Mercury V-135 DFI (2.5L) (0G590000 THRU 0G760299) Parts & Diagrams

🔎 Mercury V-135 DFI (2.5L) Reference Library — Exploded parts diagrams (29 diagrams), specifications, common issues, and maintenance checklist.

The Mercury V-135 DFI (2.5L) is a 4-Stroke, 1-Cylinder outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, 1-Cylinder
Horsepower	135 HP
Displacement	85 cc
Bore x Stroke	55 mm x 36 mm
Spark Plug (Type & Gap)	NGK BPR6HS-10
Engine Oil Capacity	0.3 L (10 fl oz)
Recommended Engine Oil	SAE 10W-30 Mercury 4-Stroke Outboard Oil
Gear Case Oil Capacity	180 mL (6.0 fl oz)
Idle Speed (in gear)	1200 RPM
Full Throttle RPM Range	5000-6000
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury V-135 DFI (2.5L):

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury V-135 DFI (2.5L).

▶Air Compressor Components (30 parts)

Ref	OEM Part #	Part Name
-	25-832804A03	O-RING KIT
1	8M0060053	COMPRESSOR ASSEMBLY, Air
2	1100-8M0050792	END CAP ASSEMBLY
3	NSS	NOT SOLD SEPARATE, Retaining Ring
4	10-82130020	SCREW, (M6 x 20)
5	25-89224	O-RING
6	25-832804	O-RING, (2.739 x .070)
7	653-833146T06	CONNECTING ROD ASSEMBLY
8	828222A4	PISTON ASSEMBLY
9	53-8348101	RING, Lock
10	835088A10	REED PLATE ASSEMBLY
11	25-67207	O-RING, (3.489 x .070)
12	25-832804	O-RING, (2.739 x .070)
13	26-828225	SEAL
14	835087A3	HEAD, Compressor
15	22-8307532	FITTING, Straight
16	10-81893435	SCREW, (M8 x 35)
17	22-15133	FITTING
18	22-14868	FITTING
19	22-390721	PLUG
20	22-16604	FITTING, Straight (.125-27)
21	13536A12	SENSOR ASSEMBLY, Temperature
22	137151	RETAINER
23	10-81893412	SCREW, (M8 x 12)
24	25-831985	O-RING, (.468 x .078) Comment: SN# 0G699835 & Up
25	22-856744	FITTING Comment: SN# 0G699835 & Up
26	22-390721	PLUG Comment: SN# 0G699835 & Up
27	22-835454	FITTING, Straight Comment: SN# 0G699834 & Below
28	NSS	NOT SOLD SEPARATE, Decal
29	25-855349002	GROMMET

▶Air Handler (41 parts)

Ref	OEM Part #	Part Name
-	804545T99	POWERHEAD ASSEMBLY
1	827325A7	COVER ASSEMBLY
2	25-8M0153609	GROMMET
3	35-853333T	FILTER, Air
4	853352	COVER
5	17-855590	RIVET
6	854633	RETAINER
7	22-64705	FITTING
8	25-855613	GROMMET Comment: (150)
9	25-8556131	GROMMET Comment: (135)
10	855633A15	AIR HANDLER ASSEMBLY Comment: (SEE BREAKDOWN ON AIR HANDLER COMPONENTS)
11	15-8561391	SHIM Comment: (.010 THICK)
12	NSS	NOT SOLD SEPARATE, Decal-Caution-Start in Gear
13	855756A1	BRACKET
14	10-1993716	SCREW, (M6 x 16)
15	8M0047624	PUMP ASSEMBLY
16	54-8M0214911	CLAMP, (15.7)
17	32-1350385	TUBING, (33.00 Inches Bulk) (5-1/2 IN.)
18	32-85564361	HOSE (18 IN.)
19	23-83312531	INSULATING SLEEVE
20	22-855802A1	ELBOW
21	22-805026A1	FITTING
22	25-805062	O-RING, (.530 x .082)
23	22-8554247	FITTING
24	8285581	ENCODER
25	10-418051	SCREW, (#10-24 x .620)
26	12-8M0204666	WASHER, (.203 x .500 x .032)
27	54-97224	J CLIP (UPPER STBD.)
28	54-814634	CLAMP (LOWER)
29	10-817504	SCREW, (.250-20 x 1.500) Stainless Steel
30	32-8M0108355	HOSE, (57.00 Inches Bulk) (Cut to 1-1/2 Inches)
31	32-8M0108355	HOSE, (57.00 Inches Bulk) (Cut to 5 Inches)
32	35-855896T	CANISTER, Vent
33	54-816311T	TIE STRAP, (8.00 Inches)
34	22-860273	CONNECTOR
35	8215832	PIN
36	37-855577A26	DECAL, EPA Label Information Comment: (1998)
37	61990	TIE STRAP, (14.00 Inches)
38	84-88807A27	CABLE ASSEMBLY
39	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
40	12-8M0207778	WASHER

▶Air Handler Components (28 parts)

Ref	OEM Part #	Part Name
-	855633A15	AIR HANDLER ASSEMBLY
1	855420T02	ADAPTOR PLATE KIT
2	27-146973	GASKET
3	27-8500581	GASKET
4	855952T2	REED BLOCK
5	10-55715	SCREW, (.250-20 x .880)
6	855884P1	PUMP, Oil
7	27-8565421	GASKET
8	8552841	BRACKET
9	22-855424	FITTING
10	22-8554241	FITTING
11	22-8554246	FITTING
12	22-8554248	FITTING (STRIAGHT)
13	23-855364	BUSHING
14	25-855362001	GROMMET
15	10-81893440	SCREW, (M8 x 40)
16	12-817274	WASHER, (.344 x 1.00 x .063) Stainless Steel
17	850248A1	PLENUM KIT, Air
18	22-8554242	ELBOW
19	22-15133	FITTING Comment: (.159 O.D. )
20	27-8500581	GASKET
21	13221T01	SENSOR ASSEMBLY, Temperature
22	10-4005685	SCREW, (M4 x 10)
23	8,13-26995	LOCKWASHER, Stainless Steel
24	10-4001987	SCREW, (M4 x 16)
25	855422A1	THROTTLE BODY KIT
26	25-855423	O-RING
27	10-82130040	SCREW, (M6 x 40)

▶Bottom Cowl (30 parts)

Ref	OEM Part #	Part Name
1	103-834814A2	BOTTOM COWL Comment: (PORT) (GRAY)
2	103-834815A2	BOTTOM COWL Comment: (STARBOARD) (GRAY)
3	8M0109217	SEAL, Cowl (41.00 Inches)
4	54-822024	CLAMP
5	54-822023	CLAMP
6	10-92799	SCREW, (#10-16 x 1.12)
7	10-82130040	SCREW, (M6 x 40)
8	831209	RETAINER
9	19-821908	PLUG
10	12-821915	WASHER
11	8219631	CHECK VALVE
12	25-30641	O-RING, (.299 x .103)
13	22-821952	FITTING
14	54-816311T	TIE STRAP, (8.00 Inches)
15	32-8M0039077	HOSE
16	54-850896	CLAMP, (28.6)
17	22-8320763	FITTING
18	22-8M0077650	FITTING, Tell-Tale
19	889847	IDLE EXHAUST BOOT, Exhaust
20	21-817519A1	CHECK VALVE ASSEMBLY, Drain
21	87-8M0042301	SWITCH
22	10-824868	SCREW, (M6 x 75)
23	889740A02	FRONT HANDLE Comment: (GRAY)
24	23-335891	BUSHING
25	25-48462	O-RING, (.614 x .070)
26	8219423	PAWL
27	12-69057	WASHER, (.281 x .734 x .063)
28	11-401196	NUT, (M6)
29	10-8214281	SCREW, (#10-16 x .625)
30	54-822873	CLIP

▶Crankshaft, Pistons and Connecting Rods (18 parts)

Ref	OEM Part #	Part Name
-	804545T99	POWERHEAD ASSEMBLY
1	455-850690T2	CRANKSHAFT ASSEMBLY
2	78662	WEAR SLEEVE
3	30-67923T	BEARING, Ball (LOWER)
4	53-67446	RING
5	54196A6	CARRIER ASSEMBLY
6	65800	PACKING
7	39-67377T	RING, Sealing
8	31-16756A6	BEARING KIT
9	NSS	NOT SOLD SEPARATE, Race
10	2716-853340A10	PISTON Comment: (PORT - .015 O/S)
11	39-857121T12	RING SET, Piston Comment: (.030 O/S)
12	53-857196	RING, Lock
13	644-818141A13	CONNECTING ROD KIT
14	10-763491	SCREW, (.312-24 x .875)
15	12-8M0012298	WASHER
16	8M0234886	BEARING KIT
17	29-8M0204691	BEARING, Needle

▶Cylinder Block and End Caps (50 parts)

Ref	OEM Part #	Part Name
-	804545T99	POWERHEAD ASSEMBLY
1	884-828340A14	CYLINDER BLOCK
2	16-8M0034455	STUD, Powerhead (1-3/4 IN.)
3	16-8M0034454	STUD, (.375 x 6.870) (6-3/4 IN.)
4	17-43044	PIN, Dowel - Without Hole (.375 x .625)
5	17-8M0036405	PIN (BEARING RACE)
6	27-11338	GASKET
7	22-384071	FITTING (1/2-14)
8	21-426233	CHECK VALVE
9	21-426982	CHECK VALVE
10	32-892024122	TUBING, (20.00 Feet Bulk) (Cut to 19 Inches)
11	54-816311T	TIE STRAP, (8.00 Inches)
12	22-852760	FITTING (STRAIGHT) Comment: (STARBOARD - TOP/BOTTOM)
13	22-855622	FITTING (ELBOW) Comment: (STARBOARD - CENTER)
14	22-8267611	ELBOW (ELBOW) Comment: (PORT)
15	32-85583464	TUBING (20 IN.) Comment: (CENTER)
16	32-8M0054152	TUBING, (36.00 Inches Bulk) (24-1/2 IN.)
17	32-828547753	CONDUIT, (.750 Inside Diameter x 3.00 Feet Bulk) (Cut to 7 Inches)
18	21-8781051	CHECK VALVE
19	32-8M0108355	HOSE, (57.00 Inches Bulk) (Cut to 11-1/2 Inches)
20	22-822769	CONNECTOR
21	56762	TIE STRAP, (4.00 Inches)
22	10-66717	SCREW, (.375-16 x 3.250)
23	10-74824	SCREW, (.312-18 x 1.250)
24	26852	CAP, Nylon
25	10-856832	SCREW, (.250-20 x 1.750)
26	11-64015	NUT, (.250-20)
27	1159-832760T1	END CAP ASSEMBLY, Upper
28	25-54029	O-RING, (2.800 x .103)
29	31-16756A4	BEARING KIT
30	NSS	NOT SOLD SEPARATE, Bearing Race
31	26-41953	SEAL
32	10-30225	SCREW AND LOCKWASHER, (.312-18 x 1.00)
33	1156-7809T1	END CAP ASSEMBLY
34	25-62700	O-RING, (3.237 x .103)
35	26-41953	SEAL
36	10-28636	SCREW, (.250-20 x .750)
37	13-26992	LOCKWASHER, (.250) Stainless Steel
38	8538821	BRACKET
39	8519371	LEVER, Throttle Position Indicator
40	10-82130025	SCREW, (M6 x 25)
41	23-8318701	BUSHING
42	25-8M0190980	GROMMET
43	8M6005165	INDICATOR, Throttle Position (Inside)
44	850882	SPACER
45	8M6005166	INDICATOR, Throttle Position (Outside)
46	10-850828	SCREW (#10-32 X 2-3/4 IN.)
47	8M0084738	LINK, Throttle
48	NSS	NOT SOLD SEPARATE, Plug-Serial Number
49	54-816311T	TIE STRAP, (8.00 Inches)

▶Cylinder Head (17 parts)

Ref	OEM Part #	Part Name
-	804545T99	POWERHEAD ASSEMBLY
1	852381T1	CYLINDER HEAD Comment: (STARBOARD)
2	27-8525203	GASKET
3	10-832971	SCREW, (.375-16 x 3.00)
4	17-74840	PIN, Dowel
5	27-8M0204714	GASKET
6	8M0039353	COVER
7	833072003	THERMOSTAT, 62Â° Celsius (143Â° Fahrenheit)
8	10-82130025	SCREW, (M6 x 25)
9	22-687271	FITTING, (.250-18) 90 Degree - Brass (Starboard)
10	22-68728	FITTING (Port)
11	32-77653101	HOSE, (59.00 Inches Bulk) (21-1/2 IN.)
12	32-77653101	HOSE, (59.00 Inches Bulk) (11-1/2 IN.)
13	54-816311T	TIE STRAP, (8.00 Inches)
14	13536A14	SENSOR ASSEMBLY, Temperature (Starboard)
15	137151	RETAINER
16	10-81893412	SCREW, (M8 x 12)

▶Driveshaft Housing and Exhaust Tube (39 parts)

Ref	OEM Part #	Part Name
-	27-8M0046714	GASKET SET
1	3503-813563T2	HOUSING ASSEMBLY, Driveshaft Comment: (X-LONG) (GRAY)
2	16-56295	STUD, (.437 x 2.69)
3	10-898831	SCREW, (.500-20 x 6.00)
4	88238A10	CABLE ASSEMBLY, Ground
5	77327	MOUNT
6	12-49339	WASHER, (.8125)
7	88238A10	CABLE ASSEMBLY, Ground
8	11-898832	NUT, (.500-20)
9	10-41508	SCREW, (.250-20 x .500) Stainless Steel
10	12-45176	WASHER, (.453 x .812 x .105) Stainless Steel
11	11-8M0204653	NUT, (.437-20) Stainless Steel
12	54-8M0036782	CLAMP
13	10-66727	SCREW, (.312-18 x 1.250)
14	67077F1	COVER, Gray Comment: (GRAY)
15	10-88417	SCREW, (#12-24 x .620)
16	11-35521	NUT
17	12-48926	WASHER
18	11-8M0204653	NUT, (.437-20) Stainless Steel
19	12-20553	WASHER, (.406 x .734 x .063)
20	11-69254	NUT
21	8M0039081	BOOT, Idle Exhaust
22	19-64649	PLUG
23	27-991734	GASKET
24	66350001	SEAL (LOWER)
25	18276T	TUBE, Exhaust
26	8M0039076	SEAL (UPPER)
27	879288T71	EXTENSION, Exhaust Comment: (135)
28	32-8M0042790	TUBE Comment: (X-LONG)
29	27-782461	GASKET
30	18233A20	PLATE ASSEMBLY
31	8M0043165	SEAL
32	68011	BRACKET
33	10-878608	SCREW, (#10-16 x .500)
34	17-43044	PIN, Dowel - Without Hole (.375 x .625)
35	26-38970	SEAL
36	10-90192	SCREW, (.250-20 x .750) Stainless Steel
37	22-390721	PLUG
38	27-183076	GASKET

▶Dual Engine Tie Bar Kit (21 parts)

Ref	OEM Part #	Part Name
-	92876A9	EXTENSION KIT, Dual Engine
1	71565A2	TUBE ASSEMBLY
2	25-48462	O-RING, (.614 x .070)
3	41055	MOUNT
4	14-42100	TAB WASHER
5	11-8M0041651	NUT, (.875-14)
6	88404	TAB WASHER
7	10-38601	SCREW, (.250-28 x 1.250)
8	17729A1	BRACKET
9	10-62055	SCREW, (.312-24 x 1.250)
10	17728	TAB WASHER
11	10-140001	SCREW, (.375-24 x 1.38)
12	11-8M0204726	NUT, (.375-24)
13	8M0026167	STEERING EYE
14	23-23651	SLEEVE, (1.625)
15	97931	TUBING, (4.00 Inches)
16	8M0026098	COUPLER, (15.00 Inches)
17	11-42099	NUT, (.562-18)
18	22-821169	COUPLING
19	12-34931	WASHER, (.406 x .734 x .063) Stainless Steel
20	10-94319	SCREW, (.375-24 x 1.5)

▶Electrical Components (56 parts)

Ref	OEM Part #	Part Name
1	850675	PLATE, Electrical Mounting
2	339-856991A1	COIL, Ignition
3	84-821945A63	CABLE ASSEMBLY, Hi Tension
4	85-63709A1	BOOT/TERMINAL KIT
5	33-8557171	SPARK PLUG Comment: (NON-PLATINUM)
6	850676F1	SPACER
7	10-850898	SCREW, (.250-20 x 3.250)
8	825762	SENSOR, MAP
9	10-82129114	SCREW, (M6 x 14)
10	32-9912688	TUBING, (36.00 Inches Bulk) (Cut to 31 Inches)
11	10-60411	SCREW, (.312-18 x 1.250)
12	12-49436	WASHER
13	25-833155	GROMMET
14	23-8502341	BUSHING
15	10-82129114	SCREW, (M6 x 14)
16	12-35044	WASHER, (.281 x .625 x .065) Stainless Steel
17	11-8267098	NUT, (.250-20)
18	84-819514A14	HARNESS ASSEMBLY, Trim
19	8M0207773	RELAY ASSEMBLY
20	NSS	NOT SOLD SEPARATE, Decal-Trim Relay
21	828102	BRACKET
22	23-8M0214955	BUSHING
23	25-818967	GROMMET
24	10-82129135	SCREW, (M6 x 35)
25	23-91912	BUSHING
26	54-816311T	TIE STRAP, (8.00 Inches)
27	84-850681A6	HARNESS ASSEMBLY, Engine
28	84-856624A2	HARNESS ASSEMBLY
29	88-812619	FUSE, Yellow - 20 Ampere
30	NSS	NOT SOLD SEPARATE, Bracket-Fuse Holder
31	10-855634	SCREW (M4 X 8)
32	858891A21	ECU, Engine Control Unit Comment: (150)
33	830897	PAD
34	10-82130025	SCREW, (M6 x 25)
35	23-8318701	BUSHING
36	25-8M0190980	GROMMET
37	10-82129114	SCREW, (M6 x 14)
38	54-853947	CLIP
39	8266241	CLAMP
40	10-878607	SCREW, (#10-16 x .380)
41	8331371	PLATE, Solenoid Mounting
42	10-82130012	SCREW, (M6 x 12)
43	10-82129114	SCREW, (M6 x 14)
44	89-817109A2	SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
45	25-822179	GROMMET
46	10-82129125	SCREW, (M6 x 25)
47	84-93388A14	CABLE ASSEMBLY (BLACK)
48	23-8M0214955	BUSHING
49	84-88439A25	CABLE ASSEMBLY, Battery - Positive
50	13-53166	LOCKWASHER, (.312)
51	11-8M0204668	NUT, (.312-18)
52	10-32,11-45076	NUT, Brass
53	84-88807A16	CABLE ASSEMBLY, (4.00 Inches) Black
54	10-32,11-813938	CAP NUT,
55	85-78866	INSULATOR
56	10-32,11-45076	NUT, Brass

▶Exhaust Manifold and Exhaust Plate (48 parts)

Ref	OEM Part #	Part Name
-	804545T99	POWERHEAD ASSEMBLY
1	27-190503	GASKET
2	828343T3	PLATE, Exhaust Divider
3	26-814754	SEAL, (12.50 Inches)
4	10-8263561	SCREW AND WASHER, (.312-18 x 1.500)
5	10-881190	SCREW, (.312-18 x 1.00)
6	35-8348082	STRAINER
7	32-8M0108349	TUBING, (28.00 Inches Bulk) (Cut to 4-1/2 Inches)
8	22-687271	FITTING, (.250-18) 90 Degree - Brass
9	32-77653101	HOSE, (59.00 Inches Bulk) (21-1/2 IN.)
10	54-816311T	TIE STRAP, (8.00 Inches)
11	8M0039767	COVER
12	10-74824	SCREW, (.312-18 x 1.250)
13	10-69570	SCREW, (#10-16 x .750)
14	12-76451	WASHER
15	144791	DIAPHRAGM
16	16496	DEFLECTOR, Water
17	16497A1	PLATE
18	27-78690002	GASKET
19	24-64878	SPRING
20	12-85303	WASHER
21	14480	POPPET
22	25-64872	GROMMET
23	65848	CARRIER
24	27-991764	GASKET
25	850814T1	PLATE ASSEMBLY, Exhaust
26	17-43044	PIN, Dowel - Without Hole (.375 x .625)
27	8M0043164	SEAL
28	680101	BRACKET
29	10-878608	SCREW, (#10-16 x .500)
30	22-89772	CONNECTOR, (.125-27) (STRAIGHT)(BACK)
31	22-629101	FITTING, Elbow - 90 Degree (.125-27) (STARBOARD-TOP HOLE)
32	22-89772	CONNECTOR, (.125-27) (STRAIGHT)(STARBOARD-BOTTOM HOLE)
33	25-8M0179867	GROMMET
34	25-19565002	GROMMET
35	32-77653101	HOSE, (59.00 Inches Bulk) (25 IN.)
36	32-852759	HOSE
37	12-20553	WASHER, (.406 x .734 x .063)
38	11-69254	NUT
39	23-27132	BUSHING
40	10-66727	SCREW, (.312-18 x 1.250)
41	10-68783	SCREW, (.312-18 x 2.50)
42	10-898833	SCREW, (.375-16 x 3.50)
43	812905T	BRACKET ASSEMBLY, Front
44	10-8055571	SCREW, (.3125-18 x .50)
45	12-187031	WASHER
46	25-18778001	GROMMET
47	18578T09	BRACKET ASSEMBLY, Rear

▶Flywheel/Alternator (43 parts)

Ref	OEM Part #	Part Name
1	57-828507Q4	BELT
2	281-834936T6	FLYWHEEL
3	11-52901	NUT, (.625-18)
4	12-33001	WASHER, (.641 x 1.250 x .190)
5	19-45907	PLUG, Yellow
6	857006T	ALTERNATOR Comment: (NON RUBBER MOUNT)
7	832080M2	BRACKET, Alternator Comment: (NON RUBBER MOUNT)
8	10-81893430	SCREW, (M8 x 30) Comment: (NON RUBBER MOUNT)
9	8215832	PIN Comment: (NON RUBBER MOUNT)
10	10-812618	SCREW, (.312-18 x 1.00) Stainless Steel With Nylon Patch Comment: (NON RUBBER MOUNT)
11	10-82446180	SCREW, (M10 x 80) Comment: (NON RUBBER MOUNT)
12	24-855798001	SPRING Comment: (NON RUBBER MOUNT)
13	850291T3	BELT TENSIONER Comment: (DESIGN I)
14	16-8557281	STUD (M10 X 54) Comment: (DESIGN I)
15	11-826292	NUT, (M10) Brass/Nickel Plated Comment: (DESIGN I)
16	8M6005030	PULLEY Comment: (DESIGN I)
17	10-4010835	SCREW, (M10 x 35) Hex Flange - Stainless Steel Comment: (DESIGN I)
18	23-856030A2	BUSHING KIT Comment: (DESIGN II)
19	25-85045	O-RING, (.551 x .070) Comment: (DESIGN II)
20	NLA	No Longer Available Comment: (ORDER 23-856030A2)(DESIGN I)
21	23-42139	BUSHING Comment: (DESIGN I)
22	857006T	ALTERNATOR Comment: (RUBBER MOUNT)
23	10-8M0012503	SCREW, (M10 x 100) Hex Flange - Stainless Steel Comment: (RUBBER MOUNT)
24	10-40108120	SCREW, (M10 x 120) Hex Flange - Stainless Steel Comment: (RUBBER MOUNT)
25	12-8M0042641	WASHER, (.390 x 1.00 x .06) Comment: (RUBBER MOUNT)
26	23-856975	MOUNT Comment: (RUBBER MOUNT)
27	858391T01	BRACKET Comment: (RUBBER MOUNT)
28	12-845998	WASHER, (.406 x 1.250 x .089) Comment: (RUBBER MOUNT)
29	858393T01	BRACKET Comment: (RUBBER MOUNT)
30	11-826292	NUT, (M10) Brass/Nickel Plated Comment: (RUBBER MOUNT)
31	10-82446155	SCREW, (M10 x 55) Comment: (RUBBER MOUNT)
32	84-856583T2	CABLE ASSEMBLY Comment: (RUBBER MOUNT)
33	8215832	PIN Comment: (RUBBER MOUNT)
34	857142T	BRACKET Comment: (RUBBER MOUNT)
35	10-812618	SCREW, (.312-18 x 1.00) Stainless Steel With Nylon Patch Comment: (RUBBER MOUNT)
36	24-855798001	SPRING Comment: (DESIGN II)
37	856815T2	ARM TENSIONER ASSEMBLY Comment: (DESIGN II)
38	16-8M0034457	STUD, (M10 x 85) Comment: (DESIGN II)
39	11-826292	NUT, (M10) Brass/Nickel Plated Comment: (DESIGN II)
40	23-8568941	BUSHING Comment: (DESIGN II)
41	12-4002320	WASHER Comment: (DESIGN II)
42	8M6005030	PULLEY Comment: (DESIGN II)
43	10-4010835	SCREW, (M10 x 35) Hex Flange - Stainless Steel Comment: (DESIGN II)

▶Fuel Pump (26 parts)

Ref	OEM Part #	Part Name
-	804545T99	POWERHEAD ASSEMBLY
1	NSS	NOT SOLD SEPARATE, Fuel Pump Comment: (DESIGN I -REFER TO SERVICE BULLETIN 98-8)
2	14360T75	PUMP ASSEMBLY, Fuel Comment: (DESIGN II - SCREW IN FITTINGS
3	21-857005A1	DIAPHAGM KIT
4	NSS	NOT SOLD SEPARATE, Diaphragm
5	NSS	NOT SOLD SEPARATE, Rubber Check Valve
6	NSS	NOT SOLD SEPARATE, Retainer
7	NSS	NOT SOLD SEPARATE, Spring
8	NSS	NOT SOLD SEPARATE, Cap
9	NSS	NOT SOLD SEPARATE, Spring
10	NSS	NOT SOLD SEPARATE, Cap
11	NSS	NOT SOLD SEPARATE, Diaphragm
12	27-8M0204705	GASKET
13	NSS	NOT SOLD SEPARATE, Gasket-Boost
14	NSS	NOT SOLD SEPARATE, Gasket-Pulse
15	987752	PLATE
16	22-996642	ELBOW
17	10-82130050	SCREW, (M6 x 50)
18	144303	BASE
19	22-782792	ELBOW (45 DEGREES) Comment: (DESIGN II)
20	22-291112	FITTING Comment: (DESIGN II)
21	32-8M0108349	TUBING, (28.00 Inches Bulk)
22	54-816311T	TIE STRAP, (8.00 Inches)
23	32-8M0064784	TUBING (W/INSULATING SLEEVE) (7 IN.)
24	32-8M0043979	HOSE AND SLEEVE ASSEMBLY, (18.00 Inches)
25	22-822769	CONNECTOR

▶Fuel Rails (30 parts)

Ref	OEM Part #	Part Name
1	8M0060053	COMPRESSOR ASSEMBLY, Air (SEE BREAKDOWN ON AIR COMPRESSOR COMPONENTS)
2	10-85593912	SCREW, (M6 x 12)
3	8M0175171	PULLEY
4	10-4010825	SCREW, (M10 x 25) Hex Flange - Stainless Steel
5	32-8502512	HOSE
6	23-85652329	INSULATOR SLEEVE (15 IN.)
7	852379T6	FUEL RAIL Comment: (STARBOARD)
8	8M6001743	INJECTOR
9	54-8M0204696	CLAMP (16.2)
10	32-85564361	HOSE (16 IN.)
11	16-92345	STUD
12	12-854640	WASHER, Special
13	11-82670911	NUT, (.312-24) Stainless Steel
14	54-816311T	TIE STRAP, (8.00 Inches)
15	852378T6	FUEL RAIL Comment: (PORT)
16	32-8M0108355	HOSE, (57.00 Inches Bulk) (Cut to 22-1/2 Inches)
17	21-826810	CHECK VALVE
18	32-8M0108349	TUBING, (28.00 Inches Bulk) (Cut to 2-1/2 Inches)
19	32-83476463	TUBING, (32.00 Inches Bulk) (Cut to 28-1/2 Inches)
20	54-8M0214964	CLAMP, Hose (15.3)
21	32-8M0054152	TUBING, (36.00 Inches Bulk) (28-1/2 IN.)
22	10-82104510	SCREW, (M5 x 10)
23	54-46997	CLAMP
24	16-8M0063255	STUD
25	11-826292	NUT, (M10) Brass/Nickel Plated
26	32-856822A3	HOSE (30 IN.) Comment: (DESIGN II - 5/16 IN. I.D. - W/ INSULATING SLEEVE)
27	32-855848A1	HOSE
28	12-828694A1	WASHER ASSEMBLY, Cupped
29	54-8M0214964	CLAMP, Hose (15.3)
30	23-85686953	SLEEVE, (27.00 Inches Bulk) (Cut to 18 Inches)

▶Gear Housing(Driveshaft)(Standard/Counter Rotation) (49 parts)

Ref	OEM Part #	Part Name
-	46-96148A8	REPAIR KIT, Water Pump
1	1647-9148T94	GEAR HOUSING ASSEMBLY Comment: (Gray-Basic)
2	17-43044	PIN, Dowel - Without Hole (.375 x .625)
3	16-8M0034464	STUD, (.438 x 3.82 Inches) Comment: (X-LONG)
4	16-8M0133358	STUD, (.437-14/.437-20 x 2.060)
5	16-8M0034463	STUD, (.312-18/.324-24 x 3.380)
6	16-306671	STUD, (.250-20/.250-28 x 3.125)
7	8M0039169	FILLER BLOCK
8	31-42647A1	BEARING ASSEMBLY, Roller
9	97-826134Q	ANODE
10	10-4000333	SCREW, (M6 x 40)
11	11-401386	NUT, (M6)
12	22-85822A10	CONNECTOR ASSEMBLY
13	43-44101T3	GEAR, Pinion 2:1 - 14 Teeth Comment: (2:1 - 14 Teeth)(135)(Also part of 43-828176A2 or 43-828703A1)
14	12-92721	WASHER
15	11-35921	NUT, (.625-18)
16	15-42637A1	SHIM SET
17	10-79953Q04	SCREW KIT, (.375-16 x .250)
18	12-191833	WASHER, Fiber
19	22-8M0058389	FITTING KIT, Magnetic, Plug Fill/Drain
20	789022	SHIFT SHAFT
21	23-77631A2	BUSHING ASSEMBLY
22	25-25439	O-RING, (.862 x .103)
23	26-8M0204708	SEAL, Oil
24	12-77674	WASHER
25	45-897625T	DRIVESHAFT Comment: (X-LONG)
26	31-8M0146566	BEARING, Roller
27	NSS	NOT SOLD SEPARATE, Cup
28	8245191	RETAINER
29	46-8M0077147	BASE ASSEMBLY, Water Pump
30	NSS	NOT SOLD SEPARATE, Retainer
31	27-8M0204678	GASKET
32	25-8M0142854	O-RING, (2.175 x .175)
33	26-89238	SEAL, Oil
34	26-16977	SEAL, Oil
35	27-8M0090319	GASKET
36	27-858524	GASKET
37	8M0204677	FACE PLATE
38	46-96148T1	BODY ASSEMBLY, Water Pump
39	48752T	INSERT
40	26-38970	SEAL
41	47-89984T3	IMPELLER
42	28-8M0214992	KEY
43	10-8M0215009	SCREW, (#14-8 x 2.25)
44	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
45	11-8267119	NUT, (.250-28)
46	12-36001	WASHER
47	11-13436	NUT
48	23-29804T	SLEEVE

▶Gear Housing, Propeller Shaft - Counter Rotation (47 parts)

Ref	OEM Part #	Part Name
-	27-8M0046714	GASKET SET
0	1647-9148T83	GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG - 2:1)
1	1647-9148T94	GEAR HOUSING ASSEMBLY Comment: (Gray)
2	89594A1	FOLLOWER ASSEMBLY
3	789562	SHIFT CAM
4	828287	ROD
5	15-44491A1	SHIM SET
6	828830A2	ADAPTOR ASSEMBLY, Bearing
7	31-814653T	BEARING ASSEMBLY, Needle Rollers
8	12-815481	THRUST WASHER
9	31-815480	BEARING, Thrust
10	43-828704A2	GEAR ASSEMBLY, Reverse - 14/28 Comment: (2:1 Gear Ratio-135)
11	31-15844	BEARING ASSEMBLY, Roller
12	24-30893	SPRING
13	52-859340T	SLIDING CLUTCH
14	17-8M0100263	PIN, Cross
15	17-828356	PIN, Detent
16	44-828951	PROPELLER SHAFT
17	43-828703A1	GEAR ASSEMBLY, Forward - 14/28 Comment: (2:1 Gear Ratio-135)
18	23-1761526	SPACER SHIM, (.230)
19	31-815480	BEARING, Thrust
20	12-815481	THRUST WASHER
21	828831A3	ADAPTOR ASSEMBLY, Bearing
22	31-814653T	BEARING ASSEMBLY, Needle Rollers
23	12-18448	THRUST WASHER
24	31-15842	BEARING, Thrust
25	8182911	RACE, Thrust
26	814605	KEEPER
27	25-8M0214920	O-RING
28	818290A4	CARRIER ASSEMBLY, Bearing
29	31-30956T	BEARING, Needle
30	26-14077	SEAL, Oil Comment: (INSIDE)
31	26-8M0204670	SEAL Comment: (OUTSIDE)
32	14-183231	TAB WASHER
33	28-30281	KEY
34	8M2011027	RETAINER
35	31640T07	TRIM TAB
36	10-8M0204686	SCREW, (.437-14 x 1.750)
37	10-65210	SCREW, (.375-16 x 1.00)
38	12-45176	WASHER, (.453 x .812 x .105) Stainless Steel
39	11-8M0204653	NUT, (.437-20) Stainless Steel
40	NSS	NOT SOLD SEPARATE, Decal-Counter Rotation
41	12-835467Q01	THRUST HUB
42	13-423511	LOCKWASHER, Toothed
43	12-31211Q03	WASHER, Splined
44	11-52707Q1	PROP NUT KIT, (.750-16)
45	14-816629Q	TAB WASHER

▶Gear Housing, Propeller Shaft - Standard Rotation (39 parts)

Ref	OEM Part #	Part Name
-	27-8M0046714	GASKET SET
1	1647-9148T94	GEAR HOUSING ASSEMBLY Comment: (Gray)
2	89594A1	FOLLOWER ASSEMBLY
3	789562	SHIFT CAM
4	828287	ROD
5	43-878615A2	GEAR ASSEMBLY, Forward Comment: (2:1 - 14/28)(135)
6	15-44491A1	SHIM SET
7	31-30894A1	BEARING SET, Cup And Cone
8	NSS	NOT SOLD SEPARATE, Cup
9	31-30895T	BEARING, Needle
10	53-856823	RING, Retaining
11	52-859340T	SLIDING CLUTCH
12	17-8M0100263	PIN, Cross
13	17-828356	PIN, Detent
14	24-30893	SPRING
15	44-94148	PROPELLER SHAFT
16	43-828177A1	GEAR ASSEMBLY, Reverse - 14/28 Comment: (135)
17	23-824108	SPACER
18	681001	RING, Thrust
19	30-88957T	BEARING ASSEMBLY, Ball
20	25-8M0214920	O-RING
21	43567T1	CARRIER ASSEMBLY, Bearing
22	31-30956T	BEARING, Needle
23	26-14077	SEAL, Oil (INSIDE)
24	26-8M0204670	SEAL (OUTSIDE)
25	28-30281	KEY
26	14-79447	TAB WASHER
27	8M2011027	RETAINER
28	31640T07	TRIM TAB
29	97-76214Q5	ANODE KIT
30	10-8M0204686	SCREW, (.437-14 x 1.750)
31	10-65210	SCREW, (.375-16 x 1.00)
32	12-45176	WASHER, (.453 x .812 x .105) Stainless Steel
33	11-8M0204653	NUT, (.437-20) Stainless Steel
34	12-835467Q01	THRUST HUB
35	13-423511	LOCKWASHER, Toothed
36	12-31211Q03	WASHER, Splined
37	11-52707Q1	PROP NUT KIT, (.750-16)
38	14-816629Q	TAB WASHER

▶Instrumentation (19 parts)

Ref	OEM Part #	Part Name
1	87-19674A1	SWITCH ASSEMBLY, Lanyard
2	10-18303	SCREW, (.190-16 x 1.750) Stainless Steel
3	813679	ADAPTER
4	15920Q54	LANYARD ASSEMBLY
5	10-32866	SCREW, (#10-32 x 2.00) Stainless Steel
6	18321	CLAMP, Mounting
7	12-24676	WASHER, (.200 x .440 x .032)
8	10-32,11-68219	NUT, Stainless Steel
9	79146	RETAINER
10	54-816311T	TIE STRAP, (8.00 Inches)
11	812497A2	DIODE ASSEMBLY
12	84-11149A2	CABLE ASSEMBLY, (6.00 Inches)
13	79-859699A1	WARNING GAUGE KIT
14	850020	CLAMP
15	8,13-825361	LOCKWASHER, Star
16	8-32,11-26419	NUT, Brass
17	88-15163	LAMP
18	88-79888	SOCKET, Light Bulb
19	84-835359A1	CABLE ASSEMBLY, (20.00 Feet)

▶Oil Injection Components (34 parts)

Ref	OEM Part #	Part Name
1	12335A1	BRACKET KIT
2	12323A1	CORD/HOOK KIT
3	1257-87421	TANK
4	36-43298A2	CAP ASSEMBLY
5	NSS	NOT SOLD SEPARATE, Insert
6	25-11332	O-RING, (2.225 x .210)
7	816190A4	HOUSING ASSEMBLY, Adapter
8	25-11332	O-RING, (2.225 x .210)
9	32-99802	TUBE
10	32-99439	HOSE, (114.00 Inches)
11	1200-8M0062954	RESERVOIR ASSEMBLY, Oil
12	NSS	NOT SOLD SEPARATE, Decal-Reservoir
13	25-855362001	GROMMET
14	12-49436	WASHER
15	10-60411	SCREW, (.312-18 x 1.250)
16	23-855364	BUSHING
17	10-69267	SCREW, (.312-18 x 1.750)
18	25-833155	GROMMET
19	23-8502341	BUSHING
20	32-82381455	TUBING, (25.00 Inches Bulk) (Cut to 20 Inches)
21	54-816311T	TIE STRAP, (8.00 Inches)
22	87-12886A8	SWITCH
23	10-58376	SCREW, (.164-18 x .375)
24	12-72761	WASHER, (.203 x .562 x .060) Stainless Steel
25	23-8260841	SPACER
26	54-816311T	TIE STRAP, (8.00 Inches)
27	NSS	NOT SOLD SEPARATE, Plug
28	22-8M0207780	FITTING
29	32-8M0108355	HOSE, (57.00 Inches Bulk) (Cut to 6 Inches)
30	855785A1	COOLER, Fuel
31	21-8557611	CHECK VALVE
32	54-8M0214911	CLAMP, (15.7)
33	32-85682239	TUBING, (17.00 Inches Bulk) (Cut to 3 Inches)
34	32-856822A3	HOSE (W/INSULATING SLEEVE) (30 IN.)

▶Power Trim Components (41 parts)

Ref	OEM Part #	Part Name
-	855998A11	TRIM AND TILT ASSEMBLY
1	811604F	MANIFOLD ASSEMBLY
2	22-56800	PLUG, Pipe (.0625-27)
3	880952A03	CYLINDER ASSEMBLY
4	823553T	ROD KIT, Trim Piston
5	878239A02	GUIDE KIT
6	811607A1	REPAIR KIT
7	811610A1	CHECK VALVE KIT
8	1100-8M0021648	GUIDE ASSEMBLY
9	878414T01	PISTON/ROD ASSEMBLY, Power Trim Comment: (Starboard)
10	35-12184A1	TRIM FILTER ASSEMBLY
11	893929A01	MANUAL RELEASE ASSEMBLY
12	53-815949001	E RING
13	811612A3	O-RING KIT
14	811617T1	PUMP
15	19-811613	PLUG ASSEMBLY
16	10-4000327	SCREW, (M6 x 14)
17	12-4002315	WASHER
18	811611	COVER
19	828710	DRIVE JOINT
20	878265A4	MOTOR ASSEMBLY
21	10-811616	SCREW (SHORT)
22	8M0142997	SHAFT ASSEMBLY
23	22-56800	PLUG, Pipe (.0625-27)
24	17-878267	PIN, Groove
25	17-821539	PIN, Trilobe
26	99625002	SHAFT
27	97-818298Q1	ANODE KIT
28	10-8M0204707	SCREW, (M6 x 25)
29	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
30	10-4000377	SCREW, (M10 x 30)
31	12-4002319	WASHER
32	54-26550	CLAMP
33	10-878609	SCREW, (#10-16 x .600)
34	8M0084613	C WASHER
35	8M0045383	STRIKER PLATE
36	13-58643	LOCKWASHER, (.375)
37	11-46335	NUT, (.375-24)
38	37-435301	DECAL, Caution-Power Trim
39	32-828547353	CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk)
40	54-816311T	TIE STRAP, (8.00 Inches)

▶Power Trim Motor (4 parts)

Ref	OEM Part #	Part Name
-	878265A4	MOTOR ASSEMBLY
1	828714A1	BRUSH AND SEAL KIT
2	828713T1	ARMATURE KIT
3	828715A1	END FRAME (COMPLETE)

▶Service/Support Material (1 parts)

Ref	OEM Part #	Part Name
0	90-85429098	PARTS MANUAL, 135 / 150 DFI (2.5L)

▶Starter Motor (18 parts)

Ref	OEM Part #	Part Name
1	50-898265008	STARTER MOTOR ASSEMBLY
2	8236392	DRIVE CAP
3	10-8236411	THRU BOLT
4	8236401	DRIVE KIT
5	898265015	PINION
6	8236381	ARMATURE
7	898265016	BRUSH/SPRING KIT
8	898265014	HOLDER
9	8119011	CAP, Commutator
10	F15158	SCREW
11	13-26992	LOCKWASHER, (.250) Stainless Steel
12	11-20890	NUT, (.250-20) (1/4-20)
13	13-26992	LOCKWASHER, (.250) Stainless Steel
14	11-94330	NUT, (.250-20) Brass
15	10-853958	SCREW (5/16-18 X 1-3/4)
16	84-88439A26	CABLE ASSEMBLY, Battery - Negative
17	37-8272822	DECAL, Warning, High Voltage
18	85-830233	BOOT, Insulator - Red

▶Swivel Bracket and Steering Arm (31 parts)

Ref	OEM Part #	Part Name
1	1499-8710T21	SWIVEL BRACKET ASSEMBLY Comment: (GRAY)
2	25-8M0214926	O-RING
3	23-818764	BUSHING
4	23-816039	SPACER
5	26-87735	SEAL, Oil (LOWER)
6	22-8M0169589	FITTING, Grease
7	23-821207	BUSHING
8	12-816432	THRUST WASHER
9	86580A1	YOKE ASSEMBLY, Bottom Comment: (GRAY)
10	53-67684	RING, Retaining
11	8M0045383	STRIKER PLATE
12	13-58643	LOCKWASHER, (.375)
13	11-46335	NUT, (.375-24)
14	10-64014	SCREW, (.250-28 x .500) (1/4-28 X 1/2 IN.)
15	NSS	NOT SOLD SEPARATE, Decal-Serial Overlaminate
16	8M0074846	SENDER ASSEMBLY, Trim
17	10-852368	SCREW, (#10-24 x .750)
18	10,13-26996	LOCKWASHER, Stainless Steel
19	12-89302	WASHER, (.203 x .406 x .040)
20	17-67706A55	SWIVEL PIN ASSEMBLY, Steering Arm Comment: (GRAY)
21	10-8M0176309	SCREW, (.437-20 x 7.50) (7/16-20 X 7-1/2 IN.)
22	8M0000516	BUMPER
23	77326	MOUNT
24	12-66921	WASHER
25	12-78688	WASHER
26	11-8M0204653	NUT, (.437-20) Stainless Steel
27	92876A12	LINK ASSEMBLY, Steering
28	10-849838	SCREW, (.375-24 x 1.25) (3/8-24 X 1-1/4 IN.)
29	11-8M0204726	NUT, (.375-24)
30	12-37828	WASHER, (.390 x .625 x .062) Stainless Steel
31	54-816311T	TIE STRAP, (8.00 Inches)

▶Throttle Lever and Shift Shaft (44 parts)

Ref	OEM Part #	Part Name
1	8M0040990	LEVER
2	10-818165	SCREW, (.375-16 x 1.75)
3	23-55164	BUSHING
4	12-74759	WASHER, (.391 x .880 x .125) Stainless Steel
5	12-37828	WASHER, (.390 x .625 x .062) Stainless Steel
6	10-64022	SCREW, (.250-20 x 2.125)
7	11-64015	NUT, (.250-20)
8	26852	CAP, Nylon
9	42927	INSERT
10	12-35459	WASHER
11	11-401386	NUT, (M6)
12	856221A1	CAM
13	23-852970	BUSHING
14	10-82130040	SCREW, (M6 x 40)
15	23-8M0215006	BUSHING
16	8235694	BALL, Threaded
17	8508152	LINK
18	67748	ROLLER
19	8502861	ROLLER, Throttle
20	10-40056107	SCREW, (M5 x 16)
21	12-89302	WASHER, (.203 x .406 x .040)
22	10,13-69432	LOCKWASHER, External
23	814283T6	BRACKET, Anchor
24	98889	LATCH
25	10-42975	DRIVE SCREW
26	39519	CUP
27	52100	WEAR PLATE
28	8M0036768	LATCH
29	12-35462	WASHER, (.2656 x .625 x .0625) Stainless Steel
30	11-826709109	NUT, (.250-28)
31	10-28782	SCREW, (.312-18 x .880) Stainless Steel
32	814284	GUIDE BLOCK
33	24-20099	SPRING
34	67073A1	LINK ROD ASSEMBLY
35	79932A17	SHIFT SHAFT ASSEMBLY Comment: (X-LONG)
36	NSS	NOT SOLD SEPARATE, Roll Pin
37	NSS	NOT SOLD SEPARATE, Shift Shaft Lever-Upper
38	23-26856	BUSHING
39	13-29720	WAVE WASHER
40	12-35462	WASHER, (.2656 x .625 x .0625) Stainless Steel
41	11-826709109	NUT, (.250-28)
42	87-8M0052931	SWITCH
43	10-77478	SCREW, (#6-32 x .875)
44	12-27882	WASHER

▶Tools (1 parts)

Ref	OEM Part #	Part Name
-	91-66274	TORQUE WRENCH, (0-150 lb-in) Comment: GEAR HOUSING

▶Top Cowl (28 parts)

Ref	OEM Part #	Part Name
1	4021-852552T4	TOP COWL ASSEMBLY Comment: (SILVER)
2	821256T2	INLET, Air Comment: (SILVER)
3	10-82130016	SCREW, (M6 x 16)
4	854607A1	SOUND BLANKET KIT
5	NSS	NOT SOLD SEPARATE, Sound Blanket-Top Back
6	NSS	NOT SOLD SEPARATE, Sound Blanket-Port
7	NSS	NOT SOLD SEPARATE, Sound Blanket-Starboard
8	NSS	NOT SOLD SEPARATE, Sound Blanket-Front
9	NSS	NOT SOLD SEPARATE, Sound Blanket-Back
10	19-823865	CAP PLUG
11	831207A15	HANDLE Comment: (SILVER)
12	23-812707	BUSHING
13	23-831214	SPACER
14	13-12134	WASHER, Wave
15	8M0001081	CAM, Latch Shaft
16	12-8M0214930	WASHER
17	13-26992	LOCKWASHER, (.250) Stainless Steel
18	10-28635	SCREW, (.250-20 x .620) Stainless Steel
19	8M0036792	BRACKET, Front
20	815477	BUMPER, Latch
21	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
22	11-401196	NUT, (M6)
23	53-8237951	RING, Retaining
24	8M0207770	ROLLER
25	8155381	PIN, Roll
26	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
27	NSS	NOT SOLD SEPARATE, Decal-Counter Rotation
28	NSS	NOT SOLD SEPARATE, Decal-Break In

▶Transom Brackets (18 parts)

Ref	OEM Part #	Part Name
1	3426-828334T03	BRACKET ASSEMBLY, Transom-Starboard
2	3425-828333T08	BRACKET ASSEMBLY, Transom-Port
3	22-8M0169588	FITTING, Grease Comment: (PORT)
4	826125A1	TILT TUBE
5	11-826135	NUT, (1.00-14) Brass/Nickel Plate
6	25-45711	O-RING, (.612 x .103)
7	13-88750	WASHER
8	11-826164	NUT, (.875-14)
9	10-8M0149747	SCREW, (.500-20 x 4.500)
10	12-8M0204648	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
11	11-91962	NUT, (.500-20)
12	8M0115104	LEVER ASSEMBLY
13	24-830899	SPRING, Tension
14	23-65830	NYLINER
15	24-830900	SPRING, Compression
16	99633	KNOB
17	17-99615	PIN, Groove
18	17-893709	PIN

▶Vapor Separator Components (21 parts)

Ref	OEM Part #	Part Name
1	855432A1	COVER KIT
2	NSS	NOT SOLD SEPARATE, Elbow Comment: (DESIGN I - REFER TO SERVICE BULLETIN 98-8)
3	22-8568431	FITTING, Straight, STRAIGHT Comment: (DESIGN II)
4	22-19688	FITTING
5	26-803878	SEAL
6	22-855437A2	FITTING KIT, Pump Outlet Comment: (DESIGN II - 5/16 IN. I.D.)
7	NSS	NOT SOLD SEPARATE, O Ring
8	1395-808612	SCREW AND WASHER, (#8-32 x .750)
9	27-855528	GASKET
10	8M6004920	FLOAT KIT
11	F10064	SHAFT
12	8M6004917	VALVE, Needle
13	1395-5902	SCREW, (#6-32 x .187)
14	855427A1	PUMP KIT
15	8M6000589	SLEEVE
16	855434A1	BOWL KIT
17	26-8554331	SEAL
18	19-855435A1	PLUG KIT
19	22-8554245	ELBOW
20	35-18458Q4	FILTER KIT
21	8M0204710	PROBE

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury V-135 DFI (2.5L) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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Mercury V-135 DFI (2.5L) (0G590000 THRU 0G760299) Parts & Diagrams

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