Suzuki DF 115TL, DF 115TX, DF 115TXZ (2012) Parts & Diagrams

🔎 Suzuki DF 115TL, DF 115TX, DF 115TXZ Reference Library — Exploded parts diagrams (52 diagrams), specifications, common issues, and maintenance checklist.

The Suzuki DF 115TL, DF 115TX, DF 115TXZ is a 4-Stroke DOHC 16-Valve Inline 4-Cylinder outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke DOHC 16-Valve Inline 4-Cylinder
Horsepower	115 HP
Displacement	2,045 cc
Bore x Stroke	86.0 x 88.0 mm
Spark Plug (Type & Gap)	NGK BKR6E
Engine Oil Capacity	5.7 L (with filter)
Recommended Engine Oil	SAE 10W-40
Gear Case Oil Capacity	1,050 mL
Idle Speed (in gear)	650-750 RPM
Full Throttle RPM Range	5000-6000 RPM
Fuel	Unleaded Gasoline, 91 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Suzuki DF 115TL, DF 115TX, DF 115TXZ:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 115TL, DF 115TX, DF 115TXZ.

▶Fig. 1 - Cylinder Head (26 parts)

Ref	OEM Part #	Part Name
1	11100-90J11	Cylinder Head
2	11115-85FA1-001	Valve Guide (OS:0.30)
3	09103-06266	Bolt (6x40)
4	09206-08001	Knock Pin (8x11)
5	11261-93J00	Protection Anode Cover
6	09280-22019	O-Ring
7	55321-87J01	Aluminum Anode
8	09103-06281	Bolt (6x14)
9	01550-08207	BOLT
10	11117-89J00	Bolt
11	11141-90J01	Cylinder Head Gasket
12	09116-08125	Bolt (8x50)
13	04211-13189	PIN
14	11170-90J01	Cylinder Head Cover
15	11173-90J00	Breather Plate
16	11179-90J00	Spark Plug Hole Gasket
17	11189-90J00	Cylinder Head Cover Gasket
18	11382-99E00	Oil Filler Cap
19	18498-90J20	Breather Hose Protector *
20	09280-26006	O-Ring
21	09355-13207-00B	Breather Hose
22	09401-20409	Clip
23	01547-06257	BOLT 6X25
24	01547-06557	BOLT 6 X 55
25	02112-0612A	SCREW
26	09482-00427	NGK BKR6E Spark Plug

▶Fig. 10 - Silencer (8 parts)

Ref	OEM Part #	Part Name
1	13710-99E00	Flame Arrester
2	13810-90J01	Silencer Assembly
3	13813-90J01	HOLDER,FLAME AR
4	13840-90J00	Silencer Duct
5	13851-90J01	Silencer Grommet
6	09169-06075	Washer
7	09320-09059	Cushion
8	09116-06215	Bolt (6x30) w/Washer

▶Fig. 11 - Fuel Vapor Separator (26 parts)

Ref	OEM Part #	Part Name
1	15600-90J01	Fuel Vapor Separator Assembly
2	13370-99E00	Needle Valve Assembly
3	13373-39110	Needle Valve Plate
4	15200-90J00	Fuel Pump Assembly
5	15626-90J00	Seal
6	15628-99E00	Screw (L:15)
7	15629-99E10	Drain Screw
8	15641-90J00	Fuel Pump Spacer
9	15642-90J00	Fuel Pump Filter
10	15650-99E00	Float
11	15654-99E00	Float Pin
12	15683-87J00	Drain Hose (L:120)
13	15760-87J00	Fuel Pressure Regulator
14	02112-0408A	SCREW
15	02112-0510A	SCREW
16	15647-93J00	Fuel Pump Bushing
17	13671-13F00	Clip
18	18498-90J01	Hose Protector
19	09169-06075	Washer
20	09320-09059	Cushion
21	44420-44AR0	Hose (5x8.2x600)
22	09401-08412	Clip
23	09403-13413	CLAMP
24	09408-00124	Clamp
25	01550-06127	BOLT
26	09116-06202	Bolt w/Washer (6x25)

▶Fig. 12 - Fuel Injector (26 parts)

Ref	OEM Part #	Part Name
1	15440-90J00	H/P Fuel Filter
2	15680-90J01	Fuel Hose
3	15710-82K50	Fuel Injector
4	15716-65DT0	Grommet Set
5	15735-58B00	Delivery Pipe Insulator
6	15751-90J10	Delivery Pipe
7	15770-90J02	Fuel Cooler
8	15773-90J10	UNION,FUEL HOSE
9	15775-90J00	Fuel Cooler Bracket (NLA)
10	15830-99E00	3 Way Union
11	09168-12013	Gasket
12	09169-06062	Washer (6.3x17x1.6)
13	09320-08501	Cushion
14	09320-08062	Cushion
15	09343-75002-600	Hose (7.5x13.5x600)
16	09343-75002-600	Hose (7.5x13.5x600)
17	09343-75002-600	Hose (7.5x13.5x600)
18	09343-75002-600	Hose (7.5x13.5x600)
19	09360-12008	Union Bolt
20	09363-08004	Union
21	09401-11425	Clip
22	01421-08357	BOLT,STUD
23	09116-06202	Bolt w/Washer (6x25)
24	01550-06167	BOLT
25	01550-12167	BOLT
26	08316-10087	Nut

▶Fig. 13 - Fuel Pump (18 parts)

Ref	OEM Part #	Part Name
1	15100-90J11	Fuel Pump Assembly
2	15410-87J30	Fuel Filter
3	15419-87J00	Fuel Filter Cap
4	09401-11423	Clip
5	15422-96J01	Fuel Filter Clamp
6	15420-90J30	Fuel Filter Bracket (NLA)
7	09320-05016	Cushion (NLA)
8	18498-99E11	Hose Protector (L:610)
9	18498-99E11	Hose Protector (L:610)
10	18498-99E11	Hose Protector (L:610)
11	18498-99E11	Hose Protector (L:610)
12	09280-26005	O-Ring
13	15192-90J11	Fuel Hose
14	09343-70503-600	Fuel Hose (7x12x600)
15	15190-90J30	Fuel Hose
16	09401-11423	Clip
17	01550-06167	BOLT
18	01550-06257	BOLT

▶Fig. 15 - Water Pump (22 parts)

Ref	OEM Part #	Part Name
1	17410-92J00	Water Pump Case
2	17461-90J01	Water Pump Impeller
3	17471-92J00	Water Pump Plate
4	17472-87E10	Water Pump Plate Gasket
6	17562-90J01	Water Tube Bushing
7	17563-87D01	Water Tube Bushing
8	17564-87D00	Water Pump Case Bushing
9	17631-90J00	Port Side Water Filter
10	17632-90J00	Starboard Side Water Filter
11	17635-90J00	Sub Water Tube Plug
12	09116-08131	Bolt (8x45)
13	09125-05046	Screw (5x12)
14	09161-16008	Washer (15.8x26x1)
15	09202-06031	Knock Pin (6x12)
16	09420-05009	Water Pump Key
17	09132-04034	Screw (4x18)
18	17413-92J01	Water Pump Case Sleeve
19	17416-92J11	Water Pump Case Seal
20	17612-90J01	Water Tube Spacer (X)
21	17400-92J23	Water Pump Repair Kit DF100/DF115/DF140
45778	17561-90J03	Water Tube (L)
45779	17561-90J13	Water Tube (X)

▶Fig. 17 - Thermostat (23 parts)

Ref	OEM Part #	Part Name
1	11196-90J00	Water Return Hose
2	17611-90J00	Water Pressure Valve Cover
3	17660-90J00	Water Pressure Valve
5	17681-90J02	Thermostat Cover
6	17711-90J00	Water Hose 3 Way
7	09116-06121	Bolt (6x25)
8	09280-26006	O-Ring
10	09352-50006-600	Hose (5x9x600)
12	09352-50006-600	Hose (5x9x600)
13	09352-50006-600	Hose (5x9x600)
14	09352-50006-600	Hose (5x9x600)
15	09352-50006-600	Hose (5x9x600)
16	09352-50006-600	Hose (5x9x600)
17	09352-50006-00B	Hose (5x9x2000)
18	09367-06002	3 Way
19	09401-08413	Clip
20	09401-14409	Clip
21	09401-31407	Clip
22	09408-00024	Clamp
23	09408-00069	Clamp (NLA)
24	01550-06257	BOLT
45748	17670-90J01	Thermostat (60c)
45749	17670-90J11	Thermostat (71c)

▶Fig. 18 - Throttle Body (17 parts)

Ref	OEM Part #	Part Name
1	13300-90J00	Throttle Body Assembly
2	13421-90J01	Throttle Body Gasket
3	01550-08557	BOLT
4	13510-90J00	Throttle Rod
5	09205-02006	Spring Pin (2x12)
6	19115-90J00	Throttle Lever Holder
7	19121-90J00	Throttle Lever No. 1
8	19130-90J10	Throttle Rod No. 2
9	19131-95502	Connector
10	19148-90J00	Throttle Lever (NLA)
11	67473-89J00	Connector Pin
12	09119-05010	Pivot Ball
13	09140-05005	Nut
14	09160-06046	Washer (6.5x20x1.5)
15	09180-06186	Spacer (6.2x12.6x21)
16	01550-06167	BOLT
17	01550-06357	BOLT

▶Fig. 19 - Oil Pump (15 parts)

Ref	OEM Part #	Part Name
1	12632-92J12	Oil Pump Drive Gear
2	16113-92J11	Oil Pump Driven Gear
3	16400-90J00	Oil Pump Assembly
4	16440-99E01	VALVE ASSY,OIL
5	16451-90J00	Oil Pump O-Ring
6	16520-90J00	Oil Pump Strainer
7	09168-16002	Gasket (16x22x2.0)
8	09181-12158	Washer (12x20x0.5)
9	09261-05006	Pin (5x18)
10	09280-22020	O-Ring
11	01547-06257	BOLT 6X25
12	01547-06357	BOLT 6X35
13	01550-0616A	BOLT
14	08331-3112A	Circlip
15	16510-61A32	Engine Oil Filter

▶Fig. 2 - Cylinder Block (12 parts)

Ref	OEM Part #	Part Name
1	11291-90J10	Engine Hook
2	01550-1230C	BOLT,ENGINE HOO
3	11300-90J11	Cylinder Block Assembly
4	11117-90J10	Crankcase Bolt
5	11216-77E00	Oil Gallery Plug Gasket
6	09248-18011	Oil Gallery Plug
7	11330-90J00	Crankcase Cover
8	11332-90J00	Crankcase O-Ring
9	09206-13019	Knock Pin
11	01550-08407	BOLT 8 X 40
12	11112-90J00	Oil Venturi Plug
13	09246-04009	Plug

▶Fig. 20 - Oil Pan (16 parts)

Ref	OEM Part #	Part Name
1	11489-90J00	Oil Pan Gasket
2	11501-90J04-0EP	Oil Pan
3	17913-99E12	Water Plug
4	43112-94L01	Exhaust Pipe
5	61150-99E01	Water Indicator Tube Cover
6	09280-09005	O-Ring
7	61155-99E01	Water Indicator Tube
8	09116-08128	Bolt (8x40)
9	09116-10129	Bolt (10x160)
10	09168-12012	Oil Drain Plug Gasket
11	09248-12009	Oil Drain Plug
12	09280-13005	O-Ring
13	16910-90J10	Oil Level Gauge
14	16930-90J01	Oil Level Gauge Guide
15	09280-09008	O-Ring
16	01550-06127	BOLT

▶Fig. 22 - Clutch Shaft (21 parts)

Ref	OEM Part #	Part Name
1	21110-92J00	Clutch Lever
2	21151-92J00	Clutch Lever Holder
3	21210-92J00	Clutch Shaft
4	21230-92J02	ARM COMP,CLUTCH
5	22511-99011	Grease Nipple
7	23115-92J00	Clutch Lever Link
8	09160-06094	Washer (6.5x15x1.0)
9	09204-01006	Cotter Pin
10	09306-06004	Bushing
11	09306-10001	Bushing
12	09383-08004	E Ring
13	01550-06307	BOLT
14	11118-95J00	Notch Spring Plug
15	21131-93J00	Clutch Lever Bushing
16	09205-10006	Pin (10.2x10)
17	09260-10005	Ball
18	09403-13413	CLAMP
19	09440-07071	Spring
20	01550-06127	BOLT
45809	23111-90J02	Clutch Rod (L)
45810	23111-90J12	Clutch Rod (X)

▶Fig. 25 - Shift Rod (11 parts)

Ref	OEM Part #	Part Name
1	25131-92J01	YOKE,SHIFTER
2	25141-92J01	Shift Rod Guide Housing
3	25222-92J01	Shift Guide Cover Seal
4	25232-90J00	Gear Case Magnet
5	25321-92J10	Horizontal Shift Slider
7	29116-93J00	Bolt (6x20)
8	09205-04014	Pin
9	09280-69001	O-Ring
10	09283-10011	Oil Seal (10x22x8)
45809	25111-92J00	Shift Rod (L)
45810	25111-92J10	Shift Rod (X)

▶Fig. 28 - Transmission (66 parts)

Ref	OEM Part #	Part Name
2	57133-90J02	Drive Shaft Collar
3	09265-25046	Bearing (25x52x19.25)
4	57300-90820	Pinion & Gear Set
5	09140-14024	Nut
6	57500-87873	Drive Shaft Shim Set
8	09265-50003	Bearing (50x85x26)
12	57610-90J20	Propeller Shaft Assembly
13	57621-92J20	Clutch Dog Shifter
14	09202-07002	Pin (7x48)
15	57631-92J10	PIN,CONNECTOR
16	09440-09040	Detent Spring
17	06111-07004	STEEL BALL 7/32
18	06111-11004	BALL
19	09440-49004	Clutch Dog Spring
20	57616-90J00	Clutch Dog Spacer
21	56120-90J02-0EP	Propeller Shaft Bearing Housing
22	56123-90J00	Oil Seal Protector
23	09263-28047	Bearing (28x37x30)
24	09280-97001	O-Ring
25	09282-28002	Oil Seal
26	08113-62090	B1 45X85X19 BEA
27	09387-52001	Set Ring (SUS)
28	09117-08047	Bolt (8x30)
29	56130-90J00	Drive Shaft Housing
30	09280-46004	O-Ring
31	09282-24004	Oil Seal (24x40x7)
32	09117-08110	Bolt (8x25)
45658	57110-92J60	Drive Shaft (L)
45659	57110-92J70	Drive Shaft (X)
45839	09181-40186	Shim (0.50)
45840	09181-41002	Shim (0.55)
45841	09181-41003	Shim (0.60)
45842	09181-41004	Shim (0.65)
45843	09181-41005	Shim (0.70)
45844	09181-41006	Shim (0.75)
45845	09181-40190	Shim (0.80)
45846	09181-41008	Shim (0.85)
45847	09181-41009	Shim (0.90)
45848	09181-41010	Shim (0.95)
45849	09181-40195	Shim (1.00)
45850	09181-41012	Shim (1.05)
45851	09181-41013	Shim (1.10)
45852	09181-41014	Shim (1.15)
45901	09181-50020	Shim (0.45)
45902	09181-50021	Shim (0.50)
45903	09181-50022	Shim (0.55)
45904	09181-50023	Shim (0.60)
45905	09181-50024	Shim (0.65)
45906	09181-50025	Shim (0.70)
45907	09181-50026	Shim (0.75)
45908	09181-50027	Shim (0.80)
45909	09181-50028	Shim (0.85)
45910	09181-50029	Shim (0.90)
45931	09181-45003	Shim (1.00)
45932	09181-45004	Shim (1.10)
45933	09181-45005	Shim (1.20)
45934	09181-45006	Shim (1.30)
45935	09181-45007	Shim (1.40)
45936	09181-45008	Shim (1.50)
45937	09181-45009	Shim (1.60)
45962	09181-28015	Shim (0.90)
45963	09181-28016	Shim (1.00)
45964	09181-28017	Shim (1.20)
45965	09181-28018	Shim (1.30)
45966	09181-28019	Shim (1.40)
45967	09181-28020	Shim (1.60)

▶Fig. 29 - Transmission (C/R) (75 parts)

Ref	OEM Part #	Part Name
1	56120-92J12-0EP	Propeller Shaft Bearing Housing
2	56123-92J00	Oil Seal Protector Washer
3	09263-30051	Bearing (30x37x26)
4	09263-50001	Bearing (50x62x25)
5	09280-97001	O-Ring
6	09282-30007	Oil Seal (30x50x6)
7	09387-52001	Set Ring (SUS)
8	56130-90J00	Drive Shaft Housing
9	09280-46004	O-Ring
10	09282-24004	Oil Seal (24x40x7)
11	56140-92J30	Reverse Gear Housing
12	09206-09012	Knock Pin
13	09263-45004	Bearing (45x52x16)
14	09117-08047	Bolt (8x30)
15	09117-08110	Bolt (8x25)
16	57110-92J70	Drive Shaft (X)
17	57133-90J02	Drive Shaft Collar
18	09160-30055	Washer (30x47x6)
19	09160-30056	Washer (32x47x3)
20	09269-30014	Thrust Bearing (30x47x2)
21	09265-25046	Bearing (25x52x19.25)
22	57300-92850	Pinion & Gear Set
23	09140-14024	Nut
24	57500-87873	Drive Shaft Shim Set
25-13	09181-41013	Shim (1.10)
25-14	09181-41014	Shim (1.15)
27	09160-60011	Washer (3.00)
29	09160-70005	Washer (2.00)
30-2	09181-70009	Shim (0.65)
31	09269-60001	Bearing (60x85x3.0)
32	09269-70001	Bearing (70x95x4.0)
33	57610-92J31	Propeller Shaft Assembly (C/R)
34	57621-92J20	Clutch Dog Shifter
35	57631-92J10	PIN,CONNECTOR
36	09440-09040	Detent Spring
37	06111-07004	STEEL BALL 7/32
38	06111-11004	BALL
39	09202-07002	Pin (7x48)
40	09440-49004	Clutch Dog Spring
41	57616-92J00	Clutch Dog Forward Spacer (NLA)
45682	09181-41002	Shim (0.55)
45683	09160-35015	Washer (35x46x0.60)
45685	09160-60008	Washer (0.80) (NLA)
45687	09181-70006	Shim (0.60)
45714	09160-35014	Washer (35x46x0.70)
45716	09160-60009	Washer (0.90)
45741	09181-41003	Shim (0.60)
45742	09160-35013	Washer (35x46x0.80)
45744	09160-60003	Washer (1.00)
45746	09181-70001	Shim (0.70)
45772	09181-41004	Shim (0.65)
45773	09160-35006	Washer (35x46x0.90)
45775	09160-60004	Washer (1.10)
45777	09181-70010	Shim (0.75)
45802	09181-41005	Shim (0.70)
45803	09160-35008	Washer (35x46x0.95)
45805	09160-60005	Washer (1.20)
45807	09181-70002	Shim (0.80)
45833	09181-41006	Shim (0.75)
45834	09160-35002	Washer (35x46x1.00)
45836	09160-60006	Washer (1.30)
45838	09181-70011	Shim (0.85)
45863	09181-40190	Shim (0.80)
45864	09160-35009	Washer (35x46x1.05)
45866	09160-60007	Washer (1.40)
45868	09181-70003	Shim (0.90)
45894	09181-41008	Shim (0.85)
45895	09160-35003	Washer (35x46x1.10)
45899	09181-70012	Shim (0.95)
45925	09181-41009	Shim (0.90)
45926	09160-35010	Washer (35x46x1.15)
45930	09181-70004	Shim (1.00)
45955	09181-41010	Shim (0.95)
45986	09181-40195	Shim (1.00)
46016	09181-41012	Shim (1.05)

▶Fig. 3 - Ring Gear Cover (7 parts)

Ref	OEM Part #	Part Name
1	11510-90J00	Ring Gear Cover
2	11512-99E01	Ring Gear Cover Cushion
3	09125-06111	Screw (6x18)
4	61472-93E33	LABEL,RECOIL,ST
5	69711-93E11	Label (S.I.G.P)
7	61494-90J00	Oil Label
8	65341-87J20	CARB Emission Tag (NLA)

▶Fig. 30 - Starting Motor (23 parts)

Ref	OEM Part #	Part Name
1	31100-90J01	Starter Motor Assembly
2	31131-90J01	Brush Set (+)
3	31135-90J00	Spring
4	31151-90J00	Gear Case
5	31152-90J00	Center Plate (NLA)
6	31153-90J00	Planet Gear Bracket (NLA)
7	31171-90J00	Dust Cover Kit
8	31173-90J02	Brush Holder
9	31191-90J00	Shift Lever (NLA)
10	31220-90J00	Magnet Switch
11	31310-90J00	Armature
12	31320-90J00	Pinion Assembly
13	31341-90J00	Pinion Shaft (NLA)
14	31343-90J00	Internal Gear (NLA)
15	31344-90J00	Planetary Gear (NLA)
16	31360-90J00	Washer Set (NLA)
17	31912-90J00	Starting Motor Band
18	31918-90J11	DAMPER,LWR
19	38860-76F01	Relay
20	38915-90J00	Relay Holder
21	01550-08207	BOLT
22	01550-10507	BOLT
23	04211-13149	PIN

▶Fig. 31 - Magneto (12 parts)

Ref	OEM Part #	Part Name
1	32102-92J10	Flywheel
2	32120-90J20	Battery Charge Coil
3	32160-87L01	CKP/Ignition Timimg Coil
4	33220-76G02	Cam Position Sensor
5	33833-91J00	Tube (6x8x250)
6	09103-06231	Bolt (6x35)
7	09103-16004	Bolt (16x50)
8	09160-16048	Washer (16.5x60x7.0)
9	01547-06167	BOLT 6X16
10	09106-05030	Bolt (5x10)
11	08341-31059	Woodruff Key 5mm
12	32118-90J00	Mag Bolt Label (NLA)

▶Fig. 32 - Rectifier (18 parts)

Ref	OEM Part #	Part Name
1	11261-87E10	Protection Anode Cover
2	11265-87E10	Protection Cover Gasket
3	55321-87J01	Aluminum Anode
4	09103-06281	Bolt (6x14)
5	14151-90J00	Rectifier Gasket
6	32800-90J30	Rectifier & Regulator
7	32890-90J01	Electric Parts Holder
8	32891-90J00	Electric Parts Holder Cover
9	09160-06054	Washer (6.5x22.1.6)
10	09320-10075	Cushion
11	09320-12090	Cushion
12	09329-01007	Cushion
13	29404-93J11	Clamp (L:65)
14	01550-06167	BOLT
15	01550-06207	BOLT
16	01550-06307	BOLT
17	02162-06127	BOLT
18	55321-87J11	Magnesium Anode

▶Fig. 33 - Ignition Coil (9 parts)

Ref	OEM Part #	Part Name
1	33410-90J00	Ignition Coil Assembly
2	33710-90J00	High Tension Cord
3	33740-90J00	High Tension Cord
4	33420-90J00	Ignition Coil Assembly
5	33720-90J00	High Tension Cord
6	33730-90J00	High Tension Cord
7	09408-00035	Clamp (NLA)
8	01550-06257	BOLT
9	08322-01067	Washer (6.5x13x1.0)

▶Fig. 34 - Sensor (12 parts)

Ref	OEM Part #	Part Name
1	13650-52G00	Inlet Air Temp Sensor
2	13655-87J01	Air Temp Sensor Grommet
3	18590-68H00	MAP Sensor
4	34830-87J20	Temp Sensor Assy
5	37820-99E02	Oil Pressure Switch
6	02162-05207	SCREW
8	34801-99E05	Trim Sender
9	01550-06167	BOLT
10	09125-06063	Screw (6x10)
11	29404-93J11	Clamp (L:65)
45839	09407-14407	Clamp (L:140)
45840	09407-14403	Clamp (L:125)

▶Fig. 35 - Harness (16 parts)

Ref	OEM Part #	Part Name
1	33810-90J30	CABLE ASSY,STAR
2	08316-10087	Nut
3	36610-90J92	Wiring Harness Assembly
4	09481-30501	30 Amp Fuse
5	33634-96J00	Service Connector Cap
6	36616-90J10	Remocon Connector Holder
7	02142-06167	6 X 16 CROSS SC
8	36865-90J00	Main Fuse Terminal
9	09481-60401	60 Amp Fuse
10	01570-06107	BOLT
11	08310-00067	Nut
12	36617-90J00	Joint Connector Bracket
13	36625-93J10	ECM Battery Lead
14	09481-15501	15 Amp Fuse
15	09407-10404	Clamp (L:100)
16	09407-14407	Clamp (L:140)

▶Fig. 37 - PTT Switch/Engine Control Unit (14 parts)

Ref	OEM Part #	Part Name
1	37850-99E05	PTT Switch Assembly
2	38410-93J12	PTT Relay Assembly
3	38415-93J00	PTT Relay Holder
4	09251-09008	Cap
5	33920-90JF0	Engine Control Unit
6	33925-87J00	ECU Cushion
7	29404-93J11	Clamp (L:65)
8	38860-76F01	Relay
9	38915-90J00	Relay Holder
10	37722-93J14	Tilt Limit Switch Assembly
11	09407-14407	Clamp (L:140)
12	37721-93J00	Neutral Switch Assembly
13	37726-90J10	Switch Bracket
14	09137-04004	Screw (4x16)

▶Fig. 4 - Crankshaft (24 parts)

Ref	OEM Part #	Part Name
1	12111-90J01	Piston
2	12140-86FA0	Piston Ring Set
3	12151-86FA0	Piston Pin
4	09381-21002	Piston Circlip
5	12160-92J00	Connecting Rod Assembly
6	09159-08121	Nut
8	12220-99L00	CRANKSHAFT COMP
11	09283-52004	Oil Seal (52x70x10)
12	12100-90J01-050	Piston & Ring Set (OS:0.50)
13	12140-86FA0-050	Piston Ring Set (OS:0.50)
45839	12100-92841-0A0	Conn Rod Bearing Set (Green)
45840	12100-92840-025	Conn Rod Bearing Set (US:0.25)
45901	12340-85FB3-0A0	Crankshaft Bearing Set (Green)
45902	12340-85FB3-0B0	Crankshaft Bearing Set (Black)
45903	12340-85FB3-0C0	Crankshaft Bearing Set (NON)
45904	12340-85FB3-0D0	Crankshaft Bearing Set (Yellow)
45905	12340-85FB3-0E0	Crankshaft Bearing Set (Blue)
45906	12300-85854-0AA	Crankshaft Bearing Set (Red/Green) (US:0.25)
45907	12300-85854-0BA	Crankshaft Bearing Set (Red/Black) (US:0.25)
45908	12300-85854-0CA	Crankshaft Bearing Set (Red) (US:0.25)
45909	12300-85854-0DA	Crankshaft Bearing Set (Red/Yellow) (US:0.25)(NLA)
45910	12300-85854-0EA	Crankshaft Bearing Set (Red/Blue) (US:0.25) (NLA)
45931	12300-85830	Crank Thrust Bearing Set
45932	12300-85830-012	Crank Thrust Bearing Set (OS:0.12)

▶Fig. 40 - Clamp Bracket (18 parts)

Ref	OEM Part #	Part Name
1	41111-90J12-0EP	Starboard Clamp Bracket (NLA)
2	41121-90J13-0EP	Port Clamp Bracket (NLA)
3	41130-92J03	Clamp Bracket Shaft
4	41153-94500	Transom Bolt Cap
5	55320-94900	Protection Anode Set
6	09116-06121	Bolt (6x25)
7	09100-12091	Transom Bolt (12x115)
8	09159-12014	Nut (12x17)
9	09159-22006	Nut
10	09160-12044	Washer (12.5x35x3.2)
11	09160-12110	Washer (12.5x22x3.0)
12	41135-92J00	Clamp Bracket Shaft Washer
13	09106-10065	Bolt (10x20)
14	09160-10082	Washer (10.5x19x2.0)
15	48140-93J01	Tilt Limit Switch Cam
16	48144-93J00	Tilt Limit Switch Holder
17	09103-06278	Bolt (6x25)
18	48145-93J00	Tilt Limit Switch Cover

▶Fig. 43 - Swivel Bracket (31 parts)

Ref	OEM Part #	Part Name
2	36894-95201	Wire Lead (L:165)
3	36894-87D00	Wire Lead (L:195)
5	43211-93J11	Clamp Shaft Swivel Bushing
6	43711-97E11	Steering Bushing
8	09125-05050	Screw (5x8)
9	09125-06063	Screw (6x10)
10	09160-39001	Washer (39.5x64x1.0)
11	09169-28003	Washer (26.2x52x1)
12	09181-39001	Shim (39.5x64x0.3)
13	09250-10001	Plug
14	09282-39001	Oil Seal (38x51x5)
15	09380-38003	Circlip
16	29404-93J11	Clamp (L:65)
17	41220-95E13	Starboard Tilt Lock Lever
18	41221-95E40	Port Tilt Lock Lever
19	41224-95E01	Tilt Stopper Rod Bushing
20	41225-94400	Tilt Lock Arm Rubber
21	41228-90J00	Tilt Lock Spring
22	41230-95E00	Tilt Lock Lever Link
23	41233-95E10	Tilt Lock Spring Bracket
24	09125-06063	Screw (6x10)
25	09140-10032	Nut
26	09160-06082	Washer (6.5x13x1.0)
27	09204-01006	Cotter Pin
28	09440-19028	Spring
45658	22511-99011	Grease Nipple
45659	22511-99011	Grease Nipple
45748	43111-90J21-0EP	Swivel Bracket (L) (NLA)
45749	43111-90J30-0EP	Swivel Bracket (X)
45839	43750-90J61-0EP	Steering Bracket (L)
45840	43750-90J71-0EP	Steering Bracket (X)

▶Fig. 45 - Trim Cylinder (17 parts)

Ref	OEM Part #	Part Name
1	48400-90J03	PTT Manifold Assembly
2	48611-90J00	Metal Joint
3	48571-87L01	Reservoir Tank
4	48572-87J10	Plug
5	48557-90J00	O-Ring
6	48862-87J20	Reservoir Tank Bolt
7	48121-90J00	Tilt Cylinder Lower Shaft
8	48321-90J00	Tilt Cylinder Upper Shaft
9	48326-95E00	Tilt Cylinder Lower Bushing
10	09116-10179	Bolt (10x35)
11	09380-22015	Circlip
12	09403-20308	Clip
13	55321-87J01	Aluminum Anode
14	09103-06281	Bolt (6x14)
15	29404-93J11	Clamp (L:65)
16	36895-87D10	Wire Lead (L:310)
17	09125-05050	Screw (5x8)

▶Fig. 46 - PTT Motor (23 parts)

Ref	OEM Part #	Part Name
1	38100-92J14	MOTOR ASSY,PTT
2	31311-94900	Armature (NLA)
3	31123-94910	O-Ring
4	31133-90J20	Brush Assembly
5	31133-94910	Brush
6	31136-90J20	Breaker Assembly
7	31135-94900	Spring
8	31173-94920	Brush Holder Assembly
9	31111-94900	Yoke Screw
10	33799-97E00	Oil Seal
11	48583-95E00	Drive Joint
12	48582-95E01	Filter
13	48585-95E00	O-Ring
15	48864-93J01	Manual Valve Set
16	48588-90J00	O-Ring Set
17	48862-92J20	Pump Bolt No. 1
18	48862-92J30	Pump Bolt No. 2
19	48862-90J21	Bolt
20	31281-92J10	Through Bolt
21	36895-87D10	Wire Lead (L:310)
22	09125-05050	Screw (5x8)
45671	48502-90J14	PUMP ASSY
45702	48502-90J14	PUMP ASSY

▶Fig. 47 - Engine Holder (32 parts)

Ref	OEM Part #	Part Name
1	51110-90843-0EP	Engine Holder Set
2	09262-17019	Bearing (17x35x8)
3	09282-24003	Oil Seal (24x36x6)
4	09283-32044	Oil Seal (32x47x6)
5	09289-18001	Clutch Shaft Seal
6	08331-41359	Circlip
7	09262-35069	Bearing (35x62x16)
8	51115-90J00	Water Return Union
9	51211-90J22	Engine Holder Gasket
10	09116-08160	Bolt (8x70)
11	09116-08128	Bolt (8x40)
12	09206-08001	Knock Pin (8x11)
13	09280-26006	O-Ring
14	01550-06257	BOLT
15	29117-93J10	Bolt (8x45) w/Washer
16	09160-08059	Washer (8.5x18x1.6)
17	04211-11129	11 X 12 DOWEL P
18	09248-12011	Plug (12x9)
19	51122-90J00	Mount Case Cover
20	51123-90J01	Mount Case Cover Gasket
21	01550-0825A	BOLT
22	54123-90J01	Upper Mount Plate
23	54112-90J21	Upper Mount Bolt
24	54130-90J40	Upper Mount
25	09159-12014	Nut (12x17)
26	54114-90J10	Washer
27	54125-90J11	Upper Thrust Mount
28	54148-90J11-0EP	Upper Mount Cover
29	09116-10176	Bolt (10x44)
30	09159-12014	Nut (12x17)
31	09160-12110	Washer (12.5x22x3.0)
32	54123-90J01	Upper Mount Plate

▶Fig. 49 - Drive Shaft Housing (19 parts)

Ref	OEM Part #	Part Name
2	09116-10176	Bolt (10x44)
3	09202-08006	Knock Pin (8x12)
4	09387-45001	Set Ring (SUS)
5	57130-94501	Drive Shaft Bushing
6	09125-06063	Screw (6x10)
7	36895-87D10	Wire Lead (L:310)
8	54121-87D01	Damper
9	54160-90J00	Lower Mount
10	54166-90J11	Lower Mount Bolt
11	09159-12014	Nut (12x17)
12	09160-12112	Washer (12x40x3.0)
13	54114-90J10	Washer
14	54151-90J00	Lower Thrust Mount
15	54211-90J01-0EP	Lower Mount Bracket
16	54221-90J02-0EP	Lower Mount Cover
17	09116-10176	Bolt (10x44)
18	09160-12113	Washer (12.5x30x2.5)
45658	52111-90J02-0EP	Drive Shaft Housing (L)
45659	52111-90J12-0EP	Drive Shaft Housing (X)

▶Fig. 5 - Timing Chain (20 parts)

Ref	OEM Part #	Part Name
1	12732-90J01	GEAR,DRIVEN
2	12741-90J01	Camshaft Timing Sprocket
3	09103-12049	Bolt (12x25)
4	12733-90J00	Driven Gear Plug
5	04221-05109	PIN
6	09262-35068	Bearing (35x62x14)
7	09262-35069	Bearing (35x62x16)
8	09280-22022	O-Ring
9	08331-41269	Circlip
10	12761-90J00	Timing Chain
11	12771-90J00	Timing Chain Guide
12	12810-90J00	Timing Chain Tensioner
13	12813-73G00	Timing Chain Tensioner Pad
14	12812-90J00	Timing Chain Tensioner Spacer
15	12831-90J02	Tensioner Adjuster Assembly
16	01421-0616A	BOLT,STUD
17	01550-0616A	BOLT
18	01550-0620A	BOLT
19	01550-0835A	BOLT
20	08316-1006A	Nut

▶Fig. 52 - Gear Case (35 parts)

Ref	OEM Part #	Part Name
1	55100-90804-0EP	CASE SET,GEAR
2	09263-28016	Bearing (28.6x38x31.8)
3	09265-50003	Bearing (50x85x26)
4	55125-90J01	Trim Tab
5	55127-87D00	Hose Union
6	55321-90J01	Gear Case Anode
7	55332-87D12	Exhaust Seal Rubber
8	55333-87D10	Exhaust Seal Plate
9	56145-90J20	Shift Cam Housing
10	09100-06131	Bolt (6x12)
11	09116-08137	Bolt (8x22)
12	09116-10150	Bolt (10x55)
13	09117-10039	Bolt (10x80)
14	09160-06085	Washer (6.5x15x1.0)
15	09168-10022	Drain Plug Gasket
16	09202-08006	Knock Pin (8x12)
17	09206-09012	Knock Pin
18	09248-10008	Drain Plug
19	09355-40805-00B	Hose (4x8x2000)
20	09362-09008	Nipple
21	09407-10404	Clamp (L:100)
22	01550-06257	BOLT
24	58120-90J00	Propeller Bushing
25	57632-90J00	Propeller Spacer
26	57635-90J01	Propeller Stopper
27	57633-90J02	Propeller Nut Spacer
28	09141-18005	Nut (18mm)
29	09204-03003	Prop Nut Cotter Pin
30	09160-18028	Washer (18.5x31x1.0)
31	25700-90J01	Gear Case Seal Kit DF90 / DF115
45680	990C0-00760-17P	Aluminum Propeller 3x14x17
45711	990C0-00760-19P	Aluminum Propeller 3x14x19
45739	990C0-00760-21P	Aluminum Propeller 3x14x21
45770	990C0-00760-23P	Aluminum Propeller 3x14x23
45800	990C0-00760-15P	Aluminum Propeller 3x13-1/2x15

▶Fig. 53 - Gear Case (C/R) (25 parts)

Ref	OEM Part #	Part Name
1	55110-92J00-0EP	Gear Case Housing (C/R)
2	09263-28016	Bearing (28.6x38x31.8)
3	09265-50003	Bearing (50x85x26)
4	55125-92J00	Trim Tab
5	55127-87D00	Hose Union
6	55321-90J01	Gear Case Anode
7	55332-87D12	Exhaust Seal Rubber
8	55333-87D10	Exhaust Seal Plate
9	09100-06131	Bolt (6x12)
10	09116-08137	Bolt (8x22)
11	09116-10150	Bolt (10x55)
12	09117-10039	Bolt (10x80)
13	09160-06085	Washer (6.5x15x1.0)
14	09168-10022	Drain Plug Gasket
15	09202-08006	Knock Pin (8x12)
16	09248-10008	Drain Plug
17	09355-40805-00B	Hose (4x8x2000)
18	09362-09008	Nipple
19	09407-10404	Clamp (L:100)
20	57633-90J02	Propeller Nut Spacer
21	57635-92J10	STOPPER,PROPELL
22	09141-18005	Nut (18mm)
23	09160-18028	Washer (18.5x31x1.0)
24	09204-03003	Prop Nut Cotter Pin
25	25700-90J01	Gear Case Seal Kit DF90 / DF115

▶Fig. 54 - Side Cover (32 parts)

Ref	OEM Part #	Part Name
1	61112-90J00	Side Cover Rubber Seal
2	61134-90J11	Side Cover Seal
3	61810-90J10-0EP	Starboard Side Cover
4	61817-89J01	Side Cover Plug
5	61820-90J11-0EP	Port Side Cover
6	61827-90J00	Side Cover Holder (NLA)
7	61831-90J11-0EP	Front Panel
8	09116-08174	Bolt (8x38)
9	09139-06249	SCREW
10	09136-06149	Screw (6x55)
11	09169-08039	Washer (8.5x30x1.5) (NLA)
12	09320-11023	CUSHION,FRONT P
13	09321-08026	CUSHION
15	61633-90J02-0EP	Rear Hook Lever
16	61633-90J02-0EP	Rear Hook Lever
17	61637-90J10	Engine Cover Rear Starboard Hook
18	61638-90J10	Engine Cover Rear Port Hook
19	61641-87D00	Engine Cover Hook
20	61645-90J01-0EP	Front Hook Lever
21	09116-06127	Bolt (6x12)
22	09160-13014	Washer (13.2x25x1.0)
23	09164-14008	Wave Washer
24	09307-13006	Bushing
25	09306-13008	Bushing
26	61124-90J31	Remote Control Grommet
27	09407-25402	Clamp (L:248)
28	01550-06167	BOLT
29	67341-90J32	Remocon Cable Holder
30	67343-90J20	Remocon Cable Stopper
31	67344-90J00	Remocon Cable Grommet
32	01580-08257	BOLT
33	09403-20308	Clip

▶Fig. 56 - Engine Cover (26 parts)

Ref	OEM Part #	Part Name
1	61400-90848-0EP	COVER SET,ENGIN
2	61621-87D02	Front Fastener Bracket
3	61644-90J00	Rear Fastener Bracket
4	09229-04025	Rivet
5	09229-04046	Rivet
6	61431-90J02-0EP	Tilt Up Handle
7	61432-90J00	Tilt Up Louver
8	61439-90J01	Tilt Up Handle Seal
9	61610-93J01	FASTENER COMP
10	61680-90J01	Starboard Rear Fastener
12	09329-10024	Cushion
13	09329-10025	Cushion
14	09250-12015	CAP(OD:12.3)
15	01550-06127	BOLT
16	01550-06167	BOLT
17	01550-06257	BOLT
18	03542-06169	SCREW
19	61443-90J42	Starboard Engine Cover Stripe
20	61453-90J42	Port Engine Cover Stripe
21	61446-87L13	DECAL,EFI
22	68111-18G20	Emblem Mark 'S'
23	61422-90J32	Front Emblem Mark (115)
24	61435-90J82	Rear Emblem Mark (115)
25	61458-99E31	Engine Cover Label
26	09800-81841	Tool Set
27	68110-87D01	Weather Cover (NLA)

▶Fig. 58 - Squeeze Pump (4 parts)

Ref	OEM Part #	Part Name
1	65770-90J04	Squeeze Pump
2	09401-11423	Clip
3	09251-07003	Cap
4	09367-08001	Hose Joint

▶Fig. 59 - Drag Link (16 parts)

Ref	OEM Part #	Part Name
1	41161-94400	Steering Cable Seal
2	67701-90J01	Drag Link Assembly
3	67721-99E00	Drag Link Spacer
4	67725-99E00	Drag Link Bolt
5	67726-99E00	Lock Nut
6	67728-99E00	Washer
7	67467-89J01	Cable Connector
8	09385-06012	Clip
9	09160-06055	Washer (7x12x1.0)
10	67600-90J00	Tie Rod Kit (NLA)
11	67631-90J00	Tie Rod Bracket
12	67725-99E10	Replaced by 67725-99E20
13	67726-99E00	Lock Nut
14	09100-12081	Bolt (12x25)
15	09160-12066	Washer (12.5x22x2.5)
16	09180-09022	Tie Rod Spacer (NLA)

▶Fig. 60 - Opt: Meter (1) (3 parts)

Ref	OEM Part #	Part Name
1	34190-87D00	Speedometer Sensor
2	34190-95500	Speedometer Sensor (NLA)
3	03112-06303	Screw (NLA)

▶Fig. 61 - Opt: Meter (2) (31 parts)

Ref	OEM Part #	Part Name
2	09471-12103	Bulb (12v, 3.4w)
4	09471-12028	Bulb (12v, 3.4w)
5	34191-92E00	Water Pressure Tubing
6	09407-14407	Clamp (L:140)
7	36615-96300	Resin Terminal
9	09471-12103	Bulb (12v, 3.4w)
11	34310-92E00	Fuel Gauge Lead (NLA)
12	34360-92E00	Adapter Harness (NLA)
13	09471-12103	Bulb (12v, 3.4w)
15	09471-12103	Bulb (12v, 3.4w)
17	34191-92E00	Water Pressure Tubing
18	09407-14407	Clamp (L:140)
19	09471-12103	Bulb (12v, 3.4w)
21	36615-96300	Resin Terminal
22	09471-12077	Bulb (12v, 1.7w)
45658	34800-93J02	Black Trim Gauge
45659	34800-93J13	White Trim Gauge
45671	34500-93J02	Black Hour Meter
45673	34650-93J20	Black Water Pressure Gauge*
45677	34200-93J02	Black Tachometer w/Monitor Function
45702	34500-93J13	White Hour Meter
45704	34650-93J33	White Water Pressure Gauge
45708	34200-93J14	Tachometer w/Monitor - White
45717	34100-93J00	Black Speedometer 0-80 MPH
45718	34100-93J13	White Speedometer 0-80 MPH
45719	34100-93J22	Black Speedometer 0-50 MPH
45720	34100-93J33	White Speedometer 0-50 MPH
45870	34600-93J02	Black Voltmeter
45871	34600-93J13	White Voltmeter
45931	34300-93J02	Black Fuel Gauge
45932	34300-93J13	White Fuel Gauge

▶Fig. 62 - Opt: Meter (3) (12 parts)

Ref	OEM Part #	Part Name
2	34112-98J00	Nut (NLA)
3	34200-98J13	White Tachometer (NLA)
4	34112-98J00	Nut (NLA)
6	34815-98J00	Nut (NLA)
8	34815-98J00	Nut (NLA)
9	34800-98J10	White Trim Gauge (NLA)
10	34815-98J00	Nut (NLA)
45658	34100-98J11	White Speedometer Assy (130kmh) (NLA)
45778	34300-98J00	Black Fuel Gauge (NLA)
45779	34300-98J10	White Fuel Gauge (NLA)
45839	34600-98J00	Black Volt Meter (NLA)
45840	34600-98J10	White Volt Meter (NLA)

▶Fig. 63 - Opt: Trim Sender (8 parts)

Ref	OEM Part #	Part Name
1	34660-90J04	Water Pressure Gauge Install Kit
2	09352-50006-600	Hose (5x9x600)
3	09352-50006-600	Hose (5x9x600)
4	09367-06006	3 Way
5	09401-08413	Clip
6	18498-99EA0	Protector (L:80) (NLA)
7	09407-25402	Clamp (L:248)
8	17917-87L00	Water Flush Connector

▶Fig. 64 - Opt: Harness (1) (9 parts)

Ref	OEM Part #	Part Name
1	36990-87D00	Terminal & Sleeve Set
3	36620-93J31	Replaced by 36620-93J32
4	38500-93J00	Warning Buzzer*
6	09481-10501	10 Amp Fuse
45689	36620-93J12	MAIN HARNESS EXT 6.5'
45690	36620-93J42	HARNESS EXT 10'
45778	36620-93J04	21' Main Wiring Harness
45779	36620-93J54	16' Main Wiring Harness
45780	36620-93J64	26' Main Wiring Harness

▶Fig. 65 - Opt: Harness (2) (18 parts)

Ref	OEM Part #	Part Name
1	34921-98J00	Active Hub Unit (NLA)
2	34922-98J02	Interface Unit (NLA)
3	36661-98J00	Interface Unit Harness Assy (NLA)
4	36615-96300	Resin Terminal
5	09481-05501	5 Amp Fuse
6	36664-98J00	3 in Gauge Harness Assembly (NLA)
7	36665-98J00	Jumper Wire (NLA)
8	36666-98J10	6 Pin Connector Cap (NLA)
9	34921-98J10	Passive Hub Unit (NLA)
12	09481-05501	5 Amp Fuse
13	36664-98J10	2 in Gauge Harness Assembly (NLA)
14	36666-98J00	8 Pin Connector Cap (NLA)
15	36667-98J00	2 Pin Connector Cap (NLA)
16	36661-93J00	Interface Module Adapter (NLA)
45931	36662-98J00	Hub Harness Assembly (NLA)
45932	36662-98J10	Hub Harness Assembly (NLA)
45962	36663-98J00	Active Hub Power Harness Assy (NLA)
45963	36663-98J10	Active Hub Power Harness Assy

▶Fig. 67 - Opt: Switch (45 parts)

Ref	OEM Part #	Part Name
1	37100-96J01	Ignition Switch Panel Assembly
2	37110-93J02	Ignition Switch Assembly
4	37143-99E01	Key Cap
5	37149-93J00	Cylinder Body Cap
6	37139-99E00	Ignition Switch Panel
7	38500-93J90	Warning Buzzer
8	09407-14403	Clamp (L:125)
9	37803-93J06	Emergency Stop Switch Panel Assembly
10	37825-99E00	Emergency Switch Panel
11	37805-93J00	PTT Switch Assembly
12	37855-99E00	PTT Switch Panel
13	37210-93J00	Lighting Switch Set (NLA)
14	37212-93J00	Lighting Switch Panel (NLA)
16	37110-93J02	Ignition Switch Assembly
18	37143-99E01	Key Cap
19	37149-93J00	Cylinder Body Cap
20	37820-93J05	Emergency Stop Switch Assembly
21	37139-99E20	Ignition Switch Panel
22	03121-0516A	SCREW
23	38500-93J90	Warning Buzzer
24	09407-14403	Clamp (L:125)
45674	37141-99E00	(931) Ignition Key
45705	37141-99E10	(932) Ignition Key
45717	37141-99E00	(931) Ignition Key
45718	37141-99E10	(932) Ignition Key
45719	37141-99E20	(933) Ignition Key
45720	37141-99E30	(934) Ignition Key
45721	37141-99E40	(935) Ignition Key
45722	37141-99E50	(936) Ignition Key
45723	37141-99E60	(937) Ignition Key
45724	37141-99E70	(938) Ignition Key
45725	37141-99E80	(939) Ignition Key
45726	37141-99E90	(940) Ignition Key
45727	37141-99EA0	(941) Ignition Key
45728	37141-99EB0	(942) Ignition Key
45733	37141-99E20	(933) Ignition Key
45764	37141-99E30	(934) Ignition Key
45794	37141-99E40	(935) Ignition Key
45825	37141-99E50	(936) Ignition Key
45855	37141-99E60	(937) Ignition Key
45886	37141-99E70	(938) Ignition Key
45917	37141-99E80	(939) Ignition Key
45947	37141-99E90	(940) Ignition Key
45978	37141-99EA0	(941) Ignition Key
46008	37141-99EB0	(942) Ignition Key

▶Fig. 68 - Opt: Switch (C/R) (64 parts)

Ref	OEM Part #	Part Name
1	37100-96J01	Ignition Switch Panel Assembly
2	37110-93J02	Ignition Switch Assembly
4	37143-99E01	Key Cap
5	37149-93J00	Cylinder Body Cap
6	37139-99E00	Ignition Switch Panel
7	38500-93J90	Warning Buzzer
8	37803-93J06	Emergency Stop Switch Panel Assembly
10	37825-99E00	Emergency Switch Panel
11	37805-93J00	PTT Switch Assembly
12	37855-99E00	PTT Switch Panel
13	37210-93J00	Lighting Switch Set (NLA)
14	37212-93J00	Lighting Switch Panel (NLA)
16	37110-93J02	Ignition Switch Assembly
18	37143-99E01	Key Cap
19	37149-93J00	Cylinder Body Cap
20	37820-93J05	Emergency Stop Switch Assembly
21	37139-99E20	Ignition Switch Panel
22	03121-0516A	SCREW
23	38500-93J90	Warning Buzzer
24	09407-14403	Clamp (L:125)
26	37110-93J02	Ignition Switch Assembly
28	37143-99E01	Key Cap
29	37149-93J00	Cylinder Body Cap
30	37820-93J95	Emergency Stop Switch Assembly
31	37139-99E10	Ignition Switch Panel
32	03121-0516A	SCREW
33	38500-93J90	Warning Buzzer
34	09407-14403	Clamp (L:125)
45674	37141-99E00	(931) Ignition Key
45684	37141-99E00	(931) Ignition Key
45705	37141-99E10	(932) Ignition Key
45715	37141-99E10	(932) Ignition Key
45717	37141-99E00	(931) Ignition Key
45718	37141-99E10	(932) Ignition Key
45719	37141-99E20	(933) Ignition Key
45720	37141-99E30	(934) Ignition Key
45721	37141-99E40	(935) Ignition Key
45722	37141-99E50	(936) Ignition Key
45723	37141-99E60	(937) Ignition Key
45724	37141-99E70	(938) Ignition Key
45725	37141-99E80	(939) Ignition Key
45726	37141-99E90	(940) Ignition Key
45727	37141-99EA0	(941) Ignition Key
45728	37141-99EB0	(942) Ignition Key
45733	37141-99E20	(933) Ignition Key
45743	37141-99E20	(933) Ignition Key
45764	37141-99E30	(934) Ignition Key
45774	37141-99E30	(934) Ignition Key
45794	37141-99E40	(935) Ignition Key
45804	37141-99E40	(935) Ignition Key
45825	37141-99E50	(936) Ignition Key
45835	37141-99E50	(936) Ignition Key
45855	37141-99E60	(937) Ignition Key
45865	37141-99E60	(937) Ignition Key
45886	37141-99E70	(938) Ignition Key
45896	37141-99E70	(938) Ignition Key
45917	37141-99E80	(939) Ignition Key
45927	37141-99E80	(939) Ignition Key
45947	37141-99E90	(940) Ignition Key
45957	37141-99E90	(940) Ignition Key
45978	37141-99EA0	(941) Ignition Key
45988	37141-99EA0	(941) Ignition Key
46008	37141-99EB0	(942) Ignition Key
46018	37141-99EB0	(942) Ignition Key

▶Fig. 69 - Opt: Remote Control (3 parts)

Ref	OEM Part #	Part Name
1	67140-95600	Replaced by 67140-95601
2	67294-95600	Spacer
3	67296-95620	Screw (L:165) (NLA)

▶Fig. 7 - Camshaft (49 parts)

Ref	OEM Part #	Part Name
1	12711-90J11	Intake Camshaft
2	12720-90J20	Exhaust Camshaft (NLA)
3	12891-69G00	Tappet
4-31	12892-69G10-293	Tappet Shim (2.925) (NLA)
4-32	12892-69G10-295	Tappet Shim (2.950) (NLA)
4-33	12892-69G10-298	Tappet Shim (2.975)
4-34	12892-69G10-300	Tappet Shim (3.00) (NLA)
4-35	12892-90J00-303	Tappet Shim (3.025) (NLA)
4-36	12892-90J00-305	Tappet Shim (3.05) (NLA)
4-37	12892-90J00-308	Tappet Shim (3.075) (NLA)
4-38	12892-90J00-310	Tappet Shim (3.100) (NLA)
4-39	12892-90J00-313	Tappet Shim (NLA)
5	12911-86FA2	Intake Valve
6	12915-86FA1	Exhaust Valve
7	12921-90J00	Replaced by 12921-90J01
8	12931-90J00	Valve Spring Retainer
9	12932-85FA0	Valve Cotter
10	12933-86510	Valve Spring Seat
11	09289-06003	Valve Stem Seal
45748	12892-69G10-218	Tappet Shim (2.175)
45749	12892-69G10-220	Tappet Shim (2.200)
45750	12892-69G10-223	Tappet Shim (2.225) (NLA)
45751	12892-69G10-225	Tappet Shim (2.250)
45752	12892-69G10-228	Tappet Shim (2.275)
45753	12892-69G10-230	Tappet Shim (2.300)
45754	12892-69G10-233	Tappet Shim (2.325)
45755	12892-69G10-235	Tappet Shim (2.350)
45756	12892-69G10-238	Tappet Shim (2.375)
45757	12892-69G10-240	Tappet Shim (2.400)
45758	12892-69G10-243	Tappet Shim (2.425)
45759	12892-69G10-245	Tappet Shim (2.450)
45760	12892-69G10-248	Tappet Shim (2.475)
45761	12892-69G10-250	Tappet Shim (2.500)
45762	12892-69G10-253	Tappet Shim (2.525)
45763	12892-69G10-255	Tappet Shim (2.550)
45764	12892-69G10-258	Tappet Shim (2.575)
45765	12892-69G10-260	Tappet Shim (2.600)
45766	12892-69G10-263	Tappet Shim (2.625)
45767	12892-69G10-265	Tappet Shim (2.650)
45768	12892-69G10-268	Tappet Shim (2.675)
45769	12892-69G10-270	Tappet Shim (2.700)
45770	12892-69G10-273	Tappet Shim (2.725)
45771	12892-69G10-275	Tappet Shim (2.750)
45772	12892-69G10-278	Tappet Shim (2.775)
45773	12892-69G10-280	Tappet Shim (2.800)
45774	12892-69G10-283	Tappet Shim (2.825) (NLA)
45775	12892-69G10-285	Tappet Shim (2.850)
45776	12892-69G10-288	Tappet Shim (2.875) (NLA)
45777	12892-69G10-290	Tappet Shim (2.900)

▶Fig. 70 - Opt: Top Mount Dual (1) (31 parts)

Ref	OEM Part #	Part Name
1	67200-88L12	Duel Binnacle Top Mount Control
2	67261-93J00	Grip No 1
3	67263-93J00	Grip No 2
4	37850-93J10	PTT Switch Assembly
5	67295-92E10	Screw (3x12)
6	67296-88D10	Screw (5x16)
7	67288-92E20	Washer
8	67296-92E70	Screw
9	67288-92E40	Washer
10	67257-92E00	Lever Cap
11	67251-93J00	Handle Lever
12	67296-92E60	Screw
13	67288-92E30	Washer
14	67253-92E00	Washer
15	36890-93J10	Wire Harness
16	37220-92E00	Mode Changing Switch Assembly
17	67282-93J00	Decal
18	67296-92E30	Screw
19	09160-05024	Washer (5.5x16x1.5)
20	67287-92E00	Nut
21	67275-95600	Cable End
22	67273-95600	Spacer
23	67273-92E10	Grommet (NLA)
24	67295-92E00	Screw
25	67271-92E00	Cover
26	67211-93J10	Top Binnacle Cover
27	67296-92E70	Screw
28	67500-93J10	Dual Binnacle Box Spacer
29	09125-05135	Screw (5x65)
30	09160-05029	Washer (5.5x10x0.8)
31	09140-05005	Nut

▶Fig. 71 - Opt: Top Mount Dual (2) (50 parts)

Ref	OEM Part #	Part Name
1	67200-88L12	Duel Binnacle Top Mount Control
2	67222-92E00	Dual Plate
3	67223-92E00	Brake Adjust (NLA)
4	67288-92E00	Washer
5	67292-94300	E Ring
6	67288-92E10	Washer (NLA)
7	67291-92E00	Snap Ring (NLA)
8	67221-92E00	Shift Assembly (NLA)
9	67224-92E00	Brake Arm Assembly (NLA)
10	67294-92E00	Spacer (NLA)
11	37721-92E11	Neutral Switch Assembly
12	67296-92E11	Screw (3x15)
13	67296-88D10	Screw (5x16)
14	67296-92E20	Screw (5x25) (NLA)
15	67226-92E00	Bolt (NLA)
16	67226-92E10	Bolt (NLA)
17	67240-92E00	Throttle Arm Assembly (NLA)
18	67228-92E00	Washer (NLA)
19	67286-92E00	Bolt (6x18) (NLA)
20	67230-92E00	Shift Arm Assembly (NLA)
21	09125-05042	Screw (5x10)
22	67234-92E00	Gear Case (NLA)
23	67245-92E00	Free Throttle Drum (NLA)
24	67227-92E00	Stopper (NLA)
25	09126-06006	Screw (6x20)
26	67296-95610	Screw
27	67233-92E00	Spring (NLA)
28	67235-92E00	Shift Lock Plate (NLA)
29	67232-95620	Bushing (NLA)
30	67269-92E00	Bracket (NLA)
31	67296-88D10	Screw (5x16)
32	09140-06020	Nut (6mm)
33	67236-92E00	Roller (NLA)
34	67237-92E01	Spring (NLA)
35	67238-92E00	Drive Gear (NLA)
36	67239-92E00	Pin
37	67246-92E00	Drive Shaft
38	67291-92E10	Snap Ring (NLA)
39	67253-92E10	Washer
40	67252-92E10	Bushing (NLA)
41	67274-92E00	Flange
42	67253-95600	Washer (NLA)
43	67231-92E00	Shift Gear
44	67232-95600	Bushing
45	67241-92E10	Free Accel Rod (NLA)
46	67243-92E00	Grommet (NLA)
47	67239-92E10	Shift Pin Plate
48	67272-92E10	Flange Seal (NLA)
49	67287-92E10	Nut (NLA)
50	67296-92E80	Screw (NLA)

▶Fig. 72 - Opt: Tiller Handle (81 parts)

Ref	OEM Part #	Part Name
1	63002-90J29-0EP	Tiller Handle Kit
2	43761-90J03-0EP	Tiller Handle Bracket
3	43769-90J00	Bolt (10x55)
4	09160-12066	Washer (12.5x22x2.5)
5	43770-90J00	Steering Damper Assembly
6	43778-90J00	Rod Nut
7	43779-90J00	Rod Washer
8	67725-90J00	Drag Link Bolt
9	43781-90J00	Spacer/Washer Set
10	67734-90J00	Drag Link Bushing
11	67725-90J10	Drag Link Bolt (NLA)
12	67725-90J20	Drag Link Bolt (NLA)
13	67726-90J00	Drag Link Nut
14	21111-87J10-0EP	Clutch Lever
15	21131-94J00-YAY	Clutch Shift Mark
16	23230-90J00	Shift Cable
17	36620-90J20	Handle Wire Assembly (NLA)
18	36615-96300	Resin Terminal
19	37110-87J21	Ignition Switch Assembly
21	37143-99E01	Key Cap
22	37149-93J00	Cylinder Body Cap
23	37820-87J03	Emergency Switch Assembly
24	37823-92E02	Stop Switch Lanyard
25	37826-92E00	Nut
26	37850-87J00	Trim Switch Assembly
27	37852-87J00	Trim Switch Cap
28	38500-92X50	Warning Buzzer
29	63109-87J00-0EP	Tiller Handle Housing
30	63121-87J04	Under Cover
31	63210-93E30	Handle Grip
32	63215-93110	Handle Grip Mark
33	63221-87J00	Handle Rod
34	63223-92D00	Handle Rod Stopper
35	63225-93200	Handle Rod Bushing
36	63227-93200	Handle Rod Pin
37	63235-87J00	Throttle Shaft Plate (NLA)
38	63240-87J00	Throttle Adjuster (NLA)
39	63250-87J01	Throttle Arm Assembly
40	63260-87J02	Shift Gear Assembly
41	63261-87J00	Shift Gear Bushing
42	63262-87J00	Shift Lever Bushing
43	63271-87J00	Lock Plate
44	63272-87J00	Ball Guide Plate
45	63273-87J00	Ball (NLA)
46	63274-87J00	E Ring (NLA)
47	63610-90J00	Throttle Cable Assembly
48	63625-99E00	Throttle Cable Grommet (NLA)
49	63626-99E01	Wire Harness Grommet (NLA)
50	67292-87J00	E Ring
51	09106-08099	Bolt (8x50) (NLA)
52	09125-05047	Screw (5x14)
53	09125-06069	Screw (6x12)
54	09126-06015	Screw (6x23)
55	09136-05008	Screw (5x12)
56	09139-02003	Screw (2x6)
57	09163-06001	Lock Washer (6.4x12x0.5)
58	09440-12027	Spring
59	02142-05207	SCREW
60	09100-10264	Bolt (10x80)
61	09159-10050	Nut
62	09160-10114	Washer (10.5x22x1.5)
63	09407-14403	Clamp (L:125)
64	19140-90J10	Throttle Lever (NLA)
65	09306-10020	Bushing
66	09164-10016	Washer
67	43768-90J01	Spacer
68	29162-93J20	Lock Washer
69	63611-87J00	Clamp Bracket Bolt
70	63612-87J00	Clamp Bracket
45677	37141-99E00	(931) Ignition Key
45708	37141-99E10	(932) Ignition Key
45736	37141-99E20	(933) Ignition Key
45767	37141-99E30	(934) Ignition Key
45797	37141-99E40	(935) Ignition Key
45828	37141-99E50	(936) Ignition Key
45858	37141-99E60	(937) Ignition Key
45889	37141-99E70	(938) Ignition Key
45920	37141-99E80	(939) Ignition Key
45950	37141-99E90	(940) Ignition Key
45981	37141-99EA0	(941) Ignition Key
46011	37141-99EB0	(942) Ignition Key

▶Fig. 73 - Opt: Gasket Set (11 parts)

Ref	OEM Part #	Part Name
1	11410-90822	Engine Gasket Set
2	11141-90J01	Cylinder Head Gasket
3	11189-90J00	Cylinder Head Cover Gasket
4	11265-87E10	Protection Cover Gasket
5	11489-90J00	Oil Pan Gasket
6	13119-90J00	Intake Manifold Gasket
7	13421-90J01	Throttle Body Gasket
8	14151-90J00	Rectifier Gasket
9	17472-87E10	Water Pump Plate Gasket
10	51211-90J22	Engine Holder Gasket
11	99011-90J20-03B	Owners Manual DF100/115/140 210001~

▶Fig. 9 - Intake Manifold (15 parts)

Ref	OEM Part #	Part Name
1	13110-90J02	Intake Manifold
2	13119-90J00	Intake Manifold Gasket
3	13140-90J00	Water Jacket Cover
4	13145-90J00	Water Jacket Cover O-Ring
5	18134-77E00	IAC Valve Gasket
6	18137-77E00	IAC Valve
7	18141-90J00	IAC Hose
8	09329-12004	Cushion
9	01421-08357	BOLT,STUD
10	01421-08507	STUD BOLT
11	01550-06207	BOLT
12	01550-08407	BOLT 8 X 40
13	01550-08757	BOLT
14	04211-11129	11 X 12 DOWEL P
15	08316-10087	Nut

100-Hour / Annual Service Checklist

Regular maintenance keeps your Suzuki DF 115TL, DF 115TX, DF 115TXZ running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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