🔎 Suzuki DF 140ATL,DF 140ATLW,DF 140ATX,DF 140ATXW,DF 140ATXZ,DF 140ATXZW Reference Library — Exploded parts diagrams (53 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DF 140ATL,DF 140ATLW,DF 140ATX,DF 140ATXW,DF 140ATXZ,DF 140ATXZW is a 4-Stroke DOHC 16-Valve Inline 4-Cylinder outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke DOHC 16-Valve Inline 4-Cylinder |
| Horsepower |
140 HP |
| Displacement |
2,044 cc |
| Bore x Stroke |
86.0 x 88.0 mm |
| Spark Plug (Type & Gap) |
NGK BKR6E |
| Engine Oil Capacity |
5.5 L |
| Recommended Engine Oil |
SAE 10W-40 |
| Gear Case Oil Capacity |
800 mL |
| Idle Speed (in gear) |
650-750 RPM |
| Full Throttle RPM Range |
5600-6200 RPM |
| Fuel |
Unleaded Gasoline, 91 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DF 140ATL,DF 140ATLW,DF 140ATX,DF 140ATXW,DF 140ATXZ,DF 140ATXZW:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 140ATL,DF 140ATLW,DF 140ATX,DF 140ATXW,DF 140ATXZ,DF 140ATXZW.
▶Fig. 111 - Cylinder Head (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11100-90J11 |
Cylinder Head |
| 2 |
09103-06266 |
Bolt (6x40) |
| 3 |
09206-08001 |
Knock Pin (8x11) |
| 4 |
11115-85FA1-001 |
Valve Guide (OS:0.30) |
| 5 |
11261-93J00 |
Protection Anode Cover |
| 6 |
09280-22019 |
O-Ring |
| 7 |
55321-87J01 |
Aluminum Anode |
| 8 |
09103-06281 |
Bolt (6x14) |
| 9 |
01550-08207 |
BOLT |
| 10 |
11117-89J00 |
Bolt |
| 11 |
11141-92J01 |
Cylinder Head Gasket |
| 12 |
09116-08125 |
Bolt (8x50) |
| 13 |
04211-13189 |
PIN |
| 14 |
11170-90J12 |
Cylinder Head Cover |
| 15 |
11173-90J00 |
Breather Plate |
| 16 |
11179-90J00 |
Spark Plug Hole Gasket |
| 17 |
11189-90J00 |
Cylinder Head Cover Gasket |
| 18 |
11382-99E00 |
Oil Filler Cap |
| 19 |
18498-90J20 |
Breather Hose Protector * |
| 20 |
09280-26006 |
O-Ring |
| 21 |
09355-13207-00B |
Breather Hose |
| 22 |
09401-20409 |
Clip |
| 23 |
01547-06257 |
BOLT 6X25 |
| 24 |
01547-06557 |
BOLT 6 X 55 |
| 25 |
02112-0612A |
SCREW |
| 26 |
09482-00427 |
NGK BKR6E Spark Plug |
▶Fig. 113 - Cylinder Block (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11291-90J10 |
Engine Hook |
| 2 |
01550-1230C |
BOLT,ENGINE HOO |
| 3 |
11300-92J40 |
Cylinder Block Assembly |
| 4 |
11117-90J10 |
Crankcase Bolt |
| 5 |
11216-77E00 |
Oil Gallery Plug Gasket |
| 6 |
09248-18011 |
Oil Gallery Plug |
| 7 |
11330-90J00 |
Crankcase Cover |
| 8 |
11332-90J00 |
Crankcase O-Ring |
| 9 |
09206-13019 |
Knock Pin |
| 10 |
01550-06207 |
BOLT |
| 11 |
01550-08407 |
BOLT 8 X 40 |
| 12 |
11112-90J00 |
Oil Venturi Plug |
| 13 |
09246-04009 |
Plug |
| 14 |
11261-93J00 |
Protection Anode Cover |
| 15 |
09280-22019 |
O-Ring |
| 16 |
55321-87J01 |
Aluminum Anode |
| 17 |
09103-06281 |
Bolt (6x14) |
| 18 |
01550-08207 |
BOLT |
▶Fig. 116 - Crankshaft (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12111-92J00 |
Piston |
| 2 |
12140-92J10 |
Piston Ring Set |
| 3 |
12151-86FA0 |
Piston Pin |
| 4 |
09381-21002 |
Piston Circlip |
| 5 |
12160-92J10 |
Connecting Rod Assembly |
| 6 |
12163-35F00 |
Connecting Rod Bolt |
| 7 |
04221-04089 |
PIN 4X8 |
| 9 |
12220-99L00 |
CRANKSHAFT COMP |
| 10 |
09202-05027 |
Pin (5x8.8) |
| 13 |
09283-52004 |
Oil Seal (52x70x10) |
| 14 |
12100-92J01-050 |
Piston & Ring Set (OS:0.50) |
| 15 |
12140-92J10-050 |
Piston Ring Set (OS:0.50) |
| 45870 |
12100-92841-0A0 |
Conn Rod Bearing Set (Green) |
| 45871 |
12100-92840-025 |
Conn Rod Bearing Set (US:0.25) |
| 45962 |
12340-85FB3-0A0 |
Crankshaft Bearing Set (Green) |
| 45963 |
12340-85FB3-0B0 |
Crankshaft Bearing Set (Black) |
| 45964 |
12340-85FB3-0C0 |
Crankshaft Bearing Set (NON) |
| 45965 |
12340-85FB3-0D0 |
Crankshaft Bearing Set (Yellow) |
| 45966 |
12340-85FB3-0E0 |
Crankshaft Bearing Set (Blue) |
| 45967 |
12300-85854-0AA |
Crankshaft Bearing Set (Red/Green) (US:0.25) |
| 45968 |
12300-85854-0BA |
Crankshaft Bearing Set (Red/Black) (US:0.25) |
| 45969 |
12300-85854-0CA |
Crankshaft Bearing Set (Red) (US:0.25) |
| 45970 |
12300-85854-0DA |
Crankshaft Bearing Set (Red/Yellow) (US:0.25)(NLA) |
| 45971 |
12300-85854-0EA |
Crankshaft Bearing Set (Red/Blue) (US:0.25) (NLA) |
| 45992 |
12300-85830 |
Crank Thrust Bearing Set |
| 45993 |
12300-85830-012 |
Crank Thrust Bearing Set (OS:0.12) |
▶Fig. 119 - Timing Chain (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12732-90J01 |
GEAR,DRIVEN |
| 2 |
12741-90J01 |
Camshaft Timing Sprocket |
| 3 |
09103-12049 |
Bolt (12x25) |
| 4 |
12733-90J00 |
Driven Gear Plug |
| 5 |
04221-05109 |
PIN |
| 6 |
09262-35068 |
Bearing (35x62x14) |
| 7 |
09280-22022 |
O-Ring |
| 8 |
08331-41269 |
Circlip |
| 9 |
12761-90J00 |
Timing Chain |
| 10 |
12771-90J00 |
Timing Chain Guide |
| 11 |
12810-90J00 |
Timing Chain Tensioner |
| 12 |
12813-73G00 |
Timing Chain Tensioner Pad |
| 13 |
12812-90J00 |
Timing Chain Tensioner Spacer |
| 14 |
12831-90J02 |
Tensioner Adjuster Assembly |
| 15 |
01421-0616A |
BOLT,STUD |
| 16 |
01550-0616A |
BOLT |
| 17 |
01550-0620A |
BOLT |
| 18 |
01550-0835A |
BOLT |
| 19 |
08316-1006A |
Nut |
▶Fig. 121 - Camshaft (44 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12711-92J00 |
Intake Camshaft |
| 2 |
12720-92J10 |
Exhaust Camshaft |
| 3 |
12891-69J00 |
Tappet (NLA) |
| 4-31 |
12892-69G10-293 |
Tappet Shim (2.925) (NLA) |
| 4-32 |
12892-69G10-295 |
Tappet Shim (2.950) (NLA) |
| 4-33 |
12892-69G10-298 |
Tappet Shim (2.975) |
| 4-34 |
12892-69G10-300 |
Tappet Shim (3.00) (NLA) |
| 5 |
12911-86FA2 |
Intake Valve |
| 6 |
12915-86F51 |
Exhaust Valve |
| 7 |
12921-90J00 |
Replaced by 12921-90J01 |
| 8 |
12931-90J00 |
Valve Spring Retainer |
| 9 |
12932-85FA0 |
Valve Cotter |
| 10 |
12933-86510 |
Valve Spring Seat |
| 11 |
09289-06003 |
Valve Stem Seal |
| 45748 |
12892-69G10-218 |
Tappet Shim (2.175) |
| 45749 |
12892-69G10-220 |
Tappet Shim (2.200) |
| 45750 |
12892-69G10-223 |
Tappet Shim (2.225) (NLA) |
| 45751 |
12892-69G10-225 |
Tappet Shim (2.250) |
| 45752 |
12892-69G10-228 |
Tappet Shim (2.275) |
| 45753 |
12892-69G10-230 |
Tappet Shim (2.300) |
| 45754 |
12892-69G10-233 |
Tappet Shim (2.325) |
| 45755 |
12892-69G10-235 |
Tappet Shim (2.350) |
| 45756 |
12892-69G10-238 |
Tappet Shim (2.375) |
| 45757 |
12892-69G10-240 |
Tappet Shim (2.400) |
| 45758 |
12892-69G10-243 |
Tappet Shim (2.425) |
| 45759 |
12892-69G10-245 |
Tappet Shim (2.450) |
| 45760 |
12892-69G10-248 |
Tappet Shim (2.475) |
| 45761 |
12892-69G10-250 |
Tappet Shim (2.500) |
| 45762 |
12892-69G10-253 |
Tappet Shim (2.525) |
| 45763 |
12892-69G10-255 |
Tappet Shim (2.550) |
| 45764 |
12892-69G10-258 |
Tappet Shim (2.575) |
| 45765 |
12892-69G10-260 |
Tappet Shim (2.600) |
| 45766 |
12892-69G10-263 |
Tappet Shim (2.625) |
| 45767 |
12892-69G10-265 |
Tappet Shim (2.650) |
| 45768 |
12892-69G10-268 |
Tappet Shim (2.675) |
| 45769 |
12892-69G10-270 |
Tappet Shim (2.700) |
| 45770 |
12892-69G10-273 |
Tappet Shim (2.725) |
| 45771 |
12892-69G10-275 |
Tappet Shim (2.750) |
| 45772 |
12892-69G10-278 |
Tappet Shim (2.775) |
| 45773 |
12892-69G10-280 |
Tappet Shim (2.800) |
| 45774 |
12892-69G10-283 |
Tappet Shim (2.825) (NLA) |
| 45775 |
12892-69G10-285 |
Tappet Shim (2.850) |
| 45776 |
12892-69G10-288 |
Tappet Shim (2.875) (NLA) |
| 45777 |
12892-69G10-290 |
Tappet Shim (2.900) |
▶Fig. 122 - Intake Manifold (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13110-90J10 |
Intake Manifold |
| 2 |
13119-90J00 |
Intake Manifold Gasket |
| 3 |
18134-77E00 |
IAC Valve Gasket |
| 4 |
18137-77E00 |
IAC Valve |
| 5 |
18141-90J00 |
IAC Hose |
| 6 |
09329-12004 |
Cushion |
| 7 |
01421-08357 |
BOLT,STUD |
| 8 |
01421-08507 |
STUD BOLT |
| 9 |
01550-06207 |
BOLT |
| 10 |
01550-08407 |
BOLT 8 X 40 |
| 11 |
01550-08757 |
BOLT |
| 12 |
04211-11129 |
11 X 12 DOWEL P |
| 13 |
08316-10087 |
Nut |
| 14 |
18148-90J00 |
IAC Hose Filter |
▶Fig. 134 - Silencer (8 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13710-99E00 |
Flame Arrester |
| 2 |
13810-90J01 |
Silencer Assembly |
| 3 |
13813-92J00 |
Flame Arrester Holder |
| 4 |
13840-90J00 |
Silencer Duct |
| 5 |
13851-90J01 |
Silencer Grommet |
| 6 |
09169-06075 |
Washer |
| 7 |
09320-09059 |
Cushion |
| 8 |
09116-06215 |
Bolt (6x30) w/Washer |
▶Fig. 136 - Ring Gear Cover (5 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11510-90J00 |
Ring Gear Cover |
| 2 |
11512-99E01 |
Ring Gear Cover Cushion |
| 3 |
01550-06207 |
BOLT |
| 4 |
69711-93E11 |
Label (S.I.G.P) |
| 5 |
61494-90J00 |
Oil Label |
▶Fig. 143 - Fuel Vapor Separator (35 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15600-92J50 |
Fuel Vapor Separator Assembly |
| 2 |
13370-88L10 |
Needle Valve Assembly |
| 3 |
15200-92J20 |
Fuel Pump Assembly |
| 4 |
15626-92J01 |
Seal |
| 5 |
15628-99E00 |
Screw (L:15) |
| 6 |
15629-99E10 |
Drain Screw |
| 7 |
15641-88L00 |
Spacer |
| 8 |
15642-88L00 |
Fuel Filter |
| 9 |
15650-99E00 |
Float |
| 10 |
15654-88L00 |
Pin |
| 11 |
15683-87J00 |
Drain Hose (L:120) |
| 12 |
15760-88L00 |
Fuel Pressure Regulator |
| 13 |
15644-88L00 |
O-Ring |
| 14 |
15645-88L00 |
Regulator Holder |
| 15 |
02112-0408A |
SCREW |
| 16 |
15648-92J00 |
Ring |
| 17 |
15643-88L10 |
Joint |
| 18 |
15641-88L31 |
Bushing |
| 19 |
15641-88L51 |
Bushing |
| 20 |
15642-88L10 |
Fuel Filter |
| 21 |
15612-88L00 |
Vapor Separator Cover |
| 22 |
15613-88L00 |
O-Ring |
| 23 |
15614-88L00 |
Screw |
| 24 |
02142-0408B |
SCREW |
| 25 |
15613-92J00 |
Gasket |
| 26 |
09116-06202 |
Bolt w/Washer (6x25) |
| 27 |
09169-06090 |
Washer |
| 28 |
09320-08517 |
CUSHION,CABLE H |
| 29 |
09320-09053 |
Cushion |
| 30 |
09352-50005-00B |
Hose (5x8.2x2000) |
| 31 |
09401-08412 |
Clip |
| 32 |
18498-88L00 |
Evap Hose Protector (L:610) |
| 33 |
09403-13413 |
CLAMP |
| 34 |
09408-00302 |
Clamp |
| 35 |
01550-06127 |
BOLT |
▶Fig. 144 - Fuel Injector (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15681-92J01 |
HOSE,FUEL(SEPAR |
| 2 |
15710-82K50 |
Fuel Injector |
| 3 |
15716-65DT0 |
Grommet Set |
| 4 |
15735-58B00 |
Delivery Pipe Insulator |
| 5 |
15751-92J00 |
Delivery Pipe |
| 6 |
18498-99E21 |
Hose Protector (L:450) |
| 7 |
09168-12013 |
Gasket |
| 8 |
09320-08062 |
Cushion |
| 9 |
09360-12008 |
Union Bolt |
| 10 |
09363-08004 |
Union |
| 11 |
09401-11425 |
Clip |
| 12 |
01421-08407 |
BOLT,STUD |
| 13 |
01550-12167 |
BOLT |
| 14 |
08316-10087 |
Nut |
▶Fig. 146 - Fuel Pump (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-90J11 |
Fuel Pump Assembly |
| 2 |
15190-92J00 |
Fuel Hose |
| 3 |
09343-70503-600 |
Fuel Hose (7x12x600) |
| 4 |
15410-92J01 |
Fuel Filter Assembly |
| 5 |
15412-92J00 |
Fuel Filter |
| 6 |
15411-92J00 |
Fuel Filter Cap |
| 7 |
15413-92J00 |
Fuel Filter Case |
| 8 |
15415-92J00 |
Fuel Filter Seal |
| 9 |
09408-00050 |
Clip |
| 10 |
15421-92J00 |
Fuel Filter Bracket |
| 11 |
18498-96J21 |
Hose Protector (13.5x16.5x370) |
| 12 |
18498-99E11 |
Hose Protector (L:610) |
| 13 |
09280-26005 |
O-Ring |
| 14 |
15192-92J00 |
Fuel Hose |
| 15 |
09401-11423 |
Clip |
| 16 |
01550-08167 |
BOLT |
| 17 |
01550-06257 |
BOLT |
| 18 |
08316-10087 |
Nut |
| 19 |
15419-92J00 |
Joint Cap |
▶Fig. 160 - Water Pump (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17410-92J00 |
Water Pump Case |
| 2 |
17461-90J01 |
Water Pump Impeller |
| 3 |
17471-92J00 |
Water Pump Plate |
| 4 |
17472-87E10 |
Water Pump Plate Gasket |
| 6 |
17562-90J01 |
Water Tube Bushing |
| 7 |
17563-87D01 |
Water Tube Bushing |
| 8 |
17564-87D00 |
Water Pump Case Bushing |
| 9 |
17631-90J00 |
Port Side Water Filter |
| 10 |
17632-90J00 |
Starboard Side Water Filter |
| 11 |
17635-90J00 |
Sub Water Tube Plug |
| 12 |
09116-08131 |
Bolt (8x45) |
| 13 |
09125-05046 |
Screw (5x12) |
| 14 |
09161-16008 |
Washer (15.8x26x1) |
| 15 |
09202-06031 |
Knock Pin (6x12) |
| 16 |
09420-05009 |
Water Pump Key |
| 17 |
09132-04034 |
Screw (4x18) |
| 18 |
17413-92J01 |
Water Pump Case Sleeve |
| 19 |
17416-92J11 |
Water Pump Case Seal |
| 20 |
17612-90J01 |
Water Tube Spacer (X) |
| 21 |
17400-92J23 |
Water Pump Repair Kit DF100/DF115/DF140 |
| 22 |
17500-90J11 |
KIT,WATER SUB T |
| 23 |
17520-90J00 |
Water Sub Tube |
| 24 |
17563-87D01 |
Water Tube Bushing |
| 25 |
17635-87E00 |
Sub Water Filter |
| 26 |
55332-87D01 |
Exhaust Seal Rubber |
| 27 |
55333-87D02 |
Exhuast Seal Plate (NLA) |
| 28 |
09125-06063 |
Screw (6x10) |
| 45778 |
17561-90J03 |
Water Tube (L) |
| 45779 |
17561-90J13 |
Water Tube (X) |
▶Fig. 162 - Thermostat (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11196-90J00 |
Water Return Hose |
| 3 |
17660-90J00 |
Water Pressure Valve |
| 5 |
17680-90J00 |
Thermostat Cover |
| 6 |
17711-90J00 |
Water Hose 3 Way |
| 7 |
09116-06121 |
Bolt (6x25) |
| 8 |
09280-26006 |
O-Ring |
| 10 |
09352-50006-600 |
Hose (5x9x600) |
| 11 |
09352-50006-600 |
Hose (5x9x600) |
| 12 |
09352-50006-600 |
Hose (5x9x600) |
| 13 |
09352-50006-600 |
Hose (5x9x600) |
| 14 |
09352-50006-00B |
Hose (5x9x2000) |
| 15 |
17712-92J00 |
Water Hose |
| 16 |
09367-06002 |
3 Way |
| 17 |
09401-08413 |
Clip |
| 18 |
09401-14409 |
Clip |
| 19 |
09401-31407 |
Clip |
| 20 |
09408-00024 |
Clamp |
| 21 |
01550-06257 |
BOLT |
| 45689 |
17611-90J00 |
Water Pressure Valve Cover |
| 45690 |
17611-90J00 |
Water Pressure Valve Cover |
| 45748 |
17670-90J21 |
Thermostat (50c) |
| 45749 |
17670-90J11 |
Thermostat (71c) |
▶Fig. 163 - Throttle Body (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13300-92J12 |
Throttle Body Assembly |
| 2 |
13421-90J01 |
Throttle Body Gasket |
| 3 |
01550-08557 |
BOLT |
| 4 |
13510-90J00 |
Throttle Rod |
| 5 |
09205-02006 |
Spring Pin (2x12) |
| 6 |
19115-90J00 |
Throttle Lever Holder |
| 7 |
19121-90J00 |
Throttle Lever No. 1 |
| 8 |
19130-92J00 |
Throttle Rod No. 2 |
| 9 |
19131-95502 |
Connector |
| 10 |
19140-92J00 |
Throttle Lever No. 2 |
| 11 |
67473-89J00 |
Connector Pin |
| 12 |
09119-05010 |
Pivot Ball |
| 13 |
09140-05005 |
Nut |
| 14 |
09160-06046 |
Washer (6.5x20x1.5) |
| 15 |
09180-06186 |
Spacer (6.2x12.6x21) |
| 16 |
01550-06167 |
BOLT |
| 17 |
01550-06357 |
BOLT |
▶Fig. 175 - Oil Pump (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12632-92J12 |
Oil Pump Drive Gear |
| 2 |
16113-92J11 |
Oil Pump Driven Gear |
| 3 |
16400-90J00 |
Oil Pump Assembly |
| 4 |
16440-99E01 |
VALVE ASSY,OIL |
| 5 |
16520-90J00 |
Oil Pump Strainer |
| 6 |
09168-16002 |
Gasket (16x22x2.0) |
| 7 |
09181-12158 |
Washer (12x20x0.5) |
| 8 |
09261-05006 |
Pin (5x18) |
| 9 |
09280-22020 |
O-Ring |
| 10 |
01547-06257 |
BOLT 6X25 |
| 11 |
01547-06357 |
BOLT 6X35 |
| 12 |
01550-0616A |
BOLT |
| 13 |
08331-3112A |
Circlip |
| 14 |
16510-61A32 |
Engine Oil Filter |
▶Fig. 180 - Oil Pan (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11489-90J00 |
Oil Pan Gasket |
| 3 |
17913-99E12 |
Water Plug |
| 4 |
43112-94L01 |
Exhaust Pipe |
| 5 |
61150-99E01 |
Water Indicator Tube Cover |
| 6 |
09280-09005 |
O-Ring |
| 7 |
61155-99E01 |
Water Indicator Tube |
| 8 |
09116-08128 |
Bolt (8x40) |
| 9 |
09116-10129 |
Bolt (10x160) |
| 10 |
09168-12012 |
Oil Drain Plug Gasket |
| 11 |
09248-12009 |
Oil Drain Plug |
| 12 |
09280-13005 |
O-Ring |
| 13 |
16910-90J10 |
Oil Level Gauge |
| 14 |
16930-90J01 |
Oil Level Gauge Guide |
| 15 |
09280-09008 |
O-Ring |
| 16 |
01550-06127 |
BOLT |
| 45689 |
11501-90J04-0EP |
Oil Pan |
| 45690 |
11501-90J04-Y5S |
Oil Pan |
▶Fig. 204 - Clutch Shaft (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21110-92J00 |
Clutch Lever |
| 2 |
21151-92J00 |
Clutch Lever Holder |
| 3 |
21210-92J00 |
Clutch Shaft |
| 4 |
21230-92J02 |
ARM COMP,CLUTCH |
| 5 |
22511-99011 |
Grease Nipple |
| 7 |
23115-92J00 |
Clutch Lever Link |
| 8 |
09160-06094 |
Washer (6.5x15x1.0) |
| 9 |
09204-01006 |
Cotter Pin |
| 10 |
09248-12011 |
Plug (12x9) |
| 11 |
09306-06004 |
Bushing |
| 12 |
09306-10001 |
Bushing |
| 13 |
09383-08004 |
E Ring |
| 14 |
01550-06307 |
BOLT |
| 15 |
11118-95J00 |
Notch Spring Plug |
| 16 |
21131-93J00 |
Clutch Lever Bushing |
| 17 |
09205-10006 |
Pin (10.2x10) |
| 18 |
09260-10005 |
Ball |
| 19 |
09403-13413 |
CLAMP |
| 20 |
09440-07071 |
Spring |
| 21 |
01550-06127 |
BOLT |
| 45809 |
23111-90J02 |
Clutch Rod (L) |
| 45810 |
23111-90J12 |
Clutch Rod (X) |
▶Fig. 210A - Shift Rod (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
25131-92J01 |
YOKE,SHIFTER |
| 2 |
25141-92J01 |
Shift Rod Guide Housing |
| 3 |
25222-90J01 |
Shift Guide Cover Seal |
| 4 |
25232-90J00 |
Gear Case Magnet |
| 5 |
25321-92J10 |
Horizontal Shift Slider |
| 7 |
29116-93J00 |
Bolt (6x20) |
| 8 |
09205-04014 |
Pin |
| 9 |
09280-69001 |
O-Ring |
| 10 |
09283-10011 |
Oil Seal (10x22x8) |
| 45809 |
25111-92J00 |
Shift Rod (L) |
| 45810 |
25111-92J10 |
Shift Rod (X) |
▶Fig. 210B - Shift Rod (C/R) (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
25131-92J01 |
YOKE,SHIFTER |
| 2 |
25141-92J01 |
Shift Rod Guide Housing |
| 3 |
25222-90J01 |
Shift Guide Cover Seal |
| 4 |
25232-90J00 |
Gear Case Magnet |
| 5 |
25321-92J20 |
Horizontal Shift Slider (C/R) |
| 7 |
29116-93J00 |
Bolt (6x20) |
| 8 |
09205-04014 |
Pin |
| 9 |
09280-69001 |
O-Ring |
| 10 |
09283-10011 |
Oil Seal (10x22x8) |
| 45809 |
25111-92J00 |
Shift Rod (L) |
| 45810 |
25111-92J10 |
Shift Rod (X) |
▶Fig. 220A - Transmission (74 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-90J02 |
Drive Shaft Collar |
| 3 |
09265-25046 |
Bearing (25x52x19.25) |
| 4 |
57300-92862 |
Pinion & Gear Set |
| 5 |
09140-14024 |
Nut |
| 6 |
57500-87873 |
Drive Shaft Shim Set |
| 8 |
57500-87861 |
Propeller Shaft Shim Set |
| 10 |
09160-70002 |
Thrust Washer (5.25) |
| 12 |
57500-92813 |
Gear Shim Set |
| 14 |
09269-70001 |
Bearing (70x95x4.0) |
| 15 |
57610-92J20 |
Propeller Shaft Assembly |
| 16 |
57621-92J20 |
Clutch Dog Shifter |
| 17 |
09202-07002 |
Pin (7x48) |
| 18 |
57631-92J10 |
PIN,CONNECTOR |
| 19 |
09440-09040 |
Detent Spring |
| 20 |
06111-07004 |
STEEL BALL 7/32 |
| 21 |
06111-11004 |
BALL |
| 22 |
09440-49004 |
Clutch Dog Spring |
| 23 |
57616-90J00 |
Clutch Dog Spacer |
| 25 |
56123-92J00 |
Oil Seal Protector Washer |
| 26 |
09263-30051 |
Bearing (30x37x26) |
| 27 |
09280-97001 |
O-Ring |
| 28 |
09282-30007 |
Oil Seal (30x50x6) |
| 29 |
08113-62090 |
B1 45X85X19 BEA |
| 30 |
09387-52001 |
Set Ring (SUS) |
| 31 |
09116-08122 |
Bolt (8x30) |
| 32 |
56130-90J00 |
Drive Shaft Housing |
| 33 |
09280-46004 |
O-Ring |
| 34 |
09282-24004 |
Oil Seal (24x40x7) |
| 35 |
09117-08110 |
Bolt (8x25) |
| 36 |
56140-92J00 |
Forward Gear Bearing Housing |
| 37 |
09206-09012 |
Knock Pin |
| 38 |
09263-50001 |
Bearing (50x62x25) |
| 45658 |
57110-92J60 |
Drive Shaft (L) |
| 45659 |
57110-92J70 |
Drive Shaft (X) |
| 45670 |
09181-70001 |
Shim (0.70) |
| 45681 |
56120-92J01-0EP |
Propeller Shaft Bearing Housing |
| 45701 |
09181-70002 |
Shim (0.80) |
| 45712 |
56120-92J01-Y5S |
Propeller Shaft Bearing Housing |
| 45729 |
09181-70003 |
Shim (0.90) |
| 45760 |
09181-70004 |
Shim (1.00) |
| 45790 |
09181-70006 |
Shim (0.60) |
| 45821 |
09181-70009 |
Shim (0.65) |
| 45839 |
09181-40186 |
Shim (0.50) |
| 45840 |
09181-41002 |
Shim (0.55) |
| 45841 |
09181-41003 |
Shim (0.60) |
| 45842 |
09181-41004 |
Shim (0.65) |
| 45843 |
09181-41005 |
Shim (0.70) |
| 45844 |
09181-41009 |
Shim (0.90) |
| 45845 |
09181-40190 |
Shim (0.80) |
| 45846 |
09181-41008 |
Shim (0.85) |
| 45848 |
09181-41010 |
Shim (0.95) |
| 45849 |
09181-40195 |
Shim (1.00) |
| 45850 |
09181-41012 |
Shim (1.05) |
| 45851 |
09181-70010 |
Shim (0.75) |
| 45852 |
09181-41014 |
Shim (1.15) |
| 45882 |
09181-70011 |
Shim (0.85) |
| 45901 |
08211-30382 |
Thrust Washer (1.50) |
| 45902 |
09160-30036 |
Thrust Washer (1.70) |
| 45903 |
09160-30037 |
Thrust Washer (1.90) |
| 45904 |
09160-30038 |
Thrust Washer (2.10) |
| 45905 |
09160-30039 |
Thrust Washer (2.30) |
| 45906 |
09160-30041 |
Thrust Washer (2.40) |
| 45907 |
09160-30042 |
Thrust Washer (2.60) |
| 45908 |
09160-30043 |
Thrust Washer (2.70) |
| 45909 |
09160-30044 |
Thrust Washer (2.80) |
| 45913 |
09181-70012 |
Shim (0.95) |
| 45943 |
09181-70008 |
Shim (0.55) |
| 45962 |
09181-45003 |
Shim (1.00) |
| 45963 |
09181-45004 |
Shim (1.10) |
| 45964 |
09181-45005 |
Shim (1.20) |
| 45965 |
09181-45006 |
Shim (1.30) |
| 45966 |
09181-45007 |
Shim (1.40) |
| 45967 |
09181-45008 |
Shim (1.50) |
| 45968 |
09181-45009 |
Shim (1.60) |
▶Fig. 220B - Transmission (C/R) (80 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
56123-92J00 |
Oil Seal Protector Washer |
| 3 |
09263-30051 |
Bearing (30x37x26) |
| 4 |
09263-50001 |
Bearing (50x62x25) |
| 5 |
09280-97001 |
O-Ring |
| 6 |
09282-30007 |
Oil Seal (30x50x6) |
| 7 |
09387-52001 |
Set Ring (SUS) |
| 8 |
56130-90J00 |
Drive Shaft Housing |
| 9 |
09280-46004 |
O-Ring |
| 10 |
09282-24004 |
Oil Seal (24x40x7) |
| 11 |
56140-92J30 |
Reverse Gear Housing |
| 12 |
09206-09012 |
Knock Pin |
| 13 |
09263-45004 |
Bearing (45x52x16) |
| 14 |
09116-08122 |
Bolt (8x30) |
| 15 |
09117-08110 |
Bolt (8x25) |
| 17 |
57133-90J02 |
Drive Shaft Collar |
| 18 |
09265-25046 |
Bearing (25x52x19.25) |
| 19 |
57300-92872 |
Pinion & Gear Set (C/R) |
| 20 |
09140-14024 |
Nut |
| 21 |
57500-87873 |
Drive Shaft Shim Set |
| 22-13 |
09181-41013 |
Shim (1.10) |
| 22-14 |
09181-41014 |
Shim (1.15) |
| 24 |
09160-60011 |
Washer (3.00) |
| 26 |
09160-70005 |
Washer (2.00) |
| 27 |
57500-92813 |
Gear Shim Set |
| 29 |
09269-60001 |
Bearing (60x85x3.0) |
| 30 |
09269-70001 |
Bearing (70x95x4.0) |
| 31 |
57610-92J31 |
Propeller Shaft Assembly (C/R) |
| 32 |
57621-92J20 |
Clutch Dog Shifter |
| 33 |
57631-92J10 |
PIN,CONNECTOR |
| 34 |
09440-09040 |
Detent Spring |
| 35 |
06111-07004 |
STEEL BALL 7/32 |
| 36 |
06111-11004 |
BALL |
| 37 |
09202-07002 |
Pin (7x48) |
| 38 |
09440-49004 |
Clutch Dog Spring |
| 39 |
57616-92J00 |
Clutch Dog Forward Spacer (NLA) |
| 40 |
09160-30055 |
Washer (30x47x6) |
| 41 |
09160-30056 |
Washer (32x47x3) |
| 42 |
09269-30014 |
Thrust Bearing (30x47x2) |
| 45658 |
56120-92J12-0EP |
Propeller Shaft Bearing Housing |
| 45659 |
56120-92J12-Y5S |
Propeller Shaft Bearing Housing |
| 45673 |
57110-92J60 |
Drive Shaft (L) |
| 45679 |
09181-40186 |
Shim (0.50) |
| 45680 |
09160-35015 |
Washer (35x46x0.60) |
| 45682 |
09160-60008 |
Washer (0.80) (NLA) |
| 45685 |
09181-70006 |
Shim (0.60) |
| 45704 |
57110-92J70 |
Drive Shaft (X) |
| 45710 |
09181-41002 |
Shim (0.55) |
| 45711 |
09160-35014 |
Washer (35x46x0.70) |
| 45713 |
09160-60009 |
Washer (0.90) |
| 45716 |
09181-70009 |
Shim (0.65) |
| 45738 |
09181-41003 |
Shim (0.60) |
| 45739 |
09160-35013 |
Washer (35x46x0.80) |
| 45741 |
09160-60003 |
Washer (1.00) |
| 45744 |
09181-70001 |
Shim (0.70) |
| 45769 |
09181-41004 |
Shim (0.65) |
| 45770 |
09160-35006 |
Washer (35x46x0.90) |
| 45772 |
09160-60004 |
Washer (1.10) |
| 45775 |
09181-70010 |
Shim (0.75) |
| 45799 |
09181-41005 |
Shim (0.70) |
| 45800 |
09160-35008 |
Washer (35x46x0.95) |
| 45802 |
09160-60005 |
Washer (1.20) |
| 45805 |
09181-70002 |
Shim (0.80) |
| 45830 |
09181-41006 |
Shim (0.75) |
| 45831 |
09160-35002 |
Washer (35x46x1.00) |
| 45833 |
09160-60006 |
Washer (1.30) |
| 45836 |
09181-70011 |
Shim (0.85) |
| 45860 |
09181-40190 |
Shim (0.80) |
| 45861 |
09160-35009 |
Washer (35x46x1.05) |
| 45863 |
09160-60007 |
Washer (1.40) |
| 45866 |
09181-70003 |
Shim (0.90) |
| 45891 |
09181-41008 |
Shim (0.85) |
| 45892 |
09160-35003 |
Washer (35x46x1.10) |
| 45897 |
09181-70012 |
Shim (0.95) |
| 45922 |
09181-41009 |
Shim (0.90) |
| 45923 |
09160-35010 |
Washer (35x46x1.15) |
| 45928 |
09181-70004 |
Shim (1.00) |
| 45952 |
09181-41010 |
Shim (0.95) |
| 45958 |
09181-70008 |
Shim (0.55) |
| 45983 |
09181-40195 |
Shim (1.00) |
| 46013 |
09181-41012 |
Shim (1.05) |
▶Fig. 301 - Starting Motor (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31100-92J00 |
Starter Motor Assembly |
| 2 |
31150-92J00 |
Front Housing |
| 3 |
31170-92J00 |
Rear Housing |
| 4 |
31173-92J00 |
Brush Holder Assembly |
| 5 |
31191-92J00 |
Shift Lever |
| 6 |
31192-92J00 |
Screw Set |
| 7 |
31220-92J00 |
Switch Assembly |
| 8 |
31261-75F10 |
Through Bolt |
| 9 |
31311-63J00 |
Armature |
| 10 |
31340-92J00 |
Starting Motor Clutch Set |
| 11 |
31312-92J00 |
Pinion Stopper Set |
| 12 |
31320-92J00 |
Pinion Set |
| 13 |
31341-92J00 |
Pinion Shaft |
| 14 |
31343-63J00 |
Internal Gear |
| 15 |
31344-63J00 |
Planetary Gear |
| 16 |
31912-90J00 |
Starting Motor Band |
| 17 |
31918-92J01 |
Lower Damper |
| 18 |
01550-08207 |
BOLT |
| 19 |
01550-10507 |
BOLT |
| 20 |
04211-13149 |
PIN |
▶Fig. 303 - Magneto (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32102-92J20 |
Flywheel |
| 2 |
32120-92J01 |
COIL,BATTERY CH |
| 3 |
32160-92J01 |
COIL,IGN TIMING |
| 4 |
33220-64L10 |
Cam Position Sensor |
| 5 |
33833-91J00 |
Tube (6x8x250) |
| 6 |
09103-06231 |
Bolt (6x35) |
| 7 |
09103-16004 |
Bolt (16x50) |
| 8 |
09160-16048 |
Washer (16.5x60x7.0) |
| 9 |
01547-06167 |
BOLT 6X16 |
| 10 |
09106-05030 |
Bolt (5x10) |
| 11 |
08341-31059 |
Woodruff Key 5mm |
▶Fig. 307 - Ignition Coil (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33410-90J00 |
Ignition Coil Assembly |
| 2 |
33710-90J00 |
High Tension Cord |
| 3 |
33740-90J00 |
High Tension Cord |
| 4 |
33420-90J00 |
Ignition Coil Assembly |
| 5 |
33720-90J00 |
High Tension Cord |
| 6 |
33730-90J00 |
High Tension Cord |
| 7 |
09408-00035 |
Clamp (NLA) |
| 8 |
01550-06257 |
BOLT |
| 9 |
08322-01067 |
Washer (6.5x13x1.0) |
▶Fig. 311 - Rectifier (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11261-87E10 |
Protection Anode Cover |
| 2 |
11265-87E10 |
Protection Cover Gasket |
| 4 |
09103-06281 |
Bolt (6x14) |
| 5 |
14151-90J00 |
Rectifier Gasket |
| 6 |
32800-92J00 |
Rectifier & Regulator Assembly |
| 7 |
32890-92J00 |
Electric Parts Holder |
| 8 |
09160-06054 |
Washer (6.5x22.1.6) |
| 9 |
09320-10075 |
Cushion |
| 10 |
09320-12090 |
Cushion |
| 11 |
09329-01007 |
Cushion |
| 12 |
29404-93J11 |
Clamp (L:65) |
| 13 |
01550-06167 |
BOLT |
| 14 |
01550-06207 |
BOLT |
| 15 |
01550-06307 |
BOLT |
| 16 |
01550-06127 |
BOLT |
| 45717 |
55321-87J01 |
Aluminum Anode |
| 45718 |
55321-87J11 |
Magnesium Anode |
▶Fig. 315 - Sensor (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13650-52G00 |
Inlet Air Temp Sensor |
| 2 |
13655-87J01 |
Air Temp Sensor Grommet |
| 3 |
18590-68H00 |
MAP Sensor |
| 4 |
34830-87J20 |
Temp Sensor Assy |
| 5 |
18640-78G00 |
Knock Sensor Assembly |
| 6 |
34840-98J03 |
Trim Sensor Assembly |
| 7 |
18213-98J30 |
Oxygen Sensor |
| 8 |
34841-92J00 |
Trim Sensor Lever |
| 9 |
99103-11251 |
Trim Sensor Upper Cam |
| 10 |
99103-11252 |
Trim Sensor Lower Cam |
| 11 |
34846-87L00 |
Trim Sensor Washer |
| 12 |
37820-99E02 |
Oil Pressure Switch |
| 13 |
34845-92J00 |
Trim Sensor Bracket |
| 14 |
02162-05207 |
SCREW |
| 15 |
01550-06207 |
BOLT |
| 16 |
09125-05046 |
Screw (5x12) |
| 17 |
09407-10404 |
Clamp (L:100) |
| 18 |
09407-11401 |
Clamp (L:95) |
| 19 |
09407-14407 |
Clamp (L:140) |
| 20 |
09407-18402 |
Clamp (L:165) |
▶Fig. 322 - Harness (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33810-90J30 |
CABLE ASSY,STAR |
| 2 |
08316-10087 |
Nut |
| 3 |
36610-92J22 |
HARNESS ASSY,WI |
| 4 |
33634-96J00 |
Service Connector Cap |
| 5 |
38860-76F01 |
Relay |
| 6 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 7 |
36721-96J00 |
Upper Cover O-Ring |
| 8 |
36737-96J00 |
Fuse Puller (NLA) |
| 9 |
36738-88L00 |
Fuse Case Upper Cover |
| 10 |
09320-08510 |
Cushion (8.5x20x8) |
| 11 |
09481-15501 |
15 Amp Fuse |
| 12 |
09481-30501 |
30 Amp Fuse |
| 13 |
09481-60401 |
60 Amp Fuse |
| 14 |
36612-96J01 |
CAP,TERMINAL |
| 15 |
36611-92J01 |
HARNESS ASSY,WI |
| 16 |
36616-90J10 |
Remocon Connector Holder |
| 17 |
36617-93J10 |
Harness Bracket |
| 18 |
09408-00111 |
Clamp (NLA) |
| 19 |
02142-06167 |
6 X 16 CROSS SC |
| 20 |
08310-00067 |
Nut |
| 21 |
08321-01067 |
Lock Washer |
| 22 |
09407-10404 |
Clamp (L:100) |
| 23 |
36625-93J10 |
ECM Battery Lead |
| 24 |
09481-15501 |
15 Amp Fuse |
▶Fig. 326 - PTT Switch/Engine Control Unit (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
37850-92J00 |
PTT Switch Assembly |
| 2 |
37856-92J00 |
PTT Switch Tape |
| 3 |
37857-92J01 |
PTT Switch Bushing |
| 4 |
38410-93J21 |
PTT Relay Assembly |
| 5 |
38415-93J20 |
PTT Relay Holder |
| 6 |
33920-92JL1 |
Engine Control Unit |
| 7 |
33925-92J00 |
ECU Cushion |
| 8 |
37721-93J00 |
Neutral Switch Assembly |
| 9 |
37726-90J10 |
Switch Bracket |
| 10 |
09137-04004 |
Screw (4x16) |
▶Fig. 335 - Clamp Bracket (23 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
41130-92J30 |
Clamp Bracket Shaft |
| 4 |
41135-92J00 |
Clamp Bracket Shaft Washer |
| 5 |
55320-94900 |
Protection Anode Set |
| 6 |
09116-06121 |
Bolt (6x25) |
| 8 |
09125-06063 |
Screw (6x10) |
| 9 |
09159-12014 |
Nut (12x17) |
| 10 |
09159-22006 |
Nut |
| 11 |
09160-12044 |
Washer (12.5x35x3.2) |
| 12 |
09160-12110 |
Washer (12.5x22x3.0) |
| 13 |
09106-10065 |
Bolt (10x20) |
| 14 |
09160-10082 |
Washer (10.5x19x2.0) |
| 15 |
45421-87D03 |
Tilt Lock Pin |
| 16 |
09159-14020 |
Nut (14mm) |
| 17 |
29404-93J11 |
Clamp (L:65) |
| 18 |
09116-08137 |
Bolt (8x22) |
| 19 |
48140-93J01 |
Tilt Limit Switch Cam |
| 20 |
55321-94910 |
Magnesium Anode |
| 45658 |
41111-92J03-0EP |
Starboard Clamp Bracket |
| 45659 |
41111-92J03-Y5S |
Starboard Clamp Bracket |
| 45689 |
41121-92J20-0EP |
Port Clamp Bracket (NLA) |
| 45690 |
41121-92J20-Y5S |
Port Clamp Bracket |
| 45839 |
09100-12091 |
Transom Bolt (12x115) |
| 45840 |
09100-12090 |
Transom Bolt (12x150) |
▶Fig. 336 - Swivel Bracket (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
22511-99011 |
Grease Nipple |
| 2 |
36894-95201 |
Wire Lead (L:165) |
| 3 |
36894-87D00 |
Wire Lead (L:195) |
| 5 |
43211-93J11 |
Clamp Shaft Swivel Bushing |
| 6 |
43711-97E11 |
Steering Bushing |
| 8 |
09125-05050 |
Screw (5x8) |
| 9 |
09125-06063 |
Screw (6x10) |
| 10 |
09160-39001 |
Washer (39.5x64x1.0) |
| 11 |
09169-28003 |
Washer (26.2x52x1) |
| 12 |
09181-39001 |
Shim (39.5x64x0.3) |
| 13 |
09250-10001 |
Plug |
| 14 |
09282-39001 |
Oil Seal (38x51x5) |
| 15 |
09380-38003 |
Circlip |
| 16 |
29404-93J11 |
Clamp (L:65) |
| 17 |
41220-95E13 |
Starboard Tilt Lock Lever |
| 18 |
41221-95E40 |
Port Tilt Lock Lever |
| 19 |
41224-95E01 |
Tilt Stopper Rod Bushing |
| 20 |
41225-94400 |
Tilt Lock Arm Rubber |
| 21 |
41228-90J00 |
Tilt Lock Spring |
| 22 |
41230-95E00 |
Tilt Lock Lever Link |
| 23 |
41233-95E10 |
Tilt Lock Spring Bracket |
| 24 |
09125-06063 |
Screw (6x10) |
| 25 |
09140-10032 |
Nut |
| 26 |
09160-06082 |
Washer (6.5x13x1.0) |
| 27 |
09204-01006 |
Cotter Pin |
| 28 |
09440-19028 |
Spring |
| 29 |
55127-87D00 |
Hose Union |
| 30 |
09355-40805-00B |
Hose (4x8x2000) |
| 31 |
09407-10404 |
Clamp (L:100) |
| 45748 |
43111-92J80-0EP |
Swivel Bracket (L) |
| 45749 |
43111-92J80-Y5S |
Swivel Bracket (L) |
| 45750 |
43111-92J90-0EP |
Swivel Bracket (X) |
| 45751 |
43111-92J90-Y5S |
Swivel Bracket (X) |
| 45839 |
43750-90J61-0EP |
Steering Bracket (L) |
| 45840 |
43750-90J71-0EP |
Steering Bracket (X) |
| 45842 |
43750-90J70-Y5S |
Steering Bracket (X) |
▶Fig. 337 - Trim Cylinder (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48000-96J16 |
TRIM ASSY,POWER |
| 2 |
29404-93J11 |
Clamp (L:65) |
| 3 |
31281-92J10 |
Through Bolt |
| 4 |
38100-96J13 |
PTT Motor Assembly |
| 5 |
48502-96J05 |
PTT Pump Assembly |
| 6 |
48503-96J05 |
MANIFOLD SUB AS |
| 7 |
48401-96J02 |
Piston Assembly |
| 8 |
48601-94900 |
Piston & Ram Assembly |
| 9 |
48627-95E00 |
O-Ring Set |
| 10 |
48630-96J04 |
Trim Cylinder Head |
| 11 |
48633-94900 |
O-Ring Set (Pack of 2) |
| 12 |
48641-96J04 |
MANIFOLD,PTT |
| 13 |
48650-94900 |
Free Piston |
| 14 |
48405-87D00 |
Tilt O-Ring Set |
| 15 |
48615-97E00 |
Piston Ring Set |
| 16 |
48570-95E01 |
Reservoir Assembly |
| 17 |
48572-95E00 |
Cap |
| 18 |
48583-95E00 |
Drive Joint |
| 19 |
48585-95E00 |
O-Ring |
| 20 |
48588-94900 |
O-Ring (Pack of 6) |
| 21 |
48861-92J01 |
Reservoir Bolt |
| 22 |
48862-92J20 |
Pump Bolt No. 1 |
| 23 |
48862-92J30 |
Pump Bolt No. 2 |
| 24 |
48121-92J00 |
Tilt Cylinder Lower Shaft |
| 25 |
48311-96J20 |
Trim Cylinder Ram Pad |
| 26 |
48321-87D03 |
Tilt Cylinder Upper Shaft |
| 27 |
48326-95E00 |
Tilt Cylinder Lower Bushing |
| 28 |
09116-10179 |
Bolt (10x35) |
| 29 |
09140-10031 |
Nut (10mm) |
| 30 |
09162-10005 |
Lock Washer |
| 31 |
09306-17001 |
Bushing |
| 32 |
09380-17009 |
Circlip |
| 33 |
36894-87D00 |
Wire Lead (L:195) |
| 34 |
09125-06063 |
Screw (6x10) |
| 35 |
36895-87D10 |
Wire Lead (L:310) |
| 36 |
09125-05050 |
Screw (5x8) |
| 37 |
55321-87J11 |
Magnesium Anode |
▶Fig. 340 - PTT Motor (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38100-96J13 |
PTT Motor Assembly |
| 2 |
31111-94900 |
Yoke Screw |
| 3 |
31173-94920 |
Brush Holder Assembly |
| 4 |
31123-94910 |
O-Ring |
| 5 |
31133-90J20 |
Brush Assembly |
| 6 |
31133-94910 |
Brush |
| 7 |
31135-94900 |
Spring |
| 8 |
31136-90J20 |
Breaker Assembly |
| 9 |
33799-97E00 |
Oil Seal |
| 10 |
31311-94900 |
Armature (NLA) |
| 11 |
48502-96J05 |
PTT Pump Assembly |
| 12 |
48582-95E01 |
Filter |
| 13 |
48864-96J10 |
Manual Valve Set |
▶Fig. 401 - Engine Holder (32 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09262-17019 |
Bearing (17x35x8) |
| 3 |
09282-24003 |
Oil Seal (24x36x6) |
| 4 |
09283-32044 |
Oil Seal (32x47x6) |
| 5 |
09289-18001 |
Clutch Shaft Seal |
| 6 |
08331-41359 |
Circlip |
| 7 |
09262-35069 |
Bearing (35x62x16) |
| 8 |
51115-90J00 |
Water Return Union |
| 9 |
51211-90J22 |
Engine Holder Gasket |
| 10 |
09116-08160 |
Bolt (8x70) |
| 11 |
09116-08128 |
Bolt (8x40) |
| 12 |
09206-08001 |
Knock Pin (8x11) |
| 13 |
09280-26006 |
O-Ring |
| 14 |
01550-06257 |
BOLT |
| 15 |
29117-93J10 |
Bolt (8x45) w/Washer |
| 16 |
09160-08059 |
Washer (8.5x18x1.6) |
| 17 |
04211-11129 |
11 X 12 DOWEL P |
| 18 |
51122-90J00 |
Mount Case Cover |
| 19 |
51123-90J01 |
Mount Case Cover Gasket |
| 20 |
01550-0825A |
BOLT |
| 21 |
54123-90J01 |
Upper Mount Plate |
| 22 |
54112-90J21 |
Upper Mount Bolt |
| 23 |
54130-90J40 |
Upper Mount |
| 24 |
09159-12014 |
Nut (12x17) |
| 25 |
54114-90J10 |
Washer |
| 26 |
54125-90J11 |
Upper Thrust Mount |
| 28 |
09116-10176 |
Bolt (10x44) |
| 29 |
09159-12014 |
Nut (12x17) |
| 30 |
09160-12110 |
Washer (12.5x22x3.0) |
| 45658 |
51110-90852-0EP |
Engine Holder Set |
| 45659 |
51110-90852-Y5S |
Engine Holder Set |
| 45684 |
54148-90J11-0EP |
Upper Mount Cover |
| 45715 |
54148-90J11-Y5S |
Upper Mount Cover |
▶Fig. 405 - Drive Shaft Housing (23 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09116-10176 |
Bolt (10x44) |
| 3 |
09202-08006 |
Knock Pin (8x12) |
| 4 |
09387-45001 |
Set Ring (SUS) |
| 5 |
57130-92J01 |
Drive Shaft Bushing (X) |
| 6 |
09125-06063 |
Screw (6x10) |
| 7 |
36895-87D10 |
Wire Lead (L:310) |
| 8 |
54121-87D01 |
Damper |
| 9 |
54160-90J20 |
Lower Mount |
| 10 |
54166-90J11 |
Lower Mount Bolt |
| 11 |
09159-12014 |
Nut (12x17) |
| 12 |
09160-12112 |
Washer (12x40x3.0) |
| 13 |
54114-90J10 |
Washer |
| 14 |
54151-90J00 |
Lower Thrust Mount |
| 17 |
09116-10176 |
Bolt (10x44) |
| 18 |
09160-12113 |
Washer (12.5x30x2.5) |
| 45658 |
52111-90J02-0EP |
Drive Shaft Housing (L) |
| 45659 |
52111-90J02-Y5S |
Drive Shaft Housing (L) |
| 45660 |
52111-90J12-0EP |
Drive Shaft Housing (X) |
| 45661 |
52111-90J12-Y5S |
Drive Shaft Housing (X) |
| 45672 |
54211-90J01-0EP |
Lower Mount Bracket |
| 45673 |
54221-90J02-0EP |
Lower Mount Cover |
| 45703 |
54211-90J01-Y5S |
Lower Mount Bracket |
| 45704 |
54221-90J02-Y5S |
Lower Mount Cover |
▶Fig. 407A - Gear Case (46 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09263-28016 |
Bearing (28.6x38x31.8) |
| 3 |
55125-90J01 |
Trim Tab |
| 4 |
09367-05003 |
Speedometer Hose Union |
| 5 |
55321-90J01 |
Gear Case Anode |
| 6 |
55332-87D12 |
Exhaust Seal Rubber |
| 7 |
55333-87D10 |
Exhaust Seal Plate |
| 8 |
09100-06131 |
Bolt (6x12) |
| 9 |
09116-08137 |
Bolt (8x22) |
| 10 |
09116-10150 |
Bolt (10x55) |
| 11 |
09117-10039 |
Bolt (10x80) |
| 12 |
09160-06085 |
Washer (6.5x15x1.0) |
| 13 |
09168-10022 |
Drain Plug Gasket |
| 14 |
09202-08006 |
Knock Pin (8x12) |
| 15 |
09248-10008 |
Drain Plug |
| 16 |
09355-40805-600 |
Hose (4x8x600) |
| 17 |
09362-09008 |
Nipple |
| 18 |
09407-10404 |
Clamp (L:100) |
| 20 |
58105-90J00 |
Propeller Bushing |
| 24 |
58105-90J00 |
Propeller Bushing |
| 25 |
57633-90J02 |
Propeller Nut Spacer |
| 26 |
57635-92J10 |
STOPPER,PROPELL |
| 27 |
09141-18005 |
Nut (18mm) |
| 28 |
09160-18028 |
Washer (18.5x31x1.0) |
| 29 |
09204-03003 |
Prop Nut Cotter Pin |
| 30 |
55116-87E00 |
Gear Case Plug |
| 31 |
57630-90J10 |
Propeller Hardware Kit DF70A/DF80A/DF90A/DF90 to DF140 |
| 32 |
25700-92J00 |
Gear Case Seal Kit DF140 |
| 45658 |
55110-90J16-0EP |
Gear Case Housing |
| 45659 |
55110-90J15-Y5S |
Gear Case Housing |
| 45676 |
990C0-00760-17P |
Aluminum Propeller 3x14x17 |
| 45680 |
990C0-00610-15P |
S/S Propeller 3x14x15 |
| 45707 |
990C0-00760-19P |
Aluminum Propeller 3x14x19 |
| 45711 |
990C0-00610-16P |
S/S Propeller 3x14x16 |
| 45735 |
990C0-00760-21P |
Aluminum Propeller 3x14x21 |
| 45739 |
990C0-00610-17P |
S/S Propeller 3x14x17 |
| 45766 |
990C0-00760-23P |
Aluminum Propeller 3x14x23 |
| 45770 |
990C0-00610-18P |
S/S Propeller 3x14x18 |
| 45796 |
990C0-00760-15P |
Aluminum Propeller 3x13-1/2x15 |
| 45800 |
990C0-00610-19P |
S/S Propeller 3x14x19 |
| 45831 |
990C0-00610-20P |
S/S Propeller 3x14x20 |
| 45861 |
990C0-00610-21P |
S/S Propeller 3x14x21 |
| 45892 |
990C0-00610-22P |
S/S Propeller 3x14x22 |
| 45923 |
990C0-00610-23P |
S/S Propeller 3x14x23 |
| 45953 |
990C0-00610-24P |
S/S Propeller 3x14x24 |
| 45984 |
990C0-00610-25P |
S/S Propeller 3x14x25 |
| 46014 |
990C0-00610-26P |
S/S Propeller 3x14x26 |
▶Fig. 407B - Gear Case (C/R) (39 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09263-28016 |
Bearing (28.6x38x31.8) |
| 4 |
09367-05003 |
Speedometer Hose Union |
| 5 |
55321-90J01 |
Gear Case Anode |
| 6 |
55332-87D12 |
Exhaust Seal Rubber |
| 7 |
55333-87D10 |
Exhaust Seal Plate |
| 8 |
09100-06131 |
Bolt (6x12) |
| 9 |
09116-08137 |
Bolt (8x22) |
| 10 |
09116-10150 |
Bolt (10x55) |
| 11 |
09117-10039 |
Bolt (10x80) |
| 12 |
09160-06085 |
Washer (6.5x15x1.0) |
| 13 |
09168-10022 |
Drain Plug Gasket |
| 14 |
09202-08006 |
Knock Pin (8x12) |
| 15 |
09248-10008 |
Drain Plug |
| 16 |
09355-40805-600 |
Hose (4x8x600) |
| 17 |
09362-09008 |
Nipple |
| 18 |
09407-10404 |
Clamp (L:100) |
| 20 |
58120-90J00 |
Propeller Bushing |
| 23 |
57633-90J02 |
Propeller Nut Spacer |
| 24 |
57635-92J10 |
STOPPER,PROPELL |
| 25 |
09141-18005 |
Nut (18mm) |
| 26 |
09160-18028 |
Washer (18.5x31x1.0) |
| 27 |
09204-03003 |
Prop Nut Cotter Pin |
| 28 |
55116-87E00 |
Gear Case Plug |
| 29 |
57630-90J10 |
Propeller Hardware Kit DF70A/DF80A/DF90A/DF90 to DF140 |
| 30 |
25700-92J00 |
Gear Case Seal Kit DF140 |
| 45658 |
55110-92J00-0EP |
Gear Case Housing (C/R) |
| 45659 |
55110-92J00-Y5S |
Gear Case Housing (C/R) |
| 45676 |
990C0-0061L-15P |
S/S Propeller 3x14x15 CCR |
| 45707 |
990C0-0061L-16P |
S/S Propeller 3x14x16 CCR |
| 45717 |
55125-92J00-0EP |
Trim Tab |
| 45718 |
55125-92J00-Y5S |
Trim Tab |
| 45735 |
990C0-0061L-17P |
S/S Propeller 3x14x17 CCR |
| 45766 |
990C0-0061L-18P |
S/S Propeller 3x14x18 CCR |
| 45796 |
990C0-0061L-19P |
S/S Propeller 3x14x19 CCR |
| 45827 |
990C0-0061L-20P |
S/S Propeller 3x14x20 CCR |
| 45857 |
990C0-0061L-21P |
S/S Propeller 3x14x21 CCR |
| 45888 |
990C0-0061L-22P |
S/S Propeller 3x14x22 CCR |
| 45919 |
990C0-0061L-23P |
S/S Propeller 3x14x23 CCR |
| 45949 |
990C0-0061L-24P |
S/S Propeller 3x14x24 CCR |
▶Fig. 410 - Side Cover (42 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61134-90J21 |
SEAL,SIDE COVER |
| 3 |
61817-89J01 |
Side Cover Plug |
| 5 |
61827-90J00 |
Side Cover Holder (NLA) |
| 7 |
09116-08174 |
Bolt (8x38) |
| 8 |
09139-06249 |
SCREW |
| 9 |
09136-06149 |
Screw (6x55) |
| 10 |
09169-08039 |
Washer (8.5x30x1.5) (NLA) |
| 11 |
09320-11023 |
CUSHION,FRONT P |
| 12 |
09321-08026 |
CUSHION |
| 16 |
61637-90J10 |
Engine Cover Rear Starboard Hook |
| 17 |
61638-90J10 |
Engine Cover Rear Port Hook |
| 18 |
61641-87D00 |
Engine Cover Hook |
| 20 |
09116-06127 |
Bolt (6x12) |
| 21 |
09160-13014 |
Washer (13.2x25x1.0) |
| 22 |
09164-14008 |
Wave Washer |
| 23 |
09307-13006 |
Bushing |
| 24 |
09306-13008 |
Bushing |
| 25 |
61124-90J31 |
Remote Control Grommet |
| 26 |
09407-25402 |
Clamp (L:248) |
| 27 |
01550-06167 |
BOLT |
| 28 |
67341-90J32 |
Remocon Cable Holder |
| 29 |
67343-90J20 |
Remocon Cable Stopper |
| 30 |
67344-90J00 |
Remocon Cable Grommet |
| 31 |
01580-08257 |
BOLT |
| 32 |
09403-20308 |
Clip |
| 33 |
17917-87L00 |
Water Flush Connector |
| 34 |
67300-98J10 |
Rigging Kit Adapter |
| 35 |
67361-90J10 |
Rigging Hose Adapter |
| 36 |
09208-06009 |
Hose Adapter Pin |
| 37 |
09383-04002 |
E Ring |
| 45671 |
61633-90J02-0EP |
Rear Hook Lever |
| 45672 |
61633-90J02-0EP |
Rear Hook Lever |
| 45676 |
61645-90J01-0EP |
Front Hook Lever |
| 45689 |
61810-90J10-0EP |
Starboard Side Cover |
| 45690 |
61810-90J10-Y5S |
Starboard Side Cover |
| 45702 |
61633-90J02-Y5S |
Rear Hook Lever |
| 45703 |
61633-90J02-Y5S |
Rear Hook Lever |
| 45707 |
61645-90J01-Y5S |
Front Hook Lever |
| 45748 |
61820-90J11-0EP |
Port Side Cover |
| 45749 |
61820-90J11-Y5S |
Port Side Cover |
| 45809 |
61831-90J12-0EP |
Front Panel |
| 45810 |
61831-90J12-Y5S |
Front Panel |
▶Fig. 420 - Engine Cover (34 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
61621-87D20 |
Front Fastener Bracket |
| 3 |
61644-90J20 |
Rear Fastener Bracket |
| 4 |
09229-04025 |
Rivet |
| 5 |
09229-04025 |
Rivet |
| 7 |
61438-92J11 |
Tilt Up Handle Seal |
| 8 |
61439-92J10 |
Tilt Up Handle Seal |
| 9 |
61610-93J01 |
FASTENER COMP |
| 10 |
61680-90J01 |
Starboard Rear Fastener |
| 11 |
61690-90J01 |
Port Rear Fastener |
| 12 |
09329-10024 |
Cushion |
| 13 |
09329-10025 |
Cushion |
| 14 |
01550-06127 |
BOLT |
| 15 |
03542-06169 |
SCREW |
| 18 |
77811-63J00-0PG |
Chrome S Emblem |
| 19 |
61112-92J10 |
Side Cover Rubber |
| 20 |
61432-92J10 |
Tilt Up Louver |
| 21 |
03542-06169 |
SCREW |
| 24 |
61471-98J00 |
Lean Burn Decal |
| 25 |
61458-90J01 |
Engine Cover Label |
| 26 |
09800-81841 |
Tool Set |
| 27 |
68110-87L00 |
Weather Cover |
| 28 |
99011-90J60-03B |
O/M DF100A/115A/140A - 2016 |
| 45658 |
61400-90855-0EP |
Engine Cover Set |
| 45659 |
61400-90861-Y5S |
Engine Cover Set |
| 45673 |
61443-87L21 |
STRIPE,ENG COVE |
| 45674 |
61453-87L21 |
Port Engine Cover Stripe |
| 45679 |
61422-92J12 |
Front Emblem Mark (140) |
| 45680 |
61435-92J22 |
Rear Emblem Mark (140) |
| 45704 |
61443-87L30 |
Starboard Engine Cover Stripe |
| 45705 |
61453-87L30 |
Port Engine Cover Stripe |
| 45710 |
61435-92J30 |
Emblem Mark (140) |
| 45711 |
61435-92J30 |
Emblem Mark (140) |
| 45809 |
61430-92800-0EP |
Tilt Up Handle |
| 45810 |
61430-92800-Y5S |
Tilt Up Handle |
▶Fig. 442 - Drag Link (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41161-94400 |
Steering Cable Seal |
| 2 |
67701-90J01 |
Drag Link Assembly |
| 3 |
67721-99E00 |
Drag Link Spacer |
| 4 |
67725-99E00 |
Drag Link Bolt |
| 5 |
67726-99E00 |
Lock Nut |
| 6 |
67728-99E00 |
Washer |
| 7 |
67467-89J01 |
Cable Connector |
| 8 |
09385-06012 |
Clip |
| 9 |
09160-06055 |
Washer (7x12x1.0) |
| 10 |
67600-90J00 |
Tie Rod Kit (NLA) |
| 11 |
67631-90J00 |
Tie Rod Bracket |
| 12 |
67725-99E10 |
Replaced by 67725-99E20 |
| 13 |
67726-99E00 |
Lock Nut |
| 14 |
09100-12081 |
Bolt (12x25) |
| 15 |
09160-12066 |
Washer (12.5x22x2.5) |
| 16 |
09180-09022 |
Tie Rod Spacer (NLA) |
▶Fig. 460 - Meter (6 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09471-12108 |
Bulb (12v 1.7w) |
| 4 |
09471-12077 |
Bulb (12v, 1.7w) |
| 45658 |
34800-93J02 |
Black Trim Gauge |
| 45659 |
34800-93J13 |
White Trim Gauge |
| 45717 |
34200-93J02 |
Black Tachometer w/Monitor Function |
| 45718 |
34200-93J14 |
Tachometer w/Monitor - White |
▶Fig. 475 - Squeeze Pump (1 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65770-90J04 |
Squeeze Pump |
▶Fig. 501 - Opt: Meter (35 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09471-12028 |
Bulb (12v, 3.4w) |
| 3 |
34191-92E00 |
Water Pressure Tubing |
| 4 |
09407-14407 |
Clamp (L:140) |
| 5 |
36615-96300 |
Resin Terminal |
| 7 |
09471-12103 |
Bulb (12v, 3.4w) |
| 9 |
34310-92E00 |
Fuel Gauge Lead (NLA) |
| 10 |
34360-92E00 |
Adapter Harness (NLA) |
| 11 |
09471-12103 |
Bulb (12v, 3.4w) |
| 13 |
09471-12103 |
Bulb (12v, 3.4w) |
| 15 |
34191-92E00 |
Water Pressure Tubing |
| 16 |
09407-14407 |
Clamp (L:140) |
| 17 |
09471-12103 |
Bulb (12v, 3.4w) |
| 19 |
09471-12077 |
Bulb (12v, 1.7w) |
| 20 |
34190-87D00 |
Speedometer Sensor |
| 21 |
34190-95500 |
Speedometer Sensor (NLA) |
| 22 |
03112-0630B |
Screw |
| 23 |
36663-98J00 |
Active Hub Power Harness Assy (NLA) |
| 24 |
09481-05501 |
5 Amp Fuse |
| 25 |
36663-98J10 |
Active Hub Power Harness Assy |
| 26 |
09481-05501 |
5 Amp Fuse |
| 27 |
36682-92E00 |
Wire Harness |
| 45658 |
34100-93J00 |
Black Speedometer 0-80 MPH |
| 45659 |
34100-93J13 |
White Speedometer 0-80 MPH |
| 45660 |
34100-93J22 |
Black Speedometer 0-50 MPH |
| 45661 |
34100-93J33 |
White Speedometer 0-50 MPH |
| 45671 |
34650-93J20 |
Black Water Pressure Gauge* |
| 45675 |
34200-93J43 |
Black Tachometer w/Troll Mode Scale |
| 45702 |
34650-93J33 |
White Water Pressure Gauge |
| 45706 |
34200-93J54 |
White Tachometer w/Troll Mode Scale |
| 45809 |
34600-93J02 |
Black Voltmeter |
| 45810 |
34600-93J13 |
White Voltmeter |
| 45870 |
34300-93J02 |
Black Fuel Gauge |
| 45871 |
34300-93J13 |
White Fuel Gauge |
| 45992 |
34500-93J02 |
Black Hour Meter |
| 45993 |
34500-93J13 |
White Hour Meter |
▶Fig. 507 - Opt: Water Pressure Gauge Sub Kit (8 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
34660-90J04 |
Water Pressure Gauge Install Kit |
| 2 |
09352-50006-600 |
Hose (5x9x600) |
| 3 |
09352-50006-600 |
Hose (5x9x600) |
| 4 |
09367-06006 |
3 Way |
| 5 |
09401-08413 |
Clip |
| 6 |
18498-99EA0 |
Protector (L:80) (NLA) |
| 7 |
09407-25402 |
Clamp (L:248) |
| 8 |
17917-87L00 |
Water Flush Connector |
▶Fig. 510 - Opt: Remote Control (70 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36646-93J00 |
PTT Switch Adapter Wire Asembly |
| 3 |
36628-92E00 |
Wire Harness Grommet |
| 4 |
37110-93J12 |
Ignition Switch Assembly |
| 6 |
37143-99E01 |
Key Cap |
| 7 |
37149-93J00 |
Cylinder Body Cap |
| 8 |
37721-93J91 |
Neutral Switch Assembly |
| 9 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 10 |
37823-92E02 |
Stop Switch Lanyard |
| 11 |
37826-92J00 |
Nut |
| 12 |
37850-90J06 |
PTT Switch Assembly |
| 13 |
38500-93J90 |
Warning Buzzer |
| 14 |
67212-95600 |
Washer (NLA) |
| 15 |
67296-92E11 |
Screw (3x15) |
| 16 |
67220-95630 |
Plate Assembly |
| 17 |
67223-99E10 |
Brake Adjustment Knob |
| 18 |
67229-95600 |
Roller (NLA) |
| 19 |
67232-95600 |
Bushing |
| 20 |
67238-87D00 |
Drive Gear |
| 21 |
67241-99E10 |
Free Throttle Lever (NLA) |
| 22 |
67243-95600 |
Bushing (NLA) |
| 23 |
67244-95600 |
Wave Washer (NLA) |
| 24 |
67245-95600 |
Free Throttle Drum (NLA) |
| 25 |
67251-99E20 |
Handle Lever |
| 26 |
67252-95600 |
Bushing |
| 27 |
67253-95600 |
Washer (NLA) |
| 28 |
67255-99E10 |
Lock Arm |
| 29 |
67256-95600 |
Neutral Lock Holder |
| 30 |
67257-99E10 |
Lever Cap |
| 31 |
67258-99E00 |
Neutral Arm Bracket |
| 32 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 33 |
67261-99E10 |
Grip |
| 34 |
67296-94310 |
Screw |
| 35 |
67264-95600 |
Washer (NLA) |
| 36 |
67267-93J00 |
Wire Cover |
| 37 |
67273-95600 |
Spacer |
| 38 |
67275-95600 |
Cable End |
| 39 |
67292-94300 |
E Ring |
| 40 |
67294-95600 |
Spacer |
| 41 |
67296-90J10 |
Rear Cover Screw |
| 42 |
67296-94300 |
Screw (4x10) |
| 43 |
67296-95600 |
Screw |
| 44 |
67296-95610 |
Screw |
| 45 |
67297-95600 |
Washer |
| 46 |
77811-54GB0-0PG |
Chrome S Emblem |
| 47 |
09100-08232 |
Bolt (8x30) |
| 48 |
09126-05003 |
Screw (5x12) |
| 49 |
09140-06020 |
Nut (6mm) |
| 50 |
09160-06104 |
Washer (6.5x24x2) |
| 51 |
37859-90J00 |
Spacer |
| 52 |
67282-94L00 |
Remocon Side Decal |
| 53 |
67284-94L00 |
Handle Lever Mark |
| 55 |
09481-10501 |
10 Amp Fuse |
| 56 |
67140-95600 |
Replaced by 67140-95601 |
| 57 |
67294-95600 |
Spacer |
| 58 |
67296-95621 |
Screw (L:165) |
| 19725 |
36620-93J04 |
21' Main Wiring Harness |
| 19756 |
36620-93J54 |
16' Main Wiring Harness |
| 19784 |
36620-93J64 |
26' Main Wiring Harness |
| 45778 |
37141-99E00 |
(931) Ignition Key |
| 45779 |
37141-99E10 |
(932) Ignition Key |
| 45780 |
37141-99E20 |
(933) Ignition Key |
| 45781 |
37141-99E30 |
(934) Ignition Key |
| 45782 |
37141-99E40 |
(935) Ignition Key |
| 45783 |
37141-99E50 |
(936) Ignition Key |
| 45784 |
37141-99E60 |
(937) Ignition Key |
| 45785 |
37141-99E70 |
(938) Ignition Key |
| 45786 |
37141-99E80 |
(939) Ignition Key |
| 45787 |
37141-99E90 |
(940) Ignition Key |
| 45788 |
37141-99EA0 |
(941) Ignition Key |
| 45789 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 517 - Opt: Concealed Remocon (1) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-93J34 |
Flush Mount Control Box |
| 2 |
67298-92E50 |
Spring |
| 3 |
67296-94310 |
Screw |
| 4 |
67295-92E10 |
Screw (3x12) |
| 5 |
37850-92E27 |
PTT Switch Assembly |
| 6 |
67288-92E60 |
Washer |
| 7 |
67296-92E52 |
Screw |
| 8 |
67255-92E50 |
Neutral Lock Arm |
| 9 |
67251-92E50 |
Handle Lever |
| 10 |
67261-92E50 |
Grip |
| 11 |
67256-92E50 |
Neutral Lock Holder |
| 12 |
67257-92E00 |
Lever Cap |
| 13 |
67242-92E50 |
Free Accel Shaft |
| 14 |
67288-92E20 |
Washer |
| 15 |
67296-88D10 |
Screw (5x16) |
| 16 |
67288-92E70 |
Washer (NLA) |
| 17 |
67296-88D20 |
Screw (6x35) (NLA) |
| 18 |
67295-92E50 |
Screw (6x30) (NLA) |
| 19 |
67287-92E50 |
Nut (NLA) |
| 20 |
09160-06104 |
Washer (6.5x24x2) |
| 21 |
67296-88D30 |
Screw (5x30) (NLA) |
| 22 |
67254-92E50 |
Lock Arm Cover |
| 23 |
36890-93J00 |
Wire Harness |
| 24 |
67275-95600 |
Cable End |
| 25 |
67273-95600 |
Spacer |
| 26 |
67283-92E50 |
Lever Decal (NLA) |
| 27 |
67284-92E50 |
Clutch Decal (NLA) |
| 28 |
67274-92E50 |
Base |
| 29 |
67211-92E50 |
Flush Mount Cover |
▶Fig. 518 - Opt: Concealed Remocon (2) (43 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-93J34 |
Flush Mount Control Box |
| 2 |
67222-92E50 |
Dual Plate |
| 3 |
67292-94300 |
E Ring |
| 4 |
67288-92E10 |
Washer (NLA) |
| 5 |
67291-92E00 |
Snap Ring (NLA) |
| 6 |
67223-92E50 |
Brake Adjust (NLA) |
| 7 |
67221-92E50 |
Holder Assembly (NLA) |
| 8 |
67224-92E50 |
Brake Shoe Assembly (NLA) |
| 9 |
67225-92E50 |
Brake Disk (NLA) |
| 10 |
09140-06020 |
Nut (6mm) |
| 11 |
67294-92E00 |
Spacer (NLA) |
| 12 |
37721-95500 |
Neutral Switch Assembly |
| 13 |
67296-92E11 |
Screw (3x15) |
| 14 |
67226-92E10 |
Bolt (NLA) |
| 15 |
67296-92E20 |
Screw (5x25) (NLA) |
| 16 |
67240-92E50 |
Throttle Arm Assembly (NLA) |
| 17 |
67228-92E00 |
Washer (NLA) |
| 18 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 19 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 20 |
09125-05042 |
Screw (5x10) |
| 21 |
67234-92E00 |
Gear Case (NLA) |
| 22 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 23 |
67227-92E00 |
Stopper (NLA) |
| 24 |
67296-88D10 |
Screw (5x16) |
| 25 |
67225-92E00 |
Spring (NLA) |
| 26 |
09125-04004 |
Screw (4x6) |
| 27 |
67233-92E00 |
Spring (NLA) |
| 28 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 29 |
67239-92E10 |
Shift Pin Plate |
| 30 |
67236-92E00 |
Roller (NLA) |
| 31 |
67237-92E01 |
Spring (NLA) |
| 32 |
67238-92E50 |
Drive Gear (NLA) |
| 33 |
67239-92E00 |
Pin |
| 34 |
67246-92E50 |
Drive Shaft (NLA) |
| 35 |
67252-92E00 |
Bushing (NLA) |
| 36 |
67291-92E10 |
Snap Ring (NLA) |
| 37 |
67253-92E10 |
Washer |
| 38 |
67252-92E10 |
Bushing (NLA) |
| 39 |
67253-95600 |
Washer (NLA) |
| 40 |
67231-92E00 |
Shift Gear |
| 41 |
67232-95600 |
Bushing |
| 42 |
67241-92E50 |
Free Accel Rod (NLA) |
| 43 |
67232-92E50 |
Bushing (NLA) |
▶Fig. 521 - Opt: Harness (13 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36620-93J31 |
Replaced by 36620-93J32 |
| 3 |
38500-93J00 |
Warning Buzzer* |
| 5 |
09481-10501 |
10 Amp Fuse |
| 6 |
36630-92E00 |
Instrument Wire Assembly |
| 7 |
36660-94480 |
Trim Wire Harness (6 ft) (NLA) |
| 8 |
36682-92E00 |
Wire Harness |
| 10 |
09481-05501 |
5 Amp Fuse |
| 45658 |
36620-93J12 |
MAIN HARNESS EXT 6.5' |
| 45659 |
36620-93J42 |
HARNESS EXT 10' |
| 45748 |
36620-93J54 |
16' Main Wiring Harness |
| 45750 |
36620-93J64 |
26' Main Wiring Harness |
| 45901 |
36663-98J00 |
Active Hub Power Harness Assy (NLA) |
| 45902 |
36663-98J10 |
Active Hub Power Harness Assy |
▶Fig. 530 - Opt: Switch (74 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
37100-96J01 |
Ignition Switch Panel Assembly |
| 2 |
37110-93J02 |
Ignition Switch Assembly |
| 4 |
37143-99E01 |
Key Cap |
| 5 |
37149-93J00 |
Cylinder Body Cap |
| 6 |
37139-99E00 |
Ignition Switch Panel |
| 7 |
38500-93J90 |
Warning Buzzer |
| 8 |
09407-14403 |
Clamp (L:125) |
| 9 |
37803-93J06 |
Emergency Stop Switch Panel Assembly |
| 10 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 11 |
37823-92E02 |
Stop Switch Lanyard |
| 12 |
37826-92J00 |
Nut |
| 13 |
37825-99E00 |
Emergency Switch Panel |
| 14 |
03122-05165 |
SCREW |
| 15 |
37805-93J00 |
PTT Switch Assembly |
| 16 |
37855-99E00 |
PTT Switch Panel |
| 17 |
37210-93J00 |
Lighting Switch Set (NLA) |
| 18 |
37212-93J00 |
Lighting Switch Panel (NLA) |
| 20 |
37110-93J02 |
Ignition Switch Assembly |
| 22 |
37143-99E01 |
Key Cap |
| 23 |
37149-93J00 |
Cylinder Body Cap |
| 24 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 25 |
37823-92E02 |
Stop Switch Lanyard |
| 26 |
37826-92J00 |
Nut |
| 27 |
37139-99E20 |
Ignition Switch Panel |
| 28 |
03121-0516A |
SCREW |
| 29 |
38500-93J90 |
Warning Buzzer |
| 30 |
09407-14403 |
Clamp (L:125) |
| 32 |
37110-93J02 |
Ignition Switch Assembly |
| 34 |
37143-99E01 |
Key Cap |
| 35 |
37149-93J00 |
Cylinder Body Cap |
| 36 |
37820-93J95 |
Emergency Stop Switch Assembly |
| 37 |
37139-99E10 |
Ignition Switch Panel |
| 38 |
03121-0516A |
SCREW |
| 39 |
38500-93J90 |
Warning Buzzer |
| 40 |
09407-14403 |
Clamp (L:125) |
| 41 |
37860-87L00 |
Trolling Mode Control Switch Assembly |
| 42 |
37862-87L00 |
Trolling Switch Panel |
| 43 |
09131-05004 |
Screw (5x16) |
| 12055 |
37141-99E00 |
(931) Ignition Key |
| 12086 |
37141-99E10 |
(932) Ignition Key |
| 12114 |
37141-99E20 |
(933) Ignition Key |
| 12145 |
37141-99E30 |
(934) Ignition Key |
| 12175 |
37141-99E40 |
(935) Ignition Key |
| 12206 |
37141-99E50 |
(936) Ignition Key |
| 12236 |
37141-99E60 |
(937) Ignition Key |
| 12267 |
37141-99E70 |
(938) Ignition Key |
| 12298 |
37141-99E80 |
(939) Ignition Key |
| 12328 |
37141-99E90 |
(940) Ignition Key |
| 12359 |
37141-99EA0 |
(941) Ignition Key |
| 12389 |
37141-99EB0 |
(942) Ignition Key |
| 45678 |
37141-99E00 |
(931) Ignition Key |
| 45709 |
37141-99E10 |
(932) Ignition Key |
| 45717 |
37141-99E00 |
(931) Ignition Key |
| 45718 |
37141-99E10 |
(932) Ignition Key |
| 45719 |
37141-99E20 |
(933) Ignition Key |
| 45720 |
37141-99E30 |
(934) Ignition Key |
| 45721 |
37141-99E40 |
(935) Ignition Key |
| 45722 |
37141-99E50 |
(936) Ignition Key |
| 45723 |
37141-99E60 |
(937) Ignition Key |
| 45724 |
37141-99E70 |
(938) Ignition Key |
| 45725 |
37141-99E80 |
(939) Ignition Key |
| 45726 |
37141-99E90 |
(940) Ignition Key |
| 45727 |
37141-99EA0 |
(941) Ignition Key |
| 45728 |
37141-99EB0 |
(942) Ignition Key |
| 45737 |
37141-99E20 |
(933) Ignition Key |
| 45768 |
37141-99E30 |
(934) Ignition Key |
| 45798 |
37141-99E40 |
(935) Ignition Key |
| 45829 |
37141-99E50 |
(936) Ignition Key |
| 45859 |
37141-99E60 |
(937) Ignition Key |
| 45890 |
37141-99E70 |
(938) Ignition Key |
| 45921 |
37141-99E80 |
(939) Ignition Key |
| 45951 |
37141-99E90 |
(940) Ignition Key |
| 45982 |
37141-99EA0 |
(941) Ignition Key |
| 46012 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 541 - Opt: Top Mount Dual (1) (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L12 |
Duel Binnacle Top Mount Control |
| 2 |
67261-93J00 |
Grip No 1 |
| 3 |
67263-93J00 |
Grip No 2 |
| 4 |
37850-93J10 |
PTT Switch Assembly |
| 5 |
67295-92E10 |
Screw (3x12) |
| 6 |
67296-88D10 |
Screw (5x16) |
| 7 |
67288-92E20 |
Washer |
| 8 |
67296-92E70 |
Screw |
| 9 |
67288-92E40 |
Washer |
| 10 |
67257-92E00 |
Lever Cap |
| 11 |
67251-93J00 |
Handle Lever |
| 12 |
67296-92E60 |
Screw |
| 13 |
67288-92E30 |
Washer |
| 14 |
67253-92E00 |
Washer |
| 15 |
36890-93J10 |
Wire Harness |
| 16 |
37220-92E00 |
Mode Changing Switch Assembly |
| 17 |
67282-93J00 |
Decal |
| 18 |
67296-92E30 |
Screw |
| 19 |
09160-05024 |
Washer (5.5x16x1.5) |
| 20 |
67287-92E00 |
Nut |
| 21 |
67275-95600 |
Cable End |
| 22 |
67273-95600 |
Spacer |
| 23 |
67273-92E10 |
Grommet (NLA) |
| 24 |
67295-92E00 |
Screw |
| 25 |
67271-92E00 |
Cover |
| 26 |
67211-93J10 |
Top Binnacle Cover |
| 27 |
67296-92E70 |
Screw |
| 28 |
67500-93J10 |
Dual Binnacle Box Spacer |
| 29 |
09125-05135 |
Screw (5x65) |
| 30 |
09160-05029 |
Washer (5.5x10x0.8) |
| 31 |
09140-05005 |
Nut |
▶Fig. 542 - Opt: Top Mount Dual (2) (50 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L12 |
Duel Binnacle Top Mount Control |
| 2 |
67222-92E00 |
Dual Plate |
| 3 |
67223-92E00 |
Brake Adjust (NLA) |
| 4 |
67288-92E00 |
Washer |
| 5 |
67292-94300 |
E Ring |
| 6 |
67288-92E10 |
Washer (NLA) |
| 7 |
67291-92E00 |
Snap Ring (NLA) |
| 8 |
67221-92E00 |
Shift Assembly (NLA) |
| 9 |
67224-92E00 |
Brake Arm Assembly (NLA) |
| 10 |
67294-92E00 |
Spacer (NLA) |
| 11 |
37721-92E11 |
Neutral Switch Assembly |
| 12 |
67296-92E11 |
Screw (3x15) |
| 13 |
67296-88D10 |
Screw (5x16) |
| 14 |
67296-92E20 |
Screw (5x25) (NLA) |
| 15 |
67226-92E00 |
Bolt (NLA) |
| 16 |
67226-92E10 |
Bolt (NLA) |
| 17 |
67240-92E00 |
Throttle Arm Assembly (NLA) |
| 18 |
67228-92E00 |
Washer (NLA) |
| 19 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 20 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 21 |
09125-05042 |
Screw (5x10) |
| 22 |
67234-92E00 |
Gear Case (NLA) |
| 23 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 24 |
67227-92E00 |
Stopper (NLA) |
| 25 |
09126-06006 |
Screw (6x20) |
| 26 |
67296-95610 |
Screw |
| 27 |
67233-92E00 |
Spring (NLA) |
| 28 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 29 |
67232-95620 |
Bushing (NLA) |
| 30 |
67269-92E00 |
Bracket (NLA) |
| 31 |
67296-88D10 |
Screw (5x16) |
| 32 |
09140-06020 |
Nut (6mm) |
| 33 |
67236-92E00 |
Roller (NLA) |
| 34 |
67237-92E01 |
Spring (NLA) |
| 35 |
67238-92E00 |
Drive Gear (NLA) |
| 36 |
67239-92E00 |
Pin |
| 37 |
67246-92E00 |
Drive Shaft |
| 38 |
67291-92E10 |
Snap Ring (NLA) |
| 39 |
67253-92E10 |
Washer |
| 40 |
67252-92E10 |
Bushing (NLA) |
| 41 |
67274-92E00 |
Flange |
| 42 |
67253-95600 |
Washer (NLA) |
| 43 |
67231-92E00 |
Shift Gear |
| 44 |
67232-95600 |
Bushing |
| 45 |
67241-92E10 |
Free Accel Rod (NLA) |
| 46 |
67243-92E00 |
Grommet (NLA) |
| 47 |
67239-92E10 |
Shift Pin Plate |
| 48 |
67272-92E10 |
Flange Seal (NLA) |
| 49 |
67287-92E10 |
Nut (NLA) |
| 50 |
67296-92E80 |
Screw (NLA) |
▶Fig. 544 - Opt: Top Mount Single (1) (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67261-93J00 |
Grip No 1 |
| 3 |
67263-93J00 |
Grip No 2 |
| 4 |
37850-93J10 |
PTT Switch Assembly |
| 5 |
67295-92E10 |
Screw (3x12) |
| 6 |
67296-88D10 |
Screw (5x16) |
| 7 |
67288-92E20 |
Washer |
| 8 |
67295-92E00 |
Screw |
| 9 |
67296-92E70 |
Screw |
| 10 |
67288-92E40 |
Washer |
| 11 |
67257-92E00 |
Lever Cap |
| 12 |
67251-93J00 |
Handle Lever |
| 13 |
67296-92E60 |
Screw |
| 14 |
67288-92E30 |
Washer |
| 15 |
67253-92E00 |
Washer |
| 16 |
36890-93J00 |
Wire Harness |
| 17 |
67281-93J00 |
Decal |
| 18 |
67296-92E30 |
Screw |
| 19 |
09160-05024 |
Washer (5.5x16x1.5) |
| 20 |
67287-92E00 |
Nut |
| 21 |
67275-95600 |
Cable End |
| 22 |
67273-95600 |
Spacer |
| 23 |
67273-92E00 |
Grommet |
| 24 |
67274-92E00 |
Flange |
| 25 |
67296-95610 |
Screw |
| 26 |
67271-92E00 |
Cover |
| 27 |
67211-93J00 |
Top Binnacle Cover |
| 28 |
67296-92E70 |
Screw |
▶Fig. 545 - Opt: Top Mount Single (2) (45 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67222-92E00 |
Dual Plate |
| 3 |
67223-92E00 |
Brake Adjust (NLA) |
| 4 |
67288-92E00 |
Washer |
| 5 |
67292-94300 |
E Ring |
| 6 |
67288-92E10 |
Washer (NLA) |
| 7 |
67291-92E00 |
Snap Ring (NLA) |
| 8 |
67221-92E00 |
Shift Assembly (NLA) |
| 9 |
67224-92E00 |
Brake Arm Assembly (NLA) |
| 10 |
67294-92E00 |
Spacer (NLA) |
| 11 |
37721-95500 |
Neutral Switch Assembly |
| 12 |
67296-92E11 |
Screw (3x15) |
| 13 |
67296-88D10 |
Screw (5x16) |
| 14 |
67296-92E20 |
Screw (5x25) (NLA) |
| 15 |
67226-92E00 |
Bolt (NLA) |
| 16 |
67226-92E10 |
Bolt (NLA) |
| 17 |
67240-92E00 |
Throttle Arm Assembly (NLA) |
| 18 |
67228-92E00 |
Washer (NLA) |
| 19 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 20 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 21 |
09125-05042 |
Screw (5x10) |
| 22 |
67234-92E00 |
Gear Case (NLA) |
| 23 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 24 |
67227-92E00 |
Stopper (NLA) |
| 25 |
09126-06006 |
Screw (6x20) |
| 26 |
67233-92E00 |
Spring (NLA) |
| 27 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 28 |
67232-95620 |
Bushing (NLA) |
| 29 |
67269-92E00 |
Bracket (NLA) |
| 30 |
67296-88D10 |
Screw (5x16) |
| 31 |
09140-06020 |
Nut (6mm) |
| 32 |
67236-92E00 |
Roller (NLA) |
| 33 |
67237-92E01 |
Spring (NLA) |
| 34 |
67238-92E00 |
Drive Gear (NLA) |
| 35 |
67239-92E00 |
Pin |
| 36 |
67246-92E00 |
Drive Shaft |
| 37 |
67291-92E10 |
Snap Ring (NLA) |
| 38 |
67253-92E10 |
Washer |
| 39 |
67252-92E10 |
Bushing (NLA) |
| 40 |
67253-95600 |
Washer (NLA) |
| 41 |
67231-92E00 |
Shift Gear |
| 42 |
67232-95600 |
Bushing |
| 43 |
67241-92E10 |
Free Accel Rod (NLA) |
| 44 |
67243-92E00 |
Grommet (NLA) |
| 45 |
67239-92E10 |
Shift Pin Plate |
▶Fig. 585 - Opt: Gasket Set (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11400-92862 |
Engine Gasket Set |
| 2 |
11141-92J01 |
Cylinder Head Gasket |
| 3 |
11189-90J00 |
Cylinder Head Cover Gasket |
| 4 |
11265-87E10 |
Protection Cover Gasket |
| 5 |
11489-90J00 |
Oil Pan Gasket |
| 6 |
13119-90J00 |
Intake Manifold Gasket |
| 7 |
13421-90J01 |
Throttle Body Gasket |
| 8 |
14151-90J00 |
Rectifier Gasket |
| 9 |
17472-87E10 |
Water Pump Plate Gasket |
| 10 |
51211-90J22 |
Engine Holder Gasket |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DF 140ATL,DF 140ATLW,DF 140ATX,DF 140ATXW,DF 140ATXZ,DF 140ATXZW running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
