Mercury 200 (DFI) (0G386496 THRU 0G589999) Parts & Diagrams

🔎 Mercury 200 (DFI) Reference Library — Exploded parts diagrams (37 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 200 (DFI) is a 4-Stroke, V6 64-degree, DOHC, 24-valve outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, V6 64-degree, DOHC, 24-valve
Horsepower	200 HP
Displacement	3400 cc (3.4L / 209 CID)
Bore x Stroke	93.3 mm x 83.3 mm
Spark Plug (Type & Gap)	NGK LKAR7C-9
Engine Oil Capacity	6.6 L (7.0 qt)
Recommended Engine Oil	Mercury FourStroke Oil 25W-40
Gear Case Oil Capacity	26 oz
Idle Speed (in gear)	600 ± 50 RPM (in gear)
Full Throttle RPM Range	5500-6000
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 200 (DFI):

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 200 (DFI).

▶ACCESSORIES (1 parts)

Ref	OEM Part #	Part Name
-	22-852400	FLUSH COUPLING

▶AIR MANAGEMENT SYSTEM (24 parts)

Ref	OEM Part #	Part Name
1	828127A2	AIR MANAGEMENT
2	832952	THROTTLE POSITION INDICATOR
3	23-8318701	BUSHING
4	25-8M0190980	GROMMET
5	852085	PLATE
6	852086	HOUSING
7	10-40056107	SCREW
8	13-400255	LOCKWASHER
9	12-8M0204649	WASHER
10	13-400256	LOCKWASHER
11	10-40104	SCREW (M6 X 25)
12	10-40056110	SCREW (M5 X 30)
13	12-89302	WASHER
14	13-400255	LOCKWASHER
15	13221T01	TEMPERATURE SENSOR
16	10-4005685	SCREW (M4 X 10)
17	13-26995	LOCKWASHER
18	25-45711	O RING
19	10-40132	SCREW
20	12-8M0042642	WASHER
21	852943A1	COVER KIT-FUEL PUMP
22	852937	PLATE
23	852938	FUEL STRAINER
24	11-8237515	NUT (M4)

▶ANCHOR BRACKET/THROTTLE LINKAGE (23 parts)

Ref	OEM Part #	Part Name
1	87-8M0052931	SWITCH
2	10-82470620	SCREW (M3.5 X 20)
3	824010T05	ANCHOR BRACKET
4	10-42975	DRIVE SCREW
5	824016	LATCH
6	824015	CUP
7	10-82155025	SCREW (M8 X 25)
8	23-824013	BUSHING
9	23-812707	BUSHING
10	24-824014	SPRING
11	8240111	ROLLER GUIDE
12	834978	THROTTLE LINK
13	23-8M0215006	SWIVEL BUSHING
14	8M0040987	THROTTLE LEVER
15	10-81893435	SCREW (M8 X 35)
16	12-36042	WASHER
17	42927	PIN INSERT
18	23-821113	BUSHING
19	11-401386	NUT
20	10-850156	SCREW (M6 X 70)
21	11-400212	NUT
22	42942	CAP
23	12-35459	WASHER

▶BLEED SYSTEM (22 parts)

Ref	OEM Part #	Part Name
1	827210A1	MANIFOLD-BLEED SYSTEM Comment: PORT
2	21-426233	CHECK VALVE Comment: PORT
3	22-15133	ELBOW Comment: PORT
4	10-92051	SCREW (10-16 X 3/4 IN.) Comment: PORT
5	32-892024122	TUBING (9 IN.) Comment: PORT
6	32-892024122	TUBING (5-1/4 IN.) Comment: PORT
7	22-768431	FITTING Comment: (SHOWN AS REF. 10 ON "CYLIDER BLOCK AND END CAP" ) PORT
8	35-8M0207786	FUEL FILTER Comment: PORT
9	32-9912688	TUBING (2-3/4 IN.) Comment: PORT
10	22-827200	FITTING-TEE Comment: PORT
11	32-892024122	TUBING (9-1/2 IN.) Comment: PORT
12	22-15026	CAP Comment: PORT
13	827210A1	MANIFOLD-BLEED SYSTEM Comment: STARBOARD
14	21-426233	CHECK VALVE Comment: STARBOARD
15	22-15133	ELBOW Comment: STARBOARD
16	10-92051	SCREW (10-16 X 3/4 IN.) Comment: STARBOARD
17	32-892024122	TUBING (5-1/4 IN.) Comment: STARBOARD
18	32-892024122	TUBING (20-1/2 IN.) Comment: STARBOARD
19	32-892024122	TUBING (7 IN.) Comment: STARBOARD
20	32-892024122	TUBING (8-1/2 IN.) Comment: STARBOARD
21	22-768431	FITTING Comment: (SHOWN AS REF. 10 ON "CYLIDER BLOCK AND END CAP" ) STARBOARD
22	22-15026	CAP Comment: STARBOARD

▶BOTTOM COWL (18 parts)

Ref	OEM Part #	Part Name
1	4009-818448A4	BOTTOM COWL Comment: (WHITE-PORT)
2	4009-818447A4	BOTTOM COWL Comment: (WHITE-STBD.)
3	8M0109217	SEAL KIT
4	10-82130040	SCREW (M6 X 1.0)
5	10-824868	SCREW (M6 X 1 X 75)
6	889740A02	FRONT HANDLE Comment: (WHITE)
7	23-335891	BUSHING
8	25-48462	O RING
9	8219423	PAWL
10	12-69057	WASHER
11	11-401196	NUT
12	10-8214281	SCREW (10-16 X .625)
13	54-822873	CLIP
14	87-8M0042301	SWITCH ASSEMBLY
15	8M0032848	RETAINER
16	54-822024	CLAMP (LOWER)
17	54-822023	CLAMP (UPPER)
18	10-92799	SCREW (10-16 X 1.12)

▶CRANKSHAFT - PISTONS - AND CONNECTING RODS (21 parts)

Ref	OEM Part #	Part Name
-	809973A97	POWERHEAD
1	482-9784A11	CRANKSHAFT
2	30-67923T	BALL BEARING (LOWER)
3	53-67446	RETAINING RING
4	39-843198T01	SEAL RING
5	28-91800	WOODRUFF KEY
6	25-35126	O RING
7	817001A1	BEARING RACE
8	2720-827901T4	PISTON Comment: (PORT)
9	53-8320811	LOCK RING
10	39-834805A12	PISTON RING
11	600-8M0125869	CONNECTING ROD ASSEMBLY
12	10-94320	SCREW (1-1/4 IN.)
13	31-844338A01	BEARING CAGE
14	12-88263	THRUST WASHER
15	29-8M0204715	ROLLER BEARING
16	31-816773A2	MAIN BEARING (UPPER)
17	26-859093	OIL SEAL
18	25-823683	O RING
19	12-33001	WASHER
20	11-42979	NUT (M16 X 1.5)

▶CYLINDER BLOCK AND END CAP (55 parts)

Ref	OEM Part #	Part Name
-	809973A97	POWERHEAD
1	885-9811A18	CYLINDER BLOCK
2	16-903509	STUD (M10 X 1.5 X 64)
3	16-8154431	STUD (M10 X 1.5 X 155)
4	22-328022	PIPE PLUG (1/8")
5	8248577	WATER DEFLECTOR
6	21-8781051	CHECK VALVE
7	8215832	PIN
8	17-8M0036405	CENTER MAIN PIN
9	17-43044	DOWEL PIN
10	22-768431	FITTING
11	21-426585	CHECK VALVE
12	22-687271	ELBOW
13	10-81893435	SCREW (M8 X 35)
14	21-8159234	CHECK VALVE
15	10-82446180	SCREW (M10 X 1.5)
16	825367A1	CARRIER ASSEMBLY Comment: (INCLUDES 6 CARRIERS)
17	21-42657A3	CHECK VALVE
18	32-892024122	TUBING (22-1/2 IN.)
19	32-892024122	TUBING (4 IN.)
20	54-816311T	STA-STRAP
21	32-826544	TUBING-MOLDED
22	12-8M0214963	WASHER
23	11-4013610	NUT
24	8212251	BRACKET
25	10-82130016	SCREW (M6 X 16)
26	12-35462	WASHER
27	822486	GUIDE BRACKET
28	8285581	CRANK POSITION SENSOR
29	10-82104510	SCREW (M5 X 10)
30	10-81893435	SCREW (M8 X 35)
31	828635	KNOCK SENSOR
32	84-850075A2	HARNESS-ADAPTOR
33	1171-9787A4	LOWER END CAP
34	25-62700	O RING
35	26-8308981	OIL SEAL
36	10-82130020	SCREW (M6 X 1)
37	818574	SEAL- CYLINDER HEAD
38	25-818573	O RING
39	902-835432A1	CYLINDER HEAD Comment: (PORT)
40	12-828694A1	WAHER-CUPPED
41	833072003	THERMOSTAT (143 DEGREES)
42	27-8M0204714	GASKET- THERMOSTAT
43	8M0039353	COVER- THERMOSTAT
44	10-82130025	SCREW (M6 X 25)
45	10-8M0045380	SCREW (M8 X 50)
46	22-8167811	ELBOW
47	32-77653101	TUBING (21-1/2 IN. & 23 IN.)
48	13536A14	TEMPERATURE SENSOR
49	10-81893412	SCREW (M8 X 12)
50	828523	SENSOR RETAINER
51	16-903509	STUD
52	11-826292	NUT
53	8266241	CLAMP
54	10-82130012	SCREW (M6 X 1)

▶DRIVE SHAFT HOUSING AND EXHAUST TUBE (S/N-0G509799 & BELOW) (25 parts)

Ref	OEM Part #	Part Name
1	3519-818453A1	DRIVE SHAFT HOUSING ) Comment: (GRAY-X-LONG
2	16-8M0008031	STUD (M12 X 1.75 X 50)
3	10-82130130	SCREW (M10 X 1.5 X 30)
4	25-89417	GROMMET
5	12-4002321	WASHER
6	11-4013812	NUT (M12 X 1.75)
7	19-64649	PLUG
8	10-898834	SCREW (M14 X 2 X 178)
9	88238A10	GROUND WIRE
10	12-815432	WASHER
11	12-8154331	WASHER
12	8137711	MOUNT
13	12-825190	WASHER
14	11-896602	NUT
15	8186442	CLAMP
16	10-81893435	SCREW (M8 X 35)
17	13-72521	LOCKWASHER
18	818645F2	COVER Comment: (GRAY)
19	10-69079	SCREW (5/8 IN.)
20	816503	SEAL
21	826384T1	EXHAUST TUBE
22	10-81893435	SCREW (M8 X 35)
23	32-8141965	WATER TUBE Comment: (X-LONG)
24	814080001	SEAL
25	814081	CLAMP

▶DRIVE SHAFT HOUSING AND EXHAUST TUBE (S/N-0G509800 & UP) (25 parts)

Ref	OEM Part #	Part Name
1	3519-832938A3	DRIVE SHAFT HOUSING Comment: (WHITE-X-LONG)
2	16-8M0008031	STUD (M12 X 1.75 X 50)
3	10-82130130	SCREW (M10 X 1.5 X 30)
4	25-8331231	GROMMET
5	12-4002321	WASHER
6	11-4013812	NUT (M12 X 1.75)
7	19-64649	PLUG
8	10-898834	SCREW (M14 X 2 X 178)
9	88238A10	GROUND WIRE
10	12-815432	WASHER
11	12-8154331	WASHER
12	8137711	MOUNT
13	12-825190	WASHER
14	11-896602	NUT
15	8186442	CLAMP
16	10-81893435	SCREW (M8 X 35)
17	13-72521	LOCKWASHER
18	818645F4	COVER Comment: (WHITE)
19	10-69079	SCREW (5/8 IN.)
20	8329321	SEAL
21	833116A7	EXHAUST TUBE
22	10-81893435	SCREW (M8 X 35)
23	32-8M0042786	WATER TUBE Comment: (X-LONG)
24	832940001	SEAL
25	8329391	CLAMP

▶DUAL ENGINE EXTENSION KIT (21 parts)

Ref	OEM Part #	Part Name
-	92876A9	DUAL ENGINE EXTENSION KIT
1	25-48462	O RING
2	715651	TUBE
3	41055	MOUNT
4	14-42100	TAB WASHER
5	11-8M0041651	JAM NUT
6	88404	TAB WASHER
7	10-38601	SCREW
8	17729A1	BRACKET
9	10-62055	SCREW
10	17728	TAB WASHER
11	10-849838	SCREW
12	11-8M0204726	NUT
13	8M0026167	STEERING EYE
14	23-23651	SLEEVE
15	97931	TUBING
16	8M0026098	COUPLER
17	11-42099	JAM NUT
18	22-821169	COUPLING
19	12-34931	WASHER
20	10-94319	SCREW

▶ELECTRICAL COMPONENTS (40 parts)

Ref	OEM Part #	Part Name
1	8300151	ELECTRICAL MOUNTING PLATE
2	10-82129114	SCREW (M6 X 14)
3	54-8M0024808	J CLAMP
4	10-82129110	SCREW (M6 X 10)
5	831254	STRAP
6	339-828559T	IGNITION COIL
7	84-821945A63	HI-TENSION CABLE
8	33-918	SPARK PLUG
9	10-81893435	SCREW (M8 X 35)
10	25-830752	GROMMET
11	23-830040	BUSHING
12	84-88439A25	BATTERY CABLE Comment: (POSITIVE)
13	84-88439A26	BATTERY CABLE Comment: (NEGATIVE)
14	10-81893412	SCREW (M8 X 12)
15	54-833136	CLIP
16	850270T6	ECU ASSEMBLY Comment: (S/N-0G438000 & UP)
17	25-8M0190980	GROMMET
18	10-82129114	SCREW (M6 X 14)
19	23-8318701	BUSHING
20	10-82130025	SCREW (M6 X 25)
21	830897	PAD
22	8331371	SOLENOID MOUNTING PLATE
23	10-82130012	SCREW (M6 X 12)
24	10-82129114	SCREW (M6 X 14)
25	89-817109A2	STARTER SOLENOID
26	23-8M0214955	BUSHING
27	10-82129125	SCREW (M6 X 25)
28	13-53166	LOCKWASHER
29	11-8M0204668	NUT (5/16-18)
30	11-45076	NUT (10-32)
31	11-813938	CAP NUT
32	25-818967	GROMMET
33	828102	BRACKET
34	8M0207773	RELAY
35	84-819514A14	HARNESS-TRIM
36	84-93388A14	CABLE (BLACK)
37	84-828562A4	HARNESS-ENGINE
38	8289471	BRACKET
39	88-812619	FUSE
40	61990	STA STRAP

▶EXHAUST PLATE (44 parts)

Ref	OEM Part #	Part Name
-	809973A97	POWERHEAD
1	832935A1	EXHAUST PLATE Comment: S/N-0G438000 & UP
2	832994	STRAINER Comment: S/N-0G437999 & BELOW
3	27-8329335	GASKET Comment: S/N-0G438000 & UP
4	27-823988	GASKET (LOWER) Comment: S/N-0G437999 & BELOW
5	24-854478	SPRING Comment: S/N-0G438000 & UP
6	27-8329344	GASKET (LOWER) Comment: S/N-0G438000 & UP
7	8M0043157	SEAL
8	10-81893435	SCREW (M8 X 35)
9	65663A2	COVER
10	65664A1	RELIEF VALVE PLATE ASSEMBLY
11	27-88907003	GASKET
12	10-69570	SCREW
13	12-76451	WASHER
14	648771	DIAPHRAGM
15	814189	POPPET
16	25-814191	GROMMET
17	814190	CARRIER
18	10-81893435	SCREW (M8 X 35)
19	22-34982	CONNECTOR
20	22-36382	PIPE PLUG
21	22-821975	ELBOW (455)
22	821255	IDLE EXHAUST BOOT
23	54-816311T	STA STRAP
24	32-83476463	HOSE
25	22-8M0077650	FITTING - TELL TALE
26	19-821908	PLUG
27	12-821915	WASHER
28	8219631	CHECK VALVE
29	25-30641	O RING
30	22-821952	FITTING
31	32-821976	HOSE
32	35-8348083	STRAINER, FUEL COOLER
33	21-817519A1	DRAIN CHECK VALVE
34	17-43044	DOWEL PIN
35	11-401386	NUT
36	12-35459	WASHER
37	824012	ROLLER
38	11-401386	NUT
39	883142A03	SHIFT LINK
40	23-42994	BUSHING
41	8M0187153	UPPER SHIFT SHAFT Comment: (X-LONG)
42	23-48237	BUSHING
43	43585	COUPLING

▶FLYWHEEL/STATOR (10 parts)

Ref	OEM Part #	Part Name
1	11-401386	NUT
2	8M6013461	ALTERNATOR
3	10-82446155	SCREW (M10 X 55)
4	57-828507Q	BELT
5	19-45907	PLUG
6	283-828519A3	FLYWHEEL
7	833132	BELT TENSIONER
8	10-1995670	SCREW (M10 X 70)
9	10-81893435	SCREW (M8 X 35)
10	832092	BRACKET

▶FUEL PUMP (18 parts)

Ref	OEM Part #	Part Name
-	809973A97	POWERHEAD
1	14360A78	FUEL PUMP ASSEMBLY
2	21-857005A1	DIAPHRAGM KIT
13	27-8M0204705	GASKET-BASE
14	144303	BASE-FUEL PUMP
15	987752	PLATE-FUEL PUMP
16	22-629101	ELBOW (90 DEGREES)
17	10-82130050	SCREW-FUEL PUMP TO CRANKCASE (M6 X 1)
18	10-82104540	SCREW-FUEL PUMP (M5 X 0.8 X 40)
19	54-816311T	STA-STRAP
20	32-8M0108349	TUBING (17 IN.)
21	22-822769	CONNECTOR
22	22-136071	FITTING-BASE (INCLUDED WITH REF. #25)
23	35-18458Q4	FUEL FILTER
24	8M0204710	PROBE
25	13170A3	BASE-FUEL FILTER
26	10-82130030	SCREW (M6 X 30)
27	22-89771Q2	CONNECTOR (STRAIGHT)

▶FUEL RAILS (32 parts)

Ref	OEM Part #	Part Name
-	26-804875	SEAL KIT
1	10-82130012	SCREW
2	828223	PULLEY
3	828123A5	AIR COMPRESSOR
4	828293A3	REED PLATE KIT
5	10-81893435	SCREW (M8 X 35)
6	25-67207	O RING
7	25-832804	O RING
8	26-828225	SEAL
9	10-81893450	SCREW
10	32-830018A1	HOSE
11	828126T2	FUEL RAIL Comment: (STARBOARD) (INCLUDES TRACKER VALVE)
12	828812T	INJECTOR Comment: (DIRECT)
13	32-830020	HOSE
14	32-831859	HOSE
15	32-1350385	TUBING (8 IN.)
16	54-816311T	STA-STRA
17	828125T2	FUEL RAIL Comment: (PORT)(INCLUDES REGULATORS)
18	32-8M0108355	TUBING (11 IN.)
19	21-826810	CHECK VALVE
20	32-8M0108349	TUBING (2-1/2 IN.)
21	32-9912688	TUBING (8 IN.)
22	54-850241	CLAMP
23	32-834757	HOSE
24	32-830019	HOSE
25	833126	FUEL COOLER
26	32-833159	HOSE
27	32-1350385	TUBING (8 IN.) Comment: CHECK VALVE DESIGN
28	32-1350385	TUBING (19 IN.) Comment: CHECK VALVE DESIGN
29	21-851974A1	CHECK VALVE Comment: CHECK VALVE DESIGN
30	32-1350385	TUBING (8 IN.) Comment: CHECK VALVE DESIGN
31	54-8M0214911	CLAMP Comment: CHECK VALVE DESIGN

▶GEAR HOUSING CHART (S/N-0G437999 & BELOW) (1 parts)

Ref	OEM Part #	Part Name
-	45-826353A1	DRIVESHAFT EXTENSION KIT Comment: (XX-LONG-30 IN.) 13 SPLINES

▶GEAR HOUSING CHART (S/N-0G438000 & UP) (1 parts)

Ref	OEM Part #	Part Name
-	45-826353A1	DRIVESHAFT EXTENSION KIT Comment: (XX-LONG-30 IN.) 13 SPLINES

▶GEAR HS(PROP SHAFT)COUNTER ROTATION(G437999 & BELOW) (17 parts)

Ref	OEM Part #	Part Name
1	1623-822442A26	GEAR HOUSING Comment: (BASIC-GRAY) WHEN STOCK IS DEPLETED, ORDER 1623-822442A83 (BLACK) OR 1623-822442A84 (GRAY) AND 828830A1 REVERSE GEAR BEARING ADAPTOR
43	8M0226861	SHIFT CRANK
44	818349T1	SHIFT SPOOL KIT
45	15-47397A1	SHIM
46	828830A2	BEARING ADAPTOR ASSEMBLY Comment: (1623-822442C3 CASTING)
47	31-814653T	ROLLER BEARING
48	12-815481	THRUST WASHER
49	31-815480	THRUST BEARING
50	43-826288T1	REVERSE GEAR
51	31-815482	ROLLER BEARING
52	24-30893	SPRING
53	52-853594T	SLIDING CLUTCH
54	17-8M0100263	CROSS PIN
55	17-78909	DETENT PIN
56	44-8M0140448	PROPELLER SHAFT
57	43-826287A1	FORWARD GEAR (INCLUDES PINION)
58	23-1761526	SPACER SHIM .230 IN.

▶GEAR HSG (DRIVE SHAFT)STD. ROTATION (G437999 & BELOW) (43 parts)

Ref	OEM Part #	Part Name
-	817275A6	WATER PUMP REPAIR KIT
1	1623-822442A26	GEAR HOUSING Comment: (BASIC-GRAY) WHEN EXISTING STOCK OF THE ABOVE LISTED BASIC HOUSINGS IS DEPLETED, ORDER 1623-822442A83 (BLACK) OR 1623-822442A84 (GRAY) AND 31-828439A2 FORWARD GEAR BEARING
2	17-379721	PIN
3	821526001	FILLER BLOCK
4	22-8M0058389	MAGNETIC SCREW
5	12-191833	SEALING WASHER
6	97-826134Q	ANODE
7	10-4000333	SCREW
8	11-401386	NUT
9	31-42647A1	ROLLER BEARING
10	17-43044	DOWEL PIN
11	10-79953Q04	SCREW ASSEMBLY
12	12-191833	SEALING WASHER
13	22-85822A10	CONNECTOR
14	NSS	PINION GEAR (PART OF 43-826181A2)
15	12-92721	WASHER
16	11-35921	NUT
17	23-815921A4	BUSHING ASSEMBLY
18	26-8M0204708	OIL SEAL
19	25-8M0214927	O RING
20	10-1993716	SCREW
21	12-77674	RUBBER WASHER
22	824145	SHIFT SHAFT (LOWER)
23	45-8M0140442	DRIVE SHAFT (LOWER)
24	28-8M0204723	KEY
25	15-42637A1	SHIM
26	31-8M0146566	TAPERED ROLLER BEARING
27	8245191	RETAINER
28	8M0214948	CARRIER ASSEMBLY
29	25-8M0142854	O RING
30	26-16977	OIL SEAL
31	26-89238	OIL SEAL
32	817275A1	WATER PUMP ASSEMBLY
33	26-816575A2	SEAL
34	27-430331	GASKET
35	27-8172771	GASKET
36	8M0204709	FACE PLATE
37	47-43026T2	IMPELLER
38	10-1993716	SCREW
39	816597A1	COUPLING ASSEMBLY
40	25-8M0204645	O RING
41	45-827755A1	DRIVESHAFT KIT Comment: (X-LONG-25 IN.) SEE NOTE
42	823902	COUPLING

▶GEAR HSG(DRIVE SHAFT)COUNTER ROTATION(G437999 & BELOW) (43 parts)

Ref	OEM Part #	Part Name
-	817275A6	WATER PUMP REPAIR KIT
1	1623-822442A26	GEAR HOUSING Comment: (BASIC-GRAY) WHEN STOCK IS DEPLETED, ORDER 1623-822442A83 (BLACK) OR 1623-822442A84 (GRAY) AND 828830A1 REVERSE GEAR BEARING ADAPTOR
2	17-379721	PIN
3	821526001	FILLER BLOCK
4	22-8M0058389	MAGNETIC SCREW
5	12-191833	SEALING WASHER
6	97-826134Q	ANODE
7	10-4000333	SCREW
8	11-401386	NUT
9	31-42647A1	ROLLER BEARING
10	17-43044	DOWEL PIN
11	10-79953Q04	SCREW ASSEMBLY
12	12-191833	SEALING WASHER
13	22-85822A10	CONNECTOR
14	NSS	PINION GEAR (PART OF 43-826287A1 )
15	12-92721	WASHER
16	11-35921	NUT
17	23-815921A4	BUSHING ASSEMBLY
18	26-8M0204708	OIL SEAL
19	25-8M0214927	O RING
20	10-1993716	SCREW
21	12-77674	RUBBER WASHER
22	824145	SHIFT SHAFT (LOWER)
23	45-8M0140442	DRIVE SHAFT (LOWER)
24	28-8M0204723	KEY
25	15-42637A1	SHIM
26	31-8M0146566	TAPERED ROLLER BEARING
27	8245191	RETAINER
28	8M0214948	CARRIER ASSEMBLY
29	25-8M0142854	O RING
30	26-16977	OIL SEAL
31	26-89238	OIL SEAL
32	817275A1	WATER PUMP ASSEMBLY
33	26-816575A2	SEAL
34	27-430331	GASKET
35	27-8172771	GASKET
36	8M0204709	FACE PLATE
37	47-43026T2	IMPELLER
38	10-1993716	SCREW
39	816597A1	COUPLING ASSEMBLY
40	25-8M0204645	O RING
41	45-827755A1	DRIVESHAFT KIT Comment: (SEE NOTE)
42	823902	COUPLING

▶GEAR HSG(DRIVE SHAFT)COUNTER ROTATION(G438000 & UP) (45 parts)

Ref	OEM Part #	Part Name
-	817275A6	WATER PUMP REPAIR KIT
1	1623-822442T79	GEAR HOUSING Comment: (BASIC-WHITE)
2	17-379721	PIN
3	821526001	FILLER BLOCK
4	22-8M0058389	MAGNETIC SCREW
5	12-191833	SEALING WASHER
6	97-826134Q	ANODE
7	10-4000333	SCREW
8	11-401386	NUT
9	31-42647A1	ROLLER BEARING
10	17-43044	DOWEL PIN
11	10-79953Q04	SCREW ASSEMBLY
12	12-191833	SEALING WASHER
13	22-85822A10	CONNECTOR
14	56762	CABLE TIE
15	NSS	PINION GEAR (PART OF 43-828695A1)
16	12-92721	WASHER
17	11-35921	NUT
18	23-815921A4	BUSHING ASSEMBLY
19	26-8M0204708	OIL SEAL
20	25-8M0214927	O RING
21	10-1993716	SCREW
22	12-77674	RUBBER WASHER
23	824145	SHIFT SHAFT (LOWER)
24	45-8M0140442	DRIVE SHAFT (LOWER)
25	28-8M0204723	KEY
26	15-42637A1	SHIM
27	31-8M0146566	TAPERED ROLLER BEARING
28	8245191	RETAINER
29	8M0214948	CARRIER ASSEMBLY
30	25-8M0142854	O RING
31	26-8M0214939	OIL SEAL
32	26-8M0214939	OIL SEAL
33	817275A1	WATER PUMP ASSEMBLY
34	26-816575A2	SEAL
35	27-430331	GASKET
36	27-8172771	GASKET
37	8M0204709	FACE PLATE
38	47-43026T2	IMPELLER
39	10-1993716	SCREW
40	832942A1	COUPLING ASSEMBLY
41	25-8M0204645	O RING
42	25-8M0204654	O RING
43	45-827755A1	DRIVESHAFT KIT Comment: (X-LONG - 25 IN.) (SEE NOTE)
44	823902	COUPLING

▶GEAR HSG(DRIVE SHAFT)STD. ROTATION(G438000 & UP) (45 parts)

Ref	OEM Part #	Part Name
-	817275A6	WATER PUMP REPAIR KIT
1	1623-822442T79	GEAR HOUSING Comment: (BASIC-WHITE)
2	17-379721	PIN
3	821526001	FILLER BLOCK
4	22-8M0058389	MAGNETIC SCREW
5	12-191833	SEALING WASHER
6	97-826134Q	ANODE
7	10-4000333	SCREW
8	11-401386	NUT
9	31-42647A1	ROLLER BEARING
10	17-43044	DOWEL PIN
11	10-79953Q04	SCREW ASSEMBLY
12	12-191833	SEALING WASHER
13	22-85822A10	CONNECTOR
14	56762	CABLE TIE
15	NSS	PINION GEAR Comment: (PART OF 43-828168A2 OR 43-828170A2)
16	12-92721	WASHER
17	11-35921	NUT
18	23-815921A4	BUSHING ASSEMBLY
19	26-8M0204708	OIL SEAL
20	25-8M0214927	O RING
21	10-1993716	SCREW
22	12-77674	RUBBER WASHER
23	824145	SHIFT SHAFT (LOWER)
24	45-8M0140442	DRIVE SHAFT (LOWER)
25	28-8M0204723	KEY
26	15-42637A1	SHIM
27	31-8M0146566	TAPERED ROLLER BEARING
28	8245191	RETAINER
29	8M0214948	CARRIER ASSEMBLY
30	25-8M0142854	O RING
31	26-8M0214939	OIL SEAL
32	26-8M0214939	OIL SEAL
33	817275A1	WATER PUMP ASSEMBLY
34	26-816575A2	SEAL
35	27-430331	GASKET
36	27-8172771	GASKET
37	8M0204709	FACE PLATE
38	47-43026T2	IMPELLER
39	10-1993716	SCREW
40	832942A1	COUPLING ASSEMBLY
41	25-8M0204645	O RING
42	25-8M0204654	O RING
43	45-827755A1	DRIVESHAFT KIT Comment: (X-LONG-25 IN.) SEE NOTE
44	823902	COUPLING

▶GEAR HSG(PROP SHAFT)COUNTER ROTATION(0G438000 & UP) (24 parts)

Ref	OEM Part #	Part Name
-	26-816575A4	G/H SEAL KIT
1	1623-822442T79	GEAR HOUSING Comment: (BASIC-WHITE)
61	31-815480	ROLLER BEARING
62	12-815481	THRUST RING
63	828831A3	BEARING ADAPTOR ASSEMBLY
64	31-814653T	ROLLER BEARING
65	12-18448	THRUST WASHER
66	31-15842	THRUST BEARING
67	8182911	THRUST RACE
68	814605	KEEPER
69	25-8M0214920	O RING
70	818290T8	BEARING CARRIER ASSEMBLY
71	31-30956T	ROLLER BEARING
72	26-14077	OIL SEAL (INSIDE)
73	26-8M0204670	OIL SEAL (OUTSIDE)
74	14-18323	TAB WASHER
75	8M2011027	COVER
76	97-76214Q5	ANODIC PLATE Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT
77	10-8M0204686	SCREW Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT
78	12-835467Q01	THRUST HUB Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT
79	13-423511	LOCKWASHER Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT
80	12-31211Q03	WASHER Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT
81	14-816629Q	TAB WASHER Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT
82	11-52707Q1	PROPELLER NUT Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT

▶GEAR HSG(PROP SHAFT)COUNTER ROTATION(G437999 & BELOW) (24 parts)

Ref	OEM Part #	Part Name
-	26-816575A5	G/H SEAL KIT
1	1623-822442A26	GEAR HOUSING Comment: (BASIC-GRAY) WHEN STOCK IS DEPLETED, ORDER 1623-822442A83 (BLACK) OR 1623-822442A84 (GRAY) AND 828830A1 REVERSE GEAR BEARING ADAPTOR
59	31-15841	ROLLER BEARING
60	12-17616	THRUST RING
61	818292A1	BEARING ADAPTOR ASSEMBLY
62	31-814653T	ROLLER BEARING
63	12-18448	THRUST WASHER
64	31-15842	THRUST BEARING
65	8182911	THRUST RACE
66	814605	KEEPER
67	25-8M0214920	O RING
68	818290T1	BEARING CARRIER ASSEMBLY
69	31-30956T	ROLLER BEARING
70	26-14077	OIL SEAL (INSIDE)
71	26-8M0204670	OIL SEAL (OUTSIDE)
72	14-18323	TAB WASHER
73	8M2011027	COVER
74	97-76214Q5	ANODIC PLATE Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT
75	10-8M0204686	SCREW Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT
76	12-835467Q01	THRUST HUB Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT
77	13-423511	LOCKWASHER Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT
78	12-31211Q03	WASHER Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT
79	14-816629Q	TAB WASHER Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT
80	11-52707Q1	PROPELLER NUT Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT

▶GEAR HSG(PROP SHAFT)COUNTER ROTATION(G438000 & UP) (17 parts)

Ref	OEM Part #	Part Name
1	1623-822442T79	GEAR HOUSING Comment: (BASIC-WHITE)
45	8M0226861	SHIFT CRANK
46	8M0235940	SHIFT SPOOL KIT
47	15-44491A1	SHIM
48	828830A2	BEARING ADAPTOR ASSEMBLY
49	31-814653T	ROLLER BEARING
50	12-815481	THRUST WASHER
51	31-815480	THRUST BEARING
52	43-828696T2	REVERSE GEAR
53	31-15844	ROLLER BEARING
54	24-30893	SPRING
55	52-859340T	SLIDING CLUTCH
56	17-8M0100263	CROSS PIN
57	17-828356	DETENT PIN
58	44-8M0140448	PROPELLER SHAFT
59	43-828695A1	FORWARD GEAR (INCLUDES PINION)
60	23-1761526	SPACER SHIM .230 IN.

▶GEAR HSG(PROP SHAFT)STD. ROTATION(G437999 & BELOW) (31 parts)

Ref	OEM Part #	Part Name
-	26-816575A5	G/H SEAL KIT
1	1623-822442A26	GEAR HOUSING Comment: (BASIC-GRAY) WHEN STOCK IS DEPLETED, ORDER 1623-822442A83 (BLACK) OR 1623-822442A84 (GRAY) AND 31-828439A2 FORWARD GEAR BEARING
43	8M0226861	SHIFT CRANK
44	818349T1	SHIFT SPOOL KIT
45	15-47397A1	SHIM
46	31-828439A2	TAPERED ROLLER BEARING Comment: (USE WITH 1623-822442C3 CASTING)
47	43-826181A2	FORWARD GEAR SET (INCLUDES PINION GEAR)
48	31-30895T	ROLLER BEARING
49	24-30893	SPRING
50	52-853594T	SLIDING CLUTCH
51	17-78909	DETENT PIN
52	17-8M0100263	CROSS PIN
53	44-8M0140440	PROPELLER SHAFT
54	43-826182A1	REVERSE GEAR
55	23-824108	THRUST SPACER
56	681001	THRUST RING
57	30-88957T	BALL BEARING
58	25-8M0214920	O RING
59	818763T11	BEARING CARRIER
60	31-30956T	ROLLER BEARING
61	26-14077	OIL SEAL (INSIDE)
62	26-8M0204670	OIL SEAL (OUTSIDE)
63	14-18323	TAB WASHER
64	8M2011027	COVER
65	97-76214Q5	ANODIC PLATE Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
66	10-8M0204686	SCREW Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
67	12-835467Q01	THRUST HUB Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
68	13-423511	LOCKWASHER Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
69	12-31211Q03	WASHER Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
70	14-816629Q	TAB WASHER Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
71	11-52707Q1	PROPELLER NUT Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT

▶GEAR HSG(PROP SHAFT)STD. ROTATION(G438000 & UP) (31 parts)

Ref	OEM Part #	Part Name
-	26-816575A4	G/H SEAL KIT
1	1623-822442T79	GEAR HOUSING Comment: (BASIC-WHITE)
45	8M0226861	SHIFT CRANK
46	8M0235940	SHIFT SPOOL KIT
47	15-44491A1	SHIM
48	43-878611A2	FORWARD GEAR SET (INCLUDES PINION GEAR) Comment: (1.87:1)
49	31-30894A1	TAPERED ROLLER BEARING
50	31-30895T	ROLLER BEARING
51	24-30893	SPRING
52	52-859340T	SLIDING CLUTCH
53	17-828356	DETENT PIN
54	17-8M0100263	CROSS PIN
55	44-8M0140440	PROPELLER SHAFT
56	43-828171A1	REVERSE GEAR Comment: (1.87:1)
57	23-824108	THRUST SPACER
58	681001	THRUST RING
59	30-88957T	BALL BEARING
60	25-8M0214920	O RING
61	818763T11	BEARING CARRIER
62	31-30956T	ROLLER BEARING
63	26-14077	OIL SEAL (INSIDE)
64	26-8M0204670	OIL SEAL (OUTSIDE)
65	14-18323	TAB WASHER
66	8M2011027	COVER
67	97-76214Q5	ANODIC PLATE Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
68	10-8M0204686	SCREW Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
69	12-835467Q01	THRUST HUB Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
70	13-423511	LOCKWASHER Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
71	12-31211Q03	WASHER Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
72	14-816629Q	TAB WASHER Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
73	11-52707Q1	PROPELLER NUT Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT

▶INSTRUMENTATION (19 parts)

Ref	OEM Part #	Part Name
1	87-19674A1	LANYARD SWITCH/DIODE KIT
2	10-18303	SCREW
3	813679	ADAPTOR
4	15920Q54	LANYARD
5	10-32866	SCREW (10-32 X 2 IN.)
6	18321	CLAMP
7	12-24676	WASHER
8	11-68219	NUT (10-32)
9	79146	RETAINER
10	54-816311T	STA STRAP
11	812497A2	DIODE KIT
12	84-11149A2	CABLE (6 IN.)
13	79-859699A1	WARNING GAUGE KIT
14	850020	CLAMP
15	11-26419	NUT
16	13-825361	LOCKWASHER
17	88-72729	LAMP
18	88-79888	SOCKET
19	84-835359A1	HARNESS

▶MISCELLANEOUS INFORMATION (1 parts)

Ref	OEM Part #	Part Name
-	90-10130972	OWNERS MANUAL

▶OIL INJECTION COMPONENTS (25 parts)

Ref	OEM Part #	Part Name
1	1270-830889A1	OIL TANK
2	23-8260841	SPACER
3	10-58376	SCREW (.164-18 X .375)
4	12-72761	WASHER
5	36-814449A3	CAP ASSEMBLY
6	27-42999T	GASKET
7	87-12886A7	SWITCH ASSEMBLY
8	10-83476945	SCREW (M8 X 45)
9	23-834758	BUSHING
10	25-833155	GROMMET
11	25-834756	GROMMET
12	23-19064	BUSHING
13	10-83476935	SCREW (M8 X 35)
14	12-56720	WASHER
15	25-825380001	GROMMET
16	23-19064	BUSHING
17	32-8M0108355	TUBING (8 IN.)
18	22-8M0207780	FITTING
19	32-99439	HOSE
20	1257-87421	OIL TANK
21	36-43298A2	CAP ASSEMBLY
22	25-11332	O-RING
23	816190A4	ADAPTOR HOUSING ASSEMBLY
24	25-11332	O-RING
25	32-99802	TUBE

▶POWER TRIM COMPONENTS (35 parts)

Ref	OEM Part #	Part Name
-	855998A11	POWER TRIM ASSEMBLY- COMPLETE
1	811604F	MANIFOLD ASSEMBLY
2	22-56800	PIPE PLUG
3	880952A03	TILT CYLINDER ASSEMBLY
4	823553T	PISTON ROD
5	878239A02	GUIDE KIT
6	811607A1	REPAIR KIT
7	811610A1	CHECK VALVE KIT
8	1100-8M0021648	GUIDE ASSEMBLY
9	878414T01	PISTON/ROD ASSEMBLY Comment: (STBD.)
10	35-12184A1	TRIM FILTER ASSEMBLY
11	893929A01	VALVE ASSEMBLY
12	53-815949001	E RING
13	811612A3	O RING KIT
14	811617T1	PUMP
15	19-811613	PLUG ASSEMBLY
16	10-4000327	SCREW
17	12-4002315	WASHER
18	811611	COVER
19	828710	DRIVE SHAFT
20	878265A4	TRIM MOTOR Comment: (BREAKDOWN ON "POWER TRIM MOTOR" )
21	10-811616	SCREW Comment: (SHORT)
22	8M0142997	SHAFT ASSEMBLY
23	22-56800	PIPE PLUG
24	17-878267	GROOVE PIN
25	17-821539	GROOVE PIN
26	99625002	SHAFT
27	97-818298Q1	ANODE ASSEMBLY
28	10-8M0204707	SCREW (M6 X 1 X 25)
29	12-8M0204649	WASHER
30	10-4000377	SCREW (M10 X 1.5 X 30)
31	12-4002319	WASHER
32	54-26550	CLIP
33	10-69079	SCREW (10-16 X .44)
34	8M0084613	C WASHER

▶POWER TRIM MOTOR (4 parts)

Ref	OEM Part #	Part Name
-	878265A4	POWER TRIM MOTOR
1	828714A1	BRUSH AND SEAL KIT
2	828713T1	ARMATURE KIT
3	828715A1	END FRAME(COMPLETE)

▶REED BLOCK/FLYWHEEL COVER (27 parts)

Ref	OEM Part #	Part Name
-	809973A97	POWERHEAD
1	830051A1	FLYWHEEL COVER
2	25-834921	GROMMET
3	25-86361	GROMMET
4	834925	RESTRICTOR (8MM)
5	35-834922	FILTER, AIR
6	54-49542	CLAMP
7	10-82130012	SCREW (M6 X 12)
8	27-825815	GASKET
9	828372T1	ADAPTOR PLATE
10	27-834828	GASKET
11	8283711	BACKING PLATE
12	27-8141951	GASKET
13	10-82130025	SCREW (M6 X 25)
14	828623T6	REED BLOCK (1-PIECE)
15	10-4007425	SCREW (M6 X 1 X 25)
16	828124T1	OIL PUMP
17	27-828432	GASKET
18	10-125161	SCREW (M8 X 133.35)
19	12-4002317	WASHER
20	853565	BRACKET-OIL PUMP
21	10-81893445	SCREW (M8 X 45)
22	22-99498	ELBOW
23	54-816311T	STA-STRAP
24	32-82381455	TUBING (23 IN.)
25	22-768431	FITTING
26	32-892024122	TUBING (31 IN.)

▶STARTER MOTOR (16 parts)

Ref	OEM Part #	Part Name
1	50-898265008	STARTER MOTOR
2	8236392	DRIVE CAP
3	10-8236411	THRU BOLT
4	8236401	DRIVE KIT
5	898265015	PINION
6	8236381	ARMATURE
7	898265016	BRUSH/SPRING KIT
8	898265014	BRUSH HOLDER
9	8119011	COMMUTATOR CAP
10	F15158	SCREW
11	13-26992	LOCKWASHER
12	11-94330	NUT (1/4-20)
13	13-26992	LOCKWASHER
14	11-20890	NUT (1/4-20)
15	10-81893450	SCREW (M8 X 40)
16	23-824921	SPACER

▶SWIVEL BRACKET AND STEERING ARM (31 parts)

Ref	OEM Part #	Part Name
1	1499-8710A23	SWIVEL BRACKET Comment: (WHITE)
2	25-8M0214926	O RING
3	23-818764	BUSHING
4	23-816039	SPACER
5	26-87735	OIL SEAL (LOWER)
6	22-8M0169589	GREASE FITTING
7	23-821207	BUSHING
8	12-816432	THRUST WASHER
9	826364F3	BOTTOM YOKE Comment: (WHITE-XL-STAINLESS STEEL)
10	53-67684	RETAINING RING
11	8M0045383	STRIKER PLATE
12	13-58643	LOCKWASHER
13	11-46335	NUT
14	10-64014	SCREW (1/4-28)
15	8M0074846	TRIM SENDER
16	10-852368	SCREW (10-24 X 3/4 IN.)
17	13-26996	LOCKWASHER
18	12-89302	WASHER
19	17-8M0132731	SWIVEL PIN/STEERING ARM Comment: (WHITE-XL-STAINLESS STEEL)
20	10-8M0141069	SCREW (M12 X 1.75 X 190)
21	824998001	BUMPER
22	8163851	UPPER MOUNT
23	12-8154371	WASHER
24	12-815436	WASHER
25	11-896963	NUT
26	8M0036783	CLAMP
27	10-81893435	SCREW (M8 X 35)
28	92876A12	STEERING LINK ASSEMBLY
29	10-849838	SCREW
30	11-8M0204726	NUT (.375-24)
31	12-37828	WASHER

▶TOP COWL (18 parts)

Ref	OEM Part #	Part Name
1	101-833096A4	TOP COWL ASSEMBLY Comment: (WHITE)
2	834806F3	CAP Comment: (WHITE)
3	10-82130012	SCREW (M6 X 12)
4	821250A1	SOUND BLANKET KIT
5	NSS	SOUND BLANKET-SIDE
6	19-823865	CAP PLUG
7	821248	REAR LATCH HOOK
8	53-8237951	RETAINING RING
9	8M0207770	ROLLER
10	12-8M0204649	WASHER
11	11-401196	NUT (M6 X 1)
12	8M0036792	FRONT BRACKET
13	815477	LATCH BUMPER
14	8155381	ROLLER PIN
15	11-401196	NUT
16	12-8M0204649	WASHER
17	826639T	COVER
18	47341A11	STARTER ROPE

▶TRANSOM BRACKETS (23 parts)

Ref	OEM Part #	Part Name
1	3401-8718F11	TRANSOM BRACKET Comment: (STBD-WHITE)
2	3400-8716A11	TRANSOM BRACKET Comment: (PORT-WHITE)
3	22-8M0169588	GREASE FITTING Comment: (PORT)
4	826125A1	TILT TUBE
5	11-826135	NUT (1 IN. -14)
6	25-45711	O RING
7	13-88750	WAVE WASHER
8	11-826164	NUT (7/8-14)
9	10-96930A1	BOLT ASSEMBLY
10	11-23161	NUT (.375-24)
11	88238A10	GROUND WIRE
12	10-41508	SCREW (1/4-20 X .375)
13	10-8M0149747	BOLT
14	12-8M0204648	WASHER
15	11-91962	NUT
16	8M0115104	TILT LOCK LEVER ASSEMBLY
17	13-99611	WAVE WASHER
18	23-65830	BUSHING
19	814207	STOP
20	99633	KNOB
21	17-99615	GROOVE PIN
22	24-99622	SPRING
23	17-99604	GROOVE PIN

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 200 (DFI) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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Mercury 200 (DFI) (0G386496 THRU 0G589999) Parts & Diagrams

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