🔎 Suzuki DF 20AS, DF 20AES, DF 20AEL, DF 20ARS, DF 20ARL Reference Library — Exploded parts diagrams (39 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DF 20AS, DF 20AES, DF 20AEL, DF 20ARS, DF 20ARL is a 4-Stroke SOHC Inline 2-Cylinder outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke SOHC Inline 2-Cylinder |
| Horsepower |
20 HP |
| Displacement |
327 cc |
| Bore x Stroke |
60.4 x 57.0 mm |
| Spark Plug (Type & Gap) |
NGK MR6K-9 |
| Engine Oil Capacity |
1.0 L (with filter) |
| Recommended Engine Oil |
SAE 10W-40 |
| Gear Case Oil Capacity |
250 mL |
| Idle Speed (in gear) |
850-950 RPM |
| Full Throttle RPM Range |
5000-6000 RPM |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DF 20AS, DF 20AES, DF 20AEL, DF 20ARS, DF 20ARL:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 20AS, DF 20AES, DF 20AEL, DF 20ARS, DF 20ARL.
▶Fig. 1 - Cylinder Head (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11110-89L01 |
Cylinder Head |
| 2 |
11141-89L00 |
Cylinder Head Gasket |
| 3 |
09119-08L02 |
Bolt (8x72) |
| 4 |
09119-08L01 |
Bolt (8x77) |
| 5 |
11261-93JL0 |
Protection Anode Cover |
| 6 |
09280-22019 |
O-Ring |
| 7 |
55321-87J01 |
Aluminum Anode |
| 8 |
09103-06281 |
Bolt (6x14) |
| 9 |
01550-08207 |
BOLT |
| 10 |
11382-93E00 |
Oil Filler Cap |
| 11 |
09280-17003 |
Oil Filler Cap O-Ring |
| 12 |
04211-11129 |
11 X 12 DOWEL P |
| 13 |
11170-89L00 |
Cylinder Head Cover |
| 14 |
11162-89L01 |
Cylinder Head Cover Gasket |
| 15 |
01550-06207 |
BOLT |
| 16 |
11174-89L00 |
Breather Hose |
| 17 |
09401-12413 |
Clip |
| 18 |
09482-00L04 |
NGK CPR6EA-9 Spark Plug |
| 19 |
11115-93E00-001 |
Valve Guide (OS:0.30) |
▶Fig. 10 - Water Pump (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17411-94J00 |
Water Pump Case |
| 2 |
17413-94J00 |
Water Pump Case Sleeve |
| 3 |
17461-939M0 |
Water Pump Impeller |
| 4 |
17471-99J20 |
PANEL,PUMP CASE |
| 5 |
17472-99J00 |
Water Pump Plate Gasket |
| 6 |
17473-94J00 |
Water Pump Case Gasket |
| 8 |
17563-94J00 |
Water Tube Grommet |
| 9 |
17564-99J00 |
Water Pump Case Bushing |
| 10 |
17631-99J20 |
Port Water Filter |
| 11 |
17632-99J30 |
Starboard Water Filter |
| 12 |
03141-0416A |
SCREW |
| 13 |
29141-93J00 |
Nut (6mm) |
| 14 |
09108-06141 |
Stud Bolt |
| 15 |
09160-06082 |
Washer (6.5x13x1.0) |
| 16 |
09420-03009 |
Key |
| 17 |
09202-04008 |
Dowel Pin (4x9) |
| 18 |
17565-99J01 |
GUIDE,WATER TUB |
| 19 |
17400-99J20 |
Water Pump Repair Kit DF8A/DF9.9A/DF9.9B/DF15A/DF20A |
| 45839 |
17561-99J00 |
Water Tube (S) |
| 45840 |
17561-99J10 |
Water Tube (L) |
▶Fig. 11 - Thermostat (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17670-91J02 |
Thermostat (50c) |
| 2 |
17680-89L00 |
Thermostat Cover |
| 3 |
01550-06207 |
BOLT |
| 4 |
17712-89L12 |
Water Hose |
| 5 |
17712-89L03 |
Water Hose |
| 6 |
09401-08413 |
Clip |
| 7 |
17685-89L00 |
Thermostat Cover Seal |
| 8 |
18498-94J20 |
Hose Protector (L:320) (NLA) |
| 9 |
09408-00070 |
Clamp (NLA) |
▶Fig. 12 - Recoil Starter (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
18100-94JN1 |
STARTER ASSY,RE |
| 2 |
18121-94JL0 |
Reel |
| 3 |
18130-93E01 |
Ratchet Set |
| 4 |
18142-93E00 |
Spiral Spring |
| 5 |
18132-89L00 |
Tapping Screw |
| 6 |
18210-93002 |
Grip Assembly |
| 7 |
18280-93E00 |
NSI Set |
| 8 |
99000-81158-50M |
Starter Rope |
| 9 |
01550-06307 |
BOLT |
| 10 |
18290-94J01 |
NSI Cable Assembly |
| 11 |
01550-06207 |
BOLT |
| 12 |
69711-93E11 |
Label (S.I.G.P) |
| 13 |
61472-93E20 |
Recoil Starter Label (NLA) |
| 14 |
09403-12415 |
Clamp (NLA) |
| 15 |
61493-94J00 |
Clearance Label |
| 16 |
61494-94J00 |
Oil Label |
▶Fig. 13 - Throttle Body (5 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13300-89L01 |
Throttle Body Assembly |
| 2 |
15211-91J00-130 |
IAC Hose (NLA) |
| 3 |
09403-12417 |
CLAMP |
| 4 |
01550-06127 |
BOLT |
| 5 |
01550-06207 |
BOLT |
▶Fig. 14 - Oil Pump (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16400-89L00 |
Oil Pump Assembly |
| 2 |
16510-45H10 |
Engine Oil Filter |
| 3 |
16512-99J00 |
Oil Filter Cap |
| 4 |
09280-13004 |
Oil Pump O-Ring |
| 5 |
09280-54001 |
Oil Filter O-Ring |
| 6 |
09440-18002 |
Spring |
| 7 |
01550-06207 |
BOLT |
| 8 |
01550-06127 |
BOLT |
| 9 |
16910-89L01 |
Oil Level Gauge |
| 10 |
16930-89L00 |
Oil Level Gauge Guide (NLA) |
| 11 |
09280-09008 |
O-Ring |
| 12 |
16431-89L00 |
Oil Gallery Block |
| 13 |
59262-94J00 |
Oil Pump Pin |
| 14 |
02122-0630A |
SCREW |
▶Fig. 15 - Clutch Rod (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21111-89L01 |
Clutch Lever |
| 2 |
21120-89L00 |
Clutch Notch Lever |
| 3 |
21122-89L00 |
Clutch Notch Plate (NLA) |
| 4 |
21210-89L00 |
Clutch Lever Shaft |
| 6 |
23115-89L00 |
Clutch Lever Link |
| 7 |
23211-89L00 |
Clutch Rod Arm |
| 8 |
09204-01002 |
Cotter Pin |
| 9 |
09116-06234 |
Bolt (6x35) |
| 10 |
09160-06046 |
Washer (6.5x20x1.5) |
| 11 |
09160-06094 |
Washer (6.5x15x1.0) |
| 12 |
09164-14008 |
Wave Washer |
| 13 |
09180-06186 |
Spacer (6.2x12.6x21) |
| 14 |
09180-06362 |
Spacer (6.5x10.5x4) (NLA) |
| 15 |
09260-12003 |
Ball |
| 16 |
09440-09041 |
Clutch Notch Spring |
| 17 |
01550-06127 |
BOLT |
| 18 |
01550-06257 |
BOLT |
| 19 |
02142-06207 |
SCREW 6X20 |
| 45778 |
23111-89L00 |
Clutch Rod (S) |
| 45779 |
23111-89L10 |
Clutch Rod (L) |
▶Fig. 16 - Shift Rod (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
23311-95J00 |
Clutch Rod Connector |
| 2 |
25111-99J01 |
Shift Rod (S & L) |
| 3 |
25311-99J00 |
Shift Cam |
| 4 |
09205-02004 |
Spring Pin (2.5x12) |
| 5 |
25211-99JL0 |
Shift Rod Guide |
| 6 |
25215-99J00 |
Shift Rod Guide Stopper |
| 7 |
29141-93J00 |
Nut (6mm) |
| 8 |
09160-06082 |
Washer (6.5x13x1.0) |
| 9 |
09280-06012 |
O-Ring |
| 10 |
09280-09012 |
O-Ring |
| 11 |
09289-06L02 |
Dust Seal (5x17x3.5) |
▶Fig. 17 - Transmission (45 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
08110-60020 |
B1 15X32X9 BEAR |
| 3 |
09380-15001 |
Drive Shaft Circlip |
| 4 |
09160-20027 |
Washer (20x35x2.75) |
| 6 |
09160-21009 |
Washer (21x35x2.75) |
| 7 |
09263-20024 |
Bearing (20x35x4.5) |
| 8 |
57311-99J10 |
Pinion Gear (NT:12) |
| 9 |
57510-99J11 |
Forward Gear (NT:25) |
| 10 |
57521-99J10 |
Reverse Gear (NT:25) |
| 13 |
09181-15241 |
Washer (15x22x2) |
| 14 |
57610-99JL0 |
Propeller Shaft Assembly |
| 15 |
57621-99J10 |
Clutch Dog Shifter (NLA) |
| 16 |
09202-04025 |
Pin (4x31) |
| 17 |
59441-94J00 |
Return Spring |
| 18 |
59441-99J00 |
Clutch Dog Spring |
| 19 |
57631-93901 |
Push Rod |
| 20 |
57632-97L00 |
Push Pin |
| 21 |
56130-99J30 |
Drive Shaft Bearing Housing |
| 22 |
09282-13L01 |
Oil Seal (12.5x25x7) |
| 23 |
56132-99J10 |
Drive Shaft Bearing Housing Gasket |
| 24 |
09116-06229 |
Bolt (6x25) |
| 45658 |
57100-90L40 |
Drive Shaft Assembly (S) |
| 45659 |
57100-90L30 |
Drive Shaft Assembly (L) |
| 45778 |
09181-20251 |
Washer (20x34x1.0) |
| 45779 |
09160-20042 |
Shim (1.10) |
| 45780 |
09160-20043 |
Shim (1.20) (NLA) |
| 45781 |
09160-20044 |
Shim (1.30) |
| 45782 |
09181-20244 |
Shim (0.70) |
| 45783 |
09181-20246 |
Shim (0.80) |
| 45784 |
09181-20248 |
Shim (0.90) (NLA) |
| 45962 |
09181-17144 |
Shim (1.10) |
| 45963 |
09181-17148 |
Shim (1.20) |
| 45964 |
09181-17153 |
Shim (1.30) (NLA) |
| 45965 |
09181-17154 |
Shim (1.40) |
| 45966 |
09160-17026 |
Washer (1.50) |
| 45967 |
09160-17041 |
Washer (1.60) |
| 45968 |
09160-17027 |
Washer (1.70) |
| 45969 |
09160-17042 |
Washer (1.80) |
| 45970 |
09160-17028 |
Washer (1.90) (NLA) |
| 45992 |
09181-25160 |
Shim (25x34x0.7) |
| 45993 |
09181-25162 |
Shim (25x34x0.8) |
| 45994 |
09181-25164 |
Shim (0.90) |
| 45995 |
09160-25040 |
Washer (1.00) |
| 45996 |
09160-25041 |
Washer (1.10) |
| 45997 |
09160-25042 |
Washer (1.20) |
| 45998 |
09181-25181 |
Shim (1.30) |
▶Fig. 18 - Starting Motor Electric Starter (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31100-94J22 |
Starter Motor Assembly |
| 2 |
31131-94J00 |
Plus Brush Set |
| 3 |
31135-90J00 |
Spring |
| 4 |
31151-94J01 |
Gear Case |
| 5 |
31152-90J00 |
Center Plate (NLA) |
| 6 |
31153-90J00 |
Planet Gear Bracket (NLA) |
| 7 |
31171-96J00 |
Dust Cover Kit |
| 8 |
31173-94J01 |
Brush Holder |
| 9 |
31191-96J00 |
Shift Lever (NLA) |
| 10 |
31220-94J00 |
Magnet Switch |
| 11 |
31310-90J00 |
Armature |
| 12 |
31320-94J00 |
Pinion Assembly (NLA) |
| 13 |
31341-94J00 |
Pinion Shaft (NLA) |
| 14 |
31343-90J00 |
Internal Gear (NLA) |
| 15 |
31344-90J00 |
Planetary Gear (NLA) |
| 16 |
31360-93J01 |
Washer Set |
| 17 |
31912-89L00 |
Starting Motor Band |
| 18 |
31918-94J00 |
Lower Damper |
| 19 |
38860-76F01 |
Relay |
| 20 |
38915-90J00 |
Relay Holder |
| 21 |
01550-08207 |
BOLT |
| 22 |
01550-08257 |
BOLT |
| 23 |
08316-10087 |
Nut |
▶Fig. 19 - Magneto (15 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
02162-05127 |
Screw (NLA) |
| 5 |
09140-14008 |
Nut 14mm |
| 6 |
09160-15057 |
Washer (15x27x4) |
| 7 |
08341-31039 |
Woodruff Key |
| 8 |
09407-14407 |
Clamp (L:140) |
| 9 |
33220-84M10 |
CMP Sensor Assembly |
| 10 |
01550-06167 |
BOLT |
| 11 |
08322-0106A |
Washer |
| 12 |
36615-96300 |
Resin Terminal |
| 45658 |
32120-89L00 |
Stator & Pulser Coil |
| 45659 |
32120-89L10 |
Stator & Pulser Coil |
| 45689 |
01547-0625A |
BOLT |
| 45690 |
01547-0630A |
BOLT |
| 45748 |
32102-89L00 |
Flywheel |
| 45749 |
32102-89L10 |
Flywheel (NLA) |
▶Fig. 2 - Cylinder Block (7 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11300-89L03 |
Cylinder Block Assembly |
| 2 |
01550-06357 |
BOLT |
| 3 |
01560-08757 |
BOLT |
| 4 |
04211-11129 |
11 X 12 DOWEL P |
| 5 |
16440-11D00 |
Engine Oil Regulator |
| 6 |
11291-91B50 |
Engine Hook |
| 7 |
01550-08207 |
BOLT |
▶Fig. 21 - Rectifier/Ignition Coil (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32800-89L02 |
Rectifier/Regulator Assembly |
| 2 |
32815-89L00 |
Rectifier Bracket |
| 3 |
09116-06196 |
Bolt (6x20) |
| 4 |
32890-89L20 |
HOLDER,ELECTRIC |
| 6 |
09320-08066 |
Cushion |
| 7 |
01550-06207 |
BOLT |
| 8 |
01550-06167 |
BOLT |
| 9 |
33500-07H00 |
Spark Plug Cap |
| 10 |
09408-00159 |
Clamp (NLA) |
| 11 |
33410-89L11 |
Ignition Coil |
| 12 |
01550-06307 |
BOLT |
| 14 |
33925-89L00 |
Engine Control Unit Cushion |
| 15 |
38860-76F01 |
Relay |
| 16 |
38915-90J00 |
Relay Holder |
| 45670 |
33930-89L20 |
Engine Control Unit |
▶Fig. 22 - Sensor/Switch (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13640-32G01 |
Engine Temp Sensor |
| 2 |
37820-93E11 |
Oil Pressure Switch |
| 3 |
36360-99J10 |
Oil Pressure Indicator |
| 4 |
36367-89L00 |
Warning Label |
| 5 |
37161-89L02 |
Starter Motor Switch Assembly |
| 6 |
37163-89L00 |
Starting Switch Hole Plug |
| 7 |
37721-89L00 |
Neutral Switch Assembly |
| 8 |
37726-89L00 |
Neutral Switch Bracket (NLA) |
| 9 |
01550-06167 |
BOLT |
| 10 |
36616-89L00 |
Connector Holder (NLA) |
| 11 |
37725-89L01 |
Neutral Switch Actuator |
| 12 |
13650-52G00 |
Inlet Air Temp Sensor |
| 13 |
13655-89L00 |
Air Temp Sensor Grommet |
| 14 |
18590-58M00 |
MAP Sensor |
| 15 |
01550-06207 |
BOLT |
▶Fig. 23 - Harness (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33810-89L10 |
Starter Cable |
| 2 |
09407-14403 |
Clamp (L:125) |
| 3 |
09407-14407 |
Clamp (L:140) |
| 4 |
01547-06167 |
BOLT 6X16 |
| 6 |
09481-10501 |
10 Amp Fuse |
| 7 |
09481-30501 |
30 Amp Fuse |
| 8 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 9 |
36615-96300 |
Resin Terminal |
| 10 |
09407-14407 |
Clamp (L:140) |
| 11 |
09408-00184 |
Clamp |
| 12 |
36617-89L10 |
Harness Bracket (NLA) |
| 13 |
33634-96J00 |
Service Connector Cap |
| 14 |
36617-89L00 |
Harness Bracket (NLA) |
| 15 |
36617-91J00 |
Switch Lead Bracket (NLA) |
| 16 |
09403-08417 |
Clamp |
| 17 |
09408-00008 |
Clamp |
| 18 |
09408-00252 |
Clamp (NLA) |
| 19 |
09408-00297 |
Clamp (NLA) |
| 20 |
01550-06127 |
BOLT |
| 21 |
01550-06127 |
BOLT |
| 45778 |
36610-89L60 |
Wiring Harness Assembly |
| 45779 |
36610-89L70 |
Wiring Harness Assembly |
▶Fig. 24 - Clamp Bracket (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41111-89L00-0EP |
Starboard Clamp Bracket |
| 2 |
41121-89L00-0EP |
Port Clamp Bracket |
| 3 |
41211-99JL0 |
Clamp Screw |
| 4 |
41212-91J00 |
Clamp Handle |
| 5 |
41213-94J01 |
Clamp Plate |
| 6 |
09205-06007 |
Spring Pin (6x25) |
| 7 |
41130-90L00 |
Clamp Bracket Shaft |
| 8 |
09159-22006 |
Nut |
| 9 |
09100-06178 |
Bolt (6x150) |
| 10 |
09160-06082 |
Washer (6.5x13x1.0) |
| 11 |
09180-06366 |
Spacer |
| 12 |
29141-93J00 |
Nut (6mm) |
| 13 |
45261-89L00 |
Release Lever |
| 14 |
09306-22006 |
Bushing |
| 15 |
09100-08311 |
Bolt (8x90) |
| 16 |
09140-08023-XC0 |
Nut (8mm) |
| 17 |
09160-08081 |
Washer (8.5x23x1.5) |
| 18 |
29162-93J10 |
Lock Washer |
| 19 |
41153-96300 |
Transom Bolt Cap (NLA) |
| 20 |
45420-89L01 |
Tilt Lock Pin |
| 21 |
45425-94J01 |
Tilt Lock Pin Stopper |
| 22 |
09441-17001 |
Spring |
| 23 |
09160-08170 |
Washer (8.5x16x2) |
| 24 |
45269-89L00 |
Reverse Lock Mark (NLA) |
| 25 |
69911-91J20 |
Clamp Bracket Mark (NLA) |
| 26 |
41210-99JL1 |
Clamp Screw Assy |
▶Fig. 25 - Swivel Bracket (39 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
22511-99011 |
Grease Nipple |
| 3 |
43711-99J00 |
Steering Bushing |
| 5 |
09160-27013 |
Washer |
| 6 |
09282-27002 |
Oil Seal (26x39x5) |
| 7 |
43211-87JL0 |
Swivel Bracket Bushing |
| 8 |
09160-27012 |
Washer (27.5x47x1) |
| 9 |
41225-89L00 |
Release Arm Pin |
| 10 |
45212-89L00 |
Reverse Lock Arm Spring |
| 11 |
45231-89L00 |
Reverse Lock Arm |
| 12 |
45241-89L00 |
Reverse Lock Arm Link |
| 13 |
09204-01002 |
Cotter Pin |
| 14 |
45247-99J00 |
Reverse Lock Arm Cotter Pin |
| 15 |
45250-89L03 |
Release Link |
| 16 |
09200-06061 |
Pin |
| 17 |
09160-06082 |
Washer (6.5x13x1.0) |
| 18 |
09200-05014 |
Pin |
| 19 |
43411-939L0 |
Steering Adjuster Plate |
| 20 |
43412-93901 |
COVER,STEERING |
| 21 |
29440-93J00 |
Steering Adjuster Spring |
| 22 |
09160-08082 |
Washer (8.5x16x1.2) |
| 23 |
09100-08308 |
Bolt (8x30) (NLA) |
| 24 |
45710-89L10 |
Shallow Drive Arm |
| 25 |
45722-94J11 |
Shallow Water Drive Spring |
| 26 |
09111-10067 |
Bolt (10x20.4) |
| 27 |
43411-89L00 |
Steering Adjuster Lever |
| 28 |
43415-89L01 |
Steering Adjuster Plate |
| 29 |
43420-89L00 |
Steering Adjust Friction Plate |
| 30 |
43425-89L00 |
Steering Adjust Upper Plate |
| 31 |
43512-89L00 |
Steering Adjust Thread Shaft |
| 32 |
43515-88L00 |
Steering Adjust Friction Washer Plate |
| 33 |
43516-89J00 |
Steering Adjuster Washer |
| 34 |
43517-89L00 |
Steering Adjuster Spacer |
| 35 |
09116-06225 |
Bolt (6x16) |
| 36 |
09159-08L02 |
Nut |
| 37 |
09161-08019 |
Washer (8.2x18x1.2) |
| 45689 |
43111-89L00-0EP |
Swivel Bracket (S) |
| 45690 |
43111-89L11-0EP |
Swivel Bracket (L) |
| 45748 |
43750-99J60-0EP |
Steering Bracket (S) |
| 45749 |
43750-99J70-0EP |
Steering Bracket (L) |
▶Fig. 26 - Engine Holder (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
51110-89L01 |
Engine Holder |
| 2 |
51211-89L00 |
Engine Holder Gasket |
| 3 |
09116-08151 |
Bolt (8x30) |
| 4 |
09202-06023 |
Knock Pin (6x10) |
| 5 |
09282-12L04 |
Oil Seal (12x25x7) |
| 6 |
16515-89L00 |
Oil Hose |
| 7 |
54112-99J01 |
Upper Mount Bolt (L:123) |
| 8 |
54113-99JL0 |
Upper Mount Bolt Washer |
| 9 |
54127-89L00 |
Upper Side Mount |
| 10 |
54125-99J00 |
Upper Reverse Thrust Stopper |
| 11 |
54130-89L00 |
Upper Mount |
| 12 |
54137-89L00 |
Upper Mount Cover |
| 13 |
09116-08137 |
Bolt (8x22) |
| 14 |
09140-10031 |
Nut (10mm) |
| 15 |
01560-08307 |
BOLT |
| 16 |
09401-12413 |
Clip |
▶Fig. 27 - Drive Shaft Housing (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17913-93J00 |
Water Flush Plug |
| 2 |
17914-93J01 |
Water Flush Plug Gasket |
| 4 |
43112-94L01 |
Exhaust Pipe |
| 5 |
52113-89L00 |
Drive Shaft Housing Gasket |
| 6 |
09116-08151 |
Bolt (8x30) |
| 7 |
09202-06023 |
Knock Pin (6x10) |
| 8 |
09168-12017 |
Gasket (12x17x1) |
| 9 |
09248-12009 |
Oil Drain Plug |
| 10 |
54151-99J00 |
Lower Thrust Mount |
| 11 |
54167-99J01 |
Lower Side Mount |
| 12 |
54211-99J01-0EP |
Lower Mount Starboard Cover |
| 13 |
54221-99J01-0EP |
Lower Mount Port Cover |
| 14 |
54213-93901 |
Knock Pin |
| 15 |
09116-08154 |
Bolt (8x40) |
| 45717 |
52110-89L00-0EP |
Drive Shaft Housing (S) |
| 45718 |
52110-89L10-0EP |
Drive Shaft Housing (L) |
▶Fig. 28 - Gear Case (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
55100-99J40-0EP |
Gear Case Housing |
| 2 |
09263-17048 |
Bearing (17x24x27.5) |
| 3 |
09262-25003 |
Bearing (25x52x15) |
| 4 |
09202-06023 |
Knock Pin (6x10) |
| 5 |
09116-08151 |
Bolt (8x30) |
| 6 |
55321-87J01 |
Aluminum Anode |
| 7 |
09103-06281 |
Bolt (6x14) |
| 8 |
59178-97J00 |
Drain Plug Gasket |
| 9 |
09248-08001 |
Drain Plug |
| 10 |
56120-99J41-0EP |
Propeller Shaft Bearing Housing |
| 11 |
08110-60050 |
B1 25X47X12 BEA |
| 12 |
09280-57002 |
O-Ring |
| 13 |
09289-17L02 |
Oil Seal (17x30x6) |
| 14 |
09116-06227 |
Bolt (6x20) |
| 16 |
58120-89L00 |
Type M Propeller Bushing |
| 17 |
57632-94J00 |
Propeller Stopper |
| 18 |
09141-12005 |
Nut |
| 19 |
09160-12066 |
Washer (12.5x22x2.5) |
| 20 |
09204-02004 |
Cotter Pin |
| 21 |
55331-99J10 |
Exhaust Seal Core |
| 22 |
55332-99J10 |
Exhaust Seal Rubber |
| 23 |
17917-87L00 |
Water Flush Connector |
| 24 |
55321-87J11 |
Magnesium Anode |
| 45672 |
58100-89L00-019 |
M701 Propeller 3x9-1/4x7 |
| 45703 |
58100-89L20-019 |
M930 Propeller 3x9-1/4x9 |
| 45731 |
58100-89L60-019 |
M1001 Propeller 3x9-1/4x10 |
| 45762 |
58100-89L70-019 |
M1101 Propeller 3x9-1/4x11 |
▶Fig. 29 - Side Cover (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61810-89L00-RB4 |
Starboard Side Cover |
| 2 |
61820-89L00-RB4 |
Port Side Cover |
| 3 |
09136-06169 |
Screw (6x35) |
| 4 |
61112-89L10 |
Side Cover Rubber |
| 5 |
61134-89L00 |
Side Cover Seal |
| 6 |
61831-89L00-QGF |
Front Panel |
| 7 |
09320-11017 |
Cushion |
| 8 |
09136-06168 |
Screw (6x17) |
| 9 |
61412-89L00 |
Front Panel Hook |
| 10 |
61610-90L00 |
Fastener |
| 11 |
61616-93EL0 |
Lever Pin |
| 12 |
09161-04012 |
Washer (4.2x11x1) |
| 13 |
61124-89L00 |
Cable Grommet |
| 14 |
61151-91J11 |
Cushion |
| 15 |
61827-94J01 |
Side Cover Holder |
| 16 |
02142-06167 |
6 X 16 CROSS SC |
| 17 |
54144-89L11 |
Upper Mount Starboard Seal |
| 18 |
54145-89L00 |
Upper Mount Port Seal |
| 19 |
09251-09007 |
Cushion |
| 20 |
09229-04005 |
Rivet |
| 21 |
09385-04003 |
Snap Pin |
▶Fig. 3 - Crankshaft (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12111-89L10-0B0 |
Piston |
| 2 |
12140-89L00 |
Piston Ring Set |
| 3 |
12151-89L00 |
Piston Pin |
| 4 |
09381-16001 |
Piston Pin Circlip |
| 5 |
12160-89L11 |
Connecting Rod Assembly |
| 6 |
12163-89L02 |
Connecting Rod Bolt |
| 7 |
12220-89L00 |
Crankshaft |
| 8 |
12229-33C00-0A0 |
Crankshaft Bearing (Green) |
| 9 |
09283-32048 |
Oil Seal (32x44x6.5) |
| 10 |
12100-89L00-050 |
Piston Set (OS:0.50) |
| 11 |
12140-89L00-050 |
Piston Ring Set (OS:0.50) |
| 12 |
12229-33C00-0D0 |
Crankshaft Bearing (Yellow) |
▶Fig. 31 - Engine Cover (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61400-89L40-0EP |
Engine Cover Assembly |
| 2 |
61433-89L01 |
Air Intake Inner Cover |
| 3 |
03542-05169 |
SCREW |
| 4 |
61622-90L00 |
Recoil Starter Seal |
| 5 |
61443-99J00 |
Engine Cover Starboard Stripe |
| 6 |
61453-99J00 |
Engine Cover Port Stripe |
| 7 |
68111-89L00 |
Emblem (S) |
| 8 |
61435-89L00 |
Rear Emblem Mark (20) |
| 9 |
61446-89L00 |
EFI Decal |
| 10 |
61458-89L10 |
Engine Cover Label |
| 11 |
61471-89L00 |
Lean Burn Decal |
| 12 |
59800-89L00 |
Tool Set |
| 13 |
99011-89L00-03B |
Owners Manual DF15A/20A - 2013 |
▶Fig. 32 - Tiller Handle (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
63111-89L01-0EP |
Tiller Handle |
| 2 |
63115-99J10 |
Tiller Handle Bushing No 1 |
| 3 |
63115-99J00 |
Tiller Handle Bushing No 2 |
| 4 |
63116-99J00 |
Friction Rubber |
| 5 |
63121-99J00-0EP |
Tiller Handle Cover |
| 6 |
63210-89L11 |
Handle Grip |
| 7 |
63220-89L00 |
Handle Rod |
| 8 |
63225-94J00 |
Handle Rod Adjuster Plate |
| 9 |
63225-93200 |
Handle Rod Bushing |
| 10 |
63240-94J20 |
Handle Grip Adjuster Set |
| 11 |
63241-986B0 |
Handle Rod Support |
| 12 |
63244-94J00 |
Throttle Adjust Knob |
| 13 |
09148-06008 |
Nut |
| 14 |
63610-89L00 |
Throttle Cable Assembly |
| 15 |
63610-89L10 |
Throttle Cable Assembly |
| 16 |
09116-08151 |
Bolt (8x30) |
| 17 |
09126-06015 |
Screw (6x23) |
| 18 |
09136-05041 |
Screw (5x20) |
| 19 |
09163-06001 |
Lock Washer (6.4x12x0.5) |
| 20 |
09440-12027 |
Spring |
| 21 |
33833-91J00 |
Tube (6x8x250) |
| 22 |
63114-99J01 |
Warning Indicator Plate |
| 23 |
63122-99J00 |
Handle Cover Protector |
| 24 |
63131-99J11-0EP |
Tiller Handle Bracket |
| 25 |
63133-89L00 |
Tiller Handle Bracket Grommet |
| 26 |
65793-89L00 |
Fuel Hose Holder |
| 27 |
09116-06225 |
Bolt (6x16) |
| 28 |
09116-08155 |
Bolt (8x45) |
| 29 |
09125-05042 |
Screw (5x10) |
| 30 |
09250-12016 |
CAP(OD:20) |
| 31 |
63215-93110 |
Handle Grip Mark |
| 32 |
37830-89L01 |
Emergency Switch Assembly |
| 33 |
37823-97J00 |
Stop Switch Lanyard |
| 34 |
37826-92E00 |
Nut |
| 35 |
37835-91J00-YAY |
Stop Label |
| 36 |
21131-94J00 |
Clutch Shift Mark * |
▶Fig. 33 - Fuel Tank (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65000-99J01 |
3 Gallon Fuel Tank |
| 2 |
65700-91J28 |
Fuel Hose Assembly |
| 3 |
65750-87J11 |
Fuel Hose Connector |
| 4 |
65750-98506 |
Fuel Hose Connector (11mm) |
| 5 |
65770-94J04 |
Squeeze Pump |
| 6 |
65781-98500 |
Hose Clip |
| 7 |
65720-986L0 |
Fuel Connector |
| 8 |
09103-06237 |
Bolt (6x12.5) |
| 9 |
09160-06085 |
Washer (6.5x15x1.0) |
▶Fig. 34 - Opt: Electrical Manual Starter (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32000-89L01 |
Replaced by 32000-89L03 |
| 2 |
32801-89L00 |
Rectifier/Regulator Set |
| 3 |
32800-94J11 |
Rectifier/Regulator Assembly |
| 4 |
32815-89L10 |
Rectifier Bracket |
| 5 |
01550-08207 |
BOLT |
| 6 |
01550-06207 |
BOLT |
| 7 |
09160-08171 |
Washer (8.5x16x3) |
| 8 |
09407-14407 |
Clamp (L:140) |
| 9 |
09408-00184 |
Clamp |
| 10 |
39600-89L00 |
Receptacle Set |
| 11 |
36740-94J00 |
Fuse Case Assembly (NLA) |
| 12 |
37801-98300 |
Lead (NLA) |
| 13 |
39601-95D00 |
Lighting Receptacle Assembly |
| 14 |
39602-93900 |
Lamp Cord Plug Assembly |
| 15 |
09407-14403 |
Clamp (L:125) |
| 16 |
09407-14407 |
Clamp (L:140) |
| 17 |
36990-87D00 |
Terminal & Sleeve Set |
▶Fig. 36 - Opt: Starting Motor Manual Starter (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31000-89L00 |
Electric Starter Set (NLA) |
| 2 |
31101-89L00 |
Starting Motor Set (NLA) |
| 3 |
31100-94J22 |
Starter Motor Assembly |
| 4 |
32102-89L00 |
Flywheel |
| 5 |
32120-89L00 |
Stator & Pulser Coil |
| 6 |
32800-89L02 |
Rectifier/Regulator Assembly |
| 7 |
32815-89L00 |
Rectifier Bracket |
| 8 |
01550-06167 |
BOLT |
| 9 |
01550-06207 |
BOLT |
| 10 |
01547-0625A |
BOLT |
| 11 |
09408-00184 |
Clamp |
| 12 |
33800-89L00 |
Starter Cable Set |
| 13 |
33810-89L10 |
Starter Cable |
| 14 |
36617-89L10 |
Harness Bracket (NLA) |
| 15 |
37161-89L02 |
Starter Motor Switch Assembly |
| 16 |
09407-14403 |
Clamp (L:125) |
| 17 |
01547-06167 |
BOLT 6X16 |
| 18 |
09407-14407 |
Clamp (L:140) |
| 19 |
36610-89L60 |
Wiring Harness Assembly |
| 20 |
38860-76F01 |
Relay |
| 21 |
38915-90J00 |
Relay Holder |
| 22 |
09407-14407 |
Clamp (L:140) |
| 23 |
33930-89L20 |
Engine Control Unit |
▶Fig. 37 - Opt: Fuel Tank (7 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65000-95J01 |
6 Gallon Suzuki Fuel Tank |
| 2 |
65740-95D01 |
Fuel Tank Connector (13mm) |
| 3 |
65700-87J28 |
Fuel Hose |
| 4 |
65750-87J11 |
Fuel Hose Connector |
| 5 |
65750-95501 |
Fuel Hose Connector (13mm) |
| 6 |
65770-90J04 |
Squeeze Pump |
| 7 |
65781-98500 |
Hose Clip |
▶Fig. 38 - Opt: Remote Control Parts (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67130-99J02 |
PARTS ASSY REMO |
| 2 |
19120-99J11 |
Throttle Control Lever |
| 3 |
19122-99J00 |
Interlink Throttle Lever No 2 |
| 4 |
19184-99J10 |
Throttle Link Plate |
| 5 |
19185-99J00 |
Throttle Lever Spring |
| 6 |
21241-99J00 |
Clutch Lever Link |
| 7 |
23210-99J00 |
Clutch Control Lever |
| 8 |
09204-01002 |
Cotter Pin |
| 9 |
09160-05029 |
Washer (5.5x10x0.8) |
| 10 |
09385-04003 |
Snap Pin |
| 11 |
43755-99J01 |
ATTACHMENT,STEE |
| 12 |
09108-08286 |
Stud Bolt |
| 13 |
09159-08059 |
Nut |
| 14 |
09160-08082 |
Washer (8.5x16x1.2) |
| 15 |
36360-99J10 |
Oil Pressure Indicator |
| 16 |
36610-99J20 |
Wiring Harness Assembly (NLA) |
| 17 |
09481-20501 |
20 Amp Fuse |
| 18 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 19 |
36656-99J10 |
Cable Grommet |
| 20 |
09407-14403 |
Clamp (L:125) |
| 21 |
09407-14407 |
Clamp (L:140) |
| 22 |
61124-99J10 |
Remocon Cable Grommet |
| 23 |
67467-89J01 |
Cable Connector |
| 24 |
09160-06055 |
Washer (7x12x1.0) |
| 25 |
09385-06012 |
Clip |
| 26 |
67340-99J00 |
Remocon Cable Holder |
| 27 |
01550-06167 |
BOLT |
▶Fig. 39 - Opt: Top Mount Single (1) (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67261-93J00 |
Grip No 1 |
| 3 |
67263-93J00 |
Grip No 2 |
| 4 |
37850-93J10 |
PTT Switch Assembly |
| 5 |
67295-92E10 |
Screw (3x12) |
| 6 |
67296-88D10 |
Screw (5x16) |
| 7 |
67288-92E20 |
Washer |
| 8 |
67295-92E00 |
Screw |
| 9 |
67296-92E70 |
Screw |
| 10 |
67288-92E40 |
Washer |
| 11 |
67257-92E00 |
Lever Cap |
| 12 |
67251-93J00 |
Handle Lever |
| 13 |
67296-92E60 |
Screw |
| 14 |
67288-92E30 |
Washer |
| 15 |
67253-92E00 |
Washer |
| 16 |
36890-93J00 |
Wire Harness |
| 17 |
67281-93J00 |
Decal |
| 18 |
67296-92E30 |
Screw |
| 19 |
09160-05024 |
Washer (5.5x16x1.5) |
| 20 |
67287-92E00 |
Nut |
| 21 |
67275-95600 |
Cable End |
| 22 |
67273-95600 |
Spacer |
| 23 |
67273-92E00 |
Grommet |
| 24 |
67274-92E00 |
Flange |
| 25 |
67296-95610 |
Screw |
| 26 |
67271-92E00 |
Cover |
| 27 |
67211-93J00 |
Top Binnacle Cover |
| 28 |
67296-92E70 |
Screw |
| 29 |
67500-93J00 |
Single Binnacle Box Spacer |
| 30 |
09125-05135 |
Screw (5x65) |
| 31 |
09160-05029 |
Washer (5.5x10x0.8) |
| 32 |
09140-05005 |
Nut |
▶Fig. 4 - Timing Belt (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12631-89L10 |
Crankshaft Pulley (NT:17) |
| 2 |
12635-89L00 |
Timing Belt Guide |
| 3 |
12636-89L00 |
Timing Belt Guide (Lower) |
| 4 |
12637-89L00 |
Timing Pulley Nut |
| 5 |
12638-89L00 |
Pulley Nut Lock Washer |
| 6 |
12741-89L00 |
Camshaft Pulley (NT:34) |
| 7 |
09103-06267 |
Bolt (6x18) |
| 8 |
09160-06160 |
Washer (6.5x24x4) |
| 9 |
08341-31039 |
Woodruff Key |
| 10 |
08341-31039 |
Woodruff Key |
| 11 |
12625-89L00 |
Stator Base |
| 12 |
04211-09149 |
PIN 9X14 |
| 13 |
01550-06257 |
BOLT |
| 14 |
01550-06357 |
BOLT |
| 15 |
02122-04127 |
SCREW |
| 16 |
12761-93EL0 |
Timing Belt |
| 17 |
12744-89L00 |
Sensing Plate |
▶Fig. 40 - Opt: Top Mount Single (2) (45 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67222-92E00 |
Dual Plate |
| 3 |
67223-92E00 |
Brake Adjust (NLA) |
| 4 |
67288-92E00 |
Washer |
| 5 |
67292-94300 |
E Ring |
| 6 |
67288-92E10 |
Washer (NLA) |
| 7 |
67291-92E00 |
Snap Ring (NLA) |
| 8 |
67221-92E00 |
Shift Assembly (NLA) |
| 9 |
67224-92E00 |
Brake Arm Assembly (NLA) |
| 10 |
67294-92E00 |
Spacer (NLA) |
| 11 |
37721-95500 |
Neutral Switch Assembly |
| 12 |
67296-92E11 |
Screw (3x15) |
| 13 |
67296-88D10 |
Screw (5x16) |
| 14 |
67296-92E20 |
Screw (5x25) (NLA) |
| 15 |
67226-92E00 |
Bolt (NLA) |
| 16 |
67226-92E10 |
Bolt (NLA) |
| 17 |
67240-92E00 |
Throttle Arm Assembly (NLA) |
| 18 |
67228-92E00 |
Washer (NLA) |
| 19 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 20 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 21 |
09125-05042 |
Screw (5x10) |
| 22 |
67234-92E00 |
Gear Case (NLA) |
| 23 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 24 |
67227-92E00 |
Stopper (NLA) |
| 25 |
09126-06006 |
Screw (6x20) |
| 26 |
67233-92E00 |
Spring (NLA) |
| 27 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 28 |
67232-95620 |
Bushing (NLA) |
| 29 |
67269-92E00 |
Bracket (NLA) |
| 30 |
67296-88D10 |
Screw (5x16) |
| 31 |
09140-06020 |
Nut (6mm) |
| 32 |
67236-92E00 |
Roller (NLA) |
| 33 |
67237-92E01 |
Spring (NLA) |
| 34 |
67238-92E00 |
Drive Gear (NLA) |
| 35 |
67239-92E00 |
Pin |
| 36 |
67246-92E00 |
Drive Shaft |
| 37 |
67291-92E10 |
Snap Ring (NLA) |
| 38 |
67253-92E10 |
Washer |
| 39 |
67252-92E10 |
Bushing (NLA) |
| 40 |
67253-95600 |
Washer (NLA) |
| 41 |
67231-92E00 |
Shift Gear |
| 42 |
67232-95600 |
Bushing |
| 43 |
67241-92E10 |
Free Accel Rod (NLA) |
| 44 |
67243-92E00 |
Grommet (NLA) |
| 45 |
67239-92E10 |
Shift Pin Plate |
▶Fig. 41 - Opt: Remote Control (65 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-94J21 |
67200-94J30 |
| 2 |
09100-08232 |
Bolt (8x30) |
| 3 |
36628-92E00 |
Wire Harness Grommet |
| 4 |
37110-94J02 |
Igntion Switch Assembly |
| 6 |
37143-99E01 |
Key Cap |
| 7 |
37149-93J00 |
Cylinder Body Cap |
| 8 |
37721-93J91 |
Neutral Switch Assembly |
| 9 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 10 |
37823-92E02 |
Stop Switch Lanyard |
| 11 |
37826-92E00 |
Nut |
| 12 |
68165-16B01-13L |
Suzuki Emblem |
| 13 |
38500-93J00 |
Warning Buzzer* |
| 14 |
67212-95600 |
Washer (NLA) |
| 15 |
67213-92E00 |
Buzzer Bracket (NLA) |
| 16 |
09125-05042 |
Screw (5x10) |
| 17 |
67296-92E11 |
Screw (3x15) |
| 18 |
67220-95630 |
Plate Assembly |
| 19 |
67223-99E10 |
Brake Adjustment Knob |
| 20 |
67229-95600 |
Roller (NLA) |
| 21 |
67232-95600 |
Bushing |
| 22 |
67238-87D00 |
Drive Gear |
| 23 |
67241-99E10 |
Free Throttle Lever (NLA) |
| 24 |
67243-95600 |
Bushing (NLA) |
| 25 |
67244-95600 |
Wave Washer (NLA) |
| 26 |
67245-95600 |
Free Throttle Drum (NLA) |
| 27 |
67251-99E10 |
Handle Lever |
| 28 |
67252-95600 |
Bushing |
| 29 |
67253-95600 |
Washer (NLA) |
| 30 |
67255-99E00 |
Neutral Lock Arm |
| 31 |
67256-95600 |
Neutral Lock Holder |
| 32 |
67257-99E00 |
Lever Cap |
| 33 |
67258-99E00 |
Neutral Arm Bracket |
| 34 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 35 |
67261-99E00 |
Grip |
| 36 |
67296-94310 |
Screw |
| 37 |
67264-95600 |
Washer (NLA) |
| 38 |
67267-93J00 |
Wire Cover |
| 39 |
67273-95600 |
Spacer |
| 40 |
67275-95600 |
Cable End |
| 41 |
67288-92E00 |
Washer |
| 42 |
67292-94300 |
E Ring |
| 43 |
67294-95600 |
Spacer |
| 44 |
67296-90J10 |
Rear Cover Screw |
| 45 |
67296-94300 |
Screw (4x10) |
| 46 |
67296-95600 |
Screw |
| 47 |
67296-95610 |
Screw |
| 48 |
67297-95600 |
Washer |
| 49 |
09126-05003 |
Screw (5x12) |
| 50 |
09140-06020 |
Nut (6mm) |
| 51 |
09160-06104 |
Washer (6.5x24x2) |
| 52 |
37859-90J00 |
Spacer |
| 53 |
36620-94J01 |
21 ft. Main Wiring Harness (NON PT or PTT) |
| 54 |
09481-10501 |
10 Amp Fuse |
| 45778 |
37141-99E00 |
(931) Ignition Key |
| 45779 |
37141-99E10 |
(932) Ignition Key |
| 45780 |
37141-99E20 |
(933) Ignition Key |
| 45781 |
37141-99E30 |
(934) Ignition Key |
| 45782 |
37141-99E40 |
(935) Ignition Key |
| 45783 |
37141-99E50 |
(936) Ignition Key |
| 45784 |
37141-99E60 |
(937) Ignition Key |
| 45785 |
37141-99E70 |
(938) Ignition Key |
| 45786 |
37141-99E80 |
(939) Ignition Key |
| 45787 |
37141-99E90 |
(940) Ignition Key |
| 45788 |
37141-99EA0 |
(941) Ignition Key |
| 45789 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 42 - Opt: Remocon Cable (3 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
36620-94J01 |
21 ft. Main Wiring Harness (NON PT or PTT) |
| 2 |
09481-10501 |
10 Amp Fuse |
| 3 |
36990-87D00 |
Terminal & Sleeve Set |
▶Fig. 43 - Opt: Drag Link (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41161-94400 |
Steering Cable Seal |
| 2 |
67701-99J02 |
Drag Link Assembly |
| 3 |
67721-89J00 |
Drag Link Spacer |
| 4 |
67725-99J00 |
Bolt |
| 5 |
67726-99E00 |
Lock Nut |
| 6 |
67728-99E00 |
Washer |
| 7 |
67720-93E00 |
Steering Bracket Attachment |
| 8 |
67725-93E00 |
Steering Bracket Bolt (NLA) |
| 9 |
67726-99E00 |
Lock Nut |
| 10 |
67728-99E00 |
Washer |
▶Fig. 5 - Camshaft (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12700-89L01 |
Camshaft Assembly |
| 2 |
09283-25L03 |
Oil Seal (25x44x7) |
| 3 |
12840-89L00 |
Rocker Arm |
| 4 |
12842-49201 |
Tappet Adjust Screw |
| 5 |
12843-27A00 |
Tappet Adjust Nut |
| 6 |
12861-89L00 |
Rocker Arm Shaft (NLA) |
| 7 |
12891-94J00 |
Rocker Arm Shaft Spring |
| 8 |
12911-93E00 |
Intake Valve |
| 9 |
12915-93E00 |
Exhaust Valve |
| 10 |
12921-89L00 |
Valve Spring |
| 11 |
12931-89L00 |
Valve Spring Retainer (NLA) |
| 12 |
12932-24400 |
Valve Cotter |
| 13 |
12933-71C00 |
Valve Spring Seat |
| 14 |
09289-05L04 |
Oil Seal (5.5x11.5x9.3) |
▶Fig. 7 - Inlet Housing (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13111-89L00 |
Inlet Manifold |
| 2 |
13119-89L00 |
Inlet Manifold Gasket |
| 3 |
01550-08407 |
BOLT 8 X 40 |
| 4 |
04221-05109 |
PIN |
| 5 |
13811-89L00 |
Silencer |
| 6 |
13710-89L00 |
Flame Arrester |
| 7 |
13832-89L00 |
Silencer Seal |
| 8 |
09169-06089 |
Washer (NLA) |
| 9 |
09116-06202 |
Bolt w/Washer (6x25) |
| 10 |
13116-94J00 |
Inlet Manifold Cap (NLA) |
| 11 |
13831-89L00 |
Air Inlet Pipe Cushion (NLA) |
| 12 |
09320-09052 |
Cushion |
▶Fig. 8 - Fuel Injector (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15681-89L00 |
Fuel Hose |
| 2 |
15710-50M00 |
Fuel Injector |
| 3 |
15716-65DT0 |
Grommet Set |
| 4 |
15734-89L00 |
Delivery Pipe Spacer |
| 5 |
15735-89L01 |
Delivery Pipe Insulator |
| 6 |
15751-89L00 |
Delivery Pipe |
| 7 |
09320-08062 |
Cushion |
| 8 |
09401-11425 |
Clip |
| 9 |
01550-06507 |
BOLT |
▶Fig. 9 - Fuel Pump (42 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13684-89L00 |
Drain Hose |
| 2 |
15200-89L11 |
Fuel Pump Assembly |
| 3 |
15217-89L00 |
Fuel Pump Cushion |
| 4 |
15218-89L00 |
Fuel Pump Bracket |
| 5 |
15600-89L00 |
Fuel Vapor Separator Assembly |
| 6 |
15690-89L02 |
Evaporation Chamber |
| 7 |
15770-89L02 |
Fuel Cooler |
| 8 |
15629-89L00 |
Fuel Drain Screw |
| 9 |
15790-89L00 |
Fuel Cooler Bracket (NLA) |
| 10 |
18498-87JC1 |
Protector (L:450) |
| 11 |
01550-06257 |
BOLT |
| 12 |
09116-06202 |
Bolt w/Washer (6x25) |
| 13 |
09169-06089 |
Washer (NLA) |
| 14 |
09251-05006 |
Plug |
| 15 |
09320-09052 |
Cushion |
| 16 |
09321-08026 |
CUSHION |
| 17 |
44420-44AR0 |
Hose (5x8.2x600) |
| 18 |
09401-08412 |
Clip |
| 19 |
09401-10412 |
Clip |
| 20 |
01550-06167 |
BOLT |
| 21 |
01550-06207 |
BOLT |
| 22 |
01550-06257 |
BOLT |
| 23 |
03542-06209 |
SCREW |
| 24 |
15100-89L11 |
Fuel Pump Assembly |
| 25 |
15191-89L00 |
Fuel Hose |
| 26 |
15192-89L02 |
HOSE,FUEL(FILTE |
| 27 |
15192-89L10 |
Fuel Hose (NLA) |
| 28 |
15192-89L20 |
Fuel Hose (NLA) |
| 29 |
15192-89L30 |
Fuel Hose |
| 30 |
15192-89L40 |
Fuel Hose |
| 31 |
15193-89L00 |
Fuel Hose* |
| 32 |
15194-89L00 |
Fuel Hose |
| 33 |
15410-87L00 |
Fuel Filter |
| 34 |
09401-11423 |
Clip |
| 35 |
15419-87J00 |
Fuel Filter Cap |
| 36 |
15421-89L00 |
Fuel Filter Bracket |
| 37 |
15422-89L00 |
Fuel Filter Clamp |
| 38 |
15685-89L00 |
Fuel Hose Clamp (NLA) |
| 39 |
09280-26005 |
O-Ring |
| 40 |
09401-11423 |
Clip |
| 41 |
09401-14409 |
Clip |
| 42 |
09403-11320 |
Clamp |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DF 20AS, DF 20AES, DF 20AEL, DF 20ARS, DF 20ARL running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
