Suzuki DF 300BTX2, DF 300BTXW2, DF 300BTXX2, DF 300BTXXW2 (2022) Parts & Diagrams

OEM and aftermarket replacement parts for Suzuki DF 300BTX2, DF 300BTXW2, DF 300BTXX2, DF 300BTXXW2. Scroll down for exploded parts diagrams (44), specifications, and maintenance reference.

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Suzuki DF 300BTX2, DF 300BTXW2, DF 300BTXX2, DF 300BTXXW2 (2022) Parts & Diagrams

🔎 Suzuki DF 300BTX2, DF 300BTXW2, DF 300BTXX2, DF 300BTXXW2 Reference Library — Exploded parts diagrams (44 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 300BTX2, DF 300BTXW2, DF 300BTXX2, DF 300BTXXW2 is a 4-Stroke DOHC 24-Valve V6 outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke DOHC 24-Valve V6
Horsepower 300 HP
Displacement 4,028 cc
Bore x Stroke 98.0 x 89.0 mm
Spark Plug (Type & Gap) NGK BKR6E
Engine Oil Capacity 8.0 L (with filter)
Recommended Engine Oil SAE 10W-40
Gear Case Oil Capacity 1,100 mL
Idle Speed (in gear) 600-700 RPM
Full Throttle RPM Range 5700-6300 RPM
Fuel Unleaded Gasoline, 91 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 300BTX2, DF 300BTXW2, DF 300BTXX2, DF 300BTXXW2:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 300BTX2, DF 300BTXW2, DF 300BTXX2, DF 300BTXXW2.

▶Fig. 111 - Cylinder Head (44 parts) Fig. 111 - Cylinder Head
Ref OEM Part # Part Name
1 11101-98L20 HEAD ASSY,CYLIN
2 09103-06266 Bolt (6x40)
3 09206-08001 Knock Pin (8x11)
4 01547-06207 BOLT 6 X 20
5 11103-98L20 HEAD ASSY,CYLIN
6 09103-06266 Bolt (6x40)
7 09206-08001 Knock Pin (8x11)
8 01547-06207 BOLT 6 X 20
9 11116-93J01 Plug
10 11141-98L00 Cylinder Head Gasket - Starboard
11 11142-98L00 Cylinder Head Gasket - Port
12 11216-98L10 Gasket
13 11261-93J00 Protection Anode Cover
14 09280-22019 O-Ring
15 55321-87J01 Aluminum Anode
16 09103-06281 Bolt (6x14)
17 01550-0820C BOLT
18 01550-08607 BOLT
19 01550-08607 BOLT
20 09206-15001 Pin
21 11170-93J01 Cylinder Head Cover - Starboard (NLA)
22 11180-98L00 Cylinder Head Cover - Port
23 11173-93J00 Breather Plate - Starboard (NLA)
24 11183-93J00 Breather Plate - Port (NLA)
25 11179-93J00 Cylinder Head Cover Gasket - Starboard
26 11189-93J00 Cylinder Head Cover Gasket - Port
27 09206-08001 Knock Pin (8x11)
28 02142-0612A SCREW
29 01547-0625C Bolt
30 01547-0650C 01547-0650C
31 11382-93J00 Oil Filler Cap
32 09280-26006 O-Ring
33 09482-00642 NGK ILZKR7D8 (Iridium) Spark Plug
34 11291-98L00 Engine Hook
35 01550-0820C BOLT
36 11119-98L00 Cylinder Head Bolt
37 11186-15501 Oil Breather Separator
38 16910-98L00 Oil Level Gauge
39 16931-98L00 Oil Level Gauge Guide
40 16941-98L00 Oil Level Gauge Guide Gasket
41 01550-0625C BOLT
42 09116-10146 Bolt (10x195)
43 01550-0830C Bolt
44 11115-98L00-001 Valve Guide (OS:0.5)
▶Fig. 113 - Cylinder Block (42 parts) Fig. 113 - Cylinder Block
Ref OEM Part # Part Name
1 11293-98L00 Front Engine Hook
2 01550-0820C BOLT
3 11301-98L10 Cylinder Block Set
4 11112-93J00 Oil Venturi Plug
5 11117-98L00 Crankcase Bolt
6 09206-14004 Pin (14x11.4x23)
7 11318-98L00 Oil Gallery Gasket No. 1
8 11319-98L00 Oil Gallery Gasket No. 2
9 11390-98L00 Piston Cooling Jet
10 09106-06075 Bolt (6x12)
11 09280-05007 O-Ring
12 11330-98L00 Crankcase Water Jacket Cover
13 11332-98L00 Crankcase Water Jacket Cover Gasket
14 11333-98L00 Crancase Oil Cover Gasket
15 11334-98L00 Crankcase Oil Gallery Cover
16 12247-98L00 Oil Guard Plate
17 16431-98L00 Oil Gallery Plate
18 16432-98L00 Oil Gallery Cover
19 16433-98L00 Oil Gallery Gasket
20 16480-98L00 Oil Gallery Pipe
21 16485-98L00 Back Up Oil Gallery Ring
22 09103-08379 Bolt (8x165)
23 09168-06023 Gasket
24 09280-18004 O-Ring
25 01550-0612A BOLT
26 01550-06357 BOLT
27 01550-0820C BOLT
28 01550-0835A BOLT
29 01550-0840C Bolt
30 01550-08457 BOLT
31 01550-08657 BOLT
32 11261-93J00 Protection Anode Cover
33 55321-87J01 Aluminum Anode
34 09103-06281 Bolt (6x14)
35 09280-22019 O-Ring
36 01550-0820C BOLT
37 11241-86FA0 Oil Filter Stand
38 16510-96J11 Engine Oil Filter
39 16531-98L00 Oil Filter Case Adapter
40 16539-98L10 Adapter Case Gasket
41 01550-0850C Bolt
42 09116-10134 Bolt (10x115)
▶Fig. 116 - Crankshaft (29 parts) Fig. 116 - Crankshaft
Ref OEM Part # Part Name
1 12111-98L10-0B0 Starboard Piston
2 12121-98L10-0B0 Port Piston
3 12140-98J10 Piston Ring Set
4 12151-98L00 Piston Pin
5 09381-22010 Piston Pin Circlip
6 12160-98L00 Connecting Rod Assembly
8 12200-98L00 Crankshaft Assembly
9 12242-98J00 Drive Gear
10 09160-10104 Drive Gear Washer (NLA)
11 01550-1025A BOLT
14 09283-91001 Crankshaft Oil Seal
15 12101-98L30-050 Starboard Piston & Ring Set (OS:.050)
16 12140-98J10-050 Piston Ring Set (OS:0.50)
17 12102-98L30-050 Port Piston & Ring Set (OS:.050)
18 12140-98J10-050 Piston Ring Set (OS:0.50)
45670 12300-98830 Crank Thrust Bearing Set
45701 12300-98830-012 Crank Thrust Bearing Set (OS:0.12)
45839 12100-98810-0A0 Connrod Bearing Set (Green)
45840 12100-98810-025 Connrod Bearing Set (US:0.25)
45992 12340-98L00-0A0 Crankshaft Bearing Set (Black)
45993 12340-98L01-0B0 BEARING SUB SET
45994 12340-98L01-0C0 BEARING SUB SET
45995 12340-98L00-0D0 Crankshaft Bearing Set (Blue)
45996 12340-98L00-0E0 Crankshaft Bearing Set (Pink)
45997 12300-98840-0AA Crankshaft Bearing Set (Red/Black)
45998 12300-98840-0BA Crankshaft Bearing Set (Red)
45999 12300-98840-0CA Crankshaft Bearing Set (Red/Yellow)
46000 12300-98840-0DA Crankshaft Bearing Set (Red/Blue)
46001 12300-98840-0EA Crankshaft Bearing Set (Red/Pink)
▶Fig. 119 - Timing Chain (27 parts) Fig. 119 - Timing Chain
Ref OEM Part # Part Name
1 12730-98J02 Driven Gear
2 09262-40021 Bearing (40x80x18)
3 09262-40017 Bearing (40x80x18)
4 09283-32044 Oil Seal (32x47x6)
5 12734-98L00 Driven Gear Holder
6 09280-70012 O-Ring
7 01550-0855A BOLT,EGR VALVE
8 12761-98L00 1st Timing Chain
9 12762-93J00 2nd Timing Chain
10 12770-98L00 Timing Chain Guide Base No. 1
11 12778-98L00 Guide Base Gasket
12 04211-13149 PIN
13 01550-0830A BOLT
14 12771-93J00 Timing Chain Upper Shoe
15 12775-93J00 Timing Chain Lower Shoe
16 12772-98L00 Timing Chain Guide No. 2
17 01550-0830A BOLT
18 12810-93J00 Timing Chain Tensioner Assembly
19 12813-73G00 Timing Chain Tensioner Pad
20 12812-90J00 Timing Chain Tensioner Spacer
21 01550-0830A BOLT
22 12831-93J01 Tensioner Adjuster Assembly
23 12832-93J00 Starboard Tensioner Assembly
24 12833-93J00 Port Tensioner Assembly
25 01550-0620A BOLT
26 01550-0620A BOLT
27 09282-17011 Oil Seal (16.5x28x6)
▶Fig. 121 - Camshaft (57 parts) Fig. 121 - Camshaft
Ref OEM Part # Part Name
1 12701-98L40 CAMSHAFT COMP,I
2 12705-98L00 Port Intake Camshaft
3 12721-98L30 Starboard Exhaust Camshaft
4 12729-98L30 Port Exhaust Camshaft
5 12740-98L00 Cam Timing Sprocket Assembly
6 12748-93J00 Exhaust Camshaft Sprocket
7 12753-93J00 Intake Camshaft Bolt
8 12749-93J00 Exhaust Camshaft Bolt
9 09202-05032 Pin (5x12)
10 09261-05006 Pin (5x18)
11 16550-93J00 Oil Control Valve
12 16555-93J01 OCV Gasket
13 01550-0625C BOLT
14 12891-93J10 TAPPET
15-13 12892-93J00-248 Tappet Shim (2.475)
15-14 12892-93J10-250 SHIM,TAPPET(T:2
15-15 12892-93J00-235 Tappet Shim (2.350)
15-16 12892-93J00-255 Tappet Shim (2.550)
15-17 12892-93J10-258 SHIM,TAPPET(T:2
15-18 12892-93J00-260 Tappet Shim (2.600)
15-19 12892-93J00-263 Tappet Shim (2.625)
15-20 12892-93J00-265 Tappet Shim (2.650)
15-21 12892-93J00-268 Tappet Shim (2.675)
15-22 12892-93J00-270 Tappet Shim (2.700)
15-23 12892-93J00-273 Tappet Shim (2.725)
15-24 12892-93J00-275 Tappet Shim (2.750)
15-25 12892-93J10-278 SHIM,TAPPET(T:2
15-26 12892-93J10-280 SHIM,TAPPET(T:2
15-27 12892-93J10-283 SHIM,TAPPET(T:2
15-28 12892-93J10-285 SHIM,TAPPET(T:2
15-29 12892-93J10-288 SHIM,TAPPET(T:2
15-30 12892-93J10-290 SHIM,TAPPET(T:2
15-31 12892-93J10-293 SHIM,TAPPET(T:2
15-32 12892-93J10-295 SHIM,TAPPET(T:2
15-33 12892-93J10-298 SHIM,TAPPET(T:2
15-34 12892-93J10-300 SHIM,TAPPET(T:3
16 12911-98L00 Intake Valve
17 12915-98L00 Exhaust Valve
18 12921-98L00 Valve Spring
19 12931-78G00 Valve Spring Retainer
20 12932-24400 Valve Cotter
21 12933-69G10 Valve Spring Seat
22 09289-05006 Valve Stem Seal
23 01550-0630C BOLT
24 36617-98L40 Harness Bracket
45672 12892-93J00-218 Tappet Shim (2.175)
45703 12892-93J00-220 Tappet Shim (2.200)
45731 12892-93J10-223 Tappet Shim (2.225)
45762 12892-93J10-225 SHIM,TAPPET(T:2
45792 12892-93J10-228 SHIM,TAPPET(T:2
45823 12892-93J00-230 Tappet Shim (2.300)
45853 12892-93J10-233 SHIM,TAPPET(T:2
45884 12892-93J00-235 Tappet Shim (2.350)
45915 12892-93J10-238 SHIM,TAPPET(T:2
45945 12892-93J10-240 SHIM,TAPPET(T:2
45976 12892-93J10-243 SHIM,TAPPET(T:2
46006 12892-93J10-245 SHIM,TAPPET(T:2
▶Fig. 122 - Intake Manifold (5 parts) Fig. 122 - Intake Manifold
Ref OEM Part # Part Name
1 13111-98L00 Intake Manifold
2 13119-98L00 Intake Manifold Gasket
3 09108-08143 Stud Bolt
4 09116-08158 Bolt (8x35)
5 08316-1008C Nut
▶Fig. 136 - Ring Gear Cover (21 parts) Fig. 136 - Ring Gear Cover
Ref OEM Part # Part Name
1 11510-98L10 Ring Gear Cover
2 11514-98J00 Ring Gear Cover Plate
3 11517-98J00 Screw
4 11531-98L00 Upper Silencer Seal
5 13761-98L00 Starboard Resonator
6 13762-98L00 Port Resonator
7 13766-98L00 Resonator Grommet
8 13811-98L00 Upper Cover Silencer
9 13812-98L01 Inner Silencer
10 13851-98L00 Silencer Seal
11 09169-06062 Washer (6.3x17x1.6)
12 09320-09016 Cushion
13 01550-0620C BOLT
14 01550-0630C BOLT
15 13824-98L00 Inner Front Silencer
16 09229-04055 Rivet
17 11522-98L01 Ring Gear Front Cover
18 01550-0625C BOLT
19 09103-06551 09103-06551
20 61494-93J01 Oil & Clearance Label
21 69711-93E11 Label (S.I.G.P)
▶Fig. 140 - Exhaust Cover (16 parts) Fig. 140 - Exhaust Cover
Ref OEM Part # Part Name
1 14141-98L00 Starboard Exhaust Cover
2 14161-98L00 Starboard Inner Exhaust Cover
3 14142-98L00 Port Exhaust Cover
4 14162-98L00 Port Inner Exhaust Cover
5 14151-98L00 Exhaust Cover Gasket
6 14171-98L00 Starboard Upper Exhaust Cover
7 14181-98L01 Starboard Upper Exhaust Cover Gasket
8 14172-98L00 Port Upper Exhaust Cover
9 14182-98L01 Port Upper Exhaust Cover Gasket
10 09116-06228 Bolt (6x20)
11 14111-98L01 Inner Exhaust Pipe
12 09280-00049 O-Ring
13 09280-55001 O-Ring
14 01550-0620C BOLT
15 01550-0625C BOLT
16 14112-98L00 Exhaust Pipe Cushion
▶Fig. 144 - Fuel Injector (15 parts) Fig. 144 - Fuel Injector
Ref OEM Part # Part Name
1 15710-98L10 Fuel Injector
2 15716-82M00 Lower O-Ring
3 15717-82M00 Upper O-Ring
4 15715-98L00 Injector Clip
5 15735-98L00 Delivery Pipe Insulator
6 15751-98L00 Delivery Pipe
7 15756-98L00 Fuel Hose
8 15762-93J00 Delivery Pipe Gasket
9 15830-77EA0 Delivery Pipe Union
10 15831-93J01 UNION,DELIVERY
11 09247-14041 Delivery Pipe Plug
12 09360-14009 Delivery Pipe Union Bolt
13 09401-11425 Clip
14 09108-08189 Stud Bolt
15 08316-1008C Nut
▶Fig. 147 - Fuel Pump/Fuel Vapor Separator (91 parts) Fig. 147 - Fuel Pump/Fuel Vapor Separator
Ref OEM Part # Part Name
1 15600-98L21 Fuel Vapor Separator Assembly
2 13370-93J10 Needle Valve Assembly
3 15200-98L00 Fuel Pump Assembly
4 15612-98L00 Cover
5 15613-98L00 Gasket
6 15614-98L00 Screw
7 15626-93J00 Separator Gasket
8 15627-93J00 Screw (NLA)
9 15628-99E00 Screw (L:15)
10 15629-99E10 Drain Screw
11 15631-98L00 Screw
12 15638-98L00 Plate
13 15639-98L00 Cover
14 15641-98L01 SPACER
15 15642-88L10 Fuel Filter
16 15642-90J00 Fuel Pump Filter
17 15647-98L00 Fuel Pump Bushing
18 15650-93J00 Float Assembly
19 15654-99E00 Float Pin
20 15683-98L00 Drain Hose
21 15760-98L00 Fuel Pressure Regulator
22 02142-0408B SCREW
23 15681-98L00 Fuel Hose (V/S to Delivery Pipe)
24 18498-98L21 Hose Protector
25 36617-93J10 Harness Bracket
26 09169-08042 Washer
27 09320-08520 CUSHION
28 09320-12094 CUSHION,SLCNR B
29 09352-50003-06A Hose (5x8.2x106)
30 09401-08412 Clip
31 09401-11425 Clip
32 09403-07323 Clamp
33 09408-00056 Clip
34 09408-00142 Clip
35 09408-00198 Clamp
36 01550-0612C BOLT
37 01550-0840C Bolt
38 15100-98L12 Fuel Pump Set (L)
39 15100-98J00 Fuel Pump (L)
40 15116-98L10 Fuel Pump Bracket (L)
41 15632-98L10 Fuel Hose (Pump to Filter)
42 15635-98L01 Fuel Hose (Valve to VST)
43 15637-98L10 Fuel Hose (Valve to Pump)
44 15643-98L00 Fuel Filter (L)
45 15645-93J10 Check Valve
46 15674-98L00 Check Valve Clip
47 09169-06093 Washer
48 09343-70503-040 Fuel Hose (7x12x40)
49 09401-11423 Clip
50 09403-13310 Clamp
51 09403-16307 CLAMP
52 01550-0612C BOLT
53 01570-06127 BOLT
54 15114-93J00 Fuel Pump Bracket No. 1
55 15115-93J00 Fuel Pump Bracket No. 2
56 09116-06524 Bolt
57 15191-98L20 Fuel Hose (Connector to Filter)
58 15192-98L00 Fuel Hose (Filter to 2 Way)
59 15193-98L00 Fuel Hose (2 Way to 2 Way)
60 15198-98L00 Fuel Hose Bracket
61 15410-98L00 Fuel Filter Assembly (L)
62 15411-93J10 Fuel Filter Cap
63 15412-93J10 Fuel Filter Element
64 15413-98L00 Fuel Filter Cup
65 15415-93J10 Fuel Filter O-Ring
66 15421-98L01 BRACKET,FUEL FI
67 15423-98L00 Fuel Hose Guard
68 15830-98J01 Fuel Hose Joint
69 15831-96J00 2 Way Union
70 15852-98L00 Fuel Hose Guard
71 18498-99E11 Hose Protector (L:610)
72 36617-93J10 Harness Bracket
73 09103-06267 Bolt (6x18)
74 09251-09009 PLUG
75 09401-11423 Clip
76 09401-14409 Clip
77 09403-13308 Clamp
78 09403-17403 Clamp
79 09408-00121 Clamp (NLA)
80 01550-0612C BOLT
81 01550-0616C BOLT
82 01550-0625C BOLT
83 01550-0630C BOLT
84 09408-00142 Clip
85 09408-00054 Clamp (NLA)
86 09343-70503-600 Fuel Hose (7x12x600)
87 15695-98L00 Evaporation Union
88 09401-11423 Clip
89 09408-00050 Clip
90 09408-00173 Clamp
91 09408-00337 Clip
▶Fig. 160 - Water Pump (16 parts) Fig. 160 - Water Pump
Ref OEM Part # Part Name
1 17410-93J01 Water Pump Case
2 17413-93J02 Water Pump Case Sleeve
3 17416-93J01 Water Pump Seal Ring
4 17461-93J01 IMPELLER,WATER
5 17471-98L00 Water Pump Plate
6 17472-98L00 Water Pump Plate Gasket
8 17562-98L00 Upper Water Tube Bushing
9 17563-98L00 Lower Water Tube Bushing
10 17564-93J01 Water Pump Case Bushing
11 29116-93J00 Bolt (6x20)
12 09116-08131 Bolt (8x45)
13 09202-06031 Knock Pin (6x12)
14 09420-05009 Water Pump Key
15 17400-98L03 Water Pump Repair Kit DF 350A/300B
45839 17560-98L00 Water Tube (X)
45840 17560-98L10 Water Tube (XX)
▶Fig. 162 - Thermostat (37 parts) Fig. 162 - Thermostat
Ref OEM Part # Part Name
1 11196-98L00 Starboard Water Return Hose
2 11197-98L00 Port Water Return Hose
3 17581-98L00 Water Outlet Pipe
4 17582-93J00 Water Outlet Pipe Gasket
5 17611-90J00 Water Pressure Valve Cover
6 17660-98L01 Water Pressure Valve
8 17680-98L00 Starboard Thermostat Cover
9 17680-98L10 Port Thermostat Cover
10 17712-98L00 Water Hose (Case Jacket to Thermostat)
11 17714-98L00 Water Hose (3 Way to Case Jacket)
12 17915-98L00 Water Flush Hose
13 18498-99E11 Hose Protector (L:610)
14 18498-99E11 Hose Protector (L:610)
15 18498-87J51 Fuel Hose Protector
16 18498-96L50 Hose Protector (L:520)
17 18498-96L41 Hose Protector (10.2x11.8x430)
18 51170-98L00 Water Indicator Bracket
19 09116-06121 Bolt (6x25)
20 09116-06121 Bolt (6x25)
21 09280-26006 O-Ring
22 09320-09059 Cushion
23 09320-10076 09320-10076
24 09352-50006-600 Hose (5x9x600)
25 09352-50006-600 Hose (5x9x600)
26 09352-50006-600 Hose (5x9x600)
27 09352-70113-600 Hose (7x11x600)
28 09367-08005 3 Way
29 09401-08413 Clip
30 09401-11424 Clip
31 09401-13425 Clip
32 09401-25406 Clip
33 09403-13413 CLAMP
34 01550-0612C BOLT
35 01550-0620C BOLT
36 01550-0620C BOLT
45839 17670-98L20 Thermostat (60c)
45840 17670-98L10 Thermostat (70c)
▶Fig. 163 - Throttle Body (34 parts) Fig. 163 - Throttle Body
Ref OEM Part # Part Name
1 11193-98J00 PVC Hose
2 11198-98L00 SEAL,PCV VALVE
3 13100-98L10 COLLECTOR ASSY
4 13137-98J00 Collector Spacer
5 13140-98L00 Collector Cover
6 13147-98J00 Collector Cover Gasket
7 13180-98J01 Collector Funnel
8 18590-68H00 MAP Sensor
9 09280-10009 O-Ring
10 01550-0816C Bolt
11 01550-0835C Bolt
12 09103-05028 BOLT,PRESSURE S
13 04211-11129 11 X 12 DOWEL P
14 13134-98J00 Collector Bracket
15 13139-98J01 Collector Gasket
16 13300-98L00 Throttle Body Assembly
17 13343-98J10 Throttle Body Gasket
18 13315-98J10 Throttle Body Damper
19 13421-98L00 GASKET,THROTLE
20 13813-98L01 Throttle Body Grommet
21 09401-13423 Replaced by 09401-14409
22 18118-93J00 PCV Valve
23 09103-08370 Bolt (8x250)
24 11174-98L00 Breather Hose
25 09401-18410 Clip
26 09403-13310 Clamp
27 01421-0835C Stud Bolt
28 01550-0816C Bolt
29 01550-0835C Bolt
30 01550-0860C Bolt
31 04211-11129 11 X 12 DOWEL P
32 09159-08136 Nut
33 08316-1008C Nut
34 09160-08161 Washer (8.2x23x3.2) (NLA)
▶Fig. 175 - Oil Pump (15 parts) Fig. 175 - Oil Pump
Ref OEM Part # Part Name
1 12632-93J11 Oil Pump Drive Sprocket
2 16113-93J10 Oil Pump Driven Sprocket
3 16400-93J20 Oil Pump Assembly
4 16520-93J00 Oil Pump Strainer
5 16760-93J00 Oil Pump Chain
6 16781-93J00 Oil Pump Chain Tensioner
7 16782-93J00 Oil Pump Tensioner Spring
8 16783-93J01 Oil Pump Tensioner Bolt
9 09181-12158 Washer (12x20x0.5)
10 09280-22020 O-Ring
11 01550-0616A BOLT
12 01550-0845A BOLT
13 01550-0865A BOLT
14 01550-0885A BOLT
15 08110-60020 B1 15X32X9 BEAR
▶Fig. 180 - Oil Pan (23 parts) Fig. 180 - Oil Pan
Ref OEM Part # Part Name
1 11261-93J10 Protection Anode Cover
3 29103-93J30 Bolt (8x25)
4 09103-06281 Bolt (6x14)
5 09280-22019 O-Ring
6 11489-98L00 Oil Pan Gasket
8 11591-98L00 Oil Pan Union
9 11541-93J00-YAY Exhaust Pipe
10 14154-93J02 Exhaust Tube Seal
11 14211-98L00 Exhaust Tube
12 14212-98L00 Exhaust Tube Gasket
13 29116-93J00 Bolt (6x20)
14 11435-98L01 Exhaust Release Pipe
15 09168-12012 Oil Drain Plug Gasket
16 09248-12009 Oil Drain Plug
17 09202-08006 Knock Pin (8x12)
18 09202-08006 Knock Pin (8x12)
19 09116-08128 Bolt (8x40)
20 09116-10176 Bolt (10x44)
21 09116-10184 Bolt (10x200)
45689 55321-87J01 Aluminum Anode
45690 55321-87J11 Magnesium Anode
45839 11501-98L00-YAY Oil Pan
45840 11501-98L00-QTN PAN,OIL
▶Fig. 204 - Clutch Shaft (12 parts) Fig. 204 - Clutch Shaft
Ref OEM Part # Part Name
1 21152-98L00 Clutch Shaft Plate
2 21153-98L00 Clutch Shaft Bushing
3 21210-98L01 SHAFT COMP,CLUT
4 21241-98L00 Clutch Lever Link
5 67467-98L00 Clutch Connector
6 09140-06023 Nut
7 09160-08082 Washer (8.5x16x1.2)
8 09200-08074 Pin
9 09262-17019 Bearing (17x35x8)
10 09282-22008 Oil Seal (22x38x6)
11 09385-08004 Pin
12 01550-0616C BOLT
▶Fig. 206 - Clutch Rod (17 parts) Fig. 206 - Clutch Rod
Ref OEM Part # Part Name
1 11118-93J00 Shift Cam Plug
3 25300-98L00 Shift Cam
4 25315-98L00 Shift Cam Arm Link
5 25411-98L00 Shift Fork
6 09160-06094 Washer (6.5x15x1.0)
7 09160-08082 Washer (8.5x16x1.2)
8 09160-10035 Washer
9 09202-08007 Pin (8x49)
10 09204-01006 Cotter Pin
11 25214-98L00 Shift Link Bushing
12 09440-05031 Spring
13 06111-07004 STEEL BALL 7/32
14 08113-60020 B1 15X32X09 BEA
15 08113-62000 B1 10X30X09 BEA
16 08113-69047 BEARING
45689 25110-98L00 Shift Rod (X)
45690 25110-98L10 Shift Rod (XX)
▶Fig. 220 - Transmission (126 parts) Fig. 220 - Transmission
Ref OEM Part # Part Name
1 25500-98L00 Reverse Gear Set
2 25711-98L00 Clutch Dog Shifter
3 09140-36003 Nut
4 09159-16027 Nut
5 09160-16026 Washer (16x30x3)
9 56120-98L00 Propeller Shaft Bearing Housing
10 09263-45005 Bearing (45x55x20)
11 09265-50002 Bearing (50x90x21.75)
12 09280-00047 O-Ring
13 09282-45001 Seal (45x60x8)
14 08331-41559 Circlip
15 56122-98L00 Propeller Shaft Bearing Housing Stopper
16 56123-98L00 Propeller Housing Stopper Washer
18 56150-98L02 Reverse Pinion Bearing Housing
19 09265-25048 Bearing (25x52x16.25)
20 09265-25038 Bearing (25x47x15)
21 04221-08129 PIN 8X12
22 09206-13019 Knock Pin
23 09280-21015 O-Ring
24 09280-26006 O-Ring
25 09421-04008 Key
27 57113-98L00 Lower Driveshaft
28 09159-27001 Nut
29 09265-28006 Bearing (28x52x16)
30 09380-24007 Circlip
31 09159-16027 Nut
33 08221-16256 Washer
34-13 09181-25063 Shim (25x34x1.2)
34-14 09181-25130 Shim (25x32x0.5)
36 57301-98810 Contra Gear Set
37 09265-30024 Bearing (30x62x21.25)
38 09262-40017 Bearing (40x80x18)
39 57610-98L00 Inner Propeller Shaft
40 57622-98L00 Propeller Shaft Spacer
41 09160-36007 Thrust Washer (32x47x2)
42 57600-98840 SHAFT SET,PROPE
43 09263-30064 Bearing (30x37x20)
44 09282-30009 Seal (30x38x10.9)
45 09300-40003 Bushing (40x45x40)
46 09380-40004 Snap Ring
47 57635-98L00 Propeller Shaft Stopper
48 17450-98L04 HOUSING COMP,WA
49 09280-69001 O-Ring
50 09282-24004 Oil Seal (24x40x7)
51 09262-55002 Bearing (55x90x18)
11689 09181-30037 Shim (0.60)
11720 09181-30038 Shim (0.65)
11749 09181-30039 Shim (0.70)
11780 09181-30040 Shim (0.75)
11810 09181-30041 Shim (0.80)
11841 09181-30042 Shim (0.85)
11871 09181-30046 Shim (1.05)
11902 09181-30158 Shim (0.50)
11933 09181-30164 Shim (0.90)
11963 09181-30165 Shim (0.95)
12420 09181-25051 Shim (25x34x0.6)
12451 09181-25052 Shim (25x34x0.65)
12479 09181-25160 Shim (25x34x0.7)
12510 09181-25054 Shim (25x34x0.75)
12540 09181-25162 Shim (25x34x0.8)
12571 09181-25056 Shim (25x34x0.85)
12601 09181-25057 Shim (25x34x0.9)
12632 09181-25058 Shim (25x34x0.95)
12663 09181-25059 Shim (25x34x1)
12693 09181-25060 Shim (25x34x1.05)
12724 09181-25061 Shim (25x34x1.1)
12754 09181-25062 Shim (25x34x1.15)
12785 09181-50020 Shim (0.45)
12816 09181-50021 Shim (0.50)
12844 09181-50022 Shim (0.55)
12875 09181-50023 Shim (0.60)
12905 09181-50024 Shim (0.65)
12936 09181-50025 Shim (0.70)
12966 09181-50026 Shim (0.75)
12997 09181-50027 Shim (0.80)
13028 09181-50028 Shim (0.85)
13058 09181-50029 Shim (0.90)
45674 56126-98L00 Washer (1.9)
45683 57110-98L01 Upper Driveshaft (X)
45705 56126-98L10 Washer (2.0)
45714 57110-98L11 Upper Driveshaft (XX)
45733 56126-98L20 Washer (2.1)
45764 56126-98L30 Washer (2.2)
45794 56126-98L40 Washer (2.3)
45809 09181-25051 Shim (25x34x0.6)
45810 09181-25052 Shim (25x34x0.65)
45811 09181-25160 Shim (25x34x0.7)
45812 09181-25054 Shim (25x34x0.75)
45813 09181-25162 Shim (25x34x0.8)
45814 09181-25056 Shim (25x34x0.85)
45815 09181-25057 Shim (25x34x0.9)
45816 09181-25058 Shim (25x34x0.95)
45817 09181-25059 Shim (25x34x1)
45818 09181-25060 Shim (25x34x1.05)
45819 09181-25061 Shim (25x34x1.1)
45820 09181-25062 Shim (25x34x1.15)
45821 09181-25063 Shim (25x34x1.2)
45822 09181-25130 Shim (25x32x0.5)
45825 56126-98L50 Washer (2.4)
45839 09181-40004 Shim (0.60)
45840 09181-40005 Shim (0.65)
45841 09181-40006 Shim (0.70)
45842 09181-40007 Shim (0.75)
45843 09181-40008 Shim (0.80)
45844 09181-40009 Shim (0.85)
45845 09181-40010 Shim (0.90)
45846 09181-40011 Shim (0.95)
45847 09181-40012 Shim (1.00)
45848 09181-40013 Shim (1.05)
45849 09181-40014 Shim (1.10)
45850 09181-40015 Shim (1.15)
45855 56126-98L60 Washer (2.5)
45870 09181-77003 Shim (0.50)
45871 09181-77004 Shim (0.55)
45872 09181-77005 Shim (0.60)
45873 09181-77006 Shim (0.65)
45874 09181-77007 Shim (0.70)
45875 09181-77008 Shim (0.75)
45876 09181-77009 Shim (0.80)
45877 09181-77010 Shim (0.85)
45878 09181-77011 Shim (0.90)
45879 09181-77012 Shim (0.95)
45880 09181-77013 Shim (1.00)
45881 09181-77014 Shim (1.05)
45882 09181-77015 Shim (1.10)
45886 56126-98L70 Washer (2.6)
▶Fig. 301 - Starting Motor (19 parts) Fig. 301 - Starting Motor
Ref OEM Part # Part Name
1 31100-98L10 Starter Motor Assembly
2 31150-98L00 Gear Case
3 31170-92J00 Rear Housing
4 31173-98L00 Brush Holder Assembly
5 31191-63J00 Lever Assembly
6 31220-98L10 Switch Assembly
7 31311-63J00 Armature
8 31192-92J00 Screw Set
9 31261-75F10 Through Bolt
10 31340-98L00 Starting Motor Clutch Set
11 31313-86030 Stopper Set
12 31320-98L00 Pinion Assembly
13 31341-98L00 Pinion Shaft
14 31343-63J00 Internal Gear
15 31344-63J00 Planetary Gear
16 31912-98L00 Starting Motor Band
17 31918-92J01 Lower Damper
18 01550-0820C BOLT
19 01550-0830C Bolt
▶Fig. 303 - Magneto (12 parts) Fig. 303 - Magneto
Ref OEM Part # Part Name
1 32102-98J11 FLYWHEEL COMP,
2 09103-12125 Flywheel Bolt (12x26)
3 09202-06031 Knock Pin (6x12)
4 32120-98L10 COIL COMP,BATTE
5 32160-98L00 Ignition Timing Coil
6 09106-05030 Bolt (5x10)
7 33220-98J00 Cam Position Sensor
8 33221-42F00 O-Ring
9 01550-0616C BOLT
10 09103-06231 Bolt (6x35)
11 09403-13413 CLAMP
12 01550-0612C BOLT
▶Fig. 310 - Rectifier/Ignition Coil (14 parts) Fig. 310 - Rectifier/Ignition Coil
Ref OEM Part # Part Name
1 32800-26J02 Rectifier Assembly
2 32890-98L00 Electric Parts Holder
3 09116-06202 Bolt w/Washer (6x25)
4 09160-06084 Washer (6.5x18x1.6)
5 09160-06062 Washer (NLA)
6 09320-09016 Cushion
7 01550-06257 BOLT
8 01550-0625C BOLT
9 33410-98L00 Ignition Coil Assembly
10 33411-98L10 Coil Connector Cushion
11 33414-98L00 Ignition Coil Bracket
12 01547-06127 BOLT 6X12
13 01550-0620C BOLT
14 09403-12412 Clamp
▶Fig. 315 - Sensor (19 parts) Fig. 315 - Sensor
Ref OEM Part # Part Name
1 13650-52G00 Inlet Air Temp Sensor
2 18640-98L00 Knock Sensor Assembly
3 29103-93J00 Bolt (6x12)
4 29404-93J11 Clamp (L:65)
5 34830-87J20 Temp Sensor Assy
6 34830-87J20 Temp Sensor Assy
7 34840-98J03 Trim Sensor Assembly
8 34841-88L01 Trim Sensor Lever
9 34845-88L02 Trim Sender Bracket
10 09140-05005 Nut
11 37820-99E02 Oil Pressure Switch
12 01550-06207 BOLT
13 09136-05041 Screw (5x20)
14 09125-06063 Screw (6x10)
15 09160-05029 Washer (5.5x10x0.8)
16 09403-07340 Clamp
17 09403-13413 CLAMP
18 09407-14403 Clamp (L:125)
19 09407-14407 Clamp (L:140)
▶Fig. 322 - Harness (44 parts) Fig. 322 - Harness
Ref OEM Part # Part Name
1 33810-98L01 Starter Motor Cable Assembly
2 08316-10087 Nut
3 36610-98L40 HARNESS ASSY,WI
4 36618-43410 Oil Pressure Switch Cap (NLA)
5 36721-98L10 Upper Cover O-Ring
6 36737-98L00 Fuse Puller
7 36738-98L00 Fuse Case Upper Cover
8 09320-08510 Cushion (8.5x20x8)
9 38860-76F01 Relay
10 38860-76F01 Relay
11 09481-10504 10 Amp Fuse
12 09481-15504 15 Amp Fuse
13 09481-30504 30 Amp Fuse
14 09481-40403 40 Amp Fuse
15 09481-60403 60 Amp Fuse
16 36612-96J01 CAP,TERMINAL
17 36616-98L01 HOLDER,CABLE
18 36616-98L10 Connector Holder
19 36617-88L00 Harness Bracket (NLA)
20 36617-93J10 Harness Bracket
21 36617-98L10 Harness Bracket
22 36617-98L30 Harness Bracket
23 36617-98L50 Harness Bracket
24 36626-98L00 Main Harness Holder
25 09169-06053 Washer (6.3x16x1)
26 09169-06053 Washer (6.3x16x1)
27 09180-08229 Spacer (8.1x16x17)
28 09320-04013 Bushing
29 09320-08517 CUSHION,CABLE H
30 09321-06036 Cushion
31 09403-25001 Clamp
32 09403-26401 Clamp
33 09408-00008 Clamp
34 09408-00327 Harness Clip
35 01547-06127 BOLT 6X12
36 01550-0612C BOLT
37 01550-0612C BOLT
38 01550-0620C BOLT
39 01550-08357 BOLT
40 02142-06167 6 X 16 CROSS SC
41 02142-06167 6 X 16 CROSS SC
42 08310-00067 Nut
43 08321-01067 Lock Washer
44 09403-14416 CLAMP,HARNESS
▶Fig. 326 - PTT Switch/Engine Control Unit (32 parts) Fig. 326 - PTT Switch/Engine Control Unit
Ref OEM Part # Part Name
1 37722-93J14 Tilt Limit Switch Assembly
2 29125-93J00 Screw (NLA)
3 37850-92J00 PTT Switch Assembly
4 37856-92J00 PTT Switch Tape
5 37857-92J01 PTT Switch Bushing
6 09403-09316 Clamp (NLA)
7 38410-93J21 PTT Relay Assembly
8 38415-93J20 PTT Relay Holder
9 33920-98LF0 33920-98LF0
10 33924-98L00 ECU Holder
11 33925-98J00 ECU Cushion
12 38800-98L01 ACTUATOR ASSY,S
13 38831-98L00 Actuator Cable Guide
14 38892-98L00 Shift Actuator Damper
15 38895-98L11 Shift Actuator Bracket
16 38895-98L20 Shift Actuator Bracket
17 01550-0612C BOLT
18 09116-06215 Bolt (6x30) w/Washer
19 09169-06062 Washer (6.3x17x1.6)
20 09320-09016 Cushion
21 09407-14407 Clamp (L:140)
22 01550-0616C BOLT
23 01550-0625C BOLT
24 01560-0830C Bolt
25 19115-98L00 Actuator Holder
26 19116-98L00 Actuator Bracket
27 09116-08137 Bolt (8x22)
28 09206-11006 Pin (8.4x11x8) (NLA)
29 01550-0835C Bolt
30 01550-0840C Bolt
31 38860-76F01 Relay
32 38915-90J00 Relay Holder
▶Fig. 335 - Clamp Bracket (30 parts) Fig. 335 - Clamp Bracket
Ref OEM Part # Part Name
3 41117-93J02 Clamp Bracket Lower Starboard Plate
4 41122-93J02 Clamp Bracket Lower Port Plate
5 09125-06063 Screw (6x10)
6 41130-93J12 Clamp Bracket Shaft
7 41135-93J11 Clamp Bracket Shaft Washer
8 09159-22006 Nut
10 09159-12062 Transom Nut
11 09160-13022 Washer
12 09160-13021 Washer
13 41155-93J02 Transom Plate
14 55320-94900 Protection Anode Set
15 09116-06121 Bolt (6x25)
16 45421-87D03 Tilt Lock Pin
17 09159-14020 Nut (14mm)
18 48140-93J01 Tilt Limit Switch Cam
19 48144-93J00 Tilt Limit Switch Holder
20 09103-06278 Bolt (6x25)
21 48145-93J00 Tilt Limit Switch Cover
22 36894-87D00 Wire Lead (L:195)
23 09125-06063 Screw (6x10)
24 55321-94910 Magnesium Anode
45658 41111-98L00-YAY Clamp Bracket - Starboard
45659 41111-98L00-QTN BRACKET,CLAMP S
45689 41121-98L00-YAY Clamp Bracket - Port
45690 41121-98L00-QTN BRACKET,CLAMP P
45901 09100-12086 Transom Bolt (12.7x150)
45902 09100-12085 Transom Bolt (12.7x115)
45903 09100-12092 Transom Bolt (12.7x75)
45904 09100-12125 Transom Bolt (12.7x170)
45905 09100-12126 Transom Bolt (12.7x190)
▶Fig. 336 - Swivel Bracket (25 parts) Fig. 336 - Swivel Bracket
Ref OEM Part # Part Name
1 22511-99011 Grease Nipple
2 36894-87D00 Wire Lead (L:195)
4 43114-93J00 Swivel to Clamp Bracket Washer
5 43211-93J11 Clamp Shaft Swivel Bushing
6 43711-97E11 Steering Bushing
8 09125-06063 Screw (6x10)
9 09160-39004 Washer (39.5x65.5x1)
10 09181-39001 Shim (39.5x64x0.3)
11 09282-39001 Oil Seal (38x51x5)
12 09380-38003 Circlip
13 41220-93J11 Tilt Lock Lever
14 41234-93J11 Replaced BY 41234-93j12
15 41224-95E01 Tilt Stopper Rod Bushing
16 41230-96J00 Tilt Lock Lever Link
17 41233-95E10 Tilt Lock Spring Bracket
18 09125-06063 Screw (6x10)
19 09140-10032 Nut
20 09160-06082 Washer (6.5x13x1.0)
21 09204-01006 Cotter Pin
22 09440-19028 Spring
23 09443-10043 Tilt Lock Spring
45717 43111-93J24-YAY Swivel Bracket
45718 43111-93J24-QTN BRACKET,SWIVEL
45839 43750-93J03-YAY Steering Bracket
45840 43750-93J03-QTN BRACKET COMP,ST
▶Fig. 337 - Trim Cylinder (47 parts) Fig. 337 - Trim Cylinder
Ref OEM Part # Part Name
1 48000-98L07 TRIM ASSY,POWER
2 31281-92J10 Through Bolt
3 38100-98L01 MOTOR ASSY,PTT
4 48500-98L02 Manifold Assembly
5 48320-93J00 Valve Set
6 48582-95E01 Filter
7 48605-93J00 O-Ring Set
8 48610-98L00 Piston / Ram
9 48630-98L02 ROD GUIDE
10 48633-93J00 O-Ring
11 48691-93J00 Check Valve
12 48400-98L00 Cylinder Assembly
13 48451-93J00 Back Up Ring
14 48452-93J00 O-Ring
15 48452-93J10 O-Ring
16 48650-93J00 Free Piston
17 48401-98L00 Piston Rod Sub Assembly
18 48427-87D00 Tilt Piston O-Ring (NLA)
19 48627-93J00 O-Ring Set
20 48427-87D00 Tilt Piston O-Ring (NLA)
21 48572-87J10 Plug
22 48862-87J20 Reservoir Tank Bolt
23 48864-93J01 Manual Valve Set
24 48583-95E00 Drive Joint
25 48121-93J20 Tilt Cylinder Shaft
26 48125-93J10 O-Ring Set
27 48451-93J00 Back Up Ring
28 48452-93J00 O-Ring
29 48452-93J10 O-Ring
30 48126-93J00 Nylon Washer
31 48573-93J00 Cover
32 48128-93J11 Bolt
33 48571-93J00 Resevoir Tank
34 48585-95E00 O-Ring
35 48311-96J10 Trim Cylinder Ram Pad
36 48321-93J00 Tilt Cylinder Upper Shaft
37 09140-10031 Nut (10mm)
38 09162-10005 Lock Washer
39 09306-24001 Tilt Cylinder Upper Bushing
40 09380-21002 Tilt Cylinder Circlip
41 09116-10175 Bolt (10x50)
42 36894-87D00 Wire Lead (L:195)
43 36895-87D01 Wire Lead (L:210)
44 36895-87D01 Wire Lead (L:210)
45 09125-06063 Screw (6x10)
46 09125-06063 Screw (6x10)
47 09125-06063 Screw (6x10)
▶Fig. 340 - PTT Motor (10 parts) Fig. 340 - PTT Motor
Ref OEM Part # Part Name
1 38100-98L01 MOTOR ASSY,PTT
2 31111-94900 Yoke Screw
3 31173-94920 Brush Holder Assembly
4 31123-94910 O-Ring
5 31133-90J20 Brush Assembly
6 31133-94910 Brush
7 31135-94900 Spring
8 31136-90J20 Breaker Assembly
9 33799-97E00 Oil Seal
10 31311-93J00 Armature (NLA)
▶Fig. 401 - Engine Holder (49 parts) Fig. 401 - Engine Holder
Ref OEM Part # Part Name
2 16519-93J00 Engine Holder Seal
3 17913-93J00 Water Flush Plug
4 17914-93J01 Water Flush Plug Gasket
5 51116-98L00 Water Return Seal
6 51211-98L00 Engine Holder Gasket
7 09206-08001 Knock Pin (8x11)
8 01550-1050A BOLT
9 09160-14076 Washer (14.5x32x3)
10 51120-98L00 Mount Oil Seal Cover Assembly
11 51124-93J01 Oil Seal
12 51125-93J00 Scrapper
13 51123-98L00 Mount Oil Seal Cover Gasket
14 09103-08109 Bolt (8x120)
15 09206-08001 Knock Pin (8x11)
16 01550-0830A BOLT
17 51140-98L00-YAY COVER COMP,ENG
18 51142-98L00 Engine Holder Cover Gasket
19 09116-08122 Bolt (8x30)
20 51151-98L00 Engine Holder Upper Cover
21 51152-98L00 Engine Holder Upper Cover Seal
22 01550-0830C Bolt
23 01550-0860C Bolt
24 54120-98L00 Upper Mount Plate
25 54130-98L01 Upper Mount
26 54112-93J00 Upper Mount Bolt
27 29159-93J00 Upper Mount Bolt Nut
28 09160-15051 Upper Mount Bolt Washer
29 54137-93J02 Upper Mount Cover
30 09116-10135 Bolt (10x95)
31 09116-10175 Bolt (10x50)
32 54127-98L00 Upper Side Mount
33 54140-98J11 MOUNT,UPPER THR
34 09116-10137 Bolt (10x70)
35 09116-10175 Bolt (10x50)
36 09116-08126 Bolt (8x65)
37 09169-08038 Washer (8.3x15x3)
38 51161-98L00 Starboard Engine Holder Water Jacket Cover
39 51165-98L00 Port Engine Holder Water Jacket Cover
40 51162-98L00 Engine Holder Water Jacket Cover Gasket
41 09116-06516 Bolt (6x25)
42 09246-08006 Plug
43 09248-26003 Plug
44 09280-26014 O-Ring
45 09116-08131 Bolt (8x45)
46 09116-10135 Bolt (10x95)
47 54180-98L01 MOUNT,UPPER SID
48 22511-99011 Grease Nipple
45658 51111-98L01-YAY HOLDER,ENGINE
45659 51111-98L01-Y5S HOLDER,ENGINE
▶Fig. 405A - Drive Shaft Housing w/Transom (X) (30 parts) Fig. 405A - Drive Shaft Housing w/Transom (X)
Ref OEM Part # Part Name
2 09116-10176 Bolt (10x44)
3 09202-08006 Knock Pin (8x12)
4 57130-87D10 Drive Shaft Bushing
5 09387-39002 RING,DRIVE SHAF
6 09125-06063 Screw (6x10)
7 36894-87D00 Wire Lead (L:195)
8 09125-06063 Screw (6x10)
9 54151-98L00 Lower Thurst Mount
10 54160-98L00 Lower Mount
11 54112-93J00 Upper Mount Bolt
12 09160-14073 Washer (14.5x34x3)
13 29159-93J00 Upper Mount Bolt Nut
14 09160-14073 Washer (14.5x34x3)
17 09116-10175 Bolt (10x50)
18 54165-98L00 Lower Reverse Thrust Stopper
19 55321-93J01 Protection Anode
20 09116-06236 Bolt (6x16)
22 52118-98L10 Drive Shaft Housing Seal
23 09100-12124 Bolt (12x75)
24 09120-06016 Screw
25 09160-12066 Washer (12.5x22x2.5)
26 09160-16055 Washer (16x50x4)
45658 52111-98L00-YAY Drive Shaft Housing
45659 52111-98L00-QTN HOUSING DRIVE S
45672 54211-98L00-YAY Lower Mount Bracket
45673 54221-93J00 Lower Mount Cover
45678 52115-98L00-YAY Drive Shaft Housing Cap
45703 54211-98L00-QTN BRACKET,LOWER M
45704 54221-93J00-QTN COVER,LWR MOUNT
45709 52115-98L00-QTN CAP,DRVE SHAFT
▶Fig. 405B - Drive Shaft Housing w/Transom (XX) (34 parts) Fig. 405B - Drive Shaft Housing w/Transom (XX)
Ref OEM Part # Part Name
2 09116-10176 Bolt (10x44)
3 09202-08006 Knock Pin (8x12)
4 57130-87D10 Drive Shaft Bushing
5 09387-39002 RING,DRIVE SHAF
6 09125-06063 Screw (6x10)
7 36894-87D00 Wire Lead (L:195)
8 09125-06063 Screw (6x10)
9 54151-98L00 Lower Thurst Mount
10 54160-98L00 Lower Mount
11 54112-93J00 Upper Mount Bolt
12 09160-14073 Washer (14.5x34x3)
13 29159-93J00 Upper Mount Bolt Nut
14 09160-14073 Washer (14.5x34x3)
17 09116-10175 Bolt (10x50)
18 54165-98L00 Lower Reverse Thrust Stopper
19 55321-93J01 Protection Anode
20 09116-06236 Bolt (6x16)
22 52118-98L10 Drive Shaft Housing Seal
23 54166-95J02 Mount Bolt
24 09120-06016 Screw
25 09160-12066 Washer (12.5x22x2.5)
26 09160-16055 Washer (16x50x4)
28 09108-10115 Stud Bolt
29 09202-08006 Knock Pin (8x12)
45658 52111-98L00-YAY Drive Shaft Housing
45659 52111-98L00-QTN HOUSING DRIVE S
45672 54211-98L00-YAY Lower Mount Bracket
45673 54221-93J00 Lower Mount Cover
45678 52115-98L00-YAY Drive Shaft Housing Cap
45684 52131-98L00-YAY Extension Case (XX)
45703 54211-98L00-QTN BRACKET,LOWER M
45704 54221-93J00-QTN COVER,LWR MOUNT
45709 52115-98L00-QTN CAP,DRVE SHAFT
45715 52131-98L00-QTN CASE,EXTENSION
▶Fig. 407 - Gear Case (57 parts) Fig. 407 - Gear Case
Ref OEM Part # Part Name
1 17631-98L03 Water Filter
2 17635-98L01 Sub Water Filter
4 57710-98L00 Contra Pinion Bearing
5 09265-50001 Bearing (50x90x32)
6 55128-93L00 Drain Plug w/Magnet
7 55321-93J01 Protection Anode
8 09116-06236 Bolt (6x16)
9 09116-10150 Bolt (10x55)
10 09140-10031 Nut (10mm)
11 09160-10165 WASHER,ATTACHME
12 09168-10038 GASKET,DRAIN PL
13 09202-08006 Knock Pin (8x12)
14 09280-10012 O-Ring
15 56130-98L12 Drive Shaft Bearing Housing
16 09282-15010 Oil Seal
17 29116-93J10 Bolt (8x35)
18 09103-08552 Bolt (8x105)
19 09103-10461 Bolt (10x107)
20 55122-98L00 Drive Shaft Bearing Housing Seal
21 58641-98L00 Rear Propeller Nut Spacer
22 09141-18005 Nut (18mm)
23 09160-18019 Washer (18.5x32x2.5)
24 09204-03003 Prop Nut Cotter Pin
25 09169-08038 Washer (8.3x15x3)
26 09202-06031 Knock Pin (6x12)
27 09169-10023 Washer
28 58531-98L00 Front Propeller Stopper Bushing
29 58541-98L00 Front Propeller Nut Spacer
30 58551-98L00 Front Propeller Nut Stopper
31 58561-98L01 NUT,FRONT PROPE
32 58631-98L00 Rear Propeller Stopper Bushing
34 58520-98L00 Front Propeller Bushing
36 58620-98L00 Rear Propeller Bushing
37 58640-98L00 Rear Propeller Nut Kit
38 58540-98L10 KIT,FRONT PROPE
39 25700-98L04 Replaced by 25700-98L05
12055 990C0-0090F-18P S/S Propeller 3x15.5x18 Front
12086 990C0-0090F-195 S/S Propeller 3x15.5x19.5 Front
12114 990C0-0090F-21P S/S Propeller 3x15.5x21 Front
12145 990C0-0090F-225 S/S Propeller 3x15.5x22.5 Front
12175 990C0-0090F-24P S/S Propeller 3x15.5x24 Front
12206 990C0-0090F-255 S/S Propeller 3x15.5x25.5 Front
12236 990C0-0090F-27P S/S Propeller 3x15.5x27 Front
12267 990C0-0090F-285 S/S Propeller 3x15.5x28.5 Front
12298 990C0-0090F-30P S/S Propeller 3x15.5x30 Front
12328 990C0-0090F-315 S/S Propeller 3x15.5x31.5 Front
12785 990C0-0091R-195 S/S Propeller 3x15.5x19.5 Rear
12816 990C0-0091R-21P S/S Propeller 3x15.5x21 Rear
12844 990C0-0091R-225 S/S Propeller 3x15.5x22.5 Rear
12875 990C0-0091R-24P S/S Propeller 3x15.5x24 Rear
12905 990C0-0091R-255 S/S Propeller 3x15.5x25.5 Rear
12936 990C0-0091R-27P PROP RR 3X15.5X
12966 990C0-0090R-285 S/S Propeller 3x15.5x28.5 Rear
12997 990C0-0090R-30P S/S Propeller 3x15.5x30 Rear
13028 990C0-0090R-315 S/S Propeller 3x15.5x31.5 Rear
45717 55100-98851-YAY CASE SET,GEAR
45718 55100-98851-QTN CASE SET,GEAR
▶Fig. 410 - Side Cover (57 parts) Fig. 410 - Side Cover
Ref OEM Part # Part Name
1 17913-93J00 Water Flush Plug
2 17914-93J01 Water Flush Plug Gasket
4 61134-98L00 Engine Holder Seal
7 61814-98L00 Side Cover Protector
9 61827-98L00 Side Cover Holder
11 61861-98L01-20H PANEL.REAR
12 01550-0816C Bolt
13 09116-08170 Bolt (8x60)
14 09139-06249 SCREW
15 09111-06253 Bolt
16 09139-06135 Oil Pan Cover Screw (6x17)
17 09139-06136 Oil Pan Cover Screw (6x65)
18 09139-06135 Oil Pan Cover Screw (6x17)
19 09169-08050 Front Panel Washer
20 09320-11023 CUSHION,FRONT P
21 09321-10049 CUSHION,SIDE CO
23 09329-14003 Side Cover Cushion
24 61632-93J00 Engine Cover Hook Shaft
25 61632-98L00 Starboard Engine Cover Hook Shaft
28 61641-93J10 Engine Cover Hook
29 61641-93J10 Engine Cover Hook
30 61641-93J20 Engine Cover Hook
31-2 61645-93J01-QTN LEVER,HOOK FRON
32 61652-98L00 Port Engine Cover Hook Shaft
33 61673-93J02 LATCH,HOOK LEVE
34 09103-05026 Bolt (5x10)
35 09116-06127 Bolt (6x12)
36 09160-13014 Washer (13.2x25x1.0)
37 09164-14008 Wave Washer
38 09202-04022 Hook Lever Pin
39 09306-04005 Hook Lever Bushing
40 09306-13007 Bushing
41 61124-98L20 Remocon Cable Grommet
42 09407-25402 Clamp (L:248)
43 67361-90J10 Rigging Hose Adapter
45 09383-04002 E Ring
46 17917-87L00 Water Flush Connector
47 61458-90J01 Engine Cover Label
16072 09208-06009 Hose Adapter Pin
16103 09208-06011 PIN,HOSE ADAPTE
17533 61649-93J00 Hook Lever Label
17564 61649-93J10 Hook Lever Label
45683 61633-93J00-YAY Starboard Rear Hook Lever
45684 61634-93J00-YAY Port Rear Hook Lever
45688 61645-93J01-YAY Front Hook Lever
45714 61633-93J00-QTN LEVER,HOOK RR S
45715 61634-93J00-QTN LEVER,HOOK RR P
45717 61131-98L02-YAY Starboard Oil Pan Cover
45718 61131-98L02-QTN COVER,OIL PAN S
45778 61140-98L02-YAY Port Oil Pan Cover
45779 61140-98L03-QTN COVER COMP,OIL
45809 61810-98L00-YAY Starboard Side Cover
45810 61810-98L00-QTN COVER,SIDE STBD
45870 61820-98L00-YAY Port Side Cover
45871 61820-98L00-QTN COVER COMP,SIDE
45931 61830-98L00-YAY Front Panel
45932 61830-98L00-QTN PANEL COMP,FRON
▶Fig. 420 - Engine Cover (58 parts) Fig. 420 - Engine Cover
Ref OEM Part # Part Name
2 61414-98L00 Engine Cover Seal
4 61425-98L00 Top Cover Silencer
5 61426-98L10 Engine Cover Silencer
6 61427-98L00 Engine Cover Silencer
7 61428-98L00 Starboard Engine Cover Silencer
8 61429-98L00 Port Engine Cover Silencer
9 61430-98L00-20H Top Front Engine Cover
10 61432-98L00-20H Air Intake Garnish
11 61433-98L00 Starboard Air Intake Cover
12 61434-98L00 Port Air Intake Cover
13 61437-98L00 Air Intake Seal
14 61438-98L01 Engine Cover Top Seal
15 61439-98L00 Air Vent No 2 Seal
16 61475-98L00 Air Vent Guide
17 61476-98L00 Air Vent No 1 Seal
18 61561-98L00 Air Intake Outer Louver
19 61560-98L00 Air Intake Frame
20 61563-98L00 Air Intake Silencer
21 09160-04029 Washer
22 09229-04018 Rivet
23 61565-98L00 Air Intake Duct
24 61591-98L00 Air Intake Inner Louver
25 61610-98L00 Fastener
26 61621-93J01 Fastener Bracket
27 61682-98L00 Engine Cover Stand
28 61683-98L00 Engine Cover Stand Cushion
29 01547-06167 BOLT 6X16
30 01547-06207 BOLT 6 X 20
31 01550-0616C BOLT
32 01550-0616C BOLT
33 01550-0616C BOLT
34 01550-0616C BOLT
35 01550-0630C BOLT
36 03542-06169 SCREW
37 03542-06169 SCREW
38 03542-06169 SCREW
39 03542-06169 SCREW
40 03542-06169 SCREW
41 09329-10024 Cushion
42 09329-12004 Cushion
44 61441-98L00 Suzuki Mark
45 68111-93J00 Emblem Mark 'S'
46 77811-63J00-0PG Chrome S Emblem
47 61416-98L10 Air Intake Guard
48 6142A-98L00 Engine Upper Front Silencer
49 09229-04018 Rivet
50 03542-06169 SCREW
51 61422-98L70 Front Emblem Mark (300)
52 61435-98L70 Rear Emblem Mark (300)
53 09800-81835 Tool Set
54 09816-00175 Box Wrench
56 99011-98L50-03B MANUAL,OWNERS
20090 61424-98L00 Emblem Mark (GEKI)
20121 61424-98L20 MARK.EMBLEM (QT
45658 61420-98823-AML Engine Cover Set
45659 61420-98823-B5H CVR SET,ENG350A
45717 61421-98L00-YAY Engine Cover Top
45718 61421-98L00-QTN CVR,ENG TOP REA
▶Fig. 475 - Squeeze Pump (1 parts) Fig. 475 - Squeeze Pump
Ref OEM Part # Part Name
1 65770-93J04 Squeeze Pump
▶Fig. 520 - Opt: Flush Mount Remocon (55 parts) Fig. 520 - Opt: Flush Mount Remocon
Ref OEM Part # Part Name
1 67200-98J24 Flush Mount Precision Control
2 67271-98J20 Bottom Base Cover (NLA)
3 67264-98J00 Top Base Cover (NLA)
4 67263-98J20 Lever Cover (NLA)
5 67261-98J20 Grip A (NLA)
6 67261-98J30 Grip B (NLA)
7 67265-98J00 Neutral Lock Button (NLA)
8 67255-98J00 Neutral Lock Link No 1 (NLA)
9 67258-98J00 Joint Plate (NLA)
10 67256-98J00 Neutral Lock Block (NLA)
11 67259-98J00 Spring (NLA)
12 67251-98J20 Handle Lever (NLA)
13 67294-98J00 Spacer (NLA)
14 67254-98J00 Neutral Lock Link No 2 (NLA)
15 67233-98J00 Neutral Button Slider (NLA)
16 67296-98JA0 Screw (4x10) (NLA)
17 67234-98J00 Lever Plate (NLA)
18 67211-98J20 Housing (L) (NLA)
19 67269-98J20 Lead Clamp (NLA)
20 67296-98JB0 Screw (4x30) (NLA)
21 67227-98J20 Screw (4x35) (NLA)
22 67227-98J30 Screw (4x20) (NLA)
23 67288-98J50 Washer
24 67296-98JC0 Screw (6x40) (NLA)
25 67287-98J00 Nut (NLA)
26 67226-98J10 Bolt (6x50) (NLA)
27 67288-98J60 Washer (NLA)
28 67296-98JD0 Screw (5x40) (NLA)
29 67238-98J00 Pin (NLA)
30 67288-98J70 Washer (NLA)
31 67246-98J00 Drive Shaft (NLA)
32 67222-98J00 Back Panel Assembly (NLA)
33 67236-98J00 Detent Roller (NLA)
34 67235-98J00 Detent Roller Guide (NLA)
35 67237-98J00 Detent Spring (NLA)
36 67223-98J00 Brake Pad (NLA)
37 67296-98JE0 Screw (5x35) (NLA)
38 67252-98J00 Drive Shaft Bushing (NLA)
39 67288-98J20 Washer (NLA)
40 67292-98J00 C-Ring (NLA)
41 15980-98J00 Potentiometer
42 67227-98J10 Potentiometer No. 2 Lever
43 67296-94300 Screw (4x10)
44 67288-98J00 Potentiometer Washer (NLA)
45 67296-98J10 Screw (5x35) (NLA)
46 67288-98J10 Spring Washer (NLA)
47 67228-98J50 Wave Washer (NLA)
48 67296-98J60 Screw (8x30)
49 09160-06104 Washer (6.5x24x2)
50 67296-98J50 Screw (5x18) (NLA)
51 67272-98J00 Cover Grommet
52 37850-98J03 PTT Switch Assembly
53 67269-98J10 Band (NLA)
54 68165-98J00 Lever Mark (Suzuki)
55 36890-98J00 Condenser Adapter Harness
▶Fig. 522 - Opt: Harness (1) (27 parts) Fig. 522 - Opt: Harness (1)
Ref OEM Part # Part Name
1 36620-98J51 6.5 ft Wiring Extension Harness
2 33830-98J11 Battery Isolator Lead Set
3 09407-10404 Clamp (L:100)
4 09481-40401 40 Amp Fuse
5 33911-88BL0 BCM Connector Cap
6 33925-93J00 ECU/BCM Cushion
7 33926-98J00 Terminal Resistor
8 36623-98J21 BCM Harness No 1
9 36615-96300 Resin Terminal
11 36775-98J00 BCM Holder (L)
12 36776-98J00 BCM Holder (R)
13 36622-98J00 Dual Station Main Harness
14 09481-10501 10 Amp Fuse
15 36624-98J02 BCM Harness No 2
16 36615-96300 Resin Terminal
17 36621-98J00 Dual Engine/Single Station Harness
18 36623-98J30 BCM Harness No 1
19 36615-96300 Resin Terminal
20 36624-98J11 BCM Harness No 2
21 36615-96300 Resin Terminal
22 36621-98J10 Triple Engine/Single Station Harness
23 09403-13402 Harness Clamp (NLA)
24 36612-98J20 Counter Rotation Selector - White
25 36990-87D00 Terminal & Sleeve Set
26 36667-96L20 Gauge Extension Wire
45931 36770-98J13 Boat Control Module
45932 36770-98J22 Boat Control Module - Quad
▶Fig. 523 - Opt: Harness (2) (5 parts) Fig. 523 - Opt: Harness (2)
Ref OEM Part # Part Name
1 36625-98J10 Battery Wire Assembly
2 09481-30501 30 Amp Fuse
3 36623-98J40 BCM Harness No 1
4 36615-96300 Resin Terminal
5 36627-98J00 Harness Extension
▶Fig. 530 - Opt: Switch (38 parts) Fig. 530 - Opt: Switch
Ref OEM Part # Part Name
1 37100-98J07 Main Switch Panel Assemby
2 37110-98J02 Main Switch Assembly
4 37143-99E01 Key Cap
5 37139-98J00 Main Switch Panel
6 37820-93J11 Emergency Stop Switch Assembly
7 37823-92E02 Stop Switch Lanyard
8 37826-92J00 Nut
9 03122-05165 SCREW
10 37114-98J00 Main Swtich Panel Sheet (NLA)
11 37100-98J11 Single Engine Control Panel
12 37112-98J00 Nut (NLA)
13 38500-93J90 Warning Buzzer
14 09407-14403 Clamp (L:125)
15 37803-93J06 Emergency Stop Switch Panel Assembly
16 37825-99E00 Emergency Switch Panel
17 37820-93J11 Emergency Stop Switch Assembly
18 37823-92E02 Stop Switch Lanyard
19 37826-92J00 Nut
20 03122-05165 SCREW
21 37100-98J21 Dual Engine Control Panel
22 37112-98J10 Nut (NLA)
23 37100-98J31 Triple Engine Control Panel
24 37112-98J10 Nut (NLA)
25 37860-87L00 Trolling Mode Control Switch Assembly
26 37862-87L00 Trolling Switch Panel
27 09131-05004 Screw (5x16)
45717 37141-99EA0 (941) Ignition Key
45718 37141-99EB0 (942) Ignition Key
45719 37141-99E00 (931) Ignition Key
45720 37141-99E10 (932) Ignition Key
45721 37141-99E20 (933) Ignition Key
45722 37141-99E30 (934) Ignition Key
45723 37141-99E40 (935) Ignition Key
45724 37141-99E50 (936) Ignition Key
45725 37141-99E60 (937) Ignition Key
45726 37141-99E70 (938) Ignition Key
45727 37141-99E80 (939) Ignition Key
45728 37141-99E90 (940) Ignition Key
▶Fig. 540 - Opt: Top Mount Dual (58 parts) Fig. 540 - Opt: Top Mount Dual
Ref OEM Part # Part Name
1 67200-98J15 Multi Engine SPC 1.0 Control
2 67211-98J20 Housing (L) (NLA)
3 67251-98J00 Handle Lever
4 67246-98J10 Drive Shaft (NLA)
5 67261-98J00 Grip No. 1
6 67261-98J10 Grip No. 2 (NLA)
7 67263-98J00 Lever Cover (NLA)
8 67212-98J30 Upper Cover
9 67271-98J40 Bottom Cover
10 67222-98J10 Back Panel Assembly (NLA)
11 67236-98J10 Detent Roller (NLA)
12 67235-98J10 Detent Roller Guide (NLA)
13 67237-98J40 Detent Spring (NLA)
15 67287-92E00 Nut
16 67239-98J00 Detent Adjust Screw (NLA)
17 67223-98J00 Brake Pad (NLA)
18 67296-98J50 Screw (5x18) (NLA)
19 67296-98JA0 Screw (4x10) (NLA)
20 67272-98J10 Cover Grommet
21 67252-98J10 Drive Shaft Bushing
22 67288-98J20 Washer (NLA)
23 67292-98J00 C-Ring (NLA)
24 15980-98J00 Potentiometer
25 67227-98J10 Potentiometer No. 2 Lever
26 37850-98J03 PTT Switch Assembly
27 67269-98J00 Lead Clamp (NLA)
28 67273-98J20 Packing (NLA)
29 67296-98J60 Screw (8x30)
30 67296-98J30 Screw (5x70) (NLA)
31 67296-98J80 Lever Cover Screw
32 67296-98J00 Clamp Screw (NLA)
33 67296-94300 Screw (4x10)
34 67288-98J40 Bottom Cover Washer (NLA)
35 67288-98J00 Potentiometer Washer (NLA)
36 67288-92E20 Washer
37 67226-98J00 Bolt (5x50)
38 09160-05024 Washer (5.5x16x1.5)
39 67287-92E00 Nut
40 67296-98J90 Screw (8x30) (NLA)
41 67227-98J00 Potentiometer No. 1 Lever
42 67284-98J10 Mark (F-N-R)
43 67257-98J00 Lever Mark (S)
44 67269-98J30 Band (NLA)
45 67288-98J10 Spring Washer (NLA)
46 67288-98J30 Lever Cover Washer (NLA)
47 67228-98J50 Wave Washer (NLA)
48 67211-98J30 Housing (R)
49 67222-98J20 Back Panel Assembly
50 67246-98J20 Drive Shaft
51 67273-98J10 Front Packing (NLA)
52 67273-98J30 Rear Packing (NLA)
53 67277-98J00 Grommet
54 67296-98JF0 Upper Cover Bolt
55 67297-98J00 Upper Cover Nut
56 67237-98J50 Detent Spring (NLA)
57 36890-98J00 Condenser Adapter Harness
21186 36620-98J31 Replaced by 36620-98J33
21217 36620-98J43 31 ft Main Wiring Harness
▶Fig. 543 - Opt: Top Mount Single (53 parts) Fig. 543 - Opt: Top Mount Single
Ref OEM Part # Part Name
2 67211-98J20 Housing (L) (NLA)
3 36890-98J00 Condenser Adapter Harness
4 67246-98J10 Drive Shaft (NLA)
5 67261-98J00 Grip No. 1
6 67263-98J00 Lever Cover (NLA)
7 67212-98J20 Upper Cover
8 67271-98J30 Bottom Cover
9 67222-98J10 Back Panel Assembly (NLA)
10 67236-98J00 Detent Roller (NLA)
11 67235-98J10 Detent Roller Guide (NLA)
12 67237-98J30 Detent Spring (NLA)
13 67233-98J10 Detent Spring Holder (NLA)
14 67287-92E00 Nut
15 67239-98J00 Detent Adjust Screw (NLA)
16 67223-98J00 Brake Pad (NLA)
17 67296-98J50 Screw (5x18) (NLA)
18 67296-98JA0 Screw (4x10) (NLA)
19 67272-98J10 Cover Grommet
20 67252-98J10 Drive Shaft Bushing
21 67288-98J20 Washer (NLA)
22 67292-98J00 C-Ring (NLA)
23 15980-98J00 Potentiometer
24 67227-98J10 Potentiometer No. 2 Lever
25 37850-98J03 PTT Switch Assembly
26 67269-98J00 Lead Clamp (NLA)
27 67273-98J00 Packing (NLA)
28 67296-98J60 Screw (8x30)
29 67274-98J00 Base Flange (NLA)
30 67288-92E20 Washer
31 67296-98J90 Screw (8x30) (NLA)
32 67296-98J80 Lever Cover Screw
33 67296-94300 Screw (4x10)
34 67288-98J00 Potentiometer Washer (NLA)
35 67296-98J20 Screw (5x50) (NLA)
36 67226-98J00 Bolt (5x50)
37 09160-05024 Washer (5.5x16x1.5)
38 67287-92E00 Nut
39 67296-98J00 Clamp Screw (NLA)
40 67288-98J40 Bottom Cover Washer (NLA)
41 67296-98J10 Screw (5x35) (NLA)
42 67284-98J10 Mark (F-N-R)
43 67257-98J00 Lever Mark (S)
44 67269-98J30 Band (NLA)
45 67288-98J10 Spring Washer (NLA)
46 67288-98J30 Lever Cover Washer (NLA)
47 67228-98J50 Wave Washer (NLA)
48 67273-98J10 Front Packing (NLA)
49 67273-98J30 Rear Packing (NLA)
50 67277-98J00 Grommet
51 67296-98JF0 Upper Cover Bolt
52 67297-98J00 Upper Cover Nut
19725 36620-98J31 Replaced by 36620-98J33
19756 36620-98J43 31 ft Main Wiring Harness
▶Fig. 585 - Opt: Gasket Set (18 parts) Fig. 585 - Opt: Gasket Set
Ref OEM Part # Part Name
1 11410-98841 Engine Gasket Set
2 11141-98L00 Cylinder Head Gasket - Starboard
3 11142-98L00 Cylinder Head Gasket - Port
4 11179-93J00 Cylinder Head Cover Gasket - Starboard
5 11189-93J00 Cylinder Head Cover Gasket - Port
6 11332-98L00 Crankcase Water Jacket Cover Gasket
7 11333-98L00 Crancase Oil Cover Gasket
8 11489-98L00 Oil Pan Gasket
9 12778-98L00 Guide Base Gasket
10 13119-98L00 Intake Manifold Gasket
11 14151-98L00 Exhaust Cover Gasket
12 14181-98L01 Starboard Upper Exhaust Cover Gasket
13 14182-98L01 Port Upper Exhaust Cover Gasket
14 14212-98L00 Exhaust Tube Gasket
15 17472-98L00 Water Pump Plate Gasket
16 51123-98L00 Mount Oil Seal Cover Gasket
17 51142-98L00 Engine Holder Cover Gasket
18 51211-98L00 Engine Holder Gasket
▶Fig. 601 - Opt: Multi-Function Gauge (1) (22 parts) Fig. 601 - Opt: Multi-Function Gauge (1)
Ref OEM Part # Part Name
2 34011-96L42 SMG4 Multi Function Gauge
3 34112-96L00 Gauge Nut
4 34193-96L00 Gauge Bezel
5 34211-96L00 Multi-Function Gauge Sun Cover
6 34825-96L00 Gauge Packing
7 36661-96L20 SPC Engine Adapter 1.0
8 36615-96300 Resin Terminal
10 34011-96L42 SMG4 Multi Function Gauge
11 34112-96L00 Gauge Nut
12 34193-96L00 Gauge Bezel
13 34211-96L00 Multi-Function Gauge Sun Cover
14 34825-96L00 Gauge Packing
15 36661-96L20 SPC Engine Adapter 1.0
16 36615-96300 Resin Terminal
17 990C0-88104 2' Extension cable
18 990C0-88112 SMIS Power Cable
19 990C0-88110 T-Connector
20 990C0-88113 Terminating Resistor 120 ohm Female
21 990C0-88114 Terminating Resistor 120 ohm Male
22 36667-96L00 SPC Multi Engine Adapter 1.0
23 36667-96L11 2nd Gauge Adapter
24 36667-96L30 Gauge Adapter for Tanks 3-4
▶Fig. 602 - Opt: Multi-Function Gauge (2) (32 parts) Fig. 602 - Opt: Multi-Function Gauge (2)
Ref OEM Part # Part Name
1 990C0-96L15-KIT 990C0-96L16-KIT
2 34011-96L42 SMG4 Multi Function Gauge
3 34112-96L00 Gauge Nut
4 34193-96L00 Gauge Bezel
5 34211-96L00 Multi-Function Gauge Sun Cover
6 34825-96L00 Gauge Packing
7 990C0-88104 2' Extension cable
8 990C0-88110 T-Connector
9 36665-96L00 Dual Station Adapter
10 36666-96L00 Gauge Power Adapter (Dual Station)
11 36682-92E00 Wire Harness
12 34011-96L42 SMG4 Multi Function Gauge
13 34112-96L00 Gauge Nut
14 34193-96L00 Gauge Bezel
15 34211-96L00 Multi-Function Gauge Sun Cover
16 34825-96L00 Gauge Packing
17 36001-88L00 Wire Set
18 990C0-88104 2' Extension cable
19 990C0-88112 SMIS Power Cable
20 990C0-88110 T-Connector
21 990C0-88113 Terminating Resistor 120 ohm Female
22 990C0-88114 Terminating Resistor 120 ohm Male
24 990C0-88105 6' Extension cable
25 990C0-88107 15' Extension cable
26 990C0-88122 GPS Receiver Module
27 990C0-88108 25' Extension cable
28 990C0-88112 SMIS Power Cable
29 990C0-88113 Terminating Resistor 120 ohm Female
30 990C0-88114 Terminating Resistor 120 ohm Male
31 990C0-88104 2' Extension cable
32 990C0-88110 T-Connector
33 67237-98J20 Detent Spring (NLA)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 300BTX2, DF 300BTXW2, DF 300BTXX2, DF 300BTXXW2 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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