Suzuki DF 15MSK5, DF 15ESK5, DF 15ELK5 (2005) Parts & Diagrams

OEM and aftermarket replacement parts for Suzuki DF 15MSK5, DF 15ESK5, DF 15ELK5. Scroll down for exploded parts diagrams (34), specifications, and maintenance reference.

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Thermostat (60°C) – Fits Suzuki Outboard DF8A, DF9.9, DF15, DF20, DF25, DF30A (Replaces 17670 - 94J00, 17670 - 94J01, 17670 - 94J02) - JLM Marine Boat Parts Limited
Thermostat (60°C) – Fits Suzuki Outboard DF8A, DF9.9, DF15, DF20, DF25, DF30A (Replaces 17670-94J00, 17670-94J01, 17670-94J02)
$27.99
$27.99
files/Thermostat_for_Suzuki_Outboards_DF8A_99_15_20_25_30A_17670-94J00_17670-94J01_17670-94J02_5036226____17670-94J00_-_01_-_02_5036226_-_JLM_MARINE-8291074.jpgDefault Title
$27.99
16510-05240 16510-45H10 Oil Fuel Filter for Suzuki DF8A DF9.9 DF9.9A DF9.9B DF15 DF15A DF20A | JLM Marine
16510-05240 16510-45H10 Oil Fuel Filter for Suzuki DF8A DF9.9 DF9.9A DF9.9B DF15 DF15A DF20A | JLM Marine
$8.50
$8.50
files/16510-05240_3.jpgDefault Title
$8.50
Fuel Filter – Fits Johnson/Evinrude 4–70 HP & Suzuki Outboards (Replaces 5032238, 15410-98500)
Fuel Filter – Fits Johnson/Evinrude 4–70 HP & Suzuki Outboards (Replaces 5032238, 15410-98500)
$12.99
$12.99
files/15410-98500_3.jpgDefault Title
$12.99
Water Pump Impeller Repair Kit – Fits Suzuki 9.9HP / 15HP Outboards (Replaces 17400 - 93951, 17400 - 93960) - JLM Marine Boat Parts Limited
Water Pump Impeller Repair Kit – Fits Suzuki 9.9HP / 15HP Outboards (Replaces 17400-93951, 17400-93960)
$29.90
$35.00
$29.90
files/Water_Pump_Impeller_Repair_Kit_for_Suzuki_99_15_HP_17400-93960_-_JLM_MARINE-8286551.jpgDefault Title
$29.90

Suzuki DF 15MSK5, DF 15ESK5, DF 15ELK5 (2005) Parts & Diagrams

🔎 Suzuki DF 15MSK5, DF 15ESK5, DF 15ELK5 Reference Library — Exploded parts diagrams (34 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 15MSK5, DF 15ESK5, DF 15ELK5 is a 4-Stroke SOHC Inline 2-Cylinder outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke SOHC Inline 2-Cylinder
Horsepower 15 HP
Displacement 327 cc
Bore x Stroke 60.4 x 57.0 mm
Spark Plug (Type & Gap) NGK MR6K-9
Engine Oil Capacity 1.0 L (with filter)
Recommended Engine Oil SAE 10W-40
Gear Case Oil Capacity 250 mL
Idle Speed (in gear) 850-950 RPM
Full Throttle RPM Range 5000-6000 RPM
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 15MSK5, DF 15ESK5, DF 15ELK5:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 15MSK5, DF 15ESK5, DF 15ELK5.

▶Fig. 10 - Inlet Manifold (12 parts) Fig. 10 - Inlet Manifold
Ref OEM Part # Part Name
1 13111-94J00 Inlet Manifold
2 13119-94J00 Inlet Manifold Gasket
3 01550-08407 BOLT 8 X 40
4 13116-94J00 Inlet Manifold Cap (NLA)
6 13710-94J00 Flame Arrester
7 09180-06353 Spacer
8 09407-25402 Clamp (L:248)
9 13855-94J00 Silencer Gasket
10 13832-94J00 Silencer Seal
11 13817-94J00 Silencer Plate
45778 13810-94J00 Silencer Assembly (NLA)
45779 13810-94J02 Silencer Assembly
▶Fig. 12 - Carburetor (41 parts) Fig. 12 - Carburetor
Ref OEM Part # Part Name
1 13200-94J60 Carburetor Assembly
2 13236-94J00 Main Nozzle
5 13239-94J00 Rubber Cap
6 13250-94J00 Carburetor Float
7 13370-94J00 Needle Valve
8 13247-94J00 Screw
9 13375-26E00 Valve Clip
10 13254-94J00 Float Pin
11 13802-94J00 Screw
12 13534-94J00 Stop Screw
13 13268-94J00 Spring
14 13251-94J00 Float Chamber Gasket
15 13240-94J20 Float Chamber Assembly
16 13279-94J00 Drain Screw
17 13523-94J00 O-Ring
18 13345-94J00 U-Ring
19 13346-94J20 Cover
20 13247-94J00 Screw
21 13361-94J00 Cable Holder
22 13362-94J00 Cable Guide
23 13363-94J00 Cable Sealing Cap
24 13364-94J00 Starter Valve
25 13365-94J00 Spring
26 13295-14G00 O-Ring
27 13684-94J00 Pipe (NLA)
28 09401-05402-XC0 Clip
32 13494-94J00 Clip
33 13495-94J00 Rubber Cap
34 13493-94J00 Plunger
35 13441-94J00 Spring
36 09103-06276 Bolt (6x100)
37 13125-94J01 Carburetor Gasket
38 13124-94J00 Carburetor Insulator
39 13127-94J00 Insulator Gasket
40 13640-94J00 Start Knob
41 18498-90J01 Hose Protector
42 09403-12318 Clamp (NLA)
45717 09491-23029 Main Jet #115
45718 09491-22029 Main Jet #110 (NLA)
45748 09492-40029 Pilot Jet #40
45749 09492-38009 Pilot Jet #38
▶Fig. 14 - Fuel Pump (19 parts) Fig. 14 - Fuel Pump
Ref OEM Part # Part Name
1 15410-98500 Fuel Filter
2 01550-06257 BOLT
3 09280-26005 O-Ring
4 15191-94J01 Fuel Hose
5 09355-50109-600 Hose (5x10x600)
6 09355-50109-600 Hose (5x10x600)
7 09401-09404 Clip
8 09401-11422 Clip
9 29404-93J11 Clamp (L:65)
10 09404-08207 Clamp (L:97)
11 15100-94J03 Fuel Pump Assembly
12 15170-94J03 Fuel Pump Diaphragm Set
13 15251-93E01 Screw
14 18498-94J20 Hose Protector (L:320) (NLA)
15 18498-94J20 Hose Protector (L:320) (NLA)
16 18498-94J31 Hose Protector (12x15x390) (NLA)
17 09403-12318 Clamp (NLA)
18 65793-94J01 Fuel Hose Holder
19 09116-08137 Bolt (8x22)
▶Fig. 15 - Water Pump (24 parts) Fig. 15 - Water Pump
Ref OEM Part # Part Name
1 17411-93901 Water Pump Case
2 17417-93911 Water Pump Case Grommet
3 17461-939M0 Water Pump Impeller
4 17471-93902 Water Pump Plate
5 17472-93911 Water Pump Plate Gasket
7 17563-94J00 Water Tube Grommet
8 17564-93901 Water Pump Bushing
9 17631-92D01 Water Filter
10 09116-08159 Bolt (8x55)
11 09116-06094 Bolt (6x15)
12 09125-06063 Screw (6x10)
13 09202-04014 Pin
14 09420-03009 Key
15 17450-94J00 Water Inlet Housing
16 17453-93901 Water Inlet Drain
17 09289-12003 Oil Seal
18 17452-93910 Water Inlet Hsg Gasket
19 17520-94J01 Water Inlet Tube
20 09100-06106 Bolt (6x9)
21 59317-94J00 Water Inlet Grommet
22 59317-94J10 Water Inlet Grommet
23 17400-93951 Water Pump Repair Kit DF9.9 / DF15 - DT9.9 / DT15 / DT15c
45809 17560-94J11 Water Tube (S)
45810 17560-94J01 Water Tube (L)
▶Fig. 17 - Thermostat (6 parts) Fig. 17 - Thermostat
Ref OEM Part # Part Name
1 17670-94J02 Thermostat (60c)
2 17680-94J20 Thermostat Cover
3 11196-94J00-320 Hose
4 01550-06257 BOLT
5 16919-94J20-280 Hose Protector
6 09401-12413 Clip
▶Fig. 18 - Recoil Starter (14 parts) Fig. 18 - Recoil Starter
Ref OEM Part # Part Name
1 18100-94JL0 Recoil Starter Assembly
2 18121-93E01 Reel
3 18130-93E01 Ratchet Set
4 18142-93E00 Spiral Spring
5 18181-93900 Rope Guide (NLA)
6 18210-93002 Grip Assembly
7 18280-93E00 NSI Set
8 01570-06167 BOLT
9 01570-06167 BOLT
10 18290-94J01 NSI Cable Assembly
11 01550-06207 BOLT
12 01550-06307 BOLT
13 69711-93E11 Label (S.I.G.P)
14 61472-93E20 Recoil Starter Label (NLA)
▶Fig. 2 - Cylinder Head (20 parts) Fig. 2 - Cylinder Head
Ref OEM Part # Part Name
1 11110-94J01 Cylinder Head (NLA)
2 11141-94JL0 Cylinder Head Gasket
3 09116-08110 Bolt (8x65) (NLA)
4 09116-08129 Bolt (8x65) (NLA)
5 11261-99E00 Protection Anode Cover
6 09280-10013 O-Ring
7 55321-99E00 Protection Anode
8 09126-05010 Protection Anode Screw
9 01550-06207 BOLT
10 11382-93E00 Oil Filler Cap
11 09280-17003 Oil Filler Cap O-Ring
12 04211-11129 11 X 12 DOWEL P
13 11162-94J10 Cylinder Head Cover Gasket
14 11170-94J00 Cylinder Head Cover
15 11196-94J00-320 Hose
17 09403-14204 Clamp (NLA)
18 09482-00427 NGK BKR6E Spark Plug
19 11291-91B50 Engine Hook
20 01550-08207 BOLT
21 11115-93E00-001 Valve Guide (OS:0.30)
▶Fig. 20 - Throttle Control (10 parts) Fig. 20 - Throttle Control
Ref OEM Part # Part Name
1 13510-93E10 Throttle Rod
2 09205-02006 Spring Pin (2x12)
3 19121-94J00 Throttle Control Lever
4 19131-95502 Connector
5 19148-94J00 Throttle Drum
6 19184-94J00 Throttle Cable Bracket (NLA)
7 01550-06167 BOLT
8 09140-05005 Nut
9 09160-06084 Washer (6.5x18x1.6)
10 01550-06167 BOLT
▶Fig. 22 - Oil Pump (12 parts) Fig. 22 - Oil Pump
Ref OEM Part # Part Name
1 16400-93EL0 Oil Pump Assembly
2 16430-93E00 Oil Gallery Block Assembly (NLA)
3 59246-94J00 Plug (NLA)
4 59262-94J00 Oil Pump Pin
5 07120-06257 BOLT
6 07120-06357 Bolt (NLA)
7 16510-05240 Engine Oil Filter
8 16512-09G00 Oil Filter Cap
9 09280-13004 Oil Pump O-Ring
10 09280-54001 Oil Filter O-Ring
11 09440-18002 Spring
12 01550-06207 BOLT
▶Fig. 23 - Oil Pan (18 parts) Fig. 23 - Oil Pan
Ref OEM Part # Part Name
1 11489-93E11 Oil Pan Gasket
2 11500-93E22-0EP Oil Pan Assembly
3 09168-12017 Gasket (12x17x1)
3A 09168-12017 Gasket (12x17x1)
4 09246-06002 Plug (NLA)
5 09248-12007 Oil Drain Plug
6 09248-12009 Oil Drain Plug
7 09282-12L04 Oil Seal (12x25x7)
8 01560-08307 BOLT
9 01421-08257 BOLT, STUD
10 08316-10087 Nut
11 04221-06129 PIN 6X12
12 16515-94J00 Oil Hose (NLA)
13 09401-12413 Clip
14 16910-94J00 Oil Level Gauge
15 16930-94J00 Oil Level Gauge Guide (NLA)
16 09280-09008 O-Ring
17 01550-06127 BOLT
▶Fig. 24 - Clutch (37 parts) Fig. 24 - Clutch
Ref OEM Part # Part Name
1 21110-93E03 Clutch Lever
2 21120-93E10 Clutch Notch Lever
3 21122-94J01 Clutch Notch Plate
4 21211-93EL0 Clutch Lever Shaft
5 23111-93E00 Clutch Rod
6 23115-93E10 Clutch Lever Link
7 23131-95L00 Clutch Rod Boot
8 23211-93E01 Clutch Rod Arm
9 23210-93E00 Clutch Control Lever
10 23311-95DL0 Clutch Rod Connector
11 23312-94JL0 Clutch Connector
12 09111-06064 Bolt (6x17)
13 09111-06069 Bolt (6x28.8)
14 29141-93J00 Nut (6mm)
15 09160-06082 Washer (6.5x13x1.0)
16 09160-08045 Washer (8x22x1.0)
17 09164-08017 Wave Washer
18 09209-09007 Connector
19 09260-12003 Ball
20 09440-09041 Clutch Notch Spring
21 02142-06207 SCREW 6X20
21A 02142-06207 SCREW 6X20
22 02142-06257 SCREW
24 25211-93901 Shift Rod Guide
25 25222-93902 Shift Rod Boot
26 25311-93E10 Shift Cam (NLA)
27 09160-05047 Washer (5.5x24x1.6)
28 09205-02006 Spring Pin (2x12)
29 09280-05005 O-Ring
30 59291-94J00 O-Ring
31 25215-94J00 Shift Rod Guide Stopper
32 09108-05007 Stud Bolt
33 09140-05005 Nut
34 09160-05029 Washer (5.5x10x0.8)
35 09351-50803-00B Hose (5x8x2000)
45680 25100-93810 Shift Rod Set (S)
45711 25100-93820 Shift Rod Set (L)
▶Fig. 26 - Starting Motor (23 parts) Fig. 26 - Starting Motor
Ref OEM Part # Part Name
1 31100-94J22 Starter Motor Assembly
2 31131-94J00 Plus Brush Set
3 31135-90J00 Spring
4 31151-94J01 Gear Case
5 31152-90J00 Center Plate (NLA)
6 31153-90J00 Planet Gear Bracket (NLA)
7 31190-94J00 Lever & Dust Cover Set (NLA)
8 31173-94J01 Brush Holder
9 31190-94J00 Lever & Dust Cover Set (NLA)
10 31220-94J00 Magnet Switch
11 31310-90J00 Armature
12 31320-94J00 Pinion Assembly (NLA)
13 31341-94J00 Pinion Shaft (NLA)
14 31343-90J00 Internal Gear (NLA)
15 31344-90J00 Planetary Gear (NLA)
16 31360-93J01 Washer Set
17 31912-94J00 Starting Motor Band (NLA)
18 31918-94J00 Lower Damper
19 38860-76F01 Relay
20 38915-90J00 Relay Holder
21 01550-08207 BOLT
22 01550-08257 BOLT
23 08316-10087 Nut
▶Fig. 28 - Magneto (11 parts) Fig. 28 - Magneto
Ref OEM Part # Part Name
1 32120-94J00 Stator & Pulser Coil
2 09125-06035 Screw (6x25)
3 02162-05127 Screw (NLA)
5 09140-14008 Nut 14mm
6 09160-15047 Washer (NLA)
7 08341-31039 Woodruff Key
8 09407-11401 Clamp (L:95)
45748 32102-94J10 Flywheel
45749 32102-94J00 Flywheel (NLA)
45931 09407-14407 Clamp (L:140)
45932 09407-14407 Clamp (L:140)
▶Fig. 30 - Ignition Coil (8 parts) Fig. 30 - Ignition Coil
Ref OEM Part # Part Name
1 32900-94J00 CDI Unit Assembly
2 32980-94J00 CDI Cushion (NLA)
3 33510-93E00 Spark Plug Cap
4 36615-96300 Resin Terminal
5 33410-94J00 Ignition Coil Assembly
6 01550-06307 BOLT
7 33833-94J10 Protector (NLA)
8 32891-94J00 CDI Stopper (NLA)
▶Fig. 32 - Rectifier (22 parts) Fig. 32 - Rectifier
Ref OEM Part # Part Name
1 32800-94J11 Rectifier/Regulator Assembly
2 01550-06257 BOLT
3 33810-94J01 Starter Motor Cable
4 33811-94J10 Starter Cable Grommet (NLA)
5 33816-94J01 Cable Clamp
6 03241-0625A SCREW
7 29404-93J11 Clamp (L:65)
8 01550-06127 BOLT
9 32890-94J00 Electric Parts Holder (NLA)
10 09160-06054 Washer (6.5x22.1.6)
11 09320-12090 Cushion
12 09321-06036 Cushion
13 01550-06167 BOLT
14 09407-11401 Clamp (L:95)
15 37725-94302 Neutral Switch Actuator
16 37726-95D02 Switch Bracket
17 01550-06167 BOLT
18 37161-94J00 Start Switch Assembly
19 09159-14014 Nut (10mm)
20 37721-94J01 Neutral Switch Assembly
21 33833-91J00 Tube (6x8x250)
22 33833-94JL0 Switch Lead Tube
▶Fig. 34 - Electrical (18 parts) Fig. 34 - Electrical
Ref OEM Part # Part Name
1 39601-95D00 Lighting Receptacle Assembly
2 36634-93910 Connector Cap
3 39603-94400 Receptacle Grommet (NLA)
5 37830-94J04 Emergency Switch Assembly
6 37823-92E02 Stop Switch Lanyard
7 37826-92E00 Nut
8 36360-94J00 Oil Indicator Light
9 36367-93E00-019 Oil Level Label (NLA)
10 37820-93E11 Oil Pressure Switch
11 37835-91J00-YAY Stop Label
12 09160-12067 Washer (12.5x23x1.0)
13 39669-94400 Lower Cover Plug
15 36615-96300 Resin Terminal
16 36618-43410 Oil Pressure Switch Cap (NLA)
45671 36610-94J10 Wiring Harness Assembly
45702 36610-94J00 Wiring Harness Assembly
45748 09407-14407 Clamp (L:140)
45749 09407-25402 Clamp (L:248)
▶Fig. 37 - Clamp Bracket (14 parts) Fig. 37 - Clamp Bracket
Ref OEM Part # Part Name
1 41111-94J20-0EP Starboard Clamp Bracket
2 41121-94J20-0EP Port Clamp Bracket
4 09205-06007 Spring Pin (6x25)
5 41210-89E11 Clamp Screw Assembly
6 41213-94J01 Clamp Plate
7 41130-90L00 Clamp Bracket Shaft
8 09180-06163 Spacer
9 45420-99JM1 Tilt Lock Pin
10 09441-17001 Spring
11 45425-94J01 Tilt Lock Pin Stopper
12 09100-06177 Bolt (6x140)
13 29141-93J00 Nut (6mm)
14 09160-06082 Washer (6.5x13x1.0)
15 09159-22006 Nut
▶Fig. 4 - Cylinder Block (6 parts) Fig. 4 - Cylinder Block
Ref OEM Part # Part Name
1 11301-94J00 Cylinder Block
2 09205-11004 Pin (NLA)
3 01550-06357 BOLT
4 01560-08757 BOLT
5 04211-11129 11 X 12 DOWEL P
6 16440-11D00 Engine Oil Regulator
▶Fig. 40 - Swivel Bracket (38 parts) Fig. 40 - Swivel Bracket
Ref OEM Part # Part Name
1 43111-94J31-0EP Swivel Bracket
2 22511-99011 Grease Nipple
3 43711-99J00 Steering Bushing
4 43750-94J20-0EP Steering Bracket
5 09160-27013 Washer
6 09280-27004 O-Ring
7 43211-87JL0 Swivel Bracket Bushing
8 45212-94J01 Reverse Lock Spring
9 45231-94J00 Reverse Lock Arm
10 45241-94J00 Reverse Lock Arm Link
11 41225-94502 Release Arm Pin
12 45250-94J00 Release Link
13 09306-22006 Bushing
14 45261-94J00 Release Lever
15 09125-05050 Screw (5x8)
16 09160-06082 Washer (6.5x13x1.0)
17 09200-05014 Pin
18 09200-06061 Pin
19 09204-01002 Cotter Pin
20 43411-939L0 Steering Adjuster Plate
21 43412-93901 COVER,STEERING
22 09100-08232 Bolt (8x30)
23 09160-08082 Washer (8.5x16x1.2)
24 29440-93J00 Steering Adjuster Spring
25 43415-94J00 Steering Adjuster Plate
26 43420-94J10 Steering Adjuster Nut
27 43512-94JL0 Steering Adjuster Shaft
28 43514-94J00 Steering Adjuster Plate
29 43514-95J00 Steering Adjuster Washer
30 43516-89J00 Steering Adjuster Washer
31 29116-93J00 Bolt (6x20)
32 09159-08059 Nut
33 43411-94J00 Steering Adjuster
34 45710-99JL1 Shallow Water Drive Assembly
35 45722-94J11 Shallow Water Drive Spring
36 09111-10067 Bolt (10x20.4)
37 21131-94J00 Clutch Shift Mark *
38 45269-94J00 Reverse Lock Mark
▶Fig. 44 - Drive Shaft Housing (23 parts) Fig. 44 - Drive Shaft Housing
Ref OEM Part # Part Name
1 09116-08122 Bolt (8x30)
2 09202-06023 Knock Pin (6x10)
4 43112-94L01 Exhaust Pipe
5 55113-93E00 Gear Case Gasket
6 54180-93E01 Upper Stbd Mount
7 54190-93E01 Upper Port Mount
8 54160-93E02 Lower Mount
9 09116-08137 Bolt (8x22)
10 54211-94J20-0EP Lower Mount Starboard Cover
11 54221-94J20-0EP Lower Mount Port Cover
12 09116-08138 Bolt (8x40)
13 09116-08138 Bolt (8x40)
14 29141-93J10 Nut
15 09160-08082 Washer (8.5x16x1.2)
16 09116-08122 Bolt (8x30)
17 54213-93901 Knock Pin
18 54144-94J00 Upper Mount Port Seal
19 54145-94J00 Upper Mount Port Seal
20 36894-95201 Wire Lead (L:165)
21 36895-87D01 Wire Lead (L:210)
22 09125-05050 Screw (5x8)
45717 52110-93E70-0EP Drive Shaft Housing (S)
45718 52110-94J21-0EP Drive Shaft Housing (L)
▶Fig. 46 - Gear Case (37 parts) Fig. 46 - Gear Case
Ref OEM Part # Part Name
1 55100-90L00-0EP Replaced by 55100-90L01-0EP
2 09263-15019 Bearing (15x21x12)
3 09262-25003 Bearing (25x52x15)
4 55321-939L0 Zinc Anode
5 09116-06094 Bolt (6x15)
6 55321-90L00 Zinc Anode
7 09116-06094 Bolt (6x15)
8 09117-08047 Bolt (8x30)
9 09248-10008 Drain Plug
10 09168-10022 Drain Plug Gasket
11 56120-90L00-0EP Propeller Shaft Bearing Housing
12 08110-60050 B1 25X47X12 BEA
13 09280-57002 O-Ring
14 09289-17L02 Oil Seal (17x30x6)
15 29116-93J00 Bolt (6x20)
17 58120-89L00 Type M Propeller Bushing
18 57632-94J00 Propeller Stopper
19 57630-93900 Propeller Hardware Kit DT9.9 / DT15c & DF9.9 / DF15
20 57633-93901 Propeller Nut Spacer
21 09141-12005 Nut
22 09160-12066 Washer (12.5x22x2.5)
23 09204-02004 Cotter Pin
24 55331-93901 Exhaust Core Seal
25 55332-92D01 Exhaust Seal Rubber
26 09202-06023 Knock Pin (6x10)
27 08331-41329 Circlip
31 55300-95500 Zinc Anode
32 09126-06006 Screw (6x20)
33 29141-93J00 Nut (6mm)
34 29162-93J00 Lock Washer
35 55181-95200 Flush Hose Attachment
45673 58100-89L00-019 M701 Propeller 3x9-1/4x7
45704 58100-89L20-019 M930 Propeller 3x9-1/4x9
45732 58100-90L60-019 M1011 Propeller 3x9-1/4x10
45763 58100-89L70-019 M1101 Propeller 3x9-1/4x11
45793 58100-90L41-019 M821 Propeller 3x9-1/4x8
45824 58100-90L50-019 M911 Propeller 3x9-1/4x9
▶Fig. 47 - Transmission (41 parts) Fig. 47 - Transmission
Ref OEM Part # Part Name
2 08110-60020 B1 15X32X9 BEAR
3 09380-15001 Drive Shaft Circlip
4 09160-20027 Washer (20x35x2.75)
6 09160-21009 Washer (21x35x2.75)
7 09263-20024 Bearing (20x35x4.5)
8 57311-94JL0 Pinion Gear
9 57510-94JL0 Forward Gear
10 57521-94JL0 Reverse Gear
13 09181-15156 Shim (1.50)
14 57610-90L00 Propeller Shaft Assembly
15 57621-90L10 Clutch Dog Shifter
16 09202-04025 Pin (4x31)
17 09440-05027 Return Spring
18 09440-32008 Clutch Dog Spring
19 57631-93901 Push Rod
20 57632-97L00 Push Pin
45658 57100-90L10 Drive Shaft Assembly (S)
45659 57100-90L00 Drive Shaft Assembly (L)
45778 09181-20251 Washer (20x34x1.0)
45779 09160-20042 Shim (1.10)
45780 09160-20043 Shim (1.20) (NLA)
45781 09160-20044 Shim (1.30)
45782 09181-20244 Shim (0.70)
45783 09181-20246 Shim (0.80)
45784 09181-20248 Shim (0.90) (NLA)
45962 09181-17144 Shim (1.10)
45963 09181-17148 Shim (1.20)
45964 09181-17153 Shim (1.30) (NLA)
45965 09181-17154 Shim (1.40)
45966 09160-17026 Washer (1.50)
45967 09160-17041 Washer (1.60)
45968 09160-17027 Washer (1.70)
45969 09160-17042 Washer (1.80)
45970 09160-17028 Washer (1.90) (NLA)
45992 09160-25040 Washer (1.00)
45993 09160-25041 Washer (1.10)
45994 09160-25042 Washer (1.20)
45995 09181-25181 Shim (1.30)
45996 09181-25160 Shim (25x34x0.7)
45997 09181-25162 Shim (25x34x0.8)
45998 09181-25164 Shim (0.90)
▶Fig. 48 - Side Cover (23 parts) Fig. 48 - Side Cover
Ref OEM Part # Part Name
1 61810-94J00-0EP Starboard Side Cover
2 61155-94500 Water Inspection Tube
6 09125-06067 Screw (6x16)
7 03542-05169 SCREW
8 09250-26006 Clutch Hole Plug
9 09136-06137 Screw (6x55)
10 09136-06138 Screw (6x75)
11 09148-06015 Nut
12 09148-06017 Nut
13 02142-06167 6 X 16 CROSS SC
14 61115-93E00 Side Cover Drain Seal
15 61124-93E00 Side Cover Plug
16 67331-94J00 Side Cover Grommet
17 61851-93E10 Engine Cover Protector
19 61151-91J11 Cushion
20 02142-06167 6 X 16 CROSS SC
21 15211-91J00-180 Hose (NLA)
22 09401-08413 Clip
23 61112-93930 Lower Engine Cover Rubber
24 61134-93E00 Side Cover Seal
25 61827-94J00 Side Cover Holder (NLA)
26 61831-94J30-0EP Instrument Panel (NLA)
45717 61821-94J00-0EP Port Side Cover
▶Fig. 49 - Engine Cover (18 parts) Fig. 49 - Engine Cover
Ref OEM Part # Part Name
1 61400-94J00-0EP Engine Cover Assembly
2 61431-94J00-0EP Tilt Up Handle
3 03542-06169 SCREW
4 61622-93E03 Recoil Starter Seal
5 61443-94J00 Starboard Engine Cover Stripe
6 61453-94J00 Port Engine Cover Stripe
7 68271-91J00-Y2D Suzuki Emblem
9 61435-93E40 Rear Emblem Mark (15)
10 61458-99E31 Engine Cover Label
11 69716-99E14 Fuel Limitation Label
12 61412-93E00 Engine Cover Hook
13 61610-90L00 Fastener
14 61616-93EL0 Lever Pin
15 09161-04012 Washer (4.2x11x1)
16 09385-04003 Snap Pin
17 61643-94J00 Screw
18 59800-99J01 Tool Set
19 68110-96110 Weather Cover (NLA)
▶Fig. 5 - Crankshaft (13 parts) Fig. 5 - Crankshaft
Ref OEM Part # Part Name
1 12111-94J00-0B0 Piston
2 12140-02C10 Piston Ring Set
3 12151-93E00 Piston Pin
4 09381-14001 Piston Pin Circlip
5 12160-93E11-0A0 Connecting Rod Assy (Mark 1)
6 12163-32C00 Connecting Rod Bolt (NLA)
7 04221-03059 PIN
8 12220-94J00 Crankshaft Assembly
10 09283-32048 Oil Seal (32x44x6.5)
11 12100-94J00-050 Piston & Ring Set (OS:0.50)
45901 12229-33C00-0A0 Crankshaft Bearing (Green)
45902 12229-33C00-0B0 Crankshaft Bearing (Black)
45903 12229-33C00-0D0 Crankshaft Bearing (Yellow)
▶Fig. 50 - Fuel Tank (15 parts) Fig. 50 - Fuel Tank
Ref OEM Part # Part Name
1 65000-99J01 3 Gallon Fuel Tank
2 65520-99100 Fuel Tank Cap (NLA)
3 65561-95D00 Fuel Tank Cap Gasket
4 65831-95D00 Fuel Outlet Filter
5 65890-99100 Outlet Assembly
6 65892-95D00 Fuel Outlet O-Ring
7 99105-00192 Fuel Tank Connector (11mm)
8 65700-91J23 Fuel Hose Assembly (NLA) - Use 65700-91J23-BPMS
9 65750-87J11 Fuel Hose Connector
10 65750-98506 Fuel Hose Connector (11mm)
11 65770-94J00 Replaced by 65770-94J04
12 65781-98500 Hose Clip
13 65720-986L0 Fuel Connector
15 09103-06237 Bolt (6x12.5)
17 09160-06085 Washer (6.5x15x1.0)
▶Fig. 52 - Tiller Handle (25 parts) Fig. 52 - Tiller Handle
Ref OEM Part # Part Name
1 63111-94J20-0EP Tiller Handle (NLA)
2 63115-94J00 Tiller Handle Bushing
3 63116-94J00 Friction Rubber (NLA)
4 63121-94J20-0EP Tiller Handle Cover
5 63210-93E30 Handle Grip
6 63220-94J00 Handle Rod
7 63223-89J00 Handle Rod Stopper (NLA)
8 63225-94J00 Handle Rod Adjuster Plate
9 63225-93200 Handle Rod Bushing
10 63240-94J20 Handle Grip Adjuster Set
11 63241-986B0 Handle Rod Support
12 63244-94J00 Throttle Adjust Knob
13 09148-06008 Nut
14 63610-94J00 Throttle Cable Assembly
15 09116-08122 Bolt (8x30)
16 09126-06015 Screw (6x23)
17 09136-05041 Screw (5x20)
18 09163-06001 Lock Washer (6.4x12x0.5)
19 09205-03038 Handle Rod Pin
20 09440-12027 Spring
21 69714-94J00 Engine Start Mark (NLA)
22 37830-94J04 Emergency Switch Assembly
23 37823-92E02 Stop Switch Lanyard
24 37826-92E00 Nut
25 09160-12067 Washer (12.5x23x1.0)
▶Fig. 62 - Opt: Electrical (17 parts) Fig. 62 - Opt: Electrical
Ref OEM Part # Part Name
1 32000-94J01 Battery Charging Kit
2 32801-94J01 Rectifier/Regulator Set
3 32800-94J11 Rectifier/Regulator Assembly
4 01550-06257 BOLT
5 39600-94J00 Receptacle Set (NLA)
6 33816-94J01 Cable Clamp
7 36740-94J00 Fuse Case Assembly (NLA)
8 37801-98300 Lead (NLA)
9 39601-95D00 Lighting Receptacle Assembly
10 36634-93910 Connector Cap
11 39602-93900 Lamp Cord Plug Assembly
12 39603-94400 Receptacle Grommet (NLA)
14 03241-0625A SCREW
15 32120-94J10 Stator & Pulser Coil
16 36990-87D00 Terminal & Sleeve Set
45670 09407-14407 Clamp (L:140)
45701 09407-25402 Clamp (L:248)
▶Fig. 64 - Opt: Starting Motor (25 parts) Fig. 64 - Opt: Starting Motor
Ref OEM Part # Part Name
1 31000-94J02 Electric Starter Set
2 31101-94J01 Starter Motor Set (NLA)
3 31100-94J22 Starter Motor Assembly
4 31912-94J00 Starting Motor Band (NLA)
5 31918-94J00 Lower Damper
6 38860-76F01 Relay
7 38915-90J00 Relay Holder
8 01550-08207 BOLT
9 01550-08257 BOLT
10 08316-10087 Nut
11 32102-94J10 Flywheel
13 32800-94J11 Rectifier/Regulator Assembly
14 01550-06257 BOLT
15 33800-94J00 Starting Cable Set (NLA)
16 33810-94J01 Starter Motor Cable
17 33811-94J10 Starter Cable Grommet (NLA)
18 33816-94J01 Cable Clamp
19 37161-94J00 Start Switch Assembly
20 09159-14014 Nut (10mm)
21 03241-0625A SCREW
22 36610-94J10 Wiring Harness Assembly
23 33833-94JL0 Switch Lead Tube
24 09407-14407 Clamp (L:140)
25 09407-11401 Clamp (L:95)
45992 32801-94J01 Rectifier/Regulator Set
▶Fig. 68 - Opt: Fuel Tank (12 parts) Fig. 68 - Opt: Fuel Tank
Ref OEM Part # Part Name
1 65000-95D01 6 Gallon Suzuki Fuel Tank (NLA)
2 65520-95D00 Fuel Tank Cap Assembly (NLA)
3 65561-95D00 Fuel Tank Cap Gasket
4 65831-95D00 Fuel Outlet Filter
5 65890-95D00 Outlet Assembly
6 65892-95D00 Fuel Outlet O-Ring
7 65740-95D01 Fuel Tank Connector (13mm)
8 65700-87D85 Fuel Hose
9 65750-95501 Fuel Hose Connector (13mm)
10 65750-98506 Fuel Hose Connector (11mm)
11 65770-95541 Squeeze Pump (NLA)
12 65781-98500 Hose Clip
▶Fig. 7 - Timing Belt (16 parts) Fig. 7 - Timing Belt
Ref OEM Part # Part Name
1 12625-94J01 Stator Base
2 12631-93EL0 Crankshaft Pulley
3 12635-93E00 Upper Timing Belt Guide (NLA)
4 12636-93E00 Lower Timing Belt Guide
5 12637-93E00 Timing Pulley Nut (NLA)
6 12638-93E01 Pulley Nut Lock Washer
7 12741-99JL0 Camshaft Pulley
8 09160-06160 Washer (6.5x24x4)
9 01550-06167 BOLT
10 01550-08307 BOLT
11 01550-06357 BOLT
12 04211-09149 PIN 9X14
13 08341-31039 Woodruff Key
14 12761-93EL0 Timing Belt
15 12764-94J00 Timing Belt Cover (NLA)
16 03542-05083 Screw (NLA)
▶Fig. 70 - Opt: Remote Control Parts (29 parts) Fig. 70 - Opt: Remote Control Parts
Ref OEM Part # Part Name
1 67130-94J12 PARTS ASSY REMO
2 13510-93E01 Throttle Rod Assembly
3 09205-02006 Spring Pin (2x12)
4 19121-94J10 Throttle Control Lever
5 19131-94J00 Throttle Connector
6 19148-93E10 Throttle Drum
7 19185-93E00 Throttle Lever Spring
8 36610-94J20 Wiring Harness Assembly
9 36618-43410 Oil Pressure Switch Cap (NLA)
10 41141-89E00 Steering Cable Attachment
11 43755-94J01 Steering Bracket Attachment
12 09204-01002 Cotter Pin
13 67331-94J10 Side Cover Grommet
14 67340-94J01 Remocon Cable Holder
15 67351-94J00 Remocon Cable Holder
16 67466-95200 Cable Connector
17 67467-93E01 Cable Connector
18 09108-08130 Stud Bolt (8x20)
19 09111-06064 Bolt (6x17)
20 09116-06094 Bolt (6x15)
21 09159-08059 Nut
22 09160-08059 Washer (8.5x18x1.6)
23 29162-93J10 Lock Washer
24 09308-08013 Grommet
25 09407-14407 Clamp (L:140)
26 09407-11401 Clamp (L:95)
28 08322-01067 Washer (6.5x13x1.0)
45684 01550-06167 BOLT
45715 01550-08167 BOLT
▶Fig. 73 - Opt: Drag Link (11 parts) Fig. 73 - Opt: Drag Link
Ref OEM Part # Part Name
1 41141-89E00 Steering Cable Attachment
2 67720-93E00 Steering Bracket Attachment
3 67725-93E00 Steering Bracket Bolt (NLA)
4 67726-99E00 Lock Nut
5 67728-99E00 Washer
6 67701-93E12 Drag Link Assembly
7 67721-93E10 Drag Link Spacer (NLA)
8 67725-99E10 Replaced by 67725-99E20
9 67726-99E00 Lock Nut
10 67728-99E00 Washer
11 99011-94J01-03B Owners Manual DF9.9/DF15 - 2005
▶Fig. 8 - Camshaft (17 parts) Fig. 8 - Camshaft
Ref OEM Part # Part Name
1 12700-94J00 Camshaft w/Decomp
2 09283-25096 Oil Seal
3 12840-93E01 Rocker Arm Assembly
4 12842-49201 Tappet Adjust Screw
5 12843-27A00 Tappet Adjust Nut
6 12861-93E00 Rocker Arm Shaft
7 09160-13010 Washer
8 09164-14012 Wave Washer
9 12891-94J00 Rocker Arm Shaft Spring
10 12911-93E00 Intake Valve
11 12915-93E00 Exhaust Valve
12 12921-93E00 Valve Spring
13 12931-78G00 Valve Spring Retainer
14 12932-24400 Valve Cotter
15 12933-71C00 Valve Spring Seat
16 09289-05006 Valve Stem Seal
17 12711-94JM0 Camshaft wo/Decomp

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 15MSK5, DF 15ESK5, DF 15ELK5 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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