Mercury 1150 (3525441 THRU 4855152) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 1150. Scroll down for exploded parts diagrams (28), specifications, and maintenance reference.

Mercury 1150 (3525441 THRU 4855152) Parts & Diagrams

🔎 Mercury 1150 Reference Library — Exploded parts diagrams (28 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 1150 is a 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve
Horsepower 115 HP
Displacement 2100 cc (2.1L)
Bore x Stroke 90 mm x 81 mm
Spark Plug (Type & Gap) NGK SILZKR7B11
Engine Oil Capacity 5.0 L (5.28 qt)
Recommended Engine Oil Mercury FourStroke Oil 10W-30
Gear Case Oil Capacity 24 fl oz (710 mL)
Idle Speed (in gear) 650 ± 50 RPM (in gear)
Full Throttle RPM Range 5000-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 1150:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 1150.

BOTTOM COWL AND SHIFT LINKAGE (34 parts) BOTTOM COWL AND SHIFT LINKAGE
Ref OEM Part # Part Name
1 2115-8963A1 COWL, BOTTOM Comment: SN# USA-4394237/Canada-7075523 & Up
2 52862A2 DRIP TRAY ASSEMBLY, BOTTOM COWL
3 37940 SOUND PAD
4 10-48408 SCREW, (#10-16 x .500)
5 32-8M0108355 HOSE (8")
6 39616 BOOT, CONTROL CABLES - BOTTOM COWL
7 76369 SPACER, BOTTOM COWL (COWL FRONT COVER)
8 10-48591 SCREW, (#10-32 x .500)
9 37637 BOOT, FUEL CONNECTOR
10 37445 SUPPORT, WIRING HARNESS
11 10-69029 SCREW, (.250-28 x 1.750) Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
12 11-8M0207775 NUT, (1/4-28) Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
13 32-8M0108355 HOSE, TELL TALE - (16")
14 52889 NOZZLE, TELL TALE HOSE TO BOTTOM COWL
15 10-48408 SCREW, (#10-16 x .500)
16 22-996642 ELBOW, TELL TALE HOSE TO EXHAUST COVER
17 60304A54 SHIFT SHAFT ASSEMBLY, UPPER Comment: (LONG SHAFT) SN# USA-4567952/Canada-7087423 & Up
18 23-26600 BUSHING, SHIFT SHAFT
19 93960A1 COUPLING, SHIFT SHAFT Comment: SN# USA-4567951/Australia-8027439/Canada-7087422 & Below
20 73402 LINK ROD ASSEMBLY
21 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel
22 11-826709109 NUT, (.250-28)
23 13-29720 WAVE WASHER, LINK ROD
24 52732A6 BRACKET, ANCHOR - CONTROL CABLES
25 39519 CUP, BARREL RETIANER
26 87609A1 LEVER, NYLON - SHIFT CABLE LOCKING
27 17-47175 PIN, LOCKING LEVER AND COVER FASTENING
28 39667 COVER, NYLON - SHIFT CABLE
29 87609A1 LINK, LOCKING LEVER TO COVER
30 10-35386 SCREW, (.312-18 x 1.00)
31 24-20099 SPRING, LINK ROD TO GUIDE BLOCK
32 37896 GUIDE BLOCK, LINK ROD
33 52100 WEAR PLATE, LINK ROD
34 8M0036768 LATCH, CONTROL CABLE FASTENING
CARB, USA-3761034/Aus.-8014004/Canada-7025597 and Below (38 parts) CARB, USA-3761034/Aus.-8014004/Canada-7025597 and Below
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 1352-4510A24 CARBURETOR ASSEMBLY (WMK-10)
2 1395-8673 FLOAT ASSEMBLY
3 NSS NOT SOLD SEPARATE, PIN, FLOAT LEVER PINION
4 NSS NOT SOLD SEPARATE, LEVER, FLOAT (LOWER)
5 NSS NOT SOLD SEPARATE, LEVER, FLOAT (UPPER)
6 1395-83181 NEEDLE, Inlet, SEAT AND GASKET
7 NSS NOT SOLD SEPARATE, GASKET, INLET SEAT
8 NSS NOT SOLD SEPARATE, GASKET, FLOAT BOWL COVER
9 1399-4559 COVER, FLOAT BOWL
10 10-52195 SCREW, FLOAT BOWL COVER (SHORT)
11 10-52196 SCREW, FLOAT BOWL COVER (LONG)
12 8,13-26995 LOCKWASHER, Stainless Steel, FLOAT BOWL COVER SCREW
13 27-25851 GASKET, STRAINGER COVER (LARGE)
14 1399-3938 SCREEN, FILTER
15 27-25849 GASKET, STRAINER COVER (SMALL)
16 1399-4791A1 COVER, STRAINTER
17 NSS NOT SOLD SEPARATE, GASKET, STRAINER COVER SCREW
18 10-25822 SCREW, STRAINER COVER FASTENING
19 1395-6027 SCREW, THROTTLE STOP LEVER
20 52518 CLUSTER Comment: Upper CARBURETOR
21 1395-7942 SHAFT, THROTTLE
22 NSS NOT SOLD SEPARATE, TUBE, IDLE
23 1395-4540 SCREW, BODY (IDLE TUBE)
24 NSS NOT SOLD SEPARATE, SCREW, THROTTLE SHUTTER
25 1395-5108 SHUTTER, THROTTLE
26 NSS NOT SOLD SEPARATE, SPRING, IDLE ADJUSTMENT SCREW
27 1399-3515 SCREW, IDLE ADJUSTMENT
28 1395-4541 SCREW, PLUG - MAIN FUEL JET CHANNEL
29 NSS NOT SOLD SEPARATE, GASKET, JET CHANNEL PLUG SCREW
30 1395-6029 JET, Main Fuel (.068)
31 NSS NOT SOLD SEPARATE, NOZZLE, MAIN
32 1395-4542 SCREW, PLUG - MAIN NOZZLE
33 NSS NOT SOLD SEPARATE, SPRING, THROTTLE SHAFT RETURN
34 NSS NOT SOLD SEPARATE, PLUG, BODY CHANNEL
35 1395-4543 SCREW
36 27-481641 GASKET, CARBURETOR FLANGE
37 11-29250 NUT, (5/16-24)
CARB, USA-3761035/Aus.-8014005/Canada-7025598 and Up (36 parts) CARB, USA-3761035/Aus.-8014005/Canada-7025598 and Up
Ref OEM Part # Part Name
- 52106A1 VENTURI, Plastic
1 1368-5702A19 CARBURETOR ASSEMBLY Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
2 1395-8673 FLOAT ASSEMBLY
3 NSS NOT SOLD SEPARATE, PIN, FLOAT LEVER PINION
4 NSS NOT SOLD SEPARATE, LEVER, FLOAT (LOWER)
5 NSS NOT SOLD SEPARATE, LEVER, FLOAT (UPPER)
6 1395-83181 NEEDLE, Inlet, SEAT AND GASKET Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
7 NSS NOT SOLD SEPARATE, GASKET, INLET SEAT
8 NSS NOT SOLD SEPARATE, GASKET, FLOAT BOWL COVER
9 1395-5261 COVER, FLOAT BOWL Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 THRU USA-4112634/Australia-8027114/Canada-7047257
10 1395-5680 COVER, FLOAT BOWL Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
11 1395-5733 JET, Main (.092), BOWL VENT Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
12 1395-5734 HOSE, ECONOMIZER Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
13 10-52195 SCREW, FLOAT BOWL COVER Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
14 1395-4804 SCREW, FLOAT BOWL COVER Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
15 8,13-26995 LOCKWASHER, Stainless Steel
16 1395-4805 SCREEN, FILTER
17 52518 CLUSTER
18 1395-6027 SCREW, THROTTLE STOP LEVER
19 1395-7942 SHAFT, THROTTLE
20 NSS NOT SOLD SEPARATE, TUBE, IDLE
21 1395-4540 SCREW, BODY (IDLE TUBE)
22 1395-5108 SHUTTER, THROTTLE
23 NSS NOT SOLD SEPARATE, SCREW, THROTTLE SHUTTER
24 NSS NOT SOLD SEPARATE, SPRING, IDLE ADJUSTMENT SCREW
25 1399-3515 SCREW, IDLE ADJUSTMENT
26 NSS NOT SOLD SEPARATE, NOZZLE, MAIN
27 1395-4542 SCREW, PLUG - MAIN NOZZLE
28 1395-6029 JET, Main Fuel (.068)
29 1395-4541 SCREW, PLUG - MAIN FUEL JET CHANNEL
30 NSS NOT SOLD SEPARATE, GASKET, JET CHANNEL PLUG SCREW
31 NSS NOT SOLD SEPARATE, SPRING, THROTTLE SHAFT RETURN
32 1395-4543 SCREW, BODY CHANNEL
33 NSS NOT SOLD SEPARATE, PLUG
34 27-481641 GASKET, CARBURETOR FLANGE
35 11-64809 NUT, CARBURETOR MOUNTING STUD
CARBURETOR LINKAGE AND CHOKE SOLENOID (35 parts) CARBURETOR LINKAGE AND CHOKE SOLENOID
Ref OEM Part # Part Name
1 54293A10 SOLENOID ASSEMBLY, Choke
2 10,13-26996 LOCKWASHER, Stainless Steel, SOLENOID TERMINAL
3 10,11-68219 NUT, , SOLENOID TERMINAL
4 10-25299 SCREW, (.312-18 x .75), CHOKE SOLENOID
5 13-8M0204647 LOCKWASHER, (.312), CHOKE SOLENOID SCREW
6 90548A1 PLUNGER AND LINK ASSEMBLY, CHOKE SOLENOID
7 52518 CLUSTER, THROTTLE LEVER (UPPER CARBURETOR)
8 1395-6027 SCREW, CLUSTER TO THROTTLE LEVER
9 1368-5702A19 CARBURETOR ASSEMBLY, COMPLETE Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
10 53720A2 COUPLING ASSEMBLY
11 10-66104 SCREW, (#8-32 x .790)
12 28-89694 INSERT, THROTTLE COUPLING
13 59757 BRACKET, COIL LEAD RETAINER Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
14 10-64278 SCREW, (.250-28 x 1.00) Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
15 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
16 11-8M0207775 NUT, (1/4-28) Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
17 90242A1 KNOB, CHOKE ROD
18 25-20116 GROMMET, CHOKE ROD
19 49589 STRAP, CHOKE KNOB TO CHOKE ROD
20 10-69570 SCREW (5/8") Comment: SN# USA-4394237/Canada-7075523 & Up
21 10,13-26996 LOCKWASHER, Stainless Steel
22 48203 ROD, CHOKE
23 10-48591 SCREW, (#10-32 x .500)
24 10-32,11-46438 NUT,
25 48152 SHUTTER, CHOKE - CARBURETOR
26 16-69037 STUD, CARBURETOR - CHOKE SHUTTER PIVOT
27 10-32,11-20110 NUT,
28 35-57819 SCREEN, FILTER - CARBURETOR
29 16-23051 SCREW (1") Comment: (UPPER CARBURETOR)
30 24-57818 SPRING, UPPER FILTER SCREEN SCREW
31 10-32,11-20110 NUT,
32 24-48230 SPRING, CHOKE ROD TENSION
33 10-657461 STUD, CHOKE ROD SPRING TO CARBURETOR
34 23-32427 SPACER, CHOKE ROD SPRING STUD
35 11-8M0207775 NUT, (1/4-28)
CLAMP BRACKET AND REVERSE LOCK (48 parts) CLAMP BRACKET AND REVERSE LOCK
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 1440-8394A1 CLAMP BRACKET ASSEMBLY Comment: SN# USA-4310785/Canada-7075523 & Up
2 10-78492A1 THUMB SCREW ASSEMBLY Comment: SN# USA-4310785/Canada-7075523 & Up
3 12-70988 WASHER, THUMB SCREW Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 THRU USA-4310784/Australia-8027439/Canada-7075522
3A 75043 CAP, THUMB SCREW Comment: SN# USA-4310785/Canada-7075523 & Up
4 8M0041936 TUBE, TILT
5 12-52864 WASHER
6 11-858869 NUT, (.875-14)
7 53078 CAP, PLASTIC
8 23-59624 SPACER, CLAMP BRACKET STUD
9 16-59625 STUD (NOT USED WITH FULL POWER TRIM)
10 13-8M0204647 LOCKWASHER, (.312)
11 11-28770 NUT, (.312-24) Stainless Steel
12 17-8M0026068 PIN ASSEMBLY, Tilt Lock (NOT USED WITH FULL POWER TRIM)
13 10-68299 SCREW, (.375-16 x 3.00) Stainless Steel, CLAMP BRACKET TO BOAT TRANSOM (UPPER)
14 12-68300 WASHER, (..88 x .39 x .06) (UPPER)
15 11-82670912 NUT, (.375-16)
16 55-28416 PIN, UPPER SHOCK MOUNTING
17 24-94891 SPRING (NOT USED WITH FULL POWER TRIM)
18 17-38311 PIN (NOT USED WITH FULL POWER TRIM)
19 23-28688 SPACER, RUBBER (NOT USED WITH FULL POWER TRIM)
20 63473 TUBE (USED WITH FULL POWER TRIM)-LONG SH Comment: (LONG SHAFT)
21 76386 TILT LOCK ASSEMBLY (STARBOARD) Comment: SN# USA-4567952/Canada-7087423 & Up
22 76385T TILT LOCK ASSEMBLY (PORT) Comment: SN# USA-4567952/Canada-7087423 & Up
23 79659 TUBE, TILT LOCK Comment: SN# USA-4567952/Canada-7087423 & Up
24 23-47803 BUSHING Comment: SN# USA-4567951/Australia-8027439/Canada-7087422 & Below
25 13-69150 WAVE WASHER (STARBOARD SIDE ONLY) Comment: SN# USA-4567952/Canada-7087423 & Up
25A 26-22734 SEAL, Oil Comment: SN# USA-4567952/Canada-7087423 & Up
25B 12-76388 WASHER (STARBOARD SIDE ONLY) Comment: SN# USA-4567952/Canada-7087423 & Up
25C 25-627021 O-RING, (.301 x .070) Comment: SN# USA-4567952/Canada-7087423 & Up
26 18-47959 COTTER PIN, TILT LOCK
27 87431 LOCK ASSEMBLY, Reverse (NOT USED WITH FULL POWER TRIM)
28 24-29821 SPRING (NOT USED WITH FULL POWER TRIM)
29 56349 SHAFT (NOT USED WITH FULL POWER TRIM)
30 18-45882 COTTER PIN (NOT USED WITH FULL POWER TRIM)
31 55-28414 PIN, LOWER SHOCK MOUNTING Comment: (LONG SHAFT)
32 10-21937 SCREW, LOWER SHOCK PIN Comment: (LONG SHAFT)
33 11-8M0207775 NUT, (1/4-28) Comment: (LONG SHAFT)
34 55-58780A7 SHOCK ABSORBER (NOT USED WITH FULL POWER TRIM)
35 23-32171 BUSHING, RUBBER (UPPER)(NOT USED WITH FULL POWER TRIM)
36 23-28198 BUSHING, RUBBER (LOWER)(NOT USED WITH FULL POWER TRIM)
37 23-73203 BUSHING Comment: SN# USA-4394237/Canada-7075523 & Up
38 12-28196 WASHER, UPPER BUSHING RETAINER (INNER)
39 12-59378 WASHER, LOWER BUSHING RETAINER (INNER)
40 12-69374 WASHER Comment: SN# USA-4567952/Canada-7087423 & Up
41 10-69375 SCREW Comment: SN# USA-4567952/Canada-7087423 & Up
42 70679 COVER Comment: SN# USA-4567951/Australia-8027439/Canada-7087422 & Below
43 10-37655 SCREW, (#10-32 x .500) Comment: SN# USA-4567951/Australia-8027439/Canada-7087422 & Below
COWLING AND FRONT COVER (15 parts) COWLING AND FRONT COVER
Ref OEM Part # Part Name
- 92-271091 ADHESIVE COMPOUND, EMBLEM FASTENING
1 2183-7928A3 COVER ASSEMBLY, Cowl - Front Comment: SN# USA-4310785/Canada-7075523 & Up
2 56849 KNOB, COWL FRONT COVER FASTENING
3 12-30771 WASHER (RUBBER)
4 12-59572 WASHER (PLASTIC)
5 24-30772 SPRING, TENSION
6 17-29077 PIN, Roll, TENSION SPRING TO KNOB
7 31089 STRIP, SOUND ABSORBING
8 38675 BLANKET, SOUND ABSORBING
9 35769 SEAL, SOUND ABSORBING - UPPER
10 53334 SEAL, SOUND ABSORBING - TOP
11 2136-4660A4 WRAP AROUND COWL ASSEMBLY
12 46785A1 LATCH ASSEMBLY, Cowl
13 30413 HOOK, COWL LATCH FASTENING
14 30021 BLANKET, SOUND ABSORBING
CRANKSHAFT, PISTONS AND CONNECTING RODS (32 parts) CRANKSHAFT, PISTONS AND CONNECTING RODS
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 436-9072A1 CRANKSHAFT ASSEMBLY
2 11-52901 NUT, (.625-18), FLYWHEEL TO CRANKSHAFT
3 30-62567T BEARING, Ball, UPPER
4 30-63742T BEARING, Ball, LOWER
5 54196A6 CARRIER ASSEMBLY, "O" RING
6 65800 PACKING, CARRIER
7 535-5397A4 BEARING ASSEMBLY, Center Main Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
8 17-20032 PIN, Dowel, CENTER MAIN BEARING
9 29-714221 BEARING, NEEDLE - OUTER RACE
10 26113T RACE, OUTER (PAIR)
11 53-26933 RING, Snap, OUTER RACE
12 17-47246 PIN, Dowel, STEPPED
13 10-22968 SCREW, (.250-28 x 1.25)
14 11-8M0207775 NUT, (1/4-28)
15 540-5266T5 BEARING ASSEMBLY, Main, VALVE TYPE Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
16 17-20032 PIN, Dowel, MAIN BEARING
17 10-45775 SCREW, (#12-28 x .560)
18 11-45774 NUT
19 34-56007A1 REED SET, MATCHED - MAIN BEARING
20 34-56008 STOP, Reed, MAIN BEARING REED VALVES
21 10-62204 SCREW, REED STOP MOUNTING
22 11-53153 NUT, REED STOP SCREW
23 774-9137A13 PISTON ASSEMBLY (2 RING) Comment: (.015 OVERSIZE)
24 53-857196 RING, Lock, PISTON PIN
25 39-78811A12 RING (1/16" THICK) Comment: (.015 OVERSIZE)
26 624-8101A3 CONNECTING ROD ASSEMBLY
27 31-62596A1 BEARING ASSEMBLY, CRANKPIN
28 10-54803 SCREW, (.250-28 x 1.500)
29 11-49091 NUT
30 29-8M0214934 BEARING, NEEDLE - PISTON PIN
31 12-8M0032839 WASHER, NEEDLE LOCATING
CYLINDER BLOCK AND CRANKCASE ASSEMBLY (42 parts) CYLINDER BLOCK AND CRANKCASE ASSEMBLY
Ref OEM Part # Part Name
- 86251A78 POWERHEAD ASSEMBLY Comment: SN# USA-4567952/Canada-7087423 & Up
1 852-7401A2 CYLINDER BLOCK AND CRANKCASE ASSEMBLY Comment: SN# USA-4567952/Canada-7087423 & Up
2 27-53862 GASKET, CRANKCASE TO CYLINDER BLOCK
3 66517 RESTRICTOR, CRANKCASE BLEED
4 16-64936 STUD, CARBURETOR MOUNTING (1-3/16")
5 16-64281 STUD, (.375-16/.375-24 x 1.880), CRANKCASE TO EXHAUST EXTENSION PLATE
6 17-43044 PIN, Dowel, CRANKCASE TO CYLINDER BLOCK
7 17-63779 PIN, Dowel (.250 x .625), CYLINDER BLOCK TO MAIN BEARING
8 16-64282 STUD, (4 In.), CYLINDER BLOCK TO DRIVESHAFT HOUSING PLATE
9 56029T COVER, STARTER MOTOR BRACKET - TOP
10 10-69267 SCREW, (.312-18 x 1.750), TOP COVER ATTACHING Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
11 13-8M0204647 LOCKWASHER, (.312) Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
12 11-29250 NUT, (5/16-24) Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
13 76867 COVER, STARTER MOTOR BRACKET - BOTTOM
14 10-73279 SCREW, BOTTOM COVER ATTACHING (1 7/8") Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
15 13-8M0204647 LOCKWASHER, (.312) Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
16 11-29250 NUT, (5/16-24) Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
17 10-73657 SCREW, (.312-18 x 1.50) Comment: SN# USA-4394237/Canada-7075523 & Up
18 12-22753 WASHER Comment: SN# USA-4394237/Canada-7075523 & Up
19 11-29250 NUT, (.312-24) Comment: SN# USA-4394237/Canada-7075523 & Up
20 10-20359 SCREW, (.375-16 x 1.00), CENTER MAIN BEARING LOCKING
21 14-20091 TAB WASHER, BEARING LOCKING SCREW
22 58124A4 SWITCH, MERCURY
23 10-69235 SCREW, (.190-24 x .500)
24 10-62568 SCREW, (#10-16 x .375), MERCURY SWITCH LEAD
25 54-20387 CLAMP
26 54-20386 CLAMP, BALANCE TUBE TO ELBOW AND TEE
27 32-9938779 HOSE, BLEED - (7 1/2", 6 1/2" AND 10") Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
28 22-656701 FITTING, UPPER CYLINDER BLEED Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
29 21-64871A2 CHECK VALVE ASSEMBLY, BLEED HOSE Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
30 21-42657A3 CHECK VALVE ASSEMBLY Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
31 32-8M0108355 TUBE, BALANCE - MAIN BEARING (6 1/4") Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
32 22-20781 ELBOW, BALANCE TUBE TO MAIN BEARING SCREW Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
33 22-65349 TEE, BLEED HOSE TO CYLINDER BLOCK - CENTER Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
34 22-130342 FITTING, BLEED HOSE TO CYLINDER BLOCK - LOWER Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
35 21-42866 CHECK VALVE ASSEMBLY, BLEED HOSE - UPPER Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
36 21-42657A3 CHECK VALVE ASSEMBLY Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
37 32-9938779 HOSE, BLEED (22") Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
38 21-428671 CONNECTOR ASSEMBLY, BLEED HOSE - LOWER Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
39 22-20781 ELBOW, BALANCE HOSE Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
40 32-8M0108355 HOSE, BALANCE - MAIN BEARING (6 1/4") Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
41 22-8585531 TEE, BALANCE HOSE Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
DISTRIBUTOR ADAPTOR AND VERTICAL LINKAGE (58 parts) DISTRIBUTOR ADAPTOR AND VERTICAL LINKAGE
Ref OEM Part # Part Name
1 393-3736A79 HOUSING ASSEMBLY, DISTRIBUTOR
2 32197 STOP, SPARK ADVANCE - DISTRIBUTOR HOUSING
3 17-27962 PIN, ANCHOR SPRING - DISTRIBUTOR HOUSING
4 24-27944 SPRING, HORSESHOE - DISTRIBUTOR HOUSING
5 12-53540 WASHER, ECONOMIZER COLLAR - DISTRIBUTOR HOUSING
6 55804A1 ECONOMIZER COLLAR ASSEMBLY
7 17-27961 PIN, ECONOMIZER COLLAR - SPRING RETAINER
8 22-25094 FITTING, GREASE - ECONOMIZER COLLAR
9 27947 SWIVEL, LINKAGE - ECONOMIZER COLLAR
10 25996A1 SWIVEL AND LINK ROD ASSEMBLY Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
11 11-29598 NUT Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
12 37700 ROD, LINK - UPPER Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
12A 67469 ROD LINK, LINK - UPPER Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
13 27948 SWIVEL, UPPER LINK ROD TO THROTTLE CONTROL LEVER
14 78992 LEVER, THROTTLE CONTROL
15 13-39954 WAVE WASHER,
16 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
17 11-35888 NUT, (.250-28) Stainless Steel
18 10-31830 SCREW (1-3/4")
19 12-8M0042641 WASHER, (.390 x 1.00 x .06)
20 23-45818 BUSHING
21 11-8M0204726 NUT
22 37587 SWIVEL, LOWER - THROTTLE CONTROL LEVER TO THROTTLE CABLE
23 11-35888 NUT, (.250-28) Stainless Steel
24 48692 COLLAR, THROTTLE ACTUATOR
25 10-48675 SCREW, ADJUSTING (1-1/2")
26 11-64015 NUT, (.250-20)
27 52023 CAP, NYLON
28 48671 PLATE, THROTTLE ACTUATOR
29 10-37892 SCREW, (.190-32 x 1.00)
30 12-30164 WASHER, (.192 x .375 x .0312) Stainless Steel, THROTTLE ACTUATOR PLATE FASTENING SCREW
31 10,13-26996 LOCKWASHER, Stainless Steel, THROTTLE ACTUATOR PLATE FASTENING SCREW
32 23-48674 SPACER, THROTTLE ACTUATOR PLATE SCREW
33 58454 CAM, THROTTLE ACTUATOR PLATE
34 12-46246 WASHER, ADAPTOR - DISTRIBUTOR HOUSING
35 66165A2 ADAPTOR ASSEMBLY, DISTRIBUTOR Comment: USA SN# 3761035 AND ABOVE Australia SN# 8014005 AND ABOVE Canada SN# 7025598 AND ABOVE
36 22-25094 FITTING, GREASE - DISTRIBUTOR ADAPTOR
37 10-73657 SCREW, (.312-18 x 1.50), DISTRIBUTOR HOUSING TO CRANKCASE (1 1/2")- Comment: USA SN# 3761035 AND ABOVE Australia SN# 8014005 AND ABOVE Canada SN# 7025598 AND ABOVE
38 12-20084 WASHER, (.328 x .562 x .062), DISTRIBUTOR HOUSING SCREW
39 11-22053 NUT, (5/16-24), DISTRIBUTOR HOUSING SCREW Comment: USA SN# 3761034 AND BELOW Australia SN# 8014004 AND BELOW Canada SN# 7025597 AND BELOW
40 84-93388A1 STRAP ASSEMBLY, Ground, GROUND - DISTRIBUTOR ADAPTOR TO FRONT SUPPORT BRACKET
41 55805 BRACKET, STOP
42 10-28636 SCREW, (.250-20 x .750)
43 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel
44 10-64022 SCREW, (.250-20 x 2.125)
45 11-64015 NUT, (.250-20)
46 52023 CAP, NYLON - STOP BRACKET ADJUSTING SCREW
47 12-27939 WASHER
48 14-27960 TAB WASHER
49 13-27959 WASHER, WAVE - DISTRIBUTOR BALL BEARING TENSION
50 54567 CAP, DISTRIBUTOR HOUSING
51 23-47250 SPACER, DRIVE PULLEY
52 29906A1 PULLEY ASSEMBLY, Driven
53 17-29908 PIN, ROLL - FLANGE LOCATING
54 29907 FLANGE, DRIVEN PULLEY
55 28-29910 KEY, DISTRIBUTOR DRIVER
56 10-68554 SCREW, PULLEY CLAMPING
57 20140 BELT, TIMING
DISTRIBUTOR HOUSING AND ROTOR (36 parts) DISTRIBUTOR HOUSING AND ROTOR
Ref OEM Part # Part Name
- 36549A1 MARKER KIT
1 30-20066 BEARING, DISTRIBUTOR HOUSING (UPPER)
2 11-54209 NUT, ROTOR SHAFT TO DISTRIBUTOR HOUSING
3 23-53539 SLEEVE, ROTOR SHAFT
4 393-3736A79 HOUSING ASSEMBLY, DISTRIBUTOR
5 53417 STRAP ASSEMBLY, Ground, DISTRIBUTOR TO CRANKCASE
6 10-62568 SCREW, (#10-16 x .375), GROUND STRAP ATTACHING
7 58807A1 FLAME ARRESTOR ASSEMBLY, VENT - DISTRIBUTOR HOUSING
8 15-55853 SHIM, BALL BEARING TO DISTRIBUTOR HOUSING
9 30-26379 BEARING, DISTRIBUTOR HOUSING (LOWER)
10 15-21148A1 SHIM SET, BALL BEARING TO SPACER
11 23-53538 SPACER, ROTOR SHAFT
12 53-26406 RING, RETAINER - BALL BEARING TO DISTRIBUTOR HOUSING
13 393-4313 DISC, ROTOR
14 393-4312 ROTOR, DISTRIBUTOR
15 54-60768 CLAMP, DISTRIBUTOR CAP TO DISTRIBUTOR HSG Comment: PART OF DISTRIBUTOR CAP ASSEMBLY
16 10-65774 SCREW, (#8-32 x 1.120), DISTRIBUTOR CAP CLAMP Comment: PART OF DISTRIBUTOR CAP ASSEMBLY
17 11-26768 NUT, DISTRIBUTOR CAP CLAMP SCREW Comment: PART OF DISTRIBUTOR CAP ASSEMBLY
18 84-821945A2 CABLE ASSEMBLY, CAP TO COIL Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
19 25-26547 GROMMET, HIGH TENSION CABLE
20 332-2854T01 BOOT, HIGH TENSION CABLE TO COIL
21 85-94589 SLEEVE, HIGH TENSION CABLE
22 393-1293A1 BRUSH KIT
23 58807A1 FLAME ARRESTOR ASSEMBLY, VENT - DISTRIBUTOR CAP
24 27-55896 GASKET, DISTRIBUTOR CAP
25 33-896329827 SPARK PLUG (CHAMPION L-76V) Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
26 8M0084600 CONNECTOR, SPARK PLUG LEAD
27 85-63709A1 PROTECTOR, SPARK PLUG LEAD
28 85-94589 SLEEVE, SPARK PLUG LEAD TO DISTRIBUTOR
28A 23-622381 SLEEVE, SPARK PLUG LEAD (7")
29 25-26547 GROMMET, SPARK PLUG LEADS
30 45409 RETAINER, Wire, HIGH TENSION LEADS
31 45392 BRACKET, FRONT - WIRE RETAINER
32 47398 BRACKET, REAR - WIRE RETAINER
33 10-62568 SCREW, (#10-16 x .375), FRONT AND REAR BRACKET ATTACHING
34 45391 SPACER, RUBBER - HIGH TENSION LEADS
DRIVESHAFT HOUSING ASSEMBLY (45 parts) DRIVESHAFT HOUSING ASSEMBLY
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 1573-5239A4 HOUSING ASSEMBLY, Driveshaft - Mercury (LONG SHAFT) Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
2 16-56295 STUD, (.437 x 2.69)
3 19-64649 PLUG, PLASTIC Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
4 16-34378 STUD (2-5/16") Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
5 37417 COVER, TRIM
6 10-57807 SCREW, (#10-16 x .750) Stainless Steel
6A 25-92012 GROMMET, PLASTIC
6B 46933A2 STRAP ASSEMBLY, Ground
6C 10-62568 SCREW, (#10-16 x .375)
7 32-60897 TUBE, WATER INLET Comment: (LONG SHAFT)
8 78184T TUBE, EXHAUST- (LONG SHAFT) Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
8A 65638 BOOT, TUBE MOUNT Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
9 10-28636 SCREW, (.250-20 x .750) Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
10 13-26992 LOCKWASHER, (.250) Stainless Steel Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
11 11-69254 NUT, POWERHEAD STUDS (3/8-24)
12 12-20553 WASHER, POWERHEAD STUDS
13 27-66335 GASKET Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 THRU USA-4112634/Australia-8027114/Canada-7047257
14 52887 GUIDE Comment: NOT USED WITH FULL POWER TRIM
15 47558 ROD, PUSH (LONG SHAFT) Comment: NOT USED WITH FULL POWER TRIM
16 11-69254 NUT, JAM Comment: NOT USED WITH FULL POWER TRIM
17 47559 YOKE Comment: NOT USED WITH FULL POWER TRIM
18 24-78203A2 PIN Comment: NOT USED WITH FULL POWER TRIM
19 18-25191 COTTER PIN Comment: NOT USED WITH FULL POWER TRIM
20 75296 MOUNT, RUBBER - UPPER
21 12-47840 WASHER, RUBBER
22 12-31263 WASHER
23 11-8M0204653 NUT, (.437-20) Stainless Steel
24 75299 MOUNT, RUBBER - LOWER (LONG SHAFT)
25 10-75284 SCREW, LOWER MOUNT (5-1/2")
26 12-49339 WASHER, (.8125)
27 11-25096 NUT
28 25067 BUMPER, RUBBER
30 11-8M0204653 NUT, (.437-20) Stainless Steel
31 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel
32 11-29489 NUT
33 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel
34 35608 CLAMP
35 24-35522 SPRING, TENSION
36 10-29256 SCREW, (.312-18 x .875)
37 35474T COVER, LOWER MOUNT CLAMP
38 11-35521 NUT
39 10-29722 SCREW, (#12-24 x .625)
40 62497 BRACKET, SUPPORT - DRIVESHAFT Comment: (LONG SHAFT)
41 10-48409 SCREW, (#10-16 x .625) Stainless Steel Comment: (LONG SHAFT)
ELECTRICAL COMPONENTS (41 parts) ELECTRICAL COMPONENTS
Ref OEM Part # Part Name
1 84-69236A1 HARNESS ASSEMBLY Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
3 54-76368 CLAMP, WIRING HARNESS TO BOTTOM COWL
4 10-690201 SCREW, (#10-32 x .875)
5 10,13-26996 LOCKWASHER, Stainless Steel
6 12-30164 WASHER, (.192 x .375 x .0312) Stainless Steel
7 24-28975 SPRING, GARTER
8 10-98256 SCREW, (.250-28 x .50)
9 13-26992 LOCKWASHER, (.250) Stainless Steel
10 54-648552 CLIP (1/8")
11 10-62568 SCREW, (#10-16 x .375)
12 8M0084613 C WASHER
13 45559 TERMINAL BLOCK, STATOR LEADS
14 10-62568 SCREW, (#10-16 x .375)
15 332-2986A21 SWITCHBOX ASSEMBLY Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
16 10-32,11-45076 NUT, Brass
17 10-29794 SCREW (3/8")
18 10-64279 SCREW (3/4")
19 11-8M0207775 NUT, (1/4-28)
20 84-93389A12 CABLE
21 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
22 8M0043376 STOP, RUBBER
23 23-56774 SPACER
24 23-8M0034918 COLLAR, RUBBER
25 50-898265010 STARTER MOTOR ASSEMBLY Comment: (BOSCH)
26 13-26992 LOCKWASHER, (.250) Stainless Steel
27 11-64015 NUT, (.250-20)
28 89-853654A1 SOLENOID, Starter Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
29 10-38601 SCREW, (.250-28 x 1.250) Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
30 13-26992 LOCKWASHER, (.250) Stainless Steel
31 269011 BUMPER, RUBBER
32 10,13-26996 LOCKWASHER, Stainless Steel
33 10-32,11-68219 NUT, Stainless Steel
34 84-93388A8 CABLE Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
35 13-8M0204647 LOCKWASHER, (.312)
36 11-8M0204668 NUT, (.312-18)
37 46265 BOOT, SOLENOID TERMINAL
38 8M0058226 RECTIFIER Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
39 10-37656 SCREW, (#10-32 x .620) Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
40 11-8M0207775 NUT, (1/4-28) Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
41 12-30164 WASHER, (.192 x .375 x .0312) Stainless Steel Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
42 10-32,11-45076 NUT, Brass Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
END CAP, MANIFOLD AND EXHAUST COVERS (38 parts) END CAP, MANIFOLD AND EXHAUST COVERS
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 852-7401A2 CYLINDER BLOCK AND CRANKCASE ASSEMBLY Comment: SN# USA-4567952/Canada-7087423 & Up
2 1134-3197A1 END CAP ASSEMBLY, UPPER
3 26-41953 SEAL, Oil, END CAP
4 25-47254 O-RING
5 15-47248A1 SHIM, END CAP TO CRANKCASE (.002-3-5-10)
6 10-30225 SCREW WITH LOCKWASHER, (.312-18 x 1.00), END CAP MOUNTING
7 1148-5410T1 END CAP ASSEMBLY, LOWER Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
8 21-42657A3 CHECK VALVE ASSEMBLY, END CAP Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
9 26-41953 SEAL, Oil, END CAP
10 25-32546 O-RING, END CAP
11 15-20085A1 SHIM SET, END CAP TO CRANKCASE (.002-3-5-10)
12 10-30225 SCREW WITH LOCKWASHER, (.312-18 x 1.00)
13 71808 COVER Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
14 27-721421 GASKET, WATER JACKET COVER
15 10-53167T SCREW, (.312-18 x .880)
16 12-8M0042642 WASHER, (.323 x .563 x .063) Stainless Steel
17 27-854952 GASKET, CYLINDER BLOCK TO BAFFLE PLATE
18 757781 PLATE, BAFFLE - EXHAUST MANIFOLD
19 27-854972 GASKET, BAFFLE PLATE TO EXHAUST MANIFOLD COVER
20 99896A1 COVER, EXHAUST MANIFOLD
21 10-53576 SCREW, (.312-18 x 1.125)
22 22-328022 PLUG, Pipe (.125-27)
23 1023-8368A1 COVER, CYLINDER BLOCK
24 27-981853 GASKET, CYLINDER BLOCK COVER
25 10-8M0214943 SCREW, (1/4-20 x 1) Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
26 11-8M0207775 NUT, (1/4-28) Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
27 22-328022 PLUG, Pipe (.125-27)
28 37440 BRACKET, MOUNT SUPPORT - CYLINDER BLOCK
29 10-35386 SCREW, (.312-18 x 1.00)
30 66094 COVER, TRANSFER PORT Comment: (BOTTOM) SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
31 27-64941 GASKET, TRANSFER PORT COVER
32 10-28636 SCREW, (.250-20 x .750)
33 43352 POINTER, TIMING Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
34 10-28636 SCREW, (.250-20 x .750) Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
35 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
36 46933A1 GROUND WIRE, EXHAUST COVER
37 10-62568 SCREW, (#10-16 x .375)
EXHAUST EXTENSION PLATE (24 parts) EXHAUST EXTENSION PLATE
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 43289A2 PLATE ASSEMBLY, EXHAUST EXTENION Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
2 23-27132 BUSHING, NYLON Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
3 37918 SEAL, EXHAUST EXTENSION PLATE
4 99358 STRIP, RETAINING - EXHAUST EXTENSION PLATE SEAL
5 10-37571 SCREW, (.190-32 x .500), SEAL AND RETAINING STRIP TO EXT. PLATE (1/2")
6 17-23784 PIN, Dowel, EXHAUST EXTENSION PLATE
7 27-692381 GASKET Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
8 10-66023 SCREW, (.312-18 x 2.00) Flange Head Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
9 13-8M0204647 LOCKWASHER, (.312) Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
10 10-66023 SCREW, (.312-18 x 2.00) Flange Head Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
11 27-661021 GASKET Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
12 12-34437 WASHER Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
13 11-64809 NUT Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
14 26-60898 SEAL, DRIVESHAFT HOUSING PLATE
15 43290A4 PLATE ASSEMBLY Comment: SN# USA-4394237/Canada-7075523 & Up
16 26-38970 SEAL, RUBBER
17 17-23784 PIN, Dowel, DRIVESHAFT HOUSING PLATE
18 27-62362 GASKET, MEGAPHONE TO DRIVESHAFT HOUSING PLATE
19 99699 MEGAPHONE, EXHAUST
20 10-60480 SCREW, MEGAPHONE TO DRIVESHAFT HOUSING PLATE (1 1/8")
21 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
22 12-20553 WASHER, POWERHEAD STUD
23 11-82671013 NUT, (.375-24), POWERHEAD STUD
FLYWHEEL ASSEMBLY AND STATOR (15 parts) FLYWHEEL ASSEMBLY AND STATOR
Ref OEM Part # Part Name
1 19-45907 PLUG, Yellow, FLYWHEEL PULLER THREADS
2 11-52901 NUT, (.625-18), FLYWHEEL (PART OF A-436-4842A3 CRANKSHAFT ASSEMBLY)
3 12-33001 WASHER, FLYWHEEL NUT
4 225-2494A37 FLYWHEEL ASSEMBLY, COMPLETE Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
5 10-32417 SCREW, (.250-28 x .625)
6 10-69088 SCREW, PLATE/HUB TO FLEX. PLATE Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
7 17-26618 PIN, DOWEL - PULLEY TO FLYWHEEL
8 29788 FLANGE, FLYWHEEL PULLEY
9 30306 PULLEY, FLYWHEEL
10 29787 HUB, FLYWHEEL PULLEY
11 398-4793 STATOR, ALTERNATOR (NOT AS SHOWN)
12 10-63136 SCREW, (#10-24 x .880), STATOR TO UPPER END CAP
13 54-22627 CLIP, STATOR/WIRING HARNESS LEADS FASTENING Comment: (1/2")
14 10-62568 SCREW, (#10-16 x .375), STATOR LEAD CLIP FASTENING
15 8M0084613 C WASHER, CLIP FASTENING SCREW
FUEL PUMP, USA-3761034/Aus.-8014004/Canada-7025597 and Below (32 parts) FUEL PUMP, USA-3761034/Aus.-8014004/Canada-7025597 and Below
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 55156A5 PUMP ASSEMBLY, Fuel
2 21-30430A3 CHECK VALVE ASSEMBLY
3 55278A1 DIAPHRAGM KIT
4 NSS NOT SOLD SEPARATE, GASKET, FUEL PUMP
5 NSS NOT SOLD SEPARATE, GASKET, CHECK VALVE TO HOUSING
6 23004 RETAINER, CHECK VALVE
7 10-43725 SCREW, RETAINER TO HOUSING
8 10-69067 SCREW, (.250-20 x 1.375)
9 22-328022 PLUG, Pipe (.125-27), BOTTOM PUMP
10 32-33154A1 LINE ASSEMBLY, Fuel, PUMP TO CARBURETOR (14-1/8")
11 22-30174 ELBOW
12 22-30175 SLEEVE
13 22-30177 NUT
14 54-22627 CLIP, FUEL LINE TO CYLINDER BLOCK
15 10-62568 SCREW, (#10-16 x .380)
16 8M0084613 D WASHER
17 22-8M0123050 FITTING, Elbow (45 Degree) , FUEL LINE TO CARBURETOR
18 32-31584A1 LINE ASSEMBLY, Fuel, CARBURETOR TO CARBURETOR
19 32-55827A1 LINE ASSEMBLY, Fuel, PUMP TO CARB. (9-1/2")
20 32-55828A1 LINE ASSEMBLY, Fuel, PUMP TO PUMP (13-3/4")
21 22-30468 CONNECTOR, TOP AND BOTTOM PUMP
22 22-30175 SLEEVE
23 22-30177 NUT
24 32-55829 LINE, Fuel, ADAPTOR TO LOWER FUEL PUMP (15")
25 30186 ADAPTOR, CHECK UNIT (FUEL LINE)
26 30187 STEM, CHECK UNIT ADAPTOR
27 24-30189 SPRING, ADAPTOR STEM
28 25-16524 O-RING, ADAPTOR STEM
29 30188 WASHER, ADAPTOR
30 10-88488 SCREW, ADAPTOR TO BOTTOM COWL Comment: (3-1/4")
31 11-8M0207775 NUT, (1/4-28)
FUEL PUMP, USA-3761035/Aus.-8014005/Canada-7025598 and Up (40 parts) FUEL PUMP, USA-3761035/Aus.-8014005/Canada-7025598 and Up
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 66530A2 PUMP ASSEMBLY, Fuel
2 21-30430A7 CHECK VALVE ASSEMBLY
3 89031A1 DIAPHRAGM ASSEMBLY
4 NSS NOT SOLD SEPARATE, GASKET, DIAPHRAGM
5 NSS NOT SOLD SEPARATE, GASKET, CHECK VALVE
6 25-35480 O-RING, COVER TO HOUSING
7 NSS NOT SOLD SEPARATE, GASKET, NYLON - FILTER COVER SCREW
8 35-59072 SCREEN, FILTER - INLET
9 23004 RETAINER, CHECK VALVE
10 10-43725 SCREW, RETAINER TO FUEL PUMP (1/4")
11 13-26994 LOCKWASHER, RETAINER SCREW
12 35-91078A1 COVER, FUEL INLET
13 10-37370 SCREW, (#10-32 x .580), COVER TO FUEL PUMP
14 22-19688 FITTING, FUEL OUTLET
15 10-66686 SCREW, (#10-32 x 1.00), FUEL PUMP TO BASE
16 66575 BASE, FUEL PUMP
17 10-66687 SCREW, (#10-32 x 1.50)
18 22-19688 FITTING, PULSE LINE
19 24-68434 SPRING, PULSE LINE
20 32-8M0108355 LINE, Fuel (3-1/4")
21 54-68424 CLAMP, FUEL LINE ATTACHING
22 22-19688 FITTING, PULSE LINE TO TRANSFER COVER
23 32-8M0108355 LINE, Fuel, ADAPTOR TO FUEL PUMP (6-3/4")
24 22-63981 FITTING, FUEL LINE TO ADAPTOR
25 32-8M0108355 LINE, Fuel, FUEL PUMP TO UPPER CARBURETOR (15-3/4")
26 54-22627 CLIP, FUEL LINE ATTACHING
27 10-62568 SCREW, (#10-16 x .375), FUEL LINE CLIP
28 8M0084613 C WASHER, FUEL LINE CLIP SCREW
29 22-66328 FITTING, TEE - UPPER CARBURETOR
30 22-64706001 TEE, TEE - CENTER CARBURETOR
31 22-19688 FITTING, ELBOW - LOWER CARBURETOR
32 32-8M0108355 LINE, Fuel, CARBURETOR TO CARBURETOR (6-1/4")
33 22833 ADAPTOR, CHECK UNIT (FUEL LINE) Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
34 23069 STEM, CHECK UNIT ADAPTOR Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
35 24-23067T SPRING, ADAPTOR STEM Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
36 25-16524 O-RING, ADAPTOR STEM
37 30188 WASHER, ADAPTOR
38 10-69029 SCREW, (.250-28 x 1.750), ADAPTOR TO BOTTOM COWL Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
39 11-8M0207775 NUT, (1/4-28) Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
GEAR HOUSING ASSEMBLY, DRIVESHAFT (50 parts) GEAR HOUSING ASSEMBLY, DRIVESHAFT
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 1655-7333T23 GEAR HOUSING ASSEMBLY, BASIC Comment: SN# USA-4394237/Canada-7075523 & Up
2 17-21438 PIN
3 16-57921 STUD, (.437-14/.437-20 x 4.00), GEAR HOUSING TO DRIVESHAFT HOUSING
4 16-8M0133358 STUD, (.44 x 2.06), GEAR HOUSING TO DRIVESHAFT HOUSING
5 16-8M0034463 STUD, (.312 x 3.38), WATER PUMP BASE AND BODY TO GEAR HOUSING
6 16-306671 STUD, (.250-20/.250-28 x 3.125), WATER PUMP BASE AND BODY TO GEAR HOUSING
7 31-32898T BEARING, ROLLER - DRIVESHAFT
8 45-42646 DRIVESHAFT Comment: (LONG SHAFT) SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
9 43-68548T3 GEAR, PINION
10 11-35921 NUT, (.625-18), PINION GEAR TO DRIVESHAFT
11 15-57007A1 SHIM, BALL BEARING TO BASE Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
12 31-69220T BEARING, Roller Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
13 53-30726 RING, RETAINING Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
14 27-8M0214962 GASKET Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
15 25-8M0214923 O-RING, (1.984 x .139) Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
16 46-96146A5 BASE ASSEMBLY, Water Pump Comment: SN# USA-4394237/Canada-7075523 & Up
17 26-94038 SEAL, Oil
18 26-16977 SEAL, Oil
19 17-35973 PIN, Dowel
20 27-8M0090319 GASKET, LOWER
21 8M0204677 FACE PLATE
22 27-858524 GASKET, UPPER
23 46-96148T1 BODY ASSEMBLY, Water Pump
24 48752T INSERT, WATER PUMP BODY
26 26-38970 SEAL, RUBBER
27 47-89984T4 IMPELLER
28 28-8M0214992 KEY, IMPELLER DRIVE
29 10-30720 SCREW, (.250-20 x 2.25)
30 13-26992 LOCKWASHER, (.250) Stainless Steel
31 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
32 11-826709109 NUT, (.250-28)
33 12-36001 WASHER
34 11-826709111 NUT, (.312-24)
35 25-8M0214918 RING, Rubber
36 23-29804T SLEEVE, GUIDE - WATER INLET TUBE
37 37641001 SEAL Comment: NOT PART OF GEAR HOUSING ASSEMBLY COMPLETE USA SN# 3761035 AND ABOVEAustralia SN# 8014005 AND ABOVECanada SN# 7025598 AND ABOVE SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
38 38051 PLATE Comment: NOT PART OF GEAR HOUSING ASSEMBLY COMPLETE USA SN# 3761035 AND ABOVEAustralia SN# 8014005 AND ABOVECanada SN# 7025598 AND ABOVE SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
39 76062A1 SHAFT ASSEMBLY, SHIFT - LOWER
40 53-29641 E RING
41 25-25439 O-RING, (.862 x .103)
42 23-77631A2 BUSHING ASSEMBLY, SHIFT SHAFT
43 26-892361 SEAL, Oil (UPPER)
44 12-31266 WASHER, RUBBER
45 78036 SPACER, LOWER - REVERSE LOCKING Comment: NOT USED WITH FULL POWER TRIM
46 43308T1 CAM, REVERSE LOCKING Comment: NOT USED WITH FULL POWER TRIM
47 22-8M0058389 SCREW, Magnetic, DRAIN Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
48 12-191833 WASHER
49 19-48750 PLUG, GEAR HOUSING FLUSHING HOLE Comment: SN# USA-4394236/Australia-8027439/Canada-7075522 & Below
50 12-8M0204663 WASHER, (.187 x .500 x .062) Neoprene Comment: SN# USA-4394236/Australia-8027439/Canada-7075522 & Below
GEAR HOUSING ASSEMBLY, Propshaft (35 parts) GEAR HOUSING ASSEMBLY, Propshaft
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 1655-7333T23 GEAR HOUSING ASSEMBLY, BASIC Comment: SN# USA-4394237/Canada-7075523 & Up
51 760394 CAM, SHIFT
52 30625 FOLLOWER, CAM
53 30624 SLIDE, CROSS PIN
54 24-30622 SPRING, COMPRESSION - CAM FOLLOWER
55 15-30923A1 SHIM, BEARING OUTER RACE TO GEAR HSG. (.002-3-5-10)
56 31-30894A1 BEARING SET, Cup And Cone
57 31-30895T BEARING, Needle, FORWARD GEAR
58 43-68447T1 GEAR, Forward Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
59 52-822539T RATCHET, SLIDING GEAR
60 17-8M0100263 PIN, Cross, RATCHET TO PROPELLER SHAFT
61 24-30893 SPRING, RETAINING - CROSS PIN
62 44-93003 SHAFT, PROPELLER
63 43-76250T GEAR, Reverse Comment: SN# USA-4734318/Australia-8047300/Canada-7105198 & Up
64 15-29955A1 SHIM SET, THRUST WASHER TO GEAR HOUSING Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
65 12-76358 WASHER, THRUST Comment: SN# USA-4734318/Australia-8047300/Canada-7105198 & Up
66 30-31265 BEARING, BALL - REVERSE GEAR Comment: SN# USA-4734317/Australia-8047299/Canada-7105197 & Below
67 25-29976 O-RING, BEARING CARRIER
68 41529T2 CARRIER ASSEMBLY, Bearing Comment: SN# USA-4734318/Australia-8047300/Canada-7105198 & Up
69 31-30956T BEARING, Needle, BEARING CARRIER
70 26-8M0204670 SEAL, BEARING CARRIER
71 28-30281 KEY, LOCATING - BEARING CARRIER
72 14-52700 TAB WASHER, GEAR HOUSING COVER
73 52699 COVER, GEAR HOUSING
74 97-31640Q4 TRIM TAB ASSEMBLY, GEAR HOUSING
75 10-66024 SCREW, (.437-14 x 1.75)
76 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel
77 11-8M0204653 NUT, (.437-20) Stainless Steel
78 10-65210 SCREW, (.375-16 x 1.00)
79 65091Q01 THRUST HUB Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
80 12-29590 WASHER, CUPPED - THRUST HUB Comment: SN# USA-3761034/Australia-8014004/Canada-7025597 & Below
81 12-31211Q03 WASHER, SPLINED - PROPELLER NUT
82 14-816629Q TAB WASHER, PROPELLER NUT
83 11-52707Q1 NUT, PROPELLER Comment: (INCLUDED ON ALL GEAR HOUSING ASSEMBLIES, COMPLETE)
HYDRAULIC PUMP AND CONTROL PANEL (57 parts) HYDRAULIC PUMP AND CONTROL PANEL
Ref OEM Part # Part Name
- 25-48171 O-RING, HYDRAULIC PUMP TO MANIFOLD PLATE
-- 55642A13 CONTROL PANEL ASSEMBLY, COMPLETE
1 45060A7 PUMP ASSEMBLY, Hydraulic
2 25-48171 O-RING
3 10-79953Q04 SCREW, (.375-16), FILLER
4 12-191833 WASHER, SEALING
5 10-62269 SCREW, VENT
6 37-55901 DECAL, INSTRUCTION
7 32979 LEAD, Battery (POSITIVE)
8 32988 LEAD, Battery (NEGATIVE)
9 45336 PLATE, MANIFOLD
10 45197A2 VALVE ASSEMBLY, Control
11 25-45254 O-RING, CONTROL VALVE TO MANIFOLD PLATE (3/4" O.D.)
12 25-48171 O-RING, CONTROL VALVE TO MANIFOLD PLATE (1/2" O.D.)
13 25-45253 O-RING, CONTROL VALVE TO MANIFOLD PLATE (5/8" O.D.)
14 10-56500 SCREW, (.250-28 x 1.250)
15 13-26992 LOCKWASHER, (.250) Stainless Steel
16 22-38609 PLUG, CONTROL VALVE (3/8-24")
17 22-46008 PLUG, CONTROL VALVE (1/2-20")
18 45325A1 HARNESS ASSEMBLY
19 45559 TERMINAL BLOCK, HYDRAULIC PUMP
20 10-35519 SCREW, (#10-16 x .500)
21 10-62568 SCREW, (#10-16 x .380)
22 45377T BRACKET, MOUNTING - HYDRAULIC PUMP TO BOAT
23 10-35386 SCREW, (.312-18 x 1.00)
24 13-39107 LOCKWASHER, (.312-24)
25 11-21908 NUT, (.312-18) Cad Plated
26 10-68298 BOLT, HYDRAULIC PUMP TO BOAT (3-1/4")
27 11-35304 NUT, HYDRAULIC PUMP BOLT
28 25661T1 SOLENOID
29 10,13-26996 LOCKWASHER, Stainless Steel
30 10,11-68219 NUT,
31 13-8M0204647 LOCKWASHER, (.312)
32 11-22053 NUT, (5/16-24)
33 46265 BOOT, RUBBER
34 74407T BRACKET, MOUNTING - STARTER SOLENOID
35 10-21140 SCREW, (.250-28 x .50)
36 13-26992 LOCKWASHER, (.250) Stainless Steel
37 10-34290 SCREW, (.250-20 x .625)
38 13-26992 LOCKWASHER, (.250) Stainless Steel
39 11-21825 NUT, (.250-28)
40 13-27660 LOCKWASHER
41 10,11-68219 NUT,
41A 49342 BUMPER, RUBBER
42 55642A17 PANEL, CONTROL
43 16-55422 STUD, (#10-32 x 2.00), CONTROL PANEL TO BOAT
44 12-24676 WASHER, (.200 x .440 x .032)
45 10-32,11-27164 NUT AND LOCKWASHER,
46 55738A1 SWITCH ASSEMBLY, PUSH BOTTON - CONTROL PANEL
47 53107 WIRE, Jumper (3.00 Inches), PUSH BOTTON SWITCH (PURPLE)
48 55641 RETAINER, PUSH BOTTON SWITCH
49 10-62568 SCREW, (#10-16 x .375)
50 84-87394A20 HARNESS ASSEMBLY, CONTROL PANEL (20 FEET)
51 33865 BINDER, NYLON - CONTROL PANEL HARNESS
52 95814 CLAMP, HARNESS FASTENING
53 10-29227 SCREW, (#8-32 x 0.50)
54 11-34388 NUT
HYDRAULIC PUMP ASSEMBLY (19 parts) HYDRAULIC PUMP ASSEMBLY
Ref OEM Part # Part Name
- 45060A7 PUMP ASSEMBLY, Hydraulic, COMPLETE
1 25-48171 O-RING, HYDRAULIC PUMP
2 392-7734 VALVE BODY AND GEAR ASSEMBLY
3 392-2618 CAN, VALVE BODY
4 10-20411 SCREW, (.190-24 x .62), VALVE BODY TO RESERVIOR
5 392-7735 SEAL, RESERVIOR TO VALVE BODY AND GEAR
6 392-2939 RESERVOIR ASSEMBLY
7 10-62269 SCREW, VENT - HYDRAULIC PUMP
8 10-79953Q04 SCREW, (.375-16), FILLER - HYDRAULIC PUMP
9 12-191833 WASHER, SEALING - FILLER SCREW
10 392-2623 WASHER, THRUST - ARMATURE
11 392-2943 ARMATURE, FIELD AND FRAME
12 392-2942 FIELD AND FRAME ASSEMBLY
13 392-2944 BALL, COMMUTATOR END PLATE
14 392-2940 PLATE ASSEMBLY, COMMUTATOR END
15 392-8989 BRUSH SET, COMMUTATOR END PLATE
16 392-2529 SPRING SET, BRUSH TENSION
17 392-2938 BOLT SET, THRU - PLATE AND FRAME TO RESERVOIR
18 10,13-26996 LOCKWASHER, Stainless Steel, THRU BOLT
IGNITION COIL (17 parts) IGNITION COIL
Ref OEM Part # Part Name
1 332-4895A5 COIL ASSEMBLY, Ignition, COMPLETE Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
2 10-37941 SCREW, (.250 x 1.750) Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
3 13-26992 LOCKWASHER, (.250) Stainless Steel Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
4 10-88488 SCREW (3-1/4") Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
5 23-52933 SPACER Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
6 11-8M0207775 NUT, (1/4-28) Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
7 332-4895T2 COIL ASSEMBLY, Ignition Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
8 72015 PAD, RUBBER Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
9 63195 COVER, IGNITION COIL Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
10 10-88856 SCREW (2") Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
11 12-30164 WASHER, (.192 x .375 x .0312) Stainless Steel Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
12 84-60466A1 CABLE ASSEMBLY, Black (2.50 Inches) Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
13 10,13-26996 LOCKWASHER, Stainless Steel, IGNITION COIL TERMINAL Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
14 10-32,11-45076 NUT, Brass, IGNITION COIL TERMINAL Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
15 84-66054A2 CABLE ASSEMBLY, COIL TO SWITCH BOX Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
16 10-62568 SCREW, (#10-16 x .375) Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
17 69190 PLATE, COIL MOUNTING Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
MISCELLANEOUS PARTS (1 parts) MISCELLANEOUS PARTS
Ref OEM Part # Part Name
- 79-73370A3 TACHOMETER ASSEMBLY
POWER TRIM CYLINDER REPAIR KITS (1 parts) POWER TRIM CYLINDER REPAIR KITS
Ref OEM Part # Part Name
- 64507A1 REPAIR KIT Comment: (3/4 INCH)
PROPELLERS (1 parts) PROPELLERS
Ref OEM Part # Part Name
- 48-52010A3 PROPELLER ASSEMBLY, Bronze (25 Inch Pitch)
SWIVEL BRACKET ASSEMBLY (20 parts) SWIVEL BRACKET ASSEMBLY
Ref OEM Part # Part Name
1 1482-6386A4 SWIVEL BRACKET ASSEMBLY Comment: (LONG SHAFT) SN# USA-4567952/Canada-7087423 & Up
2 23-69132 BUSHING Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
3 23-69341 BUSHING Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
4 12-69342 WASHER Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
5 26-37448 SEAL, Oil, SWIVEL BRACKET
6 10-47828 SCREW, DRIVE
7 22-8M0169589 FITTING, Grease Comment: SN# USA-4567952/Canada-7087423 & Up
8 19-77633Q LUBRICAP Comment: SN# USA-4310784/Australia-8027439/Canada-7075522 & Below
9 17-25598 PIN, REVERSE LOCK SPRING(NOT USED WITH FULL POWER TRIM)
10 12-37429 WASHER, SWIVEL PIN - LOWER
11 28205T STRAP, Stop, DRIVESHAFT HOUSING TO SWIVEL BRACKET
12 10-28200 SCREW, (.375-24 x 2.875)
13 11-25269 NUT, (.375-24)
14 17-73593A2 SWIVEL PIN ASSEMBLY, Steering Arm (LONG SHAFT) Comment: YOKE IS ATTACHED WITH A RETAINING RING
15 73984T YOKE, BOTTOM Comment: YOKE IS ATTACHED WITH A RETAINING RING
16 11-37424 NUT, BOTTOM YOKE ATTACHING Comment: YOKE IS ATTACHED WITH A NUT
16A 53-73591 RING, Retaining Comment: YOKE IS ATTACHED WITH A RETAINING RING
17 28203 BUMPER, STEERING ARM
18 10-49554 BOLT, (.437-20 x 5.875)
19 11-8M0204653 NUT, (.437-20) Stainless Steel
TOP COWL AND SUPPORT BRACKETS (36 parts) TOP COWL AND SUPPORT BRACKETS
Ref OEM Part # Part Name
1 2114-7934T COWL, TOP Comment: SN# USA-4394237/Canada-7075523 & Up
2 52733A9 RETAINER ASSEMBLY, TOP COWL Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
3 35496 PAD, BUMPER-TOP COWL RETAINER
4 10-74824 SCREW, RETAINER TO TOP COWL (1 1/4")
5 13-39107 LOCKWASHER, (.312-24)
6 76370 SHIELD, REAR
7 10-37370 SCREW, (#10-32 x .580), SHIELD TO TOP COWL
8 13-37371 LOCKWASHER, SHIELD SCREW
9 47341A11 ROPE AND HANDLE KIT, Manual/Emergency Start (FOR MANUAL STARTING ONLY)
10 52739 HINGE, TOP COWL
11 94918F1 LEVER, COWL LATCH HINGE
12 17-58998 PIN, ROLL - COWL LATCH LEVER TO HINGE
13 55455 HOOK, TOP COWL LATCH - REAR
14 10-22956 SCREW, (.250-28 x .880), REAR HOOK TO TOP COWL
15 13-26992 LOCKWASHER, (.250) Stainless Steel
16 79897A4 FRAME ASSEMBLY, TOP COWL SUPPORT Comment: SN# USA-4394237/Canada-7075523 & Up
17 37-73291 DECAL, TIMING (FLYWHEEL) Comment: SN# USA-4394237/Canada-7075523 & Up
18 46096 MOUNT, RUBBER - TOP COWL FRAME Comment: (HEAVY DUTY)
19 11-35888 NUT, (.250-28) Stainless Steel, RUBBER MOUNT TO TOP COWL FRAME
20 86472 BRACKET, TOP COWL SUPPORT - REAR
21 31014 MOUNT, RUBBER - REAR SUPPORT BRACKET
22 13-26992 LOCKWASHER, (.250) Stainless Steel, RUBBER MOUNT TO REAR SUPPORT BRACKET
23 11-29598 NUT, (.250-28) Stainless Steel
24 10-37562 SCREW, (.312-18 x 1.00) Stainless Steel, REAR BRACKET TO FRAME Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
25 11-60049 NUT, REAR BRACKET SCREW Comment: SN# USA-4112634/Australia-8027114/Canada-7047257 & Below
26 13-8M0204647 LOCKWASHER, (.312), REAR BRACKET SCREW Comment: SN# USA-4112635/Australia-8027115/Canada-7047258 & Up
27 10-37562 SCREW, (.312-18 x 1.00) Stainless Steel
28 13-8M0204647 LOCKWASHER, (.312)
29 42706A1 BRACKET ASSEMBLY, TOP COWL - FRONT Comment: SN# USA-4394237/Canada-7075523 & Up
30 10-60411 SCREW, (1.25), FRONT BRACKET TO BOTTOM COWL Comment: SN# USA-4394237/Canada-7075523 & Up
31 13-26992 LOCKWASHER, (.250) Stainless Steel, FRONT BRACKET SCREW Comment: SN# USA-4394237/Canada-7075523 & Up
32 10-55511 SCREW, (.312-18 x 1.500)
33 13-8M0204647 LOCKWASHER, (.312)
34 37640 MOUNT, RUBBER
35 13-8M0204647 LOCKWASHER, (.312), RUBBER MOUNT TO FRONT SUPPORT BRACKET
36 11-28770 NUT, (.312-24) Stainless Steel, RUBBER MOUNT TO FRONT SUPPORT BRACKET
TRIM CYLINDERS AND HYDRAULIC HOSES (48 parts) TRIM CYLINDERS AND HYDRAULIC HOSES
Ref OEM Part # Part Name
1 92194A14 TRIM CYLINDER
1A 22-8M0169589 FITTING, Grease (USE WITH A-76509A3 TRIM CYLINDER)
2 10-45265 SCREW, (#10-32 x .3125), BLEED - SHOCK CYLINDER
3 25-45016 O-RING, SHOCK CYLINDER BLEED SCREW
4 10-45264 SCREW, (.500-20 x 1.500)
5 23-45280 SPACER, SHOCK CYLINDER - LOWER
6 23-94907A1 BUSHING, RUBBER - SHOCK CYLINDER
7 89108A3 BRACKET, MOUNTING - SHOCK CYLINDER (PORT)
8 10-45263 SCREW, (.500-20 x .2.250)
9 10-68298 BOLT, (.375-16 x 3.250), MOUNTING BRACKET TO BOAT TRANSOM
10 12-68410 WASHER, MOUNTING BRACKET BOLT
11 11-82670912 NUT, (.375-16), MOUNTING BRACKET BOLT
12 89807A1 BRACKET ASSEMBLY, MOUNTING - SHOCK CYLINDER (STARBOARD)
13 26-70608 SEAL, Oil, STARBOARD MOUNTING BRACKET
14 89290 PLUNGER, LIMIT SWITCH ACTUATING
15 24-95881 SPRING, TENSION - LIMIT SWITCH PLUNGER
16 16-45282 STUD, (.312-24 x 16.620), MOUNTING BRACKET AND CLAMP BRACKET
17 13-8M0204647 LOCKWASHER, (.312)
18 11-28770 NUT, (.312-24) Stainless Steel
19 10-45328 SCREW, (.437-20 x 3.560)
20 12-37807 WASHER
21 11-20696 NUT
22 24-24390 SPRING, TENSION - ADJUSTING STUD
23 16-8M0034461 STUD, (#10-32 x .930)
24 10-32,11-859124 NUT, Stainless Steel
25 99897 CAM, LIMIT SWITCH ADJUSTING STUD
26 86967 PLATE, RETAINING - LIMIT SWITCH CAM
27 10-68513 SCREW, (#10-32 x .375) Stainless Steel
28 10,13-26996 LOCKWASHER, Stainless Steel
29 45326A2 SWITCH ASSEMBLY, CUT-OUT LIMIT
30 23-45354 BUSHING, RUBBER
31 10-47255 SCREW, (#4-40 x .625)
32 45287 COVER, LIMIT SWITCH
33 27-45275 GASKET, LIMIT SWITCH COVER
34 10-24942 SCREW, (10-32 x 0.4375)
35 87774A1 COVER, INLET - TRANSOM
36 27-45274 GASKET, INLET COVER
37 25-45507 GROMMET, RUBBER - INLET COVER
38 10-32866 SCREW, (#10-32 x 2.00) Stainless Steel, INLET COVER TO BOAT
39 12-20878 WASHER, INLET COVER SCREW
40 10-32,11-8M0204718 NUT, , INLET COVER SCREW
41 32-88005 HOSE, TRIM - CYLINDER TO CONTROL VALVE (5') - 13/32" O.D.
42 32-88006 HOSE, LIFT - CYLINDER TO CONTROL VALVE (5') - 13/32" O.D.
43 23-35977 GROMMET, RUBBER - LIFT HOSE AND TRIM HOSE
44 73519A1 STRAP, Tilt Stop
45 69259 TUBE, MOUNTING - TILT STOP Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
46 69258 PIN, MOUNTING TUBE Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up
47 18-36002 COTTER PIN, MOUNTING TUBE PIN Comment: SN# USA-3761035/Australia-8014005/Canada-7025598 & Up

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 1150 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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