🔎 Mercury 25 (2 CYL.) (International) Reference Library — Exploded parts diagrams (27 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 25 (2 CYL.) (International) is a 4-Stroke, Inline 3-Cylinder, EFI outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, Inline 3-Cylinder, EFI |
| Horsepower |
25 HP |
| Displacement |
526 cc |
| Bore x Stroke |
61 mm x 57 mm |
| Spark Plug (Type & Gap) |
NGK BKR6E |
| Engine Oil Capacity |
1.8 L (1.9 quart) |
| Recommended Engine Oil |
SAE 25W-40 Synthetic Blend Mercury FC-W |
| Gear Case Oil Capacity |
280-350 mL (9.5-12 fl oz) |
| Idle Speed (in gear) |
700 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
5000-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 25 (2 CYL.) (International):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 25 (2 CYL.) (International).
▶Accessories (21 parts)
| Ref |
OEM Part # |
Part Name |
| - |
832586A3 |
TILLER HANDLE KIT Comment: (Gray) SN# 0N576838 & Up |
| 1 |
91-953992 |
TOOL KIT |
| 2 |
50-812639003 |
ROPE |
| 3 |
16841Q02 |
FLUSHING PLUG |
| 4 |
853824A1 |
DRAG LINK ASSEMBLY |
| 5 |
853825 |
CAP |
| 6 |
23-853826 |
SPACER |
| 7 |
853827A02 |
LOCK KIT, Reverse |
| 8 |
79-804632T01 |
TEMPERATURE GAUGE, Water |
| 9 |
88-804634 |
BULB |
| 10 |
802613 |
DAMPER |
| 11 |
804635 |
BRACKET |
| 12 |
11-802617 |
NUT |
| 13 |
13-168181 |
LOCKWASHER |
| 14 |
804636 |
SENSOR, Water Temperature |
| 15 |
84-804637 |
LEAD WIRE |
| 16 |
84-17175 |
HARNESS ASSEMBLY |
| 17 |
25-162313 |
GROMMET |
| 18 |
8M0123939 |
RECTIFIER KIT |
| 19 |
48-8537906 |
TEST PROPELLER |
| 20 |
8538281 |
HANDLE, (1.0 Meters) (1.0M) |
▶Carburetor (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-8M0119225 |
GASKET SET, Powerhead |
| 1 |
3303-853720A8 |
CARBURETOR |
| 2 |
10-16263 |
SCREW |
| 3 |
24-16264 |
SPRING |
| 4 |
10-8129351 |
SCREW, Pilot Adjust |
| 5 |
24-162661 |
SPRING |
| 6 |
952683 |
LEVER, Throttle |
| 7 |
853788 |
ROLLER |
| 8 |
13-853723 |
LOCKWASHER |
| 9 |
11-853722 |
NUT |
| 10 |
10-162571 |
SCREW |
| 11 |
16254A6 |
FLOAT NEEDLE |
| 12 |
853721 |
PIN, Valve |
| 13 |
54-16255 |
CLIP |
| 14 |
85,162511 |
JET, Pilot |
| 15 |
16252 |
CAP |
| 16 |
8126501 |
MAIN NOZZLE |
| 17 |
155,162501 |
JET, Main |
| 18 |
162531 |
FLOAT |
| 19 |
17-16256 |
PIN |
| 20 |
25-162591 |
O-RING |
| 21 |
162582 |
FLOAT BOWL |
| 22 |
10-162611 |
SCREW, Drain |
| 23 |
25-8537092 |
O-RING |
| 24 |
10-162601 |
SCREW |
| 25 |
16333 |
SNAP, Link Rod |
| 26 |
8M0170572 |
ROD, Choke Link |
| 27 |
8537281 |
COVER |
| 28 |
10-82304223 |
BOLT |
| 29 |
853726 |
BRACKET, Choke Lever |
| 30 |
853725 |
LEVER, Choke |
| 31 |
10-16223 |
BOLT, (M6 x 14) |
| 32 |
13-8537231 |
WAVE WASHER |
| 33 |
11-8537221 |
NUT |
| 34 |
10-8230427 |
BOLT |
| 35 |
853724001 |
KNOB, Choke |
| 36 |
18-8150261 |
COTTER PIN |
| 37 |
25-8537093 |
BUSHING |
▶Clamp Bracket (40 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3406-9622T02 |
CLAMP BRACKET, Starboard, Black, 1/2 Inch Thread |
| 2 |
3406-9623T02 |
CLAMP BRACKET, Port, Black, 1/2 Inch Thread |
| 3 |
12-95379 |
PAD |
| 4 |
11-85372214 |
CAP NUT |
| 5 |
898101191 |
TILT TUBE |
| 6 |
11-853722029 |
NUT |
| 7 |
898101207 |
PIN, Tilt |
| 8 |
24-8126455 |
SPRING |
| 9 |
10-16200A1 |
THUMB SCREW ASSEMBLY, 1/2 Inch Thread Size |
| 10 |
10-167051 |
BOLT, (M6 x 20) |
| 11 |
97-823913Q |
ANODE |
| 12 |
11-400212 |
NUT, (M6) Stainless Steel |
| 13 |
13-400256 |
LOCKWASHER, (M6) |
| 14 |
12-16826 |
WASHER, Stainless Steel |
| 15 |
898101044 |
PIN, Spacer |
| 16 |
10-8230426 |
BOLT |
| 17 |
879194006 |
SET PLATE |
| 18 |
8M0157131 |
STOPPER, Tilt Comment: SN# 0N038482 & Up |
| 19 |
17-9521810 |
PIN, Roll |
| 20 |
8251131 |
BRACKET |
| 21 |
853774 |
STOP |
| 22 |
24-953832 |
SPRING |
| 23 |
162132 |
ARM, Reverse Lock |
| 24 |
10-879194007 |
SCREW Comment: SN# 0N026640 & Up |
| 25 |
12-953921 |
WASHER, Stainless Steel |
| 26 |
24-879194008 |
SPRING Comment: (Long/X-Long/XX-Long) SN# 0N021907 & Up |
| 27 |
162131 |
ARM, Reverse Lock |
| 28 |
8537474 |
ROD, Reverse Lock |
| 29 |
18-8150261 |
COTTER PIN |
| 30 |
24-953833 |
SPRING |
| 31 |
8537475 |
LINK, Reverse Lock |
| 32 |
853759T01 |
LEVER, Reverse Lock |
| 33 |
10-162612 |
BOLT |
| 34 |
13-17641 |
WAVE WASHER |
| 35 |
12-953921 |
WASHER, Stainless Steel |
| 36 |
8M0183798 |
GRIP |
| 37 |
8M0051399 |
BUTTON |
| 38 |
10-879194310 |
BOLT |
| 39 |
12-16192 |
WASHER |
| 40 |
11-400212 |
NUT, (M6) Stainless Steel |
▶Cowling (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
2189-8M0063888 |
TOP COWL ASSEMBLY, Black - Un Decaled |
| 2 |
8107511 |
SEAL |
| 3 |
8M0071849 |
INLET, Air Comment: (Silver) |
| 4 |
11-400212 |
NUT, (M6) Stainless Steel |
| 5 |
13-400256 |
LOCKWASHER, (M6) |
| 6 |
12-95392 |
WASHER |
| 7 |
25-162281 |
SEAL, Rubber |
| 8 |
37-858841A02 |
DECAL SET Comment: (Mariner 25 Marathon) |
| 9 |
100-8M0149928 |
BOTTOM COWL Comment: (Black) |
| 10 |
25-8537095 |
GROMMET |
| 11 |
25-162312 |
GROMMET |
| 12 |
25-162261 |
GROMMET |
| 13 |
25-162311 |
GROMMET |
| 14 |
10-16223 |
BOLT, (M6 x 14) |
| 15 |
13-400256 |
LOCKWASHER, (M6) |
| 16 |
12-953921 |
WASHER, Stainless Steel |
| 17 |
162221 |
HOOK |
| 18 |
13-16221 |
WAVE WASHER |
| 19 |
12-953922 |
WASHER |
| 20 |
23-8M0075210 |
BUSHING |
| 21 |
26-162191 |
SEAL |
| 22 |
162186 |
HOOK LEVER Comment: (Black) |
| 23 |
22-898101961 |
NIPPLE |
| 24 |
10-16830 |
BOLT |
| 25 |
13-400256 |
LOCKWASHER, (M6) |
| 26 |
12-161404 |
WASHER |
| 27 |
23-853715007 |
SPACER |
| 28 |
23-8537437 |
MOUNT, Rubber |
▶Crankshaft, Pistons and Connecting Rod (23 parts)
| Ref |
OEM Part # |
Part Name |
| - |
853787A07 |
POWERHEAD ASSEMBLY Comment: SN# 0N046082 & Up |
| 1 |
474-803672A07 |
CRANKSHAFT ASSEMBLY Comment: SN# 0N046082 & Up |
| 2 |
463-813044A01 |
CRANKSHAFT Comment: SN# 0N046082 & Up |
| 3 |
813046T01 |
PIN, Crank |
| 4 |
629-813047T01 |
CONNECTING ROD |
| 5 |
31-8130482 |
BEARING, Needle |
| 6 |
463-8M0090847 |
CRANKSHAFT |
| 7 |
30-16049T02 |
BEARING, Ball |
| 8 |
26-853707A1 |
SEAL KIT |
| 9 |
17-161791 |
PIN |
| 10 |
463-8M0090848 |
CRANKSHAFT |
| 11 |
463-813045T01 |
CRANKSHAFT |
| 12 |
53-160571 |
CLIP |
| 13 |
41-803680003 |
PIN, Piston |
| 14 |
96161 |
PISTON Comment: (.5mm Oversize) |
| 15 |
39-16055A4 |
RING SET, Piston Comment: (.5mm Oversize) |
| 16 |
31-8130483 |
BEARING, Needle |
| 17 |
30-8M0119217 |
BEARING, Ball |
| 18 |
28-160531 |
KEY |
| 19 |
53-853714 |
C CLIP |
| 20 |
30-16049T02 |
BEARING, Ball |
| 21 |
15-853716 |
SHIM |
| 22 |
23-853715 |
SPACER |
▶Cylinder Block (39 parts)
| Ref |
OEM Part # |
Part Name |
| - |
853787A07 |
POWERHEAD ASSEMBLY Comment: SN# 0N046082 & Up |
| 1 |
800-8M0190577 |
CYLINDER BLOCK |
| 2 |
22-8129602 |
FITTING |
| 3 |
17-9521814 |
PIN, Dowel |
| 4 |
10-166951 |
BOLT |
| 5 |
10-8M0106721 |
BOLT |
| 6 |
12-4002217 |
WASHER |
| 7 |
22-812960006 |
NIPPLE Comment: SN# 0N009357 & Up |
| 8 |
22-8M0064617 |
CONNECTOR Comment: SN# 0N009357 & Up |
| 9 |
54-95224 |
CLIP |
| 10 |
32-898101272 |
HOSE, Rubber with Arrow (730mm) Comment: SN# 0N009357 & Up |
| 11 |
25-853709 |
O-RING |
| 12 |
26-853707 |
SEAL, Oil - Upper |
| 13 |
1100-853708 |
END CAP, Upper |
| 14 |
853710 |
SET RING |
| 15 |
853711 |
GUIDE PLATE |
| 16 |
10-168283 |
BOLT, (M6 x 20) |
| 17 |
979-9630T02 |
CYLINDER HEAD |
| 18 |
27-8M0119224 |
GASKET |
| 19 |
10-168282 |
BOLT |
| 20 |
853705A01 |
COVER |
| 21 |
27-8M0214960 |
GASKET |
| 22 |
8M0228409 |
THERMOSTAT |
| 23 |
33-8M0181925 |
SPARK PLUG, (NGK# BR7HS-10) Comment: (NGK-BR7HS-10) |
| 24 |
10-8M0106720 |
BOLT |
| 25 |
12-8M0106725 |
WASHER |
| 26 |
10-16832 |
BOLT, (M6 x 16) |
| 27 |
97-823913Q |
ANODE |
| 28 |
32-8M0057113 |
LINE, Fuel (250 mm) |
| 29 |
853706 |
COVER, Exhaust |
| 30 |
27-812939018 |
GASKET |
| 31 |
10-898103A79 |
BOLT AND LOCKWASHER, Electroplated (M5 x 18) |
| 32 |
853712 |
THRUST RING |
| 33 |
26-8537071 |
SEAL, Oil - Lower |
| 34 |
26-8537072 |
SEAL, Oil |
| 35 |
25-8537091 |
O-RING |
| 36 |
1100-853713T |
END CAP, Lower |
| 37 |
10-16832 |
BOLT, (M6 x 16) |
| 38 |
13-400256 |
LOCKWASHER, (M6) |
▶Drive Shaft Housing (45 parts)
| Ref |
OEM Part # |
Part Name |
| - |
853787A07 |
POWERHEAD ASSEMBLY Comment: SN# 0N046082 & Up |
| 1 |
1500-8M0065999 |
HOUSING, Driveshaft Comment: (Long-Black) |
| 2 |
10-8230423 |
BOLT |
| 3 |
12-8M0135942 |
WASHER |
| 4 |
10-8129354 |
BOLT |
| 5 |
12-161405 |
WASHER |
| 6 |
12-161407 |
WASHER |
| 7 |
8M0074132 |
MOUNT, Lower |
| 8 |
12-168261 |
WASHER |
| 9 |
10-8230426 |
BOLT |
| 10 |
853772005 |
RETAINER |
| 11 |
10-812935008 |
BOLT |
| 12 |
12-161406 |
WASHER |
| 13 |
8M0074133 |
MOUNT, Upper |
| 14 |
853773 |
BUMPER |
| 15 |
10-879194308 |
BOLT Comment: (For 125mm Spacer Only) |
| 16 |
12-8M0135942 |
WASHER |
| 17 |
853986 |
SEAL |
| 18 |
19-879194296 |
PLUG, Water |
| 19 |
27-95220 |
GASKET |
| 20 |
17-16119 |
PIN, Dowel |
| 21 |
27-853987001 |
GASKET |
| 22 |
853768 |
SHIFT ROD JOINT Comment: (Included With Complete Gear Housing Replacement) |
| 23 |
17-952189 |
PIN, Dowel Comment: (Included With Complete Gear Housing Replacement) |
| 24 |
25-8537094 |
GROMMET |
| 25 |
161862 |
SHIFT ROD |
| 26 |
813027008 |
LEVER, Shift |
| 27 |
23-8537153 |
SPACER |
| 28 |
26-8537075 |
SEAL, Oil |
| 29 |
23-8537434 |
BUSHING |
| 30 |
161842 |
LEVER, Shift Rod |
| 31 |
11-85372212 |
NUT, Nylon |
| 32 |
15-853795 |
SHIM |
| 33 |
853767 |
BRACKET |
| 34 |
10-16832 |
BOLT, (M6 x 16) |
| 35 |
12-16826 |
WASHER, Stainless Steel |
| 36 |
24-8130281 |
SPRING |
| 37 |
30-812937 |
STOPPER |
| 38 |
853766 |
PLATE, Stopper |
| 39 |
10-898101354 |
SCREW |
| 40 |
32-161703 |
TUBE, Water Comment: (XX-Long) |
| 41 |
8107531 |
LOCK PLATE |
| 42 |
10-162231 |
BOLT |
| 43 |
26-161711 |
SEAL |
| 44 |
26-8537074 |
SEAL |
▶Drive Shaft Housing Extension Kits (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
853783T01 |
EXTENSION KIT Comment: (X-Long-Black - 3 Inches) |
| 2 |
853784T01 |
EXTENSION KIT Comment: (XX-Long-Black - 5 Inches) |
| 3 |
16-853789 |
STUD Comment: (X-Long) |
| 4 |
16-853789003 |
STUD Comment: (X-Long) |
| 5 |
12-8M0135942 |
WASHER Comment: (X-Long) |
| 6 |
11-400213 |
NUT, (M8) Stainless Steel Comment: (X-Long) |
| 7 |
10-16126 |
BOLT Comment: (X-Long) |
| 8 |
10-879194308 |
BOLT Comment: (X-Long) |
| 9 |
12-8M0135942 |
WASHER Comment: (X-Long) |
| 10 |
32-161703 |
TUBE, Water Comment: (XX-Long) |
| 11 |
161744 |
CAM ROD Comment: (XX-Long) |
| 12 |
853794 |
RETAINER Comment: (XX-Long) |
| 13 |
45-161364 |
DRIVESHAFT Comment: (XX-Long) |
▶Electric Starter Components (39 parts)
| Ref |
OEM Part # |
Part Name |
| - |
50-853805T04 |
STARTER MOTOR KIT, Electric |
| 1 |
50-853805T01 |
STARTER MOTOR ASSEMBLY |
| 2 |
853806 |
DRIVE KIT |
| 3 |
853807 |
BRUSH (Positive) |
| 4 |
8538071 |
BRUSH (Negative) |
| 5 |
853808 |
HOLDER, Brush |
| 6 |
10-16126 |
BOLT |
| 7 |
13-400256 |
LOCKWASHER, (M6) |
| 8 |
11-400213 |
NUT, (M8) Stainless Steel |
| 9 |
853819 |
RUBBER |
| 10 |
84-8M0069818 |
CABLE ASSEMBLY, Starter |
| 11 |
85-8538161 |
CAP |
| 12 |
89-853809T |
SOLENOID, Starter |
| 13 |
11-400212 |
NUT, (M6) Stainless Steel |
| 14 |
13-400256 |
LOCKWASHER, (M6) |
| 15 |
10-16832 |
BOLT, (M6 x 16) |
| 16 |
8M0103003 |
PLATE, Electrical Mounting |
| 17 |
8M0103004 |
BRACKET |
| 18 |
10-953964 |
BOLT |
| 19 |
10-16705 |
BOLT |
| 20 |
54-813275 |
CLAMP |
| 21 |
11-16081 |
NUT, Stainless Steel |
| 22 |
13-16079 |
LOCKWASHER |
| 23 |
10-953963 |
BOLT |
| 24 |
8538116 |
RECTIFIER |
| 25 |
84-803820 |
GROUND WIRE |
| 26 |
10-16123 |
SCREW, (25 mm) |
| 27 |
23-9528611 |
COLLAR |
| 28 |
13-400256 |
LOCKWASHER, (M6) |
| 29 |
11-400212 |
NUT, (M6) Stainless Steel |
| 30 |
86-853812 |
TERMINAL BLOCK |
| 31 |
84-853813A1 |
WIRE ASSEMBLY, Fuse |
| 32 |
88-853814 |
FUSE |
| 33 |
85-853816 |
CAP |
| 34 |
84-853815 |
WIRE, Battery |
| 35 |
10-16223 |
BOLT, (M6 x 14) |
| 36 |
84-8537402 |
GROUND WIRE |
| 37 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 38 |
853818 |
SPIRAL RAP |
▶Electric Starter Optional Parts (16 parts)
| Ref |
OEM Part # |
Part Name |
| - |
50-853805T04 |
STARTER MOTOR KIT, Electric |
| 1 |
853829A1 |
SOLENOID ASSEMBLY, Choke (Electric Remote) |
| 2 |
853830 |
PLUNGER (Electric Remote) |
| 3 |
853831 |
HOOK (Electric Remote) |
| 4 |
17-952189 |
PIN, Dowel (Electric Remote) |
| 5 |
853832001 |
ROD, Choke Shaft (Electric Remote) |
| 6 |
11-85372216 |
NUT (Electric Remote) |
| 7 |
10-162454 |
SCREW (Electric Remote) |
| 8 |
54-17169 |
CLAMP (Electric Remote) |
| 9 |
10-16827 |
SCREW (Electric Remote) |
| 10 |
25-162262 |
GROMMET (Electric Remote) |
| 11 |
87-8M0127937 |
SWITCH ASSEMBLY, Neutral (Electric Tiller) |
| 12 |
23-803842A1 |
WASHER (Electric Tiller) |
| 13 |
853823 |
PLATE (Electric Tiller) |
| 14 |
87-853820A1 |
MAIN SWITCH (Electric Tiller) |
| 15 |
853821 |
PROTECTOR (Electric Tiller) |
▶Electrical Components (39 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
262-815024T05 |
FLYWHEEL Comment: SN# 0N043033 & Up |
| 2 |
11-851832001 |
NUT, Gold Comment: SN# 0N046082 & Up |
| 3 |
12-8537011 |
WASHER |
| 4 |
10-8230315 |
SCREW |
| 5 |
853737T03 |
PLATE ASSEMBLY, Coil |
| 6 |
160743 |
COIL, Charger |
| 7 |
10-8230312 |
SCREW |
| 8 |
10-8230314 |
SCREW |
| 9 |
853738 |
GUIDE, Wire |
| 10 |
803702T |
COIL, Exciter, Exciter |
| 11 |
10-8230313 |
SCREW |
| 12 |
853711 |
GUIDE PLATE Comment: (Shown as Reference #15 on Cylinder Block) |
| 13 |
853710 |
SET RING Comment: (Shown as Reference #14 on Cylinder Block) |
| 14 |
10-8230315 |
SCREW |
| 15 |
54-813275 |
CLAMP |
| 16 |
54-953953 |
CLIP |
| 17 |
8M0047311 |
COIL, Ignition Comment: (With Resistance) |
| 18 |
84-853740 |
GROUND WIRE |
| 19 |
10-823042 |
BOLT |
| 20 |
23-8537151 |
SPACER |
| 21 |
13-400256 |
LOCKWASHER, (M6) |
| 22 |
11-400212 |
NUT, (M6) Stainless Steel |
| 23 |
853739 |
PLATE, Electrical Mounting |
| 24 |
8M0180178 |
CD UNIT |
| 25 |
10-8230421 |
BOLT |
| 26 |
12-953921 |
WASHER, Stainless Steel |
| 27 |
12-953923 |
WASHER, Rubber (Rubber) |
| 28 |
23-952868 |
COLLAR |
| 29 |
12-953924 |
WASHER, (Rubber) (Rubber) |
| 30 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 31 |
853741 |
CAP |
| 32 |
87-823037A2 |
SWITCH ASSEMBLY, Stop Comment: (Electric) |
| 33 |
10-16828 |
BOLT Comment: (Electric) |
| 34 |
87-823037A2 |
SWITCH ASSEMBLY, Stop - Lanyard |
| 35 |
823054 |
LANYARD |
| 36 |
10-8230316 |
SCREW |
| 37 |
54-953952 |
CLAMP |
| 38 |
10-168301 |
BOLT |
| 39 |
11-400213 |
NUT |
▶Fuel Pump (27 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-8M0119225 |
GASKET SET, Powerhead |
| 1 |
853729A1 |
PUMP ASSEMBLY, Fuel |
| 2 |
10-162671 |
SCREW |
| 3 |
853730 |
COVER |
| 4 |
853731 |
DIAPHRAGM |
| 5 |
27-8537031 |
GASKET |
| 6 |
11-8537222 |
NUT |
| 7 |
10-853698 |
SCREW |
| 8 |
853732 |
CHECK VALVE |
| 9 |
24-162662 |
SPRING |
| 10 |
24-162663 |
SPRING |
| 11 |
8537311 |
DIAPHRAGM SET |
| 12 |
8537311 |
GASKET |
| 13 |
12-8M0135942 |
WASHER |
| 14 |
11-400213 |
NUT |
| 15 |
35-853733A1 |
FILTER ASSEMBLY, Fuel |
| 16 |
853734 |
SCREEN |
| 17 |
27-8537023 |
GASKET |
| 18 |
853735 |
CUP |
| 19 |
54-95395 |
CLIP, Stainless Steel |
| 20 |
32-8M0057113 |
LINE, Fuel (1000 mm) |
| 21 |
11-17480 |
NUT |
| 22 |
22-853736 |
CONNECTOR, Fuel |
| 23 |
32-8M0057113 |
LINE, Fuel (1000 mm) |
| 24 |
10-162451 |
SCREW |
| 25 |
27-8M0084271 |
GASKET |
| 26 |
32-8M0057113 |
LINE, Fuel (1000 mm) |
▶Fuel Tank(Plastic - 6.6 Gallon) (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1259-859063A1 |
TANK ASSEMBLY, Fuel - Plastic 6.6 Gallon |
| 2 |
823536 |
GAUGE/CAP ASSEMBLY |
| 3 |
22-8M0175545 |
CONNECTOR KIT, Fuel |
| 4 |
25-823533 |
O-RING |
| 5 |
35-823534 |
SCREEN |
| 6 |
32-8M0126969 |
FUEL LINE ASSEMBLY |
| 7 |
54-853798 |
CLAMP |
| 8 |
22-8M0120628 |
CONNECTOR, Fuel |
| 9 |
13330Q07 |
BULB ASSEMBLY, Primer |
| 10 |
21-13331A3 |
CHECK VALVE ASSEMBLY (Inlet) |
| 11 |
21-13331A4 |
CHECK VALVE ASSEMBLY (Outlet) |
| 12 |
54-4158210 |
CLAMP, Nylon (Large) |
| 13 |
54-41582Q7 |
CLAMP, Nylon (Small) |
| 14 |
22-89771Q2 |
CONNECTOR, (.250-18) |
| 15 |
54-41582Q7 |
CLAMP, Nylon |
▶Gear Housing, Driveshaft (41 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-8M0089639 |
GASKET SET, Lower Unit |
| 1 |
1668-8M0057242 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
31-813048006 |
BEARING, Needle |
| 3 |
22-8M0229353 |
SCREW, Drain |
| 4 |
27-95220 |
GASKET |
| 5 |
853763 |
STRAINER SET, Water |
| 6 |
10-17635 |
SCREW |
| 7 |
11-85372210 |
NUT |
| 8 |
16133 |
STRAINER, Water |
| 9 |
10-898101959 |
SCREW |
| 10 |
853762 |
TRIM TAB |
| 11 |
10-167051 |
BOLT, (M6 x 20) |
| 12 |
8M0172382 |
CAM |
| 13 |
161744 |
CAM ROD Comment: XX-Long |
| 14 |
17-16179 |
PIN |
| 15 |
23-161762 |
BUSHING |
| 16 |
25-161772 |
O-RING |
| 17 |
25-161782 |
O-RING |
| 18 |
10-8230427 |
BOLT |
| 19 |
12-953921 |
WASHER, Stainless Steel |
| 20 |
853794 |
RETAINER Comment: XX-Long |
| 21 |
11-85372211 |
NUT |
| 22 |
43-16138T01 |
GEAR, Pinion (12 Teeth) |
| 23 |
24-8126454 |
SPRING |
| 24 |
853765T |
PIPE |
| 25 |
45-161364 |
DRIVESHAFT Comment: XX-Long |
| 26 |
28-161551 |
KEY |
| 27 |
30-16128T02 |
BEARING, Tapered roller |
| 28 |
15-813276005 |
SHIM, (0.5) |
| 29 |
26-161622 |
SEAL, Oil |
| 30 |
25-8537096 |
O-RING |
| 31 |
17-952188 |
PIN, Dowel |
| 32 |
46-8260531 |
HOUSING, Water Pump |
| 33 |
27-161602 |
GASKET |
| 34 |
161592 |
WEAR PLATE |
| 35 |
27-161582 |
GASKET |
| 36 |
47-8M0214912 |
IMPELLER |
| 37 |
161572 |
INSERT |
| 38 |
46-161562 |
HOUSING, Upper Water Pump |
| 39 |
10-823042046 |
BOLT |
| 40 |
26-161681 |
SEAL |
▶Gear Housing, Propeller Shaft (29 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-8M0089639 |
GASKET SET, Lower Unit |
| 1 |
1668-8M0057242 |
GEAR HOUSING ASSEMBLY, Basic |
| 41 |
15-8132761 |
SHIM, (0.15) (0.15) |
| 42 |
30-16128T01 |
BEARING, Ball |
| 43 |
43-8M0183179 |
GEAR, Forward |
| 44 |
161521 |
FOLLOWER, Cam |
| 45 |
30-161322 |
BALL, Steel |
| 46 |
853764003 |
HOLDER |
| 47 |
24-8126453 |
SPRING |
| 48 |
52-898103030 |
CLUTCH |
| 49 |
17-161501 |
PIN |
| 50 |
24-176672 |
SPRING |
| 51 |
44-19513T01 |
PROPELLER SHAFT |
| 52 |
12-161401 |
WASHER |
| 53 |
43-812945T02 |
GEAR, Reverse |
| 54 |
8M0070880 |
CARRIER ASSEMBLY, Bearing |
| 55 |
25-161311 |
O-RING |
| 56 |
30-16132T01 |
BEARING, Ball |
| 57 |
31-813048T05 |
BEARING, Needle |
| 58 |
26-161301 |
SEAL, Oil |
| 59 |
10-4000354 |
SCREW, (M8 x 30) |
| 60 |
12-8M0135942 |
WASHER |
| 61 |
161452 |
THRUST HUB |
| 62 |
QA2190R |
PROPELLER Comment: (8 Inch Pitch) |
| 63 |
12-161402 |
WASHER |
| 64 |
11-161471 |
PROP NUT |
| 65 |
18-8150264 |
COTTER PIN |
| 66 |
10-879194307 |
BOLT |
| 67 |
12-8M0135942 |
WASHER |
▶Manifold/Reed (12 parts)
| Ref |
OEM Part # |
Part Name |
| - |
853787A07 |
POWERHEAD ASSEMBLY Comment: SN# 0N046082 & Up |
| 1 |
8M0130960 |
MANIFOLD ASSEMBLY, Inlet |
| 2 |
16-8M0106728 |
STUD |
| 3 |
10-168284 |
BOLT |
| 4 |
27-853702007 |
GASKET Comment: (30) |
| 5 |
13-400256 |
LOCKWASHER, (M6) |
| 6 |
11-400212 |
NUT, (M6) Stainless Steel |
| 7 |
853719T |
REED BLOCK ASSEMBLY |
| 8 |
10-8230311 |
SCREW |
| 9 |
13-16818 |
LOCKWASHER |
| 10 |
12-809931044 |
WASHER |
| 11 |
885193 |
RESTRICTOR Comment: (25) |
▶Recoil Starter (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-8M0119225 |
GASKET SET, Powerhead |
| 1 |
812632T01 |
HOUSING, Starter |
| 2 |
24-8126451 |
SPRING, Starter |
| 3 |
812633T01 |
REEL |
| 4 |
24-812634005 |
SPRING |
| 5 |
24-8126342 |
SPRING |
| 6 |
853753 |
SHAFT, Starter |
| 7 |
12-4002217 |
WASHER |
| 8 |
13-400256 |
LOCKWASHER, (M6) |
| 9 |
10-8M0106739 |
BOLT |
| 10 |
53-953181 |
E RING |
| 11 |
12-898101937 |
WASHER |
| 12 |
812635T01 |
RATCHET |
| 13 |
23-8537432 |
BUSHING |
| 14 |
17-952187 |
PIN, Roll |
| 15 |
11-400213 |
NUT, (M8) Stainless Steel |
| 16 |
13-8537233 |
LOCKWASHER |
| 17 |
8M0102997 |
LEVER, Shift Interlock |
| 18 |
853754 |
GUIDE |
| 19 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 20 |
13-400256 |
LOCKWASHER, (M6) |
| 21 |
161102 |
PLATE, Seal |
| 22 |
8126401 |
HANDLE, Starter Rope |
| 23 |
25-16109 |
O-RING |
| 24 |
50-8126391 |
ROPE, Starter |
| 25 |
853755 |
RETAINER |
| 26 |
853756 |
PLATE |
| 27 |
10-8M0106739 |
BOLT |
| 28 |
13-400256 |
LOCKWASHER, (M6) |
| 29 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 30 |
54-953951 |
CLAMP |
| 31 |
13-400256 |
LOCKWASHER, (M6) |
| 32 |
10-168284 |
BOLT |
| 33 |
812642T01 |
PULLEY |
| 34 |
16-8M0106733 |
STUD |
| 35 |
853758 |
BRACKET, Starter |
| 36 |
12-4002217 |
WASHER |
| 37 |
11-8537228 |
NUT |
▶Remote Control Attaching Kit (39 parts)
| Ref |
OEM Part # |
Part Name |
| - |
853800T01 |
ATTACHING KIT, Remote Control |
| 1 |
853804 |
CONNECTOR SHIFT KIT |
| 2 |
12-17029 |
WASHER |
| 3 |
10-16705 |
BOLT |
| 4 |
13-400256 |
LOCKWASHER, (M6) |
| 5 |
8538021 |
RETAINER, Shift Cable |
| 6 |
11-400212 |
NUT, (M6) Stainless Steel |
| 7 |
10-8230428 |
BOLT |
| 8 |
8538022 |
PLATE, Steering Hook |
| 9 |
12-16192 |
WASHER |
| 10 |
11-400213 |
NUT, (M8) Stainless Steel |
| 11 |
10-898103A79 |
BOLT AND LOCKWASHER, Electroplated (M5 x 18) |
| 12 |
13-16079 |
LOCKWASHER |
| 13 |
853802 |
RETAINER, Throttle Cable |
| 14 |
11-16081 |
NUT, Stainless Steel |
| 15 |
25-853803 |
GROMMET |
| 16 |
24-17028 |
SPRING |
| 17 |
17027 |
CAP |
| 18 |
17026 |
BRACKET |
| 19 |
853801 |
BALL JOINT |
| 20 |
13-400256 |
LOCKWASHER, (M6) |
| 21 |
11-400212 |
NUT, (M6) Stainless Steel |
| 22 |
54-17169 |
CLAMP |
| 23 |
10-16827 |
SCREW |
| 24 |
84-853799A2 |
CABLE ASSEMBLY Comment: (5.9M) |
| 25 |
25-162262 |
GROMMET |
| 26 |
8M0178532 |
REMOTE CONTROL Comment: (Without Quicksilver Decal) |
| 27 |
10-853989 |
SCREW |
| 28 |
23-853990 |
SPACER |
| 29 |
12-853991 |
WASHER |
| 30 |
11-400212 |
NUT, (M6) Stainless Steel |
| 31 |
85-8539921 |
TERMINAL EYE |
| 32 |
53-160572 |
E RING |
| 33 |
25-853993 |
GROMMET |
| 34 |
19-853994 |
PLUG |
| 35 |
25-853995 |
GROMMET |
| 36 |
25-8539951 |
GROMMET |
| 37 |
10-853997A1 |
MOUNTING KIT, Twin Remote Control |
| 38 |
NSS |
NOT SOLD SEPARATE, Throttle/shift Cable Comment: (See Accessory Guide) |
▶Remote Control(With Quicksilver Decal) (35 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8M0178532 |
REMOTE CONTROL Comment: (With Qucksilver Decal) |
| 1 |
16910A1 |
HOUSING KIT, Front |
| 2 |
16916A1 |
CAP ASSEMBLY |
| 3 |
16913T |
LEVER |
| 4 |
16915 |
LOCK ARM |
| 5 |
10-40056105 |
SCREW, (M5 x 10) |
| 6 |
16921 |
BRACKET, Lock Bar Support |
| 7 |
10-4005685 |
SCREW, (M4 x 10) |
| 8 |
24-16924 |
SPRING |
| 9 |
16914 |
GRIP |
| 10 |
17016 |
PLUG |
| 11 |
16899T |
HOLDER, Neutral Lock |
| 12 |
10-40118107 |
SCREW, (M5 x 18) |
| 13 |
13-16923 |
LOCKWASHER, External |
| 14 |
16917 |
COVER |
| 15 |
10-40116110T |
SCREW, (M6 x 110) |
| 16 |
16920 |
BRAKE ADJUSTER |
| 17 |
12-16896 |
WASHER |
| 18 |
53-13194 |
RING, Retaining |
| 19 |
16895 |
ARM ASSEMBLY, Brake |
| 20 |
23-16875 |
BEARING, (1.750 Inside Diameter) |
| 21 |
12-16874 |
WASHER |
| 22 |
16918A3 |
GEAR SHIFT ASSEMBLY |
| 23 |
54-85899A1 |
CLIP ASSEMBLY |
| 24 |
11-401385 |
NUT, (M5) |
| 25 |
23-16871 |
BEARING (.36 Inches Inside Diameter) |
| 26 |
23-16868 |
BEARING, (.750 Inside Diameter) |
| 27 |
12-16870 |
WASHER |
| 28 |
13-16872 |
LOCKWASHER |
| 29 |
23-16869 |
BEARING (.87 Inches Inside Diameter) |
| 30 |
16892T |
GEAR, Drive |
| 31 |
850723A2 |
PLATE/STUD ASSEMBLY |
| 32 |
16873 |
ROLLER, Cam |
| 33 |
10-4007154 |
SCREW, (M8 x 30) |
| 34 |
12-8M0207778 |
WASHER |
▶Remote Control(With Quicksilver Logo) (27 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8949112 |
KEY, Ignition (2F) |
| 35 |
24-16882 |
SPRING |
| 36 |
16880 |
CLIP |
| 37 |
10-4005683 |
SCREW, (M4 x 6) |
| 38 |
16879 |
ROLLER, Detent |
| 39 |
87-17277T |
SWITCH ASSEMBLY |
| 40 |
10-4005647 |
SCREW, (M3 x 16) |
| 41 |
16886 |
CLIP |
| 42 |
16884 |
ROLLER |
| 43 |
24-16888 |
SPRING |
| 44 |
16912T |
COVER (Bottom) |
| 45 |
16883 |
DRUM ASSEMBLY |
| 46 |
13-16922 |
WAVE WASHER |
| 47 |
16911T |
COVER (Top) |
| 48 |
23-16887 |
BEARING, (.810 Inside Diameter) (.81 Inches Inside Diameter) |
| 49 |
16919A1 |
LEVER ASSEMBLY |
| 50 |
10-40118106 |
SCREW, (M5 x 12) |
| 51 |
17063T |
SPACER |
| 52 |
12-35280 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 53 |
11-401196 |
NUT, (M6) |
| 54 |
87-17009A5 |
SWITCH ASSEMBLY, Ignition (See Below For Keys) |
| 55 |
11-879755 |
NUT, Special - Chrome Brass |
| 56 |
90468A1 |
COVER ASSEMBLY, Key |
| 57 |
84-850731A2 |
HARNESS ASSEMBLY |
| 58 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 59 |
19-11023 |
PLUG |
| 60 |
15920Q54 |
LANYARD ASSEMBLY |
▶Remote Control(Without Quicksilver Decal) (42 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8M0178532 |
REMOTE CONTROL Comment: (Without Qucksilver Decal) |
| 1 |
87-802997A1 |
NEUTRAL SWITCH |
| 2 |
10-8555447 |
SCREW |
| 3 |
84-802998A1 |
CABLE ASSEMBLY, Red |
| 4 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 5 |
87-802988A1 |
SWITCH |
| 6 |
8029892,303,303 |
KEY Comment: |
| 7 |
802990 |
COVER |
| 8 |
87-802992A1 |
SAFETY SWITCH |
| 9 |
823054 |
LANYARD |
| 10 |
84-803884A1 |
HARNESS ASSEMBLY |
| 11 |
802985 |
COVER |
| 12 |
802971 |
DETENT PLATE |
| 13 |
8029691 |
ROLLER |
| 14 |
802972 |
RETAINER |
| 15 |
10-163341 |
SCREW |
| 16 |
23-8029633 |
BUSHING |
| 17 |
802968 |
THRUST PLATE |
| 18 |
802967 |
GEAR, Drive |
| 19 |
10-171741 |
BOLT |
| 20 |
11-16081 |
NUT, Stainless Steel |
| 21 |
802969 |
ROLLER |
| 22 |
8M0135304 |
ARM, Throttle |
| 23 |
23-8029631 |
BUSHING |
| 24 |
802982 |
DRUM |
| 25 |
13-8029661 |
WAVE WASHER |
| 26 |
10-953861 |
SCREW |
| 27 |
10-802979 |
BOLT |
| 28 |
12-16192 |
WASHER |
| 29 |
802984 |
REAR PANEL |
| 30 |
802980 |
HOUSING, Rear |
| 31 |
24-8029761 |
SPRING |
| 32 |
802983 |
RETAINER |
| 33 |
8029692 |
ROLLER |
| 34 |
10-163341 |
SCREW |
| 35 |
13-802966 |
WAVE WASHER |
| 36 |
12-802965 |
WASHER |
| 37 |
802962 |
SHIFT GEAR |
| 38 |
23-802963 |
BUSHING |
| 39 |
10-95386 |
BOLT |
| 40 |
8M0085508 |
LEVER |
| 41 |
23-8029634 |
BUSHING |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
90-853985 |
SERVICE MANUAL |
▶Starter Lock (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11-8537229 |
CAP NUT |
| 2 |
24-8126452 |
SPRING |
| 3 |
12-16335 |
WASHER |
| 4 |
853761 |
LOCK LEVER, Starter |
| 5 |
53-160572 |
E RING |
| 6 |
8537473 |
LOCK ROD, Starter |
| 7 |
8M0169412 |
SNAP, Link Rod |
| 8 |
853759 |
LEVER, Interlock |
| 9 |
10-162453 |
SCREW |
| 10 |
12-953921 |
WASHER, Stainless Steel |
| 11 |
13-8537232 |
WAVE WASHER |
| 12 |
23-8537433 |
BUSHING |
| 13 |
8537451 |
ROD JOINT |
| 14 |
12-953925 |
WASHER |
| 15 |
18-8150262 |
COTTER PIN |
| 16 |
11-16081 |
NUT |
| 17 |
8537472 |
ROD, Starter Lock Arm |
| 18 |
853748 |
SNAP, Link Rod |
| 19 |
8M0096696 |
LEVER, Stop |
| 20 |
12-16826 |
WASHER, Stainless Steel |
| 21 |
853745 |
CAP |
| 22 |
8537461 |
ROD, Throttle Stop Arm |
| 23 |
853744001 |
BALL JOINT |
| 24 |
853710 |
SET RING Comment: (Shown as Reference #14 on Cylinder Block) |
| 25 |
812632T01 |
HOUSING, Starter Comment: (Shown as Reference #1 on Recoil Starter) |
| 26 |
853766 |
PLATE, Stopper Comment: (Shown as Reference #38 on Drive Shaft Housing) |
▶Swivel Bracket (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1400-8M0161543 |
SWIVEL BRACKET |
| 2 |
22-824969 |
FITTING, Grease |
| 3 |
808599 |
CAP |
| 4 |
23-8537435 |
BUSHING |
| 5 |
162052 |
FRICTION PLATE |
| 6 |
24-953831 |
SPRING |
| 7 |
10-4000354 |
SCREW, (M8 x 30) |
| 8 |
84-898101089 |
WIRE, Ground Comment: SN# 0N052888 & Up |
| 9 |
10-8230427 |
BOLT, (M6 x 12) |
| 10 |
853770T01 |
SHAFT ASSEMBLY, Steering |
| 11 |
53-8537141 |
C CLIP |
| 12 |
12-879194002 |
WASHER |
| 13 |
162041 |
THRUST PLATE, Upper |
| 14 |
26-8537076 |
SEAL, Oil |
| 15 |
23-8537436 |
BUSHING |
| 16 |
12-162382 |
WASHER |
| 17 |
8537721 |
LOCK PLATE |
| 18 |
11-85372215 |
NUT |
| 19 |
16204004 |
THRUST PLATE, Lower |
| 20 |
853786 |
YOKE, Bottom |
| 21 |
8537731 |
BUMPER |
| 22 |
53-8537142 |
C-RING |
▶Throttle Linkage (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
853744001 |
BALL JOINT |
| 2 |
853745 |
CAP |
| 3 |
11-16081 |
NUT |
| 4 |
853746004 |
LINK ROD |
| 5 |
10-16123 |
SCREW |
| 6 |
16-879194297 |
STUD |
| 7 |
23-853743 |
BUSHING |
| 8 |
12-8M0135942 |
WASHER |
| 9 |
11-95374 |
NUT, (M8) |
| 10 |
8M0103002 |
ARM, Actuator |
| 11 |
853747009 |
LINK ROD |
| 12 |
853748 |
SNAP, Link Rod |
| 13 |
8537451 |
ROD JOINT |
| 14 |
853749001 |
PIN |
| 15 |
11-400212 |
NUT |
| 16 |
12-953925 |
WASHER |
| 17 |
18-8150262 |
COTTER PIN |
| 18 |
10-162452 |
SCREW |
| 19 |
12-953921 |
WASHER, Stainless Steel |
| 20 |
8537503 |
CAM, Throttle |
| 21 |
13-8537232 |
WAVE WASHER |
| 22 |
23-8537431 |
BUSHING |
| 23 |
8M0169412 |
SNAP, Link Rod |
| 24 |
853747010 |
ROD, Throttle Link |
| 25 |
853710 |
SET RING Comment: (Shown as Reference #14 on Cylinder Block) |
| 26 |
160932 |
SHAFT, Throttle Comment: (Shown as Reference #16 on Tiller Handle) |
▶Tiller Handle (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M0055716 |
HANDLE, Steering |
| 2 |
37-8M0097201 |
DECAL |
| 3 |
160861 |
GRIP |
| 4 |
10-8150461 |
SCREW |
| 5 |
23-8537152 |
SPACER |
| 6 |
18-8150263 |
COTTER PIN |
| 7 |
23-16191 |
SPACER |
| 8 |
23-16336 |
BUSHING |
| 9 |
13-8537232 |
WAVE WASHER |
| 10 |
160931 |
SHAFT, Throttle |
| 11 |
10-8M0111108 |
BOLT |
| 12 |
10-8M0050498 |
BOLT |
| 13 |
11-8537227 |
NUT, Nylon |
| 14 |
10-168302 |
BOLT |
| 15 |
853752 |
BRACKET |
| 16 |
160932 |
SHAFT, Throttle |
| 17 |
25-16823 |
GROMMET |
| 18 |
25-16226 |
GROMMET (Electric) |
| 19 |
23-952869 |
COLLAR |
| 20 |
12-16192 |
WASHER |
| 21 |
23-9528610 |
COLLAR |
| 22 |
43-853751 |
GEAR, Pinion |
| 23 |
17-952186 |
PIN, Roll |
▶Tools (18 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-8M0059838 |
TOOL, Flywheel Stripper Comment: (Not Shown) |
| 1 |
91-8M0059838 |
PULLER ASSEMBLY TOOL, Flywheel |
| 2 |
91-8539962 |
INSTALL/REMOVER TOOL, Piston Pin |
| 3 |
91-85399618 |
MOUNT RUBBER PULLER KIT |
| 4 |
91-8539966 |
TOOL (For Removing) |
| 5 |
91-8539968 |
TOOL (For Replacing) |
| 6 |
91-85399612 |
WRENCH TOOL |
| 7 |
91-85399614 |
SOCKET TOOL, Bevel Gear B Nut |
| 8 |
91-85399610 |
INSTALL TOOL, Clutch Pin |
| 9 |
91-8M0060180 |
PULLER TOOL, Bearing |
| 10 |
91-85399616 |
BACKLASH MEASURING TOOL |
| 11 |
91-895195A01 |
PULLER KIT, Needle Roller Bearing |
| 12 |
91-8031332 |
FLANGE |
| 13 |
91-8031333 |
SHAFT |
| 14 |
12-1614010 |
WASHER |
| 15 |
11-85372220 |
NUT |
| 16 |
91-8031336 |
FLANGE |
| 17 |
91-8031337 |
GUIDE TOOL |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 25 (2 CYL.) (International) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
