Suzuki DF 250APX, DF 250APXX (2014) Parts & Diagrams

OEM and aftermarket replacement parts for Suzuki DF 250APX, DF 250APXX. Scroll down for exploded parts diagrams (43), specifications, and maintenance reference.

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Thermostat (50°C) – Fits Suzuki Outboards 100 - 300 HP (Replaces 17670 - 90J21, 17670 - 90J20) - JLM Marine Boat Parts Limited
Thermostat (50°C) – Fits Suzuki Outboards 100-300 HP (Replaces 17670-90J21, 17670-90J20)
$17.49
$17.49
files/21TH023_1_dc0e8bd5-6c9c-49f7-8375-22082f558e17.jpgDefault Title
$17.49

Suzuki DF 250APX, DF 250APXX (2014) Parts & Diagrams

🔎 Suzuki DF 250APX, DF 250APXX Reference Library — Exploded parts diagrams (43 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 250APX, DF 250APXX is a 4-Stroke DOHC 24-Valve V6 outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke DOHC 24-Valve V6
Horsepower 250 HP
Displacement 3,614 cc
Bore x Stroke 95.0 x 85.0 mm
Spark Plug (Type & Gap) NGK DILZKAR7B11
Engine Oil Capacity 8.0 L (with filter: 8.2 L)
Recommended Engine Oil SAE 10W-40
Gear Case Oil Capacity 940 mL
Idle Speed (in gear) 600-700 RPM
Full Throttle RPM Range 5500-6100 RPM
Fuel Unleaded Gasoline, 91 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 250APX, DF 250APXX:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 250APX, DF 250APXX.

▶Fig. 1 - Cylinder Head (37 parts) Fig. 1 - Cylinder Head
Ref OEM Part # Part Name
1 11101-98J10 HEAD ASSY,CYL S
2 11128-90J00 Camshaft Housing Bolt
3 09206-08001 Knock Pin (8x11)
4 01550-06207 BOLT
5 11103-98J10 HEAD ASSY,CYL P
6 11128-90J00 Camshaft Housing Bolt
7 09206-08001 Knock Pin (8x11)
8 01550-06207 BOLT
9 11116-93J01 Plug
10 11141-98J10 Starboard Cylinder Head Gasket
11 11142-98J10 Port Cylinder Head Gasket
12 09168-16009 Gasket (16x22x0.8)
13 11261-93J00 Protection Anode Cover
14 09280-22019 O-Ring
15 55321-87J01 Aluminum Anode
16 09103-06281 Bolt (6x14)
17 01550-08207 BOLT
18 01550-08607 BOLT
19 01550-08607 BOLT
20 09206-14004 Pin (14x11.4x23)
21 11170-93J01 Cylinder Head Cover - Starboard (NLA)
22 11180-98J01 Port Cylinder Head Cover
23 11173-93J00 Breather Plate - Starboard (NLA)
24 11183-93J00 Breather Plate - Port (NLA)
25 11179-93J00 Cylinder Head Cover Gasket - Starboard
26 11189-93J00 Cylinder Head Cover Gasket - Port
27 09206-08001 Knock Pin (8x11)
28 02112-0612A SCREW
29 01547-06257 BOLT 6X25
30 01547-06507 BOLT 6 X 50
31 11382-93J00 Oil Filler Cap
32 09280-26006 O-Ring
33 09482-00427 NGK BKR6E Spark Plug
34 11291-93J00 Engine Hook
35 01550-08207 BOLT
36 11115-93J10-001 Valve Guide (OS:0.5)
37 11291-98J00 Engine Hook
▶Fig. 10 - Fuel Injector (23 parts) Fig. 10 - Fuel Injector
Ref OEM Part # Part Name
1 15681-93J02 HOSE,FUEL(3 WAY
2 15710-96J00 Fuel Injector
3 15717-16G00 O-Ring
4 15735-58B00 Delivery Pipe Insulator
5 15751-93J00 Delivery Pipe
6 15756-93J02 Fuel Hose (Delvery Pipe to Delivery Pipe)
7 15762-93J00 Delivery Pipe Gasket
8 15830-77EA0 Delivery Pipe Union
9 15831-93J01 UNION,DELIVERY
10 18498-93J01 Fuel Hose Protector (L:340)
11 09247-14041 Delivery Pipe Plug
12 09320-08062 Cushion
13 09360-14009 Delivery Pipe Union Bolt
14 09401-11425 Clip
15 09403-16307 CLAMP
16 09408-00105 Clamp
17 09408-00155 Clamp (NLA)
18 01550-08407 BOLT 8 X 40
19 15680-93J21 Fuel Hose (Inlet to Filter)
20 09401-14409 Clip
21 09408-00135 Clamp (NLA)
22 15684-98J00 Fuel Hose Guide
23 01550-06127 BOLT
▶Fig. 11 - Water Pump (27 parts) Fig. 11 - Water Pump
Ref OEM Part # Part Name
1 17410-93J01 Water Pump Case
2 17413-93J02 Water Pump Case Sleeve
3 17416-93J01 Water Pump Seal Ring
4 17461-93J01 IMPELLER,WATER
5 17471-98J02 Water Pump Plate
6 17472-98J00 Water Pump Plate Gasket
7 17473-98J00 Water Pump Plate No. 2
9 17562-93J01 Upper Water Tube Bushing
10 17563-93J01 Lower Water Tube Bushing
11 17564-93J01 Water Pump Case Bushing
12 17612-93J00 Water Tube Spacer
13 17631-93L10 Port Side Water Filter
14 17632-93L10 Starboard Side Water Filter
15 29116-93J00 Bolt (6x20)
16 09116-08131 Bolt (8x45)
17 09132-04034 Screw (4x18)
18 09202-06031 Knock Pin (6x12)
19 09420-05009 Water Pump Key
20 17400-98J06 Water Pump Repair Kit DF250SS/250AP/300/300AP
21 17416-93J01 Water Pump Seal Ring
22 17461-93J01 IMPELLER,WATER
23 17471-98J02 Water Pump Plate
24 17472-98J00 Water Pump Plate Gasket
25 17473-98J00 Water Pump Plate No. 2
26 09420-05009 Water Pump Key
45870 17561-93J03 Water Tube (X)
45871 17561-93J13 Water Tube (XX)
▶Fig. 12 - Thermostat (43 parts) Fig. 12 - Thermostat
Ref OEM Part # Part Name
1 11196-93J00 Water Return Hose
2 11197-93J00 Water Return Hose
3 11270-93J00 Cylinder Block Water Jacket Plate
4 11272-93J00 Cylinder Block Plate Gasket
5 17581-93J00 Water Outlet Pipe
6 17582-93J00 Water Outlet Pipe Gasket
8 17660-99E01 Water Pressure Valve
10 17681-93J00 Thermostat Cover
11 17711-90J00 Water Hose 3 Way
12 17712-93J01 HOSE,WATER(3 WA
13 09116-06121 Bolt (6x25)
14 09280-26006 O-Ring
15 09320-12093 CUSHION
16 09352-50006-600 Hose (5x9x600)
17 09352-50006-600 Hose (5x9x600)
18 09352-50006-600 Hose (5x9x600)
19 09352-50006-600 Hose (5x9x600)
20 09352-50006-600 Hose (5x9x600)
21 09352-50006-600 Hose (5x9x600)
22 09352-50006-600 Hose (5x9x600)
23 09352-50006-00B Hose (5x9x2000)
24 09352-50006-00B Hose (5x9x2000)
25 01550-08127 BOLT 8 X 12
26 09367-06002 3 Way
27 09401-08413 Clip
28 09401-14409 Clip
29 09401-25406 Clip
30 09403-25304 Clamp (NLA)
31 09408-00008 Clamp
32 09408-00056 Clip
33 01550-06207 BOLT
34 01550-06207 BOLT
35 01550-06257 BOLT
36 17713-98J01 HOLDER,WATER HO
37 09401-15414 Clip
38 17915-98J02 HOSE,WATER FLUS
39 09408-00024 Clamp
40 09408-00021 Clamp (NLA)
41 36617-93J10 Harness Bracket
45839 17611-90J00 Water Pressure Valve Cover
45840 17611-90J00 Water Pressure Valve Cover
45901 17670-90J21 Thermostat (50c)
45902 17670-90J11 Thermostat (71c)
▶Fig. 13 - Throttle Body (35 parts) Fig. 13 - Throttle Body
Ref OEM Part # Part Name
1 11193-98J00 PVC Hose
2 11198-58B00 PCV Valve Seal
3 13100-98J01 Collector Assembly (NLA)
4 13137-98J00 Collector Spacer
5 13140-98J01 Collector Cover
6 61436-98J00 Emblem Mark V6 (4.0L)
7 13147-98J00 Collector Cover Gasket
8 13180-98J01 Collector Funnel
9 18590-68H00 MAP Sensor
10 09280-10009 O-Ring
11 01550-08167 BOLT
12 01550-08357 BOLT
13 02162-05207 SCREW
14 04211-11129 11 X 12 DOWEL P
15 13134-98J00 Collector Bracket
16 13139-98J01 Collector Gasket
17 13310-98J01 Throttle Body Assembly
18 13343-98J10 Throttle Body Gasket
19 13315-98J00 Throttle Body Damper
20 13421-98L00 GASKET,THROTLE
21 13813-98J01 GROMMET,THROTTL
22 09401-14409 Clip
23 18118-93J00 PCV Valve
24 09103-08370 Bolt (8x250)
25 09320-08517 CUSHION,CABLE H
26 09403-13310 Clamp
27 09408-00155 Clamp (NLA)
28 01421-08357 BOLT,STUD
29 01550-08167 BOLT
30 01550-08357 BOLT
31 01550-08607 BOLT
32 04211-11129 11 X 12 DOWEL P
33 09159-08136 Nut
34 08316-10087 Nut
35 09160-08161 Washer (8.2x23x3.2) (NLA)
▶Fig. 14 - Oil Pump (15 parts) Fig. 14 - Oil Pump
Ref OEM Part # Part Name
1 12632-93J11 Oil Pump Drive Sprocket
2 16113-93J10 Oil Pump Driven Sprocket
3 16400-93J20 Oil Pump Assembly
4 16520-93J00 Oil Pump Strainer
5 16760-93J00 Oil Pump Chain
6 16781-93J00 Oil Pump Chain Tensioner
7 16782-93J00 Oil Pump Tensioner Spring
8 16783-93J01 Oil Pump Tensioner Bolt
9 09181-12158 Washer (12x20x0.5)
10 09280-22020 O-Ring
11 01550-0616A BOLT
12 01550-0845A BOLT
13 01550-0865A BOLT
14 01550-0885A BOLT
15 08110-60020 B1 15X32X9 BEAR
▶Fig. 15 - Oil Pan (32 parts) Fig. 15 - Oil Pan
Ref OEM Part # Part Name
3 29103-93J30 Bolt (8x25)
4 09103-06281 Bolt (6x14)
5 09280-22019 O-Ring
6 11489-93J00 Oil Pan Gasket
8 11591-93J11 Oil Pan Union
10 14154-93J02 Exhaust Tube Seal
11 14211-98J00 Exhaust Tube
12 14212-93J00 Exhaust Tube Gasket
13 29116-93J00 Bolt (6x20)
14 11435-93J01 PIPE,EXHAUST RE
15 09168-12012 Oil Drain Plug Gasket
16 09248-12009 Oil Drain Plug
17 09202-08006 Knock Pin (8x12)
18 09202-08006 Knock Pin (8x12)
19 01550-1050A BOLT
20 09116-08128 Bolt (8x40)
21 09116-10175 Bolt (10x50)
22 09116-10146 Bolt (10x195)
23 29103-93J00 Bolt (6x12)
24 29404-93J11 Clamp (L:65)
25 16910-93J00 Oil Level Gauge
26 16930-93J00 Oil Level Gauge Guide
27 09280-09008 O-Ring
28 01550-06127 BOLT
45658 11261-93J00 Protection Anode Cover
45659 11261-93J00-Y5S Replaced by 11261-93J10
45689 55321-87J01 Aluminum Anode
45690 55321-87J11 Magnesium Anode
45839 11501-93J03-0EP Oil Pan
45840 11501-93J03-Y5S Oil Pan
45901 11541-93J00-0EP Exhaust Pipe
45902 11541-93J00-Y5S Exhaust Pipe
▶Fig. 16 - Clutch Shaft (30 parts) Fig. 16 - Clutch Shaft
Ref OEM Part # Part Name
1 21110-98J02 Clutch Lever
2 21131-93J00 Clutch Lever Bushing
3 21151-93J00 Clutch Lever Holder
4 09160-10148 Washer (10x20x3)
5 21210-98J01 Clutch Shaft
6 21230-98J01 Clutch Shaft Arm
7 23111-93J00 Clutch Rod (X, XX)
8 23115-98J00 Clutch Lever Link
9 25223-96J00 Seal, Shift Rod Dust
10 09160-06094 Washer (6.5x15x1.0)
11 09204-01006 Cotter Pin
12 09205-10006 Pin (10.2x10)
13 09248-12011 Plug (12x9)
14 09260-10005 Ball
15 09262-17019 Bearing (17x35x8)
16 09289-18001 Clutch Shaft Seal
17 09306-06005 Bushing
18 09306-10001 Bushing
19 09383-08004 E Ring
20 09440-07051 Spring
21 01550-06207 BOLT
22 02142-05107 SCREW
23 08331-41359 Circlip
24 21241-98J00 Clutch Lever Link No. 2
25 67467-89J01 Cable Connector
26 67471-99E00 Remote Control Nut
27 09160-06055 Washer (7x12x1.0)
28 09385-06012 Clip
29 19115-98J10 Clutch Lever Holder
30 01550-08557 BOLT
▶Fig. 17 - Clutch Rod (26 parts) Fig. 17 - Clutch Rod
Ref OEM Part # Part Name
2 25130-93L01 Shifter Yoke
3 25232-90J00 Gear Case Magnet
4 09205-03004 Spring Pin (3x20)
6 25222-90J01 Shift Guide Cover Seal
7 09283-10011 Oil Seal (10x22x8)
8 25321-93L00 Horizontal Shift Slider
9 29116-93J00 Bolt (6x20)
10 09160-10082 Washer (10.5x19x2.0)
11 25113-93L10 Shift Rod Gear
12 25215-93L00 Magnet Housing
13 09383-07003 E Ring
14 55122-93L00 Shift Rod Guide Housing Seal
15 56141-93L00 Shift Slider Housing
16 17637-93L00 Port Front Side Water Filter
17 17638-93L00 Stdb Front Side Water Filter
18 55321-87J01 Aluminum Anode
19 01550-06357 BOLT
20 09103-06281 Bolt (6x14)
21 09206-09012 Knock Pin
22 09132-04034 Screw (4x18)
23 25114-93L00 Shift Rod Driven Gear
24 08331-31109 Circlip
45658 25112-93L01 Shift Drive Rod (X)
45659 25112-93L10 Shift Drive Rod (XX)
45778 25141-93L01-0EP Shift Rod Guide Housing
45779 25141-93L01-Y5S Shift Rod Guide Housing
▶Fig. 18 - Transmission (83 parts) Fig. 18 - Transmission
Ref OEM Part # Part Name
2 57133-93L00 Drive Shaft Collar
3 57134-93J00 Drive Shaft Bearing Spacer
4 09159-28003 Drive Shaft Bearing Nut
5 09269-32002 Bearing (32x66x49)
6 57300-93L03 Pinion & Gear Set
8 09140-16026 Nut 16mm
9 08221-16256 Washer
10 09180-32006 Spacer (32.4x40x3)
12 09160-60012 Washer (60x72x3)
13 09160-50006 Washer (50x58x3)
16 09265-30033 Bearing (30x72x28.75)
17 57610-93L00 Propeller Shaft
18 57621-93L00 Clutch Dog Shifter
19 09202-08013 Clutch Dog Shifter Pin
20 57631-93L00 Connector Pin
21 09440-58001 Clutch Dog Spring
22 57617-93L00 Detent Spring
23 06111-07004 STEEL BALL 7/32
24 06111-11004 BALL
26 56124-93L00 Reverse Gear Thrust Wahser
27 09263-30063 Bearing (30x40x25)
28 09263-72001 Bearing (72x90x34)
29 09280-00047 O-Ring
30 09282-30006 Oil Seal (30x45x6)
31 56130-93J02 Drive Shaft Bearing Housing
32 09280-66004 O-Ring
33 09282-24004 Oil Seal (24x40x7)
34 57622-93L00 Forward Thrust Spacer
35 09265-32003 Bearing (32x58x17)
36 09381-72001 Circlip
37 08331-4158A Circlip
38 56122-93L00 Prop Shaft Bearing Housing Stopper
39 56126-93L00 Prop Shaft Bearing Housing Washer No. 1
40 56127-93L00 Prop Shaft Bearing Housing Washer No. 2
41 56128-93L00 Prop Shaft Bearing Housing Seal
42 56129-93L00 Stopper Bushing
43 09280-00050 O-Ring
44 09263-78001 Bearing (78.26x105x5.45)
45 09263-83001 Bearing (83.26x110x5.45)
45658 57110-93L12 Drive Shaft (X)
45659 57110-93L22 Drive Shaft (XX)
45671 09181-78001 Shim (0.50)
45672 09181-84001 Shim (0.50)
45682 56120-93L11 Propeller Shaft Bearing Housing
45702 09181-78002 Shim (0.55)
45703 09181-84002 Shim (0.55)
45713 56120-93L00-Y5S Propeller Shaft Bearing Housing
45730 09181-78003 Shim (0.60)
45731 09181-84003 Shim (0.60)
45761 09181-78004 Shim (0.65)
45762 09181-84004 Shim (0.65)
45791 09181-78005 Shim (0.70)
45792 09181-84005 Shim (0.70)
45822 09181-78006 Shim (0.75)
45823 09181-84006 Shim (0.75)
45839 09181-60004 Shim (0.45)
45840 09181-60005 Shim (0.50)
45841 09181-60006 Shim (0.55)
45842 09181-60007 Shim (0.60)
45843 09181-60008 Shim (0.65)
45844 09181-60009 Shim (0.70)
45845 09181-60010 Shim (0.75)
45846 09181-60011 Shim (0.80)
45847 09181-60012 Shim (0.85)
45848 09181-60013 Shim (0.90)
45852 09181-78007 Shim (0.80)
45853 09181-84007 Shim (0.80)
45883 09181-78008 Shim (0.85)
45884 09181-84008 Shim (0.85)
45914 09181-78009 Shim (0.90)
45915 09181-84009 Shim (0.90)
45944 09181-78010 Shim (0.95)
45945 09181-84010 Shim (0.95)
45962 09181-32035 Shim (0.50)
45963 09181-32036 Shim (0.55)
45964 09181-32037 Shim (0.60)
45965 09181-32038 Shim (0.65)
45966 09181-32039 Shim (0.70)
45967 09181-32040 Shim (0.75)
45968 09181-32041 Shim (0.80)
45969 09181-32042 Shim (0.85)
45970 09181-32043 Shim (0.90)
45971 09181-32044 Shim (0.95)
▶Fig. 19 - Starting Motor (24 parts) Fig. 19 - Starting Motor
Ref OEM Part # Part Name
1 31100-96J02 Starter Motor Assembly
2 31131-90J01 Brush Set (+)
3 31135-90J00 Spring
4 31151-94J01 Gear Case
5 31152-90J00 Center Plate (NLA)
6 31153-90J00 Planet Gear Bracket (NLA)
7 31171-96J00 Dust Cover Kit
8 31173-90J02 Brush Holder
9 31191-96J00 Shift Lever (NLA)
10 31220-94J00 Magnet Switch
11 31310-90J00 Armature
12 31320-93J00 Pinion Assembly (NLA)
13 31341-93J00 Pinion Shaft (NLA)
14 31343-90J00 Internal Gear (NLA)
15 31344-90J00 Planetary Gear (NLA)
16 31360-93J01 Washer Set
17 31913-93J00 Terminal
18 31914-93J00 Terminal Cap
19 31170-90J00 Rear Cover Assembly
20 31912-98J00 Starting Motor Band
21 31918-90J11 DAMPER,LWR
22 36645-93J00 Wire Lead
23 01550-08207 BOLT
24 01550-08307 BOLT
▶Fig. 2 - Cylinder Block (30 parts) Fig. 2 - Cylinder Block
Ref OEM Part # Part Name
1 11293-98J00 Front Engine Hook
2 01550-08207 BOLT
3 11301-98J40 Cylinder Block Set
4 11112-93J00 Oil Venturi Plug
5 11117-93J10 Crankcase Bolt
6 11117-98J10 Crankcase Stud Bolt
7 11119-93J00 Cylinder Head Bolt
8 11217-85FA0 M26 Plug Gasket
9 09248-26001 M26 Oil Gallery Plug
10 09160-18031 Exhaust Plug Gasket
11 09248-18006 Exhaust Plug
12 09159-10116 Crankcase Nut
13 09206-13019 Knock Pin
14 16700-93J00 Piston Jet Valve
15 09280-10009 O-Ring
16 09280-10016 O-Ring
17 07130-0616B BOLT
18 07130-0510A BOLT
19 11390-98J00 Piston Cooling Jet
20 09280-06005 O-Ring
21 09246-04009 Plug
22 11330-93J01 Crankcase Water Jacket Cover
23 11332-93J00 Crankcase Water Jacket Cover Gasket
24 01550-06207 BOLT
25 16430-93J00 Oil Gallery Cover (NLA)
26 16431-93J00 Oil Gallery Plate
27 16433-93J00 Oil Gallery Gasket
28 01550-0835A BOLT
29 01550-08457 BOLT
30 16510-96J11 Engine Oil Filter
▶Fig. 20 - Magneto (14 parts) Fig. 20 - Magneto
Ref OEM Part # Part Name
1 32102-98J20 FLYWHEEL COMP,M
2 09103-12071 Flywheel Bolt (12x26)
3 09202-06031 Knock Pin (6x12)
4 32120-93J10 COIL,BATTERY CH
5 32131-93J00 Stator Connector Holder (NLA)
6 01550-06167 BOLT
7 32160-88L01 CKP/Ignition Timimg Coil
8 09106-05030 Bolt (5x10)
9 33220-98J00 Cam Position Sensor
10 33221-42F00 O-Ring
11 01550-06167 BOLT
12 09103-06231 Bolt (6x35)
13 09403-13413 CLAMP
14 01550-06127 BOLT
▶Fig. 21 - Rectifier/Ignition Coil (13 parts) Fig. 21 - Rectifier/Ignition Coil
Ref OEM Part # Part Name
1 32800-98J01 Rectifier & Regulator Assembly
2 32805-93J00 Rectifier & Regulator O-Ring
3 32890-98J01 Electric Parts Holder
4 09160-06134 Washer (6.5x24x1.6)
5 09169-06062 Washer (6.3x17x1.6)
6 09320-09016 Cushion
7 09116-06202 Bolt w/Washer (6x25)
8 09320-12076 Cushion
9 01550-06127 BOLT
10 01550-06257 BOLT
11 33410-93J00 Ignition Coil Assembly
12 01547-06207 BOLT 6 X 20
13 09408-00021 Clamp (NLA)
▶Fig. 22 - Sensor (22 parts) Fig. 22 - Sensor
Ref OEM Part # Part Name
1 13650-52G00 Inlet Air Temp Sensor
2 13655-87J01 Air Temp Sensor Grommet
3 29103-93J00 Bolt (6x12)
4 34830-87J20 Temp Sensor Assy
5 34830-87J20 Temp Sensor Assy
6 34840-98J03 Trim Sensor Assembly
7 37820-98J00 Oil Pressure Sensor
8 09125-06063 Screw (6x10)
9 09403-13413 CLAMP
10 29404-93J11 Clamp (L:65)
11 09407-14407 Clamp (L:140)
12 34841-88L01 Trim Sensor Lever
13 34845-88L02 Trim Sender Bracket
14 09140-05005 Nut
15 09136-05041 Screw (5x20)
16 09160-05029 Washer (5.5x10x0.8)
17 01550-06207 BOLT
18 18213-98J30 Oxygen Sensor
19 09403-07340 Clamp
20 11218-98J02 Temp Sensor Holder
21 11219-98J00 Oil Sensor Holder
22 34830-98J00 Oil Temp Sensor
▶Fig. 23 - Harness (30 parts) Fig. 23 - Harness
Ref OEM Part # Part Name
1 33810-98J01 Starter Motor Cable Assembly
2 08316-10087 Nut
3 36610-98J62 HARNESS ASSY,WI
4 09481-10501 10 Amp Fuse
5 36612-98J10 Regular Rotation Selector
6 36721-96J00 Upper Cover O-Ring
7 36737-96J00 Fuse Puller (NLA)
8 36738-98J00 Fuse Case Upper Cover
9 09320-08510 Cushion (8.5x20x8)
10 38860-76F01 Relay
11 38860-76F01 Relay
12 09481-15501 15 Amp Fuse
13 09481-30501 30 Amp Fuse
14 09481-40401 40 Amp Fuse
15 09481-60401 60 Amp Fuse
16 08310-00067 Nut
17 08321-01067 Lock Washer
18 36617-93J00 Harness Bracket
19 36617-93J10 Harness Bracket
20 36617-98J00 Harness Bracket (NLA)
21 01550-06127 BOLT
22 09403-20308 Clip
23 09407-14407 Clamp (L:140)
24 09408-00008 Clamp
25 09408-00184 Clamp
26 09408-00012 Clamp
27 09408-00008 Clamp
28 01550-06127 BOLT
29 36625-98J10 Battery Wire Assembly
30 09481-30501 30 Amp Fuse
▶Fig. 25 - PTT Switch/Engine Control Unit (30 parts) Fig. 25 - PTT Switch/Engine Control Unit
Ref OEM Part # Part Name
1 13580-98J04 Shift Position Sensor Assembly
2 13575-40F00 O-Ring
3 37729-96L00 Shift Sensor Lever
4 09160-05029 Washer (5.5x10x0.8)
5 07130-05167 BOLT
6 08321-0105A Lock Washer
7 37721-93J00 Neutral Switch Assembly
8 09137-04004 Screw (4x16)
9 09407-10404 Clamp (L:100)
10 37725-93J11 Switch Assembly Cover
11 37850-99E05 PTT Switch Assembly
12 09403-11315 Clamp (NLA)
13 01550-06127 BOLT
14 37722-93J14 Tilt Limit Switch Assembly
15 09403-09316 Clamp (NLA)
16 29125-93J00 Screw (NLA)
17 38410-93J12 PTT Relay Assembly
18 38415-93J00 PTT Relay Holder
19 01550-06127 BOLT
20 09407-30401 Clamp
21 33920-98JL0 Engine Control Unit
22 33925-98J00 ECU Cushion
23 38890-98J12 Shift Actuator Assembly
24 38892-98J01 Shift Actuator Damper
25 38895-98J00 Shift Actuator Bracket
26 01550-06167 BOLT
27 01550-06357 BOLT
28 38860-76F01 Relay
29 38860-76F01 Relay
30 38915-90J00 Relay Holder
▶Fig. 26 - Clamp Bracket (29 parts) Fig. 26 - Clamp Bracket
Ref OEM Part # Part Name
3 41117-93J02 Clamp Bracket Lower Starboard Plate
4 41122-93J02 Clamp Bracket Lower Port Plate
5 09125-06063 Screw (6x10)
6 41130-93J12 Clamp Bracket Shaft
7 41135-93J11 Clamp Bracket Shaft Washer
8 09159-22006 Nut
9 41153-93J00 Transom Bolt Cap
11 09159-12062 Transom Nut
12 09160-13022 Washer
13 09160-13021 Washer
14 41155-93J02 Transom Plate
15 55320-94900 Protection Anode Set
16 09116-06121 Bolt (6x25)
17 45421-87D03 Tilt Lock Pin
18 09159-14020 Nut (14mm)
19 48140-93J01 Tilt Limit Switch Cam
20 48144-93J00 Tilt Limit Switch Holder
21 09103-06278 Bolt (6x25)
22 55321-94910 Magnesium Anode
23 48145-93J00 Tilt Limit Switch Cover
24 36894-87D00 Wire Lead (L:195)
25 09125-06063 Screw (6x10)
45658 41111-93J16-0EP BRACKET,CLAMP S
45659 41111-93J16-Y5S Clamp Bracket - Starboard
45689 41121-93J08-0EP Clamp Bracket - Port
45690 41121-93J08-Y5S Clamp Bracket - Port
45931 09100-12085 Transom Bolt (12.7x115)
45932 09100-12092 Transom Bolt (12.7x75)
45933 09100-12086 Transom Bolt (12.7x150)
▶Fig. 27 - Swivel Bracket (25 parts) Fig. 27 - Swivel Bracket
Ref OEM Part # Part Name
1 22511-99011 Grease Nipple
2 36894-87D00 Wire Lead (L:195)
4 43114-93J00 Swivel to Clamp Bracket Washer
5 43211-93J11 Clamp Shaft Swivel Bushing
6 43711-97E11 Steering Bushing
8 09125-06063 Screw (6x10)
9 09160-39001 Washer (39.5x64x1.0)
10 09181-39001 Shim (39.5x64x0.3)
11 09282-39001 Oil Seal (38x51x5)
12 09380-38003 Circlip
13 41220-93J11 Tilt Lock Lever
14 41234-93J11 Replaced BY 41234-93j12
15 41224-95E01 Tilt Stopper Rod Bushing
16 41230-96J00 Tilt Lock Lever Link
17 41233-95E10 Tilt Lock Spring Bracket
18 09125-06063 Screw (6x10)
19 09140-10032 Nut
20 09160-06082 Washer (6.5x13x1.0)
21 09204-01006 Cotter Pin
22 09440-19028 Spring
23 09443-10043 Tilt Lock Spring
45717 43111-93J24-0EP Swivel Bracket
45718 43111-93J24-Y5S Swivel Bracket
45839 43750-93J03-0EP BRACKET,STEERIN
45840 43750-93J03-Y5S Steering Bracket
▶Fig. 28 - Trim Cylinder (36 parts) Fig. 28 - Trim Cylinder
Ref OEM Part # Part Name
1 48500-98J03 Manifold Assembly
2 48582-95E01 Filter
3 48605-93J00 O-Ring Set
4 48610-93J01 Trim Piston & Ram
5 48630-98L02 ROD GUIDE
6 48633-93J00 O-Ring
7 48691-93J00 Check Valve
8 48400-98J03 Cylinder Assembly
9 48405-93J00 Tilt O-Ring Set
10 48650-93J00 Free Piston
11 48627-93J00 O-Ring Set
12 48572-87J10 Plug
13 48585-95E00 O-Ring
14 48862-87J20 Reservoir Tank Bolt
15 48864-93J01 Manual Valve Set
16 48583-95E00 Drive Joint
17 48121-93J20 Tilt Cylinder Shaft
18 48125-93J00 O-Ring Set
19 48126-93J00 Nylon Washer
20 48320-93J00 Valve Set
21 48573-93J00 Cover
22 48128-93J11 Bolt
23 48311-96J10 Trim Cylinder Ram Pad
24 48321-93J00 Tilt Cylinder Upper Shaft
25 09140-10031 Nut (10mm)
26 09162-10005 Lock Washer
27 09306-24001 Tilt Cylinder Upper Bushing
28 09380-21002 Tilt Cylinder Circlip
29 09116-10175 Bolt (10x50)
30 48571-93J00 Resevoir Tank
31 36894-87D00 Wire Lead (L:195)
32 36895-87D01 Wire Lead (L:210)
33 36895-87D01 Wire Lead (L:210)
34 09125-06063 Screw (6x10)
35 09125-06063 Screw (6x10)
36 09125-06063 Screw (6x10)
▶Fig. 29 - PTT Motor (12 parts) Fig. 29 - PTT Motor
Ref OEM Part # Part Name
1 38100-93J05 MOTOR ASSY,PTT
2 31111-94900 Yoke Screw
3 31123-94910 O-Ring
4 31133-90J20 Brush Assembly
5 31133-94910 Brush
6 31135-94900 Spring
7 31136-90J20 Breaker Assembly
8 31173-94920 Brush Holder Assembly
9 31311-93J00 Armature (NLA)
10 33799-97E00 Oil Seal
11 31281-92J10 Through Bolt
12 48585-95E00 O-Ring
▶Fig. 3 - Ring Gear Cover (21 parts) Fig. 3 - Ring Gear Cover
Ref OEM Part # Part Name
1 11510-98J03 COVER COMP,RING
2 11174-98J01 HOSE,BREATHER
3 11176-98J00 Breather Union
4 11514-98J00 Ring Gear Cover Plate
5 13710-98J00 Flame Arrester
6 13811-98J00 Upper Cover Silencer
7 09401-18410 Clip
8 01550-06127 BOLT
9 01550-06207 BOLT
10 11517-98J00 Screw
11 11515-93J00 Ring Gear Cover Brace
12 13841-98J10 Air Duct Starboard Guard
13 13851-98J10 Air Duct Port Guard
14 01550-06207 BOLT
15 01550-06207 BOLT
16 01550-06407 BOLT
17 01550-08357 BOLT
18 61472-93E33 LABEL,RECOIL,ST
19 69711-93E11 Label (S.I.G.P)
20 61493-93J00 Clearance Label
21 61494-96J11 LABEL,OIL & CLE
▶Fig. 30 - Engine Holder (42 parts) Fig. 30 - Engine Holder
Ref OEM Part # Part Name
2 16519-93J00 Engine Holder Seal
3 17913-93J00 Water Flush Plug
4 17914-93J01 Water Flush Plug Gasket
5 51116-93J01 Water Return Seal
6 51211-93J00 Engine Holder Gasket
7 61155-93J20 Water Indicator Union
8 09206-08001 Knock Pin (8x11)
9 01550-08307 BOLT
10 51120-93J02 Mount Oil Seal Cover Set
11 51120-93J02 Mount Oil Seal Cover Set
12 51124-93J01 Oil Seal
13 51125-93J00 Scrapper
14 51123-93J01 Mount Oil Seal Cover Gasket
15 09103-08109 Bolt (8x120)
16 09206-08001 Knock Pin (8x11)
17 01550-0830A BOLT
19 51142-93J00 Engine Holder Cover Gasket
20 09116-08122 Bolt (8x30)
21 51151-93J00 Engine Holder Upper Cover
22 51152-93J00 Engine Holder Upper Cover Seal
23 01550-08307 BOLT
24 01550-08607 BOLT
25 54123-93J03 Upper Mount Plate
26 54130-93J01 Upper Mount
27 54112-93J00 Upper Mount Bolt
28 29159-93J00 Upper Mount Bolt Nut
29 09160-15051 Upper Mount Bolt Washer
30 54137-93J02 Upper Mount Cover
31 09116-10135 Bolt (10x95)
32 09116-10175 Bolt (10x50)
33 54121-98J01 Upper Thrust Stopper
34 54140-98J01 MOUNT,UPR THRUS
35 09116-10137 Bolt (10x70)
36 09116-10175 Bolt (10x50)
37 09116-10146 Bolt (10x195)
38 09116-10134 Bolt (10x115)
39 09116-08126 Bolt (8x65)
40 09169-08038 Washer (8.3x15x3)
45658 51111-93J31-0EP HOLDER,ENGINE
45659 51111-93J31-Y5S HOLDER,ENGINE
45675 51140-98J00-0EP Engine Holder Cover
45706 51140-98J00-Y5S Engine Holder Cover
▶Fig. 31 - Drive Shaft Housing (33 parts) Fig. 31 - Drive Shaft Housing
Ref OEM Part # Part Name
2 09116-10176 Bolt (10x44)
3 09202-08006 Knock Pin (8x12)
4 57130-87D10 Drive Shaft Bushing
5 09387-39002 RING,DRIVE SHAF
6 09125-06063 Screw (6x10)
8 09108-10115 Stud Bolt
9 09108-12013 Extension Bolt
10 09202-08006 Knock Pin (8x12)
11 36894-87D00 Wire Lead (L:195)
12 09125-06063 Screw (6x10)
13 54150-98J01 MOUNT,LWR THRUS
14 54160-98J00 Lower Mount
15 54112-93J00 Upper Mount Bolt
16 09160-16050 Lower Mount Washer
17 29159-93J00 Upper Mount Bolt Nut
18 09160-16050 Lower Mount Washer
21 09116-10175 Bolt (10x50)
22 54165-98J01 Lower Thrust Reverse Stopper
23 09160-14066 Reverse Stopper Lower Washer
24 29404-93J11 Clamp (L:65)
25 29103-93J00 Bolt (6x12)
45658 52111-98J00-0EP Drive Shaft Housing
45659 52111-98J00-Y5S Drive Shaft Housing
45676 54211-93J00-0EP Lower Mount Bracket
45677 54221-93J00 Lower Mount Cover
45683 55321-93J01 Protection Anode
45684 09116-06236 Bolt (6x16)
45707 54211-93J00-Y5S Lower Mount Bracket
45708 54221-93J00 Lower Mount Cover
45714 55321-93J01 Protection Anode
45715 09116-06236 Bolt (6x16)
45839 52131-93J00-0EP Extension Case (XX)
45840 52131-93J00-Y5S Extension Case (XX)
▶Fig. 32 - Gear Case (56 parts) Fig. 32 - Gear Case
Ref OEM Part # Part Name
2 55118-93L00 Forward Gear Thrust Washer
3 09206-03001 Bushing (2x3x11) (NLA)
4 09263-35048 Bearing (35x56x37)
5 09263-80001 Bearing (80x100x30)
6 09100-12052 Bolt (12x70)
7 09116-10150 Bolt (10x55)
8 09160-10141 Washer (10.5x19x2)
9 09160-12066 Washer (12.5x22x2.5)
10 09140-10031 Nut (10mm)
11 09159-12014 Nut (12x17)
12 09202-08006 Knock Pin (8x12)
14 09116-08137 Bolt (8x22)
15 55128-93J10 Drain Plug
16 09168-10038 GASKET,DRAIN PL
17 55321-93J01 Protection Anode
18 09116-06236 Bolt (6x16)
20 55333-98J00 Exhaust Seal Plate
21 55127-87D00 Hose Union
22 09355-40805-00B Hose (4x8x2000)
23 09362-09008 Nipple
24 09407-10404 Clamp (L:100)
25 09202-06031 Knock Pin (6x12)
26-13 990C0-0080L-17P Replaced by 990C0-0081L-17P
26-14 990C0-0081L-185 S/S Watergrip Propeller 3x16x18-1/2 CC/R
26-15 990C0-0081L-20P S/S Watergrip Propeller 3x16x20 CC/R
26-16 990C0-0081L-215 S/S Watergrip Propeller 3x16x21-1/2 CC/R
26-17 990C0-0081L-23P S/S Watergrip Propeller 3x16x23 CC/R
26-18 990C0-0081L-245 S/S Watergrip Propeller 3x16x24-1/2 CC/R
26-19 990C0-0081L-26P S/S Watergrip Propeller 3x16x26 CC/R
26-20 990C0-0084L-20P S/S Watergrip Propeller 4x15x20 C/R (NLA)
26-21 990C0-0084L-22P S/S Watergrip Propeller 4x15x22 C/R (NLA)
26-22 990C0-0084L-24P S/S Watergrip Propeller 4x15x24 C/R (NLA)
26-23 990C0-0084L-26P S/S Watergrip Propeller 4x15x26 C/R (NLA)
27 58105-93J10 Propeller Bushing Set
30 57632-93L01 Propeller Bushing Stopper
31 57633-87D30 Propeller Nut Spacer
32 09141-18005 Nut (18mm)
33 09160-18028 Washer (18.5x31x1.0)
34 09204-03003 Prop Nut Cotter Pin
35 55128-93L00 Drain Plug w/Magnet
36 29404-93J11 Clamp (L:65)
37 01550-06127 BOLT
38 57630-92E00 Propeller Hardware Kit DF150/175 DFV6 DTV6
39 25700-93L02 Gear Case Seal Kit - DF 250A/250AP/300A/300AP
45658 55110-93L00-0EP Gear Case Housing
45659 55110-93L00-Y5S Gear Case Housing
45670 55125-93L00-0EP Trim Tab
45683 990C0-00810-17P S/S Watergrip Propeller 3x16x17
45701 55125-93L00-Y5S Trim Tab
45714 990C0-00810-185 S/S Watergrip Propeller 3x16x18-1/2
45742 990C0-00810-20P S/S Watergrip Propeller 3x16x20
45773 990C0-00810-215 S/S Watergrip Propeller 3x16x21-1/2
45803 990C0-00810-23P S/S Watergrip Propeller 3x16x23
45834 990C0-00810-245 S/S Watergrip Propeller 3x16x24-1/2
45864 990C0-00810-26P S/S Watergrip Propeller 3x16x26
45895 990C0-00810-275 S/S Watergrip Propeller 3x16x27-1/2
▶Fig. 33 - Side Cover (54 parts) Fig. 33 - Side Cover
Ref OEM Part # Part Name
3 61137-93J01 Oil Pan Cover Upper Cushion
4 09139-06135 Oil Pan Cover Screw (6x17)
5 09139-06136 Oil Pan Cover Screw (6x65)
8 61134-93J21 Side Cover Seal
10 61817-93J01 Side Cover Plug
11 09139-06249 SCREW
12 61827-93J02 Side Cover Holder
13 09321-10049 CUSHION,SIDE CO
14 01550-08167 BOLT
15 61832-98J00 Front Panel Starboard Seal
16 61812-98J00 Side Cover Seal
17 61814-98J00 Side Cover Protector (NLA)
19 09116-08174 Bolt (8x38)
20 09169-08039 Washer (8.5x30x1.5) (NLA)
21 09320-11023 CUSHION,FRONT P
22 09321-10049 CUSHION,SIDE CO
23 17913-93J00 Water Flush Plug
24 17914-93J01 Water Flush Plug Gasket
25 61112-98J00 Side Cover Rubber
26 61630-98J00 Cover Hook Shaft (NLA)
27 63632-98J20 Cover Hook Shaft
28 63632-98J30 Cover Hook Shaft
29 09306-17002 Bushing
30 09160-17052 Washer
31 61636-98J00 Bushing
35 29103-93J20 Bolt (8x45)
36 29103-93J30 Bolt (8x25)
37 09160-08152 Washer (8.5x28x1.5)
38 09160-08082 Washer (8.5x16x1.2)
39 61635-98J00 Spacer
40 61643-98J00 Bushing
41 61658-98J00 Hook Shaft Spring
42 09329-14003 Side Cover Cushion
43 61124-98J01 GROMMET,REMOCON
44 09407-25402 Clamp (L:248)
45 67300-93J01 Rigging Kit Adapter
46 67361-93J00 Hose Adapter
47 09250-21003 Plug
11689 61633-98J10-0EP RR Starboard Hook Lever
11720 61633-98J10-Y5S RR Starboard Hook Lever
12055 61634-98J10-0EP RR Port Hook Lever
12086 61634-98J10-Y5S RR Port Hook Lever
12420 61645-98J00-0EP Front Hook Lever
12451 61645-98J00-Y5S Front Hook Lever
45658 61131-93J01-0EP Starboard Oil Pan Cover
45659 61131-93J01-Y5S Starboard Oil Pan Cover
45675 61831-98J02-0EP Front Panel
45689 61141-93J01-0EP Port Oil Pan Cover
45690 61141-93J01-Y5S Port Oil Pan Cover
45706 61831-98J02-Y5S Front Panel
45809 61811-98J20-0EP Starboard Side Cover
45810 61811-98J20-Y5S Starboard Side Cover
45839 61821-98J10-0EP Port Side Cover
45840 61821-98J10-Y5S Port Side Cover
▶Fig. 35 - Engine Cover (48 parts) Fig. 35 - Engine Cover
Ref OEM Part # Part Name
3 61432-98J01 Air Intake Louver
4 61433-98J01 Upper Cover Starboard Grip
5 61434-98J02 Upper Cover Port Grip
6 61439-98J01 SEAL,GRIP STBD
7 61439-98J10 Port Grip Seal
8 61439-98J21 Air Vent No 2 Seal (NLA)
9 61476-98J00 Air Vent No 1 Seal
10 01550-06167 BOLT
11 01550-06207 BOLT
12 01550-06167 BOLT
13 03542-06169 SCREW
14 01550-06167 BOLT
15 03542-06169 SCREW
16 61610-98J00 Front Fastener
17 61610-98J30 Port Fastener (NLA)
18 61610-98J40 Starboard Fastener
19 77811-54GC0-0PG Chrome S Emblem
20 61614-98J00 Fastener Protector (NLA)
21 61621-98J02 Front Fastener Bracket
22 61624-98J11 Port Fastener Bracket
23 61625-98J11 Starboard Fastener Bracket
24 61619-98J00 Engine Cover Fastener Cushion
25 01547-06167 BOLT 6X16
26 01550-06127 BOLT
27 01550-06127 BOLT
29-2 61453-93J40 Engine Cover Port Stripe
30-2 61446-93J40 EFI & VVT Decal
31-2 61422-93J80 Front Emblem Mark (250)
33 61458-99E60 Engine Cover Label
34 61471-98J00 Lean Burn Decal
36 09800-81835 Tool Set
38 68110-98J00 Weather Cover
39 99011-98J30-03B O/M DF250AP/300AP - 2014
11689 61435-93J52 Rear Emblem Mark (250)
11720 61435-93J60 Rear Emblem Mark (250)
12785 61473-98J00 Decal (S.S.R.)
12816 61473-98J10 Decal (S.S.R.)
13516 61446-96J20 Decal (S.P.C.)
13547 61446-96J30 Decal (S.P.C.)
45658 61400-98Y65-0EP COVER SET,ENGIN
45659 61400-98Y71-Y5S Engine Cover Set
45685 61443-93J32 Engine Cover Starboard Stripe
45686 61453-93J32 Engine Cover Port Stripe
45687 61446-93J33 EFI & VVT Decal
45688 61422-93J72 Front Emblem Mark (250)
45689 61431-98J10-0EP Top Cover
45690 61431-98J10-Y5S Top Cover
45716 61443-93J40 Engine Cover Starboard Stripe
▶Fig. 36 - Fuel Hose (4 parts) Fig. 36 - Fuel Hose
Ref OEM Part # Part Name
1 09251-09008 Cap
2 09367-10001 Hose Joint
3 09401-14409 Clip
4 65770-93J04 Squeeze Pump
▶Fig. 37 - Opt: Meter (1) (22 parts) Fig. 37 - Opt: Meter (1)
Ref OEM Part # Part Name
2 34190-95500 Speedometer Sensor (NLA)
3 03112-06303 Screw (NLA)
4 55127-87D00 Hose Union
5 09355-40805-00B Hose (4x8x2000)
6 09407-10404 Clamp (L:100)
7 17917-87L00 Water Flush Connector
11 990C0-88112 SMIS Power Cable
12 990C0-88113 Terminating Resistor 120 ohm Female
13 990C0-88114 Terminating Resistor 120 ohm Male
17 990C0-88108 25' Extension cable
18 990C0-88112 SMIS Power Cable
19 990C0-88113 Terminating Resistor 120 ohm Female
20 990C0-88114 Terminating Resistor 120 ohm Male
21 990C0-88136 SMIS Adapter to SDS
22 34011-87L20 Single Gauge Kit
24 34211-87L00 Front Cover (NLA)
25 36661-87L11 Gauge Adapter
26 36615-96300 Resin Terminal
27 36663-98J10 Active Hub Power Harness Assy
28 09481-05501 5 Amp Fuse
29 36990-87D00 Terminal & Sleeve Set
30 39950-87L00 GPS Receiver Module Assembly
▶Fig. 38 - Opt: Meter (2) (36 parts) Fig. 38 - Opt: Meter (2)
Ref OEM Part # Part Name
1 34011-87L30 Dual Gauge Kit
3 34211-87L00 Front Cover (NLA)
4 36661-87L11 Gauge Adapter
5 36615-96300 Resin Terminal
6 990C0-88112 SMIS Power Cable
7 36663-98J10 Active Hub Power Harness Assy
8 09481-05501 5 Amp Fuse
9 990C0-88110 T-Connector
10 36665-87L10 Multi Engine Adapter - Mechanical
11 990C0-88113 Terminating Resistor 120 ohm Female
12 990C0-88114 Terminating Resistor 120 ohm Male
13 36666-87L00 Network Wire
14 36990-87D00 Terminal & Sleeve Set
15 39950-87L00 GPS Receiver Module Assembly
16 34011-87L40 Single Gauge & Dual Station Kit
18 34211-87L00 Front Cover (NLA)
19 990C0-88108 25' Extension cable
20 990C0-88112 SMIS Power Cable
21 36664-87L00 Dual Station Gauge Adapter
22 990C0-88110 T-Connector
23 36665-87L10 Multi Engine Adapter - Mechanical
24 990C0-88113 Terminating Resistor 120 ohm Female
25 990C0-88114 Terminating Resistor 120 ohm Male
26 36666-87L00 Network Wire
27 36682-92E00 Wire Harness
28 34011-87L50 Dual Gauge & Dual Station Kit
30 34211-87L00 Front Cover (NLA)
31 990C0-88108 25' Extension cable
32 36664-87L00 Dual Station Gauge Adapter
33 990C0-88110 T-Connector
34 36666-87L00 Network Wire
35 36682-92E00 Wire Harness
36 36663-98J00 Active Hub Power Harness Assy (NLA)
37 09481-05501 5 Amp Fuse
38 36663-98J10 Active Hub Power Harness Assy
39 09481-05501 5 Amp Fuse
▶Fig. 39 - Opt: Harness (30 parts) Fig. 39 - Opt: Harness
Ref OEM Part # Part Name
2 33830-98J11 Battery Isolator Lead Set
3 09407-10404 Clamp (L:100)
4 09481-40401 40 Amp Fuse
5 33911-88BL0 BCM Connector Cap
6 33925-93J00 ECU/BCM Cushion
7 33926-98J00 Terminal Resistor
8 36623-98J21 BCM Harness No 1
9 36615-96300 Resin Terminal
10 36770-98J13 Boat Control Module
11 36775-98J00 BCM Holder (L)
12 36776-98J00 BCM Holder (R)
13 36622-98J00 Dual Station Main Harness
14 09481-10501 10 Amp Fuse
15 36624-98J02 BCM Harness No 2
16 36615-96300 Resin Terminal
17 36621-98J00 Dual Engine/Single Station Harness
18 36623-98J30 BCM Harness No 1
19 36615-96300 Resin Terminal
20 36624-98J11 BCM Harness No 2
21 36615-96300 Resin Terminal
22 36621-98J10 Triple Engine/Single Station Harness
23 09403-13402 Harness Clamp (NLA)
24 36612-98J20 Counter Rotation Selector - White
25 36661-98J10 Single Interface Adapter
26 09481-05501 5 Amp Fuse
27 36661-98J20 Dual Interface Adapter (NLA)
28 36661-98J30 Triple Interface Adapter (NLA)
29 36990-87D00 Terminal & Sleeve Set
30 36667-87L00 Multi Gauge Adapter
31 36682-92E00 Wire Harness
▶Fig. 4 - Crankshaft (26 parts) Fig. 4 - Crankshaft
Ref OEM Part # Part Name
1 12111-98J00-0B0 Piston
2 12140-98J10 Piston Ring Set
3 12151-02F00 Piston Pin
4 09381-22010 Piston Pin Circlip
5 12160-98J00 Connecting Rod Assembly
7 12220-98J00 Crankshaft
10 12242-98J00 Drive Gear
11 09160-10104 Drive Gear Washer (NLA)
12 01550-1025A BOLT
13 09283-91001 Crankshaft Oil Seal
14 12100-98J00-050 Piston & Ring Set (OS:.050)
15 12140-98J10-050 Piston Ring Set (OS:0.50)
45809 12100-98810-0A0 Connrod Bearing Set (Green)
45810 12100-98810-025 Connrod Bearing Set (US:0.25)
45870 12340-98J00-0A0 Crankshaft Bearing Set (Black)
45871 12340-98J00-0B0 Crankshaft Bearing Set (Non)
45872 12340-98J00-0C0 Crankshaft Bearing Set (Yellow)
45873 12340-98J00-0D0 Crankshaft Bearing Set (Blue)
45874 12340-98J00-0E0 Crankshaft Bearing Set (Pink) (NLA)
45875 12300-98810-0AA Crankshaft Bearing Set (Red/Black) (NLA)
45876 12300-98810-0BA Crankshaft Bearing Set (Red) (NLA)
45877 12300-98810-0CA Crankshaft Bearing Set (Red/Yellow) (NLA)
45878 12300-98810-0DA Crankshaft Bearing Set (Red/Blue) (NLA)
45879 12300-98810-0EA Crankshaft Bearing Set (Red/Pink) (NLA)
45901 12300-98821 Crank Thrust Bearing Set
45902 12300-98821-012 Crank Thrust Bearing Set (OS:0.12) (NLA)
▶Fig. 40 - Opt: Switch (34 parts) Fig. 40 - Opt: Switch
Ref OEM Part # Part Name
1 37100-98J07 Main Switch Panel Assemby
2 37110-98J02 Main Switch Assembly
4 37143-99E01 Key Cap
5 37139-98J00 Main Switch Panel
6 37820-93J05 Emergency Stop Switch Assembly
7 37823-92E02 Stop Switch Lanyard
8 37826-92E00 Nut
9 03122-05165 SCREW
10 37114-98J00 Main Swtich Panel Sheet (NLA)
11 37100-98J11 Single Engine Control Panel
12 37112-98J00 Nut (NLA)
13 38500-93J90 Warning Buzzer
14 09407-14403 Clamp (L:125)
15 37803-93J06 Emergency Stop Switch Panel Assembly
16 37825-99E00 Emergency Switch Panel
17 37100-98J21 Dual Engine Control Panel
18 37112-98J10 Nut (NLA)
19 37100-98J31 Triple Engine Control Panel
20 37112-98J10 Nut (NLA)
21 37860-87L00 Trolling Mode Control Switch Assembly
22 37862-87L00 Trolling Switch Panel
23 09131-05004 Screw (5x16)
45717 37141-99EA0 (941) Ignition Key
45718 37141-99EB0 (942) Ignition Key
45719 37141-99E00 (931) Ignition Key
45720 37141-99E10 (932) Ignition Key
45721 37141-99E20 (933) Ignition Key
45722 37141-99E30 (934) Ignition Key
45723 37141-99E40 (935) Ignition Key
45724 37141-99E50 (936) Ignition Key
45725 37141-99E60 (937) Ignition Key
45726 37141-99E70 (938) Ignition Key
45727 37141-99E80 (939) Ignition Key
45728 37141-99E90 (940) Ignition Key
▶Fig. 41 - Opt: Top Mount Single (55 parts) Fig. 41 - Opt: Top Mount Single
Ref OEM Part # Part Name
2 67211-98J20 Housing (L) (NLA)
3 67251-98J00 Handle Lever
4 67246-98J10 Drive Shaft (NLA)
5 67261-98J00 Grip No. 1
6 67263-98J00 Lever Cover (NLA)
7 67212-98J20 Upper Cover
8 67212-98J20 Upper Cover
9 67222-98J10 Back Panel Assembly (NLA)
10 67236-98J00 Detent Roller (NLA)
11 67235-98J10 Detent Roller Guide (NLA)
12 67237-98J30 Detent Spring (NLA)
13 67233-98J10 Detent Spring Holder (NLA)
14 67287-92E00 Nut
15 67239-98J00 Detent Adjust Screw (NLA)
16 67223-98J00 Brake Pad (NLA)
17 67296-98J50 Screw (5x18) (NLA)
18 67296-98JA0 Screw (4x10) (NLA)
19 67272-98J10 Cover Grommet
20 67252-98J10 Drive Shaft Bushing
21 67288-98J20 Washer (NLA)
22 67292-98J00 C-Ring (NLA)
23 15980-98J00 Potentiometer
24 67227-98J10 Potentiometer No. 2 Lever
25 37850-98J03 PTT Switch Assembly
26 67269-98J00 Lead Clamp (NLA)
27 67273-98J00 Packing (NLA)
28 67296-98J60 Screw (8x30)
29 67274-98J00 Base Flange (NLA)
30 67288-92E20 Washer
31 67296-98J90 Screw (8x30) (NLA)
32 67296-98J80 Lever Cover Screw
33 67296-94300 Screw (4x10)
34 67288-98J00 Potentiometer Washer (NLA)
35 67296-98J20 Screw (5x50) (NLA)
36 67226-98J00 Bolt (5x50)
37 09160-05024 Washer (5.5x16x1.5)
38 67287-92E00 Nut
39 67296-98J00 Clamp Screw (NLA)
40 67288-98J40 Bottom Cover Washer (NLA)
41 67296-98J10 Screw (5x35) (NLA)
42 67284-98J00 Mark (F-N-R)
43 68165-98J00 Lever Mark (Suzuki)
44 68165-98J10 Emblem (Suzuki)
45 67269-98J30 Band (NLA)
46 67288-98J10 Spring Washer (NLA)
47 67288-98J30 Lever Cover Washer (NLA)
48 67228-98J50 Wave Washer (NLA)
49 67273-98J10 Front Packing (NLA)
50 67273-98J30 Rear Packing (NLA)
51 67277-98J00 Grommet
52 67296-98JF0 Upper Cover Bolt
53 67297-98J00 Upper Cover Nut
54 36890-98J00 Condenser Adapter Harness
20090 36620-98J31 Replaced by 36620-98J33
20121 36620-98J43 31 ft Main Wiring Harness
▶Fig. 42 - Opt: Top Mount Dual (60 parts) Fig. 42 - Opt: Top Mount Dual
Ref OEM Part # Part Name
1 67200-98J15 Multi Engine SPC 1.0 Control
2 67211-98J20 Housing (L) (NLA)
3 67251-98J00 Handle Lever
4 67246-98J10 Drive Shaft (NLA)
5 67261-98J00 Grip No. 1
6 67261-98J10 Grip No. 2 (NLA)
7 67263-98J00 Lever Cover (NLA)
8 67212-98J30 Upper Cover
9 67271-98J40 Bottom Cover
10 67222-98J10 Back Panel Assembly (NLA)
11 67236-98J10 Detent Roller (NLA)
12 67235-98J10 Detent Roller Guide (NLA)
13 67237-98J40 Detent Spring (NLA)
14 67233-98J10 Detent Spring Holder (NLA)
15 67287-92E00 Nut
16 67239-98J00 Detent Adjust Screw (NLA)
17 67223-98J00 Brake Pad (NLA)
18 67296-98J50 Screw (5x18) (NLA)
19 67296-98JA0 Screw (4x10) (NLA)
20 67272-98J10 Cover Grommet
21 67252-98J10 Drive Shaft Bushing
22 67288-98J20 Washer (NLA)
23 67292-98J00 C-Ring (NLA)
24 15980-98J00 Potentiometer
25 67227-98J10 Potentiometer No. 2 Lever
26 37850-98J03 PTT Switch Assembly
27 67269-98J00 Lead Clamp (NLA)
28 67273-98J20 Packing (NLA)
29 67296-98J60 Screw (8x30)
30 67296-98J30 Screw (5x70) (NLA)
31 67296-98J80 Lever Cover Screw
32 67296-98J00 Clamp Screw (NLA)
33 67296-94300 Screw (4x10)
34 67288-98J40 Bottom Cover Washer (NLA)
35 67288-98J00 Potentiometer Washer (NLA)
36 67288-92E20 Washer
37 67226-98J00 Bolt (5x50)
38 09160-05024 Washer (5.5x16x1.5)
39 67287-92E00 Nut
40 67296-98J90 Screw (8x30) (NLA)
41 67227-98J00 Potentiometer No. 1 Lever
42 67284-98J00 Mark (F-N-R)
43 68165-98J00 Lever Mark (Suzuki)
44 68165-98J10 Emblem (Suzuki)
45 67269-98J30 Band (NLA)
46 67288-98J10 Spring Washer (NLA)
47 67288-98J30 Lever Cover Washer (NLA)
48 67228-98J50 Wave Washer (NLA)
49 67211-98J30 Housing (R)
50 67222-98J20 Back Panel Assembly
51 67246-98J20 Drive Shaft
52 67273-98J10 Front Packing (NLA)
53 67273-98J30 Rear Packing (NLA)
54 67277-98J00 Grommet
55 67296-98JF0 Upper Cover Bolt
56 67297-98J00 Upper Cover Nut
57 67237-98J50 Detent Spring (NLA)
58 36890-98J00 Condenser Adapter Harness
21551 36620-98J31 Replaced by 36620-98J33
21582 36620-98J43 31 ft Main Wiring Harness
▶Fig. 43 - Opt: Flush Mount Remocon (55 parts) Fig. 43 - Opt: Flush Mount Remocon
Ref OEM Part # Part Name
1 67200-98J24 Flush Mount Precision Control
2 67271-98J20 Bottom Base Cover (NLA)
3 67264-98J00 Top Base Cover (NLA)
4 67263-98J20 Lever Cover (NLA)
5 67261-98J20 Grip A (NLA)
6 67261-98J30 Grip B (NLA)
7 67265-98J00 Neutral Lock Button (NLA)
8 67255-98J00 Neutral Lock Link No 1 (NLA)
9 67258-98J00 Joint Plate (NLA)
10 67256-98J00 Neutral Lock Block (NLA)
11 67259-98J00 Spring (NLA)
12 67251-98J20 Handle Lever (NLA)
13 67294-98J00 Spacer (NLA)
14 67254-98J00 Neutral Lock Link No 2 (NLA)
15 67233-98J00 Neutral Button Slider (NLA)
16 67296-98JA0 Screw (4x10) (NLA)
17 67234-98J00 Lever Plate (NLA)
18 67211-98J20 Housing (L) (NLA)
19 67269-98J20 Lead Clamp (NLA)
20 67296-98JB0 Screw (4x30) (NLA)
21 67227-98J20 Screw (4x35) (NLA)
22 67227-98J30 Screw (4x20) (NLA)
23 67288-98J50 Washer
24 67296-98JC0 Screw (6x40) (NLA)
25 67287-98J00 Nut (NLA)
26 67226-98J10 Bolt (6x50) (NLA)
27 67288-98J60 Washer (NLA)
28 67296-98JD0 Screw (5x40) (NLA)
29 67238-98J00 Pin (NLA)
30 67288-98J70 Washer (NLA)
31 67246-98J00 Drive Shaft (NLA)
32 67222-98J00 Back Panel Assembly (NLA)
33 67236-98J00 Detent Roller (NLA)
34 67235-98J00 Detent Roller Guide (NLA)
35 67237-98J00 Detent Spring (NLA)
36 67223-98J00 Brake Pad (NLA)
37 67296-98JE0 Screw (5x35) (NLA)
38 67252-98J00 Drive Shaft Bushing (NLA)
39 67288-98J20 Washer (NLA)
40 67292-98J00 C-Ring (NLA)
41 15980-98J00 Potentiometer
42 67227-98J10 Potentiometer No. 2 Lever
43 67296-94300 Screw (4x10)
44 67288-98J00 Potentiometer Washer (NLA)
45 67296-98J10 Screw (5x35) (NLA)
46 67288-98J10 Spring Washer (NLA)
47 67228-98J50 Wave Washer (NLA)
48 67296-98J60 Screw (8x30)
49 09160-06104 Washer (6.5x24x2)
50 67296-98J50 Screw (5x18) (NLA)
51 67272-98J00 Cover Grommet
52 37850-98J03 PTT Switch Assembly
53 67269-98J10 Band (NLA)
54 68165-98J00 Lever Mark (Suzuki)
55 36890-98J00 Condenser Adapter Harness
▶Fig. 44 - Opt: Gasket Set (16 parts) Fig. 44 - Opt: Gasket Set
Ref OEM Part # Part Name
1 11410-98830 Engine Gasket Set
2 11141-98J10 Starboard Cylinder Head Gasket
3 11142-98J10 Port Cylinder Head Gasket
4 11179-93J00 Cylinder Head Cover Gasket - Starboard
5 11189-93J00 Cylinder Head Cover Gasket - Port
6 11332-93J00 Crankcase Water Jacket Cover Gasket
7 13119-98J00 Intake Manifold Gasket
8 14151-93J00 Starboard Exhaust Cover Gasket
9 14152-93J00 Port Exhaust Cover Gasket
10 17472-98J00 Water Pump Plate Gasket
11 11272-93J00 Cylinder Block Plate Gasket
12 11489-93J00 Oil Pan Gasket
13 14212-93J00 Exhaust Tube Gasket
14 51123-93J01 Mount Oil Seal Cover Gasket
15 51142-93J00 Engine Holder Cover Gasket
16 51211-93J00 Engine Holder Gasket
▶Fig. 45 - Opt: SMIS Gauges (10 parts) Fig. 45 - Opt: SMIS Gauges
Ref OEM Part # Part Name
6 990C0-88118 Temperature Sensor
8 990C0-88217 Fluid Level Sensor
9 990C0-88339 Pressure Sensor
10 990C0-88104 2' Extension cable
11 990C0-88105 6' Extension cable
12 990C0-88107 15' Extension cable
13 990C0-88130 Quad Power Node
15 990C0-88137 NMEA to Blue T Adaptor Harness
16 990C0-88122 GPS Receiver Module
17 990C0-88110 T-Connector
▶Fig. 5 - Timing Chain (26 parts) Fig. 5 - Timing Chain
Ref OEM Part # Part Name
1 12730-98J02 Driven Gear
2 09262-40021 Bearing (40x80x18)
3 09262-40017 Bearing (40x80x18)
4 09283-32044 Oil Seal (32x47x6)
5 12734-93J00 Driven Gear Holder
6 09280-70012 O-Ring
7 01550-0855A BOLT,EGR VALVE
8 12761-93J00 1st Timing Chain
9 12762-93J00 2nd Timing Chain
10 12770-93J00 Timing Chain Guide Base
11 12778-93J00 Guide Base Gasket
12 04211-13149 PIN
13 01550-0830A BOLT
14 12771-93J00 Timing Chain Upper Shoe
15 12775-93J00 Timing Chain Lower Shoe
16 12772-93J00 Timing Chain Guide
17 01550-0830A BOLT
18 12810-93J00 Timing Chain Tensioner Assembly
19 12813-73G00 Timing Chain Tensioner Pad
20 12812-90J00 Timing Chain Tensioner Spacer
21 01550-0830A BOLT
22 12831-93J01 Tensioner Adjuster Assembly
23 12832-93J00 Starboard Tensioner Assembly
24 12833-93J00 Port Tensioner Assembly
25 01550-0620A BOLT
26 01550-0620A BOLT
▶Fig. 6 - Camshaft (55 parts) Fig. 6 - Camshaft
Ref OEM Part # Part Name
1 12701-98J20 Starboard Intake Camshaft
2 12705-98J10 Port Intake Camshaft
3 12721-98J10 Starboard Exhaust Camshaft
4 12729-98J20 Port Exhaust Camshaft
5 12740-93J00 Cam Timing Sprocket Assy
6 12748-93J00 Exhaust Camshaft Sprocket
7 12753-93J00 Intake Camshaft Bolt
8 12749-93J00 Exhaust Camshaft Bolt
9 09202-05032 Pin (5x12)
10 09261-05006 Pin (5x18)
11 16550-93J00 Oil Control Valve
12 16555-93J01 OCV Gasket
13 01550-06257 BOLT
14 12891-93J00 Tappet
15-13 12892-93J00-248 Tappet Shim (2.475)
15-14 12892-93J10-250 SHIM,TAPPET(T:2
15-15 12892-93J10-253 SHIM,TAPPET(T:2
15-16 12892-93J00-255 Tappet Shim (2.550)
15-17 12892-93J10-258 SHIM,TAPPET(T:2
15-18 12892-93J00-260 Tappet Shim (2.600)
15-19 12892-93J00-263 Tappet Shim (2.625)
15-20 12892-93J00-265 Tappet Shim (2.650)
15-21 12892-93J00-268 Tappet Shim (2.675)
15-22 12892-93J00-270 Tappet Shim (2.700)
15-23 12892-93J00-273 Tappet Shim (2.725)
15-24 12892-93J00-275 Tappet Shim (2.750)
15-25 12892-93J10-278 SHIM,TAPPET(T:2
15-26 12892-93J10-280 SHIM,TAPPET(T:2
15-27 12892-93J10-283 SHIM,TAPPET(T:2
15-28 12892-93J10-285 SHIM,TAPPET(T:2
15-29 12892-93J10-288 SHIM,TAPPET(T:2
15-30 12892-93J10-290 SHIM,TAPPET(T:2
15-31 12892-93J10-293 SHIM,TAPPET(T:2
15-32 12892-93J10-295 SHIM,TAPPET(T:2
15-33 12892-93J10-298 SHIM,TAPPET(T:2
15-34 12892-93J10-300 SHIM,TAPPET(T:3
16 12911-98J00 Intake Valve
17 12915-93J60 Exhaust Valve
18 12921-93J11 Valve Spring
19 12931-78G00 Valve Spring Retainer
20 12932-24400 Valve Cotter
21 12933-69G10 Valve Spring Seat
22 09289-05006 Valve Stem Seal
45672 12892-93J00-218 Tappet Shim (2.175)
45703 12892-93J00-220 Tappet Shim (2.200)
45731 12892-93J10-223 Tappet Shim (2.225)
45762 12892-93J10-225 SHIM,TAPPET(T:2
45792 12892-93J10-228 SHIM,TAPPET(T:2
45823 12892-93J00-230 Tappet Shim (2.300)
45853 12892-93J10-233 SHIM,TAPPET(T:2
45884 12892-93J00-235 Tappet Shim (2.350)
45915 12892-93J10-238 SHIM,TAPPET(T:2
45945 12892-93J10-240 SHIM,TAPPET(T:2
45976 12892-93J10-243 SHIM,TAPPET(T:2
46006 12892-93J10-245 SHIM,TAPPET(T:2
▶Fig. 7 - Intake Manifold (6 parts) Fig. 7 - Intake Manifold
Ref OEM Part # Part Name
1 13110-98J10 Intake Manifold
2 13119-98J00 Intake Manifold Gasket
3 09108-08282 Stud Bolt
4 09103-08437 Bolt (8x65)
5 09159-08136 Nut
6 09160-08161 Washer (8.2x23x3.2) (NLA)
▶Fig. 8 - Exhaust Cover (10 parts) Fig. 8 - Exhaust Cover
Ref OEM Part # Part Name
1 14141-93J01 Starboard Exhaust Cover
2 14140-98J01 Port Exhaust Cover
3 14151-93J00 Starboard Exhaust Cover Gasket
4 14152-93J00 Port Exhaust Cover Gasket
5 11261-93J00 Protection Anode Cover
6 55321-87J01 Aluminum Anode
7 09103-06281 Bolt (6x14)
8 09280-22019 O-Ring
9 01550-08207 BOLT
10 01550-06257 BOLT
▶Fig. 9 - Fuel Pump/Fuel Vapor Separator (70 parts) Fig. 9 - Fuel Pump/Fuel Vapor Separator
Ref OEM Part # Part Name
1 15100-94900 Fuel Pump Assembly
2 15410-93J11 Fuel Filter Assembly
3 15411-93J10 Fuel Filter Cap
4 15415-93J10 Fuel Filter O-Ring
5 15412-93J10 Fuel Filter Element
6 15413-93J10 Fuel Filter Cup
7 15644-93J00 Fuel Filter Cover
8 15633-93J20 Fuel Hose (H)
9 15646-93J00 Fuel Filter Clamp
10 09343-75002-600 Hose (7.5x13.5x600)
11 15440-93J00 H/P Fuel Filter
12 09320-08501 Cushion
13 15773-90J10 UNION,FUEL HOSE
14 15830-93J00 3 Way Union
15 09169-06062 Washer (6.3x17x1.6)
16 15770-93J00 Fuel Cooler
17 09168-12013 Gasket
18 09360-12008 Union Bolt
19 09363-08004 Union
20 15600-98J01 Fuel Vapor Separator Assembly
21 13370-93J10 Needle Valve Assembly
22 15626-93J00 Separator Gasket
23 15650-93J00 Float Assembly
24 15200-98J00 Fuel Pump Assembly
25 15647-93J00 Fuel Pump Bushing
26 15641-90J00 Fuel Pump Spacer
27 15642-90J00 Fuel Pump Filter
28 15654-99E00 Float Pin
29 02142-0408B SCREW
30 02112-05107 5 X 10 CROSS SC
31 15760-93J01 Fuel Pressure Regulator
32 15628-99E00 Screw (L:15)
33 15627-93J00 Screw (NLA)
34 09320-12072 Cushion
35 15675-93J00 Cooler Bracket Bolt
36 09343-75002-600 Hose (7.5x13.5x600)
37 09401-11414 Clip
39 15686-93J00 Fuel Hose Clip
40 15685-93J00 Fuel Hose Clip
41 15672-93J00 Fuel Cooler Bracket (NLA)
42 01500-06167 BOLT
43 15635-93J20 Fuel Hose (H)
44 15632-93J20 Fuel Hose (H)
45 15673-98J00 Fuel Filter Bracket
46 01550-06257 BOLT
47 15643-93J00 Fuel Filter (L)
48 09343-75002-600 Hose (7.5x13.5x600)
49 15634-93J20 Fuel Hose (H)
50 01570-06357 BOLT
51 15674-93J00 Check Valve Bracket
52 15645-93J00 Check Valve
53 15637-93J20 Fuel Hose (L)
54 15629-99E10 Drain Screw
55 15683-87J00 Drain Hose (L:120)
56 02112-0406B SCREW
57 09401-08412 Clip
58 18498-93J10 Evap Hose Protector (L:1130)
59 09160-06084 Washer (6.5x18x1.6)
60 09169-06062 Washer (6.3x17x1.6)
61 01500-06257 BOLT
62 15671-93J00 Vapor Separator Bracket (NLA)
63 01550-06357 BOLT
64 09169-08042 Washer
65 01550-08407 BOLT 8 X 40
66 18417-93J00 Purge Valve Bracket
67 01550-06127 BOLT
68 09352-50005-00B Hose (5x8.2x2000)
69 09320-08520 CUSHION
70 09403-14304 Clamp
71 09408-00043 Clamp

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 250APX, DF 250APXX running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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