Suzuki DF 175ATL2, DF 175ATLW2, DF 175ATX2, DF 175ATXW2, DF 175ATXZ2, DF 175ATXZW2 (2019) Parts & Diagrams

OEM and aftermarket replacement parts for Suzuki DF 175ATL2, DF 175ATLW2, DF 175ATX2, DF 175ATXW2, DF 175ATXZ2, DF 175ATXZW2. Scroll down for exploded parts diagrams (56), specifications, and maintenance reference.

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Ignition Key Switch Assembly – Fits Suzuki Outboard 15 - 250 HP (Replaces 37110 - 93J00, 37110 - 93J01) - JLM Marine Boat Parts Limited
37110-93J00 Ignition Switch for Suzuki DF15 DF25 DF30 DF40 DF50 DF60 DF70 DF80 DF90 DF115 DF140 DF150 DF175 DF200 DF225 DF250 | JLM Marine
$37.04
$37.04
files/Ignition_Key_Switch_for_Suzuki_Outboard_4_Stroke_15-250_HP_Motors_____37110-93J00_-_JLM_MARINE-8287232.pngDefault Title
$37.04
Thermostat (50°C) – Fits Suzuki Outboards 100 - 300 HP (Replaces 17670 - 90J21, 17670 - 90J20) - JLM Marine Boat Parts Limited
Thermostat (50°C) – Fits Suzuki Outboards 100-300 HP (Replaces 17670-90J21, 17670-90J20)
$17.49
$17.49
files/21TH023_1_dc0e8bd5-6c9c-49f7-8375-22082f558e17.jpgDefault Title
$17.49

Suzuki DF 175ATL2, DF 175ATLW2, DF 175ATX2, DF 175ATXW2, DF 175ATXZ2, DF 175ATXZW2 (2019) Parts & Diagrams

🔎 Suzuki DF 175ATL2, DF 175ATLW2, DF 175ATX2, DF 175ATXW2, DF 175ATXZ2, DF 175ATXZW2 Reference Library — Exploded parts diagrams (56 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 175ATL2, DF 175ATLW2, DF 175ATX2, DF 175ATXW2, DF 175ATXZ2, DF 175ATXZW2 is a 4-Stroke DOHC 16-Valve Inline 4-Cylinder outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke DOHC 16-Valve Inline 4-Cylinder
Horsepower 175 HP
Displacement 2,867 cc
Bore x Stroke 97.0 x 97.0 mm
Spark Plug (Type & Gap) NGK LKR6E
Engine Oil Capacity 8.0 L (with filter)
Recommended Engine Oil SAE 10W-40
Gear Case Oil Capacity 1,100 mL
Idle Speed (in gear) 600-700 RPM
Full Throttle RPM Range 5500-6100 RPM
Fuel Unleaded Gasoline, 91 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 175ATL2, DF 175ATLW2, DF 175ATX2, DF 175ATXW2, DF 175ATXZ2, DF 175ATXZW2:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 175ATL2, DF 175ATLW2, DF 175ATX2, DF 175ATXW2, DF 175ATXZ2, DF 175ATXZW2.

▶Fig. 111 - Cylinder Head (30 parts) Fig. 111 - Cylinder Head
Ref OEM Part # Part Name
1 11100-96L10 HEAD ASSY,CYLIN
2 09103-06266 Bolt (6x40)
3 09206-08001 Knock Pin (8x11)
4 01547-06207 BOLT 6 X 20
5 11112-84400 Oil Venturi Plug
6 11116-93J01 Plug
7 11216-98L10 Gasket
8 11119-96J00 Cylinder Head Bolt
9 11141-96L00 Cylinder Head Gasket
10 09206-15001 Pin
11 01550-08257 BOLT
12 01550-08257 BOLT
13 01550-0835A BOLT
14 01550-08457 BOLT
15 01550-08607 BOLT
16 11261-93J00 Protection Anode Cover
17 09280-22019 O-Ring
18 55321-87J01 Aluminum Anode
19 09103-06281 Bolt (6x14)
20 01550-08207 BOLT
21 11170-96J11 Cylinder Head Cover
22 11189-96J00 Cylinder Head Cover Gasket
23 11173-96J00 Breather Plate (NLA)
24 02112-0612A SCREW
25 01547-06257 BOLT 6X25
26 01547-06507 BOLT 6 X 50
27 11174-96J00 Breather Hose
28 09401-18410 Clip
29 09482-00649 NGK LKR6E Spark Plug
30 11115-93J10-001 Valve Guide (OS:0.5)
▶Fig. 113 - Cylinder Block (18 parts) Fig. 113 - Cylinder Block
Ref OEM Part # Part Name
1 11300-96L01 Cylinder Block Assembly
2 11117-96J01 Crankcase Bolt
3 09206-14004 Pin (14x11.4x23)
4 09103-10284 Bolt (10x45)
5 09280-05007 O-Ring
6 11390-96J00 Piston Cooling Jet
7 09106-06075 Bolt (6x12)
8 11318-96J00 Balancer Oil Gallery O-Ring
9 09329-14003 Side Cover Cushion
10 11261-93J00 Protection Anode Cover
11 09280-22019 O-Ring
12 55321-87J01 Aluminum Anode
13 09103-06281 Bolt (6x14)
14 01550-08207 BOLT
15 11294-96J00 Starboard Engine Hook Bracket
16 11291-96J00 Starboard Engine Hook (NLA)
17 01550-08167 BOLT
18 01550-08557 BOLT
▶Fig. 116 - Crankshaft (26 parts) Fig. 116 - Crankshaft
Ref OEM Part # Part Name
1 12111-96L10-0B0 Piston
2 12140-96J00 Piston Ring Set
3 12151-96J00 Piston Pin
4 12160-96L00 Connecting Rod Assembly
5 04221-04089 PIN 4X8
7 12221-96J10 Crankshaft
10 12242-96J00 Drive Gear
11 09103-10229 Crankshaft Bolt
12 09160-10120 Washer (10x42x3)
13 09283-91001 Crankshaft Oil Seal
14 12100-96L10-050 Piston Set (OS:0.50)
15 12140-96J10-050 Piston Ring Set (OS:0.50)
45809 12100-96811-0A0 Conrod Bearing Set (Green)
45810 12100-96811-025 Conrod Bearing Set (Red) (US:0.25)
45870 12340-96J01-0B0 Crankshaft Bearing Set (Black)
45871 12340-96J01-0C0 Crankshaft Bearing Set (NON)
45872 12340-96J01-0D0 Crankshaft Bearing Set (Yellow)
45873 12340-96J01-0E0 Crankshaft Bearing Set (Blue)
45874 12340-96J01-0F0 Crankshaft Bearing Set (Pink)
45875 12300-96811-0BA Crankshaft Bearing Set (Red/Black)
45876 12300-96811-0CA Crankshaft Bearing Set (Red)
45877 12300-96811-0DA Crankshaft Bearing Set (Red/Yellow)
45878 12300-96811-0EA Crankshaft Bearing Set (Red/Blue) (NLA)
45879 12300-96811-0FA Crankshaft Bearing Set (Red/Pink)
45901 12300-85830 Crank Thrust Bearing Set
45902 12300-85830-012 Crank Thrust Bearing Set (OS:0.12)
▶Fig. 118 - Balancer (33 parts) Fig. 118 - Balancer
Ref OEM Part # Part Name
1 11330-96J10 Balancer Shaft Cover
2 11332-96J00 Balancer Cover Gasket
3 01550-06257 BOLT
4 11340-96J00 Balancer Water Jacket Cover
5 11342-96J00 Balancer Water Jacket Cover Gasket
6 01550-06257 BOLT
7 11382-93J00 Oil Filler Cap
8 09280-26006 O-Ring
9 12600-96J10 Balancer Housing Assembly
10 12643-96J00 Balancer Bolt
11 12644-96J00 Washer
12 04211-11129 11 X 12 DOWEL P
13 09246-04009 Plug
14 12660-96J22 Port Balancer Shaft Assembly
15 12645-96J01 Balancer Bearing
16 12650-96J20 Starboard Balancer Shaft Assembly
17 12665-96J00 Balancer Driven Sprocket
18 01550-1020A BOLT
19 04221-04089 PIN 4X8
20 09103-08414 Bolt (8x53)
21 09103-08423 Bolt (8x80)
22 04211-11129 11 X 12 DOWEL P
23 12662-96J00 Balancer Drive Sprocket
24 09202-05032 Pin (5x12)
25 12670-96J00 Balancer Chain
26 12671-96J01 Balancer Chain Tensioner
27 12672-96J01 Balancer Chain Tensioner Bolt
28 09160-08079 Washer
29 12673-96J00 Balancer Chain Tensioner Spring
30 12695-96J00 Balancer Chain Guide
31 01550-0825A BOLT
32 09103-08158 Bolt (8x75)
33 09160-10039 Washer
▶Fig. 119 - Timing Chain (17 parts) Fig. 119 - Timing Chain
Ref OEM Part # Part Name
1 12730-96J01 Driven Gear
2 09241-25005 Plug
3 12734-96J01 Driven Gear Holder
4 08110-62080 BEARING,UPPER
5 09262-40021 Bearing (40x80x18)
6 09283-32044 Oil Seal (32x47x6)
7 09103-08339 Bolt (8x55)
8 09280-70012 O-Ring
9 12761-96J00 Timing Chain
10 12772-96J00 Timing Chain Guide
11 01550-0825A BOLT
12 12810-96J00 Timing Chain Tensioner
13 12813-73G00 Timing Chain Tensioner Pad
14 12812-90J00 Timing Chain Tensioner Spacer
15 01550-0835A BOLT
16 12831-93J01 Tensioner Adjuster Assembly
17 01550-0620A BOLT
▶Fig. 121 - Camshaft (53 parts) Fig. 121 - Camshaft
Ref OEM Part # Part Name
1 12701-96J50 Intake Camshaft
2 12705-96J40 Exhaust Camshaft
3 12748-96J00 Camshaft Sprocket
4 12740-96J00 Cam Timing Sprocket Assembly
5 09202-05033 Camshaft Timing Pin
6 12749-93J00 Exhaust Camshaft Bolt
7 12753-93J00 Intake Camshaft Bolt
8 09202-05032 Pin (5x12)
9 16550-93J00 Oil Control Valve
10 16555-93J01 OCV Gasket
11 01550-06257 BOLT
12 12891-93J00 Tappet
13-13 12892-93J00-248 Tappet Shim (2.475)
13-14 12892-93J10-250 SHIM,TAPPET(T:2
13-15 12892-93J10-253 SHIM,TAPPET(T:2
13-16 12892-93J00-255 Tappet Shim (2.550)
13-17 12892-93J10-258 SHIM,TAPPET(T:2
13-18 12892-93J00-260 Tappet Shim (2.600)
13-19 12892-93J00-263 Tappet Shim (2.625)
13-20 12892-93J00-265 Tappet Shim (2.650)
13-21 12892-93J00-268 Tappet Shim (2.675)
13-22 12892-93J00-270 Tappet Shim (2.700)
13-23 12892-93J00-273 Tappet Shim (2.725)
13-24 12892-93J00-275 Tappet Shim (2.750)
13-25 12892-93J10-278 SHIM,TAPPET(T:2
13-26 12892-93J10-280 SHIM,TAPPET(T:2
13-27 12892-93J10-283 SHIM,TAPPET(T:2
13-28 12892-93J10-285 SHIM,TAPPET(T:2
13-29 12892-93J10-288 SHIM,TAPPET(T:2
13-30 12892-93J10-290 SHIM,TAPPET(T:2
13-31 12892-93J10-293 SHIM,TAPPET(T:2
13-32 12892-93J10-295 SHIM,TAPPET(T:2
13-33 12892-93J10-298 SHIM,TAPPET(T:2
13-34 12892-93J10-300 SHIM,TAPPET(T:3
14 12911-98J00 Intake Valve
15 12915-93J60 Exhaust Valve
16 12921-93J11 Valve Spring
17 12931-78G00 Valve Spring Retainer
18 12932-24400 Valve Cotter
19 12933-69G10 Valve Spring Seat
20 09289-05006 Valve Stem Seal
45670 12892-93J00-218 Tappet Shim (2.175)
45701 12892-93J00-220 Tappet Shim (2.200)
45729 12892-93J10-223 Tappet Shim (2.225)
45760 12892-93J10-225 SHIM,TAPPET(T:2
45790 12892-93J10-228 SHIM,TAPPET(T:2
45821 12892-93J00-230 Tappet Shim (2.300)
45851 12892-93J10-233 SHIM,TAPPET(T:2
45882 12892-93J00-235 Tappet Shim (2.350)
45913 12892-93J10-238 SHIM,TAPPET(T:2
45943 12892-93J10-240 SHIM,TAPPET(T:2
45974 12892-93J10-243 SHIM,TAPPET(T:2
46004 12892-93J10-245 SHIM,TAPPET(T:2
▶Fig. 123 - Intake Manifold/Throttle Body (35 parts) Fig. 123 - Intake Manifold/Throttle Body
Ref OEM Part # Part Name
1 09408-00008 Clamp
2 13162-93J00 Check Valve (NLA)
3 18117-93J00 Vacuum Switching Valve
4 18119-96L00 Vacuum Switching Valve Bracket
5 18137-93J01 IAC Valve
6 18590-68H00 MAP Sensor
7 09180-05047 Spacer
8 09280-29008 IAC Valve O-Ring
9 09320-07015 Cushion (NLA)
10 09355-35006-601 Hose (3.5x7.5x601)
11 09355-35006-601 Hose (3.5x7.5x601)
12 09355-35006-601 Hose (3.5x7.5x601)
13 09355-35006-601 Hose (3.5x7.5x601)
14 01550-08557 BOLT
15 01550-08607 BOLT
16 01550-06167 BOLT
17 02112-34167 SCREW
18 02112-05127 SCREW
19 02162-05207 SCREW
20 13110-96J00 Intake Manifold
21 13119-96J00 Intake Manifold Gasket
22 13125-96J00 Throttle Body Gasket
23 13300-96J01 BODY ASSY,THROT
24 13353-99E00 Adjuster Assembly
25 13730-96J01 Vacuum Chamber
26 01421-08257 BOLT, STUD
27 01550-06257 BOLT
28 01550-08307 BOLT
29 08316-10087 Nut
30 09160-05045 Washer
31 63615-96J00 Throttle Cable Clamp Bracket (NLA)
33 01550-06127 BOLT
34 13315-96J00 Throttle Body Bracket (NLA)
35 01550-08207 BOLT
36 09408-00035 Clamp (NLA)
▶Fig. 135 - Silencer/Ring Gear Cover (24 parts) Fig. 135 - Silencer/Ring Gear Cover
Ref OEM Part # Part Name
1 13710-96J00 Flame Arrester
2 13813-96L01 HOLDER,ARRESTER
3 11510-96L00 Ring Gear Under Cover
4 01550-06207 BOLT
5 01550-06307 BOLT
6 11510-96J04 Ring Gear Under Cover
7 01550-06207 BOLT
8 13761-96L00 Resonator
9 13766-96L00 Resonator Grommet
10 13822-96L01 Silencer Bracket
11 13823-96L00 Resonator Bracket
12 13852-96L00 Silencer Cushion
13 13853-96L00 Breather Hose Grommet
14 09103-08543 Bolt (8x50)
15 09116-06202 Bolt w/Washer (6x25)
16 09169-06062 Washer (6.3x17x1.6)
17 09169-08042 Washer
18 09320-09016 Cushion
19 09320-12072 Cushion
20 09403-11320 Clamp
21 01550-06127 BOLT
22 13811-96L00 Silencer
23 61494-96J11 LABEL,OIL & CLE
24 69711-93E11 Label (S.I.G.P)
▶Fig. 140 - Exhaust Cover (10 parts) Fig. 140 - Exhaust Cover
Ref OEM Part # Part Name
1 14141-96J00 Exhaust Cover
2 14151-96J00 Exhaust Cover Gasket
3 01550-06307 BOLT
4 11261-93J00 Protection Anode Cover
5 09280-22019 O-Ring
6 55321-87J01 Aluminum Anode
7 09103-06281 Bolt (6x14)
8 01550-08207 BOLT
9 11292-96J00 Port Engine Hook (NLA)
10 01550-08457 BOLT
▶Fig. 143 - Fuel Vapor Separator (30 parts) Fig. 143 - Fuel Vapor Separator
Ref OEM Part # Part Name
1 15600-96J12 Fuel Vapor Separator Assembly
2 13370-96J10 Needle Valve
3 02142-0408B SCREW
4 15200-96J00 Fuel Pump Assembly
5 15647-93J00 Fuel Pump Bushing
6 15626-96J00 Seal
7 15628-99E00 Screw (L:15)
8 15629-99E10 Drain Screw
9 15641-96J00 Fuel Pump Spacer
10 15642-90J00 Fuel Pump Filter
11 15650-96J00 Float
12 13254-01010 Float Pin
13 02112-0408A SCREW
14 15760-93J01 Fuel Pressure Regulator
15 02112-05107 5 X 10 CROSS SC
16 15683-87J00 Drain Hose (L:120)
17 09169-08042 Washer
18 09320-12072 Cushion
19 01550-08357 BOLT
20 01550-08407 BOLT 8 X 40
21 15660-96J31 Evaporation Hose
22 18498-99EC0 Protector (L:760) (NLA)
23 09401-08412 Clip
24 09352-50003-00A Hose (5x8.2x1000)
25 09401-08412 Clip
26 09352-50003-045 Hose (5x8.2x45)
27 09364-06010 Union
28 09403-13413 CLAMP
29 09408-00008 Clamp
30 09408-00078 Clamp
▶Fig. 144 - Fuel Injector (38 parts) Fig. 144 - Fuel Injector
Ref OEM Part # Part Name
1 15440-96J01 H/P Fuel Filter
2 15681-87L00 Fuel Hose
3 15681-96J11 Fuel Hose
4 15710-96J00 Fuel Injector
5 15717-16G00 O-Ring
6 15751-96J00 Delivery Pipe
7 15762-93J00 Delivery Pipe Gasket
8 15770-96J00 Fuel Cooler
9 15773-90J10 UNION,FUEL HOSE
10 15790-96J00 Fuel Cooler Bracket
11 15830-77EA0 Delivery Pipe Union
12 15830-99E00 3 Way Union
13 15851-96J02 GUARD,FUEL HOSE
14 18498-99E21 Hose Protector (L:450)
15 18498-93J01 Fuel Hose Protector (L:340)
16 18498-99E21 Hose Protector (L:450)
17 09116-06202 Bolt w/Washer (6x25)
18 09168-12013 Gasket
19 09169-06062 Washer (6.3x17x1.6)
20 09247-14041 Delivery Pipe Plug
21 09320-08501 Cushion
22 09320-08062 Cushion
23 09343-75002-600 Hose (7.5x13.5x600)
24 09343-75002-600 Hose (7.5x13.5x600)
25 09343-75002-600 Hose (7.5x13.5x600)
26 09360-12008 Union Bolt
27 09360-14009 Delivery Pipe Union Bolt
28 09363-08004 Union
29 09401-11425 Clip
30 01550-06127 BOLT
31 01550-06127 BOLT
32 01550-06167 BOLT
33 01550-08167 BOLT
34 01550-08257 BOLT
35 15852-96J00 Fuel Hose Guard Guide
36 09321-08025 CUSHION
37 29404-93J21 CLAMP
38 09408-00320 Fuel Hose Clamp
▶Fig. 146 - Fuel Pump (23 parts) Fig. 146 - Fuel Pump
Ref OEM Part # Part Name
1 15100-96J01 Fuel Pump Assembly
2 15190-96L12 Fuel Hose
3 15192-96L00 Fuel Hose
4 15193-96J11 Fuel Hose
5 15194-96J11 Fuel Hose
6 15410-92J01 Fuel Filter Assembly
7 15411-92J00 Fuel Filter Cap
8 15412-92J00 Fuel Filter
9 15413-92J00 Fuel Filter Case
10 15415-92J00 Fuel Filter Seal
11 15421-96L00 Fuel Filter Bracket
12 15831-96J00 2 Way Union
13 18498-96L01 Hose Protector (13.5x16.5x240)
14 18498-96J21 Hose Protector (13.5x16.5x370)
15 18498-99E11 Hose Protector (L:610)
16 09280-33004 O-Ring
17 09401-11423 Clip
18 09401-13424 Clip
19 09408-00105 Clamp
20 01550-06167 BOLT
21 09103-06211 Bolt (6x25)
22 09408-00198 Clamp
23 08316-10087 Nut
▶Fig. 160 - Water Pump (22 parts) Fig. 160 - Water Pump
Ref OEM Part # Part Name
1 17411-96J01 Water Pump Case
2 17413-96J01 Water Pump Case Sleeve
3 17416-96J01 Pump Case Seal
4 17461-90J01 Water Pump Impeller
5 17471-93J02 Water Pump Plate
6 17472-93J00 Water Pump Plate Gasket
8 17562-93J01 Upper Water Tube Bushing
9 09168-20003 Gasket (20x27x2)
10 17563-93J01 Lower Water Tube Bushing
11 17564-93J01 Water Pump Case Bushing
15 09116-08131 Bolt (8x45)
16 09202-06031 Knock Pin (6x12)
17 09420-05009 Water Pump Key
18 17400-96J04 Water Pump Repair Kit DF150/175/200A/200AP
45670 17632-93J20 Starboard Side Water Filter
45671 09132-04034 Screw (4x18)
45701 17632-93J30 Starboard Side Water Filter
45702 09132-04034 Screw (4x18)
45839 17560-96J01 Water Tube (L)
45840 17561-96J11 Water Tube (X)
45992 17631-93J20 Port Side Water Filter
45993 17631-93J30 Port Side Water Filter
▶Fig. 162 - Thermostat (29 parts) Fig. 162 - Thermostat
Ref OEM Part # Part Name
1 11196-96L00 Water Return Hose
3 09280-26006 O-Ring
4 09116-06121 Bolt (6x25)
5 17660-90J00 Water Pressure Valve
7 17680-96J00 Thermostat Cover
8 01550-06257 BOLT
9 09352-50006-600 Hose (5x9x600)
10 09352-50006-600 Hose (5x9x600)
11 09352-50006-600 Hose (5x9x600)
12 09352-50006-600 Hose (5x9x600)
13 09352-50006-600 Hose (5x9x600)
14 09352-50006-600 Hose (5x9x600)
15 09352-50006-600 Hose (5x9x600)
16 09352-50006-600 Hose (5x9x600)
17 09352-90134-600 Hose (9x13x600)
18 09367-06002 3 Way
19 09401-08413 Clip
20 09401-13425 Clip
21 09401-31407 Clip
22 09320-09059 Cushion
23 18498-96L41 Hose Protector (10.2x11.8x430)
24 09407-25402 Clamp (L:248)
25 11198-96L00 Water Return Bracket
26 18498-96L31 Hose Protector (10.2x11.8x300)
27 01550-06127 BOLT
45689 17611-90J00 Water Pressure Valve Cover
45690 17611-90J00 Water Pressure Valve Cover
45809 17670-90J21 Thermostat (50c)
45810 17670-90J11 Thermostat (71c)
▶Fig. 164 - Throttle Rod (21 parts) Fig. 164 - Throttle Rod
Ref OEM Part # Part Name
1 13510-96J00 Throttle Rod No. 1
2 19115-96J00 Throttle Lever Holder
3 19121-93J02 Throttle Control Lever No. 1
4 19148-96J00 Throttle Drum
5 19184-96J00 Throttle Cable Bracket
6 19185-96J01 Throttle Lever Spring
7 63610-96J00 Throttle Cable Assembly
8 67463-95200 Throttle Rod Connector
9 09119-06047 Pivot Ball
10 09140-05005 Nut
11 09160-06066 Washer (6.5x20x1.6)
12 09180-06230 Spacer (6.2x12.6x12.5)
13 09306-10001 Bushing
14 09383-08005 E Ring
15 01550-06167 BOLT
16 01550-06257 BOLT
17 01550-08657 BOLT
18 08322-01107 Washer
19 15198-96J01 Fuel Hose Clamp Bracket
20 09403-16307 CLAMP
21 01550-06127 BOLT
▶Fig. 175 - Oil Pump (9 parts) Fig. 175 - Oil Pump
Ref OEM Part # Part Name
1 12632-96J00 Oil Pump Drive Gear
2 16113-96J00 Oil Pump Driven Gear
3 16400-96J00 Oil Pump Assembly
4 16520-96J01 Oil Pump Strainer
5 09181-12167 Thrust Washer
6 09280-22020 O-Ring
7 01550-0616A BOLT
8 01550-0870A BOLT
9 08110-60020 B1 15X32X9 BEAR
▶Fig. 178 - Oil Filter (4 parts) Fig. 178 - Oil Filter
Ref OEM Part # Part Name
1 16510-96J11 Engine Oil Filter
2 16540-96J00 Oil Filter Stand
3 16543-96J00 Oil Filter Stand O-Ring
4 01550-08357 BOLT
▶Fig. 180 - Oil Pan (27 parts) Fig. 180 - Oil Pan
Ref OEM Part # Part Name
1 11430-96J10 Exhaust Release Pipe
2 29116-93J00 Bolt (6x20)
3 11540-96J01 Exhaust Pipe
4 09280-16005 O-Ring
5 29116-93J00 Bolt (6x20)
6 11543-96J01 Exhaust Hose
7 09401-22408 Clip
8 11489-96J01 Oil Pan Gasket
10 11544-96J01 Oil Pan Upper Seal
11 09116-08128 Bolt (8x40)
12 09202-08006 Knock Pin (8x12)
13 09168-12012 Oil Drain Plug Gasket
14 09248-12009 Oil Drain Plug
16 11552-96J00 Water Jacket Cover Gasket
17 01550-06207 BOLT
18 17913-93J00 Water Flush Plug
19 17914-93J01 Water Flush Plug Gasket
20 09116-10146 Bolt (10x195)
21 09116-10181 Bolt (10x44)
22 16910-96J01 Oil Level Gauge
23 16930-96J00 Oil Level Gauge Guide
24 09280-09008 O-Ring
25 01550-06127 BOLT
45672 11550-96J00-YAY Oil Pan Water Jacket Cover
45703 11550-96J00-Y5S Oil Pan Water Jacket Cover
45901 11501-96J03-YAY Oil Pan
45902 11501-96J03-Y5S Oil Pan
▶Fig. 204 - Clutch Shaft (28 parts) Fig. 204 - Clutch Shaft
Ref OEM Part # Part Name
1 21100-96J01 Clutch Lever
2 21131-93J00 Clutch Lever Bushing
3 09306-10001 Bushing
4 09383-08004 E Ring
5 23115-96J20 Clutch Lever Link
6 09160-06094 Washer (6.5x15x1.0)
7 09204-01006 Cotter Pin
8 09306-06004 Bushing
9 21151-96J00 Clutch Lever Holder
10 01550-06207 BOLT
11 21155-93J00 Shift Lever Plate
12 02142-05107 SCREW
13 21210-93J01 Clutch Shaft
14 21230-93J01 Clutch Shaft Arm
15 22511-99011 Grease Nipple
17 25223-96J00 Seal, Shift Rod Dust
18 09248-12011 Plug (12x9)
19 09289-18001 Clutch Shaft Seal
20 09262-17019 Bearing (17x35x8)
21 08331-41359 Circlip
22 09205-10006 Pin (10.2x10)
23 09260-10005 Ball
24 09440-07051 Spring
25 67467-89J01 Cable Connector
26 09160-06055 Washer (7x12x1.0)
27 09385-06012 Clip
45673 23111-96J00 Clutch Rod (L)
45704 23111-93J00 Clutch Rod (X, XX)
▶Fig. 206 - Clutch Rod (12 parts) Fig. 206 - Clutch Rod
Ref OEM Part # Part Name
2 25131-93J00 Shifter Yoke
3 25232-96302 Gear Case Magnet
4 09205-02006 Spring Pin (2x12)
5 25141-93J00 Shift Rod Guide Housing
6 25223-96J00 Seal, Shift Rod Dust
7 09282-08005 Shift Rod Guide Housing Oil Seal
8 25321-93J00 Horizontal Shift Slider
9 29116-93J00 Bolt (6x20)
10 09160-08151 Shift Rod Washer
11 09280-60007 O-Ring
45658 25111-96J00 Shift Rod (L)
45659 25111-93J00 Shift Rod (L, X)
▶Fig. 220A - Transmission (78 parts) Fig. 220A - Transmission
Ref OEM Part # Part Name
2 57133-93J00 Drive Shaft Collar
3 57134-93J00 Drive Shaft Bearing Spacer
4 09159-28003 Drive Shaft Bearing Nut
5 09269-32002 Bearing (32x66x49)
6 57300-96850 Pinion & Gear Set
7 09263-25067 Bearing (25x32x26)
9 09140-16021 Pinion Nut
10 08221-16256 Washer
11 57500-87861 Propeller Shaft Shim Set
13 09160-75002 Thrust Washer
14 57500-87852 Reverse Gear Shim Set
17 09269-75002 Thrust Bearing
18 57610-93J00 Propeller Shaft Assembly
19 57621-93J10 Clutch Dog Shifter
20 09202-08007 Pin (8x49)
21 57631-93J00 Connector Pin
22 09440-52003 Clutch Dog Shifter Spring
23 09440-09040 Detent Spring
24 06111-07004 STEEL BALL 7/32
25 06111-11004 BALL
26 09180-25082 Stopper
28 09263-30063 Bearing (30x40x25)
29 09280-00040 O-Ring
30 09282-30006 Oil Seal (30x45x6)
31 09381-40003 Circlip
32 08113-60100 B1 50X80X16 BEA
33 09116-08158 Bolt (8x35)
34 56130-93J02 Drive Shaft Bearing Housing
35 09280-66004 O-Ring
36 09282-24004 Oil Seal (24x40x7)
37 09381-40003 Circlip
38 56140-93J20 HOUSING COMP,FW
39 04221-08129 PIN 8X12
40 09263-50009 Forward Gear Bearing
45658 57110-96J41 Drive Shaft (L)
45659 57110-96J31 Drive Shaft (X)
45672 09181-50013 Shim (1.00) (NLA)
45673 09181-75018 Shim (0.50)
45684 56120-93J70-YAY HOUSING COMP,PR
45703 09181-50012 Shim (1.10)
45704 09181-75019 Shim (0.55)
45715 56120-93J70-Y5S HOUSING,PROP SH
45731 09181-50005 Shim (1.20)
45732 09181-75012 Shim (0.60)
45762 09181-50006 Shim (1.30)
45763 09181-75013 Shim (0.65)
45792 09181-50007 Shim (1.40)
45793 09181-75008 Shim (0.70)
45823 09181-50008 Shim (1.50)
45824 09181-75014 Shim (0.75)
45853 09181-50009 Shim (1.60)
45854 09181-75009 Shim (0.80)
45870 09181-60004 Shim (0.45)
45871 09181-60005 Shim (0.50)
45872 09181-60006 Shim (0.55)
45873 09181-60007 Shim (0.60)
45874 09181-60008 Shim (0.65)
45875 09181-60009 Shim (0.70)
45876 09181-60010 Shim (0.75)
45877 09181-60011 Shim (0.80)
45878 09181-60012 Shim (0.85)
45879 09181-60013 Shim (0.90)
45884 09181-50010 Shim (1.70) (NLA)
45885 09181-75015 Shim (0.85)
45916 09181-75010 Shim (0.90)
45946 09181-75016 Shim (0.95)
45977 09181-75011 Shim (1.00)
45992 08211-30382 Thrust Washer (1.50)
45993 09160-30036 Thrust Washer (1.70)
45994 09160-30037 Thrust Washer (1.90)
45995 09160-30038 Thrust Washer (2.10)
45996 08211-30384 Thrust Washer (2.20)
45997 09160-30039 Thrust Washer (2.30)
45998 09160-30041 Thrust Washer (2.40)
45999 08211-30385 Thrust Washer (2.50)
46000 09160-30042 Thrust Washer (2.60)
46001 09160-30043 Thrust Washer (2.70)
46002 09160-30044 Thrust Washer (2.80)
▶Fig. 220B - Transmission (C/R) (75 parts) Fig. 220B - Transmission (C/R)
Ref OEM Part # Part Name
1 57110-96J31 Drive Shaft (X)
2 57133-93J00 Drive Shaft Collar
3 57134-93J00 Drive Shaft Bearing Spacer
4 09159-28003 Drive Shaft Bearing Nut
5 09269-32002 Bearing (32x66x49)
6 57300-96860 Pinion & Gear Set (C/R)
8 09140-16021 Pinion Nut
9 08221-16256 Washer
11 09160-75002 Thrust Washer
14 09269-75002 Thrust Bearing
15 57610-93J20 Propeller Shaft Assembly (C/R)
16 57621-93J20 Clutch Dog Shifter
17 09202-08007 Pin (8x49)
18 57631-93J00 Connector Pin
19 09440-52003 Clutch Dog Shifter Spring
20 09440-09040 Detent Spring
21 06111-07004 STEEL BALL 7/32
22 06111-11004 BALL
23 57622-93J00 Forward Thrust Spacer
24 09160-30055 Washer (30x47x6)
25 09160-30056 Washer (32x47x3)
26 09269-30014 Thrust Bearing (30x47x2)
28 09263-30063 Bearing (30x40x25)
29 09280-00040 O-Ring
30 09282-30006 Oil Seal (30x45x6)
31 09381-40003 Circlip
32 09263-50009 Forward Gear Bearing
33 09116-08158 Bolt (8x35)
34 56130-93J02 Drive Shaft Bearing Housing
35 09280-66004 O-Ring
36 09282-24004 Oil Seal (24x40x7)
37 09381-40003 Circlip
38 56140-93J10 Reverse Gear Bearing Housing
39 09262-60002 Bearing (60x85x13)
45670 09181-75018 Shim (0.50)
45684 56120-93J80-YAY HOUSING COMP,PR
45701 09181-75019 Shim (0.55)
45715 56120-93J80-Y5S HOUSING,PROP SH
45729 09181-75012 Shim (0.60)
45760 09181-75013 Shim (0.65)
45790 09181-75008 Shim (0.70)
45821 09181-75014 Shim (0.75)
45839 09181-60004 Shim (0.45)
45840 09181-60005 Shim (0.50)
45841 09181-60006 Shim (0.55)
45842 09181-60007 Shim (0.60)
45844 09181-60009 Shim (0.70)
45845 09181-60010 Shim (0.75)
45846 09181-60011 Shim (0.80)
45847 09181-60012 Shim (0.85)
45848 09181-60013 Shim (0.90)
45851 09181-75009 Shim (0.80)
45882 09181-75015 Shim (0.85)
45913 09181-75010 Shim (0.90)
45931 09160-35015 Washer (35x46x0.60)
45932 09160-35013 Washer (35x46x0.80)
45933 09160-35010 Washer (35x46x1.15)
45934 09160-35004 Washer (35x46x1.20) (NLA)
45935 09160-35006 Washer (35x46x0.90)
45936 09160-35002 Washer (35x46x1.00)
45937 09160-35008 Washer (35x46x0.95)
45938 09160-35003 Washer (35x46x1.10)
45939 09160-35009 Washer (35x46x1.05)
45943 09181-75016 Shim (0.95)
45974 09181-75011 Shim (1.00)
45992 09181-60004 Shim (0.45)
45993 09181-60005 Shim (0.50)
45994 09181-60006 Shim (0.55)
45995 09181-60007 Shim (0.60)
45996 09181-60008 Shim (0.65)
45997 09181-60009 Shim (0.70)
45998 09181-60010 Shim (0.75)
45999 09181-60011 Shim (0.80)
46000 09181-60012 Shim (0.85)
46001 09181-60013 Shim (0.90)
▶Fig. 301 - Starting Motor (19 parts) Fig. 301 - Starting Motor
Ref OEM Part # Part Name
1 31100-98L10 Starter Motor Assembly
2 31150-98L00 Gear Case
3 31170-92J00 Rear Housing
4 31173-98L00 Brush Holder Assembly
5 31191-63J00 Lever Assembly
6 31220-98L10 Switch Assembly
7 31311-63J00 Armature
8 31192-92J00 Screw Set
9 31261-75F10 Through Bolt
10 31340-98L00 Starting Motor Clutch Set
11 31313-86030 Stopper Set
12 31320-98L00 Pinion Assembly
13 31341-98L00 Pinion Shaft
14 31343-63J00 Internal Gear
15 31344-63J00 Planetary Gear
16 31912-96J00 Starting Motor Band
17 31918-92J01 Lower Damper
18 01550-08207 BOLT
19 01550-08357 BOLT
▶Fig. 303 - Magneto (12 parts) Fig. 303 - Magneto
Ref OEM Part # Part Name
1 32102-96J20 Flywheel
2 09103-12125 Flywheel Bolt (12x26)
3 09202-06031 Knock Pin (6x12)
4 32120-96J00 Battery Charge Coil
5 32160-88L01 CKP/Ignition Timimg Coil
6 09106-05030 Bolt (5x10)
7 33220-64L10 Cam Position Sensor
8 01550-06167 BOLT
9 09103-06231 Bolt (6x35)
10 09403-13413 CLAMP
11 01550-06127 BOLT
12 11185-96L00 Sensor Cover
▶Fig. 310 - Rectifier/Ignition Coil (11 parts) Fig. 310 - Rectifier/Ignition Coil
Ref OEM Part # Part Name
1 32800-96J00 Rectifier & Regulator Assembly
2 32805-96J00 Rectifier & Regulator Gasket
3 32890-96L00 Electric Parts Holder
4 09169-06062 Washer (6.3x17x1.6)
5 09320-09016 Cushion
6 01550-06257 BOLT
7 01550-06257 BOLT
8 33410-99L00 COIL ASSY,IGNIT
9 01550-06207 BOLT
10 09116-06202 Bolt w/Washer (6x25)
11 09160-06084 Washer (6.5x18x1.6)
▶Fig. 315 - Sensor (25 parts) Fig. 315 - Sensor
Ref OEM Part # Part Name
1 13650-52G00 Inlet Air Temp Sensor
2 13655-87J01 Air Temp Sensor Grommet
3 18213-98J30 Oxygen Sensor
4 18640-78G00 Knock Sensor Assembly
5 29103-93J00 Bolt (6x12)
6 29103-93J00 Bolt (6x12)
7 34830-87J20 Temp Sensor Assy
8 34830-87J20 Temp Sensor Assy
9 34840-98J11 Trim Sensor Assembly
10 34841-96J00 Trim Sensor Lever
11 34845-96J00 Trim Sensor Bracket
12 36611-96J01 Trim Sensor Wire
13 36617-93J10 Harness Bracket
14 37820-99E02 Oil Pressure Switch
15 01550-06207 BOLT
16 09103-06307 Bolt (6x10)
17 09136-05041 Screw (5x20)
18 09160-05029 Washer (5.5x10x0.8)
19 09403-13413 CLAMP
20 09403-13413 CLAMP
22 09407-14407 Clamp (L:140)
23 01550-06127 BOLT
24 43117-96J00 Trim Sender Cam
25 09116-05010 Bolt (5x12)
26 43118-96J00 Trim Sender Cam Plate
▶Fig. 322 - Harness (34 parts) Fig. 322 - Harness
Ref OEM Part # Part Name
1 33810-96L01 Starter Motor Cable Assembly
2 08316-10087 Nut
3 36616-96J00 Cable Holder (NLA)
4 09169-06053 Washer (6.3x16x1)
5 09320-04013 Bushing
6 02142-06167 6 X 16 CROSS SC
7 36610-96L51 Wiring Harness Assembly
8 33634-96J00 Service Connector Cap
9 36618-43410 Oil Pressure Switch Cap (NLA)
10 09320-08510 Cushion (8.5x20x8)
11 36737-98L00 Fuse Puller
12 36721-98L00 Upper Cover O-Ring
13 36738-98L00 Fuse Case Upper Cover
14 38860-76F01 Relay
15 38860-76F01 Relay
16 09481-10504 10 Amp Fuse
17 09481-30504 30 Amp Fuse
18 09481-30403 30 Amp Fuse
19 09481-60403 60 Amp Fuse
20 36612-96J01 CAP,TERMINAL
21 08310-00067 Nut
22 08321-01067 Lock Washer
23 36617-93J00 Harness Bracket
24 36617-96J00 Harness Bracket (NLA)
25 01550-06127 BOLT
26 09403-18409 Clamp
27 09407-18402 Clamp (L:165)
28 09407-14403 Clamp (L:125)
29 09407-14407 Clamp (L:140)
30 09408-00008 Clamp
31 09408-00012 Clamp
32 36625-93J10 ECM Battery Lead
33 09481-15501 15 Amp Fuse
34 09407-10404 Clamp (L:100)
▶Fig. 326 - PTT Switch/Engine Control Unit (17 parts) Fig. 326 - PTT Switch/Engine Control Unit
Ref OEM Part # Part Name
1 13580-93J04 SENSOR ASSY,SHI
2 37729-93J00 Shift Sensor Lever
3 09160-05029 Washer (5.5x10x0.8)
4 02112-35167 SCREW
5 37721-93J00 Neutral Switch Assembly
6 09137-04004 Screw (4x16)
7 09403-12412 Clamp
8 37725-96J00 Switch Assembly Bracket (NLA)
9 37850-92J00 PTT Switch Assembly
10 37856-92J00 PTT Switch Tape
11 37857-92J01 PTT Switch Bushing
12 37722-93J14 Tilt Limit Switch Assembly
13 09407-14407 Clamp (L:140)
14 38410-93J21 PTT Relay Assembly
15 38415-93J20 PTT Relay Holder
16 33920-96L90 Engine Control Unit
17 33925-88L10 ECU Cushion
▶Fig. 335 - Clamp Bracket (21 parts) Fig. 335 - Clamp Bracket
Ref OEM Part # Part Name
3 41130-92J03 Clamp Bracket Shaft
4 41135-92J00 Clamp Bracket Shaft Washer
5 09159-22006 Nut
7 09159-12062 Transom Nut
8 09160-13021 Washer
9 09160-13022 Washer
10 41155-93J02 Transom Plate
11 55320-94900 Protection Anode Set
12 09116-06121 Bolt (6x25)
13 48140-93J01 Tilt Limit Switch Cam
14 48144-93J00 Tilt Limit Switch Holder
15 09103-06278 Bolt (6x25)
16 48145-93J00 Tilt Limit Switch Cover
17 55321-94910 Magnesium Anode
45658 41111-96J22-YAY Clamp Bracket - Starboard
45659 41111-96J22-Y5S Clamp Bracket - Starboard
45689 41121-96J13-YAY Clamp Bracket - Port
45690 41121-96J13-Y5S Clamp Bracket - Port
45809 09100-12086 Transom Bolt (12.7x150)
45810 09100-12085 Transom Bolt (12.7x115)
45811 09100-12092 Transom Bolt (12.7x75)
▶Fig. 336 - Swivel Bracket (34 parts) Fig. 336 - Swivel Bracket
Ref OEM Part # Part Name
1 22511-99011 Grease Nipple
2 36894-87D00 Wire Lead (L:195)
4 43211-93J11 Clamp Shaft Swivel Bushing
5 43711-97E11 Steering Bushing
7 09125-06063 Screw (6x10)
8 09160-39001 Washer (39.5x64x1.0)
9 09181-39001 Shim (39.5x64x0.3)
10 09380-38003 Circlip
11 09169-28003 Washer (26.2x52x1)
12 09282-39001 Oil Seal (38x51x5)
14 09103-06281 Bolt (6x14)
15 41220-96J11 LEVER,TILT LOCK
16 41234-96J11 LEVER,TILT LOCK
17 41224-95E01 Tilt Stopper Rod Bushing
18 41230-96J00 Tilt Lock Lever Link
19 41233-95E10 Tilt Lock Spring Bracket
20 09125-06063 Screw (6x10)
21 09140-10032 Nut
22 09160-06082 Washer (6.5x13x1.0)
23 09204-01006 Cotter Pin
24 09440-19028 Spring
25 09443-10043 Tilt Lock Spring
26 36894-87D00 Wire Lead (L:195)
27 09125-06063 Screw (6x10)
45670 55321-87J01 Aluminum Anode
45701 55321-87J11 Magnesium Anode
45717 43111-96J00-YAY Swivel Bracket (L)
45718 43111-96J00-Y5S Swivel Bracket (L)
45719 43111-96J10-YAY Swivel Bracket (X)
45720 43111-96J10-Y5S Swivel Bracket (X)
45809 43750-96J50-YAY Steering Bracket (L)
45810 43750-96J03-Y5S Steering Bracket (L)
45811 43750-96J60-YAY Steering Bracket (X)
45812 43750-96J13-Y5S Steering Bracket (X)
▶Fig. 337 - Trim Cylinder (36 parts) Fig. 337 - Trim Cylinder
Ref OEM Part # Part Name
1 48000-96J16 TRIM ASSY,POWER
2 29404-93J11 Clamp (L:65)
3 31281-92J10 Through Bolt
4 38100-96J13 PTT Motor Assembly
5 48502-96J05 PTT Pump Assembly
6 48503-96J05 MANIFOLD SUB AS
7 48401-96J02 Piston Assembly
8 48601-94900 Piston & Ram Assembly
9 48627-95E00 O-Ring Set
10 48630-96J04 Trim Cylinder Head
11 48633-94900 O-Ring Set (Pack of 2)
12 48641-96J04 MANIFOLD,PTT
13 48650-94900 Free Piston
14 48405-87D00 Tilt O-Ring Set
15 48615-97E00 Piston Ring Set
16 48570-95E01 Reservoir Assembly
17 48572-95E00 Cap
18 48583-95E00 Drive Joint
19 48585-95E00 O-Ring
20 48588-94900 O-Ring (Pack of 6)
21 48861-92J01 Reservoir Bolt
22 48862-92J20 Pump Bolt No. 1
23 48862-92J30 Pump Bolt No. 2
24 48121-92J00 Tilt Cylinder Lower Shaft
25 48311-96J20 Trim Cylinder Ram Pad
26 48321-87D03 Tilt Cylinder Upper Shaft
27 48326-95E00 Tilt Cylinder Lower Bushing
28 09116-10183 Bolt (10x35)
29 09140-10031 Nut (10mm)
30 09162-10005 Lock Washer
31 09306-17001 Bushing
32 09380-17009 Circlip
33 36894-87D00 Wire Lead (L:195)
34 09125-06063 Screw (6x10)
35 36895-87D10 Wire Lead (L:310)
36 09125-05050 Screw (5x8)
▶Fig. 340 - PTT Motor (13 parts) Fig. 340 - PTT Motor
Ref OEM Part # Part Name
1 38100-96J13 PTT Motor Assembly
2 31111-94900 Yoke Screw
3 31173-94920 Brush Holder Assembly
4 31123-94910 O-Ring
5 31133-90J20 Brush Assembly
6 31133-94910 Brush
7 31135-94900 Spring
8 31136-90J20 Breaker Assembly
9 33799-97E00 Oil Seal
10 31311-94900 Armature (NLA)
11 48502-96J05 PTT Pump Assembly
12 48582-95E01 Filter
13 48864-96J10 Manual Valve Set
▶Fig. 401 - Engine Holder (39 parts) Fig. 401 - Engine Holder
Ref OEM Part # Part Name
2 22511-99011 Grease Nipple
3 09250-18002 Cap
4 16519-93J00 Engine Holder Seal
5 51211-96J00 Engine Holder Gasket
6 51115-90J10 Water Return Union
7 09180-06289 Spacer
8 09280-26006 O-Ring
9 01550-06257 BOLT
10 09206-08001 Knock Pin (8x11)
11 51120-96J20 Mount Oil Seal Cover Assembly
12 51124-93J01 Oil Seal
13 51125-93J00 Scrapper
14 51123-96J02 Mount Oil Seal Cover Gasket
15 09103-08109 Bolt (8x120)
16 01550-0830A BOLT
17 09206-08001 Knock Pin (8x11)
18 51140-96J00 Engine Holder Cover
19 51142-96J00 Engine Holder Cover Gasket
20 01550-06207 BOLT
21 51161-96J01 Engine Holder Water Jacket Cover
22 51162-96J00 Engine Holder Water Jacket Cover Gasket
23 01550-06207 BOLT
24 51170-96J01 Water Indicator Bracket
25 09116-06121 Bolt (6x25)
26 09116-10180 Bolt (10x50)
27 09116-10137 Bolt (10x70)
28 01550-08307 BOLT
29 54121-96J01 Upper Thrust Mount
30 54130-96J02 MOUNT,UPR
31 54112-96J02 Upper Mount Bolt (14x227)
32 29159-93J00 Upper Mount Bolt Nut
33 09160-15051 Upper Mount Bolt Washer
34 54137-93J02 Upper Mount Cover
35 09116-10135 Bolt (10x95)
36 09116-10175 Bolt (10x50)
38 54122-96J01 SPACER,UPPER MO
39 54144-96J01 Upper Mount Seal
45658 51110-96J21-YAY Engine Holder
45659 51110-96J21-Y5S Engine Holder
▶Fig. 405A - Drive Shaft Housing (25 parts) Fig. 405A - Drive Shaft Housing
Ref OEM Part # Part Name
3 09108-10150 Stud Bolt (NLA)
4 09140-10031 Nut (10mm)
5 09160-10141 Washer (10.5x19x2)
6 09202-08006 Knock Pin (8x12)
7 57130-87D10 Drive Shaft Bushing
8 09387-39002 RING,DRIVE SHAF
9 36895-87D10 Wire Lead (L:310)
10 09125-06063 Screw (6x10)
11 54151-96J01 Lower Thrust Mount
12 54160-96J02 MOUNT,LWR
14 54221-96J00 Lower Mount Cover
15 54112-93J00 Upper Mount Bolt
16 09116-10182 Bolt (10x35)
17 09116-10180 Bolt (10x50)
18 09160-16050 Lower Mount Washer
19 09160-16050 Lower Mount Washer
20 54167-96J00 Lower Side Mount
45658 52111-96J00-YAY Drive Shaft Housing (L)
45659 52111-96J00-Y5S Drive Shaft Housing (L)
45660 52111-96J11-YAY Drive Shaft Housing (X)
45661 52111-96J11-Y5S Drive Shaft Housing (X)
45670 54211-96J01-YAY Lower Mount Bracket
45689 09116-10181 Bolt (10x44)
45690 09116-10181 Bolt (10x44)
45701 54211-96J01-Y5S Lower Mount Bracket
▶Fig. 405B - Drive Shaft Housing (C/R) (19 parts) Fig. 405B - Drive Shaft Housing (C/R)
Ref OEM Part # Part Name
2 09116-10181 Bolt (10x44)
3 09202-08006 Knock Pin (8x12)
4 57130-87D10 Drive Shaft Bushing
5 09387-39002 RING,DRIVE SHAF
6 36895-87D10 Wire Lead (L:310)
7 09125-06063 Screw (6x10)
8 54151-96J01 Lower Thrust Mount
9 54160-96J02 MOUNT,LWR
11 54221-96J00 Lower Mount Cover
12 54112-93J00 Upper Mount Bolt
13 09116-10182 Bolt (10x35)
14 09116-10180 Bolt (10x50)
15 09160-16050 Lower Mount Washer
16 09160-16050 Lower Mount Washer
17 54167-96J00 Lower Side Mount
45658 52111-96J11-YAY Drive Shaft Housing (X)
45659 52111-96J11-Y5S Drive Shaft Housing (X)
45931 54211-96J01-YAY Lower Mount Bracket
45932 54211-96J01-Y5S Lower Mount Bracket
▶Fig. 407A - Gear Case (36 parts) Fig. 407A - Gear Case
Ref OEM Part # Part Name
2 09263-32017 Pinion Bearing
3 09100-12052 Bolt (12x70)
4 09116-10150 Bolt (10x55)
5 09160-12066 Washer (12.5x22x2.5)
6 17566-87D12 GROMMET
7 09202-08006 Knock Pin (8x12)
9 09116-08137 Bolt (8x22)
10 55128-93J10 Drain Plug
11 09168-10038 GASKET,DRAIN PL
12 55321-93J01 Protection Anode
13 09116-06236 Bolt (6x16)
14 55332-87D12 Exhaust Seal Rubber
15 55333-87D10 Exhaust Seal Plate
16 55127-87D00 Hose Union
17 09355-40805-600 Hose (4x8x600)
18 09362-09008 Nipple
19 09407-10404 Clamp (L:100)
21 58105-93J10 Propeller Bushing Set
22 57632-93L01 Propeller Bushing Stopper
23 57633-87D30 Propeller Nut Spacer
24 09141-18005 Nut (18mm)
25 09160-18028 Washer (18.5x31x1.0)
26 09204-03003 Prop Nut Cotter Pin
27 55128-93L00 Drain Plug w/Magnet
28 57630-92E00 Propeller Hardware Kit DF150/175 DFV6 DTV6
29 25700-93J00 Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250
45658 55110-93J20-YAY Gear Case Housing
45659 55110-93J20-Y5S Gear Case Housing
45677 990C0-00830-17P Replaced by 990C0-00840-17P
45708 990C0-00840-19P S/S Watergrip Propeller 3x15-1/4x19
45736 990C0-00840-21P S/S Watergrip Propeller 3x15x21
45767 990C0-00840-23P S/S Watergrip Propeller 3x14-3/4x23
45797 990C0-00840-25P S/S Watergrip Propeller 3x14-3/4x25
45828 990C0-00840-27P S/S Watergrip Propeller 3x14-1/2x27
45870 55125-98J00-YAY Trim Tab
45871 55125-98J00-Y5S Trim Tab
▶Fig. 407B - Gear Case (C/R) (39 parts) Fig. 407B - Gear Case (C/R)
Ref OEM Part # Part Name
2 09263-32017 Pinion Bearing
3 56145-93J00 Shift Cam Housing
4 04221-08129 PIN 8X12
5 09265-50002 Bearing (50x90x21.75)
6 09100-12052 Bolt (12x70)
7 09116-10150 Bolt (10x55)
8 09160-12066 Washer (12.5x22x2.5)
9 17566-87D12 GROMMET
10 09202-08006 Knock Pin (8x12)
12 09116-08137 Bolt (8x22)
13 55128-93J10 Drain Plug
14 09168-10038 GASKET,DRAIN PL
15 55321-93J01 Protection Anode
16 09116-06236 Bolt (6x16)
17 55332-87D12 Exhaust Seal Rubber
18 55333-87D10 Exhaust Seal Plate
19 55127-87D00 Hose Union
20 09355-40805-600 Hose (4x8x600)
21 09362-09008 Nipple
22 09407-10404 Clamp (L:100)
24 58105-93J10 Propeller Bushing Set
25 57632-93L01 Propeller Bushing Stopper
26 57633-87D30 Propeller Nut Spacer
27 09141-18005 Nut (18mm)
28 09160-18028 Washer (18.5x31x1.0)
29 09204-03003 Prop Nut Cotter Pin
30 55128-93L00 Drain Plug w/Magnet
31 57630-92E00 Propeller Hardware Kit DF150/175 DFV6 DTV6
32 25700-93J00 Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250
45658 55110-93J30-YAY Gear Case Housing (C/R)
45659 55110-93J30-Y5S Gear Case Housing (C/R)
45680 990C0-0084L-17P S/S Watergrip Propeller 3x15-1/2x17 CCR
45711 990C0-0084L-19P S/S Watergrip Propeller 3x15-1/4x19 CCR
45739 990C0-0083L-21P S/S Propeller 3x15x21 (C/R)
45770 990C0-0083L-23P S/S Propeller 3x14-3/4x23 (C/R)
45800 990C0-0084L-25P S/S Watergrip Propeller 3x14-1/2x25 CCR
45831 990C0-0083L-27P S/S Propeller 3x14-1/2x27 (C/R)
45962 55125-98J00-YAY Trim Tab
45963 55125-98J00-Y5S Trim Tab
▶Fig. 410A - Side Cover (56 parts) Fig. 410A - Side Cover
Ref OEM Part # Part Name
4 09139-06147 Oil Pan Cover Screw (6x114)
7 61134-96J02 Side Cover Seal
9 09139-06249 SCREW
10 17913-93J00 Water Flush Plug
11 17914-93J01 Water Flush Plug Gasket
13 09116-08174 Bolt (8x38)
14 09169-08039 Washer (8.5x30x1.5) (NLA)
15 09320-11023 CUSHION,FRONT P
16 61632-93J00 Engine Cover Hook Shaft
17 61633-96J02 Starboard Rear Hook Lever
18 61634-96J02 Port Rear Hook Lever
19 61641-93J10 Engine Cover Hook
20 61645-96J02 Front Hook Lever
21 61673-96J03 Hook Lever Latch
22 09116-06127 Bolt (6x12)
23 09160-13014 Washer (13.2x25x1.0)
24 09164-14008 Wave Washer
25 09202-04022 Hook Lever Pin
26 09306-13007 Bushing
27 01550-05107 BOLT
28 61124-96J52 GROMMET,R/CON C
29 67343-96J00 Remocon Cable Stopper
30 09160-06047 Washer (6.2x20x2)
31 01570-06127 BOLT
32 09407-25402 Clamp (L:248)
33 67341-96J00 Remocon Cable Holder
34 01550-06167 BOLT
35 61136-96L00 Oil Pan Cover Cushion
36 61458-90J01 Engine Cover Label
37 17917-87L00 Water Flush Connector
38 67361-90J10 Rigging Hose Adapter
39 09208-06009 Hose Adapter Pin
40 09383-04002 E Ring
45658 61131-96J03-YAY Starboard Oil Pan Cover (L)
45659 61131-96J03-YKV Starboard Oil Pan Cover (L)
45660 61131-96J03-Y5S Starboard Oil Pan Cover (L)
45661 61131-96J13-YAY Starboard Oil Pan Cover (X)
45662 61131-96J13-YKV Starboard Oil Pan Cover (X)
45663 61131-96J13-Y5S Starboard Oil Pan Cover (X)
45689 61141-96J03-YAY Port Oil Pan Cover (L)
45690 61141-96J03-YKV Port Oil Pan Cover (L)
45691 61141-96J03-Y5S Port Oil Pan Cover (L)
45692 61141-96J13-YAY Port Oil Pan Cover (X)
45693 61141-96J13-YKV COVER,OIL PAN P
45694 61141-96J13-Y5S Port Oil Pan Cover (X)
45717 09139-06135 Oil Pan Cover Screw (6x17)
45718 09139-06135 Oil Pan Cover Screw (6x17)
45778 61811-96L02-YAY Starboard Side Cover
45779 61811-96L01-Y5S Starboard Side Cover
45780 61811-96L01-YKV Starboard Side Cover
45809 61820-96L02-YAY Port Side Cover
45810 61820-96L02-Y5S Port Side Cover
45811 61820-96L01-YKV Port Side Cover
45992 61831-96J10-YAY Front Panel
45993 61831-96J10-Y5S Front Panel
45994 61831-96J10-YKV Front Panel
▶Fig. 410B - Side Cover (C/R) (42 parts) Fig. 410B - Side Cover (C/R)
Ref OEM Part # Part Name
3 09139-06135 Oil Pan Cover Screw (6x17)
6 61134-96J02 Side Cover Seal
8 09139-06249 SCREW
9 61645-96J02 Front Hook Lever
10 17914-93J01 Water Flush Plug Gasket
12 09116-08174 Bolt (8x38)
13 09169-08039 Washer (8.5x30x1.5) (NLA)
14 09320-11023 CUSHION,FRONT P
15 61632-93J00 Engine Cover Hook Shaft
16 61633-96J02 Starboard Rear Hook Lever
17 61634-96J02 Port Rear Hook Lever
18 61641-93J10 Engine Cover Hook
20 61673-96J03 Hook Lever Latch
21 09116-06127 Bolt (6x12)
22 09160-13014 Washer (13.2x25x1.0)
23 09164-14008 Wave Washer
24 09202-04022 Hook Lever Pin
25 09306-13007 Bushing
26 09103-05026 Bolt (5x10)
27 61124-96J52 GROMMET,R/CON C
28 67343-96J00 Remocon Cable Stopper
29 09160-06047 Washer (6.2x20x2)
30 01570-06127 BOLT
31 09407-25402 Clamp (L:248)
32 67341-96J00 Remocon Cable Holder
33 01550-06167 BOLT
34 61458-90J01 Engine Cover Label
35 17917-87L00 Water Flush Connector
36 61136-96L00 Oil Pan Cover Cushion
37 67361-90J10 Rigging Hose Adapter
38 09208-06009 Hose Adapter Pin
39 09383-04002 E Ring
45658 61131-96J13-YAY Starboard Oil Pan Cover (X)
45659 61131-96J13-Y5S Starboard Oil Pan Cover (X)
45689 61141-96J13-YAY Port Oil Pan Cover (X)
45690 61141-96J13-Y5S Port Oil Pan Cover (X)
45748 61811-96L02-YAY Starboard Side Cover
45749 61811-96L01-Y5S Starboard Side Cover
45778 61820-96L02-YAY Port Side Cover
45779 61820-96L02-Y5S Port Side Cover
45962 61831-96J10-YAY Front Panel
45963 61831-96J10-Y5S Front Panel
▶Fig. 420 - Engine Cover (25 parts) Fig. 420 - Engine Cover
Ref OEM Part # Part Name
2 61433-96L00 Air Intake Inner Cover
3 61476-96J10 Air Vent Seal
4 61565-96L00 Air Intake Duct
5 61610-93J01 FASTENER COMP
6 61621-93J01 Fastener Bracket
7 09329-10024 Cushion
8 01547-06167 BOLT 6X16
9 01550-06127 BOLT
10 03542-05169 SCREW
11 03542-05169 SCREW
12 61112-96L00 Engine Cover Seal
15 77811-54GC0-0PG Chrome S Emblem
18 09800-81850 Tool Set
19 99011-96L90-03B Owners Manual DF150A/175A/200A - 2019
20 990C0-65031 DF 150AP/175AP/200A/200AP Genuine Engine Cover
45658 61403-96882-YAY Engine Cover Set
45659 61403-96890-Y5S Engine Cover Set
45670 61443-96J50 Starboard Engine Cover Stripe
45671 61453-96J50 Port Engine Cover Stripe
45673 61422-96J70 Front Emblem Mark (175)
45674 61435-96J80 Rear Emblem Mark (175)
45701 61443-96J60 Starboard Engine Cover Stripe
45702 61453-96J60 Port Engine Cover Stripe
45704 61422-96J90 Front Emblem Mark (175)
45705 61435-96JA0 Rear Emblem Mark (175)
▶Fig. 475 - Squeeze Pump (2 parts) Fig. 475 - Squeeze Pump
Ref OEM Part # Part Name
1 65770-93J04 Squeeze Pump
2 09251-09009 PLUG
▶Fig. 501 - Opt: Meter (36 parts) Fig. 501 - Opt: Meter
Ref OEM Part # Part Name
2 09471-12108 Bulb (12v 1.7w)
4 09471-12028 Bulb (12v, 3.4w)
5 34191-92E00 Water Pressure Tubing
6 09407-14407 Clamp (L:140)
7 36615-96300 Resin Terminal
9 09471-12103 Bulb (12v, 3.4w)
11 34310-92E00 Fuel Gauge Lead (NLA)
12 34360-92E00 Adapter Harness (NLA)
13 09471-12103 Bulb (12v, 3.4w)
15 09471-12103 Bulb (12v, 3.4w)
17 34191-92E00 Water Pressure Tubing
18 09407-14407 Clamp (L:140)
19 09471-12103 Bulb (12v, 3.4w)
21 09471-12077 Bulb (12v, 1.7w)
23 09471-12077 Bulb (12v, 1.7w)
24 34190-87D00 Speedometer Sensor
25 34190-95500 Speedometer Sensor (NLA)
26 03112-0630B Screw
45658 34800-93J02 Black Trim Gauge
45659 34800-93J13 White Trim Gauge
45671 34500-93J02 Black Hour Meter
45673 34650-93J20 Black Water Pressure Gauge*
45677 34200-93J02 Black Tachometer w/Monitor Function
45679 34200-93J43 Black Tachometer w/Troll Mode Scale
45702 34500-93J13 White Hour Meter
45704 34650-93J33 White Water Pressure Gauge
45708 34200-93J14 Tachometer w/Monitor - White
45710 34200-93J54 White Tachometer w/Troll Mode Scale
45717 34100-93J00 Black Speedometer 0-80 MPH
45718 34100-93J13 White Speedometer 0-80 MPH
45719 34100-93J22 Black Speedometer 0-50 MPH
45720 34100-93J33 White Speedometer 0-50 MPH
45870 34600-93J02 Black Voltmeter
45871 34600-93J13 White Voltmeter
45931 34300-93J02 Black Fuel Gauge
45932 34300-93J13 White Fuel Gauge
▶Fig. 508 - Opt: Remote Control (67 parts) Fig. 508 - Opt: Remote Control
Ref OEM Part # Part Name
2 36646-93J00 PTT Switch Adapter Wire Asembly
3 36628-92E00 Wire Harness Grommet
4 37110-93J12 Ignition Switch Assembly
6 37143-99E01 Key Cap
7 37149-93J00 Cylinder Body Cap
8 37721-93J91 Neutral Switch Assembly
9 37820-93J05 Emergency Stop Switch Assembly
10 37823-92E02 Stop Switch Lanyard
11 37826-92J00 Nut
12 37850-90J06 PTT Switch Assembly
13 38500-93J90 Warning Buzzer
14 67212-95600 Washer (NLA)
15 67296-92E11 Screw (3x15)
16 67220-95630 Plate Assembly
17 67223-99E10 Brake Adjustment Knob
18 67229-95600 Roller (NLA)
19 67232-95600 Bushing
20 67238-87D00 Drive Gear
21 67241-99E10 Free Throttle Lever (NLA)
22 67243-95600 Bushing (NLA)
23 67244-95600 Wave Washer (NLA)
24 67245-95600 Free Throttle Drum (NLA)
25 67251-99E20 Handle Lever
26 67252-95600 Bushing
27 67253-95600 Washer (NLA)
28 67255-99E10 Lock Arm
29 67256-95600 Neutral Lock Holder
30 67257-99E10 Lever Cap
31 67258-99E00 Neutral Arm Bracket
32 67259-87D00 Neutral Arm Spring (NLA)
33 67261-99E10 Grip
34 67296-94310 Screw
35 67264-95600 Washer (NLA)
36 67267-93J00 Wire Cover
37 67273-95600 Spacer
38 67275-95600 Cable End
39 67292-94300 E Ring
40 67294-95600 Spacer
41 67296-90J10 Rear Cover Screw
42 67296-94300 Screw (4x10)
43 67296-95600 Screw
44 67296-95610 Screw
45 67297-95600 Washer
46 77811-54GB0-0PG Chrome S Emblem
47 09100-08232 Bolt (8x30)
48 09126-05003 Screw (5x12)
49 09140-06020 Nut (6mm)
50 09160-06104 Washer (6.5x24x2)
51 37859-90J00 Spacer
52 67282-94L00 Remocon Side Decal
53 67284-94L00 Handle Lever Mark
55 09481-10501 10 Amp Fuse
19725 36620-93J04 21' Main Wiring Harness
19756 36620-93J54 16' Main Wiring Harness
19784 36620-93J64 26' Main Wiring Harness
45778 37141-99E00 (931) Ignition Key
45779 37141-99E10 (932) Ignition Key
45780 37141-99E20 (933) Ignition Key
45781 37141-99E30 (934) Ignition Key
45782 37141-99E40 (935) Ignition Key
45783 37141-99E50 (936) Ignition Key
45784 37141-99E60 (937) Ignition Key
45785 37141-99E70 (938) Ignition Key
45786 37141-99E80 (939) Ignition Key
45787 37141-99E90 (940) Ignition Key
45788 37141-99EA0 (941) Ignition Key
45789 37141-99EB0 (942) Ignition Key
▶Fig. 517 - Opt: Concealed Remocon (1) (29 parts) Fig. 517 - Opt: Concealed Remocon (1)
Ref OEM Part # Part Name
1 67200-93J34 Flush Mount Control Box
2 67298-92E50 Spring
3 67296-94310 Screw
4 67295-92E10 Screw (3x12)
5 37850-92E27 PTT Switch Assembly
6 67288-92E60 Washer
7 67296-92E52 Screw
8 67255-92E50 Neutral Lock Arm
9 67251-92E50 Handle Lever
10 67261-92E50 Grip
11 67256-92E50 Neutral Lock Holder
12 67257-92E00 Lever Cap
13 67242-92E50 Free Accel Shaft
14 67288-92E20 Washer
15 67296-88D10 Screw (5x16)
16 67288-92E70 Washer (NLA)
17 67296-88D20 Screw (6x35) (NLA)
18 67295-92E50 Screw (6x30) (NLA)
19 67287-92E50 Nut (NLA)
20 09160-06104 Washer (6.5x24x2)
21 67296-88D30 Screw (5x30) (NLA)
22 67254-92E50 Lock Arm Cover
23 36890-93J00 Wire Harness
24 67275-95600 Cable End
25 67273-95600 Spacer
26 67283-92E50 Lever Decal (NLA)
27 67284-92E50 Clutch Decal (NLA)
28 67274-92E50 Base
29 67211-92E50 Flush Mount Cover
▶Fig. 518 - Opt: Concealed Remocon (2) (43 parts) Fig. 518 - Opt: Concealed Remocon (2)
Ref OEM Part # Part Name
1 67200-93J34 Flush Mount Control Box
2 67222-92E50 Dual Plate
3 67292-94300 E Ring
4 67288-92E10 Washer (NLA)
5 67291-92E00 Snap Ring (NLA)
6 67223-92E50 Brake Adjust (NLA)
7 67221-92E50 Holder Assembly (NLA)
8 67224-92E50 Brake Shoe Assembly (NLA)
9 67225-92E50 Brake Disk (NLA)
10 09140-06020 Nut (6mm)
11 67294-92E00 Spacer (NLA)
12 37721-95500 Neutral Switch Assembly
13 67296-92E11 Screw (3x15)
14 67226-92E10 Bolt (NLA)
15 67296-92E20 Screw (5x25) (NLA)
16 67240-92E50 Throttle Arm Assembly (NLA)
17 67228-92E00 Washer (NLA)
18 67286-92E00 Bolt (6x18) (NLA)
19 67230-92E00 Shift Arm Assembly (NLA)
20 09125-05042 Screw (5x10)
21 67234-92E00 Gear Case (NLA)
22 67245-92E00 Free Throttle Drum (NLA)
23 67227-92E00 Stopper (NLA)
24 67296-88D10 Screw (5x16)
25 67225-92E00 Spring (NLA)
26 09125-04004 Screw (4x6)
27 67233-92E00 Spring (NLA)
28 67235-92E00 Shift Lock Plate (NLA)
29 67239-92E10 Shift Pin Plate
30 67236-92E00 Roller (NLA)
31 67237-92E01 Spring (NLA)
32 67238-92E50 Drive Gear (NLA)
33 67239-92E00 Pin
34 67246-92E50 Drive Shaft (NLA)
35 67252-92E00 Bushing (NLA)
36 67291-92E10 Snap Ring (NLA)
37 67253-92E10 Washer
38 67252-92E10 Bushing (NLA)
39 67253-95600 Washer (NLA)
40 67231-92E00 Shift Gear
41 67232-95600 Bushing
42 67241-92E50 Free Accel Rod (NLA)
43 67232-92E50 Bushing (NLA)
▶Fig. 521 - Opt: Harness (13 parts) Fig. 521 - Opt: Harness
Ref OEM Part # Part Name
2 36620-93J31 Replaced by 36620-93J32
3 17917-87L00 Water Flush Connector
4 38500-93J00 Warning Buzzer*
5 34660-96J01 Water Pressure Gauge Install Kit
6 09352-50006-600 Hose (5x9x600)
7 09367-06006 3 Way
8 09401-08413 Clip
9 33830-98J11 Battery Isolator Lead Set
10 09407-10404 Clamp (L:100)
11 09481-40401 40 Amp Fuse
12 36667-96L20 Gauge Extension Wire
45658 36620-93J12 MAIN HARNESS EXT 6.5'
45659 36620-93J42 HARNESS EXT 10'
▶Fig. 530 - Opt: Switch (76 parts) Fig. 530 - Opt: Switch
Ref OEM Part # Part Name
1 37100-96J01 Ignition Switch Panel Assembly
2 37139-99E00 Ignition Switch Panel
3 38500-93J90 Warning Buzzer
4 09407-14403 Clamp (L:125)
5 37110-93J02 Ignition Switch Assembly
7 37143-99E01 Key Cap
8 37149-93J00 Cylinder Body Cap
9 37803-93J06 Emergency Stop Switch Panel Assembly
10 37820-93J05 Emergency Stop Switch Assembly
11 37823-92E02 Stop Switch Lanyard
12 37826-92J00 Nut
13 37825-99E00 Emergency Switch Panel
14 03122-05165 SCREW
15 37805-93J00 PTT Switch Assembly
16 37855-99E00 PTT Switch Panel
17 37210-93J00 Lighting Switch Set (NLA)
18 37212-93J00 Lighting Switch Panel (NLA)
20 37110-93J02 Ignition Switch Assembly
22 37143-99E01 Key Cap
23 37149-93J00 Cylinder Body Cap
24 37820-93J95 Emergency Stop Switch Assembly
25 37823-92E02 Stop Switch Lanyard
26 37826-92J00 Nut
27 37139-99E10 Ignition Switch Panel
28 03121-0516A SCREW
29 38500-93J90 Warning Buzzer
30 09407-14403 Clamp (L:125)
32 37110-93J02 Ignition Switch Assembly
34 37143-99E01 Key Cap
35 37149-93J00 Cylinder Body Cap
36 37820-93J05 Emergency Stop Switch Assembly
37 37823-92E02 Stop Switch Lanyard
38 37826-92J00 Nut
39 37139-99E20 Ignition Switch Panel
40 03121-0516A SCREW
41 38500-93J90 Warning Buzzer
42 09407-14403 Clamp (L:125)
43 37860-87L00 Trolling Mode Control Switch Assembly
44 37862-87L00 Trolling Switch Panel
45 09131-05004 Screw (5x16)
12055 37141-99E00 (931) Ignition Key
12086 37141-99E10 (932) Ignition Key
12114 37141-99E20 (933) Ignition Key
12145 37141-99E30 (934) Ignition Key
12175 37141-99E40 (935) Ignition Key
12206 37141-99E50 (936) Ignition Key
12236 37141-99E60 (937) Ignition Key
12267 37141-99E70 (938) Ignition Key
12298 37141-99E80 (939) Ignition Key
12328 37141-99E90 (940) Ignition Key
12359 37141-99EA0 (941) Ignition Key
12389 37141-99EB0 (942) Ignition Key
45678 37141-99E00 (931) Ignition Key
45709 37141-99E10 (932) Ignition Key
45737 37141-99E20 (933) Ignition Key
45768 37141-99E30 (934) Ignition Key
45798 37141-99E40 (935) Ignition Key
45809 37141-99E00 (931) Ignition Key
45810 37141-99E10 (932) Ignition Key
45811 37141-99E20 (933) Ignition Key
45812 37141-99E30 (934) Ignition Key
45813 37141-99E40 (935) Ignition Key
45814 37141-99E50 (936) Ignition Key
45815 37141-99E60 (937) Ignition Key
45816 37141-99E70 (938) Ignition Key
45817 37141-99E80 (939) Ignition Key
45818 37141-99E90 (940) Ignition Key
45819 37141-99EA0 (941) Ignition Key
45820 37141-99EB0 (942) Ignition Key
45829 37141-99E50 (936) Ignition Key
45859 37141-99E60 (937) Ignition Key
45890 37141-99E70 (938) Ignition Key
45921 37141-99E80 (939) Ignition Key
45951 37141-99EA0 (941) Ignition Key
45982 37141-99E90 (940) Ignition Key
46012 37141-99EB0 (942) Ignition Key
▶Fig. 541 - Opt: Top Mount Dual (1) (30 parts) Fig. 541 - Opt: Top Mount Dual (1)
Ref OEM Part # Part Name
1 67200-88L12 Duel Binnacle Top Mount Control
2 67261-88L10 Grip No.2
3 67261-88L00 Grip No. 1
4 37850-88L10 PTT Switch Assembly
5 67296-88L00 Screw
6 67288-92E20 Washer
7 67212-88L10 Cover Plug (Dual)
8 68111-88L00 Emblem Mark (S)
9 67257-88L00 Lever Cap
10 67281-88L10 Decal (Dual)
11 67296-92E60 Screw
12 67288-92E60 Washer
13 67253-92E00 Washer
14 67275-95600 Cable End
15 67273-95600 Spacer
16 67271-88L10 Remocon Lever Lower Cover
17 67211-88L10 Top Binnacle Cover (Dual)
18 36890-88L00 Wire Harness
19 67263-88L30 Switch Hole Grip Cap
20 67217-88L00 Water Proof Guide
21 67296-88L10 Screw
22 37850-88L30 PTT Switch Assembly
23 37850-88L20 PTT Switch Assembly
24 67264-88L00 Lever Design Cover
25 67264-88L10 Lever Plating Cover
26 67500-88L10 Dual Binnacle Box Spacer
27 09125-05135 Screw (5x65)
28 09160-05029 Washer (5.5x10x0.8)
29 09140-05005 Nut
30 67273-88L10 Grommet (Dual)
▶Fig. 542 - Opt: Top Mount Dual (2) (49 parts) Fig. 542 - Opt: Top Mount Dual (2)
Ref OEM Part # Part Name
1 67200-88L12 Duel Binnacle Top Mount Control
2 67222-92E00 Dual Plate
3 67223-92E00 Brake Adjust (NLA)
4 67288-92E00 Washer
5 67292-94300 E Ring
6 67272-88L00 Waterproof Seal
7 67291-92E00 Snap Ring (NLA)
8 67221-92E00 Shift Assembly (NLA)
9 67224-92E00 Brake Arm Assembly (NLA)
10 09140-06020 Nut (6mm)
11 37721-92E11 Neutral Switch Assembly
12 67236-92E00 Roller (NLA)
13 67296-88D10 Screw (5x16)
14 67296-92E20 Screw (5x25) (NLA)
15 67226-92E00 Bolt (NLA)
16 67226-92E10 Bolt (NLA)
17 67240-92E00 Throttle Arm Assembly (NLA)
18 67228-92E00 Washer (NLA)
19 67286-92E00 Bolt (6x18) (NLA)
20 67230-88L00 Shift Arm Assembly
21 09125-05042 Screw (5x10)
22 67234-92E00 Gear Case (NLA)
23 67245-92E00 Free Throttle Drum (NLA)
24 67227-92E00 Stopper (NLA)
25 09126-06006 Screw (6x20)
26 67233-92E00 Spring (NLA)
27 67235-92E00 Shift Lock Plate (NLA)
28 67237-92E01 Spring (NLA)
29 67269-92E00 Bracket (NLA)
30 67296-88D10 Screw (5x16)
31 67238-88L00 Drive Gear
32 67231-88L00 Shift Gear
33 67232-88L00 Shift Gear Bushing
34 67241-88L00 Free Accel Rod
35 67239-92E00 Pin
36 67246-88L00 Remocon Drive Shaft
37 67291-92E10 Snap Ring (NLA)
38 67243-92E00 Grommet (NLA)
39 67252-88L00 Remocon Drive Shaft Bushing
40 67253-88L00 Washer
41 67239-92E10 Shift Pin Plate
42 67274-88L10 Cover Base Flange (Dual)
43 67287-92E10 Nut (NLA)
44 67296-95610 Screw
45 67296-92E30 Screw
46 67296-92E80 Screw (NLA)
47 09160-05024 Washer (5.5x16x1.5)
48 67287-92E00 Nut
49 67273-88L10 Grommet (Dual)
▶Fig. 544 - Opt: Top Mount Single (1) (24 parts) Fig. 544 - Opt: Top Mount Single (1)
Ref OEM Part # Part Name
1 67200-88L02 Single Binnacle Control Box
2 67261-88L10 Grip No.2
3 67261-88L00 Grip No. 1
4 37850-88L00 PTT Switch Assembly
5 67296-88L00 Screw
6 67288-92E20 Washer
7 67212-88L00 Cover Plug (Single)
8 68111-88L00 Emblem Mark (S)
9 67257-88L00 Lever Cap
10 67281-88L00 Decal (Single)
11 67296-92E60 Screw
12 67288-92E60 Washer
13 67253-92E00 Washer
14 67275-95600 Cable End
15 67273-95600 Spacer
16 67271-88L10 Remocon Lever Lower Cover
17 67211-88L00 Top Binnacle Cover (Single)
18 67264-88L00 Lever Design Cover
19 67264-88L10 Lever Plating Cover
20 67500-88L00 Single Binnacle Box Spacer
21 09125-05135 Screw (5x65)
22 09160-05029 Washer (5.5x10x0.8)
23 09140-05005 Nut
24 67273-88L00 Grommet (Single)
▶Fig. 545 - Opt: Top Mount Single (2) (47 parts) Fig. 545 - Opt: Top Mount Single (2)
Ref OEM Part # Part Name
1 67200-88L02 Single Binnacle Control Box
2 67222-92E00 Dual Plate
3 67223-92E00 Brake Adjust (NLA)
4 67288-92E00 Washer
5 67292-94300 E Ring
6 67272-88L00 Waterproof Seal
7 67291-92E00 Snap Ring (NLA)
8 67221-92E00 Shift Assembly (NLA)
9 67224-92E00 Brake Arm Assembly (NLA)
10 09140-06020 Nut (6mm)
11 37721-88L01 Neutral Switch Assembly
12 67236-92E00 Roller (NLA)
13 67296-88D10 Screw (5x16)
14 67296-92E20 Screw (5x25) (NLA)
15 67226-92E00 Bolt (NLA)
16 67226-92E10 Bolt (NLA)
17 67240-92E00 Throttle Arm Assembly (NLA)
18 67228-92E00 Washer (NLA)
19 67286-92E00 Bolt (6x18) (NLA)
20 67230-88L00 Shift Arm Assembly
21 09125-05042 Screw (5x10)
22 67234-88L00 Gear Case
23 67245-92E00 Free Throttle Drum (NLA)
24 67227-92E00 Stopper (NLA)
25 09126-06006 Screw (6x20)
26 67233-92E00 Spring (NLA)
27 67235-92E00 Shift Lock Plate (NLA)
28 67237-92E01 Spring (NLA)
29 67269-92E00 Bracket (NLA)
30 67296-88D10 Screw (5x16)
31 67238-88L00 Drive Gear
32 67231-88L00 Shift Gear
33 67232-88L00 Shift Gear Bushing
34 67241-88L00 Free Accel Rod
35 67239-92E00 Pin
36 67246-88L00 Remocon Drive Shaft
37 67291-92E10 Snap Ring (NLA)
38 67243-92E00 Grommet (NLA)
39 67252-88L00 Remocon Drive Shaft Bushing
40 67253-88L00 Washer
41 67239-92E10 Shift Pin Plate
42 67274-88L00 Cover Base Flange (Single)
43 67296-95610 Screw
44 67296-92E30 Screw
45 09160-05024 Washer (5.5x16x1.5)
46 67287-92E00 Nut
47 67273-88L00 Grommet (Single)
▶Fig. 573 - Opt: Tie Rod (7 parts) Fig. 573 - Opt: Tie Rod
Ref OEM Part # Part Name
1 67600-93J00 Tie Rod Kit
2 67725-93J00 Tie Rod Bolt
3 67726-93J00 Tie Rod Nut (NLA)
4 67721-93J00 Tie Rod Spacer
5 67630-93J00 Steering Extension Kit
6 67725-93E00 Steering Bracket Bolt (NLA)
7 67726-99E00 Lock Nut
▶Fig. 575 - Opt: Drag Link (7 parts) Fig. 575 - Opt: Drag Link
Ref OEM Part # Part Name
1 67700-96J00 Drag Link Set
2 41161-94400 Steering Cable Seal
3 67701-96J00 Drag Link Assembly
4 67721-96J00 Spacer
5 67725-96J00 Drag Link Bolt
6 67726-99E00 Lock Nut
7 67728-99E00 Washer
▶Fig. 585 - Opt: Gasket Set (13 parts) Fig. 585 - Opt: Gasket Set
Ref OEM Part # Part Name
1 11410-96811 Engine Gasket Set
2 11141-96L00 Cylinder Head Gasket
3 11189-96J00 Cylinder Head Cover Gasket
4 11318-96J00 Balancer Oil Gallery O-Ring
5 11332-96J00 Balancer Cover Gasket
6 11342-96J00 Balancer Water Jacket Cover Gasket
7 14151-96J00 Exhaust Cover Gasket
8 17472-93J00 Water Pump Plate Gasket
9 11489-96J01 Oil Pan Gasket
10 11552-96J00 Water Jacket Cover Gasket
11 51123-96J02 Mount Oil Seal Cover Gasket
12 51142-96J00 Engine Holder Cover Gasket
13 51211-96J00 Engine Holder Gasket
▶Fig. 601 - Opt: Multi Function Gauge (1) (21 parts) Fig. 601 - Opt: Multi Function Gauge (1)
Ref OEM Part # Part Name
1 34000-96L49 Single Engine Mech Multi Function Gauge Kit
2 34011-96L42 SMG4 Multi Function Gauge
3 34112-96L00 Gauge Nut
4 34193-96L00 Gauge Bezel
5 34211-96L00 Multi-Function Gauge Sun Cover
6 34825-96L00 Gauge Packing
7 36661-96L30 Mechanical Engine Adapter
8 36615-96300 Resin Terminal
10 34011-96L42 SMG4 Multi Function Gauge
11 34112-96L00 Gauge Nut
12 34193-96L00 Gauge Bezel
13 34211-96L00 Multi-Function Gauge Sun Cover
14 34825-96L00 Gauge Packing
15 36661-96L30 Mechanical Engine Adapter
16 36615-96300 Resin Terminal
17 990C0-88104 2' Extension cable
18 990C0-88112 SMIS Power Cable
19 990C0-88110 T-Connector
20 36665-87L10 Multi Engine Adapter - Mechanical
21 990C0-88113 Terminating Resistor 120 ohm Female
22 990C0-88114 Terminating Resistor 120 ohm Male
▶Fig. 602 - Opt: Multi Function Gauge (2) (18 parts) Fig. 602 - Opt: Multi Function Gauge (2)
Ref OEM Part # Part Name
1 36001-88L00 Wire Set
2 990C0-88104 2' Extension cable
3 990C0-88112 SMIS Power Cable
4 990C0-88110 T-Connector
5 990C0-88113 Terminating Resistor 120 ohm Female
6 990C0-88104 2' Extension cable
9 990C0-88105 6' Extension cable
10 990C0-88107 15' Extension cable
11 990C0-88108 25' Extension cable
12 990C0-88122 GPS Receiver Module
13 990C0-88112 SMIS Power Cable
14 990C0-88113 Terminating Resistor 120 ohm Female
15 990C0-88114 Terminating Resistor 120 ohm Male
16 990C0-88110 T-Connector
17 36667-96L11 2nd Gauge Adapter
18 36990-87D00 Terminal & Sleeve Set
19 36682-92E00 Wire Harness
20 09407-10404 Clamp (L:100)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 175ATL2, DF 175ATLW2, DF 175ATX2, DF 175ATXW2, DF 175ATXZ2, DF 175ATXZW2 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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