🔎 Suzuki DF 150TLK6,DF 150TXK6,DF 150ZXK6 Reference Library — Exploded parts diagrams (57 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DF 150TLK6,DF 150TXK6,DF 150ZXK6 is a 4-Stroke DOHC 16-Valve Inline 4-Cylinder outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke DOHC 16-Valve Inline 4-Cylinder |
| Horsepower |
150 HP |
| Displacement |
2,867 cc |
| Bore x Stroke |
97.0 x 97.0 mm |
| Spark Plug (Type & Gap) |
NGK LKR6E |
| Engine Oil Capacity |
8.0 L (with filter) |
| Recommended Engine Oil |
SAE 10W-40 |
| Gear Case Oil Capacity |
1,100 mL |
| Idle Speed (in gear) |
600-700 RPM |
| Full Throttle RPM Range |
5000-6000 RPM |
| Fuel |
Unleaded Gasoline, 91 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DF 150TLK6,DF 150TXK6,DF 150ZXK6:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 150TLK6,DF 150TXK6,DF 150ZXK6.
▶Fig. 1 - Cylinder Head (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11101-96J02 |
Cylinder Head Assembly |
| 2 |
11115-93J10-001 |
Valve Guide (OS:0.5) |
| 4 |
09206-08001 |
Knock Pin (8x11) |
| 5 |
01547-06207 |
BOLT 6 X 20 |
| 6 |
11112-84400 |
Oil Venturi Plug |
| 7 |
11116-93J01 |
Plug |
| 8 |
09168-16009 |
Gasket (16x22x0.8) |
| 9 |
11119-96J00 |
Cylinder Head Bolt |
| 10 |
11141-96J01 |
Cylinder Head Gasket |
| 11 |
09206-15001 |
Pin |
| 12 |
01550-08257 |
BOLT |
| 13 |
01550-08257 |
BOLT |
| 14 |
01550-0835A |
BOLT |
| 15 |
01550-08457 |
BOLT |
| 16 |
01550-08607 |
BOLT |
| 17 |
11261-93J00 |
Protection Anode Cover |
| 18 |
09280-22019 |
O-Ring |
| 19 |
55321-87J01 |
Aluminum Anode |
| 20 |
09103-06281 |
Bolt (6x14) |
| 21 |
01550-08207 |
BOLT |
| 22 |
11170-96J00 |
Cylinder Head Cover |
| 23 |
11189-96J00 |
Cylinder Head Cover Gasket |
| 24 |
11173-96J00 |
Breather Plate (NLA) |
| 25 |
02112-0612A |
SCREW |
| 26 |
01547-06257 |
BOLT 6X25 |
| 27 |
01547-06507 |
BOLT 6 X 50 |
| 28 |
11191-96J00 |
Air Intake No. 2 Guide |
| 29 |
09320-08517 |
CUSHION,CABLE H |
| 30 |
11174-96J00 |
Breather Hose |
| 31 |
09401-18410 |
Clip |
| 32 |
09482-00427 |
NGK BKR6E Spark Plug |
| 45717 |
11128-90J00 |
Camshaft Housing Bolt |
| 45718 |
09103-06266 |
Bolt (6x40) |
▶Fig. 10 - Exhaust Cover (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
14141-96J00 |
Exhaust Cover |
| 2 |
14151-96J00 |
Exhaust Cover Gasket |
| 3 |
01550-06307 |
BOLT |
| 4 |
11261-93J00 |
Protection Anode Cover |
| 5 |
09280-22019 |
O-Ring |
| 6 |
55321-87J01 |
Aluminum Anode |
| 7 |
09103-06281 |
Bolt (6x14) |
| 8 |
01550-08207 |
BOLT |
| 9 |
11292-96J00 |
Port Engine Hook (NLA) |
| 10 |
09180-08167 |
Spacer (NLA) |
| 11 |
01550-08607 |
BOLT |
▶Fig. 11 - Fuel Vapor Separator (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15600-96J12 |
Fuel Vapor Separator Assembly |
| 2 |
13370-96J10 |
Needle Valve |
| 3 |
02142-0408B |
SCREW |
| 4 |
15200-96J00 |
Fuel Pump Assembly |
| 4A |
15647-93J00 |
Fuel Pump Bushing |
| 5 |
15626-96J00 |
Seal |
| 6 |
15628-99E00 |
Screw (L:15) |
| 7 |
15629-99E10 |
Drain Screw |
| 8 |
15641-96J00 |
Fuel Pump Spacer |
| 9 |
15642-90J00 |
Fuel Pump Filter |
| 10 |
15650-96J00 |
Float |
| 11 |
13254-01010 |
Float Pin |
| 12 |
02112-0408A |
SCREW |
| 13 |
15760-93J01 |
Fuel Pressure Regulator |
| 14 |
02112-05107 |
5 X 10 CROSS SC |
| 16 |
15660-96J00 |
Evaporation Hose (NLA) |
| 17 |
09169-08042 |
Washer |
| 18 |
09320-12072 |
Cushion |
| 19 |
09401-08412 |
Clip |
| 20 |
01550-08357 |
BOLT |
| 21 |
01550-08407 |
BOLT 8 X 40 |
| 22 |
15660-96J31 |
Evaporation Hose |
| 23 |
15410-98500 |
Fuel Filter |
| 24 |
09401-08412 |
Clip |
| 25 |
18498-87JC1 |
Protector (L:450) |
| 26 |
18498-87JC1 |
Protector (L:450) |
| 27 |
09320-20008 |
Cushion |
| 28 |
44420-44AR0 |
Hose (5x8.2x600) |
| 29 |
09352-50005-00B |
Hose (5x8.2x2000) |
| 30 |
09401-08412 |
Clip |
| 31 |
18498-96J40 |
Hose Protector (L:25) (NLA) |
| 32 |
44420-44AR0 |
Hose (5x8.2x600) |
| 33 |
09364-06010 |
Union |
| 34 |
09403-13413 |
CLAMP |
| 35 |
09408-00008 |
Clamp |
| 36 |
09408-00078 |
Clamp |
| 37 |
15690-96J21 |
Evaporation Hose Set |
▶Fig. 12 - Fuel Injector (41 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
15681-87L00 |
Fuel Hose |
| 3 |
15681-96J11 |
Fuel Hose |
| 4 |
15710-96J00 |
Fuel Injector |
| 5 |
15717-16G00 |
O-Ring |
| 6 |
15751-96J00 |
Delivery Pipe |
| 7 |
15762-93J00 |
Delivery Pipe Gasket |
| 8 |
15770-96J00 |
Fuel Cooler |
| 9 |
15773-90J10 |
UNION,FUEL HOSE |
| 10 |
15790-96J00 |
Fuel Cooler Bracket |
| 11 |
15830-77EA0 |
Delivery Pipe Union |
| 12 |
15830-99E00 |
3 Way Union |
| 13 |
15851-96J02 |
GUARD,FUEL HOSE |
| 14 |
18498-99E21 |
Hose Protector (L:450) |
| 15 |
18498-93J01 |
Fuel Hose Protector (L:340) |
| 16 |
18498-99E21 |
Hose Protector (L:450) |
| 17 |
09116-06202 |
Bolt w/Washer (6x25) |
| 18 |
09168-12013 |
Gasket |
| 19 |
09169-06062 |
Washer (6.3x17x1.6) |
| 20 |
09247-14041 |
Delivery Pipe Plug |
| 21 |
09320-08501 |
Cushion |
| 22 |
09320-08062 |
Cushion |
| 26 |
09360-12008 |
Union Bolt |
| 27 |
09360-14009 |
Delivery Pipe Union Bolt |
| 28 |
09363-08004 |
Union |
| 29 |
09401-11425 |
Clip |
| 30 |
01550-06127 |
BOLT |
| 31 |
01550-06127 |
BOLT |
| 32 |
01550-06167 |
BOLT |
| 33 |
01550-08167 |
BOLT |
| 34 |
01550-08257 |
BOLT |
| 35 |
15852-96J00 |
Fuel Hose Guard Guide |
| 36 |
09321-08025 |
CUSHION |
| 37 |
29404-93J21 |
CLAMP |
| 45658 |
15440-96J00 |
H/P Fuel Filter |
| 45659 |
15440-96J01 |
H/P Fuel Filter |
| 45680 |
09356-75137-600 |
Fuel Hose (L:600) |
| 45681 |
09356-75137-600 |
Fuel Hose (L:600) |
| 45682 |
09356-75137-600 |
Fuel Hose (L:600) |
| 45711 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 45712 |
09343-75002-600 |
Hose (7.5x13.5x600) |
| 45713 |
09343-75002-600 |
Hose (7.5x13.5x600) |
▶Fig. 13 - Fuel Pump(2006 to 2008) (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-96J01 |
Fuel Pump Assembly |
| 2 |
15190-96J24 |
Fuel Hose |
| 3 |
15192-96J11 |
Fuel Hose |
| 4 |
15193-96J11 |
Fuel Hose |
| 5 |
15410-96J00 |
Fuel Filter |
| 6 |
15419-87J00 |
Fuel Filter Cap |
| 7 |
09401-11423 |
Clip |
| 8 |
15421-96J00 |
Fuel Filter Bracket |
| 9 |
15422-96J01 |
Fuel Filter Clamp |
| 10 |
18498-99E11 |
Hose Protector (L:610) |
| 11 |
18498-96J21 |
Hose Protector (13.5x16.5x370) |
| 12 |
18498-99E11 |
Hose Protector (L:610) |
| 13 |
09280-33004 |
O-Ring |
| 14 |
09401-11423 |
Clip |
| 15 |
09401-13424 |
Clip |
| 16 |
09408-00105 |
Clamp |
| 17 |
01550-06167 |
BOLT |
| 19 |
13144-96J00 |
Fuel Pump Guard (NLA) |
| 20 |
15194-96J11 |
Fuel Hose |
| 21 |
15831-96J00 |
2 Way Union |
| 22 |
09401-11423 |
Clip |
| 45675 |
01550-06257 |
BOLT |
| 45706 |
09103-06211 |
Bolt (6x25) |
▶Fig. 13A - Fuel Pump(2009 & Newer) (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-96J01 |
Fuel Pump Assembly |
| 2 |
15190-96J24 |
Fuel Hose |
| 3 |
15192-96J11 |
Fuel Hose |
| 4 |
15193-96J11 |
Fuel Hose |
| 5 |
15194-96J11 |
Fuel Hose |
| 6 |
15410-96J00 |
Fuel Filter |
| 7 |
15419-87J00 |
Fuel Filter Cap |
| 8 |
09401-11423 |
Clip |
| 9 |
15421-96J00 |
Fuel Filter Bracket |
| 10 |
15422-96J01 |
Fuel Filter Clamp |
| 11 |
15831-96J00 |
2 Way Union |
| 12 |
18498-99E11 |
Hose Protector (L:610) |
| 13 |
18498-96J21 |
Hose Protector (13.5x16.5x370) |
| 14 |
18498-99E11 |
Hose Protector (L:610) |
| 15 |
09280-33004 |
O-Ring |
| 16 |
09401-11423 |
Clip |
| 17 |
09401-13424 |
Clip |
| 18 |
09408-00105 |
Clamp |
| 19 |
01550-06167 |
BOLT |
| 20 |
09103-06211 |
Bolt (6x25) |
| 21 |
13144-96J00 |
Fuel Pump Guard (NLA) |
▶Fig. 14 - Water Pump (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17411-96J01 |
Water Pump Case |
| 2 |
17413-96J01 |
Water Pump Case Sleeve |
| 3 |
17416-96J01 |
Pump Case Seal |
| 4 |
17461-90J01 |
Water Pump Impeller |
| 5 |
17471-93J02 |
Water Pump Plate |
| 6 |
17472-93J00 |
Water Pump Plate Gasket |
| 7 |
17560-96J00 |
Water Tube (L) |
| 8 |
17561-96J11 |
Water Tube (X) |
| 9 |
17562-93J01 |
Upper Water Tube Bushing |
| 10 |
17563-93J01 |
Lower Water Tube Bushing |
| 11 |
17564-93J01 |
Water Pump Case Bushing |
| 14 |
09132-04034 |
Screw (4x18) |
| 15 |
09116-08131 |
Bolt (8x45) |
| 16 |
09202-06031 |
Knock Pin (6x12) |
| 17 |
09420-05009 |
Water Pump Key |
| 18 |
17400-96J04 |
Water Pump Repair Kit DF150/175/200A/200AP |
| 45670 |
17632-93J20 |
Starboard Side Water Filter |
| 45701 |
17632-93J30 |
Starboard Side Water Filter |
| 45992 |
17631-93J20 |
Port Side Water Filter |
| 45993 |
17631-93J30 |
Port Side Water Filter |
▶Fig. 15 - Thermostat (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11196-96J00 |
Water Return Hose |
| 2 |
17611-90J00 |
Water Pressure Valve Cover |
| 3 |
09280-26006 |
O-Ring |
| 4 |
09116-06121 |
Bolt (6x25) |
| 5 |
17660-90J00 |
Water Pressure Valve |
| 7 |
17681-96J00 |
Thermostat Cover |
| 8 |
01550-06257 |
BOLT |
| 9 |
09352-50006-600 |
Hose (5x9x600) |
| 10 |
09352-50006-600 |
Hose (5x9x600) |
| 11 |
09352-50006-600 |
Hose (5x9x600) |
| 12 |
09352-50006-600 |
Hose (5x9x600) |
| 13 |
09352-50006-600 |
Hose (5x9x600) |
| 14 |
09352-50006-600 |
Hose (5x9x600) |
| 15 |
09352-50006-600 |
Hose (5x9x600) |
| 16 |
09352-50006-00B |
Hose (5x9x2000) |
| 17 |
09352-90134-600 |
Hose (9x13x600) |
| 18 |
09367-06002 |
3 Way |
| 19 |
09401-08413 |
Clip |
| 20 |
09401-13425 |
Clip |
| 21 |
09401-31407 |
Clip |
| 22 |
09408-00060 |
Clamp (NLA) |
| 23 |
09408-00078 |
Clamp |
| 24 |
09320-09059 |
Cushion |
| 45809 |
17670-90J01 |
Thermostat (60c) |
| 45810 |
17670-90J11 |
Thermostat (71c) |
▶Fig. 16 - Throttle Rod (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13510-96J00 |
Throttle Rod No. 1 |
| 2 |
19115-96J00 |
Throttle Lever Holder |
| 3 |
19121-93J02 |
Throttle Control Lever No. 1 |
| 4 |
19148-96J00 |
Throttle Drum |
| 5 |
19184-96J00 |
Throttle Cable Bracket |
| 6 |
19185-96J01 |
Throttle Lever Spring |
| 7 |
63610-96J00 |
Throttle Cable Assembly |
| 8 |
67463-95200 |
Throttle Rod Connector |
| 9 |
09119-06047 |
Pivot Ball |
| 10 |
09140-05005 |
Nut |
| 11 |
09160-06066 |
Washer (6.5x20x1.6) |
| 12 |
09180-06230 |
Spacer (6.2x12.6x12.5) |
| 13 |
09306-10001 |
Bushing |
| 14 |
09383-08005 |
E Ring |
| 15 |
01550-06167 |
BOLT |
| 16 |
01550-06257 |
BOLT |
| 17 |
01550-08657 |
BOLT |
| 18 |
08322-01107 |
Washer |
| 19 |
15198-96J00 |
Fuel Hose Clamp Bracket (NLA) |
| 20 |
09403-11314 |
Clamp |
| 21 |
01550-06127 |
BOLT |
▶Fig. 17 - Oil Pump (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12632-96J00 |
Oil Pump Drive Gear |
| 2 |
16113-96J00 |
Oil Pump Driven Gear |
| 3 |
16400-96J00 |
Oil Pump Assembly |
| 5 |
09181-12167 |
Thrust Washer |
| 6 |
09280-22020 |
O-Ring |
| 7 |
01550-0616A |
BOLT |
| 8 |
07120-0870A |
BOLT |
| 8A |
01550-0870A |
BOLT |
| 9 |
08110-60020 |
B1 15X32X9 BEAR |
| 10 |
16910-96J01 |
Oil Level Gauge |
| 45748 |
16520-96J01 |
Oil Pump Strainer |
| 45749 |
16520-96J01 |
Oil Pump Strainer |
▶Fig. 18 - Oil Filter (4 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16510-96J11 |
Engine Oil Filter |
| 2 |
16540-96J00 |
Oil Filter Stand |
| 3 |
16543-96J00 |
Oil Filter Stand O-Ring |
| 4 |
01550-08357 |
BOLT |
▶Fig. 19 - Oil Pan (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11430-96J01 |
Exhaust Release Pipe |
| 3 |
11540-96J01 |
Exhaust Pipe |
| 4 |
09280-16005 |
O-Ring |
| 6 |
11543-96J01 |
Exhaust Hose |
| 7 |
09401-22407 |
Clip |
| 8 |
11489-96J01 |
Oil Pan Gasket |
| 9 |
11501-96J03-0EP |
Oil Pan |
| 10 |
11544-96J01 |
Oil Pan Upper Seal |
| 11 |
09116-08128 |
Bolt (8x40) |
| 12 |
09202-08006 |
Knock Pin (8x12) |
| 13 |
09168-12012 |
Oil Drain Plug Gasket |
| 14 |
09248-12009 |
Oil Drain Plug |
| 15 |
11550-96J00-0EP |
Oil Pan Water Jacket Cover |
| 16 |
11552-96J00 |
Water Jacket Cover Gasket |
| 17 |
01550-06207 |
BOLT |
| 18 |
17913-93J00 |
Water Flush Plug |
| 19 |
17914-93J01 |
Water Flush Plug Gasket |
| 20 |
09116-10146 |
Bolt (10x195) |
| 21 |
09116-10176 |
Bolt (10x44) |
| 23 |
16930-96J00 |
Oil Level Gauge Guide |
| 24 |
09280-09008 |
O-Ring |
| 25 |
01550-06127 |
BOLT |
| 45679 |
16910-96J01 |
Oil Level Gauge |
| 45689 |
01550-06207 |
BOLT |
| 45690 |
29116-93J00 |
Bolt (6x20) |
| 45710 |
16910-96J01 |
Oil Level Gauge |
| 45778 |
01550-06207 |
BOLT |
| 45779 |
29116-93J00 |
Bolt (6x20) |
▶Fig. 2 - Cylinder Block (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11300-96J00 |
Cylinder Block Assembly (NLA) |
| 2 |
11117-96J01 |
Crankcase Bolt |
| 3 |
09206-14004 |
Pin (14x11.4x23) |
| 4 |
09103-10284 |
Bolt (10x45) |
| 5 |
11318-96J00 |
Balancer Oil Gallery O-Ring |
| 6 |
09329-14003 |
Side Cover Cushion |
| 7 |
11261-93J00 |
Protection Anode Cover |
| 8 |
09280-22019 |
O-Ring |
| 9 |
55321-87J01 |
Aluminum Anode |
| 10 |
09103-06281 |
Bolt (6x14) |
| 11 |
01550-08207 |
BOLT |
| 12 |
11294-96J00 |
Starboard Engine Hook Bracket |
| 13 |
11291-96J00 |
Starboard Engine Hook (NLA) |
| 14 |
01550-08167 |
BOLT |
| 15 |
01550-08557 |
BOLT |
▶Fig. 20 - Clutch Shaft (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21100-96J01 |
Clutch Lever |
| 2 |
21131-93J00 |
Clutch Lever Bushing |
| 3 |
09306-10001 |
Bushing |
| 4 |
09383-08004 |
E Ring |
| 5 |
23115-96J00 |
Clutch Lever Link (NLA) |
| 6 |
09160-06094 |
Washer (6.5x15x1.0) |
| 7 |
09204-01006 |
Cotter Pin |
| 8 |
09306-06004 |
Bushing |
| 9 |
21151-96J00 |
Clutch Lever Holder |
| 10 |
01550-06207 |
BOLT |
| 11 |
21155-93J00 |
Shift Lever Plate |
| 12 |
02142-05107 |
SCREW |
| 13 |
21210-93J01 |
Clutch Shaft |
| 14 |
21230-93J01 |
Clutch Shaft Arm |
| 15 |
22511-99011 |
Grease Nipple |
| 17 |
25223-96J00 |
Seal, Shift Rod Dust |
| 18 |
09248-12005 |
Plug |
| 19 |
09289-18001 |
Clutch Shaft Seal |
| 20 |
09262-17019 |
Bearing (17x35x8) |
| 21 |
08331-41359 |
Circlip |
| 22 |
09205-10006 |
Pin (10.2x10) |
| 23 |
09260-10005 |
Ball |
| 24 |
09440-07051 |
Spring |
| 45673 |
23111-96J00 |
Clutch Rod (L) |
| 45704 |
23111-93J00 |
Clutch Rod (X, XX) |
▶Fig. 21 - Clutch Rod (12 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
25131-93J00 |
Shifter Yoke |
| 3 |
25232-96302 |
Gear Case Magnet |
| 4 |
09205-02006 |
Spring Pin (2x12) |
| 5 |
25141-93J00 |
Shift Rod Guide Housing |
| 6 |
25223-96J00 |
Seal, Shift Rod Dust |
| 7 |
09282-08005 |
Shift Rod Guide Housing Oil Seal |
| 8 |
25321-93J00 |
Horizontal Shift Slider |
| 9 |
29116-93J00 |
Bolt (6x20) |
| 10 |
09160-08151 |
Shift Rod Washer |
| 11 |
09280-60007 |
O-Ring |
| 45658 |
25111-96J00 |
Shift Rod (L) |
| 45659 |
25111-93J00 |
Shift Rod (L, X) |
▶Fig. 22 - Clutch Rod (C/R) (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
25111-93J00 |
Shift Rod (L, X) |
| 2 |
25131-93J00 |
Shifter Yoke |
| 3 |
25232-96302 |
Gear Case Magnet |
| 4 |
09205-02006 |
Spring Pin (2x12) |
| 5 |
25141-93J00 |
Shift Rod Guide Housing |
| 6 |
25223-96J00 |
Seal, Shift Rod Dust |
| 7 |
09282-08005 |
Shift Rod Guide Housing Oil Seal |
| 8 |
25321-93J00 |
Horizontal Shift Slider |
| 9 |
29116-93J00 |
Bolt (6x20) |
| 10 |
09160-08151 |
Shift Rod Washer |
| 11 |
09280-60007 |
O-Ring |
▶Fig. 23 - Transmission (75 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-93J00 |
Drive Shaft Collar |
| 3 |
57134-93J00 |
Drive Shaft Bearing Spacer |
| 4 |
09159-28003 |
Drive Shaft Bearing Nut |
| 5 |
09269-32002 |
Bearing (32x66x49) |
| 6 |
57300-96810 |
Pinion & Gear Set |
| 8 |
09140-16021 |
Pinion Nut |
| 9 |
08221-16256 |
Washer |
| 10 |
57500-87861 |
Propeller Shaft Shim Set |
| 12 |
09160-75002 |
Thrust Washer |
| 13 |
57500-87852 |
Reverse Gear Shim Set |
| 16 |
09269-75002 |
Thrust Bearing |
| 17 |
57610-93J00 |
Propeller Shaft Assembly |
| 18 |
57621-93J10 |
Clutch Dog Shifter |
| 19 |
09202-08007 |
Pin (8x49) |
| 20 |
57631-93J00 |
Connector Pin |
| 21 |
09440-52003 |
Clutch Dog Shifter Spring |
| 22 |
09440-09040 |
Detent Spring |
| 23 |
06111-07004 |
STEEL BALL 7/32 |
| 24 |
06111-11004 |
BALL |
| 25 |
09180-25082 |
Stopper |
| 26 |
56120-93J70-0EP |
HOUSING,PROP SH |
| 27 |
09263-30063 |
Bearing (30x40x25) |
| 28 |
09280-00040 |
O-Ring |
| 29 |
09282-30006 |
Oil Seal (30x45x6) |
| 30 |
09381-40003 |
Circlip |
| 31 |
56123-93J00 |
Oil Seal Protector |
| 32 |
09387-45001 |
Set Ring (SUS) |
| 33 |
08113-60100 |
B1 50X80X16 BEA |
| 34 |
29116-93J10 |
Bolt (8x35) |
| 35 |
56130-93J02 |
Drive Shaft Bearing Housing |
| 36 |
09280-66004 |
O-Ring |
| 37 |
09282-24004 |
Oil Seal (24x40x7) |
| 38 |
56140-93J20 |
HOUSING COMP,FW |
| 39 |
04221-08129 |
PIN 8X12 |
| 45658 |
57110-96J41 |
Drive Shaft (L) |
| 45659 |
57110-96J31 |
Drive Shaft (X) |
| 45671 |
09181-50013 |
Shim (1.00) (NLA) |
| 45672 |
09181-75018 |
Shim (0.50) |
| 45702 |
09181-50012 |
Shim (1.10) |
| 45703 |
09181-75019 |
Shim (0.55) |
| 45730 |
09181-50005 |
Shim (1.20) |
| 45731 |
09181-75012 |
Shim (0.60) |
| 45761 |
09181-50006 |
Shim (1.30) |
| 45762 |
09181-75013 |
Shim (0.65) |
| 45791 |
09181-50007 |
Shim (1.40) |
| 45792 |
09181-75008 |
Shim (0.70) |
| 45822 |
09181-50008 |
Shim (1.50) |
| 45823 |
09181-75014 |
Shim (0.75) |
| 45839 |
09181-60004 |
Shim (0.45) |
| 45840 |
09181-60005 |
Shim (0.50) |
| 45841 |
09181-60006 |
Shim (0.55) |
| 45842 |
09181-60007 |
Shim (0.60) |
| 45843 |
09181-60008 |
Shim (0.65) |
| 45844 |
09181-60009 |
Shim (0.70) |
| 45845 |
09181-60010 |
Shim (0.75) |
| 45846 |
09181-60011 |
Shim (0.80) |
| 45847 |
09181-60012 |
Shim (0.85) |
| 45848 |
09181-60013 |
Shim (0.90) |
| 45852 |
09181-50009 |
Shim (1.60) |
| 45853 |
09181-75009 |
Shim (0.80) |
| 45883 |
09181-50010 |
Shim (1.70) (NLA) |
| 45884 |
09181-75015 |
Shim (0.85) |
| 45915 |
09181-75010 |
Shim (0.90) |
| 45945 |
09181-75016 |
Shim (0.95) |
| 45962 |
08211-30382 |
Thrust Washer (1.50) |
| 45963 |
09160-30036 |
Thrust Washer (1.70) |
| 45964 |
09160-30037 |
Thrust Washer (1.90) |
| 45965 |
09160-30038 |
Thrust Washer (2.10) |
| 45966 |
08211-30384 |
Thrust Washer (2.20) |
| 45967 |
09160-30039 |
Thrust Washer (2.30) |
| 45968 |
09160-30041 |
Thrust Washer (2.40) |
| 45969 |
08211-30385 |
Thrust Washer (2.50) |
| 45970 |
09160-30042 |
Thrust Washer (2.60) |
| 45971 |
09160-30043 |
Thrust Washer (2.70) |
| 45976 |
09181-75011 |
Shim (1.00) |
▶Fig. 24 - Transmission (C/R) (72 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
57110-96J31 |
Drive Shaft (X) |
| 2 |
57133-93J00 |
Drive Shaft Collar |
| 3 |
57134-93J00 |
Drive Shaft Bearing Spacer |
| 4 |
09159-28003 |
Drive Shaft Bearing Nut |
| 5 |
09269-32002 |
Bearing (32x66x49) |
| 6 |
57300-96820 |
Pinion & Gear Set (C/R) |
| 8 |
09140-16021 |
Pinion Nut |
| 9 |
08221-16256 |
Washer |
| 11 |
09160-75002 |
Thrust Washer |
| 14 |
09269-75002 |
Thrust Bearing |
| 15 |
57610-93J20 |
Propeller Shaft Assembly (C/R) |
| 16 |
57621-93J20 |
Clutch Dog Shifter |
| 17 |
09202-08007 |
Pin (8x49) |
| 18 |
57631-93J00 |
Connector Pin |
| 19 |
09440-52003 |
Clutch Dog Shifter Spring |
| 20 |
09440-09040 |
Detent Spring |
| 21 |
06111-07004 |
STEEL BALL 7/32 |
| 22 |
06111-11004 |
BALL |
| 23 |
57622-93J00 |
Forward Thrust Spacer |
| 24 |
09160-30055 |
Washer (30x47x6) |
| 25 |
09160-30056 |
Washer (32x47x3) |
| 26 |
09280-00040 |
O-Ring |
| 27 |
56120-93J80-0EP |
HOUSING,PROP SH |
| 30 |
09282-30006 |
Oil Seal (30x45x6) |
| 31 |
09381-40003 |
Circlip |
| 32 |
56123-93J00 |
Oil Seal Protector |
| 33 |
09387-45001 |
Set Ring (SUS) |
| 34 |
09263-50009 |
Forward Gear Bearing |
| 35 |
29116-93J10 |
Bolt (8x35) |
| 36 |
56130-93J02 |
Drive Shaft Bearing Housing |
| 37 |
09280-66004 |
O-Ring |
| 38 |
09282-24004 |
Oil Seal (24x40x7) |
| 39 |
56140-93J10 |
Reverse Gear Bearing Housing |
| 45670 |
09181-75018 |
Shim (0.50) |
| 45701 |
09181-75019 |
Shim (0.55) |
| 45729 |
09181-75012 |
Shim (0.60) |
| 45760 |
09181-75013 |
Shim (0.65) |
| 45790 |
09181-75008 |
Shim (0.70) |
| 45821 |
09181-75014 |
Shim (0.75) |
| 45839 |
09181-60004 |
Shim (0.45) |
| 45840 |
09181-60005 |
Shim (0.50) |
| 45841 |
09181-60006 |
Shim (0.55) |
| 45842 |
09181-60007 |
Shim (0.60) |
| 45843 |
09181-60008 |
Shim (0.65) |
| 45845 |
09181-60010 |
Shim (0.75) |
| 45846 |
09181-60011 |
Shim (0.80) |
| 45847 |
09181-60012 |
Shim (0.85) |
| 45848 |
09181-60013 |
Shim (0.90) |
| 45851 |
09181-75009 |
Shim (0.80) |
| 45882 |
09181-75015 |
Shim (0.85) |
| 45913 |
09181-75010 |
Shim (0.90) |
| 45931 |
09160-35015 |
Washer (35x46x0.60) |
| 45932 |
09160-35013 |
Washer (35x46x0.80) |
| 45933 |
09160-35010 |
Washer (35x46x1.15) |
| 45934 |
09160-35004 |
Washer (35x46x1.20) (NLA) |
| 45935 |
09160-35006 |
Washer (35x46x0.90) |
| 45936 |
09160-35002 |
Washer (35x46x1.00) |
| 45937 |
09160-35008 |
Washer (35x46x0.95) |
| 45938 |
09160-35003 |
Washer (35x46x1.10) |
| 45939 |
09160-35009 |
Washer (35x46x1.05) |
| 45943 |
09181-75016 |
Shim (0.95) |
| 45974 |
09181-75011 |
Shim (1.00) |
| 45992 |
09181-60004 |
Shim (0.45) |
| 45993 |
09181-60005 |
Shim (0.50) |
| 45994 |
09181-60006 |
Shim (0.55) |
| 45995 |
09181-60007 |
Shim (0.60) |
| 45996 |
09181-60008 |
Shim (0.65) |
| 45997 |
09181-60009 |
Shim (0.70) |
| 45998 |
09181-60010 |
Shim (0.75) |
| 45999 |
09181-60011 |
Shim (0.80) |
| 46000 |
09181-60012 |
Shim (0.85) |
| 46001 |
09181-60013 |
Shim (0.90) |
▶Fig. 25 - Starting Motor (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31100-96J02 |
Starter Motor Assembly |
| 2 |
31131-90J01 |
Brush Set (+) |
| 3 |
31135-90J00 |
Spring |
| 4 |
31151-94J01 |
Gear Case |
| 5 |
31152-90J00 |
Center Plate (NLA) |
| 6 |
31153-90J00 |
Planet Gear Bracket (NLA) |
| 7 |
31171-96J00 |
Dust Cover Kit |
| 8 |
31173-90J02 |
Brush Holder |
| 9 |
31191-96J00 |
Shift Lever (NLA) |
| 10 |
31220-94J00 |
Magnet Switch |
| 11 |
31310-90J00 |
Armature |
| 12 |
31320-93J00 |
Pinion Assembly (NLA) |
| 13 |
31341-93J00 |
Pinion Shaft (NLA) |
| 14 |
31343-90J00 |
Internal Gear (NLA) |
| 15 |
31344-90J00 |
Planetary Gear (NLA) |
| 16 |
31360-93J01 |
Washer Set |
| 17 |
31913-93J00 |
Terminal |
| 18 |
31914-93J00 |
Terminal Cap |
| 19 |
31912-96J00 |
Starting Motor Band |
| 20 |
31918-90J11 |
DAMPER,LWR |
| 21 |
01550-08207 |
BOLT |
| 22 |
01550-08357 |
BOLT |
▶Fig. 26 - Magneto (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32102-96J02 |
Flywheel |
| 2 |
09103-12071 |
Flywheel Bolt (12x26) |
| 3 |
09202-06031 |
Knock Pin (6x12) |
| 4 |
32120-96J00 |
Battery Charge Coil |
| 5 |
32160-87L01 |
CKP/Ignition Timimg Coil |
| 6 |
02162-05167 |
BOLT |
| 6A |
09106-05030 |
Bolt (5x10) |
| 7 |
33220-58J20 |
Replaced by 33220-64L10 |
| 8 |
07130-06167 |
BOLT |
| 9 |
09103-06231 |
Bolt (6x35) |
| 10 |
09403-13413 |
CLAMP |
| 11 |
01550-06127 |
BOLT |
| 12 |
11185-96J00 |
Sensor Cover |
▶Fig. 27 - Rectifier/Ignition Coil (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32800-96J00 |
Rectifier & Regulator Assembly |
| 2 |
32805-96J00 |
Rectifier & Regulator Gasket |
| 3 |
32890-96J00 |
Electric Parts Holder |
| 4 |
09169-06062 |
Washer (6.3x17x1.6) |
| 5 |
09320-09016 |
Cushion |
| 6 |
01550-06257 |
BOLT |
| 7 |
01550-06257 |
BOLT |
| 8 |
33410-93J00 |
Ignition Coil Assembly |
| 9 |
01547-06207 |
BOLT 6 X 20 |
▶Fig. 28 - Sensor (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13650-52G00 |
Inlet Air Temp Sensor |
| 2 |
13655-87J01 |
Air Temp Sensor Grommet |
| 3 |
34801-99E05 |
Trim Sender |
| 4 |
01550-06207 |
BOLT |
| 5 |
01550-06207 |
BOLT |
| 6 |
29404-93J11 |
Clamp (L:65) |
| 7 |
09407-14403 |
Clamp (L:125) |
| 8 |
34830-87J20 |
Temp Sensor Assy |
| 9 |
34830-87J20 |
Temp Sensor Assy |
| 10 |
37820-99E02 |
Oil Pressure Switch |
| 11 |
36617-93J10 |
Harness Bracket |
| 12 |
29103-93J00 |
Bolt (6x12) |
| 14 |
09407-14407 |
Clamp (L:140) |
| 15 |
43117-96J00 |
Trim Sender Cam |
| 16 |
09116-05010 |
Bolt (5x12) |
| 17 |
43118-96J00 |
Trim Sender Cam Plate |
| 18 |
41118-96J00 |
Trim Sender Plate |
▶Fig. 29 - Harness (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33810-96L01 |
Starter Motor Cable Assembly |
| 2 |
08316-10087 |
Nut |
| 3 |
33634-99E00 |
Service Connector Cap |
| 4 |
36616-96J00 |
Cable Holder (NLA) |
| 5 |
09169-06053 |
Washer (6.3x16x1) |
| 6 |
09320-04013 |
Bushing |
| 7 |
02142-06167 |
6 X 16 CROSS SC |
| 8A |
33634-96J00 |
Service Connector Cap |
| 9 |
09320-08510 |
Cushion (8.5x20x8) |
| 10 |
36737-96J00 |
Fuse Puller (NLA) |
| 11 |
36721-96J00 |
Upper Cover O-Ring |
| 12 |
36738-96J00 |
Fuse Case Upper Cover |
| 13 |
38860-76F01 |
Relay |
| 14 |
38860-76F01 |
Relay |
| 17 |
36612-96J01 |
CAP,TERMINAL |
| 18 |
08310-00067 |
Nut |
| 19 |
08321-01067 |
Lock Washer |
| 20 |
36617-93J00 |
Harness Bracket |
| 21 |
36617-96J00 |
Harness Bracket (NLA) |
| 22 |
01550-06127 |
BOLT |
| 23 |
09403-18409 |
Clamp |
| 24 |
09403-20308 |
Clip |
| 25 |
09407-14403 |
Clamp (L:125) |
| 26 |
09407-14407 |
Clamp (L:140) |
| 28 |
01550-06127 |
BOLT |
| 29-2 |
36625-93J10 |
ECM Battery Lead |
| 30 |
09481-15501 |
15 Amp Fuse |
| 31 |
09407-10404 |
Clamp (L:100) |
| 45672 |
09481-10501 |
10 Amp Fuse |
| 45673 |
09481-30401 |
30 Amp Fuse |
| 45684 |
09408-00008 |
Clamp |
| 45686 |
36625-93J10 |
ECM Battery Lead |
| 45703 |
09481-30501 |
30 Amp Fuse |
| 45704 |
09481-60401 |
60 Amp Fuse |
| 45715 |
09408-00024 |
Clamp |
| 45870 |
36610-96J00 |
Wiring Harness Assembly |
| 45871 |
36610-96JC1 |
Wiring Harness Assembly |
▶Fig. 3 - Crankshaft (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12111-96J01-0B0 |
Piston |
| 2 |
12140-96J00 |
Piston Ring Set |
| 3 |
12151-96J00 |
Piston Pin |
| 4 |
12160-96J10 |
Connecting Rod Assembly |
| 6 |
12221-96J10 |
Crankshaft |
| 9 |
12242-96J00 |
Drive Gear |
| 10 |
09103-10229 |
Crankshaft Bolt |
| 11 |
09160-10120 |
Washer (10x42x3) |
| 12 |
09283-91001 |
Crankshaft Oil Seal |
| 13 |
12100-96J01-050 |
Piston Set (OS:0.50) |
| 14 |
12140-96J00-050 |
Piston Ring Set (OS:0.50) |
| 45778 |
12100-96811-0A0 |
Conrod Bearing Set (Green) |
| 45779 |
12100-96811-025 |
Conrod Bearing Set (Red) (US:0.25) |
| 45839 |
12340-96J01-0B0 |
Crankshaft Bearing Set (Black) |
| 45840 |
12340-96J01-0C0 |
Crankshaft Bearing Set (NON) |
| 45841 |
12340-96J01-0D0 |
Crankshaft Bearing Set (Yellow) |
| 45842 |
12340-96J01-0E0 |
Crankshaft Bearing Set (Blue) |
| 45843 |
12340-96J01-0F0 |
Crankshaft Bearing Set (Pink) |
| 45844 |
12300-96810-0BA |
Crankshaft Bearing Set (Red/Black) (NLA) |
| 45845 |
12300-96810-0CA |
Crankshaft Bearing Set (Red) (NLA) |
| 45846 |
12300-96810-0DA |
Crankshaft Bearing Set (Red/Yellow) (NLA) |
| 45847 |
12300-96811-0EA |
Crankshaft Bearing Set (Red/Blue) (NLA) |
| 45848 |
12300-96811-0FA |
Crankshaft Bearing Set (Red/Pink) |
| 45870 |
12300-85830 |
Crank Thrust Bearing Set |
| 45871 |
12300-85830-012 |
Crank Thrust Bearing Set (OS:0.12) |
▶Fig. 30 - PTT Switch/Engine Control Unit (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13580-93J04 |
SENSOR ASSY,SHI |
| 2 |
37729-93J00 |
Shift Sensor Lever |
| 3 |
09160-05029 |
Washer (5.5x10x0.8) |
| 4 |
02112-35167 |
SCREW |
| 5 |
37721-93J00 |
Neutral Switch Assembly |
| 6 |
09137-04004 |
Screw (4x16) |
| 7 |
09403-12412 |
Clamp |
| 8 |
37725-96J00 |
Switch Assembly Bracket (NLA) |
| 9 |
37850-99E05 |
PTT Switch Assembly |
| 10 |
37722-93J14 |
Tilt Limit Switch Assembly |
| 11 |
09407-14407 |
Clamp (L:140) |
| 12 |
38410-93J12 |
PTT Relay Assembly |
| 13 |
38415-93J00 |
PTT Relay Holder |
| 14 |
33920-96JB0 |
Engine Control Unit |
| 15 |
33925-93J00 |
ECU/BCM Cushion |
▶Fig. 31 - Clamp Bracket (22 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
41121-96J13-0EP |
Clamp Bracket - Port |
| 3 |
41130-92J03 |
Clamp Bracket Shaft |
| 4 |
41135-92J00 |
Clamp Bracket Shaft Washer |
| 5 |
09159-22006 |
Nut |
| 6 |
41153-93J00 |
Transom Bolt Cap |
| 8 |
09159-12062 |
Transom Nut |
| 9 |
09160-13021 |
Washer |
| 10 |
09160-13022 |
Washer |
| 11 |
41155-93J02 |
Transom Plate |
| 12 |
55320-94900 |
Protection Anode Set |
| 13 |
09116-06121 |
Bolt (6x25) |
| 14 |
48140-93J01 |
Tilt Limit Switch Cam |
| 15 |
48144-93J00 |
Tilt Limit Switch Holder |
| 16 |
09103-06278 |
Bolt (6x25) |
| 17 |
48145-93J00 |
Tilt Limit Switch Cover |
| 18 |
55321-94910 |
Magnesium Anode |
| 45658 |
41111-96J22-0EP |
Clamp Bracket - Starboard |
| 45659 |
41111-96J22-0EP |
Clamp Bracket - Starboard |
| 45660 |
41111-96J22-0EP |
Clamp Bracket - Starboard |
| 45839 |
09100-12086 |
Transom Bolt (12.7x150) |
| 45840 |
09100-12085 |
Transom Bolt (12.7x115) |
| 45841 |
09100-12092 |
Transom Bolt (12.7x75) |
▶Fig. 32 - Swivel Bracket (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
22511-99011 |
Grease Nipple |
| 2 |
36894-87D00 |
Wire Lead (L:195) |
| 4 |
43211-93J11 |
Clamp Shaft Swivel Bushing |
| 5 |
43711-97E11 |
Steering Bushing |
| 7 |
09125-06063 |
Screw (6x10) |
| 8 |
09160-39001 |
Washer (39.5x64x1.0) |
| 9 |
09181-39001 |
Shim (39.5x64x0.3) |
| 10 |
09380-38003 |
Circlip |
| 11 |
09169-28003 |
Washer (26.2x52x1) |
| 12 |
09282-39001 |
Oil Seal (38x51x5) |
| 14 |
09103-06281 |
Bolt (6x14) |
| 17 |
41224-95E01 |
Tilt Stopper Rod Bushing |
| 19 |
41233-95E10 |
Tilt Lock Spring Bracket |
| 20 |
09125-06063 |
Screw (6x10) |
| 21 |
09140-10032 |
Nut |
| 22 |
09160-06082 |
Washer (6.5x13x1.0) |
| 23 |
09204-01006 |
Cotter Pin |
| 24 |
09440-19028 |
Spring |
| 25 |
09443-10043 |
Tilt Lock Spring |
| 26 |
36894-87D00 |
Wire Lead (L:195) |
| 27 |
09125-06063 |
Screw (6x10) |
| 45670 |
55321-87J01 |
Aluminum Anode |
| 45672 |
41200-96810 |
Tilt Lock Lever & Link Set |
| 45673 |
41200-96810 |
Tilt Lock Lever & Link Set |
| 45675 |
41230-95E00 |
Tilt Lock Lever Link |
| 45701 |
55321-87J11 |
Magnesium Anode |
| 45703 |
41220-96J11 |
LEVER,TILT LOCK |
| 45704 |
41234-96J11 |
LEVER,TILT LOCK |
| 45706 |
41230-96J00 |
Tilt Lock Lever Link |
| 45717 |
43111-96J00-0EP |
Swivel Bracket (L) |
| 45718 |
43111-96J10-YAY |
Swivel Bracket (X) |
| 45809 |
43750-96J03-0EP |
Steering Bracket (L) |
| 45810 |
43750-96J13-0EP |
Steering Bracket (X) |
▶Fig. 33 - Trim Cylinder (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48503-96J05 |
MANIFOLD SUB AS |
| 2 |
48401-96J02 |
Piston Assembly |
| 3 |
48601-94900 |
Piston & Ram Assembly |
| 4 |
48627-95E00 |
O-Ring Set |
| 6 |
48633-94900 |
O-Ring Set (Pack of 2) |
| 8 |
48650-94900 |
Free Piston |
| 9 |
48405-87D00 |
Tilt O-Ring Set |
| 10 |
48615-97E00 |
Piston Ring Set |
| 11 |
48570-95E01 |
Reservoir Assembly |
| 12 |
48572-95E00 |
Cap |
| 13 |
48588-94900 |
O-Ring (Pack of 6) |
| 14 |
48861-92J01 |
Reservoir Bolt |
| 15 |
48121-92J00 |
Tilt Cylinder Lower Shaft |
| 16 |
48311-96J10 |
Trim Cylinder Ram Pad |
| 17 |
48321-87D03 |
Tilt Cylinder Upper Shaft |
| 18 |
48326-95E00 |
Tilt Cylinder Lower Bushing |
| 19 |
09116-10179 |
Bolt (10x35) |
| 20 |
09140-10031 |
Nut (10mm) |
| 21 |
09162-10005 |
Lock Washer |
| 22 |
09306-17001 |
Bushing |
| 23 |
09380-17009 |
Circlip |
| 24 |
36894-87D00 |
Wire Lead (L:195) |
| 25 |
09125-06063 |
Screw (6x10) |
| 45778 |
48630-96J04 |
Trim Cylinder Head |
| 45779 |
48630-96J04 |
Trim Cylinder Head |
| 45839 |
48641-96J00 |
PTT Manifold (NLA) |
| 45840 |
48641-96J04 |
MANIFOLD,PTT |
▶Fig. 34 - PTT Motor (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38100-96J13 |
PTT Motor Assembly |
| 2 |
31111-94900 |
Yoke Screw |
| 3 |
31123-87D60 |
O-Ring |
| 4 |
31133-90J20 |
Brush Assembly |
| 5 |
31133-94910 |
Brush |
| 6 |
31135-94900 |
Spring |
| 7 |
31136-90J20 |
Breaker Assembly |
| 8 |
31173-94920 |
Brush Holder Assembly |
| 9 |
31311-94900 |
Armature (NLA) |
| 10 |
33799-97E00 |
Oil Seal |
| 11 |
31281-92J10 |
Through Bolt |
| 12 |
48502-96J05 |
PTT Pump Assembly |
| 13 |
48582-95E01 |
Filter |
| 14 |
48583-95E00 |
Drive Joint |
| 15 |
48585-95E00 |
O-Ring |
| 16 |
48588-94900 |
O-Ring (Pack of 6) |
| 17 |
48862-92J20 |
Pump Bolt No. 1 |
| 18 |
48862-92J30 |
Pump Bolt No. 2 |
| 20 |
29404-93J11 |
Clamp (L:65) |
| 45676 |
48864-93J01 |
Manual Valve Set |
| 45707 |
48864-96J10 |
Manual Valve Set |
▶Fig. 35 - Engine Holder (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
51110-96J23-0EP |
HOLDER COMP,ENG |
| 2 |
16519-93J00 |
Engine Holder Seal |
| 3 |
51211-96J00 |
Engine Holder Gasket |
| 4 |
51115-90J00 |
Water Return Union |
| 5 |
09280-26006 |
O-Ring |
| 6 |
01550-06257 |
BOLT |
| 7 |
09206-08001 |
Knock Pin (8x11) |
| 8 |
51120-96J02 |
Mount Oil Seal Cover Assembly |
| 9 |
51123-96J02 |
Mount Oil Seal Cover Gasket |
| 10 |
09103-08109 |
Bolt (8x120) |
| 11 |
01550-0830A |
BOLT |
| 12 |
09206-08001 |
Knock Pin (8x11) |
| 13 |
51140-96J00 |
Engine Holder Cover |
| 14 |
51142-96J00 |
Engine Holder Cover Gasket |
| 15 |
01550-06207 |
BOLT |
| 16 |
51161-96J01 |
Engine Holder Water Jacket Cover |
| 17 |
51162-96J00 |
Engine Holder Water Jacket Cover Gasket |
| 18 |
01550-06207 |
BOLT |
| 19 |
51170-96J01 |
Water Indicator Bracket |
| 20 |
09116-06121 |
Bolt (6x25) |
| 21 |
09160-18031 |
Exhaust Plug Gasket |
| 22 |
09248-18010 |
Exhaust Plug |
| 23 |
09282-24003 |
Oil Seal (24x36x6) |
| 24 |
09116-10175 |
Bolt (10x50) |
| 25 |
09116-10137 |
Bolt (10x70) |
| 26 |
01550-08307 |
BOLT |
| 27 |
09280-70012 |
O-Ring |
| 28 |
54121-96J01 |
Upper Thrust Mount |
| 29 |
54130-96J02 |
MOUNT,UPR |
| 30 |
54112-96J02 |
Upper Mount Bolt (14x227) |
| 31 |
29159-93J00 |
Upper Mount Bolt Nut |
| 32 |
09160-15051 |
Upper Mount Bolt Washer |
| 33 |
54137-93J02 |
Upper Mount Cover |
| 34 |
09116-10135 |
Bolt (10x95) |
| 35 |
09116-10175 |
Bolt (10x50) |
| 37 |
54122-96J01 |
SPACER,UPPER MO |
▶Fig. 36 - Drive Shaft Housing (25 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
09108-10150 |
Stud Bolt (NLA) |
| 4 |
09140-10031 |
Nut (10mm) |
| 5 |
09160-10141 |
Washer (10.5x19x2) |
| 6 |
09202-08006 |
Knock Pin (8x12) |
| 7 |
57130-87D10 |
Drive Shaft Bushing |
| 8 |
09387-39002 |
RING,DRIVE SHAF |
| 9 |
36895-87D10 |
Wire Lead (L:310) |
| 10 |
09125-06063 |
Screw (6x10) |
| 11 |
54151-96J01 |
Lower Thrust Mount |
| 12 |
54160-96J02 |
MOUNT,LWR |
| 13 |
54211-96J01-0EP |
Lower Mount Bracket |
| 14 |
54221-96J00-0EP |
Lower Mount Cover |
| 15 |
54112-93J00 |
Upper Mount Bolt |
| 16 |
09116-10179 |
Bolt (10x35) |
| 17 |
09116-10175 |
Bolt (10x50) |
| 18 |
09160-16050 |
Lower Mount Washer |
| 19 |
09160-16050 |
Lower Mount Washer |
| 20 |
09125-06063 |
Screw (6x10) |
| 21 |
09407-10404 |
Clamp (L:100) |
| 22 |
36894-87D00 |
Wire Lead (L:195) |
| 23 |
54167-96J00 |
Lower Side Mount |
| 45658 |
52111-96J00-0EP |
Drive Shaft Housing (L) |
| 45659 |
52111-96J11-0EP |
Drive Shaft Housing (X) |
| 45689 |
09116-10176 |
Bolt (10x44) |
| 45690 |
09116-10176 |
Bolt (10x44) |
▶Fig. 37 - Gear Case (38 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
55110-93J20-0EP |
Gear Case Housing |
| 2 |
09263-32017 |
Pinion Bearing |
| 3 |
09100-12052 |
Bolt (12x70) |
| 4 |
09116-10150 |
Bolt (10x55) |
| 5 |
09160-12066 |
Washer (12.5x22x2.5) |
| 6 |
17566-87D12 |
GROMMET |
| 7 |
09202-08006 |
Knock Pin (8x12) |
| 8 |
55125-98J00-0EP |
Trim Tab |
| 9 |
09116-08137 |
Bolt (8x22) |
| 10 |
55128-93J10 |
Drain Plug |
| 11 |
09168-10038 |
GASKET,DRAIN PL |
| 12 |
55320-95311 |
Zinc Anode |
| 13 |
09116-06094 |
Bolt (6x15) |
| 14 |
55332-87D12 |
Exhaust Seal Rubber |
| 15 |
55333-87D10 |
Exhaust Seal Plate |
| 16 |
55127-87D00 |
Hose Union |
| 17 |
09355-40805-00B |
Hose (4x8x2000) |
| 18 |
09362-09008 |
Nipple |
| 19 |
09407-10404 |
Clamp (L:100) |
| 21 |
58105-93J00 |
Propeller Bushing |
| 22 |
57632-93J11 |
Propeller Stopper |
| 23 |
57633-87D30 |
Propeller Nut Spacer |
| 24 |
09141-18005 |
Nut (18mm) |
| 25 |
09160-18028 |
Washer (18.5x31x1.0) |
| 26 |
09204-03003 |
Prop Nut Cotter Pin |
| 27 |
57630-92E00 |
Propeller Hardware Kit DF150/175 DFV6 DTV6 |
| 28 |
25700-93J00 |
Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250 |
| 45677 |
990C0-00830-17P |
Replaced by 990C0-00840-17P |
| 45708 |
990C0-00840-19P |
S/S Watergrip Propeller 3x15-1/4x19 |
| 45736 |
990C0-00840-21P |
S/S Watergrip Propeller 3x15x21 |
| 45767 |
990C0-00840-23P |
S/S Watergrip Propeller 3x14-3/4x23 |
| 45797 |
990C0-00840-25P |
S/S Watergrip Propeller 3x14-3/4x25 |
| 45828 |
990C0-00840-27P |
S/S Watergrip Propeller 3x14-1/2x27 |
| 45858 |
990C0-00834-23P |
S/S Propeller 4x14-3/8x23 (NLA) |
| 45889 |
990C0-00834-25P |
S/S Propeller 4x14-3/8x25 (NLA) |
| 45920 |
990C0-00834-27P |
S/S Propeller 4x14-3/8x27 (NLA) |
| 45950 |
990C0-00834-28P |
S/S Propeller 4x14-3/8x28 (NLA) |
| 45981 |
990C0-00834-29P |
S/S Propeller 4x14-3/8x29 (NLA) |
▶Fig. 38 - Gear Case (C/R) (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
55110-93J30-0EP |
Gear Case Housing (C/R) |
| 2 |
09263-32017 |
Pinion Bearing |
| 3 |
56145-93J00 |
Shift Cam Housing |
| 4 |
04221-08129 |
PIN 8X12 |
| 5 |
09265-50002 |
Bearing (50x90x21.75) |
| 6 |
09100-12052 |
Bolt (12x70) |
| 7 |
09116-10150 |
Bolt (10x55) |
| 8 |
09160-12066 |
Washer (12.5x22x2.5) |
| 9 |
17566-87D12 |
GROMMET |
| 10 |
09202-08006 |
Knock Pin (8x12) |
| 11 |
55125-98J00-0EP |
Trim Tab |
| 12 |
09116-08137 |
Bolt (8x22) |
| 13 |
55128-93J10 |
Drain Plug |
| 14 |
09168-10038 |
GASKET,DRAIN PL |
| 15 |
55320-95311 |
Zinc Anode |
| 16 |
09116-06094 |
Bolt (6x15) |
| 17 |
55332-87D12 |
Exhaust Seal Rubber |
| 18 |
55333-87D10 |
Exhaust Seal Plate |
| 19 |
55127-87D00 |
Hose Union |
| 20 |
09355-40805-00B |
Hose (4x8x2000) |
| 21 |
09362-09008 |
Nipple |
| 22 |
09407-10404 |
Clamp (L:100) |
| 24 |
58105-93J00 |
Propeller Bushing |
| 25 |
57632-93J11 |
Propeller Stopper |
| 26 |
57633-87D30 |
Propeller Nut Spacer |
| 27 |
09141-18005 |
Nut (18mm) |
| 28 |
09160-18028 |
Washer (18.5x31x1.0) |
| 29 |
09204-03003 |
Prop Nut Cotter Pin |
| 30 |
57630-92E00 |
Propeller Hardware Kit DF150/175 DFV6 DTV6 |
| 31 |
25700-93J00 |
Gear Case Seal Kit DF150 / DF175 / DF200 / DF225 / DF250 |
| 45680 |
990C0-0084L-17P |
S/S Watergrip Propeller 3x15-1/2x17 CCR |
| 45711 |
990C0-0084L-19P |
S/S Watergrip Propeller 3x15-1/4x19 CCR |
| 45739 |
990C0-0083L-21P |
S/S Propeller 3x15x21 (C/R) |
| 45770 |
990C0-0083L-23P |
S/S Propeller 3x14-3/4x23 (C/R) |
| 45800 |
990C0-0084L-25P |
S/S Watergrip Propeller 3x14-1/2x25 CCR |
| 45831 |
990C0-0083L-27P |
S/S Propeller 3x14-1/2x27 (C/R) |
▶Fig. 39 - Side Cover (40 parts)
| Ref |
OEM Part # |
Part Name |
| 4 |
09139-06147 |
Oil Pan Cover Screw (6x114) |
| 5 |
61811-96J20-0EP |
Starboard Side Cover |
| 6 |
61821-96J11-0EP |
Port Side Cover |
| 7 |
61134-96J02 |
Side Cover Seal |
| 9 |
61817-89J01 |
Side Cover Plug |
| 10 |
09139-06249 |
SCREW |
| 11 |
17913-93J00 |
Water Flush Plug |
| 12 |
17914-93J01 |
Water Flush Plug Gasket |
| 13 |
61831-96J10-0EP |
Front Panel |
| 14 |
09116-08174 |
Bolt (8x38) |
| 15 |
09169-08039 |
Washer (8.5x30x1.5) (NLA) |
| 16 |
09320-11023 |
CUSHION,FRONT P |
| 17 |
61632-93J00 |
Engine Cover Hook Shaft |
| 18 |
61633-96J02 |
Starboard Rear Hook Lever |
| 19 |
61634-96J02 |
Port Rear Hook Lever |
| 20 |
61641-93J10 |
Engine Cover Hook |
| 21 |
61645-96J02 |
Front Hook Lever |
| 22 |
61673-96J03 |
Hook Lever Latch |
| 23 |
09116-06127 |
Bolt (6x12) |
| 24 |
09160-13014 |
Washer (13.2x25x1.0) |
| 25 |
09164-14008 |
Wave Washer |
| 26 |
09202-04022 |
Hook Lever Pin |
| 27 |
09306-13007 |
Bushing |
| 28 |
01550-05107 |
BOLT |
| 29 |
61124-96J03 |
Remote Control Grommet |
| 30 |
67343-96J00 |
Remocon Cable Stopper |
| 31 |
09160-06047 |
Washer (6.2x20x2) |
| 32 |
01570-06127 |
BOLT |
| 33 |
09407-25402 |
Clamp (L:248) |
| 34 |
67341-96J00 |
Remocon Cable Holder |
| 35 |
01550-06167 |
BOLT |
| 36 |
67300-93J01 |
Rigging Kit Adapter |
| 37 |
67361-93J00 |
Hose Adapter |
| 38 |
09250-21003 |
Plug |
| 45658 |
61131-96J03-0EP |
Starboard Oil Pan Cover (L) |
| 45659 |
61131-96J13-0EP |
Starboard Oil Pan Cover (X) |
| 45689 |
61141-96J03-0EP |
Port Oil Pan Cover (L) |
| 45690 |
61141-96J13-0EP |
Port Oil Pan Cover (X) |
| 45717 |
09139-06135 |
Oil Pan Cover Screw (6x17) |
| 45718 |
09139-06135 |
Oil Pan Cover Screw (6x17) |
▶Fig. 4 - Balancer (39 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
11332-96J00 |
Balancer Cover Gasket |
| 3 |
01550-06257 |
BOLT |
| 4 |
11345-96J00 |
Balancer Cover Plate |
| 5 |
02112-0612A |
SCREW |
| 6 |
11340-96J00 |
Balancer Water Jacket Cover |
| 7 |
11342-96J00 |
Balancer Water Jacket Cover Gasket |
| 8 |
01550-06257 |
BOLT |
| 9 |
11382-93J00 |
Oil Filler Cap |
| 10 |
09280-26006 |
O-Ring |
| 11 |
12600-96J10 |
Balancer Housing Assembly |
| 12 |
12643-96J00 |
Balancer Bolt |
| 13 |
12644-96J00 |
Washer |
| 14 |
04211-11129 |
11 X 12 DOWEL P |
| 15 |
12600-96801 |
Replaced by 12600-96802 |
| 16 |
12645-96J01 |
Balancer Bearing |
| 17 |
12600-96801 |
Replaced by 12600-96802 |
| 18 |
12665-96J00 |
Balancer Driven Sprocket |
| 19 |
09160-10039 |
Washer |
| 20 |
01550-1020A |
BOLT |
| 21 |
04221-04089 |
PIN 4X8 |
| 22 |
09103-08414 |
Bolt (8x53) |
| 23 |
09103-08423 |
Bolt (8x80) |
| 24 |
04211-11129 |
11 X 12 DOWEL P |
| 25 |
12662-96J00 |
Balancer Drive Sprocket |
| 26 |
09202-05032 |
Pin (5x12) |
| 27 |
12670-96J00 |
Balancer Chain |
| 29-2 |
12672-96J01 |
Balancer Chain Tensioner Bolt |
| 29A |
09160-08079 |
Washer |
| 30 |
12673-96J00 |
Balancer Chain Tensioner Spring |
| 31 |
12695-96J00 |
Balancer Chain Guide |
| 32 |
01550-0825A |
BOLT |
| 33 |
09103-08158 |
Bolt (8x75) |
| 34 |
09251-05006 |
Plug |
| 35 |
09401-10411 |
Clip |
| 45658 |
11330-96J00 |
Balancer Shaft Cover |
| 45659 |
11330-96J10 |
Balancer Shaft Cover |
| 45685 |
12670-96810 |
Bolt & Tensioner Set |
| 45686 |
12670-96810 |
Bolt & Tensioner Set |
| 45716 |
12671-96J01 |
Balancer Chain Tensioner |
▶Fig. 40 - Engine Cover(2006 to 2009) (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61410-96858-0EP |
COVER SET,ENG(1 |
| 2 |
61112-96J20 |
Engine Cover Seal |
| 3 |
61430-96J01 |
Air Intake Inner Guide Assembly (NLA) |
| 4 |
09159-05019 |
Nut |
| 5 |
02142-05167 |
SCREW 5X16 CROS |
| 6 |
03542-05169 |
SCREW |
| 7 |
61431-96J00-0EP |
Tilt Up Handle |
| 8 |
61432-96J00 |
Tilt Up Handle Louver |
| 9 |
61438-96J00 |
Tilt Up Handle Seal No. 1 |
| 10 |
61439-96J00 |
Tilt Up Handle Seal No. 2 |
| 11 |
03542-05169 |
SCREW |
| 12 |
03542-05169 |
SCREW |
| 13 |
61475-96J00 |
Air Vent Guide |
| 14 |
61476-96J00 |
Air Vent Seal |
| 15 |
03542-05169 |
SCREW |
| 16 |
61610-93J01 |
FASTENER COMP |
| 17 |
09329-10024 |
Cushion |
| 18 |
01550-06127 |
BOLT |
| 19 |
61621-93J01 |
Fastener Bracket |
| 20 |
01547-06167 |
BOLT 6X16 |
| 22 |
61422-96J21 |
Front Emblem Mark (150) |
| 23 |
61435-96J01 |
Rear Emblem Mark (150) |
| 24 |
61446-93J03 |
EFI Decal |
| 25 |
61458-99E31 |
Engine Cover Label |
| 26 |
69716-99E14 |
Fuel Limitation Label |
| 27 |
09800-81841 |
Tool Set |
| 45678 |
61443-96J01 |
Starboard Engine Cover Stripe |
| 45709 |
61453-96J01 |
Port Engine Cover Stripe |
▶Fig. 40A - Engine Cover(2010 & Newer) (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61410-96858-0EP |
COVER SET,ENG(1 |
| 2 |
61112-96J20 |
Engine Cover Seal |
| 3 |
61430-96J10 |
Air Intake Inner Guide Assembly |
| 4 |
09159-05019 |
Nut |
| 5 |
02142-05167 |
SCREW 5X16 CROS |
| 6 |
01550-06167 |
BOLT |
| 7 |
61431-96J21-0EP |
Tilt Up Handle |
| 8 |
61432-96J11 |
Tilt Up Handle Louver |
| 9 |
61438-96J10 |
Tilt Up Handle Seal No. 1 |
| 10 |
61439-96J10 |
Tilt Up Handle Seal No. 2 |
| 11 |
01550-06167 |
BOLT |
| 12 |
03542-05169 |
SCREW |
| 13 |
61475-96J10 |
Air Vent Guide |
| 14 |
61476-96J10 |
Air Vent Seal |
| 15 |
01550-06167 |
BOLT |
| 16 |
61610-93J01 |
FASTENER COMP |
| 17 |
09329-10024 |
Cushion |
| 18 |
01550-06127 |
BOLT |
| 19 |
61621-93J01 |
Fastener Bracket |
| 20 |
01547-06167 |
BOLT 6X16 |
| 22 |
61422-96J42 |
Front Emblem Mark (150) |
| 23 |
61435-96J22 |
Rear Emblem Mark (150) |
| 24 |
61446-87L13 |
DECAL,EFI |
| 25 |
68111-96J00 |
Emblem Mark 'S' |
| 26 |
61458-99E31 |
Engine Cover Label |
| 27 |
09800-81841 |
Tool Set |
| 45678 |
61443-96J22 |
Starboard Engine Cover Stripe |
| 45709 |
61453-96J22 |
Port Engine Cover Stripe |
▶Fig. 42 - Fuel Hose (4 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
09251-09008 |
Cap |
| 2 |
09367-10001 |
Hose Joint |
| 3 |
09401-14409 |
Clip |
| 4 |
65770-93J04 |
Squeeze Pump |
▶Fig. 43 - Drag Link (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41161-94400 |
Steering Cable Seal |
| 2 |
67701-96J00 |
Drag Link Assembly |
| 3 |
67721-96J00 |
Spacer |
| 4 |
67725-96J00 |
Drag Link Bolt |
| 5 |
67726-99E00 |
Lock Nut |
| 6 |
67728-99E00 |
Washer |
| 7 |
67467-89J01 |
Cable Connector |
| 8 |
09385-06012 |
Clip |
| 9 |
09160-06055 |
Washer (7x12x1.0) |
| 10 |
67700-96J00 |
Drag Link Set |
▶Fig. 44 - Opt: Meter (31 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09471-12103 |
Bulb (12v, 3.4w) |
| 4 |
09471-12028 |
Bulb (12v, 3.4w) |
| 5 |
34191-92E00 |
Water Pressure Tubing |
| 6 |
09407-14407 |
Clamp (L:140) |
| 7 |
36615-96300 |
Resin Terminal |
| 9 |
09471-12103 |
Bulb (12v, 3.4w) |
| 11 |
34310-92E00 |
Fuel Gauge Lead (NLA) |
| 12 |
34360-92E00 |
Adapter Harness (NLA) |
| 13 |
09471-12103 |
Bulb (12v, 3.4w) |
| 15 |
09471-12103 |
Bulb (12v, 3.4w) |
| 17 |
34191-92E00 |
Water Pressure Tubing |
| 18 |
09407-14407 |
Clamp (L:140) |
| 19 |
09471-12103 |
Bulb (12v, 3.4w) |
| 21 |
36615-96300 |
Resin Terminal |
| 22 |
09471-12077 |
Bulb (12v, 1.7w) |
| 45658 |
34800-93J02 |
Black Trim Gauge |
| 45659 |
34800-93J13 |
White Trim Gauge |
| 45671 |
34500-93J02 |
Black Hour Meter |
| 45673 |
34650-93J20 |
Black Water Pressure Gauge* |
| 45677 |
34200-93J02 |
Black Tachometer w/Monitor Function |
| 45702 |
34500-93J13 |
White Hour Meter |
| 45704 |
34650-93J33 |
White Water Pressure Gauge |
| 45708 |
34200-93J14 |
Tachometer w/Monitor - White |
| 45717 |
34100-93J00 |
Black Speedometer 0-80 MPH |
| 45718 |
34100-93J13 |
White Speedometer 0-80 MPH |
| 45719 |
34100-93J22 |
Black Speedometer 0-50 MPH |
| 45720 |
34100-93J33 |
White Speedometer 0-50 MPH |
| 45870 |
34600-93J02 |
Black Voltmeter |
| 45871 |
34600-93J13 |
White Voltmeter |
| 45931 |
34300-93J02 |
Black Fuel Gauge |
| 45932 |
34300-93J13 |
White Fuel Gauge |
▶Fig. 45 - Opt: Meter(2008 & Newer (17 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
34112-98J00 |
Nut (NLA) |
| 4 |
34112-98J00 |
Nut (NLA) |
| 6 |
34815-98J00 |
Nut (NLA) |
| 8 |
34815-98J00 |
Nut (NLA) |
| 10 |
34815-98J00 |
Nut (NLA) |
| 45658 |
34100-98J01 |
Black Speedometer Assy (130kmh) (NLA) |
| 45659 |
34100-98J11 |
White Speedometer Assy (130kmh) (NLA) |
| 45660 |
34100-98J21 |
Black Speedometer Assy (80kmh) (NLA) |
| 45661 |
34100-98J31 |
White Speedometer Assy (80kmh) (NLA) |
| 45717 |
34200-98J03 |
Black Tachometer (NLA) |
| 45718 |
34200-98J13 |
White Tachometer (NLA) |
| 45778 |
34300-98J00 |
Black Fuel Gauge (NLA) |
| 45779 |
34300-98J10 |
White Fuel Gauge (NLA) |
| 45839 |
34600-98J00 |
Black Volt Meter (NLA) |
| 45840 |
34600-98J10 |
White Volt Meter (NLA) |
| 45901 |
34800-98J00 |
Black Trim Gauge (NLA) |
| 45902 |
34800-98J10 |
White Trim Gauge (NLA) |
▶Fig. 46 - Opt: Harness (12 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36620-93J31 |
Replaced by 36620-93J32 |
| 3 |
17917-87L00 |
Water Flush Connector |
| 4 |
38500-93J00 |
Warning Buzzer* |
| 5 |
34660-96J01 |
Water Pressure Gauge Install Kit |
| 6 |
09352-50006-600 |
Hose (5x9x600) |
| 7 |
09367-06006 |
3 Way |
| 8 |
09401-08413 |
Clip |
| 9 |
33830-96J00 |
Battery Isolator Lead Set |
| 10 |
09407-10404 |
Clamp (L:100) |
| 11 |
09481-30401 |
30 Amp Fuse |
| 45658 |
36620-93J12 |
MAIN HARNESS EXT 6.5' |
| 45659 |
36620-93J42 |
HARNESS EXT 10' |
▶Fig. 47 - Opt: Harness(2008 & Newer) (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
34921-98J00 |
Active Hub Unit (NLA) |
| 2 |
34922-98J02 |
Interface Unit (NLA) |
| 3 |
36661-98J00 |
Interface Unit Harness Assy (NLA) |
| 4 |
36615-96300 |
Resin Terminal |
| 5 |
09481-05501 |
5 Amp Fuse |
| 6 |
36664-98J00 |
3 in Gauge Harness Assembly (NLA) |
| 7 |
36665-98J00 |
Jumper Wire (NLA) |
| 8 |
36666-98J10 |
6 Pin Connector Cap (NLA) |
| 9 |
34921-98J10 |
Passive Hub Unit (NLA) |
| 12 |
09481-05501 |
5 Amp Fuse |
| 13 |
36664-98J10 |
2 in Gauge Harness Assembly (NLA) |
| 14 |
36666-98J00 |
8 Pin Connector Cap (NLA) |
| 15 |
36667-98J00 |
2 Pin Connector Cap (NLA) |
| 16 |
36661-93J00 |
Interface Module Adapter (NLA) |
| 45931 |
36662-98J00 |
Hub Harness Assembly (NLA) |
| 45932 |
36662-98J10 |
Hub Harness Assembly (NLA) |
| 45962 |
36663-98J00 |
Active Hub Power Harness Assy (NLA) |
| 45963 |
36663-98J10 |
Active Hub Power Harness Assy |
▶Fig. 48 - Opt: Switch (35 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
37100-96J01 |
Ignition Switch Panel Assembly |
| 2 |
37139-99E00 |
Ignition Switch Panel |
| 2A |
38500-93J90 |
Warning Buzzer |
| 2B |
09407-14403 |
Clamp (L:125) |
| 3 |
37803-93J06 |
Emergency Stop Switch Panel Assembly |
| 4 |
37825-99E00 |
Emergency Switch Panel |
| 5 |
37805-93J00 |
PTT Switch Assembly |
| 6 |
37855-99E00 |
PTT Switch Panel |
| 7 |
37210-93J00 |
Lighting Switch Set (NLA) |
| 8 |
37212-93J00 |
Lighting Switch Panel (NLA) |
| 10 |
37110-93J02 |
Ignition Switch Assembly |
| 12 |
37143-99E01 |
Key Cap |
| 13 |
37820-93J95 |
Emergency Stop Switch Assembly |
| 14 |
37139-99E10 |
Ignition Switch Panel |
| 15 |
03121-0516A |
SCREW |
| 15A |
38500-93J90 |
Warning Buzzer |
| 15B |
09407-14403 |
Clamp (L:125) |
| 17 |
37110-93J02 |
Ignition Switch Assembly |
| 18 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 19 |
37139-99E20 |
Ignition Switch Panel |
| 20 |
03121-0516A |
SCREW |
| 21 |
38500-93J90 |
Warning Buzzer |
| 22 |
09407-14403 |
Clamp (L:125) |
| 45962 |
37141-99E00 |
(931) Ignition Key |
| 45963 |
37141-99E10 |
(932) Ignition Key |
| 45964 |
37141-99E20 |
(933) Ignition Key |
| 45965 |
37141-99E30 |
(934) Ignition Key |
| 45966 |
37141-99E40 |
(935) Ignition Key |
| 45967 |
37141-99E50 |
(936) Ignition Key |
| 45968 |
37141-99E60 |
(937) Ignition Key |
| 45969 |
37141-99E70 |
(938) Ignition Key |
| 45970 |
37141-99E80 |
(939) Ignition Key |
| 45971 |
37141-99E90 |
(940) Ignition Key |
| 45972 |
37141-99EA0 |
(941) Ignition Key |
| 45973 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 49 - Opt: Remote Control (66 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36646-93J00 |
PTT Switch Adapter Wire Asembly |
| 3 |
36628-92E00 |
Wire Harness Grommet |
| 4 |
37110-93J02 |
Ignition Switch Assembly |
| 6 |
37143-99E01 |
Key Cap |
| 7 |
37721-93J91 |
Neutral Switch Assembly |
| 8 |
37823-92E02 |
Stop Switch Lanyard |
| 10 |
37850-90J06 |
PTT Switch Assembly |
| 11 |
38500-93J90 |
Warning Buzzer |
| 12 |
67212-95600 |
Washer (NLA) |
| 13 |
67213-92E00 |
Buzzer Bracket (NLA) |
| 14 |
09125-05042 |
Screw (5x10) |
| 15 |
67296-92E11 |
Screw (3x15) |
| 16 |
67220-95630 |
Plate Assembly |
| 17 |
67223-99E10 |
Brake Adjustment Knob |
| 18 |
67229-95600 |
Roller (NLA) |
| 19 |
67232-95600 |
Bushing |
| 20 |
67238-87D00 |
Drive Gear |
| 21 |
67241-99E10 |
Free Throttle Lever (NLA) |
| 22 |
67243-95600 |
Bushing (NLA) |
| 23 |
67244-95600 |
Wave Washer (NLA) |
| 24 |
67245-95600 |
Free Throttle Drum (NLA) |
| 25 |
67251-99E10 |
Handle Lever |
| 26 |
67252-95600 |
Bushing |
| 27 |
67253-95600 |
Washer (NLA) |
| 28 |
67255-99E00 |
Neutral Lock Arm |
| 29 |
67256-95600 |
Neutral Lock Holder |
| 30 |
67257-99E00 |
Lever Cap |
| 31 |
67258-99E00 |
Neutral Arm Bracket |
| 32 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 33 |
67261-99E00 |
Grip |
| 34 |
67296-94310 |
Screw |
| 35 |
67264-95600 |
Washer (NLA) |
| 36 |
67267-95610 |
Wire Cover (Black) |
| 37 |
67273-95600 |
Spacer |
| 38 |
67275-95600 |
Cable End |
| 39 |
67288-92E00 |
Washer |
| 40 |
67292-94300 |
E Ring |
| 41 |
67294-95600 |
Spacer |
| 42 |
67296-90J10 |
Rear Cover Screw |
| 43 |
67296-94300 |
Screw (4x10) |
| 44 |
67296-95600 |
Screw |
| 45 |
67296-95610 |
Screw |
| 46 |
67297-95600 |
Washer |
| 47 |
68165-16B01-13L |
Suzuki Emblem |
| 48 |
09100-08232 |
Bolt (8x30) |
| 49 |
09126-05003 |
Screw (5x12) |
| 50 |
09140-06020 |
Nut (6mm) |
| 51 |
09160-06104 |
Washer (6.5x24x2) |
| 51A |
37859-90J00 |
Spacer |
| 52A |
09481-10501 |
10 Amp Fuse |
| 53 |
67140-95600 |
Replaced by 67140-95601 |
| 18994 |
36620-93J04 |
21' Main Wiring Harness |
| 19025 |
36620-93J54 |
16' Main Wiring Harness |
| 19054 |
36620-93J64 |
26' Main Wiring Harness |
| 45778 |
37141-99E00 |
(931) Ignition Key |
| 45779 |
37141-99E10 |
(932) Ignition Key |
| 45780 |
37141-99E20 |
(933) Ignition Key |
| 45781 |
37141-99E30 |
(934) Ignition Key |
| 45782 |
37141-99E40 |
(935) Ignition Key |
| 45783 |
37141-99E50 |
(936) Ignition Key |
| 45784 |
37141-99E60 |
(937) Ignition Key |
| 45785 |
37141-99E70 |
(938) Ignition Key |
| 45786 |
37141-99E80 |
(939) Ignition Key |
| 45787 |
37141-99E90 |
(940) Ignition Key |
| 45788 |
37141-99EA0 |
(941) Ignition Key |
| 45789 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 5 - Timing Chain (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12730-96J01 |
Driven Gear |
| 2 |
12734-96J01 |
Driven Gear Holder |
| 3 |
08110-62080 |
BEARING,UPPER |
| 4 |
09262-40021 |
Bearing (40x80x18) |
| 5 |
09283-32044 |
Oil Seal (32x47x6) |
| 6 |
09103-08339 |
Bolt (8x55) |
| 7 |
09280-70012 |
O-Ring |
| 8 |
12761-96J00 |
Timing Chain |
| 9 |
12772-96J00 |
Timing Chain Guide |
| 10 |
01550-0825A |
BOLT |
| 11 |
12810-96J00 |
Timing Chain Tensioner |
| 12 |
12813-73G00 |
Timing Chain Tensioner Pad |
| 13 |
12812-90J00 |
Timing Chain Tensioner Spacer |
| 14 |
01550-0835A |
BOLT |
| 15 |
12831-93J01 |
Tensioner Adjuster Assembly |
| 16 |
01550-0620A |
BOLT |
▶Fig. 50 - Opt: Top Mount Dual (1) (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L12 |
Duel Binnacle Top Mount Control |
| 2 |
67261-93J00 |
Grip No 1 |
| 3 |
67263-93J00 |
Grip No 2 |
| 4 |
37850-93J10 |
PTT Switch Assembly |
| 5 |
67295-92E10 |
Screw (3x12) |
| 6 |
67296-88D10 |
Screw (5x16) |
| 7 |
67288-92E20 |
Washer |
| 8 |
67296-92E70 |
Screw |
| 9 |
67288-92E40 |
Washer |
| 10 |
67257-92E00 |
Lever Cap |
| 11 |
67251-93J00 |
Handle Lever |
| 12 |
67296-92E60 |
Screw |
| 13 |
67288-92E30 |
Washer |
| 14 |
67253-92E00 |
Washer |
| 15 |
36890-93J10 |
Wire Harness |
| 16 |
37220-92E00 |
Mode Changing Switch Assembly |
| 17 |
67282-93J00 |
Decal |
| 18 |
67296-92E30 |
Screw |
| 19 |
09160-05024 |
Washer (5.5x16x1.5) |
| 20 |
67287-92E00 |
Nut |
| 21 |
67275-95600 |
Cable End |
| 22 |
67273-95600 |
Spacer |
| 23 |
67273-92E10 |
Grommet (NLA) |
| 24 |
67295-92E00 |
Screw |
| 25 |
67271-92E00 |
Cover |
| 26 |
67211-93J10 |
Top Binnacle Cover |
| 27 |
67296-92E70 |
Screw |
| 28 |
67500-93J10 |
Dual Binnacle Box Spacer |
| 29 |
09125-05135 |
Screw (5x65) |
| 30 |
09160-05029 |
Washer (5.5x10x0.8) |
| 31 |
09140-05005 |
Nut |
▶Fig. 51 - Opt: Top Mount Dual (2) (53 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L12 |
Duel Binnacle Top Mount Control |
| 2 |
67222-92E00 |
Dual Plate |
| 3 |
67223-92E00 |
Brake Adjust (NLA) |
| 4 |
67288-92E00 |
Washer |
| 5 |
67292-94300 |
E Ring |
| 6 |
67288-92E10 |
Washer (NLA) |
| 7 |
67291-92E00 |
Snap Ring (NLA) |
| 8 |
67221-92E00 |
Shift Assembly (NLA) |
| 9 |
67224-92E00 |
Brake Arm Assembly (NLA) |
| 10 |
67294-92E00 |
Spacer (NLA) |
| 11 |
37721-92E11 |
Neutral Switch Assembly |
| 12 |
67296-92E11 |
Screw (3x15) |
| 13 |
67296-88D10 |
Screw (5x16) |
| 14 |
67296-92E20 |
Screw (5x25) (NLA) |
| 15 |
67226-92E00 |
Bolt (NLA) |
| 16 |
67226-92E10 |
Bolt (NLA) |
| 17 |
67240-92E00 |
Throttle Arm Assembly (NLA) |
| 18 |
67228-92E00 |
Washer (NLA) |
| 19 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 20 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 21 |
09125-05042 |
Screw (5x10) |
| 22 |
67234-92E00 |
Gear Case (NLA) |
| 23 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 24 |
67227-92E00 |
Stopper (NLA) |
| 25 |
09126-06006 |
Screw (6x20) |
| 26 |
67225-92E00 |
Spring (NLA) |
| 27 |
09125-04004 |
Screw (4x6) |
| 28 |
67296-95610 |
Screw |
| 29 |
67233-92E00 |
Spring (NLA) |
| 30 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 31 |
67232-95620 |
Bushing (NLA) |
| 32 |
67269-92E00 |
Bracket (NLA) |
| 33 |
67296-88D10 |
Screw (5x16) |
| 34 |
09140-06020 |
Nut (6mm) |
| 35 |
67236-92E00 |
Roller (NLA) |
| 36 |
67237-92E01 |
Spring (NLA) |
| 37 |
67238-92E00 |
Drive Gear (NLA) |
| 38 |
67239-92E00 |
Pin |
| 39 |
67246-92E00 |
Drive Shaft |
| 40 |
67252-92E00 |
Bushing (NLA) |
| 41 |
67291-92E10 |
Snap Ring (NLA) |
| 42 |
67253-92E10 |
Washer |
| 43 |
67252-92E10 |
Bushing (NLA) |
| 44 |
67274-92E00 |
Flange |
| 45 |
67253-95600 |
Washer (NLA) |
| 46 |
67231-92E00 |
Shift Gear |
| 47 |
67232-95600 |
Bushing |
| 48 |
67241-92E00 |
Free Accel Rod (NLA) |
| 49 |
67243-92E00 |
Grommet (NLA) |
| 50 |
67239-92E10 |
Shift Pin Plate |
| 51 |
67272-92E10 |
Flange Seal (NLA) |
| 52 |
67287-92E10 |
Nut (NLA) |
| 53 |
67296-92E80 |
Screw (NLA) |
▶Fig. 52 - Opt: Top Mount Single (1) (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67261-93J00 |
Grip No 1 |
| 3 |
67263-93J00 |
Grip No 2 |
| 4 |
37850-93J10 |
PTT Switch Assembly |
| 5 |
67295-92E10 |
Screw (3x12) |
| 6 |
67296-88D10 |
Screw (5x16) |
| 7 |
67288-92E20 |
Washer |
| 8 |
67295-92E00 |
Screw |
| 9 |
67296-92E70 |
Screw |
| 10 |
67288-92E40 |
Washer |
| 11 |
67257-92E00 |
Lever Cap |
| 12 |
67251-93J00 |
Handle Lever |
| 13 |
67296-92E60 |
Screw |
| 14 |
67288-92E30 |
Washer |
| 15 |
67253-92E00 |
Washer |
| 16 |
36890-93J00 |
Wire Harness |
| 17 |
67281-93J00 |
Decal |
| 18 |
67296-92E30 |
Screw |
| 19 |
09160-05024 |
Washer (5.5x16x1.5) |
| 20 |
67287-92E00 |
Nut |
| 21 |
67275-95600 |
Cable End |
| 22 |
67273-95600 |
Spacer |
| 23 |
67273-92E00 |
Grommet |
| 24 |
67274-92E00 |
Flange |
| 25 |
67296-95610 |
Screw |
| 26 |
67271-92E00 |
Cover |
| 27 |
67211-93J00 |
Top Binnacle Cover |
| 28 |
67296-92E70 |
Screw |
| 29 |
67500-93J00 |
Single Binnacle Box Spacer |
| 30 |
09125-05135 |
Screw (5x65) |
| 31 |
09160-05029 |
Washer (5.5x10x0.8) |
| 32 |
09140-05005 |
Nut |
▶Fig. 53 - Opt: Top Mount Single (2) (48 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67222-92E00 |
Dual Plate |
| 3 |
67223-92E00 |
Brake Adjust (NLA) |
| 4 |
67288-92E00 |
Washer |
| 5 |
67292-94300 |
E Ring |
| 6 |
67288-92E10 |
Washer (NLA) |
| 7 |
67291-92E00 |
Snap Ring (NLA) |
| 8 |
67221-92E00 |
Shift Assembly (NLA) |
| 9 |
67224-92E00 |
Brake Arm Assembly (NLA) |
| 10 |
67294-92E00 |
Spacer (NLA) |
| 11 |
37721-95500 |
Neutral Switch Assembly |
| 12 |
67296-92E11 |
Screw (3x15) |
| 13 |
67296-88D10 |
Screw (5x16) |
| 14 |
67296-92E20 |
Screw (5x25) (NLA) |
| 15 |
67226-92E00 |
Bolt (NLA) |
| 16 |
67226-92E10 |
Bolt (NLA) |
| 17 |
67240-92E00 |
Throttle Arm Assembly (NLA) |
| 18 |
67228-92E00 |
Washer (NLA) |
| 19 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 20 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 21 |
09125-05042 |
Screw (5x10) |
| 22 |
67234-92E00 |
Gear Case (NLA) |
| 23 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 24 |
67227-92E00 |
Stopper (NLA) |
| 25 |
09126-06006 |
Screw (6x20) |
| 26 |
67225-92E00 |
Spring (NLA) |
| 27 |
09125-04004 |
Screw (4x6) |
| 28 |
67233-92E00 |
Spring (NLA) |
| 29 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 30 |
67232-95620 |
Bushing (NLA) |
| 31 |
67269-92E00 |
Bracket (NLA) |
| 32 |
67296-88D10 |
Screw (5x16) |
| 33 |
09140-06020 |
Nut (6mm) |
| 34 |
67236-92E00 |
Roller (NLA) |
| 35 |
67237-92E01 |
Spring (NLA) |
| 36 |
67238-92E00 |
Drive Gear (NLA) |
| 37 |
67239-92E00 |
Pin |
| 38 |
67246-92E00 |
Drive Shaft |
| 39 |
67252-92E00 |
Bushing (NLA) |
| 40 |
67291-92E10 |
Snap Ring (NLA) |
| 41 |
67253-92E10 |
Washer |
| 42 |
67252-92E10 |
Bushing (NLA) |
| 43 |
67253-95600 |
Washer (NLA) |
| 44 |
67231-92E00 |
Shift Gear |
| 45 |
67232-95600 |
Bushing |
| 46 |
67241-92E00 |
Free Accel Rod (NLA) |
| 47 |
67243-92E00 |
Grommet (NLA) |
| 48 |
67239-92E10 |
Shift Pin Plate |
▶Fig. 54 - Opt: Concealed Remocon (1) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-93J34 |
Flush Mount Control Box |
| 2 |
67298-92E50 |
Spring |
| 3 |
67296-94310 |
Screw |
| 4 |
67295-92E10 |
Screw (3x12) |
| 5 |
37850-92E27 |
PTT Switch Assembly |
| 6 |
67288-92E60 |
Washer |
| 7 |
67296-92E52 |
Screw |
| 8 |
67255-92E50 |
Neutral Lock Arm |
| 9 |
67251-92E50 |
Handle Lever |
| 10 |
67261-92E50 |
Grip |
| 11 |
67256-92E50 |
Neutral Lock Holder |
| 12 |
67257-92E00 |
Lever Cap |
| 13 |
67242-92E50 |
Free Accel Shaft |
| 14 |
67288-92E20 |
Washer |
| 15 |
67296-88D10 |
Screw (5x16) |
| 16 |
67288-92E70 |
Washer (NLA) |
| 17 |
67296-88D20 |
Screw (6x35) (NLA) |
| 18 |
67295-92E50 |
Screw (6x30) (NLA) |
| 19 |
67287-92E50 |
Nut (NLA) |
| 20 |
09160-06104 |
Washer (6.5x24x2) |
| 21 |
67296-88D30 |
Screw (5x30) (NLA) |
| 22 |
67254-92E50 |
Lock Arm Cover |
| 23 |
36890-93J00 |
Wire Harness |
| 24 |
67275-95600 |
Cable End |
| 25 |
67273-95600 |
Spacer |
| 26 |
67283-92E50 |
Lever Decal (NLA) |
| 27 |
67284-92E50 |
Clutch Decal (NLA) |
| 28 |
67274-92E50 |
Base |
| 29 |
67211-92E50 |
Flush Mount Cover |
▶Fig. 55 - Opt: Concealed Remocon (2) (43 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-93J34 |
Flush Mount Control Box |
| 2 |
67222-92E50 |
Dual Plate |
| 3 |
67292-94300 |
E Ring |
| 4 |
67288-92E10 |
Washer (NLA) |
| 5 |
67291-92E00 |
Snap Ring (NLA) |
| 6 |
67223-92E50 |
Brake Adjust (NLA) |
| 7 |
67221-92E50 |
Holder Assembly (NLA) |
| 8 |
67224-92E50 |
Brake Shoe Assembly (NLA) |
| 9 |
67225-92E50 |
Brake Disk (NLA) |
| 10 |
09140-06020 |
Nut (6mm) |
| 11 |
67294-92E00 |
Spacer (NLA) |
| 12 |
37721-95500 |
Neutral Switch Assembly |
| 13 |
67296-92E11 |
Screw (3x15) |
| 14 |
67226-92E50 |
Bolt (NLA) |
| 15 |
67296-92E20 |
Screw (5x25) (NLA) |
| 16 |
67240-92E50 |
Throttle Arm Assembly (NLA) |
| 17 |
67228-92E00 |
Washer (NLA) |
| 18 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 19 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 20 |
09125-05042 |
Screw (5x10) |
| 21 |
67234-92E00 |
Gear Case (NLA) |
| 22 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 23 |
67227-92E00 |
Stopper (NLA) |
| 24 |
67296-88D10 |
Screw (5x16) |
| 25 |
67225-92E00 |
Spring (NLA) |
| 26 |
09125-04004 |
Screw (4x6) |
| 27 |
67233-92E00 |
Spring (NLA) |
| 28 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 29 |
67239-92E10 |
Shift Pin Plate |
| 30 |
67236-92E00 |
Roller (NLA) |
| 31 |
67237-92E01 |
Spring (NLA) |
| 32 |
67238-92E50 |
Drive Gear (NLA) |
| 33 |
67239-92E00 |
Pin |
| 34 |
67246-92E50 |
Drive Shaft (NLA) |
| 35 |
67252-92E00 |
Bushing (NLA) |
| 36 |
67291-92E10 |
Snap Ring (NLA) |
| 37 |
67253-92E10 |
Washer |
| 38 |
67252-92E10 |
Bushing (NLA) |
| 39 |
67253-95600 |
Washer (NLA) |
| 40 |
67231-92E00 |
Shift Gear |
| 41 |
67232-95600 |
Bushing |
| 42 |
67241-92E50 |
Free Accel Rod (NLA) |
| 43 |
67232-92E50 |
Bushing (NLA) |
▶Fig. 56 - Opt: Tie Rod (7 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67600-93J00 |
Tie Rod Kit |
| 2 |
67725-93J00 |
Tie Rod Bolt |
| 3 |
67726-93J00 |
Tie Rod Nut (NLA) |
| 4 |
67721-93J00 |
Tie Rod Spacer |
| 5 |
67630-93J00 |
Steering Extension Kit |
| 6 |
67725-93E00 |
Steering Bracket Bolt (NLA) |
| 7 |
67726-99E00 |
Lock Nut |
▶Fig. 57 - Opt: Gasket Set (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11400-96893 |
Engine Gasket Set |
| 2 |
11141-96J01 |
Cylinder Head Gasket |
| 3 |
11189-96J00 |
Cylinder Head Cover Gasket |
| 4 |
11318-96J00 |
Balancer Oil Gallery O-Ring |
| 5 |
11332-96J00 |
Balancer Cover Gasket |
| 6 |
11342-96J00 |
Balancer Water Jacket Cover Gasket |
| 7 |
14151-96J00 |
Exhaust Cover Gasket |
| 8 |
17472-93J00 |
Water Pump Plate Gasket |
| 9 |
11489-96J01 |
Oil Pan Gasket |
| 10 |
11552-96J00 |
Water Jacket Cover Gasket |
| 11 |
51123-96J02 |
Mount Oil Seal Cover Gasket |
| 12 |
51142-96J00 |
Engine Holder Cover Gasket |
| 13 |
51211-96J00 |
Engine Holder Gasket |
| 45671 |
99011-96J00-03A |
O/M DF150/175 2006 |
| 45702 |
99011-96J01-03A |
O/M DF150/175 2007 |
| 45730 |
99011-96J02-03A |
O/M DF150/175 2008 |
| 45761 |
99011-96J03-03A |
O/M DF150/175 2009 |
| 45791 |
99011-96J04-03A |
MANUAL,OWNER'S |
| 45822 |
99011-96J05-03A |
O/M DF150/175 2 |
▶Fig. 6 - Camshaft (51 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12701-96J20 |
Intake Camshaft |
| 2 |
12705-96J20 |
Exhaust Camshaft |
| 3 |
12748-96J00 |
Camshaft Sprocket |
| 4 |
09202-05033 |
Camshaft Timing Pin |
| 5 |
12749-93J00 |
Exhaust Camshaft Bolt |
| 6 |
09202-05032 |
Pin (5x12) |
| 7 |
16551-93J00 |
Oil Control Plate (NLA) |
| 8 |
16559-93J00 |
OCV Plate Gasket |
| 9 |
01550-06257 |
BOLT |
| 10 |
12891-93J00 |
Tappet |
| 11-31 |
12892-93J10-293 |
SHIM,TAPPET(T:2 |
| 11-32 |
12892-93J10-295 |
SHIM,TAPPET(T:2 |
| 11-33 |
12892-93J10-298 |
SHIM,TAPPET(T:2 |
| 11-34 |
12892-93J10-300 |
SHIM,TAPPET(T:3 |
| 12 |
12911-93J00 |
Intake Valve |
| 13 |
12915-93J60 |
Exhaust Valve |
| 14 |
12921-93J11 |
Valve Spring |
| 15 |
12931-78G00 |
Valve Spring Retainer |
| 16 |
12932-24400 |
Valve Cotter |
| 17 |
12933-69G10 |
Valve Spring Seat |
| 18 |
09289-05006 |
Valve Stem Seal |
| 45962 |
12892-93J00-218 |
Tappet Shim (2.175) |
| 45963 |
12892-93J00-220 |
Tappet Shim (2.200) |
| 45964 |
12892-93J10-223 |
Tappet Shim (2.225) |
| 45965 |
12892-93J10-225 |
SHIM,TAPPET(T:2 |
| 45966 |
12892-93J10-228 |
SHIM,TAPPET(T:2 |
| 45967 |
12892-93J00-230 |
Tappet Shim (2.300) |
| 45968 |
12892-93J10-233 |
SHIM,TAPPET(T:2 |
| 45969 |
12892-93J00-235 |
Tappet Shim (2.350) |
| 45970 |
12892-93J10-238 |
SHIM,TAPPET(T:2 |
| 45971 |
12892-93J10-240 |
SHIM,TAPPET(T:2 |
| 45972 |
12892-93J10-243 |
SHIM,TAPPET(T:2 |
| 45973 |
12892-93J10-245 |
SHIM,TAPPET(T:2 |
| 45974 |
12892-93J00-248 |
Tappet Shim (2.475) |
| 45975 |
12892-93J10-250 |
SHIM,TAPPET(T:2 |
| 45976 |
12892-93J10-253 |
SHIM,TAPPET(T:2 |
| 45977 |
12892-93J00-255 |
Tappet Shim (2.550) |
| 45978 |
12892-93J10-258 |
SHIM,TAPPET(T:2 |
| 45979 |
12892-93J00-260 |
Tappet Shim (2.600) |
| 45980 |
12892-93J00-263 |
Tappet Shim (2.625) |
| 45981 |
12892-93J00-265 |
Tappet Shim (2.650) |
| 45982 |
12892-93J00-268 |
Tappet Shim (2.675) |
| 45983 |
12892-93J00-270 |
Tappet Shim (2.700) |
| 45984 |
12892-93J00-273 |
Tappet Shim (2.725) |
| 45985 |
12892-93J00-275 |
Tappet Shim (2.750) |
| 45986 |
12892-93J10-278 |
SHIM,TAPPET(T:2 |
| 45987 |
12892-93J10-280 |
SHIM,TAPPET(T:2 |
| 45988 |
12892-93J10-283 |
SHIM,TAPPET(T:2 |
| 45989 |
12892-93J10-285 |
SHIM,TAPPET(T:2 |
| 45990 |
12892-93J10-288 |
SHIM,TAPPET(T:2 |
| 45991 |
12892-93J10-290 |
SHIM,TAPPET(T:2 |
▶Fig. 8 - Intake Manifold/Throttle Body (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
09408-00008 |
Clamp |
| 2 |
13162-93J00 |
Check Valve (NLA) |
| 3 |
18117-93J00 |
Vacuum Switching Valve |
| 4 |
18119-96J00 |
Vacuum Switching Valve Bracket (NLA) |
| 5 |
18137-52D00 |
IAC Valve |
| 6 |
18590-68H00 |
MAP Sensor |
| 7 |
09180-05047 |
Spacer |
| 8 |
09280-29008 |
IAC Valve O-Ring |
| 9 |
09320-07015 |
Cushion (NLA) |
| 10 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 11 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 12 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 13 |
09355-35006-601 |
Hose (3.5x7.5x601) |
| 15 |
01550-06167 |
BOLT |
| 16 |
02112-34167 |
SCREW |
| 17 |
02112-05127 |
SCREW |
| 18 |
02162-05207 |
SCREW |
| 19 |
13110-96J00 |
Intake Manifold |
| 20 |
13119-96J00 |
Intake Manifold Gasket |
| 21 |
13125-96J00 |
Throttle Body Gasket |
| 22 |
13300-96J01 |
BODY ASSY,THROT |
| 23 |
13730-96J01 |
Vacuum Chamber |
| 24 |
01421-08257 |
BOLT, STUD |
| 25 |
01550-06257 |
BOLT |
| 26 |
01550-08307 |
BOLT |
| 27 |
08316-10087 |
Nut |
| 28 |
09160-05045 |
Washer |
| 29 |
63615-96J00 |
Throttle Cable Clamp Bracket (NLA) |
| 31 |
01550-06127 |
BOLT |
| 32 |
13315-96J00 |
Throttle Body Bracket (NLA) |
| 33 |
01550-08207 |
BOLT |
| 45671 |
01550-08557 |
BOLT |
| 45702 |
01550-08607 |
BOLT |
▶Fig. 9 - Silencer/Ring Gear Cover (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13710-96J00 |
Flame Arrester |
| 2 |
13813-96J01 |
HOLDER ARRESTER |
| 3 |
13810-96J00 |
Silencer |
| 4 |
01550-06207 |
BOLT |
| 5 |
01550-06307 |
BOLT |
| 6 |
11510-96J04 |
Ring Gear Under Cover |
| 7 |
01550-06207 |
BOLT |
| 8 |
61472-93E33 |
LABEL,RECOIL,ST |
| 9 |
69711-93E11 |
Label (S.I.G.P) |
| 10 |
61493-96J00 |
Clearance Label |
| 11 |
61494-96J11 |
LABEL,OIL & CLE |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DF 150TLK6,DF 150TXK6,DF 150ZXK6 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
