🔎 Mercury 200 PRO XS (DFI) 3.0L Reference Library — Exploded parts diagrams (38 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 200 PRO XS (DFI) 3.0L is a 4-Stroke, V6 64-degree, DOHC, 24-valve outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, V6 64-degree, DOHC, 24-valve |
| Horsepower |
200 HP |
| Displacement |
3400 cc (3.4L / 209 CID) |
| Bore x Stroke |
93.3 mm x 83.3 mm |
| Spark Plug (Type & Gap) |
NGK LKAR7C-9 |
| Engine Oil Capacity |
6.6 L (7.0 qt) |
| Recommended Engine Oil |
Mercury FourStroke Oil 25W-40 |
| Gear Case Oil Capacity |
26 oz |
| Idle Speed (in gear) |
600 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
5500-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 200 PRO XS (DFI) 3.0L:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 200 PRO XS (DFI) 3.0L.
▶Accessories (53 parts)
| Ref |
OEM Part # |
Part Name |
| - |
87-887979A2 |
SWITCH KIT, Tilt Limit |
| 1 |
1257-8742A21 |
TANK ASSEMBLY, Remote Oil Comment: (With Sender) |
| 2 |
12335A1 |
BRACKET KIT |
| 3 |
12323A1 |
CORD/HOOK KIT |
| 4 |
12320 |
BRACKET |
| 5 |
10-79968 |
SCREW, (#12-11 x .750) |
| 6 |
36-43298A2 |
CAP ASSEMBLY |
| 7 |
25-11332 |
O-RING, (2.225 x .210) |
| 8 |
816190A5 |
OIL PICK UP ASSEMBLY, With Sender |
| 9 |
36-43298A2 |
CAP ASSEMBLY |
| 10 |
25-11332 |
O-RING, (2.225 x .210) |
| 11 |
32-99802 |
TUBE |
| 12 |
32-99439 |
HOSE, (114.00 Inches) |
| 13 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 14 |
17334A2 |
VISUAL WARNING SYSTEM |
| 15 |
88-17429 |
LAMP |
| 16 |
76424 |
BRACKET |
| 17 |
16-55422 |
STUD, (#10-32 x 2.00) |
| 18 |
12-24676 |
WASHER, (.200 x .440 x .032) |
| 19 |
10-32,11-68219 |
NUT, Stainless Steel |
| 20 |
15969A09 |
DECK FILL KIT, Oil |
| 21 |
15969A13 |
DECK FILL KIT, Oil |
| 22 |
15966 |
PLATE |
| 23 |
54-815504228 |
CLAMP, Worm Gear |
| 24 |
15967 |
ADAPTOR, Oil Filler |
| 25 |
25-11332 |
O-RING, (2.225 x .210) |
| 26 |
32-850719 |
HOSE, (100.00 Feet Bulk) |
| 27 |
812497A2 |
DIODE ASSEMBLY Comment: Not Included with Kit Reference #28 |
| 28 |
87-19674Q2 |
SWITCH/LANYARD KIT |
| 29 |
NSS |
NOT SOLD SEPARATE |
| 30 |
10-18303 |
SCREW, (.190-16 x 1.750) Stainless Steel |
| 31 |
813679 |
ADAPTER |
| 32 |
15920Q54 |
LANYARD ASSEMBLY |
| 33 |
10-32866 |
SCREW, (#10-32 x 2.00) Stainless Steel |
| 34 |
18321 |
CLAMP, Mounting |
| 35 |
12-24676 |
WASHER, (.200 x .440 x .032) |
| 36 |
10-32,11-68219 |
NUT, Stainless Steel |
| 37 |
79146 |
RETAINER |
| 38 |
84-11149A2 |
CABLE ASSEMBLY, (6.00 Inches) |
| 39 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 40 |
8M0032846 |
RETAINER, Brass, Switch |
| 41 |
88334A2 |
MERCATHODE KIT |
| 42 |
10-22793 |
SCREW, (#9-14 x .875) |
| 43 |
12-30164 |
WASHER, (.192 x .375 x .0312) Stainless Steel |
| 44 |
72958A5 |
ELECTRODE ASSEMBLY |
| 45 |
97-72957A5 |
ANODE ASSEMBLY |
| 46 |
25-8M0204645 |
O-RING, (.796 x .139) |
| 47 |
10-87698 |
SCREW, (#10-16 x 1.250) Stainless Steel |
| 48 |
88-8M0207796 |
FUSE, 20 Ampere |
| 49 |
84-95084A10 |
CABLE ASSEMBLY, (5.00 Inches) Red |
| 50 |
84-95084A13 |
CABLE ASSEMBLY, (64.00 Inches) |
| 51 |
10-32,11-45076 |
NUT, Brass |
| 52 |
84-79138A8 |
CABLE ASSEMBLY, (72.00 Inches) Black |
▶Air Compressor Components (32 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-832804A03 |
O-RING KIT |
| 1 |
8M0060052 |
COMPRESSORY ASSEMBLY, Air Comment: Black |
| 2 |
1100-8M0060381 |
END CAP ASSEMBLY |
| 3 |
10-8M0045380 |
SCREW, (M8 x 50) |
| 4 |
25-67206001 |
O-RING |
| 5 |
25-67206001 |
O-RING |
| 6 |
10-85593920 |
SCREW, (M6 x 20) |
| 7 |
653-833146T06 |
CONNECTING ROD ASSEMBLY |
| 8 |
NSS |
NOT SOLD SEPARATE, Piston assembly |
| 9 |
53-8348101 |
RING, Lock |
| 10 |
835088A10 |
REED PLATE ASSEMBLY |
| 11 |
25-67207 |
O-RING, (3.489 x .070) |
| 12 |
25-832804 |
O-RING, (2.739 x .070) |
| 13 |
26-828225 |
SEAL |
| 14 |
8M0073889 |
HEAD KIT, Compressor |
| 15 |
22-8812711 |
FITTING |
| 16 |
22-856744 |
FITTING |
| 17 |
25-831985 |
O-RING, (.468 x .078) |
| 18 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
| 19 |
21-428641 |
FITTING, Check Valve |
| 20 |
10-8M0037204 |
SCREW, Nylon, push in |
| 21 |
54-22875 |
CLIP |
| 22 |
22-16604 |
FITTING, Straight (.125-27) |
| 23 |
10-82127335 |
SCREW, (M8 x 35 MM) |
| 24 |
13536A14 |
SENSOR ASSEMBLY, Temperature |
| 25 |
137151 |
RETAINER |
| 26 |
10-81893414 |
SCREW, (M8 x 14) |
| 27 |
8215832 |
PIN, Special (1.5 Inches) |
| 28 |
10-85593912 |
SCREW, (M6 x 12) |
| 29 |
8M0175171 |
PULLEY |
| 30 |
10-8M0045380 |
SCREW, (M8 x 50) |
| 31 |
13541 |
PLUG, Male |
▶Air Handler (55 parts)
| Ref |
OEM Part # |
Part Name |
| - |
854198A07 |
POWERHEAD ASSEMBLY |
| 1 |
858541T3 |
PLATE |
| 2 |
27-804680 |
GASKET |
| 3 |
840418T04 |
REED BLOCK ASSEMBLY |
| 4 |
10-8555252 |
SCREW, (M6) |
| 5 |
23-855364 |
BUSHING |
| 6 |
25-855362001 |
GROMMET |
| 7 |
12-817274 |
WASHER, (.344 x 1.00 x .063) Stainless Steel |
| 8 |
10-81893435 |
SCREW, (M8 x 35) |
| 9 |
858708T1 |
PLENUM KIT, Air |
| 10 |
27-804679004 |
GASKET |
| 11 |
10-883942 |
SCREW, (M4 x 16) |
| 12 |
854445 |
SENSOR, MAP |
| 13 |
884522 |
BRACKET, MAP Sensor |
| 14 |
8M0148668 |
SENSOR ASSEMBLY |
| 15 |
25-896699 |
O-RING, (1.78 mm x .08 mm) |
| 16 |
883949T03 |
THROTTLE BODY KIT |
| 17 |
10-82130040 |
SCREW, (M6 x 40) |
| 18 |
25-855426 |
O-RING |
| 19 |
8M0185614 |
PUMP ASSEMBLY, Oil |
| 20 |
858851A03 |
LEVER ASSEMBLY, Throttle |
| 21 |
8M0072162 |
ROLLER |
| 22 |
12-8M0204666 |
WASHER, (.203 x .500 x .032) |
| 23 |
8-32,11-826709104 |
NUT, Stainless Steel |
| 24 |
10-8M0027821 |
SCREW, (M5 x 18) |
| 25 |
12-8M0027819 |
WASHER, Cupped |
| 26 |
12-8M0027820 |
WASHER, Spool |
| 27 |
10,13-69432 |
LOCKWASHER, External |
| 28 |
NSS |
NOT SOLD SEPARATE |
| 29 |
21-858870 |
CHECK VALVE |
| 30 |
10-1993716 |
SCREW, (M6 x 16) |
| 31 |
859230T |
RETAINER |
| 32 |
8M0001447 |
BRACKET |
| 33 |
10-82130040 |
SCREW, (M6 x 40) |
| 34 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 35 |
880083T1 |
COVER ASSEMBLY |
| 36 |
25-13467 |
GROMMET, (.88 Inside Diameter) |
| 37 |
19-89219001 |
PLUG |
| 38 |
25-8M0153609 |
GROMMET |
| 39 |
881909T3 |
ATTENUATOR ASSEMBLY |
| 40 |
23-856954 |
BUSHING |
| 41 |
25-8M0190980 |
GROMMET |
| 42 |
882767 |
SEAL |
| 43 |
25-20116 |
GROMMET |
| 44 |
54-23567 |
CLIP |
| 45 |
10-69570 |
SCREW, (#10-16 x .750) |
| 46 |
10-82130050 |
SCREW, (M6 x 50) |
| 47 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 48 |
37-881865 |
DECAL, Caution-Start in Gear |
| 49 |
54-858902 |
CLAMP |
| 50 |
881879T25 |
SENSOR ASSEMBLY, Pitot |
| 51 |
881879T11 |
SENSOR, Pressure (0 - 100 PSI) |
| 52 |
22-8M0207782 |
FITTING |
| 53 |
54-883066 |
CLIP, (.865) |
| 54 |
32-85944975 |
TUBING, (72.00 Inches Bulk), Cut to 52 Inches |
▶Air Hoses (16 parts)
| Ref |
OEM Part # |
Part Name |
| - |
854198A07 |
POWERHEAD ASSEMBLY |
| 1 |
22-856842 |
ELBOW |
| 2 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 3 |
32-8M0108349 |
TUBING, (.312) (70 Inches Bulk), Cut to 8 Inches |
| 4 |
54-8M0214964 |
CLAMP, Hose (15.3) |
| 5 |
32-8567631 |
HOSE ASSEMBLY |
| 6 |
32-889314 |
HOSE, Air By-Pass |
| 7 |
32-8M0188536 |
HOSE ASSEMBLY, Air Balance |
| 8 |
22-875271 |
FITTING, 90 Degree - Brass (.125-27) |
| 9 |
32-887630 |
HOSE, Molded |
| 10 |
32-8M0116380 |
TUBING ASSEMBLY |
| 11 |
32-8M0005664 |
HOSE, Molded |
| 12 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 13 |
35-880084T01 |
FILTER ASSEMBLY, Air |
| 14 |
8M0005677 |
MUFFLER |
| 15 |
32-8M0005665 |
HOSE, Molded |
▶Bottom Cowl (33 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-8M0072981 |
DECAL, Belt Line Comment: SN# 1B935119 & Up |
| 1 |
100-8M0107324 |
BOTTOM COWL, Port |
| 2 |
854367001 |
PLUG |
| 3 |
100-8M0107323 |
BOTTOM COWL, Starboard |
| 4 |
27-889246A97 |
GASKET KIT |
| 5 |
10-82130040 |
SCREW, (M6 x 40) |
| 6 |
10-824868 |
SCREW, (M6 x 75) |
| 7 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 8 |
8M0053903 |
FRONT HANDLE |
| 9 |
23-335891 |
BUSHING |
| 10 |
25-48462 |
O-RING, (.614 x .070) |
| 11 |
8219423 |
PAWL |
| 12 |
12-69057 |
WASHER, (.281 x .734 x .063) |
| 13 |
11-401366 |
NUT, (M6) Stainless Steel |
| 14 |
10-8214281 |
SCREW, (#10-16 x .625) |
| 15 |
54-822873 |
CLIP |
| 16 |
87-8M0235191 |
SWITCH, Trim |
| 17 |
8M8027677 |
RIGGING KIT, Upper |
| 18 |
NSS |
NOT SOLD SEPARATE, Clamp-Upper |
| 19 |
NSS |
NOT SOLD SEPARATE, Clamp-Lower |
| 20 |
10-82130012 |
SCREW, (M6 x 12) |
| 21 |
NSS |
NOT SOLD SEPARATE, Strap |
| 22 |
859343 |
FOAM |
| 23 |
54-850181 |
TIE STRAP, (11.750 Inches) |
| 24 |
852361T02 |
HANDLE |
| 25 |
8M0109222 |
SEAL |
| 26 |
32-842756T01 |
RIGGING KIT Comment: 200 Pro XS |
| 27 |
842744002 |
BRACKET |
| 28 |
10-82130012 |
SCREW, (M6 x 12) |
| 29 |
843185T02 |
COUPLER |
| 30 |
32-842756005 |
HOSE |
| 31 |
843174002 |
COUPLER |
| 32 |
10-47994 |
SCREW, (#10 x 1.50) |
▶Coil Plate (30 parts)
| Ref |
OEM Part # |
Part Name |
| - |
879346A51 |
HARNESS REPAIR KIT |
| 1 |
884272T |
PLATE, Coil Mounting |
| 2 |
339-8M0077473 |
COIL ASSEMBLY, Ignition |
| 3 |
10-82129125 |
SCREW, (M6 x 25 MM) |
| 4 |
84-881908T |
CABLE SET |
| 5 |
54-8M0024808 |
J CLIP |
| 6 |
84-858414A1 |
CABLE ASSEMBLY, Braided |
| 7 |
10-82129110 |
SCREW, (M6 x 10) |
| 8 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 9 |
25-833155 |
GROMMET |
| 10 |
23-8502341 |
BUSHING |
| 11 |
71-8M0157742 |
SENSOR KIT, (0-50 PSI) |
| 12 |
22-8M0207782 |
FITTING |
| 13 |
54-883066 |
CLIP, (.865) |
| 14 |
32-85978571 |
TUBING, (52.00 Inches Bulk), Cut to 18 Inches |
| 15 |
54-879962 |
CLIP |
| 16 |
84-892972T05 |
HARNESS ASSEMBLY, Coil |
| 17 |
54-54457 |
J CLIP |
| 18 |
12-4002318 |
WASHER |
| 19 |
22-881866 |
FITTING |
| 20 |
22-875207 |
TEE, Fitting |
| 21 |
32-85978571 |
TUBING, (52.00 Inches Bulk), Cut to 44 Inches |
| 22 |
22-8M0214971 |
COUPLER |
| 23 |
22-859732 |
PLUG |
| 24 |
32-85978571 |
TUBING, (52.00 Inches Bulk), Cut to 5 Inches |
| 25 |
54-879962 |
CLIP |
| 26 |
10-82129114 |
SCREW, (M6 x 14) |
| 27 |
12-36001 |
WASHER |
| 28 |
33-843220Q |
SPARK PLUG |
| 29 |
10-81893435 |
SCREW, (M8 x 35) |
▶Crankshaft, Pistons and Connecting Rods (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
854198A07 |
POWERHEAD ASSEMBLY |
| 1 |
482-9784A11 |
CRANKSHAFT ASSEMBLY |
| 2 |
830882 |
WEAR SLEEVE |
| 3 |
30-67923T |
BEARING, Ball, Lower |
| 4 |
53-67446 |
RING |
| 5 |
39-843198T01 |
RING, Seal |
| 6 |
28-91800 |
KEY, Woodruff |
| 7 |
25-35126 |
O-RING, (.859 x .139) |
| 8 |
31-88270A02 |
BEARING/RACE KIT |
| 9 |
NSS |
NOT SOLD SEPARATE, Needle Roller |
| 10 |
2720-889641A02 |
PISTON ASSEMBLY Comment: Port - .030 Oversize |
| 11 |
40-841202 |
RING |
| 12 |
39-875257A12 |
RING SET, Piston Comment: .030 Oversize |
| 13 |
600-8M0125869 |
CONNECTING ROD ASSEMBLY |
| 14 |
10-94320 |
SCREW, (.375-24 x 1.250) |
| 15 |
31-844338A01 |
BEARING ASSEMBLY |
| 16 |
NSS |
NOT SOLD SEPARATE, Needle Roller Bearing |
| 17 |
12-88263 |
THRUST WASHER |
| 18 |
29-8M0204715 |
BEARING, Needle |
| 19 |
31-816773A2 |
BEARING ASSEMBLY, Upper |
| 20 |
26-859093 |
SEAL |
| 21 |
25-823683 |
O-RING, (1.989 x .070) |
▶Cylinder Block and End Cap (52 parts)
| Ref |
OEM Part # |
Part Name |
| - |
854198A07 |
POWERHEAD ASSEMBLY |
| 1 |
885-899162A05 |
CYLINDER BLOCK ASSEMBLY |
| 2 |
10-81893440 |
SCREW, (M8 x 40) |
| 3 |
8M0111325 |
BRACKET |
| 4 |
16-903509 |
STUD, (M10 x 1.5 x 64) |
| 5 |
16-8154431 |
STUD, (M10 x 1.5 x 155) |
| 6 |
8248577 |
DEFLECTOR |
| 7 |
21-8781051 |
CHECK VALVE |
| 8 |
8M0036406 |
PIN |
| 9 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 10 |
22-8245021 |
CONNECTOR |
| 11 |
10-81893435 |
SCREW, (M8 x 35) |
| 12 |
10-82446180 |
SCREW, (M10 x 80) |
| 13 |
54-8M0024808 |
J CLIP |
| 14 |
17-63779 |
PIN, Dowel (.250 x .625) |
| 15 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 16 |
11-4013610 |
NUT, (M10) Stainless Steel |
| 17 |
8M0082988 |
SENSOR |
| 18 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 19 |
1171-9787A4 |
END CAP ASSEMBLY |
| 20 |
25-62700 |
O-RING, (3.237 x .103) |
| 21 |
26-8308981 |
SEAL |
| 22 |
10-82130020 |
SCREW, (M6 x 20) |
| 23 |
10-82130012 |
SCREW, (M6 x 12) |
| 24 |
54-858902 |
CLAMP |
| 25 |
54-8M0024808 |
J CLIP |
| 26 |
10-82130012 |
SCREW, (M6 x 12) |
| 27 |
818574 |
SEAL |
| 28 |
884391 |
SEAL |
| 29 |
900-858483T07 |
CYLINDER HEAD, Port |
| 30 |
8M0057307 |
THERMOSTAT, 54 Degree C/130 Degree F |
| 31 |
27-8503181 |
GASKET |
| 32 |
887602002 |
COVER, Starboard |
| 33 |
10-82130025 |
SCREW, (M6 x 25) |
| 34 |
10-8M0045380 |
SCREW, (M8 x 50) |
| 35 |
8M0148668 |
SENSOR ASSEMBLY |
| 36 |
25-896699 |
O-RING, (1.78 mm x .08 mm) |
| 37 |
22-328022 |
PLUG, Pipe (.125-27) Brass |
| 38 |
857186T02 |
PLATE ASSEMBLY |
| 39 |
23-855729 |
MOUNT |
| 40 |
10-82130145 |
SCREW, (M10 x 45) |
| 41 |
25-19565002 |
GROMMET |
| 42 |
12-855725 |
WASHER |
| 43 |
54-858424 |
CLAMP |
| 44 |
54-858951 |
J CLIP |
| 45 |
10-82130012 |
SCREW, (M6 x 12) |
| 46 |
54-8M0005663 |
J CLIP |
| 47 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 48 |
10-82130030 |
SCREW, (M6 x 30) |
| 49 |
17-8405101 |
PIN |
| 50 |
10-82494810 |
SCREW, (M6 x 10) |
| 51 |
23-421581 |
BUSHING |
▶Driveshaft Housing and Exhaust Tube (35 parts)
| Ref |
OEM Part # |
Part Name |
| - |
879150A90 |
COVER KIT, Lower Mount |
| 1 |
3519-832938A06 |
HOUSING ASSEMBLY, Driveshaft - X/XX-Long |
| 2 |
16-8M0008031 |
STUD, (M12 x 1.75 x 52) Comment: Long/X-Long |
| 3 |
10-8M0102995 |
SCREW, (M12 x 35 MM) Comment: Long/X-Long |
| 4 |
25-8331231 |
GROMMET |
| 5 |
12-856982 |
WASHER, (.500 x .810 x .090) Stainless Steel |
| 6 |
11-896895 |
NUT, (M12) |
| 7 |
19-64649 |
PLUG |
| 8 |
10-898834 |
BOLT, (M14 x 178) |
| 9 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 10 |
12-815432 |
WASHER, (.562 x 2.00 x .125) |
| 11 |
12-8154331 |
WASHER, (1.25 x 2.00 x .19) |
| 12 |
8137711 |
MOUNT |
| 13 |
12-825190 |
WASHER |
| 14 |
11-896602 |
NUT, (M14) |
| 15 |
100-8M0148785 |
COVER, Lower Mount |
| 16 |
100-8M4501003 |
CLAMP |
| 17 |
10-69079 |
SCREW, (#10-16 x .440) |
| 18 |
10-81893435 |
SCREW, (M8 x 35) |
| 19 |
13-72521 |
LOCKWASHER, Internal Tooth |
| 20 |
8329321 |
SEAL |
| 21 |
833116A19 |
TUBE ASSEMBLY, Exhaust |
| 22 |
35-8M0026113 |
STRAINER |
| 23 |
10-81893435 |
SCREW, (M8 x 35) |
| 24 |
32-8M0042787 |
TUBE, Water Comment: XX-Long |
| 25 |
832940001 |
SEAL |
| 26 |
8329391 |
CLAMP |
| 27 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 28 |
8M0105088 |
SPACER Comment: XX-Long |
| 29 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) Comment: XX-Long |
| 30 |
16-8M0008047 |
STUD, (M12 x 179) Comment: XX-Long |
| 31 |
10-857137 |
SCREW, (M12 x 160) Comment: XX-Long |
| 32 |
10-81893435 |
SCREW, (M8 x 35) |
| 33 |
12-847541 |
WASHER |
| 34 |
12-856982 |
WASHER, (.500 x .810 x .090) Stainless Steel |
▶Dual Cable Attaching Kit (12 parts)
| Ref |
OEM Part # |
Part Name |
| - |
92876A8 |
ATTACHING KIT, Steering |
| 1 |
41055A1 |
BRACKET ASSEMBLY |
| 2 |
715651 |
TUBE, Steering Cable |
| 3 |
25-48462 |
O-RING, (.614 x .070) |
| 4 |
13-821203 |
LOCKWASHER |
| 5 |
11-8M0041651 |
NUT, (.875-14) |
| 6 |
10-38601 |
SCREW, (.250-28 x 1.250) |
| 7 |
13-78968 |
LOCKWASHER, Internal (.250) |
| 8 |
850791T |
COUPLER |
| 9 |
10-73732 |
SCREW, (.375-24 x 1.120) |
| 10 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 11 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel |
▶Dual Engine Tie Bar Kit (21 parts)
| Ref |
OEM Part # |
Part Name |
| - |
92876A9 |
EXTENSION KIT, Dual Engine |
| 1 |
71565A2 |
TUBE ASSEMBLY |
| 2 |
25-48462 |
O-RING, (.614 x .070) |
| 3 |
41055 |
MOUNT |
| 4 |
14-42100 |
TAB WASHER |
| 5 |
11-8M0041651 |
NUT, (.875-14) |
| 6 |
88404 |
TAB WASHER |
| 7 |
10-38601 |
SCREW, (.250-28 x 1.250) |
| 8 |
17729A1 |
BRACKET |
| 9 |
10-62055 |
SCREW, (.312-24 x 1.250) |
| 10 |
17728 |
TAB WASHER |
| 11 |
10-140001 |
SCREW, (.375-24 x 1.38) |
| 12 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel |
| 13 |
8M0026167 |
STEERING EYE |
| 14 |
23-23651 |
SLEEVE, (1.625) |
| 15 |
97931 |
TUBING, (4.00 Inches) |
| 16 |
8M0026098 |
COUPLER, 15 In. |
| 17 |
11-42099 |
NUT, (.562-18) |
| 18 |
22-821169 |
COUPLING |
| 19 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 20 |
10-94319 |
SCREW, (.375-24 x 1.5) |
▶Electrical Plate Components (27 parts)
| Ref |
OEM Part # |
Part Name |
| - |
879346A41 |
HARNESS REPAIR KIT, Throttle Position Sensor |
| 1 |
899071T01 |
PLATE |
| 2 |
54-899145 |
CLIP, Tie Strap |
| 3 |
10-82129114 |
SCREW, (M6 x 14) |
| 4 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 5 |
8M0207773 |
RELAY ASSEMBLY |
| 6 |
828102 |
BRACKET |
| 7 |
25-818967 |
GROMMET |
| 8 |
23-8M0214955 |
BUSHING |
| 9 |
10-82129125 |
SCREW, (M6 x 25 MM) |
| 10 |
84-8M0065142 |
HARNESS ASSEMBLY, Engine |
| 11 |
85-875302A1 |
HOT STUD ASSEMBLY |
| 12 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 13 |
12-85172 |
WASHER |
| 14 |
84-93388T22 |
CABLE ASSEMBLY, Black |
| 15 |
84-93388A17 |
CABLE ASSEMBLY, (8.50 Inches) |
| 16 |
84-878231A6 |
HARNESS ASSEMBLY, Fuse - 100 Ampere |
| 17 |
13-8M0204647 |
LOCKWASHER, (.312) |
| 18 |
11-400213 |
NUT, (M8) Stainless Steel |
| 19 |
84-88439A46 |
CABLE ASSEMBLY, Battery - Positive |
| 20 |
825096T01 |
SOLENOID, Starter |
| 21 |
10-82129110 |
SCREW, (M6 x 10) |
| 22 |
8M0010250 |
BRACKET |
| 23 |
893768T |
PLATE, Solenoid |
| 24 |
858953 |
BRACKET |
| 25 |
11-401386 |
NUT, (M6) Stainless Steel |
| 26 |
84-8M0065143 |
HARNESS ASSEMBLY, Trim |
▶Exhaust Plate (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
854198A07 |
POWERHEAD ASSEMBLY |
| 1 |
832935A17 |
PLATE ASSEMBLY, Exhaust |
| 2 |
27-832933006 |
GASKET |
| 3 |
27-832934006 |
GASKET, Lower |
| 4 |
8M0043157 |
SEAL |
| 5 |
22-8320761 |
FITTING, Check Valve |
| 6 |
25-30641 |
O-RING, (.299 x .103) |
| 7 |
8219631 |
CHECK VALVE |
| 8 |
21-817519A1 |
CHECK VALVE ASSEMBLY, Drain |
| 9 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 10 |
22-887603 |
FITTING |
| 11 |
65663A2 |
COVER ASSEMBLY, Includes Reference #18 |
| 12 |
10-81893435 |
SCREW, (M8 x 35) |
| 13 |
814190 |
CARRIER |
| 14 |
25-814191 |
GROMMET |
| 15 |
814189 |
POPPET |
| 16 |
24-64878 |
SPRING, (Black) |
| 17 |
65664A1 |
PLATE ASSEMBLY |
| 18 |
27-88907003 |
GASKET |
| 19 |
648771 |
DIAPHRAGM |
| 20 |
12-76451 |
WASHER |
| 21 |
10-69570 |
SCREW, (#10-16 x .750) |
| 22 |
43585 |
COUPLING |
| 23 |
25-822002 |
GROMMET |
| 24 |
22-94848 |
FITTING |
| 25 |
10-81893435 |
SCREW, (M8 x 35) |
| 26 |
850306A04 |
BOOT KIT, Idle Exhaust |
| 27 |
888910 |
PLATE |
| 28 |
10-82239312 |
SCREW, (M5 x 12) |
| 29 |
19-821908 |
PLUG |
| 30 |
12-821915 |
WASHER |
| 31 |
32-859626A1 |
FLUSH HOSE KIT, Inlet |
| 32 |
22-8596001 |
FITTING |
| 33 |
54-850896 |
CLAMP, (28.6) |
| 34 |
22-8M0077650 |
FITTING, Tell-Tale |
| 35 |
35-8348084 |
STRAINER |
| 36 |
23-48237 |
BUSHING |
| 37 |
25-12602002 |
GROMMET |
▶Flywheel/Alternator (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M6013461 |
ALTERNATOR |
| 2 |
24-8523742 |
SPRING |
| 3 |
856815T2 |
ARM TENSIONER ASSEMBLY |
| 4 |
12-4002320 |
WASHER |
| 5 |
23-8568941 |
BUSHING |
| 6 |
16-8M0063255 |
STUD, M10x92 Comment: ProXS |
| 7 |
11-826292 |
NUT, (M10) Brass/Nickel Plated |
| 8 |
8M6005030 |
PULLEY ASSEMBLY |
| 9 |
10-4010835 |
SCREW, (M10 x 35) Hex Flange - Stainless Steel |
| 10 |
57-828507Q5 |
BELT |
| 11 |
283-859619T1 |
FLYWHEEL |
| 12 |
11-42979 |
NUT, (M16) |
| 13 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 14 |
19-45907 |
PLUG, Yellow |
| 15 |
11-401386 |
NUT, (M6) Stainless Steel |
| 16 |
84-856583A5 |
CABLE ASSEMBLY |
| 17 |
12-4002319 |
WASHER |
| 18 |
10-82130150 |
SCREW, (M10 x 50) |
| 19 |
10-82130012 |
SCREW, (M6 x 12) |
▶Fuel Pump (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
854198A07 |
POWERHEAD ASSEMBLY |
| 1 |
NSS |
NOT SOLD SEPARATE, Fuel Pump |
| 2 |
21-857005A1 |
DIAPHRAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 4 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 5 |
NSS |
NOT SOLD SEPARATE, Spring |
| 6 |
NSS |
NOT SOLD SEPARATE, Cap |
| 7 |
NSS |
NOT SOLD SEPARATE, Spring |
| 8 |
NSS |
NOT SOLD SEPARATE, Cap |
| 9 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 10 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 11 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 12 |
27-8M0204705 |
GASKET |
| 13 |
987752 |
PLATE |
| 14 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
| 15 |
10-82104540 |
SCREW, (M5 x 40), Fuel Pump |
| 16 |
10-82130050 |
SCREW, (M6 x 50), Pump to crankcase |
| 17 |
144303 |
BASE |
| 18 |
22-782792 |
FITTING, Elbow 45 Degree (1.25) |
| 19 |
22-888493 |
ELBOW |
| 20 |
25-8M0204683 |
O-RING, (.301 x .070) |
| 21 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 22 |
32-8M0043979 |
HOSE AND SLEEVE ASSEMBLY, (18.00 Inches) |
| 23 |
22-822769 |
CONNECTOR |
▶Fuel Rails (35 parts)
| Ref |
OEM Part # |
Part Name |
| - |
854198A07 |
POWERHEAD ASSEMBLY |
| 1 |
8M6001744 |
INJECTOR ASSEMBLY, Air |
| 2 |
12-828694A1 |
WASHER ASSEMBLY, Cupped |
| 3 |
NSS |
NOT SOLD SEPARATE, Fuel Rail - Port |
| 4 |
NSS |
NOT SOLD SEPARATE, Fuel Rail - Starboard |
| 5 |
54-804830 |
CLAMP |
| 6 |
54-8048311 |
CLAMP |
| 7 |
8M0050999 |
CLAMP, Injector |
| 8 |
54-804832 |
CLAMP |
| 9 |
8M0041097 |
CLAMP |
| 10 |
25-804529 |
O-RING KIT |
| 11 |
19-804835 |
PLUG |
| 12 |
22-804836 |
FITTING |
| 13 |
804837 |
VALVE ASSEMBLY, (.5 Inch Diameter) |
| 14 |
8M0047053 |
VALVE ASSEMBLY, (.375 Inch Diameter) |
| 15 |
22-805515 |
CAP, Shrader Valve - Brass |
| 16 |
25-804840 |
O-RING KIT |
| 17 |
25-804530 |
O-RING KIT |
| 18 |
804533 |
DIAPHRAGM ASSEMBLY |
| 19 |
24-804534 |
SPRING |
| 20 |
25-804536 |
O-RING |
| 21 |
804535001 |
COVER |
| 22 |
804526 |
SCREW PACKAGE, (M5 x 16) (2 Per) |
| 23 |
804532 |
O-RING KIT, 16 per kit |
| 24 |
10-804525001 |
SCREW PACKAGE, (2 Per)(M5 x 10) |
| 25 |
32-8M0188537 |
HOSE ASSEMBLY, Fuel Balance |
| 26 |
8M6003283 |
HOSE ASSEMBLY, To Vapor Separator |
| 27 |
32-8M6005521 |
HOSE ASSEMBLY |
| 28 |
8M0222157 |
INJECTOR, Fuel |
| 29 |
804532 |
O-RING KIT |
| 30 |
11-826292 |
NUT, (M10) Brass/Nickel Plated |
| 31 |
54-899145 |
CLIP, Tie Strap |
| 32 |
16-8M0063255 |
STUD, (M10 x 92) |
| 33 |
54-8M0214964 |
CLAMP, Hose (15.3) |
| 34 |
26-888852 |
SEAL, Fuel Director |
▶Gear Housing, Driveshaft-Standard/Counter Rotation (49 parts)
| Ref |
OEM Part # |
Part Name |
| - |
817275A08 |
REPAIR KIT, Water Pump-Upper |
| 1 |
1600-8M0056631 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
8M0010459 |
FILLER BLOCK |
| 3 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 4 |
97-826134Q |
ANODE |
| 5 |
10-4000333 |
SCREW, (M6 x 40) |
| 6 |
11-401386 |
NUT, (M6) Stainless Steel |
| 7 |
10-79953A04 |
PLUG ASSEMBLY, (.375-16 x .250) |
| 8 |
26-8M0204693 |
SEAL |
| 9 |
97-76214Q5 |
ANODE KIT Comment: Quicksilver |
| 10 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) |
| 11 |
8M0047129 |
COVER ASSEMBLY |
| 12 |
22-881866 |
FITTING |
| 13 |
25-896522 |
O-RING, (799 x .103) |
| 14 |
26-8M0204708 |
SEAL, Oil |
| 15 |
53-8M0046563 |
RETAINING RING |
| 16 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 17 |
12-77674 |
WASHER |
| 18 |
27-880729 |
GASKET |
| 19 |
824145 |
SHIFT SHAFT |
| 20 |
NSS |
NOT SOLD SEPARATE, Pinion Gear Comment: Part of 43-892595A04 or 43-880720A03 |
| 21 |
11-35921 |
NUT, (.625-18) |
| 22 |
12-92721 |
WASHER |
| 23 |
31-42647A1 |
BEARING ASSEMBLY, Roller |
| 24 |
45-895081T |
DRIVESHAFT, XX-Long |
| 25 |
28-8M0204723 |
KEY, Also a Component of Water Pump Housing |
| 26 |
15-8M0053110 |
SHIM SET |
| 27 |
15-8M0063268 |
SHIM ASSEMBLY |
| 28 |
31-8M0146553 |
BEARING, Tapered Roller |
| 29 |
NSS |
NOT SOLD SEPARATE, Cup |
| 30 |
31-8M0146566 |
BEARING ASSEMBLY, Roller/Cup |
| 31 |
NSS |
NOT SOLD SEPARATE, Cup |
| 32 |
8245191 |
RETAINER |
| 33 |
817275A09 |
HOUSING, Water Pump-Complete |
| 34 |
26-861415A1 |
SEAL KIT |
| 35 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 36 |
47-43026T2 |
IMPELLER |
| 37 |
8M0204709 |
FACEPLATE |
| 38 |
53-880719 |
RING, Retaining |
| 39 |
8M0007131 |
CARRIER ASSEMBLY, Oil Seal |
| 40 |
25-8M0142854 |
O-RING, (2.175 x .103) |
| 41 |
NSS |
NOT SOLD SEPARATE, Oil Seal |
| 42 |
NSS |
NOT SOLD SEPARATE, Oil Seal |
| 43 |
27-8172771 |
GASKET |
| 44 |
27-430331 |
GASKET |
| 45 |
832942A1 |
COUPLING ASSEMBLY |
| 46 |
25-8M0204654 |
O-RING, (1.046) |
| 47 |
25-8M0204645 |
O-RING, (.796 x .139) |
| 48 |
43585 |
COUPLING |
▶Gear Housing, Prop Shaft - Counter Rotation 2B014226 & up (41 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-830749A01 |
SEAL KIT, Gear Housing |
| 1 |
1600-8M0056631 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
NSS |
NOT SOLD SEPARATE, Plug |
| 3 |
8M0220880 |
CRANK, Shifter, 1/4 Pivot Pin |
| 4 |
8M0235940 |
SPOOL ASSEMBLY |
| 5 |
NSS |
NOT SOLD SEPARATE, Spool |
| 6 |
18-469501 |
COTTER PIN |
| 7 |
NSS |
NOT SOLD SEPARATE, Sleeve Adjusting |
| 8 |
43-880723A02 |
GEAR, Reverse |
| 9 |
31-8M0142836 |
BEARING ASSEMBLY, Roller |
| 10 |
NSS |
NOT SOLD SEPARATE, Cup |
| 11 |
53-8M0051043 |
RING, Retaining |
| 12 |
12-8M0053823 |
THRUST WASHER |
| 13 |
31-8M0142835 |
BEARING ASSEMBLY, Roller-Tappered |
| 14 |
NSS |
NOT SOLD SEPARATE, Cup |
| 15 |
15-884328A01 |
SHIM SET |
| 16 |
24-30893 |
SPRING |
| 17 |
52-880714T01 |
CLUTCH |
| 18 |
17-8M0100263 |
PIN, Cross |
| 19 |
17-828356 |
PIN, Detent |
| 20 |
44-8M0140446 |
PROPELLER SHAFT |
| 21 |
43-8M0119539 |
GEAR KIT, Forward/Pinion |
| 22 |
880699 |
THRUST RING |
| 23 |
31-815480 |
BEARING, Thrust |
| 24 |
12-8M0050439 |
WASHER, .050 |
| 25 |
8M0086846 |
CARRIER ASSEMBLY, Bearing |
| 26 |
25-8M0142840 |
O-RING, (3.850 x .210) |
| 27 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 28 |
8M0148384 |
ADAPTOR, Bearing |
| 29 |
15-47397A1 |
SHIM SET |
| 30 |
31-8M0148319 |
BEARING ASSEMBLY, Tapered |
| 31 |
NSS |
NOT SOLD SEPARATE, Cup |
| 32 |
26-8M0204700 |
SEAL, Oil |
| 33 |
26-8M0204700 |
SEAL, Oil |
| 34 |
10-880717A01 |
SCREW/SEAL KIT |
| 35 |
26-8M0204693 |
SEAL |
| 36 |
8M0053183 |
ADAPTOR |
| 37 |
23-8M0064306 |
SPACER |
| 38 |
14-880697 |
KEYED WASHER |
| 39 |
8M2011027 |
RETAINER |
| 40 |
NSS |
NOT SOLD SEPARATE, Decal-Counter Rotation |
▶Gear Housing, Prop Shaft -Counter Rotation 2B014225 & below (41 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-830749A01 |
SEAL KIT, Gear Housing |
| 1 |
1600-8M0056631 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
NSS |
NOT SOLD SEPARATE, Plug |
| 3 |
8M0220880 |
CRANK, Shifter, 1/4 Pivot Pin |
| 4 |
8M0235940 |
SPOOL ASSEMBLY |
| 5 |
NSS |
NOT SOLD SEPARATE, Spool |
| 6 |
18-469501 |
COTTER PIN |
| 7 |
NSS |
NOT SOLD SEPARATE, Sleeve Adjusting |
| 8 |
43-880723A02 |
GEAR, Reverse |
| 9 |
31-8M0142836 |
BEARING ASSEMBLY, Roller |
| 10 |
NSS |
NOT SOLD SEPARATE, Cup |
| 11 |
53-8M0051043 |
RING, Retaining |
| 12 |
12-8M0053823 |
THRUST WASHER |
| 13 |
31-8M0142835 |
BEARING ASSEMBLY, Roller-Tappered |
| 14 |
NSS |
NOT SOLD SEPARATE, Cup |
| 15 |
15-884328A01 |
SHIM SET |
| 16 |
24-30893 |
SPRING |
| 17 |
52-880714T01 |
CLUTCH |
| 18 |
17-8M0100263 |
PIN, Cross |
| 19 |
17-828356 |
PIN, Detent |
| 20 |
44-888530 |
PROPELLER SHAFT |
| 21 |
43-8M0119539 |
GEAR KIT, Forward/Pinion |
| 22 |
880699 |
THRUST RING |
| 23 |
31-815480 |
BEARING, Thrust |
| 24 |
880696A10 |
CARRIER ASSEMBLY, Bearing |
| 25 |
25-8M0142840 |
O-RING, (3.850 x .210) |
| 26 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 27 |
8M0148384 |
ADAPTOR, Bearing |
| 28 |
15-47397A1 |
SHIM SET |
| 29 |
15-891936A01 |
SHIM SET |
| 30 |
31-8M0148319 |
BEARING ASSEMBLY, Tapered |
| 31 |
NSS |
NOT SOLD SEPARATE, Cup |
| 32 |
26-8M0204700 |
SEAL, Oil |
| 33 |
26-8M0204700 |
SEAL, Oil |
| 34 |
10-880717A01 |
SCREW/SEAL KIT |
| 35 |
26-8M0204693 |
SEAL |
| 36 |
8M0053183 |
ADAPTOR |
| 37 |
23-891919001 |
SPACER, Thrust |
| 38 |
14-880697 |
KEYED WASHER |
| 39 |
8M2011027 |
RETAINER |
| 40 |
NSS |
NOT SOLD SEPARATE, Decal-Counter Rotation |
▶Gear Housing, Prop Shaft-Standard Rotation 2B014225 & below (36 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-830749A01 |
SEAL KIT, Gear Housing |
| 1 |
1600-8M0056631 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
NSS |
NOT SOLD SEPARATE, Plug |
| 3 |
8M0220880 |
CRANK, Shifter, 1/4 Pivot Pin |
| 4 |
8M0235940 |
SPOOL ASSEMBLY |
| 5 |
NSS |
NOT SOLD SEPARATE, Spool |
| 6 |
18-469501 |
COTTER PIN |
| 7 |
NSS |
NOT SOLD SEPARATE, Sleeve Adjusting |
| 8 |
43-892595A04 |
GEAR SET, Forward/Pinion |
| 9 |
15-884328A01 |
SHIM SET |
| 10 |
31-8M0142836 |
BEARING ASSEMBLY, Roller |
| 11 |
NSS |
NOT SOLD SEPARATE, Cup |
| 12 |
53-8M0051043 |
RING, Retaining |
| 13 |
12-8M0053823 |
THRUST WASHER |
| 14 |
31-8M0142835 |
BEARING ASSEMBLY, Roller-Tappered |
| 15 |
NSS |
NOT SOLD SEPARATE, Cup |
| 16 |
52-880714T01 |
CLUTCH |
| 17 |
24-30893 |
SPRING |
| 18 |
17-828356 |
PIN, Detent |
| 19 |
44-888530 |
PROPELLER SHAFT |
| 20 |
17-8M0100263 |
PIN, Cross |
| 21 |
43-8M0118363 |
GEAR, Reverse |
| 22 |
880699 |
THRUST RING |
| 23 |
23-891919001 |
SPACER, Thrust |
| 24 |
880696A08 |
CARRIER ASSEMBLY, Bearing |
| 25 |
15-891936A01 |
SHIM SET |
| 26 |
30-8M0142873 |
BEARING, Ball |
| 27 |
26-8M0204700 |
SEAL, Oil |
| 28 |
31-8M0148319 |
BEARING ASSEMBLY, Tapered |
| 29 |
NSS |
NOT SOLD SEPARATE, Cup |
| 30 |
26-8M0204700 |
SEAL, Oil |
| 31 |
25-8M0142840 |
O-RING, (3.850 x .210) |
| 32 |
10-880717A01 |
SCREW/SEAL KIT |
| 33 |
26-8M0204693 |
SEAL |
| 34 |
14-880697 |
KEYED WASHER |
| 35 |
8M0168577 |
RETAINER |
▶Gear Housing, Prop Shaft-Standard Rotation 2B014226 & up (36 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-830749A01 |
SEAL KIT, Gear Housing |
| 1 |
1600-8M0056631 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
NSS |
NOT SOLD SEPARATE, Plug |
| 3 |
8M0220880 |
CRANK, Shifter, 1/4 Pivot Pin |
| 4 |
8M0235940 |
SPOOL ASSEMBLY |
| 5 |
NSS |
NOT SOLD SEPARATE, Spool |
| 6 |
18-469501 |
COTTER PIN |
| 7 |
NSS |
NOT SOLD SEPARATE, Sleeve Adjusting |
| 8 |
43-892595A04 |
GEAR SET, Forward/Pinion |
| 9 |
15-884328A01 |
SHIM SET |
| 10 |
31-8M0142836 |
BEARING ASSEMBLY, Roller |
| 11 |
NSS |
NOT SOLD SEPARATE, Cup |
| 12 |
53-8M0051043 |
RING, Retaining |
| 13 |
12-8M0053823 |
THRUST WASHER |
| 14 |
31-8M0142835 |
BEARING ASSEMBLY, Roller-Tappered |
| 15 |
NSS |
NOT SOLD SEPARATE, Cup |
| 16 |
52-880714T01 |
CLUTCH |
| 17 |
24-30893 |
SPRING |
| 18 |
17-828356 |
PIN, Detent |
| 19 |
44-8M0140446 |
PROPELLER SHAFT |
| 20 |
17-8M0100263 |
PIN, Cross |
| 21 |
43-8M0118363 |
GEAR, Reverse |
| 22 |
880699 |
THRUST RING |
| 23 |
23-8M0064306 |
SPACER |
| 24 |
12-8M0050439 |
WASHER, .050 |
| 25 |
8M0083392 |
CARRIER ASSEMBLY, Bearing |
| 26 |
30-8M0142873 |
BEARING, Ball |
| 27 |
26-8M0204700 |
SEAL, Oil |
| 28 |
31-8M0148319 |
BEARING ASSEMBLY, Tapered |
| 29 |
NSS |
NOT SOLD SEPARATE, Cup |
| 30 |
26-8M0204700 |
SEAL, Oil |
| 31 |
25-8M0142840 |
O-RING, (3.850 x .210) |
| 32 |
10-880717A01 |
SCREW/SEAL KIT |
| 33 |
26-8M0204693 |
SEAL |
| 34 |
14-880697 |
KEYED WASHER |
| 35 |
8M0168577 |
RETAINER |
▶Oiling System (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 11-1/2 Inches - To Block |
| 2 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 5 Inches - To Block |
| 3 |
35-8M0207786 |
FILTER |
| 4 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 9 Inches |
| 5 |
1200-8M0064075 |
TANK, Oil |
| 6 |
NSS |
NOT SOLD SEPARATE, Decal-Reservoir |
| 7 |
25-855362001 |
GROMMET |
| 8 |
23-855364 |
BUSHING |
| 9 |
23-883050 |
SPACER |
| 10 |
10-58376 |
SCREW, (.164-18 x .375) |
| 11 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 12 |
87-856156T04 |
SWITCH |
| 13 |
32-885553 |
HOSE |
| 14 |
22-8M0207780 |
FITTING |
| 15 |
19-887609 |
PLUG |
| 16 |
12-4002318 |
WASHER |
| 17 |
10-81893435 |
SCREW, (M8 x 35) |
| 18 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 19 |
32-8752891 |
HOSE, To Block |
| 20 |
22-858955 |
CONNECTOR |
| 21 |
32-875283 |
HOSE, (2.00 Inches) |
| 22 |
35-875284T01 |
FILTER, Oil - In Line |
| 23 |
NSS |
NOT SOLD SEPARATE, Plug |
| 24 |
32-892830053 |
HOSE, (24.00 Inches Braided), Cut to 22 Inches - To Center of Oil Pump |
| 25 |
32-8M0054213 |
HOSE, Cut to 34 Inches - To Oil Pump Connection Illustrated as #2 |
| 26 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 19-1/2 Inches - To Oil Pump Connection Illustrated as #6 |
| 27 |
56762 |
TIE STRAP, (4.00 Inches) |
| 28 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 11 Inches - To Oil Pump Connection Illustrated as #5 |
| 29 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 6 Inches - To Oil Pump Connection Illustrated as #4 |
| 30 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 4 Inches - To Oil Pump Connection Illustrated as #3 |
| 31 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 22 Inches - To Oil Pump Connection Illustrated as #1 |
| 32 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 16 Inches - To Oil Pump Connection Illustrated as #7 |
| 33 |
10-81893460 |
SCREW, (M8 x 60) |
▶PCM Mounting (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M0063455 |
PROPULSION CONTROL MODULE |
| 2 |
10-82130025 |
SCREW, (M6 x 25) |
| 3 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 4 |
25-8M0190980 |
GROMMET |
| 5 |
23-856954 |
BUSHING |
| 6 |
54-891520001 |
CLIP |
| 7 |
10-82129114 |
SCREW, (M6 x 14) |
| 8 |
10-82130012 |
SCREW, (M6 x 12) |
| 9 |
13540 |
CAP, Female |
| 10 |
84-88439A26 |
CABLE ASSEMBLY, Battery - Negative |
| 11 |
10-81893420 |
SCREW, (M8 x 20) |
| 12 |
830796A04 |
CONNECTOR ASSEMBLY, Weather Cap - Male |
| 13 |
877613A02 |
CONNECTOR ASSEMBLY, Weather Cap 6 Pin |
| 14 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 15 |
858953 |
BRACKET |
| 16 |
54-8M0024808 |
J CLIP |
▶Port Center Main Oiling System (14 parts)
| Ref |
OEM Part # |
Part Name |
| - |
854198A07 |
POWERHEAD ASSEMBLY |
| 1 |
22-887801 |
FITTING, Elbow 90 Degree (.0625-27) |
| 2 |
22-887801 |
FITTING, Elbow 90 Degree (.0625-27) |
| 3 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 20-1/2 Inches |
| 4 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 5 Inches |
| 5 |
21-8592352 |
CHECK VALVE, 90 Degree (.0625-27) |
| 6 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 13 Inches |
| 7 |
21-8282182 |
CHECK VALVE |
| 8 |
21-8582362 |
CHECK VALVE |
| 9 |
54-23567 |
CLIP |
| 10 |
10-878608 |
SCREW, (#10-16 x .500) |
| 11 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 4-3/4 Inches |
| 12 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 11 Inches |
| 13 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 9-1/2 Inches |
▶Power Trim Components (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-878285 |
O-RING |
| 1 |
8M0031551 |
TRIM MOTOR |
| 2 |
NSS |
NOT SOLD SEPARATE, Armature |
| 3 |
NSS |
NOT SOLD SEPARATE, End Frame |
| 4 |
10-82494830 |
SCREW, (M6 x 30) |
| 5 |
13-400256 |
LOCKWASHER, (M6) |
| 6 |
8782451 |
DRIVESHAFT |
| 7 |
878410A1 |
PO CHECK KIT |
| 8 |
893929A01 |
VALVE KIT, Relief, Includes Reference #26 |
| 9 |
8M0142997 |
SHAFT KIT, Tilt Pivot |
| 10 |
17-878267 |
PIN |
| 11 |
878235A03 |
CYLINDER KIT, Tilt |
| 12 |
878239A02 |
END CAP KIT, Tilt Cylinder, Includes Reference #26 |
| 13 |
8M0142999 |
O-RING KIT, Includes Reference #26 |
| 14 |
8M0168219 |
SHOCK ROD KIT, Includes Reference #26 |
| 15 |
8M0143000 |
PISTON ASSEMBLY, Memory |
| 16 |
878406A02 |
REPAIR KIT, Check Valve, Includes Reference #26 |
| 17 |
878414T01 |
PISTON ASSEMBLY |
| 18 |
878413A1 |
PISTON ASSEMBLY |
| 19 |
1100-8M0021648 |
END CAP ASSEMBLY |
| 20 |
878264A1 |
RESERVOIR KIT |
| 21 |
19-811613 |
PLUG ASSEMBLY |
| 22 |
10-4000327 |
SCREW, (M6 x 14) |
| 23 |
12-4002315 |
WASHER |
| 24 |
892251A01 |
PUMP KIT |
| 25 |
878408A1 |
REPAIR KIT, Power Trim |
| 26 |
17-821539 |
PIN, Trilobe |
| 27 |
10-858771 |
SCREW, (M10 x 30) |
| 28 |
12-4002319 |
WASHER |
| 29 |
97-818298Q1 |
ANODE KIT |
| 30 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 31 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 32 |
99625002 |
SHAFT |
| 33 |
8M0084613 |
C WASHER |
| 34 |
54-26550 |
CLAMP |
| 35 |
10-878609 |
SCREW, (#10-16 x .600) |
| 36 |
32-828547353 |
CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk), Cut to 12 Inches |
| 37 |
54-816311T |
TIE STRAP, (8.00 Inches) |
▶Powerhead Gasket Set Components (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-854639001 |
SEAL, Thermostat Comment: Not used for this application |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-8M0061185 |
DECAL, Horsepower 200 |
▶Shift Linkage (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
899080T01 |
BRACKET ASSEMBLY, Anchor |
| 2 |
824016 |
LATCH |
| 3 |
10-42975 |
DRIVE SCREW |
| 4 |
824015 |
CUP, Barrel Retainer |
| 5 |
87-8M0207794 |
SWITCH |
| 6 |
10-82470620 |
SCREW, (M3.5 x 20) |
| 7 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 8 |
8M0033943 |
SHIFT RAIL |
| 9 |
8M0006893 |
SCREW, (M8 x 25 MM) |
| 10 |
8M0188525 |
SHIFT SHAFT, Upper Comment: XX Long |
| 11 |
23-892263 |
BUSHING |
| 12 |
11-401386 |
NUT, (M6) Stainless Steel |
| 13 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 14 |
899083 |
LINK, Shift |
| 15 |
8M0085621 |
SLIDE, Shift |
| 16 |
8M0000793 |
PIN, Shift Link |
| 17 |
23-896551 |
BUSHING |
| 18 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 19 |
11-401386 |
NUT, (M6) Stainless Steel |
| 20 |
8M0001157 |
PIN, Bow Tie Clip |
▶Starboard Center Main Oiling System (8 parts)
| Ref |
OEM Part # |
Part Name |
| - |
854198A07 |
POWERHEAD ASSEMBLY |
| 1 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 15-1/2 Inches |
| 2 |
21-8592352 |
CHECK VALVE, 90 Degree (.0625-27) |
| 3 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 16-1/2 Inches |
| 4 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 15 Inches |
| 5 |
54-23567 |
CLIP |
| 6 |
10-878608 |
SCREW, (#10-16 x .500) |
| 7 |
22-887801 |
FITTING, Elbow 90 Degree (.0625-27) |
▶Start/Stop Switch Kit (7 parts)
| Ref |
OEM Part # |
Part Name |
| - |
87-8M0117133 |
SWITCH KIT, Start/Stop - Triple |
| 1 |
NSS |
NOT SOLD SEPARATE, Start/Stop Pad and Base |
| 2 |
891633T01 |
BEZEL |
| 3 |
10-892927T |
SCREW, (#6-32 x .250) |
| 4 |
27-892218 |
GASKET |
| 5 |
11-8M0204699 |
NUT, (52 mm) |
| 6 |
54-850181 |
TIE STRAP, (11.750 Inches) |
▶Starter Motor (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
50-892339T01 |
STARTER MOTOR ASSEMBLY |
| 2 |
NSS |
NOT SOLD SEPARATE, Thru Bolt |
| 3 |
43-880805A1 |
GEAR KIT |
| 4 |
809463A1 |
SOLENOID KIT |
| 5 |
8M0065258 |
BRUSH SET |
| 6 |
10-69035 |
SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel |
| 7 |
84-93388A1 |
CABLE ASSEMBLY, (6.00 Inches) Black |
| 8 |
37-8272822 |
DECAL, Warning |
| 9 |
13-400255 |
LOCKWASHER, (M5) |
| 10 |
11-400211 |
NUT, (M5) Stainless Steel |
| 11 |
13-8M0204647 |
LOCKWASHER, (.312) |
| 12 |
11-400213 |
NUT, (M8) Stainless Steel |
| 13 |
23-8M0034918 |
COLLAR |
| 14 |
8M0043276 |
STOP |
▶Swivel Bracket and Steering Arm (32 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1499-8M0102865 |
SWIVEL BRACKET ASSEMBLY, Black |
| 2 |
25-8M0214926 |
O-RING |
| 3 |
23-818764 |
BUSHING |
| 4 |
23-816039 |
SPACER |
| 5 |
26-87735 |
SEAL, Oil, Lower |
| 6 |
22-8M0169589 |
FITTING, Grease |
| 7 |
23-821207 |
BUSHING |
| 8 |
12-816432 |
THRUST WASHER |
| 9 |
826364T |
YOKE, Bottom |
| 10 |
53-67684 |
RING, Retaining |
| 11 |
8M0045383 |
STRIKER PLATE |
| 12 |
13-58643 |
LOCKWASHER, (.375) |
| 13 |
11-46335 |
NUT, (.375-24) |
| 14 |
10-64014 |
SCREW, (.250-28 x .500) |
| 15 |
NSS |
NOT SOLD SEPARATE, Decal-Serial Overlaminate |
| 16 |
8M0074846 |
SENDER ASSEMBLY, Trim, Analog |
| 17 |
10-852368 |
SCREW, (#10-24 x .750) |
| 18 |
10,13-26996 |
LOCKWASHER, Stainless Steel |
| 19 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 20 |
17-8M0132731 |
SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel |
| 21 |
10-8M0141069 |
SCREW, (M12 x 190) |
| 22 |
824998001 |
BUMPER |
| 23 |
8163851 |
MOUNT, Upper |
| 24 |
12-8154371 |
WASHER |
| 25 |
12-815436 |
WASHER |
| 26 |
11-896963 |
NUT, (M12) |
| 27 |
8M0036783 |
CLAMP |
| 28 |
10-81893435 |
SCREW, (M8 x 35) |
| 29 |
92876A12 |
LINK ROD ASSEMBLY |
| 30 |
10-849838 |
SCREW, (.375-24 x 1.250) |
| 31 |
11-8M0204726 |
NUT, (.375-24) Brass |
| 32 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
▶Throttle Linkage (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M0040987 |
LEVER |
| 2 |
10-81893460 |
SCREW, (M8 x 60) |
| 3 |
23-887605 |
BUSHING |
| 4 |
23-821113 |
BUSHING |
| 5 |
10-40124 |
SCREW, (M6 x 55) |
| 6 |
11-400212 |
NUT, (M6) Stainless Steel |
| 7 |
42942 |
CAP |
| 8 |
42927 |
INSERT |
| 9 |
11-401386 |
NUT, (M6) Stainless Steel |
| 10 |
12-35459 |
WASHER |
| 11 |
23-8M0215006 |
BUSHING |
| 12 |
884834 |
LINK |
| 13 |
10-40011113 |
SCREW, (M5 x 45) Stainless Steel |
| 14 |
8582261 |
COVER, TPS |
| 15 |
8M0008111 |
LINK, TPI |
| 16 |
883081 |
LEVER |
| 17 |
8M6005165 |
INDICATOR, Throttle Position |
| 18 |
10-82130025 |
SCREW, (M6 x 25) |
| 19 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 20 |
25-8M0190980 |
GROMMET |
| 21 |
23-856954 |
BUSHING |
| 22 |
8544862 |
BRACKET |
| 23 |
54-858932 |
CLIP |
| 24 |
899079A01 |
CAM KIT, Throttle |
| 25 |
23-8M0215006 |
BUSHING |
| 26 |
10-40011155 |
SCREW, (M8 x 55) Stainless Steel |
| 27 |
23-8807371 |
BUSHING |
| 28 |
12-56720 |
WASHER, (.330 x .750 x .060) Stainless Steel |
▶Tools (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-8M0063506 |
TOOL, Compressor End Cap |
▶Top Cowl (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-8M0065746 |
DECAL, Horsepower 200 Comment: 200 PRO XS SN# 1B935119 & Up |
| 1 |
100-8M0075372 |
TOP COWL ASSEMBLY, Mercury, Without decals Comment: ProXS |
| 2 |
10-82130030 |
SCREW, (M6 x 30) |
| 3 |
884041A04 |
SOUND BLANKET KIT Comment: 200 PRO XS |
| 4 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Top |
| 5 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Port |
| 6 |
13-93702 |
WASHER, (.250 External Star) |
| 7 |
826639T |
COVER |
| 8 |
8M0010389 |
BRACKET ASSEMBLY, Cowl |
| 9 |
NSS |
NOT SOLD SEPARATE, Pin |
| 10 |
53-8237951 |
RING, Retaining |
| 11 |
8M0207770 |
ROLLER |
| 12 |
25-850685T02 |
GROMMET |
| 13 |
8M0036792 |
BRACKET, Front |
| 14 |
10-82130020 |
SCREW, (M6 x 20) |
| 15 |
815477 |
BUMPER, Latch |
| 16 |
8155381 |
PIN, Roll |
| 17 |
11-401366 |
NUT, (M6) Stainless Steel |
| 18 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 19 |
53-8237951 |
RING, Retaining |
| 20 |
8M0207770 |
ROLLER |
| 21 |
12-87161 |
WASHER |
| 22 |
NSS |
NOT SOLD SEPARATE, Decal-Break-In |
| 23 |
NSS |
NOT SOLD SEPARATE, Decal-Counter Rotation |
▶Transom Brackets (21 parts)
| Ref |
OEM Part # |
Part Name |
| - |
3425-828333A09 |
TRANSOM BRACKET KIT |
| 1 |
NSS |
NOT SOLD SEPARATE, Transom Bracket-Starboard |
| 2 |
NSS |
NOT SOLD SEPARATE, Transom Bracket-Port |
| 3 |
22-8M0169588 |
FITTING, Grease, Port |
| 4 |
826125A1 |
TILT TUBE |
| 5 |
11-826135 |
NUT, (1.00-14) Nylon Insert |
| 6 |
25-45711 |
O-RING, (.612 x .103) |
| 7 |
13-88750 |
WASHER |
| 8 |
11-826164 |
NUT, (.875-14) |
| 9 |
10-8M0204730 |
SCREW, (.500-20 x 5 Inches) |
| 10 |
12-8M0204665 |
WASHER, (.530 x .870 x .105) Stainless Steel |
| 11 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 12 |
11-82671117 |
NUT, (.500-20) |
| 13 |
8M0115104 |
LEVER ASSEMBLY, Tilt Lock |
| 14 |
24-830899 |
SPRING, Tension |
| 15 |
23-65830 |
NYLINER |
| 16 |
24-830900 |
SPRING, Compression |
| 17 |
99633 |
KNOB |
| 18 |
17-99615 |
PIN, Groove |
| 19 |
17-893709 |
PIN |
| 20 |
37-8M0043059 |
DECAL, Warning |
▶Vapor Separator Components (42 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-889316A1 |
O-RING KIT, Vapor Seperator |
| 1 |
889317T1 |
COVER KIT |
| 2 |
NSS |
NOT SOLD SEPARATE, Seat |
| 3 |
889318001 |
PLATE, Baffle |
| 4 |
10-883223 |
SCREW, (M6 x 16) |
| 5 |
27-889319 |
GASKET |
| 6 |
22-883556 |
FITTING |
| 7 |
25-8M0062785 |
O-RING |
| 8 |
22-889329 |
FITTING |
| 9 |
19-883208 |
PLUG |
| 10 |
35-8M0122423 |
FILTER, Fuel |
| 11 |
889320A1 |
FLOAT KIT |
| 12 |
F10064 |
SHAFT |
| 13 |
888725T02 |
PUMP ASSEMBLY, Fuel - High Pressure |
| 14 |
8M6000589 |
SLEEVE |
| 15 |
25-8893162 |
O-RING |
| 16 |
26-889321 |
SEAL |
| 17 |
889328 |
RETAINER |
| 18 |
1395-9643 |
SCREW |
| 19 |
888733T02 |
PUMP ASSEMBLY, Boost |
| 20 |
25-889322 |
GROMMET |
| 21 |
25-889316 |
O-RING |
| 22 |
26-8M6001413 |
SEAL |
| 23 |
889324T03 |
BOWL KIT |
| 24 |
84-889325A02 |
WIRE |
| 25 |
NSS |
NOT SOLD SEPARATE, Check Valve |
| 26 |
22-855424011 |
FITTING |
| 27 |
889326A1 |
VALVE KIT, Inlet |
| 28 |
10-889327002 |
SCREW, Drain |
| 29 |
32-883545002 |
HOSE |
| 30 |
8M0214989 |
SENSOR ASSEMBLY, Fuel and Water |
| 31 |
22-782792 |
FITTING, Elbow 45 Degree (1.25) |
| 32 |
25-627021 |
O-RING, (.301 x .070) |
| 33 |
889430 |
INSERT |
| 34 |
884820 |
SHRADER VALVE |
| 35 |
25-891778 |
O-RING |
| 36 |
54-884819 |
CLIP |
| 37 |
10-40011126 |
SCREW, (M6 x 13) Stainless Steel |
| 38 |
25-855362001 |
GROMMET |
| 39 |
23-883050 |
SPACER |
| 40 |
10-81893460 |
SCREW, (M8 x 60) |
| 41 |
12-4002318 |
WASHER |
▶Water Hoses (14 parts)
| Ref |
OEM Part # |
Part Name |
| - |
854198A07 |
POWERHEAD ASSEMBLY |
| NS |
54-8M0214964 |
CLAMP, Hose (15.3) Comment: (Use With Tubing 32-856839) |
| 1 |
22-858855 |
FITTING, Straight |
| 2 |
54-855228 |
CLAMP, (25.6 mm) |
| 3 |
32-859090001 |
HOSE, Starboard Dump |
| 4 |
32-859089001 |
HOSE, Port Dump |
| 5 |
32-856839 |
TUBING, To Telltale |
| 6 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 7 |
32-858807 |
HOSE |
| 8 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 9 |
32-858865 |
HOSE |
| 10 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 11 |
22-291112 |
FITTING |
| 12 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 200 PRO XS (DFI) 3.0L running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
