Mercury 60 (2385673 THRU 2387383) Parts & Diagrams

🔎 Mercury 60 Reference Library — Exploded parts diagrams (9 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 60 is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower	6 HP
Displacement	995 cc
Bore x Stroke	65 mm x 75 mm
Spark Plug (Type & Gap)	NGK IZFR6F-11
Engine Oil Capacity	3.0 L (3.17 quart)
Recommended Engine Oil	SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity	440 mL (14.9 fl oz)
Idle Speed (in gear)	650 ± 50 RPM (in gear)
Full Throttle RPM Range	5500-6000
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 60:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 60.

▶BOTTOM COWL AND ADAPTOR PLATE (49 parts)

Ref	OEM Part #	Part Name
--	32372A2	STOP SWITCH ASSEMBLY
1	52402A1	ADAPTOR PLATE ASSEMBLY
2	23-13127	WASHER, NYLON - WATER OUTLET TUBE (ADAPTOR PLATE)
3	26-36556	SEAL, RUBBER - WATER OUTLET TUBE (ADAPTOR PLATE)
4	39044	SEAL, RUBBER - ADAPTOR PLATE
5	27-89937	GASKET, POWERHEAD TO ADAPTOR PLATE(USE THUR SERIAL #2080068)
6	10-69026	SCREW, ADAPTOR PLATE TO DRIVE SHAFT HOUSING (7/8")
7	13-26992	LOCKWASHER, ADAPTOR PLATE SCREW
8	27-52417	GASKET, ADAPTOR PLATE TO DRIVE SHAFT HOUSING
9	2124-2649	COWL, BOTTOM
10	39085	ANCHOR, LATCH - BOTTOM COWL
11	10-22485	SCREW, LATCH ANCHOR TO BOTTOM COWL (3/4")
12	13-26992	LOCKWASHER, LATCH ANCHOR SCREW
13	25-39054	GROMMET, CHOKE SHAFT - BOTTOM COWL
14	39051A1	PLATE ASSEMBLY, COVER - BOTTOM COWL
15	39068	PAD, SOUND - COVER PLATE
16	10-8M0113176	SCRW, COVER PLATE TO BOTTOM COWL (3/8")
17	39058	SEAL, SHIFT HANDLE - BOTTOM COWL
18	39145	MOUNT, RUBBER _ BOTTOM COWL TO ADAPTOR PLATE (STARBOARD)
19	39144	MOUNT, RUBBER - BOTTOM COWL TO ADAPTOR PLATE (PORT)
20	10-29238	SCREW, RUBBER MOUNT TO BOTTOM COWL (3/8")
21	11-8M0207775	NUT, ADAAPTOR PLATE TO RUBBER MOUNT
22	39565	SPOOL, NYLON - TOP COWL LATCHING (BOTTOM COWL)
23	10-32228	SCREW, NYLON SPOOL TO BOTTOM COWL (5/8")
24	13-26996	LOCKWASHER NYLON SPOOL SCREW
25	39147	ADAPTOR, REAR MOUNT TO BOTTOM COWL
26	10-69026	SCREW, REAR MOUNT ADAPTOR TO BOTTOM COWL (7/8")
27	13-26992	LOCKWASHER, REAR MOUNT ADAPTOR SCREW
28	39146	MOUNT, RUBBER - BOTTOM COWL TO ADAPTOR PLATE (REAR)
29	13-26992	LOCKWASHER, REAR MOUNT
30	11-20088	NUT, REAR MOUNT TO ADAPTOR
31	11-8M0207775	NUT, ADAPTOR PLATE TO REAR RUBBER MOUNT
32	63648	ROD, COWL LATCH - BOTTOM COWL
33	39099	BRACKET, COWL LATCH ROD
34	10-69026	SCREW, COWL LATCH BRACKET TO BOTTOM COWL (15/16")
35	13-26992	LOCKWSHER, COWL LATCH BRACKET SCREW
36	39083	HANDLE, COWL LATCH ROD(PORT)
37	39098	HANDLE, COWL LATCH ROD (STARBOARD)
38	23-22981	BUSHING, NYLON - COWL LATCH ROD TO BOTTOM COWL
39	17-25319	PIN, ROLL - HANDLE TO COWL LATCH ROD
40	32-28373	SLEEVE, COWL LATCH ROD(EARLY MODELS ONLY)
41	32372	HARNESS, STOP SWITCH
42	30859	INSULATOR, SLEEVE - INNER SWITCH TERMINALS
43	24-30858A1	SPRING AND CONTACT ASSEMBLY
44	38950A1	COVER ASSEMBLY, STOP SWITCH
45	12-38949	WASHER, SEALING - STOP SWITCH
46	13-21972	LOCKWASHER, STOP SWITCH CONNECTOR
47	11-21971	NUT, STOP SWITCH TO BOTTOM COWL
48	10-8M0113176	SCRW, STOP SWITCH LEAD TO BOTTOM COWL (3/8")

▶CARBURETOR ASSEMBLY (45 parts)

Ref	OEM Part #	Part Name
--	1395-92621	REPAIR PARTS KIT
1	1334-1974A3	CARBURETOR ASSEMBLY, COMPLETE(OPTIONAL)
2	1395-8673	FLOAT ASSEMBLY
3	17-20853	PIN, FLOAT LEVER PINION
4	1399-102	LEVER, FLOAT (LOWER)
5	1399-101	LEVER, FLOAT (UPPER)
6	1395-92581	INLET NEEDLE, SEAT AND GASKET
7	27-25033	GASKET, INLET NEEDLE AND SEAT
8	1399-99	GASKET, FLOAT BOWL COVER
9	1399-1133	COVER, FLOAT BOWL
10	10-22625	SCREW, FLOAT BOWL COVER (SHORT)
11	10-25850	SCREW, FLOAT BOWL COVER(LONG)
12	27-25851	GASKET, STRAINER COVER (LARGE)
13	1399-3938	SCREN,FILTER
14	27-25849	GASKET, STRAINER COVER (SMALL)
15	1399-1135	COVER, STRAINER
16	27-25848	GASKET, STRAINER COVER SCREW
17	10-25822	SCREW, STRAINER COVER
18	1395-6027	SCREW, THROTTLE STOP LEVER
19	8146791	LEVER, THROTTLE STOP
20	1399-1716	SHAFT, THROTTLE
21	1399-1990	TUBE, IDLE
22	27-23180	GASKET, IDLE TUBE
23	10-23035	SCREW AND LOCKWASHER, THROTTLE SHUTTER
24	1399-3602	SHUTTER, THROTTLE
25	19-20011	WELCH PLUG, BODY CHANNEL
26	24-26890	SPRING, THROTTLE SHAFT RETURN
27	10-28845	SCREW, PLUG-BODY CHANNEL
28	1399-1991	MAIN NOZZLE
29	10-23178	SCREW, PLUG-MAIN NOZZLE
30	1399-1896	JET, MAIN FUEL (.041)
31	27-28409	GASKET, MAIN FUEL JET
32	27-28406	GASKET, JET CHANNEL PLUG SCREW
33	10-28405	SCREW, PLUG-MAIN FUEL JET CHANNEL
34	1399-3537	PACKING, HIGH SPEED ADJUSTMENT SCREW A-1399-3541 GASKET SET Comment: A-1399-3541 GASKET SET MUST BE USED FOR THE ENCLOSED PARTS.
35	11-20849	NUT, PACKING-HIGH SPEED ADJUSTMENT SCREW Comment: A-1399-3541 GASKET SET MUST BE USED FOR THE ENCLOSED PARTS.
36	1399-1519	SCREW, HIGH SPEED ADJUSTMENT Comment: A-1399-3541 GASKET SET MUST BE USED FOR THE ENCLOSED PARTS.
37	24823A1	KNOB ASSEMBLY, HIGH SPEED ADJUSTMENT SCREW Comment: A-1399-3541 GASKET SET MUST BE USED FOR THE ENCLOSED PARTS.
38	10-22928	SCREW, HIGH SPEED SCREW KNOB Comment: A-1399-3541 GASKET SET MUST BE USED FOR THE ENCLOSED PARTS.
39	10-22022	SCREW, PLUG (CHOKE SHUTTER STUD HOLE) Comment: A-1399-3541 GASKET SET MUST BE USED FOR THE ENCLOSED PARTS.
40	1399-1989	SCREW, IDLE ADJUSTMENT
41	24-27160	SPRING, IDLE ADJUSTMENT SCREW
42	27-63309	GASKET, CARBURETOR FLANGE
43	11-8M0207775	NUT, CARBURETOR MOUNTING STUDS
44	12-20583	WASHER, CARBURETOR MOUNTING STUD

▶CARBURETOR CHOKE LINKAGE (16 parts)

Ref	OEM Part #	Part Name
NS	10-20845	SCREW (1/4")
1	29493A1	THROTTLE LEVER ASSEMBLY
2	10-29239	SCREW, THROTTLE LEVER TO CARBURETOR (1/2")
3	24-32283	SPRING, CHOKE SHUTTER TO LEVER
4	31920A2	LEVER ASSEMBLY, CHOKE SHUTTER
5	39148	SHAFT, CHCOKE LEVER TO CHOKE KNOB
6	23-26841	BUSHING, NYLON - CHOKE LEVER SHAFT
7	12-30283	WASHER, CHOKE LEVER SHAFT
8	24-39040	SPRING, TENSION - CHOKE LEVER SHAFT
9	18-25191	COTTER PIN, CHOKE LEVER SHAFT
10	39055	KNOB, CHOKE
11	17-22896	PIN, ROLL - CHOKE KNOB TO SHAFT
12	34245	SHUTTER, CHOKE - CARBURATOR
13	10-31919	SCREW, CHOKE SHUTTER TO CARBURETOR (3/4")
14	13-34632	WASHER, WAVE - CHOKE SHUTTER SCREW
15	23-31313	SPACER, CHOKE SHUTTER SCREW

▶CLAMP AND SWIVEL BRACKET ASSEMBLY (26 parts)

Ref	OEM Part #	Part Name
--	10-28642	SCREW, DRIVE-SERIAL PLATE TO SWIVEL BRACKET
1	1463-3557A1	CLAMP BRACKET ASSEMBLY
2	22477A4	THUMB SCREW ASSEMBLY
3	12-26227	WASHER, THUMB SCREW
4	1402-134A1	SWIVEL BRACKET ASSEMBLY
5	20203	DISC, FRICTION
6	20701A1	CLAMP PLATE ASSEMBLY
7	20203	DISC, FRICTINO
8	10-69028	SCREW, CLAMP PLATE MOUNTING
9	13-26992	LOCKWASHER, CLAMP PLATE MOUNTING SCREW
10	17-20891	SWIVEL PIN, CO-PILOT DISC
11	15-20695	SHIM, CLAMP BRACKET TO SWIVEL BRACKET (.010)
12	16-20694	STUD, CLAMP BRACKET TO SWIVEL BRACKET
13	11-20696	NUT, CLAMP BRACKET TO SWIVEL BRACKET STUD
14	23-59621T	SPACER, CLAMP BRACKET STUD
15	16-59620	STUD, CLAMP BRACKET
16	13-8M0204647	LOCKWASHER, CLAMP BRACKET STUD
17	11-22053	NUT, CLAMP BRACKET STUD
18	17-56373A2	TILT LOCK PIN ASSEMBLY
19	20951	CO-PILOT DISC ASSEMBLY
20	10-47277	SCREW, CO-PILOT ADJUSTING
21	33512	LEVER, TILT STOP
22	10-20217	SCREW, ANCHOR-TILT STOP LEVER
23	10-27790	SCREW, RETAINING-TILT STOP LEVER
24	13-20846	WASHER, WAVE-RETAINING SCREW
25	11-8M0207775	NUT, TILT STOP LEVER SCREW

▶DRIVE SHAFT HOUSING ASSEMBLY (9 parts)

Ref	OEM Part #	Part Name
1	1569-3556A1	DRIVE SHAFT HOUSING ASSEMBLY
2	16-32698	STUD, DRIVE SHAFT HOUSING(1 13/16")
3	23-29669	BUSHING, UPPER
4	23-29670	BUSHING, LOWER
5	32-52459	TUBE, WATER INLET
6	24-20229	SPRING, CO-PILOT TO DRIVE SHAFT HOUSING
7	10-21070	SCREW, CO-PILOT SPRING GUIDE
8	18-210711	COTTER PIN, CO-PILOT SPRING GUIDE SCREW
9	11-8M0207775	NUT, DRIVE SHAFT HOUSING TO POWERHEAD STUDS

▶FLYWHEEL ASSEMBLY AND THROTTLE CAM LINKAGE (29 parts)

Ref	OEM Part #	Part Name
1	11-20696	NUT, FLYWHEEL
2	12-36245	WASHER, FLYWHEEL NUT
3	25-62701	"O" RING, FLYWHEEL HUB
4	28-20094	KEY, FLYWHEEL DRIVE
5	219-2246A4	FLYWHEEL ASSEMBLY, COMPLETE
6	23-34367	COLLAR, FLYWHEEL DUST SHIELD
7	13-22027	WASHER, WAVE-MAGNETO CAM TENSION
8	398-2574A4	STATOR PLATE ASSEMBLY, COMPLETE(SEE NOTE BELOW)
9	39326A1	SHIELD ASSEMBLY, STATOR PLATE
10	10-45742	SCREW, SHIELD TO STATOR PLATE
11	13-26996	LOCKWASHER, SHIELD SCREW
12	33904	RING, HOLD DOWN-STATOR PLATE
13	10-35400	SCREW, HOLD DOWN RING TO STATOR PLATE
14	398-2230	CAM, BREAKER
15	15-33910015	SHIM, STATOR PLATE TO UPPER END CAP (.015)
16	54-24836	CLIP, STATOR LEAD
17	10-8M0113176	SCREW, STATOR LEAD CLIP TO PORT COVER
18	8M0084613	"D" WASHER, LEAD CLIP SCREW
19	34363A2	THROTTLE CAM BRACKET ASSEMBLY
20	10-53296	SCREW, CAM BRACKET TO STATOR PLATE
21	52400	BRACKET, MOUNTING-THROTTLE CABLE
22	10-22956	SCREW, MOUNTING BRACKET TO CRANKCASE (7/8")
23	10-32228	SCREW, MOUNTING BRACKET TO CRANKCASE (5/8")
24	10-52437	SCREW, THROTTLE BRACKET TO MOUNTING BRACKET (5/8")
25	13-26992	LOCKWASHER, THROTTLE BRACKET SCREW
26	12-8M0204649	WASHER, THROTTLE BRACKET SCREW
27	25788	PLATE, CLAMPING-THROTTLE CABLE
28	10-20055	SCREW, CLAMPING PLATE TO MOUNTING BRACKET (3/8")
29	13-26996	LOCKWASHER, CLAMPING PLATE ATTACHING SCREW

▶FUEL PUMP ASSEMBLY (17 parts)

Ref	OEM Part #	Part Name
NS	13-26996	LOCKWASHER, adaptor screw
1	39082A4	FUEL PUMP ASSEMBLY
2	21-22974A3	CHECK VALVE ASSEMBLY
3	31503A1	DIAPHRAGM KIT, FUEL PUMP
5	10-68918	SCREW, FUEL PUMP TO SPACER (1")
6	39259	SPACER, FUEL PUMP
7	22-39079	ELBOW, FUEL PUMP TO CARBURETOR
8	22-33373001	ELBOW, FUEL PUMP SPACER TO PRESSURE HOSE
9	32-9912688	HOSE, PRESSURE - FUEL PUMP (4 3/8")
10	22-33373001	ELBOW, CYCLINDER BLOCK TO PRESSURE HOSE
11	54-20387	CLAMP, PRESSURE HOSE FASTENING
12	32-39485	FUEL LINE, FUEL PUMP TO ADAPTOR (5 1/4")
13	32454	ADAPTOR, CHECK UNIT (FUEL LINE)
14	39052	SEAL, ADAPTOR TO BOTTOM COWL
15	10-37978	SCREW, ADAPTOR TO ADAPTOR PLATE (3/4")
16	24-28357	SPRING, ADAPTOR SCREW
17	11-20110	NUT, ADAPTOR SCREW

▶GEAR HOUSING ASSEMBLY, COMPLETE (32 parts)

Ref	OEM Part #	Part Name
-	1639-3558A2	GEAR HOUSING ASSEMBLY, COMPLETE
1	1639-3558A1	GEAR HOUSING ASSEMBLY
2	16-68168	STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING(3 11/16")
3	10-79953Q04	SCREW, GREASE FILLER
4	12-191833	WASHER, GREASE FILLER SCREW
5	10-28653	SCREW, GEAR HOUSING VENT
6	19643	WASHER, GEAR HOUSING VENT SCREW
7	26-36556	SEAL, WATER TUBE
8	31-52440	BEARING, ROLLER-PROPELLER SHAFT
9	31-52398	BEARING, ROLLER-DRIVE SHAFT
10	45-52426	DRIVE SHAFT
11	15-22759A1	SHIM ASSEMBLY, BALL BEARING TO GEAR HOUSING(.002-3-5)
12	25-48171	"O" RING, DRIVE SHAFT
13	52413A1	PILOT ASSEMBLY, DRIVE SHAFT
14	26-52415	OIL SEAL, DRIVE SHAFT PILOT
15	30-25124	BEARING, BALL-DRIVE SHAFT
16&22	43-52423A1	GEAR ASSEMBLY (PINION AND PROPELLER)
17	11-20110	NUT, PINION GEAR LOCKING
18	44-52441	SHAFT, PROPELLER
19	30-52422	BEARING, BALL-PROPELLER SHAFT
20	23-52442	SPACER, PROPELLER SHAFT
21	15-52439A1	SHIM ASSEMBLY, BALL BEARING(.002-3-5-10)
23	28-52438	KEY, PROPELLER GEAR TO PROPELLER SHAFT
24	23-52425	SPACER, BALL BEARING TO WATER PUMP HOUSING
25	25-22762	"O" RING, WATER PUMP HOUSING
26	46-52399A1	WATER PUMP HOUSING ASSEMBLY
27	26-52414	OIL SEAL, WATER PUMP HOUSING
28	47-89981	IMPELLER, WATER PUMP HOUSING
29	28-8M0032835	PIN, IMPELLER DRIVE
30	52401	COVER, WATER PUMP HOUSING
31	11-82670912	NUT, PROPELLER
32	11-29250	NUT, DRIVE SHAFT HOUSING TO GEAR HOUSING

▶MISCELLANEOUS/ACCESSORIES (1 parts)

Ref	OEM Part #	Part Name
-	90-39634	PARTS LIST

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 60 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

Popular Products

Popular Products

Popular Products

Mercury 60 (2385673 THRU 2387383) Parts & Diagrams

Categories

Refined By Clear all

Brand

Horsepower

Engine

Availability

Price

Need Help?

Images

Product

Price

Qty

Options