Mercury 115 EFI (4-STROKE) (2B095049 & Up) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 115 EFI (4-STROKE). Scroll down for exploded parts diagrams (37), specifications, and maintenance reference.

Mercury 115 EFI (4-STROKE) (2B095049 & Up) Parts & Diagrams

🔎 Mercury 115 EFI (4-STROKE) Reference Library — Exploded parts diagrams (37 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 115 EFI (4-STROKE) is a 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve
Horsepower 115 HP
Displacement 2100 cc (2.1L)
Bore x Stroke 90 mm x 81 mm
Spark Plug (Type & Gap) NGK SILZKR7B11
Engine Oil Capacity 5.0 L (5.28 qt)
Recommended Engine Oil Mercury FourStroke Oil 10W-30
Gear Case Oil Capacity 24 fl oz (710 mL)
Idle Speed (in gear) 650 ± 50 RPM (in gear)
Full Throttle RPM Range 5000-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 115 EFI (4-STROKE):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 115 EFI (4-STROKE).

Accessories (1 parts) Accessories
Ref OEM Part # Part Name
- 79-8M0097226 TACKOMETER KIT, Helm Mount Comment: SEAPRO ONLY
Adaptor Plate (8 parts) Adaptor Plate
Ref OEM Part # Part Name
1 27-8M0088745 GASKET - APAPTOR PLATE/BLOCK
2 8M0055179 SEAL - ADAPTOR PLATE
3 8M0173538 ADAPTOR PLATE
4 10-8M0103814 SCREW, (M8 x 35 MM)
5 10-8M0069690 SCREW, (M10 X 1.5 X 60)
6 25-8M0058484 GROMMET
7 17-821327 PIN, Dowel
8 8M0142710 DRAIN, Cowl
Cooling (29 parts) Cooling
Ref OEM Part # Part Name
1 32-8M0055699 HOSE
2 54-8M0204719 CLAMP, (36.1 mm)
3 8M0090819 THERMOSTAT ASSEMBLY
4 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
5 54-8M0061994 CLIP
6 32-8M0055698 HOSE
7 54-816311T TIE STRAP, (8.00 Inches)
8 23-8M0055215 TELLTALE
9 25-38101 O-RING, (.674 x .103)
10 10-8M0012661 SCREW
11 22-8M0057408 FITTING
12 25-8M0204650 O-RING, (.924 x .103)
13 10-8M0103804 SCREW, (M6 x 12 MM) Stainless Steel
14 35-8M0061328 STRAINER, Snap Fit
15 22-8M0050013 FITTING, Exhaust Cooling
16 12-8M0214930 WASHER
17 10-8M0103804 SCREW, (M6 x 12 MM) Stainless Steel
18 32-8M0045298 HOSE, Sprayer
19 54-816311T TIE STRAP, (8.00 Inches)
20 32-8M0102825 HOSE
21 54-8M0204696 CLAMP
22 54-888988022 CLAMP
23 32-8M0057620 HOSE, Flush
24 32-8M0057599 TUBING, (8 ID X 14 OD X 840 MM)
25 22-8M0075779 FITTING
26 54-816311T TIE STRAP, (8.00 Inches)
27 32-8M0056685 HOSE
28 32-8M0056483 HOSE
29 54-899145 CLIP, Tie Strap
Crankshaft, Pistons and Connecting Rods (12 parts) Crankshaft, Pistons and Connecting Rods
Ref OEM Part # Part Name
1 700-8M0100259 PISTON ASSEMBLY
2 39-8M0090783 RING SET - PISTON
3 600-8M0107011 CONNECTING ROD ASSEMBLY
4 10-8M0159648 BOLT - CONNECTING ROD
5 600-8M0091377 CONNECTING ROD BEARING - BLUE
6 53-8M0057585 RING - RETAINING
7 26-8M6002225 SEAL - TOP MAIN BEARING
8 23-8M0057586 SPACER - SEAL
9 400-8M0090777 CRANKSHAFT ASSEMBLY
10 25-8M0034912 O-RING, M3.78 X 21.32
11 500-8M0091379 MAIN BEARING - GREEN
12 28-91800 KEY, Woodruff
Cylinder Block (18 parts) Cylinder Block
Ref OEM Part # Part Name
- 61-8M0090765 SHORT BLOCK ASSEMBLY
1 800-8M0091361 CYLINDER BLOCK MACHINING ASSEMBLY
2 NSS NOT SOLD SEPARATE
3 17-893540 PIN, Dowel, 8x12 long
4 10-8M0059955 SCREW , (M10 X 1.5 X 110)
5 8M0060353 OIL DIPSTICK ASSEMBLY
6 19-8M0087451 PLUG, (18 MM)
7 19-8M0087447 PLUG , (10MM)
8 19-8M0087454 PLUG, (30 MM)
9 10-8M0193659 SCREW, (M8 x 50)
10 8M0117703 OIL PUMP ASSEMBLY
11 10-8M0103810 SCREW, (M6 x 45 MM) Stainless Steel
12 8M0048484 OIL PICKUP TUBE ASSEMBLY
13 54-8M0187146 CLAMP, (39.6 MM)
14 32-8M0078615 HOSE - OIL PICKUP
15 54-8M6003156 CLAMP, (34 mm)
16 30-8M6002402 BEARING - THRUST
17 25-8M6001577 O-RING, M6 X 46
Cylinder Head and Camshaft (32 parts) Cylinder Head and Camshaft
Ref OEM Part # Part Name
- 900-8M0190641 CYLINDER HEAD ASSEMBLY, 115 SeaPro
1 900-8M0091291 CYLINDER HEAD ASSEMBLY, BARE
2 8M0056611 SEAT - EXHAUST VALVE
3 8M0056610 SEAT - INTAKE VALVE
4 8M0054533 GUIDE - VALVE
5 19-8M0087454 PLUG, (30 MM)
6 19-8M0087453 PLUG, (24 MM)
7 19-8M0087446 PLUG, (10 MM)
8 NSS NOT SOLD SEPARATE
9 10-8M0163131 BOLT, (M6 x 36 MM)
10 8M6106000 ROLLER FINGER FOLLOWER
11 8M0098633 VALVE, Exhaust, SeaPro
12 8M0098632 VALVE, Intake, SeaPro
13 16-8M0073719 STUD, BALL END , (M9 X 1)
14 8M0054536 RETAINER - VALVE
15 28-8M0054537 KEY - VALVE
16 26-8M0185671 SEAL - VALVE STEM ASSEMBLY
17 24-8M6102000 SPRING - VALVE
18 400-8M0161588 CAMSHAFT ASSEMBLY, 115 SeaPro
19 17-8M0084726 PIN - DOWEL
20 17-8M0058695 PIN - DOWEL
21 8M0090800 CHAIN BLADE
22 8M0090799 CHAIN GUIDE
23 43-880550 SPROCKET
24 10-8M0086569 SCREW - SHOULDER, (M8 X 1.25)
25 8M0128085 CHAIN - CAM DRIVE
26 10-8M0021532 SCREW, (M12 x 40 MM)
27 8M0057657 TENSIONER ASSY, Timing Chain
28 25-898836 O-RING, Brown
29 1100-8M0064752 END CAP - CAM TENSIONER
30 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
31 11-8M0072563 NUT, HEX
Cylinder Head and Camshaft Cover (10 parts) Cylinder Head and Camshaft Cover
Ref OEM Part # Part Name
1 900-8M0190641 CYLINDER HEAD ASSEMBLY Comment: 115 and 80 Jet
2 8M0065093 CAP, Oil Fill
3 25-8M0043174 O-RING
4 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
5 8M0088067 CAMSHAFT COVER ASSEMBLY
6 8M0069479 SEAL - CAMSHAFT COVER
7 54-8M0071081 CLIP -WIRE
8 10-8M0103809 SCREW, (M6 x 40 MM) Stainless Steel
9 10-8M0082895 SCREW - M10 X 1.5 X 95 HX HD
10 27-8M0090776 GASKET - CYLINDER HEAD
Decals-Top Cowl (17 parts) Decals-Top Cowl
Ref OEM Part # Part Name
- 37-8M0098614 DECAL SET, SeaPro
1 37-8M0088056 DECAL SET - MERCURY
2 37-8M0088310 DECAL, Command Thrust, MERCURY
3 37-8M0073701 DECAL, Jet Power, MERCURY
4 37-8M0080470 DECAL, 65 Hp, MERCURY
5 37-8M0080233 DECAL, 75 Hp, MERCURY
6 37-8M0080234 DECAL, 80 Hp, MERCURY
7 37-8M0080235 DECAL, 90 Hp, MERCURY
8 37-8M0080236 DECAL, 100 Hp, MERCURY
9 37-8M0080237 DECAL, 115 Hp, MERCURY
10 37-8M0080152 DECAL, M-ICON, 29 mm, Handle-Rear, MERCURY
11 37-8M0088057 DECAL SET - MARINER
12 37-8M0088334 DECAL SET, Port Starboard and Rear, 75 Hp, MARINER
13 37-8M0088335 DECAL SET, Port Starboard and Rear, 80 Hp, MARINER
14 37-8M0088336 DECAL SET, Port Starboard and Rear, 90 Hp, MARINER
15 37-8M0088337 DECAL SET, Port Starboard and Rear, 100 Hp, MARINER
16 37-8M0088338 DECAL SET, Port Starboard and Rear, 115 Hp, MARINER
DriveShaft Housing Extension Kit, Command Thrust 2.38:1 (18 parts) DriveShaft Housing Extension Kit, Command Thrust 2.38:1
Ref OEM Part # Part Name
- 8M0105090 EXTENSION KIT
1 8M0105088 SPACER, Driveshaft Housing X-Long
2 45-8M0094340 DRIVESHAFT, X-Long
3 31-33138A1 BEARING ASSEMBLY, Tapered Roller
4 31-8M0166756 BEARING ASSEMBLY, Roller
5 15-8M0063267 SHIM SET
6 15-8M0063268 SHIM SET
7 22-8M0029215 WATER TUBE
8 16-8M0008047 STUD, (M12 x 179)
9 11-87364 NUT
10 866233001 FACEPLATE
11 8M0140439 SHIFT SHAFT, X-Long
12 8M0030784 WASHER, Keyed
13 17-43044 PIN, Dowel - Without Hole (.375 x .625)
14 17-8M0084244 PIN, Dowel
15 11-896895 NUT, (M12)
16 12-856982 WASHER, (.500 x .810 x .090) Stainless Steel
17 10-857137 SCREW, (M12 x 160)
DriveShaft Housing Extension Kit, Standard 2.07:1 (18 parts) DriveShaft Housing Extension Kit, Standard 2.07:1
Ref OEM Part # Part Name
- 8M0105089 EXTENSION KIT
1 8M0105088 SPACER, Driveshaft Housing X-Long
2 45-8M0094341 DRIVESHAFT, X-Long
3 31-33138A1 BEARING ASSEMBLY, Tapered Roller
4 31-8M0166756 BEARING ASSEMBLY, Roller
5 15-8M0063267 SHIM SET
6 15-8M0063268 SHIM SET
7 22-8M0029215 WATER TUBE
8 16-8M0008047 STUD, (M12 x 179)
9 11-8M0071654 NUT, .625-18 HX
10 866233001 FACEPLATE
11 8M0053078 SHIFT SHAFT, X-Long
12 8M0030784 WASHER, Keyed
13 17-43044 PIN, Dowel - Without Hole (.375 x .625)
14 17-8M0084244 PIN, Dowel
15 11-896895 NUT, (M12)
16 12-856982 WASHER, (.500 x .810 x .090) Stainless Steel
17 10-857137 SCREW, (M12 x 160)
Driveshaft Housing (13 parts) Driveshaft Housing
Ref OEM Part # Part Name
1 1500-8M0091527 DRIVESHAFT HOUSING - LONG
2 8M0090787 BRACKET , FSM
3 10-4010730 SCREW, (M8 x 30)
4 10-4010610 SCREW, (M6 x 10) Stainless Steel
5 10-8M0102995 SCREW, (M12)
6 16-8M0008031 STUD, (M12 x 1.75 x 52)
7 12-856982 WASHER, (.500 x .810 x .090) Stainless Steel
8 11-896895 NUT, (M12)
9 8M0068703 GROMMET
10 54-818557001 CLAMP
11 22-8M0057706 SPEEDOMETER HOSE ASSY
12 22-85822T CONNECTOR, Straight
13 8M0142713 CAP, Chap Support
Electrical (22 parts) Electrical
Ref OEM Part # Part Name
1 84-8M0088060 WIRING HARNESS - MAIN
2 54-899145 CLIP, Tie Strap
3 23-856954 BUSHING
4 25-8M0190980 GROMMET
5 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
6 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
7 8M0092349 PLATE - ELECTRICAL
8 10-40011145 SCREW, (M8 x 10) Stainless Steel
9 11-400213 NUT, (M8) Stainless Steel
10 13-8M0204647 LOCKWASHER, (.312)
11 77-8M0168129 ECM 115HP 4S, SeaPro
12 54-858954 CLIP, (.625)
13 11-889664 NUT, (1.500-18) Black Nylon
14 8M0219830 RELAY
15 8M0047885 FUSE COVER, With Spares
16 858754 COVER, Fuse
17 8M6001733 CLIP - RELAY, DOUBLE NAIL
18 25-8M0153609 GROMMET
19 27-8M0163128 COVER, , Electrical Plate Comment: SeaPro Only
20 8M0133642 VOLTAGE REGULATOR
21 10-8M0103808 SCREW, (M6 x 30 MM) Stainless Steel
22 27-8M0072790 GASKET - VOLTAGE REGULATOR
Exhaust (17 parts) Exhaust
Ref OEM Part # Part Name
1 42-8M0088068 MUFFLER, Idle Relief
2 25-8M0035476 GROMMMET, Water Tube
3 25-8M0153609 GROMMET
4 25-8M0085666 GROMMET
5 25-8M0053512 O-RING
6 25-38106 O-RING
7 25-8M0056686 SEAL
8 8M0119778 EXHAUST PIPE
9 8M0034043 GROMMET, Water Tube
10 25-8M0057218 GROMMET
11 32-8M0060404 TUBE, Water, Long
12 25-8M0035476 GROMMMET, Water Tube
13 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
14 35-8M0094282 STRAINER ASSEMBLY
15 26-8M0142720 SEAL, Strainer
16 10-8M0103805 SCREW, (M6 x 16 MM) Stainless Steel
17 8M0056684 SEAL
Exhaust Manifold (5 parts) Exhaust Manifold
Ref OEM Part # Part Name
1 8M0164310 EXHAUST MANIFOLD ASSEMBLY
2 19-8M0087451 PLUG, (18 MM)
3 NSS NOT SOLD SEPARATE, O-RING
4 27-8M0090822 GASKET
5 10-8M0103814 SCREW, (M8 x 35 MM)
Flywheel and Cover (7 parts) Flywheel and Cover
Ref OEM Part # Part Name
1 8M0163126 FLYWHEEL COVER
2 25-8M0153609 GROMMET
3 10-8M0012661 SCREW
4 12-8M0090010 WASHER , (66 X 21 X 6.35 MM)
5 200-8M0141336 FLYWHEEL ASSEMBLY
6 10-8M0103808 SCREW, (M6 x 30 MM) Stainless Steel
7 300-8M0088059 STATOR ASSEMBLY COMPLETE
Fuel Supply Module (24 parts) Fuel Supply Module
Ref OEM Part # Part Name
- 8M0057679 FSM SEAL KIT
1 10-8M0053756 SCREW, Plastite W/ HX WSR HD
2 8M0158344 FSM TOP HOUSING
3 NSS NOT SOLD SEPARATE, O-ring
4 8M0053749 REGULATOR ASSEMBLY
5 NSS NOT SOLD SEPARATE Comment: O-ring
6 NSS NOT SOLD SEPARATE Comment: O-ring
7 NSS NOT SOLD SEPARATE Comment: Seal
8 NSS NOT SOLD SEPARATE Comment: O-ring
9 8M0053727 FSM CAP
10 NSS NOT SOLD SEPARATE Comment: Seal
11 8M0062771 PUMP ASSY, Low Pressure
12 8M0062770 PUMP ASSY, High Pressure
13 NSS NOT SOLD SEPARATE Comment: O-ring
14 32-8M0119250 TUBE Comment: Fuel
15 32-8M0053755 TUBE Comment: Suction
16 NSS NOT SOLD SEPARATE Comment: O-ring
17 8M0120073 TUBE Comment: Water
18 NSS NOT SOLD SEPARATE Comment: Seal
19 8M0053725 FSM BOTTOM HOUSING
20 84-8M6004776 ELECTRICAL HARNESS ASSEMBLY
21 NSS NOT SOLD SEPARATE, O-ring
22 NSS NOT SOLD SEPARATE, O-ring
23 NSS NOT SOLD SEPARATE Comment: Spacer
Fuel Supply System-Hoses and Module (17 parts) Fuel Supply System-Hoses and Module
Ref OEM Part # Part Name
1 35-8M0090809 FILTER
2 54-8M0204696 CLAMP
3 32-8M0079868 HOSE
4 32-8M0203774 HOSE
5 32-8M0203770 HOSE
6 35-879885Q FILTER, Fuel In-Line
7 54-8M0063572 HOSE
8 32-8M0203769 HOSE
9 54-8M0224396 CLIP, Hose
10 10-8M0037204 SCREW, Nylon, push in
11 8M0037209 GROMMET, FSM Retainer
12 8M0158586 FUEL SUPPLY MODULE-DUAL PUMP
13 25-8M0190980 GROMMET
14 23-856954 BUSHING
15 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
16 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
17 22-8M6002065 FITTING, 10MM
Gear Housing, Driveshaft, 2.07:1 Standard Rotation (44 parts) Gear Housing, Driveshaft, 2.07:1 Standard Rotation
Ref OEM Part # Part Name
- 46-8M0061040 REPAIR KIT, Water Pump-Upper
1 1600-8M0099907 GEARCASE HOUSING ASSY, Basic Comment: SeaPro
2 10-79953A04 PLUG ASSEMBLY, (.375-16 x .250)
3 26-8M0204693 SEAL
4 17-8M0084244 PIN, Dowel
5 17-43044 PIN, Dowel - Without Hole (.375 x .625)
6 97-826134Q ANODE
7 10-4000333 SCREW, (M6 x 40)
8 11-401386 NUT, (M6) Stainless Steel
9 10-8M0204686 SCREW, (.437-14 x 1.750)
10 8M0231857 TRIM TAB , Anodic
11 8M0053078 SHIFT SHAFT, X-Long
12 53-29641 E RING
13 53-8M0029306 RING, Retaining
14 12-77674 WASHER
15 26-8M0204708 SEAL, Oil
16 23-813696A2 BUSHING ASSEMBLY
17 25-45258 O-RING, (.987 x .103)
18 45-8M0056711 DRIVESHAFT, X-LONG
19 8M0214995 COUPLING, Water Pump
20 25-8M0204645 O-RING, (.796 x .139)
21 10-8M0204706 SCREW, (M6 x 20)
22 26-8M0142851 SEAL, Face
23 8M0010459 FILLER BLOCK
24 8172752 HOUSING, Water Pump-Complete
25 28-8M0204723 KEY
26 47-43026T2 IMPELLER
27 27-8172771 GASKET
28 8M0204709 FACEPLATE
29 27-8M0142616 GASKET
30 53-880719 RING, Retaining
31 8M0057748 OIL SEAL CARRIER ASSY
32 26-89238 SEAL, Oil
33 25-8M0142854 O-RING, (2.175 x .103)
34 853651 RETAINER
35 31-33138A1 BEARING ASSEMBLY, Tapered Roller
36 NSS NOT SOLD SEPARATE
37 15-8M0063267 SHIM SET
38 31-8M0166756 BEARING ASSEMBLY, Roller
39 15-8M0063268 SHIM SET
40 31-8M0090828 BEARING , Needle Roller
41 NSS NOT SOLD SEPARATE
42 12-92721 WASHER
43 11-8M0071654 NUT, .625-18 HX
Gear Housing, Driveshaft, 2.38:1 Standard/Counter Rotation (44 parts) Gear Housing, Driveshaft, 2.38:1 Standard/Counter Rotation
Ref OEM Part # Part Name
- 46-8M0061040 REPAIR KIT, Water Pump-Upper
1 1600-8M0099907 GEARCASE HOUSING ASSY, Basic Comment: SeaPro
2 10-79953A04 PLUG ASSEMBLY, (.375-16 x .250)
3 26-8M0204693 SEAL
4 17-8M0084244 PIN, Dowel
5 17-43044 PIN, Dowel - Without Hole (.375 x .625)
6 97-826134Q ANODE
7 10-4000333 SCREW, (M6 x 40)
8 11-401386 NUT, (M6) Stainless Steel
9 10-8M0204686 SCREW, (.437-14 x 1.750)
10 97-76214Q5 ANODIC PLATE ASSEMBLY
11 8M0031503 SHIFT SHAFT, Long
12 53-29641 E RING
13 53-8M0029306 RING, Retaining
14 12-77674 WASHER
15 26-8M0204708 SEAL, Oil
16 23-813696A2 BUSHING ASSEMBLY
17 25-45258 O-RING, (.987 x .103)
18 8M0031503 SHIFT SHAFT, Long
19 8M0214995 COUPLING, Water Pump
20 25-8M0204645 O-RING, (.796 x .139)
21 10-8M0204706 SCREW, (M6 x 20)
22 26-8M0142851 SEAL, Face
23 8M0010459 FILLER BLOCK
24 8172752 HOUSING, Water Pump-Complete
25 28-8M0204723 KEY
26 47-43026T2 IMPELLER
27 27-8172771 GASKET
28 8M0204709 FACEPLATE
29 27-8M0142616 GASKET
30 53-880719 RING, Retaining
31 8M0057748 OIL SEAL CARRIER ASSY
32 26-89238 SEAL, Oil
33 25-8M0142854 O-RING, (2.175 x .103)
34 853651 RETAINER
35 31-33138A1 BEARING ASSEMBLY, Tapered Roller
36 NSS NOT SOLD SEPARATE
37 15-8M0063267 SHIM SET
38 31-8M0166756 BEARING ASSEMBLY, Roller
39 15-8M0063268 SHIM SET
40 31-42647A1 BEARING ASSEMBLY, Roller
41 NSS NOT SOLD SEPARATE
42 8M0094480 WASHER, .865 X .635
43 11-87364 NUT
Gear Housing, Propeller Shaft, 2.07:1 Standard Rotation (28 parts) Gear Housing, Propeller Shaft, 2.07:1 Standard Rotation
Ref OEM Part # Part Name
- 8M0088080 GEARCASE SEAL KIT
1 1600-8M0099907 GEARCASE HOUSING ASSY, Basic Comment: SeaPro
2 43-8M0094470 GEAR SET, FORWARD/PINION
3 31-8M0057742 BEARING, Needle
4 53-8M0071554 RING, Retaining
5 31-8M0094472 TAPERED ROLLER BEARING, SET
6 NSS NOT SOLD SEPARATE
7 15-8M0063266 SHIM SET
8 8M0057749 ROD, Clutch Actuator
9 8M0072550 FOLLOWER , Cam (RH)
10 8M0077490 CAM, Shift
11 52-8M0065168 CLUTCH, Sliding
12 17-8M0065417 PIN , Cross
13 24-30893 SPRING
14 44-8M0088077 SHAFT-PROPELLER (RH)
15 43-8M0090832 GEAR , Reverse 29T
16 30-8M0203752 BEARING , Ball
17 8M0053099 THRUST RING
18 25-8M0065566 O-RING
19 8M0065046 SPOOL , Bearing Carrier
20 31-30956T BEARING, Needle
21 10-8M0077071 SCREW/SEAL KIT
22 26-8M0204693 SEAL
23 26-14077 SEAL, Oil
24 26-12224 SEAL, Fish Line Cutting
25 14-8M0032502 WASHER , Keyed
26 8M0185683 BEARING CARRIER, Retainer
27 23-8M0214998 SLEEVE , Prop Bore
Gear Housing, Propeller Shaft, 2.38:1 Counter Rotation (37 parts) Gear Housing, Propeller Shaft, 2.38:1 Counter Rotation
Ref OEM Part # Part Name
- 1600-8M0099917 GEARCASE HOUSING ASSY, Complete, CT CXL Comment: SeaPro
1 1600-8M0099907 GEARCASE HOUSING ASSY, Basic Comment: SeaPro
2 43-8M0094500 GEAR, Reverse 31T
3 53-8M0094502 RING, Internal Retaining
4 12-8M0064432 WASHER, Thrust
5 31-8M0094499 BEARING SET, Tapered Roller
6 NSS NOT SOLD SEPARATE
7 31-815480 BEARING, Thrust
8 12-815481 THRUST WASHER
9 31-8M0094497 BEARING, Needle Roller
10 8M0064369 BEARING ADAPTOR, Reverse Gear
11 8M0031018 FOLLOWER , Cam (LH)
12 15-8M0094490 SHIM SET
13 8M0057749 ROD, Clutch Actuator
14 52-8M0094479 CLUTCH , Sliding, 6 Jaw
15 24-8M0047945 SPRING, Retaining
16 17-8M0045759 PIN, Cross
17 43-8M0094483 GEAR SET, FORWARD/PINION (31T LH)
18 31-8M0094485 TAPERED ROLLER BEARING SET
19 NSS NOT SOLD SEPARATE
20 8M0094486 ADAPTOR, Bearing, Forward Gear
21 12-8M0064177 WASHER , Thrust
22 11-8M0064178 LOCK NUT
23 10-8M0066130 SCREW- HALF DOG POINT SET
24 15-8M0094490 SHIM SET
25 44-8M0088079 SHAFT - PROPELLER LH
26 25-8M0030845 O-RING, 3.975X.210
27 31-8M0148319 BEARING ASSEMBLY, Tapered
28 NSS NOT SOLD SEPARATE
29 8M0094495 BEARING CARRIER, C/R
30 23-8M0064306 SPACER
31 26-8M0204700 SEAL, Oil
32 10-8M0071653 SCREW, Special
33 26-8M0204693 SEAL
34 8M0030784 WASHER, Keyed
35 53-8M0168885 RETAINER BEARING CARRIER
36 23-8M0187255 SLEEVE, Propeller Bore
Gear Housing, Propeller Shaft, 2.38:1 Standard Rotation (28 parts) Gear Housing, Propeller Shaft, 2.38:1 Standard Rotation
Ref OEM Part # Part Name
- 8M0088081 GEARCASE SEAL KIT
1 1600-8M0099907 GEARCASE HOUSING ASSY, Basic Comment: SeaPro
2 43-8M0094483 GEAR SET, FORWARD/PINION (31T LH)
3 31-8M0057742 BEARING, Needle
4 53-8M0029306 RING, Retaining
5 31-8M0057724 BEARING ASSY, ROLLER, TAPERED
6 NSS NOT SOLD SEPARATE, Cup
7 15-8M0063269 SHIM SET
8 8M0057749 ROD, Clutch Actuator
9 8M0072550 FOLLOWER , Cam (RH)
10 8M0077490 CAM, Shift
11 52-8M0094479 CLUTCH , Sliding, 6 Jaw
12 17-8M0045759 PIN, Cross
13 24-8M0047945 SPRING, Retaining
14 44-8M0088077 SHAFT-PROPELLER (RH)
15 43-8M0094481 GEAR, REVERSE 31T
16 30-88957T BEARING
17 8M0030779 THRUST RING
18 25-8M0030845 O-RING, 3.975X.210
19 8M0219208 SPOOL, Bearing Carrier
20 31-30956T BEARING, Needle
21 10-8M0071653 SCREW, Special
22 26-8M0204693 SEAL
23 26-14077 SEAL, Oil
24 26-12224 SEAL, Fish Line Cutting
25 8M0030784 WASHER, Keyed
26 53-8M0168885 RETAINER BEARING CARRIER
27 23-8M0187255 SLEEVE, Propeller Bore
Ignition (7 parts) Ignition
Ref OEM Part # Part Name
1 300-8M0044991 COIL, Ignition Dual Output
2 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
3 8M0088014 SPARK PLUG WIRE SET
4 33-8M0204728 SPARK PLUG, NGK ZFR5F
5 8M0163125 COVER, COIL
6 8M0060350 TRAY - HIGH TENSION LEAD
7 10-8M0037204 SCREW, Nylon, push in
Integrated Air Fuel Module (7 parts) Integrated Air Fuel Module
Ref OEM Part # Part Name
1 8M0090812 BELL MOUTH ASSEMBLY
2 8M0094679 RESTRICTOR Comment: 115 HP COMMERCIAL ONLY
3 54-855228 CLAMP
4 10-897445501 SCREW, (M6 x 20 MM)
5 8M0185168 RAIL ASSEMBLY , Fuel
6 8M6002428 FUEL INJECTOR
7 8M2001570 CLIP
Integrated Air Fuel Module Components (25 parts) Integrated Air Fuel Module Components
Ref OEM Part # Part Name
2 8M0060503 BRACKET - MAP SENSOR
3 854445 SENSOR, MAP
4 10-897445501 SCREW, (M6 x 20 MM)
5 8M0088066 THROTTLE BODY ASSEMBLY
6 8M0125617 SENSOR, Position
7 10-8M0063490 SCREW, (M4 X .7 X 16 MM)
8 8M0088065 INTAKE MANIFOLD ASSEMBLY
9 25-8M0061361 GASKET
10 25-8M0061362 GASKET
11 8M0059235 LINK - THROTTLE ASSEMBLY
12 10-8M0060385 SCREW, (M6 X 1 X 37 HEX FLNG HD)
13 897526T IAC VALVE
14 10-897445501 SCREW, (M6 x 20 MM)
15 8M0077848 LEVER THROTTLE FOLLOWER ASSEMBLY
16 8M0077229 BUSHING - SWIVEL
17 10-8M0071815 BOLT - SHOULDER, THROTTLE LEVER
18 11-825677 PUSH NUT
19 822459 RETAINER
20 13-898093 WASHER, Wave
21 12-897937 WASHER
22 8M0068644 THROTTLE CAM ASSEMBLY
23 12-897936 WASHER
24 24-897535005 SPRING, Throttle Cam Return
25 891663001 SENSOR ASSEMBLY, Temperature
26 10-895054 SCREW, (M4 x 16 MM)
Lower Cowl (28 parts) Lower Cowl
Ref OEM Part # Part Name
1 100-8M0088280 CHAP ASSEMBLY, PORT AND STBD
2 10-8M0230977 SCREW, (M6 x 25 MM)
3 8M0032848 RETAINER
4 87-8M0037225 TRIM SWITCH, Round Bezel
5 8M0224266 TETHER
6 22-885361A01 FITTING ASSEMBLY, Flush
7 25-8M0219168 SEAL, Flush Plug Pocket
8 8M0215105 PLUG
9 100-8M0088281 LOWER COWL ASSEMBLY, FRONT
10 10-8M0073002 SCREW - M6 X 20, HEX FLG
11 8M0055211 RETAINER - TOP COWL LATCH
12 10-892073002 SHOULDER SCREW, (M6)
13 8M0055216 COVER, UPPER MOUNT - STBD
14 8M0055214 COVER, UPPER MOUNT - PORT
15 12-8M0214930 WASHER
16 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
17 8M0055154 STRIKER ASSEMBLY
18 10-8M0103810 SCREW, (M6 x 45 MM) Stainless Steel
19 8M0055202 PLATE, INGRESS MOUNTING
20 10-8M0047718 SCREW, (M5 X 8MM)
21 25-8M0073102 GROMMET, TRIM SENSOR WIRES
22 8M0055208 GROMMET, INGRESS
23 8M0055209 ADAPTOR, RIG HOSE
24 10-8M0075736 SCREW, (M6 X 50) HEX FLG
25 10-8M0075735 SCREW , (M6 X 30) HEX FLG
26 10-8M0071078 SCREW, (M6 X 85) HEX FLG
27 10-8M0230978 SCREW, (M6 X 70) HEX FLG
28 10-8M0230977 SCREW, (M6 x 25 MM)
Oil Sump (9 parts) Oil Sump
Ref OEM Part # Part Name
1 17-821327 PIN, Dowel
2 27-8M0078540 GASKET
3 8M0091528 OIL SUMP
4 10-8M0103809 SCREW, (M6 x 40 MM) Stainless Steel
5 19-8M0112869 OIL PLUG ASSEMBLY
6 25-85045 O-RING, (.551 x .070)
7 25-62706 O-RING, (.426 x .070)
8 25-8M0036228 O-RING, (8.1 X 1.6)
9 8M0068703 GROMMET
Power Trim Assembly (4 parts) Power Trim Assembly
Ref OEM Part # Part Name
1 8M0171818 POWER TRIM ASSEMBLY
2 17-8M0161312 PIN, Shock Rod
3 17-821539 PIN, Trilobe
4 17-818898 PIN, Anchor
Power Trim Assembly - Components (19 parts) Power Trim Assembly - Components
Ref OEM Part # Part Name
- 25-8M0171820 O-RING KIT, Power Trim
1 8M0089943 MANIFOLD KIT
2 893929A01 VALVE KIT, Relief
3 8M0089945 VALVE KIT
4 8M0090404 VALVE KIT - (TRIM LIMIT)
5 833063 O-RING
6 8M0055260 DOWEL PINS
7 19-811613 PLUG ASSEMBLY
8 10-833047 SCREW, (.250-20 x 2.250)
9 8M0089941 CYLINDER ASSEMBLY
10 8M0207768 CABLE ASSEMBLY
11 8M6002690 SCREW
12 8M0171825 PISTON ASSEMBLY, Memory Comment: SeaPro
13 25-8M0171819 O-RING KIT
14 8M0171821 SHOCK ROD KIT
15 10-8M0089946 SCREW KIT (COMPLETE TRIM)
16 8M0142591 MOTOR KIT
17 8M0090403 COUPLING / DRIVESHAFT KIT
18 8M0089944 PUMP ASSEMBLY
Service/Support Material (1 parts) Service/Support Material
Ref OEM Part # Part Name
- 90-8M0087973 PARTS MANUAL, 75-115 4-Stroke
Shift Linkage (17 parts) Shift Linkage
Ref OEM Part # Part Name
1 8M0058458 BRACKET ASSEMBLY - SHIFT LINK
2 899044 LATCH
3 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
4 12-8M0050560 WASHER
5 8M0031453 ROLLER
6 53-27290 RING, Retaining
7 8M0150203 RETAINER ASSEMBLY
8 8M0125617 SENSOR, Position
9 10-4001186 SCREW, (M4 X 13) HEX WASH HD SS
10 8M0075152 LINK - SHIFT
11 8M0058943 LEVER - SENSOR
12 11-401386 NUT, (M6) Stainless Steel
13 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel
14 23-8M0035249 BUSHING, (6.452 MM ID) Flanged
15 8M0199744 SHIFT SHAFT ASSEMBLY
16 23-8M0063632 BUSHING, Flanged, Bronze
17 888823001 SHIFT DETENT ASSEMBLY
Starter Motor/Oil Filter/Sensors (21 parts) Starter Motor/Oil Filter/Sensors
Ref OEM Part # Part Name
1 8M0082988 CRANKSHAFT POSITION SENSOR
2 10-40011106 SCREW, (M5 x 13) Stainless Steel
3 8M0090816 TRAY - OIL DRIP
4 19-8M0143229 PLUG, Oil Tray
5 10-8M0012661 SCREW
6 22-8M0071039 FITTING - OIL FILTER
7 35-8M0162830 FILTER, Oil
8 71-8M0142688 PRESSURE SENSOR
9 50-8M0166297 STARTER MOTOR
10 23-8M0154659 MOUNT - TUBULAR 8MM
11 23-8M0070369 SPACER , (8.3 I.D. X 11.8 O.D.)
12 23-8M0070368 SPACER , (8.3 I.D. X 11.8 O.D.)
13 12-43430 WASHER
14 10-8M0188530 BOLT, (M8 X 80) HEX FLG
15 10-88552645 SCREW, (M8X45)
16 10-8M0214929 SCREW, (M8 x 20)
17 10-40011126 SCREW, (M6 x 13) Stainless Steel
18 13-400255 LOCKWASHER, (M5)
19 11-400211 NUT, (M5) Stainless Steel
20 11-401388 NUT, (M8) Stainless Steel
21 17-8M0062044 PIN, Mounting
Swivel Bracket and Swivel Pin (33 parts) Swivel Bracket and Swivel Pin
Ref OEM Part # Part Name
1 10-8M0178149 SCREW , (M12 X 120 Flg HEX HD)
2 12-8M0056839 WASHER - UPPER MOUNT SNUBBER
3 10-4010730 SCREW, (M8 x 30)
4 8M0096243 MOUNTS - UPPER Comment: SeaPro
5 8M0056564 COVER - UPPER MOUNT
6 11-8M0088290 NUT, (HEX M12 X 1.75)
7 8M0164961 SWIVEL TUBE ASSEMBLY
8 92876A12 LINK ROD ASSEMBLY
9 10-849838 SCREW, (.375-24 x 1.250)
10 11-8M0204726 NUT, (.375-24) Brass
11 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
12 54-816311T TIE STRAP, (8.00 Inches)
13 12-816432 THRUST WASHER
14 26-8M0034870 SEAL, Swivel Tube
15 23-8M0220988 BUSHING, Swivel Tube Pivot
16 23-821207 BUSHING
17 8M0094923 SENSOR ASSEMBLY - TRIM
18 12-89302 WASHER, (.203 x .406 x .040)
19 10,13-26996 LOCKWASHER, Stainless Steel
20 10-852368 SCREW, (#10-24 x .750)
21 10-40003111 SCREW , (M12 x 120 HEX HD)
22 12-8M0204704 WASHER
23 8M0217270 YOKE - BOTTOM
24 53-67684 RING, Retaining
25 8M0084888 SNUBBER
26 8M0056573 LOWER MOUNT ASSEMBLY
27 8M0056181 COVER - LOWER MOUNT
28 12-8M0082052 WASHER - SNUBBER
29 12-8M0075817 WASHER , (.50 X 1.75 X .125)
30 11-897926 NUT, (M12), Nylon Insert
31 88238A20 CABLE ASSEMBLY
32 8M0079640 CABLE ASSEMBLY
33 1400-8M0220957 SWIVEL BRACKET ASSEMBLY
Top Cowl (14 parts) Top Cowl
Ref OEM Part # Part Name
1 100-8M0096296 TOP COWL ASSEMBLY, Mercury, Decaled SeaPro
2 8M0055166 HOOK, Top Cowl Latch Front
3 10-8M0103804 SCREW, (M6 x 12 MM) Stainless Steel
4 12-8M0214930 WASHER
5 17-8M0075859 PIN- SPRING, SLOTTED
6 8M0088853 HANDLE, LATCH Comment: MARINER
7 8M0055189 LINK - LATCH, REAR
8 8M0056980 SEAL, Rear Latch
9 53-8M0075694 CLIP-SNAP
10 8M0055186 LATCH ASSEMBLY
11 12-8M0214930 WASHER
12 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
13 8M0006054 RETAINER
14 8M0087850 SEAL - TOP COWL
Transom Bracket (29 parts) Transom Bracket
Ref OEM Part # Part Name
1 99633 KNOB
2 17-99615 PIN, Groove
3 24-830900 SPRING, Compression
4 23-65830 NYLINER
5 8M0109798 LEVER ASSEMBLY, Tilt Lock
6 24-830899 SPRING, Tension
7 17-893709 PIN
8 11-826135 NUT, (1.00-14) Nylon Insert
9 25-45711 O-RING, (.612 x .103)
10 826125A1 TILT TUBE
11 13-88750 WASHER
12 11-826164 NUT, (.875-14)
13 8M0084613 C WASHER
14 54-22740 CLIP
15 10-878609 SCREW, (#10-16 x .600)
16 22-8M0169588 FITTING, Grease
17 10-8M0149747 SCREW, (.500-20 x 4.500)
18 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
19 12-8M0204665 WASHER, (.530 x .870 x .105) Stainless Steel
20 11-82671117 NUT, (.500-20)
21 10-858771 SCREW, (M10 x 30)
22 12-4002319 WASHER
23 11-40114 NUT, (M10 x 1.5)
24 8M0086406 BRACKET , Anchor
25 97-818298Q1 ANODE KIT
26 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
27 10-8M0204707 SCREW, (M6 x 25)
28 1400-8M0127680 TRANSOM BRACKET, Starboard
29 1400-8M0127679 TRANSOM BRACKET, Port
Water Pump Kit, Jet (9 parts) Water Pump Kit, Jet
Ref OEM Part # Part Name
- 817275A08 REPAIR KIT, Water Pump-Upper
1 8172752 HOUSING, Water Pump-Complete
2 10-8M0204741 SCREW , (M6 X 1.0 X 20)
3 47-43026T2 IMPELLER, Water Pump
4 27-8172771 GASKET
5 8M0204709 FACEPLATE
6 27-430331 GASKET
7 28-8M0204723 KEY
8 26-8M0142851 SEAL, Face
Water Separator Fuel Filter Kit (6 parts) Water Separator Fuel Filter Kit
Ref OEM Part # Part Name
- 8M0097838 FUEL FILTER KIT
1 8M0095674 BASE ASSEMBLY, Fuel Filter
2 NSS NOT SOLD SEPARATE, Fuel Filter Assembly
3 22-8M0204657 PLUG, (.375-18) Hex - Steel
4 22-8M0204732 CONNECTOR, Barb
5 54-8M0188618 CLAMP, Worm Gear (11-18 mm)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 115 EFI (4-STROKE) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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