |
67211-98J10 |
Housing (R) (NLA) |
| 48 |
67273-98J10 |
Front Packing (NLA) |
| 49 |
67273-98J30 |
Rear Packing (NLA) |
| 18264 |
36620-98J31 |
Replaced by 36620-98J33 |
| 18295 |
36620-98J43 |
31 ft Main Wiring Harness |
▶Fig. 44 - Opt: Top Mount Dual(2008 & Newer) (60 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-98J15 |
Multi Engine SPC 1.0 Control |
| 2 |
67211-98J20 |
Housing (L) (NLA) |
| 3 |
67251-98J00 |
Handle Lever |
| 4 |
67246-98J10 |
Drive Shaft (NLA) |
| 5 |
67261-98J00 |
Grip No. 1 |
| 6 |
67261-98J10 |
Grip No. 2 (NLA) |
| 7 |
67263-98J00 |
Lever Cover (NLA) |
| 8 |
67212-98J30 |
Upper Cover |
| 9 |
67271-98J40 |
Bottom Cover |
| 10 |
67222-98J10 |
Back Panel Assembly (NLA) |
| 11 |
67236-98J10 |
Detent Roller (NLA) |
| 12 |
67235-98J10 |
Detent Roller Guide (NLA) |
| 13 |
67237-98J40 |
Detent Spring (NLA) |
| 14 |
67233-98J10 |
Detent Spring Holder (NLA) |
| 15 |
67287-92E00 |
Nut |
| 16 |
67239-98J00 |
Detent Adjust Screw (NLA) |
| 17 |
67223-98J00 |
Brake Pad (NLA) |
| 18 |
67296-98J50 |
Screw (5x18) (NLA) |
| 19 |
67296-98JA0 |
Screw (4x10) (NLA) |
| 20 |
67272-98J10 |
Cover Grommet |
| 21 |
67252-98J10 |
Drive Shaft Bushing |
| 22 |
67288-98J20 |
Washer (NLA) |
| 23 |
67292-98J00 |
C-Ring (NLA) |
| 24 |
15980-98J00 |
Potentiometer |
| 25 |
67227-98J00 |
Potentiometer No. 1 Lever |
| 26 |
37850-98J03 |
PTT Switch Assembly |
| 27 |
67269-98J00 |
Lead Clamp (NLA) |
| 28 |
67273-98J20 |
Packing (NLA) |
| 29 |
67296-98J60 |
Screw (8x30) |
| 30 |
67296-98J30 |
Screw (5x70) (NLA) |
| 31 |
67296-98J80 |
Lever Cover Screw |
| 32 |
67296-98J00 |
Clamp Screw (NLA) |
| 33 |
67296-94300 |
Screw (4x10) |
| 34 |
67288-98J40 |
Bottom Cover Washer (NLA) |
| 35 |
67288-98J00 |
Potentiometer Washer (NLA) |
| 36 |
67288-92E20 |
Washer |
| 37 |
67226-98J00 |
Bolt (5x50) |
| 38 |
09160-05024 |
Washer (5.5x16x1.5) |
| 39 |
67287-92E00 |
Nut |
| 40 |
67296-98J90 |
Screw (8x30) (NLA) |
| 41 |
67227-98J00 |
Potentiometer No. 1 Lever |
| 42 |
67284-98J00 |
Mark (F-N-R) |
| 43 |
68165-98J00 |
Lever Mark (Suzuki) |
| 44 |
68165-98J10 |
Emblem (Suzuki) |
| 45 |
67269-98J30 |
Band (NLA) |
| 46 |
67288-98J10 |
Spring Washer (NLA) |
| 47 |
67288-98J30 |
Lever Cover Washer (NLA) |
| 48 |
67228-98J50 |
Wave Washer (NLA) |
| 49 |
67211-98J30 |
Housing (R) |
| 50 |
67222-98J20 |
Back Panel Assembly |
| 51 |
67246-98J20 |
Drive Shaft |
| 52 |
67273-98J10 |
Front Packing (NLA) |
| 53 |
67273-98J30 |
Rear Packing (NLA) |
| 54 |
67277-98J00 |
Grommet |
| 55 |
67296-98JF0 |
Upper Cover Bolt |
| 56 |
67297-98J00 |
Upper Cover Nut |
| 57 |
67237-98J50 |
Detent Spring (NLA) |
| 58 |
36890-98J00 |
Condenser Adapter Harness |
| 21551 |
36620-98J31 |
Replaced by 36620-98J33 |
| 21582 |
36620-98J43 |
31 ft Main Wiring Harness |
▶Fig. 45 - Opt: Flush Mount Remocon (55 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-98J24 |
Flush Mount Precision Control |
| 2 |
67271-98J20 |
Bottom Base Cover (NLA) |
| 3 |
67264-98J00 |
Top Base Cover (NLA) |
| 4 |
67263-98J20 |
Lever Cover (NLA) |
| 5 |
67261-98J20 |
Grip A (NLA) |
| 6 |
67261-98J30 |
Grip B (NLA) |
| 7 |
67265-98J00 |
Neutral Lock Button (NLA) |
| 8 |
67255-98J00 |
Neutral Lock Link No 1 (NLA) |
| 9 |
67258-98J00 |
Joint Plate (NLA) |
| 10 |
67256-98J00 |
Neutral Lock Block (NLA) |
| 11 |
67259-98J00 |
Spring (NLA) |
| 12 |
67251-98J20 |
Handle Lever (NLA) |
| 13 |
67294-98J00 |
Spacer (NLA) |
| 14 |
67254-98J00 |
Neutral Lock Link No 2 (NLA) |
| 15 |
67233-98J00 |
Neutral Button Slider (NLA) |
| 16 |
67296-98JA0 |
Screw (4x10) (NLA) |
| 17 |
67234-98J00 |
Lever Plate (NLA) |
| 18 |
67211-98J20 |
Housing (L) (NLA) |
| 19 |
67269-98J20 |
Lead Clamp (NLA) |
| 20 |
67296-98JB0 |
Screw (4x30) (NLA) |
| 21 |
67227-98J20 |
Screw (4x35) (NLA) |
| 22 |
67227-98J30 |
Screw (4x20) (NLA) |
| 23 |
67288-98J50 |
Washer |
| 24 |
67296-98JC0 |
Screw (6x40) (NLA) |
| 25 |
67287-98J00 |
Nut (NLA) |
| 26 |
67226-98J10 |
Bolt (6x50) (NLA) |
| 27 |
67288-98J60 |
Washer (NLA) |
| 28 |
67296-98JD0 |
Screw (5x40) (NLA) |
| 29 |
67238-98J00 |
Pin (NLA) |
| 30 |
67288-98J70 |
Washer (NLA) |
| 31 |
67246-98J00 |
Drive Shaft (NLA) |
| 32 |
67222-98J00 |
Back Panel Assembly (NLA) |
| 33 |
67236-98J00 |
Detent Roller (NLA) |
| 34 |
67235-98J00 |
Detent Roller Guide (NLA) |
| 35 |
67237-98J00 |
Detent Spring (NLA) |
| 36 |
67223-98J00 |
Brake Pad (NLA) |
| 37 |
67296-98JE0 |
Screw (5x35) (NLA) |
| 38 |
67252-98J00 |
Drive Shaft Bushing (NLA) |
| 39 |
67288-98J20 |
Washer (NLA) |
| 40 |
67292-98J00 |
C-Ring (NLA) |
| 41 |
15980-98J00 |
Potentiometer |
| 42 |
67227-98J10 |
Potentiometer No. 2 Lever |
| 43 |
67296-94300 |
Screw (4x10) |
| 44 |
67288-98J00 |
Potentiometer Washer (NLA) |
| 45 |
67296-98J10 |
Screw (5x35) (NLA) |
| 46 |
67288-98J10 |
Spring Washer (NLA) |
| 47 |
67288-98J50 |
Washer |
| 48 |
67296-98J60 |
Screw (8x30) |
| 49 |
09160-06104 |
Washer (6.5x24x2) |
| 50 |
67296-98J50 |
Screw (5x18) (NLA) |
| 51 |
67272-98J00 |
Cover Grommet |
| 52 |
37850-98J03 |
PTT Switch Assembly |
| 53 |
67269-98J10 |
Band (NLA) |
| 54 |
68165-98J00 |
Lever Mark (Suzuki) |
| 55 |
36890-98J00 |
Condenser Adapter Harness |
▶Fig. 46 - Opt: Gasket Set (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11410-98830 |
Engine Gasket Set |
| 2 |
11141-98J10 |
Starboard Cylinder Head Gasket |
| 3 |
11142-98J10 |
Port Cylinder Head Gasket |
| 4 |
11179-93J00 |
Cylinder Head Cover Gasket - Starboard |
| 5 |
11189-93J00 |
Cylinder Head Cover Gasket - Port |
| 6 |
11332-93J00 |
Crankcase Water Jacket Cover Gasket |
| 7 |
13119-98J00 |
Intake Manifold Gasket |
| 8 |
14151-93J00 |
Starboard Exhaust Cover Gasket |
| 9 |
14152-93J00 |
Port Exhaust Cover Gasket |
| 10 |
17472-98J00 |
Water Pump Plate Gasket |
| 11 |
11272-93J00 |
Cylinder Block Plate Gasket |
| 12 |
11489-93J00 |
Oil Pan Gasket |
| 13 |
14212-93J00 |
Exhaust Tube Gasket |
| 14 |
51123-93J01 |
Mount Oil Seal Cover Gasket |
| 15 |
51142-93J00 |
Engine Holder Cover Gasket |
| 16 |
51211-93J00 |
Engine Holder Gasket |
| 45674 |
99011-98J00-03A |
O/M DF300 - 2007 |
| 45705 |
99011-98J01-03A |
O/M DF300 - 2008 |
| 45733 |
99011-98J02-03A |
O/M DF300 - 2009 |
| 45764 |
99011-98J04-03A |
O/M DF300 - 2011 |
▶Fig. 5 - Timing Chain (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12730-98J02 |
Driven Gear |
| 2 |
09262-40021 |
Bearing (40x80x18) |
| 3 |
09262-40017 |
Bearing (40x80x18) |
| 4 |
09283-32044 |
Oil Seal (32x47x6) |
| 5 |
12734-93J00 |
Driven Gear Holder |
| 6 |
09280-70012 |
O-Ring |
| 7 |
01550-0855A |
BOLT,EGR VALVE |
| 8 |
12761-93J00 |
1st Timing Chain |
| 9 |
12762-93J00 |
2nd Timing Chain |
| 10 |
12770-93J00 |
Timing Chain Guide Base |
| 11 |
12778-93J00 |
Guide Base Gasket |
| 12 |
04211-13149 |
PIN |
| 13 |
01550-0830A |
BOLT |
| 14 |
12771-93J00 |
Timing Chain Upper Shoe |
| 15 |
12775-93J00 |
Timing Chain Lower Shoe |
| 16 |
12772-93J00 |
Timing Chain Guide |
| 17 |
01550-0830A |
BOLT |
| 18 |
12810-93J00 |
Timing Chain Tensioner Assembly |
| 19 |
12813-73G00 |
Timing Chain Tensioner Pad |
| 20 |
12812-90J00 |
Timing Chain Tensioner Spacer |
| 21 |
01550-0830A |
BOLT |
| 22 |
12831-93J01 |
Tensioner Adjuster Assembly |
| 23 |
12832-93J00 |
Starboard Tensioner Assembly |
| 24 |
12833-93J00 |
Port Tensioner Assembly |
| 25 |
01550-0620A |
BOLT |
| 26 |
01550-0620A |
BOLT |
▶Fig. 6 - Camshaft (57 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12701-98J20 |
Starboard Intake Camshaft |
| 2 |
12705-98J10 |
Port Intake Camshaft |
| 3 |
12721-98J10 |
Starboard Exhaust Camshaft |
| 5 |
12740-93J00 |
Cam Timing Sprocket Assy |
| 6 |
12748-93J00 |
Exhaust Camshaft Sprocket |
| 7 |
12753-93J00 |
Intake Camshaft Bolt |
| 8 |
12749-93J00 |
Exhaust Camshaft Bolt |
| 9A |
09261-05006 |
Pin (5x18) |
| 10 |
16550-93J00 |
Oil Control Valve |
| 11 |
16555-93J01 |
OCV Gasket |
| 12 |
01550-06257 |
BOLT |
| 13 |
12891-93J00 |
Tappet |
| 14-13 |
12892-93J00-248 |
Tappet Shim (2.475) |
| 14-14 |
12892-93J10-250 |
SHIM,TAPPET(T:2 |
| 14-15 |
12892-93J10-253 |
SHIM,TAPPET(T:2 |
| 14-16 |
12892-93J00-255 |
Tappet Shim (2.550) |
| 14-17 |
12892-93J10-258 |
SHIM,TAPPET(T:2 |
| 14-18 |
12892-93J00-260 |
Tappet Shim (2.600) |
| 14-19 |
12892-93J00-263 |
Tappet Shim (2.625) |
| 14-20 |
12892-93J00-265 |
Tappet Shim (2.650) |
| 14-21 |
12892-93J00-268 |
Tappet Shim (2.675) |
| 14-22 |
12892-93J00-270 |
Tappet Shim (2.700) |
| 14-23 |
12892-93J00-273 |
Tappet Shim (2.725) |
| 14-24 |
12892-93J00-275 |
Tappet Shim (2.750) |
| 14-25 |
12892-93J10-278 |
SHIM,TAPPET(T:2 |
| 14-26 |
12892-93J10-280 |
SHIM,TAPPET(T:2 |
| 14-27 |
12892-93J10-283 |
SHIM,TAPPET(T:2 |
| 14-28 |
12892-93J10-285 |
SHIM,TAPPET(T:2 |
| 14-29 |
12892-93J10-288 |
SHIM,TAPPET(T:2 |
| 14-30 |
12892-93J10-290 |
SHIM,TAPPET(T:2 |
| 14-31 |
12892-93J10-293 |
SHIM,TAPPET(T:2 |
| 14-32 |
12892-93J10-295 |
SHIM,TAPPET(T:2 |
| 14-33 |
12892-93J10-298 |
SHIM,TAPPET(T:2 |
| 14-35 |
12892-93J10-300 |
SHIM,TAPPET(T:3 |
| 15 |
12911-98J00 |
Intake Valve |
| 16 |
12915-93J60 |
Exhaust Valve |
| 17 |
12921-93J11 |
Valve Spring |
| 18 |
12931-78G00 |
Valve Spring Retainer |
| 19 |
12932-24400 |
Valve Cotter |
| 20 |
12933-69G10 |
Valve Spring Seat |
| 21 |
09289-05006 |
Valve Stem Seal |
| 45671 |
12892-93J00-218 |
Tappet Shim (2.175) |
| 45702 |
12892-93J00-220 |
Tappet Shim (2.200) |
| 45730 |
12892-93J10-223 |
Tappet Shim (2.225) |
| 45748 |
12729-98J10 |
Port Exhaust Camshaft |
| 45749 |
12729-98J20 |
Port Exhaust Camshaft |
| 45761 |
12892-93J10-225 |
SHIM,TAPPET(T:2 |
| 45791 |
12892-93J10-228 |
SHIM,TAPPET(T:2 |
| 45822 |
12892-93J00-230 |
Tappet Shim (2.300) |
| 45852 |
12892-93J10-233 |
SHIM,TAPPET(T:2 |
| 45883 |
12892-93J00-235 |
Tappet Shim (2.350) |
| 45901 |
09202-05032 |
Pin (5x12) |
| 45902 |
09202-05032 |
Pin (5x12) |
| 45914 |
12892-93J10-238 |
SHIM,TAPPET(T:2 |
| 45944 |
12892-93J10-240 |
SHIM,TAPPET(T:2 |
| 45975 |
12892-93J10-243 |
SHIM,TAPPET(T:2 |
| 46005 |
12892-93J10-245 |
SHIM,TAPPET(T:2 |
▶Fig. 7 - Intake Manifold (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13110-98J10 |
Intake Manifold |
| 2 |
13119-98J00 |
Intake Manifold Gasket |
| 3 |
09108-08282 |
Stud Bolt |
| 4 |
09103-08437 |
Bolt (8x65) |
| 5 |
09159-08136 |
Nut |
| 6 |
09160-08161 |
Washer (8.2x23x3.2) (NLA) |
▶Fig. 8 - Exhaust Cover (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
14141-93J01 |
Starboard Exhaust Cover |
| 2 |
14140-98J01 |
Port Exhaust Cover |
| 3 |
14151-93J00 |
Starboard Exhaust Cover Gasket |
| 4 |
14152-93J00 |
Port Exhaust Cover Gasket |
| 5 |
11261-93J00 |
Protection Anode Cover |
| 6 |
55321-87J01 |
Aluminum Anode |
| 7 |
09103-06281 |
Bolt (6x14) |
| 8 |
09280-22019 |
O-Ring |
| 9 |
01550-08207 |
BOLT |
| 10 |
01550-06257 |
BOLT |
| 11 |
17713-98J01 |
HOLDER,WATER HO |
| 12 |
01550-08127 |
BOLT 8 X 12 |
▶Fig. 9 - Fuel Pump/Fuel Vapor Separator(2007 to 2010) (78 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-94900 |
Fuel Pump Assembly |
| 2 |
15410-93J01 |
Fuel Filter Assembly |
| 3 |
15411-93J00 |
Fuel Filter Cap |
| 4 |
15415-93J01 |
Fuel Filter O-Ring |
| 5 |
15414-93J00 |
Fuel Filter Nut |
| 6 |
15416-93J01 |
Fuel Filter O-Ring |
| 7 |
15412-93J00 |
Fuel Filter Element |
| 8 |
15417-93J00 |
Fuel Filter Float |
| 9 |
15418-93J00 |
Fuel Filter Spring |
| 10 |
15413-93J00 |
Fuel Filter Cup |
| 11 |
15440-93J00 |
H/P Fuel Filter |
| 12 |
09320-08501 |
Cushion |
| 13 |
15773-90J10 |
UNION,FUEL HOSE |
| 14 |
15830-93J00 |
3 Way Union |
| 15 |
09169-06062 |
Washer (6.3x17x1.6) |
| 16 |
15770-93J00 |
Fuel Cooler |
| 17 |
09168-12013 |
Gasket |
| 18 |
09360-12008 |
Union Bolt |
| 19 |
09363-08004 |
Union |
| 20 |
15600-98J01 |
Fuel Vapor Separator Assembly |
| 21 |
13370-93J10 |
Needle Valve Assembly |
| 22 |
15626-93J00 |
Separator Gasket |
| 23 |
15650-93J00 |
Float Assembly |
| 24 |
15200-98J00 |
Fuel Pump Assembly |
| 25 |
15647-93J00 |
Fuel Pump Bushing |
| 26 |
15641-90J00 |
Fuel Pump Spacer |
| 27 |
15642-90J00 |
Fuel Pump Filter |
| 28 |
15654-99E00 |
Float Pin |
| 29 |
02142-0408B |
SCREW |
| 30 |
02112-05107 |
5 X 10 CROSS SC |
| 31 |
15760-93J01 |
Fuel Pressure Regulator |
| 32 |
15628-99E00 |
Screw (L:15) |
| 33 |
15627-93J00 |
Screw (NLA) |
| 34 |
09320-12072 |
Cushion |
| 35 |
15675-93J00 |
Cooler Bracket Bolt |
| 36 |
09356-75137-600 |
Fuel Hose (L:600) |
| 37 |
09401-11414 |
Clip |
| 38 |
15636-98J21 |
HOSE,FUEL(L) |
| 39 |
15686-93J00 |
Fuel Hose Clip |
| 40 |
15685-93J00 |
Fuel Hose Clip |
| 41 |
15672-93J00 |
Fuel Cooler Bracket (NLA) |
| 42 |
01500-06167 |
BOLT |
| 43 |
15635-93J20 |
Fuel Hose (H) |
| 44 |
15632-93J20 |
Fuel Hose (H) |
| 45 |
15673-98J00 |
Fuel Filter Bracket |
| 46 |
01550-06257 |
BOLT |
| 47 |
15643-93J00 |
Fuel Filter (L) |
| 48 |
09356-75137-600 |
Fuel Hose (L:600) |
| 49 |
15634-93J20 |
Fuel Hose (H) |
| 50 |
01570-06357 |
BOLT |
| 51 |
15674-93J00 |
Check Valve Bracket |
| 52 |
15645-93J00 |
Check Valve |
| 53 |
15637-93J20 |
Fuel Hose (L) |
| 54 |
15629-99E10 |
Drain Screw |
| 55 |
15683-87J00 |
Drain Hose (L:120) |
| 56 |
02112-0406B |
SCREW |
| 57 |
15644-93J00 |
Fuel Filter Cover |
| 58 |
15633-93J20 |
Fuel Hose (H) |
| 59 |
15646-93J00 |
Fuel Filter Clamp |
| 60 |
09356-75137-600 |
Fuel Hose (L:600) |
| 61 |
09160-06084 |
Washer (6.5x18x1.6) |
| 62 |
09169-06062 |
Washer (6.3x17x1.6) |
| 63 |
01500-06257 |
BOLT |
| 64 |
15671-93J00 |
Vapor Separator Bracket (NLA) |
| 65 |
01550-06357 |
BOLT |
| 66 |
09169-08042 |
Washer |
| 67 |
01550-08407 |
BOLT 8 X 40 |
| 69 |
18417-93J00 |
Purge Valve Bracket |
| 70 |
01550-06127 |
BOLT |
| 71 |
08316-10067 |
Nut |
| 72 |
44420-44AR0 |
Hose (5x8.2x600) |
| 73 |
09352-50005-00B |
Hose (5x8.2x2000) |
| 74 |
09401-08412 |
Clip |
| 75 |
18498-87JC1 |
Protector (L:450) |
| 76 |
18498-87JC1 |
Protector (L:450) |
| 77 |
09408-00105 |
Clamp |
| 24838 |
18117-52G00 |
Evap Purge Valve Assy |
| 24869 |
18117-52G10 |
Evap Purge Valve Assy |
▶Fig. 9A- Fuel Pump/Fuel Vapor Separator(S/N 110001 & Newer) (73 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-94900 |
Fuel Pump Assembly |
| 2 |
15410-93J11 |
Fuel Filter Assembly |
| 3 |
15411-93J10 |
Fuel Filter Cap |
| 4 |
15415-93J10 |
Fuel Filter O-Ring |
| 5 |
15412-93J10 |
Fuel Filter Element |
| 6 |
15413-93J10 |
Fuel Filter Cup |
| 7 |
15644-93J00 |
Fuel Filter Cover |
| 8 |
15633-93J20 |
Fuel Hose (H) |
| 9 |
15646-93J00 |
Fuel Filter Clamp |
| 10 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 11 |
15440-93J00 |
H/P Fuel Filter |
| 12 |
09320-08501 |
Cushion |
| 13 |
15773-90J10 |
UNION,FUEL HOSE |
| 14 |
15830-93J00 |
3 Way Union |
| 15 |
09169-06062 |
Washer (6.3x17x1.6) |
| 16 |
15770-93J00 |
Fuel Cooler |
| 17 |
09168-12013 |
Gasket |
| 18 |
09360-12008 |
Union Bolt |
| 19 |
09363-08004 |
Union |
| 20 |
15600-98J01 |
Fuel Vapor Separator Assembly |
| 21 |
13370-93J10 |
Needle Valve Assembly |
| 22 |
15626-93J00 |
Separator Gasket |
| 23 |
15650-93J00 |
Float Assembly |
| 24 |
15200-98J00 |
Fuel Pump Assembly |
| 25 |
15647-93J00 |
Fuel Pump Bushing |
| 26 |
15641-90J00 |
Fuel Pump Spacer |
| 27 |
15642-90J00 |
Fuel Pump Filter |
| 28 |
15654-99E00 |
Float Pin |
| 29 |
02142-0408B |
SCREW |
| 30 |
02112-05107 |
5 X 10 CROSS SC |
| 31 |
15760-93J01 |
Fuel Pressure Regulator |
| 32 |
15628-99E00 |
Screw (L:15) |
| 33 |
15627-93J00 |
Screw (NLA) |
| 34 |
09320-12072 |
Cushion |
| 35 |
15675-93J00 |
Cooler Bracket Bolt |
| 36 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 37 |
09401-11414 |
Clip |
| 38 |
15636-98J21 |
HOSE,FUEL(L) |
| 39 |
15686-93J00 |
Fuel Hose Clip |
| 40 |
15685-93J00 |
Fuel Hose Clip |
| 41 |
15672-93J00 |
Fuel Cooler Bracket (NLA) |
| 42 |
01500-06167 |
BOLT |
| 43 |
15635-93J20 |
Fuel Hose (H) |
| 44 |
15632-93J20 |
Fuel Hose (H) |
| 45 |
15673-98J00 |
Fuel Filter Bracket |
| 46 |
01550-06257 |
BOLT |
| 47 |
15643-93J00 |
Fuel Filter (L) |
| 48 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 49 |
15634-93J20 |
Fuel Hose (H) |
| 50 |
01570-06357 |
BOLT |
| 51 |
15674-93J00 |
Check Valve Bracket |
| 52 |
15645-93J00 |
Check Valve |
| 53 |
15637-93J20 |
Fuel Hose (L) |
| 54 |
15629-99E10 |
Drain Screw |
| 55 |
15683-87J00 |
Drain Hose (L:120) |
| 56 |
02112-0406B |
SCREW |
| 57 |
09401-08412 |
Clip |
| 58 |
18498-87JC1 |
Protector (L:450) |
| 59 |
18498-87JC1 |
Protector (L:450) |
| 60 |
09408-00105 |
Clamp |
| 61 |
09160-06084 |
Washer (6.5x18x1.6) |
| 62 |
09169-06062 |
Washer (6.3x17x1.6) |
| 63 |
01500-06257 |
BOLT |
| 64 |
15671-93J00 |
Vapor Separator Bracket (NLA) |
| 65 |
01550-06357 |
BOLT |
| 66 |
09169-08042 |
Washer |
| 67 |
01550-08407 |
BOLT 8 X 40 |
| 68 |
18117-52G10 |
Evap Purge Valve Assy |
| 69 |
18417-93J00 |
Purge Valve Bracket |
| 70 |
01550-06127 |
BOLT |
| 71 |
08316-10067 |
Nut |
| 72 |
44420-44AR0 |
Hose (5x8.2x600) |
| 73 |
09352-50005-00B |
Hose (5x8.2x2000) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DF 300TXK7, DF 300TXXK7, DF 300TXZK7, DF 300TXXZK7 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
