🔎 Suzuki DF 175TL, DF 175TLW, DF 175TX , DF 175TXW, DF 175TXZ, DF 175TXZW, DF 175TGL, DF 175TGLW , DF 175TGX, DF 175TGXW, DF 175TGXZ, DF 175TGXZW Reference Library — Exploded parts diagrams (74 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DF 175TL, DF 175TLW, DF 175TX , DF 175TXW, DF 175TXZ, DF 175TXZW, DF 175TGL, DF 175TGLW , DF 175TGX, DF 175TGXW, DF 175TGXZ, DF 175TGXZW is a 4-Stroke DOHC 16-Valve Inline 4-Cylinder outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke DOHC 16-Valve Inline 4-Cylinder |
| Horsepower |
175 HP |
| Displacement |
2,867 cc |
| Bore x Stroke |
97.0 x 97.0 mm |
| Spark Plug (Type & Gap) |
NGK LKR6E |
| Engine Oil Capacity |
8.0 L (with filter) |
| Recommended Engine Oil |
SAE 10W-40 |
| Gear Case Oil Capacity |
1,100 mL |
| Idle Speed (in gear) |
600-700 RPM |
| Full Throttle RPM Range |
5500-6100 RPM |
| Fuel |
Unleaded Gasoline, 91 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DF 175TL, DF 175TLW, DF 175TX , DF 175TXW, DF 175TXZ, DF 175TXZW, DF 175TGL, DF 175TGLW , DF 175TGX, DF 175TGXW, DF 175TGXZ, DF 175TGXZW:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 175TL, DF 175TLW, DF 175TX , DF 175TXW, DF 175TXZ, DF 175TXZW, DF 175TGL, DF 175TGLW , DF 175TGX, DF 175TGXW, DF 175TGXZ, DF 175TGXZW.
▶DF 175 Fig. 322A - Harness (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33810-96L01 |
Starter Motor Cable Assembly |
| 2 |
08316-10087 |
Nut |
| 3 |
36616-96J00 |
Cable Holder (NLA) |
| 4 |
09169-06053 |
Washer (6.3x16x1) |
| 5 |
09320-04013 |
Bushing |
| 6 |
02142-06167 |
6 X 16 CROSS SC |
| 7 |
36610-96J90 |
Wiring Harness Assembly |
| 8 |
33634-96J00 |
Service Connector Cap |
| 9 |
09320-08510 |
Cushion (8.5x20x8) |
| 10 |
36737-96J00 |
Fuse Puller (NLA) |
| 11 |
36721-96J00 |
Upper Cover O-Ring |
| 12 |
36738-96J00 |
Fuse Case Upper Cover |
| 13 |
38860-76F01 |
Relay |
| 14 |
38860-76F01 |
Relay |
| 15 |
09481-10501 |
10 Amp Fuse |
| 16 |
09481-30501 |
30 Amp Fuse |
| 17 |
09481-30401 |
30 Amp Fuse |
| 18 |
09481-60401 |
60 Amp Fuse |
| 19 |
36612-96J01 |
CAP,TERMINAL |
| 20 |
08310-00067 |
Nut |
| 21 |
08321-01067 |
Lock Washer |
| 22 |
36617-93J00 |
Harness Bracket |
| 23 |
36617-96J00 |
Harness Bracket (NLA) |
| 24 |
01550-06127 |
BOLT |
| 25 |
09403-18409 |
Clamp |
| 26 |
09403-20308 |
Clip |
| 27 |
09407-14403 |
Clamp (L:125) |
| 28 |
09407-14407 |
Clamp (L:140) |
| 29 |
09408-00008 |
Clamp |
| 30 |
09408-00024 |
Clamp |
| 31 |
01550-06127 |
BOLT |
| 32 |
36625-93J10 |
ECM Battery Lead |
| 33 |
09481-15501 |
15 Amp Fuse |
| 34 |
09407-10404 |
Clamp (L:100) |
▶Fig. 111 - Cylinder Head (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11101-96J02 |
Cylinder Head Assembly |
| 2 |
11216-90J00 |
Oil Gallery Plug Gasket |
| 3 |
09103-06266 |
Bolt (6x40) |
| 4 |
09206-08001 |
Knock Pin (8x11) |
| 5 |
01547-06207 |
BOLT 6 X 20 |
| 6 |
11112-84400 |
Oil Venturi Plug |
| 7 |
11116-93J01 |
Plug |
| 8 |
09168-16009 |
Gasket (16x22x0.8) |
| 9 |
11119-96J00 |
Cylinder Head Bolt |
| 10 |
11141-96J01 |
Cylinder Head Gasket |
| 11 |
09206-15001 |
Pin |
| 12 |
01550-08257 |
BOLT |
| 13 |
01550-08257 |
BOLT |
| 14 |
01550-0835A |
BOLT |
| 15 |
01550-08457 |
BOLT |
| 16 |
01550-08607 |
BOLT |
| 17 |
11261-93J00 |
Protection Anode Cover |
| 18 |
09280-22019 |
O-Ring |
| 19 |
55321-87J01 |
Aluminum Anode |
| 20 |
09103-06281 |
Bolt (6x14) |
| 21 |
01550-08207 |
BOLT |
| 22 |
11170-96J00 |
Cylinder Head Cover |
| 23 |
11189-96J00 |
Cylinder Head Cover Gasket |
| 24 |
11173-96J00 |
Breather Plate (NLA) |
| 25 |
02112-0612A |
SCREW |
| 26 |
01547-06257 |
BOLT 6X25 |
| 27 |
01547-06507 |
BOLT 6 X 50 |
| 28 |
11191-96J00 |
Air Intake No. 2 Guide |
| 29 |
09320-08517 |
CUSHION,CABLE H |
| 30 |
11174-96J00 |
Breather Hose |
| 31 |
09401-18410 |
Clip |
| 32 |
09482-00427 |
NGK BKR6E Spark Plug |
| 33 |
11115-93J10-001 |
Valve Guide (OS:0.5) |
▶Fig. 113 - Cylinder Block (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11300-96J20 |
Cylinder Block Assembly |
| 2 |
11117-96J01 |
Crankcase Bolt |
| 3 |
09206-14004 |
Pin (14x11.4x23) |
| 4 |
09103-10284 |
Bolt (10x45) |
| 5 |
09248-26001 |
M26 Oil Gallery Plug |
| 6 |
09280-05007 |
O-Ring |
| 7 |
11390-96J00 |
Piston Cooling Jet |
| 8 |
09106-06075 |
Bolt (6x12) |
| 9 |
11318-96J00 |
Balancer Oil Gallery O-Ring |
| 10 |
09329-14003 |
Side Cover Cushion |
| 11 |
11261-93J00 |
Protection Anode Cover |
| 12 |
09280-22019 |
O-Ring |
| 13 |
55321-87J01 |
Aluminum Anode |
| 14 |
09103-06281 |
Bolt (6x14) |
| 15 |
01550-08207 |
BOLT |
| 16 |
11294-96J00 |
Starboard Engine Hook Bracket |
| 17 |
11291-96J00 |
Starboard Engine Hook (NLA) |
| 18 |
01550-08167 |
BOLT |
| 19 |
01550-08557 |
BOLT |
▶Fig. 116 - Crankshaft (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12111-96J01-0B0 |
Piston |
| 2 |
12140-96J00 |
Piston Ring Set |
| 3 |
12151-96J00 |
Piston Pin |
| 4 |
12160-96J10 |
Connecting Rod Assembly |
| 5 |
04221-04089 |
PIN 4X8 |
| 7 |
12221-96J10 |
Crankshaft |
| 10 |
12242-96J00 |
Drive Gear |
| 12 |
09160-10120 |
Washer (10x42x3) |
| 13 |
09283-91001 |
Crankshaft Oil Seal |
| 14 |
12100-96J01-050 |
Piston Set (OS:0.50) |
| 15 |
12140-96J00-050 |
Piston Ring Set (OS:0.50) |
| 45809 |
12100-96811-0A0 |
Conrod Bearing Set (Green) |
| 45810 |
12100-96811-025 |
Conrod Bearing Set (Red) (US:0.25) |
| 45870 |
12340-96J01-0B0 |
Crankshaft Bearing Set (Black) |
| 45871 |
12340-96J01-0C0 |
Crankshaft Bearing Set (NON) |
| 45872 |
12340-96J01-0D0 |
Crankshaft Bearing Set (Yellow) |
| 45873 |
12340-96J01-0E0 |
Crankshaft Bearing Set (Blue) |
| 45874 |
12340-96J01-0F0 |
Crankshaft Bearing Set (Pink) |
| 45875 |
12300-96811-0BA |
Crankshaft Bearing Set (Red/Black) |
| 45876 |
12300-96811-0CA |
Crankshaft Bearing Set (Red) |
| 45877 |
12300-96811-0DA |
Crankshaft Bearing Set (Red/Yellow) |
| 45878 |
12300-96811-0EA |
Crankshaft Bearing Set (Red/Blue) (NLA) |
| 45879 |
12300-96811-0FA |
Crankshaft Bearing Set (Red/Pink) |
| 45901 |
12300-85830 |
Crank Thrust Bearing Set |
| 45902 |
12300-85830-012 |
Crank Thrust Bearing Set (OS:0.12) |
▶Fig. 118 - Balancer (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11330-96J10 |
Balancer Shaft Cover |
| 2 |
11332-96J00 |
Balancer Cover Gasket |
| 3 |
01550-06257 |
BOLT |
| 4 |
11340-96J00 |
Balancer Water Jacket Cover |
| 5 |
11342-96J00 |
Balancer Water Jacket Cover Gasket |
| 6 |
01550-06257 |
BOLT |
| 7 |
11382-93J00 |
Oil Filler Cap |
| 8 |
09280-26006 |
O-Ring |
| 9 |
12600-96J10 |
Balancer Housing Assembly |
| 10 |
12643-96J00 |
Balancer Bolt |
| 11 |
12644-96J00 |
Washer |
| 12 |
04211-11129 |
11 X 12 DOWEL P |
| 13 |
09246-04009 |
Plug |
| 14 |
12660-96J21 |
Port Balancer Shaft Assembly |
| 15 |
12645-96J01 |
Balancer Bearing |
| 16 |
12650-96J20 |
Starboard Balancer Shaft Assembly |
| 17 |
12665-96J00 |
Balancer Driven Sprocket |
| 18 |
01550-1020A |
BOLT |
| 19 |
04221-04089 |
PIN 4X8 |
| 20 |
09103-08414 |
Bolt (8x53) |
| 21 |
09103-08423 |
Bolt (8x80) |
| 22 |
04211-11129 |
11 X 12 DOWEL P |
| 23 |
12662-96J00 |
Balancer Drive Sprocket |
| 24 |
09202-05032 |
Pin (5x12) |
| 25 |
12670-96J00 |
Balancer Chain |
| 26 |
12671-96J01 |
Balancer Chain Tensioner |
| 27 |
12672-96J01 |
Balancer Chain Tensioner Bolt |
| 28 |
09160-08079 |
Washer |
| 29 |
12673-96J00 |
Balancer Chain Tensioner Spring |
| 30 |
12695-96J00 |
Balancer Chain Guide |
| 31 |
01550-0825A |
BOLT |
| 32 |
09103-08158 |
Bolt (8x75) |
| 33 |
09160-10039 |
Washer |
▶Fig. 119 - Timing Chain (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12730-96J01 |
Driven Gear |
| 2 |
09241-25005 |
Plug |
| 3 |
12734-96J01 |
Driven Gear Holder |
| 4 |
08110-62080 |
BEARING,UPPER |
| 5 |
09262-40021 |
Bearing (40x80x18) |
| 6 |
09283-32044 |
Oil Seal (32x47x6) |
| 7 |
09103-08339 |
Bolt (8x55) |
| 8 |
09280-70012 |
O-Ring |
| 9 |
12761-96J00 |
Timing Chain |
| 10 |
12772-96J00 |
Timing Chain Guide |
| 11 |
01550-0825A |
BOLT |
| 12 |
12810-96J00 |
Timing Chain Tensioner |
| 13 |
12813-73G00 |
Timing Chain Tensioner Pad |
| 14 |
12812-90J00 |
Timing Chain Tensioner Spacer |
| 15 |
01550-0835A |
BOLT |
| 16 |
12831-93J01 |
Tensioner Adjuster Assembly |
| 17 |
01550-0620A |
BOLT |
▶Fig. 121 - Camshaft (54 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12701-96J30 |
Intake Camshaft |
| 3 |
12748-96J00 |
Camshaft Sprocket |
| 4 |
12740-96J00 |
Cam Timing Sprocket Assembly |
| 5 |
09202-05033 |
Camshaft Timing Pin |
| 6 |
12749-93J00 |
Exhaust Camshaft Bolt |
| 7 |
12753-93J00 |
Intake Camshaft Bolt |
| 8 |
09202-05032 |
Pin (5x12) |
| 9 |
16550-93J00 |
Oil Control Valve |
| 10 |
16555-93J01 |
OCV Gasket |
| 11 |
01550-06257 |
BOLT |
| 12 |
12891-93J00 |
Tappet |
| 13-13 |
12892-93J00-248 |
Tappet Shim (2.475) |
| 13-14 |
12892-93J10-250 |
SHIM,TAPPET(T:2 |
| 13-15 |
12892-93J10-253 |
SHIM,TAPPET(T:2 |
| 13-16 |
12892-93J00-255 |
Tappet Shim (2.550) |
| 13-17 |
12892-93J10-258 |
SHIM,TAPPET(T:2 |
| 13-18 |
12892-93J00-260 |
Tappet Shim (2.600) |
| 13-19 |
12892-93J00-263 |
Tappet Shim (2.625) |
| 13-20 |
12892-93J00-265 |
Tappet Shim (2.650) |
| 13-21 |
12892-93J00-268 |
Tappet Shim (2.675) |
| 13-22 |
12892-93J00-270 |
Tappet Shim (2.700) |
| 13-23 |
12892-93J00-273 |
Tappet Shim (2.725) |
| 13-24 |
12892-93J00-275 |
Tappet Shim (2.750) |
| 13-25 |
12892-93J10-278 |
SHIM,TAPPET(T:2 |
| 13-26 |
12892-93J10-280 |
SHIM,TAPPET(T:2 |
| 13-27 |
12892-93J10-283 |
SHIM,TAPPET(T:2 |
| 13-28 |
12892-93J10-285 |
SHIM,TAPPET(T:2 |
| 13-29 |
12892-93J10-288 |
SHIM,TAPPET(T:2 |
| 13-30 |
12892-93J10-290 |
SHIM,TAPPET(T:2 |
| 13-31 |
12892-93J10-293 |
SHIM,TAPPET(T:2 |
| 13-32 |
12892-93J10-295 |
SHIM,TAPPET(T:2 |
| 13-33 |
12892-93J10-298 |
SHIM,TAPPET(T:2 |
| 13-34 |
12892-93J10-300 |
SHIM,TAPPET(T:3 |
| 14 |
12911-93J00 |
Intake Valve |
| 15 |
12915-93J60 |
Exhaust Valve |
| 16 |
12921-93J11 |
Valve Spring |
| 17 |
12931-78G00 |
Valve Spring Retainer |
| 18 |
12932-24400 |
Valve Cotter |
| 19 |
12933-69G10 |
Valve Spring Seat |
| 20 |
09289-05006 |
Valve Stem Seal |
| 45670 |
12892-93J00-218 |
Tappet Shim (2.175) |
| 45689 |
12705-96J30 |
Exhaust Camshaft |
| 45690 |
12705-96J50 |
Exhaust Camshaft |
| 45701 |
12892-93J00-220 |
Tappet Shim (2.200) |
| 45729 |
12892-93J10-223 |
Tappet Shim (2.225) |
| 45760 |
12892-93J10-225 |
SHIM,TAPPET(T:2 |
| 45790 |
12892-93J10-228 |
SHIM,TAPPET(T:2 |
| 45821 |
12892-93J00-230 |
Tappet Shim (2.300) |
| 45851 |
12892-93J10-233 |
SHIM,TAPPET(T:2 |
| 45882 |
12892-93J00-235 |
Tappet Shim (2.350) |
| 45913 |
12892-93J10-238 |
SHIM,TAPPET(T:2 |
| 45943 |
12892-93J10-240 |
SHIM,TAPPET(T:2 |
| 45974 |
12892-93J10-243 |
SHIM,TAPPET(T:2 |
| 46004 |
12892-93J10-245 |
SHIM,TAPPET(T:2 |
▶Fig. 123A - Intake Manifold/Throttle Body (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
09408-00008 |
Clamp |
| 2 |
13162-93J00 |
Check Valve (NLA) |
| 3 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 4 |
18119-96J00 |
Vacuum Switching Valve Bracket (NLA) |
| 5 |
18137-93J01 |
IAC Valve |
| 6 |
18590-68H00 |
MAP Sensor |
| 7 |
09180-05047 |
Spacer |
| 8 |
09280-29008 |
IAC Valve O-Ring |
| 9 |
09320-07015 |
Cushion (NLA) |
| 10 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 11 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 12 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 14 |
01550-08557 |
BOLT |
| 15 |
01550-08607 |
BOLT |
| 16 |
01550-06167 |
BOLT |
| 17 |
02112-34167 |
SCREW |
| 18 |
02112-05127 |
SCREW |
| 19 |
02162-05207 |
SCREW |
| 20 |
13110-96J00 |
Intake Manifold |
| 21 |
13119-96J00 |
Intake Manifold Gasket |
| 22 |
13125-96J00 |
Throttle Body Gasket |
| 23 |
13300-96J01 |
BODY ASSY,THROT |
| 24 |
13730-96J01 |
Vacuum Chamber |
| 25 |
01421-08257 |
BOLT, STUD |
| 26 |
01550-06257 |
BOLT |
| 27 |
01550-08307 |
BOLT |
| 28 |
08316-10087 |
Nut |
| 29 |
09160-05045 |
Washer |
| 30 |
63615-96J00 |
Throttle Cable Clamp Bracket (NLA) |
| 32 |
01550-06127 |
BOLT |
| 33 |
13315-96J00 |
Throttle Body Bracket (NLA) |
| 34 |
01550-08207 |
BOLT |
▶Fig. 123B - Intake Manifold/Throttle Body(Model: TG/ZG) (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
09408-00008 |
Clamp |
| 2 |
13162-93J00 |
Check Valve (NLA) |
| 3 |
18117-93J00 |
Vacuum Switching Valve |
| 4 |
18119-96J00 |
Vacuum Switching Valve Bracket (NLA) |
| 5 |
18590-68H00 |
MAP Sensor |
| 6 |
09180-05047 |
Spacer |
| 7 |
09320-07015 |
Cushion (NLA) |
| 8 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 9 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 10 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 11 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 12 |
01550-08607 |
BOLT |
| 13 |
01550-06167 |
BOLT |
| 14 |
02112-05127 |
SCREW |
| 15 |
02162-05207 |
SCREW |
| 16 |
13110-96J10 |
Intake Manifold |
| 17 |
13119-96J00 |
Intake Manifold Gasket |
| 18 |
13125-96J00 |
Throttle Body Gasket |
| 19 |
13300-96J11 |
BODY ASSY,THROT |
| 20 |
13730-96J01 |
Vacuum Chamber |
| 21 |
01421-08257 |
BOLT, STUD |
| 22 |
01550-06257 |
BOLT |
| 23 |
01550-08307 |
BOLT |
| 24 |
08316-10087 |
Nut |
| 25 |
09160-05045 |
Washer |
▶Fig. 135 - Silencer/Ring Gear Cover (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13710-96J00 |
Flame Arrester |
| 2 |
13813-96J01 |
HOLDER ARRESTER |
| 3 |
13810-96J00 |
Silencer |
| 4 |
01550-06207 |
BOLT |
| 5 |
01550-06307 |
BOLT |
| 6 |
11510-96J04 |
Ring Gear Under Cover |
| 7 |
01550-06207 |
BOLT |
| 8 |
61472-93E33 |
LABEL,RECOIL,ST |
| 9 |
61493-96J00 |
Clearance Label |
| 10 |
61494-96J11 |
LABEL,OIL & CLE |
| 11 |
69711-93E11 |
Label (S.I.G.P) |
| 12 |
61494-96J11 |
LABEL,OIL & CLE |
▶Fig. 140 - Exhaust Cover (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
14141-96J00 |
Exhaust Cover |
| 2 |
14151-96J00 |
Exhaust Cover Gasket |
| 3 |
01550-06307 |
BOLT |
| 4 |
11261-93J00 |
Protection Anode Cover |
| 5 |
09280-22019 |
O-Ring |
| 6 |
55321-87J01 |
Aluminum Anode |
| 7 |
09103-06281 |
Bolt (6x14) |
| 8 |
01550-08207 |
BOLT |
| 9 |
11292-96J00 |
Port Engine Hook (NLA) |
| 10 |
09180-08167 |
Spacer (NLA) |
| 11 |
01550-08607 |
BOLT |
▶Fig. 143 - Fuel Vapor Separator (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15600-96J12 |
Fuel Vapor Separator Assembly |
| 2 |
13370-96J10 |
Needle Valve |
| 3 |
02142-0408B |
SCREW |
| 4 |
15200-96J00 |
Fuel Pump Assembly |
| 5 |
15647-93J00 |
Fuel Pump Bushing |
| 6 |
15626-96J00 |
Seal |
| 7 |
15628-99E00 |
Screw (L:15) |
| 8 |
15629-99E10 |
Drain Screw |
| 9 |
15641-96J00 |
Fuel Pump Spacer |
| 10 |
15642-90J00 |
Fuel Pump Filter |
| 11 |
15650-96J00 |
Float |
| 12 |
13254-01010 |
Float Pin |
| 13 |
02112-0408A |
SCREW |
| 14 |
15760-93J01 |
Fuel Pressure Regulator |
| 15 |
02112-05107 |
5 X 10 CROSS SC |
| 16 |
15683-87J00 |
Drain Hose (L:120) |
| 17 |
09169-08042 |
Washer |
| 18 |
09320-12072 |
Cushion |
| 19 |
01550-08357 |
BOLT |
| 20 |
01550-08407 |
BOLT 8 X 40 |
| 21 |
15660-96J31 |
Evaporation Hose |
| 22 |
18498-99EC0 |
Protector (L:760) (NLA) |
| 23 |
09401-08412 |
Clip |
| 24 |
09352-50005-00B |
Hose (5x8.2x2000) |
| 25 |
09401-08412 |
Clip |
| 26 |
44420-44AR0 |
Hose (5x8.2x600) |
| 27 |
09364-06010 |
Union |
| 28 |
09403-13413 |
CLAMP |
| 29 |
09408-00008 |
Clamp |
| 30 |
09408-00078 |
Clamp |
| 31 |
15690-96J10 |
Evaporation Hose Set |
▶Fig. 144A - Fuel Injector (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15440-96J01 |
H/P Fuel Filter |
| 2 |
15681-87L00 |
Fuel Hose |
| 3 |
15681-96J11 |
Fuel Hose |
| 4 |
15710-96J00 |
Fuel Injector |
| 5 |
15717-16G00 |
O-Ring |
| 6 |
15751-96J00 |
Delivery Pipe |
| 7 |
15762-93J00 |
Delivery Pipe Gasket |
| 8 |
15770-96J00 |
Fuel Cooler |
| 9 |
15773-90J10 |
UNION,FUEL HOSE |
| 10 |
15790-96J00 |
Fuel Cooler Bracket |
| 11 |
15830-77EA0 |
Delivery Pipe Union |
| 12 |
15830-99E00 |
3 Way Union |
| 13 |
15851-96J02 |
GUARD,FUEL HOSE |
| 14 |
18498-99E21 |
Hose Protector (L:450) |
| 15 |
18498-93J01 |
Fuel Hose Protector (L:340) |
| 16 |
18498-99E21 |
Hose Protector (L:450) |
| 17 |
09116-06202 |
Bolt w/Washer (6x25) |
| 18 |
09168-12013 |
Gasket |
| 19 |
09169-06062 |
Washer (6.3x17x1.6) |
| 20 |
09247-14041 |
Delivery Pipe Plug |
| 21 |
09320-08501 |
Cushion |
| 22 |
09320-08062 |
Cushion |
| 23 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 24 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 25 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 26 |
09360-12008 |
Union Bolt |
| 27 |
09360-14009 |
Delivery Pipe Union Bolt |
| 28 |
09363-08004 |
Union |
| 29 |
09401-11425 |
Clip |
| 30 |
01550-06127 |
BOLT |
| 31 |
01550-06127 |
BOLT |
| 32 |
01550-06167 |
BOLT |
| 33 |
01550-08167 |
BOLT |
| 34 |
01550-08257 |
BOLT |
| 35 |
15852-96J00 |
Fuel Hose Guard Guide |
| 36 |
09321-08025 |
CUSHION |
| 37 |
29404-93J21 |
CLAMP |
▶Fig. 144B - Fuel Injector(Model: TG/ZG) (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15440-96J01 |
H/P Fuel Filter |
| 2 |
15681-87L00 |
Fuel Hose |
| 3 |
15681-96J11 |
Fuel Hose |
| 4 |
15710-96J00 |
Fuel Injector |
| 5 |
15717-16G00 |
O-Ring |
| 6 |
15751-96J00 |
Delivery Pipe |
| 7 |
15762-93J00 |
Delivery Pipe Gasket |
| 8 |
15770-96J00 |
Fuel Cooler |
| 9 |
15773-90J10 |
UNION,FUEL HOSE |
| 10 |
15790-96J00 |
Fuel Cooler Bracket |
| 11 |
15830-77EA0 |
Delivery Pipe Union |
| 12 |
15830-99E00 |
3 Way Union |
| 13 |
15851-96J11 |
Fuel Hose Guard |
| 14 |
18498-99E21 |
Hose Protector (L:450) |
| 15 |
18498-93J01 |
Fuel Hose Protector (L:340) |
| 16 |
18498-99E21 |
Hose Protector (L:450) |
| 17 |
09116-06202 |
Bolt w/Washer (6x25) |
| 18 |
09168-12013 |
Gasket |
| 19 |
09169-06062 |
Washer (6.3x17x1.6) |
| 20 |
09247-14041 |
Delivery Pipe Plug |
| 21 |
09320-08501 |
Cushion |
| 22 |
09320-08062 |
Cushion |
| 23 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 24 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 25 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 26 |
09360-12008 |
Union Bolt |
| 27 |
09360-14009 |
Delivery Pipe Union Bolt |
| 28 |
09363-08004 |
Union |
| 29 |
09401-11425 |
Clip |
| 30 |
01550-06127 |
BOLT |
| 31 |
01550-06127 |
BOLT |
| 32 |
01550-06167 |
BOLT |
| 33 |
01550-08167 |
BOLT |
| 34 |
01550-08257 |
BOLT |
| 35 |
15852-96J00 |
Fuel Hose Guard Guide |
| 36 |
29404-93J21 |
CLAMP |
▶Fig. 146 - Fuel Pump (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-96J01 |
Fuel Pump Assembly |
| 2 |
15190-96J24 |
Fuel Hose |
| 3 |
15192-96J11 |
Fuel Hose |
| 4 |
15193-96J11 |
Fuel Hose |
| 5 |
15194-96J11 |
Fuel Hose |
| 6 |
15410-96J00 |
Fuel Filter |
| 7 |
15419-87J00 |
Fuel Filter Cap |
| 8 |
09401-11423 |
Clip |
| 9 |
15421-96J00 |
Fuel Filter Bracket |
| 10 |
15422-96J01 |
Fuel Filter Clamp |
| 11 |
15831-96J00 |
2 Way Union |
| 12 |
18498-99E11 |
Hose Protector (L:610) |
| 13 |
18498-96J21 |
Hose Protector (13.5x16.5x370) |
| 14 |
18498-99E11 |
Hose Protector (L:610) |
| 15 |
09280-33004 |
O-Ring |
| 16 |
09401-11423 |
Clip |
| 17 |
09401-13424 |
Clip |
| 18 |
09408-00105 |
Clamp |
| 19 |
01550-06167 |
BOLT |
| 20 |
09103-06211 |
Bolt (6x25) |
| 21 |
13144-96J00 |
Fuel Pump Guard (NLA) |
▶Fig. 160 - Water Pump (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17411-96J01 |
Water Pump Case |
| 2 |
17413-96J01 |
Water Pump Case Sleeve |
| 3 |
17416-96J01 |
Pump Case Seal |
| 4 |
17461-90J01 |
Water Pump Impeller |
| 5 |
17471-93J02 |
Water Pump Plate |
| 6 |
17472-93J00 |
Water Pump Plate Gasket |
| 8 |
17562-93J01 |
Upper Water Tube Bushing |
| 9 |
17563-93J01 |
Lower Water Tube Bushing |
| 10 |
17564-93J01 |
Water Pump Case Bushing |
| 14 |
09116-08131 |
Bolt (8x45) |
| 15 |
09202-06031 |
Knock Pin (6x12) |
| 16 |
09420-05009 |
Water Pump Key |
| 17 |
17400-96J04 |
Water Pump Repair Kit DF150/175/200A/200AP |
| 45670 |
09132-04034 |
Screw (4x18) |
| 45701 |
09132-04034 |
Screw (4x18) |
| 45839 |
17560-96J01 |
Water Tube (L) |
| 45840 |
17561-96J11 |
Water Tube (X) |
| 45962 |
17631-93J20 |
Port Side Water Filter |
| 45963 |
17631-93J30 |
Port Side Water Filter |
| 45992 |
17632-93J20 |
Starboard Side Water Filter |
| 45993 |
17632-93J30 |
Starboard Side Water Filter |
▶Fig. 162 - Thermostat (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11196-96J00 |
Water Return Hose |
| 3 |
09280-26006 |
O-Ring |
| 4 |
09116-06121 |
Bolt (6x25) |
| 5 |
17660-90J00 |
Water Pressure Valve |
| 7 |
17680-96J00 |
Thermostat Cover |
| 8 |
01550-06257 |
BOLT |
| 9 |
09352-50006-600 |
Hose (5x9x600) |
| 10 |
09352-50006-600 |
Hose (5x9x600) |
| 11 |
09352-50006-600 |
Hose (5x9x600) |
| 12 |
09352-50006-600 |
Hose (5x9x600) |
| 13 |
09352-50006-600 |
Hose (5x9x600) |
| 14 |
09352-50006-600 |
Hose (5x9x600) |
| 15 |
09352-50006-600 |
Hose (5x9x600) |
| 16 |
09352-50006-600 |
Hose (5x9x600) |
| 17 |
09352-90134-600 |
Hose (9x13x600) |
| 18 |
09367-06002 |
3 Way |
| 19 |
09401-08413 |
Clip |
| 20 |
09401-13425 |
Clip |
| 21 |
09401-31407 |
Clip |
| 22 |
09408-00060 |
Clamp (NLA) |
| 23 |
09320-09059 |
Cushion |
| 24 |
18498-96L41 |
Hose Protector (10.2x11.8x430) |
| 25 |
09407-25402 |
Clamp (L:248) |
| 45689 |
17611-90J00 |
Water Pressure Valve Cover |
| 45690 |
17611-90J00 |
Water Pressure Valve Cover |
| 45809 |
17670-90J21 |
Thermostat (50c) |
| 45810 |
17670-90J11 |
Thermostat (71c) |
▶Fig. 164 - Throttle Rod (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13510-96J00 |
Throttle Rod No. 1 |
| 2 |
19115-96J00 |
Throttle Lever Holder |
| 3 |
19121-93J02 |
Throttle Control Lever No. 1 |
| 4 |
19148-96J00 |
Throttle Drum |
| 5 |
19184-96J00 |
Throttle Cable Bracket |
| 6 |
19185-96J01 |
Throttle Lever Spring |
| 7 |
63610-96J00 |
Throttle Cable Assembly |
| 8 |
67463-95200 |
Throttle Rod Connector |
| 9 |
09119-06047 |
Pivot Ball |
| 10 |
09140-05005 |
Nut |
| 11 |
09160-06066 |
Washer (6.5x20x1.6) |
| 12 |
09180-06230 |
Spacer (6.2x12.6x12.5) |
| 13 |
09306-10001 |
Bushing |
| 14 |
09383-08005 |
E Ring |
| 15 |
01550-06167 |
BOLT |
| 16 |
01550-06257 |
BOLT |
| 17 |
01550-08657 |
BOLT |
| 18 |
08322-01107 |
Washer |
| 19 |
15198-96J00 |
Fuel Hose Clamp Bracket (NLA) |
| 20 |
09403-11314 |
Clamp |
| 21 |
01550-06127 |
BOLT |
▶Fig. 175 - Oil Pump (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12632-96J00 |
Oil Pump Drive Gear |
| 2 |
16113-96J00 |
Oil Pump Driven Gear |
| 3 |
16400-96J00 |
Oil Pump Assembly |
| 4 |
16520-96J01 |
Oil Pump Strainer |
| 5 |
09181-12167 |
Thrust Washer |
| 6 |
09280-22020 |
O-Ring |
| 7 |
01550-0616A |
BOLT |
| 8 |
01550-0870A |
BOLT |
| 9 |
08110-60020 |
B1 15X32X9 BEAR |
▶Fig. 178 - Oil Filter (4 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16510-96J11 |
Engine Oil Filter |
| 2 |
16540-96J00 |
Oil Filter Stand |
| 3 |
16543-96J00 |
Oil Filter Stand O-Ring |
| 4 |
01550-08357 |
BOLT |
▶Fig. 180 - Oil Pan (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11430-96J01 |
Exhaust Release Pipe |
| 2 |
29116-93J00 |
Bolt (6x20) |
| 3 |
11540-96J01 |
Exhaust Pipe |
| 4 |
09280-16005 |
O-Ring |
| 5 |
29116-93J00 |
Bolt (6x20) |
| 6 |
11543-96J01 |
Exhaust Hose |
| 7 |
09401-22407 |
Clip |
| 8 |
09401-22408 |
Clip |
| 9 |
11489-96J01 |
Oil Pan Gasket |
| 10 |
11501-96J03-0EP |
Oil Pan |
| 11 |
11544-96J01 |
Oil Pan Upper Seal |
| 12 |
09116-08128 |
Bolt (8x40) |
| 13 |
09202-08006 |
Knock Pin (8x12) |
| 14 |
09168-12012 |
Oil Drain Plug Gasket |
| 15 |
09248-12009 |
Oil Drain Plug |
| 16 |
11550-96J00-0EP |
Oil Pan Water Jacket Cover |
| 17 |
11552-96J00 |
Water Jacket Cover Gasket |
| 18 |
01550-06207 |
BOLT |
| 19 |
17913-93J00 |
Water Flush Plug |
| 20 |
17914-93J01 |
Water Flush Plug Gasket |
| 21 |
09116-10146 |
Bolt (10x195) |
| 22 |
09116-10176 |
Bolt (10x44) |
| 23 |
16910-96J01 |
Oil Level Gauge |
| 24 |
16930-96J00 |
Oil Level Gauge Guide |
| 25 |
09280-09008 |
O-Ring |
| 26 |
01550-06127 |
BOLT |
▶Fig. 204A - Clutch Shaft (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21100-96J01 |
Clutch Lever |
| 2 |
21131-93J00 |
Clutch Lever Bushing |
| 3 |
09306-10001 |
Bushing |
| 4 |
09383-08004 |
E Ring |
| 5 |
23115-96J00 |
Clutch Lever Link (NLA) |
| 6 |
09160-06094 |
Washer (6.5x15x1.0) |
| 7 |
09204-01006 |
Cotter Pin |
| 8 |
09306-06004 |
Bushing |
| 9 |
21151-96J00 |
Clutch Lever Holder |
| 10 |
01550-06207 |
BOLT |
| 11 |
21155-93J00 |
Shift Lever Plate |
| 12 |
02142-05107 |
SCREW |
| 13 |
21210-93J01 |
Clutch Shaft |
| 14 |
21230-93J01 |
Clutch Shaft Arm |
| 15 |
22511-99011 |
Grease Nipple |
| 17 |
25223-96J00 |
Seal, Shift Rod Dust |
| 18 |
09248-12011 |
Plug (12x9) |
| 19 |
09289-18001 |
Clutch Shaft Seal |
| 20 |
09262-17019 |
Bearing (17x35x8) |
| 21 |
08331-41359 |
Circlip |
| 22 |
09205-10006 |
Pin (10.2x10) |
| 23 |
09260-10005 |
Ball |
| 24 |
09440-07051 |
Spring |
| 25 |
67467-89J01 |
Cable Connector |
| 26 |
09160-06055 |
Washer (7x12x1.0) |
| 27 |
09385-06012 |
Clip |
| 45673 |
23111-96J00 |
Clutch Rod (L) |
| 45704 |
23111-93J00 |
Clutch Rod (X, XX) |
▶Fig. 204B - Clutch Shaft(Model: TG/ZG) (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21110-96J10 |
Clutch Lever |
| 2 |
21131-93J00 |
Clutch Lever Bushing |
| 3 |
21151-93J00 |
Clutch Lever Holder |
| 4 |
09160-10148 |
Washer (10x20x3) |
| 5 |
21210-98J01 |
Clutch Shaft |
| 6 |
21230-98J01 |
Clutch Shaft Arm |
| 8 |
23115-96J10 |
Clutch Lever Link |
| 9 |
25223-96J00 |
Seal, Shift Rod Dust |
| 10 |
09160-06094 |
Washer (6.5x15x1.0) |
| 11 |
09160-06055 |
Washer (7x12x1.0) |
| 12 |
09204-01006 |
Cotter Pin |
| 13 |
09205-10006 |
Pin (10.2x10) |
| 14 |
09248-12011 |
Plug (12x9) |
| 15 |
09260-10005 |
Ball |
| 16 |
09262-17019 |
Bearing (17x35x8) |
| 17 |
09289-18001 |
Clutch Shaft Seal |
| 18 |
09306-06005 |
Bushing |
| 19 |
09306-10001 |
Bushing |
| 20 |
09383-08004 |
E Ring |
| 21 |
09440-07051 |
Spring |
| 22 |
01550-06207 |
BOLT |
| 23 |
08331-41359 |
Circlip |
| 24 |
21241-98J00 |
Clutch Lever Link No. 2 |
| 25 |
67467-89J01 |
Cable Connector |
| 26 |
67471-99E00 |
Remote Control Nut |
| 27 |
09160-06055 |
Washer (7x12x1.0) |
| 28 |
09385-06012 |
Clip |
| 29 |
19115-96J10 |
Clutch Lever Holder |
| 30 |
01550-08507 |
BOLT |
| 31 |
09403-11320 |
Clamp |
| 45839 |
23111-96J00 |
Clutch Rod (L) |
| 45840 |
23111-93J00 |
Clutch Rod (X, XX) |
▶Fig. 206A - Clutch Rod (13 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
25131-93J00 |
Shifter Yoke |
| 4 |
09205-02006 |
Spring Pin (2x12) |
| 5 |
25141-93J00 |
Shift Rod Guide Housing |
| 6 |
25223-96J00 |
Seal, Shift Rod Dust |
| 7 |
09282-08005 |
Shift Rod Guide Housing Oil Seal |
| 8 |
25321-93J00 |
Horizontal Shift Slider |
| 9 |
29116-93J00 |
Bolt (6x20) |
| 10 |
09160-08151 |
Shift Rod Washer |
| 11 |
09280-60007 |
O-Ring |
| 45658 |
25111-96J00 |
Shift Rod (L) |
| 45659 |
25111-93J00 |
Shift Rod (L, X) |
| 45717 |
25232-96302 |
Gear Case Magnet |
| 45718 |
25232-96302 |
Gear Case Magnet |
▶Fig. 206B - Clutch Rod(Model: TG/ZG) (13 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
25131-96J00 |
Shifter Yoke |
| 4 |
09205-02006 |
Spring Pin (2x12) |
| 5 |
25141-93J00 |
Shift Rod Guide Housing |
| 6 |
25223-96J00 |
Seal, Shift Rod Dust |
| 7 |
09282-08005 |
Shift Rod Guide Housing Oil Seal |
| 8 |
25321-93L00 |
Horizontal Shift Slider |
| 9 |
29116-93J00 |
Bolt (6x20) |
| 10 |
09160-08151 |
Shift Rod Washer |
| 11 |
09280-60007 |
O-Ring |
| 45658 |
25111-96J10 |
Shift Rod (L) |
| 45659 |
25111-96J20 |
Shift Rod (X) |
| 45717 |
25232-96302 |
Gear Case Magnet |
| 45718 |
25232-96302 |
Gear Case Magnet |
▶Fig. 220A - Transmission (76 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-93J00 |
Drive Shaft Collar |
| 3 |
57134-93J00 |
Drive Shaft Bearing Spacer |
| 4 |
09159-28003 |
Drive Shaft Bearing Nut |
| 5 |
09269-32002 |
Bearing (32x66x49) |
| 6 |
57300-96810 |
Pinion & Gear Set |
| 8 |
09140-16021 |
Pinion Nut |
| 9 |
08221-16256 |
Washer |
| 10 |
57500-87861 |
Propeller Shaft Shim Set |
| 12 |
09160-75002 |
Thrust Washer |
| 13 |
57500-87852 |
Reverse Gear Shim Set |
| 16 |
09269-75002 |
Thrust Bearing |
| 17 |
57610-93J00 |
Propeller Shaft Assembly |
| 18 |
57621-93J10 |
Clutch Dog Shifter |
| 19 |
09202-08007 |
Pin (8x49) |
| 20 |
57631-93J00 |
Connector Pin |
| 21 |
09440-52003 |
Clutch Dog Shifter Spring |
| 22 |
09440-09040 |
Detent Spring |
| 23 |
06111-07004 |
STEEL BALL 7/32 |
| 24 |
06111-11004 |
BALL |
| 25 |
09180-25082 |
Stopper |
| 27 |
09263-30063 |
Bearing (30x40x25) |
| 28 |
09280-00040 |
O-Ring |
| 29 |
09282-30006 |
Oil Seal (30x45x6) |
| 30 |
09381-40003 |
Circlip |
| 31 |
08113-60100 |
B1 50X80X16 BEA |
| 32 |
09116-08158 |
Bolt (8x35) |
| 33 |
56130-93J02 |
Drive Shaft Bearing Housing |
| 34 |
09280-66004 |
O-Ring |
| 35 |
09282-24004 |
Oil Seal (24x40x7) |
| 36 |
56140-93J20 |
HOUSING COMP,FW |
| 37 |
04221-08129 |
PIN 8X12 |
| 38 |
09263-50009 |
Forward Gear Bearing |
| 45658 |
57110-96J41 |
Drive Shaft (L) |
| 45659 |
57110-96J31 |
Drive Shaft (X) |
| 45671 |
09181-50013 |
Shim (1.00) (NLA) |
| 45672 |
09181-75018 |
Shim (0.50) |
| 45683 |
56120-93J70-0EP |
HOUSING,PROP SH |
| 45702 |
09181-50012 |
Shim (1.10) |
| 45703 |
09181-75019 |
Shim (0.55) |
| 45714 |
56120-93J70-Y5S |
HOUSING,PROP SH |
| 45730 |
09181-50005 |
Shim (1.20) |
| 45731 |
09181-75012 |
Shim (0.60) |
| 45761 |
09181-50006 |
Shim (1.30) |
| 45762 |
09181-75013 |
Shim (0.65) |
| 45791 |
09181-50007 |
Shim (1.40) |
| 45792 |
09181-75008 |
Shim (0.70) |
| 45822 |
09181-50008 |
Shim (1.50) |
| 45823 |
09181-75014 |
Shim (0.75) |
| 45839 |
09181-60004 |
Shim (0.45) |
| 45840 |
09181-60005 |
Shim (0.50) |
| 45841 |
09181-60006 |
Shim (0.55) |
| 45842 |
09181-60007 |
Shim (0.60) |
| 45843 |
09181-60008 |
Shim (0.65) |
| 45844 |
09181-60009 |
Shim (0.70) |
| 45845 |
09181-60010 |
Shim (0.75) |
| 45846 |
09181-60011 |
Shim (0.80) |
| 45847 |
09181-60012 |
Shim (0.85) |
| 45848 |
09181-60013 |
Shim (0.90) |
| 45852 |
09181-50009 |
Shim (1.60) |
| 45853 |
09181-75009 |
Shim (0.80) |
| 45883 |
09181-50010 |
Shim (1.70) (NLA) |
| 45884 |
09181-75015 |
Shim (0.85) |
| 45915 |
09181-75010 |
Shim (0.90) |
| 45945 |
09181-75016 |
Shim (0.95) |
| 45962 |
08211-30382 |
Thrust Washer (1.50) |
| 45963 |
09160-30036 |
Thrust Washer (1.70) |
| 45964 |
09160-30037 |
Thrust Washer (1.90) |
| 45965 |
09160-30038 |
Thrust Washer (2.10) |
| 45966 |
08211-30384 |
Thrust Washer (2.20) |
| 45967 |
09160-30039 |
Thrust Washer (2.30) |
| 45968 |
09160-30041 |
Thrust Washer (2.40) |
| 45969 |
08211-30385 |
Thrust Washer (2.50) |
| 45970 |
09160-30042 |
Thrust Washer (2.60) |
| 45971 |
09160-30043 |
Thrust Washer (2.70) |
| 45972 |
09160-30044 |
Thrust Washer (2.80) |
| 45976 |
09181-75011 |
Shim (1.00) |
▶Fig. 220B - Transmission(Model: TG) (76 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-93J00 |
Drive Shaft Collar |
| 3 |
57134-93J00 |
Drive Shaft Bearing Spacer |
| 4 |
09159-28003 |
Drive Shaft Bearing Nut |
| 5 |
09269-32002 |
Bearing (32x66x49) |
| 6 |
57300-96830 |
Pinion & Gear Set |
| 8 |
09140-16021 |
Pinion Nut |
| 9 |
08221-16256 |
Washer |
| 10 |
57500-87861 |
Propeller Shaft Shim Set |
| 12 |
09160-75002 |
Thrust Washer |
| 13 |
57500-87852 |
Reverse Gear Shim Set |
| 16 |
09269-75002 |
Thrust Bearing |
| 17 |
57610-96J00 |
Propeller Shaft Assembly |
| 18 |
57621-96J00 |
Clutch Dog Shifter |
| 19 |
09202-08007 |
Pin (8x49) |
| 20 |
57631-96J00 |
Connector Pin |
| 21 |
09440-52003 |
Clutch Dog Shifter Spring |
| 22 |
09440-09040 |
Detent Spring |
| 23 |
06111-07004 |
STEEL BALL 7/32 |
| 24 |
06111-11004 |
BALL |
| 25 |
09180-25082 |
Stopper |
| 27 |
09263-30063 |
Bearing (30x40x25) |
| 28 |
09280-00040 |
O-Ring |
| 29 |
09282-30006 |
Oil Seal (30x45x6) |
| 30 |
09381-40003 |
Circlip |
| 31 |
08113-60100 |
B1 50X80X16 BEA |
| 32 |
09116-08158 |
Bolt (8x35) |
| 33 |
56130-93J02 |
Drive Shaft Bearing Housing |
| 34 |
09280-66004 |
O-Ring |
| 35 |
09282-24004 |
Oil Seal (24x40x7) |
| 36 |
56140-93J20 |
HOUSING COMP,FW |
| 37 |
04221-08129 |
PIN 8X12 |
| 38 |
09263-50009 |
Forward Gear Bearing |
| 45658 |
57110-96J41 |
Drive Shaft (L) |
| 45659 |
57110-96J31 |
Drive Shaft (X) |
| 45671 |
09181-50013 |
Shim (1.00) (NLA) |
| 45672 |
09181-75018 |
Shim (0.50) |
| 45683 |
56120-93J70-0EP |
HOUSING,PROP SH |
| 45702 |
09181-50012 |
Shim (1.10) |
| 45703 |
09181-75019 |
Shim (0.55) |
| 45714 |
56120-93J70-Y5S |
HOUSING,PROP SH |
| 45730 |
09181-50005 |
Shim (1.20) |
| 45731 |
09181-75012 |
Shim (0.60) |
| 45761 |
09181-50006 |
Shim (1.30) |
| 45762 |
09181-75013 |
Shim (0.65) |
| 45791 |
09181-50007 |
Shim (1.40) |
| 45792 |
09181-75008 |
Shim (0.70) |
| 45822 |
09181-50008 |
Shim (1.50) |
| 45823 |
09181-75014 |
Shim (0.75) |
| 45839 |
09181-60004 |
Shim (0.45) |
| 45840 |
09181-60005 |
Shim (0.50) |
| 45841 |
09181-60006 |
Shim (0.55) |
| 45842 |
09181-60007 |
Shim (0.60) |
| 45843 |
09181-60008 |
Shim (0.65) |
| 45844 |
09181-60009 |
Shim (0.70) |
| 45845 |
09181-60010 |
Shim (0.75) |
| 45846 |
09181-60011 |
Shim (0.80) |
| 45847 |
09181-60012 |
Shim (0.85) |
| 45848 |
09181-60013 |
Shim (0.90) |
| 45852 |
09181-50009 |
Shim (1.60) |
| 45853 |
09181-75009 |
Shim (0.80) |
| 45883 |
09181-50010 |
Shim (1.70) (NLA) |
| 45884 |
09181-75015 |
Shim (0.85) |
| 45915 |
09181-75010 |
Shim (0.90) |
| 45945 |
09181-75016 |
Shim (0.95) |
| 45962 |
08211-30382 |
Thrust Washer (1.50) |
| 45963 |
09160-30036 |
Thrust Washer (1.70) |
| 45964 |
09160-30037 |
Thrust Washer (1.90) |
| 45965 |
09160-30038 |
Thrust Washer (2.10) |
| 45966 |
08211-30384 |
Thrust Washer (2.20) |
| 45967 |
09160-30039 |
Thrust Washer (2.30) |
| 45968 |
09160-30041 |
Thrust Washer (2.40) |
| 45969 |
08211-30385 |
Thrust Washer (2.50) |
| 45970 |
09160-30042 |
Thrust Washer (2.60) |
| 45971 |
09160-30043 |
Thrust Washer (2.70) |
| 45972 |
09160-30044 |
Thrust Washer (2.80) |
| 45976 |
09181-75011 |
Shim (1.00) |
▶Fig. 220C - Transmission (C/R) (76 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-93J00 |
Drive Shaft Collar |
| 3 |
57134-93J00 |
Drive Shaft Bearing Spacer |
| 4 |
09159-28003 |
Drive Shaft Bearing Nut |
| 5 |
09269-32002 |
Bearing (32x66x49) |
| 6 |
57300-96820 |
Pinion & Gear Set (C/R) |
| 8 |
09140-16021 |
Pinion Nut |
| 9 |
08221-16256 |
Washer |
| 11 |
09160-75002 |
Thrust Washer |
| 14 |
09269-75002 |
Thrust Bearing |
| 15 |
57610-93J20 |
Propeller Shaft Assembly (C/R) |
| 16 |
57621-93J20 |
Clutch Dog Shifter |
| 17 |
09202-08007 |
Pin (8x49) |
| 18 |
57631-93J00 |
Connector Pin |
| 19 |
09440-52003 |
Clutch Dog Shifter Spring |
| 20 |
09440-09040 |
Detent Spring |
| 21 |
06111-07004 |
STEEL BALL 7/32 |
| 22 |
06111-11004 |
BALL |
| 23 |
57622-93J00 |
Forward Thrust Spacer |
| 24 |
09160-30055 |
Washer (30x47x6) |
| 25 |
09160-30056 |
Washer (32x47x3) |
| 26 |
09269-30014 |
Thrust Bearing (30x47x2) |
| 28 |
09263-30063 |
Bearing (30x40x25) |
| 29 |
09280-00040 |
O-Ring |
| 30 |
09282-30006 |
Oil Seal (30x45x6) |
| 31 |
09381-40003 |
Circlip |
| 32 |
09263-50009 |
Forward Gear Bearing |
| 33 |
09116-08158 |
Bolt (8x35) |
| 34 |
56130-93J02 |
Drive Shaft Bearing Housing |
| 35 |
09280-66004 |
O-Ring |
| 36 |
09282-24004 |
Oil Seal (24x40x7) |
| 37 |
56140-93J10 |
Reverse Gear Bearing Housing |
| 38 |
09262-60002 |
Bearing (60x85x13) |
| 45658 |
57110-96J41 |
Drive Shaft (L) |
| 45659 |
57110-96J31 |
Drive Shaft (X) |
| 45670 |
09181-75018 |
Shim (0.50) |
| 45684 |
56120-93J80-0EP |
HOUSING,PROP SH |
| 45701 |
09181-75019 |
Shim (0.55) |
| 45715 |
56120-93J13-Y5S |
Replaced by 56120-93J60-Y5S |
| 45729 |
09181-75012 |
Shim (0.60) |
| 45760 |
09181-75013 |
Shim (0.65) |
| 45790 |
09181-75008 |
Shim (0.70) |
| 45821 |
09181-75014 |
Shim (0.75) |
| 45839 |
09181-60004 |
Shim (0.45) |
| 45840 |
09181-60005 |
Shim (0.50) |
| 45841 |
09181-60006 |
Shim (0.55) |
| 45842 |
09181-60007 |
Shim (0.60) |
| 45843 |
09181-60008 |
Shim (0.65) |
| 45844 |
09181-60009 |
Shim (0.70) |
| 45845 |
09181-60010 |
Shim (0.75) |
| 45846 |
09181-60011 |
Shim (0.80) |
| 45847 |
09181-60012 |
Shim (0.85) |
| 45848 |
09181-60013 |
Shim (0.90) |
| 45851 |
09181-75009 |
Shim (0.80) |
| 45882 |
09181-75015 |
Shim (0.85) |
| 45913 |
09181-75010 |
Shim (0.90) |
| 45931 |
09160-35015 |
Washer (35x46x0.60) |
| 45932 |
09160-35013 |
Washer (35x46x0.80) |
| 45933 |
09160-35010 |
Washer (35x46x1.15) |
| 45934 |
09160-35004 |
Washer (35x46x1.20) (NLA) |
| 45935 |
09160-35006 |
Washer (35x46x0.90) |
| 45936 |
09160-35002 |
Washer (35x46x1.00) |
| 45937 |
09160-35008 |
Washer (35x46x0.95) |
| 45938 |
09160-35003 |
Washer (35x46x1.10) |
| 45939 |
09160-35009 |
Washer (35x46x1.05) |
| 45943 |
09181-75016 |
Shim (0.95) |
| 45974 |
09181-75011 |
Shim (1.00) |
| 45992 |
09181-60004 |
Shim (0.45) |
| 45993 |
09181-60005 |
Shim (0.50) |
| 45994 |
09181-60006 |
Shim (0.55) |
| 45995 |
09181-60007 |
Shim (0.60) |
| 45996 |
09181-60008 |
Shim (0.65) |
| 45997 |
09181-60009 |
Shim (0.70) |
| 45998 |
09181-60010 |
Shim (0.75) |
| 45999 |
09181-60011 |
Shim (0.80) |
| 46000 |
09181-60012 |
Shim (0.85) |
| 46001 |
09181-60013 |
Shim (0.90) |
▶Fig. 220D - Transmission (C/R)(Model: ZG) (76 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-93J00 |
Drive Shaft Collar |
| 3 |
57134-93J00 |
Drive Shaft Bearing Spacer |
| 4 |
09159-28003 |
Drive Shaft Bearing Nut |
| 5 |
09269-32002 |
Bearing (32x66x49) |
| 6 |
57300-96840 |
Pinion & Gear Set (C/R) |
| 8 |
09140-16021 |
Pinion Nut |
| 9 |
08221-16256 |
Washer |
| 11 |
09160-75002 |
Thrust Washer |
| 14 |
09269-75002 |
Thrust Bearing |
| 15 |
57610-96J10 |
Propeller Shaft Assembly |
| 16 |
57621-96J10 |
Clutch Dog Shifter |
| 17 |
09202-08007 |
Pin (8x49) |
| 18 |
57631-96J00 |
Connector Pin |
| 19 |
09440-52003 |
Clutch Dog Shifter Spring |
| 20 |
09440-09040 |
Detent Spring |
| 21 |
06111-07004 |
STEEL BALL 7/32 |
| 22 |
06111-11004 |
BALL |
| 23 |
57622-93J00 |
Forward Thrust Spacer |
| 24 |
09160-30055 |
Washer (30x47x6) |
| 25 |
09160-30056 |
Washer (32x47x3) |
| 26 |
09269-30014 |
Thrust Bearing (30x47x2) |
| 28 |
09263-30063 |
Bearing (30x40x25) |
| 29 |
09280-00040 |
O-Ring |
| 30 |
09282-30006 |
Oil Seal (30x45x6) |
| 31 |
09381-40003 |
Circlip |
| 32 |
09263-50009 |
Forward Gear Bearing |
| 33 |
09116-08158 |
Bolt (8x35) |
| 34 |
56130-93J02 |
Drive Shaft Bearing Housing |
| 35 |
09280-66004 |
O-Ring |
| 36 |
09282-24004 |
Oil Seal (24x40x7) |
| 37 |
56140-93J10 |
Reverse Gear Bearing Housing |
| 38 |
09262-60002 |
Bearing (60x85x13) |
| 45658 |
57110-96J41 |
Drive Shaft (L) |
| 45659 |
57110-96J31 |
Drive Shaft (X) |
| 45670 |
09181-75018 |
Shim (0.50) |
| 45684 |
56120-93J80-0EP |
HOUSING,PROP SH |
| 45701 |
09181-75019 |
Shim (0.55) |
| 45715 |
56120-93J13-Y5S |
Replaced by 56120-93J60-Y5S |
| 45729 |
09181-75012 |
Shim (0.60) |
| 45760 |
09181-75013 |
Shim (0.65) |
| 45790 |
09181-75008 |
Shim (0.70) |
| 45821 |
09181-75014 |
Shim (0.75) |
| 45839 |
09181-60004 |
Shim (0.45) |
| 45840 |
09181-60005 |
Shim (0.50) |
| 45841 |
09181-60006 |
Shim (0.55) |
| 45842 |
09181-60007 |
Shim (0.60) |
| 45843 |
09181-60008 |
Shim (0.65) |
| 45844 |
09181-60009 |
Shim (0.70) |
| 45845 |
09181-60010 |
Shim (0.75) |
| 45846 |
09181-60011 |
Shim (0.80) |
| 45847 |
09181-60012 |
Shim (0.85) |
| 45848 |
09181-60013 |
Shim (0.90) |
| 45851 |
09181-75009 |
Shim (0.80) |
| 45882 |
09181-75015 |
Shim (0.85) |
| 45913 |
09181-75010 |
Shim (0.90) |
| 45931 |
09160-35015 |
Washer (35x46x0.60) |
| 45932 |
09160-35013 |
Washer (35x46x0.80) |
| 45933 |
09160-35010 |
Washer (35x46x1.15) |
| 45934 |
09160-35004 |
Washer (35x46x1.20) (NLA) |
| 45935 |
09160-35006 |
Washer (35x46x0.90) |
| 45936 |
09160-35002 |
Washer (35x46x1.00) |
| 45937 |
09160-35008 |
Washer (35x46x0.95) |
| 45938 |
09160-35003 |
Washer (35x46x1.10) |
| 45939 |
09160-35009 |
Washer (35x46x1.05) |
| 45943 |
09181-75016 |
Shim (0.95) |
| 45974 |
09181-75011 |
Shim (1.00) |
| 45992 |
09181-60004 |
Shim (0.45) |
| 45993 |
09181-60005 |
Shim (0.50) |
| 45994 |
09181-60006 |
Shim (0.55) |
| 45995 |
09181-60007 |
Shim (0.60) |
| 45996 |
09181-60008 |
Shim (0.65) |
| 45997 |
09181-60009 |
Shim (0.70) |
| 45998 |
09181-60010 |
Shim (0.75) |
| 45999 |
09181-60011 |
Shim (0.80) |
| 46000 |
09181-60012 |
Shim (0.85) |
| 46001 |
09181-60013 |
Shim (0.90) |
▶Fig. 301 - Starting Motor (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31100-96J02 |
Starter Motor Assembly |
| 2 |
31131-90J01 |
Brush Set (+) |
| 3 |
31135-90J00 |
Spring |
| 4 |
31151-94J01 |
Gear Case |
| 5 |
31152-90J00 |
Center Plate (NLA) |
| 6 |
31153-90J00 |
Planet Gear Bracket (NLA) |
| 7 |
31170-90J00 |
Rear Cover Assembly |
| 8 |
31171-96J00 |
Dust Cover Kit |
| 9 |
31173-90J02 |
Brush Holder |
| 10 |
31191-96J00 |
Shift Lever (NLA) |
| 11 |
31220-94J00 |
Magnet Switch |
| 12 |
31310-90J00 |
Armature |
| 13 |
31320-93J00 |
Pinion Assembly (NLA) |
| 14 |
31341-93J00 |
Pinion Shaft (NLA) |
| 15 |
31343-90J00 |
Internal Gear (NLA) |
| 16 |
31344-90J00 |
Planetary Gear (NLA) |
| 17 |
31360-93J01 |
Washer Set |
| 18 |
31913-93J00 |
Terminal |
| 19 |
31914-93J00 |
Terminal Cap |
| 20 |
31912-96J00 |
Starting Motor Band |
| 21 |
31918-90J11 |
DAMPER,LWR |
| 22 |
01550-08207 |
BOLT |
| 23 |
01550-08357 |
BOLT |
▶Fig. 303A - Magneto (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32102-96J02 |
Flywheel |
| 2 |
09103-12125 |
Flywheel Bolt (12x26) |
| 3 |
09202-06031 |
Knock Pin (6x12) |
| 4 |
32120-96J00 |
Battery Charge Coil |
| 5 |
32160-88L10 |
CKP/Ignition Timimg Coil |
| 6 |
09106-05030 |
Bolt (5x10) |
| 7 |
33220-64L10 |
Cam Position Sensor |
| 8 |
07130-06167 |
BOLT |
| 9 |
09103-06231 |
Bolt (6x35) |
| 10 |
09403-13413 |
CLAMP |
| 11 |
01550-06127 |
BOLT |
| 12 |
11185-96J00 |
Sensor Cover |
▶Fig. 303B - Magneto(Model: TG/ZG) (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32102-96J20 |
Flywheel |
| 2 |
09103-12125 |
Flywheel Bolt (12x26) |
| 3 |
09202-06031 |
Knock Pin (6x12) |
| 4 |
32120-96J00 |
Battery Charge Coil |
| 5 |
32160-88L10 |
CKP/Ignition Timimg Coil |
| 6 |
09106-05030 |
Bolt (5x10) |
| 7 |
33220-64L10 |
Cam Position Sensor |
| 8 |
07130-06167 |
BOLT |
| 9 |
09103-06231 |
Bolt (6x35) |
| 10 |
09403-13413 |
CLAMP |
| 11 |
01550-06127 |
BOLT |
| 12 |
11185-96J00 |
Sensor Cover |
▶Fig. 310A - Rectifier/Ignition Coil (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32800-96J00 |
Rectifier & Regulator Assembly |
| 2 |
32805-96J00 |
Rectifier & Regulator Gasket |
| 3 |
32890-96J00 |
Electric Parts Holder |
| 4 |
09169-06062 |
Washer (6.3x17x1.6) |
| 5 |
09320-09016 |
Cushion |
| 6 |
01550-06257 |
BOLT |
| 7 |
01550-06257 |
BOLT |
| 8 |
33410-93J00 |
Ignition Coil Assembly |
| 9 |
01550-06207 |
BOLT |
▶Fig. 310B - Rectifier/Ignition Coil(Model: TG/ZG) (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32800-96J00 |
Rectifier & Regulator Assembly |
| 2 |
32805-96J00 |
Rectifier & Regulator Gasket |
| 3 |
32890-96J20 |
Electric Parts Holder |
| 4 |
09169-06062 |
Washer (6.3x17x1.6) |
| 5 |
09320-09016 |
Cushion |
| 6 |
01550-06257 |
BOLT |
| 7 |
01550-06257 |
BOLT |
| 8 |
33410-93J00 |
Ignition Coil Assembly |
| 9 |
01550-06207 |
BOLT |
| 10 |
09116-06202 |
Bolt w/Washer (6x25) |
| 11 |
09160-06084 |
Washer (6.5x18x1.6) |
▶Fig. 315A - Sensor (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13650-52G00 |
Inlet Air Temp Sensor |
| 2 |
13655-87J01 |
Air Temp Sensor Grommet |
| 3 |
34801-99E05 |
Trim Sender |
| 4 |
01550-06207 |
BOLT |
| 5 |
01550-06207 |
BOLT |
| 6 |
29404-93J11 |
Clamp (L:65) |
| 7 |
09407-14403 |
Clamp (L:125) |
| 8 |
34830-87J20 |
Temp Sensor Assy |
| 9 |
34830-87J20 |
Temp Sensor Assy |
| 10 |
37820-99E02 |
Oil Pressure Switch |
| 11 |
36617-93J10 |
Harness Bracket |
| 12 |
29103-93J00 |
Bolt (6x12) |
| 14 |
09407-14407 |
Clamp (L:140) |
| 15 |
43117-96J00 |
Trim Sender Cam |
| 16 |
09116-05010 |
Bolt (5x12) |
| 17 |
43118-96J00 |
Trim Sender Cam Plate |
| 18 |
41118-96J00 |
Trim Sender Plate |
| 19 |
29103-93J00 |
Bolt (6x12) |
| 20 |
09403-13413 |
CLAMP |
▶Fig. 315B - Sensor(Model: TG/ZG) (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13650-52G00 |
Inlet Air Temp Sensor |
| 2 |
13655-96J00 |
Air Temp Sensor Grommet |
| 3 |
01550-06207 |
BOLT |
| 4 |
34830-87J20 |
Temp Sensor Assy |
| 5 |
34830-87J20 |
Temp Sensor Assy |
| 6 |
37820-99E02 |
Oil Pressure Switch |
| 7 |
36617-93J10 |
Harness Bracket |
| 8 |
29103-93J00 |
Bolt (6x12) |
| 10 |
09407-14407 |
Clamp (L:140) |
| 11 |
43117-96J00 |
Trim Sender Cam |
| 12 |
09116-05010 |
Bolt (5x12) |
| 13 |
43118-96J00 |
Trim Sender Cam Plate |
| 14 |
34840-98J11 |
Trim Sensor Assembly |
| 15 |
34841-96J00 |
Trim Sensor Lever |
| 16 |
34845-96J00 |
Trim Sensor Bracket |
| 17 |
36611-96J01 |
Trim Sensor Wire |
| 18 |
29103-93J00 |
Bolt (6x12) |
| 19 |
09103-06307 |
Bolt (6x10) |
| 20 |
09136-05041 |
Screw (5x20) |
| 21 |
09160-05029 |
Washer (5.5x10x0.8) |
| 22 |
09403-13413 |
CLAMP |
| 23 |
09403-13413 |
CLAMP |
▶Fig. 322B - Harness(Model: TG/ZG) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33810-96L01 |
Starter Motor Cable Assembly |
| 2 |
08316-10087 |
Nut |
| 3 |
36616-96J00 |
Cable Holder (NLA) |
| 4 |
09169-06053 |
Washer (6.3x16x1) |
| 5 |
09320-04013 |
Bushing |
| 6 |
02142-06167 |
6 X 16 CROSS SC |
| 7 |
36610-96JB0 |
Wiring Harness Assembly |
| 8 |
09320-08510 |
Cushion (8.5x20x8) |
| 9 |
36737-96J00 |
Fuse Puller (NLA) |
| 10 |
36721-96J00 |
Upper Cover O-Ring |
| 11 |
36738-96J10 |
Fuse Case Upper Cover |
| 12 |
38860-76F01 |
Relay |
| 13 |
38860-76F01 |
Relay |
| 14 |
09481-10501 |
10 Amp Fuse |
| 15 |
09481-30501 |
30 Amp Fuse |
| 16 |
09481-30401 |
30 Amp Fuse |
| 17 |
09481-60401 |
60 Amp Fuse |
| 18 |
09481-15501 |
15 Amp Fuse |
| 19 |
36612-96J01 |
CAP,TERMINAL |
| 20 |
08310-00067 |
Nut |
| 21 |
08321-01067 |
Lock Washer |
| 22 |
36617-93J00 |
Harness Bracket |
| 23 |
36617-96J00 |
Harness Bracket (NLA) |
| 24 |
01550-06127 |
BOLT |
| 25 |
09403-18409 |
Clamp |
| 26 |
09407-14407 |
Clamp (L:140) |
| 27 |
09408-00008 |
Clamp |
| 28 |
09408-00024 |
Clamp |
| 29 |
36611-92J01 |
HARNESS ASSY,WI |
▶Fig. 326A - PTT Switch/Engine Control Unit (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13580-93J04 |
SENSOR ASSY,SHI |
| 2 |
37729-93J00 |
Shift Sensor Lever |
| 3 |
09160-05029 |
Washer (5.5x10x0.8) |
| 4 |
02112-35167 |
SCREW |
| 5 |
37721-93J00 |
Neutral Switch Assembly |
| 6 |
09137-04004 |
Screw (4x16) |
| 7 |
09403-12412 |
Clamp |
| 8 |
37725-96J00 |
Switch Assembly Bracket (NLA) |
| 9 |
37850-92J00 |
PTT Switch Assembly |
| 10 |
37856-92J00 |
PTT Switch Tape |
| 11 |
37857-92J01 |
PTT Switch Bushing |
| 12 |
37722-93J14 |
Tilt Limit Switch Assembly |
| 13 |
09407-14407 |
Clamp (L:140) |
| 14 |
38410-93J12 |
PTT Relay Assembly |
| 15 |
38415-93J00 |
PTT Relay Holder |
| 16 |
33920-96JN0 |
Engine Control Unit |
| 17 |
33925-93J00 |
ECU/BCM Cushion |
| 18 |
09407-14407 |
Clamp (L:140) |
▶Fig. 326B - PTT Switch/Engine Control Unit(Model: TG/ZG) (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13580-98J04 |
Shift Position Sensor Assembly |
| 2 |
13575-40F00 |
O-Ring |
| 3 |
37729-96L00 |
Shift Sensor Lever |
| 4 |
09160-05029 |
Washer (5.5x10x0.8) |
| 5 |
37721-93J00 |
Neutral Switch Assembly |
| 6 |
09137-04004 |
Screw (4x16) |
| 7 |
37725-93J11 |
Switch Assembly Cover |
| 8 |
37850-92J00 |
PTT Switch Assembly |
| 9 |
37856-92J00 |
PTT Switch Tape |
| 10 |
37857-92J01 |
PTT Switch Bushing |
| 11 |
37722-93J14 |
Tilt Limit Switch Assembly |
| 12 |
09407-14407 |
Clamp (L:140) |
| 13 |
09407-10404 |
Clamp (L:100) |
| 14 |
07130-05167 |
BOLT |
| 15 |
08321-0105A |
Lock Washer |
| 16 |
38410-93J21 |
PTT Relay Assembly |
| 17 |
38415-93J20 |
PTT Relay Holder |
| 18 |
33920-96JF1 |
Engine Control Unit |
| 19 |
33925-98J00 |
ECU Cushion |
| 20 |
38890-98J12 |
Shift Actuator Assembly |
| 21 |
38892-98J01 |
Shift Actuator Damper |
| 22 |
38895-98J00 |
Shift Actuator Bracket |
| 23 |
01550-06167 |
BOLT |
| 24 |
01550-06307 |
BOLT |
| 25 |
38860-76F01 |
Relay |
| 26 |
38915-90J00 |
Relay Holder |
▶Fig. 335 - Clamp Bracket (21 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
41130-92J30 |
Clamp Bracket Shaft |
| 4 |
41135-92J00 |
Clamp Bracket Shaft Washer |
| 5 |
09159-22006 |
Nut |
| 7 |
09159-12062 |
Transom Nut |
| 8 |
09160-13021 |
Washer |
| 9 |
09160-13022 |
Washer |
| 10 |
41155-93J02 |
Transom Plate |
| 11 |
55320-94900 |
Protection Anode Set |
| 12 |
09116-06121 |
Bolt (6x25) |
| 13 |
48140-93J01 |
Tilt Limit Switch Cam |
| 14 |
48144-93J00 |
Tilt Limit Switch Holder |
| 15 |
09103-06278 |
Bolt (6x25) |
| 16 |
48145-93J00 |
Tilt Limit Switch Cover |
| 17 |
55321-94910 |
Magnesium Anode |
| 45658 |
41111-96J22-0EP |
Clamp Bracket - Starboard |
| 45659 |
41111-96J22-Y5S |
Clamp Bracket - Starboard |
| 45689 |
41121-96J13-0EP |
Clamp Bracket - Port |
| 45690 |
41121-96J13-Y5S |
Clamp Bracket - Port |
| 45809 |
09100-12086 |
Transom Bolt (12.7x150) |
| 45810 |
09100-12085 |
Transom Bolt (12.7x115) |
| 45811 |
09100-12092 |
Transom Bolt (12.7x75) |
▶Fig. 336 - Swivel Bracket (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
22511-99011 |
Grease Nipple |
| 2 |
36894-87D00 |
Wire Lead (L:195) |
| 4 |
43211-93J11 |
Clamp Shaft Swivel Bushing |
| 5 |
43711-97E11 |
Steering Bushing |
| 7 |
09125-06063 |
Screw (6x10) |
| 8 |
09160-39001 |
Washer (39.5x64x1.0) |
| 9 |
09181-39001 |
Shim (39.5x64x0.3) |
| 10 |
09380-38003 |
Circlip |
| 11 |
09169-28003 |
Washer (26.2x52x1) |
| 12 |
09282-39001 |
Oil Seal (38x51x5) |
| 14 |
09103-06281 |
Bolt (6x14) |
| 17 |
41224-95E01 |
Tilt Stopper Rod Bushing |
| 18 |
41230-96J00 |
Tilt Lock Lever Link |
| 19 |
41233-95E10 |
Tilt Lock Spring Bracket |
| 20 |
09125-06063 |
Screw (6x10) |
| 21 |
09140-10032 |
Nut |
| 22 |
09160-06082 |
Washer (6.5x13x1.0) |
| 23 |
09204-01006 |
Cotter Pin |
| 24 |
09440-19028 |
Spring |
| 25 |
09443-10043 |
Tilt Lock Spring |
| 26 |
36894-87D00 |
Wire Lead (L:195) |
| 27 |
09125-06063 |
Screw (6x10) |
| 45670 |
55321-87J01 |
Aluminum Anode |
| 45672 |
41220-96J10-0EP |
Tilt Lock Lever |
| 45673 |
41234-96J10-0EP |
Port Tilt Lock Lever |
| 45701 |
55321-87J11 |
Magnesium Anode |
| 45703 |
41220-96J10-Y5S |
Tilt Lock Lever |
| 45704 |
41234-96J10-Y5S |
Port Tilt Lock Lever |
| 45717 |
43111-96J00-0EP |
Swivel Bracket (L) |
| 45718 |
43111-96J00-Y5S |
Swivel Bracket (L) |
| 45719 |
43111-96J10-YAY |
Swivel Bracket (X) |
| 45720 |
43111-96J10-Y5S |
Swivel Bracket (X) |
| 45809 |
43750-96J03-0EP |
Steering Bracket (L) |
| 45810 |
43750-96J03-Y5S |
Steering Bracket (L) |
| 45811 |
43750-96J13-0EP |
Steering Bracket (X) |
| 45812 |
43750-96J13-Y5S |
Steering Bracket (X) |
▶Fig. 337 - Trim Cylinder (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48503-96J05 |
MANIFOLD SUB AS |
| 2 |
48401-96J02 |
Piston Assembly |
| 3 |
48601-94900 |
Piston & Ram Assembly |
| 4 |
48627-95E00 |
O-Ring Set |
| 5 |
48630-96J04 |
Trim Cylinder Head |
| 6 |
48633-94900 |
O-Ring Set (Pack of 2) |
| 7 |
48641-96J04 |
MANIFOLD,PTT |
| 8 |
48650-94900 |
Free Piston |
| 9 |
48405-87D00 |
Tilt O-Ring Set |
| 10 |
48615-97E00 |
Piston Ring Set |
| 11 |
48570-95E01 |
Reservoir Assembly |
| 12 |
48572-95E00 |
Cap |
| 13 |
48861-92J01 |
Reservoir Bolt |
| 14 |
48121-92J00 |
Tilt Cylinder Lower Shaft |
| 16 |
48321-87D03 |
Tilt Cylinder Upper Shaft |
| 17 |
48326-95E00 |
Tilt Cylinder Lower Bushing |
| 18 |
09116-10179 |
Bolt (10x35) |
| 19 |
09140-10031 |
Nut (10mm) |
| 20 |
09162-10005 |
Lock Washer |
| 21 |
09306-17001 |
Bushing |
| 22 |
09380-17009 |
Circlip |
| 23 |
36894-87D00 |
Wire Lead (L:195) |
| 24 |
09125-06063 |
Screw (6x10) |
| 25 |
36895-87D10 |
Wire Lead (L:310) |
| 26 |
09125-05050 |
Screw (5x8) |
| 45672 |
48311-96J10 |
Trim Cylinder Ram Pad |
| 45703 |
48311-96J20 |
Trim Cylinder Ram Pad |
▶Fig. 340 - PTT Motor (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38100-96J13 |
PTT Motor Assembly |
| 2 |
31111-94900 |
Yoke Screw |
| 3 |
31173-94920 |
Brush Holder Assembly |
| 4 |
31123-94910 |
O-Ring |
| 5 |
31133-90J20 |
Brush Assembly |
| 6 |
31133-94910 |
Brush |
| 7 |
31135-94900 |
Spring |
| 8 |
31136-90J20 |
Breaker Assembly |
| 9 |
33799-97E00 |
Oil Seal |
| 10 |
31311-94900 |
Armature (NLA) |
| 11 |
31281-92J10 |
Through Bolt |
| 12 |
48502-96J05 |
PTT Pump Assembly |
| 13 |
48582-95E01 |
Filter |
| 14 |
48864-96J10 |
Manual Valve Set |
| 15 |
48583-95E00 |
Drive Joint |
| 16 |
48585-95E00 |
O-Ring |
| 17 |
48588-94900 |
O-Ring (Pack of 6) |
| 18 |
48862-92J20 |
Pump Bolt No. 1 |
| 19 |
48862-92J30 |
Pump Bolt No. 2 |
| 20 |
29404-93J11 |
Clamp (L:65) |
▶Fig. 401 - Engine Holder (42 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
16519-93J00 |
Engine Holder Seal |
| 3 |
51211-96J00 |
Engine Holder Gasket |
| 4 |
51115-90J10 |
Water Return Union |
| 5 |
09180-06289 |
Spacer |
| 6 |
09280-26006 |
O-Ring |
| 7 |
01550-06257 |
BOLT |
| 8 |
09206-08001 |
Knock Pin (8x11) |
| 9 |
51120-96J02 |
Mount Oil Seal Cover Assembly |
| 10 |
51120-96J02 |
Mount Oil Seal Cover Assembly |
| 11 |
51124-93J01 |
Oil Seal |
| 12 |
51125-93J00 |
Scrapper |
| 13 |
51123-96J02 |
Mount Oil Seal Cover Gasket |
| 14 |
09103-08109 |
Bolt (8x120) |
| 15 |
01550-0830A |
BOLT |
| 16 |
09206-08001 |
Knock Pin (8x11) |
| 17 |
51140-96J00 |
Engine Holder Cover |
| 18 |
51142-96J00 |
Engine Holder Cover Gasket |
| 19 |
01550-06207 |
BOLT |
| 21 |
51162-96J00 |
Engine Holder Water Jacket Cover Gasket |
| 22 |
01550-06207 |
BOLT |
| 23 |
51170-96J01 |
Water Indicator Bracket |
| 24 |
09116-06121 |
Bolt (6x25) |
| 25 |
09160-18031 |
Exhaust Plug Gasket |
| 26 |
09248-18010 |
Exhaust Plug |
| 27 |
09116-10175 |
Bolt (10x50) |
| 28 |
09116-10137 |
Bolt (10x70) |
| 29 |
01550-08307 |
BOLT |
| 30 |
54121-96J01 |
Upper Thrust Mount |
| 31 |
54130-96J02 |
MOUNT,UPR |
| 32 |
54112-96J02 |
Upper Mount Bolt (14x227) |
| 33 |
29159-93J00 |
Upper Mount Bolt Nut |
| 34 |
09160-15051 |
Upper Mount Bolt Washer |
| 35 |
54137-93J02 |
Upper Mount Cover |
| 36 |
09116-10135 |
Bolt (10x95) |
| 37 |
09116-10175 |
Bolt (10x50) |
| 39 |
54122-96J01 |
SPACER,UPPER MO |
| 45658 |
51110-96J23-0EP |
HOLDER COMP,ENG |
| 45659 |
51111-96J00-Y5S |
Engine Holder |
| 45660 |
51111-96J20-0EP |
Engine Holder |
| 45661 |
51111-96J20-Y5S |
Engine Holder |
| 45677 |
51161-96J01 |
Engine Holder Water Jacket Cover |
| 45708 |
51161-96J01 |
Engine Holder Water Jacket Cover |
▶Fig. 405 - Drive Shaft Housing (26 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
09108-10150 |
Stud Bolt (NLA) |
| 4 |
09140-10031 |
Nut (10mm) |
| 5 |
09160-10141 |
Washer (10.5x19x2) |
| 6 |
09202-08006 |
Knock Pin (8x12) |
| 7 |
57130-87D10 |
Drive Shaft Bushing |
| 8 |
09387-39002 |
RING,DRIVE SHAF |
| 9 |
36895-87D10 |
Wire Lead (L:310) |
| 10 |
09125-06063 |
Screw (6x10) |
| 11 |
54151-96J01 |
Lower Thrust Mount |
| 12 |
54160-96J02 |
MOUNT,LWR |
| 14 |
54221-96J00 |
Lower Mount Cover |
| 15 |
54112-93J00 |
Upper Mount Bolt |
| 16 |
09116-10179 |
Bolt (10x35) |
| 17 |
09116-10175 |
Bolt (10x50) |
| 18 |
09160-16050 |
Lower Mount Washer |
| 19 |
09160-16050 |
Lower Mount Washer |
| 20 |
09407-10404 |
Clamp (L:100) |
| 21 |
54167-96J00 |
Lower Side Mount |
| 45658 |
52111-96J00-0EP |
Drive Shaft Housing (L) |
| 45659 |
52111-96J00-Y5S |
Drive Shaft Housing (L) |
| 45660 |
52111-96J11-0EP |
Drive Shaft Housing (X) |
| 45661 |
52111-96J11-Y5S |
Drive Shaft Housing (X) |
| 45670 |
54211-96J01-0EP |
Lower Mount Bracket |
| 45689 |
09116-10176 |
Bolt (10x44) |
| 45690 |
09116-10176 |
Bolt (10x44) |
| 45701 |
54211-96J01-Y5S |
Lower Mount Bracket |
▶Fig. 407A - Gear Case (43 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09263-32017 |
Pinion Bearing |
| 3 |
09100-12052 |
Bolt (12x70) |
| 4 |
09116-10150 |
Bolt (10x55) |
| 5 |
09160-12066 |
Washer (12.5x22x2.5) |
| 6 |
17566-87D12 |
GROMMET |
| 7 |
09202-08006 |
Knock Pin (8x12) |
| 9 |
09116-08137 |
Bolt (8x22) |
| 11 |
09168-10038 |
GASKET,DRAIN PL |
| 12 |
55321-93J01 |
Protection Anode |
| 13 |
09116-06236 |
Bolt (6x16) |
| 14 |
55332-87D12 |
Exhaust Seal Rubber |
| 15 |
55333-87D10 |
Exhaust Seal Plate |
| 16 |
55127-87D00 |
Hose Union |
| 18 |
09362-09008 |
Nipple |
| 19 |
09407-10404 |
Clamp (L:100) |
| 21 |
58105-93J10 |
Propeller Bushing Set |
| 24 |
57632-93L01 |
Propeller Bushing Stopper |
| 25 |
57633-87D30 |
Propeller Nut Spacer |
| 26 |
09141-18005 |
Nut (18mm) |
| 27 |
09160-18028 |
Washer (18.5x31x1.0) |
| 28 |
09204-03003 |
Prop Nut Cotter Pin |
| 29 |
57630-92E00 |
Propeller Hardware Kit DF150/175 DFV6 DTV6 |
| 30 |
25700-93J00 |
Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250 |
| 45658 |
55110-93J20-0EP |
Gear Case Housing |
| 45659 |
55110-93J20-Y5S |
Gear Case Housing |
| 45674 |
09355-40805-00B |
Hose (4x8x2000) |
| 45677 |
990C0-00830-17P |
Replaced by 990C0-00840-17P |
| 45705 |
09355-40805-600 |
Hose (4x8x600) |
| 45708 |
990C0-00840-19P |
S/S Watergrip Propeller 3x15-1/4x19 |
| 45736 |
990C0-00840-21P |
S/S Watergrip Propeller 3x15x21 |
| 45767 |
990C0-00840-23P |
S/S Watergrip Propeller 3x14-3/4x23 |
| 45797 |
990C0-00840-25P |
S/S Watergrip Propeller 3x14-3/4x25 |
| 45828 |
990C0-00840-27P |
S/S Watergrip Propeller 3x14-1/2x27 |
| 45858 |
990C0-00834-23P |
S/S Propeller 4x14-3/8x23 (NLA) |
| 45870 |
55125-98J00-0EP |
Trim Tab |
| 45871 |
55125-98J00-Y5S |
Trim Tab |
| 45889 |
990C0-00834-25P |
S/S Propeller 4x14-3/8x25 (NLA) |
| 45920 |
990C0-00834-27P |
S/S Propeller 4x14-3/8x27 (NLA) |
| 45931 |
55128-93J10 |
Drain Plug |
| 45932 |
55128-93J10 |
Drain Plug |
| 45933 |
55128-93L00 |
Drain Plug w/Magnet |
| 45950 |
990C0-00834-28P |
S/S Propeller 4x14-3/8x28 (NLA) |
| 45981 |
990C0-00834-29P |
S/S Propeller 4x14-3/8x29 (NLA) |
▶Fig. 407C - Gear Case (C/R) (41 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09263-32017 |
Pinion Bearing |
| 3 |
56145-93J00 |
Shift Cam Housing |
| 4 |
04221-08129 |
PIN 8X12 |
| 5 |
09265-50002 |
Bearing (50x90x21.75) |
| 6 |
09100-12052 |
Bolt (12x70) |
| 7 |
09116-10150 |
Bolt (10x55) |
| 8 |
09160-12066 |
Washer (12.5x22x2.5) |
| 9 |
17566-87D12 |
GROMMET |
| 10 |
09202-08006 |
Knock Pin (8x12) |
| 12 |
09116-08137 |
Bolt (8x22) |
| 14 |
09168-10038 |
GASKET,DRAIN PL |
| 15 |
55321-93J01 |
Protection Anode |
| 16 |
09116-06236 |
Bolt (6x16) |
| 17 |
55332-87D12 |
Exhaust Seal Rubber |
| 18 |
55333-87D10 |
Exhaust Seal Plate |
| 19 |
55127-87D00 |
Hose Union |
| 21 |
09362-09008 |
Nipple |
| 22 |
09407-10404 |
Clamp (L:100) |
| 24 |
58105-93J10 |
Propeller Bushing Set |
| 27 |
57632-93L01 |
Propeller Bushing Stopper |
| 28 |
57633-87D30 |
Propeller Nut Spacer |
| 29 |
09141-18005 |
Nut (18mm) |
| 30 |
09160-18028 |
Washer (18.5x31x1.0) |
| 31 |
09204-03003 |
Prop Nut Cotter Pin |
| 32 |
57630-92E00 |
Propeller Hardware Kit DF150/175 DFV6 DTV6 |
| 33 |
25700-93J00 |
Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250 |
| 45658 |
55110-93J30-0EP |
Gear Case Housing (C/R) |
| 45659 |
55110-93J30-Y5S |
Gear Case Housing (C/R) |
| 45670 |
55128-93J10 |
Drain Plug |
| 45677 |
09355-40805-00B |
Hose (4x8x2000) |
| 45680 |
990C0-0084L-17P |
S/S Watergrip Propeller 3x15-1/2x17 CCR |
| 45701 |
55128-93J10 |
Drain Plug |
| 45708 |
09355-40805-600 |
Hose (4x8x600) |
| 45711 |
990C0-0084L-19P |
S/S Watergrip Propeller 3x15-1/4x19 CCR |
| 45729 |
55128-93L00 |
Drain Plug w/Magnet |
| 45739 |
990C0-0083L-21P |
S/S Propeller 3x15x21 (C/R) |
| 45770 |
990C0-0083L-23P |
S/S Propeller 3x14-3/4x23 (C/R) |
| 45800 |
990C0-0084L-25P |
S/S Watergrip Propeller 3x14-1/2x25 CCR |
| 45831 |
990C0-0083L-27P |
S/S Propeller 3x14-1/2x27 (C/R) |
| 45962 |
55125-98J00-0EP |
Trim Tab |
| 45963 |
55125-98J00-Y5S |
Trim Tab |
▶Fig. 410 - Side Cover (48 parts)
| Ref |
OEM Part # |
Part Name |
| 4 |
09139-06147 |
Oil Pan Cover Screw (6x114) |
| 7 |
61134-96J02 |
Side Cover Seal |
| 9 |
61817-89J01 |
Side Cover Plug |
| 10 |
09139-06249 |
SCREW |
| 11 |
17913-93J00 |
Water Flush Plug |
| 12 |
17914-93J01 |
Water Flush Plug Gasket |
| 14 |
09116-08174 |
Bolt (8x38) |
| 15 |
09169-08039 |
Washer (8.5x30x1.5) (NLA) |
| 16 |
09320-11023 |
CUSHION,FRONT P |
| 17 |
61632-93J00 |
Engine Cover Hook Shaft |
| 18 |
61633-96J02 |
Starboard Rear Hook Lever |
| 19 |
61634-96J02 |
Port Rear Hook Lever |
| 20 |
61641-93J10 |
Engine Cover Hook |
| 21 |
61645-96J02 |
Front Hook Lever |
| 22 |
61673-96J03 |
Hook Lever Latch |
| 23 |
09116-06127 |
Bolt (6x12) |
| 24 |
09160-13014 |
Washer (13.2x25x1.0) |
| 25 |
09164-14008 |
Wave Washer |
| 26 |
09202-04022 |
Hook Lever Pin |
| 27 |
09306-13007 |
Bushing |
| 28 |
01550-05107 |
BOLT |
| 29 |
61124-96J03 |
Remote Control Grommet |
| 30 |
67343-96J00 |
Remocon Cable Stopper |
| 31 |
09160-06047 |
Washer (6.2x20x2) |
| 32 |
01570-06127 |
BOLT |
| 33 |
09407-25402 |
Clamp (L:248) |
| 34 |
67341-96J00 |
Remocon Cable Holder |
| 35 |
01550-06167 |
BOLT |
| 36 |
17917-87L00 |
Water Flush Connector |
| 37 |
67300-93J01 |
Rigging Kit Adapter |
| 38 |
67361-93J00 |
Hose Adapter |
| 39 |
09250-21003 |
Plug |
| 45658 |
61131-96J03-0EP |
Starboard Oil Pan Cover (L) |
| 45659 |
61131-96J03-Y5S |
Starboard Oil Pan Cover (L) |
| 45660 |
61131-96J13-0EP |
Starboard Oil Pan Cover (X) |
| 45661 |
61131-96J13-Y5S |
Starboard Oil Pan Cover (X) |
| 45670 |
61831-96J10-0EP |
Front Panel |
| 45689 |
61141-96J03-0EP |
Port Oil Pan Cover (L) |
| 45690 |
61141-96J03-Y5S |
Port Oil Pan Cover (L) |
| 45691 |
61141-96J13-0EP |
Port Oil Pan Cover (X) |
| 45692 |
61141-96J13-Y5S |
Port Oil Pan Cover (X) |
| 45701 |
61831-96J10-Y5S |
Front Panel |
| 45717 |
09139-06135 |
Oil Pan Cover Screw (6x17) |
| 45718 |
09139-06135 |
Oil Pan Cover Screw (6x17) |
| 45778 |
61811-96J20-0EP |
Starboard Side Cover |
| 45779 |
61811-96J20-Y5S |
Starboard Side Cover |
| 45809 |
61821-96J11-0EP |
Port Side Cover |
| 45810 |
61821-96J11-Y5S |
Port Side Cover |
▶Fig. 420J - Engine Cover (Black) (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61410-96867-0EP |
61410-96868-0EP |
| 2 |
61112-96J20 |
Engine Cover Seal |
| 3 |
61430-96J10 |
Air Intake Inner Guide Assembly |
| 4 |
03542-05169 |
SCREW |
| 5 |
09159-05019 |
Nut |
| 6 |
02142-05167 |
SCREW 5X16 CROS |
| 7 |
01550-06167 |
BOLT |
| 8 |
61431-96J21-0EP |
Tilt Up Handle |
| 9 |
61432-96J11 |
Tilt Up Handle Louver |
| 10 |
61438-96J10 |
Tilt Up Handle Seal No. 1 |
| 11 |
61439-96J10 |
Tilt Up Handle Seal No. 2 |
| 12 |
01550-06167 |
BOLT |
| 13 |
03542-05169 |
SCREW |
| 14 |
61475-96J10 |
Air Vent Guide |
| 15 |
61476-96J10 |
Air Vent Seal |
| 16 |
02142-06167 |
6 X 16 CROSS SC |
| 17 |
09329-10024 |
Cushion |
| 18 |
01550-06127 |
BOLT |
| 19 |
61621-93J01 |
Fastener Bracket |
| 20 |
01547-06167 |
BOLT 6X16 |
| 21 |
61443-96J22 |
Starboard Engine Cover Stripe |
| 22 |
61453-96J22 |
Port Engine Cover Stripe |
| 23 |
61422-96J52 |
Front Emblem Mark (175) |
| 24 |
61435-96J32 |
Rear Emblem Mark (175) |
| 25 |
61446-93J33 |
EFI & VVT Decal |
| 26 |
77811-54GC0-0PG |
Chrome S Emblem |
| 27 |
61610-93J01 |
FASTENER COMP |
| 28 |
61458-99E60 |
Engine Cover Label |
| 29 |
09800-81841 |
Tool Set |
| 30 |
99011-96J50-03B |
Owners Manual DF150/DF175 - 2015 |
| 31 |
68110-96J00 |
Weather Cover |
▶Fig. 420K - Engine Cover (White) (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61410-96881-Y5S |
Engine Cover Set |
| 2 |
61112-96J20 |
Engine Cover Seal |
| 3 |
61430-96J10 |
Air Intake Inner Guide Assembly |
| 4 |
03542-05169 |
SCREW |
| 5 |
09159-05019 |
Nut |
| 6 |
02142-05167 |
SCREW 5X16 CROS |
| 7 |
01550-06167 |
BOLT |
| 8 |
61431-96J21-Y5S |
Tilt Up Handle |
| 9 |
61432-96J11 |
Tilt Up Handle Louver |
| 10 |
61438-96J10 |
Tilt Up Handle Seal No. 1 |
| 11 |
61439-96J10 |
Tilt Up Handle Seal No. 2 |
| 12 |
01550-06167 |
BOLT |
| 13 |
03542-05169 |
SCREW |
| 14 |
61475-96J10 |
Air Vent Guide |
| 15 |
61476-96J10 |
Air Vent Seal |
| 16 |
02142-06167 |
6 X 16 CROSS SC |
| 17 |
09329-10024 |
Cushion |
| 18 |
01550-06127 |
BOLT |
| 19 |
61621-93J01 |
Fastener Bracket |
| 20 |
01547-06167 |
BOLT 6X16 |
| 21 |
61443-96J30 |
Starboard Engine Cover Stripe |
| 22 |
61453-96J30 |
Port Engine Cover Stripe |
| 23 |
77811-54GC0-0PG |
Chrome S Emblem |
| 24 |
61610-93J01 |
FASTENER COMP |
| 25 |
61446-93J40 |
EFI & VVT Decal |
| 26 |
61435-96J50 |
Emblem Mark (175) |
| 27 |
61435-96J50 |
Emblem Mark (175) |
| 28 |
61458-99E60 |
Engine Cover Label |
| 29 |
09800-81841 |
Tool Set |
| 30 |
99011-96J50-03B |
Owners Manual DF150/DF175 - 2015 |
| 31 |
68110-96J00 |
Weather Cover |
▶Fig. 420L - Engine Cover (Black)(Model: TG) (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61410-96890-0EP |
Engine Cover Set |
| 2 |
61112-96J20 |
Engine Cover Seal |
| 3 |
61430-96J10 |
Air Intake Inner Guide Assembly |
| 4 |
03542-05169 |
SCREW |
| 5 |
09159-05019 |
Nut |
| 6 |
02142-05167 |
SCREW 5X16 CROS |
| 7 |
01550-06167 |
BOLT |
| 8 |
61431-96J21-0EP |
Tilt Up Handle |
| 9 |
61432-96J11 |
Tilt Up Handle Louver |
| 10 |
61438-96J10 |
Tilt Up Handle Seal No. 1 |
| 11 |
61439-96J10 |
Tilt Up Handle Seal No. 2 |
| 12 |
01550-06167 |
BOLT |
| 13 |
03542-05169 |
SCREW |
| 14 |
61475-96J10 |
Air Vent Guide |
| 15 |
61476-96J10 |
Air Vent Seal |
| 16 |
02142-06167 |
6 X 16 CROSS SC |
| 17 |
09329-10024 |
Cushion |
| 18 |
01550-06127 |
BOLT |
| 19 |
61621-93J01 |
Fastener Bracket |
| 20 |
01547-06167 |
BOLT 6X16 |
| 21 |
61443-96J22 |
Starboard Engine Cover Stripe |
| 22 |
61453-96J22 |
Port Engine Cover Stripe |
| 23 |
77811-54GC0-0PG |
Chrome S Emblem |
| 24 |
61446-96J20 |
Decal (S.P.C.) |
| 25 |
61610-93J01 |
FASTENER COMP |
| 26 |
61422-96J52 |
Front Emblem Mark (175) |
| 27 |
61435-96J32 |
Rear Emblem Mark (175) |
| 28 |
61446-93J33 |
EFI & VVT Decal |
| 29 |
61458-99E60 |
Engine Cover Label |
| 30 |
09800-81841 |
Tool Set |
| 31 |
61471-98J00 |
Lean Burn Decal |
| 32 |
99011-96J60-03B |
Owners Manual DF150G/DF175G - 2015 |
| 33 |
68110-96J00 |
Weather Cover |
| 34 |
61428-96J00 |
Engine Cover Tape |
▶Fig. 420M - Engine Cover (White)(Model: TG) (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61420-96810-Y5S |
Engine Cover Set |
| 2 |
61112-96J20 |
Engine Cover Seal |
| 3 |
61430-96J10 |
Air Intake Inner Guide Assembly |
| 4 |
03542-05169 |
SCREW |
| 5 |
09159-05019 |
Nut |
| 6 |
02142-05167 |
SCREW 5X16 CROS |
| 7 |
01550-06167 |
BOLT |
| 8 |
61431-96J21-Y5S |
Tilt Up Handle |
| 9 |
61432-96J11 |
Tilt Up Handle Louver |
| 10 |
61438-96J10 |
Tilt Up Handle Seal No. 1 |
| 11 |
61439-96J10 |
Tilt Up Handle Seal No. 2 |
| 12 |
01550-06167 |
BOLT |
| 13 |
03542-05169 |
SCREW |
| 14 |
61475-96J10 |
Air Vent Guide |
| 15 |
61476-96J10 |
Air Vent Seal |
| 16 |
02142-06167 |
6 X 16 CROSS SC |
| 17 |
09329-10024 |
Cushion |
| 18 |
01550-06127 |
BOLT |
| 19 |
61621-93J01 |
Fastener Bracket |
| 20 |
01547-06167 |
BOLT 6X16 |
| 21 |
61443-96J30 |
Starboard Engine Cover Stripe |
| 22 |
61453-96J30 |
Port Engine Cover Stripe |
| 23 |
77811-54GC0-0PG |
Chrome S Emblem |
| 24 |
61446-96J30 |
Decal (S.P.C.) |
| 25 |
61610-93J01 |
FASTENER COMP |
| 26 |
61435-96J50 |
Emblem Mark (175) |
| 27 |
61435-96J50 |
Emblem Mark (175) |
| 28 |
61446-93J40 |
EFI & VVT Decal |
| 29 |
61458-99E60 |
Engine Cover Label |
| 30 |
09800-81841 |
Tool Set |
| 31 |
61471-98J00 |
Lean Burn Decal |
| 32 |
99011-96J60-03B |
Owners Manual DF150G/DF175G - 2015 |
| 33 |
68110-96J00 |
Weather Cover |
| 34 |
61428-96J00 |
Engine Cover Tape |
▶Fig. 420N - Engine Cover (Black) (C/R) (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61410-96867-0EP |
61410-96868-0EP |
| 2 |
61112-96J20 |
Engine Cover Seal |
| 3 |
61430-96J10 |
Air Intake Inner Guide Assembly |
| 4 |
03542-05169 |
SCREW |
| 5 |
09159-05019 |
Nut |
| 6 |
02142-05167 |
SCREW 5X16 CROS |
| 7 |
01550-06167 |
BOLT |
| 8 |
61431-96J21-0EP |
Tilt Up Handle |
| 9 |
61432-96J11 |
Tilt Up Handle Louver |
| 10 |
61438-96J10 |
Tilt Up Handle Seal No. 1 |
| 11 |
61439-96J10 |
Tilt Up Handle Seal No. 2 |
| 12 |
01550-06167 |
BOLT |
| 13 |
03542-05169 |
SCREW |
| 14 |
61475-96J10 |
Air Vent Guide |
| 15 |
61476-96J10 |
Air Vent Seal |
| 16 |
02142-06167 |
6 X 16 CROSS SC |
| 17 |
09329-10024 |
Cushion |
| 18 |
01550-06127 |
BOLT |
| 19 |
61621-93J01 |
Fastener Bracket |
| 20 |
01547-06167 |
BOLT 6X16 |
| 21 |
61443-96J22 |
Starboard Engine Cover Stripe |
| 22 |
61453-96J22 |
Port Engine Cover Stripe |
| 23 |
61422-96J52 |
Front Emblem Mark (175) |
| 24 |
61435-96J32 |
Rear Emblem Mark (175) |
| 25 |
61446-93J33 |
EFI & VVT Decal |
| 26 |
77811-54GC0-0PG |
Chrome S Emblem |
| 27 |
61610-93J01 |
FASTENER COMP |
| 28 |
61458-99E60 |
Engine Cover Label |
| 29 |
09800-81841 |
Tool Set |
| 30 |
99011-96J50-03B |
Owners Manual DF150/DF175 - 2015 |
| 31 |
68110-96J00 |
Weather Cover |
▶Fig. 420P - Engine Cover (White) (C/R) (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61410-96881-Y5S |
Engine Cover Set |
| 2 |
61112-96J20 |
Engine Cover Seal |
| 3 |
61430-96J10 |
Air Intake Inner Guide Assembly |
| 4 |
03542-05169 |
SCREW |
| 5 |
09159-05019 |
Nut |
| 6 |
02142-05167 |
SCREW 5X16 CROS |
| 7 |
01550-06167 |
BOLT |
| 8 |
61431-96J21-Y5S |
Tilt Up Handle |
| 9 |
61432-96J11 |
Tilt Up Handle Louver |
| 10 |
61438-96J10 |
Tilt Up Handle Seal No. 1 |
| 11 |
61439-96J10 |
Tilt Up Handle Seal No. 2 |
| 12 |
01550-06167 |
BOLT |
| 13 |
03542-05169 |
SCREW |
| 14 |
61475-96J10 |
Air Vent Guide |
| 15 |
61476-96J10 |
Air Vent Seal |
| 16 |
02142-06167 |
6 X 16 CROSS SC |
| 17 |
09329-10024 |
Cushion |
| 18 |
01550-06127 |
BOLT |
| 19 |
61621-93J01 |
Fastener Bracket |
| 20 |
01547-06167 |
BOLT 6X16 |
| 21 |
61443-96J30 |
Starboard Engine Cover Stripe |
| 22 |
61453-96J30 |
Port Engine Cover Stripe |
| 23 |
77811-54GC0-0PG |
Chrome S Emblem |
| 24 |
61610-93J01 |
FASTENER COMP |
| 25 |
61446-93J40 |
EFI & VVT Decal |
| 26 |
61435-96J50 |
Emblem Mark (175) |
| 27 |
61435-96J50 |
Emblem Mark (175) |
| 28 |
61458-99E60 |
Engine Cover Label |
| 29 |
09800-81841 |
Tool Set |
| 30 |
99011-96J50-03B |
Owners Manual DF150/DF175 - 2015 |
| 31 |
68110-96J00 |
Weather Cover |
▶Fig. 420R - Engine Cover (Black) (C/R)(Model: ZG) (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61410-96890-0EP |
Engine Cover Set |
| 2 |
61112-96J20 |
Engine Cover Seal |
| 3 |
61430-96J10 |
Air Intake Inner Guide Assembly |
| 4 |
03542-05169 |
SCREW |
| 5 |
09159-05019 |
Nut |
| 6 |
02142-05167 |
SCREW 5X16 CROS |
| 7 |
01550-06167 |
BOLT |
| 8 |
61431-96J21-0EP |
Tilt Up Handle |
| 9 |
61432-96J11 |
Tilt Up Handle Louver |
| 10 |
61438-96J10 |
Tilt Up Handle Seal No. 1 |
| 11 |
61439-96J10 |
Tilt Up Handle Seal No. 2 |
| 12 |
01550-06167 |
BOLT |
| 13 |
03542-05169 |
SCREW |
| 14 |
61475-96J10 |
Air Vent Guide |
| 15 |
61476-96J10 |
Air Vent Seal |
| 16 |
02142-06167 |
6 X 16 CROSS SC |
| 17 |
09329-10024 |
Cushion |
| 18 |
01550-06127 |
BOLT |
| 19 |
61621-93J01 |
Fastener Bracket |
| 20 |
01547-06167 |
BOLT 6X16 |
| 21 |
61443-96J22 |
Starboard Engine Cover Stripe |
| 22 |
61453-96J22 |
Port Engine Cover Stripe |
| 23 |
77811-54GC0-0PG |
Chrome S Emblem |
| 24 |
61446-96J20 |
Decal (S.P.C.) |
| 25 |
61610-93J01 |
FASTENER COMP |
| 26 |
61422-96J52 |
Front Emblem Mark (175) |
| 27 |
61435-96J32 |
Rear Emblem Mark (175) |
| 28 |
61446-93J33 |
EFI & VVT Decal |
| 29 |
61458-99E60 |
Engine Cover Label |
| 30 |
09800-81841 |
Tool Set |
| 31 |
61471-98J00 |
Lean Burn Decal |
| 32 |
99011-96J60-03B |
Owners Manual DF150G/DF175G - 2015 |
| 33 |
68110-96J00 |
Weather Cover |
| 34 |
61428-96J00 |
Engine Cover Tape |
▶Fig. 420S - Engine Cover (White) (C/R)(Model: ZG) (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61420-96810-Y5S |
Engine Cover Set |
| 2 |
61112-96J20 |
Engine Cover Seal |
| 3 |
61430-96J10 |
Air Intake Inner Guide Assembly |
| 4 |
03542-05169 |
SCREW |
| 5 |
09159-05019 |
Nut |
| 6 |
02142-05167 |
SCREW 5X16 CROS |
| 7 |
01550-06167 |
BOLT |
| 8 |
61431-96J21-Y5S |
Tilt Up Handle |
| 9 |
61432-96J11 |
Tilt Up Handle Louver |
| 10 |
61438-96J10 |
Tilt Up Handle Seal No. 1 |
| 11 |
61439-96J10 |
Tilt Up Handle Seal No. 2 |
| 12 |
01550-06167 |
BOLT |
| 13 |
03542-05169 |
SCREW |
| 14 |
61475-96J10 |
Air Vent Guide |
| 15 |
61476-96J10 |
Air Vent Seal |
| 16 |
02142-06167 |
6 X 16 CROSS SC |
| 17 |
09329-10024 |
Cushion |
| 18 |
01550-06127 |
BOLT |
| 19 |
61621-93J01 |
Fastener Bracket |
| 20 |
01547-06167 |
BOLT 6X16 |
| 21 |
61443-96J30 |
Starboard Engine Cover Stripe |
| 22 |
61453-96J30 |
Port Engine Cover Stripe |
| 23 |
77811-54GC0-0PG |
Chrome S Emblem |
| 24 |
61446-96J30 |
Decal (S.P.C.) |
| 25 |
61610-93J01 |
FASTENER COMP |
| 26 |
61435-96J50 |
Emblem Mark (175) |
| 27 |
61435-96J50 |
Emblem Mark (175) |
| 28 |
61446-93J40 |
EFI & VVT Decal |
| 29 |
61458-99E60 |
Engine Cover Label |
| 30 |
09800-81841 |
Tool Set |
| 31 |
61471-98J00 |
Lean Burn Decal |
| 32 |
99011-96J60-03B |
Owners Manual DF150G/DF175G - 2015 |
| 33 |
68110-96J00 |
Weather Cover |
| 34 |
61428-96J00 |
Engine Cover Tape |
▶Fig. 442 - Drag Link (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41161-94400 |
Steering Cable Seal |
| 2 |
67701-96J00 |
Drag Link Assembly |
| 3 |
67721-96J00 |
Spacer |
| 4 |
67725-96J00 |
Drag Link Bolt |
| 5 |
67726-99E00 |
Lock Nut |
| 6 |
67728-99E00 |
Washer |
▶Fig. 475 - Squeeze Pump (4 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65770-93J04 |
Squeeze Pump |
| 2 |
09251-09008 |
Cap |
| 3 |
09367-10001 |
Hose Joint |
| 4 |
09401-14409 |
Clip |
▶Fig. 502 - Opt: Meter (34 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09471-12103 |
Bulb (12v, 3.4w) |
| 4 |
09471-12028 |
Bulb (12v, 3.4w) |
| 5 |
34191-92E00 |
Water Pressure Tubing |
| 6 |
09407-14407 |
Clamp (L:140) |
| 7 |
36615-96300 |
Resin Terminal |
| 9 |
09471-12103 |
Bulb (12v, 3.4w) |
| 11 |
34310-92E00 |
Fuel Gauge Lead (NLA) |
| 12 |
34360-92E00 |
Adapter Harness (NLA) |
| 13 |
09471-12103 |
Bulb (12v, 3.4w) |
| 15 |
09471-12103 |
Bulb (12v, 3.4w) |
| 17 |
34191-92E00 |
Water Pressure Tubing |
| 18 |
09407-14407 |
Clamp (L:140) |
| 19 |
09471-12103 |
Bulb (12v, 3.4w) |
| 21 |
09471-12077 |
Bulb (12v, 1.7w) |
| 22 |
34190-87D00 |
Speedometer Sensor |
| 23 |
34190-95500 |
Speedometer Sensor (NLA) |
| 24 |
03112-06303 |
Screw (NLA) |
| 25 |
36682-92E00 |
Wire Harness |
| 45658 |
34800-93J02 |
Black Trim Gauge |
| 45659 |
34800-93J13 |
White Trim Gauge |
| 45671 |
34500-93J02 |
Black Hour Meter |
| 45673 |
34650-93J20 |
Black Water Pressure Gauge* |
| 45677 |
34200-93J02 |
Black Tachometer w/Monitor Function |
| 45702 |
34500-93J13 |
White Hour Meter |
| 45704 |
34650-93J33 |
White Water Pressure Gauge |
| 45708 |
34200-93J14 |
Tachometer w/Monitor - White |
| 45717 |
34100-93J00 |
Black Speedometer 0-80 MPH |
| 45718 |
34100-93J13 |
White Speedometer 0-80 MPH |
| 45719 |
34100-93J22 |
Black Speedometer 0-50 MPH |
| 45720 |
34100-93J33 |
White Speedometer 0-50 MPH |
| 45870 |
34600-93J02 |
Black Voltmeter |
| 45871 |
34600-93J13 |
White Voltmeter |
| 45931 |
34300-93J02 |
Black Fuel Gauge |
| 45932 |
34300-93J13 |
White Fuel Gauge |
▶Fig. 508 - Opt: Remote Control (70 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36646-93J00 |
PTT Switch Adapter Wire Asembly |
| 3 |
36628-92E00 |
Wire Harness Grommet |
| 4 |
37110-93J12 |
Ignition Switch Assembly |
| 6 |
37143-99E01 |
Key Cap |
| 7 |
37149-93J00 |
Cylinder Body Cap |
| 8 |
37721-93J91 |
Neutral Switch Assembly |
| 9 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 10 |
37823-92E02 |
Stop Switch Lanyard |
| 11 |
37826-92J00 |
Nut |
| 12 |
37850-90J06 |
PTT Switch Assembly |
| 13 |
38500-93J90 |
Warning Buzzer |
| 14 |
67212-95600 |
Washer (NLA) |
| 15 |
67296-92E11 |
Screw (3x15) |
| 16 |
67220-95630 |
Plate Assembly |
| 17 |
67223-99E10 |
Brake Adjustment Knob |
| 18 |
67229-95600 |
Roller (NLA) |
| 19 |
67232-95600 |
Bushing |
| 20 |
67238-87D00 |
Drive Gear |
| 21 |
67241-99E10 |
Free Throttle Lever (NLA) |
| 22 |
67243-95600 |
Bushing (NLA) |
| 23 |
67244-95600 |
Wave Washer (NLA) |
| 24 |
67245-95600 |
Free Throttle Drum (NLA) |
| 25 |
67251-99E20 |
Handle Lever |
| 26 |
67252-95600 |
Bushing |
| 27 |
67253-95600 |
Washer (NLA) |
| 28 |
67255-99E10 |
Lock Arm |
| 29 |
67256-95600 |
Neutral Lock Holder |
| 30 |
67257-99E10 |
Lever Cap |
| 31 |
67258-99E00 |
Neutral Arm Bracket |
| 32 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 33 |
67261-99E10 |
Grip |
| 34 |
67296-94310 |
Screw |
| 35 |
67264-95600 |
Washer (NLA) |
| 36 |
67267-93J00 |
Wire Cover |
| 37 |
67273-95600 |
Spacer |
| 38 |
67275-95600 |
Cable End |
| 39 |
67292-94300 |
E Ring |
| 40 |
67294-95600 |
Spacer |
| 41 |
67296-90J10 |
Rear Cover Screw |
| 42 |
67296-94300 |
Screw (4x10) |
| 43 |
67296-95600 |
Screw |
| 44 |
67296-95610 |
Screw |
| 45 |
67297-95600 |
Washer |
| 46 |
77811-54GB0-0PG |
Chrome S Emblem |
| 47 |
09100-08232 |
Bolt (8x30) |
| 48 |
09126-05003 |
Screw (5x12) |
| 49 |
09140-06020 |
Nut (6mm) |
| 50 |
09160-06104 |
Washer (6.5x24x2) |
| 51 |
37859-90J00 |
Spacer |
| 52 |
67282-94L00 |
Remocon Side Decal |
| 53 |
67284-94L00 |
Handle Lever Mark |
| 55 |
09481-10501 |
10 Amp Fuse |
| 56 |
67140-95600 |
Replaced by 67140-95601 |
| 57 |
67294-95600 |
Spacer |
| 58 |
67296-95621 |
Screw (L:165) |
| 19725 |
36620-93J04 |
21' Main Wiring Harness |
| 19756 |
36620-93J54 |
16' Main Wiring Harness |
| 19784 |
36620-93J64 |
26' Main Wiring Harness |
| 45778 |
37141-99E00 |
(931) Ignition Key |
| 45779 |
37141-99E10 |
(932) Ignition Key |
| 45780 |
37141-99E20 |
(933) Ignition Key |
| 45781 |
37141-99E30 |
(934) Ignition Key |
| 45782 |
37141-99E40 |
(935) Ignition Key |
| 45783 |
37141-99E50 |
(936) Ignition Key |
| 45784 |
37141-99E60 |
(937) Ignition Key |
| 45785 |
37141-99E70 |
(938) Ignition Key |
| 45786 |
37141-99E80 |
(939) Ignition Key |
| 45787 |
37141-99E90 |
(940) Ignition Key |
| 45788 |
37141-99EA0 |
(941) Ignition Key |
| 45789 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 517 - Opt: Concealed Remocon (1) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-93J34 |
Flush Mount Control Box |
| 2 |
67298-92E50 |
Spring |
| 3 |
67296-94310 |
Screw |
| 4 |
67295-92E10 |
Screw (3x12) |
| 5 |
37850-92E27 |
PTT Switch Assembly |
| 6 |
67288-92E60 |
Washer |
| 7 |
67296-92E52 |
Screw |
| 8 |
67255-92E50 |
Neutral Lock Arm |
| 9 |
67251-92E50 |
Handle Lever |
| 10 |
67261-92E50 |
Grip |
| 11 |
67256-92E50 |
Neutral Lock Holder |
| 12 |
67257-92E00 |
Lever Cap |
| 13 |
67242-92E50 |
Free Accel Shaft |
| 14 |
67288-92E20 |
Washer |
| 15 |
67296-88D10 |
Screw (5x16) |
| 16 |
67288-92E70 |
Washer (NLA) |
| 17 |
67296-88D20 |
Screw (6x35) (NLA) |
| 18 |
67295-92E50 |
Screw (6x30) (NLA) |
| 19 |
67287-92E50 |
Nut (NLA) |
| 20 |
09160-06104 |
Washer (6.5x24x2) |
| 21 |
67296-88D30 |
Screw (5x30) (NLA) |
| 22 |
67254-92E50 |
Lock Arm Cover |
| 23 |
36890-93J00 |
Wire Harness |
| 24 |
67275-95600 |
Cable End |
| 25 |
67273-95600 |
Spacer |
| 26 |
67283-92E50 |
Lever Decal (NLA) |
| 27 |
67284-92E50 |
Clutch Decal (NLA) |
| 28 |
67274-92E50 |
Base |
| 29 |
67211-92E50 |
Flush Mount Cover |
▶Fig. 518 - Opt: Concealed Remocon (2) (43 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-93J34 |
Flush Mount Control Box |
| 2 |
67222-92E50 |
Dual Plate |
| 3 |
67292-94300 |
E Ring |
| 4 |
67288-92E10 |
Washer (NLA) |
| 5 |
67291-92E00 |
Snap Ring (NLA) |
| 6 |
67223-92E50 |
Brake Adjust (NLA) |
| 7 |
67221-92E50 |
Holder Assembly (NLA) |
| 8 |
67224-92E50 |
Brake Shoe Assembly (NLA) |
| 9 |
67225-92E50 |
Brake Disk (NLA) |
| 10 |
09140-06020 |
Nut (6mm) |
| 11 |
67294-92E00 |
Spacer (NLA) |
| 12 |
37721-95500 |
Neutral Switch Assembly |
| 13 |
67296-92E11 |
Screw (3x15) |
| 14 |
67226-92E10 |
Bolt (NLA) |
| 15 |
67296-92E20 |
Screw (5x25) (NLA) |
| 16 |
67240-92E50 |
Throttle Arm Assembly (NLA) |
| 17 |
67228-92E00 |
Washer (NLA) |
| 18 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 19 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 20 |
09125-05042 |
Screw (5x10) |
| 21 |
67234-92E00 |
Gear Case (NLA) |
| 22 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 23 |
67227-92E00 |
Stopper (NLA) |
| 24 |
67296-88D10 |
Screw (5x16) |
| 25 |
67225-92E00 |
Spring (NLA) |
| 26 |
09125-04004 |
Screw (4x6) |
| 27 |
67233-92E00 |
Spring (NLA) |
| 28 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 29 |
67239-92E10 |
Shift Pin Plate |
| 30 |
67236-92E00 |
Roller (NLA) |
| 31 |
67237-92E01 |
Spring (NLA) |
| 32 |
67238-92E50 |
Drive Gear (NLA) |
| 33 |
67239-92E00 |
Pin |
| 34 |
67246-92E50 |
Drive Shaft (NLA) |
| 35 |
67252-92E00 |
Bushing (NLA) |
| 36 |
67291-92E10 |
Snap Ring (NLA) |
| 37 |
67253-92E10 |
Washer |
| 38 |
67252-92E10 |
Bushing (NLA) |
| 39 |
67253-95600 |
Washer (NLA) |
| 40 |
67231-92E00 |
Shift Gear |
| 41 |
67232-95600 |
Bushing |
| 42 |
67241-92E50 |
Free Accel Rod (NLA) |
| 43 |
67232-92E50 |
Bushing (NLA) |
▶Fig. 522 - Opt: Harness (1) (13 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36620-93J31 |
Replaced by 36620-93J32 |
| 3 |
17917-87L00 |
Water Flush Connector |
| 4 |
38500-93J00 |
Warning Buzzer* |
| 5 |
34660-96J01 |
Water Pressure Gauge Install Kit |
| 6 |
09352-50006-600 |
Hose (5x9x600) |
| 7 |
09367-06006 |
3 Way |
| 8 |
09401-08413 |
Clip |
| 9 |
33830-98J11 |
Battery Isolator Lead Set |
| 10 |
09407-10404 |
Clamp (L:100) |
| 11 |
09481-40401 |
40 Amp Fuse |
| 12 |
36990-87D00 |
Terminal & Sleeve Set |
| 45658 |
36620-93J12 |
MAIN HARNESS EXT 6.5' |
| 45659 |
36620-93J42 |
HARNESS EXT 10' |
▶Fig. 522B - Opt: Harness (1)(Model: TG/ZG) (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17917-87L00 |
Water Flush Connector |
| 2 |
34660-96J01 |
Water Pressure Gauge Install Kit |
| 3 |
09352-50006-600 |
Hose (5x9x600) |
| 4 |
09367-06006 |
3 Way |
| 5 |
09401-08413 |
Clip |
| 6 |
33830-98J11 |
Battery Isolator Lead Set |
| 7 |
09407-10404 |
Clamp (L:100) |
| 8 |
09481-40401 |
40 Amp Fuse |
| 9 |
36990-87D00 |
Terminal & Sleeve Set |
| 10 |
36620-98J31 |
Replaced by 36620-98J33 |
| 11 |
36620-98J43 |
31 ft Main Wiring Harness |
▶Fig. 523A - Opt: Harness (2) (3 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09481-05501 |
5 Amp Fuse |
| 45658 |
36663-98J00 |
Active Hub Power Harness Assy (NLA) |
| 45659 |
36663-98J10 |
Active Hub Power Harness Assy |
▶Fig. 523B - Opt: Harness (2)(Model: TG/ZG) (5 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
36661-98J10 |
Single Interface Adapter |
| 2 |
09481-05501 |
5 Amp Fuse |
| 4 |
09481-05501 |
5 Amp Fuse |
| 45717 |
36663-98J00 |
Active Hub Power Harness Assy (NLA) |
| 45718 |
36663-98J10 |
Active Hub Power Harness Assy |
▶Fig. 530 - Opt: Switch (67 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
37100-96J01 |
Ignition Switch Panel Assembly |
| 2 |
37139-99E00 |
Ignition Switch Panel |
| 3 |
38500-93J90 |
Warning Buzzer |
| 4 |
09407-14403 |
Clamp (L:125) |
| 5 |
37110-93J02 |
Ignition Switch Assembly |
| 7 |
37143-99E01 |
Key Cap |
| 8 |
37149-93J00 |
Cylinder Body Cap |
| 9 |
37803-93J06 |
Emergency Stop Switch Panel Assembly |
| 10 |
37825-99E00 |
Emergency Switch Panel |
| 11 |
37805-93J00 |
PTT Switch Assembly |
| 12 |
37855-99E00 |
PTT Switch Panel |
| 13 |
37210-93J00 |
Lighting Switch Set (NLA) |
| 14 |
37212-93J00 |
Lighting Switch Panel (NLA) |
| 16 |
37110-93J02 |
Ignition Switch Assembly |
| 18 |
37143-99E01 |
Key Cap |
| 19 |
37149-93J00 |
Cylinder Body Cap |
| 20 |
37820-93J95 |
Emergency Stop Switch Assembly |
| 21 |
37139-99E10 |
Ignition Switch Panel |
| 22 |
03121-0516A |
SCREW |
| 23 |
38500-93J90 |
Warning Buzzer |
| 24 |
09407-14403 |
Clamp (L:125) |
| 26 |
37110-93J02 |
Ignition Switch Assembly |
| 28 |
37143-99E01 |
Key Cap |
| 29 |
37149-93J00 |
Cylinder Body Cap |
| 30 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 31 |
37823-92E02 |
Stop Switch Lanyard |
| 32 |
37826-92J00 |
Nut |
| 33 |
37139-99E20 |
Ignition Switch Panel |
| 34 |
03121-0516A |
SCREW |
| 35 |
38500-93J90 |
Warning Buzzer |
| 36 |
09407-14403 |
Clamp (L:125) |
| 45674 |
37141-99E00 |
(931) Ignition Key |
| 45684 |
37141-99E00 |
(931) Ignition Key |
| 45705 |
37141-99E10 |
(932) Ignition Key |
| 45715 |
37141-99E10 |
(932) Ignition Key |
| 45733 |
37141-99E20 |
(933) Ignition Key |
| 45743 |
37141-99E20 |
(933) Ignition Key |
| 45764 |
37141-99E30 |
(934) Ignition Key |
| 45774 |
37141-99E30 |
(934) Ignition Key |
| 45794 |
37141-99E40 |
(935) Ignition Key |
| 45804 |
37141-99E40 |
(935) Ignition Key |
| 45809 |
37141-99E00 |
(931) Ignition Key |
| 45810 |
37141-99E10 |
(932) Ignition Key |
| 45811 |
37141-99E20 |
(933) Ignition Key |
| 45812 |
37141-99E30 |
(934) Ignition Key |
| 45813 |
37141-99E40 |
(935) Ignition Key |
| 45814 |
37141-99E50 |
(936) Ignition Key |
| 45815 |
37141-99E60 |
(937) Ignition Key |
| 45816 |
37141-99E70 |
(938) Ignition Key |
| 45817 |
37141-99E80 |
(939) Ignition Key |
| 45818 |
37141-99E90 |
(940) Ignition Key |
| 45819 |
37141-99EA0 |
(941) Ignition Key |
| 45820 |
37141-99EB0 |
(942) Ignition Key |
| 45825 |
37141-99E50 |
(936) Ignition Key |
| 45835 |
37141-99E50 |
(936) Ignition Key |
| 45855 |
37141-99E60 |
(937) Ignition Key |
| 45865 |
37141-99E60 |
(937) Ignition Key |
| 45886 |
37141-99E70 |
(938) Ignition Key |
| 45896 |
37141-99E70 |
(938) Ignition Key |
| 45917 |
37141-99E80 |
(939) Ignition Key |
| 45927 |
37141-99E80 |
(939) Ignition Key |
| 45947 |
37141-99E90 |
(940) Ignition Key |
| 45957 |
37141-99E90 |
(940) Ignition Key |
| 45978 |
37141-99EA0 |
(941) Ignition Key |
| 45988 |
37141-99EA0 |
(941) Ignition Key |
| 46008 |
37141-99EB0 |
(942) Ignition Key |
| 46018 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 541 - Opt: Top Mount Dual (1) (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L12 |
Duel Binnacle Top Mount Control |
| 2 |
67261-93J00 |
Grip No 1 |
| 3 |
67263-93J00 |
Grip No 2 |
| 4 |
37850-93J10 |
PTT Switch Assembly |
| 5 |
67295-92E10 |
Screw (3x12) |
| 6 |
67296-88D10 |
Screw (5x16) |
| 7 |
67288-92E20 |
Washer |
| 8 |
67296-92E70 |
Screw |
| 9 |
67288-92E40 |
Washer |
| 10 |
67257-92E00 |
Lever Cap |
| 11 |
67251-93J00 |
Handle Lever |
| 12 |
67296-92E60 |
Screw |
| 13 |
67288-92E30 |
Washer |
| 14 |
67253-92E00 |
Washer |
| 15 |
36890-93J10 |
Wire Harness |
| 16 |
37220-92E00 |
Mode Changing Switch Assembly |
| 17 |
67282-93J00 |
Decal |
| 18 |
67296-92E30 |
Screw |
| 19 |
09160-05024 |
Washer (5.5x16x1.5) |
| 20 |
67287-92E00 |
Nut |
| 21 |
67275-95600 |
Cable End |
| 22 |
67273-95600 |
Spacer |
| 23 |
67273-92E10 |
Grommet (NLA) |
| 24 |
67295-92E00 |
Screw |
| 25 |
67271-92E00 |
Cover |
| 26 |
67211-93J10 |
Top Binnacle Cover |
| 27 |
67500-93J10 |
Dual Binnacle Box Spacer |
| 28 |
09125-05135 |
Screw (5x65) |
| 29 |
09160-05029 |
Washer (5.5x10x0.8) |
| 30 |
09140-05005 |
Nut |
▶Fig. 542 - Opt: Top Mount Dual (2) (50 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L12 |
Duel Binnacle Top Mount Control |
| 2 |
67222-92E00 |
Dual Plate |
| 3 |
67223-92E00 |
Brake Adjust (NLA) |
| 4 |
67288-92E00 |
Washer |
| 5 |
67292-94300 |
E Ring |
| 6 |
67288-92E10 |
Washer (NLA) |
| 7 |
67291-92E00 |
Snap Ring (NLA) |
| 8 |
67221-92E00 |
Shift Assembly (NLA) |
| 9 |
67224-92E00 |
Brake Arm Assembly (NLA) |
| 10 |
67294-92E00 |
Spacer (NLA) |
| 11 |
37721-92E11 |
Neutral Switch Assembly |
| 12 |
67296-92E11 |
Screw (3x15) |
| 13 |
67296-88D10 |
Screw (5x16) |
| 14 |
67296-92E20 |
Screw (5x25) (NLA) |
| 15 |
67226-92E00 |
Bolt (NLA) |
| 16 |
67226-92E10 |
Bolt (NLA) |
| 17 |
67240-92E00 |
Throttle Arm Assembly (NLA) |
| 18 |
67228-92E00 |
Washer (NLA) |
| 19 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 20 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 21 |
09125-05042 |
Screw (5x10) |
| 22 |
67234-92E00 |
Gear Case (NLA) |
| 23 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 24 |
67227-92E00 |
Stopper (NLA) |
| 25 |
09126-06006 |
Screw (6x20) |
| 26 |
67296-95610 |
Screw |
| 27 |
67233-92E00 |
Spring (NLA) |
| 28 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 29 |
67232-95620 |
Bushing (NLA) |
| 30 |
67269-92E00 |
Bracket (NLA) |
| 31 |
67296-88D10 |
Screw (5x16) |
| 32 |
09140-06020 |
Nut (6mm) |
| 33 |
67236-92E00 |
Roller (NLA) |
| 34 |
67237-92E01 |
Spring (NLA) |
| 35 |
67238-92E00 |
Drive Gear (NLA) |
| 36 |
67239-92E00 |
Pin |
| 37 |
67246-92E00 |
Drive Shaft |
| 38 |
67291-92E10 |
Snap Ring (NLA) |
| 39 |
67253-92E10 |
Washer |
| 40 |
67252-92E10 |
Bushing (NLA) |
| 41 |
67274-92E00 |
Flange |
| 42 |
67253-95600 |
Washer (NLA) |
| 43 |
67231-92E00 |
Shift Gear |
| 44 |
67232-95600 |
Bushing |
| 45 |
67241-92E10 |
Free Accel Rod (NLA) |
| 46 |
67243-92E00 |
Grommet (NLA) |
| 47 |
67239-92E10 |
Shift Pin Plate |
| 48 |
67272-92E10 |
Flange Seal (NLA) |
| 49 |
67287-92E10 |
Nut (NLA) |
| 50 |
67296-92E80 |
Screw (NLA) |
▶Fig. 544 - Opt: Top Mount Single (1) (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67261-93J00 |
Grip No 1 |
| 3 |
67263-93J00 |
Grip No 2 |
| 4 |
37850-93J10 |
PTT Switch Assembly |
| 5 |
67295-92E10 |
Screw (3x12) |
| 6 |
67296-88D10 |
Screw (5x16) |
| 7 |
67288-92E20 |
Washer |
| 8 |
67295-92E00 |
Screw |
| 9 |
67296-92E70 |
Screw |
| 10 |
67288-92E40 |
Washer |
| 11 |
67257-92E00 |
Lever Cap |
| 12 |
67251-93J00 |
Handle Lever |
| 13 |
67296-92E60 |
Screw |
| 14 |
67288-92E30 |
Washer |
| 15 |
67253-92E00 |
Washer |
| 16 |
36890-93J00 |
Wire Harness |
| 17 |
67281-93J00 |
Decal |
| 18 |
67296-92E30 |
Screw |
| 19 |
09160-05024 |
Washer (5.5x16x1.5) |
| 20 |
67287-92E00 |
Nut |
| 21 |
67275-95600 |
Cable End |
| 22 |
67273-95600 |
Spacer |
| 23 |
67273-92E00 |
Grommet |
| 24 |
67274-92E00 |
Flange |
| 25 |
67296-95610 |
Screw |
| 26 |
67271-92E00 |
Cover |
| 27 |
67211-93J00 |
Top Binnacle Cover |
| 28 |
67296-92E70 |
Screw |
| 29 |
67500-93J00 |
Single Binnacle Box Spacer |
| 30 |
09125-05135 |
Screw (5x65) |
| 31 |
09160-05029 |
Washer (5.5x10x0.8) |
| 32 |
09140-05005 |
Nut |
▶Fig. 545 - Opt: Top Mount Single (2) (45 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67222-92E00 |
Dual Plate |
| 3 |
67223-92E00 |
Brake Adjust (NLA) |
| 4 |
67288-92E00 |
Washer |
| 5 |
67292-94300 |
E Ring |
| 6 |
67288-92E10 |
Washer (NLA) |
| 7 |
67291-92E00 |
Snap Ring (NLA) |
| 8 |
67221-92E00 |
Shift Assembly (NLA) |
| 9 |
67224-92E00 |
Brake Arm Assembly (NLA) |
| 10 |
67294-92E00 |
Spacer (NLA) |
| 11 |
37721-95500 |
Neutral Switch Assembly |
| 12 |
67296-92E11 |
Screw (3x15) |
| 13 |
67296-88D10 |
Screw (5x16) |
| 14 |
67296-92E20 |
Screw (5x25) (NLA) |
| 15 |
67226-92E00 |
Bolt (NLA) |
| 16 |
67226-92E10 |
Bolt (NLA) |
| 17 |
67240-92E00 |
Throttle Arm Assembly (NLA) |
| 18 |
67228-92E00 |
Washer (NLA) |
| 19 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 20 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 21 |
09125-05042 |
Screw (5x10) |
| 22 |
67234-92E00 |
Gear Case (NLA) |
| 23 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 24 |
67227-92E00 |
Stopper (NLA) |
| 25 |
09126-06006 |
Screw (6x20) |
| 26 |
67233-92E00 |
Spring (NLA) |
| 27 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 28 |
67232-95620 |
Bushing (NLA) |
| 29 |
67269-92E00 |
Bracket (NLA) |
| 30 |
67296-88D10 |
Screw (5x16) |
| 31 |
09140-06020 |
Nut (6mm) |
| 32 |
67236-92E00 |
Roller (NLA) |
| 33 |
67237-92E01 |
Spring (NLA) |
| 34 |
67238-92E00 |
Drive Gear (NLA) |
| 35 |
67239-92E00 |
Pin |
| 36 |
67246-92E00 |
Drive Shaft |
| 37 |
67291-92E10 |
Snap Ring (NLA) |
| 38 |
67253-92E10 |
Washer |
| 39 |
67252-92E10 |
Bushing (NLA) |
| 40 |
67253-95600 |
Washer (NLA) |
| 41 |
67231-92E00 |
Shift Gear |
| 42 |
67232-95600 |
Bushing |
| 43 |
67241-92E10 |
Free Accel Rod (NLA) |
| 44 |
67243-92E00 |
Grommet (NLA) |
| 45 |
67239-92E10 |
Shift Pin Plate |
▶Fig. 575 - Opt: Drag Link (7 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67700-96J00 |
Drag Link Set |
| 2 |
41161-94400 |
Steering Cable Seal |
| 3 |
67701-96J00 |
Drag Link Assembly |
| 4 |
67721-96J00 |
Spacer |
| 5 |
67725-96J00 |
Drag Link Bolt |
| 6 |
67726-99E00 |
Lock Nut |
| 7 |
67728-99E00 |
Washer |
▶Fig. 585 - Opt: Gasket Set (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11400-96893 |
Engine Gasket Set |
| 2 |
11141-96J01 |
Cylinder Head Gasket |
| 3 |
11189-96J00 |
Cylinder Head Cover Gasket |
| 4 |
11318-96J00 |
Balancer Oil Gallery O-Ring |
| 5 |
11332-96J00 |
Balancer Cover Gasket |
| 6 |
11342-96J00 |
Balancer Water Jacket Cover Gasket |
| 7 |
14151-96J00 |
Exhaust Cover Gasket |
| 8 |
17472-93J00 |
Water Pump Plate Gasket |
| 9 |
11489-96J01 |
Oil Pan Gasket |
| 10 |
11552-96J00 |
Water Jacket Cover Gasket |
| 11 |
51123-96J02 |
Mount Oil Seal Cover Gasket |
| 12 |
51142-96J00 |
Engine Holder Cover Gasket |
| 13 |
51211-96J00 |
Engine Holder Gasket |
▶Fig. 588 - Opt: SMIS Gauges (18 parts)
| Ref |
OEM Part # |
Part Name |
| 6 |
990C0-88118 |
Temperature Sensor |
| 8 |
990C0-88217 |
Fluid Level Sensor |
| 9 |
990C0-88339 |
Pressure Sensor |
| 10 |
990C0-88104 |
2' Extension cable |
| 11 |
990C0-88105 |
6' Extension cable |
| 12 |
990C0-88107 |
15' Extension cable |
| 13 |
990C0-88130 |
Quad Power Node |
| 15 |
990C0-88137 |
NMEA to Blue T Adaptor Harness |
| 16 |
990C0-88122 |
GPS Receiver Module |
| 17 |
990C0-88110 |
T-Connector |
| 20 |
990C0-88112 |
SMIS Power Cable |
| 21 |
990C0-88113 |
Terminating Resistor 120 ohm Female |
| 22 |
990C0-88114 |
Terminating Resistor 120 ohm Male |
| 25 |
990C0-88108 |
25' Extension cable |
| 26 |
990C0-88112 |
SMIS Power Cable |
| 27 |
990C0-88113 |
Terminating Resistor 120 ohm Female |
| 28 |
990C0-88114 |
Terminating Resistor 120 ohm Male |
| 29 |
990C0-88136 |
SMIS Adapter to SDS |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DF 175TL, DF 175TLW, DF 175TX , DF 175TXW, DF 175TXZ, DF 175TXZW, DF 175TGL, DF 175TGLW , DF 175TGX, DF 175TGXW, DF 175TGXZ, DF 175TGXZW running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
