Mercury 175 PROXS (2.5L) (1B516339 & Up) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 175 PROXS (2.5L). Scroll down for exploded parts diagrams (38), specifications, and maintenance reference.

Mercury 175 PROXS (2.5L) (1B516339 & Up) Parts & Diagrams

🔎 Mercury 175 PROXS (2.5L) Reference Library — Exploded parts diagrams (38 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 175 PROXS (2.5L) is a 4-Stroke, V6 64-degree, DOHC, 24-valve outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, V6 64-degree, DOHC, 24-valve
Horsepower 175 HP
Displacement 3400 cc (3.4L / 209 CID)
Bore x Stroke 92 mm x 86 mm (3.6 in. x 3.4 in.)
Spark Plug (Type & Gap) NGK LKAR7C-9
Engine Oil Capacity 6.0 L (6.3 qt)
Recommended Engine Oil Mercury FourStroke Oil 25W-40
Gear Case Oil Capacity 710 mL (24.0 oz)
Idle Speed (in gear) 650 ± 50 RPM (in gear)
Full Throttle RPM Range 5000-5800
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 175 PROXS (2.5L):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 175 PROXS (2.5L).

Accessories (2 parts) Accessories
Ref OEM Part # Part Name
- 84-859314A1 HARNESS ASSEMBLY
0 84-8M0094239 ISOLATOR KIT, Battery
Air Compressor Components, SN 1B884476 and below (44 parts) Air Compressor Components, SN 1B884476 and below
Ref OEM Part # Part Name
- 25-832804A03 O-RING KIT
1 8M0060053 COMPRESSOR KIT, Air Comment: Unpainted
2 NSS NOT SOLD SEPARATE, Body
3 1100-8M0050792 END CAP ASSEMBLY
4 NSS NOT SOLD SEPARATE, Retaining Ring
5 25-67206001 O-RING
6 25-67206001 O-RING
7 10-85593920 SCREW, (M6 x 20)
8 653-833146T06 CONNECTING ROD ASSEMBLY
9 NSS NOT SOLD SEPARATE, Bearing
10 NSS NOT SOLD SEPARATE, Bearing
11 NSS NOT SOLD SEPARATE, Piston assembly (W/Rings and Pin)
12 NSS NOT SOLD SEPARATE, Oil Scraper Ring
13 NSS NOT SOLD SEPARATE, Top Ring
14 NSS NOT SOLD SEPARATE, Oil Ring
15 NSS NOT SOLD SEPARATE, Wrist Pin
16 NSS NOT SOLD SEPARATE, Piston with Wrist Pin
17 53-8348101 RING, Lock, Lock
18 835088A10 REED PLATE ASSEMBLY
19 25-67207 O-RING, (3.489 x .070)
20 25-832804 O-RING, (2.739 x .070)
21 26-828225 SEAL
22 835087A04 HEAD KIT, Compressor
23 22-8M0042974 FITTING, (1.87 Inches)
24 10-82127335 SCREW, (M8 x 35 MM)
25 13536A14 SENSOR ASSEMBLY, Temperature
26 137151 RETAINER
27 10-81893414 SCREW, (M8 x 14)
28 25-831985 O-RING, (.468 x .078)
29 22-151331 FITTING
30 21-428641 FITTING, Check Valve
31 22-856744 FITTING
32 22-14868 FITTING
33 NSS NOT SOLD SEPARATE, Decal-Assy. Instructions
34 10-85593920 SCREW, (M6 x 20)
35 25-855349002 GROMMET
36 22-851975 FITTING, Elbow - 45 Degree - Brass (.125-27)
37 10-4010825 SCREW, (M10 x 25) Hex Flange - Stainless Steel
38 16-858762001 STUD, (.312-18/.324-24 x 4.190)
39 12-854640 WASHER, Special
40 11-46356 NUT, (.312-24)
41 8M0138680 PULLEY
42 54-8M0024533 CLAMP
43 12-884594 WASHER
Air Compressor Components, SN 1B884477 and up (44 parts) Air Compressor Components, SN 1B884477 and up
Ref OEM Part # Part Name
- 25-832804A03 O-RING KIT
1 8M0060053 COMPRESSOR ASSEMBLY, Air Comment: Black
2 NSS NOT SOLD SEPARATE, Body
3 1100-8M0060381 END CAP ASSEMBLY
4 10-8M0045380 SCREW, (M8 x 50)
5 25-67206001 O-RING
6 25-67206001 O-RING
7 10-85593920 SCREW, (M6 x 20)
8 653-833146T06 CONNECTING ROD ASSEMBLY
9 NSS NOT SOLD SEPARATE, Bearing
10 NSS NOT SOLD SEPARATE, Bearing
11 NSS NOT SOLD SEPARATE, Piston assembly (W/Rings and Pin)
12 NSS NOT SOLD SEPARATE, Oil Scraper Ring
13 NSS NOT SOLD SEPARATE, Top Ring
14 NSS NOT SOLD SEPARATE, Oil Ring
15 NSS NOT SOLD SEPARATE, Wrist Pin
16 NSS NOT SOLD SEPARATE, Piston with Wrist Pin
17 53-8348101 RING, Lock, Lock
18 835088A10 REED PLATE ASSEMBLY
19 25-67207 O-RING, (3.489 x .070)
20 25-832804 O-RING, (2.739 x .070)
21 26-828225 SEAL
22 8M0073890 HEAD KIT, Compressor
23 22-8M0042974 FITTING, (1.87 Inches)
24 10-82127335 SCREW, (M8 x 35 MM)
25 13536A14 SENSOR ASSEMBLY, Temperature
26 137151 RETAINER
27 10-81893414 SCREW, (M8 x 14)
28 25-831985 O-RING, (.468 x .078)
29 22-151331 FITTING
30 21-428641 FITTING, Check Valve
31 22-856744 FITTING
32 22-14868 FITTING
33 NSS NOT SOLD SEPARATE, Decal-Assy. Instructions
34 10-85593920 SCREW, (M6 x 20)
35 25-855349002 GROMMET
36 22-851975 FITTING, Elbow - 45 Degree - Brass (.125-27)
37 10-4010825 SCREW, (M10 x 25) Hex Flange - Stainless Steel
38 16-858762001 STUD, (.312-18/.324-24 x 4.190)
39 12-854640 WASHER, Special
40 11-46356 NUT, (.312-24)
41 8M0138680 PULLEY
42 54-8M0024533 CLAMP
43 12-884594 WASHER
Air Handler Components (23 parts) Air Handler Components
Ref OEM Part # Part Name
- 879809A08 LONG BLOCK ASSEMBLY
1 855420T03 ADAPTOR PLATE KIT
2 27-840484 GASKET
3 27-840485 GASKET
4 840805T1 REED BLOCK ASSEMBLY
5 10-55715 SCREW, (.250-20 x .880)
6 8M0185614 PUMP ASSEMBLY, Oil
7 23-855364 BUSHING
8 25-855362001 GROMMET
9 10-81893435 SCREW, (M8 x 35)
10 12-817274 WASHER, (.344 x 1.00 x .063) Stainless Steel
11 850248T03 PLENUM KIT, Air
12 10-81893430 SCREW, (M8 x 30)
13 8M0148668 SENSOR ASSEMBLY
14 25-896699 O-RING, (1.78 mm x .08 mm)
15 10-883942 SCREW, (M4 x 16)
16 855422T03 THROTTLE BODY KIT
17 25-855423 O-RING
18 10-82130040 SCREW, (M6 x 40)
19 10-1993716 SCREW, (M6 x 16)
20 854445 SENSOR, MAP
21 884522 BRACKET, MAP Sensor
22 892296 BRACKET
Air Handler/Flywheel Cover (15 parts) Air Handler/Flywheel Cover
Ref OEM Part # Part Name
- 879809A08 LONG BLOCK ASSEMBLY
1 827325T11 COVER ASSEMBLY
2 25-8M0153609 GROMMET
3 35-853333T FILTER
4 853352 COVER
5 25-857101 GROMMET
6 19-89219001 PLUG
7 25-855613 GROMMET
8 37-881865 DECAL, Caution-Start in Gear
9 8M0082988 SENSOR
10 10-40011107 SCREW, (M5 x 16) Stainless Steel
11 17-8M0042972 PIN, Special (1.75 Inches)
12 54-883080 J CLIP
13 10-817504 SCREW, (.250-20 x 1.500) Stainless Steel
14 54-8M0024808 J CLIP
Air Hoses (12 parts) Air Hoses
Ref OEM Part # Part Name
- 879809A08 LONG BLOCK ASSEMBLY
1 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
2 54-816311T TIE STRAP, (8.00 Inches)
3 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 6 Inches)
4 54-8M0214964 CLAMP, Hose (15.3)
5 32-8502512 HOSE
6 23-85687631 SLEEVE, (16.00 Inches)
7 32-804823005 HOSE, Air Balance (15.00 Inches)
8 32-804824 HOSE/FITTING ASSEMBLY
9 804532 O-RING KIT
10 22-16604 FITTING, Straight (.125-27)
11 54-816311T TIE STRAP, (8.00 Inches)
Bottom Cowl (34 parts) Bottom Cowl
Ref OEM Part # Part Name
1 100-8M0107321 BOTTOM COWL, Port
2 103-834815A1 BOTTOM COWL, Starboard
3 27-879147A11 GASKET SET, Bottom Cowl
4 875266A2 RIGGING KIT
5 859435T INSERT, Bottom
6 859434T INSERT, Top
7 859343 FOAM
8 10-92799 SCREW, (#10-16 x 1.12)
9 54-816311T TIE STRAP, (8.00 Inches)
10 10-82130040 SCREW, (M6 x 40)
11 831209 RETAINER
12 19-821908 PLUG
13 12-821915 WASHER
14 8219631 CHECK VALVE
15 25-30641 O-RING, (.299 x .103)
16 22-821952 FITTING
17 54-816311T TIE STRAP, (8.00 Inches)
18 32-8M0039077 HOSE
19 54-850896 CLAMP, (28.6)
20 22-8320763 FITTING
21 22-8M0077650 FITTING, Tell-Tale
22 889847 BOOT, Idle Exhaust
23 21-817519A1 CHECK VALVE ASSEMBLY, Drain
24 87-8M0235191 SWITCH, Trim
25 889740A02 HANDLE KIT
26 10-8M0103805 SCREW, (M6 x 16 MM) Stainless Steel
27 23-335891 BUSHING
28 25-48462 O-RING, (.614 x .070)
29 8219423 PAWL, Front Handle
30 12-69057 WASHER, (.281 x .734 x .063)
31 8M0111278 SEAL, Cowl (41.00 Inches)
32 10-8214281 SCREW, (#10-16 x .625)
33 54-822873 CLIP
34 NSS NOT SOLD SEPARATE, Decal-Low Emission
Coil Plate Assembly (28 parts) Coil Plate Assembly
Ref OEM Part # Part Name
- NSS NOT SOLD SEPARATE, Coil Plate Assembly-Complete
1 884271 PLATE, Coil Mounting
2 23-8502341 BUSHING
3 25-833155 GROMMET
4 10-82129110 SCREW, (M6 x 10)
5 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
6 54-899145 CLIP, Tie Strap
7 84-858414A1 CABLE ASSEMBLY, Braided
8 84-892910T03 HARNESS ASSEMBLY, Coil
9 54-816311T TIE STRAP, (8.00 Inches)
10 54-883066 CLIP, (.865)
11 71-8M0157742 SENSOR
12 22-8M0207782 FITTING
13 32-85978571 TUBING, (52.00 Inches Bulk) (Cut to 4 Inches)
14 22-875207 TEE, Fitting
15 32-85978571 TUBING, (52.00 Inches Bulk) (Cut to 5 Inches)
16 881879T11 SENSOR, Pressure (0 - 100 PSI) Comment: SN# 1B934545 & Below
17 32-85944975 TUBING, (72.00 Inches Bulk) (Cut to 14-1/2 Inches)
18 22-8M0214971 COUPLER
19 32-85944975 TUBING, (72.00 Inches Bulk) (Cut to 52 Inches)
20 300-8M0077471 COIL KIT
21 10-82129125 SCREW, (M6 x 25 MM)
22 84-881908T CABLE SET
23 32-828547353 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk)
24 33-843220Q SPARK PLUG, (NGK#IZFR6J-11)
25 10-60411 SCREW, (.312-18 x 1.250)
26 12-8M0042642 WASHER, (.323 x .563 x .063) Stainless Steel
27 12-49436 WASHER
Crankshaft, Pistons and Connecting Rods (18 parts) Crankshaft, Pistons and Connecting Rods
Ref OEM Part # Part Name
- 879809A08 LONG BLOCK ASSEMBLY
1 455-850690T7 CRANKSHAFT ASSEMBLY
2 78662 WEAR SLEEVE
3 30-67923T BEARING, Ball (Lower)
4 53-67446 RING
5 54196A6 CARRIER ASSEMBLY
6 65800 PACKING
7 39-67377T RING, Sealing
8 31-16756A6 BEARING KIT
9 NSS NOT SOLD SEPARATE, Bearing-Race
10 785-854686T5 PISTON Comment: (Port)
11 39-840684A12 RING SET, Piston (12 Rings per Set)
12 53-857196 LOCK RING
13 644-818141A13 CONNECTING ROD ASSEMBLY
14 10-763491 SCREW, (.312-24 x .875)
15 12-8M0012298 THRUST WASHER
16 8M0234886 BEARING KIT
17 29-8M0204691 BEARING, Needle
Cylinder Block and End Caps (42 parts) Cylinder Block and End Caps
Ref OEM Part # Part Name
- 879809A08 LONG BLOCK ASSEMBLY
1 884-858961A35 CYLINDER BLOCK ASSEMBLY
2 16-8M0034455 STUD, (1.750 Inches)
3 16-8M0034454 STUD, (.375-16/.375-24 x 6.870)
4 17-43044 PIN, Dowel - Without Hole (.375 x .625)
5 17-8M0036405 PIN (BEARING RACE)
6 8M0111325 BRACKET
7 10-828213 SCREW, (.312-18 x 1.500) Hex Flange
8 76867 COVER (Bottom)
9 10-828214 SCREW, (.312-18 x 2.00) Hex Flange
10 10-66717 SCREW, (.375-16 x 3.250)
12 26852 CAP, Nylon
13 10-856832 SCREW, (.250-20 x 1.750)
14 11-64015 NUT, (.250-20)
15 1159-832760T1 END CAP ASSEMBLY
16 25-54029 O-RING, (2.800 x .103)
17 31-16756A4 BEARING KIT
18 NSS NOT SOLD SEPARATE, Bearing Race
19 26-41953 SEAL
20 10-881190 SCREW, (.312-18 x 1.00)
21 1156-7809T1 END CAP ASSEMBLY
22 25-62700 O-RING, (3.237 x .103)
23 26-41953 SEAL
24 10-28636 SCREW, (.250-20 x .750)
25 13-26992 LOCKWASHER, (.250) Stainless Steel
26 8538821 BRACKET, Throttle Position Indicator Mount
27 8519371 LEVER, Throttle Position Indicator
28 10-82130025 SCREW, (M6 x 25), Bracket to Crankcase
29 23-856954 BUSHING
30 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
31 25-8M0190980 GROMMET
32 8M6005165 INDICATOR, Throttle Position (Inside)
33 8582261 COVER, TPS
34 10-8508281 SCREW, (#10-32 x 2.00), TPS to Bracket
35 8M0084738 LINK ASSEMBLY
36 84-88439A46 CABLE ASSEMBLY, Battery - Positive
37 10-81893414 SCREW, (M8 x 14)
38 84-93388A1 CABLE ASSEMBLY, (6.00 Inches) Black
39 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
40 32-8M0108355 HOSE, (57.00 Inches Bulk) (Cut to 1-1/4 Inches)
41 32-8M0108355 HOSE, (57.00 Inches Bulk) (Cut to 1-1/2 Inches)
42 22-883048 PLUG, (.500-14)
Cylinder Head (12 parts) Cylinder Head
Ref OEM Part # Part Name
- 879809A08 LONG BLOCK ASSEMBLY
1 878110T1 CYLINDER HEAD ASSEMBLY Comment: (Starboard)
2 10-8M0125882 SCREW, (.375-16 x 2.750)
3 17-63779 PIN, Dowel (.250 x .625)
4 27-8M0204714 GASKET
5 8M0039353 COVER
6 833072003 THERMOSTAT, 62°C (143°F)
7 10-82130025 SCREW, (M6 x 25)
8 8M0148668 SENSOR ASSEMBLY
9 25-896699 O-RING, (1.78 mm x .08 mm)
10 25-8M0149612 SEAL
11 8597721 SEAL
Deck Oil Fill Kit, 15969A3 or 15969A5 (9 parts) Deck Oil Fill Kit, 15969A3 or 15969A5
Ref OEM Part # Part Name
1 15969A3 DECK FILL KIT, Oil, With Hose
2 15969A13 DECK FILL KIT, Oil, With Out Hose
3 15966 PLATE
4 15969A08 DECK PLATE ASSEMBLY
5 10-16324 SCREW, (#8 x .625)
6 54-815504228 CLAMP, Worm Gear
7 15967 ADAPTOR, Oil Filler
8 25-11332 O-RING, (2.225 x .210)
9 32-850719 HOSE, (100.00 Feet Bulk) , Oil Filler - Cut as Required
Driveshaft Housing and Exhaust Tube (38 parts) Driveshaft Housing and Exhaust Tube
Ref OEM Part # Part Name
- 27-8M0046714 GASKET SET, Engine
1 3503-813563T1 HOUSING, Driveshaft - Black - X-Long Comment: (X-Long)
2 16-56295 STUD, (.437 x 2.69)
3 10-898831 SCREW, (.500-20 x 6.220)
4 88238A10 CABLE ASSEMBLY, Ground
5 77327 MOUNT, Lower
6 12-49339 WASHER, (.8125)
7 11-898832 NUT, (.500-20)
8 10-41508 SCREW, (.250-20 x .500) Stainless Steel
9 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel
10 11-8M0204653 NUT, (.437-20) Stainless Steel
11 54-8M0036782 CLAMP
12 10-66727 SCREW, (.312-18 x 1.250)
13 100-8M4500752 COVER
14 10-88417 SCREW, (#12-24 x .620)
15 11-35521 NUT
16 12-48926 WASHER
17 11-8M0204653 NUT, (.437-20) Stainless Steel
18 12-20553 WASHER, (.406 x .734 x .063)
19 11-69254 NUT
20 8M0039081 BOOT, Idle Exhaust
21 19-64649 PLUG
22 27-991734 GASKET
23 66350001 SEAL (Lower)
24 18276T TUBE, Exhaust
25 8M0039076 SEAL (Upper)
26 812834A2 EXTENSION ASSEMBLY, Exhaust
27 10-8M0047146 SCREW, (0.25-20 x 1.50) Comment: Design-II
28 12-35044 WASHER, (.281 x .625 x .065) Stainless Steel Comment: Design-I and Design-II
29 11-888500 NUT
30 27-183076 GASKET
31 32-8M0042790 TUBE, Water Comment: (X-Long)
32 18233A20 PLATE ASSEMBLY, Driveshaft Housing
33 8M0043165 SEAL
34 68011 BRACKET
35 10-878608 SCREW, (#10-16 x .500)
36 17-43044 PIN, Dowel - Without Hole (.375 x .625)
37 26-38970 SEAL
Electrical Plate Assembly (29 parts) Electrical Plate Assembly
Ref OEM Part # Part Name
- 879346A41 HARNESS ASSEMBLY (Throttle Position Sensor)
1 899071T01 PLATE
2 54-899145 CLIP, Tie Strap
3 10-82129114 SCREW, (M6 x 14)
4 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
5 8M0207773 RELAY ASSEMBLY
6 828102 BRACKET
7 25-818967 GROMMET
8 23-8M0214955 BUSHING
9 10-82129125 SCREW, (M6 x 25 MM)
10 84-892926T03 HARNESS ASSEMBLY, Engine
11 85-875302A1 HOT STUD ASSEMBLY
12 11-400213 NUT, (M8) Stainless Steel
13 12-85172 WASHER
14 84-93388T21 CABLE ASSEMBLY, Black
15 84-8M0006811 CABLE ASSEMBLY, Starter
16 84-878231A03 HARNESS ASSEMBLY, Fuse - 100 Ampere
17 13-53166 LOCKWASHER, (.312)
18 11-400213 NUT, (M8) Stainless Steel
19 84-88439A46 CABLE ASSEMBLY, Battery - Positive
20 89-817109A2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
21 25-822179 GROMMET
22 23-8M0214955 BUSHING
23 84-88807A16 CABLE ASSEMBLY, (4.00 Inches) Black
24 10-32,11-45076 NUT, Brass
25 10-32,11-813938 CAP NUT,
26 11-8M0204668 NUT, (.312-18)
27 84-819514T26 HARNESS ASSEMBLY, Trim
28 54-816311T TIE STRAP, (8.00 Inches)
Exhaust Manifold and Exhaust Plate (39 parts) Exhaust Manifold and Exhaust Plate
Ref OEM Part # Part Name
- 879809A08 LONG BLOCK ASSEMBLY
1 27-190506 GASKET
2 828343A05 PLATE ASSEMBLY, Exhaust Divider
3 26-814754 SEAL, (12.50 Inches)
4 10-8263561 SCREW AND WASHER, (.312-18 x 1.500)
5 10-881190 SCREW, (.312-18 x 1.00)
6 8M0039767 COVER, Relief Valve
7 10-31984 SCREW, (.312-18 x 1.375)
8 10-69570 SCREW, (#10-16 x .750)
9 12-76451 WASHER
10 144791 DIAPHRAGM
11 16496 DEFLECTOR, Water
12 16497A1 PLATE
13 27-78690002 GASKET
14 24-42996 SPRING, (Stainless Steel)
15 14480 POPPET
16 25-64872 GROMMET
17 65848 CARRIER
18 27-991764 GASKET
19 850814T4 PLATE, Exhaust
20 17-43044 PIN, Dowel - Without Hole (.375 x .625)
21 8M0043164 SEAL
22 680101 BRACKET
23 10-878608 SCREW, (#10-16 x .500)
24 25-19565002 GROMMET
25 12-20553 WASHER, (.406 x .734 x .063)
26 11-69254 NUT
27 23-27132 BUSHING
28 10-66727 SCREW, (.312-18 x 1.250)
29 10-68783 SCREW, (.312-18 x 2.50)
30 10-898833 SCREW, (.375-16 x 3.500)
31 812905T BRACKET, Front
32 10-8055571 SCREW, (.3125-18 x .50)
33 12-187031 WASHER
34 25-18778001 GROMMET
35 18578T09 BRACKET ASSEMBLY, Rear
36 25-12602002 GROMMET
37 10-881892 SCREW, (.312-18 x 1.750)
38 22-883048 PLUG, (.500-14)
Flywheel/Alternator (29 parts) Flywheel/Alternator
Ref OEM Part # Part Name
1 8M0064021 ALTERNATOR KIT
2 10-8M0012503 SCREW, (M10 x 1.5)
3 10-40108120 SCREW, (M10 x 120) Hex Flange - Stainless Steel
4 12-8M0042641 WASHER, (.390 x 1.00 x .06)
5 23-856975 MOUNT
6 858391T01 BRACKET
7 12-845998 WASHER, (.406 x 1.250 x .089)
8 858393T01 BRACKET
9 11-826292 NUT, (M10) Brass/Nickel Plated
10 10-82446155 SCREW, (M10 x 55)
11 84-856583T2 CABLE ASSEMBLY
12 17-8M0042972 PIN, Special (1.75 Inches)
13 857142T BRACKET
14 10-812618 SCREW, (.312-18 x 1.00) Stainless Steel With Nylon Patch
15 24-855798001 SPRING
16 856815T2 ARM TENSIONER ASSEMBLY
17 16-8M0034457 STUD, (M10 x 85)
18 11-826292 NUT, (M10) Brass/Nickel Plated
19 23-8568941 BUSHING
20 12-4002320 WASHER
21 8M6005030 PULLEY ASSEMBLY
22 10-4010835 SCREW, (M10 x 35) Hex Flange - Stainless Steel
23 57-828507Q4 BELT
24 281-859734T1 FLYWHEEL
25 11-52901 NUT, (.625-18)
26 12-33001 WASHER, (.641 x 1.250 x .190)
27 19-45907 PLUG, Yellow
28 11-401386 NUT, (M6) Stainless Steel
29 12-4002319 WASHER
Fuel Hoses (14 parts) Fuel Hoses
Ref OEM Part # Part Name
1 54-816311T TIE STRAP, (8.00 Inches)
2 54-8M0214964 CLAMP, Hose (15.3)
3 22-858955 CONNECTOR
4 32-8M0108355 HOSE, (57.00 Inches Bulk) (Cut to 7-1/2 Inches)
5 32-8M0064784 HOSE, To Fuel Pump
6 32-8M0062344 HOSE ASSEMBLY, (25.50 Inches)
7 32-804822 HOSE, Fuel Return
8 32-804821005 HOSE, Fuel Balance (16.00 Inches)
9 25-804840 O-RING KIT
10 32-8M0064634 HOSE
11 32-8M0064635 HOSE
12 23-85686953 SLEEVE, (27.00 Inches Bulk)
13 54-8M0214911 CLAMP, (15.7)
14 21-8557611 CHECK VALVE
Fuel Pump (23 parts) Fuel Pump
Ref OEM Part # Part Name
- 879809A08 LONG BLOCK ASSEMBLY
1 NSS NOT SOLD SEPARATE, Body-Fuel Pump
2 21-857005A1 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Diaphragm
4 NSS NOT SOLD SEPARATE, Retainer
5 NSS NOT SOLD SEPARATE, Spring
6 NSS NOT SOLD SEPARATE, Cap
7 NSS NOT SOLD SEPARATE, Spring
8 NSS NOT SOLD SEPARATE, Cap
9 NSS NOT SOLD SEPARATE, Diaphragm
10 NSS NOT SOLD SEPARATE, Gasket-Boost
11 NSS NOT SOLD SEPARATE, Gasket-Pulse
12 27-8M0204705 GASKET
13 987752 PLATE
14 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
15 10-82104540 SCREW, (M5 x 40)
16 10-82130050 SCREW, (M6 x 50), Pump to Crankcase
17 144303 BASE
18 22-291112 FITTING
19 22-782792 FITTING, Elbow 45 Degree (1.25)
20 54-816311T TIE STRAP, (8.00 Inches)
21 32-8M0043979 HOSE AND SLEEVE ASSEMBLY, (18.00 Inches)
22 22-822769 CONNECTOR
Fuel Rails (33 parts) Fuel Rails
Ref OEM Part # Part Name
- 8M0185153 FUEL RAIL ASSEMBLY, Complete
1 NSS NOT SOLD SEPARATE, Fuel Rail (Port)
2 NSS NOT SOLD SEPARATE, Fuel Rail (Starboard)
3 54-804830 CLAMP
4 10-804525001 SCREW PACKAGE, (2 Per)(M5 x 10)
5 8M0047053 VALVE ASSEMBLY, (.375 Inch Diameter)
6 25-804840 O-RING KIT
7 22-805515 CAP, Shrader Valve - Brass
8 19-804835 PLUG (Port)
9 8M0041097 CLAMP
10 54-8048311 CLAMP
11 8M0222157 INJECTOR
12 25-804530 O-RING KIT
13 25-804529 O-RING KIT
14 804522 CLAMP
15 54-880808 CLAMP
16 880807T04 REGULATOR, Air
17 25-880809 O-RING KIT
18 54-804832 CLAMP
19 804526 SCREW PACKAGE, (M5 x 16) (2 Per)
20 804535001 COVER
21 24-804534 SPRING
22 804533 DIAPHRAGM ASSEMBLY
23 25-804536 O-RING
24 19-804834 PLUG (Starboard)
25 22-804836 FITTING
26 804532 O-RING KIT
27 8M6001744 INJECTOR ASSEMBLY, Air
28 26-804875 SEAL KIT, Direct Injector
29 16-8M0063255 STUD, (M10 x 92)
30 11-826292 NUT, (M10) Brass/Nickel Plated
31 12-828694A1 WASHER ASSEMBLY, Cupped
32 54-899145 CLIP, Tie Strap
Gasket Set Components-Complete-Powerhead and Lower Unit (1 parts) Gasket Set Components-Complete-Powerhead and Lower Unit
Ref OEM Part # Part Name
- 27-782461 GASKET, Exhaust Diffuser Comment: Not used for this application
Gear Housing(Driveshaft) (48 parts) Gear Housing(Driveshaft)
Ref OEM Part # Part Name
- 43-803615T2 GEAR ASSEMBLY, Pinion/Forward
1 1647-9148T93 GEAR HOUSING ASSEMBLY, Basic
2 17-43044 PIN, Dowel - Without Hole (.375 x .625)
3 16-8M0034464 STUD, (.438 x 3.82 Inches) Comment: (X-Long)
4 16-8M0133358 STUD, (.437-14/.437-20 x 2.060)
5 16-8M0034463 STUD, (.312-18/.324-24 x 3.380)
6 16-306671 STUD, (.250-20/.250-28 x 3.125)
7 8M0039169 FILLER BLOCK
8 31-42647A1 BEARING ASSEMBLY, Roller
9 97-826134Q ANODE
10 10-4000333 SCREW, (M6 x 40)
11 11-401386 NUT, (M6) Stainless Steel
12 22-881866 FITTING
13 23-29804T SLEEVE
14 NSS NOT SOLD SEPARATE, Pinion Gear
15 12-92721 WASHER
16 11-35921 NUT, (.625-18)
17 15-42637A1 SHIM SET
18 10-79953Q04 SCREW KIT, Drain
19 26-8M0204693 SEAL
20 789022 SHIFT SHAFT
21 25-25439 O-RING, (.862 x .103)
22 23-77631A2 BUSHING ASSEMBLY
23 26-8M0204708 SEAL, Oil
24 12-77674 WASHER
25 45-897625T DRIVESHAFT, X-Long
26 31-8M0146566 BEARING ASSEMBLY, Roller/Cup
27 NSS NOT SOLD SEPARATE, Cup
28 8245191 RETAINER
29 46-8M0077147 BASE ASSEMBLY, Water Pump
30 NSS NOT SOLD SEPARATE, Retainer
31 27-8M0204678 GASKET
32 25-8M0142854 O-RING, (2.175 x .175)
33 26-89238 SEAL, Oil
34 26-16977 SEAL, Oil
35 27-8M0090319 GASKET, Lower
36 27-858524 GASKET
37 8M0204677 FACE PLATE
38 46-96148T1 BODY ASSEMBLY, Water Pump
39 48752T INSERT
40 26-38970 SEAL
41 47-89984T3 IMPELLER
42 28-8M0214992 KEY
43 10-8M0215009 SCREW, (#14-8 x 2.25)
44 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
45 11-8267119 NUT, (.250-28)
46 12-36001 WASHER
47 11-13436 NUT
Gear Housing, Propeller Shaft (33 parts) Gear Housing, Propeller Shaft
Ref OEM Part # Part Name
- 27-8M0046714 GASKET SET, Engine
1 1647-9148T93 GEAR HOUSING ASSEMBLY, Basic
2 89594A1 FOLLOWER ASSEMBLY
3 789562 SHIFT CAM
4 828287 ROD
5 43-803615T2 GEAR ASSEMBLY, Pinion/Forward
6 15-44491A1 SHIM SET
7 31-30894A1 BEARING SET, Cup And Cone
8 NSS NOT SOLD SEPARATE, Cup
9 31-30895T BEARING, Needle
10 53-856823 RING, Retaining
11 52-859340T CLUTCH
12 17-8M0100263 PIN, Cross
13 17-828356 PIN, Detent
14 24-30893 SPRING
15 44-94148 PROPELLER SHAFT
16 43-828175A1 GEAR ASSEMBLY, Reverse - 15/28
17 23-824108 SPACER
18 681001 RING, Thrust
19 30-88957T BEARING, Ball
20 25-8M0214920 O-RING
21 43567T1 CARRIER ASSEMBLY, Bearing
22 31-30956T BEARING, Needle
23 26-14077 SEAL, Oil (Inside)
24 26-8M0204670 SEAL (Outside)
25 28-30281 KEY
26 14-79447 TAB WASHER
27 8M2011027 RETAINER
28 97-76214A6 ANODE KIT Comment: (Magneseum)
29 10-8M0204686 SCREW, (.437-14 x 1.750)
30 10-65210 SCREW, (.375-16 x 1.00)
31 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel
32 11-8M0204653 NUT, (.437-20) Stainless Steel
Mercathode Kit (15 parts) Mercathode Kit
Ref OEM Part # Part Name
1 88334A2 MERCATHODE KIT
2 88334A4 MERCATHODE ASSEMBLY
3 10-22793 SCREW, (#9-14 x .875)
4 12-30164 WASHER, (.192 x .375 x .0312) Stainless Steel
5 10-32,11-45076 NUT, Brass
6 72958A5 ELECTRODE ASSEMBLY
7 25-8M0204645 O-RING, (.796 x .139)
8 10-87698 SCREW, (#10-16 x 1.250) Stainless Steel
9 97-72957A5 ANODE ASSEMBLY
10 25-8M0204645 O-RING, (.796 x .139)
11 10-87698 SCREW, (#10-16 x 1.250) Stainless Steel
12 88-8M0207796 FUSE, 20 Ampere
13 84-95084A10 CABLE ASSEMBLY, (5.00 Inches) Red
14 84-95084A13 CABLE ASSEMBLY, (64.00 Inches)
15 84-79138A8 CABLE ASSEMBLY, (72.00 Inches) Black
Oil Injection Components (31 parts) Oil Injection Components
Ref OEM Part # Part Name
- 879809A08 LONG BLOCK ASSEMBLY
1 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 24 Inches)
2 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 18-1/2 Inches)
3 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 16-1/2 Inches)
4 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 24-1/2 Inches)
5 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 27 Inches)
6 21-858805 CHECK VALVE
7 8M0214940 TIE STRAP, (5.50 Inches)
8 56762 TIE STRAP, (4.00 Inches)
9 32-892830053 HOSE, (24.00 Inches Braided)
10 32-8M0054213 HOSE, (40.00 Inches Bulk) (Cut to 32 Inches)
11 21-8781051 CHECK VALVE, To Block
12 22-8M0207780 FITTING
13 32-8M0108355 HOSE, (57.00 Inches Bulk) (Cut to 6 Inches)
14 NSS NOT SOLD SEPARATE, Cap
15 32-875289 HOSE
16 22-858955 CONNECTOR
17 35-875284T01 FILTER, Oil - In Line
18 32-875283 HOSE, (2.00 Inches)
19 1200-8M0063190 RESERVOIR ASSEMBLY
20 NSS NOT SOLD SEPARATE, Decal-Reservoir
21 25-855362001 GROMMET
22 12-49436 WASHER
23 10-60411 SCREW, (.312-18 x 1.250)
24 23-855364 BUSHING
25 87-856156T02 SWITCH ASSEMBLY
26 10-58376 SCREW, (.164-18 x .375)
27 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel
28 54-814634 CLAMP
29 32-8M0108355 HOSE, (57.00 Inches Bulk) (Cut to 4-3/4 Inches)
30 22-858955 CONNECTOR
Oil Lines (15 parts) Oil Lines
Ref OEM Part # Part Name
- 879809A08 LONG BLOCK ASSEMBLY
1 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 30 Inches)
2 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 25 Inches)
3 22-887801 FITTING, Elbow 90 Degree (.0625-27)
4 21-8592352 CHECK VALVE, 90 Degree (.0625-27)
5 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 16-1/2 Inches)
6 22-151333 FITTING
7 8M0214940 TIE STRAP, (5.50 Inches)
8 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 22 Inches)
9 22-59169003 FITTING, Tee
10 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 1-1/2 Inches)
11 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 4 -3/4 Inches)
12 32-8M0054152 TUBING, (38.00 Inches Bulk) (Cut to 3-1/2 Inches)
13 21-426233 CHECK VALVE
14 21-426982 CHECK VALVE
PCM Mounting (11 parts) PCM Mounting
Ref OEM Part # Part Name
1 8M0073376 PCM, Propulsion Control Module Comment: SN# 1B934545 & Up
2 10-82130025 SCREW, (M6 x 25)
3 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
4 25-8M0190980 GROMMET
5 23-856954 BUSHING
6 858953 BRACKET
7 10-82129114 SCREW, (M6 x 14)
8 10-82130012 SCREW, (M6 x 12)
9 830796A04 CONNECTOR ASSEMBLY, Weather Cap - Male
10 877613A02 CONNECTOR ASSEMBLY, Weather Cap 6 Pin
11 54-8M0024808 J CLIP
Power Trim Components (38 parts) Power Trim Components
Ref OEM Part # Part Name
- 855998A11 POWER TRIM ASSEMBLY, Complete
1 878265A4 TRIM MOTOR
2 NSS NOT SOLD SEPARATE, Armature
3 NSS NOT SOLD SEPARATE, End Frame
4 10-82494830 SCREW, (M6 x 30)
5 13-400256 LOCKWASHER, (M6)
6 8782451 DRIVESHAFT
7 878410A1 PO CHECK KIT
8 893929A01 MANUAL RELEASE ASSEMBLY, Includes Reference #26
9 8M0142997 SHAFT KIT
10 17-878267 PIN
11 878235A03 TILT CYLINDER ASSEMBLY
12 878239A02 GUIDE KIT, Includes Reference #26
13 8M0142999 O-RING KIT, Includes Reference #26
14 8M0168219 SHOCK ROD KIT, Includes Reference #26
15 8M0143000 PISTON ASSEMBLY, Memory
16 878406A02 REPAIR KIT, Check Valve, Includes Reference #26
17 878414T01 PISTON ASSEMBLY
18 878413A1 PISTON ASSEMBLY
19 1100-8M0021648 GUIDE ASSEMBLY
20 878264A1 RESERVOIR KIT
21 19-811613 PLUG ASSEMBLY
22 10-4000327 SCREW, (M6 x 14)
23 12-4002315 WASHER
24 892251A01 PUMP KIT
25 878408A1 REPAIR KIT, Power Trim
26 17-821539 PIN, Trilobe
27 10-858771 SCREW, (M10 x 30)
28 12-4002319 WASHER
29 97-818298Q1 ANODE KIT
30 10-8M0204707 SCREW, (M6 x 25)
31 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
32 99625002 SHAFT
33 8M0084613 C WASHER
34 54-26550 CLAMP
35 10-878609 SCREW, (#10-16 x .600)
36 32-828547353 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk), Cut to 12 Inches
37 54-816311T TIE STRAP, (8.00 Inches)
Service/Support Material (1 parts) Service/Support Material
Ref OEM Part # Part Name
- NSS NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: Contact Mercury Marine Warranty Administration for Replacement (Service Bulletin 2009-18)
Starter Motor (14 parts) Starter Motor
Ref OEM Part # Part Name
1 50-892339T01 STARTER MOTOR ASSEMBLY
2 NSS NOT SOLD SEPARATE, Thru Bolt
3 43-880805A1 GEAR KIT
4 809463A1 SOLENOID KIT
5 8M0065258 BRUSH SET
6 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
7 84-93388A1 CABLE ASSEMBLY, (6.00 Inches) Black
8 37-8272822 DECAL, Warning
9 13-400255 LOCKWASHER, (M5)
10 11-400211 NUT, (M5) Stainless Steel
11 13-8M0204647 LOCKWASHER, (.312)
12 11-400213 NUT, (M8) Stainless Steel
13 23-8M0034918 COLLAR
14 8M0043276 STOP
Switch/Lanyard Assembly (14 parts) Switch/Lanyard Assembly
Ref OEM Part # Part Name
- 87-19674Q2 SWITCH/LANYARD KIT
NS 92-257113 NEOPRENE, (8 Ounce)
1 87-19674A1 SWITCH ASSEMBLY, Lanyard
2 10-18303 SCREW, (.190-16 x 1.750) Stainless Steel
3 813679 ADAPTER
4 15920Q54 LANYARD ASSEMBLY
5 10-32866 SCREW, (#10-32 x 2.00) Stainless Steel
6 18321 CLAMP, Mounting
7 12-24676 WASHER, (.200 x .440 x .032)
8 10-32,11-68219 NUT, Stainless Steel
9 79146 RETAINER
10 54-816311T TIE STRAP, (8.00 Inches)
11 84-11149A3 CABLE ASSEMBLY
12 85-623594 INSULATOR, (2.00 Inch)
Swivel Bracket and Steering Arm (31 parts) Swivel Bracket and Steering Arm
Ref OEM Part # Part Name
1 1499-8M0102865 SWIVEL BRACKET ASSEMBLY, Black
2 25-8M0214926 O-RING
3 23-818764 BUSHING
4 23-816039 SPACER
5 26-87735 SEAL, Oil (Lower)
6 22-8M0169589 FITTING, Grease
7 23-821207 BUSHING
8 12-816432 THRUST WASHER
9 878182T01 YOKE, Bottom
10 53-67684 RING, Retaining
11 8M0045383 STRIKER PLATE
12 13-58643 LOCKWASHER, (.375)
13 11-46335 NUT, (.375-24)
14 10-64014 SCREW, (.250-28 x .500)
15 NSS NOT SOLD SEPARATE, Decal-Serial Overlaminate
16 8M0074846 SENDER ASSEMBLY, Trim
17 10-852368 SCREW, (#10-24 x .750)
18 10,13-26996 LOCKWASHER, Stainless Steel
19 12-89302 WASHER, (.203 x .406 x .040)
20 17-8M0132731 SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel
21 10-8M0176309 SCREW, (.437-20 x 7.500)
22 8M0000516 BUMPER, Top Yoke
23 77326 MOUNT
24 12-66921 WASHER
25 12-78688 WASHER
26 11-8M0204653 NUT, (.437-20) Stainless Steel
27 92876A12 LINK ROD ASSEMBLY
28 10-849838 SCREW, (.375-24 x 1.250)
29 11-8M0204726 NUT, (.375-24) Brass
30 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
31 54-816311T TIE STRAP, (8.00 Inches)
Throttle Lever and Shift Shaft (46 parts) Throttle Lever and Shift Shaft
Ref OEM Part # Part Name
1 8M0040990 LEVER, Throttle Control
2 10-818165 SCREW, (.375-16 x 1.75)
3 23-55164 BUSHING
4 23-858959 SPACER
5 10-64022 SCREW, (.250-20 x 2.125)
6 11-64015 NUT, (.250-20)
7 26852 CAP, Nylon
8 42927 INSERT
9 12-35459 WASHER
10 11-401386 NUT, (M6) Stainless Steel
11 814283T6 BRACKET ASSEMBLY, Anchor
12 98889 LATCH
13 10-42975 DRIVE SCREW
14 39519 CUP
15 52100 WEAR PLATE
16 8M0036768 LATCH
17 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel
18 11-826709109 NUT, (.250-28) Stainless Steel
19 10-28782 SCREW, (.312-18 x .880) Stainless Steel
20 814284 GUIDE BLOCK
21 24-20099 SPRING
22 67073A1 LINK ROD ASSEMBLY
23 79932A17 SHIFT SHAFT ASSEMBLY Comment: (X-LONG)
24 NSS NOT SOLD SEPARATE, Roll Pin
25 NSS NOT SOLD SEPARATE, Shift Shaft Lever-Upper
26 23-26856 BUSHING
27 13-29720 WAVE WASHER
28 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel
29 11-826709109 NUT, (.250-28) Stainless Steel
30 87-8M0207794 SWITCH
31 10-77478 SCREW, (#6-32 x .875)
32 12-27882 WASHER
33 23-8M0215006 BUSHING
34 8508152 ROD
35 8562211 CAM
36 23-856895 BUSHING
37 30-856896 BEARING
38 10-81893440 SCREW, (M8 x 40)
39 850286A03 LEVER/ROLLER KIT, Throttle
40 8M0072162 ROLLER
41 12-8M0204666 WASHER, (.203 x .500 x .032)
42 8-32,11-826709104 NUT, Stainless Steel
43 10-8M0027821 SCREW, (M5 x 18)
44 12-8M0027820 WASHER, Spool
45 10,13-69432 LOCKWASHER, External
46 12-8M0027819 WASHER, Cupped
Tools (1 parts) Tools
Ref OEM Part # Part Name
- 90-8M0047641 PARTS MANUAL, 150 Pro XS (2.5L)
Top Cowl (25 parts) Top Cowl
Ref OEM Part # Part Name
- 37-8M0065745 DECAL, Horsepower (175) Comment: SN# 1B934545 & Up
1 100-8M0083588 TOP COWL ASSEMBLY (Includes all Decals except Horsepower) Comment: SN# 1B934545 & Up
2 10-82130020 SCREW, (M6 x 20)
3 883019A02 SOUND BLANKET KIT
4 NSS NOT SOLD SEPARATE, Sound Blanket-Port
5 NSS NOT SOLD SEPARATE, Sound Blanket-Starboard
6 NSS NOT SOLD SEPARATE, Sound Blanket-Rear
7 831207A16 HANDLE KIT, Cowl Latch
8 23-812707 BUSHING
9 23-8312141 SPACER
10 12-8M0042643 WASHER, (.520 x .850 x .060) Nylon - Black
11 13-12134 WASHER, Wave
12 8M0001081 CAM
13 12-8M0214930 WASHER
14 10-8M0103805 SCREW, (M6 x 16 MM) Stainless Steel
15 8M0036792 BRACKET, Front
16 815477 BUMPER, Latch
17 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
18 11-401366 NUT, (M6) Stainless Steel
19 53-8237951 RING, Retaining
20 8M0207770 ROLLER
21 8155381 PIN, Roll
22 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
23 NSS NOT SOLD SEPARATE, Decal-Counter Rotation
24 NSS NOT SOLD SEPARATE, Decal-Break-In
Transom Brackets (20 parts) Transom Brackets
Ref OEM Part # Part Name
1 3426-828334T03 BRACKET ASSEMBLY, Transom-Starboard
2 3425-828333T08 BRACKET ASSEMBLY, Transom-Port
3 22-8M0169588 FITTING, Grease, Port
4 826125A1 TILT TUBE
5 11-826135 NUT, (1.00-14) Nylon Insert
6 25-45711 O-RING, (.612 x .103)
7 13-88750 WASHER
8 11-826164 NUT, (.875-14)
9 10-8M0204730 SCREW, (.500-20 x 5 Inches)
10 12-8M0204665 WASHER, (.530 x .870 x .105) Stainless Steel
11 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
12 11-82671117 NUT, (.500-20)
13 8M0115104 LEVER ASSEMBLY, Tilt Lock
14 24-830899 SPRING, Tension
15 23-65830 NYLINER
16 24-830900 SPRING, Compression
17 99633 KNOB
18 17-99615 PIN, Groove
19 17-893709 PIN
20 37-8M0043059 DECAL, Warning
Vapor Separator Components (40 parts) Vapor Separator Components
Ref OEM Part # Part Name
- 859174T06 VAPOR SEPARATOR ASSEMBLY, Complete
1 8M6004919 COVER KIT
2 22-8554246 FITTING
3 22-881740 FITTING, Straight
4 19-883208 PLUG
5 27-883252 GASKET
6 26-803878 SEAL, Pump
7 1395-808612 SCREW AND WASHER, (#8-32 x .750)
8 22-885186A1 FITTING KIT
9 25-831985 O-RING, (.468 x .078)
10 84-881831 WIRE ASSEMBLY
11 855427A1 PUMP KIT
12 8M6000589 SLEEVE
13 8M6004920 FLOAT KIT
14 F10064 SHAFT
15 8M6004917 VALVE, Needle
16 10-883223 SCREW, (M6 x 16)
17 8M6004918 SEAT/VALVE
18 889318002 BAFFLE, Fuel
19 10-883223 SCREW, (M6 x 16)
20 35-18458T4 FILTER KIT
21 8M0204710 PROBE
22 855434T04 BOWL KIT
23 22-880862A1 FITTING KIT
24 25-880863 O-RING
25 19-855435A1 PLUG KIT
26 25-8M0062785 O-RING
27 26-8554331 SEAL, Pump
28 22-8554245 ELBOW
29 8M0047624 PUMP ASSEMBLY
30 22-855802A1 ELBOW
31 25-883551 O-RING
32 855756A1 BRACKET KIT
33 10-1993716 SCREW, (M6 x 16)
34 54-850181 TIE STRAP, (11.750 Inches)
35 54-816311T TIE STRAP, (8.00 Inches)
36 25-856928 GROMMET
37 22-880862A1 FITTING KIT
38 25-880863 O-RING
39 10-82130010 SCREW, (M6 x 10)
Visual Warning Kit, 17334A2 (7 parts) Visual Warning Kit, 17334A2
Ref OEM Part # Part Name
NS 10-32,11-27164 NUT AND LOCKWASHER,
1 17334A2 VISUAL WARNING SYSTEM
2 88-17429 LAMP
3 76424 BRACKET, Switch Mounting
4 16-55422 STUD, (#10-32 x 2.00)
5 12-24676 WASHER, (.200 x .440 x .032)
6 10-32,11-68219 NUT, Stainless Steel
Water Hoses (25 parts) Water Hoses
Ref OEM Part # Part Name
- 879809A08 LONG BLOCK ASSEMBLY
1 22-883048 PLUG, (.500-14)
2 22-36382 FITTING, (.250-18 x .62) Brass
3 22-883089 FITTING
4 22-687271 FITTING, (.250-18) 90 Degree - Brass
5 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
6 54-816311T TIE STRAP, (8.00 Inches)
7 32-774572 HOSE, (48.00 Inches Bulk) (Cut to 21 Inches)
8 35-8348084 STRAINER
9 32-8M0022492 HOSE, Water - Molded - Starboard
10 32-8M0022447 HOSE, Water - Molded - Port
11 22-291112 FITTING
12 54-816311T TIE STRAP, (8.00 Inches)
13 32-83476463 TUBING, (32.00 Inches Bulk) (Cut to 18-1/2 Inches)
14 22-881866 FITTING
15 32-85978571 TUBING, (52.00 Inches Bulk) (Cut to 15 Inches)
16 22-8M0207782 FITTING
17 71-8M0157742 SENSOR KIT, (0-50 PSI) (TAN)
18 54-883066 CLIP, (.865)
19 22-875207 TEE, Fitting
20 32-85978571 TUBING, (52.00 Inches Bulk) (Cut to 44 Inches)
21 22-8M0214971 COUPLER
22 22-859732 PLUG
23 22-8M0214970 FITTING, Adapter
24 32-85978571 TUBING, (52.00 Inches Bulk) (Cut to 5 Inches)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 175 PROXS (2.5L) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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