Mercury 25 Jet EFI (3 CYL.)(4-STROKE) (0R165086 & Up) Parts & Diagrams

🔎 Mercury 25 Jet EFI (3 CYL.)(4-STROKE) Reference Library — Exploded parts diagrams (42 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 25 Jet EFI (3 CYL.)(4-STROKE) is a 4-Stroke, Inline 3-Cylinder, EFI outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, Inline 3-Cylinder, EFI
Horsepower	25 HP
Displacement	526 cc
Bore x Stroke	61 mm x 57 mm
Spark Plug (Type & Gap)	NGK BKR6E
Engine Oil Capacity	1.8 L (1.9 quart)
Recommended Engine Oil	SAE 25W-40 Synthetic Blend Mercury FC-W
Gear Case Oil Capacity	280-350 mL (9.5-12 fl oz)
Idle Speed (in gear)	700 ± 50 RPM (in gear)
Full Throttle RPM Range	5000-6000
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 25 Jet EFI (3 CYL.)(4-STROKE):

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 25 Jet EFI (3 CYL.)(4-STROKE).

▶Accessories (35 parts)

Ref	OEM Part #	Part Name
-	8M0051061	CONVERSION KIT, Tiller Handle-Remote Control to Handle Model
1	84-898101T52	HARNESS ASSEMBLY, ECU Comment: Electric
2	898101114	LINK ROD, Throttle
3	853745	CAP
4	898101004	BRACKET, Arm
5	10-8248324	SCREW, (M6 x 16)
6	898101196	ARM, Throttle
7	12-898101218	WASHER, Plastic
8	18-898101174	COTTER PIN, Stainless Steel
9	12-953921	WASHER
10	23-8M0021168	COLLAR, (9.3 mm)
11	10-16705	BOLT, Stainless Steel
12	898101113	LINK ROD , Shift
13	892775	JOINT, Cable
14	898101170	SHIFT ARM
15	25-898101356	GROMMET
16	898101A45	ATTACHING KIT, Steering
17	898101045	DRAG LINK
18	11-161473	NUT, Nylon
19	12-9539210	WASHER
20	23-853826001	SPACER
21	10-898101018	SCREW
22	853825	CAP
23	898101189	PLATE
24	10-879194258	SCREW
25	12-879194340	WASHER, Stainless Steel
26	54-898101231	CLAMP
27	10-8248324	SCREW, (M6 x 16)
28	898103018	BRACKET, Shift Rod Lever
29	10-823042	BOLT, Stainless Steel
30	898103T17	SHIFT SHAFT
31	898101169	SHIFT ARM
32	10-879194248	BOLT
33	12-161404	WASHER
34	898101184	BRACKET, Starter Lock Cable

▶Bottom Cowl (34 parts)

Ref	OEM Part #	Part Name
-	37-8M0081456	DECAL SET, Mercury, Lower Cowl Comment: SN# 0R551809 & Up
1	896113T03	PAN, Bottom - Camouflage
2	896114001	COVER Comment: Jet 25
3	10-879194271	SCREW
4	10-8M0102279	BOLT, Stainless Steel
5	896117A01	LATCH ASSEMBLY, Cowl Comment: Use with Reference #9
6	24-898101178	SPRING
7	898101095	HOOK LEVER
8	8M0005993	SHAFT
9	24-8M0005561	SPRING
10	10-167051	BOLT, (M6 x 20)
11	10-16830	BOLT
12	12-161404	WASHER
13	23-853715007	SPACER
14	23-8537437	MOUNT, Rubber
15	25-16226	GROMMET, Cam Rod Hole Comment: Jet 25
16	25-16226	GROMMET, PPT Cord Hole Comment: Jet 25
17	37-859278003	DECAL, Throttle Only Comment: Handle
18	898101149	RETAINER, Stainless Steel Comment: Handle
19	25-898101034	GROMMET, Control Cable Comment: Handle
20	NSS	NOT SOLD SEPARATE, Decal-Storage
21	19-898101625	PLUG, Plastic Comment: Handle/Jet
22	10-879194270	SCREW
23	25-853709008	GROMMET, Battery Cable
24	37-896854007	DECAL, Oil Pressure Comment: SN# 0R551809 & Up
25	37-859278004	DECAL, Start
26	25-898101088	GROMMET
27	22-8M0182334	CONNECTOR, Fuel - Brass
28	878311	CAP
29	10-879194264	BOLT
30	54-95395	CLIP, Stainless Steel
31	32-898101277	HOSE, Rubber
32	27-896629	GASKET
33	37-8M0012079	DECAL, Shift Comment: Jet 25

▶Camshaft/Oil Pump (23 parts)

Ref	OEM Part #	Part Name
-	27-8M0079064	GASKET SET, Powerhead
1	400-8M0170570	CAMSHAFT Comment: 30 Horsepower SN# 0R1222289 & Up
2	400-8M0170568	CAMSHAFT Comment: 25 Horsepower SN# 0R122289 & Up
3	8M0117630	PUMP ASSEMBLY, Oil
4	27-853523002	GASKET
5	10-168308	BOLT
6	12-16826	WASHER, Stainless Steel
7	28-95229	KEY
8	26-825455001	SEAL, Oil
9	43-834973001	GEAR, Driven
10	10-803858001	BOLT
11	12-895118	WASHER
12	57-8M0072670	TIMING BELT Comment: SN# OR406654 & Up
13	895265	TENSIONER, Belt Comment: SN# OR406653 & Below
14	895266	COVER, TENSIONER Comment: SN# OR406653 & Below
15	10-879194259	SCREW Comment: SN# OR406653 & Below
16	12-879194340	WASHER, Stainless Steel Comment: SN# OR406653 & Below
17	24-815093002	SPRING, Tensioner Comment: SN# OR406653 & Below
18	851845001	HOOK Comment: SN# OR406653 & Below
19	11-855679002	NUT
20	13-823032001	LOCKWASHER
21	895119001	PLATE
22	834955T02	PULLEY, Drive

▶Clamp Brackets, Manual (47 parts)

Ref	OEM Part #	Part Name
1	3418-898101T26	CLAMP BRACKET, Starboard, 14MM Thread
2	3418-898101T25	CLAMP BRACKET, Port, 14MM Thread
3	898101191	TILT TUBE ASSEMBLY
4	11-85372214	CAP NUT
5	23-8537435	BUSHING
6	12-95379	PAD
7	11-853722029	NUT, Nylon
8	898101044	DISTANCE PIECE
9	12-16826	WASHER, Stainless Steel
10	11-400212	NUT
11	10-162635	CLAMP SCREW
12	898101207	THRUST ROD
13	24-8126455	SPRING
14	37-823701004	DECAL, Co-Pilot Comment: Handle
15	84-898101089	WIRE, Ground, To Swivel Bracket
16	10-8230427	BOLT, (M6 x 12)
17	898101209	STOPPER, Tilt - Port
18	10-898101014	SCREW
19	13-8537232	WAVE WASHER
20	12-8M0135942	WASHER, To Swivel Bracket
21	12-16192	WASHER
22	11-95374	NUT, Nylon
23	24-898101263	SPRING
24	97-804043	ANODE
25	10-879194264	BOLT
26	10-879194310	BOLT
27	898103T28	LOCK, Reverse
28	898101262	SHAFT, Reverse Lock
29	12-953921	WASHER
30	18-81502610	COTTER PIN
31	853748	SNAP, Link Rod
32	898101151	LINK
33	8M0157131	STOPPER, Tilt
34	10-898101013	SCREW
35	898101210	PLATE, Tilt Stopper Setting
36	17-95218016	PIN, Spring
37	8251131	BRACKET
38	853774	STOP
39	24-953832	SPRING
40	898103T39	LEVER, Reverse Lock
41	898101234	GRIP, Reverse Lock Lever
42	8M0051399	BUTTON
43	10-803790001	BOLT, Shoulder
44	13-17641	WAVE WASHER
45	12-953921	WASHER
46	24-898101379	SPRING
47	17-8M0188869	PIN, To Swivel Bracket

▶Clamp Brackets, Power Trim and Gas Assist (45 parts)

Ref	OEM Part #	Part Name
1	3406-804038T02	CLAMP BRACKET, Starboard Comment: Gas Assist
2	1400-8M0163151	CLAMP BRACKET, Port Comment: Gas Assist SN# 0R247238 & Up
3	853769001	TILT TUBE
4	23-161764	BUSHING
5	16198003	THRUST ROD
6	18-8150266	COTTER PIN
7	1400-8M0229505	SWIVEL BRACKET Comment: Gas Assist SN# 0R247238 & Up
8	84-898101089	WIRE, Ground
9	10-8230427	BOLT, (M6 x 12)
10	54-953951	CLAMP
11	54-898101244	CLAMP
12	10-8M0051381	SCREW
13	10-162635	CLAMP SCREW
14	12-95379	PAD
15	12-879194341	WASHER
16	11-95374002	NUT
17	10-802619	BOLT
18	12-953928	WASHER
19	NSS	NOT SOLD SEPARATE, Decal-Secure Engine Warning
20	17-8M0091499	PIN, Lower
21	23-161765	BUSHING
22	12-853822002	WASHER
23	53-804027003	C RING
24	97-823912002	ANODE
25	10-879194264	BOLT
26	8M0075225	STOPPER Comment: Gas Assist
27	17-95218017	PIN, Spring
28	16208	GRIP
29	24-95383010	SPRING
30	23-95286027	COLLAR
31	17-8M0091498	PIN, Cylinder, Upper
32	10-879194248	BOLT
33	12-898101937	WASHER
34	851873T03	POWER TRIM/TILT ASSEMBLY
35	23-16176009	BUSHING
36	23-16176010	BUSHING
37	54-816311T	TIE STRAP, (8.00 Inches)
38	898103T32	SHOCK ABSORBER, Gas
39	898101233	LEVER
40	898101234	GRIP
41	8M0051399	BUTTON
42	10-16105	BOLT
43	12-16826	WASHER, Stainless Steel
44	11-400212	NUT
45	23-898101235	COLLAR

▶Conversion Kit-Electric Start, 889246A33 (29 parts)

Ref	OEM Part #	Part Name
-	889246A33	CONVERSION KIT, Remote Control-Electric
1	10-879194248	BOLT
2	10-8248324	SCREW, (M6 x 16)
3	10-16705	BOLT, Stainless Steel
4	10-823042	BOLT, Stainless Steel
5	12-161404	WASHER
6	12-898101218	WASHER, Plastic
7	12-953921	WASHER
8	25-896115	GROMMET, Control Cable
9	25-898101356	GROMMET
10	898101113	LINK ROD , Shift
11	11-16081	NUT, Stainless Steel
12	892775	JOINT, Cable
13	898101169	SHIFT ARM
14	898103T17	SHIFT SHAFT
15	898103018	BRACKET, Shift Rod Lever
16	898101004	BRACKET, Arm
17	23-8M0021168	COLLAR, (9.3 mm)
18	898101196	ARM, Throttle
19	898101114	LINK ROD, Throttle
20	853745	CAP
21	18-898101174	COTTER PIN, Stainless Steel
22	898101170	SHIFT ARM
23	54-898101231	CLAMP
24	898101T19	BRACKET
25	84-898101T52	HARNESS ASSEMBLY, ECU
26	54-816311T	TIE STRAP
27	54-898101256	CLAMP
28	898101184	BRACKET, Starter Lock Cable

▶Conversion Kit-Manual Start, 889246A34 (25 parts)

Ref	OEM Part #	Part Name
-	889246A34	CONVERSION KIT, Remote Control-Manual
1	10-879194248	BOLT
2	10-8248324	SCREW, (M6 x 16)
3	10-16705	BOLT, Stainless Steel
4	10-823042	BOLT, Stainless Steel
5	12-161404	WASHER
6	12-898101218	WASHER, Plastic
7	12-953921	WASHER
8	25-896115	GROMMET, Control Cable
9	25-898101356	GROMMET
10	898101113	LINK ROD , Shift
11	11-16081	NUT, Stainless Steel
12	892775	JOINT, Cable
13	898101169	SHIFT ARM
14	898103T17	SHIFT SHAFT
15	898103018	BRACKET, Shift Rod Lever
16	898101004	BRACKET, Arm
17	23-8M0021168	COLLAR, (9.3 mm)
18	898101196	ARM, Throttle
19	898101114	LINK ROD, Throttle
20	853745	CAP
21	18-898101174	COTTER PIN, Stainless Steel
22	898101170	SHIFT ARM
23	54-898101231	CLAMP
24	898101T19	BRACKET

▶Conversion Kit-Tiller Handle, Electric - 879147A09 (47 parts)

Ref	OEM Part #	Part Name
-	898103A92	CO-PILOT KIT
1	NSS	NOT SOLD SEPARATE, Tiller Handle Assembly
2	12-879194340	WASHER, Stainless Steel
3	10-8M0058362	BOLT, Steel
4	NSS	NOT SOLD SEPARATE, Gear Assembly
5	898101110	KNOB
6	25-898101166	GROMMET, Rubber
7	19-898101625	PLUG, Plastic
8	898101149	RETAINER, Stainless Steel
9	10-879194248	BOLT
10	898101265	BRACKET, Starter Lock Cable - Stainless Steel
11	15920Q54	LANYARD ASSEMBLY
12	10-823042	BOLT, Stainless Steel
13	10-16705	BOLT, Stainless Steel
14	12-953921	WASHER, Stainless Steel
15	23-95286029	COLLAR, (9.5 mm) Stainless Steel
16	898101195	ARM, Throttle
17	898101204	ROD, Throttle
18	898101205	ROD, Throttle - Stainless Steel
19	898103T16	SHIFT SHAFT
20	898101112	LEVER
21	24-8M0138740	STOPPER, Shift Lever - Stainless Steel
22	10-8230427	BOLT
23	12-898101218	WASHER, Plastic
24	18-898101174	COTTER PIN, Stainless Steel
25	37-859278003	DECAL, Throttle Only
26	892775	JOINT, Cable
27	11-16081	NUT, Stainless Steel
28	87-853820A02	SWITCH ASSEMBLY, Start
29	87-8M0127937	SWITCH ASSEMBLY, Neutral
30	803841	ACTUATOR
31	898101134	ALARM, Over-Heat
32	84-898101T51	HARNESS ASSEMBLY, ECU
33	11-85372214	CAP NUT
34	37-859278004	DECAL, Start
35	10-895140002	BOLT
36	8M0145395	DISC
37	12-895146002	WASHER
38	12-895146001	WASHER
39	898101035	HANDLE, Co-Pilot
40	898101083	GRIP
41	8M0051399	BUTTON
42	12-16192	WASHER
43	11-95374	NUT, Nylon
44	898101036	PLATE, Co-Pilot
45	10-8248324	SCREW, (M6 x 16)
46	23-898101031	COLLAR

▶Conversion Kit-Tiller Handle, Manual - 889246A71 (28 parts)

Ref	OEM Part #	Part Name
-	8M0051061	CONVERSION KIT, Tiller Handle-Remote Control to Handle Model
1	NSS	NOT SOLD SEPARATE, Tiller Handle Assembly
2	12-879194340	WASHER, Stainless Steel
3	10-8M0058362	BOLT, Steel
4	NSS	NOT SOLD SEPARATE, Gear Assembly
5	898101110	KNOB
6	25-898101166	GROMMET, Rubber
7	19-898101625	PLUG, Plastic
8	898101149	RETAINER, Stainless Steel
9	10-879194248	BOLT
10	898101265	BRACKET, Starter Lock Cable - Stainless Steel
11	15920Q54	LANYARD ASSEMBLY
12	10-823042	BOLT, Stainless Steel
13	10-16705	BOLT, Stainless Steel
14	12-953921	WASHER, Stainless Steel
15	23-95286029	COLLAR, (9.5 mm) Stainless Steel
16	898101195	ARM, Throttle
17	898101204	ROD, Throttle
18	898101205	ROD, Throttle - Stainless Steel
19	898103T16	SHIFT SHAFT
20	898101112	LEVER
21	24-8M0138740	STOPPER, Shift Lever - Stainless Steel
22	10-8230427	BOLT
23	12-898101218	WASHER, Plastic
24	18-898101174	COTTER PIN, Stainless Steel
25	37-859278003	DECAL, Throttle Only
26	892775	JOINT, Cable
27	11-16081	NUT, Stainless Steel

▶Crankshaft, Pistons and Connecting Rods (13 parts)

Ref	OEM Part #	Part Name
-	27-8M0079064	GASKET SET, Powerhead
1	401-889246T32	CRANKSHAFT ASSEMBLY Comment: SN# 0R130206 & Up
2	23-898101T07	BEARING, Thrust - Blue
3	26-855681002	SEAL, Oil, Upper
4	26-898101123	SEAL, Oil, Lower
5	28-160531	KEY
6	28-825666001	KEY, Timing Pulley
7	600-8M0124940	CONNECTING ROD ASSEMBLY
8	10-8035092	BOLT
9	713-898103A08	PISTON ASSEMBLY
10	39-898103T35	RING SET, Piston Comment: Services one piston
11	41-898103113	PIN, Piston
12	53-160573	E RING

▶Cylinder Block (28 parts)

Ref	OEM Part #	Part Name
-	27-8M0079064	GASKET SET, Powerhead
1	803-898101T42	CYLINDER BLOCK ASSEMBLY
2	17-16119	PIN, Dowel
3	10-855677006	BOLT
4	10-898101009	SCREW
5	12-16826	WASHER, Stainless Steel
6	10-855677004	BOLT
7	898101265	BRACKET, Starter Lock Cable - Stainless Steel Comment: Tiller Handle
8	10-879194248	BOLT
9	17-16119	PIN, Dowel
10	855550003	LIFTING EYE
11	10-16830009	BOLT
12	8M0119207	THERMOSTAT, 60 Degrees
13	27-8M0214960	GASKET
14	8537052	CAP
15	10-879194264	BOLT
16	10-16832	BOLT, (M6 x 16)
17	97-823912	ANODE
18	27-895150001	GASKET
19	97-895151001	PLUG, Anode
20	10-167051	BOLT, (M6 x 20)
21	35-8M0162831	FILTER ASSEMBLY, Oil
22	27-835427T04	GASKET
23	898101142	PLUNGER
24	54-816311T	TIE STRAP
25	32-8M0057119	HOSE, Rubber (220 mm)
26	35-895152003	STRAINER, Oil
27	898101122	DIPSTICK

▶Cylinder Head (25 parts)

Ref	OEM Part #	Part Name
-	27-8M0079064	GASKET SET, Powerhead
1	898101T39	CYLINDER HEAD
2	27-898101T41	GASKET, Cylinder Head
3	17-16119	PIN, Dowel
4	16-898101190	STUD
5	32-898101020	HOSE, Breather, To Intake Silencer
6	54-803525003	CLIP
7	10-855677002	BOLT
8	853756001	PLATE
9	10-879194248	BOLT
10	898101T40	COVER, Cylinder Head
11	36-8M0135589	CAP ASSEMBLY, Oil Filler
12	25-803513007	O-RING
13	10-16830A1	SCREW KIT
14	NSS	NOT SOLD SEPARATE, Decal-Engine Oil
15	54-803563005	CLAMP
16	27-803508T18	GASKET
17	33-8M0204682	SPARK PLUG, NGK#DCPR6E
18	22-8M0229353	PLUG
19	27-95220	GASKET
20	10-853531001	BOLT
21	12-16826	WASHER, Stainless Steel
22	834974001	PLATE, Breather
23	10-898101162	SCREW
24	32-8M0057121	HOSE, Rubber (290 mm), To Adaptor Plate

▶Driveshaft Housing (30 parts)

Ref	OEM Part #	Part Name
-	27-8M0079064	GASKET SET, Powerhead
1	1500-8M0192164	HOUSING, Driveshaft Comment: Long
2	10-8M0224584	BOLT
3	12-16192	WASHER
4	19-803593	PLUG Comment: As needed
5	8M0111615	BOLT
6	12-895146	WASHER
7	10-898103227	BOLT
8	27-854617001	GASKET
9	853577001	COVER, Drain
10	10-898101953	BOLT
11	17-16119	PIN, Dowel
12	896116T01	SKIRT, Camouflage
13	10-898101192	SCREW, Tapping
14	12-16826	WASHER, Stainless Steel
15	898101003	SEAL, Skirt
16	898101002	SEAL, Skirt
17	25-896631	GROMMET
18	898101105	COVER, Idle Exhaust
19	10-167051	BOLT, (M6 x 20)
20	27-8M0099564	GASKET, Idle Exhaust Port Cover
21	898101137	PLATE
22	27-895148001	GASKET
23	25-898101086	GROMMET
24	95275002	PLATE
25	27-803663T15	GASKET
26	852432001	SEAL, Rubber
27	8M0097392	ADAPTOR PLATE
28	26-8537072	SEAL, Oil
29	27-835427T04	GASKET

▶Electrical Bracket and Cover (33 parts)

Ref	OEM Part #	Part Name
-	50-899783A01	STARTER MOTOR KIT, Electric
1	898101T59	BRACKET, Electrical
2	10-823042	BOLT
3	89-853809001	SOLENOID, Starter
4	89-898103T09	RELAY ASSEMBLY, Solenoid Switch, Up
5	87-898103T10	SWITCH ASSEMBLY, PTT Solenoid, Down
6	85-853816004	BOOT, Red
7	84-898101175	HARNESS ASSEMBLY, Solenoid Switch - Red
8	84-8537408	CABLE, Black
9	10-8230427	BOLT, (M6 x 12)
10	898101T60	COVER, Electrical Bracket
11	23-95361	BUSHING
12	10-167051	BOLT, (M6 x 20)
13	898101T37	HOLDER, Cord
14	898101094	HOLDER
15	10-823042	BOLT
16	898101134	ALARM, Over-Heat Comment: Handle
17	898101118	SENSOR, MAT
18	25-898101119	GROMMET, Mat Sensor
19	32-898101072	HOSE, To Intake Manifold
20	32-898101073	HOSE, To Intake Silencer
21	898103005	VALVE ASSEMBLY
22	10-16705	BOLT
23	12-953921	WASHER
24	23-952868	COLLAR
25	898101158	MOUNT, Rubber
26	898101136	PLATE
27	12-16826	WASHER, Stainless Steel
28	11-400212	NUT, (M6) Stainless Steel
29	10-879194260	BOLT
30	37-898101404	DECAL, Wiring Diagram
31	37-898101405	DECAL, Warning System
32	37-892904011	DECAL, Start in Gear

▶Flywheel, ECU and Wiring Harness (30 parts)

Ref	OEM Part #	Part Name
1	200-898101T64	FLYWHEEL
2	11-851832	NUT
3	12-8539911	WASHER
4	898101T01	ALTERNATOR ASSEMBLY
5	10-823042	BOLT
6	54-8M0130961	CLAMP
7	19-898101138	PLUG
8	879147T10	BRACKET Comment: Design II - Use With Reference 30
9	10-879194264	BOLT
10	898101146	COIL, Pulser
11	10-823042067	SCREW
12	898101147	COIL, Pulser
13	339-898103T	COIL, Ignition
14	85-898101141	BOOT
15	10-167051	BOLT, (M6 x 20)
16	54-8M0130961	CLAMP
17	8M0108793	ECU, Engine Control Unit Comment: 25 Horsepower Bodensee SN# 0R241220 & Up
18	19-898101139	PLUG
19	898101050	BRACKET, ECU
20	10-16832	BOLT, (M6 x 16)
21	12-953921	WASHER
22	12-953921	WASHER
23	10-16705	BOLT, Stainless Steel
24	23-952868	COLLAR
25	898101158	MOUNT, Rubber
26	19-853994	PLUG
27	84-898101T52	HARNESS ASSEMBLY, ECU Comment: Remote Control Models
28	54-816311T	TIE STRAP
29	54-803563005	CLAMP
30	10-8230427	BOLT, (M6 x 12)

▶Fuel Pump (34 parts)

Ref	OEM Part #	Part Name
1	803529T04	PUMP ASSEMBLY, Fuel
2	10-823042	BOLT, Stainless Steel
3	32-804821004	HOSE, Fuel (600 mm), To Vapor Seperator
4	54-95395	CLIP, Stainless Steel
5	25-16109003	O-RING
6	898101222	BRACKET
7	898101223	MOUNT, Rubber
8	898101033	PLATE
9	10-8248324	SCREW, (M6 x 16)
10	11-8537227	NUT, Nylon
11	12-953921	WASHER
12	27-898101066	GASKET, Fuel Cooler
13	35-8M0088825	FILTER, Fuel
14	32-898101266	HOSE, Fuel Filter to Fuel Pump
15	898101T65	COOLER, Fuel
16	10-8M0147119	BOLT
17	32-8M0105119	HOSE, Rubber (700 mm), Fuel Cooler to Water Connector
18	22-898101219	CONNECTOR
19	54-898101237	CLAMP, (16.8)
20	32-8M0120630	HOSE, Rubber, Fuel Cooler to High Pressure Fuel Filter
21	54-803525004	CLIP
22	898101070	MOUNT, Rubber-Fuel Filter
23	898101069	BRACKET, Fuel Filter
24	35-898101093	FILTER, Fuel-High Pressure
25	32-8M0233394	HOSE
26	54-856880002	CLAMP
27	22-898101211	FITTING
28	32-898101269	HOSE, Rubber, To Fuel Rail
29	898101104	SLEEVE
30	32-898101270	HOSE, Rubber, To Vapor Seperator
31	32-898101100	HOSE, (600 mm), To Cylinder Block
32	23-898101274	COLLAR
33	54-816311T	TIE STRAP
34	19-898101925	PLUG

▶Fuel Rail and Vapor Separator Components (24 parts)

Ref	OEM Part #	Part Name
1	898103T25	VAPOR SEPARATOR ASSEMBLY
2	10-898101164	SCREW
3	898101T76	REGULATOR, Fuel
4	25-898101085	GROMMET
5	25-898101127	O-RING
6	25-898101049	O-RING, Drain Screw
7	10-898101163	SCREW
8	898101238	HOLDER
9	25-8M0184170	GROMMET
10	898101T67	PUMP ASSEMBLY, Fuel
11	35-898101239	FILTER
12	898101063	FLOAT VALVE
13	54-16255	CLIP
14	17-16256004	FLOAT, Arm Pin
15	855430002	FLOAT
16	10-855544013	SCREW
17	25-898101126	O-RING
18	10-898101046	SCREW, Drain
19	25-898101048	O-RING, Drain Screw
20	32-898101102	HOSE, (300 mm)
21	898101T65	COOLER, Fuel
22	10-16245	SCREW
23	25-898101133	O-RING
24	25-898101132	O-RING

▶Fuel Rail and Vapor Seperator (36 parts)

Ref	OEM Part #	Part Name
1	898101T75	FUEL RAIL
2	25-898101131	O-RING
3	22-898101108	CONNECTOR
4	898101212	VALVE ASSEMBLY
5	898101023	CAP
6	898101079	PLATE
7	10-855544018	SCREW
8	10-823042	BOLT, Stainless Steel
9	8M0091784	INJECTOR, Fuel
10	25-8M0095062	O-RING
11	25-8M0095063	O-RING
12	54-804830002	CLAMP
13	10-8248324	SCREW, (M6 x 16)
14	898101120	NIPPLE
15	25-804840007	O-RING
16	54-803525004	CLIP
17	54-95224	CLIP
18	32-898101272	HOSE, Rubber with Arrow (730mm), Air Vent-Bottom Cowl
19	22-898261001	FITTING, Vent Comment: SN# 0R232962 & Up
20	54-816311T	TIE STRAP
21	56762	TIE STRAP, (4.00 Inches)
22	898101273	ORIFICE
23	898101224	VENT ASSEMBLY, Air
24	54-95395	CLIP, Stainless Steel
25	32-8M0120629	HOSE, Rubber, To Fuel Cooler
26	32-8M0073739	HOSE, Rubber
27	54-898101237	CLAMP, (16.8)
28	32-898101229	HOSE, Rubber (540 mm), To Bottom Cowl (540mm)
29	898103T25	VAPOR SEPARATOR ASSEMBLY
30	10-16830	BOLT
31	54-803563005	CLAMP
32	12-161404	WASHER
33	23-8537437	MOUNT, Rubber
34	23-853715007	SPACER
35	25-8518153	GROMMET
36	898101260	SLEEVE, Protective

▶Gear Housing, Driveshaft-1.92:1 Gear Ratio (40 parts)

Ref	OEM Part #	Part Name
-	8M0208905	REPAIR KIT, Water Pump
1	1668-8M0057242	GEAR HOUSING ASSEMBLY, Basic
2	31-813048006	BEARING, Needle
3	22-8M0229353	PLUG
4	27-95220	GASKET
5	853763	STRAINER SET, Water
6	10-879194326	SCREW
7	11-85372210	NUT
8	16133	STRAINER, Water
9	10-898101959	SCREW
10	853762	TRIM TAB
11	10-167051	BOLT, (M6 x 20)
12	11-85372211	NUT
13	43-16138T01	GEAR, Pinion (12 Teeth)
14	24-8126454	SPRING
15	853765T	GUIDE
16	45-16136T02	DRIVESHAFT Comment: Long
17	28-161551	KEY
18	30-16128T02	BEARING ASSEMBLY
19	15-813276005	SHIM, (0.5)
20	26-161622	SEAL, Oil
21	25-8537096	O-RING
22	46-8260531	HOUSING, Water Pump, Lower
23	17-952188	PIN, Dowel
24	27-161602	GASKET
25	803753002	PLATE, Water Pump Guide
26	27-16158010	GASKET
27	47-8M0214912	IMPELLER
28	46-803750T05	HOUSING, Water Pump
29	803751002	PUMP, Liner Housing
30	26-161681	SEAL, Lower
31	10-823042046	BOLT
32	25-804903001	GROMMET, Upper
33	32-803755007	TUBE, Water Comment: Long
34	32-8M0057120	HOSE, Rubber (15 mm) Comment: Long
35	10-879194308	BOLT Comment: Long
36	12-16192	WASHER
37	10-879194302	BOLT, Stud Comment: Short
38	11-879194337	NUT Comment: Short
39	10-879194307	BOLT

▶Gear Housing, Propeller Shaft -1.92:1 Gear Ratio (26 parts)

Ref	OEM Part #	Part Name
-	27-8M0089636	GASKET SET, Gearcase Comment: SN# 0R515497 & Up
1	1668-8M0057242	GEAR HOUSING ASSEMBLY, Basic
2	30-16128T01	BEARING ASSEMBLY
3	15-8132761	SHIM, (0.15)
4	43-8M0183179	GEAR, Forward - 23 Teeth
5	161521	FOLLOWER, Cam
6	30-161322	BALL, Steel
7	853764003	HOLDER
8	24-8126453	SPRING
9	52-898103T30	CLUTCH
10	17-161501	PIN
11	24-176672	SPRING
12	44-19513T01	PROPELLER SHAFT
13	12-161401	WASHER
14	43-898103T29	GEAR, Reverse - 23 Teeth
15	8M0070880	CARRIER ASSEMBLY, Bearing Comment: SN# 0R515497 & Up
16	25-161311	O-RING
17	30-16132T01	BEARING, Ball
18	31-813048T05	BEARING, Needle
19	26-8M0079092	SEAL, Oil Comment: SN# 0R515497 & Up
20	10-879194273	BOLT
21	161452	THRUST HUB
22	48-896900A40	BLACK MAX PROPELLER, 12.5 Pitch Aluminum
23	12-161402	WASHER
24	11-161471	PROP NUT
25	18-8150264	COTTER PIN

▶Intake Manifold (32 parts)

Ref	OEM Part #	Part Name
-	27-8M0079064	GASKET SET, Powerhead
1	898103T01	MANIFOLD, Intake
2	10-853531004	BOLT
3	12-895106002	WASHER
4	17-16119	PIN, Dowel
5	10-823042	BOLT
6	10-853531001	BOLT
7	12-16826	WASHER, Stainless Steel
8	11-400212	NUT
9	25-898101128	O-RING
10	898103T27	INSULATOR
11	898103T41	THROTTLE BODY ASSEMBLY Comment: 25 - Use without References 30 and 31
12	27-898101197	GASKET, Throttle Body
13	10-823042	BOLT, Stainless Steel
14	27-898101078	GASKET
15	898103T02	SILENCER ASSEMBLY, Intake
16	10-167051	BOLT, (M6 x 20)
17	24-898103196	SPRING
18	12-161404	WASHER
19	23-8M0021168	COLLAR, (9.3 mm)
20	8M0109579	CAM, Throttle - White Comment: 25 Horsepower
21	10-8M0204707	BOLT
22	898101188	BRACKET
23	10-8230427	BOLT, (M6 x 12)
24	25-898101084	GROMMET
25	898103003	SILENCER ASSEMBLY, Intake
26	898103004	COVER, Intake Silencer
27	27-898101159	GASKET
28	35-898101	FILTER, Air
29	10-898101236	SCREW, Tapping
30	815037001	PLUG, Use where Applicable
31	56762	BAND, Use where Applicable

▶Intake/Exhaust Valves (19 parts)

Ref	OEM Part #	Part Name
-	898103T34	SHORT BLOCK Comment: 25 Horsepower
1	8M0079161	KIT, Intake Valve Comment: Includes retainer and keeper SN# 0R557618 & Up
2	8M0079162	KIT, Exhaust Valve Comment: Includes retainer and keeper SN# 0R557618 & Up
3	26-822647001	SEAL, Intake - Black, Valve Stem
4	26-822647002	SEAL, Exhaust - Green, Valve Stem
5	8M0158660	SEAT
6	24-898101214	SPRING, Valve
7	803555	RETAINER Comment: SN# 0R557617 & Below
8	28-803556	KEEPER, Valve Comment: SN# 0R557617 & Below
9	8M0123419	ROCKER ARM
10	10-825046001	SCREW, Adjusting
11	11-826150001	NUT, Adjusting
12	898101155	SHAFT, Rocker Arm- Intake
13	898101154	SHAFT , Rocker Arm - Exhaust
14	10-850879001	BOLT
15	24-825453001	SPRING
16	12-895118001	WASHER
17	24-815093002	SPRING, Tensioner
18	24-825452002	SPRING

▶Jet Unit (34 parts)

Ref	OEM Part #	Part Name
-	NSS	NOT SOLD SEPARATE, Jet Unit-Complete
1	889246T26	HOUSING, Volute
2	32-827490	HOSE, Lube
3	878378	GATE, Reverse - With Bumper
4	878376	SHIFT LINKAGE KIT
5	898101657	SHIFT CAM
6	889246024	ADAPTOR PLATE
7	10-898101795	BOLT
8	12-879194340	WASHER, Stainless Steel
9	10-879194302	BOLT, Stud
10	12-879194342	WASHER
11	11-879194337	NUT
12	10-879194254	BOLT
13	12-879194342	WASHER
14	10-16832	BOLT, (M6 x 16)
15	12-16826	WASHER, Stainless Steel
16	NSS	NOT SOLD SEPARATE, Screw
17	889246T27	DRIVESHAFT
18	23-827189	SLEEVE
19	11-827190	NUT
20	10-878388001	SCREW
21	10-879194256	BOLT
22	12-879194342	WASHER
23	47-855708T25	IMPELLER
24	28-801405625	KEY, Impeller
25	15-801404625	SHIM, Impeller
26	14-801403625	TAB WASHER
27	801412T01	HOUSING ASSEMBLY, Intake
28	827188T04	LINER
29	97-889246A72	ANODE KIT
30	10-801432001	BOLT, (M6 x 25)
31	12-879652003	WASHER
32	10-16832	BOLT, (M6 x 16)
33	10-167051	BOLT, (M6 x 20)

▶Jet Water Pump Components (14 parts)

Ref	OEM Part #	Part Name
1	25-804903001	GROMMET
2	32-803755006	TUBE, Water
3	26-161681	SEAL
4	10-879194252	BOLT
5	12-16826	WASHER, Stainless Steel
6	46-803750T05	HOUSING, Water Pump
7	803751002	PUMP, Liner Housing
8	47-8M0214912	IMPELLER
9	28-161551	KEY
10	27-16158010	GASKET
11	898101655	PLATE, Guide
12	27-898101381	GASKET
13	889246025	HOUSING, Water Pump
14	17-952188	PIN, Dowel

▶Power Trim/Tilt Components (39 parts)

Ref	OEM Part #	Part Name
1	851873T03	POWER TRIM/TILT ASSEMBLY
2	898101246	JOINT
3	11-898101247	NUT
4	26-898101248	SEAL
5	25-898101249	O-RING
6	898103T36	CYLINDER
7	25-898101254	O-RING
8	898103T37	TUBE, Inner
9	25-898101255	O-RING
10	898103T38	ROD ASSEMBLY, Piston
11	25-898101250	O-RING
12	898101251	PISTON
13	898101252	RING
14	25-898101253	O-RING
15	898101115	MANUAL VALVE ASSEMBLY
16	898101167	SEAL SET
17	25-812641003	O-RING
18	26-898101245	SEAL
19	53-804027002	C RING
20	25-803513009	O-RING
21	898101213	SEAT, Valve
22	898101005	BALL
23	898101180	SEAT, Spring
24	24-898101176	SPRING
25	25-161314	O-RING
26	898103T12	PUMP
27	851877001	COUPLING
28	10-8518663	BOLT
29	25-16131011	O-RING
30	898103T31	MOTOR ASSEMBLY
31	25-898101130	O-RING
32	898103T15	TANK, Reservoir
33	898101024	CAP ASSEMBLY
34	25-898101129	O-RING
35	10-898101015	SCREW
36	87-898103011	SWITCH, PTT
37	25-898101145	O-RING
38	896630	BRACKET, Switch
39	10-8248324	SCREW, (M6 x 16)

▶Powerhead Gasket Set Components (1 parts)

Ref	OEM Part #	Part Name
-	27-803663T15	GASKET, Driveshaft Housing

▶Recoil Starter (36 parts)

Ref	OEM Part #	Part Name
-	37-898103193	DECAL, Interferance
1	8M0230663	STARTER ASSEMBLY, Recoil
2	8M0138746	HOUSING, Starter
3	24-812645008	SPRING
4	898101182	HANDLE, Starter
5	898101325	ANCHOR, Rope
6	804031002	LOCK, Starter
7	50-8M0110715	ROPE, Starter
8	24-804024008	SPRING, Starter
9	53-852784001	E RING
10	803717002	REEL
11	24-8M0126988	SPRING, Friction
12	812638002	PLATE, Friction
13	10-8M0126987	BOLT
14	812635T03	RATCHET
15	898101148	GUIDE, Ratchet
16	24-812634004	SPRING, Return
17	804035001	PULLEY, Starter
18	10-8248324	SCREW, (M6 x 16)
19	898101187	BRACKET, Starter
20	10-16705	BOLT, Stainless Steel
21	12-953921	WASHER
22	11-856949002	NUT
23	24-812645009	SPRING Comment: Jet Remote Control
24	898101634	WIRE, Lock Comment: Jet Remote Control
25	895133T01	COVER, Belt
26	23-855545004	COLLAR
27	898101T19	BRACKET
28	10-8248324	SCREW, (M6 x 16)
29	10-16705	BOLT, Stainless Steel
30	12-953921	WASHER
31	23-952868	COLLAR
32	10-8M0204707	BOLT
33	NSS	NOT SOLD SEPARATE, Decal-Spark Plug - With Resistance
34	NSS	NOT SOLD SEPARATE, Decal-Caution
35	37-8M0012081	DECAL, Starting Procedure Comment: Jet 25

▶Service/Support Material (1 parts)

Ref	OEM Part #	Part Name
-	37-827887	DECAL, Unleaded Fuel - Bodensee

▶Shift Linkage, Jet-Remote Control (17 parts)

Ref	OEM Part #	Part Name
1	10-898101192	SCREW, Tapping
2	12-16826	WASHER, Stainless Steel
3	54-953951	CLAMP
4	8M0093149	BRACKET
5	10-16832	BOLT, (M6 x 16)
6	12-16826	WASHER, Stainless Steel
7	10-4000354	BOLT
8	11-95374	NUT, Nylon
9	898101647	BRACKET
10	10-8248324	SCREW, (M6 x 16)
11	13-400256	LOCKWASHER, (M6)
12	11-400212	NUT, (M6) Stainless Steel
13	10-898101648	BOLT, Pivot
14	11-853722026	NUT
15	11-8537227	NUT, Nylon
16	12-898101218	WASHER, Plastic
17	54-8M0021224	CLIP, Bow-Tie

▶Shift Linkage, Jet-Tiller Handle (19 parts)

Ref	OEM Part #	Part Name
1	898101797	RETAINER
2	12-9539210	WASHER
3	24-898101640	SPRING
4	898101149	RETAINER, Stainless Steel
5	23-898101646	BUSHING, Plastic
6	26-16219004	SEAL
7	12-953922	WASHER
8	10-8M0063198	BOLT
9	898101639	PLATE
10	898101638	LEVER, Shift
11	17-16085003	PIN
12	54-8M0021224	CLIP, Bow-Tie
13	13-400256	LOCKWASHER
14	24-898101645	SPRING
15	11-400212	NUT, (M6) Stainless Steel
16	898101641	SHIFT ROD
17	11-898101644	NUT
18	898101643	LINK ROD
19	898101642	LINK ROD

▶Shift and Cam Rod, 0R505052 and Below (45 parts)

Ref	OEM Part #	Part Name
-	27-8M0089636	GASKET SET, Gearcase
1	8M0172382	CAM, Component of Complete Gear Housing
2	803760A17	ROD KIT, Cam - Long, Component of Complete Gear Housing Comment: Design II
3	23-16176007	BUSHING, Component of Complete Gear Housing
4	898101377	JOINT, Shift Rod Comment: Design II
5	17-952189	PIN, Dowel
6	17-16179	PIN, Component of Complete Gear Housing
7	25-161772	O-RING, Component of Complete Gear Housing
8	25-161782	O-RING, Component of Complete Gear Housing
9	10-8230427	BOLT, Component of Complete Gear Housing
10	12-953921	WASHER, Component of Complete Gear Housing
11	898101172	SHIFT ROD
12	25-16823	GROMMET Comment: Handle
13	898103026	BRACKET
14	10-8248324	BOLT Comment: Handle
15	24-8M0138740	STOPPER, Shift Lever - Stainless Steel Comment: Handle
16	898101112	LEVER Comment: Handle
17	10-823042	BOLT, Stainless Steel
18	898101082	GEAR PLATE Comment: Handle
19	10-823042	BOLT, Stainless Steel Comment: Handle
20	24-813028003	SPRING Comment: Handle
21	898103T16	SHIFT SHAFT Comment: Handle
22	17-16085003	PIN Comment: Handle
23	11-8537227	NUT, Nylon Comment: Handle
24	12-16826	WASHER, Stainless Steel Comment: Handle
25	23-895162001	COLLAR, Steel Comment: Handle
26	895101400	GEAR, Drive Comment: Handle
27	895161	GEAR, Driven Comment: Handle
28	898101081	GEAR PLATE Comment: Starboard - Handle
29	895101401	DRUM, Throttle Comment: Handle
30	12-953921	WASHER, Stainless Steel Comment: Use with 6.3mm Collar - Handle SN# 0R148896 & Up
31	898101203	OPENER, Throttle Comment: Handle
32	23-895126004	COLLAR, Stainless Steel (6.3 mm) Comment: Handle SN# 0R148896 & Up
33	10-8M0102279	BOLT, Stainless Steel Comment: Handle
34	25-898101166	GROMMET, Rubber Comment: Handle
35	898101110	KNOB Comment: Handle
36	898101109	JOINT Comment: Handle
37	898103018	BRACKET, Shift Rod Lever Comment: Starboard - Remote Control
38	10-823042	BOLT, Stainless Steel Comment: Remote Control
39	898103T17	SHIFT SHAFT Comment: Remote Control
40	898101169	SHIFT ARM Comment: Remote Control
41	10-879194248	BOLT Comment: Remote Control
42	12-161404	WASHER Comment: Remote Control
43	803760007	ROD, Cam, Component of Complete Gear Housing Comment: Long - Design I
44	898101173	JOINT, Shift Rod Comment: Design I

▶Shift and Cam Rod, 0R505053 and Up (47 parts)

Ref	OEM Part #	Part Name
-	27-8M0089636	GASKET SET, Gearcase
1	8M0172382	CAM, Component of Complete Gear Housing
2	8M0078865	ROD KIT, Cam - Long
3	23-16176007	BUSHING, Component of Complete Gear Housing
4	898101377	JOINT, Shift Rod
5	17-952189	PIN, Dowel
6	17-16179	PIN, Component of Complete Gear Housing
7	25-161772	O-RING, Component of Complete Gear Housing
8	25-161782	O-RING, Component of Complete Gear Housing
9	10-8230427	BOLT, Component of Complete Gear Housing
10	12-953921	WASHER, Component of Complete Gear Housing
11	898101172	SHIFT ROD
12	25-16823	GROMMET Comment: Handle
13	898103026	BRACKET
14	10-8248324	BOLT Comment: Handle
15	24-8M0138740	STOPPER, Shift Lever - Stainless Steel Comment: Handle
16	898101112	LEVER Comment: Handle
17	10-823042	BOLT, Stainless Steel
18	898101082	GEAR PLATE Comment: Handle
19	10-823042	BOLT, Stainless Steel Comment: Handle
20	24-813028003	SPRING Comment: Handle
21	898103T16	SHIFT SHAFT Comment: Handle
22	17-16085003	PIN Comment: Handle
23	11-8537227	NUT, Nylon Comment: Handle
24	12-16826	WASHER, Stainless Steel Comment: Handle
25	23-895162001	COLLAR, Steel Comment: Handle
26	895101400	GEAR, Drive Comment: Handle
27	895161	GEAR, Driven Comment: Handle
28	898101081	GEAR PLATE Comment: Starboard - Handle
29	895101401	DRUM, Throttle Comment: Handle
30	12-953921	WASHER, Stainless Steel Comment: Use with 6.3mm Collar - Handle
31	898101203	OPENER, Throttle Comment: Handle
32	23-895126004	COLLAR, Stainless Steel (6.3 mm) Comment: Handle
33	10-8M0102279	BOLT, Stainless Steel Comment: Handle
34	25-898101166	GROMMET, Rubber Comment: Handle
35	898101110	KNOB Comment: Handle
36	898101109	JOINT Comment: Handle
37	898103018	BRACKET, Shift Rod Lever Comment: Starboard - Remote Control
38	10-823042	BOLT, Stainless Steel Comment: Remote Control
39	898103T17	SHIFT SHAFT Comment: Remote Control
40	898101169	SHIFT ARM Comment: Remote Control
41	10-879194248	BOLT Comment: Remote Control
42	12-161404	WASHER Comment: Remote Control
43	17-16175	PIN
44	8M0070770	RETAINER, Upper
45	24-898103158	SPRING
46	8M0070771	RETAINER, Lower

▶Shift and Cam Rod, Jet (44 parts)

Ref	OEM Part #	Part Name
-	27-8M0089636	GASKET SET, Gearcase
1	8M0172382	CAM
2	803760A17	ROD KIT, Cam - Long
3	23-16176007	BUSHING
4	898101377	JOINT, Shift Rod
5	17-952189	PIN, Dowel
6	17-16179	PIN
7	25-161772	O-RING
8	25-161782	O-RING
9	10-8230427	BOLT
10	12-953921	WASHER
11	898101172	SHIFT ROD
12	25-16823	GROMMET Comment: Handle
13	898103026	BRACKET Comment: Port
14	10-8248324	BOLT Comment: Handle
15	24-8M0138740	STOPPER, Shift Lever - Stainless Steel Comment: Handle
16	898101112	LEVER Comment: Handle
17	10-823042	BOLT, Stainless Steel
18	898101082	GEAR PLATE Comment: Handle
19	10-823042	BOLT, Stainless Steel Comment: Handle
20	24-813028003	SPRING Comment: Handle
21	898103T16	SHIFT SHAFT Comment: Handle
22	17-16085003	PIN Comment: Handle
23	11-8537227	NUT, Nylon Comment: Handle
24	12-16826	WASHER, Stainless Steel Comment: Handle
25	23-895162001	COLLAR, Steel Comment: Handle
26	895101400	GEAR, Drive Comment: Handle
27	23-898101637	BUSHING Comment: Handle
28	898101796	GEAR PLATE Comment: Starboard - Handle
29	895101401	DRUM, Throttle Comment: Handle
30	12-953921	WASHER, Stainless Steel Comment: Handle
31	898101203	OPENER, Throttle Comment: Handle
32	23-895126004	COLLAR, Stainless Steel (6.3 mm) Comment: Handle
33	10-8M0102279	BOLT, Stainless Steel Comment: Handle
34	25-898101166	GROMMET, Rubber Comment: Handle
35	898101110	KNOB Comment: Handle
36	898101109	JOINT Comment: Handle
37	898103018	BRACKET, Shift Rod Lever Comment: Starboard - Remote Control
38	10-823042	BOLT, Stainless Steel Comment: Remote Control
39	898103T17	SHIFT SHAFT Comment: Remote Control
40	898101169	SHIFT ARM Comment: Remote Control
41	10-879194248	BOLT Comment: Remote Control
42	12-161404	WASHER Comment: Remote Control
43	898101636	SPRING, Detent

▶Starter Motor Components (15 parts)

Ref	OEM Part #	Part Name
-	50-899783A01	STARTER MOTOR KIT, Electric
1	50-8M0188334	STARTER MOTOR ASSEMBLY
2	8M0188338	PINION
3	12-953926	WASHER
4	8M0135544	HOLDER, Brush
5	10-16821	SCREW
6	23-8M0135546	BUSHING
7	25-161784	O-RING
8	23-8M0135545	BUSHING
9	12-16826	WASHER, Stainless Steel
10	13-400256	LOCKWASHER, (M6)
11	11-853722026	NUT
12	10-162632	BOLT
13	13-898101181	LOCKWASHER
14	12-898101215	WASHER

▶Starter Motor and Rectifier (36 parts)

Ref	OEM Part #	Part Name
-	87-898101A01	TRIM SWITCH KIT
1	50-8M0188334	STARTER MOTOR ASSEMBLY
2	851837	MOUNT, Rubber
3	898101186	BRACKET
4	10-8M0098607	BOLT
5	84-898101T06	CABLE ASSEMBLY, Battery
6	10-8230427	BOLT
7	87-8M0127937	SWITCH ASSEMBLY, Neutral Comment: Electric Handle
8	803841	ACTUATOR Comment: Electric Handle
9	804057001	PILOT LAMP
10	85-853816002	BOOT
11	85-853816004	BOOT, Red, Starter Solenoid
12	84-853740016	CABLE, Starter
13	85-853816003	BOOT, Red, Starter Motor
14	87-8M0163139	SWITCH
15	8M0156915	CABLE ASSEMBLY, With Grommet
16	84-898101144	HARNESS ASSEMBLY, Extension-PTT
17	853811T10	RECTIFIER
18	10-823042	BOLT
19	898101117	PLATE, Map Sensor
20	10-16705	BOLT, Stainless Steel
21	12-953921	WASHER
22	23-952868	COLLAR
23	898101158	MOUNT, Rubber
24	898101116	SENSOR, MAP
25	10-8248324	SCREW, (M6 x 16)
26	54-95224	CLIP
27	32-898101103	HOSE, (110 mm)
28	851846001	SENSOR, Water Temperature
29	25-161811	O-RING
30	84-898101077	CABLE ASSEMBLY, Fuse
31	88-853814002	FUSE, 20 Ampere
32	19-853994	PLUG
33	10-82304211	BOLT
34	87-853820A02	SWITCH ASSEMBLY, Start
35	84-88807A19	CABLE ASSEMBLY

▶Swivel Bracket, Manual (45 parts)

Ref	OEM Part #	Part Name
-	898103A92	CO-PILOT KIT
1	1400-8M0157129	SWIVEL BRACKET
2	23-16336007	BUSHING
3	803774004	THRUST PLATE
4	25-16109002	O-RING
5	53-804027001	C-RING
6	8M0192168	YOKE, Bottom
7	84-898101091	WIRE, Ground
8	10-8230427	BOLT, (M6 x 12)
9	10-851866009	BOLT, Lower
10	12-879194343	WASHER
11	8537732	RUBBER DAMPER, Lower
12	8M0075315	MOUNT, Lower
13	12-851867	WASHER
14	12-953928	WASHER
15	11-95374002	NUT
16	851869002	COVER, Lower
17	10-167051	BOLT, (M6 x 20)
18	NSS	NOT SOLD SEPARATE, Decal-Secure Engine Warning
19	84-898101090	WIRE, Ground
20	12-16826	WASHER, Stainless Steel
21	22-824969	FITTING, Grease
22	10-895140002	BOLT Comment: Handle
23	8M0145395	DISC Comment: Handle
24	12-895146002	WASHER Comment: Handle
25	12-895146001	WASHER Comment: Handle
26	898101035	HANDLE, Co-Pilot Comment: Handle
27	898101083	GRIP Comment: Handle
28	8M0051399	BUTTON Comment: Handle
29	12-16192	WASHER Comment: Handle
30	11-95374	NUT, Nylon Comment: Handle
31	898101036	PLATE, Co-Pilot Comment: Handle
32	10-8248324	SCREW, (M6 x 16) Comment: Handle
33	23-898101031	COLLAR Comment: Handle
34	8M0163141	SHAFT ASSEMBLY, Steering
35	12-162382	WASHER
36	853772002	PLATE, Lock
37	11-85372215	NUT
38	898101161	RETAINER, Mount
39	10-16705	BOLT, Stainless Steel
40	898101242	MOUNT, Rubber, Upper
41	853772003	PLATE, Upper Lock, Upper
42	898101043	DAMPER, Rubber, Upper
43	10-898101160	SCREW, Upper Mount
44	853773003	DAMPER, Upper

▶Throttle and Steering Linkage (38 parts)

Ref	OEM Part #	Part Name
-	898101A45	ATTACHING KIT, Steering
1	898101195	ARM, Throttle Comment: Handle
2	10-16705	BOLT, Stainless Steel Comment: Handle
3	12-953921	WASHER, Stainless Steel Comment: Handle
4	23-95286029	COLLAR, (9.5 mm) Stainless Steel Comment: Handle
5	12-898101218	WASHER, Plastic Comment: Handle
6	18-898101174	COTTER PIN, Stainless Steel Comment: Handle
7	892775	JOINT, Cable Comment: Handle
8	11-16081	NUT, Stainless Steel Comment: Handle
9	898101204	ROD, Throttle Comment: Handle
10	898101205	ROD, Throttle - Stainless Steel Comment: Handle
11	898101114	LINK ROD, Throttle Comment: Remote Control
12	11-16081	NUT, Stainless Steel Comment: Remote Control
13	853745	CAP Comment: Remote Control
14	898101004	BRACKET, Arm, Shift and Throttle Comment: Remote Control
15	10-8248324	SCREW, (M6 x 16), Arm Bracket Comment: Remote Control
16	898101196	ARM, Throttle Comment: Remote Control
17	12-898101218	WASHER, Plastic Comment: Remote Control
18	18-898101174	COTTER PIN, Stainless Steel Comment: Remote Control
19	12-953921	WASHER Comment: Remote Control
20	23-8M0021168	COLLAR, (9.3 mm) Comment: Remote Control
21	10-16705	BOLT, Stainless Steel, Throttle Arm and Shift Arm Comment: Remote Control
22	898101113	LINK ROD , Shift Comment: Non-Jet/Remote Control
23	892775	JOINT, Cable Comment: Non-Jet/Remote Control
24	898101170	SHIFT ARM Comment: Non-Jet/Remote Control
25	25-898101356	GROMMET Comment: Remote Control
26	898101189	PLATE Comment: Remote Control
27	10-879194258	SCREW Comment: Remote Control
28	12-879194340	WASHER, Stainless Steel Comment: Remote Control
29	54-898101231	CLAMP Comment: Remote Control
30	10-8248324	SCREW, (M6 x 16) Comment: Remote Control
31	898101045	DRAG LINK Comment: Remote Control
32	11-161473	NUT, Nylon Comment: Remote Control
33	12-9539210	WASHER Comment: Remote Control
34	23-853826001	SPACER Comment: Remote Control
35	10-898101018	SCREW Comment: Remote Control
36	853825	CAP Comment: Remote Control
37	54-898101256	CLAMP

▶Tiller Handle (44 parts)

Ref	OEM Part #	Part Name
-	87-898101A01	TRIM SWITCH KIT
1	898103T24	TILLER HANDLE ASSEMBLY Comment: Non Jet
2	8M0051374	TILLER HANDLE
3	8M0051375	PLUG, Cap
4	8M0051378	GRIP Comment: Jet
5	8M0051405	SWITCH ASSEMBLY, Stop
6	8M0221732	GRIP, Rubber
7	37-8M0012082	DECAL, Tiller Handle Shift Comment: Jet
8	8M0051379	SHAFT, Throttle
9	10-16257003	SCREW, Tapping - Stainless Steel
10	12-8M0108373	WASHER, Stainless Steel
11	8M0051388	COVER
12	8M0051386	PULLEY
13	8M0051387	HOUSING
14	8M0051389	CABLE, Throttle
15	54-17169	CLAMP
16	10-8M0051381	SCREW
17	8M0051380	BRACKET, Aluminum
18	10-8M0051381	SCREW, Stainless Steel
19	10-8M0204707	BOLT
20	8M0051382	CLAMP, Friction - Throttle
21	24-8M0051384	SPRING, Stainless Steel
22	8M0051383	NUT
23	8M0151038	HOUSING, Switch
24	8M0162936	SWITCH, Power Tilt
25	8M0051392	HANDLE, Carrying
26	10-8M0058362	BOLT, Steel
27	12-879194340	WASHER, Stainless Steel
28	87-892395T02	SWITCH ASSEMBLY, Stop
29	8M0032846	RETAINER, Brass
30	15920Q54	LANYARD ASSEMBLY
31	8M0051393	COVER
32	10-8M0051395	SCREW, Stainless Steel (M4 x 25)
33	10-8M0136037	SCREW, Stainless Steel (M4 x 16)
34	8M0051396	LEVER, Tiller Lock - Stainless Steel
35	8M0051399	BUTTON
36	8M0051397	COLLAR, Stainless Steel
37	24-8M0051398	SPRING, Stainless Steel
38	12-8M0051404	WASHER, Rubber
39	23-8M0051403	BUSHING, Plastic
40	8M0051400	COVER
41	10-823042	BOLT, Stainless Steel
42	10-8M0051402	BOLT, Stainless Steel
43	37-892904006	DECAL, Throttle-Lock

▶Tiller Handle Conversion Kit, Electric - 8M0051062 (97 parts)

Ref	OEM Part #	Part Name
-	898103A92	CO-PILOT KIT
1	NSS	NOT SOLD SEPARATE, TILLER HANDLE ASSEMBLY
2	8M0051374	TILLER HANDLE
3	8M0051375	PLUG, Cap
4	8M0051377	GRIP
5	8M0051405	SWITCH ASSEMBLY, Stop
6	8M0221732	GRIP, Rubber
7	37-896853008	DECAL, Tiller Handle Shift-Rabbit
8	8M0051379	SHAFT, Throttle
9	10-878608	SCREW, (#10-16 x .500)
10	12-8M0108373	WASHER, Stainless Steel
11	8M0051388	COVER
12	8M0051386	PULLEY
13	8M0051387	HOUSING
14	8M0051389	CABLE, Throttle
15	54-22740	CLIP
16	10-8M0051381	SCREW
17	8M0051380	BRACKET, Aluminum
18	10-8M0051381	SCREW
19	10-8M0204707	BOLT
20	8M0051382	CLAMP, Friction - Throttle
21	24-8M0051384	SPRING, Stainless Steel
22	8M0051383	NUT
23	8M0051392	HANDLE, Carrying
24	8M0051400	COVER
25	10-823042	BOLT, Stainless Steel
26	10-8M0051402	BOLT, Stainless Steel
27	37-892904006	DECAL, Tiller Lock Release
28	87-892395A01	SWITCH ASSEMBLY, Stop
29	8M0032846	RETAINER, Brass
30	23-8M0051403	BUSHING, Plastic
31	8M0051393	COVER
32	10-8M0204707	BOLT
33	10-8M0136037	SCREW, Stainless Steel (M4 x 16)
34	8M0051396	LEVER, Tiller Lock - Stainless Steel
35	8M0051383	NUT
36	8M0051397	COLLAR, Stainless Steel
37	24-8M0051398	SPRING, Stainless Steel
38	12-8M0051404	WASHER, Rubber
39	10-8M0058362	BOLT, Steel
40	12-879194340	WASHER, Stainless Steel
41	15920Q54	LANYARD ASSEMBLY
42	NSS	NOT SOLD SEPARATE, GEAR ASSEMBLY, Throttle Only
43	898101082	GEAR PLATE
44	10-8M0102279	BOLT
45	23-895126004	COLLAR, Stainless Steel (6.3 mm)
46	898101203	OPENER, Throttle
47	12-953921	WASHER, Stainless Steel
48	895101401	DRUM, Throttle
49	898101081	GEAR PLATE
50	895101400	GEAR, Drive
51	23-895162001	COLLAR, Steel
52	12-16826	WASHER, Stainless Steel
53	11-8537227	NUT, Nylon
54	895161	GEAR, Driven
55	10-823042	BOLT, Stainless Steel
56	10-823042	BOLT, Stainless Steel
57	898103T16	SHIFT SHAFT
58	898101112	LEVER
59	24-8M0138740	STOPPER, Shift Lever - Stainless Steel
60	10-8230427	BOLT
61	898101149	RETAINER, Stainless Steel
62	19-898101625	PLUG, Plastic
63	25-898101166	GROMMET, Rubber
64	898101110	KNOB
65	37-859278003	DECAL, Throttle Only
66	11-85372214	CAP NUT
67	87-853820A02	SWITCH ASSEMBLY, Start
68	37-859278004	DECAL, Start
69	84-898101T51	HARNESS ASSEMBLY, ECU
70	898101134	ALARM, Over-Heat
71	87-8M0127937	SWITCH ASSEMBLY, Neutral
72	803841	ACTUATOR
73	898101265	BRACKET, Starter Lock Cable - Stainless Steel
74	10-879194248	BOLT
75	8M0051399	BUTTON
76	898101083	GRIP
77	10-895140002	BOLT
78	8M0145395	DISC
79	12-895146002	WASHER
80	12-895146001	WASHER
81	898101035	HANDLE, Co-Pilot
82	12-16192	WASHER
83	11-95374	NUT, Nylon
84	10-8248324	SCREW, (M6 x 16)
85	23-898101031	COLLAR
86	898101036	PLATE, Co-Pilot
87	898101204	ROD, Throttle
88	898101205	ROD, Throttle - Stainless Steel
89	11-16081	NUT, Stainless Steel
90	23-95286029	COLLAR, (9.5 mm) Stainless Steel
91	12-953921	WASHER, Stainless Steel
92	10-16705	BOLT, Stainless Steel
93	892775	JOINT, Cable
94	12-898101218	WASHER, Plastic
95	18-898101174	COTTER PIN, Stainless Steel
96	898101195	ARM, Throttle

▶Tiller Handle Conversion Kit, Manual - 8M0051061 (78 parts)

Ref	OEM Part #	Part Name
-	8M0051061	CONVERSION KIT, Tiller Handle (Manual Remote Control to Manual Handle)
1	NSS	NOT SOLD SEPARATE, TILLER HANDLE ASSEMBLY
2	8M0051374	TILLER HANDLE
3	8M0051375	PLUG, Cap
4	8M0051377	GRIP
5	8M0051405	SWITCH ASSEMBLY, Stop
6	8M0221732	GRIP, Rubber
7	37-896853008	DECAL, Tiller Handle Shift-Rabbit
8	8M0051379	SHAFT, Throttle
9	10-878608	SCREW, (#10-16 x .500)
10	12-8M0108373	WASHER, Stainless Steel
11	8M0051388	COVER
12	8M0051386	PULLEY
13	8M0051387	HOUSING
14	8M0051389	CABLE, Throttle
15	54-22740	CLIP
16	10-8M0051381	SCREW
17	8M0051380	BRACKET, Aluminum
18	10-8M0051381	SCREW
19	10-8M0204707	BOLT
20	8M0051382	CLAMP, Friction - Throttle
21	24-8M0051384	SPRING, Stainless Steel
22	8M0051383	NUT
23	8M0051392	HANDLE, Carrying
24	8M0051400	COVER
25	10-823042	BOLT, Stainless Steel
26	10-8M0051402	BOLT, Stainless Steel
27	37-892904006	DECAL, Tiller Lock Release
28	87-892395A01	SWITCH ASSEMBLY, Stop
29	8M0032846	RETAINER, Brass
30	23-8M0051403	BUSHING, Plastic
31	8M0051393	COVER
32	10-8M0204707	BOLT
33	10-8M0136037	SCREW, Stainless Steel (M4 x 16)
34	8M0051396	LEVER, Tiller Lock - Stainless Steel
35	8M0051383	NUT
36	8M0051397	COLLAR, Stainless Steel
37	24-8M0051398	SPRING, Stainless Steel
38	12-8M0051404	WASHER, Rubber
39	10-8M0058362	BOLT, Steel
40	12-879194340	WASHER, Stainless Steel
41	15920Q54	LANYARD ASSEMBLY
42	NSS	NOT SOLD SEPARATE, GEAR ASSEMBLY, Throttle Only
43	898101082	GEAR PLATE
44	10-8M0102279	BOLT
45	23-895126004	COLLAR, Stainless Steel (6.3 mm)
46	898101203	OPENER, Throttle
47	12-953921	WASHER, Stainless Steel
48	895101401	DRUM, Throttle
49	898101081	GEAR PLATE
50	895101400	GEAR, Drive
51	23-895162001	COLLAR, Steel
52	12-16826	WASHER, Stainless Steel
53	11-8537227	NUT, Nylon
54	895161	GEAR, Driven
55	10-823042	BOLT, Stainless Steel
56	10-823042	BOLT, Stainless Steel
57	898103T16	SHIFT SHAFT
58	898101112	LEVER
59	24-8M0138740	STOPPER, Shift Lever - Stainless Steel
60	10-8230427	BOLT
61	898101149	RETAINER, Stainless Steel
62	19-898101625	PLUG, Plastic
63	25-898101166	GROMMET, Rubber
64	898101110	KNOB
65	37-859278003	DECAL, Throttle Only
66	898101265	BRACKET, Starter Lock Cable - Stainless Steel
67	10-879194248	BOLT
68	898101204	ROD, Throttle
69	898101205	ROD, Throttle - Stainless Steel
70	11-16081	NUT, Stainless Steel
71	23-95286029	COLLAR, (9.5 mm) Stainless Steel
72	12-953921	WASHER, Stainless Steel
73	10-16705	BOLT, Stainless Steel
74	892775	JOINT, Cable
75	12-898101218	WASHER, Plastic
76	18-898101174	COTTER PIN, Stainless Steel
77	898101195	ARM, Throttle

▶Tools (1 parts)

Ref	OEM Part #	Part Name
-	91-803581	TOOL KIT

▶Top Cowl (8 parts)

Ref	OEM Part #	Part Name
-	37-896854A01	DECAL SET, Camouflage
1	100-896109T03	TOP COWL ASSEMBLY, Camouflage - With Decals
2	896111T02	INTAKE, Air - Camouflage
3	896112	INSERT, Port
4	896154	INSERT, Starboard
5	12-953921	WASHER
6	11-400212	NUT
7	896697	SEAL, Top Cowl

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 25 Jet EFI (3 CYL.)(4-STROKE) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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