🔎 Mercury 25, 25 SEA PRO, SUPER 15 (2 CYL.) Reference Library — Exploded parts diagrams (28 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 25, 25 SEA PRO, SUPER 15 (2 CYL.) is a 4-Stroke, Inline 3-Cylinder, EFI outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, Inline 3-Cylinder, EFI |
| Horsepower |
25 HP |
| Displacement |
526 cc |
| Bore x Stroke |
61 mm x 57 mm |
| Spark Plug (Type & Gap) |
NGK BKR6E |
| Engine Oil Capacity |
1.8 L (1.9 quart) |
| Recommended Engine Oil |
SAE 25W-40 Synthetic Blend Mercury FC-W |
| Gear Case Oil Capacity |
280-350 mL (9.5-12 fl oz) |
| Idle Speed (in gear) |
700 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
5000-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 25, 25 SEA PRO, SUPER 15 (2 CYL.):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 25, 25 SEA PRO, SUPER 15 (2 CYL.).
▶Accessories (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
87-823609A7 |
CONVERSION KIT, Tiller Handle Start Switch |
▶Bottom Cowl (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
2193-9682A10 |
BOTTOM COWL Comment: (TRACKER GRAPHITE GRAY) |
| 2 |
25-17231 |
GROMMET, Shift Shaft |
| 3 |
10-4000332 |
SCREW, (M6 x 35) |
| 4 |
17223 |
COVER, Harness |
| 5 |
11-401196 |
NUT, (M6) |
| 6 |
11-401196 |
NUT, (M6) |
| 7 |
25-17226 |
GROMMET, Wire Harness |
| 8 |
87-11083A6 |
SWITCH ASSEMBLY, Stop |
| 9 |
8M0032846 |
RETAINER, Brass |
| 10 |
15920Q54 |
LANYARD ASSEMBLY |
| 11 |
19-17230 |
PLUG |
| 12 |
10-878608 |
SCREW, (#10-16 x .500) |
| 13 |
39519 |
CUP |
| 14 |
25-8243641 |
GROMMET, Side Cover |
| 15 |
11-401196 |
NUT, (M6) |
| 16 |
11-401196 |
NUT, (M6) |
| 17 |
8M0053899 |
SIDE COVER Comment: (Tracker Graphite Gray) SN# USA-0G437999/BEL-9926999 & Below |
| 18 |
56-8M0206596 |
SCREW, (M6 x 20) |
| 19 |
10-8M0214928 |
SCREW, (M6 x 16) |
| 20 |
8M0054857 |
SIDE COVER Comment: (MANUAL - TRACKER GRAPHITE GRAY) |
| 21 |
25-824362 |
GROMMET |
| 22 |
56-8M0206596 |
SCREW, (M6 x 20) |
| 23 |
11-401366 |
NUT, (M6) |
| 24 |
824367F2 |
SIDE COVER Comment: (MANUAL - GRAY) |
| 25 |
25-824361 |
GROMMET |
| 26 |
56-8M0206596 |
SCREW, (M6 x 20) |
| 27 |
11-401366 |
NUT, (M6) |
| 28 |
10-852530 |
SCREW, (.250-20 x 1.50) |
| 29 |
17220 |
LEVER, Cowl Latch |
| 30 |
23-812707 |
BUSHING |
| 31 |
816202 |
HOOK, Latch |
| 32 |
13-37642 |
WAVE WASHER |
| 33 |
11-17224 |
NUT, Latch Retaining |
▶Carburetor(20/25/JET 20) (29 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804946T01 |
POWERHEAD ASSEMBLY |
| 1 |
1390-8889T21 |
CARBURETOR Comment: (WMC-45 - 25HP) (JET 20) |
| 2 |
1395-96461 |
VALVE, Throttle Comment: (25HP/JET 20) |
| 3 |
1395-96951 |
SHAFT, Throttle Comment: (20/25HP)(WMC52/52A/53/53A) |
| 4 |
1395-9164 |
BOWL, Fuel |
| 5 |
1395-91691 |
FLOAT |
| 6 |
98551 |
VALVE, Inlet Needle |
| 7 |
1399-3796 |
JET, (.076) Comment: (25HP/JET 20) |
| 8 |
1395-9171 |
PLUG |
| 9 |
1395-823648 |
COVER, Diaphragm |
| 10 |
1395-9697 |
SCREW |
| 11 |
15827A1 |
BODY |
| 12 |
1395-9643 |
SCREW |
| 13 |
1395-96371 |
COVER, Fuel Pump |
| 14 |
1395-9637 |
COVER Comment: (JET 20) |
| 15 |
1395-9762 |
PLUG |
| 16 |
1395-97611 |
GASKET/DIAPHRAGM KIT |
| 17 |
1395-8237072 |
REPAIR KIT |
| 18 |
1395-9699 |
PLATE (MANUAL) |
| 19 |
1395-823433 |
CHOKE, Electric (ELECTRIC) |
| 20 |
1395-9696 |
SCREW |
| 21 |
27-192061 |
GASKET, Carburetor |
| 22 |
1395-9635 |
DIAPHRAGM/GASKET |
| 23 |
1395-9633 |
GASKET |
| 24 |
F10064 |
SHAFT |
| 25 |
1395-824401 |
LEVER, Float |
| 26 |
1395-9844A1 |
SERVICE KIT, Primer/Injector Comment: (SEE ILLUSTRATION FOR CONTENTS) |
| 27 |
10-40019111 |
SCREW, (M5 x 35) |
| 28 |
11-400211 |
NUT, (M5) Stainless Steel |
▶Carburetor(SeaPro/Marathon 15/25 & Super 15) (29 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804946T01 |
POWERHEAD ASSEMBLY |
| 1 |
1392-823907T13 |
CARBURETOR Comment: (WMC-56) |
| 2 |
815133 |
VALVE, Throttle Comment: (WMC-56/56A) |
| 3 |
1395-96951 |
SHAFT, Throttle |
| 4 |
1395-811353 |
BOWL, Fuel |
| 5 |
1395-91691 |
FLOAT |
| 6 |
98551 |
VALVE, Inlet Needle |
| 7 |
1399-5317 |
JET, (.046) Comment: (WMC-56/56A) |
| 8 |
1395-9171 |
PLUG |
| 9 |
1395-8113541 |
SHAFT, Choke |
| 10 |
1395-811805 |
LEVER, Choke |
| 11 |
15827A1 |
BODY |
| 12 |
1395-9643 |
SCREW |
| 13 |
1395-96371 |
COVER, Fuel Pump Comment: (WMC-54/54A/56/56A) |
| 14 |
1395-9637 |
COVER Comment: (WMC-46/46A) |
| 15 |
1395-811806 |
VALVE, Choke |
| 16 |
1395-97611 |
GASKET/DIAPHRAGM KIT |
| 17 |
1395-8237072 |
REPAIR KIT |
| 18 |
1395-9699 |
PLATE |
| 19 |
1395-811360 |
SCREW, Bowl Drain |
| 20 |
1395-9696 |
SCREW |
| 21 |
27-192061 |
GASKET, Carburetor |
| 22 |
1395-9635 |
DIAPHRAGM/GASKET |
| 23 |
1395-9633 |
GASKET |
| 24 |
F10064 |
SHAFT |
| 25 |
1395-824401 |
LEVER, Float |
| 26 |
817425 |
LINK, Choke |
| 27 |
10-40019111 |
SCREW, (M5 x 35) |
| 28 |
11-400211 |
NUT, (M5) Stainless Steel |
▶Clamp Bracket Assembly (35 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1497-8796A9 |
BRACKET ASSEMBLY, Transom Comment: (STBD.) (TRACKER GRAPHITE GRAY) |
| 2 |
1497-8794A11 |
BRACKET ASSEMBLY, Transom Comment: (PORT) (TRACKER GRAPHITE GRAY) |
| 3 |
10-92767A3 |
THUMB SCREW ASSEMBLY, (16 mm) |
| 4 |
NSS |
NOT SOLD SEPARATE, Rivet |
| 5 |
NSS |
NOT SOLD SEPARATE, Handle |
| 6 |
10-768042 |
SHOULDER SCREW, Hex |
| 7 |
12-73719 |
WASHER |
| 8 |
11-826709109 |
NUT, (.250-28) |
| 9 |
11-93164 |
NUT, (.875) |
| 10 |
10-4000333 |
SCREW, (M6 x 40) |
| 11 |
41042 |
HANDLE |
| 12 |
23-818538 |
SPACER |
| 13 |
12-71421 |
WASHER, Nylon |
| 14 |
8M0035075 |
TILT TUBE |
| 15 |
12-71421 |
WASHER, Nylon |
| 16 |
37-8237011 |
DECAL, Co-Pilot |
| 17 |
17-56373A2 |
PIN ASSEMBLY, Tilt |
| 18 |
24-92995 |
SPRING |
| 19 |
10-4000333 |
SCREW, (M6 x 40) |
| 20 |
11-93164 |
NUT, (.875) |
| 21 |
54-8M0085928 |
CLIP |
| 22 |
10-814945 |
SCREW, (.312-18 x 3.500) Stainless Steel |
| 23 |
12-67981 |
WASHER |
| 24 |
11-815848 |
NUT, (.312) |
| 25 |
11-826709109 |
NUT, (.250-28) |
| 26 |
10-41523 |
SCREW, (.250-28 x 1.00) |
| 27 |
96965 |
LEVER, STARBOARD SIDE |
| 28 |
11-826709109 |
NUT, (.250-28) |
| 29 |
24-44581 |
SPRING |
| 30 |
10-41524 |
SCREW, (.250-28 x 1.75) |
| 31 |
10-41524 |
SCREW, (.250-28 x 1.75) |
| 32 |
13-31030 |
WAVE WASHER |
| 33 |
11-826709109 |
NUT, (.250-28) |
| 34 |
90901 |
STRAP, PORT SIDE |
| 35 |
10-41523 |
SCREW, (.250-28 x 1.00) |
▶Crankshaft, Pistons and Flywheel (36 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804946T01 |
POWERHEAD ASSEMBLY |
| 1 |
NSS |
NOT SOLD SEPARATE, Decal-Warning |
| 2 |
NSS |
NOT SOLD SEPARATE, Decal-Warning |
| 3 |
10-97359A1 |
SCREW ASSEMBLY |
| 4 |
12-86496 |
WASHER |
| 5 |
258-859232T15 |
FLYWHEEL |
| 6 |
43-99301 |
RING GEAR Comment: ELECTRIC |
| 7 |
10-88190313 |
SCREW, (M5 x 13) Comment: ELECTRIC |
| 8 |
26-859741 |
SEAL, Oil (QTY. OF 2 USED ON ELECTRIC RC) |
| 9 |
31-85114T |
BEARING, Roller - Upper |
| 10 |
28-20094 |
KEY, Woodruff |
| 11 |
464-8978T2 |
CRANKSHAFT ASSEMBLY |
| 12 |
822445A1 |
WEAR SLEEVE |
| 13 |
NSS |
NOT SOLD SEPARATE, O-Ring |
| 14 |
26-85107 |
SEAL, Oil, LOWER |
| 15 |
31-85113T |
BEARING, Roller |
| 16 |
630-8835A4 |
CONNECTING ROD ASSEMBLY |
| 17 |
10-91012 |
SCREW, (.250-28 Special) |
| 18 |
31-879877A1 |
BEARING ASSEMBLY, Roller |
| 19 |
NSS |
NOT SOLD SEPARATE, Roller |
| 20 |
29-98295 |
BEARING, Needle |
| 21 |
12-8M0012294 |
BEARING |
| 22 |
767-879878A6 |
PISTON ASSEMBLY Comment: (.030 Oversize) SN# USA-0G202750/BEL-9855587 & Up |
| 23 |
40-828119 |
LOCK RING, Piston Pin Comment: SN# USA-0G202750/BEL-9855587 & Up |
| 24 |
39-18652A2 |
RING SET, Piston Comment: (.030 Oversize) SN# USA-0G202750/BEL-9855587 & Up |
| 25 |
NSS |
NOT SOLD SEPARATE, Piston Ring |
| 26 |
86992A5 |
BEARING ASSEMBLY, Center Main |
| 27 |
NSS |
NOT SOLD SEPARATE, Bearing |
| 28 |
NSS |
NOT SOLD SEPARATE, Bearing |
| 29 |
NSS |
NOT SOLD SEPARATE, Thrust Washer |
| 30 |
NSS |
NOT SOLD SEPARATE, Thrust Washer |
| 31 |
NSS |
NOT SOLD SEPARATE, Needle Roller |
| 32 |
NSS |
NOT SOLD SEPARATE, Thrust Washer |
| 33 |
NSS |
NOT SOLD SEPARATE, Needle Roller |
| 34 |
NSS |
NOT SOLD SEPARATE, Bearing |
| 35 |
NSS |
NOT SOLD SEPARATE, Thrust Washer |
▶Cylinder Block and Covers (48 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804946T01 |
POWERHEAD ASSEMBLY |
| 1 |
872-9533T40 |
CYLINDER BLOCK |
| 2 |
16-8161945 |
STUD, (M6 x 32) |
| 3 |
22-15133 |
FITTING (45 Degree) |
| 4 |
16-8M0034424 |
STUD, (M6 x 50) (COMMERCIAL) |
| 5 |
17-85171 |
PIN, Dowel |
| 6 |
10-40001209 |
SCREW, (M10 x 60) |
| 7 |
16-8161945 |
STUD, (M6 x 32) |
| 8 |
16-429173 |
STUD |
| 9 |
10-40019111 |
SCREW, (M5 x 35) |
| 10 |
11-400211 |
NUT, (M5) Stainless Steel |
| 11 |
27-414172 |
GASKET |
| 12 |
14112T |
REED BLOCK |
| 13 |
27-414181 |
GASKET |
| 14 |
41420A3 |
PLATE ASSEMBLY, Carb Adaptor |
| 15 |
21-889781 |
CHECK VALVE |
| 16 |
10-40011108 |
SCREW, (M5 x 20) Stainless Steel |
| 17 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (Cut to 13.25 Inches) |
| 18 |
25-822370 |
O-RING, (2.362 x .103) |
| 19 |
14408 |
COVER |
| 20 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 21 |
8235695 |
BALL, Threaded |
| 22 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 23 |
14406 |
COVER |
| 24 |
25-86391 |
O-RING |
| 25 |
27-863895 |
GASKET |
| 26 |
NSS |
NOT SOLD SEPARATE, Cover Casting |
| 27 |
1028-8282A1 |
COVER ASSEMBLY |
| 28 |
22-390721 |
PLUG, (1/8 Inch Brass) (BRASS) |
| 29 |
10-4000331 |
SCREW, (M6 x 30) |
| 30 |
22-94848 |
FITTING |
| 31 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 8 Inches) |
| 32 |
22-996642 |
ELBOW |
| 33 |
10-4000333 |
SCREW, (M6 x 40) |
| 34 |
143171 |
COVER |
| 35 |
27-14318005 |
GASKET |
| 36 |
27-8M0204714 |
GASKET |
| 37 |
14586 |
THERMOSTAT |
| 38 |
NSS |
NOT SOLD SEPARATE, Plug-Serial Number |
| 39 |
25-822370 |
O-RING, (2.362 x .103) |
| 40 |
144071 |
COVER |
| 41 |
54-825404 |
STRAP |
| 42 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 43 |
27-892158 |
GASKET, Exhaust Manifold |
| 44 |
92329F03 |
MANIFOLD, Exhaust |
| 45 |
27-892157 |
GASKET, Exhaust Manifold Cover |
| 46 |
923301 |
COVER |
| 47 |
10-4000333 |
SCREW, (M6 x 40) |
▶Driveshaft Housing Assembly (21 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804946T01 |
POWERHEAD ASSEMBLY |
| 1 |
158664 |
SEAL, Adaptor Plate |
| 2 |
99702A7 |
ADAPTOR PLATE ASSEMBLY |
| 3 |
27-41670006 |
GASKET, Adaptor Plate |
| 4 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 5 |
41211 |
BRACKET |
| 6 |
NSS |
NOT SOLD SEPARATE, Exhaust Tube (Included with Adaptor Plate) |
| 7 |
96248A1 |
HOUSING ASSEMBLY |
| 8 |
23-889715 |
SPACER |
| 9 |
26-25329 |
SEAL |
| 10 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 11 |
32-86292 |
TUBE, Water Comment: (LONG SHAFT) |
| 12 |
1588-9098T5 |
HOUSING ASSEMBLY, Driveshaft Comment: (LONG) (TRACKER GRAPHITE GRAY) |
| 13 |
27-433374 |
GASKET, Drive Shaft Housing |
| 14 |
27-14621 |
GASKET |
| 15 |
14534 |
COVER |
| 16 |
10-14742 |
SCREW, (.250-20 x 1.25) |
| 17 |
10-1993870 |
SCREW (M8 X 70) |
| 18 |
12-4002317 |
WASHER |
| 19 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 20 |
17258F4 |
TRIM COVER Comment: (TRACKER GRAPHITE GRAY) |
▶Electric Start Components (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M0058226 |
RECTIFIER |
| 2 |
10-48409 |
SCREW, (#10-16 x .625) Stainless Steel |
| 3 |
10-32,11-45076 |
NUT, Brass |
| 4 |
10-32,11-45076 |
NUT, Brass |
| 5 |
84-79139A20 |
CABLE ASSEMBLY (RED) |
| 6 |
89-8M0185147 |
SOLENOID ASSEMBLY, Starter |
| 7 |
23-8M0214955 |
BUSHING |
| 8 |
25-818967 |
GROMMET |
| 9 |
84-88809A5 |
WIRE ASSEMBLY |
| 10 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 11 |
8-32,11-26419 |
NUT, Brass |
| 12 |
11-64015 |
NUT, (.250-20) |
| 13 |
85-97861 |
INSULATOR |
| 14 |
11-64015 |
NUT, (.250-20) |
| 15 |
92753 |
RETAINER |
| 16 |
54-8M0024808 |
J CLIP |
| 17 |
10-4000331 |
SCREW, (M6 x 30) |
| 18 |
84-92436A5 |
HARNESS ASSEMBLY |
| 19 |
88-8M0207796 |
FUSE, 20 Ampere |
| 20 |
50-8M0033984 |
STARTER MOTOR ASSEMBLY |
| 21 |
10-96566 |
THRU BOLT |
| 22 |
96564T |
END CAP (W/BRUSHES) |
| 23 |
96565 |
ARMATURE |
| 24 |
96563T |
END CAP |
| 25 |
96562 |
DRIVE |
| 26 |
96561 |
DRIVE KIT |
| 27 |
10-421251 |
SCREW, (M8 x 55) |
| 28 |
824918 |
CLIP |
| 29 |
87-823609A6 |
SWITCH ASSEMBLY, Start/Stop |
| 30 |
889734 |
HOUSING, Switch |
| 31 |
84-88439A28 |
CABLE ASSEMBLY, Battery - Black |
| 32 |
84-88439A27 |
CABLE ASSEMBLY, Red - Battery |
▶Fuel Stystem Components (29 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804946T01 |
POWERHEAD ASSEMBLY |
| 1 |
35-889527A07 |
FILTER ASSEMBLY, Fuel |
| 2 |
858731 |
BALL |
| 3 |
35-87946Q04 |
FILTER ASSEMBLY |
| 4 |
25-897536 |
SEAL |
| 5 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 7.50 Inches) |
| 6 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 5.50 Inches) |
| 7 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 8 |
825063 |
WIRE, Fast Idle Comment: (Jet 20) |
| 9 |
24-112771 |
SPRING, Tension Comment: (Jet 20) |
| 10 |
128054 |
LEVER, Fast Idle Comment: (Jet 20) |
| 11 |
12803 |
BRACKET, Primer |
| 12 |
174421 |
COVER, Carburetor |
| 13 |
19-47579 |
PLUG |
| 14 |
10-40011110 |
SCREW, (M5 x 30) Stainless Steel |
| 15 |
10-79965 |
SCREW, (#8-32 x .500) Stainless Steel |
| 16 |
10-12110 |
SCREW, (#6-32 x .750) |
| 17 |
11-821979 |
NUT |
| 18 |
112731 |
LEVER, Primer |
| 19 |
11280 |
CAM BLOCK |
| 20 |
53-11278 |
CLIP, Retaining |
| 21 |
172291 |
BEZEL, Choke |
| 22 |
128022 |
PRIMER KNOB |
| 23 |
1390-8889T21 |
CARBURETOR Comment: (JET 20 - WMC-45) |
| 24 |
11-400213 |
NUT, (M8) Stainless Steel |
| 25 |
27-192061 |
GASKET, Carburetor |
| 26 |
22-15781A9 |
CONNECTOR KIT, Fuel |
| 27 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 28 |
25-18202 |
GROMMET |
▶Fuel System Components(Commercial Engines) (25 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804946T01 |
POWERHEAD ASSEMBLY |
| 1 |
35-889527A07 |
FILTER ASSEMBLY, Fuel |
| 2 |
858731 |
BALL |
| 3 |
35-87946Q04 |
FILTER ASSEMBLY |
| 4 |
25-897536 |
SEAL |
| 5 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 7.50 Inches) |
| 6 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 5.50 Inches |
| 7 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 8 |
25-18202 |
GROMMET |
| 9 |
22-15781A9 |
CONNECTOR KIT, Fuel |
| 10 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 11 |
53-11278 |
CLIP, Retaining |
| 12 |
817426 |
INSERT, Choke Bezel |
| 13 |
172291 |
BEZEL, Choke |
| 14 |
817424 |
KNOB, Choke |
| 15 |
817425 |
LINK, Choke |
| 16 |
174421 |
COVER, Carburetor |
| 17 |
19-47579 |
PLUG |
| 18 |
10-40011110 |
SCREW, (M5 x 30) Stainless Steel |
| 19 |
41750T |
INSERT |
| 20 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 21 |
8243701 |
STOP, Throttle |
| 22 |
11-400213 |
NUT, (M8) Stainless Steel |
| 23 |
1390-817405T20 |
CARBURETOR Comment: (WMC-54A) |
| 24 |
27-192061 |
GASKET, Carburetor |
▶Gear Housing(Driveshaft)(2.25:1 Gear Ratio) (43 parts)
| Ref |
OEM Part # |
Part Name |
| - |
46-99157T2 |
REPAIR KIT, Water Pump |
| 1 |
1665-8669A39 |
GEAR HOUSING ASSEMBLY Comment: (TRACKER GRAPHITE GRAY) |
| 2 |
NSS |
NOT SOLD SEPARATE, Sleeve |
| 3 |
26-99325 |
SEAL |
| 4 |
31-41326 |
BEARING, Roller |
| 5 |
17-8M0084726 |
PIN, Dowel (.187 x .530) |
| 6 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 7 |
12-191833 |
WASHER, Fiber |
| 8 |
35-41133 |
SCREEN, Water Inlet Port |
| 9 |
10-40031112 |
SCREW, (M5 x 40) |
| 10 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 11 |
12-191833 |
WASHER, Fiber |
| 12 |
35-41134 |
SCREEN |
| 13 |
11-400263 |
NUT, (M5) |
| 14 |
31-98294A1 |
BEARING ASSEMBLY, Roller |
| 15 |
NSS |
NOT SOLD SEPARATE, Cup |
| 16 |
10-49908 |
SCREW, (.250-28 x .750) |
| 17 |
43-98302 |
GEAR, Pinion (12 TEETH) |
| 18 |
27-993261 |
GASKET |
| 19 |
85083 |
FACE PLATE |
| 20 |
12-866451 |
WASHER |
| 21 |
28-8M0214993 |
KEY |
| 22 |
47-8M0204712 |
IMPELLER |
| 23 |
12-866451 |
WASHER |
| 24 |
25-69202 |
O-RING |
| 25 |
46-99157A02 |
PUMP ASSEMBLY, Water |
| 26 |
NSS |
NOT SOLD SEPARATE, Insert |
| 27 |
26-85090001 |
SEAL |
| 28 |
25-86203 |
O-RING, RUBBER |
| 29 |
10-8248324 |
SCREW, (M6 x 16) |
| 30 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 31 |
862933 |
SHIFT SHAFT Comment: (LONG SHAFT) |
| 32 |
45-99198 |
DRIVESHAFT Comment: (LONG SHAFT) |
| 33 |
85552001 |
BOOT |
| 34 |
93878 |
RETAINER |
| 35 |
25-35276 |
O-RING, (.734 x .139) |
| 36 |
25-85594 |
O-RING, (.239 x .174) |
| 37 |
12-85091 |
WASHER |
| 38 |
24-93007 |
SPRING |
| 39 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 40 |
17-85593 |
PIN, (.078 x .437) |
| 41 |
85562A2 |
SHIFT CAM |
| 42 |
17-85096 |
PIN, Drive |
▶Gear Housing, Propeller Shaft - 2.25:1 Gear Ratio (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-85090A2 |
SEAL KIT |
| 1 |
1665-8669A39 |
GEAR HOUSING ASSEMBLY Comment: (TRACKER GRAPHITE GRAY) |
| 43 |
97-98432Q6 |
TRIM TAB |
| 44 |
10-4000354 |
SCREW, (M8 x 30) |
| 45 |
12-8M0042642 |
WASHER, (.323 x .563 x .063) Stainless Steel |
| 46 |
12-43328 |
WASHER |
| 47 |
10-87810178 |
SCREW, (M10 x 35) Stainless Steel |
| 48 |
31-8M0103470 |
BEARING ASSEMBLY, Roller |
| 49 |
NSS |
NOT SOLD SEPARATE, Cup |
| 50 |
43-44213T1 |
GEAR ASSEMBLY, Forward (27 TEETH) |
| 51 |
23-85557 |
BUSHING |
| 52 |
85094 |
FOLLOWER, Cam |
| 53 |
24-38114 |
SPRING |
| 54 |
52-41040T1 |
CLUTCH |
| 55 |
17-8M0020999 |
PIN |
| 56 |
24-88680 |
SPRING |
| 57 |
44-8166231 |
PROPELLER SHAFT |
| 58 |
43-99542T |
GEAR, Reverse (27 TEETH) |
| 59 |
99906T1 |
CARRIER ASSEMBLY, Bearing |
| 60 |
31-21739 |
BEARING, Roller |
| 61 |
26-41132 |
SEAL, Oil (INNER) |
| 62 |
26-41131 |
SEAL, Oil (OUTER) |
| 63 |
25-85549 |
O-RING |
| 64 |
87293 |
PLATE |
| 65 |
10-90883 |
SCREW, (M5 x 16) |
| 66 |
851281 |
THRUST HUB ASSEMBLY |
| 67 |
48-19638A40 |
PROPELLER Comment: (SEA PRO/MARATHON 15/25/SUPER 15) |
| 68 |
11-4011912 |
PROP NUT Comment: (SEA PRO/MARATHON 15/25/SUPER 15) |
▶Ignition/Electrical Components (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
997621 |
COVER, Ignition Coil |
| 2 |
10-1994155 |
SCREW, (M5 x 55) |
| 3 |
86617A17 |
STATOR ASSEMBLY Comment: (JET 20) |
| 4 |
10-4000120 |
SCREW, (M5 x 25) |
| 5 |
10-400018 |
SCREW, (M5 x 12) |
| 6 |
54-22740 |
CLIP |
| 7 |
10-48408 |
SCREW, (#10-16 x .500) |
| 8 |
8M0084613 |
C WASHER |
| 9 |
18495A30 |
SWITCHBOX ASSEMBLY Comment: (20/25) SN# USA-0G437999/BEL-9926999 & Below |
| 10 |
339-7452A19 |
SWITCHBOX ASSEMBLY Comment: (20/25) SN# USA-0G438000/BEL-9927000 & Up |
| 11 |
10-40019108 |
SCREW, (M5 x 20) |
| 12 |
10-40011111 |
SCREW, (M5 x 35) Stainless Steel |
| 13 |
10-48408 |
SCREW, (#10-16 x .500) |
| 14 |
54-8M0024808 |
J CLIP |
| 15 |
98450A10 |
TRIGGER ASSEMBLY |
| 16 |
86-638131 |
TERMINAL BLOCK Comment: COMMERCIAL |
| 17 |
10-48409 |
SCREW, (#10-16 x .625) Stainless Steel Comment: COMMERCIAL |
| 18 |
10-62568 |
SCREW, (#10-16 x .375) Comment: COMMERCIAL |
| 19 |
86704A10 |
STATOR ASSEMBLY Comment: COMMERCIAL |
| 20 |
10-4000123 |
SCREW, (M5 x 30) Comment: COMMERCIAL |
| 21 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 22 |
33-938 |
SPARK PLUG Comment: (NGK #BPZ8H-N-10) (Canada/Belgium) |
| 23 |
84-813715A2 |
CABLE SET, High Tension (5 and 8.25 Inch) |
| 24 |
NSS |
NOT SOLD SEPARATE, Hi Tension Cable (Part of Reference #22) |
| 25 |
85-63709A1 |
BOOT/TERMINAL KIT |
| 26 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 27 |
339-832757A4 |
COIL KIT |
| 28 |
10-32,11-45076 |
NUT, Brass |
| 29 |
84-88807A10 |
CABLE ASSEMBLY (BLACK) |
▶Jet Linkage(S/N 0G157845 & Below) (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
18-210711 |
COTTER PIN |
| 2 |
801428 |
ROD END |
| 3 |
23-90770 |
BUSHING |
| 4 |
12-35044 |
WASHER, (.281 x .625 x .065) Stainless Steel |
| 5 |
11-29598 |
NUT, (.250-28) Stainless Steel |
| 6 |
801429 |
SHIFT ROD |
| 7 |
11-8267098 |
NUT, (.250-20) |
| 8 |
801426 |
ROD END |
| 9 |
23-801425 |
SPACER |
| 10 |
10-28636 |
SCREW, (.250-20 x .750) |
| 11 |
12-801422 |
WASHER |
| 12 |
12-801421 |
WASHER |
| 13 |
23-801420 |
BUSHING |
| 14 |
801423 |
LEVER ASSEMBLY |
| 15 |
10-827369 |
SCREW |
| 16 |
801424 |
KNOB |
| 17 |
10-88743 |
SCREW, (.312-18 x .500) |
| 18 |
24-78810 |
SPRING |
| 19 |
827370 |
SHAFT |
| 20 |
10-821035 |
SCREW (1/4-20 X 1-1/4) |
| 21 |
801419 |
LEVER MOUNT |
▶Jet Linkage(S/N 0G157846 & Up) (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11-87599 |
NUT |
| 2 |
10,13-26996 |
LOCKWASHER, Stainless Steel |
| 3 |
8239522 |
SHIFT HANDLE (USE WITH REF. #4) |
| 4 |
23-809473 |
SPACER, Sleeve |
| 5 |
828251 |
ROD END |
| 6 |
24-828252 |
SPRING |
| 7 |
12-846673 |
WASHER, (.265 x .500 x .060) Stainless Steel |
| 8 |
18-56206 |
COTTER PIN |
| 9 |
11-29598 |
NUT, (.250-28) Stainless Steel |
| 10 |
828253 |
LEVER, Shift |
| 11 |
10-828254 |
SCREW, (#10-32 x .750) |
| 12 |
10-828255 |
SCREW, (#10-32 x 2.50) |
| 13 |
828256 |
SHIFT ROD |
| 14 |
828257 |
ROD END |
| 15 |
828258 |
TILT LATCH ROD |
▶Jet Pump Assembly(S/N 0G157845 & Below) (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
801401A1 |
JET PUMP ASSEMBLY Comment: (GRAY) |
| 1 |
80141125 |
HOUSING, Pump |
| 2 |
32-827490 |
HOSE, Lube |
| 3 |
47-855708T25 |
IMPELLER |
| 4 |
80141225 |
HOUSING, Intake |
| 5 |
827188T |
LINER |
| 6 |
45-8M0084536 |
DRIVESHAFT |
| 7 |
23-827189 |
SLEEVE |
| 8 |
11-827190 |
NUT |
| 9 |
801430 |
ADAPTOR |
| 10 |
801431 |
BASE, Pump |
| 11 |
10-846500 |
SCREW, (#10-32 x 1.00) Stainless Steel |
| 12 |
10-19925125 |
SCREW, (.375-16 x 1.25) |
| 13 |
10-19924200 |
SCREW, (.312-18 x 2.00) |
| 14 |
10-801432 |
SCREW, (M10 x 35) |
| 15 |
28-801405625 |
KEY, Impeller |
| 16 |
15-801404625 |
SHIM, Impeller |
| 17 |
14-801403625 |
TAB WASHER |
| 18 |
10-90192 |
SCREW, (.250-20 x .750) Stainless Steel |
| 19 |
10-F2211 |
SCREW, (#10-24 x .625) Stainless Steel |
▶Jet Pump Assembly(S/N 0G157846 & Up) (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
856143A4 |
JET PUMP ASSEMBLY |
| 1 |
801411251 |
HOUSING, Pump |
| 2 |
32-827490 |
HOSE, Lube |
| 3 |
47-855708T25 |
IMPELLER |
| 4 |
80141225 |
HOUSING, Intake |
| 5 |
827188T |
LINER |
| 6 |
45-8M0084536 |
DRIVESHAFT |
| 7 |
23-827189 |
SLEEVE |
| 8 |
11-827190 |
NUT |
| 9 |
801430 |
ADAPTOR |
| 10 |
801431 |
BASE, Pump |
| 11 |
10-846500 |
SCREW, (#10-32 x 1.00) Stainless Steel |
| 12 |
10-19925125 |
SCREW, (.375-16 x 1.25) |
| 13 |
12-34931 |
WASHER, (.406 x .734 x .063) Stainless Steel |
| 14 |
10-19924200 |
SCREW, (.312-18 x 2.00) |
| 15 |
12-8M0207778 |
WASHER |
| 16 |
10-801432 |
SCREW, (M10 x 35) |
| 17 |
28-801405625 |
KEY, Impeller |
| 18 |
15-801404625 |
SHIM, Impeller |
| 19 |
14-801403625 |
TAB WASHER |
| 20 |
10-90192 |
SCREW, (.250-20 x .750) Stainless Steel |
| 21 |
10-F2211 |
SCREW, (#10-24 x .625) Stainless Steel |
▶Jet Water Pump Components (13 parts)
| Ref |
OEM Part # |
Part Name |
| - |
46-99157T2 |
REPAIR KIT, Water Pump |
| 1 |
85083 |
FACE PLATE |
| 2 |
12-866451 |
WASHER |
| 3 |
28-8M0214993 |
KEY |
| 4 |
47-8M0204712 |
IMPELLER |
| 5 |
12-866451 |
WASHER |
| 6 |
25-69202 |
O-RING |
| 7 |
46-99157A02 |
PUMP ASSEMBLY, Water |
| 8 |
NSS |
NOT SOLD SEPARATE, Insert |
| 9 |
26-85090001 |
SEAL |
| 10 |
25-86203 |
O-RING, RUBBER |
| 11 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 12 |
23-8M0214959 |
BUSHING (USE WITH M5 X 16 REF. #11) |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
37-855920 |
DECAL, EPA Label Information (INSIDE TOP COWL) Comment: (1998 - EXPORT) |
▶Starter Assembly(Manual) (34 parts)
| Ref |
OEM Part # |
Part Name |
| - |
90906A23 |
STARTER ASSEMBLY, Recoil |
| 1 |
86689A5 |
HOUSING ASSEMBLY, Starter |
| 2 |
833161T |
PAD |
| 3 |
24-86857T01 |
SPRING |
| 4 |
50-825269T01 |
SHEAVE, Starter |
| 5 |
24-86851T02 |
SPRING |
| 6 |
868501 |
CAM |
| 7 |
53-86849T01 |
RING, Retaining |
| 8 |
10-826253 |
SCREW, (.250-20 x .625) |
| 9 |
86853T01 |
CAM |
| 10 |
24-868523 |
SPRING, Cam |
| 11 |
50-12066Q10 |
ROPE |
| 12 |
85174A1 |
HANDLE ASSEMBLY |
| 13 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 14 |
44180 |
BUSHING, Rope |
| 15 |
426264 |
SUPPORT |
| 16 |
10-40019111 |
SCREW, (M5 x 35) |
| 17 |
23-309772 |
SPACER |
| 18 |
856154T01 |
SUPPORT |
| 19 |
11-401385 |
NUT, (M5) |
| 20 |
93876T02 |
LEVER (LOWER) |
| 21 |
17-38489 |
PIN, Roll |
| 22 |
24-823778 |
SPRING, Upper Lock Lever |
| 23 |
858925 |
LEVER (UPPER) |
| 24 |
53-818853 |
RING, Retaining |
| 25 |
NSS |
NOT SOLD SEPARATE, Decal-Engine Test |
| 26 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel Comment: (Non-Commercial Engines) |
| 27 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Commercial Engines) |
| 28 |
11-401386 |
NUT, (M6) Comment: (Commercial Engines) |
| 29 |
10-40011131 |
SCREW, (M6 x 35) Stainless Steel |
| 30 |
NSS |
NOT SOLD SEPARATE, Decal-High Voltage |
| 31 |
NSS |
NOT SOLD SEPARATE, Decal-Servicing Referral |
| 32 |
NSS |
NOT SOLD SEPARATE, Decal-Emergency Start Procedures |
| 33 |
8M0183792 |
BUSHING |
▶Swivel Bracket Assembly (50 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
165541 |
ROD, Reverse Hook |
| 2 |
11-8M0204726 |
NUT, (.375-24) |
| 3 |
821959 |
HANDLE |
| 4 |
12-29330 |
WASHER |
| 5 |
821957 |
BRAKE PLATE |
| 6 |
8165621 |
DISC |
| 7 |
821958A1 |
PLATE KIT (INCLUDED W/REF. #36) |
| 8 |
8165621 |
DISC |
| 9 |
10-82130014 |
SCREW, (M6 x 14) (INCLUDED W/REF. #36) |
| 10 |
821961 |
ROD |
| 11 |
3415-822237A4 |
SWIVEL BRACKET Comment: (TRACKER GRAPHITE GRAY) |
| 12 |
22-8M0169589 |
FITTING, Grease |
| 13 |
22-8M0169589 |
FITTING, Grease |
| 14 |
22-8M0169589 |
FITTING, Grease |
| 15 |
23-85154A1 |
BUSHING KIT |
| 16 |
25-86993 |
O-RING |
| 17 |
NSS |
NOT SOLD SEPARATE, Bushing |
| 18 |
NSS |
NOT SOLD SEPARATE, Bushing |
| 19 |
NSS |
NOT SOLD SEPARATE, Washer |
| 20 |
98830A3 |
HOOK ASSEMBLY, Reverse Lock |
| 21 |
24-879894 |
SPRING Comment: (ALL OTHER MODELS) |
| 22 |
24-96018 |
SPRING |
| 23 |
53-13194 |
RING, Retaining |
| 24 |
17-13195 |
PIN |
| 25 |
12756 |
BRACKET |
| 26 |
24-12754 |
SPRING |
| 27 |
12758 |
LEVER |
| 28 |
53-13194 |
RING, Retaining |
| 29 |
17232A3 |
COVER Comment: (TRACKER GRAPHITE GRAY) |
| 30 |
10-19943100 |
SCREW, (M8 x 100) |
| 31 |
10-1994360 |
SCREW, (M8 x 60) |
| 32 |
12-36001 |
WASHER |
| 33 |
11-400213 |
NUT, (M8) Stainless Steel |
| 34 |
85123001 |
BUMPER, Front |
| 35 |
85122001 |
MOUNT |
| 36 |
822238A9 |
SWIVEL HEAD Comment: (TRACKER GRAPHITE GRAY) |
| 37 |
10-125161 |
SCREW, (M8 x 133.35) Upper Mount |
| 38 |
14894 |
MOUNT |
| 39 |
12-85172 |
WASHER, UPPER MOUNT SCREW |
| 40 |
12-43430 |
WASHER |
| 41 |
11-400213 |
NUT, (M8) Stainless Steel |
| 42 |
10-849838 |
SCREW, (.375-24 x 1.25) |
| 43 |
41323A03 |
LINK ROD ASSEMBLY |
| 44 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 45 |
11-8M0204726 |
NUT, (.375-24) |
| 46 |
96186A3 |
BRACKET, Ride Guide Comment: (GRAY) |
| 47 |
10-1993325 |
SCREW, (M10 x 25 MM) |
| 48 |
13-400248 |
LOCKWASHER, (M10) |
| 49 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 50 |
11-8M0204726 |
NUT, (.375-24) |
▶Throttle and Shift Linkage(Remote Control) (44 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
823857A1 |
LINK ASSEMBLY, Spark Adjustment Comment: SN# USA-0G437999/BEL-9926999 & Below |
| 2 |
817428 |
SOCKET Comment: SN# USA-0G437999/BEL-9926999 & Below |
| 3 |
10-32,11-45076 |
NUT, Brass Comment: SN# USA-0G437999/BEL-9926999 & Below |
| 4 |
8237571 |
CAM, Throttle Comment: SN# USA-0G437999/BEL-9926999 & Below |
| 5 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel Comment: SN# USA-0G437999/BEL-9926999 & Below |
| 6 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 7 |
13-99611 |
WAVE WASHER Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 8 |
8319781 |
CAM, Throttle Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 9 |
24-42164 |
SPRING Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 10 |
888191 |
SPARK ARM Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 11 |
8327471 |
TIMING LINK Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 12 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 13 |
42161 |
LINK INTERLOCK |
| 14 |
8236103 |
LEVER, Interlock Control |
| 15 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 16 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 17 |
23-823806 |
BUSHING |
| 18 |
823862 |
LEVER, Backplate |
| 19 |
24-826077 |
SPRING, Detent |
| 20 |
824994 |
SPRING, Plate |
| 21 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 22 |
8238632 |
LEVER, Horizontal Shift Shaft (PORT) |
| 23 |
8236011 |
SHIFT SHAFT (HORIZONTAL) |
| 24 |
881228A1 |
SHIFT ROD ASSEMBLY |
| 25 |
817428 |
SOCKET |
| 26 |
10-32,11-45076 |
NUT, Brass |
| 27 |
881227A3 |
LINK ASSEMBLY, Throttle |
| 28 |
817428 |
SOCKET |
| 29 |
10-32,11-45076 |
NUT, Brass |
| 30 |
23-823806 |
BUSHING |
| 31 |
23-825319 |
NYLINER |
| 32 |
8251681 |
LEVER, Shift |
| 33 |
822459 |
RETAINER |
| 34 |
11-825677 |
PUSH NUT |
| 35 |
12-35280 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 36 |
11-401386 |
NUT, (M6) |
| 37 |
23-825319 |
NYLINER |
| 38 |
825169 |
LEVER, Throttle |
| 39 |
822459 |
RETAINER |
| 40 |
11-825677 |
PUSH NUT |
| 41 |
12-35280 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 42 |
11-401386 |
NUT, (M6) |
| 43 |
8251701 |
BRACKET, Mounting |
| 44 |
10-4006731 |
SCREW, (M6 x 16) |
▶Throttle and Shift Linkage(Side Shift) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
42161 |
LINK INTERLOCK |
| 2 |
827371 |
LEVER Comment: (Jet 20) SN# 0G157845 & Below |
| 3 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 4 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 5 |
23-823806 |
BUSHING |
| 6 |
823862 |
LEVER, Backplate Comment: (Not used on Jet 20 Serial Number 0G157845 and Below) |
| 7 |
24-826077 |
SPRING, Detent Comment: (Not used on Jet 20 Serial Number 0G157845 and Below) |
| 8 |
824994 |
SPRING, Plate Comment: (Not used on Jet 20 Serial Number 0G157845 and Below) |
| 9 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel Comment: ((Not used on Jet 20 Serial Number 0G157845 and Below) |
| 10 |
8238632 |
LEVER, Horizontal Shift Shaft (PORT) Comment: (Not used on Jet 20 Serial Number 0G157845 and Below) |
| 11 |
8236011 |
SHIFT SHAFT (HORIZONTAL) Comment: (Not used on Jet 20 Serial Number 0G157845 and Below) |
| 12 |
8239521 |
SHIFT HANDLE Comment: (Not used on Jet 20 Serial Number 0G157845 and Below) |
| 13 |
10-40019108 |
SCREW, (M5 x 20) Comment: (Not used on Jet 20 Serial Number 0G157845 and Below) |
| 14 |
12-4002314 |
WASHER Comment: (Not used on Jet 20 Serial Number 0G157845 and Below) |
| 15 |
8237571 |
CAM, Throttle Comment: (20/25) SN# USA-0G437999/BEL-9926999 & Below |
| 16 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel Comment: (20/25) SN# USA-0G437999/BEL-9926999 & Below |
| 17 |
823857A1 |
LINK ASSEMBLY, Spark Adjustment Comment: 20/25 SN# USA-0G437999/BEL-9926999 & Below |
| 18 |
817428 |
SOCKET Comment: (20/25) SN# USA-0G437999/BEL-9926999 & Below |
| 19 |
10-32,11-45076 |
NUT, Brass Comment: (20/25) SN# USA-0G437999/BEL-9926999 & Below |
| 20 |
8237582 |
BRACKET, Cable Anchor Comment: (20/25) SN# USA-0G438000/BEL-9927000 & Up |
| 21 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel Comment: (20/25) SN# USA-0G438000/BEL-9927000 & Up |
| 22 |
13-99611 |
WAVE WASHER Comment: (20/25) SN# USA-0G438000/BEL-9927000 & Up |
| 23 |
8319781 |
CAM, Throttle Comment: (20/25) SN# USA-0G438000/BEL-9927000 & Up |
| 24 |
24-42164 |
SPRING Comment: (20/25) SN# USA-0G438000/BEL-9927000 & Up |
| 25 |
888191 |
SPARK ARM Comment: (20/25) SN# USA-0G438000/BEL-9927000 & Up |
| 26 |
8327471 |
TIMING LINK Comment: (20/25) SN# USA-0G438000/BEL-9927000 & Up |
| 27 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 28 |
23-823806 |
BUSHING |
| 29 |
10-4006731 |
SCREW, (M6 x 16) Stainless Steel |
▶Throttle and Shift Linkage(Tiller Handle Shift) (46 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
87-813960A4 |
SWITCH ASSEMBLY |
| 2 |
10-88075020 |
SCREW, (M3.5 x 20) Stainless Steel |
| 3 |
42161 |
LINK INTERLOCK |
| 4 |
8236103 |
LEVER, Interlock Control |
| 5 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 6 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 7 |
23-823806 |
BUSHING |
| 8 |
823862 |
LEVER, Backplate |
| 9 |
8238632 |
LEVER, Horizontal Shift Shaft (PORT) |
| 10 |
8236011 |
SHIFT SHAFT (HORIZONTAL) |
| 11 |
881228A2 |
SHIFT LINK ASSEMBLY |
| 12 |
817428 |
SOCKET |
| 13 |
10-32,11-45076 |
NUT, Brass |
| 14 |
881227A1 |
LINK ASSEMBLY, Throttle |
| 15 |
817428 |
SOCKET |
| 16 |
10-32,11-45076 |
NUT, Brass |
| 17 |
823857A1 |
LINK ASSEMBLY, Spark Adjustment Comment: SN# USA-0G437999/BEL-9926999 & Below |
| 18 |
817428 |
SOCKET Comment: SN# USA-0G437999/BEL-9926999 & Below |
| 19 |
10-32,11-45076 |
NUT, Brass Comment: SN# USA-0G437999/BEL-9926999 & Below |
| 20 |
823757A1 |
CAM ASSEMBLY, Throttle Comment: SN# USA-0G286100/BEL-9881100 THRU USA-0G437999/BEL-9926999 |
| 21 |
NSS |
NOT SOLD SEPARATE, Lever-Gear Shift Comment: SN# USA-0G286100/BEL-9881100 THRU USA-0G437999/BEL-9926999 |
| 22 |
NSS |
NOT SOLD SEPARATE, Primary Lever Comment: SN# USA-0G286100/BEL-9881100 THRU USA-0G437999/BEL-9926999 |
| 23 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel (Use with Reference #20) Comment: SN# USA-0G286100/BEL-9881100 THRU USA-0G437999/BEL-9926999 |
| 24 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 25 |
13-99611 |
WAVE WASHER Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 26 |
8319781 |
CAM, Throttle Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 27 |
24-42164 |
SPRING Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 28 |
888191 |
SPARK ARM Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 29 |
8327471 |
TIMING LINK Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 30 |
8238083 |
SECONDARY GEAR Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 31 |
8238092 |
PRIMARY GEAR Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 32 |
23-823806 |
BUSHING |
| 33 |
30-93008 |
BALL |
| 34 |
24-8M0215005 |
SPRING |
| 35 |
56-8M0206596 |
SCREW, (M6 x 20) |
| 36 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 37 |
23-823806 |
BUSHING |
| 38 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 39 |
10-4000331 |
SCREW, (M6 x 30) |
| 40 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 41 |
23-823807 |
BUSHING |
| 42 |
8238102 |
CONTROL PLATFORM |
| 43 |
10-4006731 |
SCREW, (M6 x 16) Stainless Steel |
| 44 |
824923 |
PLATE |
| 45 |
54-12627 |
STRAP |
| 46 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
▶Tiller Handle Assembly (30 parts)
| Ref |
OEM Part # |
Part Name |
| - |
821468T3 |
TILLER HANDLE Comment: (GRAY) SIDE SHIFT |
| 1 |
822148A2 |
COVER KIT Comment: (SIDE SHIFT) |
| 2 |
822150 |
PULLEY |
| 3 |
NSS |
NOT SOLD SEPARATE, Case |
| 4 |
10-878608 |
SCREW, (#10-16 x .500) |
| 5 |
432426 |
CABLE, Throttle Comment: (SIDE SHIFT) |
| 6 |
432426 |
CABLE, Throttle Comment: (SIDE SHIFT) |
| 7 |
85-960099 |
SLEEVE, (12.00 Inches) |
| 8 |
821468T9 |
ARM ASSEMBLY, Steering Handle Comment: (GRAY) |
| 9 |
10-4006731 |
SCREW, (M6 x 16) |
| 10 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 11 |
821972T |
KNOB, Throttle |
| 12 |
24-96203 |
SPRING |
| 13 |
892995 |
LOCK, Throttle |
| 14 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 15 |
821463T01 |
TILLER TUBE |
| 16 |
37-8242004 |
DECAL Comment: (SIDE SHIFT) |
| 17 |
821465 |
HANDLE, Throttle Comment: (SIDE SHIFT) |
| 18 |
8M0221732 |
GRIP |
| 19 |
87-8M0104615 |
SWITCH ASSEMBLY, Stop |
| 20 |
822441 |
RETAINER |
| 21 |
8221471 |
PLATE Comment: (USE WITH 5MM SCREW REF. #9) |
| 22 |
23-823939 |
BUSHING |
| 23 |
10-4000384 |
SCREW, (M10 x 80) |
| 24 |
822841F2 |
BRACKET (GRAY) |
| 25 |
23-823939 |
BUSHING |
| 26 |
12-822145 |
WASHER |
| 27 |
13-826792 |
WAVE WASHER |
| 28 |
12-822145 |
WASHER |
| 29 |
12-822146 |
WASHER |
▶Tools, Special (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-66274 |
TORQUE WRENCH, (0-150 lb-in) |
▶Top Cowl (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
NSS |
NOT SOLD SEPARATE, Decal - Component of Decal Set |
| 2 |
NSS |
NOT SOLD SEPARATE, Decal - Component of Decal Set |
| 3 |
2190-9163T20 |
TOP COWL ASSEMBLY Comment: (GRAPHITE GRAY) |
| 4 |
44311F4 |
SHIELD (REAR) Comment: (GRAPHITE GRAY) |
| 5 |
10-400018 |
SCREW, (M5 x 12) |
| 6 |
12-73288 |
WASHER, (.220 x .500 x .030) Stainless Steel |
| 7 |
17221 |
LATCH, Cowl |
| 8 |
10-400033 |
SCREW, (M5 x 12) |
| 9 |
17773A2 |
SEAL, Cowl |
| 10 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Top-Part of Reference #12 |
| 11 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Port-Part of Reference #12 |
| 12 |
815625A02 |
SOUND BLANKET KIT |
| 13 |
10-400033 |
SCREW, (M5 x 12) |
| 14 |
812413A1 |
BRACKET ASSEMBLY, Roller |
| 15 |
18517 |
SHIM, Cowl Latch |
| 16 |
37-82408812 |
DECAL, Shift (Use where Applicable) Comment: (GRAY) |
| 17 |
NSS |
NOT SOLD SEPARATE, Decal - Component of Decal Set |
| 18 |
NSS |
NOT SOLD SEPARATE, Decal - Component of Decal Set |
| 19 |
NSS |
NOT SOLD SEPARATE, Decal-Bottom Stripe Comment: (MARINER) |
| 20 |
NSS |
NOT SOLD SEPARATE, Decal-Top Stripe Comment: (MARINER) |
| 21 |
37-855920 |
DECAL, EPA Label Information (INSIDE TOP COWL) Comment: (1998 - EXPORT) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 25, 25 SEA PRO, SUPER 15 (2 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
