Suzuki DF 140TL,DF 140TX,DF 140TXZ (2014) Parts & Diagrams

OEM and aftermarket replacement parts for Suzuki DF 140TL,DF 140TX,DF 140TXZ. Scroll down for exploded parts diagrams (53), specifications, and maintenance reference.

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Ignition Key Switch Assembly – Fits Suzuki Outboard 15 - 250 HP (Replaces 37110 - 93J00, 37110 - 93J01) - JLM Marine Boat Parts Limited
37110-93J00 Ignition Switch for Suzuki DF15 DF25 DF30 DF40 DF50 DF60 DF70 DF80 DF90 DF115 DF140 DF150 DF175 DF200 DF225 DF250 | JLM Marine
$37.04
$37.04
files/Ignition_Key_Switch_for_Suzuki_Outboard_4_Stroke_15-250_HP_Motors_____37110-93J00_-_JLM_MARINE-8287232.pngDefault Title
$37.04
photo of jlm marine water flush plug kit 17913-99e12 for suzuki 4-stroke df 25-140 hp compatible with three ribbed cylindrical plugs and three black o-rings
17913-99E12 Water Plug & Seal for Suzuki | JLM Marine
$11.50
$11.50
files/Water_Flush_Plug_Kit_for_Suzuki_4_Stroke_DF_25-140_HP__17913-99E12_-_JLM_MARINE-8287085.jpgDefault Title
$11.50
37850-93J10 Power Trim & Tilt Switch for Suzuki DF100 DF115 DF140 DF175 DF200 DF225 DF250 | JLM Marine
37850-93J10 Power Trim & Tilt Switch for Suzuki DF100 DF115 DF140 DF175 DF200 DF225 DF250 | JLM Marine
$25.00
$25.00
files/12_8c5d748b-bfd1-4321-9e35-cf1d98b6283a.jpgDefault Title
$25.00
Thermostat (50°C) – Fits Suzuki Outboards 100 - 300 HP (Replaces 17670 - 90J21, 17670 - 90J20) - JLM Marine Boat Parts Limited
Thermostat (50°C) – Fits Suzuki Outboards 100-300 HP (Replaces 17670-90J21, 17670-90J20)
$17.49
$17.49
files/21TH023_1_dc0e8bd5-6c9c-49f7-8375-22082f558e17.jpgDefault Title
$17.49

Suzuki DF 140TL,DF 140TX,DF 140TXZ (2014) Parts & Diagrams

🔎 Suzuki DF 140TL,DF 140TX,DF 140TXZ Reference Library — Exploded parts diagrams (53 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 140TL,DF 140TX,DF 140TXZ is a 4-Stroke DOHC 16-Valve Inline 4-Cylinder outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke DOHC 16-Valve Inline 4-Cylinder
Horsepower 140 HP
Displacement 2,044 cc
Bore x Stroke 86.0 x 88.0 mm
Spark Plug (Type & Gap) NGK BKR6E
Engine Oil Capacity 5.5 L
Recommended Engine Oil SAE 10W-40
Gear Case Oil Capacity 800 mL
Idle Speed (in gear) 650-750 RPM
Full Throttle RPM Range 5600-6200 RPM
Fuel Unleaded Gasoline, 91 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 140TL,DF 140TX,DF 140TXZ:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 140TL,DF 140TX,DF 140TXZ.

▶Fig. 1 - Cylinder Head (26 parts) Fig. 1 - Cylinder Head
Ref OEM Part # Part Name
1 11100-90J11 Cylinder Head
2 09103-06266 Bolt (6x40)
3 09206-08001 Knock Pin (8x11)
4 11115-85FA1-001 Valve Guide (OS:0.30)
5 11261-93J00 Protection Anode Cover
6 09280-22019 O-Ring
7 55321-87J01 Aluminum Anode
8 09103-06281 Bolt (6x14)
9 01550-08207 BOLT
10 11117-89J00 Bolt
11 11141-92J01 Cylinder Head Gasket
12 09116-08125 Bolt (8x50)
13 04211-13189 PIN
14 11170-90J12 Cylinder Head Cover
15 11173-90J00 Breather Plate
16 11179-90J00 Spark Plug Hole Gasket
17 11189-90J00 Cylinder Head Cover Gasket
18 11382-99E00 Oil Filler Cap
19 18498-90J20 Breather Hose Protector *
20 09280-26006 O-Ring
21 09355-13207-00B Breather Hose
22 09401-20409 Clip
23 01547-06257 BOLT 6X25
24 01547-06557 BOLT 6 X 55
25 02112-0612A SCREW
26 09482-00427 NGK BKR6E Spark Plug
▶Fig. 100 - Opt: Gasket Set (10 parts) Fig. 100 - Opt: Gasket Set
Ref OEM Part # Part Name
1 11400-92862 Engine Gasket Set
2 11141-92J01 Cylinder Head Gasket
3 11189-90J00 Cylinder Head Cover Gasket
4 11265-87E10 Protection Cover Gasket
5 11489-90J00 Oil Pan Gasket
6 13119-90J00 Intake Manifold Gasket
7 13421-90J01 Throttle Body Gasket
8 14151-90J00 Rectifier Gasket
9 17472-87E10 Water Pump Plate Gasket
10 51211-90J22 Engine Holder Gasket
▶Fig. 101 - Opt: SMIS Gauges (18 parts) Fig. 101 - Opt: SMIS Gauges
Ref OEM Part # Part Name
6 990C0-88118 Temperature Sensor
8 990C0-88217 Fluid Level Sensor
9 990C0-88339 Pressure Sensor
10 990C0-88104 2' Extension cable
11 990C0-88105 6' Extension cable
12 990C0-88107 15' Extension cable
13 990C0-88130 Quad Power Node
15 990C0-88137 NMEA to Blue T Adaptor Harness
16 990C0-88122 GPS Receiver Module
17 990C0-88110 T-Connector
20 990C0-88112 SMIS Power Cable
21 990C0-88113 Terminating Resistor 120 ohm Female
22 990C0-88114 Terminating Resistor 120 ohm Male
25 990C0-88108 25' Extension cable
26 990C0-88112 SMIS Power Cable
27 990C0-88113 Terminating Resistor 120 ohm Female
28 990C0-88114 Terminating Resistor 120 ohm Male
29 990C0-88136 SMIS Adapter to SDS
▶Fig. 11 - Silencer (8 parts) Fig. 11 - Silencer
Ref OEM Part # Part Name
1 13710-99E00 Flame Arrester
2 13810-90J01 Silencer Assembly
3 13813-92J00 Flame Arrester Holder
4 13840-90J00 Silencer Duct
5 13851-90J01 Silencer Grommet
6 09169-06075 Washer
7 09320-09059 Cushion
8 09116-06215 Bolt (6x30) w/Washer
▶Fig. 13 - Fuel Vapor Separator (35 parts) Fig. 13 - Fuel Vapor Separator
Ref OEM Part # Part Name
1 15600-92J50 Fuel Vapor Separator Assembly
2 13370-88L10 Needle Valve Assembly
3 15200-92J20 Fuel Pump Assembly
4 15626-92J01 Seal
5 15628-99E00 Screw (L:15)
6 15629-99E10 Drain Screw
7 15641-88L00 Spacer
8 15642-88L00 Fuel Filter
9 15650-99E00 Float
10 15654-88L00 Pin
11 15683-87J00 Drain Hose (L:120)
12 15760-88L00 Fuel Pressure Regulator
13 15644-88L00 O-Ring
14 15645-88L00 Regulator Holder
15 02112-0408A SCREW
16 15648-92J00 Ring
17 15643-88L10 Joint
18 15641-88L31 Bushing
19 15641-88L51 Bushing
20 15642-88L10 Fuel Filter
21 15612-88L00 Vapor Separator Cover
22 15613-88L00 O-Ring
23 15614-88L00 Screw
24 02142-0408B SCREW
25 15613-92J00 Gasket
26 09116-06202 Bolt w/Washer (6x25)
27 09169-06090 Washer
28 09320-08517 CUSHION,CABLE H
29 09320-09053 Cushion
30 09352-50005-00B Hose (5x8.2x2000)
31 09401-08412 Clip
32 18498-88L00 Evap Hose Protector (L:610)
33 09403-13413 CLAMP
34 09408-00302 Clamp
35 01550-06127 BOLT
▶Fig. 14 - Fuel Injector (14 parts) Fig. 14 - Fuel Injector
Ref OEM Part # Part Name
1 15681-92J01 HOSE,FUEL(SEPAR
2 15710-82K50 Fuel Injector
3 15716-65DT0 Grommet Set
4 15735-58B00 Delivery Pipe Insulator
5 15751-92J00 Delivery Pipe
6 18498-99E21 Hose Protector (L:450)
7 09168-12013 Gasket
8 09320-08062 Cushion
9 09360-12008 Union Bolt
10 09363-08004 Union
11 09401-11425 Clip
12 01421-08407 BOLT,STUD
13 01550-12167 BOLT
14 08316-10087 Nut
▶Fig. 15 - Fuel Pump (18 parts) Fig. 15 - Fuel Pump
Ref OEM Part # Part Name
1 15100-90J11 Fuel Pump Assembly
2 15190-92J00 Fuel Hose
3 09343-70503-600 Fuel Hose (7x12x600)
4 15410-92J01 Fuel Filter Assembly
5 15412-92J00 Fuel Filter
6 15411-92J00 Fuel Filter Cap
7 15413-92J00 Fuel Filter Case
8 15415-92J00 Fuel Filter Seal
9 09408-00050 Clip
10 15421-92J00 Fuel Filter Bracket
11 18498-96J21 Hose Protector (13.5x16.5x370)
12 18498-99E11 Hose Protector (L:610)
13 09280-26005 O-Ring
14 15192-92J00 Fuel Hose
15 09401-11423 Clip
16 01550-08207 BOLT
17 01550-06257 BOLT
18 08316-10087 Nut
▶Fig. 16 - Water Pump (28 parts) Fig. 16 - Water Pump
Ref OEM Part # Part Name
1 17410-92J00 Water Pump Case
2 17461-90J01 Water Pump Impeller
3 17471-92J00 Water Pump Plate
4 17472-87E10 Water Pump Plate Gasket
6 17562-90J01 Water Tube Bushing
7 17563-87D01 Water Tube Bushing
8 17564-87D00 Water Pump Case Bushing
9 17631-90J00 Port Side Water Filter
10 17632-90J00 Starboard Side Water Filter
11 17635-90J00 Sub Water Tube Plug
12 09116-08131 Bolt (8x45)
13 09125-05046 Screw (5x12)
14 09161-16008 Washer (15.8x26x1)
15 09202-06031 Knock Pin (6x12)
16 09420-05009 Water Pump Key
17 09132-04034 Screw (4x18)
18 17413-92J01 Water Pump Case Sleeve
20 17612-90J01 Water Tube Spacer (X)
21 17400-92J23 Water Pump Repair Kit DF100/DF115/DF140
22 17500-90J11 KIT,WATER SUB T
23 17520-90J00 Water Sub Tube
24 17563-87D01 Water Tube Bushing
25 17635-87E00 Sub Water Filter
26 55332-87D01 Exhaust Seal Rubber
27 55333-87D02 Exhuast Seal Plate (NLA)
28 09125-06063 Screw (6x10)
45778 17561-90J03 Water Tube (L)
45779 17561-90J13 Water Tube (X)
▶Fig. 17 - Thermostat (18 parts) Fig. 17 - Thermostat
Ref OEM Part # Part Name
1 11196-90J00 Water Return Hose
2 17611-90J00 Water Pressure Valve Cover
3 17660-90J00 Water Pressure Valve
5 17681-90J02 Thermostat Cover
6 17711-90J00 Water Hose 3 Way
7 09116-06121 Bolt (6x25)
8 09280-26006 O-Ring
10 09352-50006-600 Hose (5x9x600)
11 09352-50006-600 Hose (5x9x600)
12 09352-50006-600 Hose (5x9x600)
13 09352-50005-00B Hose (5x8.2x2000)
14 09401-08413 Clip
15 09401-14409 Clip
16 09401-31407 Clip
17 09408-00024 Clamp
18 01550-06257 BOLT
45748 17670-90J21 Thermostat (50c)
45749 17670-90J11 Thermostat (71c)
▶Fig. 18 - Throttle Body (17 parts) Fig. 18 - Throttle Body
Ref OEM Part # Part Name
1 13300-92J12 Throttle Body Assembly
2 13421-90J01 Throttle Body Gasket
3 01550-08557 BOLT
4 13510-90J00 Throttle Rod
5 09205-02006 Spring Pin (2x12)
6 19115-90J00 Throttle Lever Holder
7 19121-90J00 Throttle Lever No. 1
8 19130-92J00 Throttle Rod No. 2
9 19131-95502 Connector
10 19140-92J00 Throttle Lever No. 2
11 67473-89J00 Connector Pin
12 09119-05010 Pivot Ball
13 09140-05005 Nut
14 09160-06046 Washer (6.5x20x1.5)
15 09180-06186 Spacer (6.2x12.6x21)
16 01550-06167 BOLT
17 01550-06357 BOLT
▶Fig. 19 - Oil Pump (15 parts) Fig. 19 - Oil Pump
Ref OEM Part # Part Name
1 12632-92J12 Oil Pump Drive Gear
2 16113-92J11 Oil Pump Driven Gear
3 16400-90J00 Oil Pump Assembly
4 16440-99E01 VALVE ASSY,OIL
5 16451-90J00 Oil Pump O-Ring
6 16520-90J00 Oil Pump Strainer
7 09168-16002 Gasket (16x22x2.0)
8 09181-12158 Washer (12x20x0.5)
9 09261-05006 Pin (5x18)
10 09280-22020 O-Ring
11 01547-06257 BOLT 6X25
12 01547-06357 BOLT 6X35
13 01550-0616A BOLT
14 08331-3112A Circlip
15 16510-61A32 Engine Oil Filter
▶Fig. 2 - Cylinder Block (13 parts) Fig. 2 - Cylinder Block
Ref OEM Part # Part Name
1 11291-90J10 Engine Hook
2 01550-1230C BOLT,ENGINE HOO
3 11300-92J30 Cylinder Block Assembly
4 11117-90J10 Crankcase Bolt
5 11216-77E00 Oil Gallery Plug Gasket
6 09248-18011 Oil Gallery Plug
7 11330-90J00 Crankcase Cover
8 11332-90J00 Crankcase O-Ring
9 09206-13019 Knock Pin
10 01550-06207 BOLT
11 01550-08407 BOLT 8 X 40
12 11112-90J00 Oil Venturi Plug
13 09246-04009 Plug
▶Fig. 20 - Oil Pan (16 parts) Fig. 20 - Oil Pan
Ref OEM Part # Part Name
1 11489-90J00 Oil Pan Gasket
2 11501-90J04-0EP Oil Pan
3 17913-99E12 Water Plug
4 43112-94L01 Exhaust Pipe
5 61150-99E01 Water Indicator Tube Cover
6 09280-09005 O-Ring
7 61155-99E01 Water Indicator Tube
8 09116-08128 Bolt (8x40)
9 09116-10129 Bolt (10x160)
10 09168-12012 Oil Drain Plug Gasket
11 09248-12009 Oil Drain Plug
12 09280-13005 O-Ring
13 16910-90J10 Oil Level Gauge
14 16930-90J01 Oil Level Gauge Guide
15 09280-09008 O-Ring
16 01550-06127 BOLT
▶Fig. 21 - Clutch Shaft (22 parts) Fig. 21 - Clutch Shaft
Ref OEM Part # Part Name
1 21110-92J00 Clutch Lever
2 21151-92J00 Clutch Lever Holder
3 21210-92J00 Clutch Shaft
4 21230-92J02 ARM COMP,CLUTCH
5 22511-99011 Grease Nipple
7 23115-92J00 Clutch Lever Link
8 09160-06094 Washer (6.5x15x1.0)
9 09204-01006 Cotter Pin
10 09248-12011 Plug (12x9)
11 09306-06004 Bushing
12 09306-10001 Bushing
13 09383-08004 E Ring
14 01550-06307 BOLT
15 11118-95J00 Notch Spring Plug
16 21131-93J00 Clutch Lever Bushing
17 09205-10006 Pin (10.2x10)
18 09260-10005 Ball
19 09403-13413 CLAMP
20 09440-07071 Spring
21 01550-06127 BOLT
45809 23111-90J02 Clutch Rod (L)
45810 23111-90J12 Clutch Rod (X)
▶Fig. 25 - Shift Rod (11 parts) Fig. 25 - Shift Rod
Ref OEM Part # Part Name
1 25131-92J01 YOKE,SHIFTER
2 25141-92J01 Shift Rod Guide Housing
3 25222-90J01 Shift Guide Cover Seal
4 25232-90J00 Gear Case Magnet
5 25321-92J10 Horizontal Shift Slider
7 29116-93J00 Bolt (6x20)
8 09205-04014 Pin
9 09280-69001 O-Ring
10 09283-10011 Oil Seal (10x22x8)
45809 25111-92J00 Shift Rod (L)
45810 25111-92J10 Shift Rod (X)
▶Fig. 26 - Shift Rod (C/R) (11 parts) Fig. 26 - Shift Rod (C/R)
Ref OEM Part # Part Name
1 25131-92J01 YOKE,SHIFTER
2 25141-92J01 Shift Rod Guide Housing
3 25222-90J01 Shift Guide Cover Seal
4 25232-90J00 Gear Case Magnet
5 25321-92J20 Horizontal Shift Slider (C/R)
7 29116-93J00 Bolt (6x20)
8 09205-04014 Pin
9 09280-69001 O-Ring
10 09283-10011 Oil Seal (10x22x8)
45809 25111-92J00 Shift Rod (L)
45810 25111-92J10 Shift Rod (X)
▶Fig. 3 - Ring Gear Cover (6 parts) Fig. 3 - Ring Gear Cover
Ref OEM Part # Part Name
1 11510-90J00 Ring Gear Cover
2 11512-99E01 Ring Gear Cover Cushion
3 01550-06207 BOLT
4 61472-93E33 LABEL,RECOIL,ST
5 69711-93E11 Label (S.I.G.P)
7 61494-90J00 Oil Label
▶Fig. 30 - Transmission (74 parts) Fig. 30 - Transmission
Ref OEM Part # Part Name
2 57133-90J02 Drive Shaft Collar
3 09265-25046 Bearing (25x52x19.25)
4 57300-92862 Pinion & Gear Set
5 09140-14024 Nut
6 57500-87873 Drive Shaft Shim Set
8 57500-87861 Propeller Shaft Shim Set
10 09160-70002 Thrust Washer (5.25)
12 57500-92813 Gear Shim Set
14 09269-70001 Bearing (70x95x4.0)
15 57610-92J20 Propeller Shaft Assembly
16 57621-92J20 Clutch Dog Shifter
17 09202-07002 Pin (7x48)
18 57631-92J10 PIN,CONNECTOR
19 09440-09040 Detent Spring
20 06111-07004 STEEL BALL 7/32
21 06111-11004 BALL
22 09440-49004 Clutch Dog Spring
23 57616-90J00 Clutch Dog Spacer
24 56120-92J01-0EP Propeller Shaft Bearing Housing
25 56123-92J00 Oil Seal Protector Washer
26 09263-30051 Bearing (30x37x26)
27 09280-97001 O-Ring
28 09282-30007 Oil Seal (30x50x6)
29 08113-62090 B1 45X85X19 BEA
30 09387-52001 Set Ring (SUS)
31 09117-08047 Bolt (8x30)
32 56130-90J00 Drive Shaft Housing
33 09280-46004 O-Ring
34 09282-24004 Oil Seal (24x40x7)
35 09117-08110 Bolt (8x25)
36 56140-92J00 Forward Gear Bearing Housing
37 09206-09012 Knock Pin
38 09263-50001 Bearing (50x62x25)
45658 57110-92J60 Drive Shaft (L)
45659 57110-92J70 Drive Shaft (X)
45670 09181-70001 Shim (0.70)
45701 09181-70002 Shim (0.80)
45729 09181-70003 Shim (0.90)
45760 09181-70004 Shim (1.00)
45790 09181-70006 Shim (0.60)
45821 09181-70009 Shim (0.65)
45839 09181-40186 Shim (0.50)
45840 09181-41002 Shim (0.55)
45841 09181-41003 Shim (0.60)
45842 09181-41004 Shim (0.65)
45843 09181-41005 Shim (0.70)
45844 09181-41006 Shim (0.75)
45845 09181-40190 Shim (0.80)
45846 09181-41008 Shim (0.85)
45847 09181-41009 Shim (0.90)
45848 09181-41010 Shim (0.95)
45849 09181-40195 Shim (1.00)
45850 09181-41012 Shim (1.05)
45851 09181-70010 Shim (0.75)
45852 09181-41014 Shim (1.15)
45882 09181-70011 Shim (0.85)
45901 08211-30382 Thrust Washer (1.50)
45902 09160-30036 Thrust Washer (1.70)
45903 09160-30037 Thrust Washer (1.90)
45904 09160-30038 Thrust Washer (2.10)
45905 09160-30039 Thrust Washer (2.30)
45906 09160-30041 Thrust Washer (2.40)
45907 09160-30042 Thrust Washer (2.60)
45908 09160-30043 Thrust Washer (2.70)
45909 09160-30044 Thrust Washer (2.80)
45913 09181-70012 Shim (0.95)
45943 09181-70008 Shim (0.55)
45962 09181-45003 Shim (1.00)
45963 09181-45004 Shim (1.10)
45964 09181-45005 Shim (1.20)
45965 09181-45006 Shim (1.30)
45966 09181-45007 Shim (1.40)
45967 09181-45008 Shim (1.50)
45968 09181-45009 Shim (1.60)
▶Fig. 31 - Transmission (C/R) (79 parts) Fig. 31 - Transmission (C/R)
Ref OEM Part # Part Name
1 56120-92J12-0EP Propeller Shaft Bearing Housing
2 56123-92J00 Oil Seal Protector Washer
3 09263-30051 Bearing (30x37x26)
4 09263-50001 Bearing (50x62x25)
5 09280-97001 O-Ring
6 09282-30007 Oil Seal (30x50x6)
7 09387-52001 Set Ring (SUS)
8 56130-90J00 Drive Shaft Housing
9 09280-46004 O-Ring
10 09282-24004 Oil Seal (24x40x7)
11 56140-92J30 Reverse Gear Housing
12 09206-09012 Knock Pin
13 09263-45004 Bearing (45x52x16)
14 09117-08047 Bolt (8x30)
15 09117-08110 Bolt (8x25)
17 57133-90J02 Drive Shaft Collar
18 09265-25046 Bearing (25x52x19.25)
19 57300-92872 Pinion & Gear Set (C/R)
20 09140-14024 Nut
21 57500-87873 Drive Shaft Shim Set
22-13 09181-41013 Shim (1.10)
22-14 09181-41014 Shim (1.15)
24 09160-60011 Washer (3.00)
26 09160-70005 Washer (2.00)
27 57500-92813 Gear Shim Set
29 09269-60001 Bearing (60x85x3.0)
30 09269-70001 Bearing (70x95x4.0)
31 57610-92J31 Propeller Shaft Assembly (C/R)
32 57621-92J20 Clutch Dog Shifter
33 57631-92J10 PIN,CONNECTOR
34 09440-09040 Detent Spring
35 06111-07004 STEEL BALL 7/32
36 06111-11004 BALL
37 09202-07002 Pin (7x48)
38 09440-49004 Clutch Dog Spring
39 57616-92J00 Clutch Dog Forward Spacer (NLA)
40 09160-30055 Washer (30x47x6)
41 09160-30056 Washer (32x47x3)
42 09269-30014 Thrust Bearing (30x47x2)
45673 57110-92J60 Drive Shaft (L)
45679 09181-40186 Shim (0.50)
45680 09160-35015 Washer (35x46x0.60)
45682 09160-60008 Washer (0.80) (NLA)
45685 09181-70006 Shim (0.60)
45704 57110-92J70 Drive Shaft (X)
45710 09181-41002 Shim (0.55)
45711 09160-35014 Washer (35x46x0.70)
45713 09160-60009 Washer (0.90)
45716 09181-70009 Shim (0.65)
45738 09181-41003 Shim (0.60)
45739 09160-35013 Washer (35x46x0.80)
45741 09160-60003 Washer (1.00)
45744 09181-70001 Shim (0.70)
45769 09181-41004 Shim (0.65)
45770 09160-35006 Washer (35x46x0.90)
45772 09160-60004 Washer (1.10)
45775 09181-70010 Shim (0.75)
45799 09181-41005 Shim (0.70)
45800 09160-35008 Washer (35x46x0.95)
45802 09160-60005 Washer (1.20)
45805 09181-70002 Shim (0.80)
45830 09181-41006 Shim (0.75)
45831 09160-35002 Washer (35x46x1.00)
45833 09160-60006 Washer (1.30)
45836 09181-70011 Shim (0.85)
45860 09181-40190 Shim (0.80)
45861 09160-35009 Washer (35x46x1.05)
45863 09160-60007 Washer (1.40)
45866 09181-70003 Shim (0.90)
45891 09181-41008 Shim (0.85)
45892 09160-35003 Washer (35x46x1.10)
45897 09181-70012 Shim (0.95)
45922 09181-41009 Shim (0.90)
45923 09160-35010 Washer (35x46x1.15)
45928 09181-70004 Shim (1.00)
45952 09181-41010 Shim (0.95)
45958 09181-70008 Shim (0.55)
45983 09181-40195 Shim (1.00)
46013 09181-41012 Shim (1.05)
▶Fig. 32 - Starting Motor (22 parts) Fig. 32 - Starting Motor
Ref OEM Part # Part Name
1 31100-90J01 Starter Motor Assembly
2 31131-90J01 Brush Set (+)
3 31135-90J00 Spring
4 31151-90J00 Gear Case
5 31152-90J00 Center Plate (NLA)
6 31153-90J00 Planet Gear Bracket (NLA)
7 31171-90J00 Dust Cover Kit
8 31173-90J02 Brush Holder
9 31191-90J00 Shift Lever (NLA)
10 31220-90J00 Magnet Switch
11 31310-90J00 Armature
12 31320-90J00 Pinion Assembly
13 31341-90J00 Pinion Shaft (NLA)
14 31343-90J00 Internal Gear (NLA)
15 31344-90J00 Planetary Gear (NLA)
16 31360-90J00 Washer Set (NLA)
17 31170-90J00 Rear Cover Assembly
18 31912-90J00 Starting Motor Band
19 31918-90J11 DAMPER,LWR
20 01550-08207 BOLT
21 01550-10507 BOLT
22 04211-13149 PIN
▶Fig. 33 - Magneto (11 parts) Fig. 33 - Magneto
Ref OEM Part # Part Name
1 32102-92J20 Flywheel
2 32120-92J01 COIL,BATTERY CH
3 32160-92J01 COIL,IGN TIMING
4 33220-50M10 Cam Position Sensor
5 33833-91J00 Tube (6x8x250)
6 09103-06231 Bolt (6x35)
7 09103-16004 Bolt (16x50)
8 09160-16048 Washer (16.5x60x7.0)
9 01547-06167 BOLT 6X16
10 09106-05030 Bolt (5x10)
11 08341-31059 Woodruff Key 5mm
▶Fig. 34 - Rectifier (17 parts) Fig. 34 - Rectifier
Ref OEM Part # Part Name
1 11261-87E10 Protection Anode Cover
2 11265-87E10 Protection Cover Gasket
4 09103-06281 Bolt (6x14)
5 14151-90J00 Rectifier Gasket
6 32800-92J00 Rectifier & Regulator Assembly
7 32890-92J00 Electric Parts Holder
8 09160-06054 Washer (6.5x22.1.6)
9 09320-10075 Cushion
10 09320-12090 Cushion
11 09329-01007 Cushion
12 29404-93J11 Clamp (L:65)
13 01550-06167 BOLT
14 01550-06207 BOLT
15 01550-06307 BOLT
16 01550-06127 BOLT
45717 55321-87J01 Aluminum Anode
45718 55321-87J11 Magnesium Anode
▶Fig. 35 - Ignition Coil (9 parts) Fig. 35 - Ignition Coil
Ref OEM Part # Part Name
1 33410-90J00 Ignition Coil Assembly
2 33710-90J00 High Tension Cord
3 33740-90J00 High Tension Cord
4 33420-90J00 Ignition Coil Assembly
5 33720-90J00 High Tension Cord
6 33730-90J00 High Tension Cord
7 09408-00035 Clamp (NLA)
8 01550-06257 BOLT
9 08322-01067 Washer (6.5x13x1.0)
▶Fig. 39 - Sensor (20 parts) Fig. 39 - Sensor
Ref OEM Part # Part Name
1 13650-52G00 Inlet Air Temp Sensor
2 13655-87J01 Air Temp Sensor Grommet
3 18590-68H00 MAP Sensor
4 34830-87J20 Temp Sensor Assy
5 18640-78G00 Knock Sensor Assembly
6 34840-98J03 Trim Sensor Assembly
7 18213-98J30 Oxygen Sensor
8 34841-92J00 Trim Sensor Lever
9 99103-11251 Trim Sensor Upper Cam
10 99103-11252 Trim Sensor Lower Cam
11 34846-87L00 Trim Sensor Washer
12 37820-99E02 Oil Pressure Switch
13 34845-92J00 Trim Sensor Bracket
14 02162-05207 SCREW
15 01550-06207 BOLT
16 09125-05046 Screw (5x12)
17 09407-10404 Clamp (L:100)
18 09407-11401 Clamp (L:95)
19 09407-14407 Clamp (L:140)
20 09407-18402 Clamp (L:165)
▶Fig. 4 - Crankshaft (26 parts) Fig. 4 - Crankshaft
Ref OEM Part # Part Name
1 12111-92J00 Piston
2 12140-92J10 Piston Ring Set
3 12151-86FA0 Piston Pin
4 09381-21002 Piston Circlip
5 12160-92J10 Connecting Rod Assembly
6 12163-35F00 Connecting Rod Bolt
7 04221-04089 PIN 4X8
9 12220-99L00 CRANKSHAFT COMP
10 09202-05027 Pin (5x8.8)
13 09283-52004 Oil Seal (52x70x10)
14 12100-92J01-050 Piston & Ring Set (OS:0.50)
15 12140-92J10-050 Piston Ring Set (OS:0.50)
45870 12100-92841-0A0 Conn Rod Bearing Set (Green)
45871 12100-92840-025 Conn Rod Bearing Set (US:0.25)
45962 12340-85FB3-0A0 Crankshaft Bearing Set (Green)
45963 12340-85FB3-0B0 Crankshaft Bearing Set (Black)
45964 12340-85FB3-0C0 Crankshaft Bearing Set (NON)
45965 12340-85FB3-0D0 Crankshaft Bearing Set (Yellow)
45966 12340-85FB3-0E0 Crankshaft Bearing Set (Blue)
45967 12300-85854-0AA Crankshaft Bearing Set (Red/Green) (US:0.25)
45968 12300-85854-0BA Crankshaft Bearing Set (Red/Black) (US:0.25)
45969 12300-85854-0CA Crankshaft Bearing Set (Red) (US:0.25)
45970 12300-85854-0DA Crankshaft Bearing Set (Red/Yellow) (US:0.25)(NLA)
45971 12300-85854-0EA Crankshaft Bearing Set (Red/Blue) (US:0.25) (NLA)
45992 12300-85830 Crank Thrust Bearing Set
45993 12300-85830-012 Crank Thrust Bearing Set (OS:0.12)
▶Fig. 44 - Harness (22 parts) Fig. 44 - Harness
Ref OEM Part # Part Name
1 33810-90J30 CABLE ASSY,STAR
2 08316-10087 Nut
3 36610-92J01 Wiring Harness Assembly
4 33634-96J00 Service Connector Cap
5 38860-76F01 Relay
6 36618-43410 Oil Pressure Switch Cap (NLA)
7 36721-96J00 Upper Cover O-Ring
8 36737-96J00 Fuse Puller (NLA)
9 36738-88L00 Fuse Case Upper Cover
10 09320-08510 Cushion (8.5x20x8)
11 09481-15501 15 Amp Fuse
12 09481-30501 30 Amp Fuse
13 09481-60401 60 Amp Fuse
14 36612-96J01 CAP,TERMINAL
15 36611-92J01 HARNESS ASSY,WI
16 36616-90J10 Remocon Connector Holder
17 36617-93J10 Harness Bracket
18 09408-00111 Clamp (NLA)
19 02142-06167 6 X 16 CROSS SC
20 08310-00067 Nut
21 08321-01067 Lock Washer
22 09407-10404 Clamp (L:100)
▶Fig. 49 - PTT Switch/Engine Control Unit (8 parts) Fig. 49 - PTT Switch/Engine Control Unit
Ref OEM Part # Part Name
1 37850-99E05 PTT Switch Assembly
2 38410-93J21 PTT Relay Assembly
3 38415-93J20 PTT Relay Holder
4 33920-92JB1 Engine Control Unit
5 33925-92J00 ECU Cushion
6 37721-93J00 Neutral Switch Assembly
7 37726-90J10 Switch Bracket
8 09137-04004 Screw (4x16)
▶Fig. 5 - Timing Chain (19 parts) Fig. 5 - Timing Chain
Ref OEM Part # Part Name
1 12732-90J01 GEAR,DRIVEN
2 12741-90J01 Camshaft Timing Sprocket
3 09103-12049 Bolt (12x25)
4 12733-90J00 Driven Gear Plug
5 04221-05109 PIN
6 09262-35068 Bearing (35x62x14)
7 09280-22022 O-Ring
8 08331-41269 Circlip
9 12761-90J00 Timing Chain
10 12771-90J00 Timing Chain Guide
11 12810-90J00 Timing Chain Tensioner
12 12813-73G00 Timing Chain Tensioner Pad
13 12812-90J00 Timing Chain Tensioner Spacer
14 12831-90J02 Tensioner Adjuster Assembly
15 01421-0616A BOLT,STUD
16 01550-0616A BOLT
17 01550-0620A BOLT
18 01550-0835A BOLT
19 08316-1006A Nut
▶Fig. 54 - Clamp Bracket (22 parts) Fig. 54 - Clamp Bracket
Ref OEM Part # Part Name
1 41111-92J03-0EP Starboard Clamp Bracket
2 41121-92J20-0EP Port Clamp Bracket (NLA)
3 41130-92J30 Clamp Bracket Shaft
4 41135-92J00 Clamp Bracket Shaft Washer
5 41153-94500 Transom Bolt Cap
6 55320-94900 Protection Anode Set
7 09116-06121 Bolt (6x25)
9 09125-06063 Screw (6x10)
10 09159-12014 Nut (12x17)
11 09159-22006 Nut
12 09160-12044 Washer (12.5x35x3.2)
13 09160-12110 Washer (12.5x22x3.0)
14 09106-10065 Bolt (10x20)
15 09160-10082 Washer (10.5x19x2.0)
16 45421-87D03 Tilt Lock Pin
17 09159-14020 Nut (14mm)
18 29404-93J11 Clamp (L:65)
19 09116-08137 Bolt (8x22)
20 48140-93J01 Tilt Limit Switch Cam
21 55321-94910 Magnesium Anode
45870 09100-12090 Transom Bolt (12x150)
45871 09100-12091 Transom Bolt (12x115)
▶Fig. 59 - Swivel Bracket (30 parts) Fig. 59 - Swivel Bracket
Ref OEM Part # Part Name
1 22511-99011 Grease Nipple
2 36894-95201 Wire Lead (L:165)
3 36894-87D00 Wire Lead (L:195)
5 43211-93J11 Clamp Shaft Swivel Bushing
6 43711-97E11 Steering Bushing
8 09125-05050 Screw (5x8)
9 09125-06063 Screw (6x10)
10 09160-39001 Washer (39.5x64x1.0)
11 09169-28003 Washer (26.2x52x1)
12 09181-39001 Shim (39.5x64x0.3)
13 09250-10001 Plug
14 09282-39001 Oil Seal (38x51x5)
15 09380-38003 Circlip
16 29404-93J11 Clamp (L:65)
17 41220-95E13 Starboard Tilt Lock Lever
18 41221-95E40 Port Tilt Lock Lever
19 41224-95E01 Tilt Stopper Rod Bushing
20 41225-94400 Tilt Lock Arm Rubber
21 41228-90J00 Tilt Lock Spring
22 41230-95E00 Tilt Lock Lever Link
23 41233-95E10 Tilt Lock Spring Bracket
24 09125-06063 Screw (6x10)
25 09140-10032 Nut
26 09160-06082 Washer (6.5x13x1.0)
27 09204-01006 Cotter Pin
28 09440-19028 Spring
45748 43111-92J80-0EP Swivel Bracket (L)
45749 43111-92J90-0EP Swivel Bracket (X)
45839 43750-90J61-0EP Steering Bracket (L)
45840 43750-90J71-0EP Steering Bracket (X)
▶Fig. 6 - Camshaft (43 parts) Fig. 6 - Camshaft
Ref OEM Part # Part Name
1 12711-92J00 Intake Camshaft
2 12720-92J10 Exhaust Camshaft
3 12891-69G00 Tappet
4-31 12892-69G10-293 Tappet Shim (2.925) (NLA)
4-32 12892-69G10-295 Tappet Shim (2.950) (NLA)
4-33 12892-69G10-298 Tappet Shim (2.975)
4-34 12892-69G10-300 Tappet Shim (3.00) (NLA)
5 12911-86FA2 Intake Valve
6 12915-86FA1 Exhaust Valve
7 12921-90J00 Replaced by 12921-90J01
8 12932-85FA0 Valve Cotter
10 12933-86510 Valve Spring Seat
11 09289-06003 Valve Stem Seal
45748 12892-69G10-218 Tappet Shim (2.175)
45749 12892-69G10-220 Tappet Shim (2.200)
45750 12892-69G10-223 Tappet Shim (2.225) (NLA)
45751 12892-69G10-225 Tappet Shim (2.250)
45752 12892-69G10-228 Tappet Shim (2.275)
45753 12892-69G10-230 Tappet Shim (2.300)
45754 12892-69G10-233 Tappet Shim (2.325)
45755 12892-69G10-235 Tappet Shim (2.350)
45756 12892-69G10-238 Tappet Shim (2.375)
45757 12892-69G10-240 Tappet Shim (2.400)
45758 12892-69G10-243 Tappet Shim (2.425)
45759 12892-69G10-245 Tappet Shim (2.450)
45760 12892-69G10-248 Tappet Shim (2.475)
45761 12892-69G10-250 Tappet Shim (2.500)
45762 12892-69G10-253 Tappet Shim (2.525)
45763 12892-69G10-255 Tappet Shim (2.550)
45764 12892-69G10-258 Tappet Shim (2.575)
45765 12892-69G10-260 Tappet Shim (2.600)
45766 12892-69G10-263 Tappet Shim (2.625)
45767 12892-69G10-265 Tappet Shim (2.650)
45768 12892-69G10-268 Tappet Shim (2.675)
45769 12892-69G10-270 Tappet Shim (2.700)
45770 12892-69G10-273 Tappet Shim (2.725)
45771 12892-69G10-275 Tappet Shim (2.750)
45772 12892-69G10-278 Tappet Shim (2.775)
45773 12892-69G10-280 Tappet Shim (2.800)
45774 12892-69G10-283 Tappet Shim (2.825) (NLA)
45775 12892-69G10-285 Tappet Shim (2.850)
45776 12892-69G10-288 Tappet Shim (2.875) (NLA)
45777 12892-69G10-290 Tappet Shim (2.900)
▶Fig. 64 - Trim Cylinder (26 parts) Fig. 64 - Trim Cylinder
Ref OEM Part # Part Name
1 48503-96J05 MANIFOLD SUB AS
2 48401-96J02 Piston Assembly
3 48601-94900 Piston & Ram Assembly
4 48627-95E00 O-Ring Set
5 48630-96J04 Trim Cylinder Head
6 48633-94900 O-Ring Set (Pack of 2)
7 48641-96J04 MANIFOLD,PTT
8 48650-94900 Free Piston
9 48405-87D00 Tilt O-Ring Set
10 48615-97E00 Piston Ring Set
11 48570-95E01 Reservoir Assembly
12 48572-95E00 Cap
13 48861-92J01 Reservoir Bolt
14 48121-92J00 Tilt Cylinder Lower Shaft
15 48311-96J10 Trim Cylinder Ram Pad
16 48321-87D03 Tilt Cylinder Upper Shaft
17 48326-95E00 Tilt Cylinder Lower Bushing
18 09116-10179 Bolt (10x35)
19 09140-10031 Nut (10mm)
20 09162-10005 Lock Washer
21 09306-17001 Bushing
22 09380-17009 Circlip
23 36894-87D00 Wire Lead (L:195)
24 09125-06063 Screw (6x10)
25 36895-87D10 Wire Lead (L:310)
26 09125-05050 Screw (5x8)
▶Fig. 69 - PTT Motor (20 parts) Fig. 69 - PTT Motor
Ref OEM Part # Part Name
1 38100-96J13 PTT Motor Assembly
2 31111-94900 Yoke Screw
3 31173-94920 Brush Holder Assembly
4 31123-94910 O-Ring
5 31133-90J20 Brush Assembly
6 31133-94910 Brush
7 31135-94900 Spring
8 31136-90J20 Breaker Assembly
9 33799-97E00 Oil Seal
10 31311-94900 Armature (NLA)
11 31281-92J10 Through Bolt
12 48502-96J05 PTT Pump Assembly
13 48582-95E01 Filter
14 48864-96J10 Manual Valve Set
15 48583-95E00 Drive Joint
16 48585-95E00 O-Ring
17 48588-94900 O-Ring (Pack of 6)
18 48862-92J20 Pump Bolt No. 1
19 48862-92J30 Pump Bolt No. 2
20 29404-93J11 Clamp (L:65)
▶Fig. 7 - Intake Manifold (14 parts) Fig. 7 - Intake Manifold
Ref OEM Part # Part Name
1 13110-90J10 Intake Manifold
2 13119-90J00 Intake Manifold Gasket
3 18134-77E00 IAC Valve Gasket
4 18137-77E00 IAC Valve
5 18141-90J00 IAC Hose
6 09329-12004 Cushion
7 01421-08357 BOLT,STUD
8 01421-08507 STUD BOLT
9 01550-06207 BOLT
10 01550-08407 BOLT 8 X 40
11 01550-08757 BOLT
12 04211-11129 11 X 12 DOWEL P
13 08316-10087 Nut
14 18148-90J00 IAC Hose Filter
▶Fig. 71 - Engine Holder (30 parts) Fig. 71 - Engine Holder
Ref OEM Part # Part Name
1 51110-90852-0EP Engine Holder Set
2 09262-17019 Bearing (17x35x8)
3 09282-24003 Oil Seal (24x36x6)
4 09283-32044 Oil Seal (32x47x6)
5 09289-18001 Clutch Shaft Seal
6 08331-41359 Circlip
7 09262-35069 Bearing (35x62x16)
8 51115-90J00 Water Return Union
9 51211-90J22 Engine Holder Gasket
10 09116-08160 Bolt (8x70)
11 09116-08128 Bolt (8x40)
12 09206-08001 Knock Pin (8x11)
13 09280-26006 O-Ring
14 01550-06257 BOLT
15 29117-93J10 Bolt (8x45) w/Washer
16 09160-08059 Washer (8.5x18x1.6)
17 04211-11129 11 X 12 DOWEL P
18 51122-90J00 Mount Case Cover
19 51123-90J01 Mount Case Cover Gasket
20 01550-0825A BOLT
21 54123-90J01 Upper Mount Plate
22 54112-90J21 Upper Mount Bolt
23 54130-90J40 Upper Mount
24 09159-12014 Nut (12x17)
25 54114-90J10 Washer
26 54125-90J11 Upper Thrust Mount
27 54148-90J11-0EP Upper Mount Cover
28 09116-10176 Bolt (10x44)
29 09159-12014 Nut (12x17)
30 09160-12110 Washer (12.5x22x3.0)
▶Fig. 72 - Drive Shaft Housing (19 parts) Fig. 72 - Drive Shaft Housing
Ref OEM Part # Part Name
2 09116-10176 Bolt (10x44)
3 09202-08006 Knock Pin (8x12)
4 09387-45001 Set Ring (SUS)
5 57130-92J01 Drive Shaft Bushing (X)
6 09125-06063 Screw (6x10)
7 36895-87D10 Wire Lead (L:310)
8 54121-87D01 Damper
9 54160-90J20 Lower Mount
10 54166-90J11 Lower Mount Bolt
11 09159-12014 Nut (12x17)
12 09160-12112 Washer (12x40x3.0)
13 54114-90J10 Washer
14 54151-90J00 Lower Thrust Mount
15 54211-90J01-0EP Lower Mount Bracket
16 54221-90J02-0EP Lower Mount Cover
17 09116-10176 Bolt (10x44)
18 09160-12113 Washer (12.5x30x2.5)
45658 52111-90J02-0EP Drive Shaft Housing (L)
45659 52111-90J12-0EP Drive Shaft Housing (X)
▶Fig. 76 - Gear Case (37 parts) Fig. 76 - Gear Case
Ref OEM Part # Part Name
1 55110-90J16-0EP Gear Case Housing
2 09263-28016 Bearing (28.6x38x31.8)
3 55125-90J01 Trim Tab
4 55127-87D00 Hose Union
5 55321-90J01 Gear Case Anode
6 55332-87D12 Exhaust Seal Rubber
7 55333-87D10 Exhaust Seal Plate
8 09100-06131 Bolt (6x12)
9 09116-08137 Bolt (8x22)
10 09116-10150 Bolt (10x55)
11 09117-10039 Bolt (10x80)
12 09160-06085 Washer (6.5x15x1.0)
13 09168-10022 Drain Plug Gasket
14 09202-08006 Knock Pin (8x12)
15 09248-10008 Drain Plug
16 09355-40805-00B Hose (4x8x2000)
17 09362-09008 Nipple
18 09407-10404 Clamp (L:100)
20 58105-90J00 Propeller Bushing
22 58120-90J00 Propeller Bushing
25 57633-90J02 Propeller Nut Spacer
26 57635-92J10 STOPPER,PROPELL
27 09141-18005 Nut (18mm)
28 09160-18028 Washer (18.5x31x1.0)
29 09204-03003 Prop Nut Cotter Pin
30 55116-87E00 Gear Case Plug
31 57630-90J10 Propeller Hardware Kit DF70A/DF80A/DF90A/DF90 to DF140
32 25700-92J00 Gear Case Seal Kit DF140
45676 990C0-00760-17P Aluminum Propeller 3x14x17
45678 990C0-00610-18P S/S Propeller 3x14x18
45707 990C0-00760-19P Aluminum Propeller 3x14x19
45709 990C0-00610-20P S/S Propeller 3x14x20
45735 990C0-00760-21P Aluminum Propeller 3x14x21
45737 990C0-00610-22P S/S Propeller 3x14x22
45766 990C0-00760-23P Aluminum Propeller 3x14x23
45768 990C0-00610-24P S/S Propeller 3x14x24
45796 990C0-00760-15P Aluminum Propeller 3x13-1/2x15
▶Fig. 77 - Gear Case (C/R) (31 parts) Fig. 77 - Gear Case (C/R)
Ref OEM Part # Part Name
1 55110-92J00-0EP Gear Case Housing (C/R)
2 09263-28016 Bearing (28.6x38x31.8)
3 55125-92J00 Trim Tab
4 55127-87D00 Hose Union
5 55321-90J01 Gear Case Anode
6 55332-87D12 Exhaust Seal Rubber
7 55333-87D10 Exhaust Seal Plate
8 09100-06131 Bolt (6x12)
9 09116-08137 Bolt (8x22)
10 09116-10150 Bolt (10x55)
11 09117-10039 Bolt (10x80)
12 09160-06085 Washer (6.5x15x1.0)
13 09168-10022 Drain Plug Gasket
14 09202-08006 Knock Pin (8x12)
15 09248-10008 Drain Plug
16 09355-40805-00B Hose (4x8x2000)
17 09362-09008 Nipple
18 09407-10404 Clamp (L:100)
20 58120-90J00 Propeller Bushing
23 57633-90J02 Propeller Nut Spacer
24 57635-92J10 STOPPER,PROPELL
25 09141-18005 Nut (18mm)
26 09160-18028 Washer (18.5x31x1.0)
27 09204-03003 Prop Nut Cotter Pin
28 55116-87E00 Gear Case Plug
29 57630-90J10 Propeller Hardware Kit DF70A/DF80A/DF90A/DF90 to DF140
30 25700-92J00 Gear Case Seal Kit DF140
45676 990C0-0061L-18P S/S Propeller 3x14x18 CCR
45707 990C0-0061L-20P S/S Propeller 3x14x20 CCR
45735 990C0-0061L-22P S/S Propeller 3x14x22 CCR
45766 990C0-0061L-24P S/S Propeller 3x14x24 CCR
▶Fig. 78 - Side Cover (32 parts) Fig. 78 - Side Cover
Ref OEM Part # Part Name
1 61134-90J21 SEAL,SIDE COVER
2 61810-90J10-0EP Starboard Side Cover
3 61817-89J01 Side Cover Plug
4 61820-90J11-0EP Port Side Cover
5 61827-90J00 Side Cover Holder (NLA)
6 61831-90J11-0EP Front Panel
7 09116-08174 Bolt (8x38)
8 09139-06249 SCREW
9 09136-06149 Screw (6x55)
10 09169-08039 Washer (8.5x30x1.5) (NLA)
11 09320-11023 CUSHION,FRONT P
12 09321-08026 CUSHION
14 61633-90J02-0EP Rear Hook Lever
15 61633-90J02-0EP Rear Hook Lever
16 61637-90J10 Engine Cover Rear Starboard Hook
17 61638-90J10 Engine Cover Rear Port Hook
18 61641-87D00 Engine Cover Hook
19 61645-90J01-0EP Front Hook Lever
20 09116-06127 Bolt (6x12)
21 09160-13014 Washer (13.2x25x1.0)
22 09164-14008 Wave Washer
23 09307-13006 Bushing
24 09306-13008 Bushing
25 61124-90J31 Remote Control Grommet
26 09407-25402 Clamp (L:248)
27 01550-06167 BOLT
28 67341-90J32 Remocon Cable Holder
29 67343-90J20 Remocon Cable Stopper
30 67344-90J00 Remocon Cable Grommet
31 01580-08257 BOLT
32 09403-20308 Clip
33 67300-90J00 Rigging Kit Adapter
▶Fig. 82 - Engine Cover (29 parts) Fig. 82 - Engine Cover
Ref OEM Part # Part Name
1 61400-90855-0EP Engine Cover Set
2 61621-87D20 Front Fastener Bracket
3 61644-90J20 Rear Fastener Bracket
4 09229-04025 Rivet
5 09229-04025 Rivet
6 61430-92800-0EP Tilt Up Handle
7 61438-92J11 Tilt Up Handle Seal
8 61439-92J10 Tilt Up Handle Seal
9 61610-93J01 FASTENER COMP
10 61680-90J01 Starboard Rear Fastener
11 61690-90J01 Port Rear Fastener
12 09329-10024 Cushion
13 09329-10025 Cushion
14 01550-06127 BOLT
15 03542-06169 SCREW
16 61443-87L21 STRIPE,ENG COVE
17 61453-87L21 Port Engine Cover Stripe
18 61446-87L13 DECAL,EFI
19 77811-63J00-0PG Chrome S Emblem
20 61112-92J10 Side Cover Rubber
21 61432-92J10 Tilt Up Louver
22 03542-06169 SCREW
23 61422-92J12 Front Emblem Mark (140)
24 61435-92J22 Rear Emblem Mark (140)
25 61471-98J00 Lean Burn Decal
26 61458-99E60 Engine Cover Label
27 09800-81841 Tool Set
28 68110-87L00 Weather Cover
29 99011-90J40-03B O/M DF100A/115A/140A 410001 ~
▶Fig. 84 - Squeeze Pump (4 parts) Fig. 84 - Squeeze Pump
Ref OEM Part # Part Name
1 65770-90J04 Squeeze Pump
2 09401-11423 Clip
3 09251-07003 Cap
4 09367-08001 Hose Joint
▶Fig. 85 - Drag Link (16 parts) Fig. 85 - Drag Link
Ref OEM Part # Part Name
1 41161-94400 Steering Cable Seal
2 67701-90J01 Drag Link Assembly
3 67721-99E00 Drag Link Spacer
4 67725-99E00 Drag Link Bolt
5 67726-99E00 Lock Nut
6 67728-99E00 Washer
7 67467-89J01 Cable Connector
8 09385-06012 Clip
9 09160-06055 Washer (7x12x1.0)
10 67600-90J00 Tie Rod Kit (NLA)
11 67631-90J00 Tie Rod Bracket
12 67725-99E10 Replaced by 67725-99E20
13 67726-99E00 Lock Nut
14 09100-12081 Bolt (12x25)
15 09160-12066 Washer (12.5x22x2.5)
16 09180-09022 Tie Rod Spacer (NLA)
▶Fig. 86 - Opt: Meter (1) (7 parts) Fig. 86 - Opt: Meter (1)
Ref OEM Part # Part Name
1 34190-87D00 Speedometer Sensor
2 34190-95500 Speedometer Sensor (NLA)
3 03112-06303 Screw (NLA)
4 36661-87L00 Gauge Adapter
5 36615-96300 Resin Terminal
6 36666-87L00 Network Wire
7 39950-87L00 GPS Receiver Module Assembly
▶Fig. 87 - Opt: Meter (2) (37 parts) Fig. 87 - Opt: Meter (2)
Ref OEM Part # Part Name
2 09471-12103 Bulb (12v, 3.4w)
4 09471-12028 Bulb (12v, 3.4w)
5 34191-92E00 Water Pressure Tubing
6 09407-14407 Clamp (L:140)
7 36615-96300 Resin Terminal
9 09471-12103 Bulb (12v, 3.4w)
11 34310-92E00 Fuel Gauge Lead (NLA)
12 34360-92E00 Adapter Harness (NLA)
13 09471-12103 Bulb (12v, 3.4w)
15 09471-12103 Bulb (12v, 3.4w)
17 34191-92E00 Water Pressure Tubing
18 09407-14407 Clamp (L:140)
19 09471-12103 Bulb (12v, 3.4w)
21 36615-96300 Resin Terminal
22 09471-12077 Bulb (12v, 1.7w)
24 34211-87L00 Front Cover (NLA)
26 09471-12077 Bulb (12v, 1.7w)
27 36664-87L00 Dual Station Gauge Adapter
28 36665-87L10 Multi Engine Adapter - Mechanical
45658 34800-93J02 Black Trim Gauge
45659 34800-93J13 White Trim Gauge
45671 34500-93J02 Black Hour Meter
45673 34650-93J20 Black Water Pressure Gauge*
45677 34200-93J02 Black Tachometer w/Monitor Function
45682 34200-93J43 Black Tachometer w/Troll Mode Scale
45702 34500-93J13 White Hour Meter
45704 34650-93J33 White Water Pressure Gauge
45708 34200-93J14 Tachometer w/Monitor - White
45713 34200-93J54 White Tachometer w/Troll Mode Scale
45717 34100-93J00 Black Speedometer 0-80 MPH
45718 34100-93J13 White Speedometer 0-80 MPH
45719 34100-93J22 Black Speedometer 0-50 MPH
45720 34100-93J33 White Speedometer 0-50 MPH
45870 34600-93J02 Black Voltmeter
45871 34600-93J13 White Voltmeter
45931 34300-93J02 Black Fuel Gauge
45932 34300-93J13 White Fuel Gauge
▶Fig. 88 - Opt: Meter Kit (8 parts) Fig. 88 - Opt: Meter Kit
Ref OEM Part # Part Name
4 990C0-88112 SMIS Power Cable
5 990C0-88113 Terminating Resistor 120 ohm Female
6 990C0-88114 Terminating Resistor 120 ohm Male
10 990C0-88108 25' Extension cable
11 990C0-88112 SMIS Power Cable
12 990C0-88113 Terminating Resistor 120 ohm Female
13 990C0-88114 Terminating Resistor 120 ohm Male
14 990C0-88136 SMIS Adapter to SDS
▶Fig. 89 - Opt: Water Pressure Gauge Install Kit (8 parts) Fig. 89 - Opt: Water Pressure Gauge Install Kit
Ref OEM Part # Part Name
1 34660-90J04 Water Pressure Gauge Install Kit
2 09352-50006-600 Hose (5x9x600)
3 09352-50006-600 Hose (5x9x600)
4 09367-06006 3 Way
5 09401-08413 Clip
6 18498-99EA0 Protector (L:80) (NLA)
7 09407-25402 Clamp (L:248)
8 17917-87L00 Water Flush Connector
▶Fig. 90 - Opt: Harness (15 parts) Fig. 90 - Opt: Harness
Ref OEM Part # Part Name
1 36990-87D00 Terminal & Sleeve Set
3 36620-93J31 Replaced by 36620-93J32
4 38500-93J00 Warning Buzzer*
6 09481-10501 10 Amp Fuse
7 36630-92E00 Instrument Wire Assembly
8 36660-94480 Trim Wire Harness (6 ft) (NLA)
9 36682-92E00 Wire Harness
11 09481-05501 5 Amp Fuse
45689 36620-93J12 MAIN HARNESS EXT 6.5'
45690 36620-93J42 HARNESS EXT 10'
45778 36620-93J04 21' Main Wiring Harness
45779 36620-93J54 16' Main Wiring Harness
45780 36620-93J64 26' Main Wiring Harness
45931 36663-98J00 Active Hub Power Harness Assy (NLA)
45932 36663-98J10 Active Hub Power Harness Assy
▶Fig. 91 - Opt: Switch (70 parts) Fig. 91 - Opt: Switch
Ref OEM Part # Part Name
1 37100-96J01 Ignition Switch Panel Assembly
2 37110-93J02 Ignition Switch Assembly
4 37143-99E01 Key Cap
5 37149-93J00 Cylinder Body Cap
6 37139-99E00 Ignition Switch Panel
7 38500-93J90 Warning Buzzer
8 09407-14403 Clamp (L:125)
9 37803-93J06 Emergency Stop Switch Panel Assembly
10 37825-99E00 Emergency Switch Panel
11 37805-93J00 PTT Switch Assembly
12 37855-99E00 PTT Switch Panel
13 37210-93J00 Lighting Switch Set (NLA)
14 37212-93J00 Lighting Switch Panel (NLA)
16 37110-93J02 Ignition Switch Assembly
18 37143-99E01 Key Cap
19 37149-93J00 Cylinder Body Cap
20 37820-93J05 Emergency Stop Switch Assembly
21 37823-92E02 Stop Switch Lanyard
22 37826-92E00 Nut
23 37139-99E20 Ignition Switch Panel
24 03121-0516A SCREW
25 38500-93J90 Warning Buzzer
26 09407-14403 Clamp (L:125)
28 37110-93J02 Ignition Switch Assembly
29-2 37141-99E10 (932) Ignition Key
30 37143-99E01 Key Cap
31 37149-93J00 Cylinder Body Cap
32 37820-93J95 Emergency Stop Switch Assembly
33 37139-99E10 Ignition Switch Panel
34 03121-0516A SCREW
35 38500-93J90 Warning Buzzer
36 09407-14403 Clamp (L:125)
37 37860-87L00 Trolling Mode Control Switch Assembly
38 37862-87L00 Trolling Switch Panel
39 09131-05004 Screw (5x16)
45674 37141-99E00 (931) Ignition Key
45686 37141-99E00 (931) Ignition Key
45705 37141-99E10 (932) Ignition Key
45717 37141-99E00 (931) Ignition Key
45718 37141-99E10 (932) Ignition Key
45719 37141-99E20 (933) Ignition Key
45720 37141-99E30 (934) Ignition Key
45721 37141-99E40 (935) Ignition Key
45722 37141-99E50 (936) Ignition Key
45723 37141-99E60 (937) Ignition Key
45724 37141-99E70 (938) Ignition Key
45725 37141-99E80 (939) Ignition Key
45726 37141-99E90 (940) Ignition Key
45727 37141-99EA0 (941) Ignition Key
45728 37141-99EB0 (942) Ignition Key
45733 37141-99E20 (933) Ignition Key
45745 37141-99E20 (933) Ignition Key
45764 37141-99E30 (934) Ignition Key
45776 37141-99E30 (934) Ignition Key
45794 37141-99E40 (935) Ignition Key
45806 37141-99E40 (935) Ignition Key
45825 37141-99E50 (936) Ignition Key
45837 37141-99E50 (936) Ignition Key
45855 37141-99E60 (937) Ignition Key
45867 37141-99E60 (937) Ignition Key
45886 37141-99E70 (938) Ignition Key
45898 37141-99E70 (938) Ignition Key
45917 37141-99E80 (939) Ignition Key
45929 37141-99E80 (939) Ignition Key
45947 37141-99E90 (940) Ignition Key
45959 37141-99E90 (940) Ignition Key
45978 37141-99EA0 (941) Ignition Key
45990 37141-99EA0 (941) Ignition Key
46008 37141-99EB0 (942) Ignition Key
46020 37141-99EB0 (942) Ignition Key
▶Fig. 93 - Opt: Top Mount Single (1) (32 parts) Fig. 93 - Opt: Top Mount Single (1)
Ref OEM Part # Part Name
1 67200-88L02 Single Binnacle Control Box
2 67261-93J00 Grip No 1
3 67263-93J00 Grip No 2
4 37850-93J10 PTT Switch Assembly
5 67295-92E10 Screw (3x12)
6 67296-88D10 Screw (5x16)
7 67288-92E20 Washer
8 67295-92E00 Screw
9 67296-92E70 Screw
10 67288-92E40 Washer
11 67257-92E00 Lever Cap
12 67251-93J00 Handle Lever
13 67296-92E60 Screw
14 67288-92E30 Washer
15 67253-92E00 Washer
16 36890-93J00 Wire Harness
17 67281-93J00 Decal
18 67296-92E30 Screw
19 09160-05024 Washer (5.5x16x1.5)
20 67287-92E00 Nut
21 67275-95600 Cable End
22 67273-95600 Spacer
23 67273-92E00 Grommet
24 67274-92E00 Flange
25 67296-95610 Screw
26 67271-92E00 Cover
27 67211-93J00 Top Binnacle Cover
28 67296-92E70 Screw
29 67500-93J00 Single Binnacle Box Spacer
30 09125-05135 Screw (5x65)
31 09160-05029 Washer (5.5x10x0.8)
32 09140-05005 Nut
▶Fig. 95 - Opt: Top Mount Single (2) (45 parts) Fig. 95 - Opt: Top Mount Single (2)
Ref OEM Part # Part Name
1 67200-88L02 Single Binnacle Control Box
2 67222-92E00 Dual Plate
3 67223-92E00 Brake Adjust (NLA)
4 67288-92E00 Washer
5 67292-94300 E Ring
6 67288-92E10 Washer (NLA)
7 67291-92E00 Snap Ring (NLA)
8 67221-92E00 Shift Assembly (NLA)
9 67224-92E00 Brake Arm Assembly (NLA)
10 67294-92E00 Spacer (NLA)
11 37721-95500 Neutral Switch Assembly
12 67296-92E11 Screw (3x15)
13 67296-88D10 Screw (5x16)
14 67296-92E20 Screw (5x25) (NLA)
15 67226-92E00 Bolt (NLA)
16 67226-92E10 Bolt (NLA)
17 67240-92E00 Throttle Arm Assembly (NLA)
18 67228-92E00 Washer (NLA)
19 67286-92E00 Bolt (6x18) (NLA)
20 67230-92E00 Shift Arm Assembly (NLA)
21 09125-05042 Screw (5x10)
22 67234-92E00 Gear Case (NLA)
23 67245-92E00 Free Throttle Drum (NLA)
24 67227-92E00 Stopper (NLA)
25 09126-06006 Screw (6x20)
26 67233-92E00 Spring (NLA)
27 67235-92E00 Shift Lock Plate (NLA)
28 67232-95620 Bushing (NLA)
29 67296-92E00 Screw (NLA)
30 67296-88D10 Screw (5x16)
31 09140-06020 Nut (6mm)
32 67236-92E00 Roller (NLA)
33 67237-92E01 Spring (NLA)
34 67238-92E00 Drive Gear (NLA)
35 67239-92E00 Pin
36 67246-92E00 Drive Shaft
37 67291-92E10 Snap Ring (NLA)
38 67253-92E10 Washer
39 67252-92E10 Bushing (NLA)
40 67253-95600 Washer (NLA)
41 67231-92E00 Shift Gear
42 67232-95600 Bushing
43 67241-92E10 Free Accel Rod (NLA)
44 67243-92E00 Grommet (NLA)
45 67239-92E10 Shift Pin Plate
▶Fig. 97 - Opt: Top Mount Dual (1) (31 parts) Fig. 97 - Opt: Top Mount Dual (1)
Ref OEM Part # Part Name
1 67200-88L12 Duel Binnacle Top Mount Control
2 67261-93J00 Grip No 1
3 67263-93J00 Grip No 2
4 37850-93J10 PTT Switch Assembly
5 67295-92E10 Screw (3x12)
6 67296-88D10 Screw (5x16)
7 67288-92E20 Washer
8 67296-92E70 Screw
9 67288-92E40 Washer
10 67257-92E00 Lever Cap
11 67251-93J00 Handle Lever
12 67296-92E60 Screw
13 67288-92E30 Washer
14 67253-92E00 Washer
15 36890-93J10 Wire Harness
16 37220-92E00 Mode Changing Switch Assembly
17 67282-93J00 Decal
18 67296-92E30 Screw
19 09160-05024 Washer (5.5x16x1.5)
20 67287-92E00 Nut
21 67275-95600 Cable End
22 67273-95600 Spacer
23 67273-92E10 Grommet (NLA)
24 67295-92E00 Screw
25 67271-92E00 Cover
26 67211-93J10 Top Binnacle Cover
27 67296-92E70 Screw
28 67500-93J10 Dual Binnacle Box Spacer
29 09125-05135 Screw (5x65)
30 09160-05029 Washer (5.5x10x0.8)
31 09140-05005 Nut
▶Fig. 98 - Opt: Top Mount Dual (2) (50 parts) Fig. 98 - Opt: Top Mount Dual (2)
Ref OEM Part # Part Name
1 67200-88L12 Duel Binnacle Top Mount Control
2 67222-92E00 Dual Plate
3 67223-92E00 Brake Adjust (NLA)
4 67288-92E00 Washer
5 67292-94300 E Ring
6 67288-92E10 Washer (NLA)
7 67291-92E00 Snap Ring (NLA)
8 67221-92E00 Shift Assembly (NLA)
9 67224-92E00 Brake Arm Assembly (NLA)
10 67294-92E00 Spacer (NLA)
11 37721-92E11 Neutral Switch Assembly
12 67296-92E11 Screw (3x15)
13 67296-88D10 Screw (5x16)
14 67296-92E20 Screw (5x25) (NLA)
15 67226-92E00 Bolt (NLA)
16 67226-92E10 Bolt (NLA)
17 67240-92E00 Throttle Arm Assembly (NLA)
18 67228-92E00 Washer (NLA)
19 67286-92E00 Bolt (6x18) (NLA)
20 67230-92E00 Shift Arm Assembly (NLA)
21 09125-05042 Screw (5x10)
22 67234-92E00 Gear Case (NLA)
23 67245-92E00 Free Throttle Drum (NLA)
24 67227-92E00 Stopper (NLA)
25 09126-06006 Screw (6x20)
26 67296-95610 Screw
27 67233-92E00 Spring (NLA)
28 67235-92E00 Shift Lock Plate (NLA)
29 67232-95620 Bushing (NLA)
30 67269-92E00 Bracket (NLA)
31 67296-88D10 Screw (5x16)
32 09140-06020 Nut (6mm)
33 67236-92E00 Roller (NLA)
34 67237-92E01 Spring (NLA)
35 67238-92E00 Drive Gear (NLA)
36 67239-92E00 Pin
37 67246-92E00 Drive Shaft
38 67291-92E10 Snap Ring (NLA)
39 67253-92E10 Washer
40 67252-92E10 Bushing (NLA)
41 67274-92E00 Flange
42 67253-95600 Washer (NLA)
43 67231-92E00 Shift Gear
44 67232-95600 Bushing
45 67241-92E10 Free Accel Rod (NLA)
46 67243-92E00 Grommet (NLA)
47 67239-92E10 Shift Pin Plate
48 67272-92E10 Flange Seal (NLA)
49 67287-92E10 Nut (NLA)
50 67296-92E80 Screw (NLA)
▶Fig. 99 - Opt: Tiller Handle (99 parts) Fig. 99 - Opt: Tiller Handle
Ref OEM Part # Part Name
1 63002-90J32-0EP Tiller Handle Kit
2 21110-88L00 Shift Lever (NLA)
3 23230-90J20 Shift Cable
4 36620-87L00 Wire Harness Assembly (NLA)
5 37110-87L00 Ignition Switch Assembly
7 37143-99E01 Key Cap
8 37149-93J00 Cylinder Body Cap
9 37820-87L02 Emergency Switch Assembly
10 37823-92E02 Stop Switch Lanyard
11 37826-92E00 Nut
12 38500-93J90 Warning Buzzer
13 37850-87L01 PTT Switch Assembly
14 37852-87J00 Trim Switch Cap
15 63121-88L00 Under Cover
16 63210-88L00 Handle Grip
17 63221-88L00 Throttle Shaft (NLA)
18 63223-92D00 Handle Rod Stopper
19 63225-88L00 Handle Rod Bushing (NLA)
20 63227-93200 Handle Rod Pin
21 63235-88L00 Throttle Shaft Plate
22 63246-88L00 Throttle Adjust Stopper (NLA)
23 63250-88L00 Throttle Arm Assembly (NLA)
24 63251-87J00 Screw (6x12)
25 63260-88L00 Shift Gear Assembly
26 63272-87J00 Ball Guide Plate
27 63273-87J00 Ball (NLA)
28 63262-87J00 Shift Lever Bushing
29 63271-87J00 Lock Plate
30 63248-99J00 Throttle Adjuster Notch Plate
31 63261-87J00 Shift Gear Bushing
32 63274-87J00 E Ring (NLA)
33 63610-87J00 Throttle Cable Assembly
34 37853-88L90 PTT Switch Lead Grommet
35 63626-88L00 Cable Grommet (NLA)
36 09440-12027 Spring
37 09126-06015 Screw (6x23)
38 09163-06001 Lock Washer (6.4x12x0.5)
40 21112-88L00 Shift Lever Bolt
41 09125-05047 Screw (5x14)
42 63611-88L00 Clamp Bracket Bolt (NLA)
43 63612-87J00 Clamp Bracket
44 34200-87L00 Tachometer w/Monitor
45 36617-88L90 Main Harness Clamp Bracket
46 37112-88L90 Ignition Switch Label (NLA)
47 37835-91J00-YAY Stop Label
48 37851-88L90 PTT Switch Base
49 37852-88L90 Guide Harness
50 37861-87L10 Troll Mode Control Switch
51 37864-88L90 Troll Mode Label (NLA)
52 63244-99J00 Throttle Adjuster Knob
53 63245-99J00 Throttle Adjuster Bushing
54 63612-88L10 Clamp Shift Bracket (NLA)
55 09260-10006 Ball
56 19140-92J10 Throttle Lever
57 21131-88L00 Clutch Shift Mark
58 43761-90J10-0EP Tiller Handle Bracket
59 43762-88L00 Tiller Handle Pivot Bolt
60 43768-88L00 Tiller Handle Spacer
61 09116-08137 Bolt (8x22)
62 09159-12014 Nut (12x17)
63 09160-12066 Washer (12.5x22x2.5)
64 09160-12124 Washer (12.5x32x1.5)
65 63115-88L01 Tiller Handle Bushing
66 09164-13010 Washer
67 63215-93110 Handle Grip Mark
68 43769-90J00 Bolt (10x55)
69 63132-88L00 Tiller Handle Stopper
70 63251-88L90 Bolt
71 37855-88L90 Throttle Grip Screw
72 37854-88L90 Throttle Grip Washer
73 63258-88L00 Washer
74 09440-06037 Spring
75 03522-05169 Screw
76 63247-99J00 Throttle Adjuster Knob Plate
77 63111-88L00-0EP Tiller Handle Housing (NLA)
78 43770-90J00 Steering Damper Assembly
79 43778-90J00 Rod Nut
80 43779-90J00 Rod Washer
81 67725-90J00 Drag Link Bolt
82 43781-90J00 Spacer/Washer Set
83 67734-90J00 Drag Link Bushing
84 67725-90J10 Drag Link Bolt (NLA)
85 67725-90J20 Drag Link Bolt (NLA)
86 67726-90J00 Drag Link Nut
87 29162-93J20 Lock Washer
88 09160-12066 Washer (12.5x22x2.5)
89 09407-14403 Clamp (L:125)
45809 37141-99E00 (931) Ignition Key
45810 37141-99E10 (932) Ignition Key
45811 37141-99E20 (933) Ignition Key
45812 37141-99E30 (934) Ignition Key
45813 37141-99E40 (935) Ignition Key
45814 37141-99E50 (936) Ignition Key
45815 37141-99E60 (937) Ignition Key
45816 37141-99E70 (938) Ignition Key
45817 37141-99E80 (939) Ignition Key
45818 37141-99E90 (940) Ignition Key
45819 37141-99EA0 (941) Ignition Key
45820 37141-99EB0 (942) Ignition Key

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 140TL,DF 140TX,DF 140TXZ running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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