Mercury 2 H.P. (EXPORT) (0G413201 AND UP) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 2 H.P. (EXPORT). Scroll down for exploded parts diagrams (7), specifications, and maintenance reference.

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Mercury 2 H.P. (EXPORT) (0G413201 AND UP) Parts & Diagrams

🔎 Mercury 2 H.P. (EXPORT) Reference Library — Exploded parts diagrams (7 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 2 H.P. (EXPORT) is a 2-Stroke, 1-Cylinder outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.

Quick Reference Specifications

Specification Value
Engine Type 2-Stroke, 1-Cylinder
Horsepower 2 HP
Displacement 74.6 cc
Bore x Stroke 47 mm x 43 mm
Spark Plug (Type & Gap) NGK BM6A
Engine Oil Capacity Pre-mix (50:1)
Recommended Engine Oil Quicksilver Premium Plus 2-Cycle TC-W3
Gear Case Oil Capacity —
Idle Speed (in gear) —
Full Throttle RPM Range 4500-5500
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 2 H.P. (EXPORT):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 2 H.P. (EXPORT).

▶COWLING/RECOIL STARTER (27 parts) COWLING/RECOIL STARTER
Ref OEM Part # Part Name
1 2189-832500A2 COWLING (STARBOARD)(MARINER)
2 2189-832498A2 COWLING (PORT)(MARINER)
3 25-832499 RUBBER PLATE
4 11-832501 NUT
5 832502A2 DOOR (MARINER)
6 10-832362 SCREW (M6 X 10)(STARBOARD)
7 10-832370 BOLT (M5 X 20)
8 10-832371 BOLT (M6 X 12)
9 10-832392 SCREW-SELF-TAPPING (M5 X 15)
10 832483 RECOIL STARTER ASSEMBLY
11 50-832486 ROPE
12 832487 HANDLE
13 24-832488 RECOIL SPRING
14 832489 RATCHET
15 12-832490 WASHER
16 53-832491 E-RING
17 832492 FRICTION PLATE
18 24-832493 FRICTION SPRING
19 24-832484 RETURN SPRING
20 832485 STARTER PULLEY
21 10-832355 BOLT
22 10-832351 BOLT
23 10-832353 BOLT
24 10-832350 BOLT
25 13-832381 LOCKWASHER
26 832504 COWL PACKING
27 832494 MOUNT-RECOIL STARTER
▶FUEL SYSTEM (31 parts) FUEL SYSTEM
Ref OEM Part # Part Name
1 1258-832408 FUEL TANK
2 22-832409 FUEL VALVE
3 54-832410 CLAMP ASSEMBLY
4 36-832411 FUEL TANK CAP ASSEMBLY
5 27-832412 GASKET-CAP
6 27-832413 GASKET-AIR VENT
7 832414 BRACKET-FUEL TANK
8 10-832366 BOLT (M5 X 16)
9 13-832379 LOCKWASHER
10 32-832415 HOSE
11 54-832416 CLIP
12 3303-832417 CARBURETOR ASSEMBLY
13 832423 FLOAT
14 832424 NEEDLE VALVE
15 17-832425 HINGE PIN
16 25-832422 O RING
17 832426 MAIN JET
18 832427 NEEDLE JET
19 10-832428 IDLE ADJUSTMENT SCREW
20 10-832418 IDLE MIXTURE SCREW
21 1300-832522 FLOAT CHAMBER
22 10-832419 SCREW
23 10-832420 SCREW
24 27-832421 GASKET
25 832429 PLATE
26 27-832430 GASKET
27 10-832351 BOLT (1/4 X 3/4)
28 13-832381 LOCKWASHER
29 11-832374 NUT
30 12-832377 WASHER
31 832431 CABLE TIE
▶GEAR HOUSING (30 parts) GEAR HOUSING
Ref OEM Part # Part Name
1 1668-832471 GEAR HOUSING
2 22-832472 PLUG ASSEMBLY
3 97-832473 ZINC ANODE
4 10-832362 SCREW (M6 X 10)
5 13-832382 LOCKWASHER
6 46-832474 WATER PUMP BODY ASSEMBLY
7 10-832361 SCREW (M5 X 16)
8 13-832380 LOCKWASHER
9 47-832475 IMPELLER
10 26-832386 OIL SEAL
11 44-832476 PROP SHAFT
12 43-832477 PINION GEAR
13 25-832389 O RING
14 12-832478 WASHER
15 30-832391 BEARING
16 832479 COVER
17 26-832386 OIL SEAL
18 10-832367 BOLT (1/4 X 3/4)
19 13-832382 LOCKWASHER
20 48-832480 PROPELLER
21 18-832481 SHEAR PIN
22 18-832482 COTTER PIN
23 25-832463 GROMMET (UPPER)
24 25-832464 GROMMET (LOWER)
25 10-832364 SCREW (1/4 X 1)
26 13-832382 LOCKWASHER
27 32-832465 WATER TUBE
28 45-832467 DRIVE SHAFT
29 28-832468 ROLL PIN
30 53-832469 SNAP RING
▶IGNITION (27 parts) IGNITION
Ref OEM Part # Part Name
1 262-832432 FLYWHEEL
2 832433 IGNITION COIL
3 832434 ACTUATOR PLATE
4 832435 THROTTLE LEVER
5 10-832360 SCREW (M5 X 16)
6 13-832379 LOCKWASHER
7 11-832372 NUT (M5)
8 12-832377 WASHER (M6)
9 28-832436 WOODRUFF KEY
10 11-832376 NUT
11 13-832385 LOCKWASHER
12 832437 STARTER PULLEY
13 10-832363 SCREW (M6 X 25)
14 13-832381 LOCKWASHER
15 11-832373 NUT (M6)
16 832438 COIL ASSEMBLY
17 85-832439 BOOT
18 832440 BRACKET
19 10-832360 SCREW (M5 X 16)
20 13-832379 LOCKWASHER
21 11-832372 NUT (M5)
22 87-832441 STOP SWITCH
23 832442 CONTROL PANEL
24 33-8M0114739 SPARK PLUG (B-7HS)
25 10-832369 BOLT (1/4 X 3)
26 25-832503 KNOB
27 10-832359 SCREW (3 X 6)
▶MIDSECTION (38 parts) MIDSECTION
Ref OEM Part # Part Name
1 3406-832444 TRANSOM BRACKET
2 10-832445 HANDLE
3 10-832446 BOLT
4 10-832447 PIN
5 10-832448 PLATE
6 3407-832449 SWIVEL BRACKET
7 3407-832450 SWIVEL BRACKET
8 832451 REVERSE LOCK
9 17-832452 LOCK PIN
10 10-832453 BOLT
11 24-832454 SPRING
12 12-832378 WASHER
13 10-832357 BOLT
14 13-832383 LOCKWASHER
15 11-832375 NUT
16 53-832455 SNAP RING
17 10-832456 TILT PIN
18 18-832457 COTTER PIN
19 23-832458 SLEEVE (PLASTIC)
20 23-832459 TENSION (PLASTIC)
21 832460 PLATE
22 10-832356 BOLT (1/4 X 1-1/4)
23 13-832382 LOCKWASHER
24 832461 CARRYING HANDLE
25 10-832352 BOLT
26 13-832382 LOCKWASHER
27 1599-832462 DRIVESHAFT HOUSING
28 10-832352 BOLT (1/4 X 3/4)
29 10-832354 BOLT (1/4 X 1)
30 13-832382 LOCKWASHER
31 832495 STEERING HANDLE
32 832496 GRIP
33 10-832358 BOLT (M8 X 40)
34 13-832383 LOCKWASHER
35 12-832497 WASHER
36 11-832375 NUT
37 10-832364 SCREW (1/4 X 1)
38 13-832382 LOCKWASHER
▶MISCELLANEOUS INFORMATION (1 parts) MISCELLANEOUS INFORMATION
Ref OEM Part # Part Name
0 91-832506 SPARK PLUG WRENCH
▶POWERHEAD/GASKET KIT (30 parts) POWERHEAD/GASKET KIT
Ref OEM Part # Part Name
- 27-832406 GASKET KIT
1 878-832393 CRANKCASE
2 979-832394 CYLINDER BLOCK
3 463-832395 CRANKSHAFT
4 779-832396 PISTON
5 41-832397 WRIST PIN
6 39-832398 PISTON RING
7 41-832399 WRIST PIN CLIPS
8 31-832400 BEARING
9 26-832388 OIL SEAL
10 30-832508 BEARING
11 17-832509 BEARING STOPPER
12 832390 SNAP RING
13 26-832388 OIL SEAL (17 X 35 X 8)
14 832402 STEM ADAPTOR
15 26-832386 OIL SEAL (12 X 22 X 7)
16 10-832366 BOLT (M5 X 16)
17 10-832368 BOLT (M6 X 60)
18 11-832374 NUT
19 13-832384 LOCKWASHER
20 979-832403 CYLINDER HEAD
21 10-832352 BOLT (M6 X 20)
22 13-832382 LOCKWASHER
23 832404 INTAKE MANIFOLD
24 10-832353 BOLT (M6 X 25)
25 13-832381 LOCKWASHER
26 832405 BRACKET
27 10-832365 BOLT (M5 X 12)
28 13-832379 LOCKWASHER
36 27-832407 GASKET-CYLINDER HEAD

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 2 H.P. (EXPORT) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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