Mercury 200 (9016254 THRU 9157229) Parts & Diagrams

🔎 Mercury 200 Reference Library — Exploded parts diagrams (20 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 200 is a 4-Stroke, V6 64-degree, DOHC, 24-valve outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, V6 64-degree, DOHC, 24-valve
Horsepower	20 HP
Displacement	3400 cc (3.4L / 209 CID)
Bore x Stroke	93.3 mm x 83.3 mm
Spark Plug (Type & Gap)	NGK LKAR7C-9
Engine Oil Capacity	6.6 L (7.0 qt)
Recommended Engine Oil	Mercury FourStroke Oil 25W-40
Gear Case Oil Capacity	26 oz
Idle Speed (in gear)	600 ± 50 RPM (in gear)
Full Throttle RPM Range	5500-6000
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 200:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 200.

▶BOTTOM COWL ASSEMBLY (35 parts)

Ref	OEM Part #	Part Name
1	88381A3	PLATE ASSEMBLY, MOUNTING Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
2	23-86215	WASHER, NYLON - WATER INLET TUBE
3	26-25329	SEAL, RUBBER - WATER INLET TUBE
4	33513	RETAINER, WATER INLET TUBE SEAL
5	10-20540	SCREW, RETAINER TO MOUNTING PLATE (5/8")
6	27-39401	GASKET, POWERHEAD TO MOUNTING PLATE
7	39622	SEAL, MOUNTING PLATE TO BOTTOM COWL
8	27-39402	GASKET, MOUNTING PLATE TO DRIVE SHAFT HOUSING
9	2129-6416A2	BOTTOM COWL ASSEMBLY Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
10	48472	COVER, HARNESS HOLE
11	10-61802	SCREW, COVER TO BOTTOM COWL (7/8")
12	46266A2	COVER PLATE ASSEMBLY, BOTTOM COWL
13	39591	PAD, SOUND - COVER PLATE
14	10-62568	SCREW, COVER PLATE TO BOTTOM COWL (3/8") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
15	39630	CUSHION, RUBBER - BOTTOM COWL
16	60886	BOOT, THROTTLE CABLE - BOTTOM COWL
17	39778	BOOT, FUEL ADAPTOR - BOTTOM COWL
18	39780	BOOT, SHIFT CABLE - BOTTOM COWL
19	39058	SEAL, SHIFT HANDLE - BOTTOM COWL
20	32-8M0108355	HOSE, TELL TALE - COWL TO CYLINDER BLOCK (11")
21	22-996642	ELBOW, TELL TALE HOSE TO CYLINDER (SEE NOTE BELOW)
22	52889	NOZZLE, TELL TALE HOSE TO BOTTOM COWL Comment: - PART OF BOTTOM COWL ASSEMBLY
23	10-48408	SCREW, TELL TALE NOZZLE TO BOTTOM COWL (1/2") Comment: - PART OF BOTTOM COWL ASSEMBLY
24	59065A4	STOP SWITCH ASSEMBLY Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
25	24-60239	SPRING, STOP SWITCH Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
26	87-61577A1	CONTACT ASSEMBLY, STOP SWITCH Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
27	38950A1	COVER ASSEMBLY, STOP SWITCH Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
28	12-59061	WASHER, STOP SWITCH Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
29	13-26996	LOCKWASHER, STOP SWITCH Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
30	11-68219	NUT, GROUND LEAD TO STOP SWITCH Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
31	13-21972	LOCKWASHER, CONNECTOR BASE Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
32	11-21971	NUT, CONNECTOR BASE TO BOTTOM COWL Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
33	87-69508A31	STOP SWITCH ASSEMBLY Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
34	13-69845	LOCKWASHER, STOP SWITCH Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
35	11-69844	NUT, STOP SWITCH

▶CARBURETOR AND CHOKE ASSEMBLY (20 parts)

Ref	OEM Part #	Part Name
1	1367-6650A3	CARBURETOR ASSEMBLY,COMPLETE Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
2	32-8M0108355	FUEL LINE,ADAPTOR TO CARBURETOR (3 1/4")
3	54-68424	CLAMP,FUEL HOSE ATTACHING Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
4	22-63981	FITTING,FUEL LINE TO ADAPTOR
5	22833	ADAPTOR,CHECK UNIT (FUEL LINE)
6	23069	STEM,CHECK UNIT ADAPTOR
7	25-16524	"O" RING ADAPTOR STEM
8	24-23067T	SPRING,ADAPTOR STEM
9	30188	CUP WASHER,ADAPTOR
10	10-37923	SCREW,ADAPTOR TO BOTTOM COWL (11/4")
11	65552	SCREEN,CARBURETOR
12	10-69022	SCREW,SCREEN TO CARBURETOR
13	37602	BUTTON,SHOKE= Comment: BELGIUM 9122765 AND UP
14	11-73710	NUT,CHOKE CABLE TO BOTTOM COWL Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
15	72465	CABLE,CHOKE Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
16	10-690201	SCREW,CHOKE CABLE TO CARBURETOR
17	12-8M0204666	WASHER,CHOKE CABLE SCREW Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
18	23-63932	SPACER,CHOKE CABLE SCREW Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
19	11-22053	NUT,CARBURETOR ATTACHING
20	54-648552	CLIP,CHOKE CABLE Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP

▶CARBURETOR ASSEMBLY, COMPLETE (28 parts)

Ref	OEM Part #	Part Name
--	1399-5137	DIAPHRAGM AND GASKET KIT
1	1367-6650A3	CARBURETOR ASSEMBLY,CO,PLETE Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
3	1399-1713	SCREW,IDLE MIXTURE
4	24-27160	SPRING, IDLE MIXTURE SCREW
7	1395-9293	FLOAT
9	1399-5127	FUEL BOWL
11	1399-5415	SCREW,FUEL BOWL TO CARBURETOR Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
13	1395-9022	INLET NEEDLE AND SEAT Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
15	1399-1655	JET,MAIN FUEL(.055) Comment: UNITED STATES 4102790 THRU 4351589 AUSTRALIA 8026165 THRU 8036049 BELGIUM 9070129 THRU 9104813 CANADA 7044783 THRU 7067847
17	1399-5194	VALVE,CHOKE RELIEF Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
18	1399-5195	SPRING,CHOKE RELIEF VALVE Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
19	1399-2577	CHOKE SHUTTER Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
20	10-23035	SCREW,CHOKE SHUTTER TO CHOKE SHAFT
21	69692	VENTURI Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
24	1399-5129	BODY,FUEL PUMP
27	1364-5585	BODY STRAINER Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
28	1395-808612	SCREW,STAINER BODY TO CARBURETOR
29	1399-5758	SCREEN STAINER Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
30	64194A1	COVER ASSEMBLY,STRAINER (INLET) Comment: UNITED STATES 4102789 AND BELOW AUSTRALIA 8026164 AND BELOW BELGIUM 9070128 AND BELOW CANADA 7044782 AND BELOW
32	35-70349	FILTER,PUMP Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
33	35-91078A1	COVER INLET
35	10-25822	SCREW,STAINER COVER TO BODY
36	1399-5809	CHOKE SHAFT Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
40	1399-2012	THROTTLE SHAFT
41	46387	LEVER,THROTTLE
42	1395-6027	SCRWE,THROTTLE LEVER ATTACHING
45	1399-6225	THROTTLE SHUTTER Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
47	27-757911	GASKET,CARBURETOR FLANGE

▶CLAMP AND SWIVEL BRACKET ASSEMBLY (40 parts)

Ref	OEM Part #	Part Name
1	1427-5632A3	CLAMP BRACKET ASSEMBLY Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
2	10-77190A3	THUMB SCREW ASSEMBLY Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
3	12-26227	WASHER, THUMB SCREW Comment: UNITED STATES 4102790 THRU 4351589 AUSTRALIA 8026165 THRU 8036049 BELGIUM 9070129 THRU 9104813 CANADA 7044783 THRU 7067847
4	74249	TILT TUBE, CLAMP BRACKET Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
5	12-71421	WASHER, CLAMP BRACKET TILT TUBE Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
6	11-71019	NUT, TILT TUBE FASTENING Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
7	10-67979	BOLT, CLAMP BRACKET TO TRANSOM (2 3/4")
8	12-67981	WASHER, CLAMP BRACKET SCREW
9	11-82670910	NUT, CLAMP BRACKET SCREW
10	17-56373A2	TILT LOCK PIN ASSEMBLY
11	16-59620	STUD, CLAMP BRACKET (8")
12	23-59621T	SPACER, CLAMP BRACKET STUD
13	13-8M0204647	LOCKWASHER, CLAMP BRACKET STUD
14	11-28770	NUT, CLAMP BRACKET STUD
15	66557	SWIVEL PIN Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
16	33423	CO-PILOT DISC
17	10-26132	SCREW, CO-PILOT DISC TO SADDLE (2 1/2")
18	11-29250	NUT, CO-PILOT DISC TO SADDLE SCREW
19	1461-6667A1	SWIVEL BRACKET ASSEMBLY Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
20	22-8M0169589	FITTING, GREASE - SWIVEL BRACKET Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
21	19-77633Q	LUBRICAN, GREASE FITTING Comment: UNITED STATES 3755885 THRU 4351589 AUSTRALIA 8013705 THRU 8036049 BELGIUM 9035129 THRU 9104813 CANADA 7024648 THRU 7067847
22	23-64651	BUSHING, SWIVEL BRACKET
23	10-36398	SCREW, DWIVEL BRACKET
24	73014A1	PLATE ASSEMBLY, CO-PILOT Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
25	10-69021	SCREW, PLATE TO SWIVEL BRACKET (1 1/4") Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
26	12-56720	WASHER, CLAMP PLATE SCREW
27	20203	DISC, FRICTION - CLAMP PLATE AND SWIVEL BRACKET
28	63310A1	LEVER ASSEMBLY, TILT STOP
29	10-41433	SCREW, RETAINING - LEVER TO SWIVEL BRACKET
30	13-31030	WASHER, WAVE - TILT STOP LEVER SCREW
31	11-826709109	NUT, TILT STOP LEVER SCREW
32	61012	LEVER, REVERSE LOCK
33	26092	ROD, REVERSE LOCK LEVER
34	23-26841	BUSHING, NYLON - REVERSE LOCK LEVER ROD
35	18-45882	COTTER PIN, REVERSE LOCK LEVER TO ROD
36	61007	RETAINER, ROD - REVERSE LOCK
37	70241	STOP, REVERSE LOCK Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
38	10-71056	SCREW, REVERSE STOP TO SWIVEL BRACKET Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
39	13-26992	LOCKWASHER, REVERSE STOP SCREW Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
40	12-71055	WASHER, REVERSE STOP SCREW Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP

▶CRANKSHAFT AND CENTER MAIN BEARING ASSEMBLY (14 parts)

Ref	OEM Part #	Part Name
1	415-6099	CRANKSHAFT Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
2	26-73315	SEAL, CRANKSHAFT Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
3	64989	SEAL, CARRIER ASSEMBLY Comment: UNITED STATES 4351589 AND BELOW AUSTRALIA 8036049 AND BELOW BELGIUM 9104813 AND BELOW CANADA 7067847 AND BELOW
4	534-3267T25	CENTER MAIN BEARING ASSEMBLY
5	17-20032	DOWEL PIN, CENTER MAIN BEARING
6	17-65855	PIN, REED STOP
7	10-45775	SCREW, CENTER MAIN BEARING CLAMPING (9/16")
8	11-45774	NUT, CENTER MAIN BEARING CLAMPING SCREW
9	34-88498A1	REED SET, CENTER MAIN BEARING (MATCHED)
10	34-64632	REED STOP, MAIN BEARING REED VALVES
11	10-77280	SCREW, REED STOP MOUNTING (9/16")
12	11-20110	NUT, REED STOP MOUNTING SCREW
13	17-20032	DOWEL PIN, MAIN BEARING TO CYLINDER BLOCK
14	28-20094	KEY, FLYWHEEL

▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (44 parts)

Ref	OEM Part #	Part Name
1	1163-6437A1	CRANKCASE TOP ASSEMBLY Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
2	25-20081	"O" RING, CRANKCASE TOP
3	30-63326T	BEARING, BALL - CRANKCASE TOP (UPPER)
4	31-20594	BEARING, ROLLER - CRANKCASE TOP (UPPER)
5	26-66300	OIL SEAL, CRANKCASE TOP (UPPER)
6	15-56191A1	SHIM, CRANKCASE TOP TO CYLINDER BLOCK (.002-3-5-10)
7	10-86750	SCREW, CRANKCASE TOP TO CYLINDER BLOCK (5/8") Comment: - SERIAL GROUP#15
8	14-75670	TAB WASHER, CRANKCASE TOP SCREW Comment: - SERIAL GROUP#15
9	54-61001	CLIP, UPPER END CAP SCREW Comment: - SERIAL GROUP#14
10	848-6434A1	CYLINDER BLOCK AND CRANKCASE ASSEMBLY Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
11	17-23784	PIN, DOWEL - CRANKCASE TO CYLINDER BLOCK
12	16-65866	STUD, CRANKCASE TO CYLINDER BLOCK (1 5/16") Comment: UNITED STATES 4580036 AND BELOW AUSTRALIA 8043124 AND BELOW BELGIUM 9137349 AND BELOW CANADA 7089697 AND BELOW
13	11-29250	NUT, CRANKCASE STUD Comment: UNITED STATES 4580036 AND BELOW AUSTRALIA 8043124 AND BELOW BELGIUM 9137349 AND BELOW CANADA 7089697 AND BELOW
14	16-72743	STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (2 1/8") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
15	16-68165	STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (1 5/8")
16	16-68165	STUD, CRANKCASE TO DRIVE SHAFT HOUSING (1 5/8")
17	16-72742	STUD, CARBURETOR TO CRANKCASE (1 3/32") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
18	10-74824	SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/8") Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
19	10-35385	SCREW, CRANKCASE TO CYLINDER BLOCK (1 3/4") Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
20	10-67450	SCREW, CRANKCASE TO CYLINDER BLOCK (2 1/4") Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
21	11-29250	NUT, CRANKCASE SCREW Comment: UNITED STATES 4580036 AND BELOW AUSTRALIA 8043124 AND BELOW BELGIUM 9137349 AND BELOW CANADA 7089697 AND BELOW
22	10-98260	SCREW, LOCK - CENTER MAIN BEARING (5/8")
23	14-20091	TAB WASHER, CENTER MAIN BEARING LOCK SCREW
24	21-64871A1	ELBOW ASSEMBLY, BLEED DRAIN Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
25	21-42657A3	CHECK VALVE ASSEMBLY Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY
26	32-892024122	HOSE, BLEED DRAIN Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY
27	54-56223	CLAMP, BLEED HOSE ATTACHING Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY
28	22-78917	TEE, INJECTION Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
29	22-78915	ELBOW, BLEED DRAIN Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY
30	77362	COVER, TRANSFER PORT
31	27-279361	GASKET, TRANSFER PORT COVER
32	10-24646	SCREW, TRANSFER PORT COVER TO CYLINDER BLOCK (5/8")
33	1022-3567	COVER, CYLINDER BLOCK
34	27-78410	GASKET, CYLINDER BLOCK COVER
35	10-76596	SCREW, COVER TO CYLINDER BLOCK (1 1/4") Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
36	10-8M0214943	SCREW, COVER TO CYLINDER BLOCK (1")
37	11-8M0207775	NUT, CYLINDER BLOCK COVER SCREW
38	27-78411	GASKET, CYLINDER BLOCK TO BAFFLE PLATE
39	39308	PLATE, BAFFLE - EXHAUST MANIFOLD
40	27-78409	GASKET, BAFFLE PLATE TO MANIFOLD COVER Comment: UNITED STATES 4351589 AND BELOW AUSTRALIA 8036049 AND BELOW BELGIUM 9104813 AND BELOW CANADA 7067847 AND BELOW
41	88797	COVER, EXHAUST MANIFOLD Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
42	10-28782	SCREW, MANIFOLD COVER TO CYLINDER BLOCK (7/8")
43	30-63326T	BEARING, BALL - CRANKCASE (LOWER)
44	26-8M0214939	OIL SEAL, CRANKCASE (LOWER)

▶DRIVE SHAFT HOUSING ASSEMBLY (30 parts)

Ref	OEM Part #	Part Name
1	1560-7679A3	DRIVE SHAFT HOUSING ASSEMBLY (LONG SHAFT) Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
2	16-66373	STUD, DRIVE SHAFT HSG. TO GEAR HSG. (2 5/16")
3	16-58134	STUD, DRIVE SHAFT HSG. TO GEAR HSG. (3 15/16")
4	19-32298	PLUG, DRIVE SHAFT HOUSING STUD
4A	26-30696	OIL SEAL, DRIVE SHAFT HOUSING(EARLY MODELS)
5	11-82670911	NUT, DRIVE SHAFT HOUSING STUD
6	11-8M0204726	NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUD
7	32-39587	TUBE, WATER OUTLET (LONG SHAFT)
8	39301	COVER, TIME - DRIVE SHAFT HOUSING
9	10-69013	SCREW, COVER TO BOTTOM COWL (7/8") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
9A	25-92012	GROMMET, TRIM COVER SCREW
10	39353	SEAL, RUBBER - TRIM COVER
11	27-39402	GASKET, MOUNTING PLATE TO DRIVE SHAFT HOUSING
12	39492	PLATE, IDLE RELIEF
13	10-35519	SCREW, IDLE RELIEF PLATE TO DRIVE SHAFT HOUSING (1/2")
14	32-45054	TUBE, NYLON - IDLE RELIEF TUBE
15	25-201951	"O" RING, IDLE RELIEF TUBE
16	11-60049	NUT, POWERHEAD STUDS Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
17	64076	BUMPER, RUBBER - SADDLE
18	1562-7098A1	SADDLE ASSEMBLY
19	85002	MOUNT, RUBBER - UPPER (LONG SHAFT)
20	53-23720	RING, RETAINING - UPPER MOUNT
21	79947A1	MOUNT, RUBBER - LOWER (LONG SHAFT)
22	53-8M0051043	RING, RETAINING - LOWER MOUNT
23	70317	COVER, LOWER MOUNT Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
24	10-28638	SCREW, LOWER MOUNT COVER FASTENING (3/4")
25	76536	LINK ROD, REVERSE LOCK Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
26	10-65414	SCREW, CAM RETAINER TO DRIVE SHAFT HOUSING (3/4")
27	65216	CAM, REVERSE LOCK
28	72007	RETAINER, REVERSE LOCK CAM Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP

▶ELECTRIC COMPONENTS (52 parts)

Ref	OEM Part #	Part Name
1	74367A9	LIGHTING STATOR ASSEMBLY
2	10-66707	SCREW, LIGHTING STATOR ATTACHING (7/8")
3	19-75045	PLUG, BOTTOM COWL
4	8M0058226	RECTIFIER ASSEMBLY
5	10-25764	SCREW, RECTIFIER TO REAR BRACKET (1/2")
6	23-62769	SPACER, RECTIFIER SCREW
7	11-27164	NUT, RECTIFIER SCREW
8	11-45076	NUT, RECTIFIER TERMINALS
9	84-61393A7	WIRE ASSEMBLY, RECTIFIER TO STARTER SOLENOID (RED)
10	84-60466A21	WIRE ASSEMBLY, STARTER SOLENOID TO GROUND (BLACK)
11	84-60871A14	WIRE ASSEMBLY, CHOKE SOLENOID TO SWITCH BOX PLATE (BLACK0
12	10-62568	SCREW, WIRE TO SWITCH BOX PLATE (3/8")
13	50-97949A1	STARTER MOTOR Comment: SEE PAGE 26E, SECTION "E", FOR BREAKDOWN OF STARTER MOTOR
14	13-26992	LOCKWASHER, STARTER MOTOR TERMINAL
15	11-20088	NUT, STARTER MOTOR TERMINAL (1/4 - 28)
16	11-8267089	NUT, STARTER MOTOR STUDS (1/4 - 28)
17	54-47993	CLAMP, STARTER MOTOR FASTENING
18	10-22483	SCREW, STARTER MOTOR CLAMP TO CYLINDER BLOCK (1 1/8")
19	12-46897	WASHER, STARTER MOTOR CLAMP SCREW
20	11-8267089	NUT, STARTER MOTOR CLAMP SCREW (1/4 - 28)
21	84-65063	CABLE, JUMPER - STARTER MOTOR TO STARTER SOLENOID
22	47886T	SOLENOID, STARTER
23	27-47829	GASKET, STARTER SOLENOID
24	10,13-26996	LOCKWASHER, STARTER SOLENOID TERMINAL
25	11-68219	NUT, STARTER SOLENOID TERMINAL (10-32)
26	13-20202	LOCKWASHER, STARTER SOLENOID TERMINAL (5/16")
27	11-22053	NUT, STARTER SOLENOID TERMINAL (5/16 - 24)
28	54-47830	CLAMP, NYLON - STARTER SOLENOID FASTENING
29	10-45862	SCREW, STARTER SOLENOID CLAMP TO CRANKCASE (7/8")
30	11-46438	NUT, STARTER SOLENOID CLAMP SCREW
31	84-74904A1	WIRING HARNESS, INTERNAL
32	24-28975	SPRING, GARTER - INTERNAL WIRING HARNESS
33	54-76368	CLAMP, INTERNAL WIRING HARNESS TO BOTTOM COWL
34	10-61802	SCREW, LEAD WIRE AND HARNESS CLAMP TO BOTTOM COWL (7/8")
35	54-33361	CLAMP, LEAD WIRE FASTENING TO HARNESS CLAMP
36	54-23567	CLAMP, WIRING HARNESS TO CRANKCASE FLANGE
37	10-69079	SCREW, WIRING HARNESS CLAMP FASTENING (7/16")
38	8M0084613	"D" WASHER, WIRING HARNESS CLAMP
39	47951	BRACKET, SUPPORT - EXTERNAL WIRING HARNESS
40	10-36137	SCREW, WIRING HARNESS SUPPORT TO BOTTOM COWL (1")
41	12-24664	WASHER, WIRING HARNESS SUPPORT SCREW
42	11-8M0207775	NUT, WIRING HARNESS SUPPORT SCREW
43	54292A6	CHOKE SOLENOID
44	10-22956	SCREW, CHOKE SOLENOID TO FRONT COWL SUPPORT BRACKET (7/8")
45	11-8M0207775	NUT, CHOKE SOLENOID SCREW
46	13-26996	LOCKWASHER, CHOKE SOLENOID TERMINAL
47	11-68219	NUT, CHOKE SOLENOID TERMINAL
48	56074A10	PLUNGER ASSEMBLY, CHOKE SOLENOID
49	65108	LEVER, CHOKE
50	10-65109	SCREW, CHOKE LEVER TO CARBURETOR
51	65107	LINK, CHOKE
52	11-65110	NUT, LINK TO CHOKE LEVER

▶FLYWHEEL, IGNITION COIL, STATOR AND SWITCH BOX(GROUP NO. 14) (46 parts)

Ref	OEM Part #	Part Name
1	244-5358A2	FLYWHEEL ASSEMBLY Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
2	50-33000A1	RATCHET ASSEMBLY,FLYWHEEL Comment: UNITED STATES 3667342 AND BELOW AUSTRALIA 8010124 AND BELOW BELGIUM 9032083 AND BELOW CANADA 7020682 AND BELOW
3	10-35563	SCREW,RATCHET TO FLYWHEEL (9/16") Comment: UNITED STATES 3667342 AND BELOW AUSTRALIA 8010124 AND BELOW BELGIUM 9032083 AND BELOW CANADA 7020682 AND BELOW
4	10-98256	SCREW,RATCHET TO FLYWHEEL (1/2") Comment: UNITED STATES 3667342 AND BELOW AUSTRALIA 8010124 AND BELOW BELGIUM 9032083 AND BELOW CANADA 7020682 AND BELOW
5	13-26992	LOCKWASHER,RATCHET SCREW Comment: UNITED STATES 3667342 AND BELOW AUSTRALIA 8010124 AND BELOW BELGIUM 9032083 AND BELOW CANADA 7020682 AND BELOW
6	28-20094	KEY,FLYWHEEL DRIVE
7	12-65891	WASHER,FLYWHEEL NUT Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
8	11-8M0214915	NUT,FLYWHEEL
9	338-4991A1	COIL,LOW SPEED
10	54-59538	CLIP,COIL RETAINING
11	54-59539	CLIP,COIL RETAINING
12	64638A1	STATOR ASSEMBLY
13	10-48637	SCREW,STATOR TO UPPER END CAP (1 1/8")
14	85-64844	INSULATOR,TERMINAL BLOCK TO STATOR ASSEMBLY
15	86-64845	TERMINAL BLOCK,STATOR ASSEMBLY
16	10-64843	SCREW,SWITCH BOX LEADS TO TERMINAL BLOCK (7/16")
17	11-45076	NUT,SWITCH BOX LEADS TO TERMINAL BLOCK SCREW
18	10-48409	SCREW,TERMINAL BLOCK TO STATOR ASSEMBLY (5/8")
19	338-4996A1	TRIGGER ASSEMBLY,IGNITION Comment: (Serial No. 4403786 and Below)
20	17-62768	PIN,IGNITION TRIGGER
21	24-62095	SPRING,COMPRESSION-IGNITION TRIGGER
22	59783	LINK,THROTTLE-STATOR ASSEMBLY
23	12-30164	WASHER,THROTTLE LINK
24	33973	SWIVEL, THROTTLE LINK
25	11-859124	NUT,THROTTLE LINK
26	300-8M0166172	COIL ASSEMBLY,IGNITION Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
27	13-26996	LOCKWASHER, IGNITION COIL TERMINAL
28	11-45076	NUT,IGNITION COIL TERMINAL
29	66355	COVER,IGNITION COIL
30	10-72073	SCREW,COIL COVER TO REAR SUPPORT BRACKET(3 3/4")
31	11-20110	NUT,SOIL COVER SCREW
32	54676	RETAINER,HIGH TENSION LEAD
33	84-813715A1	LEAD ASSEMBLY,HIGH TENSION
34	85-63709A1	PROTECTOR ASSEMBLY,SPARK PLUG
35	332-2854T01	NIPPLE,IGNITION COIL
36	33-896329833	SPARK PLUG (ACV#40FFK)
37	332-4911A2	SWITCH BOX ASSEMBLY
38	10-69697	SCREW,SWITCH BOX TO CYLINDER BLOCK (1 1/2") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
39	84-60466A10	GROUND WIRE ASSEMBLY,SWITCH BOX
40	10-37655	SCREW,GROUND WIRE TO SWITCH BOX (1/2") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
41	86-638131	TERMINAL BLOCK
42	10-72169	SCREW,TERMINAL BLOCK TO FRONT SUPPORT (1/2") Comment: SERIAL GROUP #12
43	10-62568	SCREW,LEADS TO TERMINAL BLOCK (3/8") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
44	61990	STA-STRAP,SWITCH BOX LEADS
45	86-45915	TERMINAL BLOCK Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
46	10-69013	SCREW,LEAD TO BLOCK (7/8") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP

▶FLYWHEEL, IGNITION COIL, STATOR AND SWITCH BOX(GROUP NO. 15) (38 parts)

Ref	OEM Part #	Part Name
1	244-6601A2	FLYWHEEL ASSEMBLY (BELGIUM)
2	50-65721	RATCHET ASSEMBLY, FLYWHEEL (MANUAL)
3	28-20094	KEY, FLYWHEEL DRIVE
4	12-65891	WASHER, FLYWHEEL NUT
5	11-8M0214915	NUT, FLYWHEEL
6	339-5209A9	STATOR ASSEMBLY
7	10-35400	SCREW, STATOR TO END CAP (3/8")
8	339-6120A1	COIL ASSEMBLY (1 3/4" AND 3 1/2" LEADS)
9	54-59538	CLIP, COIL RETAINING
10	54-65927	CLIP, COIL RETAINING
11	86-85365	TERMINAL BLOCK, STATOR
12	10-38055	SCREW, TERMINAL BLOCK TO STATOR (5/8")
13	11-46438	NUT, TERMINAL BLOCK SCREW
14	10-22654	SCREW, LEADS TO TERMINAL BLOCK (3/8")
15	89312A3	HOUSING, TRIGGER Comment: (Serial No. 4403787 and Up)
16	74454	SWIVEL, TRIGGER LINK
17	12-30164	WASHER, THROTTLE LINK
18	33973	SWIVEL, THROTTLE LINK
19	11-859124	NUT, THROTTLE LINK
20	300-8M0166172	COIL ASSEMBLY, IGNITION Comment: (Serial No. 4403787 and Up)
21	13-26996	LOCKWASHER, IGNITION COIL TERMINAL
22	11-45076	NUT, IGNITION COIL TERMINAL
23	66355	COVER, IGNITION COIL
24	10-72073	SCREW, COIL COVER TO REAR SUPPORT BRACKET (3 3/4")
25	11-20110	NUT, COIL COVER SCREW
26	54676	RETAINER, HIGH TENSION LEAD
27	84-813715A1	LEAD ASSEMBLY, HIGH TENSION
28	85-63709A1	PROTECTOR ASSEMBLY, SPARK PLUG
29	332-2854T01	NIPPLE, IGNITION COIL
30	33-896329833	SPARK PLUG (ACV#40FFK) Comment: BELGIUM AND CANADA USE C-33-75939 SPARK PLUG
31	339-6222A10	SWITCH BOX ASSEMBLY
32	10-48409	SCREW, SWITCH BOX TO PLATE (5/8")
33	12-8M0204666	WASHER, SWITCH BOX SCREW
34	75899	PLATE, SWITCH BOX
35	10-98256	SCREW, SWITCH BOX PLATE ATTACHING (1/2")
36	61990	STA-STRAP
37	10-45218	SCREW, SWITCH BOX LEADS (3/8")
38	5790811	SLEEVE, SWITCH BOX LEADS

▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) (49 parts)

Ref	OEM Part #	Part Name
-	1627-6006A4	GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
1	1627-6006A5	GEAR HOUSING ASSEMBLY Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
2	17-20201	PIN, DOWEL - GEAR HOUSING TO DRIVE SHAFT HOUSING
3	16-58137	STUD, WATER PUMP TO GEAR HOUSING (3 1/8")
4	16-58135	STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (4 13/16")
5	31-28157	BEARING, ROLLER - DRIVE SHAFT
6	45-93301A1	DRIVE SHAFT ASSEMBLY (LONG SHAFT) Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
7	14-49911	TAB WASHER, PINION GEAR SCREW
8	10-49908	SCREW, PINION GEAR TO DRIVE SHAFT SCREW (3/4")
9	43-45189	GEAR, PINION
10	10-79953Q04	SCREW, GREASE FILLER (1/4")
11	12-191833	WASHER, GREASE FILLER SCREW
12	19-48750	PLUG, GEAR HOUSING FLUSHING
13	12-8M0204663	WASHER, NEOPRENE - GEAR HOUSING FLUSHING PLUG
14	10-28653	SCREW, GREASE VENT (1/4")
15	19643	WASHER, GREASE VENT SCREW
16	56830A1	SHAFT ASSEMBLY, SHIFT - LOWER (LONG SHAFT)
17	25-38933	"O" RING, LOWER SHIFT SHAFT
18	53-22899	RING, RETAINING - SHIFT SHAFT
19	23-30676A1	BUSHING ASSEMBLY, SHIFT SHAFT
20	25-26802	"O" RING, SHIFT SHAFT BUSHING
21	26-30696	OIL SEAL, SHIFT SHAFT BUSHING
22	10-39149	SCREW, SHIFT SHAFT BUSHING RETAINER (1/2")
23	15-20804A1	SHIM, BALL BEARING TO GEAR HOUSING (.002-3-5-10)
24	30-69389	BEARING, BALL - DRIVE SHAFT
25	53-33463	RING, RETAINING - BALL BEARING
26	15-20804A1	SHIM, GEAR HOUSING TO WATER PUMP BASE (.002-3-5-10)
27	27-39626	GASKET, WATER PUMP BASE TO GEAR HOUSING
28	25-33466	"O" RING, WATER PUMP BASE
29	46-48744A1	WATER PUMP BASE ASSEMBLY
30	26-20070	OIL SEAL, WATER PUMP BASE
31	26-897154	OIL SEAL, WATER PUMP BASE (SPRING LOADED)
32	17-35973	PIN, DOWEL - WATER PUMP BASE TO WATER PUMP BODY
33	27-39625	GASKET, WATER PUMP BASE TO FACE PLATE (LOWER)
34	39624	PLATE, FACE - WATER PUMP BASE TO WATER PUMP BODY
35	27-396231	GASKET, FACE PLATE TO WATER PUMP BODY (UPPER)
36	47-89982	IMPELLER, WATER PUMP - PART OF DRIVE SHAFT ASSEMBLY
37	28-56661	KEY, IMPELLER DRIVE - PART OF DRIVE SHAFT ASSEMBLY
38	46-87458A2	WATER PUMP BODY ASSEMBLY
39	48754	INSERT, WATER PUMP BODY
40	26-20070	OIL SEAL, WATER PUMP BODY
41	23-86215	WASHER, NYLON - WATER PUMP BODY
42	26-25329	SEAL, WATER PUMP BODY
43	45010	RETAINER, WATER PUMP BODY SEAL
44	10-455611	SCREW, SEAL RETAINER TO WATER PUMP BODY (1 1/8")
45	23-45170	SLEEVE, GUIDE - WATER INLET TUBE
46	12-36001	WASHER, WATER PUMP STUDS
47	11-826709111	NUT, WATER PUMP STUDS
48	12-20684	RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT)

▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) (31 parts)

Ref	OEM Part #	Part Name
-	1627-6006A4	GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) Comment: - SERIAL GROUP#12
--	66607	HUB, THRUST (USE WITH NYLON PROP ONLY)
1	1627-6006A5	GEAR HOUSING ASSEMBLY Comment: - SEE PAGE 26 FOR BREAKDOWN UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
50	58975	CAM, SHIFT
51	33438	FOLLOWER, CAM
52	24-88435	SPRING, CAM FOLLOWER
53	97-47820A1	PLATE ASSEMBLY, ANODIC - GEAR HOUSING
54	10-47819	SCREW, ANODIC PLATE TO GEAR HOUSING (1 1/4")
55	15-20788A1	SHIM, BALL BEARING TO GEAR HOUSING (.002-3-5-10)
56	30-25398	BEARING, BALL - FORWARD GEAR
57	43-45227A5	FORWARD GEAR ASSEMBLY
58	31-28157	BEARING, ROLLER - FORWARD GEAR
59	52-53518A1	RATCHET ASSEMBLY, SLIDING CLUTCH
60	17-53372	PIN, CROSS - RATDCHET TO PROPELLER SHAFT
61	24-53373	SPRING, RETAINING - CROSS PIN
62	44-75366A2	PROPELLER SHAFT ASSEMBLY Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
63	43-45229	REVERSE GEAR ASSEMBLY
64	30-25398	BEARING, BALL - REVERSE GEAR
65	71525	SLEEVE, THRUST - REVERSE GEAR Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
66	15-33431A1	SHIM, THRUST WASHER TO GEAR HOUSING (.002-3-5-10)
67	25-8M0214925	"O" RING, BEARING CARRIER
68	72694T1	BEARING CARRIER ASSEMBLY Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
69	31-28157	BEARING, ROLLER - BEARING CARRIER
70	26-66303	OIL SEAL, BEARING CARRIER (SPRING LOADED)
71	26-26805	OIL SEAL, BEARING CARRIER
72	12-33432	WASHER, GEAR HOUSING COVER Comment: UNITED STATES 4351589 AND BELOW AUSTRALIA 8036049 AND BELOW BELGIUM 9104813 AND BELOW CANADA 7067847 AND BELOW
73	72710	COVER, GEAR HOUSING Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
74	23-85964A1	COLLAR, GUIDE - PROPELLER SHAFT Comment: PART OF PROPELLER SHAFT ASSEMBLY
75	48-65002A1	PROPELLER ASSEMBLY (2 BLADE - 11" PITCH) - NYLON
76	11-64075A1	SPACER, SPLINE - PROPELLER SHAFT
77	11-64075A1	NUT, PROPELLER RETAINING

▶MISCELLANEOUS PARTS/ACCESSORIES (1 parts)

Ref	OEM Part #	Part Name
-	54694A1	HEAVY DUTY WATER PUMP ASSEMBLY

▶PISTON AND CONNECTING ROD ASSEMBLY (10 parts)

Ref	OEM Part #	Part Name
-	39-28616A12	RING, PISTON (.015 OVERSIZE)
1	632-7621A3	CONNECTING ROD ASSEMBLY
2	10-45379	SCREW, CONNECTING ROD
3	29-20046T	BEARING, NEEDLE - CRANKPIN
4	11-20061	NUT, CONNECTING ROD SCREW
5	12-47275	WASHER, NEEDLE BEARING RETAINING
6	29-20063	BEARING, NEEDLE - PISTON PIN
7	780-9229A7	PISTON AND PISTON PIN ASSEMBLY
8	40-828119	LOCK RING, PISTON PIN
9	39-27841A12	RING, PISTON

▶SHIFT CONTROL LINKAGE (28 parts)

Ref	OEM Part #	Part Name
1	72946	HANDLE, NYLON - SHIFT CONTROL Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
2	66412	BRACKET, MOUNTING - SHIFT SHAFT Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
3	23-66375	BUSHING, NYLONG - SHIFT SHAFT Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
4	76994	LEVER, SHIFT CONTROL Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
5	66379	SHAFT, SHIFT (HORIZONTAL) Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
6	43-66377	GEAR, SECTOR - SHIFT SHAFT Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
7	12-8M0204649	WASHER, SHIFT CONTROL HANDLE
8	11-826709109	NUT, SHIFT CONTROL HANDLE TO SHIFT SHAFT
9	10-56500	SCREW, MOUNTING BRACKET TO POWERHEAD PLATE (1 1/4")
10	11-8M0207775	NUT, MOUNTING BRACKET SCREW
11	24-39627	SPRING, DETENT - MOUNTING BRACKET
12	39601	PLATE, DETENT SPRING
13	10-69022	SCREW, PLATE AND SPRING TO MOUNTING BRACKET (1/2")
14	17-25905	PIN, ROLL - SHIFT CONTROL LEVER TO SHIFT SHAFT
15	12-8M0204649	WASHER, SHIFT SHAFT
16	11-35888	NUT, SECTOR GEAR TO SHIFT SHAFT
17	61009A1	SHIFT CONTROL SHAFT ASSEMBLY, VERTICAL
18	43-58972	GEAR, SECTOR - SHIFT CONTROL SHAFT
19	23-30677	BUSHING, NYLONG - SHIFT CONTROL SHAFT
20	58979	FOLLOWER, NEUTRAL SPEED LIMITER
21	10-24644	SCREW, FOLLOWER TO POWERHEAD MOUNTING PLATE (1 3/8")
22	15-28212	SHIM, LIMITER FOLLOWER SCREW
23	11-8M0207775	NUT, LIMITER FOLLOWER SCREW
24	24-39675	SPRING, NEUTRAL SPEED LIMITER FOLLOWER
25	10-62568	SCREW, SPRING TO LIMITER FOLLOWER (3/8")
26	72857	STOP, OVER-SPEED LIMITER Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
27	12-24676	WASHER, LIMITER STOP SCREW
28	10-35400	SCREW, LIMITER STOP TO FOLLOWER (7/16")

▶STARTER ASSEMBLY (39 parts)

Ref	OEM Part #	Part Name
1	75349A2	HOUSING ASSEMBLY,STARTER
2	10-37562	SCREW,STARTER HOUSING TO CYLINDER BLOCK (1")
3	13-8M0204647	LOCKWASHER,STARTER HOUSING TO CYLINDER BLOCK SCREW
4	10-72754	SCREW,STARTER HOUSING TO CRANKCASE (1 5/8") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
5	11-35888	NUT,STARTER HOUSING TO CRANKCASE SCREW
6	47430	BUMPER,RUBBER-STARTER HOUSING
7	55860	PULLEY,STARTER CABLE
8	10-37892	SCREW,PULLEY TO STARTER HOUSING (1")
9	94121	RETAINER,PULLEY SCREW
10	23-309772	SPACER,PULLEY SCREW
11	11-20110	NUT,PULLEY SCREW
12	14-61004	TAB WASHER,SHEAVE SHAFT NUT Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
13	11-20166	NUT,SHEAVE SHAFT (LEFT HAND THREAD)
14	65890	RETAINER,STARTER SPRING Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
15	24-29340T02	SPRING,STARTER REWIND
16	50-64008A1	STARTER SHEAVE ASSEMBLY
17	13-29720	WASHER,WAVE-STARTER PAWL
18	20162	PAWL,STARTER
19	23-65720	SPACER,SHEAVE SHAFT(PART OF A-50-64008A1 SHEAVE ASSEMBLY)
20	26179	RETAINER,STARTER SHEAVE TO PLATE
21	12-35559	WASHER,STARTER SHEAVE RETAINER
22	13-20160	WASHER,WAVE-STARTER SHEAVE TENSION
23	20164	PLATE,RETAINER-STARTER PAWL
24	24-45823	SPRING,PAWL RETAINER PLATE
25	65869A1	SHAFT ASSEMBLY, SHEAVE Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
26	74325	BRACKET,MOUNTING-TOP COWL (REAR) Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
27	10-37562	SCREW,REAR MOUNTING BRACKET TO BOTTOM COWL (1")
28	57927	MOUNT,RUBBER-REAR MOUNTING BRACKET TO CYLINDER BLOCK
29	11-8267089	NUT,RUBBER MOUNT TO BRACKET AND CYLINDER BLOCK
30	84-76181	GROUND WIRE ASS'Y REAR BRACKET Comment: UNITED STATES 4403787 AND UP AUSTRALIA 8039075 AND UP BELGIUM 9122765 AND UP CANADA 7077248 AND UP
31	10-62568	SCREW,GROUND WIRE TO CYLINDER BLOCK (3/8")
32	10-35519	SCREW,GROUND WIRE TO CYLINDER BLOCK
33	64674	BRACKET,MOUNTING-TOP COWL (FRONT)
34	10-37562	SCREW,FRONT MOUNTING BRACKET TO BOTTOM COWL (1")
35	57927	MOUNT,RUBBER-FRONT MOUNTING BRACKET TO CRANKCASE
36	11-8267089	NUT,RUBBER MOUNT TO BRACKET AND CRANKCASE
37	50-12066Q10	STARTER CABLE ASSEMBLY
38	30782	HANDLE,STARTER CABLE
39	79470A1	RETAINER,STARTER CABLE AND HANDLE

▶STEERING HANDLE ASSEMBLY (21 parts)

Ref	OEM Part #	Part Name
-	60850A6	STEERING HANDLE ASSEMBLY, COMPLETE Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
1	60854	GRIP, HANDLE - THROTTLE
2	62251	CAP, HANDLE THROTTLE
3	66393	SHAFT, THROTTLE Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
4	66394A1	HANDLE ASSEMBLY, THROTTLE SHAFT Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
4A	17-46152	PIN, THROTTLE SHAFT Comment: UNITED STATES 3755885 AND UP AUSTRALIA 8013705 AND UP BELGIUM 9035129 AND UP CANADA 7024648 AND UP
5	12-62252	WASHER, THROTTLE HANDLE TO STEERING ARM
6	60850	ARM, STEERING HANDLE
7	43-60852	GEAR, BALL THROTTLE SHAFT
8	17-27088	PIN, BALL GEAR TO THROTTLE SHAFT
9	48003	PIVOT, STEERING HANDLE TO BRACKET
10	15-48002015	SHIM, STEERING HANDLE PIVOT TO BRACKET (.015)
11	10-64074	SCREW, STEERING HANDLE TO ARM BRACKET (5/8")
12	60857A2	UNIVERSAL JOINT ASSEMBLY
13	43-60852	GEAR, BALL - UNIVERSAL JOINT
14	17-68436	PIN, BALL GEAR TO UNIVERSAL JOINT
15	68766A2	BRACKET, STEERING ARM
16	10-62233	SCREW, DETENT SPRING TO STEERING ARM BRACKET (5/8")
17	24-72847	SPRING, DETENT - STEERING HANDLE Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
18	10-26132	SCREW, STEERING ARM BRACKET TO SADDLE (2 1/2")
19	11-29250	NUT, STEERING ARM BRACKET FASTENING SCREW

▶THROTTLE CONTROL LINKAGE (26 parts)

Ref	OEM Part #	Part Name
1	43-60856	GEAR, PINION - THROTTLE CONTROL
2	76357	HOUSING, THROTTLE CONTROL Comment: UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
3	43-60863	SHAFT AND GEAR, THROTTLE
4	10-20653	SCREW, THROTTLE CONTROL HOUSING FASTENING (1") - LOWER - Comment: UNITED STATES 4580036 AND BELOW AUSTRALIA 8043124 AND BELOW BELGIUM 9137349 AND BELOW CANADA 7089697 AND BELOW
4&6	10-76213	SCREW, THROTTLE CONTROL HOUSING FASTENING (1 1/8") - LOWER A Comment: LOWER AND UPPER UNITED STATES 4580037 AND UP AUSTRALIA 8043125 AND UP BELGIUM 9137350 AND UP CANADA 7089698 AND UP
5	11-8M0207775	NUT, THROTTLE CONTROL HOUSING SCREW Comment: UNITED STATES 4580036 AND BELOW AUSTRALIA 8043124 AND BELOW BELGIUM 9137349 AND BELOW CANADA 7089697 AND BELOW
6	10-21091	SCREW, THROTTLE CONTROL HOUSING FASTENING (1 1/8") - UPPER Comment: UNITED STATES 4580036 AND BELOW AUSTRALIA 8043124 AND BELOW BELGIUM 9137349 AND BELOW CANADA 7089697 AND BELOW
7	11-8M0207775	NUT, THROTTLE CONTROL HOUSING SCREW Comment: UNITED STATES 4580036 AND BELOW AUSTRALIA 8043124 AND BELOW BELGIUM 9137349 AND BELOW CANADA 7089697 AND BELOW
8	23-33462	BUSHING, NYLON - SHAFT AND GEAR (THROTTLE CONTROL HOUSING)
9	12-20086	WASHER, THROTTLE SHAFT AND GEAR
10	17-36325	PIN, THROTTLE SHAFT AND GEAR
11	46413	THROTTLE LEVER, VERTICAL SHAFT
12	10-72755	SCREW, VERTICAL SHAFT THROTTLE ELVER (1 3/8") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
13	11-29598	NUT, VERTICAL SHAFT THROTTLE ELVER SCREW Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
14	17-24865	PIN, GROOVE - STATOR PLATE LEVER TO VERTICAL SHAFT
15	60864	LEVER, STATOR PLATE - VERTICAL SHAFT
16	64631	LEVER, STATOR PLATE CONTROL
17	10-72754	SCREW, STARTER HOUSING TO CRANKCASE (1 5/8")
18	12-71055	WASHER, STARTER HOUSING SCREW (PART OF STARTER HOUSING ASSEM
19	23-46406	BUSHING, STATOR PLATE CONTROL LEVER
20	11-35888	NUT, STARTER HOUSING TO CRANKCASE SCREW Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
21	12-24664	WASHER, SHAFT AND GEAR
22	11-826709109	NUT, SHAFT AND GEAR
23	46405	LINK, THROTTLE CLUSTER
24	10-69011	SCREW, THROTTLE CLUSTER LINK (7/8")
25	11-68219	NUT, JAM - THROTTLE CLUSTER LINK SCREW

▶TOP COWL, WRAP AROUND COWL AND FRONT COVER (24 parts)

Ref	OEM Part #	Part Name
1	2130-4361A2	TOP COWL ASSEMBLY
2	77859A1	INSERT,ROPE GUIDE-TOP COWL
3	53-72168	RING,RETAINING-ROPE GUIDE TO TOP COWL Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
4	16-72166	STUD,TOP COWL TO MOUNTING BRACKETS (1 1/2") Comment: UNITED STATES 4351590 AND UP AUSTRALIA 8036050 AND UP BELGIUM 9104814 AND UP CANADA 7067848 AND UP
5	11-82670911	NUT,TOP COWL STUD
6	39400	SHIELD,REAR-TOP COWL
7	1352-4440A1	SCREW,REAR SHIELD TO TOP COWL (5/8)
8	2133-2706A5	WRAP AROUND COWL ASSEMBLY,CO,PLETE
9	39606	BLANKET,WRAP AROUND COWL (EARLY MODELS)
10	46785A1	,COWL LATCH ASSEMBLY
11	30413	HOOK, COWL LATCH FASTENING
12	39628	BUTTON,FRONT COVER RELEASE-TOP COWL
13	24-20099	SPRING-COMPRESSION-FRONT COVER RELEASE BUTTON
14	12-8M0204649	WASHER,FRONT COVER RELEASE BUTTON
15	60865	CATCH,FRONT COVER-TOP COWL
16	10-37978	SCREW,FRONT COVER LATCH TO TOP COWL (3/4")
17	2127-5669A2	FRONT COVER ASSEMBLY,COMPLETE Comment: UNITED STATES 4102790 AND UP AUSTRALIA 8026165 AND UP BELGIUM 9070129 AND UP CANADA 7044783 AND UP
18	60867A1	BASE ASSEMBLY,FRONT COVER LATCH
19	10-48409	SCREW,LATCH BASE TO FRONT COVER (5/8")
20	12-26014	WASHER,LATCH BASE SCREW
21	60866	HOOK,FRONT COVER LATCH
22	24-39598	SPRING,TORISON-FRONT COVER LATCH HOOK
23	17-39599	PIN,PIVOT-FRONT COVER LATCH HOOK
24	39936	BLANKET,SOUND ABSORBING-FRONT COVER

▶VOLTAGE REGULATOR (SERIAL GROUP NO. 16) (10 parts)

Ref	OEM Part #	Part Name
1	95845T	VOLTAGE REGULATOR
2	10-58185	SCREW, VOLTAGE REGULATOR TO REAR BRACKET (1")
3	23-62769	SPACER, VOLTAGE REGULATOR SCREW
4	11-27164	NUT, VOLTAGE REGULATOR SCREW
5	11-45076	NUT, VOLTAGE REGULATOR TERMINALS
6	84-74899	HARNESS, VOLTAGE REGULATOR (YELLOW/RED)
7	71663	PLUG, HARNESS
8	84-65017A2	HARNESS ASSEMBLY, LIGHTING (EXTERNAL)
9	74367A9	LIGHTING STATOR ASSEMBLY
10	10-66707	SCREW, LIGHTING STATOR ATTACHING (7/8")

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 200 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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