Mercury 200, 20 (8045199 & Up) Parts & Diagrams

🔎 Mercury 200, 20 Reference Library — Exploded parts diagrams (20 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 200, 20 is a 4-Stroke, V6 64-degree, DOHC, 24-valve outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, V6 64-degree, DOHC, 24-valve
Horsepower	20 HP
Displacement	3400 cc (3.4L / 209 CID)
Bore x Stroke	93.3 mm x 83.3 mm
Spark Plug (Type & Gap)	NGK LKAR7C-9
Engine Oil Capacity	6.6 L (7.0 qt)
Recommended Engine Oil	Mercury FourStroke Oil 25W-40
Gear Case Oil Capacity	26 oz
Idle Speed (in gear)	600 ± 50 RPM (in gear)
Full Throttle RPM Range	5500-6000
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 200, 20:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 200, 20.

▶BOTTOM COWL ASSEMBLY (30 parts)

Ref	OEM Part #	Part Name
1	88381A3	PLATE ASSEMBLY, MOUNTING Comment: SN# USA-5606492/Australia-8065490/Belgium-9259831/Canada-7148238 & Up
2	23-86215	BEARING, NYLON - WATER INLET TUBE
3	26-25329	SEAL, RUBBER - WATER INLET TUBE
4	33513	RETAINER, WATER INLET TUBE SEAL
5	10-20540	SCREW, (.250-20 x .62)
6	27-39401	GASKET, POWERHEAD TO MOUNTING PLATE
7	39622	SEAL, MOUNTING PLATE TO BOTTOM COWL
8	27-39402	GASKET
9	2129-7065A2	BOTTOM COWL ASSEMBLY Comment: SN# USA-4954681/Australia-8053030/Belgium-9192861/Canada-7114673 & Up
10	48472	COVER, HARNESS HOLE Comment: MANUAL
11	10-61802	SCREW, (7/8") Comment: MANUAL
12	19-824928001	PLUG, BOTTOM COWL Comment: ELECTRIC
13	76176	LEVER, FRONT COVER
14	24-76177	SPRING, FRONT COVER LEVER
15	17-26541	PIN, Roll, LEVER TO BOTTOM COWL
16	46266A2	COVER PLATE ASSEMBLY, BOTTOM COWL
17	39591	PAD, SOUND - COVER PLATE
18	10-62568	SCREW, (#10-16 x .375)
20	78497	BOOT, THROTTLE CABLE - BOTTOM COWL
21	39778	GROMMET, FUEL ADAPTOR - BOTTOM COWL
22	39780	BOOT, SHIFT CABLE - BOTTOM COWL
23	39058	SEAL, SHIFT HANDLE - BOTTOM COWL
24	32-8M0108355	HOSE (11 INCHES)
25	22-996642	ELBOW, Component of Cylinder Block and Crankcase Assembly
26	52889	NOZZLE, Component of Bottom Cowl Assembly
27	10-48409	SCREW, (#10-16 x .625) Stainless Steel, Component of Bottom Cowl Assembly
28	87-69508A31	SWITCH ASSEMBLY, Stop Comment: MANUAL
29	87-99525A1	COVER ASSEMBLY, STOP SWITCH Comment: MANUAL
30	13-69845	LOCKWASHER, STOP SWITCH Comment: MANUAL
31	11-69844	NUT, STOP SWITCH Comment: MANUAL

▶CARBURETOR AND CHOKE ASSEMBLY (18 parts)

Ref	OEM Part #	Part Name
1	1367-6650A3	CARBURETOR ASSEMBLY, COMPLETE Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
2	32-8M0108355	LINE, Fuel, ADAPTOR TO CARGURETOR (9-3/4")
3	54-68424	CLAMP, FUEL HOSE ATTACHING
4	22-63981	FITTING, FUEL LINE TO ADAPTOR
5	22833	ADAPTOR, CHECK UNIT (FUEL LINE)
6	23069	STEM, CHECK UNIT ADAPTOR
7	25-16524	O-RING, ADAPTOR STEM
8	24-23067T	SPRING, ADAPTOR STEM
9	30188	WASHER, ADAPTOR
10	10-37923	SCREW, (.250-28 x 1.250), ADAPTOR TO BOTTOM COWL
11	65552	SCREEN, CARBURETOR
12	10-69022	SCREW, (#10-32 x .500) Stainless Steel, SCREEN TO CARBURETOR
13	86874	BUTTON, CHOKE Comment: (BELGIUM ONLY)
14	11-73710	NUT, CHOKE CABLE TO BOTTOM COWL
15	72465	CABLE, Choke
16	10-690201	SCREW, (#10-32 x .875), CHOKE CABLE TO CARBURETOR
17	12-8M0204666	WASHER, (.203 x .500 x .032), CHOKE CABLE SCREW
18	11-22053	NUT, (5/16-24), CARBURETOR ATTACHING

▶CARBURETOR ASSEMBLY (43 parts)

Ref	OEM Part #	Part Name
--	1399-5137	DIAPHRAGM/GASKET KIT
1	1367-6650A3	CARBURETOR ASSEMBLY, COMPLETE Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
2	NSS	NOT SOLD SEPARATE, WELCH PLUG, BODY CHANNEL (LARGE)
3	1399-1713	SCREW, IDLE MIXTURES
4	24-27160	SPRING, IDLE MIXTURE SCREW
5	NSS	NOT SOLD SEPARATE, SPRING, RETURN - THROTTLE SHAFT
6	NSS	NOT SOLD SEPARATE, MAIN NOZZLE
7	1395-9293	FLOAT
8	NSS	NOT SOLD SEPARATE, PIN, FLOAT RETAINING
9	1399-5127	BOWL, Fuel
10	NSS	NOT SOLD SEPARATE, GASKET, FUEL BOWL
11	1399-5415	SCREW, FUEL BOWL TO CARBURETOR
12	NSS	NOT SOLD SEPARATE, GASKET, FUEL BOWL SCREW
13	1395-9022	NEEDLE AND SEAT, Inlet
14	NSS	NOT SOLD SEPARATE, WELCH PLUG, BODY CHANNEL (SMALL)
15	1399-1457	JET, MAIN FUEL (.057)
16	NSS	NOT SOLD SEPARATE, PLUG, BODY CHANNEL
17	1399-2577	SHUTTER, Choke
18	10-23035	SCREW AND LOCKWASHER, CHOKE SHUTTER TO CHOKE SHAFT
19	64677	VENTURI Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
20	NSS	NOT SOLD SEPARATE, GASKET, FUEL PUMP DIAPHRAGM
21	NSS	NOT SOLD SEPARATE, DIAPHRAGM, FUEL PUMP
22	1399-5129	BODY, FUEL PUMP
23	NSS	NOT SOLD SEPARATE, GASKET, FUEL PUMP DIAPHRAGM
24	NSS	NOT SOLD SEPARATE, DIAPHRAGM, FUEL PUMP
25	1364-5585	BODY STRAINER, STRAINER
26	1395-808612	SCREW, STRAINER BODY TO CARBURETOR
27	35-70349	FILTER, PUMP
28	35-91078A1	COVER, INLET
29	1399-5207	GASKET, STRAINER COVER
30	10-25822	SCREW, STRAINER COVER TO BODY
31	1399-5809	SHAFT, Choke
32	NSS	NOT SOLD SEPARATE, SPRING, RETURN - CHOKE SHAFT
33	NSS	NOT SOLD SEPARATE, SCREW, CHOKE ADJUSTMENT
34	NSS	NOT SOLD SEPARATE, SPRING, CHOKE ADJUSTMENT
35	1399-2012	SHAFT, Throttle
36	46387	CLUSTER, THROTTLE
37	1395-6027	SCREW, THROTTLE LEVER ATTACHING
38	NSS	NOT SOLD SEPARATE, IDLE TUBE
39	NSS	NOT SOLD SEPARATE, GASKET, IDLE TUBE
40	1399-6225	SHUTTER, Throttle
41	NSS	NOT SOLD SEPARATE, SCREW, THROTTLE SHUTTER TO THROTTLE SHAFT
42	27-757911	GASKET, CARBURETOR FLANGE

▶CLAMP AND SWIVEL BRACKET ASSEMBLY (40 parts)

Ref	OEM Part #	Part Name
1	1427-5632A3	CLAMP BRACKET ASSEMBLY Comment: WASHER ATTACHED WITH A SCREW
2	10-77190A3	THUMB SCREW ASSEMBLY Comment: WASHER ATTACHED WITH A SCREW
2A	12-73719	WASHER Comment: WASHER ATTACHED WITH A SCREW
2B	10-768042	SCREW Comment: WASHER ATTACHED WITH A SCREW
3	74249	TILT TUBE, CLAMP BRACKET
4	12-71421	WASHER, Nylon, CLAMP BRACKET TILT TUBE
5	11-858869	NUT, (.875-14), TILT TUBE FASTENING
6	10-67979	BOLT, CLAMP BRACKET TO TRANSOM(2 3/4")
7	12-67981	WASHER, CLAMP BRACKET SCREW
8	11-82670910	NUT, (.312-18), CLAMP BRACKET SCREW
9	17-56373A2	PIN ASSEMBLY, Tilt Lock
10	16-59620	STUD, CLAMP BRACKET (8")
11	23-59621T	SPACER, CLAMP BRACKET STUD
12	13-8M0204647	LOCKWASHER, (.312), CLAMP BRACKET STUD
13	11-28770	NUT, (.312-24) Stainless Steel, CLAMP BRACKET STUD
14	66557	SWIVEL PIN
15	33423	DISC, Co-Pilot
16	10-35385	SCREW, (.312-18 x 1-3/4) Comment: SN# USA-4954681/Australia-8053030/Belgium-9192861/Canada-7114673 & Up
17	11-29250	NUT, (5/16-24) Comment: SN# USA-4954680/Australia-8053029/Belgium-9192860/Canada-7114672 & Below
18	1461-6667A1	SWIVEL BRACKET ASSEMBLY Comment: SN# USA-4954681/Australia-8053030/Belgium-9192861/Canada-7114673 & Up
19	22-8M0169589	FITTING, Grease
20	23-64651	BUSHING, SWIVEL BRACKET
22	73014A1	PLATE ASSEMBLY, CO-PILOT
23	10-78841	SCREW, (.312-24 x 1.500)
24	12-56720	WASHER, (.330 x .750 x .060) Stainless Steel
25	20203	DISC
26	63310A1	LEVER ASSEMBLY, TILT STOP
27	10-41433	SCREW, RETAINING - LEVER TO SWIVEL BRACKET
28	13-31030	WAVE WASHER
29	11-36069	NUT, TILT STOP LEVER SCREW
30	61012	LEVER, REVERSE LOCK
31	26092	ROD, REVERSE LOCK LEVER
32	23-26841	BUSHING, NYLON - REVERSE LOCK LEVER ROD
33	18-45882	COTTER PIN, REVERSE LOCK LEVER ROD
34	61007	RETAINER, ROD - REVERSE LOCK
35	70241	STOP, REVERSE LOCK
36	10-71056	SCREW, (.250-28 x .560), REVERSE STOP TO SWIVEL BRACKET
37	13-26992	LOCKWASHER, (.250) Stainless Steel, REVERSE STOP SCREW
38	12-71055	WASHER, REVERSE STOP SCREW
39	19-39333	PLUG, TILT TUBE

▶CRANKSHAFT AND CENTER MAIN BEARING ASSEMBLY (14 parts)

Ref	OEM Part #	Part Name
1	415-7631A1	CRANKSHAFT ASSEMBLY Comment: SN# USA-5606492/Australia-8065490/Belgium-9259831/Canada-7148238 & Up
2	26-73315	SEAL, CRANKSHAFT Comment: SN# USA-5606491/Australia-8065489/Belgium-9259830/Canada-7148237 & Below
3	88224A1	CARRIER ASSEMBLY Comment: SN# USA-5606492/Australia-8065490/Belgium-9259831/Canada-7148238 & Up
4	12-88740	WASHER, FELT - CARRIER Comment: SN# USA-5606492/Australia-8065490/Belgium-9259831/Canada-7148238 & Up
5	534-3267T25	BEARING ASSEMBLY, Main
6	17-20032	PIN, Dowel, CENTER MAIN BEARING
7	17-65855	PIN, Dowel, REED STOP
8	10-45775	SCREW, (#12-28 x .560)
9	11-45774	NUT, CENTER MAIN BEARING CLAMPING SCREW
10	34-88498A1	REED SET, CENTER MAIN BEARING (MATCHED)
11	34-64632	STOP, Reed, MAIN BEARING REED VALVE
12	10-77280	SCREW, (.190-32 x .560), REED STOP MOUNTING
13	10-32,11-20110	NUT, , REED STOP MOUNTING SCREW
14	17-20032	PIN, Dowel, MAIN BEARING TO CYLINDER BLOCK

▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (43 parts)

Ref	OEM Part #	Part Name
-	75392A80	POWERHEAD ASSEMBLY Comment: SN# USA-5606492/Australia-8065490/Belgium-9259831/Canada-7148238 & Up
1	1163-6437A1	CRANKCASE TOP ASSEMBLY
2	20071	O-RING, CRANKCASE TOP
3	30-63326T	BEARING, BALL - CRANKCASE TOP (UPPER)
4	31-20594	BEARING, ROLLER - CRANKCASE TOP (UPPER)
5	26-66300	SEAL, Oil, CRANKCASE TOP (UPPER)
6	15-56191A1	SHIM
7	10-86750	SCREW, CRANKCASE TOP TO CYLINDR BLOCK (5/8")
8	14-75670	TAB WASHER, CRANKCSAE TOP SCREW
9	848-6430A3	CYLINDER BLOCK AND CRANKCASE ASSEMBLY
10	17-23784	PIN, Dowel, CRANKCASE TO CYLINDER BLOCK
11	16-72743	STUD (2 1/8")
12	16-8M0034434	STUD, (.312-18/.312-24 x 1.750)
13	16-8M0034434	STUD, (.312-18/.312-24 x 1.750)
14	16-72742	STUD, (.312-18/.324-24 x 1.090)
15	10-74824	SCREW, (.312-18 x 1.250)
16	10-35385	SCREW, (.312-18 x 1-3/4)
17	10-67450	SCREW, (.312-18 x 2.250)
18	10-98260	SCREW, (.375-16 x .62), Use where Applicable
19	14-20091	TAB WASHER, Use where Applicable
20	21-42863	FITTING, BLEED DRAIN Comment: - PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY
21	32-9938779	HOSE, BLEED DRAIN Comment: - PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY
22	54-56223	CLAMP, BLEED HOSE ATTACHING Comment: - PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY
23	22-78917	TEE, INJECTION Comment: - PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY
24	22-78915	ELBOW, BLEED DRIAN Comment: - PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLY
25	76347	COVER, TRANSFER PORT
26	27-279361	GASKET, TRANSFER PORT COVER
27	10-24646	SCREW (5/8 Inch)
28	1022-3567	COVER, CYLINDER BLOCK
29	27-78410	GASKET, CYLINDER BLOCK COVER
30	10-76596	SCREW, (.250-20 x 1.250)
31	10-8M0214943	SCREW, (.250-20 x 1.00)
32	27-78411	GASKET, CYLINDER BLOCK TO BAFFLE PLATE
33	39308	PLATE, BAFFLE - EXHAUST MANIFOLD
34	27-78409	GASKET, BAFFLE PLATE TO MANIFOLD COVER
35	88797	COVER, EXHAUST MANIFOLD Comment: SN# USA-5606492/Australia-8065490/Belgium-9259831/Canada-7148238 & Up
36	10-28782	SCREW, (.312-18 x .880) Stainless Steel
37	30-63326T	BEARING, BALL - CRANKCASE (LOWER)
38	26-8M0214939	SEAL, Oil, CRANKCASE (LOWER)
39	76255	INDICATOR, TIMING Comment: Electric
40	10-20784	SCREW, INDICATOR TO CRANKCASE Comment: Electric
41	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel, INDICATOR SCREW Comment: Electric
42	11-35888	NUT, (.250-28) Stainless Steel, INDICATOR SCREW Comment: Electric

▶DRIVESHAFT HOUSING ASSEMBLY (29 parts)

Ref	OEM Part #	Part Name
1	1560-7679A3	HOUSING ASSEMBLY, Driveshaft Comment: (LONG SHAFT) SN# USA-5606492/Australia-8065490/Belgium-9259831/Canada-7148238 & Up
2	16-66373	STUD, DRIVESHAFT HSG. TO GEAR HSG. (2 5/16")
3	16-58134	STUD, DRIVESHAFT HSG. TO GEAR HSG. (3 15/16")
4	19-32298	PLUG, DRIVESHAFT HOUSING STUD
5	11-82670911	NUT, (.312-24) Stainless Steel, DRIVESHAFT HOUSING STUD
6	11-8M0204726	NUT, (.375-24)
7	32-39587	TUBE, WATER OUTLET Comment: (LONG SHAFT)
8	39301	COVER, TRIM
9	10-69013	SCREW, (#10-16 x .880)
10	25-92012	GROMMET, TRIM COVER SCREW
11	39353	SEAL, RUBBER-TRIM COVER
12	27-39402	GASKET
13	39492	PLATE, IDLE RELIEF
14	10-35519	SCREW, (#10-16 x .500)
15	32-45054	TUBE, NYLON-IDLE RELIEF TUBE
16	25-201951	O-RING, IDLE RELIEF TUBE
17	11-29250	NUT, (.312-24), POWERHEAD STUDS
18	64076	BUMPER, RUBBER-SADDLE
19	1562-7098A1	SADDLE ASSEMBLY Comment: SN# USA-4954681/Australia-8053030/Belgium-9192861/Canada-7114673 & Up
20	85002	MOUNT, RUBBER Comment: (LONG SHAFT) SN# USA-5183393/Australia-8057145/Belgium-9214456/Canada-7124213 & Up
21	53-23720	RING, Retaining
22	79947A1	MOUNT, RUBBER-LOWER Comment: (LONG SHAFT) SN# USA-5183393/Australia-8057145/Belgium-9214456/Canada-7124213 & Up
23	53-8M0051043	RING, Retaining
24	79908	COVER, LOWER MOUNT Comment: SN# USA-5183393/Australia-8057145/Belgium-9214456/Canada-7124213 & Up
25	10-28638	SCREW, (.250-20 x .750)
26	76536	LINK ROD, REVERSE LOCK
27	10-65414	SCREW, CAM RETAINER TO DRIVESHAFT HOUSING (3/4")
28	65216	CAM, REVERSE LOCK
29	72007	RETAINER, REVERSE LOCK CAM

▶ELECTRIC COMPONENTS (44 parts)

Ref	OEM Part #	Part Name
1	74367A9	LIGHTING STATOR ASSEMBLY
2	10-66707	SCREW, LIGHTING STATOR ATTACHING (7/8")
3	8M0058226	RECTIFIER ASSEMBLY
4	10-48408	SCREW, (#10-16 x .500), RECTIFIER TO REAR BRACKET
5	23-62769	SPACER, RECTIFIER SCREW
6	10-32,11-45076	NUT, Brass, RECTIFIER TERMINALS
7	84-73539A2	WIRE ASSEMBLY
8	10-62568	SCREW, (#10-16 x .375), WIRE TO SWITCH BOX PLATE
9	89-853654A1	SOLENOID, Starter
10	10,13-26996	LOCKWASHER, Stainless Steel
11	10-32,11-68219	NUT, Stainless Steel
12	13-8M0204647	LOCKWASHER, (.312)
13	11-21908	NUT, (.312-18) Cad Plated
14	10-98256	SCREW, STARTER SOLENOID TO CYLINDER BLOCK
15	84-65773A2	STRAP ASSEMBLY, Ground
16	50-76275T	STARTER MOTOR ASSEMBLY
17	10-815549	SCREW, STARTER MOTOR TO CYLINDER BLOCK
18	13-8M0204647	LOCKWASHER, (.312), STARTER MOTOR SCREW
19	84-76295A1	HARNESS ASSEMBLY, INTERNAL
20	24-28975	SPRING
21	54-76368	CLAMP
22	10-61802	SCREW
23	54-33361	CLIP
24	54-23567	CLIP
25	10-69079	SCREW, (#10-16 x .440)
26	8M0084613	C WASHER, WIRING HARNESS CLAMP
27	47951	BRACKET, SUPPORT-EXTERNAL WIRING HARNESS
28	10-36137	SCREW, (.250-28 x 1.00)
29	12-24664	WASHER, (M4 x 20), WIRING HARNESS SUPORT SCREW
30	11-8M0207775	NUT, (1/4-28), WIRING HARNESS SUPPORT SCREW
31	54293A10	SOLENOID ASSEMBLY, Choke
32	10-96138	SCREW, (1/4-28 x 5/8)
33	84-60871A14	WIRE ASSEMBLY
34	10,13-26996	LOCKWASHER, Stainless Steel, CHOKE SOLENOID TERMINAL
35	10-32,11-68219	NUT, Stainless Steel, CHOKE SELENOID TERMINAL
36	56074A10	PLUNGER ASSEMBLY, CHOKE SOLENOID
37	65108	LEVER, CHOKE
38	10-65109	SCREW, CHOKE LEVER TO CARBURETOR
39	65107	LINK, CHOKE
40	11-65110	NUT, LINK TO CHOKE LEVER
41	76534	BUMPER, STARTER MOTOR Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
42	85-78866	INSULATOR Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
43	11-8M0204718	NUT Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
44	47341A11	ROPE AND HANDLE KIT, Manual/Emergency Start (MANUAL START)

▶FLYWHEEL, IGNITION COIL AND SWITCH BOX (43 parts)

Ref	OEM Part #	Part Name
1	244-6601A2	FLYWHEEL ASSEMBLY Comment: (BELGIUM) SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
2	50-65721	RATCHET ASSEMBLY, FLYWHEEL Comment: (MANUAL)
3	28-20094	KEY, Woodruff, FLYWHEEL DRIVE
4	12-65891	WASHER, FLYWHEEL NUT
5	11-8M0214915	NUT, (.625-18), FLYWHEEL
6	339-5209A9	STATOR ASSEMBLY
7	10-35400	SCREW, STATOR TO END CAP (3/8")
8	339-6120A1	COIL ASSEMBLY (1-3/4" AND 3-1/2" LEADS)
9	54-59538	CLIP, COIL RETAINING
10	56927	CLIP, COIL RETAINING
11	86-85365	TERMINAL BLOCK, STATOR
12	10-38055	SCREW, (.190-32 x .62), TERMINAL BLOCK TO STATOR
13	10-32,11-46438	NUT, , TERMINAL BLOCK SCREW
14	10-22654	SCREW, (.190-32 x .38), LEADS TO TERMINAL BLOCK
15	89312A3	TRIGGER ASSEMBLY Comment: SN# USA-4954681/Australia-8053030/Belgium-9192861/Canada-7114673 & Up
16	74454	SWIVEL, LINK TO TRIGGER Comment: SN# USA-4954680/Australia-8053029/Belgium-9192860/Canada-7114672 & Below
17	12-30164	WASHER, (.192 x .375 x .0312) Stainless Steel, THROTTLE LINK Comment: SN# USA-4954680/Australia-8053029/Belgium-9192860/Canada-7114672 & Below
18	33973	SWIVEL, THROTTLE LINK Comment: SN# USA-4954680/Australia-8053029/Belgium-9192860/Canada-7114672 & Below
19	10-32,11-859124	NUT, Stainless Steel, THROTTLE LINK Comment: SN# USA-4954680/Australia-8053029/Belgium-9192860/Canada-7114672 & Below
20	79364	SWIVEL, LINK TO TRIGGER Comment: SN# USA-4954681/Australia-8053030/Belgium-9192861/Canada-7114673 & Up
21	79365	LINK, SPARK ADVANCE Comment: SN# USA-4954681/Australia-8053030/Belgium-9192861/Canada-7114673 & Up
22	53-79366	RING, Retaining, SWIVEL TO LINK Comment: SN# USA-4954681/Australia-8053030/Belgium-9192861/Canada-7114673 & Up
23	79363	SWIVEL, SPARK ADVANCE LINK Comment: SN# USA-4954681/Australia-8053030/Belgium-9192861/Canada-7114673 & Up
24	10-32,11-68219	NUT, Stainless Steel, SPARK ADVANCE LINK Comment: SN# USA-4954681/Australia-8053030/Belgium-9192861/Canada-7114673 & Up
25	300-8M0166172	COIL ASSEMBLY, IGNITION
26	10-32,11-45076	NUT, Brass, IGNITION COIL TERMINAL
27	76254	COVER, IGNITION COIL
28	10-60464	SCREW (2")
29	84-813715A1	LEAD ASSEMBLY, HIGH TENSION
30	85-63709A1	PROTECTOR, SPARK PLUG
31	332-2854T01	BOOT, IGNITION COIL
32	33-14103Q	SPARK PLUG Comment: BELGIUM AND CANADA
33	339-6222A10	SWITCHBOX ASSEMBLY
34	10-48409	SCREW, (#10-16 x .625) Stainless Steel, SWITCH BOX TO PLATE
35	12-8M0204666	WASHER, (.203 x .500 x .032), SWITCH BOX SCREW
36	75899	PLATE, SWITCH BOX
37	10-98256	SCREW, SWITCH BOX PLATE ATTACHING (1/2")
38	61990	TIE STRAP, (14.00 Inches)
39	10-45218	SCREW, (#10-32 x .380), SWITCH BOX LEADS
40	5790811	SLEEVE, SWITCH BOX LEADS
41	54-23567	CLIP, SWITCH BOX WIRES
42	10-62568	SCREW, (#10-16 x .375), CLIP ATTACHING
43	8M0084613	C WASHER, CLIP ATTACHING SCREW

▶GEAR HOUSING ASSEMBLY, DRIVESHAFT (47 parts)

Ref	OEM Part #	Part Name
-	26-66303A1	SEAL KIT
1	1627-6006A5	GEAR HOUSING ASSEMBLY
2	17-20201	PIN
3	16-58137	STUD (3-1/8 INCHES)
4	16-58135	STUD (4-13/16 INCHES)
5	31-28157	BEARING, ROLLER-DRIVESHAFT
6	45-88093A1	DRIVESHAFT ASSEMBLY Comment: (LONG SHAFT) SN# USA-5606492/Australia-8065490/Belgium-9259831/Canada-7148238 & Up
7	14-49911	TAB WASHER, PINION GEAR SCREW
8	10-49908	SCREW, (.250-28 x .750)
9	43-45189	GEAR, PINION
10	10-79953Q04	SCREW, (.375-16)
11	12-191833	WASHER, GREASE FILLER SCREW
12	19-48750	PLUG, GEAR HOUSING FLUSHING
13	12-8M0204663	WASHER, (.187 x .500 x .062) Neoprene
14	10-28653	SCREW, (#10-32 x 0.25)
15	19643	WASHER, GREASE VENT SCREW
16	56830A1	SHAFT ASSEMBLY, SHIFT-LOWER Comment: (LONG SHAFT)
17	25-38933	O-RING, LOWER SHIFT SHAFT
18	53-22899	RING, Retaining
19	23-30676A1	BUSHING ASSEMBLY, SHIFT SHAFT
20	25-26802	O-RING, (.424 x .103), SHIFT SHAFT BUSHING
21	26-30696	SEAL, Oil, SHIFT SHAFT BUSHING
22	10-39149	SCREW, (#10-24 x .500)
23	15-20804A1	SHIM SET, BALL BEARING TO GEAR HOUSIN (.002-3-5-10)
24	30-69389	BEARING, BALL-DRIVESHAFT
25	53-33463	RING, RETAINING-BALL BEARING
26	15-20804A1	SHIM SET
27	27-39626	GASKET
28	25-33466	O-RING, WATER PUMP BASE
29	46-48744A1	BASE ASSEMBLY, Water Pump
30	26-20070	SEAL, Oil, WATER PUMP BASE
31	26-897154	SEAL, Oil, WATER PUMP BASE (SPRING LOADED)
32	17-35973	PIN, Dowel
33	27-39625	GASKET
34	39624	PLATE
35	27-396231	GASKET
36	47-89982	IMPELLER, Component of Driveshaft Assembly
37	28-56661	KEY, Component of Driveshaft Assembly
38	46-87458A2	BODY ASSEMBLY, Water Pump Comment: SN# USA-5183393/Australia-8057145/Belgium-9214456/Canada-7124213 & Up
39	48754	INSERT, WATER PUMP BODY
40	26-20070	SEAL, Oil, WATER PUMP BODY
41	23-86215	BEARING, WATER TUBE SEAL Comment: SN# USA-5183393/Australia-8057145/Belgium-9214456/Canada-7124213 & Up
42	23-45170	SLEEVE, GUIDE-WATER INLET TUBE
43	12-36001	WASHER, WATER PUMP STUDS
44	11-82670911	NUT, (.312-24) Stainless Steel, WATER PUMP STUDS
45	12-20684	RING
45A	25-88198	O-RING, DRIVESHAFT Comment: SN# USA-5606492/Australia-8065490/Belgium-9259831/Canada-7148238 & Up

▶GEAR HOUSING ASSEMBLY, PROPELLER SHAFT (30 parts)

Ref	OEM Part #	Part Name
-	1627-6006A16	GEAR HOUSING ASSEMBLY, COMPLETE Comment: (LONG SHAFT) SN# USA-5606492/Australia-8065490/Belgium-9259831/Canada-7148238 & Up
--	66607	HUB, THRUST (USE WITH NYLON PROP ONLY)
1	1627-6006A5	GEAR HOUSING ASSEMBLY
46	58975	CAM, SHAFT
47	33438	FOLLOWER, CAM
48	24-88435	SPRING, CAM FOLLOWER
49	97-47820A1	PLATE ASSEMBLY, ANODIC-GEAR HOUSING
50	10-79436	SCREW, (.312-18 x 1.250) Stainless Steel
51	15-20788A1	SHIM SET
52	30-25398	BEARING, BALL-FORWARD GEAR
53	43-45227A5	GEAR, Forward
54	31-28157	BEARING, ROLLER-FORWARD GEAR
55	52-53518A1	RATCHET ASSEMBLY, SLIDING CLUTCH
56	17-53372	PIN, CROSS-RATCHET TO PROPELLER SHAFT
57	24-53373	SPRING, RETAINING-CROSS PIN
58	44-75366A2	PROPELLER SHAFT ASSEMBLY
59	43-45229	GEAR, Reverse
60	30-25398	BEARING, BALL-REVERSE GEAR
61	71525	SLEEVE, THRUST-REVERSE GEAR
62	15-33431A1	SHIM
63	25-8M0214925	O-RING, BEARING CARRIER
64	72694T1	CARRIER ASSEMBLY, Bearing
65	31-28157	BEARING, ROLLER-BEARING CARRIER
66	26-26805	SEAL, Oil, BEARING CAARRIER
67	26-66303	SEAL, Oil, BEARING CARRIER (SPRING LOADED)
68	72710	COVER, GEAR HOUSING
69	23-85964A1	COLLAR GUIDE, Component of Propeller Shaft Assembly
70	48-65002A1	PROPELLER ASSEMBLY (2 BLD-11" PITCH)-NYLON
71	11-64075A1	SPACER, SPLINE-PROPELLER SHAFT
72	11-64075A1	NUT, PROPELLER

▶MISCELLANEOUS PARTS/ACCESSORIES (1 parts)

Ref	OEM Part #	Part Name
-	37-89323A80	DECAL SET (ENGINE) Comment: SN# USA-5606492/Australia-8065490/Belgium-9259831/Canada-7148238 & Up

▶PISTON AND CONNECTING ROD ASSEMBLY (9 parts)

Ref	OEM Part #	Part Name
1	632-7621A3	CONNECTING ROD ASSEMBLY
2	10-45379	SCREW, CONNECTING ROD
3	29-20046T	BEARING, Needle, CRANKPIN
4	11-20061	NUT, CONNECTING ROD SCREW
5	12-47275	WASHER, NEEDLE BEARING RETAINING
6	29-20063	BEARING, Needle, PISTON PIN
7	780-9229A10	PISTON ASSEMBLY Comment: (.015 OVERSIZE)
8	40-828119	LOCK RING, PISTON PIN
9	39-28616A12	RING SET, Piston Comment: (.015 OVERSIZE)

▶REMOTE CONTROL ATTACHMENT PARTS(ELECTRIC) (31 parts)

Ref	OEM Part #	Part Name
1	46415	SOCKET, ANCHOR-THROTTLE CABLE Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
2	39646	LINER, NYLON-ANCHOR SOCKET Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
3	10-32228	SCREW Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
5	39456	LEVER Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
6	24-39455	SPRING, COMPRESSION-LOCKING LEVER Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
7	17-239281	PIN, ROLL-LOCKING LEVER Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
8	46411	LEVER, THROTTLE CONTROL Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
9	10-98256	SCREW Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
10	12-21900	WASHER Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
11	23-39648	SLEEVE, THROTTLE CONTROL LEVER SCREW Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
12	12-65567	WASHER Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
14	39483	LATCH, THROTTLE CABLE FASTENING Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
15	10-69026	SCREW, (.250-28 x .880) Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
16	24-20099	SPRING, LATCH SCREW Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
17	11-826709109	NUT, (.250-28), LATCH SCREW Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
18	27947	SWIVEL, THROTTLE CONTROL LEVER TO LINK ROD Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
19	79013	LINK ROD, THROTTLE CONTROL LEVER SWIVEL Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
20	27948	SWIVEL, SLEEVE AND LINK TO THROTTLE CAM Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
21	13-25806	WAVE WASHER, SLEEVE AND LINK SWIVEL Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
22	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
23	11-8267089	NUT, (.250-28) Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
24	24-49012	SPRING, SHIFT CABLE RETAINER Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
25	79095	CLEVIS, SHIFT CONTROL Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
26	39456	LEVER Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
27	24-39455	SPRING Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
28	17-239281	PIN, ROLL Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
29	18-63480	COTTER PIN Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
30	8M0041936	TUBE Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
31	23-33468	SPACER, TILT TUBE Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
32	79886	COVER, STEERING ARM Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
33	10-28638	SCREW, (.250-20 x .750) Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up

▶SHIFT CONTROL LINKAGE (28 parts)

Ref	OEM Part #	Part Name
1	72946	HANDLE, NYLON - SHIFT CONTROL
2	66412	BRACKET, MOUNTING - SHIFT SHAFT
3	23-66375	BUSHING, NYLON - SHIFT SHAFT
4	76994	LEVER, SHIFT CONTROL
5	66379	SHAFT, SHIFT (HORIZONTAL)
6	43-66377	SECTOR GEAR, SHIFT SHAFT
7	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel, SHIFT CONTROL HANDLE
8	11-826709109	NUT, SHIFT CONTROL HANDLE TO SHIFT SHAFT
9	10-56500	SCREW, (.250-28 x 1.250)
10	11-8M0207775	NUT, (1/4-28), MOUNTING BRACKET SCREW
11	24-39627	SPRING, DETENT - MOUNTING BRACKET
12	39601	PLATE, DETENT SPRING
13	10-69022	SCREW, (#10-32 x .500) Stainless Steel
14	17-25905	PIN
15	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel, SHIFT SHAFT
16	11-35888	NUT, (.250-28) Stainless Steel, SECTOR GEAR TO SHIFT SHAFT
17	61009A1	SHAFT ASSEMBLY, Shift Control, VERTICAL
18	43-58972	GEAR, SECTOR - SHIFT CONTROL SHAFT
19	23-30677	BUSHING, NYLON - SHIFT CONTROL SHAFT
20	58979	FOLLOWER, NEUTRAL SPEED LIMITER
21	10-24644	SCREW, (.250-28 x 1.38)
22	15-28212	SHIM, LIMITER FOLLOWER SCREW
23	11-8M0207775	NUT, (1/4-28), LIMITER FOLLOWER SCREW
24	29675A1	SPRING, NEUTRAL SPEED LIMITER FOLLOWER
25	22-390721	SCREW, SPRING TO LIMITER FOLLOWER (3/8")
26	72857	STOP, OVER-SPEED LIMITER
27	12-24676	WASHER, (.200 x .440 x .032), LIMITER STOP SCREW
28	10-35400	SCREW, LIMITER STOP TO FOLLOWER (7/16")

▶STARTER ASSEMBLY (46 parts)

Ref	OEM Part #	Part Name
1	75349A2	HOUSING ASSEMBLY, STARTER (MANUAL)
2	10-37562	SCREW, (.312-18 x 1.00) Stainless Steel
3	13-8M0204647	LOCKWASHER, (.312)
4	10-69029	SCREW, (.250-28 x 1.750)
5	11-35888	NUT, (.250-28) Stainless Steel
6	55860	PULLEY, STARTER CABLE
7	10-37892	SCREW, (.190-32 x 1.00), PULLEY TO STARTER
8	94121	RETAINER, PULLEY SCREW
9	23-309772	SPACER, PULLEY SCRW
10	10-32,11-20110	NUT, , PULLEY SCREW
11	11-20166	NUT, SHEAVE SHAFT (LEFT HAND THREAD)
12	14-61004	TAB WASHER, SHEAVE SHAFT NUT
13	65890	RETAINER, STARTER SPRING
14	23-28912	BUSHING, SHEAVE SHAFT
15	24-29340T02	SPRING, STARTER REWIND
16	76321A1	SHEAVE ASSEMBLY, Starter
17	13-36206	WAVE WASHER, WAVE - STARTER PAWL
18	30596	PAWL, STARTER
19	23-28919	BUSHING, NYLON - SHEAVE SHAFT SPACER
20	23-61005	SPACER, SHEAVE SHAFT
21	26179	RETAINER
22	12-35559	WASHER
23	13-20160	WAVE WASHER
24	30595	PLATE
25	12-57860	WASHER
27	61003	SHAFT, SHEAVE
28	76300	BRACKET, MOUNTING - TOP COWL (REAR)
29	10-37562	SCREW, (.312-18 x 1.00) Stainless Steel
30	57927	MOUNT, RUBBER - SUPPORT BRACKET
31	11-8267089	NUT, (.250-28)
32	84-76181	WIRE ASSEMBLY, Ground, REAR BRACKET
33	10-62568	SCREW, (#10-16 x .375)
34	10-98256	SCREW
35	60299	RETAINER, HIGH TENSION WIRES
36	10-69079	SCREW, (#10-16 x .440)
37	76097	BRACKET, MOUNTING - TOP COWL (FRONT)
38	10-37562	SCREW, (.312-18 x 1.00) Stainless Steel
39	60577	MOUNT, RUBBER - SUPPORT BRACKET
40	12-69056	WASHER, (.255 x .625 x .0312), RUBBER MOUNT
41	13-26992	LOCKWASHER, (.250) Stainless Steel, RUBBER MOUNT
42	11-29598	NUT, (.250-28) Stainless Steel
43	50-12066Q10	CABLE ASSEMBLY, Starter (MANUAL)
44	77998	HANDLE, START CABLE (MANUAL) Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 THRU USA-5183392/Australia-8057144/Belgium-9214455/Canada-7124212
44/45	79470A1	RETAINER KIT, Rope (MANUAL) Comment: SN# USA-5183393/Australia-8057145/Belgium-9214456/Canada-7124213 & Up
45	79470A1	RETAINER ASSEMBLY Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 THRU USA-5183392/Australia-8057144/Belgium-9214455/Canada-7124212
46	15-20219	SHIM, SHEAVE SHAFT - MANUAL

▶STEERING HANDLE ASSEMBLY (22 parts)

Ref	OEM Part #	Part Name
-	60850A6	HANDLE ASSEMBLY, Steering, COMPLETE Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
1	60854	GRIP, HANDLE - THROTTLE Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
2	62251	CAP Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
3	66393	SHAFT, THROTTLE Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
4	66394A1	HANDLE ASSEMBLY Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
5	17-46152	PIN Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
6	12-62252	WASHER Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
7	60850	ARM Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
8	43-60852	GEAR Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
9	17-27088	PIN Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
10	48003	PIVOT Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
11	15-48002015	SHIM (.015) Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
12	10-64074	SCREW, (.250-28 x .620) Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
13	60857A2	UNIVERSAL JOINT ASSEMBLY Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
14	43-60852	GEAR Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
15	17-77564	PIN Comment: MANUAL SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
16	68766A2	BRACKET, STEERING ARM
17	10-62233	SCREW, (#10-16 x .625)
18	24-72847	SPRING, DETENT - STEERING HANDLE
19	10-35385	SCREW, (.312-18 x 1-3/4) Comment: SN# USA-4954681/Australia-8053030/Belgium-9192861/Canada-7114673 & Up
20	11-29250	NUT, (5/16-24), BRACKET SCREW Comment: SN# USA-4954680/Australia-8053029/Belgium-9192860/Canada-7114672 & Below
21	12-30164	WASHER, (.192 x .375 x .0312) Stainless Steel, DETENT SPRING SCREW

▶THROTTLE CONTROL LINKAGE (22 parts)

Ref	OEM Part #	Part Name
1	43-60856	GEAR, PINON - THROTTLE CONTROL
2	76357	HOUSING, THROTTLE CONTROL
3	43-60863	SHAFT AND GEAR, THROTTLE
4 & 5	10-76213	SCREW, (.250-20 x 1.120)
6	23-33462	BUSHING
7	12-20086	WASHER, THROTTLE SHAFT AND GEAR
8	17-36325	PIN, THROTTLE SHAFT AND GEAR
9	46413	LEVER, Throttle, VERTICAL SHAFT
10	10-72755	SCREW
11	11-29598	NUT, VERTICAL SHAFT THROTTLE LEVER SCREW
12	17-24865	PIN
13	60864	LEVER, STATOR PLATE - VERTICAL SHAFT
14	64631	LEVER, STATOR PLATE CONTROL
15	10-69029	SCREW, (.250-28 x 1.750)
16	12-71055	WASHER, STARTER HOUSING SCREW
17	23-46406	BUSHING, STATOR PLATE CONTROL LEVER
18	11-35888	NUT, (.250-28) Stainless Steel, STARTER HOUSING TO CRANKCASE SCREW
19	12-24664	WASHER, (M4 x 20), SHAFT AND GEAR
20	11-826709109	NUT, (.250-28), SHAFT AND GEAR
21	46405	LINK, THROTTLE CLUSTER
22	10-69011	SCREW, THROTTLE CLUSTER LINK (7/8")
23	10-32,11-68219	NUT, Stainless Steel, JAM - THROTTLE CLUSTER LINK SCREW

▶TOP COWL, WRAP AROUND COWL AND FRONT COVER (18 parts)

Ref	OEM Part #	Part Name
1	2130-6602A2	TOP COWL ASSEMBLY Comment: (MANUAL) SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
2	77859A1	INSERT, ROPE GUIDE Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
3	53-72168	RING, RETAINING Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
4	39400	SHIELD, REAR - TOP COWL
5	10-37370	SCREW, (#10-32 x .580), REAR SHIELD TO TOP COWL
6	55455	HOOK, TOP COWL LATCH - REAR
7	10-22956	SCREW, (.250-28 x .880), REAR HOOK TO TOP COWL
8	13-26992	LOCKWASHER, (.250) Stainless Steel, REAR HOOK SCREW
9	94918F1	LEVER, COWL LATCH
10	52739	HINGE, COWL LATCH LEVER
11	17-58998	PIN, HINGE TO LEVER
12	75973	PLATE, HINGE
13	10-38055	SCREW, (.190-32 x .620), HINGE PLATE
14	2133-2706A5	WRAP AROUND COWL ASSEMBLY, COMPLETE
15	46785A1	LATCH ASSEMBLY, Cowl
16	30413	HOOK
17	2165-6604A3	FRONT COVER ASSEMBLY, COMPLETE Comment: SN# USA-4819249/Australia-8049300/Belgium-9171006/Canada-7108948 & Up
18	76995	BLANKET, SOUND ABSORBING

▶VOLTAGE REGULATOR(BELGUIM ONLY) (10 parts)

Ref	OEM Part #	Part Name
1	95845T	REGULATOR, Voltage
2	10-58185	SCREW, (#10-32 x 1.00)
3	23-62769	SPACER, VOLTAGE REGULATOR SCREW
4	10-32,11-27164	NUT AND LOCKWASHER, , VOLTAGE REGULATOR SCREW
5	10-32,11-45076	NUT, Brass, VOLTAGE REGULATOR TERMINALS
6	84-74899	HARNESS ASSEMBLY, VOLTAGE REGULATOR (YELLOW/RED)
7	71663	PLUG, HARNESS
8	84-65017A2	HARNESS ASSEMBLY, LIGHTING (EXTERNAL)
9	74367A9	LIGHTING STATOR ASSEMBLY
10	10-66707	SCREW, LIGHTING STATOR ATTACHING (7/8")

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 200, 20 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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Mercury 200, 20 (8045199 & Up) Parts & Diagrams

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