🔎 Mercury 6 (2 CYL.)(2-STROKE)(International) Reference Library — Exploded parts diagrams (19 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 6 (2 CYL.)(2-STROKE)(International) is a 4-Stroke, 1-Cylinder outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, 1-Cylinder |
| Horsepower |
6 HP |
| Displacement |
123 cc |
| Bore x Stroke |
59 mm x 45 mm |
| Spark Plug (Type & Gap) |
NGK DPR6EA-9 |
| Engine Oil Capacity |
0.45 L (15 fl oz) |
| Recommended Engine Oil |
TC-W3 Certified 2-Stroke Oil |
| Gear Case Oil Capacity |
189 mL (6 fl oz) |
| Idle Speed (in gear) |
1100 RPM (in gear) |
| Full Throttle RPM Range |
5000-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 6 (2 CYL.)(2-STROKE)(International):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Fuel System Issues / Hard Starting: Stale fuel and ethanol-related deposits are common in 2-stroke carbureted engines. Clean or rebuild carburetors and replace fuel lines if deteriorated. → Recommended: Carburetor Repair Kit, Fuel Line Assembly
-
Spark Plug Fouling: 2-stroke engines are prone to spark plug fouling from oil residue, especially at low RPM. Replace plugs at each annual service. → Recommended: OEM Spark Plugs
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Thermostat Failure: A stuck thermostat can cause overheating or poor warm-up. Replace if operating temperature is inconsistent. → Recommended: Thermostat Assembly
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 6 (2 CYL.)(2-STROKE)(International).
▶Accessories (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
84-853799A4 |
CABLE ASSEMBLY, Yellow |
| 2 |
84-853799A3 |
CABLE ASSEMBLY, White |
| 3 |
803799A1 |
IGNITION CHECKER |
| 4 |
804977T01 |
ALTERNATOR SET |
| 6 |
84-17175 |
HARNESS ASSEMBLY |
| 7 |
8M0123939 |
RECTIFIER KIT |
▶Carburetor (50 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-8M0146271 |
GASKET SET, Powerhead |
| 1 |
3303-803687T03 |
CARBURETOR Comment: (8) |
| 2 |
8036922 |
MAIN NOZZLE Comment: (8) |
| 3 |
98,98,8036882 |
JET, Main Comment: (8) |
| 4 |
48 |
JET, Pilot (#803689 2) |
| 5 |
16252 |
CAP |
| 6 |
16253 |
FLOAT |
| 7 |
898101063 |
FLOAT VALVE |
| 8 |
853721 |
PIN, Valve |
| 9 |
54-16255 |
CLIP |
| 10 |
17-16256 |
PIN |
| 11 |
10-162571 |
SCREW |
| 12 |
803691T01 |
FLOAT BOWL |
| 13 |
25-16259 |
O-RING |
| 14 |
10-162601 |
SCREW |
| 15 |
10-16261 |
SCREW, Drain |
| 16 |
27-16262 |
GASKET |
| 17 |
10-16263 |
SCREW |
| 18 |
24-16264 |
SPRING |
| 19 |
10-8129351 |
SCREW, Pilot Adjust |
| 20 |
24-16266 |
SPRING |
| 21 |
16268 |
BODY, Pump |
| 22 |
21-16269 |
CHECK VALVE |
| 25 |
16272 |
COVER, Pump |
| 26 |
10-162606 |
SCREW |
| 27 |
27-16274 |
GASKET |
| 28 |
16275 |
DIAPHRAGM |
| 29 |
16325 |
DIAPHRAGM |
| 30 |
27-16326 |
GASKET |
| 31 |
855540 |
COVER, Carburetor |
| 32 |
27-855541 |
GASKET |
| 33 |
27-8555411 |
GASKET |
| 34 |
10-855542 |
SCREW |
| 35 |
27-16327 |
GASKET |
| 36 |
23-8537151 |
SPACER |
| 37 |
10-855809003 |
BOLT, (M6 x 85) |
| 38 |
13-400256 |
LOCKWASHER, (M6) |
| 39 |
12-953921 |
WASHER, Stainless Steel |
| 40 |
8036971 |
SILENCER, Air |
| 41 |
35-8M0157133 |
FILTER, Fuel |
| 42 |
32-804889130 |
TUBING |
| 43 |
32-804889130 |
TUBING |
| 44 |
25-162262 |
GROMMET |
| 45 |
54-95395 |
CLIP, Stainless Steel |
| 46 |
22-853736 |
CONNECTOR, Fuel |
| 47 |
11-17480 |
NUT |
| 48 |
8M0155129 |
ROD, Choke |
| 49 |
25-16332 |
GROMMET |
| 50 |
16333 |
ROD, Snap |
| 51 |
21-42657A3 |
CHECK VALVE |
▶Clamp and Swivel Brackets (47 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3406-9622T6 |
CLAMP BRACKET, Starboard |
| 2 |
3406-96231 |
CLAMP BRACKET, Port |
| 3 |
10-898101337 |
BOLT |
| 4 |
11-95374 |
NUT, (M8) |
| 5 |
12-16192 |
WASHER |
| 6 |
12-95375 |
WASHER |
| 7 |
161931 |
DISTANCE PLATE |
| 8 |
10-16194 |
SCREW |
| 9 |
24-161951 |
SPRING |
| 10 |
10-16196 |
SCREW |
| 11 |
12-16197 |
WASHER |
| 12 |
16198004 |
THRUST ROD |
| 13 |
24-8150931 |
SPRING |
| 14 |
10-16200 |
CLAMP SCREW ASSEMBLY |
| 15 |
NSS |
NOT SOLD SEPARATE, Clamp Screw |
| 16 |
NSS |
NOT SOLD SEPARATE, Pin |
| 17 |
12-95379 |
PAD |
| 18 |
3407-803772T01 |
SWIVEL BRACKET |
| 19 |
803773T01 |
SHAFT, Steering |
| 20 |
8037741 |
THRUST PLATE |
| 21 |
25-8126412 |
O-RING |
| 22 |
23-163366 |
BUSHING |
| 23 |
162052 |
FRICTION PLATE |
| 24 |
24-953831 |
SPRING |
| 25 |
10-4000354 |
SCREW, (M8 x 30) |
| 26 |
8037753 |
RUBBER, Mount |
| 27 |
8037781 |
RUBBER, Damper |
| 28 |
803776T08 |
BRACKET, Mount (Starboard) |
| 29 |
803776T09 |
BRACKET, Mount (Port) |
| 30 |
10-8M0102279 |
BOLT, Stainless Steel |
| 31 |
8037754 |
RUBBER, Mount |
| 32 |
8037755 |
RUBBER, Mount |
| 33 |
815094A04 |
STOPPER ASSEMBLY, Tilt |
| 34 |
NSS |
NOT SOLD SEPARATE, Grip |
| 35 |
825113 |
BUSHING |
| 36 |
24-813028 |
SPRING |
| 37 |
16210002 |
SET PLATE |
| 38 |
10-8230427 |
BOLT |
| 39 |
22-824969 |
FITTING, Grease |
| 40 |
808599 |
CAP |
| 41 |
8040451 |
LOCK, Reverse |
| 43 |
53-953181 |
E RING |
| 44 |
24-804905 |
SPRING |
| 45 |
8037871 |
LINK, Reverse Lock |
| 46 |
853748 |
SNAP, Link Rod |
| 47 |
804906 |
JOINT |
| 48 |
18-8150267 |
COTTER PIN |
▶Cowling (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4000-803791T01 |
BOTTOM COWL |
| 2 |
10-16705 |
BOLT |
| 3 |
12-16826 |
WASHER, Stainless Steel |
| 4 |
162181 |
HOOK LEVER |
| 5 |
26-16219 |
SEAL |
| 6 |
23-16220 |
BUSHING |
| 7 |
13-16221 |
WAVE WASHER |
| 8 |
16222 |
COVER HOOK |
| 9 |
10-8230427 |
BOLT |
| 10 |
12-953921 |
WASHER, Stainless Steel |
| 11 |
12-953922 |
WASHER |
| 12 |
25-16226 |
GROMMET |
| 13 |
25-162312 |
GROMMET |
| 14 |
25-162284 |
GROMMET |
| 15 |
25-16823 |
GROMMET |
| 16 |
114-8M0062862 |
TOP COWL ASSEMBLY Comment: (Silver 8) |
| 17 |
25-162282 |
SEAL, Rubber |
| 18 |
803793T02 |
TILT HANDLE |
| 19 |
11-400212 |
NUT, (M6) Stainless Steel |
| 20 |
12-16826 |
WASHER, Stainless Steel |
| 21 |
13-400256 |
LOCKWASHER, (M6) |
| 22 |
8M0130233 |
SEAL, Rubber |
▶Crankshaft, Pistons and Connecting Rods (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
803679A3 |
SHORT BLOCK ASSEMBLY |
| 1 |
474-8M0047721 |
CRANKSHAFT ASSEMBLY |
| 2 |
474-804885T01 |
CRANKSHAFT |
| 3 |
474-804885T02 |
CRANKSHAFT |
| 4 |
474-804885T03 |
CRANKSHAFT |
| 5 |
474-804885T04 |
CRANKSHAFT |
| 6 |
8036731 |
PIN, Crank |
| 7 |
629-803674T01 |
CONNECTING ROD |
| 8 |
31-8036751 |
BEARING, Needle |
| 9 |
30-16049 |
BEARING, Ball |
| 10 |
26-85370711 |
SEAL, Oil |
| 11 |
8537122 |
THRUST PLATE |
| 12 |
30-16049 |
BEARING, Ball |
| 13 |
26-898101285 |
SEAL, Oil |
| 14 |
31-8036752 |
BEARING, Needle |
| 15 |
779-804886T05 |
PISTON Comment: (0.5 Oversize) |
| 16 |
39-8M0080354 |
RING, Piston Comment: (0.5 Oversize), services one piston |
| 17 |
41-8036801 |
PIN, Piston |
| 18 |
53-16057 |
CLIP |
| 19 |
28-16053 |
KEY |
▶Cylinder Block (33 parts)
| Ref |
OEM Part # |
Part Name |
| - |
803679A3 |
SHORT BLOCK ASSEMBLY |
| 1 |
878-803660T04 |
CYLINDER BLOCK |
| 2 |
17-16119 |
PIN, Dowel |
| 3 |
22-8129601 |
NIPPLE |
| 4 |
21-853696 |
BLEED VALVE |
| 5 |
10-166983 |
BOLT |
| 6 |
10-166984 |
BOLT |
| 7 |
10-166985 |
BOLT |
| 8 |
12-809931044 |
WASHER |
| 9 |
10-8150687 |
BOLT |
| 10 |
12-4002217 |
WASHER |
| 11 |
32-8129405 |
LUBRICATION PIPE, (230 mm) |
| 12 |
32-8129405 |
LUBRICATION PIPE, (230 mm) |
| 13 |
54-95224 |
CLIP |
| 14 |
979-803662T02 |
CYLINDER HEAD |
| 15 |
27-8M0146268 |
GASKET |
| 16 |
10-166985 |
BOLT |
| 17 |
12-809931044 |
WASHER |
| 18 |
8M0228411 |
THERMOSTAT |
| 19 |
33-17719547 |
SPARK PLUG, (NGK#BPR7HS-10) |
| 20 |
8036662 |
COVER, Exhaust, Outer |
| 21 |
8036664 |
COVER, Exhaust, Inner |
| 22 |
27-803663027 |
GASKET |
| 23 |
10-8150683 |
BOLT |
| 24 |
12-809931044 |
WASHER |
| 25 |
1100-853713T02 |
HEAD, Crank Case |
| 26 |
27-8M0147008 |
GASKET |
| 27 |
26-85370712 |
SEAL, Oil |
| 28 |
26-85370710 |
SEAL, Oil |
| 29 |
23-8537155 |
SPACER |
| 30 |
10-167051 |
BOLT |
| 31 |
27-8M0151533 |
GASKET |
| 32 |
54-813275 |
CLAMP |
▶Driveshaft Housing (10 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-8M0082883 |
GASKET SET, Lower Unit |
| 1 |
1599-804902T |
HOUSING, Driveshaft Comment: (Long) |
| 2 |
10-8M0147119 |
BOLT |
| 3 |
27-803663028 |
GASKET |
| 4 |
17-161191 |
PIN, Dowel |
| 5 |
25-161181 |
GROMMET |
| 7 |
27-803728002 |
GASKET |
| 8 |
10-82304231 |
BOLT |
| 9 |
84-898101091 |
CABLE ASSEMBLY, Ground |
| 10 |
10-8230427 |
BOLT |
▶Electric Start Kit (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
87-804981 |
MAIN SWITCH ASSEMBLY |
▶Electrical Components (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
261-804976T01 |
FLYWHEEL CUP |
| 2 |
8M0135298 |
PLATE ASSEMBLY, Coil |
| 3 |
804988T |
COIL, Exciter |
| 5 |
804990 |
HOLDER |
| 6 |
10-8230314 |
SCREW |
| 7 |
803704T01 |
CD UNIT |
| 8 |
85-855543 |
BOOT, With Resistance |
| 9 |
NSS |
NOT SOLD SEPARATE, Terminal |
| 10 |
23-8537156 |
SPACER |
| 11 |
10-16705 |
BOLT |
| 12 |
10-168308 |
BOLT |
| 13 |
12-16826 |
WASHER, Stainless Steel |
| 14 |
804890T |
SET PLATE |
| 15 |
10-16194 |
SCREW |
| 16 |
8048911 |
STOPPER |
| 17 |
10-8555441 |
SCREW |
| 18 |
11-16071 |
NUT |
| 19 |
12-16072 |
WASHER |
| 20 |
87-823037A2 |
SWITCH ASSEMBLY, Stop - Lanyard |
| 21 |
823054 |
LANYARD |
| 22 |
261-804976T |
FLYWHEEL CUP (Electric) |
| 23 |
804977T01 |
ALTERNATOR SET (Electric) |
▶Fuel Tank(Plastic - 3.2 Gallon) (16 parts)
| Ref |
OEM Part # |
Part Name |
| NS |
27-8169771 |
GASKET, Fuel Cap |
| 1 |
1260-859061A1 |
TANK ASSEMBLY, Fuel |
| 2 |
823535 |
GAUGE/CAP ASSEMBLY |
| 3 |
22-8M0175544 |
CONNECTOR KIT, Fuel |
| 4 |
25-823533 |
O-RING |
| 5 |
35-823534 |
SCREEN |
| 6 |
32-8M0126969 |
FUEL LINE ASSEMBLY |
| 7 |
54-853798 |
CLAMP |
| 8 |
22-8M0120628 |
CONNECTOR, Fuel, Engine End |
| 9 |
13330Q07 |
BULB ASSEMBLY, Primer |
| 10 |
21-13331A3 |
CHECK VALVE ASSEMBLY (Inlet) |
| 11 |
21-13331A4 |
CHECK VALVE ASSEMBLY (Outlet) |
| 12 |
54-4158210 |
CLAMP, Nylon (Large) |
| 13 |
54-41582Q7 |
CLAMP (Small) |
| 14 |
22-89771Q2 |
CONNECTOR, (.250-18), Fuel Tank |
| 15 |
54-41582Q7 |
CLAMP |
▶Gear Housing(Driveshaft) (29 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-8M0082883 |
GASKET SET, Lower Unit |
| 1 |
1668-803729T04 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
31-8036753 |
BEARING, Needle |
| 3 |
10-8M0147119 |
BOLT |
| 4 |
22-8M0229353 |
PLUG |
| 5 |
22-8M0229353 |
PLUG |
| 6 |
27-95220 |
GASKET |
| 7 |
97-823913Q |
ANODE |
| 8 |
10-16832 |
BOLT, (M6 x 16) |
| 9 |
45-803738T16 |
DRIVESHAFT Comment: (Long) |
| 10 |
30-161326 |
BEARING, Ball |
| 11 |
43-8M0156176 |
GEAR, Pinion |
| 12 |
47-8M0214945 |
IMPELLER |
| 13 |
17-9521811 |
PIN, Roll - Stainless Steel |
| 14 |
46-803750A02 |
HOUSING, Water Pump - Upper |
| 15 |
8037511 |
LINER, Stainless Steel |
| 16 |
8037531 |
GUIDE PLATE, Stainless Steel |
| 17 |
27-8M0072137 |
GASKET |
| 18 |
27-8M0072138 |
GASKET |
| 19 |
10-879194305 |
BOLT, Stainless Steel |
| 20 |
12-16826 |
WASHER, Stainless Steel |
| 21 |
46-803750A01 |
HOUSING, Water Pump - Lower |
| 22 |
27-8M0072139 |
GASKET |
| 23 |
26-95348 |
SEAL, Oil |
| 24 |
15-8537955 |
SHIM |
| 25 |
32-8037552 |
PIPE, Water Comment: (Short) |
| 27 |
25-804903 |
GROMMET |
| 28 |
16165 |
RETAINER |
| 29 |
10-823042 |
BOLT |
▶Gear Housing, Propeller Shaft (23 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-8M0082883 |
GASKET SET, Lower Unit |
| 1 |
1668-803729T04 |
GEAR HOUSING ASSEMBLY, Basic |
| 30 |
30-8037331 |
BEARING, Ball |
| 31 |
43-8M0156174 |
GEAR, Forward |
| 32 |
43-8M0156178 |
GEAR, Reverse |
| 33 |
12-16140 |
WASHER |
| 34 |
15-813277 |
SHIM, (0.15) |
| 35 |
44-8M0070782 |
PROPELLER SHAFT |
| 36 |
52-8037451 |
CLUTCH |
| 37 |
17-16150 |
PIN, Clutch |
| 38 |
24-892777002 |
SPRING, (51 mm) |
| 39 |
16152 |
FOLLOWER, Cam |
| 40 |
8537642 |
RETAINER |
| 41 |
803732T03 |
CARRIER ASSEMBLY, Bearing |
| 42 |
25-16131 |
O-RING |
| 43 |
26-16130 |
SEAL, Oil |
| 44 |
30-16128 |
BEARING, Ball |
| 45 |
10-167051 |
BOLT |
| 46 |
8M0131240 |
THRUST HOLDER |
| 47 |
48-897614A10 |
PROPELLER, (7) |
| 48 |
11-16147 |
PROP NUT |
| 49 |
18-815026 |
COTTER PIN |
| 50 |
12-16146 |
WASHER |
▶Gear Shift (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-8M0082883 |
GASKET SET, Lower Unit |
| 1 |
8M0090459 |
CAM |
| 2 |
18-8150263 |
COTTER PIN |
| 3 |
8037602 |
CAM ROD Comment: (Short) |
| 4 |
23-16176 |
BUSHING |
| 5 |
25-161771 |
O-RING |
| 6 |
25-16178 |
O-RING |
| 7 |
8037631 |
LEVER, Shift |
| 8 |
25-8037591 |
GROMMET |
| 9 |
804904 |
LOCK LEVER, Starter |
| 10 |
23-163361 |
BUSHING |
| 11 |
8037681 |
LEVER, Shift Rod |
| 12 |
54-851863 |
CLIP |
| 13 |
24-8M0138736 |
STOPPER |
| 14 |
10-8107551 |
BOLT |
| 15 |
8M0138737 |
CLAMP |
| 16 |
8037662 |
SHIFT ROD |
| 17 |
8037671 |
JOINT |
| 18 |
18-8150263 |
COTTER PIN |
| 19 |
53-953182 |
E RING |
▶Inlet Manifold (6 parts)
| Ref |
OEM Part # |
Part Name |
| - |
803679A3 |
SHORT BLOCK ASSEMBLY |
| 1 |
804887T |
MANIFOLD, Inlet |
| 2 |
27-803663032 |
GASKET, Inner |
| 3 |
27-803663026 |
GASKET, Outer |
| 4 |
803686T02 |
VALVE ASSEMBLY, Reed |
| 5 |
803686T02 |
REED VALVE SET |
▶Recoil Starter (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
803716T02 |
STARTER ASSEMBLY, Recoil |
| 2 |
803716T |
HOUSING, Starter |
| 3 |
24-812645T |
SPRING SET, Starter |
| 4 |
812633 |
SHEEVE, Starter |
| 5 |
24-812634 |
SPRING, Return |
| 6 |
8M0060217 |
RATCHET |
| 7 |
24-812636 |
SPRING, Friction |
| 8 |
10-8M0060218 |
BOLT |
| 9 |
812638 |
FRICTION PLATE |
| 10 |
50-12066Q10 |
ROPE |
| 11 |
812640 |
HANDLE, Starter Rope |
| 12 |
25-16109 |
O-RING |
| 13 |
161101 |
PLATE, Seal |
| 14 |
812642 |
PULLEY, Starter |
| 15 |
10-168281 |
SCREW AND LOCKWASHER |
| 16 |
17634 |
LOCK, Starter |
| 17 |
10-8555449 |
SCREW |
| 18 |
23-895130 |
COLLAR |
| 19 |
24-812645007 |
SPRING |
| 20 |
8037211 |
CAM |
| 21 |
13-17641 |
WAVE WASHER |
| 22 |
10-855544 |
SCREW |
| 23 |
898101933 |
ROD, Snap |
| 24 |
8036815 |
LOCK ROD, Starter |
| 25 |
10-16705 |
BOLT |
| 26 |
13-400256 |
LOCKWASHER, (M6) |
| 27 |
8049001 |
BRACKET, Starter (Port) |
| 28 |
8049002 |
BRACKET, Starter (Starboard) |
| 29 |
10-168282 |
BOLT |
| 30 |
54-813275 |
CLAMP |
| 31 |
23-855545 |
COLLAR |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
37-889472A03 |
DECAL SET Comment: (Mariner 8) |
▶Steering Handle (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16075T4 |
HANDLE, Steering |
| 2 |
23-8518584 |
BUSHING |
| 3 |
12-804508 |
WASHER |
| 4 |
13-804017 |
WAVE WASHER |
| 5 |
804896 |
STOPPER |
| 6 |
16-815028 |
STUD BOLT |
| 7 |
13-400256 |
LOCKWASHER, (M6) |
| 8 |
11-400212 |
NUT, (M6) Stainless Steel |
| 9 |
8M0065582 |
GRIP |
| 10 |
16093 |
SHAFT, Throttle |
| 11 |
23-16191 |
SPACER |
| 12 |
23-16336 |
BUSHING |
| 13 |
10-16094 |
SCREW |
| 14 |
16338 |
BRACKET |
| 15 |
10-16827 |
SCREW |
| 16 |
813026 |
FRICTION PIECE |
| 17 |
10-16087 |
SCREW, Adjusting |
| 18 |
12-16826 |
WASHER, Stainless Steel |
| 19 |
11-400212 |
NUT, (M6) Stainless Steel |
| 20 |
804898 |
WIRE, Throttle |
| 21 |
25-804899 |
GROMMET |
| 22 |
37-8M0097201 |
DECAL |
▶Throttle Linkage (12 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
804892 |
DRUM, Throttle |
| 3 |
8M0102999 |
HOLDER |
| 4 |
10-16059 |
SCREW |
| 5 |
804894 |
ARM, Throttle |
| 6 |
853744001 |
BALL JOINT |
| 7 |
853745 |
CAP |
| 8 |
11-16081 |
NUT |
| 9 |
11-400212 |
NUT, (M6) Stainless Steel |
| 10 |
8036814 |
LINK ROD, Advancer |
| 11 |
853748 |
SNAP, Link Rod |
| 12 |
8M0102314 |
ROD, Throttle Link |
| 13 |
16333 |
ROD, Snap |
▶Tools (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
91-895195A01 |
PULLER KIT, Needle Roller Bearing |
| 2 |
91-8031332 |
FLANGE |
| 3 |
91-8031333 |
SHAFT |
| 4 |
12-1614010 |
WASHER |
| 5 |
11-85372220 |
NUT |
| 6 |
91-8031336 |
FLANGE |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 6 (2 CYL.)(2-STROKE)(International) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Inspect and clean carburetor(s); check fuel mixture settings
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Decarbonize exhaust ports and piston crown if needed
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
