🔎 Mercury 45 JET Reference Library — Exploded parts diagrams (34 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 45 JET is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower |
45 HP |
| Displacement |
995 cc |
| Bore x Stroke |
65 mm x 75 mm |
| Spark Plug (Type & Gap) |
NGK IZFR6F-11 |
| Engine Oil Capacity |
3.0 L (3.17 quart) |
| Recommended Engine Oil |
SAE 25W-40 Mercury FourStroke Oil |
| Gear Case Oil Capacity |
440 mL (14.9 fl oz) |
| Idle Speed (in gear) |
700 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
5500-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 45 JET:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 45 JET.
▶Accessories (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
35-802893Q01 |
FILTER, Fuel/Water Separator |
▶Attenuator Plate (23 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-812867A97 |
GASKET SET |
| 1 |
19662 |
ATTENUATOR, Sound |
| 2 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 3 |
19-815784 |
CAP |
| 4 |
26-812889 |
SEAL |
| 5 |
812874 |
PLATE, Sound Attenuator |
| 6 |
10-4000363 |
SCREW, (M8 x 100) |
| 7 |
NSS |
NOT SOLD SEPARATE, Decal-Warning Comment: (Manual) |
| 8 |
NSS |
NOT SOLD SEPARATE, Decal-Caution |
| 9 |
NSS |
NOT SOLD SEPARATE, Decal-Full Throttle Timing Comment: (Electric) |
| 10 |
11399A1 |
ARM ASSEMBLY |
| 11 |
67748 |
ROLLER |
| 12 |
10-40056103 |
SCREW, (M5 x 6) |
| 13 |
12-8M0204666 |
WASHER, (.203 x .500 x .032) |
| 14 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) Comment: (Electric) |
| 15 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.00 Inch Length) Comment: (Electric) |
| 16 |
22-830285 |
FITTING TEE Comment: (Electric) |
| 17 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.00 Inch Length) Comment: (Electric) |
| 18 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 19 |
27-8144461 |
GASKET, Flange |
| 20 |
825204T03 |
LINK, Throttle |
| 21 |
NSS |
NOT SOLD SEPARATE, Decal-Caution in Gear Idle |
| 22 |
12-35462 |
WASHER, (.2656 x .625 x .0625) Stainless Steel |
▶Carburetor (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
1395-8112231 |
GASKET SET, Carburetor |
| 1 |
3301-821854T21 |
CARBURETOR Comment: (BOTTOM) 55/60 MANUAL - WME-57 |
| 2 |
1395-823632 |
SHAFT, Throttle Comment: (UPPER/BOTTOM) WME-57 |
| 3 |
1395-823633 |
SHAFT, Throttle Comment: (CENTER) WME-57 |
| 4 |
1395-823636 |
SHAFT, Throttle Comment: (BOTTOM) WME-58 |
| 5 |
1395-823634 |
SCREW Comment: (UPPER/BOTTOM) |
| 6 |
NSS |
NOT SOLD SEPARATE, Spring-Throttle Return |
| 7 |
NSS |
NOT SOLD SEPARATE, Idle Needle |
| 8 |
NSS |
NOT SOLD SEPARATE, Spring-Idle Needle |
| 9 |
NSS |
NOT SOLD SEPARATE, Gasket-cover Plate |
| 10 |
1395-811221 |
COVER PLATE |
| 11 |
1395-811220 |
SCREW, Cover Plate |
| 12 |
27-8144461 |
GASKET, Flange |
| 13 |
1395-8113522 |
LEVER, Oil Pump Comment: WME-58 - BOTTOM |
| 14 |
1395-8086121 |
SCREW, Lever Retainer Comment: WME-58 - BOTTOM |
| 15 |
10-F10155 |
SCREW, Throttle Valve |
| 16 |
97246 |
VALVE, Throttle |
| 17 |
NSS |
NOT SOLD SEPARATE, Retaining Ring |
| 18 |
F10064 |
SHAFT |
| 19 |
1395-808738 |
GASKET |
| 20 |
NSS |
NOT SOLD SEPARATE, Gasket-Fuel Bowl |
| 21 |
10-95951 |
VALVE, Inlet Needle |
| 22 |
1395-9594 |
FLOAT |
| 23 |
1395-808612 |
SCREW AND WASHER, (#8-32 x .750) |
| 24 |
1395-811693 |
BOWL, Fuel Comment: (WME-58) |
| 25 |
1395-811694 |
PLUG KIT |
| 26 |
1395-802731 |
SEAL (CONSISTS OF 4 SEALS) |
| 27 |
1395-6487 |
JET, Main (.060) Comment: WME-58 |
▶Clamp Bracket, Manual (39 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3420-822868A2 |
CLAMP BRACKET ASSEMBLY Comment: (GRAY) PORT |
| 2 |
22-8M0169588 |
FITTING, Grease |
| 3 |
17-99604 |
PIN, Groove |
| 4 |
3419-822867F2 |
CLAMP BRACKET Comment: (GRAY) STARBOARD |
| 5 |
19618A3 |
LEVER ASSEMBLY, Tilt Lock Comment: (GRAY) |
| 6 |
24-99622 |
SPRING |
| 7 |
23-65830 |
NYLINER |
| 8 |
24-812708 |
SPRING |
| 9 |
812709T6 |
KNOB Comment: (GRAY) |
| 10 |
17-99615 |
PIN, Groove |
| 11 |
12-19619 |
WASHER |
| 12 |
18486F6 |
BRACKET, Anchor Comment: (GRAY) |
| 13 |
97-818298Q1 |
ANODE KIT |
| 14 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 15 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 |
10-4000355 |
SCREW, (M8 x 35) |
| 17 |
13-400257 |
LOCKWASHER, (M8) |
| 18 |
11-401388 |
NUT, (M8) |
| 19 |
17-8M0026068 |
PIN ASSEMBLY, Tilt Lock |
| 20 |
24-821461 |
SPRING |
| 21 |
8M0041938 |
TILT TUBE |
| 22 |
11-858869 |
NUT, (7/8-14) |
| 23 |
10-818883A1 |
THUMB SCREW ASSEMBLY |
| 24 |
12-818884 |
WASHER |
| 25 |
10-768042 |
SHOULDER SCREW, Hex |
| 26 |
NSS |
NOT SOLD SEPARATE, Handle |
| 27 |
NSS |
NOT SOLD SEPARATE, Rivet |
| 28 |
10-814259 |
SCREW, (.500-20 x 4.00) |
| 29 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 30 |
11-91962 |
NUT, (.500-20) |
| 31 |
8M0084737 |
LINK |
| 32 |
19615A05 |
LEVER ASSEMBLY, Tilt |
| 33 |
23-812707 |
BUSHING |
| 34 |
12-8M0042643 |
WASHER, (.520 x .850 x .060) Nylon - Black |
| 35 |
13-99611 |
WAVE WASHER |
| 36 |
8M0007469 |
TILT KNOB |
| 37 |
10-19611 |
SCREW, (.375-16 x .62) |
| 38 |
NSS |
NOT SOLD SEPARATE, Decal-Tilt Lock |
| 39 |
NSS |
NOT SOLD SEPARATE, Decal-Warning |
▶Cowling (56 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4005-816534T14 |
TOP COWL ASSEMBLY, Without Decals Comment: MANUAL-SILVER |
| 2 |
824666 |
SHIELD, Air Inlet |
| 3 |
10-4006731 |
SCREW, (M6 x 16) |
| 4 |
47341A11 |
ROPE AND HANDLE KIT, Manual Starting |
| 5 |
NSS |
NOT SOLD SEPARATE, Envelope |
| 6 |
813548A6 |
BRACKET, Cowl Support - Silver |
| 7 |
10-8231871 |
SCREW, (M4 x 14.5) |
| 8 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 9 |
11-8237515 |
NUT, (M4) |
| 10 |
813549A2 |
BRACKET, Cowl Support, Rear |
| 11 |
10-8231871 |
SCREW, (M4 x 14.5) |
| 12 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 13 |
11-8237515 |
NUT, (M4) |
| 14 |
814336A02 |
SOUND BLANKET KIT |
| 15 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Front-Manual |
| 16 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Side-Starboard |
| 17 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Side-Port |
| 18 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Rear |
| 19 |
8M0043150 |
SEAL |
| 20 |
813504A1 |
GAUGE KIT, Oil Level Comment: ELECTRIC |
| 21 |
813505 |
GROMMET Comment: ELECTRIC |
| 22 |
113171 |
RETAINER Comment: ELECTRIC |
| 23 |
11-65110 |
NUT Comment: ELECTRIC |
| 24 |
823593A1 |
DEFLECTOR KIT, Air |
| 25 |
813546003 |
MOUNT |
| 26 |
893763 |
BRACKET ASSEMBLY, Latch Roller |
| 27 |
10-4006731 |
SCREW, (M6 x 16) |
| 28 |
2197-812512A9 |
BOTTOM COWL ASSEMBLY Comment: GRAY |
| 29 |
8M0043162 |
SEAL |
| 30 |
8M0043169 |
BUMPER |
| 31 |
87-8M0042301 |
SWITCH Comment: POWER TRIM |
| 32 |
812830T01 |
PLUG Comment: NON-POWER TRIM |
| 33 |
8M0032848 |
RETAINER |
| 34 |
22-813613 |
FITTING |
| 35 |
813606003 |
SEAL |
| 36 |
10-40011151 |
SCREW, (M8 x 35) Stainless Steel |
| 37 |
813605003 |
SEAL |
| 38 |
32-7568058 |
HOSE, (15.00 Inches) |
| 39 |
10-4006731 |
SCREW, (M6 x 16) |
| 40 |
19812T03 |
BRACKET, Cable Retainer |
| 41 |
10-42975 |
DRIVE SCREW |
| 42 |
98889 |
LATCH |
| 43 |
39519 |
CUP |
| 44 |
84-88807A28 |
CABLE ASSEMBLY |
| 45 |
10-878607 |
SCREW, (#10-16 x .380) |
| 46 |
10-4000335 |
SCREW, (M6 x 50) |
| 47 |
12-35280 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 48 |
13-37642 |
WAVE WASHER |
| 49 |
23-19428 |
BUSHING |
| 50 |
813547F1 |
LEVER, Cowl Latch Comment: GRAY |
| 51 |
826354A1 |
BUSHING KIT, Cowl Latch |
| 52 |
NSS |
NOT SOLD SEPARATE, Bushing |
| 53 |
813604 |
LATCH CAM |
| 54 |
11-401386 |
NUT, (M6) |
| 55 |
812717T6 |
TRIM COVER Comment: GRAY |
| 56 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
▶Crankshaft, Pistons and Connecting Rods (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
852071T97 |
POWERHEAD ASSEMBLY |
| 1 |
2411-827954T2 |
CRANKSHAFT ASSEMBLY |
| 2 |
43-43019A2 |
GEAR ASSEMBLY |
| 3 |
30-63742T |
BEARING, Ball |
| 4 |
53-812877 |
RING, Retaining |
| 5 |
28-91800 |
KEY, Woodruff |
| 6 |
31-818889A1 |
BEARING ASSEMBLY, Roller Comment: (TOP) |
| 7 |
26-8173971 |
SEAL, Oil |
| 8 |
827955A2 |
BEARING ASSEMBLY |
| 9 |
NSS |
NOT SOLD SEPARATE, Roller |
| 10 |
NSS |
NOT SOLD SEPARATE, Ring-Seal |
| 11 |
705-850026T2 |
PISTON ASSEMBLY Comment: (.015 O.S.) |
| 12 |
53-857196 |
RING, Lock |
| 13 |
39-821695A6 |
RING SET, Piston Comment: (.015 O.S.) |
| 14 |
NSS |
NOT SOLD SEPARATE, Piston Ring Comment: (CHROME FACE) |
| 15 |
640-9612A6 |
CONNECTING ROD ASSEMBLY |
| 16 |
12-8M0012298 |
WASHER |
| 17 |
29-8M0214934 |
BEARING |
| 18 |
10-91012 |
SCREW, (.250-28 Special) |
| 19 |
8M0234886 |
BEARING KIT |
▶Cylinder Block (46 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-812867A97 |
GASKET SET |
| 1 |
2801-827953T4 |
CYLINDER BLOCK |
| 2 |
10-81742780 |
SCREW, (M8 x 80) |
| 3 |
10-81742730 |
SCREW, (M8 x 30) |
| 4 |
21-426585 |
CHECK VALVE |
| 5 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (15 IN.) |
| 6 |
21-426232 |
CHECK VALVE (PRESS-IN) |
| 7 |
812888A2 |
CARRIER ASSEMBLY |
| 8 |
21-42657A4 |
CHECK VALVE |
| 9 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 10 |
11-400212 |
NUT, (M6) Stainless Steel |
| 11 |
42942 |
CAP |
| 12 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) (LOCATING) |
| 13 |
17-8M0084653 |
PIN (BEARING RACE) |
| 14 |
27-827284 |
GASKET |
| 15 |
16-8161949 |
STUD |
| 16 |
22-185981 |
PLUG, Pipe (.375-18) |
| 17 |
22-328022 |
PLUG, Pipe (.125-27) Brass Comment: (ELECTRIC) |
| 18 |
22-328022 |
PLUG, Pipe (.125-27) Brass Comment: (MANUAL) |
| 19 |
22-328022 |
PLUG, Pipe (.125-27) Brass |
| 20 |
22-19725 |
ELBOW |
| 21 |
21-426585 |
CHECK VALVE |
| 22 |
827251A1 |
COVER |
| 23 |
850897 |
LIFTING EYE Comment: MANUAL |
| 24 |
10-40011149 |
SCREW, (M8 x 25) Stainless Steel Comment: MANUAL |
| 25 |
NSS |
NOT SOLD SEPARATE, Plug-Serial Number |
| 26 |
10-40011149 |
SCREW, (M8 x 25) Stainless Steel |
| 27 |
889735 |
CARRIER Comment: ELECTRIC |
| 28 |
850055001 |
THERMOSTAT, 43°C (110°F) Comment: ELECTRIC |
| 29 |
25-62701 |
O-RING Comment: ELECTRIC SN# 0G662182 & Below |
| 30 |
26-854639001 |
SEAL Comment: ELECTRIC SN# 0G662183 & Up |
| 31 |
787992 |
SENDER, Temperature |
| 32 |
889733 |
RETAINER |
| 33 |
10-878609 |
SCREW, (#10-16 x .600) |
| 34 |
12-8M0204666 |
WASHER, (.203 x .500 x .032) |
| 35 |
12-8M0204663 |
WASHER, (.187 x .500 x .062) Neoprene Comment: ELECTRIC |
| 36 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel Comment: ELECTRIC |
| 37 |
11-816872 |
WING NUT Comment: ELECTRIC |
| 38 |
22-996642 |
ELBOW Comment: ELECTRIC |
| 39 |
22-782792 |
ELBOW Comment: (MANUAL) |
| 40 |
22-56759 |
CONNECTOR Comment: (ELECTRIC) |
| 41 |
8129962 |
COVER Comment: MANUAL |
| 42 |
25-48462 |
O-RING, (.614 x .070) Comment: MANUAL |
| 43 |
10-40011108 |
SCREW, (M5 x 20) Stainless Steel Comment: MANUAL |
| 44 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (5-1/2 IN.) |
| 45 |
37-881865 |
DECAL, Caution, Start In Gear, (ELECTRIC-NON-HANDLE) |
▶Driveshaft Housing (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3516-816528A4 |
HOUSING ASSEMBLY, Driveshaft Comment: (GRAY - JET 45) |
| 2 |
16-8M0034445 |
STUD, (M10 x 166) Comment: (60 BIG FOOT - LL) |
| 3 |
10-817430110 |
SCREW, (M10 x 110) |
| 4 |
16-8M0034425 |
STUD, (M10 x 120) Comment: (55 LL) |
| 5 |
10-4000380 |
SCREW, (M10 x 45) Comment: (SHORT/LONG)(NON JET MODELS) |
| 6 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel Comment: BIGFOOT MODELS |
| 7 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel Comment: BIGFOOT MODELS |
| 8 |
11-40140 |
NUT, (M10) Comment: BIGFOOT MODELS |
| 9 |
22-85822A7 |
SPEEDOMETER PICK UP |
| 10 |
22-85822T |
CONNECTOR, Straight |
| 11 |
22-8M0181450 |
FITTING |
| 12 |
10-898835001 |
BOLT, (M12 x 154) |
| 13 |
42930A1 |
MOUNT ASSEMBLY, Lower |
| 14 |
12-20959 |
WASHER |
| 15 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 16 |
11-8M0204662 |
NUT, (M12) |
| 17 |
10-40011149 |
SCREW, (M8 x 25) Stainless Steel |
| 18 |
8M0036730 |
CLAMP |
| 19 |
11-35521 |
NUT |
| 20 |
67077F1 |
COVER, Gray |
| 21 |
10-88417 |
SCREW, (#12-24 x .620) |
| 22 |
23-8137451 |
SPACER Comment: (LL) |
| 23 |
43585 |
COUPLING |
▶Electrical Components (42 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8302351 |
PLATE, Electrical |
| 2 |
10-82239312 |
SCREW, (M5 x 12) |
| 3 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 4 |
56762 |
TIE STRAP, (4.00 Inches) |
| 5 |
821889A50 |
REV LIMITER Comment: ELECTRIC |
| 6 |
8266241 |
CLAMP Comment: ELECTRIC |
| 7 |
10-82239312 |
SCREW, (M5 x 12) Comment: ELECTRIC |
| 8 |
89-8M0185146 |
SOLENOID ASSEMBLY Comment: ELECTRIC |
| 9 |
23-8M0214955 |
BUSHING Comment: ELECTRIC |
| 10 |
25-818967 |
GROMMET Comment: ELECTRIC |
| 11 |
10-82129125 |
SCREW, (M6 x 25) Comment: ELECTRIC |
| 12 |
11-64015 |
NUT, (.250-20) Comment: ELECTRIC |
| 13 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel Comment: ELECTRIC |
| 14 |
84-88807A33 |
CABLE ASSEMBLY Comment: ELECTRIC |
| 15 |
84-88807A16 |
CABLE ASSEMBLY, (4.00 Inches) Black Comment: ELECTRIC |
| 16 |
8-32,11-26419 |
NUT, Brass Comment: ELECTRIC |
| 17 |
8M0084173 |
REGULATOR, Voltage Comment: ELECTRIC |
| 18 |
10-82129135 |
SCREW, (M6 x 35) Comment: ELECTRIC |
| 19 |
54-8M0024808 |
J CLIP Comment: ELECTRIC |
| 20 |
85-830233 |
BOOT, Insulator - Red Comment: ELECTRIC |
| 21 |
84-88439A4 |
CABLE ASSEMBLY, Battery - Negative Comment: ELECTRIC |
| 22 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 23 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 24 |
10-82129125 |
SCREW, (M6 x 25) |
| 25 |
84-88807A31 |
CABLE ASSEMBLY |
| 26 |
10-82129110 |
SCREW, (M6 x 10) Comment: MANUAL |
| 27 |
54-54457 |
J CLIP (QTY. OF 2 REQUIRED ON MANUAL) |
| 28 |
84-850220A2 |
HARNESS ASSEMBLY, Engine Comment: ELECTRIC |
| 29 |
88-812619 |
FUSE, Yellow - 20 Ampere Comment: ELECTRIC |
| 30 |
13541 |
PLUG, Male Comment: ELECTRIC |
| 31 |
25-822002 |
GROMMET |
| 32 |
23-822003 |
BUSHING |
| 33 |
12-8M0214930 |
WASHER |
| 34 |
10-40011129 |
SCREW, (M6 x 25) Stainless Steel |
| 35 |
84-850221A2 |
HARNESS ASSEMBLY, Ignition |
| 36 |
827509T7 |
CDM ASSEMBLY |
| 37 |
84-821945A61 |
CABLE ASSEMBLY, Hi Tension |
| 38 |
85-63709A1 |
BOOT/TERMINAL KIT |
| 39 |
33-8M0114745 |
SPARK PLUG (NGK#BP8HS-10) |
| 40 |
10-82129116 |
SCREW, (M6 x 16) |
| 41 |
84-850052A1 |
HARNESS ASSEMBLY, Power Comment: MANUAL |
| 42 |
84-11149T31 |
HARNESS ASSEMBLY Comment: MANUAL |
▶Exhaust Plate (25 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-812867A97 |
GASKET SET |
| 1 |
19653T3 |
PLATE ASSEMBLY, Exhaust |
| 2 |
21-817519A1 |
CHECK VALVE ASSEMBLY, Drain |
| 3 |
17-23784 |
PIN, Dowel |
| 4 |
1400-8M4501491 |
MOUNT, Upper |
| 5 |
10-40011153 |
SCREW, (M8 x 45) Stainless Steel |
| 6 |
10-898835001 |
BOLT, (M12 x 154) |
| 7 |
12-32834 |
WASHER, Neoprene |
| 8 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 9 |
11-896963 |
NUT, (M12) |
| 10 |
10-40011158 |
SCREW, (M8 x 70) Stainless Steel |
| 11 |
27-8M0000820 |
GASKET Comment: NOT USED ON JET MODELS |
| 12 |
23-48237 |
BUSHING Comment: NOT USED ON JET MODELS |
| 13 |
815639A9 |
SHIFT SHAFT Comment: (UPPER)(LONG/LL - MANUAL) NOT USED ON JET MODELS |
| 14 |
812872A2 |
SHIFT LINK Comment: (BIGFOOT) NOT USED ON JET MODELS |
| 15 |
23-48475 |
BUSHING Comment: NOT USED ON JET MODELS |
| 16 |
11-401386 |
NUT, (M6) Comment: NOT USED ON JET MODELS |
| 17 |
32-8M0042794 |
TUBE, Water Comment: (LONG) |
| 18 |
25-93221002 |
GROMMET |
| 19 |
8M0045214 |
TUBE, Exhaust |
| 20 |
10-40011153 |
SCREW, (M8 x 45) Stainless Steel |
| 21 |
812886001 |
SEAL |
| 22 |
99019 |
CLAMP |
| 23 |
42941001 |
SEAL, Water Tube (UPPER) |
| 24 |
10-40011155 |
SCREW, (M8 x 55) Stainless Steel |
▶Extension Components (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
816696T6 |
SPACER Comment: (GRAY) 60 |
| 2 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 3 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) |
| 4 |
817401A1 |
TUBE ASSEMBLY, Water |
| 5 |
25-8M0204645 |
O-RING, (.796 x .139) |
| 6 |
26-821093 |
SEAL |
▶Flwheel and Stator, Manual (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
261-859234T6 |
FLYWHEEL |
| 2 |
11-42979 |
NUT, (M16) |
| 3 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 4 |
398-832074A11 |
STATOR |
| 5 |
10-4013930 |
SCREW, (M5 x 30) |
| 6 |
854512T |
TRIGGER |
| 7 |
93421 |
SWIVEL BALL |
| 8 |
93254 |
SWIVEL BASE |
| 9 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 10 |
13541 |
PLUG, Male |
▶Flywheel and Stator, Electric (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
812777T1 |
COVER ASSEMBLY |
| 2 |
11-42979 |
NUT, (M16) |
| 3 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 4 |
261-859234T24 |
FLYWHEEL |
| 5 |
398-832075A21 |
IGNITION STATOR KIT |
| 6 |
10-4013930 |
SCREW, (M5 x 30) |
| 7 |
854512T |
TRIGGER |
| 8 |
93421 |
SWIVEL BALL |
| 9 |
93254 |
SWIVEL BASE |
| 10 |
54-816311T |
TIE STRAP, (8.00 Inches) |
▶Fuel Pump, Electric (39 parts)
| Ref |
OEM Part # |
Part Name |
| - |
852071T97 |
POWERHEAD ASSEMBLY |
| 1 |
NSS |
NOT SOLD SEPARATE, Fuel Pump |
| 2 |
21-857005A1 |
DIAPHAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 4 |
NSS |
NOT SOLD SEPARATE, Check Valve-Rubber |
| 5 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 6 |
NSS |
NOT SOLD SEPARATE, Spring |
| 7 |
NSS |
NOT SOLD SEPARATE, Cap |
| 8 |
NSS |
NOT SOLD SEPARATE, Spring |
| 9 |
NSS |
NOT SOLD SEPARATE, Cap |
| 10 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 11 |
27-8M0204705 |
GASKET |
| 12 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 13 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 14 |
987752 |
PLATE |
| 15 |
22-433351 |
CONNECTOR, 90 Degree (.125-27) Nylon |
| 16 |
10-82130050 |
SCREW, (M6 x 50) |
| 17 |
144303 |
BASE |
| 18 |
32-831949 |
HOSE |
| 19 |
35-816296Q2 |
FILTER, Fuel |
| 20 |
32-830761 |
LINE, Fuel |
| 21 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 22 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (1-1/4 IN.) |
| 23 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (14-1/4 IN.) |
| 24 |
22-818993 |
CONNECTOR, Tee |
| 25 |
22-8189941 |
CHECK VALVE |
| 26 |
32-82381335 |
TUBING, (15.00 Inches Bulk) (1-1/2 IN.) |
| 27 |
22-816856T01 |
CONNECTOR ASSEMBLY, Fuel |
| 28 |
10-4000332 |
SCREW, (M6 x 35) |
| 29 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (4-1/4 IN.) |
| 30 |
54-633003 |
CLAMP Comment: (STAMPED '3') |
| 31 |
89-819503A5 |
SOLENOID VALVE Comment: (USE WITH NO STAMPING CLAMP |
| 32 |
89-819503A5 |
SOLENOID KIT, Enrichner Valve Comment: (USE WITH STAMPED '3' CLAMP |
| 33 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (8 IN.) Comment: (MANUAL BUTTON MOUNTED UP) |
| 34 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (4 IN.) Comment: (MANUAL BUTTON MOUNTED UP) |
| 35 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (14 IN.) Comment: (MANUAL BUTTON MOUNTED UP) |
| 36 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (2 IN.) |
| 37 |
22-59169003 |
FITTING |
| 38 |
10-4006731 |
SCREW, (M6 x 16) |
▶Fuel Pump, Manual (33 parts)
| Ref |
OEM Part # |
Part Name |
| - |
852071T97 |
POWERHEAD ASSEMBLY |
| 1 |
NSS |
NOT SOLD SEPARATE, Fuel Pump |
| 2 |
21-857005A1 |
DIAPHAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 4 |
NSS |
NOT SOLD SEPARATE, Check Valve-Rubber |
| 5 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 6 |
NSS |
NOT SOLD SEPARATE, Spring |
| 7 |
NSS |
NOT SOLD SEPARATE, Cap |
| 8 |
NSS |
NOT SOLD SEPARATE, Spring |
| 9 |
NSS |
NOT SOLD SEPARATE, Cap |
| 10 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 11 |
27-8M0204705 |
GASKET |
| 12 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 13 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 14 |
987752 |
PLATE |
| 15 |
22-433351 |
CONNECTOR, 90 Degree (.125-27) Nylon |
| 16 |
10-82130050 |
SCREW, (M6 x 50) |
| 17 |
144303 |
BASE |
| 18 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (10 IN.) |
| 19 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (14-1/4 IN.) |
| 20 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 21 |
32-830768 |
HOSE |
| 22 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (4-1/4 IN.) |
| 23 |
35-891642T03 |
FILTER ASSEMBLY, Fuel |
| 24 |
8170281 |
BRACKET |
| 25 |
11-401196 |
NUT, (M6) |
| 26 |
22-59169003 |
FITTING |
| 27 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (9-1/2 IN.) |
| 28 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (5-1/2 IN.) |
| 29 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (1-1/2 IN.) |
| 30 |
858763 |
PRIMER BULB |
| 31 |
22-816856T01 |
CONNECTOR ASSEMBLY, Fuel |
| 32 |
10-4000332 |
SCREW, (M6 x 35) |
▶Gear Housing, Driveshaft - 1.64:1 Gear Ratio (36 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-814669A2 |
SEAL KIT, Gear Housing |
| 1 |
1671-9760T31 |
GEAR HOUSING ASSEMBLY Comment: (GRAY) |
| 2 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 3 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 4 |
12-191833 |
WASHER, Fiber |
| 5 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 7 |
22-56800 |
PLUG, Pipe (.0625-27) |
| 8 |
31-812768 |
BEARING, Roller |
| 9 |
818226A1 |
SEAL/PLATE KIT |
| 10 |
NSS |
NOT SOLD SEPARATE, Filler Plate |
| 11 |
43-813694T |
GEAR, Pinion (14 TEETH) |
| 12 |
11-55910 |
NUT, (.437-20) |
| 13 |
815420 |
SHIFT SHAFT Comment: (X-LONG) |
| 14 |
53-29641 |
E RING |
| 15 |
23-813696A2 |
BUSHING ASSEMBLY |
| 16 |
25-45258 |
O-RING, (.987 x .103) |
| 17 |
26-8M0204708 |
SEAL, Oil |
| 18 |
45-812731 |
DRIVESHAFT Comment: (55 MANUAL) |
| 19 |
15-812770A1 |
SHIM SET |
| 20 |
31-8M0166756 |
BEARING ASSEMBLY, Roller |
| 21 |
NSS |
NOT SOLD SEPARATE, Cup |
| 22 |
11-8128201 |
NUT |
| 23 |
46-812966A7 |
BASE ASSEMBLY, Water Pump |
| 24 |
25-8M0204651 |
O-RING, (1.859 x .139) |
| 25 |
26-814669 |
SEAL, Oil |
| 26 |
26-814670 |
SEAL, Oil |
| 27 |
47-19453T |
IMPELLER |
| 28 |
28-8M0032831 |
KEY |
| 29 |
46-812966A12 |
PUMP ASSEMBLY, Water |
| 30 |
27-8M0224241 |
GASKET Comment: (EXPORT - HIGH SULFUR LEADED FUELS/ WARM WATER) |
| 31 |
27-822189 |
GASKET, Upper Water Pump |
| 32 |
8M0204658 |
SEAL Comment: (SHORT/LONG) |
| 33 |
19700A2 |
FACE PLATE |
| 34 |
10-8248324 |
SCREW, (M6 x 16) |
| 35 |
760394 |
CAM, Shift Control |
▶Gear Housing, Driveshaft - 2.31:1 Gear Ratio (43 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-43035A4 |
SEAL KIT, Gear Housing |
| 1 |
1667-9011G60 |
GEAR HOUSING ASSEMBLY Comment: (GRAY) |
| 2 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) (FRONT) |
| 3 |
43046 |
TUBE, Oiler |
| 4 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 5 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 6 |
12-191833 |
WASHER, Fiber |
| 7 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) (REAR) |
| 8 |
31640T07 |
TRIM TAB |
| 9 |
10-825427 |
SCREW, (.437-14 x 1.250) Stainless Steel |
| 10 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
| 11 |
43040T1 |
CARRIER ASSEMBLY |
| 12 |
NSS |
NOT SOLD SEPARATE, Needle Bearing |
| 13 |
97-826134Q |
ANODE |
| 14 |
11-401386 |
NUT, (M6) |
| 15 |
10-4000333 |
SCREW, (M6 x 40) |
| 16 |
43-44484T |
GEAR, Pinion (13 Teeth) (ALSO PART OF 43-850033A2) |
| 17 |
11-35921 |
NUT, (.625-18) |
| 18 |
850307 |
CAM, Shift Control |
| 19 |
31-42677A1 |
BEARING ASSEMBLY, Tapered Roller |
| 20 |
15-44492A1 |
SHIM SET |
| 21 |
45-826737A1 |
DRIVESHAFT ASSEMBLY Comment: (LL) |
| 22 |
42461A1 |
SLEEVE/RING KIT |
| 23 |
NSS |
NOT SOLD SEPARATE, Ring Seal |
| 24 |
43055A4 |
COVER ASSEMBLY, Water Pump |
| 25 |
27-430331 |
GASKET |
| 26 |
27-8M0214931 |
GASKET |
| 27 |
26-43036 |
SEAL, Oil Comment: (LOWER) |
| 28 |
26-43035 |
SEAL, Oil Comment: (UPPER) |
| 29 |
27-8172771 |
GASKET |
| 30 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 31 |
8M0204709 |
FACEPLATE |
| 32 |
10-8M0214957 |
SCREW, (M6 x 30) |
| 33 |
826762A1 |
COUPLING Comment: (LL) |
| 34 |
28-8M0204723 |
KEY |
| 35 |
47-43026T2 |
IMPELLER |
| 36 |
10-8248326 |
SCREW, (M6 x 25) |
| 37 |
853907A1 |
SHIFT SHAFT ASSEMBLY Comment: (LL) |
| 38 |
53-29641 |
E RING |
| 39 |
23-43052A4 |
BUSHING ASSEMBLY |
| 40 |
25-8M0204681 |
O-RING, (1.424 x .103) |
| 41 |
26-8M0204708 |
SEAL, Oil |
| 42 |
10-8248326 |
SCREW, (M6 x 25) |
▶Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-814669A2 |
SEAL KIT, Gear Housing |
| 1 |
1671-9760T31 |
GEAR HOUSING ASSEMBLY Comment: (GRAY) |
| 37 |
15-812769A1 |
SHIM SET |
| 38 |
31-8M0103476 |
BEARING ASSEMBLY, Tapered Roller |
| 39 |
NSS |
NOT SOLD SEPARATE, Cup |
| 40 |
43-813693T1 |
GEAR ASSEMBLY, Forward (23 TEETH) |
| 41 |
31-21739 |
BEARING, Roller |
| 42 |
8129291 |
FOLLOWER, Cam |
| 43 |
20843 |
SLIDE |
| 44 |
24-38114 |
SPRING |
| 45 |
52-813697T |
CLUTCH |
| 46 |
17-8M0020942 |
PIN, Cross |
| 47 |
24-815418 |
SPRING |
| 48 |
44-14493 |
PROPELLER SHAFT |
| 49 |
43-813695T |
GEAR, Reverse (23 TEETH) |
| 50 |
30-20839T |
BEARING, Ball |
| 51 |
8M0168900 |
CARRIER ASSEMBLY, Bearing |
| 52 |
25-815460 |
O-RING |
| 53 |
31-21700 |
BEARING, Needle |
| 54 |
26-8M0205511 |
SEAL, Oil |
| 55 |
26-8M0203757 |
SEAL, Oil |
| 56 |
10-85594030 |
SCREW, (M8 x 30) Comment: (USE W/THREADED INSERT) |
| 57 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel Comment: (USE W/THREADED INSERT) |
| 58 |
8227731 |
INSERT, Threaded |
| 59 |
17264T2 |
TRIM TAB, Zinc |
| 60 |
10-4000377 |
SCREW, (M10 x 30) |
| 61 |
12-8M0214963 |
WASHER, (.406 x .750 x .104) |
| 62 |
48-816704A45 |
PROPELLER KIT Comment: (55 BEACHING) |
| 63 |
73345A1 |
THRUST HUB |
| 64 |
11-69578Q1 |
PROP NUT KIT |
| 65 |
14-8M0214942 |
TAB WASHER |
▶Gear Housing, Propeller Shaft - 2.31:1 Gear Ratio (32 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-43035A4 |
SEAL KIT, Gear Housing |
| 1 |
1667-9011G60 |
GEAR HOUSING ASSEMBLY Comment: (GRAY) |
| 43 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 44 |
NSS |
NOT SOLD SEPARATE, Cup |
| 45 |
43-859472A3 |
GEAR KIT, Forward (30 TEETH) |
| 46 |
31-30895T |
BEARING, Needle |
| 47 |
850315A1 |
FOLLOWER KIT, Cam |
| 48 |
30-44530 |
BALL |
| 49 |
NSS |
NOT SOLD SEPARATE, Slide |
| 50 |
24-850327 |
SPRING |
| 51 |
52-850048T |
CLUTCH |
| 52 |
17-8M0100263 |
PIN, Cross |
| 53 |
24-30893 |
SPRING |
| 54 |
44-8M0140445 |
PROPELLER SHAFT |
| 55 |
43-850034T |
GEAR, Reverse (30 Teeth) |
| 56 |
8M0168901 |
CARRIER ASSEMBLY, Bearing |
| 57 |
25-8M0214974 |
O-RING, (3.609 x .139) |
| 58 |
31-30956T |
BEARING, Needle |
| 59 |
26-8M0205728 |
SEAL, Oil Comment: (INNER) |
| 60 |
26-8M0205729 |
SEAL, Oil Comment: (OUTER) |
| 61 |
31-12578T |
BEARING, Needle |
| 62 |
12-12577 |
THRUST WASHER |
| 63 |
31-12576 |
BEARING, Thrust |
| 64 |
16-8M0034456 |
STUD, (M8 x 48) |
| 65 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel |
| 66 |
11-401378 |
NUT, (M8) |
| 67 |
15-44491A1 |
SHIM SET |
| 68 |
NSS |
NOT SOLD SEPARATE, Insert |
| 69 |
NSS |
NOT SOLD SEPARATE, Decal |
| 70 |
13191Q01 |
THRUST WASHER |
| 71 |
11-52707Q1 |
PROP NUT KIT, (.750-16) |
| 72 |
14-816629Q |
TAB WASHER |
▶Induction Manifold and Reed Block (33 parts)
| Ref |
OEM Part # |
Part Name |
| - |
852071T97 |
POWERHEAD ASSEMBLY |
| 1 |
27-8M0000822 |
GASKET |
| 2 |
1171-9812T9 |
END CAP ASSEMBLY, Lower |
| 3 |
26-66301 |
SEAL, Oil |
| 4 |
26-41953 |
SEAL |
| 5 |
25-8M0142854 |
O-RING, (2.175 x .175) |
| 6 |
10-81742720 |
SCREW, (M8 x 20) |
| 7 |
19077A07 |
BRACKET ASSEMBLY |
| 8 |
16-8161949 |
STUD |
| 9 |
12-8M0204663 |
WASHER, (.187 x .500 x .062) Neoprene Comment: ELECTRIC |
| 10 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel Comment: ELECTRIC |
| 11 |
11-816872 |
WING NUT Comment: ELECTRIC |
| 12 |
10-82127335 |
SCREW, (M8 x 35) |
| 13 |
827998A1 |
MANIFOLD ASSEMBLY, Induction |
| 14 |
22-19725 |
ELBOW Comment: (ELECTRIC) |
| 15 |
22-19725 |
ELBOW Comment: (MANUAL) |
| 16 |
27-812869 |
GASKET |
| 17 |
10-81742730 |
SCREW, (M8 x 30) |
| 18 |
8M0219197 |
REED BLOCK ASSEMBLY |
| 19 |
27-812868 |
GASKET |
| 20 |
NSS |
NOT SOLD SEPARATE, Dowel Pin |
| 21 |
34-812880A03 |
REED ASSEMBLY |
| 22 |
14-429821 |
TAB WASHER |
| 23 |
812879002 |
RETAINER, Reed |
| 24 |
10-4000171 |
SCREW, (M6 x 16) |
| 25 |
42881A1 |
SHIFT RAIL ASSEMBLY |
| 26 |
14-42981 |
TAB WASHER |
| 27 |
10-40001134 |
SCREW, (M8 x 25) |
| 28 |
988851 |
SLIDE |
| 29 |
23-48475 |
BUSHING |
| 30 |
11-401386 |
NUT, (M6) |
| 31 |
12-35459 |
WASHER |
| 32 |
11-401386 |
NUT, (M6) |
▶Jet Components (8 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-814669A2 |
SEAL KIT, Gear Housing |
| 1 |
47-19453T |
IMPELLER |
| 2 |
28-8M0032831 |
KEY |
| 3 |
46-812966A12 |
PUMP ASSEMBLY, Water |
| 4 |
27-822189 |
GASKET, Upper Water Pump |
| 5 |
8M0204658 |
SEAL |
| 6 |
19700A2 |
FACE PLATE |
| 7 |
10-8248324 |
SCREW, (M6 x 16) |
▶Jet Pump Assembly (26 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8M0230714 |
JET PUMP ASSEMBLY |
| 1 |
855767T60 |
HOUSING, Pump |
| 2 |
32-827490 |
HOSE, Lube |
| 3 |
16-855840 |
STUD, (.312-18 x 1.81) |
| 4 |
11-82670910 |
NUT, (.312-18) |
| 5 |
10-848497 |
SCREW, (.312-18 x 1.00) |
| 6 |
47-8M0230713 |
IMPELLER |
| 7 |
80141260 |
HOUSING, Intake |
| 8 |
8271882 |
LINER |
| 9 |
45-85576960 |
DRIVESHAFT |
| 10 |
23-8271891 |
SLEEVE |
| 11 |
11-8271901 |
NUT |
| 12 |
12-36001 |
WASHER |
| 13 |
28-801405875 |
KEY |
| 14 |
15-801404875 |
SHIM, Impeller |
| 15 |
14-801403875 |
TAB WASHER |
| 16 |
10-19923062 |
SCREW, (.250-20 x .625) |
| 17 |
10-60411 |
SCREW, (.312-18 x 1.250) |
| 18 |
801410 |
BRACKET, Cable Support |
| 19 |
11-82670910 |
NUT, (.312-18) |
| 20 |
17-801407 |
PIN, Dowel |
| 21 |
10-4010860 |
SCREW, (M10 x 60) Hex Flange - Stainless Steel |
| 22 |
10-4010890 |
SCREW, (M10 x 90) Hex Flange - Stainless Steel |
| 23 |
10-4010870 |
SCREW, (M10 x 70) Hex Flange - Stainless Steel |
| 24 |
10-95802 |
SCREW, (.375-16 x 2.750) Stainless Steel |
| 25 |
12-8M0214963 |
WASHER, (.406 x .750 x .104) |
▶Manual Tilt Components (15 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-893922A01 |
O-RING KIT |
| 1 |
893942A01 |
SHOCK ROD ASSEMBLY Comment: (BEACHING)(USE WITH GOLD END CAP) |
| 2 |
893903A01 |
PISTON ASSEMBLY, Trim Memory |
| 3 |
25-893917A01 |
O-RING KIT, Cylinder |
| 4 |
NSS |
NOT SOLD SEPARATE, O-Ring |
| 5 |
893918A01 |
CYLINDER ASSEMBLY |
| 6 |
893919A01 |
SCREW AND SEAL KIT |
| 7 |
893920A01 |
ACCUMULATOR ASSEMBLY |
| 8 |
893921A01 |
VALVE BODY ASSEMBLY |
| 9 |
893923A01 |
CAM KIT |
| 10 |
893924A01 |
VALVE KIT, Velocity |
| 11 |
893925A01 |
REPAIR KIT |
| 12 |
8M0207768 |
CABLE ASSEMBLY, Ground |
| 13 |
17-19607 |
PIN |
| 14 |
17-821539 |
PIN, Trilobe |
▶Oil Injection Components (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1263-812718T1 |
TANK ASSEMBLY, Oil |
| 2 |
36-828765A2 |
CAP ASSEMBLY |
| 3 |
NSS |
NOT SOLD SEPARATE, Tether |
| 4 |
11-821285 |
PUSH NUT |
| 5 |
8M0039080 |
SEAL |
| 6 |
19299A1 |
VENT ASSEMBLY |
| 7 |
21-64871 |
VALVE |
| 8 |
25-813644002 |
GROMMET |
| 9 |
99162001 |
BOOT |
| 10 |
8M0039085 |
BOOT |
| 11 |
87-12886A6 |
SWITCH ASSEMBLY |
| 12 |
10-58376 |
SCREW, (.164-18 x .375) |
| 13 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 14 |
818902A1 |
PUMP ASSEMBLY, Oil Injection |
| 15 |
25-8M0204667 |
O-RING |
| 16 |
25-36390 |
O-RING |
| 17 |
10-40011108 |
SCREW, (M5 x 20) Stainless Steel |
| 18 |
43-19277 |
GEAR, Driven |
| 19 |
23-19278A2 |
BEARING ASSEMBLY |
| 20 |
23-17597 |
BUSHING (FLANGED) |
| 21 |
23-17596 |
BUSHING |
| 22 |
32-82381335 |
TUBING, (15.00 Inches Bulk) (6 IN.) |
| 23 |
8M0084729 |
LINK |
▶Power Trim Components (27 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-893914A02 |
O-RING KIT (COMPLETE TRIM) |
| 1 |
893943A01 |
SHOCK ROD KIT |
| 2 |
8M0171822 |
PISTON ASSEMBLY, Memory |
| 3 |
25-8M0171819 |
O-RING KIT, Rebuild |
| 4 |
NSS |
NOT SOLD SEPARATE, O-Ring |
| 5 |
893904T01 |
CYLINDER ASSEMBLY |
| 6 |
893905A02 |
VALVE KIT, Trim Limit |
| 7 |
893906A02 |
PUMP ASSEMBLY |
| 8 |
893907A02 |
MOTOR KIT |
| 9 |
22-8134351 |
PLUG |
| 10 |
893929A01 |
MANUAL RELEASE ASSEMBLY |
| 11 |
893909A02 |
MANIFOLD KIT |
| 12 |
10-809876A1 |
SCREW KIT (MOTOR) |
| 13 |
809877A1 |
DRIVESHAFT/SEAL KIT |
| 14 |
35-893912A02 |
FILTER KIT |
| 15 |
893913A02 |
POPPET KIT |
| 16 |
88238A18 |
CABLE ASSEMBLY |
| 17 |
17-821539 |
PIN, Trilobe |
| 18 |
17-19607 |
PIN |
| 19 |
17-822869001 |
PIN |
| 20 |
831276T |
BRACKET |
| 21 |
84-826802A12 |
HARNESS ASSEMBLY |
| 22 |
10-82129125 |
SCREW, (M6 x 25) |
| 23 |
8M0207773 |
RELAY ASSEMBLY |
| 24 |
828102 |
BRACKET |
| 25 |
25-818967 |
GROMMET |
| 26 |
23-8M0214955 |
BUSHING |
▶Recoil Starter, Manual (37 parts)
| Ref |
OEM Part # |
Part Name |
| - |
816728T14 |
STARTER ASSEMBLY, Recoil |
| 1 |
85174A1 |
HANDLE ASSEMBLY |
| 2 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 3 |
8167652 |
REST |
| 4 |
8M0043161 |
SEAL |
| 5 |
10-82170475 |
SCREW, (M6 x 75) |
| 6 |
23-821702 |
SPACER |
| 7 |
23-816086 |
BUSHING |
| 8 |
25-815795 |
GROMMET |
| 9 |
12-69057 |
WASHER, (.281 x .734 x .063) |
| 10 |
11-401196 |
NUT, (M6) |
| 11 |
8567541 |
CABLE, Interlock |
| 12 |
10-8214281 |
SCREW, (#10-16 x .625) |
| 13 |
12-73288 |
WASHER, (.220 x .500 x .030) Stainless Steel |
| 14 |
18-26811 |
COTTER PIN |
| 15 |
10-878608 |
SCREW, (#10-16 x .500) |
| 16 |
18-26811 |
COTTER PIN |
| 17 |
12-35462 |
WASHER, (.2656 x .625 x .0625) Stainless Steel |
| 18 |
816728T05 |
HOUSING |
| 19 |
24-826791 |
SPRING |
| 20 |
8166903 |
LEVER |
| 21 |
816712T01 |
CAM |
| 22 |
816711 |
RETAINER |
| 23 |
10-8182491 |
SCREW, (#10-16 x 1.00) |
| 24 |
13-826229 |
LOCKWASHER, SPRING |
| 25 |
24-86857T01 |
SPRING |
| 26 |
50-825269T01 |
SHEAVE, Starter |
| 27 |
24-86851T02 |
SPRING |
| 28 |
868501 |
CAM |
| 29 |
53-86849T01 |
RING, Retaining |
| 30 |
50-12066Q10 |
ROPE |
| 31 |
24-868523 |
SPRING, Cam |
| 32 |
86853T01 |
CAM |
| 33 |
10-826253 |
SCREW, (.250-20 x .625) |
| 34 |
8M0183792 |
BUSHING |
| 35 |
53-818853 |
RING, Retaining |
| 36 |
NSS |
NOT SOLD SEPARATE, Decal-Full Throttle Timing |
▶Rideguide Steering (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
816667A2 |
BRACKET ASSEMBLY, Steering (CONVERTING TILLER TO REMOTE STRG.) |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
37-855577A8 |
DECAL, EPA Label Information Comment: (1998) |
▶Starter Motor (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
50-893890T |
STARTER MOTOR ASSEMBLY |
| 2 |
10-965661 |
THRU BOLT |
| 3 |
90643 |
DRIVE KIT |
| 4 |
685753 |
DRIVE ASSEMBLY |
| 5 |
8236392 |
DRIVE CAP |
| 6 |
965651 |
ARMATURE |
| 7 |
8119011 |
CAP, Commutator |
| 8 |
898265016 |
BRUSH/SPRING KIT |
| 9 |
898265014 |
HOLDER |
| 10 |
F15158 |
SCREW |
| 11 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 12 |
11-64015 |
NUT, (.250-20) |
| 13 |
84-88439A9 |
CABLE ASSEMBLY, Battery - Positive |
| 14 |
10-40011153 |
SCREW, (M8 x 45) Stainless Steel |
| 15 |
NSS |
NOT SOLD SEPARATE, Decal-Warning |
| 16 |
823989 |
BRACKET, Oil Tank |
▶Steering Handle Kit (55 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8949112 |
KEY, Ignition (2F) |
| 1 |
816366F4 |
HANDLE Comment: (GRAY) |
| 2 |
NSS |
NOT SOLD SEPARATE, Decal-Shift |
| 3 |
16-815802 |
STUD, (M10 x 150 x 58) |
| 4 |
14-815806 |
TAB WASHER |
| 5 |
11-40125100 |
NUT, (M10) |
| 6 |
84-815851A2 |
HARNESS ASSEMBLY, Stop Comment: MANUAL |
| 7 |
84-821028A2 |
CABLE ASSEMBLY Comment: MANUAL |
| 8 |
815803 |
PLUG Comment: MANUAL |
| 9 |
121051 |
GROMMET |
| 10 |
8158041 |
COVER |
| 11 |
10-878608 |
SCREW, (#10-16 x .500) |
| 12 |
816051A2 |
HORN ASSEMBLY |
| 13 |
19-889730 |
PLUG Comment: (MANUAL) |
| 14 |
87-11083A4 |
SWITCH ASSEMBLY, Stop Comment: POWER TRIM |
| 15 |
15920Q54 |
LANYARD ASSEMBLY Comment: POWER TRIM |
| 16 |
8M0032846 |
RETAINER, Brass |
| 17 |
84-11149A3 |
CABLE ASSEMBLY |
| 18 |
16-8M0034440 |
STUD, (M10 x 2.12) |
| 19 |
11-400636 |
NUT |
| 20 |
12-823933 |
WASHER, (.405 x .760 x .060) Delrin |
| 21 |
816367F6 |
LEVER Comment: (GRAY) |
| 22 |
10-4000357 |
SCREW, (M8 x 45) |
| 23 |
14-8158051 |
TAB WASHER |
| 24 |
23-8159831 |
BUSHING |
| 25 |
12-824610 |
WASHER, Plastic |
| 26 |
12-823970 |
WASHER Comment: (BELLEVILLE) |
| 27 |
12-814803 |
WASHER |
| 28 |
495636 |
SHIFT ROD |
| 29 |
11-64015 |
NUT, (.250-20) |
| 30 |
48419T |
ROD END |
| 31 |
23-26856 |
BUSHING |
| 32 |
12-35950 |
WASHER, (.273 x .437 x .031) Stainless Steel |
| 33 |
18-25191 |
COTTER PIN |
| 34 |
12016A2 |
DETENT/SPRING KIT |
| 35 |
NSS |
NOT SOLD SEPARATE, Spring |
| 36 |
16-8M0034452 |
STUD, (.375-24 x 1.125) |
| 37 |
98530 |
KNOB |
| 38 |
816416A3 |
LEVER KIT |
| 39 |
NSS |
NOT SOLD SEPARATE, Brake |
| 40 |
816564 |
DRIVER |
| 41 |
12-816576 |
WASHER |
| 42 |
8165621 |
DISC |
| 43 |
816413 |
ARM (TOP) |
| 44 |
816414 |
ARM (BOTTOM) |
| 45 |
84-12649A5 |
HARNESS ASSEMBLY |
| 46 |
87-88107A5 |
SWITCH KIT, Key |
| 47 |
11-879755 |
NUT, Special - Chrome Brass |
| 48 |
NSS |
NOT SOLD SEPARATE, Decal-Trim Comment: POWER TRIM |
| 49 |
87-14645A4 |
TRIM SWITCH Comment: POWER TRIM |
| 50 |
49440 |
NUT, (.468-32) Comment: POWER TRIM |
| 51 |
87-8M0052927 |
SWITCH Comment: POWER TRIM |
| 52 |
10-12110 |
SCREW, (#6-32 x .750) Comment: POWER TRIM |
| 53 |
54-648551 |
CLAMP |
| 54 |
10-878608 |
SCREW, (#10-16 x .500) |
▶Swivel Bracket (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3417-822863A2 |
SWIVEL BRACKET ASSEMBLY Comment: (GRAY) LONG |
| 2 |
23-821124 |
BEARING |
| 3 |
26-32911 |
SEAL, Oil |
| 4 |
23-19606 |
BEARING |
| 5 |
22-8M0169589 |
FITTING, Grease |
| 6 |
12-52865 |
WASHER |
| 7 |
19654T7 |
YOKE, Bottom Comment: (GRAY) |
| 8 |
53-77415 |
RETAINING RING |
| 9 |
17-812896A23 |
SWIVEL PIN ASSEMBLY Comment: (GRAY) LONG |
| 10 |
17-8219871 |
PIN, Co-Pilot |
| 11 |
8M0184092 |
BRACKET Comment: 50/60 |
| 12 |
14-8M0009820 |
TAB WASHER Comment: 50/60 |
| 13 |
10-4000377 |
SCREW, (M10 x 30) Comment: 50/60 |
| 14 |
19609A6 |
LINK ROD (PORT) Comment: 50/60 |
| 15 |
10-823919 |
SCREW, (.375-24 x 1.500) Comment: 50/60 |
| 16 |
12-8M0109680 |
WASHER, (.390 x .546 x .12) Comment: 50/60 |
| 17 |
11-8M0204726 |
NUT, (.375-24) |
| 18 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 19 |
11-8M0204726 |
NUT, (.375-24) |
| 20 |
12-52865 |
WASHER |
| 21 |
17-823876 |
PIN Comment: (HANDLE) |
| 22 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 23 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 24 |
NSS |
NOT SOLD SEPARATE, Decal-Serial Overlaminate |
▶Throttle Lever and Linkage (30 parts)
| Ref |
OEM Part # |
Part Name |
| - |
NSS |
NOT SOLD SEPARATE, Spart Advance Lever Assembly |
| 1 |
42946T1 |
LEVER, Throttle |
| 2 |
10-817582 |
SCREW, Adjusting (M5 x 35) |
| 3 |
11-400211 |
NUT, (M5) Stainless Steel |
| 4 |
42927 |
INSERT |
| 5 |
12-35459 |
WASHER |
| 6 |
11-401386 |
NUT, (M6) |
| 7 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 8 |
11-400212 |
NUT, (M6) Stainless Steel |
| 9 |
42942 |
CAP |
| 10 |
23-812930A1 |
BUSHING |
| 11 |
NSS |
NOT SOLD SEPARATE, Insert |
| 12 |
10-4007180 |
SCREW, (M10 x 45) |
| 13 |
23-8M0215006 |
BUSHING |
| 14 |
24-55162 |
SPRING |
| 15 |
12-42980 |
WASHER |
| 16 |
19663T02 |
LEVER, Spark Advance |
| 17 |
878172 |
ROD |
| 18 |
93254 |
SWIVEL BASE |
| 19 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 20 |
11-400212 |
NUT, (M6) Stainless Steel |
| 21 |
42942 |
CAP |
| 22 |
93421 |
SWIVEL BALL |
| 23 |
16-8161949 |
STUD |
| 24 |
24-817702 |
SPRING |
| 25 |
828160A2 |
CAM ASSEMBLY, Throttle |
| 26 |
878174 |
ROD, Throttle |
| 27 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 28 |
11-401386 |
NUT, (M6) |
| 29 |
12-828494 |
WASHER |
▶Tools, Special (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-14310T1 |
INSTALLATION TOOL, Wear Sleeve Comment: GEAR HOUSING |
▶Transom Bracket, Electric (39 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3418-822866A2 |
BRACKET ASSEMBLY, Transom Comment: (GRAY) PORT |
| 2 |
22-8M0169588 |
FITTING, Grease Comment: PORT |
| 3 |
17-99604 |
PIN, Groove Comment: PORT |
| 4 |
3418-822865F3 |
BRACKET, Transom Comment: (GRAY) STARBOARD |
| 5 |
19618A3 |
LEVER ASSEMBLY, Tilt Lock Comment: (GRAY) |
| 6 |
24-99622 |
SPRING |
| 7 |
23-65830 |
NYLINER |
| 8 |
24-812708 |
SPRING |
| 9 |
812709T6 |
KNOB Comment: (GRAY) |
| 10 |
17-99615 |
PIN, Groove |
| 11 |
12-19619 |
WASHER |
| 12 |
18486F6 |
BRACKET, Anchor Comment: (GRAY) |
| 13 |
97-818298Q1 |
ANODE KIT |
| 14 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 15 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 |
10-4000355 |
SCREW, (M8 x 35) |
| 17 |
13-400257 |
LOCKWASHER, (M8) |
| 18 |
11-401388 |
NUT, (M8) |
| 19 |
NSS |
NOT SOLD SEPARATE, Decal-Tilt Lock Comment: NON POWER TRIM |
| 20 |
17-8M0026068 |
PIN ASSEMBLY, Tilt Lock Comment: NON POWER TRIM |
| 21 |
24-821461 |
SPRING Comment: NON POWER TRIM |
| 22 |
8M0041938 |
TILT TUBE |
| 23 |
11-858869 |
NUT, (7/8-14) |
| 24 |
19624A1 |
SEAL KIT |
| 25 |
25-29619 |
O-RING, (.583 x .103) |
| 26 |
23-78861 |
SPACER |
| 27 |
54-22740 |
CLIP Comment: POWER TRIM |
| 28 |
8M0084613 |
C WASHER Comment: POWER TRIM |
| 29 |
10-878608 |
SCREW, (#10-16 x .500) Comment: POWER TRIM |
| 30 |
10-814259 |
SCREW, (.500-20 x 4.00) |
| 31 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 32 |
11-91962 |
NUT, (.500-20) |
| 33 |
8M0084737 |
LINK Comment: NON POWER TRIM |
| 34 |
19615A05 |
LEVER ASSEMBLY, Tilt Comment: NON POWER TRIM |
| 35 |
23-812707 |
BUSHING Comment: NON POWER TRIM |
| 36 |
12-8M0042643 |
WASHER, (.520 x .850 x .060) Nylon - Black Comment: NON POWER TRIM |
| 37 |
13-99611 |
WAVE WASHER Comment: NON POWER TRIM |
| 38 |
8M0007469 |
TILT KNOB Comment: NON POWER TRIM |
| 39 |
10-19611 |
SCREW, (.375-16 x .62) Comment: NON POWER TRIM |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 45 JET running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
