Suzuki DF 15AS5, DF 15ASW5, DF 15AES5, DF 15AEL5, DF 15ATHL5 (2024) Parts & Diagrams

OEM and aftermarket replacement parts for Suzuki DF 15AS5, DF 15ASW5, DF 15AES5, DF 15AEL5, DF 15ATHL5. Scroll down for exploded parts diagrams (52), specifications, and maintenance reference.

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Suzuki DF 15AS5, DF 15ASW5, DF 15AES5, DF 15AEL5, DF 15ATHL5 (2024) Parts & Diagrams

🔎 Suzuki DF 15AS5, DF 15ASW5, DF 15AES5, DF 15AEL5, DF 15ATHL5 Reference Library — Exploded parts diagrams (52 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 15AS5, DF 15ASW5, DF 15AES5, DF 15AEL5, DF 15ATHL5 is a 4-Stroke SOHC Inline 2-Cylinder outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke SOHC Inline 2-Cylinder
Horsepower 15 HP
Displacement 327 cc
Bore x Stroke 60.4 x 57.0 mm
Spark Plug (Type & Gap) NGK MR6K-9
Engine Oil Capacity 1.0 L (with filter)
Recommended Engine Oil SAE 10W-40
Gear Case Oil Capacity 250 mL
Idle Speed (in gear) 850-950 RPM
Full Throttle RPM Range 5000-6000 RPM
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 15AS5, DF 15ASW5, DF 15AES5, DF 15AEL5, DF 15ATHL5:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 15AS5, DF 15ASW5, DF 15AES5, DF 15AEL5, DF 15ATHL5.

▶Fig. 111 - Cylinder Head (19 parts) Fig. 111 - Cylinder Head
Ref OEM Part # Part Name
1 11110-89L01 Cylinder Head
2 11141-89L00 Cylinder Head Gasket
3 09119-08L02 Bolt (8x72)
4 09119-08L01 Bolt (8x77)
5 11261-93J00 Protection Anode Cover
6 09280-22019 O-Ring
7 55321-87J01 Aluminum Anode
8 09103-06281 Bolt (6x14)
9 01550-0820C BOLT
10 11382-93E00 Oil Filler Cap
11 09280-17003 Oil Filler Cap O-Ring
12 04211-11129 11 X 12 DOWEL P
13 11170-89L00 Cylinder Head Cover
14 11162-89L01 Cylinder Head Cover Gasket
15 01550-0620C BOLT
16 11174-89L00 Breather Hose
17 09401-12413 Clip
18 09482-00661 NGK MR6K-9 Spark Plug
19 11115-93E00-001 Valve Guide (OS:0.30)
▶Fig. 113 - Cylinder Block (7 parts) Fig. 113 - Cylinder Block
Ref OEM Part # Part Name
1 11300-89L11 BLOCK ASSY,CYLI
2 01550-06357 BOLT
3 01560-08757 BOLT
4 04211-11129 11 X 12 DOWEL P
5 16440-11D00 Engine Oil Regulator
6 11291-91B50 Engine Hook
7 01550-08207 BOLT
▶Fig. 116 - Crankshaft (11 parts) Fig. 116 - Crankshaft
Ref OEM Part # Part Name
1 12111-89L10-0B0 Piston
2 12140-89L10 Piston Ring Set
3 12151-89L00 Piston Pin
4 09381-16001 Piston Pin Circlip
5 12160-89L11 Connecting Rod Assembly
6 12163-89L02 Connecting Rod Bolt
7 12220-89L00 Crankshaft
8 12341-89L10 Crankshaft Bearing
9 09283-32048 Oil Seal (32x44x6.5)
10 12100-89L30-050 Piston Set (OS:0.50)
11 12140-89L10-050 Piston Ring Set (OS:0.50)
▶Fig. 120 - Timing Belt (17 parts) Fig. 120 - Timing Belt
Ref OEM Part # Part Name
1 12631-89L10 Crankshaft Pulley (NT:17)
2 12635-89L00 Timing Belt Guide
3 12636-89L00 Timing Belt Guide (Lower)
4 12637-89L00 Timing Pulley Nut
5 12638-89L00 Pulley Nut Lock Washer
6 12741-89L00 Camshaft Pulley (NT:34)
7 09103-06267 Bolt (6x18)
8 09160-06171 Washer
9 08341-31039 Woodruff Key
10 08341-31039 Woodruff Key
11 12625-89L10 Stator Base
12 04211-09149 PIN 9X14
13 01550-0625C BOLT
14 01550-06357 BOLT
15 02122-04127 SCREW
16 12761-93EL0 Timing Belt
17 12744-89L00 Sensing Plate
▶Fig. 121 - Camshaft (15 parts) Fig. 121 - Camshaft
Ref OEM Part # Part Name
2 09283-25096 Oil Seal
3 12840-93E01 Rocker Arm Assembly
4 12842-49201 Tappet Adjust Screw
5 12843-27A00 Tappet Adjust Nut
6 12861-89L00 Rocker Arm Shaft (NLA)
7 12891-94J00 Rocker Arm Shaft Spring
8 12911-94J01 Intake Valve
9 12915-94J50 Exhaust Valve
10 12921-89L00 Valve Spring
11 12931-78G00 Valve Spring Retainer
12 12932-24400 Valve Cotter
13 12933-71C00 Valve Spring Seat
14 09289-05006 Valve Stem Seal
45658 12700-89L01 Camshaft Assembly
45659 12700-89L21 Camshaft Assembly
▶Fig. 126 - Inlet Manifold (12 parts) Fig. 126 - Inlet Manifold
Ref OEM Part # Part Name
1 13111-89L00 Inlet Manifold
2 13119-89L00 Inlet Manifold Gasket
3 01550-08407 BOLT 8 X 40
4 04221-05109 PIN
5 13811-89L10 Air Inlet Pipe
6 09169-06062 Washer (6.3x17x1.6)
7 09116-06517 Bolt (6x25)
8 13116-94J00 Inlet Manifold Cap (NLA)
9 13820-89L00 Restrictor Holder
10 09320-09052 Cushion
11 13831-89L00 Air Inlet Pipe Cushion (NLA)
12 61494-89L10 Oil & Clearance Label
▶Fig. 144 - Fuel Injector (9 parts) Fig. 144 - Fuel Injector
Ref OEM Part # Part Name
1 15681-89L00 Fuel Hose
2 15710-50M00 Fuel Injector
3 15716-65DT0 Grommet Set
4 15734-89L00 Delivery Pipe Spacer
5 15735-89L01 Delivery Pipe Insulator
6 15751-89L00 Delivery Pipe
7 09320-08062 Cushion
8 09401-11425 Clip
9 01550-0650C Bolt
▶Fig. 146 - Fuel Pump (45 parts) Fig. 146 - Fuel Pump
Ref OEM Part # Part Name
1 13684-89L00 Drain Hose
2 15200-89L11 Fuel Pump Assembly
3 15217-89L00 Fuel Pump Cushion
4 15218-89L00 Fuel Pump Bracket
5 15600-89L00 Fuel Vapor Separator Assembly
6 15690-89L02 Evaporation Chamber
7 15770-89L02 Fuel Cooler
8 15629-89L00 Fuel Drain Screw
9 15790-89L00 Fuel Cooler Bracket (NLA)
10 18498-87JB1 Protector (L:200)
11 01550-0625C BOLT
12 09116-06517 Bolt (6x25)
13 09169-06062 Washer (6.3x17x1.6)
14 09251-05006 Plug
15 09320-09052 Cushion
16 09321-08026 CUSHION
17 15662-89L10 Evaporation Hose
18 09401-08412 Clip
19 09401-10412 Clip
20 01550-0616C BOLT
21 01550-0620C BOLT
22 01550-0625C BOLT
23 03542-06209 SCREW
24 15100-89L21 Fuel Pump Assembly
25 15191-89L00 Fuel Hose
26 15192-89L02 HOSE,FUEL(FILTE
27 15192-89L10 Fuel Hose (NLA)
28 15192-89L21 Fuel Hose
29 15192-89L30 Fuel Hose
30 15192-89L40 Fuel Hose
31 15193-89L10 Fuel Hose
32 15194-89L10 Fuel Hose
33 15410-87L00 Fuel Filter
34 09401-11423 Clip
35 15419-87J00 Fuel Filter Cap
36 15421-89L01 Fuel Filter Bracket
37 15422-89L00 Fuel Filter Clamp
38 15685-89L00 Fuel Hose Clamp (NLA)
39 09280-26005 O-Ring
40 09401-11423 Clip
41 09401-14409 Clip
42 09403-11320 Clamp
43 61151-91J11 Cushion
44 15676-89L01 Vapor Separator Cushion
45 09401-14409 Clip
▶Fig. 160 - Water Pump (21 parts) Fig. 160 - Water Pump
Ref OEM Part # Part Name
1 17411-94J00 Water Pump Case
2 17413-94J00 Water Pump Case Sleeve
3 17461-939M0 Water Pump Impeller
4 17471-99J20 PANEL,PUMP CASE
5 17472-99J00 Water Pump Plate Gasket
6 17473-94J00 Water Pump Case Gasket
8 17563-94J00 Water Tube Grommet
9 17564-99J00 Water Pump Case Bushing
10 17631-99J20 Port Water Filter
11 17632-99J30 Starboard Water Filter
12 03141-0416A SCREW
13 29141-93J00 Nut (6mm)
14 09108-06141 Stud Bolt
15 09160-06082 Washer (6.5x13x1.0)
16 09420-03009 Key
17 09202-04008 Dowel Pin (4x9)
18 17565-99J01 GUIDE,WATER TUB
19 17400-99J20 Water Pump Repair Kit DF8A/DF9.9A/DF9.9B/DF15A/DF20A
45839 17561-99J00 Water Tube (S)
45840 17561-99J10 Water Tube (L)
45841 17561-99J20 Water Tube (X)
▶Fig. 162 - Thermostat (8 parts) Fig. 162 - Thermostat
Ref OEM Part # Part Name
1 17670-91J02 Thermostat (50c)
2 17680-89L00 Thermostat Cover
3 01550-0620C BOLT
4 17712-89L12 Water Hose
5 17712-89L03 Water Hose
6 09401-08413 Clip
7 17685-89L00 Thermostat Cover Seal
8 09408-00070 Clamp (NLA)
▶Fig. 163 - Throttle Body (13 parts) Fig. 163 - Throttle Body
Ref OEM Part # Part Name
1 13300-89L01 Throttle Body Assembly
2 13420-16HA1 Solenoid Assembly
3 13425-33G01 O RING
4 13326-89L00 Screw
5 13421-89L00 Flange O-Ring
6 13279-13G10 Adjuster
7 13295-29900 O-Ring
8 13365-89L00 Spring
9 13606-47A00 Washer
10 15211-91J00-130 IAC Hose (NLA)
11 09403-12417 CLAMP
12 01550-0612C BOLT
13 01550-0620C BOLT
▶Fig. 167 - Recoil Starter (15 parts) Fig. 167 - Recoil Starter
Ref OEM Part # Part Name
1 18100-94JN1 STARTER ASSY,RE
2 18121-94JL0 Reel
3 18130-93E01 Ratchet Set
4 18142-93E00 Spiral Spring
5 18132-89L00 Tapping Screw
6 18210-95L00 Grip Assembly
7 18280-93E00 NSI Set
8 99000-81158-50M Starter Rope
9 01550-0630C BOLT
10 18290-94J01 NSI Cable Assembly
11 01550-0620C BOLT
12 69711-91J01 Label S.I.G.P.
13 61472-97J00 Recoil Starter Label
14 09403-12415 Clamp (NLA)
15 09403-12417 CLAMP
▶Fig. 175 - Oil Pump (14 parts) Fig. 175 - Oil Pump
Ref OEM Part # Part Name
1 16400-89L00 Oil Pump Assembly
2 16510-45H10 Engine Oil Filter
3 16512-99J00 Oil Filter Cap
4 09280-13004 Oil Pump O-Ring
5 09280-54001 Oil Filter O-Ring
6 09440-18002 Spring
7 01550-0620C BOLT
8 01550-0612C BOLT
9 16910-89L01 Oil Level Gauge
10 16930-89L02 Oil Level Gauge Guide
11 09280-09008 O-Ring
12 16431-89L00 Oil Gallery Block
13 59262-94J00 Oil Pump Pin
14 02122-0630A SCREW
▶Fig. 206 - Clutch Rod (20 parts) Fig. 206 - Clutch Rod
Ref OEM Part # Part Name
1 21111-89L01 Clutch Lever
2 21120-89L00 Clutch Notch Lever
3 21122-89L00 Clutch Notch Plate (NLA)
4 21210-89L01 Clutch Lever Shaft
6 23115-89L00 Clutch Lever Link
7 23211-89L00 Clutch Rod Arm
8 09204-01002 Cotter Pin
9 09116-06234 Bolt (6x35)
10 09160-06046 Washer (6.5x20x1.5)
11 09160-06094 Washer (6.5x15x1.0)
12 09164-14008 Wave Washer
13 09180-06186 Spacer (6.2x12.6x21)
14 09180-06362 Spacer (6.5x10.5x4) (NLA)
15 09260-12003 Ball
16 09440-09041 Clutch Notch Spring
17 01550-0612C BOLT
18 01550-0625C BOLT
19 02142-06207 SCREW 6X20
45778 23111-89L00 Clutch Rod (S)
45779 23111-89L10 Clutch Rod (L)
▶Fig. 210 - Shift Rod (11 parts) Fig. 210 - Shift Rod
Ref OEM Part # Part Name
1 23311-95J00 Clutch Rod Connector
2 25111-99J01 Shift Rod (S & L)
3 25311-99J00 Shift Cam
4 09205-02004 Spring Pin (2.5x12)
5 25211-99JL0 Shift Rod Guide
6 25215-99J00 Shift Rod Guide Stopper
7 29141-93J00 Nut (6mm)
8 09160-06176 WASHER,NOTCH SP
9 09280-06012 O-Ring
10 09280-09012 O-Ring
11 09289-06L02 Dust Seal (5x17x3.5)
▶Fig. 220A - TransmissionManual Start (45 parts) Fig. 220A - TransmissionManual Start
Ref OEM Part # Part Name
2 08110-60020 B1 15X32X9 BEAR
3 09380-15001 Drive Shaft Circlip
4 09160-20027 Washer (20x35x2.75)
6 09160-21009 Washer (21x35x2.75)
7 09263-20024 Bearing (20x35x4.5)
8 57311-99J10 Pinion Gear (NT:12)
9 57510-99J11 Forward Gear (NT:25)
10 57521-99J10 Reverse Gear (NT:25)
13 09181-15241 Washer (15x22x2)
14 57610-99JL0 Propeller Shaft Assembly
15 57621-99J11 Clutch Dog Shifter
16 09202-04025 Pin (4x31)
17 59441-94J00 Return Spring
18 59441-99J00 Clutch Dog Spring
19 57631-93901 Push Rod
20 57632-97L00 Push Pin
21 56130-99J30 Drive Shaft Bearing Housing
22 09282-13L01 Oil Seal (12.5x25x7)
23 56132-99J10 Drive Shaft Bearing Housing Gasket
24 09116-06229 Bolt (6x25)
45658 57100-90L40 Drive Shaft Assembly (S)
45659 57100-90L30 Drive Shaft Assembly (L)
45778 09181-20251 Washer (20x34x1.0)
45779 09160-20042 Shim (1.10)
45780 09160-20043 Shim (1.20) (NLA)
45781 09160-20044 Shim (1.30)
45782 09181-20244 Shim (0.70)
45783 09181-20246 Shim (0.80)
45784 09181-20248 Shim (0.90) (NLA)
45962 09181-17144 Shim (1.10)
45963 09181-17148 Shim (1.20)
45964 09181-17153 Shim (1.30) (NLA)
45965 09181-17154 Shim (1.40)
45966 09160-17026 Washer (1.50)
45967 09160-17041 Washer (1.60)
45968 09160-17027 Washer (1.70)
45969 09160-17042 Washer (1.80)
45970 09160-17028 Washer (1.90) (NLA)
45992 09181-25160 Shim (25x34x0.7)
45993 09181-25162 Shim (25x34x0.8)
45994 09181-25164 Shim (0.90)
45995 09160-25040 Washer (1.00)
45996 09160-25041 Washer (1.10)
45997 09160-25042 Washer (1.20)
45998 09181-25181 Shim (1.30)
▶Fig. 220B - TransmissionElectric Start (45 parts) Fig. 220B - TransmissionElectric Start
Ref OEM Part # Part Name
2 08110-60020 B1 15X32X9 BEAR
3 09380-15001 Drive Shaft Circlip
4 09160-20027 Washer (20x35x2.75)
6 09160-21009 Washer (21x35x2.75)
7 09263-20024 Bearing (20x35x4.5)
8 57311-99J10 Pinion Gear (NT:12)
9 57510-99J11 Forward Gear (NT:25)
10 57521-99J10 Reverse Gear (NT:25)
13 09181-15241 Washer (15x22x2)
14 57610-99JL0 Propeller Shaft Assembly
15 57621-99J11 Clutch Dog Shifter
16 09202-04025 Pin (4x31)
17 59441-94J00 Return Spring
18 59441-99J00 Clutch Dog Spring
19 57631-93901 Push Rod
20 57632-97L00 Push Pin
21 56130-99J30 Drive Shaft Bearing Housing
22 09282-13L01 Oil Seal (12.5x25x7)
23 56132-99J10 Drive Shaft Bearing Housing Gasket
24 09116-06229 Bolt (6x25)
45658 57100-90L40 Drive Shaft Assembly (S)
45659 57100-90L30 Drive Shaft Assembly (L)
45778 09181-20251 Washer (20x34x1.0)
45779 09160-20042 Shim (1.10)
45780 09160-20043 Shim (1.20) (NLA)
45781 09160-20044 Shim (1.30)
45782 09181-20244 Shim (0.70)
45783 09181-20246 Shim (0.80)
45784 09181-20248 Shim (0.90) (NLA)
45962 09160-17053 Washer (1.10)
45963 09160-17054 Washer (1.20)
45964 09160-17055 Washer (1.30)
45965 09160-17056 Washer (1.40)
45966 09160-17057 Washer (1.50)
45967 09160-17058 Washer (1.60)
45968 09160-17059 Washer (1.70)
45969 09160-17060 Washer (1.80)
45970 09160-17061 Washer (1.90)
45992 09181-25160 Shim (25x34x0.7)
45993 09181-25162 Shim (25x34x0.8)
45994 09181-25164 Shim (0.90)
45995 09160-25040 Washer (1.00)
45996 09160-25041 Washer (1.10)
45997 09160-25042 Washer (1.20)
45998 09181-25181 Shim (1.30)
▶Fig. 301 - Starting Motor (19 parts) Fig. 301 - Starting Motor
Ref OEM Part # Part Name
1 31100-89L00 Starter Motor Assembly
2 31150-98L00 Gear Case
3 31170-89L00 Rear Housing
4 31173-98L00 Brush Holder Assembly
5 31191-63J00 Lever Assembly
6 31220-89L00 Switch Assembly
7 31311-63J00 Armature
8 31192-92J00 Screw Set
9 31261-75F10 Through Bolt
10 31340-89L00 Starter Clutch Set
11 31313-86030 Stopper Set
12 31320-89L00 Pinion
13 31341-89L00 Pinion Shaft
14 31343-63J00 Internal Gear
16 31912-89L00 Starting Motor Band
17 31918-92J01 Lower Damper
18 01550-08207 BOLT
19 01550-08307 BOLT
20 08316-10087 Nut
▶Fig. 303A - Magneto Manual Start (12 parts) Fig. 303A - Magneto Manual Start
Ref OEM Part # Part Name
1 32120-89L10 Stator & Pulser Coil
2 01547-0630A BOLT
3 01550-05127 Bolt
4 32102-89L10 Flywheel (NLA)
5 09140-14008 Nut 14mm
6 09160-15057 Washer (15x27x4)
7 08341-31039 Woodruff Key
8 09407-14407 Clamp (L:140)
9 33220-84M10 CMP Sensor Assembly
10 01550-06167 BOLT
11 08322-0106A Washer
12 36615-96300 Resin Terminal
▶Fig. 303B - Magneto Electric Start (10 parts) Fig. 303B - Magneto Electric Start
Ref OEM Part # Part Name
1 32120-89L20 Stator & Pulser Coil
2 01547-0625A BOLT
3 01550-05127 Bolt
4 32102-89L00 Flywheel
5 09140-14008 Nut 14mm
6 09160-15057 Washer (15x27x4)
7 08341-31039 Woodruff Key
8 09407-14407 Clamp (L:140)
9 33220-84M10 CMP Sensor Assembly
10 01550-06167 BOLT
▶Fig. 310A - Rectifier/Ignition Coil (21 parts) Fig. 310A - Rectifier/Ignition Coil
Ref OEM Part # Part Name
1 32800-89L02 Rectifier/Regulator Assembly
2 32815-89L00 Rectifier Bracket
3 09116-06517 Bolt (6x25)
4 09116-06196 Bolt (6x20)
5 32890-89L20 HOLDER,ELECTRIC
6 09320-08056 Cushion
7 09169-06062 Washer (6.3x17x1.6)
8 09169-06095 Washer
9 09320-08066 Cushion
10 01550-06207 BOLT
11 01550-06167 BOLT
12 33500-07H00 Spark Plug Cap
13 09408-00159 Clamp (NLA)
14 09408-00346 Clamp
15 33410-89L11 Ignition Coil
16 01550-0630C BOLT
18 33925-89L00 Engine Control Unit Cushion
19 38860-76F01 Relay
20 38915-90J00 Relay Holder
45674 33930-89L00 Engine Control Unit
45705 33930-89L10 Engine Control Unit
▶Fig. 310B - Rectifier/Ignition Coil Tiller Handle w/Power Tilt (20 parts) Fig. 310B - Rectifier/Ignition Coil Tiller Handle w/Power Tilt
Ref OEM Part # Part Name
1 32800-89L02 Rectifier/Regulator Assembly
2 32815-89L00 Rectifier Bracket
3 09116-06517 Bolt (6x25)
4 09116-06196 Bolt (6x20)
5 32890-89L20 HOLDER,ELECTRIC
6 09320-09016 Cushion
7 09169-06062 Washer (6.3x17x1.6)
8 09169-06095 Washer
9 09320-08066 Cushion
10 01550-06207 BOLT
11 01550-06167 BOLT
12 33500-07H00 Spark Plug Cap
13 09408-00159 Clamp (NLA)
14 09408-00346 Clamp
15 33410-89L11 Ignition Coil
16 01550-0630C BOLT
17 33930-89L00 Engine Control Unit
18 33925-89L00 Engine Control Unit Cushion
19 38860-76F01 Relay
20 38915-90J00 Relay Holder
▶Fig. 322A - Harness (24 parts) Fig. 322A - Harness
Ref OEM Part # Part Name
1 33810-89L10 Starter Cable
2 09407-14403 Clamp (L:125)
3 09407-14407 Clamp (L:140)
4 01547-0616C BOLT,HARNESS B
6 09481-10501 10 Amp Fuse
7 09481-30501 30 Amp Fuse
8 36618-43410 Oil Pressure Switch Cap (NLA)
9 36615-96300 Resin Terminal
11 32916-89L00 Connector Cover
12 36617-89L10 Harness Bracket (NLA)
13 33634-96J00 Service Connector Cap
14 36617-89L01 Harness Bracket
15 36617-91J00 Switch Lead Bracket (NLA)
16 09403-08417 Clamp
17 09408-00008 Clamp
19 09408-00338 Clamp
20 01550-0612C BOLT
21 01550-06127 BOLT
45675 09408-00339 Clamp
45706 09408-00252 Clamp (NLA)
45778 36610-89LG2 HARNESS ASSY,WI
45779 36610-89LC1 HARNESS ASSY,WI
45931 09407-14407 Clamp (L:140)
45932 09407-14407 Clamp (L:140)
▶Fig. 322B - Harness Tiller Handle w/Power Tilt (23 parts) Fig. 322B - Harness Tiller Handle w/Power Tilt
Ref OEM Part # Part Name
1 33810-89L10 Starter Cable
2 09407-14403 Clamp (L:125)
3 09407-14407 Clamp (L:140)
4 01547-0616C BOLT,HARNESS B
5 36610-89LJ2 HARNESS ASSY,WI
6 09481-10501 10 Amp Fuse
7 09481-30501 30 Amp Fuse
8 36618-43410 Oil Pressure Switch Cap (NLA)
9 36615-96300 Resin Terminal
10 09407-14407 Clamp (L:140)
11 32916-89L00 Connector Cover
12 36617-89L10 Harness Bracket (NLA)
13 33634-96J00 Service Connector Cap
14 36617-89L50 Harness Bracket
15 36617-91J00 Switch Lead Bracket (NLA)
16 09403-08417 Clamp
17 09408-00008 Clamp
18 09408-00339 Clamp
19 09408-00338 Clamp
20 01550-0612C BOLT
21 01550-06127 BOLT
22 36616-89L10 Harness Holder
23 02142-06167 6 X 16 CROSS SC
▶Fig. 327 - PTT Switch Tiller Handle w/Power Tilt (10 parts) Fig. 327 - PTT Switch Tiller Handle w/Power Tilt
Ref OEM Part # Part Name
1 38410-93J21 PTT Relay Assembly
2 38415-89L00 PTT Relay Holder
3 37850-94JA3 Tilt Switch Assembly
4 37852-94JB0 PTT Switch Plate
5 09125-05046 Screw (5x12)
6 29103-93J00 Bolt (6x12)
7 09140-05005 Nut
8 09116-06517 Bolt (6x25)
9 09169-06062 Washer (6.3x17x1.6)
10 37851-89L00 PTT Switch Holder
▶Fig. 334A - Sensor/Switch (16 parts) Fig. 334A - Sensor/Switch
Ref OEM Part # Part Name
1 13640-32G20 Engine Temp Sensor
2 37820-89L00 Oil Pressure Switch Assembly
3 36360-99J10 Oil Pressure Indicator
5 37161-89L02 Starter Motor Switch Assembly
6 37163-89L00 Starting Switch Hole Plug
7 37721-89L00 Neutral Switch Assembly
8 37726-89L00 Neutral Switch Bracket (NLA)
9 01550-0616C BOLT
10 36616-89L20 Connector Holder
11 37725-89L01 Neutral Switch Actuator
12 13650-52G00 Inlet Air Temp Sensor
13 13655-89L10 Inlet Air Temp Sensor Grommet
14 18590-58M00 MAP Sensor
15 01550-0620C BOLT
45748 36367-89L00-YAY Warning Label (Black)
45749 36367-89L00-QTN Warning Label (White)
▶Fig. 334B - Sensor/Switch Tiller Handle w/Power Tilt (15 parts) Fig. 334B - Sensor/Switch Tiller Handle w/Power Tilt
Ref OEM Part # Part Name
1 13640-32G20 Engine Temp Sensor
2 37820-89L00 Oil Pressure Switch Assembly
3 36360-99J10 Oil Pressure Indicator
5 37163-89L00 Starting Switch Hole Plug
6 37721-89L00 Neutral Switch Assembly
7 37726-89L00 Neutral Switch Bracket (NLA)
8 01550-0616C BOLT
9 36616-89L20 Connector Holder
10 37725-89L01 Neutral Switch Actuator
11 13650-52G00 Inlet Air Temp Sensor
12 13655-89L10 Inlet Air Temp Sensor Grommet
13 18590-58M00 MAP Sensor
14 01550-0620C BOLT
45748 36367-89L00-YAY Warning Label (Black)
45749 36367-89L00-QTN Warning Label (White)
▶Fig. 335A - Clamp Bracket (27 parts) Fig. 335A - Clamp Bracket
Ref OEM Part # Part Name
3 41211-99JL0 Clamp Screw
4 41212-91J00 Clamp Handle
5 41213-94J01 Clamp Plate
6 09205-06021 Spring Pin (6x25)
7 41130-90L00 Clamp Bracket Shaft
8 09159-22006 Nut
9 09100-06178 Bolt (6x150)
10 09160-06082 Washer (6.5x13x1.0)
11 09180-06366 Spacer
12 29141-93J00 Nut (6mm)
13 45261-89L00 Release Lever
14 59315-94J00 Release Lever Bushing
15 09100-08311 Bolt (8x90)
16 09140-08023-XC0 Nut (8mm)
17 09160-08081 Washer (8.5x23x1.5)
18 29162-93J10 Lock Washer
19 45420-89L01 Tilt Lock Pin
20 45425-94J01 Tilt Lock Pin Stopper
21 09441-17001 Spring
22 09160-08170 Washer (8.5x16x2)
23 45269-89L00 Reverse Lock Mark (NLA)
24 69911-91J51 Clamp Bracket Mark
25 41210-99JL1 Clamp Screw Assy
45658 41111-89L00-YAY Starboard Clamp Bracket
45659 41111-89L00-QTN Starboard Clamp Bracket
45689 41121-89L00-YAY Port Clamp Bracket
45690 41121-89L00-QTN Port Clamp Bracket
▶Fig. 335B - Clamp Bracket Tiller Handle w/Power Tilt (31 parts) Fig. 335B - Clamp Bracket Tiller Handle w/Power Tilt
Ref OEM Part # Part Name
3 09205-06021 Spring Pin (6x25)
4 41211-94L00 Clamp Screw
5 41212-91J00 Clamp Handle
6 41213-94J01 Clamp Plate
7 41130-94JA1 Clamp Bracket Shaft
8 41135-93J11 Clamp Bracket Shaft Washer
9 36894-87D00 Wire Lead (L:195)
10 36894-87D00 Wire Lead (L:195)
11 36895-87D01 Wire Lead (L:210)
12 09125-06063 Screw (6x10)
13 09159-22006 Nut
14 41221-94JA0 Tilt Stopper Knob (NLA)
15 41222-94JA0 Tilt Stopper Pin (NLA)
16 41226-94JA0 Tilt Stopper Bushing (NLA)
17 45421-94JA0 Tilt Lock Pin
18 09116-08178 BOLT,OIL PAN(L4
19 09205-03004 Spring Pin (3x20)
21 09103-06281 Bolt (6x14)
22 29162-93J10 Lock Washer
23 09160-08081 Washer (8.5x23x1.5)
24 09100-08311 Bolt (8x90)
25 09140-08023-XC0 Nut (8mm)
26 09160-08170 Washer (8.5x16x2)
27 69911-91J51 Clamp Bracket Mark
28 41210-89LA0 Clamp Screw Assembly
45658 41111-89LA0-YAY Starboard Clamp Bracket
45659 41111-89LA0-QTN Starboard Clamp Bracket
45677 55321-87J01 Aluminum Anode
45689 41121-89LA0-YAY Port Clamp Bracket
45690 41121-89LA0-QTN Port Clamp Bracket
45708 55321-87J11 Magnesium Anode
▶Fig. 336A - Swivel Bracket (43 parts) Fig. 336A - Swivel Bracket
Ref OEM Part # Part Name
1 22511-99011 Grease Nipple
3 43711-99J00 Steering Bushing
5 09160-27012 Washer (27.5x47x1)
6 09282-27002 Oil Seal (26x39x5)
7 43211-87JL0 Swivel Bracket Bushing
8 09160-27012 Washer (27.5x47x1)
9 41225-89L00 Release Arm Pin
10 45212-89L00 Reverse Lock Arm Spring
11 45231-89L00 Reverse Lock Arm
12 45241-89L00 Reverse Lock Arm Link
13 09204-01002 Cotter Pin
14 45247-99J00 Reverse Lock Arm Cotter Pin
15 45250-89L03 Release Link
16 09200-06061 Pin
17 09160-06176 WASHER,NOTCH SP
18 09200-05014 Pin
19 43411-939L0 Steering Adjuster Plate
20 43412-93901 COVER,STEERING
21 29440-93J00 Steering Adjuster Spring
22 09160-08082 Washer (8.5x16x1.2)
23 09100-08232 Bolt (8x30)
24 45710-89L10 Shallow Drive Arm
25 45722-94J11 Shallow Water Drive Spring
26 09111-10067 Bolt (10x20.4)
27 43411-89L00 Steering Adjuster Lever
28 43415-89L01 Steering Adjuster Plate
29 43420-89L00 Steering Adjust Friction Plate
30 43425-89L00 Steering Adjust Upper Plate
31 43512-89L00 Steering Adjust Thread Shaft
32 43515-88L00 Steering Adjust Friction Washer Plate
33 43516-89J00 Steering Adjuster Washer
34 43517-89L00 Steering Adjuster Spacer
35 09116-06225 Bolt (6x16)
36 09159-08L02 Nut
37 09161-08019 Washer (8.2x18x1.2)
45689 43111-89L00-YAY Swivel Bracket (S)
45690 43111-89L00-QTN Swivel Bracket (S)
45691 43111-89L11-YAY Swivel Bracket (L)
45692 43111-89L11-QTN Swivel Bracket (L)
45748 43750-99J60-YAY Steering Bracket (S)
45749 43750-99J60-QTN Steering Bracket (S)
45750 43750-99J70-YAY Steering Bracket (L)
45751 43750-99J70-QTN Steering Bracket (L)
▶Fig. 336B - Swivel Bracket Tiller Handle w/Power Tilt (34 parts) Fig. 336B - Swivel Bracket Tiller Handle w/Power Tilt
Ref OEM Part # Part Name
3 43711-94JA0 Steering Bushing
5 09160-27012 Washer (27.5x47x1)
6 09282-27002 Oil Seal (26x39x5)
7 43211-87JL0 Swivel Bracket Bushing
8 09160-27012 Washer (27.5x47x1)
9 43411-939L0 Steering Adjuster Plate
10 43412-93901 COVER,STEERING
11 29440-93J00 Steering Adjuster Spring
12 09160-08082 Washer (8.5x16x1.2)
13 09100-08232 Bolt (8x30)
14 43411-89LA0 Steering Adjuster Lever
15 43415-89L01 Steering Adjuster Plate
16 43420-89L00 Steering Adjust Friction Plate
17 43425-89L00 Steering Adjust Upper Plate
18 43512-89L00 Steering Adjust Thread Shaft
19 43515-88L00 Steering Adjust Friction Washer Plate
20 43516-89J00 Steering Adjuster Washer
21 43517-89L00 Steering Adjuster Spacer
22 09116-06225 Bolt (6x16)
23 09159-08L02 Nut
24 09161-08019 Washer (8.2x18x1.2)
26 09103-06281 Bolt (6x14)
45658 22511-99011 Grease Nipple
45659 22511-99011 Grease Nipple
45682 55321-87J01 Aluminum Anode
45689 43111-89LB0-YAY Swivel Bracket (S)
45690 43111-89LB0-QTN Swivel Bracket (S)
45691 43111-89LA0-YAY Swivel Bracket (L)
45692 43111-89LA0-QTN Swivel Bracket (L)
45713 55321-87J11 Magnesium Anode
45748 43750-99J60-YAY Steering Bracket (S)
45749 43750-99J60-QTN Steering Bracket (S)
45750 43750-99J70-YAY Steering Bracket (L)
45751 43750-99J70-QTN Steering Bracket (L)
▶Fig. 338 - Tilt Cylinder Tiller Handle w/Power Tilt (24 parts) Fig. 338 - Tilt Cylinder Tiller Handle w/Power Tilt
Ref OEM Part # Part Name
1 48000-89LA4 Power Tilt Assembly
2 48864-89LA0 Manual Valve Set
3 48681-87J11 Circlip
4 48553-88L00 Washer Seal
5 48510-94600 Gear Pump Assembly (NLA)
6 48583-95E00 Drive Joint
7 31123-89J10 O-Ring
8 48572-94J00 Cap (NLA)
9 48664-87D00 O-Ring
10 31193-94J00 Band (NLA)
11 31192-94J01 Screw
12 31281-94J01 Through Bolt
13 48582-97E00 Pump Filter (NLA)
14 38100-89LA3 PTT Motor Assembly
15 48664-87D00 O-Ring
16 48121-94JA0 Lower Tilt Cylinder Shaft (NLA)
17 48321-97E01 Upper Tilt Cylinder Shaft
18 48325-97E00 Tilt Cylinder Upper Bushing
20 09103-06281 Bolt (6x14)
21 09116-08150 Bolt (8x27)
22 09380-12002 Snap Ring
23 09407-14407 Clamp (L:140)
45676 55321-87J01 Aluminum Anode
45707 55321-87J11 Magnesium Anode
▶Fig. 340 - PTT Motor Tiller Handle w/Power Tilt (9 parts) Fig. 340 - PTT Motor Tiller Handle w/Power Tilt
Ref OEM Part # Part Name
1 38100-89LA3 PTT Motor Assembly
2 31174-89LA1 Bracket
3 31136-94J00 Breaker
4 31133-94910 Brush
5 31123-94J01 O-Ring
6 33799-97E00 Oil Seal
7 31135-94900 Spring
8 09136-05041 Screw (5x20)
9 31311-94J00 Armature (NLA)
▶Fig. 401 - Engine Holder (18 parts) Fig. 401 - Engine Holder
Ref OEM Part # Part Name
1 51110-89L03 Engine Holder
2 51211-89L00 Engine Holder Gasket
3 09116-08151 Bolt (8x30)
4 09202-06023 Knock Pin (6x10)
5 09282-12L04 Oil Seal (12x25x7)
6 16515-89L10 Oil Hose
7 54112-99J01 Upper Mount Bolt (L:123)
8 54113-99JM0 Upper Mount Bolt Washer
9 54127-89L00 Upper Side Mount
10 54125-99J00 Upper Reverse Thrust Stopper
11 54130-89L00 Upper Mount
12 54137-89L00 Upper Mount Cover
13 09116-08148 BOLT,TRIM TAB
14 09140-10031 Nut (10mm)
15 01560-08307 BOLT
16 09401-12413 Clip
17 16520-99J00 Oil Strainer
18 09401-13424 Clip
▶Fig. 405 - Drive Shaft Housing (26 parts) Fig. 405 - Drive Shaft Housing
Ref OEM Part # Part Name
1 17913-93J00 Water Flush Plug
2 17914-93J01 Water Flush Plug Gasket
4 43112-94L01 Exhaust Pipe
5 61155-89L00 Water Inspection Tube
6 52113-89L00 Drive Shaft Housing Gasket
7 09116-08151 Bolt (8x30)
8 09202-06023 Knock Pin (6x10)
9 09168-12017 Gasket (12x17x1)
10 09248-12009 Oil Drain Plug
11 54151-99J00 Lower Thrust Mount
12 54167-99J01 Lower Side Mount
15 54213-93901 Knock Pin
16 09116-08154 Bolt (8x40)
18 09116-08151 Bolt (8x30)
19 09320-13022 Bushing
20 09202-06023 Knock Pin (6x10)
45670 54211-99J01-YAY Lower Mount Starboard Cover
45671 54221-99J01-YAY Lower Mount Port Cover
45674 52131-89L00-YAY Extension Case
45701 54211-99J01-QTN Lower Mount Starboard Cover
45702 61435-98L70 Rear Emblem Mark (300)
45705 52131-89L00-QTN Extension Case
45717 52110-89L40-YAY Drive Shaft Housing (S)
45718 52110-89L40-QTN Drive Shaft Housing (S)
45719 52110-89L50-YAY Drive Shaft Housing (L)
45720 52110-89L50-QTN Drive Shaft Housing (L)
▶Fig. 407A - Gear Case (32 parts) Fig. 407A - Gear Case
Ref OEM Part # Part Name
2 09263-17048 Bearing (17x24x27.5)
3 09262-25003 Bearing (25x52x15)
4 09202-06023 Knock Pin (6x10)
5 09116-08151 Bolt (8x30)
6 55321-87J01 Aluminum Anode
7 09103-06281 Bolt (6x14)
8 59178-97J00 Drain Plug Gasket
9 09248-08001 Drain Plug
11 08110-60050 B1 25X47X12 BEA
12 09280-57002 O-Ring
13 09289-17L02 Oil Seal (17x30x6)
14 09116-06227 Bolt (6x20)
16 58120-89L00 Type M Propeller Bushing
17 57632-94J00 Propeller Stopper
18 09141-12005 Nut
19 09160-12066 Washer (12.5x22x2.5)
20 09204-02004 Cotter Pin
21 55331-99J10 Exhaust Seal Core
22 55332-99J10 Exhaust Seal Rubber
23 55321-87J11 Magnesium Anode
45658 55100-99J40-YAY Gear Case Housing
45659 55100-99J40-QTN Gear Case Housing
45672 58100-89L00-019 M701 Propeller 3x9-1/4x7
45703 58100-89L20-019 M930 Propeller 3x9-1/4x9
45731 58100-89L60-019 M1001 Propeller 3x9-1/4x10
45762 58100-89L70-019 M1101 Propeller 3x9-1/4x11
45792 58100-89L50-019 M1201 Propeller 3x9-1/4x12
45823 58100-90L41-019 M821 Propeller 3x9-1/4x8
45853 58100-90L50-019 M911 Propeller 3x9-1/4x9
45884 58100-90L60-019 M1011 Propeller 3x9-1/4x10
45931 56120-99J41-YAY Propeller Shaft Bearing Housing
45932 56120-99J41-QTN Propeller Shaft Bearing Housing
▶Fig. 407B - Gear Case w/High Thrust Prop (26 parts) Fig. 407B - Gear Case w/High Thrust Prop
Ref OEM Part # Part Name
2 09263-17048 Bearing (17x24x27.5)
3 09262-25003 Bearing (25x52x15)
4 09202-06023 Knock Pin (6x10)
5 09116-08151 Bolt (8x30)
6 55321-87J01 Aluminum Anode
7 09103-06281 Bolt (6x14)
8 59178-97J00 Drain Plug Gasket
9 09248-08001 Drain Plug
11 08110-60050 B1 25X47X12 BEA
12 09280-57002 O-Ring
13 09289-17L02 Oil Seal (17x30x6)
14 09116-06227 Bolt (6x20)
15 58100-94JB1-019 High Thrust Propeller 4x10x7
16 58120-94JA1 Propeller Bushing (NLA)
17 57632-94J00 Propeller Stopper
18 09141-12005 Nut
19 09160-12066 Washer (12.5x22x2.5)
20 09204-02004 Cotter Pin
21 55331-99J10 Exhaust Seal Core
22 55332-99J10 Exhaust Seal Rubber
23 57633-93901 Propeller Nut Spacer
24 55321-87J11 Magnesium Anode
45658 55100-99J40-YAY Gear Case Housing
45659 55100-99J40-QTN Gear Case Housing
45931 56120-99J41-YAY Propeller Shaft Bearing Housing
45932 56120-99J41-QTN Propeller Shaft Bearing Housing
▶Fig. 410A - Side Cover (25 parts) Fig. 410A - Side Cover
Ref OEM Part # Part Name
3 09116-06523 Bolt (6x35)
4 61112-89L10 Side Cover Rubber
5 61134-89L00 Side Cover Seal
7 09320-11017 Cushion
8 09116-06522 Bolt (6x17)
9 61412-89L00 Front Panel Hook
10 61610-90L00 Fastener
11 61616-93EL0 Lever Pin
12 09161-04012 Washer (4.2x11x1)
13 61124-89L40 Cable Grommet
14 61151-91J11 Cushion
15 61827-89L00 Side Cover Holder
16 02142-0616C Screw
17 54144-89L11 Upper Mount Starboard Seal
18 54145-89L01 Upper Mount Port Seal
19 09251-09007 Cushion
20 09229-04005 Rivet
21 09385-04003 Snap Pin
22 17917-87L00 Water Flush Connector
45658 61810-89L20-QGF Starboard Side Cover
45659 61810-89L20-QTN Starboard Side Cover
45689 61820-89L00-QGF Port Side Cover
45690 61820-89L00-QTN Port Side Cover
45809 61831-89L00-QGF Front Panel
45810 61831-89L00-QTN Front Panel
▶Fig. 410B - Side Cover Tiller Handle w/Power Tilt (26 parts) Fig. 410B - Side Cover Tiller Handle w/Power Tilt
Ref OEM Part # Part Name
3 09116-06523 Bolt (6x35)
4 61112-89L10 Side Cover Rubber
5 61134-89L00 Side Cover Seal
7 09320-11017 Cushion
8 09116-06522 Bolt (6x17)
9 61412-89L00 Front Panel Hook
10 61610-90L00 Fastener
11 61616-93EL0 Lever Pin
12 09161-04012 Washer (4.2x11x1)
13 61124-89L40 Cable Grommet
14 61151-91J11 Cushion
15 61827-89L00 Side Cover Holder
16 02142-0616C Screw
17 54144-89L11 Upper Mount Starboard Seal
18 54145-89L01 Upper Mount Port Seal
19 09251-09007 Cushion
20 09229-04005 Rivet
21 09385-04003 Snap Pin
22 09403-07308 Clamp
23 17917-87L00 Water Flush Connector
45658 61810-89L30-QGF Starboard Side Cover
45659 61810-89L30-QTN Starboard Side Cover
45689 61820-89L00-QGF Port Side Cover
45690 61820-89L00-QTN Port Side Cover
45809 61831-89L00-QGF Front Panel
45810 61831-89L00-QTN Front Panel
▶Fig. 420A - Engine Cover (18 parts) Fig. 420A - Engine Cover
Ref OEM Part # Part Name
2 61433-89L01 Air Intake Inner Cover
3 03542-05169 SCREW
4 61622-90L00 Recoil Starter Seal
5 61619-89L00 Engine Cover Fastener Cushion
6 61631-99J00 Engine Cover Hook
7 09229-04005 Rivet
10 77811-54GB0-0PG Chrome S Emblem
13 61458-89L30 Engine Cover Label
15 59800-89L10 Tool Set
16 99011-89LA1-03B Owners Manual DF9.9B/15A/20A - 2021
45658 61420-89810-YAY COVER SET,ENGIN
45659 61420-89810-QTN COVER SET,ENGIN
45870 61443-89L00-YAY Starboard Engine Cover Stripe
45871 61443-89L00-QTN Starboard Engine Cover Stripe
45901 61453-97L01-YAY Engine Cover Port Stripe
45902 61453-89L00-YAY Port Engine Cover Stripe
45962 61435-89L50-YAY Rear Emblem Mark (15)
45963 61435-89L50-QTN Rear Emblem Mark (15)
▶Fig. 420B - Engine Cover Tiller Handle w/Power Tilt (16 parts) Fig. 420B - Engine Cover Tiller Handle w/Power Tilt
Ref OEM Part # Part Name
2 61433-89L01 Air Intake Inner Cover
3 03542-05169 SCREW
4 61622-90L00 Recoil Starter Seal
5 61619-89L00 Engine Cover Fastener Cushion
6 61631-99J00 Engine Cover Hook
7 09229-04005 Rivet
8 61443-89L00-YAY Starboard Engine Cover Stripe
9 61453-89L00-YAY Port Engine Cover Stripe
10 77811-54GB0-0PG Chrome S Emblem
11 61435-89L50-YAY Rear Emblem Mark (15)
13 61458-89L30 Engine Cover Label
15 59800-89L10 Tool Set
16 99011-89LC0-03B MANUAL,OWNER'S
17 61447-89L00-YAY Power Tilt Emblem Mark
45658 61420-89810-YAY COVER SET,ENGIN
45659 61420-89810-QTN COVER SET,ENGIN
▶Fig. 432 - Fuel Tank (9 parts) Fig. 432 - Fuel Tank
Ref OEM Part # Part Name
1 65000-99J20 65000-99J20
2 65700-91J28 Fuel Hose Assembly
3 65750-87J11 Fuel Hose Connector
4 65750-98506 Fuel Hose Connector (11mm)
5 65770-90J04 Squeeze Pump
6 65781-98500 Hose Clip
7 65720-986L0 Fuel Connector
8 09103-06237 Bolt (6x12.5)
9 09160-06085 Washer (6.5x15x1.0)
▶Fig. 444 - Tiller Handle (41 parts) Fig. 444 - Tiller Handle
Ref OEM Part # Part Name
2 63115-99J10 Tiller Handle Bushing No 1
3 63115-99J00 Tiller Handle Bushing No 2
4 63116-99J00 Friction Rubber
6 63210-89L11 Handle Grip
7 63220-89L00 Handle Rod
8 63225-98601 Throttle Adjust Plate
9 63225-93200 Handle Rod Bushing
10 63240-94J20 Handle Grip Adjuster Set
11 63241-986B0 Handle Rod Support
12 63244-94J10 KNOB,THROTTLE A
13 09148-06008 Nut
14 63610-89L00 Throttle Cable Assembly
15 63610-89L10 Throttle Cable Assembly
16 09116-08151 Bolt (8x30)
17 09126-06015 Screw (6x23)
18 09136-05041 Screw (5x20)
19 09163-06001 Lock Washer (6.4x12x0.5)
20 09440-12027 Spring
21 33833-91J00 Tube (6x8x250)
22 63114-99J01 Warning Indicator Plate
23 63122-99J00 Handle Cover Protector
25 63133-89L00 Tiller Handle Bracket Grommet
26 65793-89L00 Fuel Hose Holder
27 09116-06225 Bolt (6x16)
28 09116-08155 Bolt (8x45)
29 09125-05145 Screw (5x10)
30 09250-12016 CAP(OD:20)
31 63215-93110 Handle Grip Mark
32 37830-89L10 Emergency Switch Assembly
33 37823-97J00 Stop Switch Lanyard
34 37826-97J01 Nut
12785 37835-91J00-YAY Stop Label
12816 37835-91J00-QTN Stop Label
13150 21131-94J00-YAY Clutch Shift Mark
13181 21131-94J00-QTN Clutch Shift Mark
45658 63111-89L01-YAY Tiller Handle
45659 63111-89L01-QTN Tiller Handle
45681 63131-99J11-YAY Tiller Handle Bracket
45712 63131-99J11-QTN Tiller Handle Bracket
45778 63121-99J00-YAY Tiller Handle Cover
45779 63121-99J00-QTN Tiller Handle Cover
▶Fig. 508 - Opt: Remote Control (69 parts) Fig. 508 - Opt: Remote Control
Ref OEM Part # Part Name
1 67200-94J31 67200-94J32
2 36628-91J00 Wire Harness Grommet
3 37110-94J02 Igntion Switch Assembly
5 37143-99E01 Key Cap
6 37149-93J00 Cylinder Body Cap
7 37820-93J11 Emergency Stop Switch Assembly
8 37823-92E02 Stop Switch Lanyard
9 37826-92J10 Nut
10 67263-88L30 Switch Hole Grip Cap
11 38500-93J00 Warning Buzzer*
12 67214-92E00 Screw (5x10)
13 67212-95600 Washer (NLA)
14 67220-95630 Plate Assembly
15 67223-99E10 Brake Adjustment Knob
16 67229-95600 Roller (NLA)
17 67232-95600 Bushing
18 67238-87D00 Drive Gear
19 67241-99E11 Free Throttle Lever
20 67243-95600 Bushing (NLA)
21 67244-95600 Wave Washer (NLA)
22 67245-95600 Free Throttle Drum (NLA)
23 67251-96L00 Handle Lever
24 67252-95600 Bushing
25 67253-95600 Washer (NLA)
26 67255-96L00 Neutral Lock Arm
27 67256-95600 Neutral Lock Holder
28 67257-96L00 Lever Cap
29 77811-54GB0-0PG Chrome S Emblem
30 67258-99E00 Neutral Arm Bracket
31 67259-87D00 Neutral Arm Spring (NLA)
32 67251-96L00 Handle Lever
33 67296-96L10 Screw
34 67264-95600 Washer (NLA)
35 67267-96L00 Wire Cover
36 67273-95600 Spacer
37 67275-95600 Cable End
38 67292-94300 E Ring
39 67294-95600 Spacer
40 67296-90J10 Rear Cover Screw
41 67296-96L00 Screw
42 67296-95630 Screw
43 67296-95610 Screw
44 67297-95600 Washer
45 09100-08232 Bolt (8x30)
46 67269-96L10 Screw (5x12)
47 09140-06020 Nut (6mm)
48 67288-94320 Washer (6.5x24x2)
49 67224-96L00 Brake Arm
50 67238-96L00 Shift Gear
51 67284-94L10 Handle Lever Mark
52 67140-95601 Twin Remote Attachment Kit
53 09180-06105 Spacer (6.1x10x14) (NLA)
54 67296-95640 Screw (L:165)
55 67288-94320 Washer (6.5x24x2)
57 36620-89L00 Wire Harness Assembly
58 09481-10501 10 Amp Fuse
59 36615-96300 Resin Terminal
45748 37141-99E00 (931) Ignition Key
45749 37141-99E10 (932) Ignition Key
45750 37141-99E20 (933) Ignition Key
45751 37141-99E30 (934) Ignition Key
45752 37141-99E40 (935) Ignition Key
45753 37141-99E50 (936) Ignition Key
45754 37141-99E60 (937) Ignition Key
45755 37141-99E70 (938) Ignition Key
45756 37141-99E80 (939) Ignition Key
45757 37141-99E90 (940) Ignition Key
45758 37141-99EA0 (941) Ignition Key
45759 37141-99EB0 (942) Ignition Key
▶Fig. 513 - Opt: Remote Control Parts (39 parts) Fig. 513 - Opt: Remote Control Parts
Ref OEM Part # Part Name
1 67130-89L22 PARTS SET,REMO-
2 13513-89L10 Throttle Rod
3 19120-99J11 Throttle Control Lever
4 19122-99J00 Interlink Throttle Lever No 2
5 19131-89L00 Connector
6 19148-89L10 Interlink Throttle Lever No. 1
7 19150-89L00 Throttle Lever Bracket
8 19185-99J00 Throttle Lever Spring
9 21110-89L10 Clutch Lever
10 23115-89L10 Clutch Lever Link
11 36610-89LH0 Wiring Harness Assembly
12 36618-43410 Oil Pressure Switch Cap (NLA)
13 09481-10501 10 Amp Fuse
14 09481-30501 30 Amp Fuse
15 37163-89L00 Starting Switch Hole Plug
16 41130-89L00 Clamp Bracket Shaft
17 43755-99J01 ATTACHMENT,STEE
18 43759-89L00 Drain Hose Holder
19 09204-01002 Cotter Pin
20 09160-08082 Washer (8.5x16x1.2)
21 61124-89L50 Cable Grommet
22 67340-89L10 Remocon Cable Holder
23 67467-89J01 Cable Connector
24 09108-08286 Stud Bolt
25 09116-06225 Bolt (6x16)
26 09159-08059 Nut
27 09159-22006 Nut
28 09160-05029 Washer (5.5x10x0.8)
29 09160-06046 Washer (6.5x20x1.5)
30 09160-06055 Washer (7x12x1.0)
31 09385-06012 Clip
32 09407-14407 Clamp (L:140)
33 01547-06167 BOLT 6X16
34 01550-06127 BOLT
35 01550-06167 BOLT
36 32851-93J00 Lead Wire Cushion
37 36616-89L30 Connector Holder
38 67345-89L10 Remocon Cable Holder Protector
39 09409-10304-5ES Clip
▶Fig. 544 - Opt: Top Mount Single (1) (24 parts) Fig. 544 - Opt: Top Mount Single (1)
Ref OEM Part # Part Name
1 67200-88L02 Single Binnacle Control Box
2 67261-88L10 Grip No.2
3 67261-88L00 Grip No. 1
4 37850-88L00 PTT Switch Assembly
5 67296-88L00 Screw
6 67288-92E20 Washer
7 67212-88L00 Cover Plug (Single)
8 68111-88L00 Emblem Mark (S)
9 67257-88L00 Lever Cap
10 67281-88L00 Decal (Single)
11 67296-92E60 Screw
12 67288-92E60 Washer
13 67253-92E00 Washer
14 67275-95600 Cable End
15 67273-95600 Spacer
16 67271-88L10 Remocon Lever Lower Cover
17 67211-88L00 Top Binnacle Cover (Single)
18 67264-88L00 Lever Design Cover
19 67264-88L10 Lever Plating Cover
20 67500-88L00 Single Binnacle Box Spacer
21 09125-05135 Screw (5x65)
22 09160-05029 Washer (5.5x10x0.8)
23 09140-05005 Nut
24 67273-88L00 Grommet (Single)
▶Fig. 545 - Opt: Top Mount Single (2) (47 parts) Fig. 545 - Opt: Top Mount Single (2)
Ref OEM Part # Part Name
1 67200-88L02 Single Binnacle Control Box
2 67222-92E00 Dual Plate
3 67223-92E00 Brake Adjust (NLA)
4 67288-92E00 Washer
5 67292-94300 E Ring
6 67272-88L00 Waterproof Seal
7 67291-92E00 Snap Ring (NLA)
8 67221-92E00 Shift Assembly (NLA)
9 67224-92E00 Brake Arm Assembly (NLA)
10 09140-06020 Nut (6mm)
11 37721-88L01 Neutral Switch Assembly
12 67236-92E00 Roller (NLA)
13 67296-88D10 Screw (5x16)
14 67296-92E20 Screw (5x25) (NLA)
15 67226-92E00 Bolt (NLA)
16 67226-92E10 Bolt (NLA)
17 67240-92E00 Throttle Arm Assembly (NLA)
18 67228-92E00 Washer (NLA)
19 67286-92E00 Bolt (6x18) (NLA)
20 67230-88L00 Shift Arm Assembly
21 09125-05042 Screw (5x10)
22 67234-88L00 Gear Case
23 67245-92E00 Free Throttle Drum (NLA)
24 67227-92E00 Stopper (NLA)
25 09126-06006 Screw (6x20)
26 67233-92E00 Spring (NLA)
27 67235-92E00 Shift Lock Plate (NLA)
28 67237-92E01 Spring (NLA)
29 67269-92E00 Bracket (NLA)
30 67296-88D10 Screw (5x16)
31 67238-88L00 Drive Gear
32 67231-88L00 Shift Gear
33 67232-88L00 Shift Gear Bushing
34 67241-88L00 Free Accel Rod
35 67239-92E00 Pin
36 67246-88L00 Remocon Drive Shaft
37 67291-92E10 Snap Ring (NLA)
38 67243-92E00 Grommet (NLA)
39 67252-88L00 Remocon Drive Shaft Bushing
40 67253-88L00 Washer
41 67239-92E10 Shift Pin Plate
42 67274-88L00 Cover Base Flange (Single)
43 67296-95610 Screw
44 67296-92E30 Screw
45 09160-05024 Washer (5.5x16x1.5)
46 67287-92E00 Nut
47 67273-88L00 Grommet (Single)
▶Fig. 546 - Opt: Remocon Cable Electric Start (3 parts) Fig. 546 - Opt: Remocon Cable Electric Start
Ref OEM Part # Part Name
1 36620-89L00 Wire Harness Assembly
2 09481-10501 10 Amp Fuse
3 36990-87D00 Terminal & Sleeve Set
▶Fig. 553 - Opt: Electrical Manual Start (17 parts) Fig. 553 - Opt: Electrical Manual Start
Ref OEM Part # Part Name
1 32000-89L03 Battery Charging Kit
2 32801-89L01 Rectifier/Regulator Set
3 32800-94J11 Rectifier/Regulator Assembly
4 32815-89L10 Rectifier Bracket
5 01550-08207 BOLT
6 01550-06207 BOLT
7 09407-14407 Clamp (L:140)
8 09408-00184 Clamp
9 39600-89L01 Receptacle Set
10 36740-94J00 Fuse Case Assembly (NLA)
11 37801-98300 Lead (NLA)
12 39601-95D01 Lighting Receptacle Assembly
13 36634-93910 Connector Cap
14 39602-93900 Lamp Cord Plug Assembly
15 09407-14403 Clamp (L:125)
16 09407-14407 Clamp (L:140)
17 36990-87D00 Terminal & Sleeve Set
▶Fig. 561 - Opt: Starting Motor Manual Start (24 parts) Fig. 561 - Opt: Starting Motor Manual Start
Ref OEM Part # Part Name
1 31000-89L21 STARTER SET,ELE
2 31101-89L10 Starting Motor Set
3 31100-89L00 Starter Motor Assembly
4 32102-89L00 Flywheel
5 32120-89L20 Stator & Pulser Coil
6 32800-89L02 Rectifier/Regulator Assembly
7 32815-89L00 Rectifier Bracket
8 01550-06167 BOLT
9 01550-06207 BOLT
10 01547-0625A BOLT
11 09408-00184 Clamp
12 33800-89L10 Starter Cable Set
13 33810-89L10 Starter Cable
14 36617-89L10 Harness Bracket (NLA)
15 37161-89L02 Starter Motor Switch Assembly
16 09407-14403 Clamp (L:125)
17 01547-06167 BOLT 6X16
18 09407-14407 Clamp (L:140)
19 36610-89LG2 HARNESS ASSY,WI
20 38860-76F01 Relay
21 38915-90J00 Relay Holder
22 09407-14407 Clamp (L:140)
23 12700-89L21 Camshaft Assembly
24 33930-89L00 Engine Control Unit
▶Fig. 575 - Opt: Drag Link (6 parts) Fig. 575 - Opt: Drag Link
Ref OEM Part # Part Name
1 41161-94400 Steering Cable Seal
2 67701-99J02 Drag Link Assembly
3 67721-93E10 Drag Link Spacer (NLA)
4 67725-96J00 Drag Link Bolt
5 67726-99E00 Lock Nut
6 67728-99E00 Washer
▶Fig. 583 - Opt: Fuel Tank (7 parts) Fig. 583 - Opt: Fuel Tank
Ref OEM Part # Part Name
1 65000-95J01 6 Gallon Suzuki Fuel Tank
2 65740-95D01 Fuel Tank Connector (13mm)
3 65700-87J28 Fuel Hose
4 65750-87J11 Fuel Hose Connector
5 65750-95501 Fuel Hose Connector (13mm)
6 65770-90J04 Squeeze Pump
7 65781-98500 Hose Clip

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 15AS5, DF 15ASW5, DF 15AES5, DF 15AEL5, DF 15ATHL5 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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