Suzuki DF 25MQSK5, DF 25MQLK5, DF 25EQSK5, DF 25EQLK5, DF 25TLK5 (2005) Parts & Diagrams

🔎 Suzuki DF 25MQSK5, DF 25MQLK5, DF 25EQSK5, DF 25EQLK5, DF 25TLK5 Reference Library — Exploded parts diagrams (57 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 25MQSK5, DF 25MQLK5, DF 25EQSK5, DF 25EQLK5, DF 25TLK5 is a 4-Stroke SOHC 4-Valve Inline 3-Cylinder outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke SOHC 4-Valve Inline 3-Cylinder
Horsepower	25 HP
Displacement	489 cc
Bore x Stroke	60.4 x 57.0 mm
Spark Plug (Type & Gap)	NGK CPR6EA-9
Engine Oil Capacity	1.5 L
Recommended Engine Oil	SAE 10W-40
Gear Case Oil Capacity	330 mL
Idle Speed (in gear)	800-900 RPM
Full Throttle RPM Range	5000-6000 RPM
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 25MQSK5, DF 25MQLK5, DF 25EQSK5, DF 25EQLK5, DF 25TLK5:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 25MQSK5, DF 25MQLK5, DF 25EQSK5, DF 25EQLK5, DF 25TLK5.

▶Fig. 1 - Cylinder Head (26 parts)

Ref	OEM Part #	Part Name
1	11100-89J00	Cylinder Head
2	11217-85FA0	M26 Plug Gasket
3	11116-96J00	Plug
4	11112-99E00	Oil Venturi Plug (NLA)
5	11119-89J00	Cylinder Head Bolt (NLA)
6	11141-89J01	Cylinder Head Gasket
7	11181-89J00	Cylinder Head Upper Cover (NLA)
8	11182-89J00	Cylinder Head Upper Cover Gasket
9	11382-99E00	Oil Filler Cap
10	09168-05010	Gasket
11	09280-26006	O-Ring
12	01550-06307	BOLT
13	01550-08307	BOLT
14	02112-05087	SCREW
15	04211-13189	PIN
16	11170-89J00	Cylinder Head Cover
17	11173-89J00	Breather Plate (NLA)
18	11189-89J00	Cylinder Head Cover Gasket
19	18498-90J20	Breather Hose Protector *
20	09355-13207-00B	Breather Hose
22	09401-20406	Clip (NLA)
23	09403-25304	Clamp (NLA)
24	01550-06257	BOLT
25	02142-0612A	SCREW
26	09482-00446	NGK DCPR6E Spark Plug
27	11116-54E00-001	OS Valve Guide (NLA)

▶Fig. 10 - Exhaust Cover (11 parts)

Ref	OEM Part #	Part Name
1	11261-87E10	Protection Anode Cover
2	11265-87E10	Protection Cover Gasket
3	14141-89J00	Exhaust Cover (NLA)
4	14151-89J00	Exhaust Cover Gasket
5	55321-87J01	Aluminum Anode
6	09128-06021	Bolt (6x14)
7	01550-06207	BOLT
8	01550-06257	BOLT
9	14211-89J00	Exhaust Tube (NLA)
10	14212-89J00	Exhaust Tube Gasket
11	09117-08110	Bolt (8x25)

▶Fig. 11 - Fuel Pump (26 parts)

Ref	OEM Part #	Part Name
1	15100-89J02	Fuel Pump Assembly
2	15170-99E1V	Fuel Pump Diaphragm Set
3	15251-93E01	Screw
4	15131-89J00	Fuel Pump Rod (NLA)
5	15191-89J00	Fuel Hose
6	15192-89J00	Fuel Hose
7	15193-89J00	Fuel Hose
8	15410-87J10	Fuel Filter
9	15420-89J00	Fuel Filter Bracket (NLA)
10	18498-99E11	Hose Protector (L:610)
11	18498-89J11	Fuel Hose Protector
12	18498-99E11	Hose Protector (L:610)
13	18498-89J11	Fuel Hose Protector
14	09280-26005	O-Ring
15	44421-13ER0	Hose (5x10x600)
16	44421-13ER0	Hose (5x10x600)
17	44421-13ER0	Hose (5x10x600)
18	09367-06007	3 Way
19	09401-09403	Clip
20	09401-11415	Clip
21	09403-11315	Clamp (NLA)
22	09403-12317	Clamp (NLA)
23	09403-13413	CLAMP
24	01550-06107	PLUG
25	01550-06127	BOLT
26	01550-06257	BOLT

▶Fig. 12 - Water Pump (20 parts)

Ref	OEM Part #	Part Name
1	17410-92L00	Water Pump Case
2	17461-96312	Water Pump Impeller
3	17471-94401	Water Pump Plate
4	17472-96304	Water Pump Plate Gasket
6	17565-91L00	Water Tube Grommet
7	17566-96303	Water Tube Grommet
8	17631-96320	Water Filter
9	09108-06069	Stud Bolt (6x30)
10	09140-06020	Nut (6mm)
11	09162-06006	Lock Washer
12	09420-04006	Impeller Key
13	03142-04259	SCREW
14	56130-89J01-0EP	Drive Shaft Bearing Housing
15	09265-17002	Bearing (17x40x17.25)
16	09282-17006	Oil Seal
17	09116-06204	Bolt (6x20)
18	09280-50005	O-Ring
19	17400-96354	Water Pump Repair Kit DF25-50 DT20-40c
45778	17560-89J10	Water Tube (S) (NLA)
45779	17560-89J00	Water Tube (L)

▶Fig. 13 - Thermostat (11 parts)

Ref	OEM Part #	Part Name
1	11196-89J00	Water Return Hose
2	17660-99E01	Water Pressure Valve
3	17665-99E00	Water Pressure Valve Cover (NLA)
4	17670-94404	Thermostat (60c)
5	17681-89J01	Thermostat Cover
6	17685-89J00	Thermostat Gasket
7	09116-06094	Bolt (6x15)
8	09401-25406	Clip
9	09401-26408	Clip
10	01550-06457	BOLT
11	09404-06435	Clamp (L:135)

▶Fig. 14 - Recoil Starter (12 parts)

Ref	OEM Part #	Part Name
1	18100-89J00	Recoil Starter Assembly
2	18121-89J00	Reel (NLA)
3	18130-89J00	Ratchet Set
4	18142-89J00	Spiral Spring
5	18190-89J00	Guide Set (NLA)
6	18210-93002	Grip Assembly
7	18280-96320	NSI Set
8	18290-89J00	Wire
9	18293-89J00	Spring (NLA)
10	01570-06167	BOLT
11	99000-81159-50M	Starter Rope 6mm Diameter (NLA)
12	01550-06207	BOLT

▶Fig. 15 - Throttle Control Non-Remote Control (19 parts)

Ref	OEM Part #	Part Name
1	19131-95502	Connector
2	19135-89J00	Throttle Cam Rod (NLA)
3	19141-89J00	Throttle Cam
4	19148-89J10	Throttle Drum
5	19184-89J00	Throttle Cable Bracket
6	19656-89J00	Throttle Limiter Rod
7	19811-89J00	Throttle Limiter (NLA)
8	67467-89J01	Cable Connector
9	67471-99E00	Remote Control Nut
10	67473-89J00	Connector Pin
11	09111-06064	Bolt (6x17)
12	09119-05010	Pivot Ball
13	09140-05005	Nut
14	09160-06055	Washer (7x12x1.0)
15	09160-06084	Washer (6.5x18x1.6)
16	09160-08045	Washer (8x22x1.0)
17	09385-06012	Clip
18	01550-06127	BOLT
19	01550-06127	BOLT

▶Fig. 16 - Throttle Control Remote Control (18 parts)

Ref	OEM Part #	Part Name
1	19121-89J00	Throttle Lever (NLA)
2	19131-95502	Connector
3	19135-89J00	Throttle Cam Rod (NLA)
5	19148-89J10	Throttle Drum
6	67413-89J00	Throttle Rod (NLA)
7	67467-89J01	Cable Connector
8	67471-99E00	Remote Control Nut
9	67473-89J00	Connector Pin
10	09111-06064	Bolt (6x17)
11	09119-05010	Pivot Ball
12	09140-05005	Nut
13	09160-06055	Washer (7x12x1.0)
14	09160-06084	Washer (6.5x18x1.6)
15	09160-08045	Washer (8x22x1.0)
16	09385-06012	Clip
17	01550-06127	BOLT
45748	19141-89J00	Throttle Cam
45749	19141-89J10	Throttle Cam (NLA)

▶Fig. 17 - Oil Pump (17 parts)

Ref	OEM Part #	Part Name
1	16400-89J00	Oil Pump Assembly
2	16440-99E01	VALVE ASSY,OIL
3	16451-89J00	Oil Pump O-Ring (NLA)
4	16461-99E00	Oil Pump Stopper (NLA)
5	16466-99E00	Oil Pump Stopper Washer
6	16520-89J00	Oil Pump Strainer (NLA)
7	16930-89J02	Oil Level Gauge Guide (NLA)
8	09116-06160	Bolt (6x16)
9	09168-08016	Gasket (8.2x14x1.0)
10	09168-16002	Gasket (16x22x2.0)
11	09168-16003	Gasket (16x22x2.0)
12	09280-09008	O-Ring
13	09280-14011	O-Ring
14	01547-06307	BOLT 6X30
15	01550-06127	BOLT
16	01550-08127	BOLT 8 X 12
17	16510-87J02	Engine Oil Filter

▶Fig. 18 - Oil Pan (17 parts)

Ref	OEM Part #	Part Name
1	11489-89J00	Oil Pan Gasket
2	11500-89J02-019	Oil Pan (NLA)
3	17913-99E12	Water Plug
4	43112-94L01	Exhaust Pipe
5	61150-99E01	Water Indicator Tube Cover
6	09280-09005	O-Ring
7	61155-99E01	Water Indicator Tube
8	29116-93J10	Bolt (8x35)
9	09116-10128	Bolt (10x108) (NLA)
10	09168-12012	Oil Drain Plug Gasket
11	09202-08006	Knock Pin (8x12)
12	09248-12009	Oil Drain Plug
13	09280-13005	O-Ring
14	61157-89J00	Water Indicator Hose
15	09401-08411	Clip
16	16910-89J00	Oil Level Gauge
17	17917-87L00	Water Flush Connector

▶Fig. 19 - Clutch Non-Remote Control (24 parts)

Ref	OEM Part #	Part Name
1	21111-89J00	Front Shift Lever (NLA)
2	21120-89J00	Clutch Notch Plate
3	21210-89J00	Clutch Shaft Arm (NLA)
4	21211-89J00	Clutch Shaft
5	21221-89J00	Clutch Lever Shaft Bushing
7	23115-89J00	Clutch Lever Link
8	23213-89J00	Notch Plate Spring (NLA)
9	23214-89J00	Notch Plate Spring No. 2 (NLA)
10	67467-89J01	Cable Connector
11	67471-99E00	Remote Control Nut
12	67473-89J00	Connector Pin
13	09111-06069	Bolt (6x28.8)
14	09160-05029	Washer (5.5x10x0.8)
15	09160-06055	Washer (7x12x1.0)
16	09160-06082	Washer (6.5x13x1.0)
17	09160-08082	Washer (8.5x16x1.2)
18	09164-08017	Wave Washer
19	09204-01002	Cotter Pin
20	09383-04002	E Ring
21	09385-06012	Clip
22	01550-06127	BOLT
23	02142-06167	6 X 16 CROSS SC
45809	23111-89J00	Clutch Rod (S)
45810	23111-89J10	Clutch Rod (L) (NLA)

▶Fig. 2 - Cylinder Block (13 parts)

Ref	OEM Part #	Part Name
1	11300-89JV1	Cylinder Block Assembly (NLA)
2	11117-89J10	Crankcase Bolt (NLA)
3	09206-13019	Knock Pin
4	01550-08407	BOLT 8 X 40
5	01550-08757	BOLT
6	18711-89J00	Starboard Brace (NLA)
7	18712-89J00	Front Brace
8	09246-04009	Plug
9	09246-08004	Plug (NLA)
10	01550-06207	BOLT
11	01550-06307	BOLT
12	11291-89J00	Engine Hook (NLA)
13	01550-08257	BOLT

▶Fig. 20 - Clutch Remote Control (18 parts)

Ref	OEM Part #	Part Name
1	21120-89J00	Clutch Notch Plate
2	21210-89J00	Clutch Shaft Arm (NLA)
3	21211-89J00	Clutch Shaft
4	21221-89J00	Clutch Lever Shaft Bushing
5	21241-89J00	Clutch Lever Link
7	23211-89J00	Clutch Control Lever
8	23213-89J00	Notch Plate Spring (NLA)
9	23214-89J00	Notch Plate Spring No. 2 (NLA)
10	67467-89J01	Cable Connector
11	67471-99E00	Remote Control Nut
12	67473-89J00	Connector Pin
13	09160-06055	Washer (7x12x1.0)
14	09383-04002	E Ring
15	09385-06012	Clip
16	01550-06127	BOLT
17	02142-06167	6 X 16 CROSS SC
45809	23111-89J00	Clutch Rod (S)
45810	23111-89J10	Clutch Rod (L) (NLA)

▶Fig. 21 - Shift Rod (18 parts)

Ref	OEM Part #	Part Name
1	09160-05001-A05	Washer
2	23311-95DL0	Clutch Rod Connector
4	25211-91L00	Shift Rod Guide
5	25222-96301	Shift Rod Boot
6	25231-96301	Magnet Spacer (NLA)
7	25232-96302	Gear Case Magnet
8	25311-89J00	Shift Cam
9	09205-02004	Spring Pin (2.5x12)
10	09205-03021	Spring Pin (3.5x12)
11	09280-08005	O-Ring
12	09280-13005	O-Ring
13	25215-96301	Shift Rod Guide Stopper
14	09139-04004	Screw (4x12)
15	09140-06020	Nut (6mm)
16	06111-12004	BALL
17	09440-08035	Spring
45717	25111-89J10	Shift Rod (S) (NLA)
45718	25111-89J00	Shift Rod (L)

▶Fig. 22 - Drive Shaft (51 parts)

Ref	OEM Part #	Part Name
1	56120-96332-0EP	Propeller Shaft Bearing Housing
2	09263-20047	Bearing (20x26x20)
3	09289-20009	Oil Seal
4	08113-60060	B1 30X55X13 BEA
5	09116-06121	Bolt (6x25)
6	09280-75002	O-Ring
8	57133-96302	Drive Shaft Spring Collar
9	57134-96301	Gear Oil Barrier
10	09166-17005	Washer (17.1x26x3.0)
11	09167-20021	Washer (20.5x25.5x2.0)
12	09440-25002	Drive Shaft Spring
13	08211-20253	Thrust Washer (NLA)
14	08331-41406	Circlip
15	57510-94L00	Forward Gear
16	57521-94L00	Reverse Gear
17	57311-91L00	Pinion Gear
18	09159-08046	Nut
22	09181-16008	Shim (2.0)
24	57610-96311	Propeller Shaft Assembly
25	57621-89J10	Clutch Dog Shifter
26	09202-05021	Clutch Dog Shifter Pin
27	09209-08016	Push Pin
28	09440-07074	Spring
29	09440-35004	Spring
30	57631-96301	Push Rod
45676	09160-15030	Washer (1.7)
45677	09160-20068	Washer (1.6)
45678	08221-30404	Shim (0.2)
45680	09181-25190	Shim (0.80)
45707	09160-15031	Washer (1.8) (NLA)
45708	09160-20069	Washer (1.8)
45709	09181-30158	Shim (0.50)
45711	09181-25248	Shim (0.90)
45735	09160-15032	Washer (1.9) (NLA)
45736	09160-20070	Washer (2.0)
45737	09181-30162	Shim (0.8)
45739	09181-25251	Shim (1.00)
45766	08211-15203	Washer (2.0)
45767	09160-20071	Washer (2.2)
45768	09181-30167	Shim (1.00)
45770	09160-25032	Thrust Washer (1.10)
45796	09160-15033	Washer (2.1) (NLA)
45797	09160-20072	Washer (2.4)
45800	09160-25033	Thrust Washer (1.20)
45827	08211-15204	Washer (2.2)
45828	09160-20073	Washer (2.6)
45831	09160-25034	Thrust Washer (1.30) (NLA)
45839	57110-89J10	Drive Shaft (S) (NLA)
45840	57110-89J00	Drive Shaft (L) (NLA)
45861	09160-25035	Thrust Washer (1.40)
45892	09181-25268	Shim (1.50)

▶Fig. 23 - Starting Motor (19 parts)

Ref	OEM Part #	Part Name
1	31100-89J00	Starter Motor Assembly
2	31173-89J00	Brush Holder Assembly
3	31131-96300	Brush (+)
4	31132-96300	Brush (-)
5	31135-89J00	Spring (NLA)
6	31281-93340	Through Bolt (NLA)
7	31310-96300	Armature (NLA)
8	31312-96300	Pinion Stopper Set
9	31320-89J00	Pinion Assembly (NLA)
10	31360-96300	Washer Kit (NLA)
11	09180-09021	Spacer
12	01550-06407	BOLT
13	04211-09189	PIN
14	01550-08167	BOLT
15	31912-89J00	Starting Motor Band (NLA)
16	31918-94402	Lower Damper
17	31800-94401	Starter Relay
18	38412-94700	Relay Bracket (NLA)
19	02112-36167	SCREW

▶Fig. 24 - Magneto (10 parts)

Ref	OEM Part #	Part Name
2	32102-89J00	Flywheel - Ring Gear Type
3	32160-89J00	Ignition Timing Coil
5	01550-06107	PLUG
6	01550-06207	BOLT
7	02162-05127	Screw (NLA)
8	09103-16001	Flywheel Bolt (16x40)
9	09160-16046	Washer (16.5x36x4.5) (NLA)
10	08341-31059	Woodruff Key 5mm
45658	32101-89J20	Battery Charging Coil
45659	32101-89J30	Battery Charging Coil (NLA)

▶Fig. 25 - Rectifier (11 parts)

Ref	OEM Part #	Part Name
2	01550-06207	BOLT
3	32900-89J01	CDI Unit Assembly
4	09280-60002	O-Ring
5	32890-89J00	Electric Parts Holder (NLA)
6	09169-06062	Washer (6.3x17x1.6)
7	09320-08001	Cushion
8	01550-06257	BOLT
9	32891-89J00	Electric Parts Holder Cover (NLA)
10	32893-89J00	Harness Connector Holder (NLA)
45658	32800-89J00	Rectifier & Regulator (NLA)
45659	32800-89J11	Rectifier & Regulator

▶Fig. 26 - Ignition Coil (4 parts)

Ref	OEM Part #	Part Name
1	33410-89J01	Ignition Coil Assembly
2	09408-00184	Clamp
3	01550-06167	BOLT
4	33510-89J00	Spark Plug Cap

▶Fig. 27 - Switch (18 parts)

Ref	OEM Part #	Part Name
1A	34830-87J20	Temp Sensor Assy
2	37820-80002	Oil Pressure Switch Assembly
4	36360-89J00	Warning Indicator (NLA)
5	36367-89J00-019	Warning Label (NLA)
6	36740-89J00	Fuse Case Assembly (NLA)
7	09481-25001	25 Amp Fuse
9	37830-89J05	Emergency Switch Assembly
9B	09407-14407	Clamp (L:140)
10	37835-91J00-YAY	Stop Label
11	09160-12067	Washer (12.5x23x1.0)
12	37721-94406	Neutral Switch Assembly
13	37725-95600	Switch Actuator
14	37726-89J10	Switch Bracket (NLA)
15	02162-06127	BOLT
18	37160-89J01	Start Switch Assembly
19	38610-89J01	Choke Solenoid Assembly
20	09383-03001	E Ring
65338	09280-09005	O-Ring

▶Fig. 28 - Harness (14 parts)

Ref	OEM Part #	Part Name
1	33820-89E01	Starter Sub Cable Assy (NLA)
2	09407-14403	Clamp (L:125)
3	01550-06167	BOLT
4	33810-93E02	Starter Motor Cable
6	36615-96300	Resin Terminal
7	09404-06435	Clamp (L:135)
8	09408-00184	Clamp
9	02162-06127	BOLT
10	09403-20308	Clip
15	36616-89J10	Connector Holder (NLA)
16	09407-11401	Clamp (L:95)
45778	36610-89J10	Wiring Harness Assembly (NLA)
45779	36610-89J50	Wiring Harness Assembly (NLA)
45780	36610-89JV0	Wiring Harness Assembly

▶Fig. 29 - PTT Relay Remote Control w/Power Tilt (5 parts)

Ref	OEM Part #	Part Name
8	09403-20308	Clip
9	38410-89J22	PTT Relay Assembly
10	38412-89J10	PTT Relay Holder (NLA)
11	09169-06062	Washer (6.3x17x1.6)
12	01550-06257	BOLT

▶Fig. 3 - Under Oil Seal (8 parts)

Ref	OEM Part #	Part Name
1	11431-89J00	Under Oil Seal Housing (NLA)
2	11511-89J00	Magneto Cover
3	12281-87J00	Oil Seal (39.3x44x7)
4	01550-06207	BOLT
5	01560-0625A	BOLT
6	04211-09109	DOWEL PIN
7	61472-93E33	LABEL,RECOIL,ST
8	69711-93E11	Label (S.I.G.P)

▶Fig. 30 - Clamp Bracket (23 parts)

Ref	OEM Part #	Part Name
1	41111-89J21-0EP	Starboard Clamp Bracket
2	41121-89J15-0EP	Port Clamp Bracket
3	41211-89J00	Clamp Screw
4	41212-93001-0EP	Clamp Handle
5	41213-94J01	Clamp Plate
6	09205-06007	Spring Pin (6x25)
7	41130-87J10	Clamp Bracket Shaft
8	41151-94500	Clamp Bracket Shaft Cap
9	41153-94500	Transom Bolt Cap
10	55320-95311	Zinc Anode
11	09116-06094	Bolt (6x15)
12	09100-12093	Transom Bolt (12x100)
13	09159-12014	Nut (12x17)
14	09159-22006	Nut
15	09160-12044	Washer (12.5x35x3.2)
16	09160-12110	Washer (12.5x22x3.0)
19	41152-94500	Clamp Bracket Shaft Plug
20	45421-89J00	Tilt Lock Pin
21	09159-10050	Nut
22	09160-10082	Washer (10.5x19x2.0)
23	09160-12066	Washer (12.5x22x2.5)
24	43241-87J00	Release Lever Mark (NLA)
25	41135-93J00	Clamp Bracket Shaft Washer

▶Fig. 31 - Swivel Bracket (45 parts)

Ref	OEM Part #	Part Name
1	22511-99011	Grease Nipple
4	43211-87J00	Swivel Bracket Bushing
5	43711-89J10	Steering Bushing
6	43721-89J00	Steering Upper Plate
8	09125-05050	Screw (5x8)
9	09160-39002	Washer (39.5x58x1)
10	09160-39003	Washer (39.5x58x0.3)
11	09282-39001	Oil Seal (38x51x5)
12	09380-38003	Circlip
13	09420-05003	Key (NLA)
14	41226-97E00	Bushing
15	41230-97E10	Tilt Lock Spring
16	41270-89J04	Stbd Tilt Lock Lever
17	41280-89J04	Port Tilt Lock Lever
18	45731-96312	Spring Bracket
19	09116-06094	Bolt (6x15)
20	09205-03012	Spring Pin (3x16)
21	43417-89J00	Steering Adjuster
22	43412-93901	COVER,STEERING
23	09100-08227	Bolt (8x27) (NLA)
24	09440-11022	Spring
25	09160-08082	Washer (8.5x16x1.2)
26	43411-89J01	Steering Adjuster
27	43415-89J00	Steering Adjuster Plate
28	43512-89J01	Steering Lock Shaft
29	43514-89J10	Steering Lock Plate
30	09111-06064	Bolt (6x17)
31	09111-10067	Bolt (10x20.4)
32	09159-08126	Nut (NLA)
33	43516-89J00	Steering Adjuster Washer
34	09160-12067	Washer (12.5x23x1.0)
35	09160-06082	Washer (6.5x13x1.0)
36	43510-89J01	Steering Lock Plate
37	09164-14008	Wave Washer
38	09116-06127	Bolt (6x12)
39	09250-14006	Plug
40	43755-89J01	Steering Cable End Attachment
41	09100-10270	Bolt (10x25)
42	09162-10005	Lock Washer
45689	36894-94401	Wire Lead (L:195)
45690	36894-95201	Wire Lead (L:165)
45717	43110-89J14-0EP	Swivel Bracket (S) (NLA)
45718	43110-89J44-0EP	Swivel Bracket (L) (NLA)
45839	43750-89J10-0EP	Steering Bracket (S)
45840	43750-89J01-0EP	Steering Bracket (L) (NLA)

▶Fig. 32 - Gas Cylinder (15 parts)

Ref	OEM Part #	Part Name
1	45260-89J00	Release Lever (NLA)
2	47225-89J00	Tilt Cylinder Lower Stdb Collar (NLA)
3	47226-89J00	Tilt Cylinder Lower Port Collar (NLA)
4	47400-89J01	Gas Cylinder Assembly
5	48121-89J10	Tilt Cylinder Lower Shaft
7	48325-89J00	Tilt Cylinder Upper Bushing
8	48326-89J00	Tilt Cylinder Lower Bushing
9	01550-06167	BOLT
13	09116-10179	Bolt (10x35)
14	09140-06020	Nut (6mm)
15	09380-12002	Snap Ring
16	55321-87J01	Aluminum Anode
17	09128-06021	Bolt (6x14)
45809	48321-89J11	Tilt Cylinder Upper Shaft
45810	48321-89J11	Tilt Cylinder Upper Shaft

▶Fig. 33 - Power Tilt Remote Control w/Power Tilt (22 parts)

Ref	OEM Part #	Part Name
1	48000-89J11	Power Trim/Tilt Assembly
2	48541-97E01	Pump Bolt Set (NLA)
3	48571-89J01	Reservoir
4	48572-89J01	Plug
5	48583-95E00	Drive Joint
6	48818-97E00	O-Ring (NLA)
7	48505-87D10	O-Ring Set
8	48823-89J00	Pressure Valve Spring (NLA)
9	48832-89J00	Pressure Valve
10	48834-89J00	Valve Sheet
11	48842-89J00	Pressure Valve Ball (NLA)
12	48861-89J00	Reservoir Bolt (NLA)
13	48510-89J00	Pump Assembly (NLA)
14	47226-89J00	Tilt Cylinder Lower Port Collar (NLA)
15	48121-89J10	Tilt Cylinder Lower Shaft
16	48321-89J11	Tilt Cylinder Upper Shaft
17	48325-89J00	Tilt Cylinder Upper Bushing
21	09116-10179	Bolt (10x35)
22	48326-89J00	Tilt Cylinder Lower Bushing
23	09380-12002	Snap Ring
24	55321-87J01	Aluminum Anode
25	09128-06021	Bolt (6x14)

▶Fig. 34 - PTT Motor Remote Control w/Power Tilt (7 parts)

Ref	OEM Part #	Part Name
1	38100-89J10	PTT Motor Assembly (NLA)
2	31111-89J00	Screw (NLA)
3	31311-89J00	Armature (NLA)
4	31123-89J00	O-Ring
5	31173-89J20	Brush Holder Assembly
6	31123-89J10	O-Ring
7	09125-06063	Screw (6x10)

▶Fig. 35 - Engine Holder (23 parts)

Ref	OEM Part #	Part Name
1	17573-89J02	Water Return Hose Pipe
2	51110-89J05-0EP	Engine Holder (NLA)
3	09246-08004	Plug (NLA)
4	51211-89J00	Engine Holder Gasket
5	09106-08146	Bolt (8x30) (NLA)
6	09116-08156	Bolt (8x50)
7	09160-08082	Washer (8.5x16x1.2)
8	09168-12017	Gasket (12x17x1)
9	09248-12007	Oil Drain Plug
10	09280-20006	O-Ring
11	09280-42003	O-Ring
12	09282-17009	Oil Seal (17x28x6)
13	01550-08657	BOLT
14	04221-08149	PIN
15	54112-89J00	Upper Mount Bolt (NLA)
16	54113-89J00	Upper Mount Bolt Washer (NLA)
17	54125-89J00	Upper Thrust Reverse Mount
18	54130-89J01	Upper Mount
19	54148-89J00-0EP	Upper Mount Stbd Cover
20	54149-89J00-0EP	Upper Mount Port Cover (NLA)
21	09116-06121	Bolt (6x25)
22	09159-10050	Nut
23	09160-10081	Washer (10x20x3.0)

▶Fig. 36 - Drive Shaft Housing (17 parts)

Ref	OEM Part #	Part Name
2	29116-93J10	Bolt (8x35)
3	09202-06023	Knock Pin (6x10)
4	36894-95201	Wire Lead (L:165)
5	54121-87E00	Replaced by 54121-87E01
6	54160-89J00	Lower Mount (NLA)
7	54166-87J11	Lower Mount Bolt
8	09140-12029	Nut
9	09160-12065	Washer (12x40x3)
10	54151-89J00	Lower Thrust Mount (NLA)
11	54211-89J01-0EP	Lower Mount Bracket (NLA)
12	54221-87J01-0EP	Lower Mount Cover
13	29116-93J10	Bolt (8x35)
14	09125-05050	Screw (5x8)
15	09159-12014	Nut (12x17)
16	09160-12066	Washer (12.5x22x2.5)
45658	52111-89J11-0EP	Drive Shaft Housing (S)(NLA)
45659	52111-89J01-0EP	Drive Shaft Housing (L)

▶Fig. 37 - Gear Case (26 parts)

Ref	OEM Part #	Part Name
1	55100-91L00-0EP	Gear Case Housing*
2	55114-96310	Gear Case Under Cover
3	09263-20046	Bearing (20.6x27x25.4)
4	09265-25015	Bearing (25x52x16.25)
5	55125-96310	Trim Tab Anode
6	09116-08128	Bolt (8x40)
7	09117-08109	Bolt (8x16)
8	09202-06015	Knock Pin
9	09168-10022	Drain Plug Gasket
10	09248-10008	Drain Plug
12	58120-96401	Type P Propeller Bushing
13	57632-96400	Propeller Bushing Stopper
14	57630-96300	Propeller Hardware Kit DT20/30/25c/30c DF25/DF30
15	57633-96300	Propeller Nut Spacer
16	09141-14008	Nut 14mm
17	09160-14028	Propeller Nut Washer
18	09204-03003	Prop Nut Cotter Pin
19	25700-95D03	Gear Case Seal Kit DT25c / DT30c - DF25 / DF30
20	55181-95200	Flush Hose Attachment
21	55300-95500	Zinc Anode
45962	58100-96472-019	P1001 Propeller 3x10-1/4x10
45963	58100-91L50-019	P1101 Propeller 3x10-1/4x11
45964	58100-96482-YAY	P1201 Propeller 3x10-1/4x12
45965	58100-96492-019	P1311 Propeller 3x10-1/4x13
45966	58100-95D01-019	P1401 Propeller 3x10-1/4x14
45967	58100-96372-019	P911 Propeller 3x10-1/4x9

▶Fig. 38 - Side Cover (31 parts)

Ref	OEM Part #	Part Name
1	61412-89J00	Instument Panel Hook (NLA)
2	61811-89J01-0EP	Stbd Side Cover
4	61827-89J00	Side Cover Holder
5	61827-89J10	Side Cover Holder (NLA)
6	61828-87J00	Side Cover Cushion (NLA)
7	61831-89J01-0EP	Front Panel
8	61833-89J00	Front Panel Bracket (NLA)
9	61851-93E10	Engine Cover Protector
10	09136-06144	Screw (6x30)
12	01550-06167	BOLT
13	01550-06207	BOLT
14	01550-06257	BOLT
15	01560-0620A	BOLT
16	02142-06167	6 X 16 CROSS SC
17	03512-05169	SCREW
18	61631-89J00	Lower Engine Cover Hook (NLA)
19	61633-89J00	Rear Hook Lever (NLA)
20	09116-06127	Bolt (6x12)
21	09160-13014	Washer (13.2x25x1.0)
22	09164-13005	Wave Washer
23	09306-13007	Bushing
25	61134-89J01	Side Cover Seal (NLA)
26	61135-89J00	Side Cover Cushion (NLA)
27	61817-89J01	Side Cover Plug
28	09329-06002	Cushion (NLA)
29	03542-05169	SCREW
45681	61124-89J01	Cable Grommet (NLA)
45712	61124-89J10	Cable Grommet
45717	61821-89J01-0EP	Port Side Cover (NLA)
45718	61821-89J12-0EP	Port Side Cover
45740	61124-89J31	Cable Grommet (NLA)

▶Fig. 39 - Engine Cover (21 parts)

Ref	OEM Part #	Part Name
2	61112-89J00	Engine Cover Rubber
3	61433-89J00	Air Intake Inner Cover (NLA)
4	61620-89J00	Rear Fastener Bracket
5	09229-04025	Rivet
6	02142-06167	6 X 16 CROSS SC
7	61611-89J00	Rear Fastener (NLA)
8	61622-89J00	Recoil Starter Seal
9	09140-06020	Nut (6mm)
10	09160-06094	Washer (6.5x15x1.0)
12	68271-87J00	Front Emblem Mark
13	21131-94J00-YAY	Clutch Shift Mark
14	61435-89J61	Rear Emblem Mark (DF25)
16	61458-99E31	Engine Cover Label
17	69716-99E14	Fuel Limitation Label
18	61912-89J01	Engine Start Label (NLA)
19	09800-81822	Tool Set
20	68110-94400	Weather Cover (NLA)
45658	61400-89892-0EP	Engine Cover Set
45659	61400-89800-0EP	Engine Cover Set
45962	61443-89J31	Starboard Engine Cover Stripe
45963	61453-89J31	Port Engine Cover Stripe

▶Fig. 4 - Crankshaft (22 parts)

Ref	OEM Part #	Part Name
1	12111-89J00	Piston (NLA)
2	12140-51F10	Piston Ring Set
3	12151-60D00	Piston Pin
4	09381-16001	Piston Pin Circlip
5	12160-60D02	Connecting Rod Assembly (NLA)
6	09159-08033	Nut
8	12220-89J01	Crankshaft Assembly (NLA)
10	12300-78830	Crankshaft Thrust Bearing
11	09283-32043	Oil Seal
12	12100-89J00-025	Piston & Ring Set (OS:0.25) (NLA)
13	12140-51F10-025	Piston Ring Set (OS:0.25) (NLA)
14	12100-89J00-050	Piston & Ring Set (OS:0.50)
15	12140-51F10-050	Piston Ring Set (OS:0.50)
45839	12181-81401-0A0	Connecting Rod Bearing
45840	12181-81401-025	Connecting Rod Bearing (US:0.25) (NLA)
45901	12341-89J00-0A0	Crankshaft Bearing Set (Green) (NLA)
45902	12341-89J00-0B0	Crankshaft Bearing Set (Black) (NLA)
45903	12341-89J00-0C0	Crankshaft Bearing Set (NON)
45904	12341-89J00-0D0	Crankshaft Bearing Set (Yellow) (NLA)
45905	12341-89J00-0E0	Crankshaft Bearing Set (Blue) (NLA)
45906	12341-89J00-025	Crankshaft Bearing Set (US:0.25)
45907	12341-89J00-050	Crankshaft Bearing Set (US:0.50) (NLA)

▶Fig. 40 - Tiller Handle (28 parts)

Ref	OEM Part #	Part Name
1	63111-96322-0EP	Tiller Handle
2	63114-95L00	Handle Cover Spacer
3	63115-96310	Handle Cover Inside Spacer
4	63115-89J00	Tiller Handle Bushing
5	63117-89J00	Throttle Cable Cover (NLA)
6	63118-94300	Tiller Handle Shim (0.3)
7	63121-89J02-0EP	Tiller Handle Cover
8	63131-89J11-0EP	Tiller Handle Bracket
9	63210-93E30	Handle Grip
10	63220-96320	Handle Rod
11	63223-89J00	Handle Rod Stopper (NLA)
12	63225-93200	Handle Rod Bushing
13	63227-93200	Handle Rod Pin
14	63240-97E10	Handle Grip Adjuster
15	63610-89J11	Throttle Cable Assembly
16	65793-89J00	Fuel Hose Holder (NLA)
17	09100-10155	Bolt (10x50)
18	09116-05010	Bolt (5x12)
19	09116-06127	Bolt (6x12)
20	09116-08137	Bolt (8x22)
21	09126-06015	Screw (6x23)
22	09160-10098	Washer (10x18x1.0)
24	09163-06001	Lock Washer (6.4x12x0.5)
25	09164-32005	Wave Washer
26	09440-12027	Spring
27	09407-14403	Clamp (L:125)
28	69714-89J00	Handle Grip Mark (NLA)
29	63300-93E00	Extension Bar Assembly (NLA)

▶Fig. 41 - Fuel Tank (14 parts)

Ref	OEM Part #	Part Name
1	65720-986L0	Fuel Connector
2	09103-06237	Bolt (6x12.5)
3	09160-06085	Washer (6.5x15x1.0)
4	65000-95D01	6 Gallon Suzuki Fuel Tank (NLA)
5	65520-95D00	Fuel Tank Cap Assembly (NLA)
6	65561-95D00	Fuel Tank Cap Gasket
7	65740-95D01	Fuel Tank Connector (13mm)
8	65831-95D00	Fuel Outlet Filter
9	65890-95D00	Outlet Assembly
10	65892-95D00	Fuel Outlet O-Ring
11	65700-87J28	Fuel Hose
12	65750-87J11	Fuel Hose Connector
13	65750-95501	Fuel Hose Connector (13mm)
15	65781-98500	Hose Clip

▶Fig. 42 - Remote Control Box (70 parts)

Ref	OEM Part #	Part Name
2	36646-93J00	PTT Switch Adapter Wire Asembly
3	36628-92E00	Wire Harness Grommet
6	37143-99E01	Key Cap
7	37721-93J91	Neutral Switch Assembly
8	37820-93J05	Emergency Stop Switch Assembly
9	37823-92E02	Stop Switch Lanyard
10	37850-90J06	PTT Switch Assembly
12	67212-95600	Washer (NLA)
13	67213-92E00	Buzzer Bracket (NLA)
14	09125-05042	Screw (5x10)
15	67296-92E11	Screw (3x15)
16	67220-95630	Plate Assembly
17	67223-99E00	Brake Adjustment Knob
18	67229-95600	Roller (NLA)
19	67232-95600	Bushing
20	67238-87D00	Drive Gear
21	67241-99E10	Free Throttle Lever (NLA)
22	67243-95600	Bushing (NLA)
23	67244-95600	Wave Washer (NLA)
24	67245-95600	Free Throttle Drum (NLA)
25	67251-99E10	Handle Lever
26	67252-95600	Bushing
27	67253-95600	Washer (NLA)
28	67255-99E00	Neutral Lock Arm
29	67256-95600	Neutral Lock Holder
30	67257-99E00	Lever Cap
31	67258-99E00	Neutral Arm Bracket
32	67259-87D00	Neutral Arm Spring (NLA)
33	67261-99E00	Grip
34	67296-94310	Screw
35	67264-95600	Washer (NLA)
36	67267-95610	Wire Cover (Black)
37	67273-95600	Spacer
38	67275-95600	Cable End
39	67288-92E00	Washer
40	67292-94300	E Ring
41	67294-95600	Spacer
42	67296-90J10	Rear Cover Screw
43	67296-94300	Screw (4x10)
44	67296-95600	Screw
45	67296-95610	Screw
46	67297-95600	Washer
47	68165-16B01-13L	Suzuki Emblem
48	09100-08232	Bolt (8x30)
49	09126-05003	Screw (5x12)
50	09140-06020	Nut (6mm)
51	09160-06104	Washer (6.5x24x2)
51A	37859-90J00	Spacer
53	09481-10501	10 Amp Fuse
18994	36620-93J04	21' Main Wiring Harness
19025	36620-94J01	21 ft. Main Wiring Harness (NON PT or PTT)
19054	36620-93J54	16' Main Wiring Harness
19085	36620-93J64	26' Main Wiring Harness
45659	67200-94J21	67200-94J30
45748	37110-93J02	Ignition Switch Assembly
45749	37110-94J02	Igntion Switch Assembly
45778	37141-99E00	(931) Ignition Key
45779	37141-99E10	(932) Ignition Key
45780	37141-99E20	(933) Ignition Key
45781	37141-99E30	(934) Ignition Key
45782	37141-99E40	(935) Ignition Key
45783	37141-99E50	(936) Ignition Key
45784	37141-99E60	(937) Ignition Key
45785	37141-99E70	(938) Ignition Key
45786	37141-99E80	(939) Ignition Key
45787	37141-99E90	(940) Ignition Key
45788	37141-99EA0	(941) Ignition Key
45789	37141-99EB0	(942) Ignition Key
45962	38500-93J90	Warning Buzzer
45963	38500-93J00	Warning Buzzer*

▶Fig. 43 - Remocon Cable (7 parts)

Ref	OEM Part #	Part Name
1	67467-89J01	Cable Connector
2	09160-06055	Washer (7x12x1.0)
3	09385-06012	Clip
4	67340-89J00	Remocon Cable Bracket
5	67343-89J00	Remocon Cable Stopper
6	09116-06094	Bolt (6x15)
7	01550-06167	BOLT

▶Fig. 44 - Drag Link (6 parts)

Ref	OEM Part #	Part Name
1	41161-94400	Steering Cable Seal
2	67701-89J20	Drag Link Assembly
3	67721-89J00	Drag Link Spacer
4	67725-93E00	Steering Bracket Bolt (NLA)
5	67726-99E00	Lock Nut
6	67728-99E00	Washer

▶Fig. 45 - Opt: Starting Motor (17 parts)

Ref	OEM Part #	Part Name
1	31101-89J00	Starting Motor Set (NLA)
2	33800-89J20	Starting Motor Cable and Switch Set (NLA)
3	33810-93E02	Starter Motor Cable
4	33820-89E01	Starter Sub Cable Assy (NLA)
6	37721-94406	Neutral Switch Assembly
7	37725-95600	Switch Actuator
8	37726-89J10	Switch Bracket (NLA)
10	09407-14403	Clamp (L:125)
11	02162-06127	BOLT
12	01550-06167	BOLT
13	32101-89J20	Battery Charging Coil
14	32102-89J00	Flywheel - Ring Gear Type
15	32801-89J10	Rectifier Set (NLA)
16	32800-89J11	Rectifier & Regulator
17	36740-89J00	Fuse Case Assembly (NLA)
18	01550-06207	BOLT
19	36990-87D00	Terminal & Sleeve Set

▶Fig. 46 - Opt: Meter (32 parts)

Ref	OEM Part #	Part Name
2	09471-12103	Bulb (12v, 3.4w)
4	09471-12028	Bulb (12v, 3.4w)
5	34191-92E00	Water Pressure Tubing
6	09407-14407	Clamp (L:140)
7	36615-96300	Resin Terminal
9	09471-12103	Bulb (12v, 3.4w)
11	34310-92E00	Fuel Gauge Lead (NLA)
12	34360-92E00	Adapter Harness (NLA)
13	09471-12103	Bulb (12v, 3.4w)
15	09471-12103	Bulb (12v, 3.4w)
17	34191-92E00	Water Pressure Tubing
18	09407-14407	Clamp (L:140)
19	09471-12103	Bulb (12v, 3.4w)
21	36615-96300	Resin Terminal
22	09471-12028	Bulb (12v, 3.4w)
23	34190-95500	Speedometer Sensor (NLA)
24	03112-06303	Screw (NLA)
25	34190-87D00	Speedometer Sensor
45658	34800-93J02	Black Trim Gauge
45659	34800-93J13	White Trim Gauge
45671	34500-93J02	Black Hour Meter
45673	34650-93J20	Black Water Pressure Gauge*
45677	34200-93J22	Black Tachometer
45702	34500-93J13	White Hour Meter
45704	34650-93J33	White Water Pressure Gauge
45708	34200-93J34	White Tachometer
45717	34100-93J22	Black Speedometer 0-50 MPH
45718	34100-93J33	White Speedometer 0-50 MPH
45870	34600-93J02	Black Voltmeter
45871	34600-93J13	White Voltmeter
45931	34300-93J02	Black Fuel Gauge
45932	34300-93J13	White Fuel Gauge

▶Fig. 47 - Opt: Trim Sender (23 parts)

Ref	OEM Part #	Part Name
11	36631-94300	Cap
12	39600-89J10	Lighting Receptacle Set (NLA)
13	32800-89J11	Rectifier & Regulator
14	36740-95253	Fuse Case Assembly
15	09481-20001	20 Amp Fuse
16	37132-93700	Wire Connector
17	37801-98300	Lead (NLA)
18	39601-95D00	Lighting Receptacle Assembly
19	36634-93910	Connector Cap
20	39602-93900	Lamp Cord Plug Assembly
21	09407-14403	Clamp (L:125)
22	01550-06207	BOLT
24	36620-93J31	Replaced by 36620-93J32
25	34660-89J00	DF25/DF30 Water Pressure Gauge Install Kit (NLA)
26	09352-50006-600	Hose (5x9x600)
27	09352-50006-600	Hose (5x9x600)
28	09367-06006	3 Way
29	09401-08411	Clip
31	34801-99E05	Trim Sender
32	01550-06167	BOLT
34	09407-14407	Clamp (L:140)
45680	36620-93J12	MAIN HARNESS EXT 6.5'
45711	36620-93J42	HARNESS EXT 10'

▶Fig. 48 - Opt: Switch Panel (28 parts)

Ref	OEM Part #	Part Name
1	37100-96J01	Ignition Switch Panel Assembly
2	37139-99E00	Ignition Switch Panel
3	37803-93J06	Emergency Stop Switch Panel Assembly
4	37825-99E00	Emergency Switch Panel
5	37805-93J00	PTT Switch Assembly
6	37855-99E00	PTT Switch Panel
7	37210-93J00	Lighting Switch Set (NLA)
8	37212-93J00	Lighting Switch Panel (NLA)
10	37110-93J02	Ignition Switch Assembly
12	37143-99E01	Key Cap
13	37820-93J05	Emergency Stop Switch Assembly
14	37139-99E20	Ignition Switch Panel
15	03121-0516A	SCREW
18	38600-89J00	Choke Solenoid Set
19	38610-89J01	Choke Solenoid Assembly
20	09383-03001	E Ring
45962	37141-99E00	(931) Ignition Key
45963	37141-99E10	(932) Ignition Key
45964	37141-99E20	(933) Ignition Key
45965	37141-99E30	(934) Ignition Key
45966	37141-99E40	(935) Ignition Key
45967	37141-99E50	(936) Ignition Key
45968	37141-99E60	(937) Ignition Key
45969	37141-99E70	(938) Ignition Key
45970	37141-99E80	(939) Ignition Key
45971	37141-99E90	(940) Ignition Key
45972	37141-99EA0	(941) Ignition Key
45973	37141-99EB0	(942) Ignition Key

▶Fig. 5 - Camshaft (15 parts)

Ref	OEM Part #	Part Name
1	12761-89J00	Timing Chain (NLA)
2	12771-89J00	Timing Chain Guide (NLA)
3	12810-89J00	Timing Chain Tensioner (NLA)
4	12813-73G00	Timing Chain Tensioner Pad
5	12812-73G10	Timing Chain Tensioner Spacer
6	12831-90J02	Tensioner Adjuster Assembly
7	01550-0830A	BOLT
8	09103-06285	Bolt (6x12)
9	01550-0620A	BOLT
10	12710-89J00	Camshaft
11	12731-89J00	Camshaft Thrust Plate (NLA)
12	12741-89J00	Camshaft Timing Sprocket (NLA)
13	09261-05005	Knock Pin
14	01550-0612A	BOLT
15	02122-0612A	BOLT,BRAKE DRUM

▶Fig. 50 - Opt: Tiller Handle (56 parts)

Ref	OEM Part #	Part Name
1	63001-89J05-0EP	Tiller Handle Assembly (NLA)
2	63111-96322-0EP	Tiller Handle
3	63114-95L00	Handle Cover Spacer
4	63115-89J00	Tiller Handle Bushing
5	63115-96310	Handle Cover Inside Spacer
6	63117-89J00	Throttle Cable Cover (NLA)
7	63118-94300	Tiller Handle Shim (0.3)
8	63121-89J02-0EP	Tiller Handle Cover
9	63131-89J11-0EP	Tiller Handle Bracket
10	63210-93E30	Handle Grip
11	63220-96320	Handle Rod
12	63223-89J00	Handle Rod Stopper (NLA)
13	63225-93200	Handle Rod Bushing
14	63227-93200	Handle Rod Pin
15	63240-97E10	Handle Grip Adjuster
16	63610-89J11	Throttle Cable Assembly
18	65793-89J00	Fuel Hose Holder (NLA)
19	09100-10155	Bolt (10x50)
20	09116-05010	Bolt (5x12)
21	09116-06127	Bolt (6x12)
22	09116-08137	Bolt (8x22)
23	09126-06015	Screw (6x23)
24	09160-10098	Washer (10x18x1.0)
25	09162-08007	Lock Washer (8.2x15.4x2.0)
26	09163-06001	Lock Washer (6.4x12x0.5)
27	09164-32005	Wave Washer
28	09440-12027	Spring
29	21131-94J00-YAY	Clutch Shift Mark
30	21111-89J00	Front Shift Lever (NLA)
31	23115-89J00	Clutch Lever Link
32	09111-06069	Bolt (6x28.8)
33	09160-05029	Washer (5.5x10x0.8)
34	09160-06082	Washer (6.5x13x1.0)
35	09160-08082	Washer (8.5x16x1.2)
36	09164-08017	Wave Washer
37	09204-01002	Cotter Pin
38	19184-89J00	Throttle Cable Bracket
39	19656-89J00	Throttle Limiter Rod
40	19811-89J00	Throttle Limiter (NLA)
41	67467-89J01	Cable Connector
42	67471-99E00	Remote Control Nut
43	67473-89J00	Connector Pin
44	09111-06064	Bolt (6x17)
45	09160-06055	Washer (7x12x1.0)
46	09385-06012	Clip
47	01550-06107	PLUG
48	61124-89J31	Cable Grommet (NLA)
49	36620-89J00	Handle Wire Harness
50	37160-89J01	Start Switch Assembly
51	37830-89J05	Emergency Switch Assembly
52	37835-91J00-YAY	Stop Label
53	09159-14014	Nut (10mm)
54	09160-12067	Washer (12.5x23x1.0)
55	13413-89J00	Choke Rod (NLA)
56	13631-93501	Starter Knob
57	09140-04007	Nut

▶Fig. 51 - Top Mount Single (1) (32 parts)

Ref	OEM Part #	Part Name
1	67200-88L02	Single Binnacle Control Box
2	67261-93J00	Grip No 1
3	67263-93J00	Grip No 2
4	37850-93J10	PTT Switch Assembly
5	67295-92E10	Screw (3x12)
6	67296-88D10	Screw (5x16)
7	67288-92E20	Washer
8	67295-92E00	Screw
9	67296-92E70	Screw
10	67288-92E40	Washer
11	67257-92E00	Lever Cap
12	67251-93J00	Handle Lever
13	67296-92E60	Screw
14	67288-92E30	Washer
15	67253-92E00	Washer
16	36890-93J00	Wire Harness
17	67281-93J00	Decal
18	67296-92E30	Screw
19	09160-05024	Washer (5.5x16x1.5)
20	67287-92E00	Nut
21	67275-95600	Cable End
22	67273-95600	Spacer
23	67273-92E00	Grommet
24	67274-92E00	Flange
25	67296-95610	Screw
26	67271-92E00	Cover
27	67211-93J00	Top Binnacle Cover
28	67296-92E70	Screw
29	67500-93J00	Single Binnacle Box Spacer
30	09125-05135	Screw (5x65)
31	09160-05029	Washer (5.5x10x0.8)
32	09140-05005	Nut

▶Fig. 52 - Top Mount Single (2) (48 parts)

Ref	OEM Part #	Part Name
1	67200-88L02	Single Binnacle Control Box
2	67222-92E00	Dual Plate
3	67223-92E00	Brake Adjust (NLA)
4	67288-92E00	Washer
5	67292-94300	E Ring
6	67288-92E10	Washer (NLA)
7	67291-92E00	Snap Ring (NLA)
8	67221-92E00	Shift Assembly (NLA)
9	67224-92E00	Brake Arm Assembly (NLA)
10	67294-92E00	Spacer (NLA)
11	37721-95500	Neutral Switch Assembly
12	67296-92E11	Screw (3x15)
13	67296-88D10	Screw (5x16)
14	67296-92E20	Screw (5x25) (NLA)
15	67226-92E00	Bolt (NLA)
16	67226-92E10	Bolt (NLA)
17	67240-92E00	Throttle Arm Assembly (NLA)
18	67228-92E00	Washer (NLA)
19	67286-92E00	Bolt (6x18) (NLA)
20	67230-92E00	Shift Arm Assembly (NLA)
21	09125-05042	Screw (5x10)
22	67234-92E00	Gear Case (NLA)
23	67254-92E00	Throttle Lever Assembly (NLA)
24	67227-92E00	Stopper (NLA)
25	09126-06006	Screw (6x20)
26	67225-92E00	Spring (NLA)
27	09125-04004	Screw (4x6)
28	67233-92E00	Spring (NLA)
29	67235-92E00	Shift Lock Plate (NLA)
30	67232-95620	Bushing (NLA)
31	67269-92E00	Bracket (NLA)
32	67296-88D10	Screw (5x16)
33	09140-06020	Nut (6mm)
34	67236-92E00	Roller (NLA)
35	67237-92E01	Spring (NLA)
36	67238-92E00	Drive Gear (NLA)
37	67239-92E00	Pin
38	67246-92E00	Drive Shaft
39	67252-92E00	Bushing (NLA)
40	67291-92E10	Snap Ring (NLA)
41	67253-92E10	Washer
42	67252-92E10	Bushing (NLA)
43	67253-95600	Washer (NLA)
44	67231-92E00	Shift Gear
45	67232-95600	Bushing
46	67241-92E00	Free Accel Rod (NLA)
47	67243-92E00	Grommet (NLA)
48	67239-92E10	Shift Pin Plate

▶Fig. 53 - Opt: Concealed Remocon (1) (29 parts)

Ref	OEM Part #	Part Name
1	67200-93J34	Flush Mount Control Box
2	67298-92E50	Spring
3	67296-94310	Screw
4	67295-92E10	Screw (3x12)
5	37850-92E27	PTT Switch Assembly
6	67288-92E60	Washer
7	67296-92E52	Screw
8	67255-92E50	Neutral Lock Arm
9	67251-92E50	Handle Lever
10	67261-92E50	Grip
11	67256-92E50	Neutral Lock Holder
12	67257-92E00	Lever Cap
13	67242-92E50	Free Accel Shaft
14	67288-92E20	Washer
15	67296-88D10	Screw (5x16)
16	67288-92E70	Washer (NLA)
17	67296-88D20	Screw (6x35) (NLA)
18	67295-92E50	Screw (6x30) (NLA)
19	67287-92E50	Nut (NLA)
20	09160-06104	Washer (6.5x24x2)
21	67296-88D30	Screw (5x30) (NLA)
22	67254-92E50	Lock Arm Cover
23	36890-93J00	Wire Harness
24	67275-95600	Cable End
25	67273-95600	Spacer
26	67283-92E50	Lever Decal (NLA)
27	67284-92E50	Clutch Decal (NLA)
28	67274-92E50	Base
29	67211-92E50	Flush Mount Cover

▶Fig. 54 - Opt: Concealed Remocon (2) (42 parts)

Ref	OEM Part #	Part Name
1	67200-93J34	Flush Mount Control Box
2	67222-92E50	Dual Plate
3	67292-94300	E Ring
4	67288-92E10	Washer (NLA)
5	67291-92E00	Snap Ring (NLA)
6	67223-92E50	Brake Adjust (NLA)
7	67232-92E50	Bushing (NLA)
8	67224-92E50	Brake Shoe Assembly (NLA)
9	67225-92E50	Brake Disk (NLA)
10	09140-06020	Nut (6mm)
11	67294-92E00	Spacer (NLA)
12	37721-95500	Neutral Switch Assembly
13	67296-92E11	Screw (3x15)
14	67226-92E50	Bolt (NLA)
15	67296-92E20	Screw (5x25) (NLA)
16	67240-92E50	Throttle Arm Assembly (NLA)
17	67228-92E00	Washer (NLA)
18	67286-92E00	Bolt (6x18) (NLA)
19	67230-92E00	Shift Arm Assembly (NLA)
20	09125-05042	Screw (5x10)
21	67234-92E00	Gear Case (NLA)
22	67245-92E00	Free Throttle Drum (NLA)
23	67227-92E00	Stopper (NLA)
24	67296-88D10	Screw (5x16)
25	67225-92E00	Spring (NLA)
26	09125-04004	Screw (4x6)
27	67233-92E00	Spring (NLA)
28	67235-92E00	Shift Lock Plate (NLA)
29	67239-92E10	Shift Pin Plate
30	67236-92E00	Roller (NLA)
31	67237-92E01	Spring (NLA)
32	67238-92E50	Drive Gear (NLA)
33	67239-92E00	Pin
34	67246-92E50	Drive Shaft (NLA)
35	67252-92E00	Bushing (NLA)
36	67291-92E10	Snap Ring (NLA)
37	67253-92E10	Washer
38	67252-92E10	Bushing (NLA)
39	67253-95600	Washer (NLA)
40	67231-92E00	Shift Gear
41	67232-95600	Bushing
42	67241-92E50	Free Accel Rod (NLA)

▶Fig. 55 - Opt: Remocon Attachment (10 parts)

Ref	OEM Part #	Part Name
1	67700-89J01	Drag Link Assembly (NLA)
2	67100-89J00	Atachment Set (NLA)
3	43755-89J01	Steering Cable End Attachment
4	09100-10270	Bolt (10x25)
5	09162-10005	Lock Washer
6	67701-89J20	Drag Link Assembly
7	67721-89J00	Drag Link Spacer
8	67725-93E00	Steering Bracket Bolt (NLA)
9	67726-99E00	Lock Nut
10	67728-99E00	Washer

▶Fig. 56 - Opt: Remocon Parts Set (19 parts)

Ref	OEM Part #	Part Name
1	67130-89J30	Remote Control Parts Kit (NLA)
2	21241-89J00	Clutch Lever Link
3	23211-89J00	Clutch Control Lever
4	19121-89J00	Throttle Lever (NLA)
5	67413-89J00	Throttle Rod (NLA)
6	09160-06084	Washer (6.5x18x1.6)
7	01550-06127	BOLT
8	67467-89J01	Cable Connector
9	67471-99E00	Remote Control Nut
10	67473-89J00	Connector Pin
11	09160-06055	Washer (7x12x1.0)
12	09385-06012	Clip
13	61124-89J10	Cable Grommet
14	67340-89J00	Remocon Cable Bracket
15	67343-89J00	Remocon Cable Stopper
16	09116-06094	Bolt (6x15)
17	01550-06167	BOLT
18	36610-89JV0	Wiring Harness Assembly
22	36616-89J10	Connector Holder (NLA)

▶Fig. 57 - Opt: Gasket Set (10 parts)

Ref	OEM Part #	Part Name
1	11400-89832	Engine Gasket Set
2	11141-89J01	Cylinder Head Gasket
3	11182-89J00	Cylinder Head Upper Cover Gasket
4	11189-89J00	Cylinder Head Cover Gasket
5	11489-89J00	Oil Pan Gasket
6	13119-89J00	Inlet Manifold Gasket
7	13125-89J01	Carburetor Gasket
8	13855-89J00	Silencer Gasket
9	14151-89J00	Exhaust Cover Gasket
10	51211-89J00	Engine Holder Gasket

▶Fig. 58 - Optional (7 parts)

Ref	OEM Part #	Part Name
2	93691-80030	Suzuki Silicone Seal
4	99000-25520	Water Resistant Grease
6	99000-25480	Super Grease (A) 450G
7	09914-39941	Engine Hanger (NLA)
8	99011-89J05-03A	Owners Manual DF25/DF30 - 2005 (NLA)
45658	99000-31030	Liguid Gasket (NLA)
45659	990A0-06E70-03Z	Suzuki Ecstar Silicone Bond 1207B

▶Fig. 6 - Valve (20 parts)

Ref	OEM Part #	Part Name
1	12841-89J00	Intake Valve Rocker Arm (NLA)
2	12842-32411	Tappet Adjusting Screw
3	12843-32400	Tappet Adjusting Nut
4	12851-89J00	Exhaust Valve Rocker Arm (NLA)
5	12842-32411	Tappet Adjusting Screw
6	12843-32400	Tappet Adjusting Nut
7	12860-89J00	Intake Rocker Arm Shaft (NLA)
8	12870-89J00	Exhaust Rocker Arm Shaft (NLA)
9	12881-89J00	Rocker Arm Shaft Bracket (NLA)
10	12882-89J00	Rocker Arm Shaft Bracket (NLA)
11	12891-89J00	Rocker Arm Spring (NLA)
12	09103-07011	Bolt (7x24) (NLA)
13	09206-06005	Knock Pin (NLA)
14	12911-85100	Intake Valve
15	12915-89J00	Exhaust Valve
16	12921-53A00	Valve Spring (NLA)
17	12931-86500	Valve Spring Retainer (NLA)
18	12932-24400	Valve Cotter
19	12933-86510	Valve Spring Seat
20	09289-05006	Valve Stem Seal

▶Fig. 7 - Inlet Case (12 parts)

Ref	OEM Part #	Part Name
1	13119-89J00	Inlet Manifold Gasket
2	13111-89J01	Inlet Case (NLA)
3	13124-89J00	Inlet Case Insulator
4	13125-89J01	Carburetor Gasket
5	13817-89J01	Air Silencer Pipe
6	13818-89J00	Carburetor Plate (NLA)
7	13855-89J00	Silencer Gasket
8	01421-06957	Stud Bolt (NLA)
9	08316-10067	Nut
10	01421-0620A	BOLT,STUD
11	01550-06257	BOLT
12	08316-10067	Nut

▶Fig. 8 - Carburetor (63 parts)

Ref	OEM Part #	Part Name
1	13201-89J00	Top Carburetor Assembly
2	13202-89J00	2nd Carburetor Assembly
3	13203-89J00	3rd Carburetor Assembly
4	13245-89J00	Float Chamber
5	13245-89J10	Float Chamber
6	13216-89J00	Ring (NLA)
7	13235-89J00	Main Nozzle
8	13239-89J00	Plug
9	13246-43011	O-Ring
10	13249-89J00	Screw (NLA)
11	13250-89J00	Carburetor Float
12	13251-95D00	Float Chamber Gasket
13	13254-98300	Float Pin
14	13268-92910	Spring
15	13268-96111	Spring
16	13268-96111	Spring
17	13268-89J00	Spring
18	13267-89J00	Screw (NLA)
19	13278-47090	O-Ring
20	13279-90000	Adjuster
21	13370-95D00	Needle Valve
22	13373-46710	Needle Valve Plate
23	13441-89J00	Spring
24	13493-89J00	Plunger
25	13495-09400	Cap
26	13495-89J00	Cap
27	13496-89J00	Holder Guide
28	13534-95D00	Screw
29	13534-98900	Screw
30	13656-89J00	Bracket (NLA)
31	13657-89J00	Screw (NLA)
32	13662-89J00	Adjuster
34	09493-70009	Air Jet #0.7
35	02112-0306B	SCREW
36	09492-38006	Pilot Jet #38
37	09491-27019	Main Jet #135
38	13497-89J00	Union
39	13291-63C00	O-Ring
40	13212-89J00	Shaft Assembly
41	13213-89J00	Lever
42	13214-89J00	Spring (NLA)
43	13249-89J10	Screw
44	13631-93501	Starter Knob
45	13231-89J00	Carburetor Protector
46	13413-89J00	Choke Rod (NLA)
47	09140-04007	Nut
48	01550-06127	BOLT
49	13607-98300	Throttle Lever Nut (NLA)
50	09162-06006	Lock Washer
51	13216-89J00	Ring (NLA)
52	13513-89J00	Cable
53	13614-89J00	Screw (NLA)
54	13534-89J00	Screw (NLA)
55	13558-09300	Washer (NLA)
56	13415-38300	E-Ring
57	13445-14A00	Washer
58	13539-89J00	Washer (NLA)
59	13555-87C00	Packing
60	13431-89J00	Dash Pot Assembly (NLA)
61	13510-89J00	Throttle Rod
62	13910-89J01	Carburetor Repair Kit
12055	09351-30001-600	Hose (3X5X600)
12086	09351-30001-600	Hose (3X5X600)

▶Fig. 9 - Silencer (13 parts)

Ref	OEM Part #	Part Name
1	13710-99E00	Flame Arrester
2	13811-89J00	Silencer Case
3	13813-89J00	Flame Arrester Holder
4	13831-89J00	Silencer Case Cushion (NLA)
5	13851-89J00	Silencer Seal (NLA)
6	09116-08101	Bolt (8x30)
7	09160-05037	Washer (5.5x16x1.2)
8	09169-08042	Washer
9	09320-12027	Cushion
10	03542-05169	SCREW
11	01550-06757	BOLT 6X75
12	09160-06052	Washer
13	09320-10036	Cushion

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 25MQSK5, DF 25MQLK5, DF 25EQSK5, DF 25EQLK5, DF 25TLK5 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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Suzuki DF 25MQSK5, DF 25MQLK5, DF 25EQSK5, DF 25EQLK5, DF 25TLK5 (2005) Parts & Diagrams

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