Suzuki DF 200TL , DF 200TX, DF 200TXW , DF 200TXZ, DF 200TXZW (2014) Parts & Diagrams

OEM and aftermarket replacement parts for Suzuki DF 200TL , DF 200TX, DF 200TXW , DF 200TXZ, DF 200TXZW. Scroll down for exploded parts diagrams (60), specifications, and maintenance reference.

Suzuki DF 200TL , DF 200TX, DF 200TXW , DF 200TXZ, DF 200TXZW (2014) Parts & Diagrams

🔎 Suzuki DF 200TL , DF 200TX, DF 200TXW , DF 200TXZ, DF 200TXZW Reference Library — Exploded parts diagrams (60 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 200TL , DF 200TX, DF 200TXW , DF 200TXZ, DF 200TXZW is a 4-Stroke DOHC 16-Valve Inline 4-Cylinder outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke DOHC 16-Valve Inline 4-Cylinder
Horsepower 200 HP
Displacement 2,867 cc
Bore x Stroke 97.0 x 97.0 mm
Spark Plug (Type & Gap) NGK LKR6E
Engine Oil Capacity 8.0 L (with filter: 8.2 L)
Recommended Engine Oil SAE 10W-40
Gear Case Oil Capacity 1,100 mL
Idle Speed (in gear) 600-700 RPM
Full Throttle RPM Range 5500-6100 RPM
Fuel Unleaded Gasoline, 91 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 200TL , DF 200TX, DF 200TXW , DF 200TXZ, DF 200TXZW:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 200TL , DF 200TX, DF 200TXW , DF 200TXZ, DF 200TXZW.

Fig. 1 - Cylinder Head (41 parts)
Ref OEM Part # Part Name
1 11101-93J13 Starboard Cylinder Head Assembly
2 11128-90J00 Camshaft Housing Bolt
3 09206-08001 Knock Pin (8x11)
4 01550-06207 BOLT
5 11103-93J13 Port Cylinder Head Assembly
6 11128-90J00 Camshaft Housing Bolt
7 09206-08001 Knock Pin (8x11)
8 01550-06207 BOLT
9 11116-93J01 Plug
10 11119-93J00 Cylinder Head Bolt
11 11141-93J10 Starboard Cylinder Head Gasket
12 11142-93J10 Port Cylinder Head Gasket
13 09168-16009 Gasket (16x22x0.8)
14 11261-93J00 Protection Anode Cover
15 09280-22019 O-Ring
16 55321-87J01 Aluminum Anode
17 09103-06281 Bolt (6x14)
18 01550-08207 BOLT
19 01550-08607 BOLT
20 01550-08607 BOLT
21 09206-14004 Pin (14x11.4x23)
22 11170-93J01 Cylinder Head Cover - Starboard (NLA)
23 11180-93J02 Port Cylinder Head Cover (NLA)
24 11173-93J00 Breather Plate - Starboard (NLA)
25 11183-93J00 Breather Plate - Port (NLA)
26 11179-93J00 Cylinder Head Cover Gasket - Starboard
27 11189-93J00 Cylinder Head Cover Gasket - Port
28 02112-0612A SCREW
29 01547-06257 BOLT 6X25
30 01547-06507 BOLT 6 X 50
31 11174-93J00 Breather Hose
32 09401-18410 Clip
33 11382-93J00 Oil Filler Cap
34 09280-26006 O-Ring
35 09482-00427 NGK BKR6E Spark Plug
36 11291-93J00 Engine Hook
37 01550-08207 BOLT
38 11184-93J00 Breather Hose
39 09401-18410 Clip
40 11115-93J10-001 Valve Guide (OS:0.5)
41 11291-98J00 Engine Hook
Fig. 105 - Starting Motor (26 parts)
Ref OEM Part # Part Name
1 31100-96J02 Starter Motor Assembly
2 31131-90J01 Brush Set (+)
3 31135-90J00 Spring
4 31151-94J01 Gear Case
5 31152-90J00 Center Plate (NLA)
6 31153-90J00 Planet Gear Bracket (NLA)
7 31171-96J00 Dust Cover Kit
8 31173-90J02 Brush Holder
9 31191-96J00 Shift Lever (NLA)
10 31220-94J00 Magnet Switch
11 31310-90J00 Armature
12 31320-93J00 Pinion Assembly (NLA)
13 31341-93J00 Pinion Shaft (NLA)
14 31343-90J00 Internal Gear (NLA)
15 31344-90J00 Planetary Gear (NLA)
16 31360-93J01 Washer Set
17 31913-93J00 Terminal
18 31914-93J00 Terminal Cap
19 31170-90J00 Rear Cover Assembly
20 31912-93J01 Starting Motor Band
21 31918-90J11 DAMPER,LWR
22 36645-93J00 Wire Lead
23 38860-76F01 Relay
24 38915-90J00 Relay Holder
25 01550-08207 BOLT
26 01550-08307 BOLT
Fig. 106 - Magneto (14 parts)
Ref OEM Part # Part Name
1 32102-93J20 Flywheel
2 09103-12071 Flywheel Bolt (12x26)
3 09202-06031 Knock Pin (6x12)
4 32120-93J10 COIL,BATTERY CH
5 32131-93J00 Stator Connector Holder (NLA)
6 01550-06167 BOLT
7 32160-88L01 CKP/Ignition Timimg Coil
8 09106-05030 Bolt (5x10)
9 33220-98J00 Cam Position Sensor
10 33221-42F00 O-Ring
11 01550-06167 BOLT
12 09103-06231 Bolt (6x35)
13 09403-13413 CLAMP
14 01550-06127 BOLT
Fig. 113 - Rectifier/Ignition Coil (11 parts)
Ref OEM Part # Part Name
1 32800-93J03 Rectifier & Regulator
2 32805-93J00 Rectifier & Regulator O-Ring
3 32890-93J01 Electric Parts Holder*
4 32891-93J00 Electric Parts Holder Cover
5 09169-06062 Washer (6.3x17x1.6)
6 09320-09016 Cushion
7 09116-06202 Bolt w/Washer (6x25)
8 01550-06257 BOLT
9 33410-93J00 Ignition Coil Assembly
10 01547-06207 BOLT 6 X 20
11 09408-00021 Clamp (NLA)
Fig. 114 - Sensor (25 parts)
Ref OEM Part # Part Name
1 13650-52G00 Inlet Air Temp Sensor
2 13655-87J01 Air Temp Sensor Grommet
3 34801-93J04 Trim Sender Assembly
4 34830-87J20 Temp Sensor Assy
5 34830-87J20 Temp Sensor Assy
6 37820-99E02 Oil Pressure Switch
7 09100-06113 Bolt (6x16)
8 29103-93J00 Bolt (6x12)
9 09125-06063 Screw (6x10)
10 09403-13413 CLAMP
11 29404-93J11 Clamp (L:65)
12 09407-14407 Clamp (L:140)
13 34801-99E05 Trim Sender
14 01550-06207 BOLT
15 01550-06207 BOLT
16 29404-93J21 CLAMP
17 34813-93J00 Lead Wire Protector (NLA)
18 29103-93J00 Bolt (6x12)
19 09403-13413 CLAMP
20 09403-20308 Clip
21 43117-96J00 Trim Sender Cam
22 09116-05010 Bolt (5x12)
23 43118-96J00 Trim Sender Cam Plate
24 41118-96J00 Trim Sender Plate
25 09403-07340 Clamp
Fig. 115 - Sensor (C/R) (13 parts)
Ref OEM Part # Part Name
1 13650-52G00 Inlet Air Temp Sensor
2 13655-87J01 Air Temp Sensor Grommet
3 34801-93J04 Trim Sender Assembly
4 34830-87J20 Temp Sensor Assy
5 34830-87J20 Temp Sensor Assy
6 37820-99E02 Oil Pressure Switch
7 09100-06113 Bolt (6x16)
8 29103-93J00 Bolt (6x12)
9 09125-06063 Screw (6x10)
10 09403-13413 CLAMP
11 29404-93J11 Clamp (L:65)
12 09407-14407 Clamp (L:140)
13 09403-07340 Clamp
Fig. 121 - Harness (33 parts)
Ref OEM Part # Part Name
1 33810-98J01 Starter Motor Cable Assembly
2 08316-10087 Nut
3 36616-93J01 Connector Holder
4 09169-06062 Washer (6.3x17x1.6)
5 09320-04013 Bushing
6 09320-09016 Cushion
7 01550-06257 BOLT
8 36630-93J10 Wire Harness Assembly
9 33634-96J00 Service Connector Cap
10 09481-15501 15 Amp Fuse
11 09481-30501 30 Amp Fuse
12 36617-93J00 Harness Bracket
13 36617-93J10 Harness Bracket
14 36617-93J20 Harness Bracket
15 36617-93J30 Harness Bracket (NLA)
16 01550-06127 BOLT
17 09403-20308 Clip
18 29404-93J11 Clamp (L:65)
19 09408-00008 Clamp
20 09408-00184 Clamp
21 01550-06127 BOLT
22 09408-00008 Clamp
23 01550-06127 BOLT
24 36865-90J00 Main Fuse Terminal
25 09251-09008 Cap
26 09481-60401 60 Amp Fuse
27 01570-06127 BOLT
28 08310-00067 Nut
29 36625-93J10 ECM Battery Lead
30 09481-15501 15 Amp Fuse
31 09407-10404 Clamp (L:100)
32 09407-14407 Clamp (L:140)
33 36647-93J00 Aux PTT Switch Lead
Fig. 128 - PTT Switch/Engine Control Unit (22 parts)
Ref OEM Part # Part Name
1 13580-93J04 SENSOR ASSY,SHI
2 37729-93J00 Shift Sensor Lever
3 09160-05029 Washer (5.5x10x0.8)
4 02112-35167 SCREW
5 37721-93J00 Neutral Switch Assembly
6 09137-04004 Screw (4x16)
7 09403-12412 Clamp
8 37725-93J11 Switch Assembly Cover
9 37850-99E05 PTT Switch Assembly
10 09403-11315 Clamp (NLA)
11 01550-06127 BOLT
12 37722-93J14 Tilt Limit Switch Assembly
13 09403-09316 Clamp (NLA)
14 29125-93J00 Screw (NLA)
15 38410-93J12 PTT Relay Assembly
16 38415-93J00 PTT Relay Holder
17 01550-06127 BOLT
18 33920-93JR0 Engine Control Unit
19 33925-93J00 ECU/BCM Cushion
20 38860-76F01 Relay
21 38915-90J00 Relay Holder
22 09407-14407 Clamp (L:140)
Fig. 135 - Clamp Bracket(Type: X) (29 parts)
Ref OEM Part # Part Name
3 41117-93J02 Clamp Bracket Lower Starboard Plate
4 41122-93J02 Clamp Bracket Lower Port Plate
5 09125-06063 Screw (6x10)
6 41130-93J12 Clamp Bracket Shaft
7 41135-93J11 Clamp Bracket Shaft Washer
8 09159-22006 Nut
9 41153-93J00 Transom Bolt Cap
11 09159-12062 Transom Nut
12 09160-13022 Washer
13 09160-13021 Washer
14 41155-93J02 Transom Plate
15 55320-94900 Protection Anode Set
16 09116-06121 Bolt (6x25)
17 45421-87D03 Tilt Lock Pin
18 09159-14020 Nut (14mm)
19 48140-93J01 Tilt Limit Switch Cam
20 48144-93J00 Tilt Limit Switch Holder
21 09103-06278 Bolt (6x25)
22 55321-94910 Magnesium Anode
23 48145-93J00 Tilt Limit Switch Cover
24 36894-87D00 Wire Lead (L:195)
25 09125-06063 Screw (6x10)
45658 41111-93J16-0EP BRACKET,CLAMP S
45659 41111-93J16-Y5S Clamp Bracket - Starboard
45689 41121-93J08-0EP Clamp Bracket - Port
45690 41121-93J08-Y5S Clamp Bracket - Port
45931 09100-12092 Transom Bolt (12.7x75)
45932 09100-12086 Transom Bolt (12.7x150)
45933 09100-12085 Transom Bolt (12.7x115)
Fig. 141 - Clamp Bracket(Type: L) (22 parts)
Ref OEM Part # Part Name
3 41130-92J03 Clamp Bracket Shaft
4 41135-92J00 Clamp Bracket Shaft Washer
5 09159-22006 Nut
6 41153-93J00 Transom Bolt Cap
8 09159-12062 Transom Nut
9 09160-13021 Washer
10 09160-13022 Washer
11 41155-93J02 Transom Plate
12 55320-94900 Protection Anode Set
13 09116-06121 Bolt (6x25)
14 48140-93J01 Tilt Limit Switch Cam
15 48144-93J00 Tilt Limit Switch Holder
16 09103-06278 Bolt (6x25)
17 48145-93J00 Tilt Limit Switch Cover
18 55321-94910 Magnesium Anode
45658 41111-96J22-0EP Clamp Bracket - Starboard
45659 41111-96J22-Y5S Clamp Bracket - Starboard
45689 41121-96J13-0EP Clamp Bracket - Port
45690 41121-96J13-Y5S Clamp Bracket - Port
45839 09100-12086 Transom Bolt (12.7x150)
45840 09100-12085 Transom Bolt (12.7x115)
45841 09100-12092 Transom Bolt (12.7x75)
Fig. 143 - Swivel Bracket(Type: X) (25 parts)
Ref OEM Part # Part Name
1 22511-99011 Grease Nipple
2 36894-87D00 Wire Lead (L:195)
4 43114-93J00 Swivel to Clamp Bracket Washer
5 43211-93J11 Clamp Shaft Swivel Bushing
6 43711-97E11 Steering Bushing
8 09125-06063 Screw (6x10)
9 09160-39001 Washer (39.5x64x1.0)
10 09181-39001 Shim (39.5x64x0.3)
11 09282-39001 Oil Seal (38x51x5)
12 09380-38003 Circlip
13 41220-93J11 Tilt Lock Lever
14 41234-93J11 Replaced BY 41234-93j12
15 41224-95E01 Tilt Stopper Rod Bushing
16 41230-96J00 Tilt Lock Lever Link
17 41233-95E10 Tilt Lock Spring Bracket
18 09125-06063 Screw (6x10)
19 09140-10032 Nut
20 09160-06082 Washer (6.5x13x1.0)
21 09204-01006 Cotter Pin
22 09440-19028 Spring
23 09443-10043 Tilt Lock Spring
45717 43111-93J24-0EP Swivel Bracket
45718 43111-93J24-Y5S Swivel Bracket
45839 43750-93J03-0EP BRACKET,STEERIN
45840 43750-93J03-Y5S Steering Bracket
Fig. 149 - Swivel Bracket(Type: L) (28 parts)
Ref OEM Part # Part Name
1 22511-99011 Grease Nipple
2 36894-87D00 Wire Lead (L:195)
4 43211-93J11 Clamp Shaft Swivel Bushing
5 43711-97E11 Steering Bushing
7 09125-06063 Screw (6x10)
8 09160-39001 Washer (39.5x64x1.0)
9 09181-39001 Shim (39.5x64x0.3)
10 09380-38003 Circlip
11 09169-28003 Washer (26.2x52x1)
12 09282-39001 Oil Seal (38x51x5)
13 36895-87D10 Wire Lead (L:310)
14 09125-06063 Screw (6x10)
15 41220-96J11 LEVER,TILT LOCK
16 41234-96J11 LEVER,TILT LOCK
17 41224-95E01 Tilt Stopper Rod Bushing
18 41230-96J00 Tilt Lock Lever Link
19 41233-95E10 Tilt Lock Spring Bracket
20 09125-06063 Screw (6x10)
21 09140-10032 Nut
22 09160-06082 Washer (6.5x13x1.0)
23 09204-01006 Cotter Pin
24 09440-19028 Spring
25 09443-10043 Tilt Lock Spring
26 09125-06063 Screw (6x10)
45717 43111-96J20-0EP Swivel Bracket (L)
45718 43111-96J20-Y5S Swivel Bracket (L)
45809 43750-96J03-0EP Steering Bracket (L)
45810 43750-96J02-Y5S Steering Bracket (L)
Fig. 15 - Ring Gear Cover (10 parts)
Ref OEM Part # Part Name
1 11510-93J04 COVER,RING GEAR
2 01550-06207 BOLT
3 01550-06407 BOLT
4 11515-93J00 Ring Gear Cover Brace
5 01550-08357 BOLT
6 11516-93J00 Ring Gear Cover Flap
7 61472-93E33 LABEL,RECOIL,ST
8 69711-93E11 Label (S.I.G.P)
9 61493-93J00 Clearance Label
10 61494-96J11 LABEL,OIL & CLE
Fig. 151 - Trim Cylinder(Type: X) (36 parts)
Ref OEM Part # Part Name
1 48500-93J05 Manifold Assembly
2 48582-95E01 Filter
3 48605-93J00 O-Ring Set
4 48610-93J01 Trim Piston & Ram
5 48630-98L02 ROD GUIDE
6 48633-93J00 O-Ring
7 48691-93J00 Check Valve
8 48400-93J07 Tilt Cylinder Assembly
9 48405-93J00 Tilt O-Ring Set
10 48650-93J00 Free Piston
11 48627-93J00 O-Ring Set
12 48572-87J10 Plug
13 48585-95E00 O-Ring
14 48862-87J20 Reservoir Tank Bolt
15 48864-93J01 Manual Valve Set
16 48583-95E00 Drive Joint
17 48121-93J20 Tilt Cylinder Shaft
18 48125-93J00 O-Ring Set
19 48126-93J00 Nylon Washer
20 48320-93J00 Valve Set
21 48573-93J00 Cover
22 48128-93J11 Bolt
23 48311-96J10 Trim Cylinder Ram Pad
24 48321-93J00 Tilt Cylinder Upper Shaft
25 09140-10031 Nut (10mm)
26 09162-10005 Lock Washer
27 09306-24001 Tilt Cylinder Upper Bushing
28 09380-21002 Tilt Cylinder Circlip
29 09116-10175 Bolt (10x50)
30 48571-93J00 Resevoir Tank
31 36894-87D00 Wire Lead (L:195)
32 36895-87D01 Wire Lead (L:210)
33 36895-87D01 Wire Lead (L:210)
34 09125-06063 Screw (6x10)
35 09125-06063 Screw (6x10)
36 09125-06063 Screw (6x10)
Fig. 157 - Trim Cylinder(Type: L) (27 parts)
Ref OEM Part # Part Name
1 48503-93J12 Manifold Sub Assembly
2 48401-93J10 Piston Assembly
3 48601-94900 Piston & Ram Assembly
4 48627-95E00 O-Ring Set
5 48630-96J04 Trim Cylinder Head
6 48633-94900 O-Ring Set (Pack of 2)
7 48641-96J04 MANIFOLD,PTT
8 48650-94900 Free Piston
9 48405-87D00 Tilt O-Ring Set
10 48615-97E00 Piston Ring Set
11 48570-95E01 Reservoir Assembly
12 48572-95E00 Cap
13 48588-94900 O-Ring (Pack of 6)
14 48861-92J01 Reservoir Bolt
15 48121-92J00 Tilt Cylinder Lower Shaft
16 48311-96J10 Trim Cylinder Ram Pad
17 48321-87D03 Tilt Cylinder Upper Shaft
18 48326-95E00 Tilt Cylinder Lower Bushing
19 09116-10179 Bolt (10x35)
20 09140-10031 Nut (10mm)
21 09162-10005 Lock Washer
22 09306-17001 Bushing
23 09380-17009 Circlip
24 36894-87D00 Wire Lead (L:195)
25 09125-06063 Screw (6x10)
26 09125-05050 Screw (5x8)
27 36895-87D10 Wire Lead (L:310)
Fig. 159 - PTT Motor(Type: X) (12 parts)
Ref OEM Part # Part Name
1 38100-93J05 MOTOR ASSY,PTT
2 31111-94900 Yoke Screw
3 31123-94910 O-Ring
4 31133-90J20 Brush Assembly
5 31133-94910 Brush
6 31135-94900 Spring
7 31136-90J20 Breaker Assembly
8 31173-94920 Brush Holder Assembly
9 31311-93J00 Armature (NLA)
10 33799-97E00 Oil Seal
11 31281-92J10 Through Bolt
12 48585-95E00 O-Ring
Fig. 16 - Crankshaft (26 parts)
Ref OEM Part # Part Name
1 12111-93J02-0B0 Piston
2 12140-93J00 Piston Ring Set
3 12151-93J10 Piston Pin
4 09381-22010 Piston Pin Circlip
5 12160-93J10 Connecting Rod Assembly
7 12220-93J01 Crankshaft Assembly
10 12242-93J01 Drive Gear
11 09160-10104 Drive Gear Washer (NLA)
12 01550-1025A BOLT
13 09283-91001 Crankshaft Oil Seal
14 12100-93J00-050 Piston & Ring Set (OS:0.50)
15 12140-93J00-050 Piston Ring Set (OS:0.50)
45809 12100-98810-0A0 Connrod Bearing Set (Green)
45810 12100-98810-025 Connrod Bearing Set (US:0.25)
45870 12340-86FA2-0B0 Crankshaft Bearing Set (Black)
45871 12340-86FA2-0C0 Crankshaft Bearing Set (Non)
45872 12340-86FA2-0D0 Crankshaft Bearing Set (Yellow)
45873 12340-86FA2-0E0 Crankshaft Bearing Set (Blue)
45874 12340-86FA2-0F0 Crankshaft Bearing Set (Pink)
45875 12300-86812-0BA Crankshaft Bearing Set (Red/Black)
45876 12300-86812-0CA Crankshaft Bearing Set (Red)
45877 12300-86812-0DA Crankshaft Bearing Set (Red/Yellow)
45878 12300-86812-0EA Crankshaft Bearing Set (Red/Blue)
45879 12300-86812-0FA Crankshaft Bearing Set (Red/Pink)
45901 12300-85830 Crank Thrust Bearing Set
45902 12300-85830-012 Crank Thrust Bearing Set (OS:0.12)
Fig. 165 - PTT Motor(Type: L) (20 parts)
Ref OEM Part # Part Name
1 38100-93J11 Replaced by 38100-93J13
2 31111-94900 Yoke Screw
3 31173-94920 Brush Holder Assembly
4 31123-94910 O-Ring
5 31133-90J20 Brush Assembly
6 31133-94910 Brush
7 31135-94900 Spring
8 31136-90J20 Breaker Assembly
9 33799-97E00 Oil Seal
10 31311-94900 Armature (NLA)
11 31281-92J10 Through Bolt
12 48502-93J14 PTT Pump Assembly
13 48582-95E01 Filter
14 48864-96J10 Manual Valve Set
15 48583-95E00 Drive Joint
16 48585-95E00 O-Ring
17 48588-94900 O-Ring (Pack of 6)
18 48862-92J20 Pump Bolt No. 1
19 48862-92J30 Pump Bolt No. 2
20 29404-93J11 Clamp (L:65)
Fig. 167 - Engine Holder (44 parts)
Ref OEM Part # Part Name
2 16519-93J00 Engine Holder Seal
3 17913-93J00 Water Flush Plug
4 17914-93J01 Water Flush Plug Gasket
5 51116-93J01 Water Return Seal
6 51211-93J00 Engine Holder Gasket
7 61155-93J20 Water Indicator Union
8 09206-08001 Knock Pin (8x11)
9 01550-08307 BOLT
10 51120-93J02 Mount Oil Seal Cover Set
11 51120-93J02 Mount Oil Seal Cover Set
12 51124-93J01 Oil Seal
13 51125-93J00 Scrapper
14 51123-93J01 Mount Oil Seal Cover Gasket
15 09103-08109 Bolt (8x120)
16 09206-08001 Knock Pin (8x11)
17 01550-0830A BOLT
19 51142-93J00 Engine Holder Cover Gasket
20 09116-08122 Bolt (8x30)
21 51151-93J00 Engine Holder Upper Cover
22 51142-93J00 Engine Holder Cover Gasket
23 01550-08307 BOLT
24 01550-08607 BOLT
25 54123-93J03 Upper Mount Plate
26 54130-93J01 Upper Mount
27 54112-93J00 Upper Mount Bolt
28 29159-93J00 Upper Mount Bolt Nut
29 09160-15051 Upper Mount Bolt Washer
30 54137-93J02 Upper Mount Cover
31 09116-10135 Bolt (10x95)
32 09116-10175 Bolt (10x50)
33 54121-98J01 Upper Thrust Stopper
34 54125-93J00 Upper Thrust Reverse Mount
35 09116-10137 Bolt (10x70)
36 09116-10175 Bolt (10x50)
37 09116-10146 Bolt (10x195)
38 09116-10134 Bolt (10x115)
39 09116-08126 Bolt (8x65)
40 09169-08038 Washer (8.3x15x3)
45658 51111-93J31-0EP HOLDER,ENGINE
45659 51111-93J31-Y5S HOLDER,ENGINE
45675 51140-98J00-0EP Engine Holder Cover
45706 51140-98J00-Y5S Engine Holder Cover
45734 51140-93J11-0EP Engine Holder Cover (L)
45765 51140-93J11-Y5S Engine Holder Cover (L)
Fig. 174 - Drive Shaft Housing(Type: X) (26 parts)
Ref OEM Part # Part Name
2 09116-10176 Bolt (10x44)
3 09202-08006 Knock Pin (8x12)
4 57130-87D10 Drive Shaft Bushing
5 09387-39002 RING,DRIVE SHAF
6 09125-06063 Screw (6x10)
7 36894-87D00 Wire Lead (L:195)
8 09125-06063 Screw (6x10)
9 54151-93J00 Lower Thrust Mount (NLA)
10 54160-93J01 Lower Mount
11 54112-93J00 Upper Mount Bolt
12 09160-16050 Lower Mount Washer
13 29159-93J00 Upper Mount Bolt Nut
14 09160-16050 Lower Mount Washer
17 09116-10175 Bolt (10x50)
18 54165-98J01 Lower Thrust Reverse Stopper
19 09160-14066 Reverse Stopper Lower Washer
20 29404-93J11 Clamp (L:65)
21 29103-93J00 Bolt (6x12)
22 55321-93J01 Protection Anode
23 09116-06236 Bolt (6x16)
45658 52111-93J11-0EP Drive Shaft Housing
45659 52111-93J11-Y5S Drive Shaft Housing
45672 54211-93J00-0EP Lower Mount Bracket
45673 54221-93J00 Lower Mount Cover
45703 54211-93J00-Y5S Lower Mount Bracket
45704 54221-93J00 Lower Mount Cover
Fig. 180 - Drive Shaft Housing(Type: L) (23 parts)
Ref OEM Part # Part Name
2 09116-10176 Bolt (10x44)
3 09202-08006 Knock Pin (8x12)
4 09140-10031 Nut (10mm)
5 09108-10150 Stud Bolt (NLA)
6 09160-10141 Washer (10.5x19x2)
7 09125-06063 Screw (6x10)
8 54151-93J00 Lower Thrust Mount (NLA)
9 54160-93J01 Lower Mount
10 54112-93J00 Upper Mount Bolt
11 09160-16050 Lower Mount Washer
12 29159-93J00 Upper Mount Bolt Nut
13 09160-16050 Lower Mount Washer
16 09116-10175 Bolt (10x50)
17 54165-98J01 Lower Thrust Reverse Stopper
18 09160-14066 Reverse Stopper Lower Washer
19 36894-87D00 Wire Lead (L:195)
20 09125-06063 Screw (6x10)
45658 52111-93J20-0EP Drive Shaft Housing
45659 52111-93J20-Y5S Drive Shaft Housing
45671 54211-93J00-0EP Lower Mount Bracket
45672 54221-93J00 Lower Mount Cover
45702 54211-93J00-Y5S Lower Mount Bracket
45703 54221-93J00 Lower Mount Cover
Fig. 182 - Gear Case (37 parts)
Ref OEM Part # Part Name
2 09263-32017 Pinion Bearing
3 09100-12052 Bolt (12x70)
4 09116-10150 Bolt (10x55)
5 09160-12066 Washer (12.5x22x2.5)
6 17566-87D12 GROMMET
7 09202-08006 Knock Pin (8x12)
9 09116-08137 Bolt (8x22)
10 55128-93J10 Drain Plug
11 09168-10038 GASKET,DRAIN PL
12 55321-93J01 Protection Anode
13 09116-06236 Bolt (6x16)
14 55332-87D12 Exhaust Seal Rubber
15 55333-87D10 Exhaust Seal Plate
16 55127-87D00 Hose Union
17 09355-40805-00B Hose (4x8x2000)
18 09362-09008 Nipple
19 09407-10404 Clamp (L:100)
21 58105-93J10 Propeller Bushing Set
22 57632-93L01 Propeller Bushing Stopper
23 57633-87D30 Propeller Nut Spacer
24 09141-18005 Nut (18mm)
25 09160-18028 Washer (18.5x31x1.0)
26 09204-03003 Prop Nut Cotter Pin
27 57630-92E00 Propeller Hardware Kit DF150/175 DFV6 DTV6
28 25700-93J00 Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250
45658 55110-93J20-0EP Gear Case Housing
45659 55110-93J20-Y5S Gear Case Housing
45677 990C0-00810-17P S/S Watergrip Propeller 3x16x17
45708 990C0-00810-185 S/S Watergrip Propeller 3x16x18-1/2
45736 990C0-00810-20P S/S Watergrip Propeller 3x16x20
45767 990C0-00810-215 S/S Watergrip Propeller 3x16x21-1/2
45797 990C0-00810-23P S/S Watergrip Propeller 3x16x23
45828 990C0-00810-245 S/S Watergrip Propeller 3x16x24-1/2
45858 990C0-00810-26P S/S Watergrip Propeller 3x16x26
45870 55125-98J00-0EP Trim Tab
45871 55125-98J00-Y5S Trim Tab
45889 990C0-00810-275 S/S Watergrip Propeller 3x16x27-1/2
Fig. 183 - Gear Case (C/R) (43 parts)
Ref OEM Part # Part Name
2 09263-32017 Pinion Bearing
3 56145-93J00 Shift Cam Housing
4 04221-08129 PIN 8X12
5 09265-50002 Bearing (50x90x21.75)
6 09100-12052 Bolt (12x70)
7 09116-10150 Bolt (10x55)
8 09160-12066 Washer (12.5x22x2.5)
9 17566-87D12 GROMMET
10 09202-08006 Knock Pin (8x12)
12 09116-08137 Bolt (8x22)
13 55128-93J10 Drain Plug
14 09168-10038 GASKET,DRAIN PL
15 55321-93J01 Protection Anode
16 09116-06236 Bolt (6x16)
17 55332-87D12 Exhaust Seal Rubber
18 55333-87D10 Exhaust Seal Plate
19 55127-87D00 Hose Union
20 09355-40805-00B Hose (4x8x2000)
21 09362-09008 Nipple
22 09407-10404 Clamp (L:100)
24 58105-93J10 Propeller Bushing Set
25 57632-93L01 Propeller Bushing Stopper
26 57633-87D30 Propeller Nut Spacer
27 09141-18005 Nut (18mm)
28 09160-18028 Washer (18.5x31x1.0)
29 09204-03003 Prop Nut Cotter Pin
30 57630-92E00 Propeller Hardware Kit DF150/175 DFV6 DTV6
31 25700-93J00 Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250
45658 55110-93J30-0EP Gear Case Housing (C/R)
45659 55110-93J30-Y5S Gear Case Housing (C/R)
45680 990C0-0080L-17P Replaced by 990C0-0081L-17P
45711 990C0-0081L-185 S/S Watergrip Propeller 3x16x18-1/2 CC/R
45739 990C0-0081L-20P S/S Watergrip Propeller 3x16x20 CC/R
45770 990C0-0081L-215 S/S Watergrip Propeller 3x16x21-1/2 CC/R
45800 990C0-0081L-23P S/S Watergrip Propeller 3x16x23 CC/R
45831 990C0-0081L-245 S/S Watergrip Propeller 3x16x24-1/2 CC/R
45861 990C0-0081L-26P S/S Watergrip Propeller 3x16x26 CC/R
45892 990C0-0084L-20P S/S Watergrip Propeller 4x15x20 C/R (NLA)
45923 990C0-0084L-22P S/S Watergrip Propeller 4x15x22 C/R (NLA)
45953 990C0-0084L-24P S/S Watergrip Propeller 4x15x24 C/R (NLA)
45962 55125-98J00-0EP Trim Tab
45963 55125-98J00-Y5S Trim Tab
45984 990C0-0084L-26P S/S Watergrip Propeller 4x15x26 C/R (NLA)
Fig. 189 - Side Cover(Type: X) (56 parts)
Ref OEM Part # Part Name
3 61137-93J01 Oil Pan Cover Upper Cushion
4 09139-06135 Oil Pan Cover Screw (6x17)
5 09139-06136 Oil Pan Cover Screw (6x65)
8 61134-93J21 Side Cover Seal
10 61817-93J01 Side Cover Plug
11 09139-06249 SCREW
12 61827-93J02 Side Cover Holder
13 09321-10049 CUSHION,SIDE CO
14 01550-08167 BOLT
16 09116-08174 Bolt (8x38)
17 09169-08039 Washer (8.5x30x1.5) (NLA)
18 09320-11023 CUSHION,FRONT P
19 01550-05107 BOLT
20 61632-93J00 Engine Cover Hook Shaft
23 61641-93J10 Engine Cover Hook
24 61641-93J20 Engine Cover Hook
26 61673-93J02 LATCH,HOOK LEVE
27 09116-06127 Bolt (6x12)
28 09160-13014 Washer (13.2x25x1.0)
29 09164-14008 Wave Washer
30 09202-04022 Hook Lever Pin
31 09306-04005 Hook Lever Bushing
32 09306-13007 Bushing
33 61124-93J41 GROMMET,REMOCON
34 67341-93J20 Remocon Cable Holder
35 67345-93J00 Remocon Cable Holder Protector
36 09407-25402 Clamp (L:248)
37 01550-06167 BOLT
38 61639-93J00 Hook Lever Label
39 61649-93J00 Hook Lever Label
40 67343-93J20 Remocon Cable Stopper
41 09160-06047 Washer (6.2x20x2)
42 09352-70104-600 Hose (7x10.2x600)
43 01570-06107 BOLT
44 17913-93J00 Water Flush Plug
45 17914-93J01 Water Flush Plug Gasket
46 67300-93J01 Rigging Kit Adapter
47 67361-93J00 Hose Adapter
48 09250-21003 Plug
49 17917-87L00 Water Flush Connector
45658 61131-93J01-0EP Starboard Oil Pan Cover
45659 61131-93J01-Y5S Starboard Oil Pan Cover
45672 61831-93J13-0EP Front Panel
45678 61633-93J00-0EP Starboard Rear Hook Lever
45679 61634-93J00-0EP Port Rear Hook Lever
45682 61645-93J01-0EP Front Hook Lever
45689 61141-93J01-0EP Port Oil Pan Cover
45690 61141-93J01-Y5S Port Oil Pan Cover
45703 61831-93J13-Y5S Front Panel
45709 61633-93J00-Y5S Starboard Rear Hook Lever
45710 61634-93J00-Y5S Port Rear Hook Lever
45713 61645-93J01-Y5S Front Hook Lever
45809 61811-93J40-0EP Starboard Side Cover
45810 61811-93J40-Y5S Starboard Side Cover
45839 61821-93J10-0EP Port Side Cover
45840 61821-93J10-Y5S Port Side Cover
Fig. 195 - Side Cover(Type: L) (56 parts)
Ref OEM Part # Part Name
3 61137-93J01 Oil Pan Cover Upper Cushion
4 09136-06161 Screw (6x17)
5 09139-06249 SCREW
8 61134-93J21 Side Cover Seal
10 61817-93J01 Side Cover Plug
11 09139-06249 SCREW
12 61827-93J02 Side Cover Holder
13 09321-10049 CUSHION,SIDE CO
14 01550-08167 BOLT
16 09116-08174 Bolt (8x38)
17 09169-08039 Washer (8.5x30x1.5) (NLA)
18 09320-11023 CUSHION,FRONT P
19 01550-05107 BOLT
20 61632-93J00 Engine Cover Hook Shaft
23 61641-93J10 Engine Cover Hook
24 61641-93J20 Engine Cover Hook
26 61673-93J02 LATCH,HOOK LEVE
27 09116-06127 Bolt (6x12)
28 09160-13014 Washer (13.2x25x1.0)
29 09164-14008 Wave Washer
30 09202-04022 Hook Lever Pin
31 09306-04005 Hook Lever Bushing
32 09306-13007 Bushing
33 61124-93J41 GROMMET,REMOCON
34 67341-93J20 Remocon Cable Holder
35 67345-93J00 Remocon Cable Holder Protector
36 09407-25402 Clamp (L:248)
37 01550-06167 BOLT
38 61639-93J00 Hook Lever Label
39 61649-93J00 Hook Lever Label
40 67343-93J20 Remocon Cable Stopper
41 09160-06047 Washer (6.2x20x2)
42 09352-70104-600 Hose (7x10.2x600)
43 01570-06107 BOLT
44 17913-93J00 Water Flush Plug
45 17914-93J01 Water Flush Plug Gasket
46 67300-93J01 Rigging Kit Adapter
47 67361-93J00 Hose Adapter
48 09250-21003 Plug
49 17917-87L00 Water Flush Connector
45658 61131-93J20-0EP Starboard Oil Pan Cover
45659 61131-93J20-Y5S Starboard Oil Pan Cover
45672 61831-93J13-0EP Front Panel
45678 61633-93J00-0EP Starboard Rear Hook Lever
45679 61634-93J00-0EP Port Rear Hook Lever
45682 61645-93J01-0EP Front Hook Lever
45689 61141-93J20-0EP Port Oil Pan Cover
45690 61141-93J20-Y5S Port Oil Pan Cover
45703 61831-93J13-Y5S Front Panel
45709 61633-93J00-Y5S Starboard Rear Hook Lever
45710 61634-93J00-Y5S Port Rear Hook Lever
45713 61645-93J01-Y5S Front Hook Lever
45809 61811-93J30-0EP Starboard Side Cover
45810 61811-93J30-Y5S Starboard Side Cover
45839 61821-93J10-0EP Port Side Cover
45840 61821-93J10-Y5S Port Side Cover
Fig. 197 - Engine Cover(Black) (31 parts)
Ref OEM Part # Part Name
2 61112-93J20 Engine Cover Rubber
3 61416-93J00 Air Intake Guard
4 61431-93J03-0EP Tilt Up Handle
5 61432-93J01 Tilt Up Handle Louver
6 61433-93J01 Air Intake Inner Starboard Cover
7 61434-93J01 Air Intake Inner Port Cover
8 61438-93J00 Tilt Up Handle Tape (NLA)
9 61438-93J00 Tilt Up Handle Tape (NLA)
10 61438-93J00 Tilt Up Handle Tape (NLA)
11 61439-93J20 Tilt Up Handle Port Seal
12 61439-93J41 Tilt Up Handle Rear Seal
13 61476-93J00 Air Vent Seal
14 03542-05169 SCREW
15 03542-05169 SCREW
16 03542-05169 SCREW
17 03542-05169 SCREW
18 61610-93J01 FASTENER COMP
19 61621-93J01 Fastener Bracket
20 09329-10024 Cushion
21 01547-06167 BOLT 6X16
22 01550-06127 BOLT
23 61443-93J32 Engine Cover Starboard Stripe
24 61453-93J32 Engine Cover Port Stripe
25 61422-93J52 Front Emblem Mark (200)
26 61435-93J32 Rear Emblem Mark (200)
27 61446-87L13 DECAL,EFI
28 68111-96J00 Emblem Mark 'S'
29 61458-99E60 Engine Cover Label
30 09800-81835 Tool Set
31 99011-93J60-03B O/M DF200/225/250 - 2014
32 68110-96J00 Weather Cover
Fig. 198 - Engine Cover(White) (32 parts)
Ref OEM Part # Part Name
1 61420-93872-Y5S COVER SET,ENGIN
2 61112-93J20 Engine Cover Rubber
3 61416-93J00 Air Intake Guard
4 61431-93J03-Y5S Tilt Up Handle
5 61432-93J01 Tilt Up Handle Louver
6 61433-93J01 Air Intake Inner Starboard Cover
7 61434-93J01 Air Intake Inner Port Cover
8 61438-93J00 Tilt Up Handle Tape (NLA)
9 61438-93J00 Tilt Up Handle Tape (NLA)
10 61438-93J00 Tilt Up Handle Tape (NLA)
11 61439-93J20 Tilt Up Handle Port Seal
12 61439-93J41 Tilt Up Handle Rear Seal
13 61476-93J00 Air Vent Seal
14 03542-05169 SCREW
15 03542-05169 SCREW
16 03542-05169 SCREW
17 03542-05169 SCREW
18 61610-93J01 FASTENER COMP
19 61621-93J01 Fastener Bracket
20 09329-10024 Cushion
21 01547-06167 BOLT 6X16
22 01550-06127 BOLT
23 61443-93J40 Engine Cover Starboard Stripe
24 61453-93J40 Engine Cover Port Stripe
25 68111-96J00 Emblem Mark 'S'
26 61446-87L20 EFI Decal
27 61422-93J90 Front Emblem Mark (200)
28 61435-93J70 Rear Emblem Mark (200)
29 61458-99E60 Engine Cover Label
30 09800-81835 Tool Set
31 99011-93J60-03B O/M DF200/225/250 - 2014
32 68110-96J00 Weather Cover
Fig. 210 - Fuel Hose (4 parts)
Ref OEM Part # Part Name
1 09251-09008 Cap
2 09367-10001 Hose Joint
3 09401-14409 Clip
4 65770-93J04 Squeeze Pump
Fig. 211 - Drag Link (10 parts)
Ref OEM Part # Part Name
1 67700-93J00 Drag Link Set
2 41161-94400 Steering Cable Seal
3 67701-87J11 Drag Link Assembly
4 67721-99E00 Drag Link Spacer
5 67725-99E00 Drag Link Bolt
6 67726-99E00 Lock Nut
7 67728-99E00 Washer
8 67467-89J01 Cable Connector
9 09385-06012 Clip
10 09160-06055 Washer (7x12x1.0)
Fig. 212 - Opt: Meter (42 parts)
Ref OEM Part # Part Name
2 09471-12103 Bulb (12v, 3.4w)
4 09471-12028 Bulb (12v, 3.4w)
5 34191-92E00 Water Pressure Tubing
6 09407-14407 Clamp (L:140)
7 36615-96300 Resin Terminal
9 09471-12103 Bulb (12v, 3.4w)
10 36615-96300 Resin Terminal
12 34310-92E00 Fuel Gauge Lead (NLA)
13 34360-92E00 Adapter Harness (NLA)
14 09471-12103 Bulb (12v, 3.4w)
15 36615-96300 Resin Terminal
17 09471-12103 Bulb (12v, 3.4w)
18 36615-96300 Resin Terminal
20 34191-92E00 Water Pressure Tubing
21 09407-14407 Clamp (L:140)
22 09471-12103 Bulb (12v, 3.4w)
23 36615-96300 Resin Terminal
25 36615-96300 Resin Terminal
26 09471-12077 Bulb (12v, 1.7w)
27 34190-87D00 Speedometer Sensor
28 34190-95500 Speedometer Sensor (NLA)
29 03112-06303 Screw (NLA)
30 36663-98J00 Active Hub Power Harness Assy (NLA)
31 09481-05501 5 Amp Fuse
32 36663-98J10 Active Hub Power Harness Assy
33 09481-05501 5 Amp Fuse
45658 34800-93J02 Black Trim Gauge
45659 34800-93J13 White Trim Gauge
45673 34500-93J02 Black Hour Meter
45676 34650-93J20 Black Water Pressure Gauge*
45681 34200-93J02 Black Tachometer w/Monitor Function
45704 34500-93J13 White Hour Meter
45707 34650-93J33 White Water Pressure Gauge
45712 34200-93J14 Tachometer w/Monitor - White
45717 34100-93J00 Black Speedometer 0-80 MPH
45718 34100-93J13 White Speedometer 0-80 MPH
45719 34100-93J22 Black Speedometer 0-50 MPH
45720 34100-93J33 White Speedometer 0-50 MPH
45870 34600-93J02 Black Voltmeter
45871 34600-93J13 White Voltmeter
45962 34300-93J02 Black Fuel Gauge
45963 34300-93J13 White Fuel Gauge
Fig. 213 - Opt: Harness (11 parts)
Ref OEM Part # Part Name
2 36620-93J31 Replaced by 36620-93J32
3 17917-87L00 Water Flush Connector
4 38500-93J00 Warning Buzzer*
5 34660-93J01 DF200/225/250 Water Pressure Gauge Install Kit
6 09352-50006-600 Hose (5x9x600)
7 09352-50006-00B Hose (5x9x2000)
8 09367-06006 3 Way
9 09401-08413 Clip
10 18498-87JC1 Protector (L:450)
45658 36620-93J12 MAIN HARNESS EXT 6.5'
45659 36620-93J42 HARNESS EXT 10'
Fig. 214 - Opt: Switch (65 parts)
Ref OEM Part # Part Name
1 37100-96J01 Ignition Switch Panel Assembly
2 37110-93J02 Ignition Switch Assembly
4 37143-99E01 Key Cap
5 37149-93J00 Cylinder Body Cap
6 37139-99E00 Ignition Switch Panel
7 38500-93J90 Warning Buzzer
8 37803-93J06 Emergency Stop Switch Panel Assembly
10 37825-99E00 Emergency Switch Panel
11 37805-93J00 PTT Switch Assembly
12 37855-99E00 PTT Switch Panel
13 37210-93J00 Lighting Switch Set (NLA)
14 37212-93J00 Lighting Switch Panel (NLA)
16 37110-93J02 Ignition Switch Assembly
18 37143-99E01 Key Cap
19 37149-93J00 Cylinder Body Cap
20 37820-93J95 Emergency Stop Switch Assembly
21 37139-99E10 Ignition Switch Panel
22 03121-0516A SCREW
23 38500-93J90 Warning Buzzer
24 09407-14403 Clamp (L:125)
26 37110-93J02 Ignition Switch Assembly
28 37143-99E01 Key Cap
29 37149-93J00 Cylinder Body Cap
30 37820-93J05 Emergency Stop Switch Assembly
31 37823-92E02 Stop Switch Lanyard
32 37826-92E00 Nut
34 03121-0516A SCREW
35 38500-93J90 Warning Buzzer
36 09407-14403 Clamp (L:125)
13697 37141-99E60 (937) Ignition Key
45674 37141-99E00 (931) Ignition Key
45684 37141-99E00 (931) Ignition Key
45705 37141-99E10 (932) Ignition Key
45715 37141-99E10 (932) Ignition Key
45717 37141-99E00 (931) Ignition Key
45718 37141-99E10 (932) Ignition Key
45719 37141-99E20 (933) Ignition Key
45720 37141-99E30 (934) Ignition Key
45721 37141-99E40 (935) Ignition Key
45722 37141-99E50 (936) Ignition Key
45723 37141-99E60 (937) Ignition Key
45724 37141-99E70 (938) Ignition Key
45725 37141-99E80 (939) Ignition Key
45726 37141-99E90 (940) Ignition Key
45727 37141-99EA0 (941) Ignition Key
45728 37141-99EB0 (942) Ignition Key
45733 37141-99E20 (933) Ignition Key
45743 37141-99E20 (933) Ignition Key
45764 37141-99E30 (934) Ignition Key
45774 37141-99E30 (934) Ignition Key
45794 37141-99E40 (935) Ignition Key
45804 37141-99E40 (935) Ignition Key
45825 37141-99E50 (936) Ignition Key
45835 37141-99E50 (936) Ignition Key
45855 37141-99E60 (937) Ignition Key
45886 37141-99E70 (938) Ignition Key
45896 37141-99E70 (938) Ignition Key
45917 37141-99E80 (939) Ignition Key
45927 37141-99E80 (939) Ignition Key
45947 37141-99E90 (940) Ignition Key
45957 37141-99E90 (940) Ignition Key
45978 37141-99EA0 (941) Ignition Key
45988 37141-99EA0 (941) Ignition Key
46008 37141-99EB0 (942) Ignition Key
46018 37141-99EB0 (942) Ignition Key
Fig. 215 - Opt: Remote Control (71 parts)
Ref OEM Part # Part Name
2 36646-93J00 PTT Switch Adapter Wire Asembly
3 36628-92E00 Wire Harness Grommet
4 37110-93J12 Ignition Switch Assembly
6 37143-99E01 Key Cap
7 37149-93J00 Cylinder Body Cap
8 37721-93J91 Neutral Switch Assembly
9 37820-93J05 Emergency Stop Switch Assembly
10 37823-92E02 Stop Switch Lanyard
11 37826-92E00 Nut
12 37850-90J06 PTT Switch Assembly
13 38500-93J90 Warning Buzzer
14 67212-95600 Washer (NLA)
15 67213-92E00 Buzzer Bracket (NLA)
16 09125-05042 Screw (5x10)
17 67296-92E11 Screw (3x15)
18 67220-95630 Plate Assembly
19 67223-99E10 Brake Adjustment Knob
20 67229-95600 Roller (NLA)
21 67232-95600 Bushing
22 67238-87D00 Drive Gear
23 67241-99E10 Free Throttle Lever (NLA)
24 67243-95600 Bushing (NLA)
25 67244-95600 Wave Washer (NLA)
26 67245-95600 Free Throttle Drum (NLA)
27 67251-99E10 Handle Lever
28 67252-95600 Bushing
29 67253-95600 Washer (NLA)
30 67255-99E00 Neutral Lock Arm
31 67256-95600 Neutral Lock Holder
32 67257-99E00 Lever Cap
33 67258-99E00 Neutral Arm Bracket
34 67259-87D00 Neutral Arm Spring (NLA)
35 67261-99E00 Grip
36 67296-94310 Screw
37 67264-95600 Washer (NLA)
38 67267-93J00 Wire Cover
39 67273-95600 Spacer
40 67275-95600 Cable End
41 67288-92E00 Washer
42 67292-94300 E Ring
43 67294-95600 Spacer
44 67296-90J10 Rear Cover Screw
45 67296-94300 Screw (4x10)
46 67296-95600 Screw
47 67296-95610 Screw
48 67297-95600 Washer
49 68165-16B01-13L Suzuki Emblem
50 09100-08232 Bolt (8x30)
51 09126-05003 Screw (5x12)
52 09140-06020 Nut (6mm)
53 09160-06104 Washer (6.5x24x2)
54 37859-90J00 Spacer
56 09481-10501 10 Amp Fuse
57 67140-95600 Replaced by 67140-95601
58 67294-95600 Spacer
59 67296-95620 Screw (L:165) (NLA)
20090 36620-93J04 21' Main Wiring Harness
20121 36620-93J54 16' Main Wiring Harness
20149 36620-93J64 26' Main Wiring Harness
45778 37141-99E00 (931) Ignition Key
45779 37141-99E10 (932) Ignition Key
45780 37141-99E20 (933) Ignition Key
45781 37141-99E30 (934) Ignition Key
45782 37141-99E40 (935) Ignition Key
45783 37141-99E50 (936) Ignition Key
45784 37141-99E60 (937) Ignition Key
45785 37141-99E70 (938) Ignition Key
45786 37141-99E80 (939) Ignition Key
45787 37141-99E90 (940) Ignition Key
45788 37141-99EA0 (941) Ignition Key
45789 37141-99EB0 (942) Ignition Key
Fig. 216 - Opt: Top Mount Dual (1) (31 parts)
Ref OEM Part # Part Name
1 67200-93J34 Flush Mount Control Box
2 67261-93J00 Grip No 1
3 67263-93J00 Grip No 2
4 37850-93J10 PTT Switch Assembly
5 67295-92E10 Screw (3x12)
6 67296-88D10 Screw (5x16)
7 67288-92E20 Washer
8 67296-92E70 Screw
9 67288-92E40 Washer
10 67257-92E00 Lever Cap
11 67251-93J00 Handle Lever
12 67296-92E60 Screw
13 67288-92E30 Washer
14 67253-92E00 Washer
15 36890-93J10 Wire Harness
16 37220-92E00 Mode Changing Switch Assembly
17 67282-93J00 Decal
18 67296-92E30 Screw
19 09160-05024 Washer (5.5x16x1.5)
20 67287-92E00 Nut
21 67275-95600 Cable End
22 67273-95600 Spacer
23 67273-92E10 Grommet (NLA)
24 67295-92E00 Screw
25 67271-92E00 Cover
26 67211-93J10 Top Binnacle Cover
27 67296-92E70 Screw
28 67500-93J10 Dual Binnacle Box Spacer
29 09125-05135 Screw (5x65)
30 09160-05029 Washer (5.5x10x0.8)
31 09140-05005 Nut
Fig. 217 - Opt: Top Mount Dual (2) (50 parts)
Ref OEM Part # Part Name
1 67200-88L12 Duel Binnacle Top Mount Control
2 67222-92E00 Dual Plate
3 67223-92E00 Brake Adjust (NLA)
4 67288-92E00 Washer
5 67292-94300 E Ring
6 67288-92E10 Washer (NLA)
7 67291-92E00 Snap Ring (NLA)
8 67221-92E00 Shift Assembly (NLA)
9 67224-92E00 Brake Arm Assembly (NLA)
10 67294-92E00 Spacer (NLA)
11 37721-92E11 Neutral Switch Assembly
12 67296-92E11 Screw (3x15)
13 67296-88D10 Screw (5x16)
14 67296-92E20 Screw (5x25) (NLA)
15 67226-92E00 Bolt (NLA)
16 67226-92E10 Bolt (NLA)
17 67240-92E00 Throttle Arm Assembly (NLA)
18 67228-92E00 Washer (NLA)
19 67286-92E00 Bolt (6x18) (NLA)
20 67230-92E00 Shift Arm Assembly (NLA)
21 09125-05042 Screw (5x10)
22 67234-92E00 Gear Case (NLA)
23 67245-92E00 Free Throttle Drum (NLA)
24 67227-92E00 Stopper (NLA)
25 09126-06006 Screw (6x20)
26 67296-95610 Screw
27 67233-92E00 Spring (NLA)
28 67235-92E00 Shift Lock Plate (NLA)
29 67232-95620 Bushing (NLA)
30 67269-92E00 Bracket (NLA)
31 67296-88D10 Screw (5x16)
32 09140-06020 Nut (6mm)
33 67236-92E00 Roller (NLA)
34 67237-92E01 Spring (NLA)
35 67238-92E00 Drive Gear (NLA)
36 67239-92E00 Pin
37 67246-92E00 Drive Shaft
38 67291-92E10 Snap Ring (NLA)
39 67253-92E10 Washer
40 67252-92E10 Bushing (NLA)
41 67274-92E00 Flange
42 67253-95600 Washer (NLA)
43 67231-92E00 Shift Gear
44 67232-95600 Bushing
45 67241-92E10 Free Accel Rod (NLA)
46 67243-92E00 Grommet (NLA)
47 67239-92E10 Shift Pin Plate
48 67272-92E10 Flange Seal (NLA)
49 67287-92E10 Nut (NLA)
50 67296-92E80 Screw (NLA)
Fig. 218 - Opt: Top Mount Single (1) (32 parts)
Ref OEM Part # Part Name
1 67200-88L02 Single Binnacle Control Box
2 67261-93J00 Grip No 1
3 67263-93J00 Grip No 2
4 37850-93J10 PTT Switch Assembly
5 67295-92E10 Screw (3x12)
6 67296-88D10 Screw (5x16)
7 67288-92E20 Washer
8 67295-92E00 Screw
9 67296-92E70 Screw
10 67288-92E40 Washer
11 67257-92E00 Lever Cap
12 67251-93J00 Handle Lever
13 67296-92E60 Screw
14 67288-92E30 Washer
15 67253-92E00 Washer
16 36890-93J00 Wire Harness
17 67281-93J00 Decal
18 67296-92E30 Screw
19 09160-05024 Washer (5.5x16x1.5)
20 67287-92E00 Nut
21 67275-95600 Cable End
22 67273-95600 Spacer
23 67273-92E00 Grommet
24 67274-92E00 Flange
25 67296-95610 Screw
26 67271-92E00 Cover
27 67211-93J00 Top Binnacle Cover
28 67296-92E70 Screw
29 67500-93J00 Single Binnacle Box Spacer
30 09125-05135 Screw (5x65)
31 09160-05029 Washer (5.5x10x0.8)
32 09140-05005 Nut
Fig. 219 - Opt: Top Mount Single (2) (45 parts)
Ref OEM Part # Part Name
1 67200-88L02 Single Binnacle Control Box
2 67222-92E00 Dual Plate
3 67223-92E00 Brake Adjust (NLA)
4 67288-92E00 Washer
5 67292-94300 E Ring
6 67288-92E10 Washer (NLA)
7 67291-92E00 Snap Ring (NLA)
8 67221-92E00 Shift Assembly (NLA)
9 67224-92E00 Brake Arm Assembly (NLA)
10 67294-92E00 Spacer (NLA)
11 37721-95500 Neutral Switch Assembly
12 67296-92E11 Screw (3x15)
13 67296-88D10 Screw (5x16)
14 67296-92E20 Screw (5x25) (NLA)
15 67226-92E00 Bolt (NLA)
16 67226-92E10 Bolt (NLA)
17 67240-92E00 Throttle Arm Assembly (NLA)
18 67228-92E00 Washer (NLA)
19 67286-92E00 Bolt (6x18) (NLA)
20 67230-92E00 Shift Arm Assembly (NLA)
21 09125-05042 Screw (5x10)
22 67234-92E00 Gear Case (NLA)
23 67245-92E00 Free Throttle Drum (NLA)
24 67227-92E00 Stopper (NLA)
25 09126-06006 Screw (6x20)
26 67233-92E00 Spring (NLA)
27 67235-92E00 Shift Lock Plate (NLA)
28 67232-95620 Bushing (NLA)
29 67269-92E00 Bracket (NLA)
30 67296-88D10 Screw (5x16)
31 09140-06020 Nut (6mm)
32 67236-92E00 Roller (NLA)
33 67237-92E01 Spring (NLA)
34 67238-92E00 Drive Gear (NLA)
35 67239-92E00 Pin
36 67246-92E00 Drive Shaft
37 67291-92E10 Snap Ring (NLA)
38 67253-92E10 Washer
39 67252-92E10 Bushing (NLA)
40 67253-95600 Washer (NLA)
41 67231-92E00 Shift Gear
42 67232-95600 Bushing
43 67241-92E10 Free Accel Rod (NLA)
44 67243-92E00 Grommet (NLA)
45 67239-92E10 Shift Pin Plate
Fig. 220 - Opt: Concealed Remocon (1) (29 parts)
Ref OEM Part # Part Name
1 67200-93J34 Flush Mount Control Box
2 67298-92E50 Spring
3 67296-94310 Screw
4 67295-92E10 Screw (3x12)
5 37850-92E27 PTT Switch Assembly
6 67288-92E60 Washer
7 67296-92E52 Screw
8 67255-92E50 Neutral Lock Arm
9 67251-92E50 Handle Lever
10 67261-92E50 Grip
11 67256-92E50 Neutral Lock Holder
12 67257-92E00 Lever Cap
13 67242-92E50 Free Accel Shaft
14 67288-92E20 Washer
15 67296-88D10 Screw (5x16)
16 67288-92E70 Washer (NLA)
17 67296-88D20 Screw (6x35) (NLA)
18 67295-92E50 Screw (6x30) (NLA)
19 67287-92E50 Nut (NLA)
20 09160-06104 Washer (6.5x24x2)
21 67296-88D30 Screw (5x30) (NLA)
22 67254-92E50 Lock Arm Cover
23 36890-93J00 Wire Harness
24 67275-95600 Cable End
25 67273-95600 Spacer
26 67283-92E50 Lever Decal (NLA)
27 67284-92E50 Clutch Decal (NLA)
28 67274-92E50 Base
29 67211-92E50 Flush Mount Cover
Fig. 221 - Opt: Concealed Remocon (2) (43 parts)
Ref OEM Part # Part Name
1 67200-93J34 Flush Mount Control Box
2 67222-92E50 Dual Plate
3 67292-94300 E Ring
4 67288-92E10 Washer (NLA)
5 67291-92E00 Snap Ring (NLA)
6 67223-92E50 Brake Adjust (NLA)
7 67221-92E50 Holder Assembly (NLA)
8 67224-92E50 Brake Shoe Assembly (NLA)
9 67225-92E50 Brake Disk (NLA)
10 09140-06020 Nut (6mm)
11 67294-92E00 Spacer (NLA)
12 37721-95500 Neutral Switch Assembly
13 67296-92E11 Screw (3x15)
14 67226-92E10 Bolt (NLA)
15 67296-92E20 Screw (5x25) (NLA)
16 67240-92E50 Throttle Arm Assembly (NLA)
17 67228-92E00 Washer (NLA)
18 67286-92E00 Bolt (6x18) (NLA)
19 67230-92E00 Shift Arm Assembly (NLA)
20 09125-05042 Screw (5x10)
21 67234-92E00 Gear Case (NLA)
22 67245-92E00 Free Throttle Drum (NLA)
23 67227-92E00 Stopper (NLA)
24 67296-88D10 Screw (5x16)
25 67225-92E00 Spring (NLA)
26 09125-04004 Screw (4x6)
27 67233-92E00 Spring (NLA)
28 67235-92E00 Shift Lock Plate (NLA)
29 67239-92E10 Shift Pin Plate
30 67236-92E00 Roller (NLA)
31 67237-92E01 Spring (NLA)
32 67238-92E50 Drive Gear (NLA)
33 67239-92E00 Pin
34 67246-92E50 Drive Shaft (NLA)
35 67252-92E00 Bushing (NLA)
36 67291-92E10 Snap Ring (NLA)
37 67253-92E10 Washer
38 67252-92E10 Bushing (NLA)
39 67253-95600 Washer (NLA)
40 67231-92E00 Shift Gear
41 67232-95600 Bushing
42 67241-92E50 Free Accel Rod (NLA)
43 67232-92E50 Bushing (NLA)
Fig. 222 - Opt: Tie Rod (7 parts)
Ref OEM Part # Part Name
1 67600-93J00 Tie Rod Kit
2 67725-93J00 Tie Rod Bolt
3 67726-93J00 Tie Rod Nut (NLA)
4 67721-93J00 Tie Rod Spacer
5 67630-93J00 Steering Extension Kit
6 67725-93E00 Steering Bracket Bolt (NLA)
7 67726-99E00 Lock Nut
Fig. 223 - Opt: Gasket Set (15 parts)
Ref OEM Part # Part Name
1 11410-93872 Engine Gasket Set
2 11141-93J10 Starboard Cylinder Head Gasket
3 11142-93J10 Port Cylinder Head Gasket
4 11179-93J00 Cylinder Head Cover Gasket - Starboard
5 11189-93J00 Cylinder Head Cover Gasket - Port
6 11332-93J00 Crankcase Water Jacket Cover Gasket
7 13119-93J00 Intake Manifold Gasket
8 14151-93J00 Starboard Exhaust Cover Gasket
9 14152-93J00 Port Exhaust Cover Gasket
10 11272-93J00 Cylinder Block Plate Gasket
11 11489-93J00 Oil Pan Gasket
12 14212-93J00 Exhaust Tube Gasket
13 51123-93J01 Mount Oil Seal Cover Gasket
14 51142-93J00 Engine Holder Cover Gasket
15 51211-93J00 Engine Holder Gasket
Fig. 23 - Timing Chain (26 parts)
Ref OEM Part # Part Name
1 12730-93J02 Driven Gear
2 09262-40021 Bearing (40x80x18)
3 08110-62080 BEARING,UPPER
4 09283-32044 Oil Seal (32x47x6)
5 12734-93J00 Driven Gear Holder
6 09280-70012 O-Ring
7 01550-0855A BOLT,EGR VALVE
8 12761-93J00 1st Timing Chain
9 12762-93J00 2nd Timing Chain
10 12770-93J00 Timing Chain Guide Base
11 12778-93J00 Guide Base Gasket
12 04211-13149 PIN
13 01550-0830A BOLT
14 12771-93J00 Timing Chain Upper Shoe
15 12775-93J00 Timing Chain Lower Shoe
16 12772-93J00 Timing Chain Guide
17 01550-0830A BOLT
18 12810-93J00 Timing Chain Tensioner Assembly
19 12813-73G00 Timing Chain Tensioner Pad
20 12812-90J00 Timing Chain Tensioner Spacer
21 01550-0830A BOLT
22 12831-93J01 Tensioner Adjuster Assembly
23 12832-93J00 Starboard Tensioner Assembly
24 12833-93J00 Port Tensioner Assembly
25 01550-0620A BOLT
26 01550-0620A BOLT
Fig. 230 - Opt: SMIS Gauges (17 parts)
Ref OEM Part # Part Name
6 990C0-88118 Temperature Sensor
8 990C0-88217 Fluid Level Sensor
9 990C0-88339 Pressure Sensor
10 990C0-88104 2' Extension cable
11 990C0-88105 6' Extension cable
12 990C0-88107 15' Extension cable
13 990C0-88130 Quad Power Node
15 990C0-88137 NMEA to Blue T Adaptor Harness
16 990C0-88122 GPS Receiver Module
20 990C0-88112 SMIS Power Cable
21 990C0-88113 Terminating Resistor 120 ohm Female
22 990C0-88114 Terminating Resistor 120 ohm Male
26 990C0-88108 25' Extension cable
27 990C0-88112 SMIS Power Cable
28 990C0-88113 Terminating Resistor 120 ohm Female
29 990C0-88114 Terminating Resistor 120 ohm Male
30 990C0-88136 SMIS Adapter to SDS
Fig. 30 - Camshaft (54 parts)
Ref OEM Part # Part Name
1 12701-93J30 Starboard Intake Camshaft
2 12705-93J30 Port Intake Camshaft
3 12721-93J30 Starboard Exhaust Camshaft
4 12725-93J30 Port Exhaust Camshaft
5 12742-93J10 Intake Camshaft Sprocket
6 12748-93J00 Exhaust Camshaft Sprocket
7 12749-93J00 Exhaust Camshaft Bolt
8 09202-05032 Pin (5x12)
9 09261-05006 Pin (5x18)
10 16551-93J00 Oil Control Plate (NLA)
11 16559-93J00 OCV Plate Gasket
12 01550-06257 BOLT
13 12891-93J00 Tappet
14-13 12892-93J00-248 Tappet Shim (2.475)
14-14 12892-93J10-250 SHIM,TAPPET(T:2
14-15 12892-93J10-253 SHIM,TAPPET(T:2
14-16 12892-93J00-255 Tappet Shim (2.550)
14-17 12892-93J10-258 SHIM,TAPPET(T:2
14-18 12892-93J00-260 Tappet Shim (2.600)
14-19 12892-93J00-263 Tappet Shim (2.625)
14-20 12892-93J00-265 Tappet Shim (2.650)
14-21 12892-93J00-268 Tappet Shim (2.675)
14-22 12892-93J00-270 Tappet Shim (2.700)
14-23 12892-93J00-273 Tappet Shim (2.725)
14-24 12892-93J00-275 Tappet Shim (2.750)
14-25 12892-93J10-278 SHIM,TAPPET(T:2
14-26 12892-93J10-280 SHIM,TAPPET(T:2
14-27 12892-93J10-283 SHIM,TAPPET(T:2
14-28 12892-93J10-285 SHIM,TAPPET(T:2
14-29 12892-93J10-288 SHIM,TAPPET(T:2
14-30 12892-93J10-290 SHIM,TAPPET(T:2
14-31 12892-93J10-293 SHIM,TAPPET(T:2
14-32 12892-93J10-295 SHIM,TAPPET(T:2
14-33 12892-93J10-298 SHIM,TAPPET(T:2
14-34 12892-93J10-300 SHIM,TAPPET(T:3
15 12911-93J00 Intake Valve
16 12915-93J60 Exhaust Valve
17 12921-93J11 Valve Spring
18 12931-78G00 Valve Spring Retainer
19 12932-24400 Valve Cotter
20 12933-69G10 Valve Spring Seat
21 09289-05006 Valve Stem Seal
45671 12892-93J00-218 Tappet Shim (2.175)
45702 12892-93J00-220 Tappet Shim (2.200)
45730 12892-93J10-223 Tappet Shim (2.225)
45761 12892-93J10-225 SHIM,TAPPET(T:2
45791 12892-93J10-228 SHIM,TAPPET(T:2
45822 12892-93J00-230 Tappet Shim (2.300)
45852 12892-93J10-233 SHIM,TAPPET(T:2
45883 12892-93J00-235 Tappet Shim (2.350)
45914 12892-93J10-238 SHIM,TAPPET(T:2
45944 12892-93J10-240 SHIM,TAPPET(T:2
45975 12892-93J10-243 SHIM,TAPPET(T:2
46005 12892-93J10-245 SHIM,TAPPET(T:2
Fig. 37 - Intake Manifold (6 parts)
Ref OEM Part # Part Name
1 13110-93J00 Intake Manifold
2 13119-93J00 Intake Manifold Gasket
3 09108-08282 Stud Bolt
4 09103-08437 Bolt (8x65)
5 09159-08136 Nut
6 09160-08016 Washer (8.5x20x2.0)
Fig. 38 - Silencer (7 parts)
Ref OEM Part # Part Name
1 13710-93J00 Flame Arrester
2 13811-93J01 Upper Cover Silencer (Multi Part Int)
3 13813-93J00 Flame Arrester Holder
4 13851-93J01 Silencer Seal
5 13881-93J00 Outlet Tube
6 17895-93J00 Clamp
7 02142-06207 SCREW 6X20
Fig. 39 - Exhaust Cover (10 parts)
Ref OEM Part # Part Name
1 14141-93J01 Starboard Exhaust Cover
2 14140-98J01 Port Exhaust Cover
3 14151-93J00 Starboard Exhaust Cover Gasket
4 14152-93J00 Port Exhaust Cover Gasket
5 11261-93J00 Protection Anode Cover
6 55321-87J01 Aluminum Anode
7 09103-06281 Bolt (6x14)
8 09280-22019 O-Ring
9 01550-08207 BOLT
10 01550-06257 BOLT
Fig. 40 - Fuel Pump/Fuel Vapor Separator (71 parts)
Ref OEM Part # Part Name
1 15100-94900 Fuel Pump Assembly
2 15410-93J11 Fuel Filter Assembly
3 15411-93J10 Fuel Filter Cap
4 15415-93J10 Fuel Filter O-Ring
5 15412-93J10 Fuel Filter Element
6 15413-93J10 Fuel Filter Cup
7 15644-93J00 Fuel Filter Cover
8 15633-93J20 Fuel Hose (H)
9 15646-93J00 Fuel Filter Clamp
10 09343-75002-600 Hose (7.5x13.5x600)
11 15440-93J00 H/P Fuel Filter
12 09320-08501 Cushion
13 15773-90J10 UNION,FUEL HOSE
14 15830-93J00 3 Way Union
15 09169-06062 Washer (6.3x17x1.6)
16 15770-93J00 Fuel Cooler
17 09168-12013 Gasket
18 09360-12008 Union Bolt
19 09363-08004 Union
20 15600-93J02 Fuel Vapor Separator Assembly
21 13370-93J10 Needle Valve Assembly
22 15626-93J00 Separator Gasket
23 15650-93J00 Float Assembly
24 15200-93J01 Fuel Pump Assembly
25 15647-93J00 Fuel Pump Bushing
26 15641-90J00 Fuel Pump Spacer
27 15642-90J00 Fuel Pump Filter
28 15654-99E00 Float Pin
29 02142-0408B SCREW
30 02112-05107 5 X 10 CROSS SC
31 15760-93J01 Fuel Pressure Regulator
32 15628-99E00 Screw (L:15)
33 15627-93J00 Screw (NLA)
34 09320-12072 Cushion
35 15675-93J00 Cooler Bracket Bolt
36 09343-75002-600 Hose (7.5x13.5x600)
37 09401-11414 Clip
38 15636-98J21 HOSE,FUEL(L)
39 15686-93J00 Fuel Hose Clip
40 15685-93J00 Fuel Hose Clip
41 15672-93J00 Fuel Cooler Bracket (NLA)
42 01500-06167 BOLT
43 15635-93J20 Fuel Hose (H)
44 15632-93J20 Fuel Hose (H)
45 15673-98J00 Fuel Filter Bracket
46 01550-06257 BOLT
47 15643-93J00 Fuel Filter (L)
48 09343-75002-600 Hose (7.5x13.5x600)
49 15634-93J20 Fuel Hose (H)
50 01570-06357 BOLT
51 15674-93J00 Check Valve Bracket
52 15645-93J00 Check Valve
53 15637-93J20 Fuel Hose (L)
54 15629-99E10 Drain Screw
55 15683-87J00 Drain Hose (L:120)
56 02112-0406B SCREW
57 09352-50005-00B Hose (5x8.2x2000)
58 09401-08412 Clip
59 18498-93J10 Evap Hose Protector (L:1130)
60 09160-06084 Washer (6.5x18x1.6)
61 09169-06062 Washer (6.3x17x1.6)
62 01500-06257 BOLT
63 15671-93J00 Vapor Separator Bracket (NLA)
64 01550-06357 BOLT
65 09169-08042 Washer
66 01550-08407 BOLT 8 X 40
67 18417-93J00 Purge Valve Bracket
68 01550-06127 BOLT
69 09320-08520 CUSHION
70 09403-14304 Clamp
71 09408-00043 Clamp
Fig. 47 - Fuel Injector (23 parts)
Ref OEM Part # Part Name
1 15681-93J02 HOSE,FUEL(3 WAY
2 15710-93J00 Fuel Injector
3 15717-16G00 O-Ring
4 15735-58B00 Delivery Pipe Insulator
5 15751-93J00 Delivery Pipe
6 15756-93J02 Fuel Hose (Delvery Pipe to Delivery Pipe)
7 15762-93J00 Delivery Pipe Gasket
8 15830-77EA0 Delivery Pipe Union
9 15831-93J01 UNION,DELIVERY
10 18498-93J01 Fuel Hose Protector (L:340)
11 09247-14041 Delivery Pipe Plug
12 09320-08062 Cushion
13 09360-14009 Delivery Pipe Union Bolt
14 09401-11425 Clip
15 09403-16307 CLAMP
16 09408-00105 Clamp
17 09408-00155 Clamp (NLA)
18 01550-08407 BOLT 8 X 40
19 15680-93J21 Fuel Hose (Inlet to Filter)
20 09401-14409 Clip
21 09408-00135 Clamp (NLA)
22 15684-98J00 Fuel Hose Guide
23 01550-06127 BOLT
Fig. 54 - Water Pump (21 parts)
Ref OEM Part # Part Name
1 17410-93J01 Water Pump Case
2 17413-93J02 Water Pump Case Sleeve
3 17416-93J01 Water Pump Seal Ring
4 17461-93J01 IMPELLER,WATER
5 17471-93J02 Water Pump Plate
6 17472-93J00 Water Pump Plate Gasket
8 17562-93J01 Upper Water Tube Bushing
9 17563-93J01 Lower Water Tube Bushing
10 17564-93J01 Water Pump Case Bushing
11 17612-93J00 Water Tube Spacer
14 09116-08131 Bolt (8x45)
15 09132-04034 Screw (4x18)
16 09202-06031 Knock Pin (6x12)
17 09420-05009 Water Pump Key
18 17400-93J06 Water Pump Repair Kit DF200/225/250
45670 17632-93J20 Starboard Side Water Filter
45701 17632-93J30 Starboard Side Water Filter
45839 17561-93J03 Water Tube (X)
45840 17561-93J21 Water Tube (L)
45992 17631-93J20 Port Side Water Filter
45993 17631-93J30 Port Side Water Filter
Fig. 61 - Thermostat (42 parts)
Ref OEM Part # Part Name
1 11196-93J00 Water Return Hose
2 11197-93J00 Water Return Hose
3 11270-93J00 Cylinder Block Water Jacket Plate
4 11272-93J00 Cylinder Block Plate Gasket
5 17581-93J00 Water Outlet Pipe
6 17582-93J00 Water Outlet Pipe Gasket
8 17660-99E01 Water Pressure Valve
10 17681-93J00 Thermostat Cover
11 17711-90J00 Water Hose 3 Way
12 17712-93J01 HOSE,WATER(3 WA
13 09116-06121 Bolt (6x25)
14 09280-26006 O-Ring
15 09320-12093 CUSHION
16 09352-50006-600 Hose (5x9x600)
17 09352-50006-600 Hose (5x9x600)
18 09352-50006-600 Hose (5x9x600)
19 09352-50006-600 Hose (5x9x600)
20 09352-50006-600 Hose (5x9x600)
21 09352-50006-600 Hose (5x9x600)
22 09352-50006-600 Hose (5x9x600)
23 09352-50006-00B Hose (5x9x2000)
24 09352-50006-00B Hose (5x9x2000)
25 01550-08127 BOLT 8 X 12
26 09367-06002 3 Way
27 09401-08413 Clip
28 09401-14409 Clip
29 09401-25406 Clip
30 09403-25304 Clamp (NLA)
31 09408-00008 Clamp
32 09408-00056 Clip
33 01550-06207 BOLT
34 01550-06207 BOLT
35 01550-06257 BOLT
36 17713-98J01 HOLDER,WATER HO
37 09401-15414 Clip
38 17915-98J02 HOSE,WATER FLUS
39 09408-00024 Clamp
40 09408-00021 Clamp (NLA)
45839 17611-90J00 Water Pressure Valve Cover
45840 17611-90J00 Water Pressure Valve Cover
45901 17670-90J01 Thermostat (60c)
45902 17670-90J11 Thermostat (71c)
Fig. 68 - Throttle Body (46 parts)
Ref OEM Part # Part Name
1 13130-93J31 Collector
2 13139-93J00 Collector Gasket
3 13147-93J00 Collector Cover Gasket
4 13138-93J00 Collector Bolt
5 08322-01087 Washer
6 13140-93J13 Collector Cover
7 18590-68H00 MAP Sensor
8 13310-93J02 Throttle Body Assy No 1
9 13312-93J00 Bypass Air Hose
10 13279-10G00 Bypass Air Screw (NLA)
11 13355-93J00 Bypass Air Spring (NLA)
12 13295-10G00 Bypass Air Screw O-Ring
13 13320-93J00 Throttle Body Assy No 2
14 13421-93J00 Throttle Body Gasket
15 18137-93J01 IAC Valve
16 09280-29008 IAC Valve O-Ring
17 01547-06257 BOLT 6X25
18 02112-3416B SCREW
19 02162-0520B SCREW
20 13144-93J00 Throttle Drum Guard
21 13583-93J00 Link Arm
22 13583-93J00 Link Arm
23 13555-93J00 Link Grommet (NLA)
24 13537-93J00 Link Washer (NLA)
25 09204-01004 Cotter Pin
26 13553-93J00 Lever No 1
27 13554-93J00 Lever No 2
28 02112-35087 Screw (NLA)
29 09160-05043 Washer (5.5x16x1.2)
30 13521-93J00 Link Lever (NLA)
31 13514-93J00 Link Shaft Spacer
32 13599-93J00 Link Shaft Nut
33 13538-93J00 Link Shaft Spring Washer
34 13541-93J00 Throttle Cam
35 13542-93J00 Throttle Cam Spring
36 13543-93J00 Throttle Cam Spacer
37 01500-06307 BOLT
38 09160-06036 Washer (6.5x18x1.5)
39 01550-06167 BOLT
40 01550-08307 BOLT
41 08316-10087 Nut
42 09103-08182 Bolt (8x125)
43 09103-08134 Bolt (8x110)
44 09108-08267 Collector Stud Bolt (NLA)
45 08316-1008A Nut
46 61436-93J00 V6 Emblem Mark (NLA)
Fig. 75 - Throttle Rod (18 parts)
Ref OEM Part # Part Name
1 13510-93J00 Throttle Rod No 1
2 19115-93J02 Throttle Lever Holder
3 19121-93J02 Throttle Control Lever No. 1
4 19148-93J00 Throttle Drum
5 19184-93J00 Throttle Cable Bracket (NLA)
6 19185-93J00 Throttle Lever Spring
7 63610-93J00 Throttle Cable Assembly
8 67463-95200 Throttle Rod Connector
9 09119-06047 Pivot Ball
10 09140-05005 Nut
11 09160-06066 Washer (6.5x20x1.6)
12 09180-06186 Spacer (6.2x12.6x21)
13 09180-06230 Spacer (6.2x12.6x12.5)
14 09407-11401 Clamp (L:95)
15 01550-06167 BOLT
16 01550-06257 BOLT
17 01550-06357 BOLT
18 01550-08607 BOLT
Fig. 76 - Oil Pump (15 parts)
Ref OEM Part # Part Name
1 12632-93J11 Oil Pump Drive Sprocket
2 16113-93J10 Oil Pump Driven Sprocket
3 16400-93J20 Oil Pump Assembly
4 16520-93J00 Oil Pump Strainer
5 16760-93J00 Oil Pump Chain
6 16781-93J00 Oil Pump Chain Tensioner
7 16782-93J00 Oil Pump Tensioner Spring
8 16783-93J01 Oil Pump Tensioner Bolt
9 09181-12158 Washer (12x20x0.5)
10 09280-22020 O-Ring
11 01550-0616A BOLT
12 01550-0845A BOLT
13 01550-0865A BOLT
14 01550-0885A BOLT
15 08110-60020 B1 15X32X9 BEAR
Fig. 77 - Oil Pan (32 parts)
Ref OEM Part # Part Name
3 29103-93J30 Bolt (8x25)
4 09103-06281 Bolt (6x14)
5 09280-22019 O-Ring
6 11489-93J00 Oil Pan Gasket
8 11591-93J11 Oil Pan Union
10 14154-93J02 Exhaust Tube Seal
11 14211-93J00 Exhaust Tube
12 14212-93J00 Exhaust Tube Gasket
13 29116-93J00 Bolt (6x20)
14 11435-93J01 PIPE,EXHAUST RE
15 09168-12012 Oil Drain Plug Gasket
16 09248-12009 Oil Drain Plug
17 09202-08006 Knock Pin (8x12)
18 09202-08006 Knock Pin (8x12)
19 01550-1050A BOLT
20 09116-08128 Bolt (8x40)
21 09116-10175 Bolt (10x50)
22 09116-10146 Bolt (10x195)
23 29103-93J00 Bolt (6x12)
24 29404-93J11 Clamp (L:65)
25 16910-93J00 Oil Level Gauge
26 16930-93J00 Oil Level Gauge Guide
27 09280-09008 O-Ring
28 01550-06127 BOLT
45658 11261-93J00 Protection Anode Cover
45659 11261-93J00-Y5S Replaced by 11261-93J10
45689 55321-87J01 Aluminum Anode
45690 55321-87J11 Magnesium Anode
45839 11501-93J03-0EP Oil Pan
45840 11501-93J03-Y5S Oil Pan
45901 11541-93J00-0EP Exhaust Pipe
45902 11541-93J00-Y5S Exhaust Pipe
Fig. 8 - Cylinder Block (26 parts)
Ref OEM Part # Part Name
1 11293-98J00 Front Engine Hook
2 01550-08207 BOLT
3 11301-93J11 Cylinder Block Set
4 11112-93J00 Oil Venturi Plug
5 11117-93J10 Crankcase Bolt
6 11217-85FA0 M26 Plug Gasket
7 09248-26001 M26 Oil Gallery Plug
8 09160-18031 Exhaust Plug Gasket
9 09248-18006 Exhaust Plug
10 09206-13019 Knock Pin
11 16700-93J00 Piston Jet Valve
12 09280-10009 O-Ring
13 09280-10016 O-Ring
14 07130-0616B BOLT
15 16712-93J00 Piston Cooling Jet Bolt
16 16721-93J00 Piston Cooling Jet
17 09246-04009 Plug
18 11330-93J01 Crankcase Water Jacket Cover
19 11332-93J00 Crankcase Water Jacket Cover Gasket
20 01550-06207 BOLT
21 16430-93J00 Oil Gallery Cover (NLA)
22 16431-93J00 Oil Gallery Plate
23 16433-93J00 Oil Gallery Gasket
24 01550-0835A BOLT
25 01550-08457 BOLT
26 16510-96J11 Engine Oil Filter
Fig. 84 - Clutch Shaft (24 parts)
Ref OEM Part # Part Name
1 21100-93J02 Clutch Lever
2 21131-93J00 Clutch Lever Bushing
3 21151-93J00 Clutch Lever Holder
4 21155-93J00 Shift Lever Plate
5 21210-93J01 Clutch Shaft
6 21230-93J01 Clutch Shaft Arm
8 23115-93J00 Clutch Lever Link
9 25223-96J00 Seal, Shift Rod Dust
10 09160-06094 Washer (6.5x15x1.0)
11 09204-01006 Cotter Pin
12 09205-10006 Pin (10.2x10)
13 09248-12011 Plug (12x9)
14 09260-10005 Ball
15 09262-17019 Bearing (17x35x8)
16 09289-18001 Clutch Shaft Seal
17 09306-06004 Bushing
18 09306-10001 Bushing
19 09383-08004 E Ring
20 09440-07051 Spring
21 01550-06207 BOLT
22 02142-05107 SCREW
23 08331-41359 Circlip
45839 23111-93J00 Clutch Rod (X, XX)
45840 23111-93J10 Clutch Rod (L)
Fig. 91 - Clutch Rod (11 parts)
Ref OEM Part # Part Name
1 25111-93J00 Shift Rod (L, X)
2 25131-93J00 Shifter Yoke
3 25232-96302 Gear Case Magnet
4 09205-02006 Spring Pin (2x12)
5 25141-93J00 Shift Rod Guide Housing
6 25223-96J00 Seal, Shift Rod Dust
7 09282-08005 Shift Rod Guide Housing Oil Seal
8 25321-93J00 Horizontal Shift Slider
9 29116-93J00 Bolt (6x20)
10 09160-08151 Shift Rod Washer
11 09280-60007 O-Ring
Fig. 98 - Transmission (76 parts)
Ref OEM Part # Part Name
2 57133-93J00 Drive Shaft Collar
3 57134-93J00 Drive Shaft Bearing Spacer
4 09159-28003 Drive Shaft Bearing Nut
5 09269-32002 Bearing (32x66x49)
6 57300-93860 Pinion & Gear Set
8 09140-16021 Pinion Nut
9 08221-16256 Washer
10 57500-87861 Propeller Shaft Shim Set
12 09160-75002 Thrust Washer
13 57500-87852 Reverse Gear Shim Set
16 09269-75002 Thrust Bearing
17 57610-93J00 Propeller Shaft Assembly
18 57621-93J10 Clutch Dog Shifter
19 09202-08007 Pin (8x49)
20 57631-93J00 Connector Pin
21 09440-52003 Clutch Dog Shifter Spring
22 09440-09040 Detent Spring
23 06111-07004 STEEL BALL 7/32
24 06111-11004 BALL
25 09180-25082 Stopper
27 09263-30063 Bearing (30x40x25)
28 09280-00040 O-Ring
29 09282-30006 Oil Seal (30x45x6)
30 09381-40003 Circlip
31 08113-60100 B1 50X80X16 BEA
32 09116-08158 Bolt (8x35)
33 56130-93J02 Drive Shaft Bearing Housing
34 09280-66004 O-Ring
35 09282-24004 Oil Seal (24x40x7)
36 56140-93J20 HOUSING COMP,FW
37 04221-08129 PIN 8X12
38 09263-50009 Forward Gear Bearing
45658 57110-93J21 Drive Shaft (X)
45659 57110-96J50 Drive Shaft (L)
45671 09181-50013 Shim (1.00) (NLA)
45672 09181-75018 Shim (0.50)
45683 56120-93J70-0EP HOUSING,PROP SH
45702 09181-50012 Shim (1.10)
45703 09181-75019 Shim (0.55)
45714 56120-93J70-Y5S HOUSING,PROP SH
45730 09181-50005 Shim (1.20)
45731 09181-75012 Shim (0.60)
45761 09181-50006 Shim (1.30)
45762 09181-75013 Shim (0.65)
45791 09181-50007 Shim (1.40)
45792 09181-75008 Shim (0.70)
45823 09181-75014 Shim (0.75)
45825 09181-50008 Shim (1.50)
45839 09181-60004 Shim (0.45)
45840 09181-60005 Shim (0.50)
45841 09181-60006 Shim (0.55)
45842 09181-60007 Shim (0.60)
45843 09181-60008 Shim (0.65)
45844 09181-60009 Shim (0.70)
45845 09181-60010 Shim (0.75)
45846 09181-60011 Shim (0.80)
45847 09181-60012 Shim (0.85)
45848 09181-60013 Shim (0.90)
45852 09181-50009 Shim (1.60)
45853 09181-75009 Shim (0.80)
45883 09181-50010 Shim (1.70) (NLA)
45884 09181-75015 Shim (0.85)
45915 09181-75010 Shim (0.90)
45945 09181-75016 Shim (0.95)
45962 08211-30382 Thrust Washer (1.50)
45963 09160-30036 Thrust Washer (1.70)
45964 09160-30037 Thrust Washer (1.90)
45965 09160-30038 Thrust Washer (2.10)
45966 08211-30384 Thrust Washer (2.20)
45967 09160-30039 Thrust Washer (2.30)
45968 09160-30041 Thrust Washer (2.40)
45969 08211-30385 Thrust Washer (2.50)
45970 09160-30042 Thrust Washer (2.60)
45971 09160-30043 Thrust Washer (2.70)
45972 09160-30044 Thrust Washer (2.80)
45976 09181-75011 Shim (1.00)
Fig. 99 - Transmission (C/R) (75 parts)
Ref OEM Part # Part Name
1 57110-93J21 Drive Shaft (X)
2 57133-93J00 Drive Shaft Collar
3 57134-93J00 Drive Shaft Bearing Spacer
4 09159-28003 Drive Shaft Bearing Nut
5 09269-32002 Bearing (32x66x49)
6 57300-93870 Pinion & Gear Set (C/R)
8 09140-16021 Pinion Nut
9 08221-16256 Washer
11 09160-75002 Thrust Washer
14 09269-75002 Thrust Bearing
15 57610-93J20 Propeller Shaft Assembly (C/R)
16 57621-93J20 Clutch Dog Shifter
17 09202-08007 Pin (8x49)
18 57631-93J00 Connector Pin
19 09440-52003 Clutch Dog Shifter Spring
20 09440-09040 Detent Spring
21 06111-07004 STEEL BALL 7/32
22 06111-11004 BALL
23 57622-93J00 Forward Thrust Spacer
24 09160-30055 Washer (30x47x6)
25 09160-30056 Washer (32x47x3)
26 09269-30014 Thrust Bearing (30x47x2)
28 09263-30063 Bearing (30x40x25)
29 09280-00040 O-Ring
30 09282-30006 Oil Seal (30x45x6)
31 09381-40003 Circlip
32 09263-50009 Forward Gear Bearing
33 09116-08158 Bolt (8x35)
34 56130-93J02 Drive Shaft Bearing Housing
35 09280-66004 O-Ring
36 09282-24004 Oil Seal (24x40x7)
37 56140-93J10 Reverse Gear Bearing Housing
38 09262-60002 Bearing (60x85x13)
45670 09181-75018 Shim (0.50)
45684 56120-93J80-0EP HOUSING,PROP SH
45701 09181-75019 Shim (0.55)
45715 56120-93J13-Y5S Replaced by 56120-93J60-Y5S
45729 09181-75012 Shim (0.60)
45760 09181-75013 Shim (0.65)
45790 09181-75008 Shim (0.70)
45821 09181-75014 Shim (0.75)
45839 09181-60004 Shim (0.45)
45840 09181-60005 Shim (0.50)
45841 09181-60006 Shim (0.55)
45842 09181-60007 Shim (0.60)
45843 09181-60008 Shim (0.65)
45844 09181-60009 Shim (0.70)
45845 09181-60010 Shim (0.75)
45846 09181-60011 Shim (0.80)
45847 09181-60012 Shim (0.85)
45848 09181-60013 Shim (0.90)
45851 09181-75009 Shim (0.80)
45882 09181-75015 Shim (0.85)
45913 09181-75010 Shim (0.90)
45931 09160-35015 Washer (35x46x0.60)
45932 09160-35013 Washer (35x46x0.80)
45933 09160-35010 Washer (35x46x1.15)
45934 09160-35004 Washer (35x46x1.20) (NLA)
45935 09160-35006 Washer (35x46x0.90)
45936 09160-35002 Washer (35x46x1.00)
45937 09160-35008 Washer (35x46x0.95)
45938 09160-35003 Washer (35x46x1.10)
45939 09160-35009 Washer (35x46x1.05)
45943 09181-75016 Shim (0.95)
45974 09181-75011 Shim (1.00)
45992 09181-60004 Shim (0.45)
45993 09181-60005 Shim (0.50)
45994 09181-60006 Shim (0.55)
45995 09181-60007 Shim (0.60)
45996 09181-60008 Shim (0.65)
45997 09181-60009 Shim (0.70)
45998 09181-60010 Shim (0.75)
45999 09181-60011 Shim (0.80)
46000 09181-60012 Shim (0.85)
46001 09181-60013 Shim (0.90)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 200TL , DF 200TX, DF 200TXW , DF 200TXZ, DF 200TXZW running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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