Suzuki DF 175APL2, DF 175APLW2, DF 175APX2, DF 175APXW2 (2022) Parts & Diagrams

OEM and aftermarket replacement parts for Suzuki DF 175APL2, DF 175APLW2, DF 175APX2, DF 175APXW2. Scroll down for exploded parts diagrams (45), specifications, and maintenance reference.

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Thermostat (50°C) – Fits Suzuki Outboards 100 - 300 HP (Replaces 17670 - 90J21, 17670 - 90J20) - JLM Marine Boat Parts Limited
Thermostat (50°C) – Fits Suzuki Outboards 100-300 HP (Replaces 17670-90J21, 17670-90J20)
$17.49
$17.49
files/21TH023_1_dc0e8bd5-6c9c-49f7-8375-22082f558e17.jpgDefault Title
$17.49

Suzuki DF 175APL2, DF 175APLW2, DF 175APX2, DF 175APXW2 (2022) Parts & Diagrams

🔎 Suzuki DF 175APL2, DF 175APLW2, DF 175APX2, DF 175APXW2 Reference Library — Exploded parts diagrams (45 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 175APL2, DF 175APLW2, DF 175APX2, DF 175APXW2 is a 4-Stroke DOHC 16-Valve Inline 4-Cylinder outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke DOHC 16-Valve Inline 4-Cylinder
Horsepower 175 HP
Displacement 2,867 cc
Bore x Stroke 97.0 x 97.0 mm
Spark Plug (Type & Gap) NGK LKR6E
Engine Oil Capacity 8.0 L (with filter)
Recommended Engine Oil SAE 10W-40
Gear Case Oil Capacity 1,100 mL
Idle Speed (in gear) 600-700 RPM
Full Throttle RPM Range 5500-6100 RPM
Fuel Unleaded Gasoline, 91 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 175APL2, DF 175APLW2, DF 175APX2, DF 175APXW2:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 175APL2, DF 175APLW2, DF 175APX2, DF 175APXW2.

▶Fig. 111 - Cylinder Head (30 parts) Fig. 111 - Cylinder Head
Ref OEM Part # Part Name
1 11100-96L10 HEAD ASSY,CYLIN
2 09103-06266 Bolt (6x40)
3 09206-08001 Knock Pin (8x11)
4 01547-06207 BOLT 6 X 20
5 11112-96L00 Oil Venturi Plug
6 11116-93J01 Plug
7 11216-98L10 Gasket
8 11119-96J00 Cylinder Head Bolt
9 11141-96L00 Cylinder Head Gasket
10 09206-15001 Pin
11 01550-08257 BOLT
12 01550-08257 BOLT
13 01550-0835A BOLT
14 01550-08457 BOLT
15 01550-08607 BOLT
16 11261-93J00 Protection Anode Cover
17 09280-22019 O-Ring
18 55321-87J01 Aluminum Anode
19 09103-06281 Bolt (6x14)
20 01550-0820C BOLT
21 11170-96J11 Cylinder Head Cover
22 11189-96J00 Cylinder Head Cover Gasket
23 11173-96J00 Breather Plate (NLA)
24 02112-0612A SCREW
25 01547-0625C Bolt
26 01547-0650C 01547-0650C
27 11174-96J00 Breather Hose
28 09401-18410 Clip
29 09482-00649 NGK LKR6E Spark Plug
30 11115-93J10-001 Valve Guide (OS:0.5)
▶Fig. 113 - Cylinder Block (18 parts) Fig. 113 - Cylinder Block
Ref OEM Part # Part Name
1 11300-96L01 Cylinder Block Assembly
2 11117-96J01 Crankcase Bolt
3 09206-14004 Pin (14x11.4x23)
4 09103-10284 Bolt (10x45)
5 09280-05007 O-Ring
6 11390-96J00 Piston Cooling Jet
7 09106-06075 Bolt (6x12)
8 11318-96J00 Balancer Oil Gallery O-Ring
9 09329-14003 Side Cover Cushion
10 11261-93J00 Protection Anode Cover
11 09280-22019 O-Ring
12 55321-87J01 Aluminum Anode
13 09103-06281 Bolt (6x14)
14 01550-0820C BOLT
15 11294-96J00 Starboard Engine Hook Bracket
16 11291-96J00 Starboard Engine Hook (NLA)
17 01550-0816C Bolt
18 01550-0855C Bolt
▶Fig. 116 - Crankshaft (26 parts) Fig. 116 - Crankshaft
Ref OEM Part # Part Name
1 12111-96L10-0B0 Piston
2 12140-96J10 Piston Ring Set
3 12151-96J00 Piston Pin
4 12160-96L00 Connecting Rod Assembly
5 04221-04089 PIN 4X8
7 12221-96J10 Crankshaft
10 12242-96J00 Drive Gear
11 09103-10229 Crankshaft Bolt
12 09160-10120 Washer (10x42x3)
13 09283-91001 Crankshaft Oil Seal
14 12100-96L10-050 Piston Set (OS:0.50)
15 12140-96J10-050 Piston Ring Set (OS:0.50)
45809 12100-96811-0A0 Conrod Bearing Set (Green)
45810 12100-96811-025 Conrod Bearing Set (Red) (US:0.25)
45870 12340-96J01-0B0 Crankshaft Bearing Set (Black)
45871 12340-96J01-0C0 Crankshaft Bearing Set (NON)
45872 12340-96J01-0D0 Crankshaft Bearing Set (Yellow)
45873 12340-96J01-0E0 Crankshaft Bearing Set (Blue)
45874 12340-96J01-0F0 Crankshaft Bearing Set (Pink)
45875 12300-96811-0BA Crankshaft Bearing Set (Red/Black)
45876 12300-96811-0CA Crankshaft Bearing Set (Red)
45877 12300-96811-0DA Crankshaft Bearing Set (Red/Yellow)
45878 12300-96811-0EA Crankshaft Bearing Set (Red/Blue) (NLA)
45879 12300-96811-0FA Crankshaft Bearing Set (Red/Pink)
45901 12300-85830 Crank Thrust Bearing Set
45902 12300-85830-012 Crank Thrust Bearing Set (OS:0.12)
▶Fig. 118 - Balancer (33 parts) Fig. 118 - Balancer
Ref OEM Part # Part Name
1 11330-96J10 Balancer Shaft Cover
2 11332-96J00 Balancer Cover Gasket
3 01550-0625C BOLT
4 11340-96J00 Balancer Water Jacket Cover
5 11342-96J00 Balancer Water Jacket Cover Gasket
6 01550-0625C BOLT
7 11382-93J00 Oil Filler Cap
8 09280-26006 O-Ring
9 12600-96J10 Balancer Housing Assembly
10 12643-96J00 Balancer Bolt
11 12644-96J00 Washer
12 04211-11129 11 X 12 DOWEL P
13 11118-98J02 PLUG
14 12660-96J22 Port Balancer Shaft Assembly
15 12645-96J01 Balancer Bearing
16 12650-96J20 Starboard Balancer Shaft Assembly
17 12665-96J00 Balancer Driven Sprocket
18 01550-1020A BOLT
19 04221-04089 PIN 4X8
20 09103-08414 Bolt (8x53)
21 09103-08423 Bolt (8x80)
22 04211-11129 11 X 12 DOWEL P
23 12662-96J00 Balancer Drive Sprocket
24 09202-05032 Pin (5x12)
25 12670-96J00 Balancer Chain
26 12671-96J01 Balancer Chain Tensioner
27 12672-96J01 Balancer Chain Tensioner Bolt
28 09160-08079 Washer
29 12673-96J00 Balancer Chain Tensioner Spring
30 12695-96J00 Balancer Chain Guide
31 01550-0825A BOLT
32 09103-08158 Bolt (8x75)
33 09160-10039 Washer
▶Fig. 119 - Timing Chain (18 parts) Fig. 119 - Timing Chain
Ref OEM Part # Part Name
1 12730-96J01 Driven Gear
2 09241-25005 Plug
3 12734-96J01 Driven Gear Holder
4 08110-62080 BEARING,UPPER
5 09262-40021 Bearing (40x80x18)
6 09283-32044 Oil Seal (32x47x6)
7 09103-08339 Bolt (8x55)
8 09280-70012 O-Ring
9 12761-96J00 Timing Chain
10 12772-96J00 Timing Chain Guide
11 01550-0825A BOLT
12 12810-96J00 Timing Chain Tensioner
13 12813-73G00 Timing Chain Tensioner Pad
14 12812-90J00 Timing Chain Tensioner Spacer
15 01550-0835A BOLT
16 12831-93J01 Tensioner Adjuster Assembly
17 01550-0620A BOLT
18 09206-08001 Knock Pin (8x11)
▶Fig. 121 - Camshaft (53 parts) Fig. 121 - Camshaft
Ref OEM Part # Part Name
1 12701-96L20 Intake Camshaft
2 12705-96J50 Exhaust Camshaft
3 12748-96J00 Camshaft Sprocket
4 12740-96J00 Cam Timing Sprocket Assembly
5 09202-05033 Camshaft Timing Pin
6 12749-93J00 Exhaust Camshaft Bolt
7 12753-93J00 Intake Camshaft Bolt
8 09202-05032 Pin (5x12)
9 16550-93J00 Oil Control Valve
10 16555-93J01 OCV Gasket
11 01550-06257 BOLT
12 12891-93J00 Tappet
13-13 12892-93J00-248 Tappet Shim (2.475)
13-14 12892-93J10-250 SHIM,TAPPET(T:2
13-15 12892-93J10-253 SHIM,TAPPET(T:2
13-16 12892-93J00-255 Tappet Shim (2.550)
13-17 12892-93J10-258 SHIM,TAPPET(T:2
13-18 12892-93J00-260 Tappet Shim (2.600)
13-19 12892-93J00-263 Tappet Shim (2.625)
13-20 12892-93J00-265 Tappet Shim (2.650)
13-21 12892-93J00-268 Tappet Shim (2.675)
13-22 12892-93J00-270 Tappet Shim (2.700)
13-23 12892-93J00-273 Tappet Shim (2.725)
13-24 12892-93J00-275 Tappet Shim (2.750)
13-25 12892-93J10-278 SHIM,TAPPET(T:2
13-26 12892-93J10-280 SHIM,TAPPET(T:2
13-27 12892-93J10-283 SHIM,TAPPET(T:2
13-28 12892-93J10-285 SHIM,TAPPET(T:2
13-29 12892-93J10-288 SHIM,TAPPET(T:2
13-30 12892-93J10-290 SHIM,TAPPET(T:2
13-31 12892-93J10-293 SHIM,TAPPET(T:2
13-32 12892-93J10-295 SHIM,TAPPET(T:2
13-33 12892-93J10-298 SHIM,TAPPET(T:2
13-34 12892-93J10-300 SHIM,TAPPET(T:3
14 12911-98J00 Intake Valve
15 12915-93J60 Exhaust Valve
16 12921-93J11 Valve Spring
17 12931-78G00 Valve Spring Retainer
18 12932-24400 Valve Cotter
19 12933-69G10 Valve Spring Seat
20 09289-05006 Valve Stem Seal
45670 12892-93J00-218 Tappet Shim (2.175)
45701 12892-93J00-220 Tappet Shim (2.200)
45729 12892-93J10-223 Tappet Shim (2.225)
45760 12892-93J10-225 SHIM,TAPPET(T:2
45790 12892-93J10-228 SHIM,TAPPET(T:2
45821 12892-93J00-230 Tappet Shim (2.300)
45851 12892-93J10-233 SHIM,TAPPET(T:2
45882 12892-93J00-235 Tappet Shim (2.350)
45913 12892-93J10-238 SHIM,TAPPET(T:2
45943 12892-93J10-240 SHIM,TAPPET(T:2
45974 12892-93J10-243 SHIM,TAPPET(T:2
46004 12892-93J10-245 SHIM,TAPPET(T:2
▶Fig. 123 - Intake Manifold/Throttle Body (26 parts) Fig. 123 - Intake Manifold/Throttle Body
Ref OEM Part # Part Name
1 09408-00008 Clamp
2 13162-93J00 Check Valve (NLA)
3 18117-93J00 Vacuum Switching Valve
4 18119-96L00 Vacuum Switching Valve Bracket
5 18590-68H00 MAP Sensor
6 09180-05047 Spacer
7 09320-07015 Cushion (NLA)
8 09355-35006-601 Hose (3.5x7.5x601)
9 09355-35006-601 Hose (3.5x7.5x601)
10 09355-35006-601 Hose (3.5x7.5x601)
11 09355-35006-601 Hose (3.5x7.5x601)
12 01550-08607 BOLT
13 01550-0616C BOLT
14 02112-05127 SCREW
15 09103-05028 BOLT,PRESSURE S
16 13110-96J10 Intake Manifold
17 13119-96J00 Intake Manifold Gasket
18 13125-96J00 Throttle Body Gasket
19 13300-96J11 BODY ASSY,THROT
20 13730-96J01 Vacuum Chamber
21 01421-08257 BOLT, STUD
22 01550-0625C BOLT
23 01550-0830C Bolt
24 08316-1008C Nut
25 09160-05045 Washer
26 09408-00035 Clamp (NLA)
▶Fig. 135 - Silencer/Ring Gear Cover (24 parts) Fig. 135 - Silencer/Ring Gear Cover
Ref OEM Part # Part Name
1 13710-96J00 Flame Arrester
2 13813-96J01 HOLDER ARRESTER
3 11510-96L00 Ring Gear Under Cover
4 01550-0620C BOLT
5 01550-0630C BOLT
6 11510-96J04 Ring Gear Under Cover
7 01550-0620C BOLT
8 13761-96L00 Resonator
9 13766-96L00 Resonator Grommet
10 13822-96L01 Silencer Bracket
11 13823-96L00 Resonator Bracket
12 13852-96L00 Silencer Cushion
13 13853-96L00 Breather Hose Grommet
14 09103-08543 Bolt (8x50)
15 09116-06202 Bolt w/Washer (6x25)
16 09169-06062 Washer (6.3x17x1.6)
17 09169-08042 Washer
18 09320-09016 Cushion
19 09320-12072 Cushion
20 09403-11320 Clamp
21 01550-0612C BOLT
22 13811-96L00 Silencer
23 61494-96J11 LABEL,OIL & CLE
24 69711-93E11 Label (S.I.G.P)
▶Fig. 140 - Exhaust Cover (10 parts) Fig. 140 - Exhaust Cover
Ref OEM Part # Part Name
1 14141-96J00 Exhaust Cover
2 14151-96J00 Exhaust Cover Gasket
3 01550-06307 BOLT
4 11261-93J00 Protection Anode Cover
5 09280-22019 O-Ring
6 55321-87J01 Aluminum Anode
7 09103-06281 Bolt (6x14)
8 01550-0820C BOLT
9 11292-96J00 Port Engine Hook (NLA)
10 01550-0845C Bolt
▶Fig. 143 - Fuel Vapor Separator (30 parts) Fig. 143 - Fuel Vapor Separator
Ref OEM Part # Part Name
1 15600-96J12 Fuel Vapor Separator Assembly
2 13370-96J10 Needle Valve
3 02142-0408B SCREW
4 15200-96J00 Fuel Pump Assembly
5 15647-93J00 Fuel Pump Bushing
6 15626-96J00 Seal
7 15628-99E00 Screw (L:15)
8 15629-99E10 Drain Screw
9 15641-96J00 Fuel Pump Spacer
10 15642-90J00 Fuel Pump Filter
11 15650-96J00 Float
12 13254-01010 Float Pin
13 02112-0408A SCREW
14 15760-93J01 Fuel Pressure Regulator
15 02112-05107 5 X 10 CROSS SC
16 15683-87J00 Drain Hose (L:120)
17 09169-08042 Washer
18 09320-12072 Cushion
19 01550-0835C Bolt
20 01550-0840C Bolt
21 15660-96J31 Evaporation Hose
22 18498-99EC0 Protector (L:760) (NLA)
23 09401-08412 Clip
24 09352-50005-00B Hose (5x8.2x2000)
25 09401-08412 Clip
26 44420-44AR0 Hose (5x8.2x600)
27 09364-06010 Union
28 09403-13413 CLAMP
29 09408-00008 Clamp
30 09408-00078 Clamp
▶Fig. 144 - Fuel Injector (37 parts) Fig. 144 - Fuel Injector
Ref OEM Part # Part Name
1 15440-96J01 H/P Fuel Filter
2 15681-87L00 Fuel Hose
3 15681-96J11 Fuel Hose
4 15710-96J00 Fuel Injector
5 15717-16G00 O-Ring
6 15751-96J00 Delivery Pipe
7 15762-93J00 Delivery Pipe Gasket
8 15770-96J00 Fuel Cooler
9 15773-90J10 UNION,FUEL HOSE
10 15790-96J00 Fuel Cooler Bracket
11 15830-77EA0 Delivery Pipe Union
12 15830-99E00 3 Way Union
13 15851-96J11 Fuel Hose Guard
14 18498-99E21 Hose Protector (L:450)
15 18498-93J01 Fuel Hose Protector (L:340)
16 18498-99E21 Hose Protector (L:450)
17 09116-06202 Bolt w/Washer (6x25)
18 09168-12013 Gasket
19 09169-06062 Washer (6.3x17x1.6)
20 09247-14041 Delivery Pipe Plug
21 09320-08519 09320-08519
22 09320-08062 Cushion
23 09343-75002-600 Hose (7.5x13.5x600)
24 09343-75002-600 Hose (7.5x13.5x600)
25 09343-75002-600 Hose (7.5x13.5x600)
26 09360-12008 Union Bolt
27 09360-14009 Delivery Pipe Union Bolt
28 09363-08004 Union
29 09401-11425 Clip
30 01550-0612C BOLT
31 01550-0612C BOLT
32 01550-0616C BOLT
33 01550-0816C Bolt
34 01550-0825C Bolt
35 15852-96J00 Fuel Hose Guard Guide
36 29404-93J21 CLAMP
37 09408-00320 Fuel Hose Clamp
▶Fig. 146 - Fuel Pump (25 parts) Fig. 146 - Fuel Pump
Ref OEM Part # Part Name
1 15100-96J01 Fuel Pump Assembly
2 15190-96J40 Fuel Hose
3 15191-96L20 Fuel Hose
4 15195-96L00 Fuel Hose
5 15192-96L10 Fuel Hose
6 15410-92J10 Fuel Filter Assembly
7 15411-92J10 Fuel Filter Cap
8 15412-92J00 Fuel Filter
9 15413-92J00 Fuel Filter Case
10 15415-92J00 Fuel Filter Seal
11 15421-96L00 Fuel Filter Bracket
12 15195-96L20 Fuel Hose
13 15194-96J20 Fuel Hose
14 18498-89J01 Hose Protector (13.5x16.5x600)
15 18498-96L01 Hose Protector (13.5x16.5x240)
16 15831-96L00 Fuel Hose Union
17 09401-14409 Clip
18 09401-11423 Clip
19 09408-00105 Clamp
20 09408-00198 Clamp
21 09103-06211 Bolt (6x25)
22 01550-0616C BOLT
23 08316-1008C Nut
24 09280-33004 O-Ring
25 09251-09009 PLUG
▶Fig. 160 - Water Pump (22 parts) Fig. 160 - Water Pump
Ref OEM Part # Part Name
1 17411-96J01 Water Pump Case
2 17413-96J01 Water Pump Case Sleeve
3 17416-96J01 Pump Case Seal
4 17461-90J01 Water Pump Impeller
5 17471-93J02 Water Pump Plate
6 17472-93J00 Water Pump Plate Gasket
8 17562-93J01 Upper Water Tube Bushing
9 17563-93J01 Lower Water Tube Bushing
10 17564-93J01 Water Pump Case Bushing
14 09116-08131 Bolt (8x45)
15 09202-06031 Knock Pin (6x12)
16 09420-05009 Water Pump Key
17 09168-20002 Gasket (20.5x30x1.5)
18 17400-96J04 Water Pump Repair Kit DF150/175/200A/200AP
45670 09132-04034 Screw (4x18)
45701 09132-04034 Screw (4x18)
45839 17560-96J01 Water Tube (L)
45840 17561-96J11 Water Tube (X)
45962 17631-93J20 Port Side Water Filter
45963 17631-93J30 Port Side Water Filter
45992 17632-93J20 Starboard Side Water Filter
45993 17632-93J30 Starboard Side Water Filter
▶Fig. 162 - Thermostat (29 parts) Fig. 162 - Thermostat
Ref OEM Part # Part Name
1 11196-96L00 Water Return Hose
3 09280-26006 O-Ring
4 09116-06121 Bolt (6x25)
5 17660-90J00 Water Pressure Valve
7 17680-96J00 Thermostat Cover
8 01550-0625C BOLT
9 09352-50006-600 Hose (5x9x600)
10 09352-50006-600 Hose (5x9x600)
11 09352-50006-600 Hose (5x9x600)
12 09352-50006-600 Hose (5x9x600)
13 09352-50006-600 Hose (5x9x600)
14 09352-50006-600 Hose (5x9x600)
15 09352-50006-600 Hose (5x9x600)
16 09352-50006-600 Hose (5x9x600)
17 09352-90134-600 Hose (9x13x600)
18 09367-06002 3 Way
19 09401-08413 Clip
20 09401-13425 Clip
21 09401-31407 Clip
22 09320-09059 Cushion
23 18498-96L41 Hose Protector (10.2x11.8x430)
24 09407-25402 Clamp (L:248)
25 11198-96L00 Water Return Bracket
26 18498-96L31 Hose Protector (10.2x11.8x300)
27 01550-0612C BOLT
45689 17611-90J00 Water Pressure Valve Cover
45690 17611-90J00 Water Pressure Valve Cover
45809 17670-90J21 Thermostat (50c)
45810 17670-90J11 Thermostat (71c)
▶Fig. 175 - Oil Pump (9 parts) Fig. 175 - Oil Pump
Ref OEM Part # Part Name
1 12632-96J00 Oil Pump Drive Gear
2 16113-96J00 Oil Pump Driven Gear
3 16400-96J00 Oil Pump Assembly
4 16520-96J01 Oil Pump Strainer
5 09181-12167 Thrust Washer
6 09280-22020 O-Ring
7 01550-0616A BOLT
8 01550-0870A BOLT
9 08110-60020 B1 15X32X9 BEAR
▶Fig. 178 - Oil Filter (4 parts) Fig. 178 - Oil Filter
Ref OEM Part # Part Name
1 16510-96J11 Engine Oil Filter
2 16540-96J00 Oil Filter Stand
3 16543-96J00 Oil Filter Stand O-Ring
4 01550-08357 BOLT
▶Fig. 180 - Oil Pan (27 parts) Fig. 180 - Oil Pan
Ref OEM Part # Part Name
1 11430-96J10 Exhaust Release Pipe
2 29116-93J00 Bolt (6x20)
3 11540-96J01 Exhaust Pipe
4 09280-16005 O-Ring
5 29116-93J00 Bolt (6x20)
6 11543-96J01 Exhaust Hose
7 09401-22408 Clip
8 11489-96J01 Oil Pan Gasket
10 11544-96J01 Oil Pan Upper Seal
11 09116-08178 BOLT,OIL PAN(L4
12 09202-08006 Knock Pin (8x12)
13 09168-12012 Oil Drain Plug Gasket
14 09248-12009 Oil Drain Plug
16 11552-96J00 Water Jacket Cover Gasket
17 09103-06093 Replaced by 01550-06207
18 17913-93J00 Water Flush Plug
19 17914-93J01 Water Flush Plug Gasket
20 09116-10146 Bolt (10x195)
21 09116-10181 Bolt (10x44)
22 16910-96J01 Oil Level Gauge
23 16930-96J00 Oil Level Gauge Guide
24 09280-09008 O-Ring
25 01550-0612C BOLT
45672 11550-96J00-YAY Oil Pan Water Jacket Cover
45703 11550-96J00-QTN CVR COMP,WTR JK
45901 11501-96J03-YAY Oil Pan
45902 11501-96J03-QTN PAN,OIL
▶Fig. 204 - Clutch Shaft (31 parts) Fig. 204 - Clutch Shaft
Ref OEM Part # Part Name
1 21110-96J11 Clutch Lever
2 21131-93J00 Clutch Lever Bushing
3 21151-93J00 Clutch Lever Holder
4 09160-10148 Washer (10x20x3)
5 21210-98J01 Clutch Shaft
6 21230-98J01 Clutch Shaft Arm
8 23115-96J10 Clutch Lever Link
9 25223-96J00 Seal, Shift Rod Dust
10 01550-0620C BOLT
11 09160-06055 Washer (7x12x1.0)
12 09204-01006 Cotter Pin
13 09205-10006 Pin (10.2x10)
14 09248-12011 Plug (12x9)
15 09260-10005 Ball
16 09262-17019 Bearing (17x35x8)
17 09289-18001 Clutch Shaft Seal
18 09306-06005 Bushing
19 09306-10001 Bushing
20 09383-08004 E Ring
21 09440-07051 Spring
22 01550-06207 BOLT
23 08331-41359 Circlip
24 21241-98J00 Clutch Lever Link No. 2
25 67467-89J01 Cable Connector
26 67471-99E00 Remote Control Nut
27 09160-06055 Washer (7x12x1.0)
28 09385-06012 Clip
29 19115-96J10 Clutch Lever Holder
30 01550-08507 BOLT
45839 23111-96J00 Clutch Rod (L)
45840 23111-93J00 Clutch Rod (X, XX)
▶Fig. 206 - Clutch Rod (12 parts) Fig. 206 - Clutch Rod
Ref OEM Part # Part Name
2 25131-96J00 Shifter Yoke
3 25232-96302 Gear Case Magnet
4 09205-02006 Spring Pin (2x12)
5 25141-93J00 Shift Rod Guide Housing
6 25223-96J00 Seal, Shift Rod Dust
7 09282-08005 Shift Rod Guide Housing Oil Seal
8 25321-93L00 Horizontal Shift Slider
9 29116-93J00 Bolt (6x20)
10 09160-08151 Shift Rod Washer
11 09280-60007 O-Ring
45658 25111-96J10 Shift Rod (L)
45659 25111-96J20 Shift Rod (X)
▶Fig. 220 - Transmission (82 parts) Fig. 220 - Transmission
Ref OEM Part # Part Name
2 57133-93J00 Drive Shaft Collar
3 57134-93J00 Drive Shaft Bearing Spacer
4 09159-28003 Drive Shaft Bearing Nut
5 09269-32002 Bearing (32x66x49)
6 57300-96870 Pinion & Gear Set
7 09160-41004 Washer
8 09265-25046 Bearing (25x52x19.25)
9 09381-52008 Circlip
11 09140-16021 Pinion Nut
12 08221-16256 Washer
13 09160-75002 Thrust Washer
16 09269-75002 Thrust Bearing
17 57610-96L00 Propeller Shaft Assembly
18 57621-96L00 Clutch Dog Shifter
19 09202-08011 Clutch Dog Shifter Pin
20 57631-96J00 Connector Pin
21 09440-56001 Clutch Dog Shifter Spring
22 09440-09040 Detent Spring
23 06111-07004 STEEL BALL 7/32
24 06111-11004 BALL
26 09263-30063 Bearing (30x40x25)
27 09280-00040 O-Ring
28 09282-30006 Oil Seal (30x45x6)
29 09381-40003 Circlip
30 09263-50009 Forward Gear Bearing
31 09265-32003 Bearing (32x58x17)
32 09116-08158 Bolt (8x35)
33 56130-93J02 Drive Shaft Bearing Housing
34 09280-66004 O-Ring
35 09282-24004 Oil Seal (24x40x7)
36 09381-40003 Circlip
37 09180-32006 Spacer (32.4x40x3)
38-13 09181-32148 Shim (1.20)
38-14 09181-32151 Shim (1.25)
38-15 09181-32153 Shim (1.30)
13881 09181-32017 Shim (0.65)
13912 09181-32131 Shim (0.60)
13940 09181-32132 Shim (0.70)
13971 09181-32133 Shim (0.75)
14001 09181-32134 Shim (0.80)
14032 09181-32135 Shim (0.85)
14062 09181-32136 Shim (0.90)
14093 09181-32137 Shim (0.95)
14124 09181-32138 Shim (1.00)
14154 09181-32141 Shim (1.05)
14185 09181-32144 Shim (1.10)
14215 09181-32146 Shim (1.15)
45658 57110-96J41 Drive Shaft (L)
45659 57110-96J31 Drive Shaft (X)
45671 09181-75018 Shim (0.50)
45672 09181-65001 Shim (0.50)
45682 56120-96L10-YAY Propeller Shaft Bearing Housing
45702 09181-75019 Shim (0.55)
45703 09181-65002 Shim (0.55)
45713 56120-96L10-QTN Propeller Shaft Bearing Housing
45730 09181-75012 Shim (0.60)
45731 09181-65003 Shim (0.60)
45761 09181-75013 Shim (0.65)
45762 09181-65004 Shim (0.65)
45791 09181-75008 Shim (0.70)
45792 09181-65005 Shim (0.70)
45822 09181-75014 Shim (0.75)
45823 09181-65006 Shim (0.75)
45852 09181-75009 Shim (0.80)
45853 09181-65007 Shim (0.80)
45883 09181-75015 Shim (0.85)
45884 09181-65008 Shim (0.85)
45914 09181-75010 Shim (0.90)
45915 09181-65009 Shim (0.90)
45931 09181-60004 Shim (0.45)
45932 09181-60005 Shim (0.50)
45933 09181-60006 Shim (0.55)
45934 09181-60007 Shim (0.60)
45935 09181-60008 Shim (0.65)
45936 09181-60009 Shim (0.70)
45937 09181-60010 Shim (0.75)
45938 09181-60011 Shim (0.80)
45939 09181-60012 Shim (0.85)
45940 09181-60013 Shim (0.90)
45944 09181-75016 Shim (0.95)
45945 09181-65010 Shim (0.95)
45975 09181-75011 Shim (1.00)
▶Fig. 301 - Starting Motor (19 parts) Fig. 301 - Starting Motor
Ref OEM Part # Part Name
1 31100-98L10 Starter Motor Assembly
2 31150-98L00 Gear Case
3 31170-92J00 Rear Housing
4 31173-98L00 Brush Holder Assembly
5 31191-63J00 Lever Assembly
6 31220-98L10 Switch Assembly
7 31311-63J00 Armature
8 31192-92J00 Screw Set
9 31261-75F10 Through Bolt
10 31340-98L00 Starting Motor Clutch Set
11 31313-86030 Stopper Set
12 31320-98L00 Pinion Assembly
13 31341-98L00 Pinion Shaft
14 31343-63J00 Internal Gear
15 31344-63J00 Planetary Gear
16 31912-96J00 Starting Motor Band
17 31918-92J01 Lower Damper
18 01550-08207 BOLT
19 01550-08357 BOLT
▶Fig. 303 - Magneto (12 parts) Fig. 303 - Magneto
Ref OEM Part # Part Name
1 32102-96J20 Flywheel
2 09103-12125 Flywheel Bolt (12x26)
3 09202-06031 Knock Pin (6x12)
4 32120-96J00 Battery Charge Coil
5 32160-88L01 CKP/Ignition Timimg Coil
6 09106-05030 Bolt (5x10)
7 33220-64L10 Cam Position Sensor
8 01550-0616C BOLT
9 09103-06231 Bolt (6x35)
10 09403-13413 CLAMP
11 01550-0612C BOLT
12 11185-96L00 Sensor Cover
▶Fig. 310 - Rectifier/Ignition Coil (11 parts) Fig. 310 - Rectifier/Ignition Coil
Ref OEM Part # Part Name
1 32800-96J00 Rectifier & Regulator Assembly
2 32805-96J00 Rectifier & Regulator Gasket
3 32890-96J20 Electric Parts Holder
4 09169-06062 Washer (6.3x17x1.6)
5 09320-09016 Cushion
6 01550-06257 BOLT
7 01550-0625C BOLT
8 33410-99L00 COIL ASSY,IGNIT
9 01550-0620C BOLT
10 09116-06517 Bolt (6x25)
11 09160-06084 Washer (6.5x18x1.6)
▶Fig. 315 - Sensor (26 parts) Fig. 315 - Sensor
Ref OEM Part # Part Name
1 13650-52G00 Inlet Air Temp Sensor
2 13655-87J01 Air Temp Sensor Grommet
3 18213-98J30 Oxygen Sensor
4 18640-78G00 Knock Sensor Assembly
5 29103-93J00 Bolt (6x12)
6 29103-93J00 Bolt (6x12)
7 34830-87J20 Temp Sensor Assy
8 34830-87J20 Temp Sensor Assy
9 34840-98J11 Trim Sensor Assembly
10 34841-96J00 Trim Sensor Lever
11 34845-96J00 Trim Sensor Bracket
12 36611-96J01 Trim Sensor Wire
13 36617-93J10 Harness Bracket
14 37820-99E02 Oil Pressure Switch
15 01550-06207 BOLT
16 09103-06307 Bolt (6x10)
17 09136-05041 Screw (5x20)
18 09160-05029 Washer (5.5x10x0.8)
19 09403-13413 CLAMP
20 09403-13413 CLAMP
21 09403-13413 CLAMP
23 01550-0612C BOLT
24 01550-06127 BOLT
25 43117-96J00 Trim Sender Cam
26 09116-05010 Bolt (5x12)
27 43118-96J00 Trim Sender Cam Plate
▶Fig. 322 - Harness (33 parts) Fig. 322 - Harness
Ref OEM Part # Part Name
1 33810-96L01 Starter Motor Cable Assembly
2 08316-10087 Nut
3 36616-96J00 Cable Holder (NLA)
4 09169-06053 Washer (6.3x16x1)
5 09320-04013 Bushing
6 02142-0616C Screw
7 36610-96L70 HARNESS ASSY,WI
8 36612-98J10 Regular Rotation Selector
9 36618-43410 Oil Pressure Switch Cap (NLA)
10 09320-08510 Cushion (8.5x20x8)
11 36737-98L00 Fuse Puller
12 36721-98L00 Upper Cover O-Ring
13 36738-98L00 Fuse Case Upper Cover
14 38860-76F01 Relay
15 38860-76F01 Relay
16 09481-10504 10 Amp Fuse
17 09481-15504 15 Amp Fuse
18 09481-30504 30 Amp Fuse
19 09481-30403 30 Amp Fuse
20 09481-60403 60 Amp Fuse
21 36612-96J01 CAP,TERMINAL
22 08310-00067 Nut
23 08321-01067 Lock Washer
24 36617-93J00 Harness Bracket
25 36617-96J00 Harness Bracket (NLA)
26 01550-06127 BOLT
27 09403-18409 Clamp
28 09407-18402 Clamp (L:165)
29 09407-14403 Clamp (L:125)
30 09407-14407 Clamp (L:140)
31 09408-00008 Clamp
32 09408-00012 Clamp
33 36611-92J01 HARNESS ASSY,WI
▶Fig. 326 - PTT Switch/Engine Control Unit (26 parts) Fig. 326 - PTT Switch/Engine Control Unit
Ref OEM Part # Part Name
1 13580-98J04 Shift Position Sensor Assembly
2 13575-40F00 O-Ring
3 37729-96L00 Shift Sensor Lever
4 09160-05029 Washer (5.5x10x0.8)
5 37721-93J00 Neutral Switch Assembly
6 09137-04004 Screw (4x16)
7 37725-93J11 Switch Assembly Cover
8 37850-92J00 PTT Switch Assembly
9 37856-92J00 PTT Switch Tape
10 37857-92J01 PTT Switch Bushing
11 37722-93J14 Tilt Limit Switch Assembly
12 09407-14407 Clamp (L:140)
13 09407-10404 Clamp (L:100)
14 07130-05167 BOLT
15 08321-0105A Lock Washer
16 38410-93J21 PTT Relay Assembly
17 38415-93J20 PTT Relay Holder
18 33920-96LP0 33920-96LP0
19 33925-98J00 ECU Cushion
20 38890-98J12 Shift Actuator Assembly
21 38892-98J01 Shift Actuator Damper
22 38895-98J00 Shift Actuator Bracket
23 01550-06167 BOLT
24 01550-06307 BOLT
25 38860-76F01 Relay
26 38915-90J00 Relay Holder
▶Fig. 335 - Clamp Bracket (21 parts) Fig. 335 - Clamp Bracket
Ref OEM Part # Part Name
3 41130-92J03 Clamp Bracket Shaft
4 41135-92J00 Clamp Bracket Shaft Washer
5 09159-22006 Nut
7 09159-12062 Transom Nut
8 09160-13021 Washer
9 09160-13022 Washer
10 41155-93J02 Transom Plate
11 55320-94900 Protection Anode Set
12 09116-06121 Bolt (6x25)
13 48140-93J01 Tilt Limit Switch Cam
14 48144-93J00 Tilt Limit Switch Holder
15 09103-06278 Bolt (6x25)
16 48145-93J00 Tilt Limit Switch Cover
17 55321-94910 Magnesium Anode
45658 41111-96J22-YAY Clamp Bracket - Starboard
45659 41111-96J22-QTN BRACKET CLAMP S
45689 41121-96J13-YAY Clamp Bracket - Port
45690 41121-96J13-QTN BRACKET CLAMP,P
45809 09100-12086 Transom Bolt (12.7x150)
45810 09100-12085 Transom Bolt (12.7x115)
45811 09100-12092 Transom Bolt (12.7x75)
▶Fig. 336 - Swivel Bracket (34 parts) Fig. 336 - Swivel Bracket
Ref OEM Part # Part Name
1 22511-99011 Grease Nipple
2 36894-87D00 Wire Lead (L:195)
4 43211-93J11 Clamp Shaft Swivel Bushing
5 43711-97E11 Steering Bushing
7 09125-06063 Screw (6x10)
8 09160-39001 Washer (39.5x64x1.0)
9 09181-39001 Shim (39.5x64x0.3)
10 09380-38003 Circlip
11 09169-28003 Washer (26.2x52x1)
12 09282-39001 Oil Seal (38x51x5)
14 09103-06281 Bolt (6x14)
15 41220-96J11 LEVER,TILT LOCK
16 41234-96J11 LEVER,TILT LOCK
17 41224-95E01 Tilt Stopper Rod Bushing
18 41230-96J00 Tilt Lock Lever Link
19 41233-95E10 Tilt Lock Spring Bracket
20 09125-06063 Screw (6x10)
21 09140-10032 Nut
22 09160-06082 Washer (6.5x13x1.0)
23 09204-01006 Cotter Pin
24 09440-19028 Spring
25 09443-10043 Tilt Lock Spring
26 36894-87D00 Wire Lead (L:195)
27 09125-06063 Screw (6x10)
45670 55321-87J01 Aluminum Anode
45701 55321-87J11 Magnesium Anode
45717 43111-96J00-YAY Swivel Bracket (L)
45718 43111-96J00-QTN BRACKET,SWIVEL(
45719 43111-96J10-YAY Swivel Bracket (X)
45720 43111-96J10-QTN BRACKET,SWIVEL(
45809 43750-96J03-YAY Steering Bracket (L)
45810 43750-96J03-QTN BRACKET COMP,ST
45811 43750-96J13-YAY Steering Bracket (X)
45812 43750-96J13-QTN BRACKET,COMP ST
▶Fig. 337 - Trim Cylinder (36 parts) Fig. 337 - Trim Cylinder
Ref OEM Part # Part Name
1 48000-96J16 TRIM ASSY,POWER
2 29404-93J11 Clamp (L:65)
3 31281-92J10 Through Bolt
4 38100-96J13 PTT Motor Assembly
5 48502-96J05 PTT Pump Assembly
6 48503-96J05 MANIFOLD SUB AS
7 48401-96J02 Piston Assembly
8 48601-94900 Piston & Ram Assembly
9 48627-95E00 O-Ring Set
10 48630-96J04 Trim Cylinder Head
11 48633-94900 O-Ring Set (Pack of 2)
12 48641-96J04 MANIFOLD,PTT
13 48650-94900 Free Piston
14 48405-93J00 Tilt O-Ring Set
15 48615-97E00 Piston Ring Set
16 48570-95E01 Reservoir Assembly
17 48572-95E00 Cap
18 48583-95E00 Drive Joint
19 48585-95E00 O-Ring
20 48588-94900 O-Ring (Pack of 6)
21 48861-92J01 Reservoir Bolt
22 48862-92J20 Pump Bolt No. 1
23 48862-92J30 Pump Bolt No. 2
24 48121-92J00 Tilt Cylinder Lower Shaft
25 48311-96J20 Trim Cylinder Ram Pad
26 48321-87D03 Tilt Cylinder Upper Shaft
27 48326-95E00 Tilt Cylinder Lower Bushing
28 09116-10183 Bolt (10x35)
29 09140-10031 Nut (10mm)
30 09162-10005 Lock Washer
31 09306-17001 Bushing
32 09380-17009 Circlip
33 36894-87D00 Wire Lead (L:195)
34 09125-06063 Screw (6x10)
35 36895-87D10 Wire Lead (L:310)
36 09125-05050 Screw (5x8)
▶Fig. 340 - PTT Motor (13 parts) Fig. 340 - PTT Motor
Ref OEM Part # Part Name
1 38100-96J13 PTT Motor Assembly
2 31111-94900 Yoke Screw
3 31173-94920 Brush Holder Assembly
4 31123-94910 O-Ring
5 16485-98L00 Back Up Oil Gallery Ring
6 31133-94910 Brush
7 31135-94900 Spring
8 31136-90J20 Breaker Assembly
9 33799-97E00 Oil Seal
10 31311-94900 Armature (NLA)
11 48502-96J05 PTT Pump Assembly
12 48582-95E01 Filter
13 48864-96J10 Manual Valve Set
▶Fig. 401 - Engine Holder (38 parts) Fig. 401 - Engine Holder
Ref OEM Part # Part Name
2 22511-99011 Grease Nipple
3 16519-93J00 Engine Holder Seal
4 51211-96J00 Engine Holder Gasket
5 51115-90J10 Water Return Union
6 09180-06289 Spacer
7 09280-26006 O-Ring
8 01550-06257 BOLT
9 09206-08001 Knock Pin (8x11)
10 51120-96J20 Mount Oil Seal Cover Assembly
11 51124-93J01 Oil Seal
12 51125-93J00 Scrapper
13 51123-96J02 Mount Oil Seal Cover Gasket
14 09103-08109 Bolt (8x120)
15 01550-0830A BOLT
16 09206-08001 Knock Pin (8x11)
17 51140-96J00 Engine Holder Cover
18 51142-96J00 Engine Holder Cover Gasket
19 01550-06207 BOLT
20 51161-96J01 Engine Holder Water Jacket Cover
21 51162-96J00 Engine Holder Water Jacket Cover Gasket
22 01550-06207 BOLT
23 51170-96J01 Water Indicator Bracket
24 09116-06121 Bolt (6x25)
25 09116-10180 Bolt (10x50)
26 09116-10137 Bolt (10x70)
27 01550-08307 BOLT
28 54121-96J01 Upper Thrust Mount
29 54130-96J02 MOUNT,UPR
30 54112-96J02 Upper Mount Bolt (14x227)
31 29159-93J00 Upper Mount Bolt Nut
32 09160-15051 Upper Mount Bolt Washer
33 54137-93J02 Upper Mount Cover
34 09116-10135 Bolt (10x95)
35 09116-10175 Bolt (10x50)
37 54122-96J01 SPACER,UPPER MO
38 54144-96J01 Upper Mount Seal
45658 51110-96J21-YAY Engine Holder
45659 51110-96J22-QTN HOLDER COMP,ENG
▶Fig. 405 - Drive Shaft Housing (25 parts) Fig. 405 - Drive Shaft Housing
Ref OEM Part # Part Name
3 09108-10150 Stud Bolt (NLA)
4 09140-10031 Nut (10mm)
5 09160-10141 Washer (10.5x19x2)
6 09202-08006 Knock Pin (8x12)
7 57130-87D10 Drive Shaft Bushing
8 09387-39002 RING,DRIVE SHAF
9 36895-87D10 Wire Lead (L:310)
10 09125-06063 Screw (6x10)
11 54151-96J01 Lower Thrust Mount
12 54160-96J02 MOUNT,LWR
14 54221-96J00 Lower Mount Cover
15 54112-93J00 Upper Mount Bolt
16 09116-10182 Bolt (10x35)
17 09116-10180 Bolt (10x50)
18 09160-16050 Lower Mount Washer
19 09160-16050 Lower Mount Washer
20 54167-96J00 Lower Side Mount
45658 52111-96J00-YAY Drive Shaft Housing (L)
45659 52111-96J00-QTN HOUSING,DRV SHA
45660 52111-96J11-YAY Drive Shaft Housing (X)
45661 52111-96J11-QTN HOUSING,DRVE SH
45670 54211-96J01-YAY Lower Mount Bracket
45689 09116-10181 Bolt (10x44)
45690 09116-10181 Bolt (10x44)
45701 54211-96J01-QTN BRACKET,LWR MOU
▶Fig. 407 - Gear Case (65 parts) Fig. 407 - Gear Case
Ref OEM Part # Part Name
2 09263-32017 Pinion Bearing
3 56145-93J00 Shift Cam Housing
4 04221-08129 PIN 8X12
5 09265-65001 Bearing
6 56146-96L00 Shift Cam Housing Spacer
7 09100-12052 Bolt (12x70)
8 09116-10150 Bolt (10x55)
9 09160-12066 Washer (12.5x22x2.5)
10 17566-87D12 GROMMET
11 09202-08006 Knock Pin (8x12)
13 09116-08137 Bolt (8x22)
14 55128-93J10 Drain Plug
15 09168-10038 GASKET,DRAIN PL
16 55321-93J01 Protection Anode
17 09116-06236 Bolt (6x16)
18 55332-87D12 Exhaust Seal Rubber
19 55333-87D10 Exhaust Seal Plate
20-13 990C0-00840-25P S/S Watergrip Propeller 3x14-3/4x25
20-14 990C0-00840-27P S/S Watergrip Propeller 3x14-1/2x27
20-15 990C0-00510-20P S/S Watergrip Propeller 4x15.25x20
20-16 990C0-00510-22P S/S Watergrip Propeller 4x15.25x22
20-17 990C0-00510-24P S/S Watergrip Propeller 4x15.25x24
20-18 990C0-00510-26P S/S Watergrip Propeller 4x15.25x26
20-19 990C0-0081L-17P S/S Watergrip Propeller 3x16x17 CC/R
20-20 990C0-0081L-185 S/S Watergrip Propeller 3x16x18-1/2 CC/R
20-21 990C0-0081L-20P S/S Watergrip Propeller 3x16x20 CC/R
20-22 990C0-0081L-215 S/S Watergrip Propeller 3x16x21-1/2 CC/R
20-23 990C0-0081L-23P S/S Watergrip Propeller 3x16x23 CC/R
20-24 990C0-0081L-245 S/S Watergrip Propeller 3x16x24-1/2 CC/R
20-25 990C0-0081L-26P S/S Watergrip Propeller 3x16x26 CC/R
20-26 990C0-0084L-17P S/S Watergrip Propeller 3x15-1/2x17 CCR
20-27 990C0-0084L-19P S/S Watergrip Propeller 3x15-1/4x19 CCR
20-28 990C0-0084L-21P S/S Watergrip Propeller 3x15x21 CCR
20-29 990C0-0084L-23P S/S Watergrip Propeller 3x14-3/4x23 CCR
20-30 990C0-0084L-25P S/S Watergrip Propeller 3x14-1/2x25 CCR
20-31 990C0-0084L-27P S/S Watergrip Propeller 3x14-1/2x27 CCR
20-32 990C0-0051L-20P S/S Watergrip Propeller 4x15.25x20 CC/R
20-33 990C0-0051L-22P S/S Watergrip Propeller 4x15.25x22 CC/R
20-34 990C0-0051L-24P S/S Watergrip Propeller 4x15.25x24 CC/R
20-35 990C0-0051L-26P S/S Watergrip Propeller 4x15.25x26 CC/R
21 58120-93L00 Watergrip Propeller Bushing Set
22 57632-93L11 Watergrip Propeller Bushing Stopper
23 57633-93L00 Watergrip Propeller Nut Spacer
24 09141-18005 Nut (18mm)
25 09160-18028 Washer (18.5x31x1.0)
26 09204-03003 Prop Nut Cotter Pin
27 55128-93L00 Drain Plug w/Magnet
28 57630-93L00 Watergrip Propeller Hardware Kit
29 25700-93J00 Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250
45658 55110-96L10-YAY Gear Case Housing
45659 55110-96L10-QTN CASE COMP,GEAR
45677 990C0-00810-17P S/S Watergrip Propeller 3x16x17
45708 990C0-00810-185 S/S Watergrip Propeller 3x16x18-1/2
45736 990C0-00810-20P S/S Watergrip Propeller 3x16x20
45767 990C0-00810-215 S/S Watergrip Propeller 3x16x21-1/2
45797 990C0-00810-23P S/S Watergrip Propeller 3x16x23
45828 990C0-00810-245 S/S Watergrip Propeller 3x16x24-1/2
45858 990C0-00810-26P S/S Watergrip Propeller 3x16x26
45889 990C0-00810-275 S/S Watergrip Propeller 3x16x27-1/2
45920 990C0-00840-17P S/S Watergrip Propeller 3x15-1/2x17
45950 990C0-00840-19P S/S Watergrip Propeller 3x15-1/4x19
45981 990C0-00840-21P S/S Watergrip Propeller 3x15x21
45992 55125-98J00-YAY Trim Tab
45993 55125-98J00-QTN TAB,TRIM
46011 990C0-00840-23P S/S Watergrip Propeller 3x14-3/4x23
▶Fig. 410 - Side Cover (45 parts) Fig. 410 - Side Cover
Ref OEM Part # Part Name
4 09139-06147 Oil Pan Cover Screw (6x114)
7 61134-96J02 Side Cover Seal
9 09139-06249 SCREW
10 17913-93J00 Water Flush Plug
11 17914-93J01 Water Flush Plug Gasket
13 09116-08174 Bolt (8x38)
14 09169-08039 Washer (8.5x30x1.5) (NLA)
15 09320-11023 CUSHION,FRONT P
16 61632-93J00 Engine Cover Hook Shaft
17 61633-96J02 Starboard Rear Hook Lever
18 61634-96J02 Port Rear Hook Lever
19 61641-93J10 Engine Cover Hook
20 61645-96J02 Front Hook Lever
21 61673-96J03 Hook Lever Latch
22 09116-06127 Bolt (6x12)
23 09160-13014 Washer (13.2x25x1.0)
24 09164-14008 Wave Washer
25 09202-04022 Hook Lever Pin
26 09306-13007 Bushing
27 01550-05107 BOLT
28 61124-96J60 Remote Control Grommet
29 09407-25402 Clamp (L:248)
30 17917-87L00 Water Flush Connector
31 09250-18002 Cap
32 61136-96L00 Oil Pan Cover Cushion
33 61458-90J01 Engine Cover Label
34 67361-90J10 Rigging Hose Adapter
35 09208-06009 Hose Adapter Pin
36 09383-04002 E Ring
45658 61131-96J03-YAY Starboard Oil Pan Cover (L)
45659 61131-96J03-QTN COVER,OIL PAN S
45660 61131-96J13-YAY Starboard Oil Pan Cover (X)
45661 61131-96J13-QTN COVER,OIL PAN S
45689 61141-96J03-YAY Port Oil Pan Cover (L)
45690 61141-96J03-QTN COVER,OIL PAN P
45691 61141-96J13-YAY Port Oil Pan Cover (X)
45692 61141-96J13-QTN COVER,OIL OAN P
45717 09139-06135 Oil Pan Cover Screw (6x17)
45718 09139-06135 Oil Pan Cover Screw (6x17)
45778 61811-96L02-YAY Starboard Side Cover
45779 61811-96L02-QTN Starboard Side Cover
45809 61820-96L02-YAY Port Side Cover
45810 61820-96L02-QTN Port Side Cover
45992 61831-96J10-YAY Front Panel
45993 61831-96J10-QTN PANEL,FRONT
▶Fig. 420 - Engine Cover (24 parts) Fig. 420 - Engine Cover
Ref OEM Part # Part Name
2 61433-96L00 Air Intake Inner Cover
3 61476-96J10 Air Vent Seal
4 61565-96L00 Air Intake Duct
5 61610-93J01 FASTENER COMP
6 61621-93J01 Fastener Bracket
7 09329-10024 Cushion
8 01547-06167 BOLT 6X16
9 01550-06127 BOLT
10 03542-05169 SCREW
11 03542-05169 SCREW
12 61112-96L00 Engine Cover Seal
15 77811-54GC0-0PG Chrome S Emblem
16 61441-98L00 Suzuki Mark
18 09800-81850 Tool Set
19 99011-96LD1-03B MANUAL,OWNERS
20 99011-96LD0-03B Owners Manual DF150AP/175AP/200AP - 2020
45658 61404-96830-YAY Engine Cover Set
45659 61404-96840-QTN COVER SET,ENG
45670 61443-96L30 Starboard Engine Cover Stripe
45671 61453-96L30 Port Engine Cover Stripe
45674 61435-96LA0 MARK EMBLEM REA
45701 61443-96L40 STRIPE,ENG CVR
45702 61453-96L40 STRIPE,ENG CVR
45705 61435-96LB0 Rear Emblem Mark (150)
▶Fig. 475 - Squeeze Pump (1 parts) Fig. 475 - Squeeze Pump
Ref OEM Part # Part Name
1 65770-93J04 Squeeze Pump
▶Fig. 520 - Opt: Flush Mount Remocon (55 parts) Fig. 520 - Opt: Flush Mount Remocon
Ref OEM Part # Part Name
1 67200-98J24 Flush Mount Precision Control
2 67271-98J20 Bottom Base Cover (NLA)
3 67264-98J00 Top Base Cover (NLA)
4 67263-98J20 Lever Cover (NLA)
5 67261-98J20 Grip A (NLA)
6 67261-98J30 Grip B (NLA)
7 67265-98J00 Neutral Lock Button (NLA)
8 67255-98J00 Neutral Lock Link No 1 (NLA)
9 67258-98J00 Joint Plate (NLA)
10 67256-98J00 Neutral Lock Block (NLA)
11 67259-98J00 Spring (NLA)
12 67251-98J20 Handle Lever (NLA)
13 67294-98J00 Spacer (NLA)
14 67254-98J00 Neutral Lock Link No 2 (NLA)
15 67233-98J00 Neutral Button Slider (NLA)
16 67296-98JA0 Screw (4x10) (NLA)
17 67234-98J00 Lever Plate (NLA)
18 67211-98J20 Housing (L) (NLA)
19 67269-98J20 Lead Clamp (NLA)
20 67296-98JB0 Screw (4x30) (NLA)
21 67227-98J20 Screw (4x35) (NLA)
22 67227-98J30 Screw (4x20) (NLA)
23 67288-98J50 Washer
24 67296-98JC0 Screw (6x40) (NLA)
25 67287-98J00 Nut (NLA)
26 67226-98J10 Bolt (6x50) (NLA)
27 67288-98J60 Washer (NLA)
28 67296-98JD0 Screw (5x40) (NLA)
29 67238-98J00 Pin (NLA)
30 67288-98J70 Washer (NLA)
31 67246-98J00 Drive Shaft (NLA)
32 67222-98J00 Back Panel Assembly (NLA)
33 67236-98J00 Detent Roller (NLA)
34 67235-98J00 Detent Roller Guide (NLA)
35 67237-98J00 Detent Spring (NLA)
36 67223-98J00 Brake Pad (NLA)
37 67296-98JE0 Screw (5x35) (NLA)
38 67252-98J00 Drive Shaft Bushing (NLA)
39 67288-98J20 Washer (NLA)
40 67292-98J00 C-Ring (NLA)
41 15980-98J00 Potentiometer
42 67227-98J10 Potentiometer No. 2 Lever
43 67296-94300 Screw (4x10)
44 67288-98J00 Potentiometer Washer (NLA)
45 67296-98J10 Screw (5x35) (NLA)
46 67288-98J10 Spring Washer (NLA)
47 67228-98J50 Wave Washer (NLA)
48 67296-98J60 Screw (8x30)
49 09160-06104 Washer (6.5x24x2)
50 67296-98J50 Screw (5x18) (NLA)
51 67272-98J00 Cover Grommet
52 37850-98J03 PTT Switch Assembly
53 67269-98J10 Band (NLA)
54 68165-98J00 Lever Mark (Suzuki)
55 36890-98J00 Condenser Adapter Harness
▶Fig. 522 - Opt: Harness (1) (27 parts) Fig. 522 - Opt: Harness (1)
Ref OEM Part # Part Name
1 36620-98J51 6.5 ft Wiring Extension Harness
2 33830-98J11 Battery Isolator Lead Set
3 09407-10404 Clamp (L:100)
4 09481-40401 40 Amp Fuse
5 33911-88BL0 BCM Connector Cap
6 33925-93J00 ECU/BCM Cushion
7 33926-98J00 Terminal Resistor
8 36623-98J21 BCM Harness No 1
9 36615-96300 Resin Terminal
11 36775-98J00 BCM Holder (L)
12 36776-98J00 BCM Holder (R)
13 36622-98J00 Dual Station Main Harness
14 09481-10501 10 Amp Fuse
15 36624-98J02 BCM Harness No 2
16 36615-96300 Resin Terminal
17 36621-98J00 Dual Engine/Single Station Harness
18 36623-98J30 BCM Harness No 1
19 36615-96300 Resin Terminal
20 36624-98J11 BCM Harness No 2
21 36615-96300 Resin Terminal
22 36621-98J10 Triple Engine/Single Station Harness
23 09403-13402 Harness Clamp (NLA)
24 36612-98J20 Counter Rotation Selector - White
25 36990-87D00 Terminal & Sleeve Set
26 36682-92E00 Wire Harness
45931 36770-98J13 Boat Control Module
45932 36770-98J22 Boat Control Module - Quad
▶Fig. 523 - Opt: Harness (2) (10 parts) Fig. 523 - Opt: Harness (2)
Ref OEM Part # Part Name
1 36625-98J10 Battery Wire Assembly
2 09481-30501 30 Amp Fuse
3 36623-98J40 BCM Harness No 1
4 36615-96300 Resin Terminal
5 36627-98J00 Harness Extension
6 17917-87L00 Water Flush Connector
7 34660-96J01 Water Pressure Gauge Install Kit
8 09352-50006-600 Hose (5x9x600)
9 09367-06006 3 Way
10 09401-08413 Clip
▶Fig. 530 - Opt: Switch (38 parts) Fig. 530 - Opt: Switch
Ref OEM Part # Part Name
1 37100-98J07 Main Switch Panel Assemby
2 37110-98J02 Main Switch Assembly
4 37143-99E01 Key Cap
5 37139-98J10 Main Switch Panel
6 37820-93J11 Emergency Stop Switch Assembly
7 37823-92E02 Stop Switch Lanyard
8 37826-92J10 Nut
9 03122-05165 SCREW
10 37114-98J00 Main Swtich Panel Sheet (NLA)
11 37100-98J11 Single Engine Control Panel
12 37112-98J00 Nut (NLA)
13 09407-14403 Clamp (L:125)
14 37803-93J06 Emergency Stop Switch Panel Assembly
15 37820-93J11 Emergency Stop Switch Assembly
16 37823-92E02 Stop Switch Lanyard
17 37826-92J10 Nut
18 37825-99E10 Emergency Switch Panel
19 03122-05165 SCREW
20 37100-98J21 Dual Engine Control Panel
21 37112-98J10 Nut (NLA)
22 37100-98J31 Triple Engine Control Panel
23 37112-98J10 Nut (NLA)
24 37860-87L00 Trolling Mode Control Switch Assembly
25 37862-87L00 Trolling Switch Panel
26 09131-05004 Screw (5x16)
27 38500-93J90 Warning Buzzer
45717 37141-99EA0 (941) Ignition Key
45718 37141-99EB0 (942) Ignition Key
45719 37141-99E00 (931) Ignition Key
45720 37141-99E10 (932) Ignition Key
45721 37141-99E20 (933) Ignition Key
45722 37141-99E30 (934) Ignition Key
45723 37141-99E40 (935) Ignition Key
45724 37141-99E50 (936) Ignition Key
45725 37141-99E60 (937) Ignition Key
45726 37141-99E70 (938) Ignition Key
45727 37141-99E80 (939) Ignition Key
45728 37141-99E90 (940) Ignition Key
▶Fig. 540 - Opt: Top Mount Dual (59 parts) Fig. 540 - Opt: Top Mount Dual
Ref OEM Part # Part Name
1 67200-98J15 Multi Engine SPC 1.0 Control
2 67211-98J20 Housing (L) (NLA)
3 67251-98J00 Handle Lever
4 67246-98J10 Drive Shaft (NLA)
5 67261-98J00 Grip No. 1
6 67261-98J10 Grip No. 2 (NLA)
7 67263-98J00 Lever Cover (NLA)
8 67212-98J30 Upper Cover
9 67271-98J40 Bottom Cover
10 67222-98J10 Back Panel Assembly (NLA)
11 67236-98J10 Detent Roller (NLA)
12 67235-98J10 Detent Roller Guide (NLA)
13 67237-98J40 Detent Spring (NLA)
14 67233-98J10 Detent Spring Holder (NLA)
15 67287-92E00 Nut
16 67239-98J00 Detent Adjust Screw (NLA)
17 67223-98J00 Brake Pad (NLA)
18 67296-98J50 Screw (5x18) (NLA)
19 67296-98JA0 Screw (4x10) (NLA)
20 67272-98J10 Cover Grommet
21 67252-98J10 Drive Shaft Bushing
22 67288-98J20 Washer (NLA)
23 67292-98J00 C-Ring (NLA)
24 15980-98J00 Potentiometer
25 67227-98J10 Potentiometer No. 2 Lever
26 37850-98J03 PTT Switch Assembly
27 67269-98J00 Lead Clamp (NLA)
28 67273-98J20 Packing (NLA)
29 67296-98J60 Screw (8x30)
30 67296-98J30 Screw (5x70) (NLA)
31 67296-98J80 Lever Cover Screw
32 67296-98J00 Clamp Screw (NLA)
33 67296-94300 Screw (4x10)
34 67288-98J40 Bottom Cover Washer (NLA)
35 67288-98J00 Potentiometer Washer (NLA)
36 67288-92E20 Washer
37 67226-98J00 Bolt (5x50)
38 09160-05024 Washer (5.5x16x1.5)
39 67287-92E00 Nut
40 67296-98J90 Screw (8x30) (NLA)
41 67227-98J00 Potentiometer No. 1 Lever
42 67284-98J00 Mark (F-N-R)
43 68165-98J00 Lever Mark (Suzuki)
44 67269-98J30 Band (NLA)
45 67288-98J10 Spring Washer (NLA)
46 67288-98J30 Lever Cover Washer (NLA)
47 67228-98J50 Wave Washer (NLA)
48 67211-98J30 Housing (R)
49 67222-98J20 Back Panel Assembly
50 67246-98J20 Drive Shaft
51 67273-98J10 Front Packing (NLA)
52 67273-98J30 Rear Packing (NLA)
53 67277-98J00 Grommet
54 67296-98JF0 Upper Cover Bolt
55 67297-98J00 Upper Cover Nut
56 67237-98J50 Detent Spring (NLA)
57 36890-98J00 Condenser Adapter Harness
21186 36620-98J31 Replaced by 36620-98J33
21217 36620-98J43 31 ft Main Wiring Harness
▶Fig. 543 - Opt: Top Mount Single (54 parts) Fig. 543 - Opt: Top Mount Single
Ref OEM Part # Part Name
2 67211-98J20 Housing (L) (NLA)
3 67251-98J00 Handle Lever
4 67246-98J10 Drive Shaft (NLA)
5 67261-98J00 Grip No. 1
6 67263-98J00 Lever Cover (NLA)
7 67212-98J20 Upper Cover
8 67271-98J30 Bottom Cover
9 67222-98J10 Back Panel Assembly (NLA)
10 67236-98J00 Detent Roller (NLA)
11 67235-98J10 Detent Roller Guide (NLA)
12 67237-98J30 Detent Spring (NLA)
13 67233-98J10 Detent Spring Holder (NLA)
14 67287-92E00 Nut
15 67239-98J00 Detent Adjust Screw (NLA)
16 67223-98J00 Brake Pad (NLA)
17 67296-98J50 Screw (5x18) (NLA)
18 67296-98JA0 Screw (4x10) (NLA)
19 67272-98J10 Cover Grommet
20 67252-98J10 Drive Shaft Bushing
21 67288-98J20 Washer (NLA)
22 67292-98J00 C-Ring (NLA)
23 15980-98J00 Potentiometer
24 67227-98J10 Potentiometer No. 2 Lever
25 37850-98J03 PTT Switch Assembly
26 67269-98J00 Lead Clamp (NLA)
27 67273-98J00 Packing (NLA)
28 67296-98J60 Screw (8x30)
29 67274-98J00 Base Flange (NLA)
30 67288-92E20 Washer
31 67296-98J90 Screw (8x30) (NLA)
32 67296-98J80 Lever Cover Screw
33 67296-94300 Screw (4x10)
34 67288-98J00 Potentiometer Washer (NLA)
35 67296-98J20 Screw (5x50) (NLA)
36 67226-98J00 Bolt (5x50)
37 09160-05024 Washer (5.5x16x1.5)
38 67287-92E00 Nut
39 67296-98J00 Clamp Screw (NLA)
40 67288-98J40 Bottom Cover Washer (NLA)
41 67296-98J10 Screw (5x35) (NLA)
42 67284-98J10 Mark (F-N-R)
43 68165-98J00 Lever Mark (Suzuki)
44 67269-98J30 Band (NLA)
45 67288-98J10 Spring Washer (NLA)
46 67288-98J30 Lever Cover Washer (NLA)
47 67228-98J50 Wave Washer (NLA)
48 67273-98J10 Front Packing (NLA)
49 67273-98J30 Rear Packing (NLA)
50 67277-98J00 Grommet
51 67296-98JF0 Upper Cover Bolt
52 67297-98J00 Upper Cover Nut
53 36890-98J00 Condenser Adapter Harness
19725 36620-98J31 Replaced by 36620-98J33
19756 36620-98J43 31 ft Main Wiring Harness
▶Fig. 585 - Opt: Gasket Set (13 parts) Fig. 585 - Opt: Gasket Set
Ref OEM Part # Part Name
1 11410-96811 Engine Gasket Set
2 11141-96L00 Cylinder Head Gasket
3 11189-96J00 Cylinder Head Cover Gasket
4 11318-96J00 Balancer Oil Gallery O-Ring
5 11332-96J00 Balancer Cover Gasket
6 11342-96J00 Balancer Water Jacket Cover Gasket
7 14151-96J00 Exhaust Cover Gasket
8 17472-93J00 Water Pump Plate Gasket
9 11489-96J01 Oil Pan Gasket
10 11552-96J00 Water Jacket Cover Gasket
11 51123-96J02 Mount Oil Seal Cover Gasket
12 51142-96J00 Engine Holder Cover Gasket
13 51211-96J00 Engine Holder Gasket
▶Fig. 601 - Opt: Multi Function Gauge (1) (22 parts) Fig. 601 - Opt: Multi Function Gauge (1)
Ref OEM Part # Part Name
2 34011-96L42 SMG4 Multi Function Gauge
3 34112-96L00 Gauge Nut
4 34193-96L00 Gauge Bezel
5 34211-96L00 Multi-Function Gauge Sun Cover
6 34825-96L00 Gauge Packing
7 36661-96L20 SPC Engine Adapter 1.0
8 36615-96300 Resin Terminal
10 34011-96L42 SMG4 Multi Function Gauge
11 34112-96L00 Gauge Nut
12 34193-96L00 Gauge Bezel
13 34211-96L00 Multi-Function Gauge Sun Cover
14 34825-96L00 Gauge Packing
15 36661-96L20 SPC Engine Adapter 1.0
16 36615-96300 Resin Terminal
17 990C0-88104 2' Extension cable
18 990C0-88112 SMIS Power Cable
19 990C0-88110 T-Connector
20 990C0-88113 Terminating Resistor 120 ohm Female
21 990C0-88114 Terminating Resistor 120 ohm Male
22 36667-96L00 SPC Multi Engine Adapter 1.0
23 36667-96L11 2nd Gauge Adapter
24 36667-96L30 Gauge Adapter for Tanks 3-4
▶Fig. 602 - Opt: Multi Function Gauge (2) (32 parts) Fig. 602 - Opt: Multi Function Gauge (2)
Ref OEM Part # Part Name
1 990C0-96L15-KIT 990C0-96L16-KIT
2 34011-96L42 SMG4 Multi Function Gauge
3 34112-96L00 Gauge Nut
4 34193-96L00 Gauge Bezel
5 34211-96L00 Multi-Function Gauge Sun Cover
6 34825-96L00 Gauge Packing
7 990C0-88104 2' Extension cable
8 990C0-88110 T-Connector
9 36665-96L00 Dual Station Adapter
10 36666-96L00 Gauge Power Adapter (Dual Station)
11 36682-92E00 Wire Harness
12 34011-96L42 SMG4 Multi Function Gauge
13 34112-96L00 Gauge Nut
14 34193-96L00 Gauge Bezel
15 34211-96L00 Multi-Function Gauge Sun Cover
16 34825-96L00 Gauge Packing
17 36001-88L00 Wire Set
18 990C0-88104 2' Extension cable
19 990C0-88112 SMIS Power Cable
20 990C0-88110 T-Connector
21 990C0-88113 Terminating Resistor 120 ohm Female
22 990C0-88114 Terminating Resistor 120 ohm Male
24 990C0-88105 6' Extension cable
25 990C0-88107 15' Extension cable
26 990C0-88122 GPS Receiver Module
27 990C0-88108 25' Extension cable
28 990C0-88112 SMIS Power Cable
29 990C0-88113 Terminating Resistor 120 ohm Female
30 990C0-88114 Terminating Resistor 120 ohm Male
31 990C0-88104 2' Extension cable
32 990C0-88110 T-Connector
33 67237-98J20 Detent Spring (NLA)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 175APL2, DF 175APLW2, DF 175APX2, DF 175APXW2 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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