🔎 Suzuki DF 200ATL, DF 200ATLW, DF 200ATX, DF 200ATXW , DF 200ATXZ, DF 200ATXZW Reference Library — Exploded parts diagrams (55 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DF 200ATL, DF 200ATLW, DF 200ATX, DF 200ATXW , DF 200ATXZ, DF 200ATXZW is a 4-Stroke DOHC 16-Valve Inline 4-Cylinder outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke DOHC 16-Valve Inline 4-Cylinder |
| Horsepower |
200 HP |
| Displacement |
2,867 cc |
| Bore x Stroke |
97.0 x 97.0 mm |
| Spark Plug (Type & Gap) |
NGK LKR6E |
| Engine Oil Capacity |
8.0 L (with filter: 8.2 L) |
| Recommended Engine Oil |
SAE 10W-40 |
| Gear Case Oil Capacity |
1,100 mL |
| Idle Speed (in gear) |
600-700 RPM |
| Full Throttle RPM Range |
5500-6100 RPM |
| Fuel |
Unleaded Gasoline, 91 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DF 200ATL, DF 200ATLW, DF 200ATX, DF 200ATXW , DF 200ATXZ, DF 200ATXZW:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 200ATL, DF 200ATLW, DF 200ATX, DF 200ATXW , DF 200ATXZ, DF 200ATXZW.
▶Fig. 111 - Cylinder Head (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11100-96L10 |
HEAD ASSY,CYLIN |
| 2 |
09103-06266 |
Bolt (6x40) |
| 3 |
09206-08001 |
Knock Pin (8x11) |
| 4 |
01547-06207 |
BOLT 6 X 20 |
| 5 |
11112-84400 |
Oil Venturi Plug |
| 6 |
11116-93J01 |
Plug |
| 7 |
09168-16009 |
Gasket (16x22x0.8) |
| 8 |
11119-96J00 |
Cylinder Head Bolt |
| 9 |
11141-96L00 |
Cylinder Head Gasket |
| 10 |
09206-15001 |
Pin |
| 11 |
01550-08257 |
BOLT |
| 12 |
01550-08257 |
BOLT |
| 13 |
01550-0835A |
BOLT |
| 14 |
01550-08457 |
BOLT |
| 15 |
01550-08607 |
BOLT |
| 16 |
11261-93J00 |
Protection Anode Cover |
| 17 |
09280-22019 |
O-Ring |
| 18 |
55321-87J01 |
Aluminum Anode |
| 19 |
09103-06281 |
Bolt (6x14) |
| 20 |
01550-08207 |
BOLT |
| 21 |
11170-96J11 |
Cylinder Head Cover |
| 22 |
11189-96J00 |
Cylinder Head Cover Gasket |
| 23 |
11173-96J00 |
Breather Plate (NLA) |
| 24 |
02112-0612A |
SCREW |
| 25 |
01547-06257 |
BOLT 6X25 |
| 26 |
01547-06507 |
BOLT 6 X 50 |
| 27 |
11174-96J00 |
Breather Hose |
| 28 |
09401-18410 |
Clip |
| 29 |
09482-00649 |
NGK LKR6E Spark Plug |
| 30 |
11115-93J10-001 |
Valve Guide (OS:0.5) |
▶Fig. 113 - Cylinder Block (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11300-96L01 |
Cylinder Block Assembly |
| 2 |
11117-96J01 |
Crankcase Bolt |
| 3 |
09206-14004 |
Pin (14x11.4x23) |
| 4 |
09103-10284 |
Bolt (10x45) |
| 5 |
09248-26001 |
M26 Oil Gallery Plug |
| 6 |
09280-05007 |
O-Ring |
| 7 |
11390-96J00 |
Piston Cooling Jet |
| 8 |
09106-06075 |
Bolt (6x12) |
| 9 |
11318-96J00 |
Balancer Oil Gallery O-Ring |
| 10 |
09329-14003 |
Side Cover Cushion |
| 11 |
11261-93J00 |
Protection Anode Cover |
| 12 |
09280-22019 |
O-Ring |
| 13 |
55321-87J01 |
Aluminum Anode |
| 14 |
09103-06281 |
Bolt (6x14) |
| 15 |
01550-08207 |
BOLT |
| 16 |
11294-96J00 |
Starboard Engine Hook Bracket |
| 17 |
11291-96J00 |
Starboard Engine Hook (NLA) |
| 18 |
01550-08167 |
BOLT |
| 19 |
01550-08557 |
BOLT |
▶Fig. 116 - Crankshaft (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12111-96L00-0B0 |
Piston |
| 2 |
12140-96J00 |
Piston Ring Set |
| 3 |
12151-96J00 |
Piston Pin |
| 4 |
12160-96L00 |
Connecting Rod Assembly |
| 5 |
04221-04089 |
PIN 4X8 |
| 7 |
12221-96J10 |
Crankshaft |
| 10 |
12242-96J00 |
Drive Gear |
| 11 |
09103-10229 |
Crankshaft Bolt |
| 12 |
09160-10120 |
Washer (10x42x3) |
| 13 |
09283-91001 |
Crankshaft Oil Seal |
| 14 |
12100-96L00-050 |
Piston Set (OS:0.50) |
| 15 |
12140-96J00-050 |
Piston Ring Set (OS:0.50) |
| 45809 |
12100-96811-0A0 |
Conrod Bearing Set (Green) |
| 45810 |
12100-96811-025 |
Conrod Bearing Set (Red) (US:0.25) |
| 45870 |
12340-96J01-0B0 |
Crankshaft Bearing Set (Black) |
| 45871 |
12340-96J01-0C0 |
Crankshaft Bearing Set (NON) |
| 45872 |
12340-96J01-0D0 |
Crankshaft Bearing Set (Yellow) |
| 45873 |
12340-96J01-0E0 |
Crankshaft Bearing Set (Blue) |
| 45874 |
12340-96J01-0F0 |
Crankshaft Bearing Set (Pink) |
| 45875 |
12300-96811-0BA |
Crankshaft Bearing Set (Red/Black) |
| 45876 |
12300-96811-0CA |
Crankshaft Bearing Set (Red) |
| 45877 |
12300-96811-0DA |
Crankshaft Bearing Set (Red/Yellow) |
| 45878 |
12300-96811-0EA |
Crankshaft Bearing Set (Red/Blue) (NLA) |
| 45879 |
12300-96811-0FA |
Crankshaft Bearing Set (Red/Pink) |
| 45901 |
12300-85830 |
Crank Thrust Bearing Set |
| 45902 |
12300-85830-012 |
Crank Thrust Bearing Set (OS:0.12) |
▶Fig. 118 - Balancer (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11330-96J10 |
Balancer Shaft Cover |
| 2 |
11332-96J00 |
Balancer Cover Gasket |
| 3 |
01550-06257 |
BOLT |
| 4 |
11340-96J00 |
Balancer Water Jacket Cover |
| 5 |
11342-96J00 |
Balancer Water Jacket Cover Gasket |
| 6 |
01550-06257 |
BOLT |
| 7 |
11382-93J00 |
Oil Filler Cap |
| 8 |
09280-26006 |
O-Ring |
| 9 |
12600-96J10 |
Balancer Housing Assembly |
| 10 |
12643-96J00 |
Balancer Bolt |
| 11 |
12644-96J00 |
Washer |
| 12 |
04211-11129 |
11 X 12 DOWEL P |
| 13 |
09246-04009 |
Plug |
| 14 |
12660-96J22 |
Port Balancer Shaft Assembly |
| 15 |
12645-96J01 |
Balancer Bearing |
| 16 |
12650-96J20 |
Starboard Balancer Shaft Assembly |
| 17 |
12665-96J00 |
Balancer Driven Sprocket |
| 18 |
01550-1020A |
BOLT |
| 19 |
04221-04089 |
PIN 4X8 |
| 20 |
09103-08414 |
Bolt (8x53) |
| 21 |
09103-08423 |
Bolt (8x80) |
| 22 |
04211-11129 |
11 X 12 DOWEL P |
| 23 |
12662-96J00 |
Balancer Drive Sprocket |
| 24 |
09202-05032 |
Pin (5x12) |
| 25 |
12670-96J00 |
Balancer Chain |
| 26 |
12671-96J01 |
Balancer Chain Tensioner |
| 27 |
12672-96J01 |
Balancer Chain Tensioner Bolt |
| 28 |
09160-08079 |
Washer |
| 29 |
12673-96J00 |
Balancer Chain Tensioner Spring |
| 30 |
12695-96J00 |
Balancer Chain Guide |
| 31 |
01550-0825A |
BOLT |
| 32 |
09103-08158 |
Bolt (8x75) |
| 33 |
09160-10039 |
Washer |
▶Fig. 119 - Timing Chain (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12730-96J01 |
Driven Gear |
| 2 |
09241-25005 |
Plug |
| 3 |
12734-96J01 |
Driven Gear Holder |
| 4 |
08110-62080 |
BEARING,UPPER |
| 5 |
09262-40021 |
Bearing (40x80x18) |
| 6 |
09283-32044 |
Oil Seal (32x47x6) |
| 7 |
09103-08339 |
Bolt (8x55) |
| 8 |
09280-70012 |
O-Ring |
| 9 |
12761-96J00 |
Timing Chain |
| 10 |
12772-96J00 |
Timing Chain Guide |
| 11 |
01550-0825A |
BOLT |
| 12 |
12810-96J00 |
Timing Chain Tensioner |
| 13 |
12813-73G00 |
Timing Chain Tensioner Pad |
| 14 |
12812-90J00 |
Timing Chain Tensioner Spacer |
| 15 |
01550-0835A |
BOLT |
| 16 |
12831-93J01 |
Tensioner Adjuster Assembly |
| 17 |
01550-0620A |
BOLT |
▶Fig. 121 - Camshaft (53 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12701-96L00 |
Intake Camshaft |
| 2 |
12705-96J50 |
Exhaust Camshaft |
| 3 |
12748-96J00 |
Camshaft Sprocket |
| 4 |
12740-96J00 |
Cam Timing Sprocket Assembly |
| 5 |
09202-05033 |
Camshaft Timing Pin |
| 6 |
12749-93J00 |
Exhaust Camshaft Bolt |
| 7 |
12753-93J00 |
Intake Camshaft Bolt |
| 8 |
09202-05032 |
Pin (5x12) |
| 9 |
16550-93J00 |
Oil Control Valve |
| 10 |
16555-93J01 |
OCV Gasket |
| 11 |
01550-06257 |
BOLT |
| 12 |
12891-93J00 |
Tappet |
| 13-13 |
12892-93J00-248 |
Tappet Shim (2.475) |
| 13-14 |
12892-93J10-250 |
SHIM,TAPPET(T:2 |
| 13-15 |
12892-93J10-253 |
SHIM,TAPPET(T:2 |
| 13-16 |
12892-93J00-255 |
Tappet Shim (2.550) |
| 13-17 |
12892-93J10-258 |
SHIM,TAPPET(T:2 |
| 13-18 |
12892-93J00-260 |
Tappet Shim (2.600) |
| 13-19 |
12892-93J00-263 |
Tappet Shim (2.625) |
| 13-20 |
12892-93J00-265 |
Tappet Shim (2.650) |
| 13-21 |
12892-93J00-268 |
Tappet Shim (2.675) |
| 13-22 |
12892-93J00-270 |
Tappet Shim (2.700) |
| 13-23 |
12892-93J00-273 |
Tappet Shim (2.725) |
| 13-24 |
12892-93J00-275 |
Tappet Shim (2.750) |
| 13-25 |
12892-93J10-278 |
SHIM,TAPPET(T:2 |
| 13-26 |
12892-93J10-280 |
SHIM,TAPPET(T:2 |
| 13-27 |
12892-93J10-283 |
SHIM,TAPPET(T:2 |
| 13-28 |
12892-93J10-285 |
SHIM,TAPPET(T:2 |
| 13-29 |
12892-93J10-288 |
SHIM,TAPPET(T:2 |
| 13-30 |
12892-93J10-290 |
SHIM,TAPPET(T:2 |
| 13-31 |
12892-93J10-293 |
SHIM,TAPPET(T:2 |
| 13-32 |
12892-93J10-295 |
SHIM,TAPPET(T:2 |
| 13-33 |
12892-93J10-298 |
SHIM,TAPPET(T:2 |
| 13-34 |
12892-93J10-300 |
SHIM,TAPPET(T:3 |
| 14 |
12911-98J00 |
Intake Valve |
| 15 |
12915-93J60 |
Exhaust Valve |
| 16 |
12921-93J11 |
Valve Spring |
| 17 |
12931-78G00 |
Valve Spring Retainer |
| 18 |
12932-24400 |
Valve Cotter |
| 19 |
12933-69G10 |
Valve Spring Seat |
| 20 |
09289-05006 |
Valve Stem Seal |
| 45670 |
12892-93J00-218 |
Tappet Shim (2.175) |
| 45701 |
12892-93J00-220 |
Tappet Shim (2.200) |
| 45729 |
12892-93J10-223 |
Tappet Shim (2.225) |
| 45760 |
12892-93J10-225 |
SHIM,TAPPET(T:2 |
| 45790 |
12892-93J10-228 |
SHIM,TAPPET(T:2 |
| 45821 |
12892-93J00-230 |
Tappet Shim (2.300) |
| 45851 |
12892-93J10-233 |
SHIM,TAPPET(T:2 |
| 45882 |
12892-93J00-235 |
Tappet Shim (2.350) |
| 45913 |
12892-93J10-238 |
SHIM,TAPPET(T:2 |
| 45943 |
12892-93J10-240 |
SHIM,TAPPET(T:2 |
| 45974 |
12892-93J10-243 |
SHIM,TAPPET(T:2 |
| 46004 |
12892-93J10-245 |
SHIM,TAPPET(T:2 |
▶Fig. 123 - Intake Manifold/Throttle Body (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
09408-00008 |
Clamp |
| 2 |
13162-93J00 |
Check Valve (NLA) |
| 3 |
18117-93J00 |
Vacuum Switching Valve |
| 4 |
18119-96L00 |
Vacuum Switching Valve Bracket |
| 5 |
18137-93J01 |
IAC Valve |
| 6 |
18590-68H00 |
MAP Sensor |
| 7 |
09180-05047 |
Spacer |
| 8 |
09280-26006 |
O-Ring |
| 9 |
09320-07015 |
Cushion (NLA) |
| 10 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 11 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 12 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 13 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 14 |
01550-08557 |
BOLT |
| 15 |
01550-08607 |
BOLT |
| 16 |
01550-06167 |
BOLT |
| 17 |
02112-34167 |
SCREW |
| 18 |
02112-05127 |
SCREW |
| 19 |
02162-05207 |
SCREW |
| 20 |
13110-96J00 |
Intake Manifold |
| 21 |
13119-96J00 |
Intake Manifold Gasket |
| 22 |
13125-96J00 |
Throttle Body Gasket |
| 23 |
13300-96J01 |
BODY ASSY,THROT |
| 24 |
13730-96J01 |
Vacuum Chamber |
| 25 |
01421-08257 |
BOLT, STUD |
| 26 |
01550-06257 |
BOLT |
| 27 |
01550-08307 |
BOLT |
| 28 |
08316-10087 |
Nut |
| 29 |
09160-05045 |
Washer |
| 30 |
63615-96J00 |
Throttle Cable Clamp Bracket (NLA) |
| 32 |
01550-06127 |
BOLT |
| 33 |
13315-96J00 |
Throttle Body Bracket (NLA) |
| 34 |
01550-08207 |
BOLT |
| 35 |
09408-00035 |
Clamp (NLA) |
▶Fig. 135 - Silencer/Ring Gear Cover (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13710-96J00 |
Flame Arrester |
| 2 |
13813-96L01 |
HOLDER,ARRESTER |
| 3 |
11510-96L00 |
Ring Gear Under Cover |
| 4 |
01550-06207 |
BOLT |
| 5 |
01550-06307 |
BOLT |
| 6 |
11510-96J04 |
Ring Gear Under Cover |
| 7 |
01550-06207 |
BOLT |
| 8 |
13761-96L00 |
Resonator |
| 9 |
13766-96L00 |
Resonator Grommet |
| 10 |
13822-96L01 |
Silencer Bracket |
| 11 |
13823-96L00 |
Resonator Bracket |
| 12 |
13852-96L00 |
Silencer Cushion |
| 13 |
13853-96L00 |
Breather Hose Grommet |
| 14 |
09103-08543 |
Bolt (8x50) |
| 15 |
09116-06202 |
Bolt w/Washer (6x25) |
| 16 |
09169-06062 |
Washer (6.3x17x1.6) |
| 17 |
09169-08042 |
Washer |
| 18 |
09320-09016 |
Cushion |
| 19 |
09320-12072 |
Cushion |
| 20 |
09403-11320 |
Clamp |
| 21 |
01550-06127 |
BOLT |
| 22 |
13811-96L00 |
Silencer |
| 23 |
61472-93E33 |
LABEL,RECOIL,ST |
| 24 |
61494-96J11 |
LABEL,OIL & CLE |
| 25 |
69711-93E11 |
Label (S.I.G.P) |
▶Fig. 140 - Exhaust Cover (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
14141-96J00 |
Exhaust Cover |
| 2 |
14151-96J00 |
Exhaust Cover Gasket |
| 3 |
01550-06307 |
BOLT |
| 4 |
11261-93J00 |
Protection Anode Cover |
| 5 |
09280-22019 |
O-Ring |
| 6 |
55321-87J01 |
Aluminum Anode |
| 7 |
09103-06281 |
Bolt (6x14) |
| 8 |
01550-08207 |
BOLT |
| 9 |
11292-96J00 |
Port Engine Hook (NLA) |
| 10 |
01550-08457 |
BOLT |
▶Fig. 143 - Fuel Vapor Separator (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15600-96J12 |
Fuel Vapor Separator Assembly |
| 2 |
13370-96J10 |
Needle Valve |
| 3 |
02142-0408B |
SCREW |
| 4 |
15200-96J00 |
Fuel Pump Assembly |
| 5 |
15647-93J00 |
Fuel Pump Bushing |
| 6 |
15626-96J00 |
Seal |
| 7 |
15628-99E00 |
Screw (L:15) |
| 8 |
15629-99E10 |
Drain Screw |
| 9 |
15641-96J00 |
Fuel Pump Spacer |
| 10 |
15642-90J00 |
Fuel Pump Filter |
| 11 |
15650-96J00 |
Float |
| 12 |
13254-01010 |
Float Pin |
| 13 |
02112-0408A |
SCREW |
| 14 |
15760-93J01 |
Fuel Pressure Regulator |
| 15 |
02112-05107 |
5 X 10 CROSS SC |
| 16 |
15683-87J00 |
Drain Hose (L:120) |
| 17 |
09169-08042 |
Washer |
| 18 |
09320-12072 |
Cushion |
| 19 |
01550-08357 |
BOLT |
| 20 |
01550-08407 |
BOLT 8 X 40 |
| 21 |
15660-96J31 |
Evaporation Hose |
| 22 |
18498-99EC0 |
Protector (L:760) (NLA) |
| 23 |
09401-08412 |
Clip |
| 24 |
09352-50005-00B |
Hose (5x8.2x2000) |
| 25 |
09401-08412 |
Clip |
| 26 |
44420-44AR0 |
Hose (5x8.2x600) |
| 27 |
09364-06010 |
Union |
| 28 |
09403-13413 |
CLAMP |
| 29 |
09408-00008 |
Clamp |
| 30 |
09408-00078 |
Clamp |
▶Fig. 144 - Fuel Injector (38 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15440-96J01 |
H/P Fuel Filter |
| 2 |
15681-87L00 |
Fuel Hose |
| 3 |
15681-96J11 |
Fuel Hose |
| 4 |
15710-96J00 |
Fuel Injector |
| 5 |
15717-16G00 |
O-Ring |
| 6 |
15751-96J00 |
Delivery Pipe |
| 7 |
15762-93J00 |
Delivery Pipe Gasket |
| 8 |
15770-96J00 |
Fuel Cooler |
| 9 |
15773-90J10 |
UNION,FUEL HOSE |
| 10 |
15790-96J00 |
Fuel Cooler Bracket |
| 11 |
15830-77EA0 |
Delivery Pipe Union |
| 12 |
15830-99E00 |
3 Way Union |
| 13 |
15851-96J02 |
GUARD,FUEL HOSE |
| 14 |
18498-99E21 |
Hose Protector (L:450) |
| 15 |
18498-93J01 |
Fuel Hose Protector (L:340) |
| 16 |
18498-99E21 |
Hose Protector (L:450) |
| 17 |
09116-06202 |
Bolt w/Washer (6x25) |
| 18 |
09168-12013 |
Gasket |
| 19 |
09169-06062 |
Washer (6.3x17x1.6) |
| 20 |
09247-14041 |
Delivery Pipe Plug |
| 21 |
09320-08501 |
Cushion |
| 22 |
09320-08062 |
Cushion |
| 23 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 24 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 25 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 26 |
09360-12008 |
Union Bolt |
| 27 |
09360-14009 |
Delivery Pipe Union Bolt |
| 28 |
09363-08004 |
Union |
| 29 |
09401-11425 |
Clip |
| 30 |
01550-06127 |
BOLT |
| 31 |
01550-06127 |
BOLT |
| 32 |
01550-06167 |
BOLT |
| 33 |
01550-08167 |
BOLT |
| 34 |
01550-08257 |
BOLT |
| 35 |
15852-96J00 |
Fuel Hose Guard Guide |
| 36 |
09321-08025 |
CUSHION |
| 37 |
29404-93J21 |
CLAMP |
| 38 |
09408-00320 |
Fuel Hose Clamp |
▶Fig. 146 - Fuel Pump (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-96J01 |
Fuel Pump Assembly |
| 2 |
15190-96L02 |
HOSE,FUEL(CONN |
| 3 |
15192-96L00 |
Fuel Hose |
| 4 |
15193-96J11 |
Fuel Hose |
| 5 |
15194-96J11 |
Fuel Hose |
| 6 |
15410-92J01 |
Fuel Filter Assembly |
| 7 |
15411-92J00 |
Fuel Filter Cap |
| 8 |
15412-92J00 |
Fuel Filter |
| 9 |
15413-92J00 |
Fuel Filter Case |
| 10 |
15415-92J00 |
Fuel Filter Seal |
| 11 |
15421-96L00 |
Fuel Filter Bracket |
| 12 |
15831-96J00 |
2 Way Union |
| 13 |
18498-96L01 |
Hose Protector (13.5x16.5x240) |
| 14 |
18498-96J21 |
Hose Protector (13.5x16.5x370) |
| 15 |
18498-99E11 |
Hose Protector (L:610) |
| 16 |
09280-33004 |
O-Ring |
| 17 |
09401-11423 |
Clip |
| 18 |
09401-13424 |
Clip |
| 19 |
09408-00105 |
Clamp |
| 20 |
01550-06167 |
BOLT |
| 21 |
09103-06211 |
Bolt (6x25) |
| 22 |
09408-00198 |
Clamp |
| 23 |
08316-10087 |
Nut |
▶Fig. 160 - Water Pump (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17411-96J01 |
Water Pump Case |
| 2 |
17413-96J01 |
Water Pump Case Sleeve |
| 3 |
17416-96J01 |
Pump Case Seal |
| 4 |
17461-90J01 |
Water Pump Impeller |
| 5 |
17471-93J02 |
Water Pump Plate |
| 6 |
17472-93J00 |
Water Pump Plate Gasket |
| 8 |
17562-93J01 |
Upper Water Tube Bushing |
| 9 |
17563-93J01 |
Lower Water Tube Bushing |
| 10 |
17564-93J01 |
Water Pump Case Bushing |
| 14 |
09116-08131 |
Bolt (8x45) |
| 15 |
09202-06031 |
Knock Pin (6x12) |
| 16 |
09420-05009 |
Water Pump Key |
| 17 |
17400-96J04 |
Water Pump Repair Kit DF150/175/200A/200AP |
| 45670 |
09132-04034 |
Screw (4x18) |
| 45701 |
09132-04034 |
Screw (4x18) |
| 45839 |
17560-96J01 |
Water Tube (L) |
| 45840 |
17561-96J11 |
Water Tube (X) |
| 45962 |
17631-93J20 |
Port Side Water Filter |
| 45963 |
17631-93J30 |
Port Side Water Filter |
| 45992 |
17632-93J20 |
Starboard Side Water Filter |
| 45993 |
17632-93J30 |
Starboard Side Water Filter |
▶Fig. 162 - Thermostat (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11196-96L00 |
Water Return Hose |
| 3 |
09280-26006 |
O-Ring |
| 4 |
09116-06121 |
Bolt (6x25) |
| 5 |
17660-90J00 |
Water Pressure Valve |
| 7 |
17680-96J00 |
Thermostat Cover |
| 8 |
01550-06257 |
BOLT |
| 9 |
09352-50006-600 |
Hose (5x9x600) |
| 10 |
09352-50006-600 |
Hose (5x9x600) |
| 11 |
09352-50006-600 |
Hose (5x9x600) |
| 12 |
09352-50006-600 |
Hose (5x9x600) |
| 13 |
09352-50006-600 |
Hose (5x9x600) |
| 14 |
09352-50006-600 |
Hose (5x9x600) |
| 15 |
09352-50006-600 |
Hose (5x9x600) |
| 16 |
09352-50006-600 |
Hose (5x9x600) |
| 17 |
09352-90134-600 |
Hose (9x13x600) |
| 18 |
09367-06002 |
3 Way |
| 19 |
09401-08413 |
Clip |
| 20 |
09401-13425 |
Clip |
| 21 |
09401-31407 |
Clip |
| 22 |
09320-09059 |
Cushion |
| 23 |
18498-96L41 |
Hose Protector (10.2x11.8x430) |
| 24 |
09407-25402 |
Clamp (L:248) |
| 25 |
11198-96L00 |
Water Return Bracket |
| 26 |
18498-96L31 |
Hose Protector (10.2x11.8x300) |
| 27 |
01550-06127 |
BOLT |
| 45689 |
17611-90J00 |
Water Pressure Valve Cover |
| 45690 |
17611-90J00 |
Water Pressure Valve Cover |
| 45809 |
17670-90J21 |
Thermostat (50c) |
| 45810 |
17670-90J11 |
Thermostat (71c) |
▶Fig. 164 - Throttle Rod (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13510-96J00 |
Throttle Rod No. 1 |
| 2 |
19115-96J00 |
Throttle Lever Holder |
| 3 |
19121-93J02 |
Throttle Control Lever No. 1 |
| 4 |
19148-96J00 |
Throttle Drum |
| 5 |
19184-96J00 |
Throttle Cable Bracket |
| 6 |
19185-96J01 |
Throttle Lever Spring |
| 7 |
63610-96J00 |
Throttle Cable Assembly |
| 8 |
67463-95200 |
Throttle Rod Connector |
| 9 |
09119-06047 |
Pivot Ball |
| 10 |
09140-05005 |
Nut |
| 11 |
09160-06066 |
Washer (6.5x20x1.6) |
| 12 |
09180-06230 |
Spacer (6.2x12.6x12.5) |
| 13 |
09306-10001 |
Bushing |
| 14 |
09383-08005 |
E Ring |
| 15 |
01550-06167 |
BOLT |
| 16 |
01550-06257 |
BOLT |
| 17 |
01550-08657 |
BOLT |
| 18 |
08322-01107 |
Washer |
| 19 |
15198-96J00 |
Fuel Hose Clamp Bracket (NLA) |
| 20 |
09403-11314 |
Clamp |
| 21 |
01550-06127 |
BOLT |
▶Fig. 175 - Oil Pump (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12632-96J00 |
Oil Pump Drive Gear |
| 2 |
16113-96J00 |
Oil Pump Driven Gear |
| 3 |
16400-96J00 |
Oil Pump Assembly |
| 4 |
16520-96J01 |
Oil Pump Strainer |
| 5 |
09181-12167 |
Thrust Washer |
| 6 |
09280-22020 |
O-Ring |
| 7 |
01550-0616A |
BOLT |
| 8 |
01550-0870A |
BOLT |
| 9 |
08110-60020 |
B1 15X32X9 BEAR |
▶Fig. 178 - Oil Filter (4 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16510-96J11 |
Engine Oil Filter |
| 2 |
16540-96J00 |
Oil Filter Stand |
| 3 |
16543-96J00 |
Oil Filter Stand O-Ring |
| 4 |
01550-08357 |
BOLT |
▶Fig. 180 - Oil Pan (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11430-96J10 |
Exhaust Release Pipe |
| 2 |
29116-93J00 |
Bolt (6x20) |
| 3 |
11540-96J01 |
Exhaust Pipe |
| 4 |
09280-16005 |
O-Ring |
| 5 |
29116-93J00 |
Bolt (6x20) |
| 6 |
11543-96J01 |
Exhaust Hose |
| 7 |
09401-22408 |
Clip |
| 8 |
11489-96J01 |
Oil Pan Gasket |
| 10 |
11544-96J01 |
Oil Pan Upper Seal |
| 11 |
09116-08128 |
Bolt (8x40) |
| 12 |
09202-08006 |
Knock Pin (8x12) |
| 13 |
09168-12012 |
Oil Drain Plug Gasket |
| 14 |
09248-12009 |
Oil Drain Plug |
| 16 |
11552-96J00 |
Water Jacket Cover Gasket |
| 17 |
01550-06207 |
BOLT |
| 18 |
17913-93J00 |
Water Flush Plug |
| 19 |
17914-93J01 |
Water Flush Plug Gasket |
| 20 |
09116-10146 |
Bolt (10x195) |
| 21 |
09116-10181 |
Bolt (10x44) |
| 22 |
16910-96J01 |
Oil Level Gauge |
| 23 |
16930-96J00 |
Oil Level Gauge Guide |
| 24 |
09280-09008 |
O-Ring |
| 25 |
01550-06127 |
BOLT |
| 45672 |
11550-96J00-0EP |
Oil Pan Water Jacket Cover |
| 45703 |
11550-96J00-Y5S |
Oil Pan Water Jacket Cover |
| 45901 |
11501-96J03-0EP |
Oil Pan |
| 45902 |
11501-96J03-Y5S |
Oil Pan |
▶Fig. 204 - Clutch Shaft (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21100-96J01 |
Clutch Lever |
| 2 |
21131-93J00 |
Clutch Lever Bushing |
| 3 |
09306-10001 |
Bushing |
| 4 |
09383-08004 |
E Ring |
| 5 |
23115-96J00 |
Clutch Lever Link (NLA) |
| 6 |
09160-06094 |
Washer (6.5x15x1.0) |
| 7 |
09204-01006 |
Cotter Pin |
| 8 |
09306-06004 |
Bushing |
| 9 |
21151-96J00 |
Clutch Lever Holder |
| 10 |
01550-06207 |
BOLT |
| 11 |
21155-93J00 |
Shift Lever Plate |
| 12 |
02142-05107 |
SCREW |
| 13 |
21210-93J01 |
Clutch Shaft |
| 14 |
21230-93J01 |
Clutch Shaft Arm |
| 15 |
22511-99011 |
Grease Nipple |
| 17 |
25223-96J00 |
Seal, Shift Rod Dust |
| 18 |
09248-12011 |
Plug (12x9) |
| 19 |
09289-18001 |
Clutch Shaft Seal |
| 20 |
09262-17019 |
Bearing (17x35x8) |
| 21 |
08331-41359 |
Circlip |
| 22 |
09205-10006 |
Pin (10.2x10) |
| 23 |
09260-10005 |
Ball |
| 24 |
09440-07051 |
Spring |
| 25 |
67467-89J01 |
Cable Connector |
| 26 |
09160-06055 |
Washer (7x12x1.0) |
| 27 |
09385-06012 |
Clip |
| 45673 |
23111-96J00 |
Clutch Rod (L) |
| 45704 |
23111-93J00 |
Clutch Rod (X, XX) |
▶Fig. 206 - Clutch Rod (12 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
25131-93J00 |
Shifter Yoke |
| 3 |
25232-96302 |
Gear Case Magnet |
| 4 |
09205-02006 |
Spring Pin (2x12) |
| 5 |
25141-93J00 |
Shift Rod Guide Housing |
| 6 |
25223-96J00 |
Seal, Shift Rod Dust |
| 7 |
09282-08005 |
Shift Rod Guide Housing Oil Seal |
| 8 |
25321-93J00 |
Horizontal Shift Slider |
| 9 |
29116-93J00 |
Bolt (6x20) |
| 10 |
09160-08151 |
Shift Rod Washer |
| 11 |
09280-60007 |
O-Ring |
| 45658 |
25111-96J00 |
Shift Rod (L) |
| 45659 |
25111-93J00 |
Shift Rod (L, X) |
▶Fig. 220A - Transmission (77 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-93J00 |
Drive Shaft Collar |
| 3 |
57134-93J00 |
Drive Shaft Bearing Spacer |
| 4 |
09159-28003 |
Drive Shaft Bearing Nut |
| 5 |
09269-32002 |
Bearing (32x66x49) |
| 6 |
57300-96850 |
Pinion & Gear Set |
| 7 |
09263-25067 |
Bearing (25x32x26) |
| 9 |
09140-16021 |
Pinion Nut |
| 10 |
08221-16256 |
Washer |
| 11 |
57500-87861 |
Propeller Shaft Shim Set |
| 13 |
09160-75002 |
Thrust Washer |
| 14 |
57500-87852 |
Reverse Gear Shim Set |
| 17 |
09269-75002 |
Thrust Bearing |
| 18 |
57610-93J00 |
Propeller Shaft Assembly |
| 19 |
57621-93J10 |
Clutch Dog Shifter |
| 20 |
09202-08007 |
Pin (8x49) |
| 21 |
57631-93J00 |
Connector Pin |
| 22 |
09440-52003 |
Clutch Dog Shifter Spring |
| 23 |
09440-09040 |
Detent Spring |
| 24 |
06111-07004 |
STEEL BALL 7/32 |
| 25 |
06111-11004 |
BALL |
| 26 |
09180-25082 |
Stopper |
| 28 |
09263-30063 |
Bearing (30x40x25) |
| 29 |
09280-00040 |
O-Ring |
| 30 |
09282-30006 |
Oil Seal (30x45x6) |
| 31 |
09381-40003 |
Circlip |
| 32 |
08113-60100 |
B1 50X80X16 BEA |
| 33 |
09116-08158 |
Bolt (8x35) |
| 34 |
56130-93J02 |
Drive Shaft Bearing Housing |
| 35 |
09280-66004 |
O-Ring |
| 36 |
09282-24004 |
Oil Seal (24x40x7) |
| 37 |
56140-93J20 |
HOUSING COMP,FW |
| 38 |
04221-08129 |
PIN 8X12 |
| 39 |
09263-50009 |
Forward Gear Bearing |
| 45658 |
57110-96J41 |
Drive Shaft (L) |
| 45659 |
57110-96J31 |
Drive Shaft (X) |
| 45672 |
09181-50013 |
Shim (1.00) (NLA) |
| 45673 |
09181-75018 |
Shim (0.50) |
| 45684 |
56120-93J70-0EP |
HOUSING,PROP SH |
| 45703 |
09181-50012 |
Shim (1.10) |
| 45704 |
09181-75019 |
Shim (0.55) |
| 45715 |
56120-93J70-Y5S |
HOUSING,PROP SH |
| 45731 |
09181-50005 |
Shim (1.20) |
| 45732 |
09181-75012 |
Shim (0.60) |
| 45762 |
09181-50006 |
Shim (1.30) |
| 45763 |
09181-75013 |
Shim (0.65) |
| 45792 |
09181-50007 |
Shim (1.40) |
| 45793 |
09181-75008 |
Shim (0.70) |
| 45823 |
09181-50008 |
Shim (1.50) |
| 45824 |
09181-75014 |
Shim (0.75) |
| 45853 |
09181-50009 |
Shim (1.60) |
| 45854 |
09181-75009 |
Shim (0.80) |
| 45870 |
09181-60004 |
Shim (0.45) |
| 45871 |
09181-60005 |
Shim (0.50) |
| 45872 |
09181-60006 |
Shim (0.55) |
| 45873 |
09181-60007 |
Shim (0.60) |
| 45874 |
09181-60008 |
Shim (0.65) |
| 45875 |
09181-60009 |
Shim (0.70) |
| 45876 |
09181-60010 |
Shim (0.75) |
| 45877 |
09181-60011 |
Shim (0.80) |
| 45878 |
09181-60012 |
Shim (0.85) |
| 45879 |
09181-60013 |
Shim (0.90) |
| 45884 |
09181-50010 |
Shim (1.70) (NLA) |
| 45885 |
09181-75015 |
Shim (0.85) |
| 45916 |
09181-75010 |
Shim (0.90) |
| 45946 |
09181-75016 |
Shim (0.95) |
| 45977 |
09181-75011 |
Shim (1.00) |
| 45992 |
08211-30382 |
Thrust Washer (1.50) |
| 45993 |
09160-30036 |
Thrust Washer (1.70) |
| 45994 |
09160-30037 |
Thrust Washer (1.90) |
| 45995 |
09160-30038 |
Thrust Washer (2.10) |
| 45996 |
08211-30384 |
Thrust Washer (2.20) |
| 45997 |
09160-30039 |
Thrust Washer (2.30) |
| 45998 |
09160-30041 |
Thrust Washer (2.40) |
| 45999 |
08211-30385 |
Thrust Washer (2.50) |
| 46000 |
09160-30042 |
Thrust Washer (2.60) |
| 46001 |
09160-30043 |
Thrust Washer (2.70) |
| 46002 |
09160-30044 |
Thrust Washer (2.80) |
▶Fig. 220B - Transmission (C/R) (75 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
57110-96J31 |
Drive Shaft (X) |
| 2 |
57133-93J00 |
Drive Shaft Collar |
| 3 |
57134-93J00 |
Drive Shaft Bearing Spacer |
| 4 |
09159-28003 |
Drive Shaft Bearing Nut |
| 5 |
09269-32002 |
Bearing (32x66x49) |
| 6 |
57300-96860 |
Pinion & Gear Set (C/R) |
| 8 |
09140-16021 |
Pinion Nut |
| 9 |
08221-16256 |
Washer |
| 11 |
09160-75002 |
Thrust Washer |
| 14 |
09269-75002 |
Thrust Bearing |
| 15 |
57610-93J20 |
Propeller Shaft Assembly (C/R) |
| 16 |
57621-93J20 |
Clutch Dog Shifter |
| 17 |
09202-08007 |
Pin (8x49) |
| 18 |
57631-93J00 |
Connector Pin |
| 19 |
09440-52003 |
Clutch Dog Shifter Spring |
| 20 |
09440-09040 |
Detent Spring |
| 21 |
06111-07004 |
STEEL BALL 7/32 |
| 22 |
06111-11004 |
BALL |
| 23 |
57622-93J00 |
Forward Thrust Spacer |
| 24 |
09160-30055 |
Washer (30x47x6) |
| 25 |
09160-30056 |
Washer (32x47x3) |
| 26 |
09269-30014 |
Thrust Bearing (30x47x2) |
| 28 |
09263-30063 |
Bearing (30x40x25) |
| 29 |
09280-00040 |
O-Ring |
| 30 |
09282-30006 |
Oil Seal (30x45x6) |
| 31 |
09381-40003 |
Circlip |
| 32 |
09263-50009 |
Forward Gear Bearing |
| 33 |
09116-08158 |
Bolt (8x35) |
| 34 |
56130-93J02 |
Drive Shaft Bearing Housing |
| 35 |
09280-66004 |
O-Ring |
| 36 |
09282-24004 |
Oil Seal (24x40x7) |
| 37 |
56140-93J10 |
Reverse Gear Bearing Housing |
| 38 |
09262-60002 |
Bearing (60x85x13) |
| 45670 |
09181-75018 |
Shim (0.50) |
| 45684 |
56120-93J80-0EP |
HOUSING,PROP SH |
| 45701 |
09181-75019 |
Shim (0.55) |
| 45715 |
56120-93J80-Y5S |
HOUSING,PROP SH |
| 45729 |
09181-75012 |
Shim (0.60) |
| 45760 |
09181-75013 |
Shim (0.65) |
| 45790 |
09181-75008 |
Shim (0.70) |
| 45821 |
09181-75014 |
Shim (0.75) |
| 45839 |
09181-60004 |
Shim (0.45) |
| 45840 |
09181-60005 |
Shim (0.50) |
| 45841 |
09181-60006 |
Shim (0.55) |
| 45842 |
09181-60007 |
Shim (0.60) |
| 45843 |
09181-60008 |
Shim (0.65) |
| 45844 |
09181-60009 |
Shim (0.70) |
| 45845 |
09181-60010 |
Shim (0.75) |
| 45846 |
09181-60011 |
Shim (0.80) |
| 45847 |
09181-60012 |
Shim (0.85) |
| 45848 |
09181-60013 |
Shim (0.90) |
| 45851 |
09181-75009 |
Shim (0.80) |
| 45882 |
09181-75015 |
Shim (0.85) |
| 45913 |
09181-75010 |
Shim (0.90) |
| 45931 |
09160-35015 |
Washer (35x46x0.60) |
| 45932 |
09160-35013 |
Washer (35x46x0.80) |
| 45933 |
09160-35010 |
Washer (35x46x1.15) |
| 45934 |
09160-35004 |
Washer (35x46x1.20) (NLA) |
| 45935 |
09160-35006 |
Washer (35x46x0.90) |
| 45936 |
09160-35002 |
Washer (35x46x1.00) |
| 45937 |
09160-35008 |
Washer (35x46x0.95) |
| 45938 |
09160-35003 |
Washer (35x46x1.10) |
| 45939 |
09160-35009 |
Washer (35x46x1.05) |
| 45943 |
09181-75016 |
Shim (0.95) |
| 45974 |
09181-75011 |
Shim (1.00) |
| 45992 |
09181-60004 |
Shim (0.45) |
| 45993 |
09181-60005 |
Shim (0.50) |
| 45994 |
09181-60006 |
Shim (0.55) |
| 45995 |
09181-60007 |
Shim (0.60) |
| 45996 |
09181-60008 |
Shim (0.65) |
| 45997 |
09181-60009 |
Shim (0.70) |
| 45998 |
09181-60010 |
Shim (0.75) |
| 45999 |
09181-60011 |
Shim (0.80) |
| 46000 |
09181-60012 |
Shim (0.85) |
| 46001 |
09181-60013 |
Shim (0.90) |
▶Fig. 301 - Starting Motor (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31100-96J02 |
Starter Motor Assembly |
| 2 |
31131-90J01 |
Brush Set (+) |
| 3 |
31135-90J00 |
Spring |
| 4 |
31151-94J01 |
Gear Case |
| 5 |
31152-90J00 |
Center Plate (NLA) |
| 6 |
31153-90J00 |
Planet Gear Bracket (NLA) |
| 7 |
31170-90J00 |
Rear Cover Assembly |
| 8 |
31171-96J00 |
Dust Cover Kit |
| 9 |
31173-90J02 |
Brush Holder |
| 10 |
31191-96J00 |
Shift Lever (NLA) |
| 11 |
31220-94J00 |
Magnet Switch |
| 12 |
31310-90J00 |
Armature |
| 13 |
31320-93J00 |
Pinion Assembly (NLA) |
| 14 |
31341-93J00 |
Pinion Shaft (NLA) |
| 15 |
31343-90J00 |
Internal Gear (NLA) |
| 16 |
31344-90J00 |
Planetary Gear (NLA) |
| 17 |
31360-93J01 |
Washer Set |
| 18 |
31913-93J00 |
Terminal |
| 19 |
31914-93J00 |
Terminal Cap |
| 20 |
31912-96J00 |
Starting Motor Band |
| 21 |
31918-90J11 |
DAMPER,LWR |
| 22 |
01550-08207 |
BOLT |
| 23 |
01550-08357 |
BOLT |
▶Fig. 303 - Magneto (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32102-96J20 |
Flywheel |
| 2 |
09103-12125 |
Flywheel Bolt (12x26) |
| 3 |
09202-06031 |
Knock Pin (6x12) |
| 4 |
32120-96J00 |
Battery Charge Coil |
| 5 |
32160-88L01 |
CKP/Ignition Timimg Coil |
| 6 |
09106-05030 |
Bolt (5x10) |
| 7 |
33220-64L10 |
Cam Position Sensor |
| 8 |
01550-06167 |
BOLT |
| 9 |
09103-06231 |
Bolt (6x35) |
| 10 |
09403-13413 |
CLAMP |
| 11 |
01550-06127 |
BOLT |
| 12 |
11185-96L00 |
Sensor Cover |
▶Fig. 310 - Rectifier/Ignition Coil (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32800-96J00 |
Rectifier & Regulator Assembly |
| 2 |
32805-96J00 |
Rectifier & Regulator Gasket |
| 3 |
32890-96L00 |
Electric Parts Holder |
| 4 |
09169-06062 |
Washer (6.3x17x1.6) |
| 5 |
09320-09016 |
Cushion |
| 6 |
01550-06257 |
BOLT |
| 7 |
01550-06257 |
BOLT |
| 8 |
33410-99L00 |
COIL ASSY,IGNIT |
| 9 |
01550-06207 |
BOLT |
| 10 |
09116-06202 |
Bolt w/Washer (6x25) |
| 11 |
09160-06084 |
Washer (6.5x18x1.6) |
▶Fig. 315 - Sensor (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13650-52G00 |
Inlet Air Temp Sensor |
| 2 |
13655-87J01 |
Air Temp Sensor Grommet |
| 3 |
18213-98J30 |
Oxygen Sensor |
| 4 |
18640-78G00 |
Knock Sensor Assembly |
| 5 |
29103-93J00 |
Bolt (6x12) |
| 6 |
29103-93J00 |
Bolt (6x12) |
| 7 |
34830-87J20 |
Temp Sensor Assy |
| 8 |
34830-87J20 |
Temp Sensor Assy |
| 9 |
34840-98J11 |
Trim Sensor Assembly |
| 10 |
34841-96J00 |
Trim Sensor Lever |
| 11 |
34845-96J00 |
Trim Sensor Bracket |
| 12 |
36611-96J01 |
Trim Sensor Wire |
| 13 |
36617-93J10 |
Harness Bracket |
| 14 |
37820-99E02 |
Oil Pressure Switch |
| 15 |
01550-06207 |
BOLT |
| 16 |
09103-06307 |
Bolt (6x10) |
| 17 |
09136-05041 |
Screw (5x20) |
| 18 |
09160-05029 |
Washer (5.5x10x0.8) |
| 19 |
09403-13413 |
CLAMP |
| 20 |
09403-13413 |
CLAMP |
| 22 |
09407-14407 |
Clamp (L:140) |
| 23 |
01550-06127 |
BOLT |
| 24 |
43117-96J00 |
Trim Sender Cam |
| 25 |
09116-05010 |
Bolt (5x12) |
| 26 |
43118-96J00 |
Trim Sender Cam Plate |
▶Fig. 322 - Harness (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33810-96L01 |
Starter Motor Cable Assembly |
| 2 |
08316-10087 |
Nut |
| 3 |
36616-96J00 |
Cable Holder (NLA) |
| 4 |
09169-06053 |
Washer (6.3x16x1) |
| 5 |
09320-04013 |
Bushing |
| 6 |
02142-06167 |
6 X 16 CROSS SC |
| 7 |
36610-96L51 |
Wiring Harness Assembly |
| 8 |
33634-96J00 |
Service Connector Cap |
| 9 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 10 |
09320-08510 |
Cushion (8.5x20x8) |
| 11 |
36737-96J00 |
Fuse Puller (NLA) |
| 12 |
36721-96J00 |
Upper Cover O-Ring |
| 13 |
36738-96J00 |
Fuse Case Upper Cover |
| 14 |
38860-76F01 |
Relay |
| 15 |
38860-76F01 |
Relay |
| 16 |
09481-10501 |
10 Amp Fuse |
| 17 |
09481-30501 |
30 Amp Fuse |
| 18 |
09481-30401 |
30 Amp Fuse |
| 19 |
09481-60401 |
60 Amp Fuse |
| 20 |
36612-96J01 |
CAP,TERMINAL |
| 21 |
08310-00067 |
Nut |
| 22 |
08321-01067 |
Lock Washer |
| 23 |
36617-93J00 |
Harness Bracket |
| 24 |
36617-96J00 |
Harness Bracket (NLA) |
| 25 |
01550-06127 |
BOLT |
| 26 |
09403-18409 |
Clamp |
| 27 |
09407-18402 |
Clamp (L:165) |
| 28 |
09407-14403 |
Clamp (L:125) |
| 29 |
09407-14407 |
Clamp (L:140) |
| 30 |
09408-00008 |
Clamp |
| 31 |
09408-00012 |
Clamp |
| 32 |
36625-93J10 |
ECM Battery Lead |
| 33 |
09481-15501 |
15 Amp Fuse |
| 34 |
09407-10404 |
Clamp (L:100) |
▶Fig. 326 - PTT Switch/Engine Control Unit (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13580-93J04 |
SENSOR ASSY,SHI |
| 2 |
37729-93J00 |
Shift Sensor Lever |
| 3 |
09160-05029 |
Washer (5.5x10x0.8) |
| 4 |
02112-35167 |
SCREW |
| 5 |
37721-93J00 |
Neutral Switch Assembly |
| 6 |
09137-04004 |
Screw (4x16) |
| 7 |
09403-12412 |
Clamp |
| 8 |
37725-96J00 |
Switch Assembly Bracket (NLA) |
| 9 |
37850-92J00 |
PTT Switch Assembly |
| 10 |
37856-92J00 |
PTT Switch Tape |
| 11 |
37857-92J01 |
PTT Switch Bushing |
| 12 |
37722-93J14 |
Tilt Limit Switch Assembly |
| 13 |
09407-14407 |
Clamp (L:140) |
| 14 |
38410-93J21 |
PTT Relay Assembly |
| 15 |
38415-93J20 |
PTT Relay Holder |
| 16 |
33920-96LE0 |
Engine Control Unit |
| 17 |
33925-88L10 |
ECU Cushion |
▶Fig. 335 - Clamp Bracket (21 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
41130-92J03 |
Clamp Bracket Shaft |
| 4 |
41135-92J00 |
Clamp Bracket Shaft Washer |
| 5 |
09159-22006 |
Nut |
| 7 |
09159-12062 |
Transom Nut |
| 8 |
09160-13021 |
Washer |
| 9 |
09160-13022 |
Washer |
| 10 |
41155-93J02 |
Transom Plate |
| 11 |
55320-94900 |
Protection Anode Set |
| 12 |
09116-06121 |
Bolt (6x25) |
| 13 |
48140-93J01 |
Tilt Limit Switch Cam |
| 14 |
48144-93J00 |
Tilt Limit Switch Holder |
| 15 |
09103-06278 |
Bolt (6x25) |
| 16 |
48145-93J00 |
Tilt Limit Switch Cover |
| 17 |
55321-94910 |
Magnesium Anode |
| 45658 |
41111-96J22-0EP |
Clamp Bracket - Starboard |
| 45659 |
41111-96J22-Y5S |
Clamp Bracket - Starboard |
| 45689 |
41121-96J13-0EP |
Clamp Bracket - Port |
| 45690 |
41121-96J13-Y5S |
Clamp Bracket - Port |
| 45809 |
09100-12086 |
Transom Bolt (12.7x150) |
| 45810 |
09100-12085 |
Transom Bolt (12.7x115) |
| 45811 |
09100-12092 |
Transom Bolt (12.7x75) |
▶Fig. 336 - Swivel Bracket (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
22511-99011 |
Grease Nipple |
| 2 |
36894-87D00 |
Wire Lead (L:195) |
| 4 |
43211-93J11 |
Clamp Shaft Swivel Bushing |
| 5 |
43711-97E11 |
Steering Bushing |
| 7 |
09125-06063 |
Screw (6x10) |
| 8 |
09160-39001 |
Washer (39.5x64x1.0) |
| 9 |
09181-39001 |
Shim (39.5x64x0.3) |
| 10 |
09380-38003 |
Circlip |
| 11 |
09169-28003 |
Washer (26.2x52x1) |
| 12 |
09282-39001 |
Oil Seal (38x51x5) |
| 14 |
09103-06281 |
Bolt (6x14) |
| 15 |
41220-96J11 |
LEVER,TILT LOCK |
| 16 |
41234-96J11 |
LEVER,TILT LOCK |
| 17 |
41224-95E01 |
Tilt Stopper Rod Bushing |
| 18 |
41230-96J00 |
Tilt Lock Lever Link |
| 19 |
41233-95E10 |
Tilt Lock Spring Bracket |
| 20 |
09125-06063 |
Screw (6x10) |
| 21 |
09140-10032 |
Nut |
| 22 |
09160-06082 |
Washer (6.5x13x1.0) |
| 23 |
09204-01006 |
Cotter Pin |
| 24 |
09440-19028 |
Spring |
| 25 |
09443-10043 |
Tilt Lock Spring |
| 26 |
36894-87D00 |
Wire Lead (L:195) |
| 27 |
09125-06063 |
Screw (6x10) |
| 45670 |
55321-87J01 |
Aluminum Anode |
| 45701 |
55321-87J11 |
Magnesium Anode |
| 45717 |
43111-96J00-0EP |
Swivel Bracket (L) |
| 45718 |
43111-96J00-Y5S |
Swivel Bracket (L) |
| 45719 |
43111-96J10-YAY |
Swivel Bracket (X) |
| 45720 |
43111-96J10-Y5S |
Swivel Bracket (X) |
| 45809 |
43750-96J03-0EP |
Steering Bracket (L) |
| 45810 |
43750-96J03-Y5S |
Steering Bracket (L) |
| 45811 |
43750-96J13-0EP |
Steering Bracket (X) |
| 45812 |
43750-96J13-Y5S |
Steering Bracket (X) |
▶Fig. 337 - Trim Cylinder (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48000-96J16 |
TRIM ASSY,POWER |
| 2 |
29404-93J11 |
Clamp (L:65) |
| 3 |
31281-92J10 |
Through Bolt |
| 4 |
38100-96J13 |
PTT Motor Assembly |
| 5 |
48502-96J05 |
PTT Pump Assembly |
| 6 |
48503-96J05 |
MANIFOLD SUB AS |
| 7 |
48401-96J02 |
Piston Assembly |
| 8 |
48601-94900 |
Piston & Ram Assembly |
| 9 |
48627-95E00 |
O-Ring Set |
| 10 |
48630-96J04 |
Trim Cylinder Head |
| 11 |
48633-94900 |
O-Ring Set (Pack of 2) |
| 12 |
48641-96J04 |
MANIFOLD,PTT |
| 13 |
48650-94900 |
Free Piston |
| 14 |
48405-87D00 |
Tilt O-Ring Set |
| 15 |
48615-97E00 |
Piston Ring Set |
| 16 |
48570-95E01 |
Reservoir Assembly |
| 17 |
48572-95E00 |
Cap |
| 18 |
48583-95E00 |
Drive Joint |
| 19 |
48585-95E00 |
O-Ring |
| 20 |
48588-94900 |
O-Ring (Pack of 6) |
| 21 |
48861-92J01 |
Reservoir Bolt |
| 22 |
48862-92J20 |
Pump Bolt No. 1 |
| 23 |
48862-92J30 |
Pump Bolt No. 2 |
| 24 |
48121-92J00 |
Tilt Cylinder Lower Shaft |
| 25 |
48311-96J20 |
Trim Cylinder Ram Pad |
| 26 |
48321-87D03 |
Tilt Cylinder Upper Shaft |
| 27 |
48326-95E00 |
Tilt Cylinder Lower Bushing |
| 28 |
09116-10179 |
Bolt (10x35) |
| 29 |
09140-10031 |
Nut (10mm) |
| 30 |
09162-10005 |
Lock Washer |
| 31 |
09306-17001 |
Bushing |
| 32 |
09380-17009 |
Circlip |
| 33 |
36894-87D00 |
Wire Lead (L:195) |
| 34 |
09125-06063 |
Screw (6x10) |
| 35 |
36895-87D10 |
Wire Lead (L:310) |
| 36 |
09125-05050 |
Screw (5x8) |
▶Fig. 340 - PTT Motor (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38100-96J13 |
PTT Motor Assembly |
| 2 |
31111-94900 |
Yoke Screw |
| 3 |
31173-94920 |
Brush Holder Assembly |
| 4 |
31123-94910 |
O-Ring |
| 5 |
31133-90J20 |
Brush Assembly |
| 6 |
31133-94910 |
Brush |
| 7 |
31135-94900 |
Spring |
| 8 |
31136-90J20 |
Breaker Assembly |
| 9 |
33799-97E00 |
Oil Seal |
| 10 |
31311-94900 |
Armature (NLA) |
| 11 |
48502-96J05 |
PTT Pump Assembly |
| 12 |
48582-95E01 |
Filter |
| 13 |
48864-96J10 |
Manual Valve Set |
▶Fig. 401 - Engine Holder (37 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
16519-93J00 |
Engine Holder Seal |
| 3 |
51211-96J00 |
Engine Holder Gasket |
| 4 |
51115-90J10 |
Water Return Union |
| 5 |
09180-06289 |
Spacer |
| 6 |
09280-26006 |
O-Ring |
| 7 |
01550-06257 |
BOLT |
| 8 |
09206-08001 |
Knock Pin (8x11) |
| 9 |
51120-96J02 |
Mount Oil Seal Cover Assembly |
| 10 |
51120-96J02 |
Mount Oil Seal Cover Assembly |
| 11 |
51124-93J01 |
Oil Seal |
| 12 |
51125-93J00 |
Scrapper |
| 13 |
51123-96J02 |
Mount Oil Seal Cover Gasket |
| 14 |
09103-08109 |
Bolt (8x120) |
| 15 |
01550-0830A |
BOLT |
| 16 |
09206-08001 |
Knock Pin (8x11) |
| 17 |
51140-96J00 |
Engine Holder Cover |
| 18 |
51142-96J00 |
Engine Holder Cover Gasket |
| 19 |
01550-06207 |
BOLT |
| 20 |
51161-96J01 |
Engine Holder Water Jacket Cover |
| 21 |
51162-96J00 |
Engine Holder Water Jacket Cover Gasket |
| 22 |
01550-06207 |
BOLT |
| 23 |
51170-96J01 |
Water Indicator Bracket |
| 24 |
09116-06121 |
Bolt (6x25) |
| 25 |
09116-10180 |
Bolt (10x50) |
| 26 |
09116-10137 |
Bolt (10x70) |
| 27 |
01550-08307 |
BOLT |
| 28 |
54121-96J01 |
Upper Thrust Mount |
| 29 |
54130-96J02 |
MOUNT,UPR |
| 30 |
54112-96J02 |
Upper Mount Bolt (14x227) |
| 31 |
29159-93J00 |
Upper Mount Bolt Nut |
| 32 |
09160-15051 |
Upper Mount Bolt Washer |
| 33 |
54137-93J02 |
Upper Mount Cover |
| 34 |
09116-10135 |
Bolt (10x95) |
| 35 |
09116-10175 |
Bolt (10x50) |
| 37 |
54122-96J01 |
SPACER,UPPER MO |
| 45658 |
51110-96J23-0EP |
HOLDER COMP,ENG |
| 45659 |
51111-96J00-Y5S |
Engine Holder |
▶Fig. 405 - Drive Shaft Housing (25 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
09108-10150 |
Stud Bolt (NLA) |
| 4 |
09140-10031 |
Nut (10mm) |
| 5 |
09160-10141 |
Washer (10.5x19x2) |
| 6 |
09202-08006 |
Knock Pin (8x12) |
| 7 |
57130-87D10 |
Drive Shaft Bushing |
| 8 |
09387-39002 |
RING,DRIVE SHAF |
| 9 |
36895-87D10 |
Wire Lead (L:310) |
| 10 |
09125-06063 |
Screw (6x10) |
| 11 |
54151-96J01 |
Lower Thrust Mount |
| 12 |
54160-96J02 |
MOUNT,LWR |
| 14 |
54221-96J00 |
Lower Mount Cover |
| 15 |
54112-93J00 |
Upper Mount Bolt |
| 16 |
09116-10182 |
Bolt (10x35) |
| 17 |
09116-10180 |
Bolt (10x50) |
| 18 |
09160-16050 |
Lower Mount Washer |
| 19 |
09160-16050 |
Lower Mount Washer |
| 20 |
54167-96J00 |
Lower Side Mount |
| 45658 |
52111-96J00-0EP |
Drive Shaft Housing (L) |
| 45659 |
52111-96J00-Y5S |
Drive Shaft Housing (L) |
| 45660 |
52111-96J11-0EP |
Drive Shaft Housing (X) |
| 45661 |
52111-96J11-Y5S |
Drive Shaft Housing (X) |
| 45670 |
54211-96J01-0EP |
Lower Mount Bracket |
| 45689 |
09116-10181 |
Bolt (10x44) |
| 45690 |
09116-10181 |
Bolt (10x44) |
| 45701 |
54211-90J01-Y5S |
Lower Mount Bracket |
▶Fig. 407A - Gear Case (38 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09263-32017 |
Pinion Bearing |
| 3 |
09100-12052 |
Bolt (12x70) |
| 4 |
09116-10150 |
Bolt (10x55) |
| 5 |
09160-12066 |
Washer (12.5x22x2.5) |
| 6 |
17566-87D12 |
GROMMET |
| 7 |
09202-08006 |
Knock Pin (8x12) |
| 9 |
09116-08137 |
Bolt (8x22) |
| 10 |
55128-93J10 |
Drain Plug |
| 11 |
09168-10038 |
GASKET,DRAIN PL |
| 12 |
55321-93J01 |
Protection Anode |
| 13 |
09116-06236 |
Bolt (6x16) |
| 14 |
55332-87D12 |
Exhaust Seal Rubber |
| 15 |
55333-87D10 |
Exhaust Seal Plate |
| 16 |
55127-87D00 |
Hose Union |
| 17 |
09355-40805-600 |
Hose (4x8x600) |
| 18 |
09362-09008 |
Nipple |
| 19 |
09407-10404 |
Clamp (L:100) |
| 21 |
58105-93J10 |
Propeller Bushing Set |
| 22 |
57632-93L01 |
Propeller Bushing Stopper |
| 23 |
57633-87D30 |
Propeller Nut Spacer |
| 24 |
09141-18005 |
Nut (18mm) |
| 25 |
09160-18028 |
Washer (18.5x31x1.0) |
| 26 |
09204-03003 |
Prop Nut Cotter Pin |
| 27 |
55128-93L00 |
Drain Plug w/Magnet |
| 28 |
57630-92E00 |
Propeller Hardware Kit DF150/175 DFV6 DTV6 |
| 29 |
25700-93J00 |
Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250 |
| 45658 |
55110-93J20-0EP |
Gear Case Housing |
| 45659 |
55110-93J20-Y5S |
Gear Case Housing |
| 45677 |
990C0-00810-17P |
S/S Watergrip Propeller 3x16x17 |
| 45708 |
990C0-00810-185 |
S/S Watergrip Propeller 3x16x18-1/2 |
| 45736 |
990C0-00810-20P |
S/S Watergrip Propeller 3x16x20 |
| 45767 |
990C0-00810-215 |
S/S Watergrip Propeller 3x16x21-1/2 |
| 45797 |
990C0-00810-23P |
S/S Watergrip Propeller 3x16x23 |
| 45828 |
990C0-00810-245 |
S/S Watergrip Propeller 3x16x24-1/2 |
| 45858 |
990C0-00810-26P |
S/S Watergrip Propeller 3x16x26 |
| 45870 |
55125-98J00-0EP |
Trim Tab |
| 45871 |
55125-98J00-Y5S |
Trim Tab |
| 45889 |
990C0-00810-275 |
S/S Watergrip Propeller 3x16x27-1/2 |
▶Fig. 407B - Gear Case (C/R) (40 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09263-32017 |
Pinion Bearing |
| 3 |
56145-93J00 |
Shift Cam Housing |
| 4 |
04221-08129 |
PIN 8X12 |
| 5 |
09265-50002 |
Bearing (50x90x21.75) |
| 6 |
09100-12052 |
Bolt (12x70) |
| 7 |
09116-10150 |
Bolt (10x55) |
| 8 |
09160-12066 |
Washer (12.5x22x2.5) |
| 9 |
17566-87D12 |
GROMMET |
| 10 |
09202-08006 |
Knock Pin (8x12) |
| 12 |
09116-08137 |
Bolt (8x22) |
| 13 |
55128-93J10 |
Drain Plug |
| 14 |
09168-10038 |
GASKET,DRAIN PL |
| 15 |
55321-93J01 |
Protection Anode |
| 16 |
09116-06236 |
Bolt (6x16) |
| 17 |
55332-87D12 |
Exhaust Seal Rubber |
| 18 |
55333-87D10 |
Exhaust Seal Plate |
| 19 |
55127-87D00 |
Hose Union |
| 20 |
09355-40805-600 |
Hose (4x8x600) |
| 21 |
09362-09008 |
Nipple |
| 22 |
09407-10404 |
Clamp (L:100) |
| 24 |
58105-93J10 |
Propeller Bushing Set |
| 25 |
57632-93L01 |
Propeller Bushing Stopper |
| 26 |
57633-87D30 |
Propeller Nut Spacer |
| 27 |
09141-18005 |
Nut (18mm) |
| 28 |
09160-18028 |
Washer (18.5x31x1.0) |
| 29 |
09204-03003 |
Prop Nut Cotter Pin |
| 30 |
55128-93L00 |
Drain Plug w/Magnet |
| 31 |
57630-92E00 |
Propeller Hardware Kit DF150/175 DFV6 DTV6 |
| 32 |
25700-93J00 |
Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250 |
| 45658 |
55110-93J30-0EP |
Gear Case Housing (C/R) |
| 45659 |
55110-93J30-Y5S |
Gear Case Housing (C/R) |
| 45680 |
990C0-0081L-185 |
S/S Watergrip Propeller 3x16x18-1/2 CC/R |
| 45711 |
990C0-0081L-20P |
S/S Watergrip Propeller 3x16x20 CC/R |
| 45739 |
990C0-0081L-215 |
S/S Watergrip Propeller 3x16x21-1/2 CC/R |
| 45770 |
990C0-0081L-23P |
S/S Watergrip Propeller 3x16x23 CC/R |
| 45800 |
990C0-0080L-17P |
Replaced by 990C0-0081L-17P |
| 45831 |
990C0-0081L-245 |
S/S Watergrip Propeller 3x16x24-1/2 CC/R |
| 45861 |
990C0-0081L-26P |
S/S Watergrip Propeller 3x16x26 CC/R |
| 45962 |
55125-98J00-0EP |
Trim Tab |
| 45963 |
55125-98J00-Y5S |
Trim Tab |
▶Fig. 410 - Side Cover (47 parts)
| Ref |
OEM Part # |
Part Name |
| 4 |
09139-06147 |
Oil Pan Cover Screw (6x114) |
| 7 |
61134-96J02 |
Side Cover Seal |
| 9 |
09139-06249 |
SCREW |
| 10 |
17913-93J00 |
Water Flush Plug |
| 11 |
17914-93J01 |
Water Flush Plug Gasket |
| 13 |
09116-08174 |
Bolt (8x38) |
| 14 |
09169-08039 |
Washer (8.5x30x1.5) (NLA) |
| 15 |
09320-11023 |
CUSHION,FRONT P |
| 16 |
61632-93J00 |
Engine Cover Hook Shaft |
| 17 |
61633-96J02 |
Starboard Rear Hook Lever |
| 18 |
61634-96J02 |
Port Rear Hook Lever |
| 19 |
61641-93J10 |
Engine Cover Hook |
| 20 |
61645-96J02 |
Front Hook Lever |
| 21 |
61673-96J03 |
Hook Lever Latch |
| 22 |
09116-06127 |
Bolt (6x12) |
| 23 |
09160-13014 |
Washer (13.2x25x1.0) |
| 24 |
09164-14008 |
Wave Washer |
| 25 |
09202-04022 |
Hook Lever Pin |
| 26 |
09306-13007 |
Bushing |
| 27 |
01550-05107 |
BOLT |
| 28 |
61124-96J03 |
Remote Control Grommet |
| 29 |
67343-96J00 |
Remocon Cable Stopper |
| 30 |
09160-06047 |
Washer (6.2x20x2) |
| 31 |
01570-06127 |
BOLT |
| 32 |
09407-25402 |
Clamp (L:248) |
| 33 |
67341-96J00 |
Remocon Cable Holder |
| 34 |
01550-06167 |
BOLT |
| 35 |
17917-87L00 |
Water Flush Connector |
| 36 |
67300-93J01 |
Rigging Kit Adapter |
| 37 |
67361-93J00 |
Hose Adapter |
| 38 |
09250-21003 |
Plug |
| 45658 |
61131-96J03-0EP |
Starboard Oil Pan Cover (L) |
| 45659 |
61131-96J03-Y5S |
Starboard Oil Pan Cover (L) |
| 45660 |
61131-96J13-0EP |
Starboard Oil Pan Cover (X) |
| 45661 |
61131-96J13-Y5S |
Starboard Oil Pan Cover (X) |
| 45689 |
61141-96J03-0EP |
Port Oil Pan Cover (L) |
| 45690 |
61141-96J03-Y5S |
Port Oil Pan Cover (L) |
| 45691 |
61141-96J13-0EP |
Port Oil Pan Cover (X) |
| 45692 |
61141-96J13-Y5S |
Port Oil Pan Cover (X) |
| 45717 |
09139-06135 |
Oil Pan Cover Screw (6x17) |
| 45718 |
09139-06135 |
Oil Pan Cover Screw (6x17) |
| 45778 |
61811-96L01-0EP |
Starboard Side Cover |
| 45779 |
61811-96L01-Y5S |
Starboard Side Cover |
| 45809 |
61820-96L02-0EP |
Port Side Cover |
| 45810 |
61820-96L02-Y5S |
Port Side Cover |
| 45992 |
61831-96J10-0EP |
Front Panel |
| 45993 |
61831-96J10-Y5S |
Front Panel |
▶Fig. 420A - Engine Cover (Black) (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61420-96830-0EP |
Engine Cover Set |
| 2 |
61433-96L00 |
Air Intake Inner Cover |
| 3 |
61476-96J10 |
Air Vent Seal |
| 4 |
61565-96L00 |
Air Intake Duct |
| 5 |
61610-93J01 |
FASTENER COMP |
| 6 |
61621-93J01 |
Fastener Bracket |
| 7 |
09329-10024 |
Cushion |
| 8 |
01547-06167 |
BOLT 6X16 |
| 9 |
01550-06127 |
BOLT |
| 10 |
03542-05169 |
SCREW |
| 11 |
03542-05169 |
SCREW |
| 12 |
61112-96L00 |
Engine Cover Seal |
| 13 |
61422-93J52 |
Front Emblem Mark (200) |
| 14 |
61435-96L00 |
Emblem Mark (200) |
| 15 |
61443-96J22 |
Starboard Engine Cover Stripe |
| 16 |
61453-96J22 |
Port Engine Cover Stripe |
| 17 |
77811-54GC0-0PG |
Chrome S Emblem |
| 18 |
61471-98J00 |
Lean Burn Decal |
| 19 |
61458-99E60 |
Engine Cover Label |
| 20 |
09800-81841 |
Tool Set |
| 21 |
99011-96L00-03B |
Owners Manual DF200A - 2015 |
| 22 |
68110-98J00 |
Weather Cover |
▶Fig. 420B - Engine Cover (White) (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61420-96840-Y5S |
Engine Cover Set |
| 2 |
61433-96L00 |
Air Intake Inner Cover |
| 3 |
61476-96J10 |
Air Vent Seal |
| 4 |
61565-96L00 |
Air Intake Duct |
| 5 |
61610-93J01 |
FASTENER COMP |
| 6 |
61621-93J01 |
Fastener Bracket |
| 7 |
09329-10024 |
Cushion |
| 8 |
01547-06167 |
BOLT 6X16 |
| 9 |
01550-06127 |
BOLT |
| 10 |
03542-05169 |
SCREW |
| 11 |
03542-05169 |
SCREW |
| 12 |
61112-96L00 |
Engine Cover Seal |
| 13 |
61422-93J90 |
Front Emblem Mark (200) |
| 14 |
61435-96L10 |
Emblem Mark (200) |
| 15 |
61443-96J30 |
Starboard Engine Cover Stripe |
| 16 |
61453-96J30 |
Port Engine Cover Stripe |
| 17 |
77811-54GC0-0PG |
Chrome S Emblem |
| 18 |
61471-98J00 |
Lean Burn Decal |
| 19 |
61458-99E60 |
Engine Cover Label |
| 20 |
09800-81841 |
Tool Set |
| 21 |
99011-96L00-03B |
Owners Manual DF200A - 2015 |
| 22 |
68110-98J00 |
Weather Cover |
▶Fig. 475 - Squeeze Pump (4 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65770-93J04 |
Squeeze Pump |
| 2 |
09251-09008 |
Cap |
| 3 |
09367-10001 |
Hose Joint |
| 4 |
09401-14409 |
Clip |
▶Fig. 502 - Opt: Meter (1) (37 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09471-12108 |
Bulb (12v 1.7w) |
| 4 |
09471-12028 |
Bulb (12v, 3.4w) |
| 5 |
34191-92E00 |
Water Pressure Tubing |
| 6 |
09407-14407 |
Clamp (L:140) |
| 7 |
36615-96300 |
Resin Terminal |
| 9 |
09471-12103 |
Bulb (12v, 3.4w) |
| 11 |
34310-92E00 |
Fuel Gauge Lead (NLA) |
| 12 |
34360-92E00 |
Adapter Harness (NLA) |
| 13 |
09471-12103 |
Bulb (12v, 3.4w) |
| 15 |
09471-12103 |
Bulb (12v, 3.4w) |
| 17 |
34191-92E00 |
Water Pressure Tubing |
| 18 |
09407-14407 |
Clamp (L:140) |
| 19 |
09471-12103 |
Bulb (12v, 3.4w) |
| 21 |
09471-12077 |
Bulb (12v, 1.7w) |
| 23 |
09471-12077 |
Bulb (12v, 1.7w) |
| 24 |
34190-87D00 |
Speedometer Sensor |
| 25 |
34190-95500 |
Speedometer Sensor (NLA) |
| 26 |
03112-06303 |
Screw (NLA) |
| 27 |
36682-92E00 |
Wire Harness |
| 45658 |
34800-93J02 |
Black Trim Gauge |
| 45659 |
34800-93J13 |
White Trim Gauge |
| 45671 |
34500-93J02 |
Black Hour Meter |
| 45673 |
34650-93J20 |
Black Water Pressure Gauge* |
| 45677 |
34200-93J02 |
Black Tachometer w/Monitor Function |
| 45679 |
34200-93J43 |
Black Tachometer w/Troll Mode Scale |
| 45702 |
34500-93J13 |
White Hour Meter |
| 45704 |
34650-93J33 |
White Water Pressure Gauge |
| 45708 |
34200-93J14 |
Tachometer w/Monitor - White |
| 45710 |
34200-93J54 |
White Tachometer w/Troll Mode Scale |
| 45717 |
34100-93J00 |
Black Speedometer 0-80 MPH |
| 45718 |
34100-93J13 |
White Speedometer 0-80 MPH |
| 45719 |
34100-93J22 |
Black Speedometer 0-50 MPH |
| 45720 |
34100-93J33 |
White Speedometer 0-50 MPH |
| 45870 |
34600-93J02 |
Black Voltmeter |
| 45871 |
34600-93J13 |
White Voltmeter |
| 45931 |
34300-93J02 |
Black Fuel Gauge |
| 45932 |
34300-93J13 |
White Fuel Gauge |
▶Fig. 503 - Opt: Meter (2) (8 parts)
| Ref |
OEM Part # |
Part Name |
| 4 |
990C0-88112 |
SMIS Power Cable |
| 5 |
990C0-88113 |
Terminating Resistor 120 ohm Female |
| 6 |
990C0-88114 |
Terminating Resistor 120 ohm Male |
| 10 |
990C0-88108 |
25' Extension cable |
| 11 |
990C0-88112 |
SMIS Power Cable |
| 12 |
990C0-88113 |
Terminating Resistor 120 ohm Female |
| 13 |
990C0-88114 |
Terminating Resistor 120 ohm Male |
| 14 |
990C0-88136 |
SMIS Adapter to SDS |
▶Fig. 508 - Opt: Remote Control (67 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36646-93J00 |
PTT Switch Adapter Wire Asembly |
| 3 |
36628-92E00 |
Wire Harness Grommet |
| 4 |
37110-93J12 |
Ignition Switch Assembly |
| 6 |
37143-99E01 |
Key Cap |
| 7 |
37149-93J00 |
Cylinder Body Cap |
| 8 |
37721-93J91 |
Neutral Switch Assembly |
| 9 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 10 |
37823-92E02 |
Stop Switch Lanyard |
| 11 |
37826-92J00 |
Nut |
| 12 |
37850-90J06 |
PTT Switch Assembly |
| 13 |
38500-93J90 |
Warning Buzzer |
| 14 |
67212-95600 |
Washer (NLA) |
| 15 |
67296-92E11 |
Screw (3x15) |
| 16 |
67220-95630 |
Plate Assembly |
| 17 |
67223-99E10 |
Brake Adjustment Knob |
| 18 |
67229-95600 |
Roller (NLA) |
| 19 |
67232-95600 |
Bushing |
| 20 |
67238-87D00 |
Drive Gear |
| 21 |
67241-99E10 |
Free Throttle Lever (NLA) |
| 22 |
67243-95600 |
Bushing (NLA) |
| 23 |
67244-95600 |
Wave Washer (NLA) |
| 24 |
67245-95600 |
Free Throttle Drum (NLA) |
| 25 |
67251-99E20 |
Handle Lever |
| 26 |
67252-95600 |
Bushing |
| 27 |
67253-95600 |
Washer (NLA) |
| 28 |
67255-99E10 |
Lock Arm |
| 29 |
67256-95600 |
Neutral Lock Holder |
| 30 |
67257-99E10 |
Lever Cap |
| 31 |
67258-99E00 |
Neutral Arm Bracket |
| 32 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 33 |
67261-99E10 |
Grip |
| 34 |
67296-94310 |
Screw |
| 35 |
67264-95600 |
Washer (NLA) |
| 36 |
67267-93J00 |
Wire Cover |
| 37 |
67273-95600 |
Spacer |
| 38 |
67275-95600 |
Cable End |
| 39 |
67292-94300 |
E Ring |
| 40 |
67294-95600 |
Spacer |
| 41 |
67296-90J10 |
Rear Cover Screw |
| 42 |
67296-94300 |
Screw (4x10) |
| 43 |
67296-95600 |
Screw |
| 44 |
67296-95610 |
Screw |
| 45 |
67297-95600 |
Washer |
| 46 |
77811-54GB0-0PG |
Chrome S Emblem |
| 47 |
09100-08232 |
Bolt (8x30) |
| 48 |
09126-05003 |
Screw (5x12) |
| 49 |
09140-06020 |
Nut (6mm) |
| 50 |
09160-06104 |
Washer (6.5x24x2) |
| 51 |
37859-90J00 |
Spacer |
| 52 |
67282-94L00 |
Remocon Side Decal |
| 53 |
67284-94L00 |
Handle Lever Mark |
| 55 |
09481-10501 |
10 Amp Fuse |
| 19725 |
36620-93J04 |
21' Main Wiring Harness |
| 19756 |
36620-93J54 |
16' Main Wiring Harness |
| 19784 |
36620-93J64 |
26' Main Wiring Harness |
| 45778 |
37141-99E00 |
(931) Ignition Key |
| 45779 |
37141-99E10 |
(932) Ignition Key |
| 45780 |
37141-99E20 |
(933) Ignition Key |
| 45781 |
37141-99E30 |
(934) Ignition Key |
| 45782 |
37141-99E40 |
(935) Ignition Key |
| 45783 |
37141-99E50 |
(936) Ignition Key |
| 45784 |
37141-99E60 |
(937) Ignition Key |
| 45785 |
37141-99E70 |
(938) Ignition Key |
| 45786 |
37141-99E80 |
(939) Ignition Key |
| 45787 |
37141-99E90 |
(940) Ignition Key |
| 45788 |
37141-99EA0 |
(941) Ignition Key |
| 45789 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 517 - Opt: Concealed Remocon (1) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-93J34 |
Flush Mount Control Box |
| 2 |
67298-92E50 |
Spring |
| 3 |
67296-94310 |
Screw |
| 4 |
67295-92E10 |
Screw (3x12) |
| 5 |
37850-92E27 |
PTT Switch Assembly |
| 6 |
67288-92E60 |
Washer |
| 7 |
67296-92E52 |
Screw |
| 8 |
67255-92E50 |
Neutral Lock Arm |
| 9 |
67251-92E50 |
Handle Lever |
| 10 |
67261-92E50 |
Grip |
| 11 |
67256-92E50 |
Neutral Lock Holder |
| 12 |
67257-92E00 |
Lever Cap |
| 13 |
67242-92E50 |
Free Accel Shaft |
| 14 |
67288-92E20 |
Washer |
| 15 |
67296-88D10 |
Screw (5x16) |
| 16 |
67288-92E70 |
Washer (NLA) |
| 17 |
67296-88D20 |
Screw (6x35) (NLA) |
| 18 |
67295-92E50 |
Screw (6x30) (NLA) |
| 19 |
67287-92E50 |
Nut (NLA) |
| 20 |
09160-06104 |
Washer (6.5x24x2) |
| 21 |
67296-88D30 |
Screw (5x30) (NLA) |
| 22 |
67254-92E50 |
Lock Arm Cover |
| 23 |
36890-93J00 |
Wire Harness |
| 24 |
67275-95600 |
Cable End |
| 25 |
67273-95600 |
Spacer |
| 26 |
67283-92E50 |
Lever Decal (NLA) |
| 27 |
67284-92E50 |
Clutch Decal (NLA) |
| 28 |
67274-92E50 |
Base |
| 29 |
67211-92E50 |
Flush Mount Cover |
▶Fig. 518 - Opt: Concealed Remocon (2) (43 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-93J34 |
Flush Mount Control Box |
| 2 |
67222-92E50 |
Dual Plate |
| 3 |
67292-94300 |
E Ring |
| 4 |
67288-92E10 |
Washer (NLA) |
| 5 |
67291-92E00 |
Snap Ring (NLA) |
| 6 |
67223-92E50 |
Brake Adjust (NLA) |
| 7 |
67221-92E50 |
Holder Assembly (NLA) |
| 8 |
67224-92E50 |
Brake Shoe Assembly (NLA) |
| 9 |
67225-92E50 |
Brake Disk (NLA) |
| 10 |
09140-06020 |
Nut (6mm) |
| 11 |
67294-92E00 |
Spacer (NLA) |
| 12 |
37721-95500 |
Neutral Switch Assembly |
| 13 |
67296-92E11 |
Screw (3x15) |
| 14 |
67226-92E10 |
Bolt (NLA) |
| 15 |
67296-92E20 |
Screw (5x25) (NLA) |
| 16 |
67240-92E50 |
Throttle Arm Assembly (NLA) |
| 17 |
67228-92E00 |
Washer (NLA) |
| 18 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 19 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 20 |
09125-05042 |
Screw (5x10) |
| 21 |
67234-92E00 |
Gear Case (NLA) |
| 22 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 23 |
67227-92E00 |
Stopper (NLA) |
| 24 |
67296-88D10 |
Screw (5x16) |
| 25 |
67225-92E00 |
Spring (NLA) |
| 26 |
09125-04004 |
Screw (4x6) |
| 27 |
67233-92E00 |
Spring (NLA) |
| 28 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 29 |
67239-92E10 |
Shift Pin Plate |
| 30 |
67236-92E00 |
Roller (NLA) |
| 31 |
67237-92E01 |
Spring (NLA) |
| 32 |
67238-92E50 |
Drive Gear (NLA) |
| 33 |
67239-92E00 |
Pin |
| 34 |
67246-92E50 |
Drive Shaft (NLA) |
| 35 |
67252-92E00 |
Bushing (NLA) |
| 36 |
67291-92E10 |
Snap Ring (NLA) |
| 37 |
67253-92E10 |
Washer |
| 38 |
67252-92E10 |
Bushing (NLA) |
| 39 |
67253-95600 |
Washer (NLA) |
| 40 |
67231-92E00 |
Shift Gear |
| 41 |
67232-95600 |
Bushing |
| 42 |
67241-92E50 |
Free Accel Rod (NLA) |
| 43 |
67232-92E50 |
Bushing (NLA) |
▶Fig. 522 - Opt: Harness (1) (13 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36620-93J31 |
Replaced by 36620-93J32 |
| 3 |
17917-87L00 |
Water Flush Connector |
| 4 |
38500-93J00 |
Warning Buzzer* |
| 5 |
34660-96J01 |
Water Pressure Gauge Install Kit |
| 6 |
09352-50006-600 |
Hose (5x9x600) |
| 7 |
09367-06006 |
3 Way |
| 8 |
09401-08413 |
Clip |
| 9 |
33830-98J11 |
Battery Isolator Lead Set |
| 10 |
09407-10404 |
Clamp (L:100) |
| 11 |
09481-40401 |
40 Amp Fuse |
| 12 |
36990-87D00 |
Terminal & Sleeve Set |
| 45658 |
36620-93J12 |
MAIN HARNESS EXT 6.5' |
| 45659 |
36620-93J42 |
HARNESS EXT 10' |
▶Fig. 523 - Opt: Harness (2) (3 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09481-05501 |
5 Amp Fuse |
| 45658 |
36663-98J00 |
Active Hub Power Harness Assy (NLA) |
| 45659 |
36663-98J10 |
Active Hub Power Harness Assy |
▶Fig. 530 - Opt: Switch (70 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
37100-96J01 |
Ignition Switch Panel Assembly |
| 2 |
37139-99E00 |
Ignition Switch Panel |
| 3 |
38500-93J90 |
Warning Buzzer |
| 4 |
09407-14403 |
Clamp (L:125) |
| 5 |
37110-93J02 |
Ignition Switch Assembly |
| 7 |
37143-99E01 |
Key Cap |
| 8 |
37149-93J00 |
Cylinder Body Cap |
| 9 |
37803-93J06 |
Emergency Stop Switch Panel Assembly |
| 10 |
37825-99E00 |
Emergency Switch Panel |
| 11 |
37805-93J00 |
PTT Switch Assembly |
| 12 |
37855-99E00 |
PTT Switch Panel |
| 13 |
37210-93J00 |
Lighting Switch Set (NLA) |
| 14 |
37212-93J00 |
Lighting Switch Panel (NLA) |
| 16 |
37110-93J02 |
Ignition Switch Assembly |
| 18 |
37143-99E01 |
Key Cap |
| 19 |
37149-93J00 |
Cylinder Body Cap |
| 20 |
37820-93J95 |
Emergency Stop Switch Assembly |
| 21 |
37139-99E10 |
Ignition Switch Panel |
| 22 |
03121-0516A |
SCREW |
| 23 |
38500-93J90 |
Warning Buzzer |
| 24 |
09407-14403 |
Clamp (L:125) |
| 26 |
37110-93J02 |
Ignition Switch Assembly |
| 28 |
37143-99E01 |
Key Cap |
| 29 |
37149-93J00 |
Cylinder Body Cap |
| 30 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 31 |
37823-92E02 |
Stop Switch Lanyard |
| 32 |
37826-92J00 |
Nut |
| 33 |
37139-99E20 |
Ignition Switch Panel |
| 34 |
03121-0516A |
SCREW |
| 35 |
38500-93J90 |
Warning Buzzer |
| 36 |
09407-14403 |
Clamp (L:125) |
| 37 |
37860-87L00 |
Trolling Mode Control Switch Assembly |
| 38 |
37862-87L00 |
Trolling Switch Panel |
| 39 |
09131-05004 |
Screw (5x16) |
| 45674 |
37141-99E00 |
(931) Ignition Key |
| 45684 |
37141-99E00 |
(931) Ignition Key |
| 45705 |
37141-99E10 |
(932) Ignition Key |
| 45715 |
37141-99E10 |
(932) Ignition Key |
| 45733 |
37141-99E20 |
(933) Ignition Key |
| 45743 |
37141-99E20 |
(933) Ignition Key |
| 45764 |
37141-99E30 |
(934) Ignition Key |
| 45774 |
37141-99E30 |
(934) Ignition Key |
| 45794 |
37141-99E40 |
(935) Ignition Key |
| 45804 |
37141-99E40 |
(935) Ignition Key |
| 45809 |
37141-99E00 |
(931) Ignition Key |
| 45810 |
37141-99E10 |
(932) Ignition Key |
| 45811 |
37141-99E20 |
(933) Ignition Key |
| 45812 |
37141-99E30 |
(934) Ignition Key |
| 45813 |
37141-99E40 |
(935) Ignition Key |
| 45814 |
37141-99E50 |
(936) Ignition Key |
| 45815 |
37141-99E60 |
(937) Ignition Key |
| 45816 |
37141-99E70 |
(938) Ignition Key |
| 45817 |
37141-99E80 |
(939) Ignition Key |
| 45818 |
37141-99E90 |
(940) Ignition Key |
| 45819 |
37141-99EA0 |
(941) Ignition Key |
| 45820 |
37141-99EB0 |
(942) Ignition Key |
| 45825 |
37141-99E50 |
(936) Ignition Key |
| 45835 |
37141-99E50 |
(936) Ignition Key |
| 45855 |
37141-99E60 |
(937) Ignition Key |
| 45865 |
37141-99E60 |
(937) Ignition Key |
| 45886 |
37141-99E70 |
(938) Ignition Key |
| 45896 |
37141-99E70 |
(938) Ignition Key |
| 45917 |
37141-99E80 |
(939) Ignition Key |
| 45927 |
37141-99E80 |
(939) Ignition Key |
| 45947 |
37141-99E90 |
(940) Ignition Key |
| 45957 |
37141-99E90 |
(940) Ignition Key |
| 45978 |
37141-99EA0 |
(941) Ignition Key |
| 45988 |
37141-99EA0 |
(941) Ignition Key |
| 46008 |
37141-99EB0 |
(942) Ignition Key |
| 46018 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 541 - Opt: Top Mount Dual (1) (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L12 |
Duel Binnacle Top Mount Control |
| 2 |
67261-93J00 |
Grip No 1 |
| 3 |
67263-93J00 |
Grip No 2 |
| 4 |
37850-93J10 |
PTT Switch Assembly |
| 5 |
67295-92E10 |
Screw (3x12) |
| 6 |
67296-88D10 |
Screw (5x16) |
| 7 |
67288-92E20 |
Washer |
| 8 |
67296-92E70 |
Screw |
| 9 |
67288-92E40 |
Washer |
| 10 |
67257-92E00 |
Lever Cap |
| 11 |
67251-93J00 |
Handle Lever |
| 12 |
67296-92E60 |
Screw |
| 13 |
67288-92E30 |
Washer |
| 14 |
67253-92E00 |
Washer |
| 15 |
36890-93J10 |
Wire Harness |
| 16 |
37220-92E00 |
Mode Changing Switch Assembly |
| 17 |
67282-93J00 |
Decal |
| 18 |
67296-92E30 |
Screw |
| 19 |
09160-05024 |
Washer (5.5x16x1.5) |
| 20 |
67287-92E00 |
Nut |
| 21 |
67275-95600 |
Cable End |
| 22 |
67273-95600 |
Spacer |
| 23 |
67273-92E10 |
Grommet (NLA) |
| 24 |
67295-92E00 |
Screw |
| 25 |
67271-92E00 |
Cover |
| 26 |
67211-93J10 |
Top Binnacle Cover |
| 27 |
67500-93J10 |
Dual Binnacle Box Spacer |
| 28 |
09125-05135 |
Screw (5x65) |
| 29 |
09160-05029 |
Washer (5.5x10x0.8) |
| 30 |
09140-05005 |
Nut |
▶Fig. 542 - Opt: Top Mount Dual (2) (50 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L12 |
Duel Binnacle Top Mount Control |
| 2 |
67222-92E00 |
Dual Plate |
| 3 |
67223-92E00 |
Brake Adjust (NLA) |
| 4 |
67288-92E00 |
Washer |
| 5 |
67292-94300 |
E Ring |
| 6 |
67288-92E10 |
Washer (NLA) |
| 7 |
67291-92E00 |
Snap Ring (NLA) |
| 8 |
67221-92E00 |
Shift Assembly (NLA) |
| 9 |
67224-92E00 |
Brake Arm Assembly (NLA) |
| 10 |
67294-92E00 |
Spacer (NLA) |
| 11 |
37721-92E11 |
Neutral Switch Assembly |
| 12 |
67296-92E11 |
Screw (3x15) |
| 13 |
67296-88D10 |
Screw (5x16) |
| 14 |
67296-92E20 |
Screw (5x25) (NLA) |
| 15 |
67226-92E00 |
Bolt (NLA) |
| 16 |
67226-92E10 |
Bolt (NLA) |
| 17 |
67240-92E00 |
Throttle Arm Assembly (NLA) |
| 18 |
67228-92E00 |
Washer (NLA) |
| 19 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 20 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 21 |
09125-05042 |
Screw (5x10) |
| 22 |
67234-92E00 |
Gear Case (NLA) |
| 23 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 24 |
67227-92E00 |
Stopper (NLA) |
| 25 |
09126-06006 |
Screw (6x20) |
| 26 |
67296-95610 |
Screw |
| 27 |
67233-92E00 |
Spring (NLA) |
| 28 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 29 |
67232-95620 |
Bushing (NLA) |
| 30 |
67269-92E00 |
Bracket (NLA) |
| 31 |
67296-88D10 |
Screw (5x16) |
| 32 |
09140-06020 |
Nut (6mm) |
| 33 |
67236-92E00 |
Roller (NLA) |
| 34 |
67237-92E01 |
Spring (NLA) |
| 35 |
67238-92E00 |
Drive Gear (NLA) |
| 36 |
67239-92E00 |
Pin |
| 37 |
67246-92E00 |
Drive Shaft |
| 38 |
67291-92E10 |
Snap Ring (NLA) |
| 39 |
67253-92E10 |
Washer |
| 40 |
67252-92E10 |
Bushing (NLA) |
| 41 |
67274-92E00 |
Flange |
| 42 |
67253-95600 |
Washer (NLA) |
| 43 |
67231-92E00 |
Shift Gear |
| 44 |
67232-95600 |
Bushing |
| 45 |
67241-92E10 |
Free Accel Rod (NLA) |
| 46 |
67243-92E00 |
Grommet (NLA) |
| 47 |
67239-92E10 |
Shift Pin Plate |
| 48 |
67272-92E10 |
Flange Seal (NLA) |
| 49 |
67287-92E10 |
Nut (NLA) |
| 50 |
67296-92E80 |
Screw (NLA) |
▶Fig. 544 - Opt: Top Mount Single (1) (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67261-93J00 |
Grip No 1 |
| 3 |
67263-93J00 |
Grip No 2 |
| 4 |
37850-93J10 |
PTT Switch Assembly |
| 5 |
67295-92E10 |
Screw (3x12) |
| 6 |
67296-88D10 |
Screw (5x16) |
| 7 |
67288-92E20 |
Washer |
| 8 |
67295-92E00 |
Screw |
| 9 |
67296-92E70 |
Screw |
| 10 |
67288-92E40 |
Washer |
| 11 |
67257-92E00 |
Lever Cap |
| 12 |
67251-93J00 |
Handle Lever |
| 13 |
67296-92E60 |
Screw |
| 14 |
67288-92E30 |
Washer |
| 15 |
67253-92E00 |
Washer |
| 16 |
36890-93J00 |
Wire Harness |
| 17 |
67281-93J00 |
Decal |
| 18 |
67296-92E30 |
Screw |
| 19 |
09160-05024 |
Washer (5.5x16x1.5) |
| 20 |
67287-92E00 |
Nut |
| 21 |
67275-95600 |
Cable End |
| 22 |
67273-95600 |
Spacer |
| 23 |
67273-92E00 |
Grommet |
| 24 |
67274-92E00 |
Flange |
| 25 |
67296-95610 |
Screw |
| 26 |
67271-92E00 |
Cover |
| 27 |
67211-93J00 |
Top Binnacle Cover |
| 28 |
67296-92E70 |
Screw |
| 29 |
67500-93J00 |
Single Binnacle Box Spacer |
| 30 |
09125-05135 |
Screw (5x65) |
| 31 |
09160-05029 |
Washer (5.5x10x0.8) |
| 32 |
09140-05005 |
Nut |
▶Fig. 545 - Opt: Top Mount Single (2) (45 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67222-92E00 |
Dual Plate |
| 3 |
67223-92E00 |
Brake Adjust (NLA) |
| 4 |
67288-92E00 |
Washer |
| 5 |
67292-94300 |
E Ring |
| 6 |
67288-92E10 |
Washer (NLA) |
| 7 |
67291-92E00 |
Snap Ring (NLA) |
| 8 |
67221-92E00 |
Shift Assembly (NLA) |
| 9 |
67224-92E00 |
Brake Arm Assembly (NLA) |
| 10 |
67294-92E00 |
Spacer (NLA) |
| 11 |
37721-95500 |
Neutral Switch Assembly |
| 12 |
67296-92E11 |
Screw (3x15) |
| 13 |
67296-88D10 |
Screw (5x16) |
| 14 |
67296-92E20 |
Screw (5x25) (NLA) |
| 15 |
67226-92E00 |
Bolt (NLA) |
| 16 |
67226-92E10 |
Bolt (NLA) |
| 17 |
67240-92E00 |
Throttle Arm Assembly (NLA) |
| 18 |
67228-92E00 |
Washer (NLA) |
| 19 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 20 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 21 |
09125-05042 |
Screw (5x10) |
| 22 |
67234-92E00 |
Gear Case (NLA) |
| 23 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 24 |
67227-92E00 |
Stopper (NLA) |
| 25 |
09126-06006 |
Screw (6x20) |
| 26 |
67233-92E00 |
Spring (NLA) |
| 27 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 28 |
67232-95620 |
Bushing (NLA) |
| 29 |
67296-92E00 |
Screw (NLA) |
| 30 |
67296-88D10 |
Screw (5x16) |
| 31 |
09140-06020 |
Nut (6mm) |
| 32 |
67236-92E00 |
Roller (NLA) |
| 33 |
67237-92E01 |
Spring (NLA) |
| 34 |
67238-92E00 |
Drive Gear (NLA) |
| 35 |
67239-92E00 |
Pin |
| 36 |
67246-92E00 |
Drive Shaft |
| 37 |
67291-92E10 |
Snap Ring (NLA) |
| 38 |
67253-92E10 |
Washer |
| 39 |
67252-92E10 |
Bushing (NLA) |
| 40 |
67253-95600 |
Washer (NLA) |
| 41 |
67231-92E00 |
Shift Gear |
| 42 |
67232-95600 |
Bushing |
| 43 |
67241-92E10 |
Free Accel Rod (NLA) |
| 44 |
67243-92E00 |
Grommet (NLA) |
| 45 |
67239-92E10 |
Shift Pin Plate |
▶Fig. 575 - Opt: Drag Link (7 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67700-96J00 |
Drag Link Set |
| 2 |
41161-94400 |
Steering Cable Seal |
| 3 |
67701-96J00 |
Drag Link Assembly |
| 4 |
67721-96J00 |
Spacer |
| 5 |
67725-96J00 |
Drag Link Bolt |
| 6 |
67726-99E00 |
Lock Nut |
| 7 |
67728-99E00 |
Washer |
▶Fig. 585 - Opt: Gasket Set (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11410-96811 |
Engine Gasket Set |
| 2 |
11141-96L00 |
Cylinder Head Gasket |
| 3 |
11189-96J00 |
Cylinder Head Cover Gasket |
| 4 |
11318-96J00 |
Balancer Oil Gallery O-Ring |
| 5 |
11332-96J00 |
Balancer Cover Gasket |
| 6 |
11342-96J00 |
Balancer Water Jacket Cover Gasket |
| 7 |
14151-96J00 |
Exhaust Cover Gasket |
| 8 |
17472-93J00 |
Water Pump Plate Gasket |
| 9 |
11489-96J01 |
Oil Pan Gasket |
| 10 |
11552-96J00 |
Water Jacket Cover Gasket |
| 11 |
51123-96J02 |
Mount Oil Seal Cover Gasket |
| 12 |
51142-96J00 |
Engine Holder Cover Gasket |
| 13 |
51211-96J00 |
Engine Holder Gasket |
▶Fig. 588 - Opt: SMIS Gauges (18 parts)
| Ref |
OEM Part # |
Part Name |
| 6 |
990C0-88118 |
Temperature Sensor |
| 8 |
990C0-88217 |
Fluid Level Sensor |
| 9 |
990C0-88339 |
Pressure Sensor |
| 10 |
990C0-88104 |
2' Extension cable |
| 11 |
990C0-88105 |
6' Extension cable |
| 12 |
990C0-88107 |
15' Extension cable |
| 13 |
990C0-88130 |
Quad Power Node |
| 15 |
990C0-88137 |
NMEA to Blue T Adaptor Harness |
| 16 |
990C0-88122 |
GPS Receiver Module |
| 17 |
990C0-88110 |
T-Connector |
| 20 |
990C0-88112 |
SMIS Power Cable |
| 21 |
990C0-88113 |
Terminating Resistor 120 ohm Female |
| 22 |
990C0-88114 |
Terminating Resistor 120 ohm Male |
| 25 |
990C0-88108 |
25' Extension cable |
| 26 |
990C0-88112 |
SMIS Power Cable |
| 27 |
990C0-88113 |
Terminating Resistor 120 ohm Female |
| 28 |
990C0-88114 |
Terminating Resistor 120 ohm Male |
| 29 |
990C0-88136 |
SMIS Adapter to SDS |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DF 200ATL, DF 200ATLW, DF 200ATX, DF 200ATXW , DF 200ATXZ, DF 200ATXZW running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
