🔎 Suzuki DF 225TXK4, DF 225TXXK4, DF 225TXZK4, DF 225TXXZK4 Reference Library — Exploded parts diagrams (56 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DF 225TXK4, DF 225TXXK4, DF 225TXZK4, DF 225TXXZK4 is a 4-Stroke DOHC 24-Valve V6 outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke DOHC 24-Valve V6 |
| Horsepower |
225 HP |
| Displacement |
3,614 cc |
| Bore x Stroke |
95.0 x 85.0 mm |
| Spark Plug (Type & Gap) |
NGK BKR6E |
| Engine Oil Capacity |
8.0 L (with filter: 8.2 L) |
| Recommended Engine Oil |
SAE 10W-40 |
| Gear Case Oil Capacity |
1,100 mL |
| Idle Speed (in gear) |
600-700 RPM |
| Full Throttle RPM Range |
5000-6000 RPM |
| Fuel |
Unleaded Gasoline, 91 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DF 225TXK4, DF 225TXXK4, DF 225TXZK4, DF 225TXXZK4:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 225TXK4, DF 225TXXK4, DF 225TXZK4, DF 225TXXZK4.
▶Fig. 1 - Cylinder Head (40 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
11115-93J10-001 |
Valve Guide (OS:0.5) |
| 4 |
11128-90J00 |
Camshaft Housing Bolt |
| 5 |
09206-08001 |
Knock Pin (8x11) |
| 6 |
01550-06207 |
BOLT |
| 7 |
11116-93J01 |
Plug |
| 8 |
11119-93J00 |
Cylinder Head Bolt |
| 9 |
11141-93J10 |
Starboard Cylinder Head Gasket |
| 10 |
11142-93J10 |
Port Cylinder Head Gasket |
| 11 |
09168-16009 |
Gasket (16x22x0.8) |
| 12 |
11261-93J00 |
Protection Anode Cover |
| 13 |
09280-22019 |
O-Ring |
| 14 |
55321-87J01 |
Aluminum Anode |
| 16 |
01550-08207 |
BOLT |
| 18 |
09206-14004 |
Pin (14x11.4x23) |
| 19 |
11170-93J01 |
Cylinder Head Cover - Starboard (NLA) |
| 20 |
11180-93J02 |
Port Cylinder Head Cover (NLA) |
| 21 |
11173-93J00 |
Breather Plate - Starboard (NLA) |
| 22 |
11183-93J00 |
Breather Plate - Port (NLA) |
| 23 |
11179-93J00 |
Cylinder Head Cover Gasket - Starboard |
| 24 |
11189-93J00 |
Cylinder Head Cover Gasket - Port |
| 26 |
02112-0612A |
SCREW |
| 27 |
01547-06257 |
BOLT 6X25 |
| 28 |
01547-06507 |
BOLT 6 X 50 |
| 29 |
11174-93J00 |
Breather Hose |
| 30 |
09401-18410 |
Clip |
| 31 |
11382-93J00 |
Oil Filler Cap |
| 32 |
09280-26006 |
O-Ring |
| 33 |
09482-00427 |
NGK BKR6E Spark Plug |
| 34 |
11291-93J00 |
Engine Hook |
| 35 |
01550-08207 |
BOLT |
| 36 |
11184-93J00 |
Breather Hose |
| 37 |
09401-18410 |
Clip |
| 45658 |
11101-93J04 |
Starboard Cylinder Head Assembly |
| 45659 |
11101-93J13 |
Starboard Cylinder Head Assembly |
| 45672 |
09128-06021 |
Bolt (6x14) |
| 45674 |
01550-08607 |
BOLT |
| 45689 |
11103-93J02 |
Port Cylinder Head Assembly |
| 45690 |
11103-93J13 |
Port Cylinder Head Assembly |
| 45703 |
09103-06281 |
Bolt (6x14) |
| 45705 |
01550-08607 |
BOLT |
▶Fig. 10 - Intake Manifold (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13110-93J00 |
Intake Manifold |
| 2 |
13119-93J00 |
Intake Manifold Gasket |
| 6 |
09160-08016 |
Washer (8.5x20x2.0) |
| 45717 |
01421-08457 |
BOLT, STUD |
| 45718 |
09108-08282 |
Stud Bolt |
| 45748 |
01550-08507 |
BOLT |
| 45749 |
09103-08437 |
Bolt (8x65) |
| 45778 |
08316-10087 |
Nut |
| 45779 |
09159-08136 |
Nut |
▶Fig. 11 - Silencer (7 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13710-93J00 |
Flame Arrester |
| 2 |
13811-93J01 |
Upper Cover Silencer (Multi Part Int) |
| 3 |
13813-93J00 |
Flame Arrester Holder |
| 4 |
13851-93J01 |
Silencer Seal |
| 5 |
13881-93J00 |
Outlet Tube |
| 6 |
17895-93J00 |
Clamp |
| 7 |
02142-06207 |
SCREW 6X20 |
▶Fig. 12 - Exhaust Cover (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
14141-93J01 |
Starboard Exhaust Cover |
| 3 |
14151-93J00 |
Starboard Exhaust Cover Gasket |
| 4 |
14152-93J00 |
Port Exhaust Cover Gasket |
| 5 |
11261-93J00 |
Protection Anode Cover |
| 6 |
55321-87J01 |
Aluminum Anode |
| 8 |
09280-22019 |
O-Ring |
| 9 |
01550-08207 |
BOLT |
| 10 |
01550-06257 |
BOLT |
| 11 |
09403-17312 |
CLAMP,BREATHER |
| 12 |
17713-98J01 |
HOLDER,WATER HO |
| 13 |
01550-08127 |
BOLT 8 X 12 |
| 45689 |
14142-93J02 |
Port Exhaust Cover |
| 45690 |
14142-93J02 |
Port Exhaust Cover |
| 45691 |
14140-98J01 |
Port Exhaust Cover |
| 45839 |
09128-06021 |
Bolt (6x14) |
| 45840 |
09103-06281 |
Bolt (6x14) |
▶Fig. 13 - Fuel Pump/Fuel Vapor Separator (2004 to 2010) (76 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-94900 |
Fuel Pump Assembly |
| 2 |
15410-93J01 |
Fuel Filter Assembly |
| 3 |
15411-93J00 |
Fuel Filter Cap |
| 4 |
15415-93J01 |
Fuel Filter O-Ring |
| 5 |
15414-93J00 |
Fuel Filter Nut |
| 6 |
15416-93J01 |
Fuel Filter O-Ring |
| 7 |
15412-93J00 |
Fuel Filter Element |
| 8 |
15417-93J00 |
Fuel Filter Float |
| 9 |
15418-93J00 |
Fuel Filter Spring |
| 10 |
15413-93J00 |
Fuel Filter Cup |
| 11 |
15440-93J00 |
H/P Fuel Filter |
| 12 |
09320-08501 |
Cushion |
| 13 |
15773-90J10 |
UNION,FUEL HOSE |
| 14 |
15830-93J00 |
3 Way Union |
| 15 |
09169-06062 |
Washer (6.3x17x1.6) |
| 16 |
15770-93J00 |
Fuel Cooler |
| 17 |
09168-12013 |
Gasket |
| 18 |
09360-12008 |
Union Bolt |
| 19 |
09363-08004 |
Union |
| 20 |
15600-93J02 |
Fuel Vapor Separator Assembly |
| 21 |
13370-93J10 |
Needle Valve Assembly |
| 22 |
15626-93J00 |
Separator Gasket |
| 23 |
15650-93J00 |
Float Assembly |
| 24 |
15200-93J01 |
Fuel Pump Assembly |
| 25 |
15647-93J00 |
Fuel Pump Bushing |
| 26 |
15641-90J00 |
Fuel Pump Spacer |
| 27 |
15642-90J00 |
Fuel Pump Filter |
| 28 |
15654-99E00 |
Float Pin |
| 29 |
02142-0408B |
SCREW |
| 30 |
02112-05107 |
5 X 10 CROSS SC |
| 31 |
15760-93J01 |
Fuel Pressure Regulator |
| 32 |
15628-99E00 |
Screw (L:15) |
| 33 |
15627-93J00 |
Screw (NLA) |
| 34 |
09320-12072 |
Cushion |
| 35 |
15675-93J00 |
Cooler Bracket Bolt |
| 36 |
09356-75137-600 |
Fuel Hose (L:600) |
| 37 |
09401-11425 |
Clip |
| 38 |
15636-93J11 |
HOSE,FUEL(L) |
| 39 |
15686-93J00 |
Fuel Hose Clip |
| 40 |
15685-93J00 |
Fuel Hose Clip |
| 41 |
15672-93J00 |
Fuel Cooler Bracket (NLA) |
| 42 |
01500-06167 |
BOLT |
| 43 |
15635-93J20 |
Fuel Hose (H) |
| 44 |
15632-93J20 |
Fuel Hose (H) |
| 45 |
15673-93J00 |
Fuel Filter Bracket |
| 46 |
01550-06257 |
BOLT |
| 47 |
15643-93J00 |
Fuel Filter (L) |
| 48 |
09356-75137-600 |
Fuel Hose (L:600) |
| 49 |
15634-93J20 |
Fuel Hose (H) |
| 50 |
01570-06357 |
BOLT |
| 51 |
15674-93J00 |
Check Valve Bracket |
| 52 |
15645-93J00 |
Check Valve |
| 53 |
15637-93J20 |
Fuel Hose (L) |
| 54 |
15629-99E10 |
Drain Screw |
| 55 |
15683-87J00 |
Drain Hose (L:120) |
| 56 |
02112-0406B |
SCREW |
| 57 |
15644-93J00 |
Fuel Filter Cover |
| 58 |
15633-93J20 |
Fuel Hose (H) |
| 59 |
15646-93J00 |
Fuel Filter Clamp |
| 60 |
09356-75137-600 |
Fuel Hose (L:600) |
| 61 |
09160-06084 |
Washer (6.5x18x1.6) |
| 62 |
09169-06062 |
Washer (6.3x17x1.6) |
| 63 |
01500-06257 |
BOLT |
| 64 |
15671-93J00 |
Vapor Separator Bracket (NLA) |
| 65 |
01550-06357 |
BOLT |
| 66 |
09169-08042 |
Washer |
| 67 |
01550-08407 |
BOLT 8 X 40 |
| 69 |
18417-93J00 |
Purge Valve Bracket |
| 70 |
01550-06127 |
BOLT |
| 71 |
08316-10067 |
Nut |
| 72 |
44420-44AR0 |
Hose (5x8.2x600) |
| 73 |
44420-44AR0 |
Hose (5x8.2x600) |
| 74 |
09401-08412 |
Clip |
| 75 |
18498-87JC1 |
Protector (L:450) |
| 24838 |
18117-52G00 |
Evap Purge Valve Assy |
| 24869 |
18117-52G10 |
Evap Purge Valve Assy |
▶Fig. 13A - Fuel Pump/Fuel Vapor Separator(S/N 110001 & Newer) (70 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-94900 |
Fuel Pump Assembly |
| 2 |
15410-93J11 |
Fuel Filter Assembly |
| 3 |
15411-93J10 |
Fuel Filter Cap |
| 4 |
15415-93J10 |
Fuel Filter O-Ring |
| 5 |
15412-93J10 |
Fuel Filter Element |
| 6 |
15413-93J10 |
Fuel Filter Cup |
| 7 |
15644-93J00 |
Fuel Filter Cover |
| 8 |
15633-93J20 |
Fuel Hose (H) |
| 9 |
15646-93J00 |
Fuel Filter Clamp |
| 10 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 11 |
15440-93J00 |
H/P Fuel Filter |
| 12 |
09320-08501 |
Cushion |
| 13 |
15773-90J10 |
UNION,FUEL HOSE |
| 14 |
15830-93J00 |
3 Way Union |
| 15 |
09169-06062 |
Washer (6.3x17x1.6) |
| 16 |
15770-93J00 |
Fuel Cooler |
| 17 |
09168-12013 |
Gasket |
| 18 |
09360-12008 |
Union Bolt |
| 19 |
09363-08004 |
Union |
| 20 |
15600-93J02 |
Fuel Vapor Separator Assembly |
| 21 |
13370-93J10 |
Needle Valve Assembly |
| 22 |
15626-93J00 |
Separator Gasket |
| 23 |
15650-93J00 |
Float Assembly |
| 24 |
15200-93J01 |
Fuel Pump Assembly |
| 25 |
15647-93J00 |
Fuel Pump Bushing |
| 26 |
15641-90J00 |
Fuel Pump Spacer |
| 27 |
15642-90J00 |
Fuel Pump Filter |
| 28 |
15654-99E00 |
Float Pin |
| 29 |
02142-0408B |
SCREW |
| 30 |
02112-05107 |
5 X 10 CROSS SC |
| 31 |
15760-93J01 |
Fuel Pressure Regulator |
| 32 |
15628-99E00 |
Screw (L:15) |
| 33 |
15627-93J00 |
Screw (NLA) |
| 34 |
09320-12072 |
Cushion |
| 35 |
15675-93J00 |
Cooler Bracket Bolt |
| 36 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 37 |
09401-11425 |
Clip |
| 38 |
15636-98J21 |
HOSE,FUEL(L) |
| 39 |
15686-93J00 |
Fuel Hose Clip |
| 40 |
15685-93J00 |
Fuel Hose Clip |
| 41 |
15672-93J00 |
Fuel Cooler Bracket (NLA) |
| 42 |
01500-06167 |
BOLT |
| 43 |
15635-93J20 |
Fuel Hose (H) |
| 44 |
15632-93J20 |
Fuel Hose (H) |
| 45 |
15673-98J00 |
Fuel Filter Bracket |
| 46 |
01550-06257 |
BOLT |
| 47 |
15643-93J00 |
Fuel Filter (L) |
| 48 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 49 |
15634-93J20 |
Fuel Hose (H) |
| 50 |
01570-06357 |
BOLT |
| 51 |
15674-93J00 |
Check Valve Bracket |
| 52 |
15645-93J00 |
Check Valve |
| 53 |
15637-93J20 |
Fuel Hose (L) |
| 54 |
15629-99E10 |
Drain Screw |
| 55 |
02112-0406B |
SCREW |
| 57 |
44420-44AR0 |
Hose (5x8.2x600) |
| 58 |
44420-44AR0 |
Hose (5x8.2x600) |
| 59 |
09401-08412 |
Clip |
| 60 |
18498-87JC1 |
Protector (L:450) |
| 61 |
09160-06084 |
Washer (6.5x18x1.6) |
| 62 |
09169-06062 |
Washer (6.3x17x1.6) |
| 63 |
01500-06257 |
BOLT |
| 64 |
15671-93J00 |
Vapor Separator Bracket (NLA) |
| 65 |
01550-06357 |
BOLT |
| 66 |
09169-08042 |
Washer |
| 67 |
01550-08407 |
BOLT 8 X 40 |
| 68 |
18117-52G10 |
Evap Purge Valve Assy |
| 69 |
18417-93J00 |
Purge Valve Bracket |
| 70 |
01550-06127 |
BOLT |
| 71 |
08316-10067 |
Nut |
▶Fig. 14 - Fuel Injector (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15681-93J02 |
HOSE,FUEL(3 WAY |
| 2 |
15684-93J00 |
Fuel Hose Bracket (NLA) |
| 3 |
15710-93J00 |
Fuel Injector |
| 3A |
15717-16G00 |
O-Ring |
| 4 |
15735-58B00 |
Delivery Pipe Insulator |
| 5 |
15751-93J00 |
Delivery Pipe |
| 6 |
15756-93J02 |
Fuel Hose (Delvery Pipe to Delivery Pipe) |
| 7 |
15762-93J00 |
Delivery Pipe Gasket |
| 8 |
15830-77EA0 |
Delivery Pipe Union |
| 9 |
15831-93J01 |
UNION,DELIVERY |
| 10 |
18498-93J01 |
Fuel Hose Protector (L:340) |
| 11 |
09247-14041 |
Delivery Pipe Plug |
| 12 |
09320-08062 |
Cushion |
| 13 |
09360-14009 |
Delivery Pipe Union Bolt |
| 14 |
09401-11425 |
Clip |
| 15 |
09403-16307 |
CLAMP |
| 16 |
09408-00105 |
Clamp |
| 17 |
09408-00155 |
Clamp (NLA) |
| 18 |
01550-08407 |
BOLT 8 X 40 |
| 20 |
09401-14409 |
Clip |
| 21 |
09408-00135 |
Clamp (NLA) |
| 22 |
15684-98J00 |
Fuel Hose Guide |
| 23 |
01550-06107 |
PLUG |
| 45676 |
15682-93J10 |
Fuel Hose (Joint to Filter) (NLA) |
| 45707 |
15680-93J00 |
Fuel Hose (Inlet to Filter) |
| 45735 |
15680-93J21 |
Fuel Hose (Inlet to Filter) |
▶Fig. 15 - Water Pump (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17410-93J01 |
Water Pump Case |
| 2 |
17413-93J02 |
Water Pump Case Sleeve |
| 3 |
17416-93J01 |
Water Pump Seal Ring |
| 4 |
17461-93J01 |
IMPELLER,WATER |
| 5 |
17471-93J02 |
Water Pump Plate |
| 6 |
17472-93J00 |
Water Pump Plate Gasket |
| 8 |
17562-93J01 |
Upper Water Tube Bushing |
| 9 |
17563-93J01 |
Lower Water Tube Bushing |
| 10 |
17564-93J01 |
Water Pump Case Bushing |
| 11 |
17612-93J00 |
Water Tube Spacer |
| 15 |
09132-04034 |
Screw (4x18) |
| 16 |
09202-06031 |
Knock Pin (6x12) |
| 17 |
09420-05009 |
Water Pump Key |
| 18 |
17400-93J06 |
Water Pump Repair Kit DF200/225/250 |
| 45670 |
17632-93J00 |
Starboard Side Water Filter |
| 45671 |
09116-08156 |
Bolt (8x50) |
| 45701 |
17632-93J10 |
Starboard Side Water Filter |
| 45702 |
09116-08131 |
Bolt (8x45) |
| 45729 |
17632-93J20 |
Starboard Side Water Filter |
| 45760 |
17632-93J30 |
Starboard Side Water Filter |
| 45839 |
17561-93J03 |
Water Tube (X) |
| 45840 |
17561-93J13 |
Water Tube (XX) |
| 45992 |
17631-93J00 |
Port Side Water Filter |
| 45993 |
17631-93J10 |
Port Side Water Filter |
| 45994 |
17631-93J20 |
Port Side Water Filter |
| 45995 |
17631-93J30 |
Port Side Water Filter |
▶Fig. 17 - Thermostat (44 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11196-93J00 |
Water Return Hose |
| 2 |
11197-93J00 |
Water Return Hose |
| 3 |
11270-93J00 |
Cylinder Block Water Jacket Plate |
| 4 |
11272-93J00 |
Cylinder Block Plate Gasket |
| 5 |
17581-93J00 |
Water Outlet Pipe |
| 6 |
17582-93J00 |
Water Outlet Pipe Gasket |
| 7 |
17611-90J00 |
Water Pressure Valve Cover |
| 8 |
17660-99E01 |
Water Pressure Valve |
| 10 |
17681-93J00 |
Thermostat Cover |
| 11 |
17711-90J00 |
Water Hose 3 Way |
| 12 |
17712-93J01 |
HOSE,WATER(3 WA |
| 13 |
09116-06121 |
Bolt (6x25) |
| 14 |
09280-26006 |
O-Ring |
| 15 |
09320-12093 |
CUSHION |
| 16 |
09352-50006-600 |
Hose (5x9x600) |
| 17 |
09352-50006-600 |
Hose (5x9x600) |
| 18 |
09352-50006-600 |
Hose (5x9x600) |
| 19 |
09352-50006-600 |
Hose (5x9x600) |
| 20 |
09352-50006-600 |
Hose (5x9x600) |
| 21 |
09352-50006-600 |
Hose (5x9x600) |
| 22 |
09352-50006-600 |
Hose (5x9x600) |
| 23 |
09352-50006-00B |
Hose (5x9x2000) |
| 25 |
01550-08127 |
BOLT 8 X 12 |
| 26 |
09367-06002 |
3 Way |
| 27 |
09401-08413 |
Clip |
| 28 |
09401-14409 |
Clip |
| 29 |
09401-25406 |
Clip |
| 30 |
09403-17312 |
CLAMP,BREATHER |
| 31 |
09403-25304 |
Clamp (NLA) |
| 32 |
09408-00008 |
Clamp |
| 33 |
09408-00189 |
Clamp (NLA) |
| 34 |
01550-06207 |
BOLT |
| 36 |
01550-06257 |
BOLT |
| 37 |
17713-98J01 |
HOLDER,WATER HO |
| 38 |
09401-15414 |
Clip |
| 39 |
17915-98J02 |
HOSE,WATER FLUS |
| 40 |
09408-00024 |
Clamp |
| 41 |
09408-00021 |
Clamp (NLA) |
| 12785 |
01550-06257 |
BOLT |
| 12816 |
01550-06207 |
BOLT |
| 45681 |
09352-50006-00B |
Hose (5x9x2000) |
| 45712 |
09352-50006-00B |
Hose (5x9x2000) |
| 45901 |
17670-90J01 |
Thermostat (60c) |
| 45902 |
17670-90J11 |
Thermostat (71c) |
▶Fig. 19 - Throttle Body (68 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
13130-93J21 |
Collector |
| 4 |
13139-93J00 |
Collector Gasket |
| 5 |
13147-93J00 |
Collector Cover Gasket |
| 6 |
18116-93J00 |
Vacum Valve Cushion (NLA) |
| 7 |
18117-93J00 |
Vacuum Switching Valve |
| 8 |
18119-93J00 |
Vacum Valve Bracket |
| 9 |
09169-05018 |
Washer |
| 10 |
01550-08167 |
BOLT |
| 11 |
02112-0512A |
SCREW |
| 12 |
09355-35754-00B |
Hose (3.5x7.5x2000) |
| 13 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 14 |
18498-90J01 |
Hose Protector |
| 14A |
13138-93J00 |
Collector Bolt |
| 14B |
08322-01087 |
Washer |
| 17 |
13312-93J00 |
Bypass Air Hose |
| 18 |
13279-10G00 |
Bypass Air Screw (NLA) |
| 19 |
13355-93J00 |
Bypass Air Spring (NLA) |
| 20 |
13295-10G00 |
Bypass Air Screw O-Ring |
| 21 |
13320-93J00 |
Throttle Body Assy No 2 |
| 22 |
13421-93J00 |
Throttle Body Gasket |
| 23 |
13730-93J00 |
Vacum Chamber |
| 24 |
18137-52D00 |
IAC Valve |
| 25 |
18590-68H00 |
MAP Sensor |
| 26 |
95569-78040 |
Check Valve |
| 27 |
09280-29008 |
IAC Valve O-Ring |
| 28 |
01547-06257 |
BOLT 6X25 |
| 29 |
01550-06307 |
BOLT |
| 30 |
02112-3416B |
SCREW |
| 31 |
02162-0520B |
SCREW |
| 32 |
13144-93J00 |
Throttle Drum Guard |
| 33 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 34 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 35 |
13583-93J00 |
Link Arm |
| 36 |
13583-93J00 |
Link Arm |
| 37 |
13555-93J00 |
Link Grommet (NLA) |
| 38 |
13537-93J00 |
Link Washer (NLA) |
| 39 |
09204-01004 |
Cotter Pin |
| 40 |
13553-93J00 |
Lever No 1 |
| 41 |
13554-93J00 |
Lever No 2 |
| 42 |
02112-35087 |
Screw (NLA) |
| 43 |
09160-05043 |
Washer (5.5x16x1.2) |
| 44 |
13521-93J00 |
Link Lever (NLA) |
| 45 |
13514-93J00 |
Link Shaft Spacer |
| 46 |
13599-93J00 |
Link Shaft Nut |
| 47 |
13538-93J00 |
Link Shaft Spring Washer |
| 48 |
13541-93J00 |
Throttle Cam |
| 49 |
13542-93J00 |
Throttle Cam Spring |
| 50 |
13543-93J00 |
Throttle Cam Spacer |
| 51 |
01500-06307 |
BOLT |
| 52 |
09160-06036 |
Washer (6.5x18x1.5) |
| 53 |
01550-06167 |
BOLT |
| 54 |
01421-08257 |
BOLT, STUD |
| 55 |
01550-08307 |
BOLT |
| 56 |
08316-10087 |
Nut |
| 57 |
13132-93J00 |
Collector Funnel |
| 58 |
13133-93J00 |
Collector Funnel Bracket |
| 61 |
09103-08182 |
Bolt (8x125) |
| 62 |
09103-08134 |
Bolt (8x110) |
| 63 |
09108-08267 |
Collector Stud Bolt (NLA) |
| 64 |
09329-06002 |
Cushion (NLA) |
| 66 |
01550-0820A |
BOLT |
| 67 |
08316-1008A |
Nut |
| 69 |
09408-00060 |
Clamp (NLA) |
| 70 |
61436-93J10 |
V6 Emblem Mark (NLA) |
| 45672 |
13140-93JV2 |
Collector Cover |
| 45673 |
13310-93JV0 |
Throttle Body Assy No 1 |
| 45703 |
13140-93J02 |
Collector Cover |
| 45704 |
13310-93J02 |
Throttle Body Assy No 1 |
▶Fig. 2 - Cylinder Block (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11293-93J00 |
Front Engine Hook (NLA) |
| 1A |
11293-98J00 |
Front Engine Hook |
| 2 |
01550-08207 |
BOLT |
| 3 |
11301-93J11 |
Cylinder Block Set |
| 4 |
11112-93J00 |
Oil Venturi Plug |
| 5 |
11117-93J10 |
Crankcase Bolt |
| 5A |
11117-93J10 |
Crankcase Bolt |
| 6 |
11217-85FA0 |
M26 Plug Gasket |
| 7 |
09248-26001 |
M26 Oil Gallery Plug |
| 8 |
09160-18031 |
Exhaust Plug Gasket |
| 9 |
09248-18006 |
Exhaust Plug |
| 10 |
09206-13019 |
Knock Pin |
| 11 |
16700-93J00 |
Piston Jet Valve |
| 12 |
09280-10009 |
O-Ring |
| 13 |
09280-10016 |
O-Ring |
| 14 |
07130-0616B |
BOLT |
| 15 |
16712-93J00 |
Piston Cooling Jet Bolt |
| 16 |
16721-93J00 |
Piston Cooling Jet |
| 17 |
09246-04009 |
Plug |
| 18 |
11330-93J01 |
Crankcase Water Jacket Cover |
| 19 |
11332-93J00 |
Crankcase Water Jacket Cover Gasket |
| 20 |
01550-06207 |
BOLT |
| 21 |
16430-93J00 |
Oil Gallery Cover (NLA) |
| 22 |
16431-93J00 |
Oil Gallery Plate |
| 23 |
16433-93J00 |
Oil Gallery Gasket |
| 24 |
01550-0835A |
BOLT |
| 25 |
01550-08457 |
BOLT |
| 26 |
16510-96J11 |
Engine Oil Filter |
▶Fig. 20 - Throttle Rod (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13510-93J00 |
Throttle Rod No 1 |
| 2 |
19115-93J02 |
Throttle Lever Holder |
| 3 |
19121-93J00 |
Throttle Control Lever No1 |
| 3A |
19121-93J02 |
Throttle Control Lever No. 1 |
| 4 |
19148-93J00 |
Throttle Drum |
| 5 |
19184-93J00 |
Throttle Cable Bracket (NLA) |
| 6 |
19185-93J00 |
Throttle Lever Spring |
| 7 |
63610-93J00 |
Throttle Cable Assembly |
| 8 |
67463-95200 |
Throttle Rod Connector |
| 9 |
67473-89J00 |
Connector Pin |
| 10 |
09119-05010 |
Pivot Ball |
| 11 |
09119-06047 |
Pivot Ball |
| 12 |
09140-05005 |
Nut |
| 13 |
09160-06066 |
Washer (6.5x20x1.6) |
| 14 |
09180-06186 |
Spacer (6.2x12.6x21) |
| 15 |
09180-06230 |
Spacer (6.2x12.6x12.5) |
| 16 |
09407-11401 |
Clamp (L:95) |
| 17 |
01550-06167 |
BOLT |
| 18 |
01550-06257 |
BOLT |
| 19 |
01550-06357 |
BOLT |
| 20 |
01550-08607 |
BOLT |
▶Fig. 21 - Oil Pump (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12632-93J11 |
Oil Pump Drive Sprocket |
| 2 |
16113-93J10 |
Oil Pump Driven Sprocket |
| 4 |
16520-93J00 |
Oil Pump Strainer |
| 5 |
16760-93J00 |
Oil Pump Chain |
| 6 |
16781-93J00 |
Oil Pump Chain Tensioner |
| 7 |
16782-93J00 |
Oil Pump Tensioner Spring |
| 8 |
16783-93J01 |
Oil Pump Tensioner Bolt |
| 9 |
09181-12158 |
Washer (12x20x0.5) |
| 11 |
01550-0616A |
BOLT |
| 12A |
01550-0845A |
BOLT |
| 13A-1 |
01550-0865A |
BOLT |
| 13A-2 |
01550-0865A |
BOLT |
| 13A-3 |
01550-0885A |
BOLT |
| 14 |
08110-60020 |
B1 15X32X9 BEAR |
| 45670 |
07120-0870A |
BOLT |
| 45701 |
07120-0865B |
BOLT |
| 45717 |
16400-93J20 |
Oil Pump Assembly |
| 45718 |
16400-93J20 |
Oil Pump Assembly |
| 45931 |
09280-22020 |
O-Ring |
| 45932 |
09280-22020 |
O-Ring |
▶Fig. 22- Oil Pan (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11261-93J00 |
Protection Anode Cover |
| 3 |
29103-93J30 |
Bolt (8x25) |
| 5 |
09280-22019 |
O-Ring |
| 6 |
11489-93J00 |
Oil Pan Gasket |
| 7 |
11501-93J03-0EP |
Oil Pan |
| 8 |
11591-93J11 |
Oil Pan Union |
| 9 |
11541-93J00-0EP |
Exhaust Pipe |
| 10 |
11542-93J00 |
Exhaust Pipe Gasket |
| 11 |
14154-93J02 |
Exhaust Tube Seal |
| 12 |
14211-93J00 |
Exhaust Tube |
| 13 |
14212-93J00 |
Exhaust Tube Gasket |
| 15 |
11435-93J01 |
PIPE,EXHAUST RE |
| 16 |
09168-12012 |
Oil Drain Plug Gasket |
| 17 |
09248-12009 |
Oil Drain Plug |
| 18 |
09202-08006 |
Knock Pin (8x12) |
| 19 |
09202-08006 |
Knock Pin (8x12) |
| 20 |
01550-1050A |
BOLT |
| 21 |
09116-08128 |
Bolt (8x40) |
| 22 |
09116-10175 |
Bolt (10x50) |
| 23 |
09116-10146 |
Bolt (10x195) |
| 25 |
29404-93J11 |
Clamp (L:65) |
| 26 |
16910-93J00 |
Oil Level Gauge |
| 27 |
16930-93J00 |
Oil Level Gauge Guide |
| 29 |
01550-06127 |
BOLT |
| 45671 |
01550-06207 |
BOLT |
| 45681 |
09100-06131 |
Bolt (6x12) |
| 45685 |
09280-10016 |
O-Ring |
| 45689 |
55321-87J01 |
Aluminum Anode |
| 45690 |
55321-87J11 |
Magnesium Anode |
| 45702 |
29116-93J00 |
Bolt (6x20) |
| 45712 |
29103-93J00 |
Bolt (6x12) |
| 45716 |
09280-09008 |
O-Ring |
| 45748 |
09128-06021 |
Bolt (6x14) |
| 45749 |
09103-06281 |
Bolt (6x14) |
▶Fig. 23 - Clutch Shaft (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21100-93J02 |
Clutch Lever |
| 2 |
21131-93J00 |
Clutch Lever Bushing |
| 3 |
21151-93J00 |
Clutch Lever Holder |
| 4 |
21155-93J00 |
Shift Lever Plate |
| 5 |
21210-93J01 |
Clutch Shaft |
| 6 |
21230-93J01 |
Clutch Shaft Arm |
| 7 |
23111-93J00 |
Clutch Rod (X, XX) |
| 8 |
23115-93J00 |
Clutch Lever Link |
| 9 |
25223-96J00 |
Seal, Shift Rod Dust |
| 10 |
09160-06094 |
Washer (6.5x15x1.0) |
| 11 |
09204-01006 |
Cotter Pin |
| 12 |
09205-10006 |
Pin (10.2x10) |
| 13 |
09248-12005 |
Plug |
| 14 |
09260-10005 |
Ball |
| 15 |
09262-17019 |
Bearing (17x35x8) |
| 16 |
09289-18001 |
Clutch Shaft Seal |
| 17 |
09306-06004 |
Bushing |
| 18 |
09306-10001 |
Bushing |
| 19 |
09383-08004 |
E Ring |
| 20 |
09440-07051 |
Spring |
| 21 |
01550-06207 |
BOLT |
| 22 |
02142-05107 |
SCREW |
| 23 |
08331-41359 |
Circlip |
▶Fig. 24 - Clutch Rod (12 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
25131-93J00 |
Shifter Yoke |
| 3 |
25232-96302 |
Gear Case Magnet |
| 4 |
09205-02006 |
Spring Pin (2x12) |
| 5 |
25141-93J00 |
Shift Rod Guide Housing |
| 6 |
25223-96J00 |
Seal, Shift Rod Dust |
| 7 |
09282-08005 |
Shift Rod Guide Housing Oil Seal |
| 8 |
25321-93J00 |
Horizontal Shift Slider |
| 9 |
29116-93J00 |
Bolt (6x20) |
| 10 |
09160-08151 |
Shift Rod Washer |
| 11 |
09280-60007 |
O-Ring |
| 45658 |
25111-93J00 |
Shift Rod (L, X) |
| 45659 |
25111-93J10 |
Shift Rod (XX) |
▶Fig. 25 - Clutch Rod (C/R) (12 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
25131-93J00 |
Shifter Yoke |
| 3 |
25232-96302 |
Gear Case Magnet |
| 4 |
09205-02006 |
Spring Pin (2x12) |
| 5 |
25141-93J00 |
Shift Rod Guide Housing |
| 6 |
25223-96J00 |
Seal, Shift Rod Dust |
| 7 |
09282-08005 |
Shift Rod Guide Housing Oil Seal |
| 8 |
25321-93J00 |
Horizontal Shift Slider |
| 9 |
29116-93J00 |
Bolt (6x20) |
| 10 |
09160-08151 |
Shift Rod Washer |
| 11 |
09280-60007 |
O-Ring |
| 45658 |
25111-93J00 |
Shift Rod (L, X) |
| 45659 |
25111-93J10 |
Shift Rod (XX) |
▶Fig. 27 - Transmission (78 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-93J00 |
Drive Shaft Collar |
| 3 |
57134-93J00 |
Drive Shaft Bearing Spacer |
| 4 |
09159-28003 |
Drive Shaft Bearing Nut |
| 5 |
09269-32002 |
Bearing (32x66x49) |
| 8 |
09140-16021 |
Pinion Nut |
| 9 |
08221-16256 |
Washer |
| 10 |
57500-87861 |
Propeller Shaft Shim Set |
| 12 |
09160-75002 |
Thrust Washer |
| 13 |
57500-87852 |
Reverse Gear Shim Set |
| 16 |
09269-75002 |
Thrust Bearing |
| 17 |
57610-93J00 |
Propeller Shaft Assembly |
| 19 |
09202-08007 |
Pin (8x49) |
| 20 |
57631-93J00 |
Connector Pin |
| 21 |
09440-52003 |
Clutch Dog Shifter Spring |
| 22 |
09440-09040 |
Detent Spring |
| 23 |
06111-07004 |
STEEL BALL 7/32 |
| 24 |
06111-11004 |
BALL |
| 25 |
09180-25082 |
Stopper |
| 26 |
56120-93J70-0EP |
HOUSING,PROP SH |
| 27 |
09263-30063 |
Bearing (30x40x25) |
| 28 |
09280-00040 |
O-Ring |
| 29 |
09282-30006 |
Oil Seal (30x45x6) |
| 30 |
09381-40003 |
Circlip |
| 31 |
56123-93J00 |
Oil Seal Protector |
| 32 |
09387-45001 |
Set Ring (SUS) |
| 33 |
08113-60100 |
B1 50X80X16 BEA |
| 34 |
29116-93J10 |
Bolt (8x35) |
| 35 |
56130-93J02 |
Drive Shaft Bearing Housing |
| 36 |
09280-66004 |
O-Ring |
| 37 |
09282-24004 |
Oil Seal (24x40x7) |
| 38 |
56140-93J20 |
HOUSING COMP,FW |
| 39 |
04221-08129 |
PIN 8X12 |
| 45658 |
57110-93J00 |
Drive Shaft (X) |
| 45659 |
57110-93J10 |
Drive Shaft (XX) |
| 45671 |
09181-50013 |
Shim (1.00) (NLA) |
| 45672 |
09181-75018 |
Shim (0.50) |
| 45675 |
57621-93J00 |
Clutch Dog Shifter |
| 45702 |
09181-50012 |
Shim (1.10) |
| 45703 |
09181-75019 |
Shim (0.55) |
| 45706 |
57621-93J10 |
Clutch Dog Shifter |
| 45730 |
09181-50005 |
Shim (1.20) |
| 45731 |
09181-75012 |
Shim (0.60) |
| 45761 |
09181-50006 |
Shim (1.30) |
| 45762 |
09181-75013 |
Shim (0.65) |
| 45791 |
09181-50007 |
Shim (1.40) |
| 45792 |
09181-75008 |
Shim (0.70) |
| 45809 |
57300-93822 |
Pinion & Gear Set |
| 45810 |
57300-93841 |
Pinion & Gear Set |
| 45822 |
09181-50008 |
Shim (1.50) |
| 45823 |
09181-75014 |
Shim (0.75) |
| 45839 |
09181-60004 |
Shim (0.45) |
| 45840 |
09181-60005 |
Shim (0.50) |
| 45841 |
09181-60006 |
Shim (0.55) |
| 45842 |
09181-60007 |
Shim (0.60) |
| 45843 |
09181-60008 |
Shim (0.65) |
| 45844 |
09181-60009 |
Shim (0.70) |
| 45845 |
09181-60010 |
Shim (0.75) |
| 45846 |
09181-60011 |
Shim (0.80) |
| 45847 |
09181-60012 |
Shim (0.85) |
| 45848 |
09181-60013 |
Shim (0.90) |
| 45852 |
09181-50009 |
Shim (1.60) |
| 45853 |
09181-75009 |
Shim (0.80) |
| 45883 |
09181-50010 |
Shim (1.70) (NLA) |
| 45884 |
09181-75015 |
Shim (0.85) |
| 45915 |
09181-75010 |
Shim (0.90) |
| 45945 |
09181-75016 |
Shim (0.95) |
| 45962 |
08211-30382 |
Thrust Washer (1.50) |
| 45963 |
09160-30036 |
Thrust Washer (1.70) |
| 45964 |
09160-30037 |
Thrust Washer (1.90) |
| 45965 |
09160-30038 |
Thrust Washer (2.10) |
| 45966 |
08211-30384 |
Thrust Washer (2.20) |
| 45967 |
09160-30039 |
Thrust Washer (2.30) |
| 45968 |
09160-30041 |
Thrust Washer (2.40) |
| 45969 |
08211-30385 |
Thrust Washer (2.50) |
| 45970 |
09160-30042 |
Thrust Washer (2.60) |
| 45971 |
09160-30043 |
Thrust Washer (2.70) |
| 45972 |
09160-30044 |
Thrust Washer (2.80) |
| 45976 |
09181-75011 |
Shim (1.00) |
▶Fig. 28 - Transmision (C/R) (79 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-93J00 |
Drive Shaft Collar |
| 3 |
57134-93J00 |
Drive Shaft Bearing Spacer |
| 4 |
09159-28003 |
Drive Shaft Bearing Nut |
| 5 |
09269-32002 |
Bearing (32x66x49) |
| 8 |
08221-16256 |
Washer |
| 11 |
09160-75002 |
Thrust Washer |
| 14 |
09269-75002 |
Thrust Bearing |
| 17 |
09202-08007 |
Pin (8x49) |
| 18 |
57631-93J00 |
Connector Pin |
| 19 |
09440-52003 |
Clutch Dog Shifter Spring |
| 20 |
09440-09040 |
Detent Spring |
| 21 |
06111-07004 |
STEEL BALL 7/32 |
| 22 |
06111-11004 |
BALL |
| 23 |
57622-93J00 |
Forward Thrust Spacer |
| 24 |
09160-30055 |
Washer (30x47x6) |
| 25 |
09160-30056 |
Washer (32x47x3) |
| 26 |
09269-30014 |
Thrust Bearing (30x47x2) |
| 27 |
56120-93J80-0EP |
HOUSING,PROP SH |
| 28 |
09263-30063 |
Bearing (30x40x25) |
| 29 |
09280-00040 |
O-Ring |
| 30 |
09282-30006 |
Oil Seal (30x45x6) |
| 31 |
09381-40003 |
Circlip |
| 32 |
56123-93J00 |
Oil Seal Protector |
| 33 |
09387-45001 |
Set Ring (SUS) |
| 34 |
09263-50009 |
Forward Gear Bearing |
| 35 |
29116-93J10 |
Bolt (8x35) |
| 36 |
56130-93J02 |
Drive Shaft Bearing Housing |
| 37 |
09280-66004 |
O-Ring |
| 38 |
09282-24004 |
Oil Seal (24x40x7) |
| 39 |
56140-93J10 |
Reverse Gear Bearing Housing |
| 45658 |
57110-93J00 |
Drive Shaft (X) |
| 45659 |
57110-93J10 |
Drive Shaft (XX) |
| 45670 |
09181-75018 |
Shim (0.50) |
| 45672 |
57610-93J10 |
Propeller Shaft Assembly |
| 45673 |
57621-93J00 |
Clutch Dog Shifter |
| 45701 |
09181-75019 |
Shim (0.55) |
| 45703 |
57610-93J20 |
Propeller Shaft Assembly (C/R) |
| 45704 |
57621-93J10 |
Clutch Dog Shifter |
| 45729 |
09181-75012 |
Shim (0.60) |
| 45732 |
57621-93J20 |
Clutch Dog Shifter |
| 45760 |
09181-75013 |
Shim (0.65) |
| 45790 |
09181-75008 |
Shim (0.70) |
| 45809 |
57300-93833 |
Pinion & Gear Set (C/R) |
| 45810 |
57300-93852 |
Pinion & Gear Set (C/R) |
| 45821 |
09181-75014 |
Shim (0.75) |
| 45839 |
09181-60004 |
Shim (0.45) |
| 45840 |
09181-60005 |
Shim (0.50) |
| 45841 |
09181-60006 |
Shim (0.55) |
| 45842 |
09181-60007 |
Shim (0.60) |
| 45843 |
09181-60008 |
Shim (0.65) |
| 45844 |
09181-60009 |
Shim (0.70) |
| 45845 |
09181-60010 |
Shim (0.75) |
| 45846 |
09181-60011 |
Shim (0.80) |
| 45847 |
09181-60012 |
Shim (0.85) |
| 45848 |
09181-60013 |
Shim (0.90) |
| 45851 |
09181-75009 |
Shim (0.80) |
| 45882 |
09181-75015 |
Shim (0.85) |
| 45913 |
09181-75010 |
Shim (0.90) |
| 45931 |
09160-35015 |
Washer (35x46x0.60) |
| 45932 |
09160-35013 |
Washer (35x46x0.80) |
| 45933 |
09160-35010 |
Washer (35x46x1.15) |
| 45934 |
09160-35004 |
Washer (35x46x1.20) (NLA) |
| 45935 |
09160-35006 |
Washer (35x46x0.90) |
| 45936 |
09160-35002 |
Washer (35x46x1.00) |
| 45937 |
09160-35008 |
Washer (35x46x0.95) |
| 45938 |
09160-35003 |
Washer (35x46x1.10) |
| 45939 |
09160-35009 |
Washer (35x46x1.05) |
| 45943 |
09181-75016 |
Shim (0.95) |
| 45974 |
09181-75011 |
Shim (1.00) |
| 45992 |
09181-60004 |
Shim (0.45) |
| 45993 |
09181-60005 |
Shim (0.50) |
| 45994 |
09181-60006 |
Shim (0.55) |
| 45995 |
09181-60007 |
Shim (0.60) |
| 45996 |
09181-60008 |
Shim (0.65) |
| 45997 |
09181-60009 |
Shim (0.70) |
| 45998 |
09181-60010 |
Shim (0.75) |
| 45999 |
09181-60011 |
Shim (0.80) |
| 46000 |
09181-60012 |
Shim (0.85) |
| 46001 |
09181-60013 |
Shim (0.90) |
▶Fig. 30 - Starting Motor (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31100-96J02 |
Starter Motor Assembly |
| 2 |
31131-90J01 |
Brush Set (+) |
| 3 |
31135-90J00 |
Spring |
| 4 |
31151-94J01 |
Gear Case |
| 5 |
31152-90J00 |
Center Plate (NLA) |
| 6 |
31153-90J00 |
Planet Gear Bracket (NLA) |
| 8 |
31173-90J02 |
Brush Holder |
| 11 |
31310-90J00 |
Armature |
| 12 |
31320-93J00 |
Pinion Assembly (NLA) |
| 13 |
31341-93J00 |
Pinion Shaft (NLA) |
| 14 |
31343-90J00 |
Internal Gear (NLA) |
| 15 |
31344-90J00 |
Planetary Gear (NLA) |
| 16 |
31360-93J01 |
Washer Set |
| 17 |
31913-93J00 |
Terminal |
| 18 |
31914-93J00 |
Terminal Cap |
| 19 |
31912-93J01 |
Starting Motor Band |
| 21 |
36645-93J00 |
Wire Lead |
| 22 |
38860-76F01 |
Relay |
| 23 |
38915-90J00 |
Relay Holder |
| 24 |
01550-08207 |
BOLT |
| 25 |
01550-08307 |
BOLT |
| 45677 |
31918-90J00 |
Lower Damper |
| 45708 |
31918-90J11 |
DAMPER,LWR |
| 45839 |
31171-93J00 |
Dust Cover Kit (NLA) |
| 45840 |
31171-96J00 |
Dust Cover Kit |
| 45901 |
31191-93J00 |
Shift Lever |
| 45902 |
31191-96J00 |
Shift Lever (NLA) |
| 45931 |
31220-90J00 |
Magnet Switch |
| 45932 |
31220-94J00 |
Magnet Switch |
▶Fig. 31 - Magneto (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32102-93J20 |
Flywheel |
| 2 |
09103-12071 |
Flywheel Bolt (12x26) |
| 3 |
09202-06031 |
Knock Pin (6x12) |
| 4 |
32120-93J10 |
COIL,BATTERY CH |
| 5 |
32131-93J00 |
Stator Connector Holder (NLA) |
| 6 |
01550-06167 |
BOLT |
| 8 |
02162-05167 |
BOLT |
| 8A |
09106-05030 |
Bolt (5x10) |
| 9 |
33220-98J00 |
Cam Position Sensor |
| 10 |
33221-42F00 |
O-Ring |
| 11 |
01550-06167 |
BOLT |
| 12 |
09103-06231 |
Bolt (6x35) |
| 13 |
09403-13413 |
CLAMP |
| 14 |
01550-06127 |
BOLT |
| 45839 |
32160-87L01 |
CKP/Ignition Timimg Coil |
| 45840 |
32160-88L01 |
CKP/Ignition Timimg Coil |
▶Fig. 32 - Rectifier/Ignition Coil (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32800-93J03 |
Rectifier & Regulator |
| 2 |
32805-93J00 |
Rectifier & Regulator O-Ring |
| 3 |
32890-93J01 |
Electric Parts Holder* |
| 4 |
32891-93J00 |
Electric Parts Holder Cover |
| 5 |
09160-06084 |
Washer (6.5x18x1.6) |
| 6 |
09169-06062 |
Washer (6.3x17x1.6) |
| 7 |
09320-09016 |
Cushion |
| 10 |
33410-93J00 |
Ignition Coil Assembly |
| 11 |
01550-06207 |
BOLT |
| 12 |
09408-00184 |
Clamp |
| 45870 |
01550-06257 |
BOLT |
| 45871 |
09116-06202 |
Bolt w/Washer (6x25) |
| 45901 |
01550-06207 |
BOLT |
| 45902 |
01550-06257 |
BOLT |
▶Fig. 33 - Sensor (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13650-52G00 |
Inlet Air Temp Sensor |
| 2 |
13655-87J01 |
Air Temp Sensor Grommet |
| 3 |
34801-93J04 |
Trim Sender Assembly |
| 4 |
34830-87J20 |
Temp Sensor Assy |
| 5 |
34830-87J20 |
Temp Sensor Assy |
| 6 |
37820-99E02 |
Oil Pressure Switch |
| 7 |
01550-06167 |
BOLT |
| 8 |
29103-93J00 |
Bolt (6x12) |
| 9 |
09125-06063 |
Screw (6x10) |
| 10 |
09403-13413 |
CLAMP |
| 11 |
29404-93J11 |
Clamp (L:65) |
| 12 |
09407-14407 |
Clamp (L:140) |
| 25 |
09403-07340 |
Clamp |
▶Fig. 34 - Harness (42 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33810-98J01 |
Starter Motor Cable Assembly |
| 2 |
08316-10087 |
Nut |
| 3 |
33634-99E00 |
Service Connector Cap |
| 4 |
36616-93J01 |
Connector Holder |
| 5 |
09169-06062 |
Washer (6.3x17x1.6) |
| 6 |
09320-04013 |
Bushing |
| 7 |
09320-09016 |
Cushion |
| 8 |
01550-06257 |
BOLT |
| 9A-1 |
33634-96J00 |
Service Connector Cap |
| 9A-2 |
09481-15501 |
15 Amp Fuse |
| 10 |
09481-30501 |
30 Amp Fuse |
| 11 |
36617-93J00 |
Harness Bracket |
| 12 |
36617-93J10 |
Harness Bracket |
| 13 |
36617-93J20 |
Harness Bracket |
| 14 |
36617-93J30 |
Harness Bracket (NLA) |
| 15 |
36617-93J40 |
Harness Bracket |
| 17 |
09403-20308 |
Clip |
| 18 |
29404-93J11 |
Clamp (L:65) |
| 20 |
09408-00184 |
Clamp |
| 21 |
01550-06127 |
BOLT |
| 22 |
09408-00008 |
Clamp |
| 23 |
01550-06127 |
BOLT |
| 24 |
36865-90J00 |
Main Fuse Terminal |
| 25 |
09251-09008 |
Cap |
| 26 |
09481-60401 |
60 Amp Fuse |
| 27 |
01570-06127 |
BOLT |
| 28 |
08310-00067 |
Nut |
| 29-2 |
36625-93J10 |
ECM Battery Lead |
| 30 |
09481-15501 |
15 Amp Fuse |
| 31 |
09407-14407 |
Clamp (L:140) |
| 32 |
09407-14407 |
Clamp (L:140) |
| 33 |
36617-93J50 |
Harness Bracket |
| 45673 |
01550-06127 |
BOLT |
| 45676 |
09408-00008 |
Clamp |
| 45686 |
36625-93J10 |
ECM Battery Lead |
| 45704 |
01550-06127 |
BOLT |
| 45707 |
09408-00008 |
Clamp |
| 45745 |
36625-93J10 |
ECM Battery Lead |
| 45901 |
36610-93J21 |
Wiring Harness Assembly |
| 45902 |
36610-93J91 |
HARNESS ASSY,WI |
| 45903 |
36610-93JE0 |
Wiring Harness Assembly |
| 45904 |
36610-93JP2 |
HARNESS ASSY,WI |
▶Fig. 35 - PTT Switch/Engine Control Unit (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13580-93J04 |
SENSOR ASSY,SHI |
| 2 |
37729-93J00 |
Shift Sensor Lever |
| 3 |
09160-05029 |
Washer (5.5x10x0.8) |
| 4 |
02112-35167 |
SCREW |
| 5 |
37721-93J00 |
Neutral Switch Assembly |
| 6 |
09137-04004 |
Screw (4x16) |
| 7A |
09403-12412 |
Clamp |
| 8 |
37725-93J11 |
Switch Assembly Cover |
| 9 |
37850-99E05 |
PTT Switch Assembly |
| 10 |
09403-11315 |
Clamp (NLA) |
| 11 |
01550-06127 |
BOLT |
| 12 |
37722-93J14 |
Tilt Limit Switch Assembly |
| 13 |
09403-09316 |
Clamp (NLA) |
| 14 |
29103-93J00 |
Bolt (6x12) |
| 14A |
29125-93J00 |
Screw (NLA) |
| 15 |
38410-93J12 |
PTT Relay Assembly |
| 16 |
38415-93J00 |
PTT Relay Holder |
| 17 |
01550-06127 |
BOLT |
| 19 |
33925-93J00 |
ECU/BCM Cushion |
| 20 |
38860-76F01 |
Relay |
| 21 |
38915-90J00 |
Relay Holder |
| 45675 |
33920-93JC1 |
Engine Control Unit |
| 45706 |
33920-93JJ0 |
Engine Control Unit |
▶Fig. 36 - Clamp Bracket (37 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
41117-93J02 |
Clamp Bracket Lower Starboard Plate |
| 4 |
41122-93J02 |
Clamp Bracket Lower Port Plate |
| 5 |
09125-06063 |
Screw (6x10) |
| 8 |
09159-22006 |
Nut |
| 9 |
41153-93J00 |
Transom Bolt Cap |
| 11 |
09159-12062 |
Transom Nut |
| 12 |
09160-13022 |
Washer |
| 13 |
09160-13021 |
Washer |
| 14 |
41155-93J02 |
Transom Plate |
| 15 |
55320-94900 |
Protection Anode Set |
| 16 |
09116-06121 |
Bolt (6x25) |
| 17 |
45421-87D03 |
Tilt Lock Pin |
| 18 |
09159-14020 |
Nut (14mm) |
| 19 |
48140-93J01 |
Tilt Limit Switch Cam |
| 20 |
48144-93J00 |
Tilt Limit Switch Holder |
| 22 |
55321-94910 |
Magnesium Anode |
| 23 |
48145-93J00 |
Tilt Limit Switch Cover |
| 24 |
36894-87D00 |
Wire Lead (L:195) |
| 25 |
09125-06063 |
Screw (6x10) |
| 45658 |
41111-93J04-0EP |
Clamp Bracket - Starboard (NLA) |
| 45659 |
41111-93J04-0EP |
Clamp Bracket - Starboard (NLA) |
| 45660 |
41111-93J16-0EP |
BRACKET,CLAMP S |
| 45661 |
41111-93J16-0EP |
BRACKET,CLAMP S |
| 45678 |
01550-06207 |
BOLT |
| 45689 |
41121-93J08-0EP |
Clamp Bracket - Port |
| 45690 |
41121-93J08-0EP |
Clamp Bracket - Port |
| 45691 |
41121-93J08-0EP |
Clamp Bracket - Port |
| 45692 |
41121-93J08-0EP |
Clamp Bracket - Port |
| 45709 |
09103-06278 |
Bolt (6x25) |
| 45809 |
41130-93J12 |
Clamp Bracket Shaft |
| 45810 |
41130-93J12 |
Clamp Bracket Shaft |
| 45811 |
41130-93J12 |
Clamp Bracket Shaft |
| 45839 |
41135-93J00 |
Clamp Bracket Shaft Washer |
| 45840 |
41135-93J11 |
Clamp Bracket Shaft Washer |
| 45931 |
09100-12086 |
Transom Bolt (12.7x150) |
| 45932 |
09100-12092 |
Transom Bolt (12.7x75) |
| 45933 |
09100-12085 |
Transom Bolt (12.7x115) |
▶Fig. 38 - Swivel Bracket (29 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36894-87D00 |
Wire Lead (L:195) |
| 4 |
43114-93J00 |
Swivel to Clamp Bracket Washer |
| 6 |
43711-97E11 |
Steering Bushing |
| 7 |
43750-93J03-0EP |
BRACKET,STEERIN |
| 8 |
09125-06063 |
Screw (6x10) |
| 9 |
09160-39001 |
Washer (39.5x64x1.0) |
| 10 |
09181-39001 |
Shim (39.5x64x0.3) |
| 11 |
09282-39001 |
Oil Seal (38x51x5) |
| 12 |
09380-38003 |
Circlip |
| 15 |
41224-95E01 |
Tilt Stopper Rod Bushing |
| 17 |
41233-95E10 |
Tilt Lock Spring Bracket |
| 18 |
09125-06063 |
Screw (6x10) |
| 19 |
09140-10032 |
Nut |
| 20 |
09160-06082 |
Washer (6.5x13x1.0) |
| 21 |
09204-01006 |
Cotter Pin |
| 22 |
09440-19028 |
Spring |
| 23 |
09443-10043 |
Tilt Lock Spring |
| 45658 |
22511-99011 |
Grease Nipple |
| 45659 |
22511-99011 |
Grease Nipple |
| 45670 |
41200-93811 |
Tilt Lever & Link Set |
| 45671 |
41200-93811 |
Tilt Lever & Link Set |
| 45673 |
41230-95E00 |
Tilt Lock Lever Link |
| 45701 |
41220-93J11 |
Tilt Lock Lever |
| 45702 |
41234-93J11 |
Replaced BY 41234-93j12 |
| 45704 |
41230-96J00 |
Tilt Lock Lever Link |
| 45717 |
43100-93813-0EP |
Swivel Bracket Set |
| 45718 |
43111-93J24-0EP |
Swivel Bracket |
| 45778 |
43211-87D00 |
Clamp Shaft Swivel Bushing |
| 45779 |
43211-93J11 |
Clamp Shaft Swivel Bushing |
▶Fig. 4 - Ring Gear Cover (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11510-93J04 |
COVER,RING GEAR |
| 2 |
01550-06207 |
BOLT |
| 3 |
01550-06407 |
BOLT |
| 4 |
11515-93J00 |
Ring Gear Cover Brace |
| 5 |
01550-08357 |
BOLT |
| 6 |
11516-93J00 |
Ring Gear Cover Flap |
| 7 |
61472-93E33 |
LABEL,RECOIL,ST |
| 8 |
69711-93E11 |
Label (S.I.G.P) |
| 9 |
32851-93J00 |
Lead Wire Cushion |
| 10 |
61493-93J00 |
Clearance Label |
| 11 |
61494-96J11 |
LABEL,OIL & CLE |
▶Fig. 40 - Trim Cylinder (35 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48500-93J05 |
Manifold Assembly |
| 2 |
48400-93J07 |
Tilt Cylinder Assembly |
| 3 |
48405-93J00 |
Tilt O-Ring Set |
| 4 |
48650-93J00 |
Free Piston |
| 5 |
48627-93J00 |
O-Ring Set |
| 7 |
48633-93J00 |
O-Ring |
| 8 |
48610-93J01 |
Trim Piston & Ram |
| 9 |
48605-93J00 |
O-Ring Set |
| 10 |
48691-93J00 |
Check Valve |
| 11 |
48572-87J10 |
Plug |
| 12 |
48585-95E00 |
O-Ring |
| 13 |
48862-87J20 |
Reservoir Tank Bolt |
| 14 |
48864-93J01 |
Manual Valve Set |
| 15 |
48582-95E01 |
Filter |
| 16 |
48583-95E00 |
Drive Joint |
| 18 |
48125-93J00 |
O-Ring Set |
| 19 |
48126-93J00 |
Nylon Washer |
| 20 |
48320-93J00 |
Valve Set |
| 21 |
48573-93J00 |
Cover |
| 23 |
48311-96J10 |
Trim Cylinder Ram Pad |
| 24 |
48321-93J00 |
Tilt Cylinder Upper Shaft |
| 25 |
09140-10031 |
Nut (10mm) |
| 26 |
09162-10005 |
Lock Washer |
| 27 |
09306-24001 |
Tilt Cylinder Upper Bushing |
| 28 |
09380-21002 |
Tilt Cylinder Circlip |
| 29 |
09116-10175 |
Bolt (10x50) |
| 30 |
48571-93J00 |
Resevoir Tank |
| 31 |
36895-87D01 |
Wire Lead (L:210) |
| 32 |
09125-05050 |
Screw (5x8) |
| 45674 |
48121-93J01 |
Tilt Cylinder Shaft |
| 45678 |
48128-93J00 |
Bolt |
| 45705 |
48121-93J20 |
Tilt Cylinder Shaft |
| 45710 |
48128-93J11 |
Bolt |
| 45809 |
48630-93J00 |
Rod Guide |
| 45810 |
48630-98L02 |
ROD GUIDE |
▶Fig. 42 - PTT Motor (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38100-93J05 |
MOTOR ASSY,PTT |
| 2 |
31111-94900 |
Yoke Screw |
| 3 |
31123-87D60 |
O-Ring |
| 4 |
31133-90J20 |
Brush Assembly |
| 5 |
31133-94910 |
Brush |
| 6 |
31135-94900 |
Spring |
| 7 |
31136-90J20 |
Breaker Assembly |
| 8 |
31173-94920 |
Brush Holder Assembly |
| 10 |
33799-97E00 |
Oil Seal |
| 11 |
31281-92J10 |
Through Bolt |
| 12 |
48585-95E00 |
O-Ring |
| 45901 |
31311-94900 |
Armature (NLA) |
| 45902 |
31311-93J00 |
Armature (NLA) |
▶Fig. 44 - Engine Holder (41 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
51111-93J05-0EP |
HOLDER,ENGINE |
| 2 |
16519-93J00 |
Engine Holder Seal |
| 3 |
17913-93J00 |
Water Flush Plug |
| 4 |
17914-93J01 |
Water Flush Plug Gasket |
| 5 |
51116-93J01 |
Water Return Seal |
| 6 |
51211-93J00 |
Engine Holder Gasket |
| 7 |
61155-93J20 |
Water Indicator Union |
| 8 |
09206-08001 |
Knock Pin (8x11) |
| 9 |
01550-08307 |
BOLT |
| 10 |
51120-93J02 |
Mount Oil Seal Cover Set |
| 11 |
51123-93J01 |
Mount Oil Seal Cover Gasket |
| 12 |
09103-08109 |
Bolt (8x120) |
| 13 |
09206-08001 |
Knock Pin (8x11) |
| 14 |
01550-0830A |
BOLT |
| 15 |
51140-98J00-0EP |
Engine Holder Cover |
| 16 |
51142-93J00 |
Engine Holder Cover Gasket |
| 17 |
09116-08122 |
Bolt (8x30) |
| 18 |
51151-93J00 |
Engine Holder Upper Cover |
| 19 |
51152-93J00 |
Engine Holder Upper Cover Seal |
| 20 |
01550-08307 |
BOLT |
| 21 |
01550-08607 |
BOLT |
| 22 |
09282-24003 |
Oil Seal (24x36x6) |
| 23 |
54123-93J03 |
Upper Mount Plate |
| 24 |
54130-93J01 |
Upper Mount |
| 25 |
54112-93J00 |
Upper Mount Bolt |
| 26 |
29159-93J00 |
Upper Mount Bolt Nut |
| 27 |
09160-15051 |
Upper Mount Bolt Washer |
| 28 |
54137-93J02 |
Upper Mount Cover |
| 29 |
09116-10135 |
Bolt (10x95) |
| 30 |
09116-10175 |
Bolt (10x50) |
| 31 |
54121-98J01 |
Upper Thrust Stopper |
| 32 |
54125-93J00 |
Upper Thrust Reverse Mount |
| 33 |
09116-10137 |
Bolt (10x70) |
| 34 |
09116-10175 |
Bolt (10x50) |
| 35 |
09116-10146 |
Bolt (10x195) |
| 36 |
09116-10134 |
Bolt (10x115) |
| 37 |
09116-08126 |
Bolt (8x65) |
| 38 |
09169-08038 |
Washer (8.3x15x3) |
| 43 |
51120-93J02 |
Mount Oil Seal Cover Set |
| 44 |
51124-93J01 |
Oil Seal |
| 45 |
51125-93J00 |
Scrapper |
▶Fig. 45 - Drive Shaft Housing (30 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09116-10176 |
Bolt (10x44) |
| 3 |
09202-08006 |
Knock Pin (8x12) |
| 4 |
57130-87D10 |
Drive Shaft Bushing |
| 5 |
09387-39002 |
RING,DRIVE SHAF |
| 6 |
09125-06063 |
Screw (6x10) |
| 7 |
55320-95311 |
Zinc Anode |
| 8 |
52131-93J00-0EP |
Extension Case (XX) |
| 9 |
09108-10115 |
Stud Bolt |
| 10 |
09108-12013 |
Extension Bolt |
| 11 |
09202-08006 |
Knock Pin (8x12) |
| 12 |
36894-87D00 |
Wire Lead (L:195) |
| 13 |
09125-06063 |
Screw (6x10) |
| 14 |
54151-93J00 |
Lower Thrust Mount (NLA) |
| 15 |
54160-93J01 |
Lower Mount |
| 16 |
54112-93J00 |
Upper Mount Bolt |
| 17 |
09160-16050 |
Lower Mount Washer |
| 18 |
29159-93J00 |
Upper Mount Bolt Nut |
| 19 |
09160-16050 |
Lower Mount Washer |
| 20 |
54211-93J00-0EP |
Lower Mount Bracket |
| 21 |
54221-93J00 |
Lower Mount Cover |
| 22 |
09116-10175 |
Bolt (10x50) |
| 23 |
54165-98J01 |
Lower Thrust Reverse Stopper |
| 24 |
09160-14066 |
Reverse Stopper Lower Washer |
| 25 |
29404-93J11 |
Clamp (L:65) |
| 27 |
36894-87D00 |
Wire Lead (L:195) |
| 28 |
09125-06063 |
Screw (6x10) |
| 45658 |
52111-93J03-0EP |
Drive Shaft Housing |
| 45659 |
52111-93J11-0EP |
Drive Shaft Housing |
| 45683 |
09100-06131 |
Bolt (6x12) |
| 45714 |
29103-93J00 |
Bolt (6x12) |
▶Fig. 47 - Gear Case (42 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
55110-93J20-0EP |
Gear Case Housing |
| 3 |
09100-12052 |
Bolt (12x70) |
| 4 |
09116-10150 |
Bolt (10x55) |
| 5 |
09160-10141 |
Washer (10.5x19x2) |
| 6 |
09160-12066 |
Washer (12.5x22x2.5) |
| 7 |
09140-10031 |
Nut (10mm) |
| 8 |
09159-12014 |
Nut (12x17) |
| 9 |
17566-87D12 |
GROMMET |
| 10 |
09202-08006 |
Knock Pin (8x12) |
| 11 |
55125-98J00-0EP |
Trim Tab |
| 12 |
09116-08137 |
Bolt (8x22) |
| 15 |
55320-95311 |
Zinc Anode |
| 16 |
09116-06094 |
Bolt (6x15) |
| 17 |
55332-87D12 |
Exhaust Seal Rubber |
| 18 |
55333-87D10 |
Exhaust Seal Plate |
| 19 |
55127-87D00 |
Hose Union |
| 21 |
09362-09008 |
Nipple |
| 22 |
09407-14407 |
Clamp (L:140) |
| 24 |
58105-93J00 |
Propeller Bushing |
| 25 |
57632-93J11 |
Propeller Stopper |
| 26 |
57633-87D30 |
Propeller Nut Spacer |
| 27 |
09141-18005 |
Nut (18mm) |
| 28 |
09160-18028 |
Washer (18.5x31x1.0) |
| 29 |
09204-03003 |
Prop Nut Cotter Pin |
| 30 |
57630-92E00 |
Propeller Hardware Kit DF150/175 DFV6 DTV6 |
| 31 |
25700-93J00 |
Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250 |
| 45670 |
55128-93J10 |
Drain Plug |
| 45671 |
09168-10038 |
GASKET,DRAIN PL |
| 45677 |
09355-40805-00B |
Hose (4x8x2000) |
| 45680 |
990C0-00810-17P |
S/S Watergrip Propeller 3x16x17 |
| 45689 |
09263-32016 |
Pinion Bearing |
| 45690 |
09263-32017 |
Pinion Bearing |
| 45701 |
55128-93J10 |
Drain Plug |
| 45702 |
09168-10038 |
GASKET,DRAIN PL |
| 45708 |
09355-40805-00B |
Hose (4x8x2000) |
| 45711 |
990C0-00810-185 |
S/S Watergrip Propeller 3x16x18-1/2 |
| 45739 |
990C0-00810-20P |
S/S Watergrip Propeller 3x16x20 |
| 45770 |
990C0-00810-215 |
S/S Watergrip Propeller 3x16x21-1/2 |
| 45800 |
990C0-00810-23P |
S/S Watergrip Propeller 3x16x23 |
| 45831 |
990C0-00810-245 |
S/S Watergrip Propeller 3x16x24-1/2 |
| 45861 |
990C0-00810-26P |
S/S Watergrip Propeller 3x16x26 |
| 45892 |
990C0-00810-275 |
S/S Watergrip Propeller 3x16x27-1/2 |
▶Fig. 48 - Gear Case (C/R) (48 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
55110-93J30-0EP |
Gear Case Housing (C/R) |
| 3 |
56145-93J00 |
Shift Cam Housing |
| 4 |
04221-08129 |
PIN 8X12 |
| 5 |
09265-50002 |
Bearing (50x90x21.75) |
| 6 |
09100-12052 |
Bolt (12x70) |
| 7 |
09116-10150 |
Bolt (10x55) |
| 8 |
09160-10141 |
Washer (10.5x19x2) |
| 9 |
09160-12066 |
Washer (12.5x22x2.5) |
| 10 |
09140-10031 |
Nut (10mm) |
| 11 |
09159-12014 |
Nut (12x17) |
| 12 |
17566-87D12 |
GROMMET |
| 13 |
09202-08006 |
Knock Pin (8x12) |
| 14 |
55125-98J00-0EP |
Trim Tab |
| 15 |
09116-08137 |
Bolt (8x22) |
| 18 |
55320-95311 |
Zinc Anode |
| 19 |
09116-06094 |
Bolt (6x15) |
| 20 |
55332-87D12 |
Exhaust Seal Rubber |
| 21 |
55333-87D10 |
Exhaust Seal Plate |
| 22 |
55127-87D00 |
Hose Union |
| 24 |
09362-09008 |
Nipple |
| 25 |
09407-14407 |
Clamp (L:140) |
| 27 |
58105-93J00 |
Propeller Bushing |
| 28 |
57632-93J11 |
Propeller Stopper |
| 29 |
57633-87D30 |
Propeller Nut Spacer |
| 30 |
09141-18005 |
Nut (18mm) |
| 31 |
09160-18028 |
Washer (18.5x31x1.0) |
| 32 |
09204-03003 |
Prop Nut Cotter Pin |
| 33 |
57630-92E00 |
Propeller Hardware Kit DF150/175 DFV6 DTV6 |
| 34 |
25700-93J00 |
Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250 |
| 45673 |
55128-93J10 |
Drain Plug |
| 45674 |
09168-10038 |
GASKET,DRAIN PL |
| 45680 |
09355-40805-00B |
Hose (4x8x2000) |
| 45683 |
990C0-0080L-17P |
Replaced by 990C0-0081L-17P |
| 45689 |
09263-32016 |
Pinion Bearing |
| 45690 |
09263-32017 |
Pinion Bearing |
| 45704 |
55128-93J10 |
Drain Plug |
| 45705 |
09168-10038 |
GASKET,DRAIN PL |
| 45711 |
09355-40805-00B |
Hose (4x8x2000) |
| 45714 |
990C0-0081L-185 |
S/S Watergrip Propeller 3x16x18-1/2 CC/R |
| 45742 |
990C0-0081L-20P |
S/S Watergrip Propeller 3x16x20 CC/R |
| 45773 |
990C0-0081L-215 |
S/S Watergrip Propeller 3x16x21-1/2 CC/R |
| 45803 |
990C0-0081L-23P |
S/S Watergrip Propeller 3x16x23 CC/R |
| 45834 |
990C0-0081L-245 |
S/S Watergrip Propeller 3x16x24-1/2 CC/R |
| 45864 |
990C0-0081L-26P |
S/S Watergrip Propeller 3x16x26 CC/R |
| 45895 |
990C0-0084L-20P |
S/S Watergrip Propeller 4x15x20 C/R (NLA) |
| 45926 |
990C0-0084L-22P |
S/S Watergrip Propeller 4x15x22 C/R (NLA) |
| 45956 |
990C0-0084L-24P |
S/S Watergrip Propeller 4x15x24 C/R (NLA) |
| 45987 |
990C0-0084L-26P |
S/S Watergrip Propeller 4x15x26 C/R (NLA) |
▶Fig. 5 - Crankshaft (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12111-93J02-0B0 |
Piston |
| 2 |
12140-93J00 |
Piston Ring Set |
| 3 |
12151-93J10 |
Piston Pin |
| 4 |
09381-22010 |
Piston Pin Circlip |
| 5 |
12160-93J10 |
Connecting Rod Assembly |
| 7 |
12220-93J01 |
Crankshaft Assembly |
| 10 |
12242-93J01 |
Drive Gear |
| 11 |
09160-10104 |
Drive Gear Washer (NLA) |
| 12 |
01550-1025A |
BOLT |
| 13 |
09283-91001 |
Crankshaft Oil Seal |
| 14 |
12100-93J00-050 |
Piston & Ring Set (OS:0.50) |
| 16 |
12140-93J00-050 |
Piston Ring Set (OS:0.50) |
| 45809 |
12100-98810-0A0 |
Connrod Bearing Set (Green) |
| 45810 |
12100-98810-025 |
Connrod Bearing Set (US:0.25) |
| 45870 |
12340-86FA2-0B0 |
Crankshaft Bearing Set (Black) |
| 45871 |
12340-86FA2-0C0 |
Crankshaft Bearing Set (Non) |
| 45872 |
12340-86FA2-0D0 |
Crankshaft Bearing Set (Yellow) |
| 45873 |
12340-86FA2-0E0 |
Crankshaft Bearing Set (Blue) |
| 45874 |
12340-86FA2-0F0 |
Crankshaft Bearing Set (Pink) |
| 45875 |
12300-86812-0BA |
Crankshaft Bearing Set (Red/Black) |
| 45876 |
12300-86812-0CA |
Crankshaft Bearing Set (Red) |
| 45877 |
12300-86812-0DA |
Crankshaft Bearing Set (Red/Yellow) |
| 45878 |
12300-86812-0EA |
Crankshaft Bearing Set (Red/Blue) |
| 45879 |
12300-86812-0FA |
Crankshaft Bearing Set (Red/Pink) |
| 45901 |
12300-85830 |
Crank Thrust Bearing Set |
| 45902 |
12300-85830-012 |
Crank Thrust Bearing Set (OS:0.12) |
▶Fig. 50 - Side Cover (53 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61131-93J01-0EP |
Starboard Oil Pan Cover |
| 2 |
61141-93J01-0EP |
Port Oil Pan Cover |
| 3 |
61137-93J01 |
Oil Pan Cover Upper Cushion |
| 4 |
09139-06135 |
Oil Pan Cover Screw (6x17) |
| 5 |
09139-06136 |
Oil Pan Cover Screw (6x65) |
| 8 |
61134-93J21 |
Side Cover Seal |
| 10 |
61817-93J01 |
Side Cover Plug |
| 11 |
09139-06249 |
SCREW |
| 12 |
61827-93J02 |
Side Cover Holder |
| 13 |
09321-10049 |
CUSHION,SIDE CO |
| 14 |
01550-08207 |
BOLT |
| 16 |
09116-08174 |
Bolt (8x38) |
| 17 |
09169-08039 |
Washer (8.5x30x1.5) (NLA) |
| 18 |
09320-11023 |
CUSHION,FRONT P |
| 19 |
01550-05107 |
BOLT |
| 20 |
61632-93J00 |
Engine Cover Hook Shaft |
| 21 |
61633-93J00-0EP |
Starboard Rear Hook Lever |
| 22 |
61634-93J00-0EP |
Port Rear Hook Lever |
| 24 |
61645-93J01-0EP |
Front Hook Lever |
| 25 |
61673-93J02 |
LATCH,HOOK LEVE |
| 26 |
09116-06127 |
Bolt (6x12) |
| 27 |
09160-13014 |
Washer (13.2x25x1.0) |
| 28 |
09164-14008 |
Wave Washer |
| 29 |
09202-04022 |
Hook Lever Pin |
| 30 |
09306-04005 |
Hook Lever Bushing |
| 31 |
09306-13007 |
Bushing |
| 33 |
67341-93J20 |
Remocon Cable Holder |
| 34 |
67345-93J00 |
Remocon Cable Holder Protector |
| 35 |
09407-25402 |
Clamp (L:248) |
| 36 |
01550-06167 |
BOLT |
| 37 |
61639-93J00 |
Hook Lever Label |
| 38 |
61649-93J00 |
Hook Lever Label |
| 39 |
67343-93J20 |
Remocon Cable Stopper |
| 40 |
09160-06047 |
Washer (6.2x20x2) |
| 41 |
09352-70104-600 |
Hose (7x10.2x600) |
| 42 |
01570-06107 |
BOLT |
| 43 |
17913-93J00 |
Water Flush Plug |
| 44 |
17914-93J01 |
Water Flush Plug Gasket |
| 45 |
67300-93J01 |
Rigging Kit Adapter |
| 46 |
67361-93J00 |
Hose Adapter |
| 47 |
09250-21003 |
Plug |
| 11689 |
61124-93J01 |
GROMMET,REMOCON |
| 11720 |
61124-93J21 |
Remote Control Cable Grommet |
| 11749 |
61124-93J41 |
GROMMET,REMOCON |
| 45672 |
61831-93J01-0EP |
Front Panel (NLA) |
| 45680 |
61641-93J10 |
Engine Cover Hook |
| 45703 |
61831-93J12-0EP |
Front Panel |
| 45711 |
61641-93J10 |
Engine Cover Hook |
| 45739 |
61641-93J20 |
Engine Cover Hook |
| 45809 |
61810-93804-0EP |
Side Cover Set |
| 45810 |
61811-93J40-0EP |
Starboard Side Cover |
| 45839 |
61810-93804-0EP |
Side Cover Set |
| 45840 |
61821-93J10-0EP |
Port Side Cover |
▶Fig. 53 - Engine Cover(2004 to 2009) (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61400-93Y58-0EP |
Engine Cover Set (NLA) |
| 2 |
61112-93J20 |
Engine Cover Rubber |
| 3 |
61416-93J00 |
Air Intake Guard |
| 5 |
61433-93J01 |
Air Intake Inner Starboard Cover |
| 7 |
61434-93J01 |
Air Intake Inner Port Cover |
| 8 |
61438-93J00 |
Tilt Up Handle Tape (NLA) |
| 9 |
61438-93J10 |
Tilt Up Handle Tape (NLA) |
| 10 |
61438-93J20 |
Tilt Up Handle Tape (NLA) |
| 11 |
61439-93J20 |
Tilt Up Handle Port Seal |
| 12 |
61439-93J41 |
Tilt Up Handle Rear Seal |
| 13 |
61476-93J00 |
Air Vent Seal |
| 15 |
03542-05169 |
SCREW |
| 16 |
03542-05169 |
SCREW |
| 17 |
03542-05169 |
SCREW |
| 18 |
61610-93J01 |
FASTENER COMP |
| 19 |
61621-93J01 |
Fastener Bracket |
| 20 |
09329-10024 |
Cushion |
| 21 |
01547-06167 |
BOLT 6X16 |
| 22 |
01550-06127 |
BOLT |
| 24 |
61422-93J33 |
Front Emblem Mark (225) |
| 25 |
61435-93J14 |
MARK,EMBLEM RR( |
| 26 |
61446-93J03 |
EFI Decal |
| 27 |
61458-99E31 |
Engine Cover Label |
| 28 |
69716-99E14 |
Fuel Limitation Label |
| 29 |
09800-81835 |
Tool Set |
| 30 |
03541-0516B |
SCREW |
| 31 |
09160-05048 |
Washer |
| 45671 |
02142-0612A |
SCREW |
| 45680 |
61443-93J03 |
Engine Cover Starboard Stripe |
| 45702 |
03542-05169 |
SCREW |
| 45711 |
61453-93J04 |
Engine Cover Port Stripe |
| 45748 |
61431-93J03-0EP |
Tilt Up Handle |
| 45749 |
61431-93J03-0EP |
Tilt Up Handle |
| 45750 |
61431-93J03-0EP |
Tilt Up Handle |
▶Fig. 53A - Engine Cover(2010 & Newer) (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61420-93847-0EP |
COVER SET,ENGIN |
| 2 |
61112-93J20 |
Engine Cover Rubber |
| 3 |
61416-93J00 |
Air Intake Guard |
| 4 |
61431-93J03-0EP |
Tilt Up Handle |
| 5 |
61432-93J01 |
Tilt Up Handle Louver |
| 6 |
61433-93J01 |
Air Intake Inner Starboard Cover |
| 7 |
61434-93J01 |
Air Intake Inner Port Cover |
| 8 |
61438-93J00 |
Tilt Up Handle Tape (NLA) |
| 9 |
61438-93J10 |
Tilt Up Handle Tape (NLA) |
| 10 |
61438-93J20 |
Tilt Up Handle Tape (NLA) |
| 11 |
61439-93J20 |
Tilt Up Handle Port Seal |
| 12 |
61439-93J41 |
Tilt Up Handle Rear Seal |
| 13 |
61476-93J00 |
Air Vent Seal |
| 14 |
03542-05169 |
SCREW |
| 15 |
03542-05169 |
SCREW |
| 16 |
03542-05169 |
SCREW |
| 17 |
03542-05169 |
SCREW |
| 18 |
61610-93J01 |
FASTENER COMP |
| 19 |
61621-93J01 |
Fastener Bracket |
| 20 |
09329-10024 |
Cushion |
| 21 |
01547-06167 |
BOLT 6X16 |
| 22 |
01550-06127 |
BOLT |
| 24 |
61422-93J62 |
Front Emblem Mark (225) |
| 25 |
61435-93J42 |
Rear Emblem Mark (225) |
| 26 |
61446-87L13 |
DECAL,EFI |
| 27 |
68111-96J00 |
Emblem Mark 'S' |
| 28 |
61458-99E31 |
Engine Cover Label |
| 29 |
09800-81835 |
Tool Set |
| 45680 |
61443-93J32 |
Engine Cover Starboard Stripe |
| 45711 |
61453-93J32 |
Engine Cover Port Stripe |
▶Fig. 56 - Fuel Hose (7 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
09251-09008 |
Cap |
| 2 |
09367-10001 |
Hose Joint |
| 3 |
09401-14409 |
Clip |
| 4 |
65700-87D76 |
Fuel Hose |
| 5 |
65770-93J04 |
Squeeze Pump |
| 6 |
09401-14409 |
Clip |
| 7 |
65770-93J04 |
Squeeze Pump |
▶Fig. 57 - Drag Link (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41161-94400 |
Steering Cable Seal |
| 2 |
67701-87J11 |
Drag Link Assembly |
| 3 |
67721-99E00 |
Drag Link Spacer |
| 4 |
67725-99E00 |
Drag Link Bolt |
| 5 |
67726-99E00 |
Lock Nut |
| 6 |
67728-99E00 |
Washer |
| 7 |
67467-89J01 |
Cable Connector |
| 8 |
09385-06012 |
Clip |
| 9 |
09160-06055 |
Washer (7x12x1.0) |
| 10 |
67700-93J00 |
Drag Link Set |
▶Fig. 58 - Opt: Meter (34 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09471-12103 |
Bulb (12v, 3.4w) |
| 4 |
09471-12028 |
Bulb (12v, 3.4w) |
| 5 |
34191-92E00 |
Water Pressure Tubing |
| 6 |
09407-14407 |
Clamp (L:140) |
| 7 |
36615-96300 |
Resin Terminal |
| 9 |
09471-12103 |
Bulb (12v, 3.4w) |
| 11 |
34310-92E00 |
Fuel Gauge Lead (NLA) |
| 12 |
34360-92E00 |
Adapter Harness (NLA) |
| 13 |
09471-12103 |
Bulb (12v, 3.4w) |
| 15 |
09471-12103 |
Bulb (12v, 3.4w) |
| 17 |
34191-92E00 |
Water Pressure Tubing |
| 18 |
09407-14407 |
Clamp (L:140) |
| 19 |
09471-12103 |
Bulb (12v, 3.4w) |
| 21 |
36615-96300 |
Resin Terminal |
| 22 |
09471-12077 |
Bulb (12v, 1.7w) |
| 23 |
34190-87D00 |
Speedometer Sensor |
| 24 |
34190-95500 |
Speedometer Sensor (NLA) |
| 26 |
03112-06303 |
Screw (NLA) |
| 45658 |
34800-93J02 |
Black Trim Gauge |
| 45659 |
34800-93J13 |
White Trim Gauge |
| 45671 |
34500-93J02 |
Black Hour Meter |
| 45673 |
34650-93J20 |
Black Water Pressure Gauge* |
| 45677 |
34200-93J02 |
Black Tachometer w/Monitor Function |
| 45702 |
34500-93J13 |
White Hour Meter |
| 45704 |
34650-93J33 |
White Water Pressure Gauge |
| 45708 |
34200-93J14 |
Tachometer w/Monitor - White |
| 45717 |
34100-93J00 |
Black Speedometer 0-80 MPH |
| 45718 |
34100-93J13 |
White Speedometer 0-80 MPH |
| 45719 |
34100-93J22 |
Black Speedometer 0-50 MPH |
| 45720 |
34100-93J33 |
White Speedometer 0-50 MPH |
| 45870 |
34600-93J02 |
Black Voltmeter |
| 45871 |
34600-93J13 |
White Voltmeter |
| 45931 |
34300-93J02 |
Black Fuel Gauge |
| 45932 |
34300-93J13 |
White Fuel Gauge |
▶Fig. 59 - Opt: Meter(2008 & Newer) (17 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
34112-98J00 |
Nut (NLA) |
| 4 |
34112-98J00 |
Nut (NLA) |
| 6 |
34815-98J00 |
Nut (NLA) |
| 8 |
34815-98J00 |
Nut (NLA) |
| 10 |
34815-98J00 |
Nut (NLA) |
| 45658 |
34100-98J01 |
Black Speedometer Assy (130kmh) (NLA) |
| 45659 |
34100-98J11 |
White Speedometer Assy (130kmh) (NLA) |
| 45660 |
34100-98J21 |
Black Speedometer Assy (80kmh) (NLA) |
| 45661 |
34100-98J31 |
White Speedometer Assy (80kmh) (NLA) |
| 45717 |
34200-98J03 |
Black Tachometer (NLA) |
| 45718 |
34200-98J13 |
White Tachometer (NLA) |
| 45778 |
34300-98J00 |
Black Fuel Gauge (NLA) |
| 45779 |
34300-98J10 |
White Fuel Gauge (NLA) |
| 45839 |
34600-98J00 |
Black Volt Meter (NLA) |
| 45840 |
34600-98J10 |
White Volt Meter (NLA) |
| 45901 |
34800-98J00 |
Black Trim Gauge (NLA) |
| 45902 |
34800-98J10 |
White Trim Gauge (NLA) |
▶Fig. 60 - Harness (11 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36620-93J31 |
Replaced by 36620-93J32 |
| 3 |
17917-87L00 |
Water Flush Connector |
| 4 |
38500-93J00 |
Warning Buzzer* |
| 5 |
34660-93J01 |
DF200/225/250 Water Pressure Gauge Install Kit |
| 6 |
09352-50006-600 |
Hose (5x9x600) |
| 7 |
09352-50006-00B |
Hose (5x9x2000) |
| 8 |
09367-06006 |
3 Way |
| 9 |
09401-08413 |
Clip |
| 10 |
18498-87JC1 |
Protector (L:450) |
| 45658 |
36620-93J12 |
MAIN HARNESS EXT 6.5' |
| 45659 |
36620-93J42 |
HARNESS EXT 10' |
▶Fig. 61 - Opt: Harness(2008 & Newer) (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
34921-98J00 |
Active Hub Unit (NLA) |
| 2 |
34922-98J02 |
Interface Unit (NLA) |
| 3 |
36661-98J00 |
Interface Unit Harness Assy (NLA) |
| 4 |
36615-96300 |
Resin Terminal |
| 5 |
09481-05501 |
5 Amp Fuse |
| 6 |
36664-98J00 |
3 in Gauge Harness Assembly (NLA) |
| 7 |
36665-98J00 |
Jumper Wire (NLA) |
| 8 |
36666-98J10 |
6 Pin Connector Cap (NLA) |
| 9 |
34921-98J10 |
Passive Hub Unit (NLA) |
| 12 |
09481-05501 |
5 Amp Fuse |
| 13 |
36664-98J10 |
2 in Gauge Harness Assembly (NLA) |
| 14 |
36666-98J00 |
8 Pin Connector Cap (NLA) |
| 15 |
36667-98J00 |
2 Pin Connector Cap (NLA) |
| 16 |
36661-93J00 |
Interface Module Adapter (NLA) |
| 45931 |
36662-98J00 |
Hub Harness Assembly (NLA) |
| 45932 |
36662-98J10 |
Hub Harness Assembly (NLA) |
| 45962 |
36663-98J00 |
Active Hub Power Harness Assy (NLA) |
| 45963 |
36663-98J10 |
Active Hub Power Harness Assy |
▶Fig. 62 - Opt: Switch (35 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
37100-96J01 |
Ignition Switch Panel Assembly |
| 2 |
37139-99E00 |
Ignition Switch Panel |
| 2A |
38500-93J90 |
Warning Buzzer |
| 2B |
09407-14403 |
Clamp (L:125) |
| 3 |
37803-93J06 |
Emergency Stop Switch Panel Assembly |
| 4 |
37825-99E00 |
Emergency Switch Panel |
| 5 |
37805-93J00 |
PTT Switch Assembly |
| 6 |
37855-99E00 |
PTT Switch Panel |
| 7 |
37210-93J00 |
Lighting Switch Set (NLA) |
| 8 |
37212-93J00 |
Lighting Switch Panel (NLA) |
| 10 |
37110-93J02 |
Ignition Switch Assembly |
| 12 |
37143-99E01 |
Key Cap |
| 13 |
37820-93J95 |
Emergency Stop Switch Assembly |
| 14 |
37139-99E10 |
Ignition Switch Panel |
| 15 |
03121-0516A |
SCREW |
| 15A |
38500-93J90 |
Warning Buzzer |
| 15B |
09407-14403 |
Clamp (L:125) |
| 17 |
37110-93J02 |
Ignition Switch Assembly |
| 18 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 19 |
37139-99E20 |
Ignition Switch Panel |
| 20 |
03121-0516A |
SCREW |
| 21 |
38500-93J90 |
Warning Buzzer |
| 22 |
09407-14403 |
Clamp (L:125) |
| 45962 |
37141-99E00 |
(931) Ignition Key |
| 45963 |
37141-99E10 |
(932) Ignition Key |
| 45964 |
37141-99E20 |
(933) Ignition Key |
| 45965 |
37141-99E30 |
(934) Ignition Key |
| 45966 |
37141-99E40 |
(935) Ignition Key |
| 45967 |
37141-99E50 |
(936) Ignition Key |
| 45968 |
37141-99E60 |
(937) Ignition Key |
| 45969 |
37141-99E70 |
(938) Ignition Key |
| 45970 |
37141-99E80 |
(939) Ignition Key |
| 45971 |
37141-99E90 |
(940) Ignition Key |
| 45972 |
37141-99EA0 |
(941) Ignition Key |
| 45973 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 63 - Opt: Remote Control (67 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36646-93J00 |
PTT Switch Adapter Wire Asembly |
| 3 |
36628-92E00 |
Wire Harness Grommet |
| 4 |
37110-93J02 |
Ignition Switch Assembly |
| 6 |
37143-99E01 |
Key Cap |
| 7 |
37721-93J91 |
Neutral Switch Assembly |
| 8 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 9 |
37823-92E02 |
Stop Switch Lanyard |
| 10 |
37850-90J06 |
PTT Switch Assembly |
| 11 |
38500-93J90 |
Warning Buzzer |
| 12 |
67212-95600 |
Washer (NLA) |
| 13 |
67213-92E00 |
Buzzer Bracket (NLA) |
| 14 |
09125-05042 |
Screw (5x10) |
| 15 |
67296-92E11 |
Screw (3x15) |
| 16 |
67220-95630 |
Plate Assembly |
| 17 |
67223-99E10 |
Brake Adjustment Knob |
| 18 |
67229-95600 |
Roller (NLA) |
| 19 |
67232-95600 |
Bushing |
| 20 |
67238-87D00 |
Drive Gear |
| 21 |
67241-99E10 |
Free Throttle Lever (NLA) |
| 22 |
67243-95600 |
Bushing (NLA) |
| 23 |
67244-95600 |
Wave Washer (NLA) |
| 24 |
67245-95600 |
Free Throttle Drum (NLA) |
| 25 |
67251-99E10 |
Handle Lever |
| 26 |
67252-95600 |
Bushing |
| 27 |
67253-95600 |
Washer (NLA) |
| 28 |
67255-99E00 |
Neutral Lock Arm |
| 29 |
67256-95600 |
Neutral Lock Holder |
| 30 |
67257-99E00 |
Lever Cap |
| 31 |
67258-99E00 |
Neutral Arm Bracket |
| 32 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 33 |
67261-99E00 |
Grip |
| 34 |
67296-94310 |
Screw |
| 35 |
67264-95600 |
Washer (NLA) |
| 36 |
67267-95610 |
Wire Cover (Black) |
| 37 |
67273-95600 |
Spacer |
| 38 |
67275-95600 |
Cable End |
| 39 |
67288-92E00 |
Washer |
| 40 |
67292-94300 |
E Ring |
| 41 |
67294-95600 |
Spacer |
| 42 |
67296-90J10 |
Rear Cover Screw |
| 43 |
67296-94300 |
Screw (4x10) |
| 44 |
67296-95600 |
Screw |
| 45 |
67296-95610 |
Screw |
| 46 |
67297-95600 |
Washer |
| 47 |
68165-16B01-13L |
Suzuki Emblem |
| 48 |
09100-08232 |
Bolt (8x30) |
| 49 |
09126-05003 |
Screw (5x12) |
| 50 |
09140-06020 |
Nut (6mm) |
| 51 |
09160-06104 |
Washer (6.5x24x2) |
| 51A |
37859-90J00 |
Spacer |
| 52A |
09481-10501 |
10 Amp Fuse |
| 53 |
67140-95600 |
Replaced by 67140-95601 |
| 18994 |
36620-93J04 |
21' Main Wiring Harness |
| 19025 |
36620-93J54 |
16' Main Wiring Harness |
| 19054 |
36620-93J64 |
26' Main Wiring Harness |
| 45778 |
37141-99E00 |
(931) Ignition Key |
| 45779 |
37141-99E10 |
(932) Ignition Key |
| 45780 |
37141-99E20 |
(933) Ignition Key |
| 45781 |
37141-99E30 |
(934) Ignition Key |
| 45782 |
37141-99E40 |
(935) Ignition Key |
| 45783 |
37141-99E50 |
(936) Ignition Key |
| 45784 |
37141-99E60 |
(937) Ignition Key |
| 45785 |
37141-99E70 |
(938) Ignition Key |
| 45786 |
37141-99E80 |
(939) Ignition Key |
| 45787 |
37141-99E90 |
(940) Ignition Key |
| 45788 |
37141-99EA0 |
(941) Ignition Key |
| 45789 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 64 - Opt: Top Mount Dual (1) (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L12 |
Duel Binnacle Top Mount Control |
| 2 |
67261-93J00 |
Grip No 1 |
| 3 |
67263-93J00 |
Grip No 2 |
| 4 |
37850-93J10 |
PTT Switch Assembly |
| 5 |
67295-92E10 |
Screw (3x12) |
| 6 |
67296-88D10 |
Screw (5x16) |
| 7 |
67288-92E20 |
Washer |
| 8 |
67296-92E70 |
Screw |
| 9 |
67288-92E40 |
Washer |
| 10 |
67257-92E00 |
Lever Cap |
| 11 |
67251-93J00 |
Handle Lever |
| 12 |
67296-92E60 |
Screw |
| 13 |
67288-92E30 |
Washer |
| 14 |
67253-92E00 |
Washer |
| 15 |
36890-93J10 |
Wire Harness |
| 16 |
37220-92E00 |
Mode Changing Switch Assembly |
| 17 |
67282-93J00 |
Decal |
| 18 |
67296-92E30 |
Screw |
| 19 |
09160-05024 |
Washer (5.5x16x1.5) |
| 20 |
67287-92E00 |
Nut |
| 21 |
67275-95600 |
Cable End |
| 22 |
67273-95600 |
Spacer |
| 23 |
67273-92E10 |
Grommet (NLA) |
| 24 |
67295-92E00 |
Screw |
| 25 |
67271-92E00 |
Cover |
| 26 |
67211-93J10 |
Top Binnacle Cover |
| 27 |
67296-92E70 |
Screw |
| 28 |
67500-93J10 |
Dual Binnacle Box Spacer |
| 29 |
09125-05135 |
Screw (5x65) |
| 30 |
09160-05029 |
Washer (5.5x10x0.8) |
| 31 |
09140-05005 |
Nut |
▶Fig. 65 - Opt: Top Mount Dual (2) (53 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L12 |
Duel Binnacle Top Mount Control |
| 2 |
67222-92E00 |
Dual Plate |
| 3 |
67223-92E00 |
Brake Adjust (NLA) |
| 4 |
67288-92E00 |
Washer |
| 5 |
67292-94300 |
E Ring |
| 6 |
67288-92E10 |
Washer (NLA) |
| 7 |
67291-92E00 |
Snap Ring (NLA) |
| 8 |
67221-92E00 |
Shift Assembly (NLA) |
| 9 |
67224-92E00 |
Brake Arm Assembly (NLA) |
| 10 |
67294-92E00 |
Spacer (NLA) |
| 11 |
37721-92E11 |
Neutral Switch Assembly |
| 12 |
67296-92E11 |
Screw (3x15) |
| 13 |
67296-88D10 |
Screw (5x16) |
| 14 |
67296-92E20 |
Screw (5x25) (NLA) |
| 15 |
67226-92E00 |
Bolt (NLA) |
| 16 |
67226-92E10 |
Bolt (NLA) |
| 17 |
67240-92E00 |
Throttle Arm Assembly (NLA) |
| 18 |
67228-92E00 |
Washer (NLA) |
| 19 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 20 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 21 |
09125-05042 |
Screw (5x10) |
| 22 |
67234-92E00 |
Gear Case (NLA) |
| 23 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 24 |
67227-92E00 |
Stopper (NLA) |
| 25 |
09126-06006 |
Screw (6x20) |
| 26 |
67225-92E00 |
Spring (NLA) |
| 27 |
09125-04004 |
Screw (4x6) |
| 28 |
67296-95610 |
Screw |
| 29 |
67233-92E00 |
Spring (NLA) |
| 30 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 31 |
67232-95620 |
Bushing (NLA) |
| 32 |
67269-92E00 |
Bracket (NLA) |
| 33 |
67296-88D10 |
Screw (5x16) |
| 34 |
09140-06020 |
Nut (6mm) |
| 35 |
67236-92E00 |
Roller (NLA) |
| 36 |
67237-92E01 |
Spring (NLA) |
| 37 |
67238-92E00 |
Drive Gear (NLA) |
| 38 |
67239-92E00 |
Pin |
| 39 |
67246-92E00 |
Drive Shaft |
| 40 |
67252-92E00 |
Bushing (NLA) |
| 41 |
67291-92E10 |
Snap Ring (NLA) |
| 42 |
67253-92E10 |
Washer |
| 43 |
67252-92E10 |
Bushing (NLA) |
| 44 |
67274-92E00 |
Flange |
| 45 |
67253-95600 |
Washer (NLA) |
| 46 |
67231-92E00 |
Shift Gear |
| 47 |
67232-95600 |
Bushing |
| 48 |
67241-92E00 |
Free Accel Rod (NLA) |
| 49 |
67243-92E00 |
Grommet (NLA) |
| 50 |
67239-92E10 |
Shift Pin Plate |
| 51 |
67272-92E10 |
Flange Seal (NLA) |
| 52 |
67287-92E10 |
Nut (NLA) |
| 53 |
67296-92E80 |
Screw (NLA) |
▶Fig. 66 - Opt: Top Mount Single (1) (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67261-93J00 |
Grip No 1 |
| 3 |
67263-93J00 |
Grip No 2 |
| 4 |
37850-93J10 |
PTT Switch Assembly |
| 5 |
67295-92E10 |
Screw (3x12) |
| 6 |
67296-88D10 |
Screw (5x16) |
| 7 |
67288-92E20 |
Washer |
| 8 |
67295-92E00 |
Screw |
| 9 |
67296-92E70 |
Screw |
| 10 |
67288-92E40 |
Washer |
| 11 |
67257-92E00 |
Lever Cap |
| 12 |
67251-93J00 |
Handle Lever |
| 13 |
67296-92E60 |
Screw |
| 14 |
67288-92E30 |
Washer |
| 15 |
67253-92E00 |
Washer |
| 16 |
36890-93J00 |
Wire Harness |
| 17 |
67281-93J00 |
Decal |
| 18 |
67296-92E30 |
Screw |
| 19 |
09160-05024 |
Washer (5.5x16x1.5) |
| 20 |
67287-92E00 |
Nut |
| 21 |
67275-95600 |
Cable End |
| 22 |
67273-95600 |
Spacer |
| 23 |
67273-92E00 |
Grommet |
| 24 |
67274-92E00 |
Flange |
| 25 |
67296-95610 |
Screw |
| 26 |
67271-92E00 |
Cover |
| 27 |
67211-93J00 |
Top Binnacle Cover |
| 28 |
67296-92E70 |
Screw |
| 29 |
67500-93J00 |
Single Binnacle Box Spacer |
| 30 |
09125-05135 |
Screw (5x65) |
| 31 |
09160-05029 |
Washer (5.5x10x0.8) |
| 32 |
09140-05005 |
Nut |
▶Fig. 67 - Opt: Top Mount Single (2) (48 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67222-92E00 |
Dual Plate |
| 3 |
67223-92E00 |
Brake Adjust (NLA) |
| 4 |
67288-92E00 |
Washer |
| 5 |
67292-94300 |
E Ring |
| 6 |
67288-92E10 |
Washer (NLA) |
| 7 |
67291-92E00 |
Snap Ring (NLA) |
| 8 |
67221-92E00 |
Shift Assembly (NLA) |
| 9 |
67224-92E00 |
Brake Arm Assembly (NLA) |
| 10 |
67294-92E00 |
Spacer (NLA) |
| 11 |
37721-95500 |
Neutral Switch Assembly |
| 12 |
67296-92E11 |
Screw (3x15) |
| 13 |
67296-88D10 |
Screw (5x16) |
| 14 |
67296-92E20 |
Screw (5x25) (NLA) |
| 15 |
67226-92E00 |
Bolt (NLA) |
| 16 |
67226-92E10 |
Bolt (NLA) |
| 17 |
67240-92E00 |
Throttle Arm Assembly (NLA) |
| 18 |
67228-92E00 |
Washer (NLA) |
| 19 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 20 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 21 |
09125-05042 |
Screw (5x10) |
| 22 |
67234-92E00 |
Gear Case (NLA) |
| 23 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 24 |
67227-92E00 |
Stopper (NLA) |
| 25 |
09126-06006 |
Screw (6x20) |
| 26 |
67225-92E00 |
Spring (NLA) |
| 27 |
09125-04004 |
Screw (4x6) |
| 28 |
67233-92E00 |
Spring (NLA) |
| 29 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 30 |
67232-95620 |
Bushing (NLA) |
| 31 |
67269-92E00 |
Bracket (NLA) |
| 32 |
67296-88D10 |
Screw (5x16) |
| 33 |
09140-06020 |
Nut (6mm) |
| 34 |
67236-92E00 |
Roller (NLA) |
| 35 |
67237-92E01 |
Spring (NLA) |
| 36 |
67238-92E00 |
Drive Gear (NLA) |
| 37 |
67239-92E00 |
Pin |
| 38 |
67246-92E00 |
Drive Shaft |
| 39 |
67252-92E00 |
Bushing (NLA) |
| 40 |
67291-92E10 |
Snap Ring (NLA) |
| 41 |
67253-92E10 |
Washer |
| 42 |
67252-92E10 |
Bushing (NLA) |
| 43 |
67253-95600 |
Washer (NLA) |
| 44 |
67231-92E00 |
Shift Gear |
| 45 |
67232-95600 |
Bushing |
| 46 |
67241-92E00 |
Free Accel Rod (NLA) |
| 47 |
67243-92E00 |
Grommet (NLA) |
| 48 |
67239-92E10 |
Shift Pin Plate |
▶Fig. 68 - Opt: Concealed Remocon (1) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-93J34 |
Flush Mount Control Box |
| 2 |
67298-92E50 |
Spring |
| 3 |
67296-94310 |
Screw |
| 4 |
67295-92E10 |
Screw (3x12) |
| 5 |
37850-92E27 |
PTT Switch Assembly |
| 6 |
67288-92E60 |
Washer |
| 7 |
67296-92E52 |
Screw |
| 8 |
67255-92E50 |
Neutral Lock Arm |
| 9 |
67251-92E50 |
Handle Lever |
| 10 |
67261-92E50 |
Grip |
| 11 |
67256-92E50 |
Neutral Lock Holder |
| 12 |
67257-92E00 |
Lever Cap |
| 13 |
67242-92E50 |
Free Accel Shaft |
| 14 |
67288-92E20 |
Washer |
| 15 |
67296-88D10 |
Screw (5x16) |
| 16 |
67288-92E70 |
Washer (NLA) |
| 17 |
67296-88D20 |
Screw (6x35) (NLA) |
| 18 |
67295-92E50 |
Screw (6x30) (NLA) |
| 19 |
67287-92E50 |
Nut (NLA) |
| 20 |
09160-06104 |
Washer (6.5x24x2) |
| 21 |
67296-88D30 |
Screw (5x30) (NLA) |
| 22 |
67254-92E50 |
Lock Arm Cover |
| 23 |
36890-93J00 |
Wire Harness |
| 24 |
67275-95600 |
Cable End |
| 25 |
67273-95600 |
Spacer |
| 26 |
67283-92E50 |
Lever Decal (NLA) |
| 27 |
67284-92E50 |
Clutch Decal (NLA) |
| 28 |
67274-92E50 |
Base |
| 29 |
67211-92E50 |
Flush Mount Cover |
▶Fig. 69 - Opt: Concealed Remocon (2) (43 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-93J34 |
Flush Mount Control Box |
| 2 |
67222-92E50 |
Dual Plate |
| 3 |
67292-94300 |
E Ring |
| 4 |
67288-92E10 |
Washer (NLA) |
| 5 |
67291-92E00 |
Snap Ring (NLA) |
| 6 |
67223-92E50 |
Brake Adjust (NLA) |
| 7 |
67221-92E50 |
Holder Assembly (NLA) |
| 8 |
67224-92E50 |
Brake Shoe Assembly (NLA) |
| 9 |
67225-92E50 |
Brake Disk (NLA) |
| 10 |
09140-06020 |
Nut (6mm) |
| 11 |
67294-92E00 |
Spacer (NLA) |
| 12 |
37721-95500 |
Neutral Switch Assembly |
| 13 |
67296-92E11 |
Screw (3x15) |
| 14 |
67226-92E50 |
Bolt (NLA) |
| 15 |
67296-92E20 |
Screw (5x25) (NLA) |
| 16 |
67240-92E50 |
Throttle Arm Assembly (NLA) |
| 17 |
67228-92E00 |
Washer (NLA) |
| 18 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 19 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 20 |
09125-05042 |
Screw (5x10) |
| 21 |
67234-92E00 |
Gear Case (NLA) |
| 22 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 23 |
67227-92E00 |
Stopper (NLA) |
| 24 |
67296-88D10 |
Screw (5x16) |
| 25 |
67225-92E00 |
Spring (NLA) |
| 26 |
09125-04004 |
Screw (4x6) |
| 27 |
67233-92E00 |
Spring (NLA) |
| 28 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 29 |
67239-92E10 |
Shift Pin Plate |
| 30 |
67236-92E00 |
Roller (NLA) |
| 31 |
67237-92E01 |
Spring (NLA) |
| 32 |
67238-92E50 |
Drive Gear (NLA) |
| 33 |
67239-92E00 |
Pin |
| 34 |
67246-92E50 |
Drive Shaft (NLA) |
| 35 |
67252-92E00 |
Bushing (NLA) |
| 36 |
67291-92E10 |
Snap Ring (NLA) |
| 37 |
67253-92E10 |
Washer |
| 38 |
67252-92E10 |
Bushing (NLA) |
| 39 |
67253-95600 |
Washer (NLA) |
| 40 |
67231-92E00 |
Shift Gear |
| 41 |
67232-95600 |
Bushing |
| 42 |
67241-92E50 |
Free Accel Rod (NLA) |
| 43 |
67232-92E50 |
Bushing (NLA) |
▶Fig. 7 - Timing Chain (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12730-93J02 |
Driven Gear |
| 2 |
09262-40021 |
Bearing (40x80x18) |
| 3 |
08110-62080 |
BEARING,UPPER |
| 4 |
09283-32044 |
Oil Seal (32x47x6) |
| 5 |
12734-93J00 |
Driven Gear Holder |
| 6 |
09280-70012 |
O-Ring |
| 7 |
01550-0855A |
BOLT,EGR VALVE |
| 8 |
12761-93J00 |
1st Timing Chain |
| 9 |
12762-93J00 |
2nd Timing Chain |
| 10 |
12770-93J00 |
Timing Chain Guide Base |
| 11 |
12778-93J00 |
Guide Base Gasket |
| 12 |
04211-13149 |
PIN |
| 13 |
01550-0830A |
BOLT |
| 14 |
12771-93J00 |
Timing Chain Upper Shoe |
| 15 |
12775-93J00 |
Timing Chain Lower Shoe |
| 16 |
12772-93J00 |
Timing Chain Guide |
| 17 |
01550-0830A |
BOLT |
| 18 |
12810-93J00 |
Timing Chain Tensioner Assembly |
| 19 |
12813-73G00 |
Timing Chain Tensioner Pad |
| 20 |
12812-90J00 |
Timing Chain Tensioner Spacer |
| 21 |
01550-0830A |
BOLT |
| 23 |
12832-93J00 |
Starboard Tensioner Assembly |
| 24 |
12833-93J00 |
Port Tensioner Assembly |
| 25 |
01550-0620A |
BOLT |
| 26 |
01550-0620A |
BOLT |
| 45679 |
12831-85FA7 |
Tensioner Adjuster Assembly |
| 45710 |
12831-93J01 |
Tensioner Adjuster Assembly |
▶Fig. 70 - Opt: Tie Rod (7 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67600-93J00 |
Tie Rod Kit |
| 2 |
67725-93J00 |
Tie Rod Bolt |
| 3 |
67726-93J00 |
Tie Rod Nut (NLA) |
| 4 |
67721-93J00 |
Tie Rod Spacer |
| 5 |
67630-93J00 |
Steering Extension Kit |
| 6 |
67725-93E00 |
Steering Bracket Bolt (NLA) |
| 7 |
67726-99E00 |
Lock Nut |
▶Fig. 71 - Opt: Gasket Set (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11410-93872 |
Engine Gasket Set |
| 2 |
11141-93J10 |
Starboard Cylinder Head Gasket |
| 3 |
11142-93J10 |
Port Cylinder Head Gasket |
| 4 |
11179-93J00 |
Cylinder Head Cover Gasket - Starboard |
| 5 |
11189-93J00 |
Cylinder Head Cover Gasket - Port |
| 6 |
11332-93J00 |
Crankcase Water Jacket Cover Gasket |
| 7 |
13119-93J00 |
Intake Manifold Gasket |
| 8 |
14151-93J00 |
Starboard Exhaust Cover Gasket |
| 9 |
14152-93J00 |
Port Exhaust Cover Gasket |
| 10 |
17472-93J00 |
Water Pump Plate Gasket |
| 11 |
11272-93J00 |
Cylinder Block Plate Gasket |
| 12 |
11489-93J00 |
Oil Pan Gasket |
| 13 |
14212-93J00 |
Exhaust Tube Gasket |
| 14 |
51123-93J01 |
Mount Oil Seal Cover Gasket |
| 15 |
51142-93J00 |
Engine Holder Cover Gasket |
| 16 |
51211-93J00 |
Engine Holder Gasket |
| 17 |
11542-93J00 |
Exhaust Pipe Gasket |
| 45675 |
99011-93J00-03A |
O/M DF200/225/250 2004 (NLA) |
| 45706 |
99011-93J01-03A |
O/M DF200/225/250 2005 (NLA) |
| 45734 |
99011-93J02-03A |
O/M DF200/225/250 2006 |
| 45765 |
99011-93J03-03A |
O/M DF200/225/250 2007 (NLA) |
| 45792 |
99011-93J04-03A |
O/M DF200/225/250 2008 |
| 45826 |
99011-93J07-03A |
O/M DF200/225/250 2009 |
| 45856 |
99011-93J09-03A |
O/M DF200/225/250 2010 |
| 45887 |
99011-93J11-03A |
O/M DF200/225/250 S/N 110001~ |
▶Fig. 8 - Camshaft (56 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12701-93J40 |
Starboard Intake Camshaft |
| 2 |
12705-93J40 |
Port Intake Camshaft |
| 3 |
12721-93J30 |
Starboard Exhaust Camshaft |
| 4 |
12725-93J30 |
Port Exhaust Camshaft |
| 5 |
12742-93J10 |
Intake Camshaft Sprocket |
| 6 |
12748-93J00 |
Exhaust Camshaft Sprocket |
| 7 |
12749-93J00 |
Exhaust Camshaft Bolt |
| 8 |
09202-05032 |
Pin (5x12) |
| 8A |
09261-05006 |
Pin (5x18) |
| 9 |
16551-93J00 |
Oil Control Plate (NLA) |
| 10 |
16559-93J00 |
OCV Plate Gasket |
| 11 |
01550-06257 |
BOLT |
| 12 |
12891-93J00 |
Tappet |
| 13-13 |
12892-93J00-248 |
Tappet Shim (2.475) |
| 13-14 |
12892-93J10-250 |
SHIM,TAPPET(T:2 |
| 13-15 |
12892-93J10-253 |
SHIM,TAPPET(T:2 |
| 13-16 |
12892-93J00-255 |
Tappet Shim (2.550) |
| 13-17 |
12892-93J10-258 |
SHIM,TAPPET(T:2 |
| 13-18 |
12892-93J00-260 |
Tappet Shim (2.600) |
| 13-19 |
12892-93J00-263 |
Tappet Shim (2.625) |
| 13-20 |
12892-93J00-265 |
Tappet Shim (2.650) |
| 13-21 |
12892-93J00-268 |
Tappet Shim (2.675) |
| 13-22 |
12892-93J00-270 |
Tappet Shim (2.700) |
| 13-23 |
12892-93J00-273 |
Tappet Shim (2.725) |
| 13-24 |
12892-93J00-275 |
Tappet Shim (2.750) |
| 13-25 |
12892-93J10-278 |
SHIM,TAPPET(T:2 |
| 13-26 |
12892-93J10-280 |
SHIM,TAPPET(T:2 |
| 13-27 |
12892-93J10-283 |
SHIM,TAPPET(T:2 |
| 13-28 |
12892-93J10-285 |
SHIM,TAPPET(T:2 |
| 13-29 |
12892-93J10-288 |
SHIM,TAPPET(T:2 |
| 13-30 |
12892-93J10-290 |
SHIM,TAPPET(T:2 |
| 13-31 |
12892-93J10-293 |
SHIM,TAPPET(T:2 |
| 13-32 |
12892-93J10-295 |
SHIM,TAPPET(T:2 |
| 13-33 |
12892-93J10-298 |
SHIM,TAPPET(T:2 |
| 13-34 |
12892-93J10-300 |
SHIM,TAPPET(T:3 |
| 14 |
12911-93J00 |
Intake Valve |
| 17 |
12931-78G00 |
Valve Spring Retainer |
| 18 |
12932-24400 |
Valve Cotter |
| 19 |
12933-69G10 |
Valve Spring Seat |
| 20 |
09289-05006 |
Valve Stem Seal |
| 45670 |
12892-93J00-218 |
Tappet Shim (2.175) |
| 45672 |
12915-93J60 |
Exhaust Valve |
| 45673 |
12921-93J00 |
Valve Spring |
| 45701 |
12892-93J00-220 |
Tappet Shim (2.200) |
| 45703 |
12915-93J60 |
Exhaust Valve |
| 45704 |
12921-93J11 |
Valve Spring |
| 45729 |
12892-93J10-223 |
Tappet Shim (2.225) |
| 45760 |
12892-93J10-225 |
SHIM,TAPPET(T:2 |
| 45790 |
12892-93J10-228 |
SHIM,TAPPET(T:2 |
| 45821 |
12892-93J00-230 |
Tappet Shim (2.300) |
| 45851 |
12892-93J10-233 |
SHIM,TAPPET(T:2 |
| 45882 |
12892-93J00-235 |
Tappet Shim (2.350) |
| 45913 |
12892-93J10-238 |
SHIM,TAPPET(T:2 |
| 45943 |
12892-93J10-240 |
SHIM,TAPPET(T:2 |
| 45974 |
12892-93J10-243 |
SHIM,TAPPET(T:2 |
| 46004 |
12892-93J10-245 |
SHIM,TAPPET(T:2 |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DF 225TXK4, DF 225TXXK4, DF 225TXZK4, DF 225TXXZK4 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
