Mercury 150 (4-Stroke) (1B905505 & Up) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 150 (4-Stroke). Scroll down for exploded parts diagrams (37), specifications, and maintenance reference.

Mercury 150 (4-Stroke) (1B905505 & Up) Parts & Diagrams

🔎 Mercury 150 (4-Stroke) Reference Library — Exploded parts diagrams (37 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 150 (4-Stroke) is a 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve
Horsepower 150 HP
Displacement 3000 cc (3.0L / 183 CID)
Bore x Stroke 96 mm x 103 mm (3.78 in. x 4.06 in.)
Spark Plug (Type & Gap) NGK ZFR5F
Engine Oil Capacity 5.5 L (5.8 qt)
Recommended Engine Oil Mercury FourStroke Oil 10W-30
Gear Case Oil Capacity 980 mL (33.1 oz)
Idle Speed (in gear) 650 ± 50 RPM (in gear)
Full Throttle RPM Range 5000-6000
Fuel Unleaded Gasoline, 87 Octane min. (90 RON, 10% Ethanol max)

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 150 (4-Stroke):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 150 (4-Stroke).

Accessories (1 parts) Accessories
Ref OEM Part # Part Name
- 898289T19 SIGNAL MODULE, Power Steering
Adaptor Plate (9 parts) Adaptor Plate
Ref OEM Part # Part Name
1 27-8M0057703 GASKET, Adapter Plate/Block
2 25-8M0065017 O-RING, (M10.85 X 58.9)
3 8M0142710 DRAIN, Cowl
4 25-8M0058484 GROMMET
5 8M0188434 ADAPTER PLATE
6 10-8M0069690 SCREW, (M10 X 1.5 X 60)
7 10-8M0103815 SCREW, (M8 x 40)
8 17-821327 PIN, Dowel
9 8M0044025 SEAL, Adapter Plate
Cooling (31 parts) Cooling
Ref OEM Part # Part Name
1 22-8M0058214 FITTING, Water Strainer
2 54-8M0204719 CLAMP, (36.1 mm)
3 32-8M0028132 HOSE, Thermostat
4 32-8M0028275 HOSE, Tell Tale
5 54-892833 CLIP
6 10-8M0037204 SCREW, Nylon, push in
7 54-8M0035891 CLIP, Hose
8 54-8M0224396 CLIP, Hose
9 8M0057702 TELLTALE
10 25-38101 O-RING, (.674 x .103)
11 10-8M0103805 SCREW, (M6 x 16 MM) Stainless Steel
12 54-888988011 CLAMP, (38.1 mm)
13 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
14 22-885518A02 FITTING ASSEMBLY
15 25-62701 O-RING
16 22-8M0038205 FITTING, Straight
17 32-8M0028130 HOSE, FSM, Water Inlet
18 54-816311T TIE STRAP, (8.00 Inches)
19 32-8M0035248 HOSE, Drain
20 32-8M0045298 HOSE, Sprayer
21 22-8M0050013 FITTING, Exhaust Cooling
22 22-8M0035658 FITTING, 90° with sealant
23 54-888988022 CLAMP
24 32-8M0057620 HOSE, Flush
25 32-8M0102826 HOSE ASSEMBLY, Flushing
26 54-8M0204696 CLAMP, (16.2 mm)
27 32-8M0057599 TUBING, (8 ID X 14 OD X 840 MM)
28 8M0048537 BRACKET, Hose Clip
29 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
30 8M0090819 HOUSING ASSEMBLY, Thermostat
31 25-8M0005958 O-RING
Crankshaft, Pistons and Connecting Rods (24 parts) Crankshaft, Pistons and Connecting Rods
Ref OEM Part # Part Name
1 700-8M0098836 PISTON ASSEMBLY Comment: SN# 0B038439 & Up
2 39-8M0098837 PISTON RING SET Comment: SN# 0B038439 & Up
3 NSS NOT SOLD SEPARATE, OIL RING ASSEMBLY
4 40-881184 CIRCLIP Comment: SN# 0B038439 & Up
5 NSS NOT SOLD SEPARATE, Wrist pin
6 600-8M0168895 CONNECTING ROD ASSEMBLY
7 10-8M0064457 BOLT, Rod
8 23-8M0057692 BEARING, Connecting Rod,Navy Blue
9 53-8M0071542 RETAINING RING
10 26-8M0035127 SEAL, Top main brg flywheel end
11 23-8M0036025 SPACER
12 400-8M0057666 CRANKSHAFT ASSY
13 25-8M0034912 O-RING, 3.78 X 21.32
14 23-8M0057689 BEARING SET, Main, Green
15 8M0057669 CHAIN, Balance Shaft
16 10-8M0103806 SCREW, (M6 x 20 MM) Stainless Steel
17 12-8M0214930 WASHER
18 8M0051757 BALANCE SHAFT, Vespel
19 10-8M0103808 SCREW, (M6 x 30 MM) Stainless Steel
20 8M0086230 HYDRAULIC TENSIONER ASSY, Vespel
21 10-8M0058350 SCREW, M6X1X25
22 8M0082257 TENSIONER BRACKET, Hydraulic
23 19-8M0087446 PLUG, (10 MM)
24 NSS NOT SOLD SEPARATE, O-ring, M1.5 X 7
Cylinder Block (25 parts) Cylinder Block
Ref OEM Part # Part Name
- 61-8M0122812 SHORT BLOCK ASSEMBLY
1 800-8M0122813 CYLINDER BLOCK ASSY
2 NSS NOT SOLD SEPARATE, Bedplate
3 17-893540 PIN, Dowel, 8x12 long
4 10-8M0145444 SCREW, M10X1.50X95 HX FLG HD
5 8M0057644 DIPSTICK ASSEMBLY
6 25-8M0048519 O-RING, 012, Viton
7 19-8M0087451 PLUG, (18 MM)
8 NSS NOT SOLD SEPARATE, O-ring, M2 X 15
9 19-8M0087454 PLUG, (30 MM)
10 NSS NOT SOLD SEPARATE, O-ring, M2.5 X 27
11 19-8M0087453 PLUG, (24 MM)
12 NSS NOT SOLD SEPARATE, O-ring, M2 X 21
13 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
14 8M0057645 CRANKCASE COVER
15 8M0069596 SEAL, Crankcase Cover
16 8M0065093 CAP
17 10-8M0146359 SCREW, (M8 X 1.25 X 95)
18 8M0057670 BALANCE SHAFT ASSEMBLY
19 8M0057658 OIL PUMP ASSEMBLY
20 10-8M0103810 SCREW, (M6 x 45 MM) Stainless Steel
21 8M0048484 OIL PICKUP TUBE ASSEMBLY
22 54-8M0187146 CLAMP, (39.6 MM)
23 32-8M0055656 HOSE, Oil Pickup
24 12-8M0043913 THRUST WASHER
Cylinder Head and Camshaft (35 parts) Cylinder Head and Camshaft
Ref OEM Part # Part Name
- 900-8M0169879 CYLINDER HEAD ASSEMBLY Comment: SeaPro
1 8M0057648 CYLINDER HEAD, Bare
2 8M0029981 VALVE SEAT, Exhaust
3 8M0029982 VALVE SEAT, Intake
4 8M0029980 VALVE GUIDE
5 19-8M0087454 PLUG, (30 MM)
6 NSS NOT SOLD SEPARATE, O-ring, M2.5 X 7
7 19-8M0087453 PLUG, (24 MM)
8 NSS NOT SOLD SEPARATE, O-ring, M2 X 21
9 19-8M0087446 PLUG, (10 MM)
10 NSS NOT SOLD SEPARATE, O-ring, M1.5 X 7
11 NSS NOT SOLD SEPARATE
12 10-8M0163131 BOLT, (M6 x 36)
13 8M0032524 ROLLER FINGER FOLLOWER ASSY
14 22-8M0058214 FITTING, Water Strainer
15 8M0098635 VALVE, Exhaust Comment: SeaPro
16 8M0098634 VALVE, Intake Comment: SeaPro
17 16-8M0047625 STUD, Ball End M10 X 1
18 8M0037758 RETAINER, Valve
19 28-8M0035317 KEY, Valve Retainer Comment: 2 per valve
20 8M0057651 VALVE SEAL KIT
21 24-8M6001704 SPRING, Valve
22 400-8M0183245 CAMSHAFT ASSEMBLY
23 17-8M0084726 PIN, Dowel (.187 x .530)
24 8M0035600 BLADE, Timing Chain
25 8M0035484 GUIDE, Fixed, Timing Chain
26 43-880550 SPROCKET
27 10-8M0086569 SCREW, Shoulder, M8 X 1.25 MM
28 8M0126057 CHAIN, Cam
29 10-8M0021532 SCREW, (M12 x 40 MM), Left Hand Thread
30 8M0057657 TENSIONER ASSY, Timing Chain
31 25-898836 O-RING, Brown
32 1100-8M0064752 END CAP, Cam Tensioner
33 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
34 11-8M0047686 NUT, M10 X 1
Cylinder Head and Camshaft Cover (6 parts) Cylinder Head and Camshaft Cover
Ref OEM Part # Part Name
1 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
2 8M0057659 CAMSHAFT COVER ASSY
3 8M0069588 SEAL, Camshaft Cover
4 10-8M0145444 SCREW, M10X1.50X95 HX FLG HD
5 10-8M0103809 SCREW, (M6 x 40 MM) Stainless Steel
6 27-8M6000366 HEAD GASKET
DriveShaft Housing Extension Kit (20 parts) DriveShaft Housing Extension Kit
Ref OEM Part # Part Name
- 8M0105087 EXTENSION KIT, Driveshaft Housing, Convert L to XL
1 8M0105088 SPACER, Driveshaft Housing X-Long
2 45-8M0063505 DRIVESHAFT, X-Long
3 31-33138A1 BEARING ASSEMBLY, Tapered Roller
4 31-8M0166756 BEARING ASSEMBLY, Roller
5 15-8M0053110 SHIM SET
6 15-8M0063268 SHIM SET
7 8M0214995 COUPLING, Water Pump
8 8M0050570 TUBE, Water Spacer, X-long
9 23-8M0061394 BUSHING
10 27-8172771 GASKET
11 8M0140439 SHIFT SHAFT, X-Long
12 8M0030784 WASHER, Keyed
13 17-43044 PIN, Dowel - Without Hole (.375 x .625)
14 17-8M0084244 PIN, Dowel - With Hole (.375 x .625)
15 11-896895 NUT, (M12)
16 12-856982 WASHER, (.500 x .810 x .090) Stainless Steel
17 10-857137 SCREW, (M12 x 160)
18 16-8M0008047 STUD, (M12 x 179)
19 11-35921 NUT, (.625-18)
Driveshaft Housing (24 parts) Driveshaft Housing
Ref OEM Part # Part Name
1 1500-8M0219176 DRIVESHAFT HOUSING, Long
2 16-8M0008031 STUD, (M12 x 1.75 x 52)
3 10-8M0102995 SCREW, (M12 x 35 MM)
4 12-856982 WASHER, (.500 x .810 x .090) Stainless Steel
5 11-896895 NUT, (M12)
6 54-8M0051768 CLAMP, Cable .375
7 54-24836 CLIP
8 22-8M0062365 FITTING, Straight
9 10-8M0037204 SCREW, Nylon, push in
10 25-892446 O-RING, (14 X 1.78 MM)
11 22-8M0050013 FITTING, Exhaust Cooling
12 12-8M0214930 WASHER
13 10-8M0103804 SCREW, (M6 x 12 MM) Stainless Steel
14 23-8M0143836 BUSHING, Shift Shaft
15 10-8M0069690 SCREW, (M10 X 1.5 X 60)
16 8M0050571 TUBE, Water, Long
17 8M0050570 TUBE, Water Spacer, X-long
18 25-8M0035476 GROMMMET, Water Tube
19 8M0042271 GUIDE, Water Tube
20 25-8M0033182 SEAL, Exhaust Pipe
21 19-8M0053658 PLUG, Long, Rear Driveshaft Housing
22 22-8M0057706 SPEEDOMETER HOSE ASSY
23 8M0057725 LOWER MOUNT ASSEMBLY
24 10-8M0069689 SCREW, (M10X1.5X40) Hex Flange
Dual Cable Attaching Kit (12 parts) Dual Cable Attaching Kit
Ref OEM Part # Part Name
- 92876A8 ATTACHING KIT, Steering
1 41055A1 BRACKET ASSEMBLY
2 715651 TUBE, Steering Cable
3 25-48462 O-RING, (.614 x .070)
4 13-821203 LOCKWASHER
5 11-8M0041651 NUT, (.875-14)
6 10-38601 SCREW, (.250-28 x 1.250)
7 13-78968 LOCKWASHER, Internal (.250)
8 850791T COUPLER
9 10-73732 SCREW, (.375-24 x 1.120)
10 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
11 11-8M0204726 NUT, (.375-24) Brass
Electrical (24 parts) Electrical
Ref OEM Part # Part Name
- 88-878230 FUSE, 100 Ampere
1 10-8M0069690 SCREW, (M10 X 1.5 X 60)
2 8M0065239 ALTERNATOR
3 11-401386 NUT, (M6) Stainless Steel
4 57-8M0031641 BELT, Poly V, 4 Rib
5 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
6 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
7 25-8M0190980 GROMMET
8 23-856954 BUSHING
9 8M0099169 COVER, Power Center Comment: SeaPro
10 8M0219829 CUBE RELAY
11 88-8M0207797 FUSE, Mini - Gray - 2 Ampere
12 8M0047885 FUSE COVER, With Spares
13 54-899145 CLIP, Tie Strap
14 54-859376 CLIP
15 77-8M0168124 ECM 150HP 4S, SeaPro
16 84-8M0057698 HARNESS ASSY, Fused
17 84-8M0033589 CABLE ASSY, Starter
18 84-88439A46 CABLE ASSEMBLY, Battery - Positive
19 84-88439A26 CABLE ASSEMBLY, Battery - Negative
20 84-8M0057696 HARNESS ASSEMBLY, Engine
21 54-816311T TIE STRAP, (8.00 Inches)
22 37-8M0094687 Decal, Maintenance Schedule Comment: SeaPro
23 37-8M0098217 Decal, Maintenance Schedule Comment: Non SeaPro
Exhaust (21 parts) Exhaust
Ref OEM Part # Part Name
- 8M0054073 IDLE RELIEF TUBE ASSEMBLY
1 42-8M0057720 MUFFLER, Idle Relief
2 8M0041811 ELBOW, Muffler, Idle Relief
3 54-8M0065660 CLAMP
4 10-8M0103804 SCREW, (M6 x 12 MM) Stainless Steel
5 8M0053504 TUBE- IDLE RELIEF, ADP Exit
6 25-8M0204673 O-RING, (.921 x .139)
7 25-8M0052942 GROMMET, Tailpipe
8 25-8M0033321 O-RING, (-228, D2.234 X D.139)
9 25-35029 O-RING, (78.97 X 3.53 MM)
10 8M0043453 SEAL, Flange Exhaust Pipe
11 8M0128074 EXHAUST PIPE ASSY
12 19-8M0087451 PLUG, (18 MM)
13 NSS NOT SOLD SEPARATE, O-ring, M2 X 15
14 8M0036226 SEAL, Exhaust Pipe
15 8M0034043 GROMMET, Water Tube
16 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
17 8M0042150 STRAINER ASSEMBLY
18 26-8M0142720 SEAL, Strainer
19 10-8M0069690 SCREW, (M10 X 1.5 X 60)
20 10-8M0103805 SCREW, (M6 x 16 MM) Stainless Steel
Exhaust Manifold (8 parts) Exhaust Manifold
Ref OEM Part # Part Name
1 27-8M6000365 GASKET, Exhaust Manifold
2 8M0064986 EXHAUST MANIFOLD ASSEMBLY
3 19-8M0087451 PLUG, (18 MM)
4 NSS NOT SOLD SEPARATE, O-ring, M2 X 15
5 22-8M0035658 FITTING, 90° with sealant
6 10-8M0103817 SCREW, (M8 x 60)
7 8M0050772 COVER, High Tension Lead
8 10-8M0037204 SCREW, Nylon, push in
Flywheel and Cover (6 parts) Flywheel and Cover
Ref OEM Part # Part Name
1 10-8M0012661 SCREW
2 8M0057690 COVER, Flywheel
3 10-8M0147042 BOLT, (M20 x 68)
4 12-8M0090010 WASHER, 66 X 21 X 6.35 MM
5 200-8M0057668 FLYWHEEL ASSEMBLY
6 28-91800 KEY, Woodruff
Fuel Supply Module (24 parts) Fuel Supply Module
Ref OEM Part # Part Name
- 8M0057679 FSM SEAL KIT
1 10-8M0053756 SCREW, Plastite W/ HX WSR HD
2 8M0158344 FSM TOP HOUSING
3 NSS NOT SOLD SEPARATE, O-ring
4 8M0053749 REGULATOR ASSEMBLY
5 NSS NOT SOLD SEPARATE Comment: O-ring
6 NSS NOT SOLD SEPARATE Comment: O-ring
7 NSS NOT SOLD SEPARATE Comment: Seal
8 NSS NOT SOLD SEPARATE Comment: O-ring
9 8M0053727 FSM CAP
10 NSS NOT SOLD SEPARATE Comment: Seal
11 8M0062771 PUMP ASSY, Low Pressure
12 8M0062770 PUMP ASSY, High Pressure
13 NSS NOT SOLD SEPARATE Comment: O-ring
14 32-8M0119250 TUBE Comment: Fuel
15 32-8M0053755 TUBE Comment: Suction
16 NSS NOT SOLD SEPARATE Comment: O-ring
17 8M0120073 TUBE Comment: Water
18 NSS NOT SOLD SEPARATE Comment: Seal
19 8M0053725 FSM BOTTOM HOUSING
20 84-8M6004776 ELECTRICAL HARNESS ASSEMBLY
21 NSS NOT SOLD SEPARATE, O-ring
22 NSS NOT SOLD SEPARATE, O-ring
23 NSS NOT SOLD SEPARATE Comment: Spacer
Fuel Supply System, Hoses and module (19 parts) Fuel Supply System, Hoses and module
Ref OEM Part # Part Name
1 32-8M0034897 HOSE, Manifold Ref
2 54-8M0204696 CLAMP, (16.2 mm)
3 8M0028121 HOSE, FSM to Rail
4 54-8M0204696 CLAMP, (16.2 mm)
5 35-8M0057677 FUEL FILTER, Inline
6 54-816311T TIE STRAP, (8.00 Inches)
7 23-8M0059106 SLEEVE, Static, Dia 19.05
8 32-8M0203766 HOSE, Fuel- Inlet to Filter
9 8M0057680 RETAINER, Fuel Filter
10 25-8M0204673 O-RING, (.921 x .139)
11 8M0037209 GROMMET, FSM Retainer
12 23-856954 BUSHING
13 25-8M0190980 GROMMET
14 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
15 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
16 54-8M0224396 CLIP, Hose
17 10-8M0037204 SCREW, Nylon, push in
18 32-8M0203764 HOSE, Fuel- Filter to FSM
19 35-879885Q FILTER, Fuel In-Line
Gear Housing, Driveshaft, Standard/Counter Rotation (46 parts) Gear Housing, Driveshaft, Standard/Counter Rotation
Ref OEM Part # Part Name
- 8M0060147 SKEG
1 1600-8M0099907 GEARCASE HOUSING ASSY, Basic Comment: SeaPro
2 10-79953A04 PLUG ASSEMBLY, (.375-16 x .250)
3 26-8M0204693 SEAL
4 17-8M0084244 PIN, Dowel - With Hole (.375 x .625)
5 17-43044 PIN, Dowel - Without Hole (.375 x .625)
6 31-42647A1 BEARING ASSEMBLY, Roller
7 97-826134Q ANODE
8 10-4000333 SCREW, (M6 x 40)
9 11-401386 NUT, (M6) Stainless Steel
10 8M0010459 FILLER BLOCK
11 8M0214995 COUPLING, Water Pump
12 10-8M0204706 SCREW, (M6 x 20)
13 817275A10 HOUSING KIT, Water Pump
14 26-8M0142851 SEAL, Face
15 28-8M0204723 KEY
16 47-43026T2 IMPELLER
17 27-8172771 GASKET
18 8M0204709 FACEPLATE
19 27-8M0142616 GASKET
20 53-880719 RING, Retaining
21 8M0057748 OIL SEAL CARRIER ASSY
22 26-89238 SEAL, Oil
23 25-8M0142854 O-RING, (2.175 x .103)
24 853651 RETAINER
25 31-33138A1 BEARING ASSEMBLY, Tapered Roller
26 NSS NOT SOLD SEPARATE
27 15-8M0053110 SHIM SET
28 31-8M0166756 BEARING ASSEMBLY, Roller
29 NSS NOT SOLD SEPARATE
30 15-8M0063268 SHIM ASSEMBLY Comment: Component of 8M0057741
31 45-8M0063503 DRIVESHAFT, Long
32 NSS NOT SOLD SEPARATE, Pinion Comment: Component of 8M0057741
33 11-35921 NUT, (.625-18)
34 8M0031503 SHIFT SHAFT, Long
35 53-8M0029306 RING, Retaining
36 26-8M0204708 SEAL, Oil
37 12-77674 WASHER
38 23-813696A2 BUSHING ASSEMBLY
39 25-45258 O-RING, (.987 x .103)
40 53-29641 E RING
41 12-92721 WASHER
42 25-8M0204645 O-RING, (.796 x .139)
43 10-8M0204686 SCREW, (.437-14 x 1.750)
44 97-76214Q5 ANODE KIT
45 22-67892002 SCREW, Magnetic Comment: SeaPro
Gear Housing, Propeller Shaft, Counter (34 parts) Gear Housing, Propeller Shaft, Counter
Ref OEM Part # Part Name
- 1600-8M0099914 GEARCASE HOUSING ASSY, Complete, CXL Comment: SeaPro
1 1600-8M0099907 GEARCASE HOUSING ASSY, Basic Comment: SeaPro
2 8M0031508 ADAPTER, Reverse Gear
3 31-814653T BEARING ASSEMBLY, Needle Rollers
4 12-815481 THRUST WASHER
5 31-815480 BEARING, Thrust
6 53-8M0071554 RING, Retaining
7 31-8M0057742 BEARING, Needle
8 43-8M0065074 GEAR, Reverse, 25T, Left Hand
9 8M0031291 FOLLOWER, CAM
10 8M0077490 CAM, Shift Comment: SeaPro
11 8M0057749 ROD, Clutch Actuator
12 30-8M0054823 BALL BEARING, .2500 dia, NLA - No Longer Required
13 24-8M0058020 SPRING, Compression .305 OD, NLA - No Longer Required
14 30-8M0054824 BALL BEARING, .3125 dia, NLA - No Longer Required
15 24-8M0047945 SPRING, Retaining
16 52-8M0073249 CLUTCH, Sliding, 6 Jaw Comment: SeaPro
17 17-8M0045759 PIN, Cross
18 43-8M0065268 GEAR, Forward, 25T, Left Hand
19 8M0031509 BEARING ADAPTER, Forward Gear
20 23-8M0038356 SHIM, 5.816
21 25-8M0030845 O-RING, 3.975X.210
22 12-18448 THRUST WASHER
23 31-15842 BEARING, Thrust
24 44-8M0073789 PROPELLER SHAFT, Left Hand
25 8M0031510 BEARING CARRIER, Counter
26 10-8M0077071 SCREW/SEAL KIT, .75 Inch Long
27 26-8M0204693 SEAL
28 31-30956T BEARING, Needle
29 26-14077 SEAL, Oil
30 26-8M0204670 SEAL
31 8M0030784 WASHER, Keyed
32 53-8M0168885 RETAINER BEARING CARRIER
33 23-8M0187255 SLEEVE, Propeller Bore
Gear Housing, Propeller Shaft, Standard (32 parts) Gear Housing, Propeller Shaft, Standard
Ref OEM Part # Part Name
- 1600-8M0099910 GEARCASE HOUSING ASSY, Complete, XL Comment: SeaPro
1 1600-8M0099907 GEARCASE HOUSING ASSY, Basic Comment: SeaPro
2 43-8M0096704 GEAR SET, Forward/Pinion Comment: 2 degree
3 31-8M0057742 BEARING, Needle
4 53-8M0071554 RING, Retaining
5 31-8M0057724 BEARING ASSY, ROLLER, TAPERED
6 NSS NOT SOLD SEPARATE, Cup
7 15-47397A1 SHIM SET
8 8M0032320 FOLLOWER, Cam, Right Hand
9 8M0031224 CAM, Shift
10 8M0057749 ROD, Clutch Actuator
11 30-8M0054823 BALL BEARING, .2500 dia, NLA - No Longer Required
12 24-8M0058020 SPRING, Compression .305 OD, NLA - No Longer Required
13 30-8M0054824 BALL BEARING, .3125 dia, NLA - No Longer Required
14 24-8M0047945 SPRING, Retaining
15 52-8M0045760 CLUTCH, Sliding, 6 Jaw
16 17-8M0045759 PIN, Cross
17 44-8M0088077 SHAFT, Propeller, Right Hand
18 23-824108 SPACER
19 43-8M0096705 GEAR ASSEMBLY, Reverse
20 30-88957T BEARING, Ball
21 8M0030779 THRUST RING
22 25-8M0030845 O-RING, 3.975X.210
23 8M0219208 SPOOL, Bearing Carrier
24 31-30956T BEARING, Needle
25 10-8M0077071 SCREW/SEAL KIT, .75 Inch Long
26 26-8M0204693 SEAL
27 26-14077 SEAL, Oil
28 26-12224 SEAL, Fish Line Cutting
29 8M0030784 WASHER, Keyed
30 53-8M0168885 RETAINER BEARING CARRIER
31 23-8M0187255 SLEEVE, Propeller Bore
Ignition (4 parts) Ignition
Ref OEM Part # Part Name
1 300-8M0044991 COIL, Ignition Dual Output
2 10-8M0103808 SCREW, (M6 x 30 MM) Stainless Steel
3 8M0057769 SPARK PLUG WIRE, Set of 4
4 33-8M0204728 SPARK PLUG, NGK ZFR5F
Integrated Air Fuel Module (10 parts) Integrated Air Fuel Module
Ref OEM Part # Part Name
1 8M0096295 BELL MOUTH ASSEMBLY Comment: SeaPro
2 8M6002428 FUEL INJECTOR
3 879150A09 SEAL KIT
4 8M2001570 CLIP
5 8M0185617 FUEL RAIL
6 10-897445501 SCREW, (M6 x 20 MM)
7 10-895054 SCREW, (M4 x 16 MM)
8 54-855228 CLAMP, (25.6 mm)
9 891663001 SENSOR ASSEMBLY, Temperature
10 8M0094621 RESTRICTOR Comment: SeaPro
Integrated Air Fuel Module Components (25 parts) Integrated Air Fuel Module Components
Ref OEM Part # Part Name
1 10-897445501 SCREW, (M6 x 20 MM)
2 8M0149609 THROTTLE BODY ASSEMBLY
3 8M0125617 SENSOR, Position
4 10-8M0063490 SCREW, (M4 X .7 X 16 MM)
5 8M0057685 INTAKE MANIFOLD ASSEMBLY
6 8M0035337 SEAL, Port
7 25-8M0038429 SEAL, Throttle Body
8 8M0084746 LINK ROD ASSEMBLY
9 8M0084742 SOCKET
10 54-899145 CLIP, Tie Strap
11 10-8M0154652 SCREW, M6X1X40 HEX FLNG HD
12 10-895054 SCREW, (M4 x 16 MM)
13 8M0047951 BRACKET, Map
14 854445 SENSOR, MAP
15 10-8M0037204 SCREW, Nylon, push in
16 54-22740 CLIP
17 10-8M0071815 BOLT
18 12-897937 WASHER
19 13-898093 WASHER, Wave
20 8M0033987 CAM THROTTLE ASSEMBLY
21 24-897535005 SPRING, Throttle Cam Return
22 12-897936 WASHER
23 8M0075924 LEVER THROTTLE FOLLOWER ASSY
24 23-8M0215006 BUSHING
25 897526T IAC VALVE
Lower Cowl (38 parts) Lower Cowl
Ref OEM Part # Part Name
- 8M0057760 PANEL ASSEMBLY, Rear
1 8M0109220 SEAL, Top Cowl
2 100-8M0057756 CHAP ASSEMBLY, Port and Starboard
3 8M0047717 PLATE, Ingress Mounting
4 10-8M0047718 SCREW, (M5 X 8MM)
5 10-8M0230977 SCREW, (M6 x 25 MM)
6 8M0142713 CAP, Chap Support
7 8M0204727 ADAPTER, Rigging Hose
8 8M0204729 INGRESS GROMMET
9 25-8M0048006 GROMMET, Trim Wires
10 100-8M0057758 LOWER COWL FRONT ASSY
11 8M0047810 RETAINER, Top Cowl Latch
12 10-8M0103805 SCREW, (M6 x 16 MM) Stainless Steel
13 100-8M0093776 COVER, Upper Mount - Port
14 100-8M0093777 COVER, Upper Mount - STBD
15 10-892073002 SHOULDER SCREW, (M6)
16 10-8M0071078 SCREW, M6 X 85 MM
17 8M0034063 PANEL, REAR
18 8M0041031 REAR LATCH ASSEMBLY
19 8M0006054 RETAINER
20 8M0047782 HANDLE LATCH
21 37-8M0043701 M-ICON, 39MM - Small
22 8M0031367 LATCH LINK, Rear
23 17-8M0034065 PIN, Handle
24 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
25 23-8M0047796 BUSHING
26 12-8M0214930 WASHER
27 8M0056980 SEAL, Rear Latch
28 25-8M0048008 GROMMET, Trim Sensor Wires
29 87-8M0037225 TRIM SWITCH, Round Bezel
30 8M0032848 RETAINER
31 8M0215105 PLUG
32 25-8M0219168 SEAL, Flush Plug Pocket
33 22-885361A01 FITTING ASSEMBLY, Flush
34 8M0224266 TETHER
35 10-88552550 SCREW, (M6 x 50 MM) Stainless Steel
36 10-8M0103806 SCREW, (M6 x 20 MM) Stainless Steel
37 8M0062583 GROMMET Comment: Rigging Tube (Accessory)
Oil Sump (10 parts) Oil Sump
Ref OEM Part # Part Name
1 27-8M0038753 GASKET, DSH/ADP Plate
2 8M0057714 OIL COOLER
3 27-8M0046588 GASKET, Cooler to Sump
4 8M0219205 OIL SUMP
5 10-8M0103809 SCREW, (M6 x 40 MM) Stainless Steel
6 19-8M0112869 OIL PLUG ASSEMBLY
7 25-85045 O-RING, (.551 x .070)
8 25-62706 O-RING, (.426 x .070)
9 25-8M0036228 O-RING, (8.1 X 1.6)
10 8M0034754 SEAL, Oil Tank
Power Trim Assembly (7 parts) Power Trim Assembly
Ref OEM Part # Part Name
1 8M0168241 TRIM SUBASSEMBLY, With lower bushings
2 23-8M0063891 BEARING KIT, Lower Trim Pin
3 17-8M0161313 PIN, Rod Eye Assembly
4 97-8M0057772 ANODE
5 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
6 10-8M0204707 SCREW, (M6 x 25)
7 17-8M0031192 PIN, Trim Pivot
Power Trim Assembly, Components (22 parts) Power Trim Assembly, Components
Ref OEM Part # Part Name
- 8M0057770 O-RING KIT, COMPLETE
1 8M0060140 TRIM ASSEMBLY MOTOR KIT
2 NSS NOT SOLD SEPARATE, O-ring
3 10-82494830 SCREW, (M6 x 30)
4 13-400256 LOCKWASHER, (M6)
5 8782451 DRIVESHAFT
6 8M0060127 TRIM ASSEMBLY PUMP KIT
7 NSS NOT SOLD SEPARATE, Screw
8 NSS NOT SOLD SEPARATE, O-ring
9 NSS NOT SOLD SEPARATE, O-ring
10 NSS NOT SOLD SEPARATE, Bushing
11 8M0060126 TRIM ASSEMBLY PO CHECK KIT
12 35-8M0060143 TRIM ASSEMBLY FILTER KIT
13 8M0060128 RELIEF VALVE KIT
14 8M0060141 MANUAL RELEASE KIT
15 19-811613 PLUG ASSEMBLY
16 NSS NOT SOLD SEPARATE
17 8M0060146 MEMORY PISTON KIT
18 NSS NOT SOLD SEPARATE, O-ring
19 8M0060145 SHOCK ROD ASSEMBLY
20 NSS NOT SOLD SEPARATE, O-ring
21 10-8M0177279 SCREW, 5/16-24 X .5
Service/Support Manual (1 parts) Service/Support Manual
Ref OEM Part # Part Name
- 61-8M0122812 SHORT BLOCK ASSEMBLY
Shift Linkage (18 parts) Shift Linkage
Ref OEM Part # Part Name
1 899044 LATCH
2 53-27290 RING, Retaining
3 8M0031453 ROLLER
4 12-8M0050560 WASHER
5 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
6 824015 CUP, Barrel Retainer
7 8M0125617 SENSOR, Position
8 10-4001186 SCREW, (M4 X 13) HEX WASH HD SS
9 8M0030886 BRACKET ASSY, Shift Link, Painted
10 8M0001157 PIN, Bow Tie Clip
11 11-401386 NUT, (M6) Stainless Steel
12 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel
13 8M0031454 LINK, Shift
14 23-8M0035249 BUSHING, (6.452 MM ID) Flanged
15 8M0203756 SHIFT SHAFT ASSEMBLY
16 23-8M0063632 BUSHING, Flanged, Bronze
17 8M0032570 LEVER, Sensor
18 888823001 SHIFT DETENT ASSEMBLY
Starter Motor/Oil Filter/Sensors, Starter Labeled 8M0074530 (20 parts) Starter Motor/Oil Filter/Sensors, Starter Labeled 8M0074530
Ref OEM Part # Part Name
1 35-877761K01 FILTER, Oil Mercury Branded
2 8M0039451 TRAY, Oil Filter Drain
3 19-8M0143229 PLUG, Oil Tray
4 10-40011106 SCREW, (M5 x 13) Stainless Steel
5 8M0082988 SENSOR, Crank position
6 8M0148668 SENSOR ASSEMBLY, Block water temp
7 10-8M0188530 SCREW, (M8 X 80)
8 10-88552645 SCREW, (M8X45)
9 12-43430 WASHER
10 23-8M0154659 MOUNT - TUBULAR 8MM, Component of Starter 8M0096343
11 50-8M0187292 STARTER, Isolation Mount - Painted
12 23-8M0070369 SPACER , (8.3 I.D. X 11.8 O.D.), Component of Starter 8M0096343
13 10-40011126 SCREW, (M6 x 13) Stainless Steel
14 10-81893420 SCREW, (M8 x 20)
15 71-8M0142688 PRESSURE SENSOR, Oil
16 84-8M0056666 GROUND STRAP, Starter
17 10-40011126 SCREW, (M6 x 13) Stainless Steel
18 10-8M0012661 SCREW
19 22-8M0073011 FITTING
20 23-8M0070368 SPACER , (8.3 I.D. X 11.8 O.D.), Component of Starter 8M0096343
Starter Motor/Oil Filter/Sensors, Starter Labeled 8M0079328 (20 parts) Starter Motor/Oil Filter/Sensors, Starter Labeled 8M0079328
Ref OEM Part # Part Name
1 35-877761K01 FILTER, Oil Mercury Branded
2 8M0039451 TRAY, Oil Filter Drain
3 19-8M0143229 PLUG, Oil Tray
4 10-40011106 SCREW, (M5 x 13) Stainless Steel
5 8M0082988 SENSOR, Crank position
6 8M0148668 SENSOR ASSEMBLY, Block water temp
7 10-8M0188530 SCREW, (M8 X 80)
8 10-88552645 SCREW, (M8X45)
9 12-43430 WASHER
10 8M0073891 MOUNT
11 50-8M0080274 STARTER, Isolation Mount - Painted
12 23-8M0054682 SPACER
13 10-40011126 SCREW, (M6 x 13) Stainless Steel
14 10-81893420 SCREW, (M8 x 20)
15 71-8M0142688 PRESSURE SENSOR, Oil
16 84-8M0056666 GROUND STRAP, Starter
17 10-40011126 SCREW, (M6 x 13) Stainless Steel
18 10-8M0012661 SCREW
19 22-8M0073011 FITTING
20 23-8M0047039 SPACER
Swivel Bracket and Swivel Pin, Non SeaPro (40 parts) Swivel Bracket and Swivel Pin, Non SeaPro
Ref OEM Part # Part Name
- 8M0081029 KIT, Extreme Duty Mount
1 10-8M0065195 SCREW, M14x2.0-115 HX FLG HD
2 10-8M0065195 SCREW, (M14x2x115) Hex Flange
3 10-8M0069689 SCREW, (M10x1.5x40) Hex Flange
4 NSS NOT SOLD SEPARATE, Extreme Duty Mounts
5 8M0133457 STEERING TUBE ASSEMBLY
6 11-896602 NUT, (M14)
7 10-847401 SCREW, (#10-24 x .380)
8 54-24836 CLIP
9 12-8M0084612 C-WASHER
10 8M0076463 TRIM SENSOR ASSEMBLY
11 12-89302 WASHER, (.203 x .406 x .040)
12 10-852368 SCREW, (#10-24 x .750)
13 1400-8M0220953 SWIVEL BRACKET ASSEMBLY
14 23-8M0059091 BEARING, Tilt pin 26.38IDX42LG
15 22-8M0169589 FITTING, Grease
16 23-8M0220988 BUSHING, Swivel Tube Pivot
17 26-8M0034870 SEAL, Swivel Tube
18 12-816432 THRUST WASHER
19 10-4000325 SCREW, (M6 x 8)
20 8M0057726 YOKE, Bottom
21 12-825190 WASHER
22 10-8M0069492 BOLT, (M14x2x155) Hex Flange
23 NSS NOT SOLD SEPARATE, Extreme Duty Lower Mounts
24 12-8M0219210 WASHER, Lower Mount Snubber
25 12-8M0069499 WASHER
26 8M0062747 CABLE ASSEMBLY
27 11-896602 NUT, (M14)
28 10-4000326 SCREW, (M6 x 12)
29 8M0050047 CABLE ASSEMBLY
30 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
31 8M0049816 RETAINER, Trim Lead
32 23-8M0081024 SPLIT JOURNAL BEARING Comment: SN# 2B063782 & Up
33 53-67684 RING, Retaining
34 10-8M0069689 SCREW, (M10x1.5x40) Hex Flange
35 10-4010610 SCREW, (M6 x 10) Stainless Steel
36 92876A12 LINK ROD ASSEMBLY
37 10-849838 SCREW, (.375-24 x 1.250)
38 11-8M0204726 NUT, (.375-24) Brass
39 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
Swivel Bracket and Swivel Pin, SeaPro (40 parts) Swivel Bracket and Swivel Pin, SeaPro
Ref OEM Part # Part Name
1 10-8M0065195 SCREW, (M14x2x115) Hex Flange
2 12-8M0052629 WASHER, Upper Mount Snubber
3 12-8M0096222 WASHER, UPPER MOUNT Comment: SeaPro
4 10-8M0069689 SCREW, (M10X1.5X40) Hex Flange
5 8M0096244 MOUNTS - UPPER Comment: SeaPro
6 8M0133457 STEERING TUBE ASSEMBLY
7 11-896602 NUT, (M14)
8 10-847401 SCREW, (#10-24 x .380)
9 54-24836 CLIP
10 12-8M0084612 C-WASHER
11 8M0076463 TRIM SENSOR ASSEMBLY
12 12-89302 WASHER, (.203 x .406 x .040)
13 10-852368 SCREW, (#10-24 x .750)
14 1400-8M0220953 SWIVEL BRACKET ASSEMBLY
15 23-8M0059091 BEARING, Tilt pin 26.38IDX42LG
16 22-8M0169589 FITTING, Grease
17 23-8M0220988 BUSHING, Swivel Tube Pivot
18 26-8M0034870 SEAL, Swivel Tube
19 12-816432 THRUST WASHER
20 10-4000325 SCREW, (M6 x 8)
21 8M0057726 YOKE, Bottom
22 12-825190 WASHER
23 10-8M0069492 SCREW, M14X2.00 X 155 HEX FLG HD
24 8M0057725 LOWER MOUNT ASSEMBLY
25 12-8M0219210 WASHER, Lower Mount Snubber
26 12-8M0069499 WASHER, Lower Mount Snubber 14.4ID, Lower Mount Snubber
27 8M0062747 CABLE ASSEMBLY
28 11-896602 NUT, (M14)
29 10-4000326 SCREW, (M6 x 12)
30 8M0050047 CABLE ASSEMBLY
31 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
32 8M0049816 RETAINER, Trim Lead
33 23-8M0081024 SPLIT JOURNAL BEARING
34 53-67684 RING, Retaining
35 10-8M0069689 SCREW, (M10X1.5X40) Hex Flange
36 10-4010610 SCREW, (M6 x 10) Stainless Steel
37 92876A12 LINK ROD ASSEMBLY
38 10-849838 SCREW, (.375-24 x 1.250)
39 11-8M0204726 NUT, (.375-24) Brass
40 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
Tachometer Kits, Transom and Helm Mount (16 parts) Tachometer Kits, Transom and Helm Mount
Ref OEM Part # Part Name
- 79-8M0095037 TACKOMETER KIT, 7 K -Helm Mount (Black)
1 79-8M0104733 TACKOMETER KIT, Transom Mount
2 84-8M2100452 HARNESS, Data Extension 10 Pin
3 8M0099412 GAUGE HOUSING
4 NSS NOT SOLD SEPARATE, TACHOMETER 7K - Black
5 8M0214969 BEZEL, (85 mm) Black
6 10-895054 SCREW, (M4 x 16 MM)
7 10-14742 SCREW, (.250-20 x 1.25)
8 10-57807 SCREW, (#10-16 x .750) Stainless Steel
9 8M0084613 C WASHER
10 54-22875 CLIP
11 8M0214940 TIE STRAP, (5.50 Inches)
12 79-8M0097226 TACKOMETER KIT, Helm Mount
13 84-8M0055044 HARNESS, Tachometer, V 6.0
14 NSS NOT SOLD SEPARATE, TACHOMETER 7K - Black
15 8M0214969 BEZEL, (85 mm) Black
Tools (12 parts) Tools
Ref OEM Part # Part Name
- NSS NOT SOLD SEPARATE, Installer Pilot
1 91-8M0039811 MANDREL, Right hand rotation
2 91-8M0045643 BEVELED CROSS PIN TOOL
3 91-8M0045644 PIN STOP INSTALLATION TOOL
4 91-8M0045645 ACTUATOR ASSEMBLY TOOL
5 91-8M0060057 MANDREL, Left hand rotation
6 91-8M0057712 PINION HEIGHT TOOL KIT
7 91-8M0057767 TOOL KIT,BEARING CUP/ADPT
8 91-8M0061797 TRIM PRESSURE TOOL, Bottom
9 25-8M0062937 O-RING SET, Complete for both tools
10 91-8M0062360 TOOL, Drive Bearing Removal
11 91-8M0083568 TOOL KIT, Trim Pin Bearing
Top Cowl (7 parts) Top Cowl
Ref OEM Part # Part Name
- 37-8M0098615 DECAL SET, SeaPro 150HP
1 8M0075368 TOP COWL ASSEMBLY, Mariner, Non Decaled
2 8M0031345 STRIKER ASSEMBLY
3 10-8M0103805 SCREW, (M6 x 16 MM) Stainless Steel
4 8M0052967 HOOK, Top cowl latch
5 10-8M0103804 SCREW, (M6 x 12 MM) Stainless Steel
6 12-8M0214930 WASHER
Transom Bracket (34 parts) Transom Bracket
Ref OEM Part # Part Name
1 8M0007470 KNOB
2 17-8M0021914 PIN , (.125 x 30 mm)
3 24-830900 SPRING, Compression
4 23-8M0054598 BEARING, Tilt Lock .05 inch ID FLG
5 11-826135 NUT, (1.00-14) Nylon Insert
6 25-45711 O-RING, (.612 x .103)
7 826125A1 TILT TUBE
8 1400-8M0057721 TRANSOM BRACKET, Port, Painted
9 17-893709 PIN
10 24-830899 SPRING, Tension
11 8M0088801 LEVER ASSY, Tilt Lock
12 8M0062746 CABLE ASSEMBLY
13 10-4000325 SCREW, (M6 x 8)
14 12-8M0084612 C-WASHER
15 54-8M0051768 CLAMP, Cable .375
16 1400-8M0061365 BRACKET, Transom STBD, paint
17 10-8M0204730 SCREW, (.500-20 x 5.00 HX HD)
18 12-8M0204665 WASHER, (.530 x .870 x .105) Stainless Steel
19 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
20 11-82671117 NUT, (.500-20)
21 12-8M0057591 WASHER, Thrust
22 10-8M0041013 SCREW, M8X1.25 HEX HD
23 12-8M0054606 WASHER, Flat 31.69 OD X 9.01 ID X 3.048 THK
24 8M0050046 CABLE ASSEMBLY
25 10-4010610 SCREW, (M6 x 10) Stainless Steel
26 11-826164 NUT, (.875-14)
27 8M0072610 TILT LOCK LEVER KIT-F150, (L) (XL) (CXL)
28 23-8M0054598 BEARING, Tilt Lock .05 inch ID FLG
29 17-8M0021914 PIN , (.125 x 30 mm)
30 8M0007470 KNOB
31 8M0059532 TRIM LIMIT MODULE
32 54-816311T TIE STRAP, (8.00 Inches)
33 13541 PLUG, Male
34 23-8M0059091 BEARING, Tilt pin 26.38IDX42LG
Water Separating Fuel Filter Kit, Without WIF Sensor-SeaPro (6 parts) Water Separating Fuel Filter Kit, Without WIF Sensor-SeaPro
Ref OEM Part # Part Name
- 8M0097838 FUEL FILTER KIT Comment: SeaPro
1 8M0095674 BASE ASSEMBLY, Fuel Filter
2 NSS NOT SOLD SEPARATE, Fuel Filter Assembly
3 22-8M0204657 PLUG, (.375-18) Hex - Steel
4 22-8M0204732 CONNECTOR, Barb
5 54-8M0188618 CLAMP, Worm Gear (11-18 mm)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 150 (4-Stroke) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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