🔎 Mercury 115 DFI (3 CYL.)(1.5L) Reference Library — Exploded parts diagrams (45 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 115 DFI (3 CYL.)(1.5L) is a 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, Inline 4-Cylinder, SOHC, 8-valve |
| Horsepower |
115 HP |
| Displacement |
2100 cc (2.1L) |
| Bore x Stroke |
90 mm x 81 mm |
| Spark Plug (Type & Gap) |
NGK SILZKR7B11 |
| Engine Oil Capacity |
5.0 L (5.28 qt) |
| Recommended Engine Oil |
Mercury FourStroke Oil 10W-30 |
| Gear Case Oil Capacity |
24 fl oz (710 mL) |
| Idle Speed (in gear) |
650 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
5000-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 115 DFI (3 CYL.)(1.5L):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 115 DFI (3 CYL.)(1.5L).
▶Accessories (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
84-12649T11 |
HARNESS ASSEMBLY |
▶Air Compressor (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M0050654 |
COMPRESSOR ASSEMBLY, Air |
| 2 |
8M0114192 |
END CAP |
| 3 |
25-86391 |
O-RING |
| 4 |
657-853658T02 |
CONNECTING ROD ASSEMBLY |
| 5 |
NSS |
NOT SOLD SEPARATE, Piston Assembly-With Rings |
| 6 |
53-854638 |
LOCK RING |
| 7 |
853584A10 |
REED PLATE ASSEMBLY |
| 8 |
27-854442 |
GASKET |
| 9 |
27-854443 |
GASKET |
| 10 |
854334T02 |
HEAD, Compressor |
| 11 |
22-38565 |
FITTING, (.375-18) |
| 12 |
10-82446035 |
SCREW, (M8 x 35 MM) |
| 13 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
| 14 |
22-856744 |
FITTING |
| 15 |
25-831985 |
O-RING, (.468 x .078) |
| 16 |
8M0148668 |
SENSOR ASSEMBLY |
| 17 |
25-896699 |
O-RING, (1.78 mm x .08 mm) |
| 18 |
21-888421 |
CHECK VALVE |
| 19 |
8215832 |
PIN, Special (1.5 Inches) |
| 20 |
22-15133 |
FITTING |
| 21 |
8M0214940 |
TIE STRAP, (5.50 Inches) |
| 22 |
32-88306955 |
HOSE, (.125 x 25.00 Inches) |
| 23 |
21-889851 |
CONNECTOR |
| 24 |
10-82130025 |
SCREW, (M6 x 25) |
| 25 |
853944T03 |
PULLEY |
| 26 |
10-85593912 |
SCREW, (M6 x 12) |
| 27 |
8M0047394 |
TENSIONER ARM |
| 28 |
8547971 |
PULLEY |
| 29 |
10-4010825 |
SCREW, (M10 x 25) Hex Flange - Stainless Steel |
| 30 |
30-8570111 |
BEARING, Flanged |
| 31 |
23-856549001 |
BUSHING |
| 32 |
32-88104441 |
TUBING, (18.00 Inches Bulk), Cut to 8 Inches |
| 33 |
24-8547953 |
SPRING |
| 34 |
10-4000382 |
SCREW, (M10 x 60) |
| 35 |
32-88104441 |
TUBING, (18.00 Inches Bulk), Cut to 13 Inches |
| 36 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 37 |
10-82446090 |
SCREW, (M8 x 90) |
▶Air Hoses (7 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32-85525884 |
HOSE, (32.00 Inches), Cut to 8 Inches |
| 2 |
54-8M0214964 |
CLAMP, Hose (15.3) |
| 3 |
32-885376 |
HOSE, Air |
| 4 |
32-881041A1 |
HOSE ASSEMBLY, Air By-Pass |
| 5 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 6 |
881197 |
MUFFLER, Air |
| 7 |
32-85833939 |
HOSE, (17.00 Inches Bulk), Cut to 4-1/2 Inches |
▶Bleed System (5 parts)
| Ref |
OEM Part # |
Part Name |
| - |
891767A07 |
POWERHEAD ASSEMBLY, 90/115 DFI Comment: 90/115/125/Jet 80 |
| 1 |
22-59169003 |
FITTING, Tee |
| 2 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 3-1/4 Inches |
| 3 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 3-1/4 Inches |
| 4 |
32-8M0054152 |
TUBING, (38.00 Inches Bulk), Cut to 19 Inches |
▶Bottom Cowl (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-8M0072982 |
DECAL, Strip Comment: SN# 1B935262 & Up |
| 1 |
100-880775A03 |
BOTTOM COWL, Starboard |
| 2 |
NSS |
NOT SOLD SEPARATE, Sound Blanket - Part of 889720A00 |
| 3 |
100-880774A03 |
BOTTOM COWL, Port |
| 4 |
889720A00 |
SOUND BLANKET KIT |
| 5 |
17-885116 |
PIN |
| 6 |
8M0111278 |
SEAL, Cowl (41.00 Inches) |
| 7 |
54-850181 |
TIE STRAP, (11.750 Inches) |
| 8 |
880783T |
LEVER, Cowl Latch |
| 9 |
23-335891 |
BUSHING |
| 10 |
22-889684002 |
FITTING, Vent |
| 11 |
884468 |
CAM, Latch |
| 12 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 13 |
10-1993716 |
SCREW, (M6 x 16) |
| 14 |
822363T1 |
RETAINER |
| 15 |
10-82130016 |
SCREW, (M6 x 16) |
| 16 |
21-817519A2 |
CHECK VALVE ASSEMBLY, Drain |
| 17 |
24-892166001 |
SPRING |
| 18 |
10-82130040 |
SCREW, (M6 x 40) |
| 19 |
19812T03 |
BRACKET ASSEMBLY |
| 20 |
98889 |
LATCH |
| 21 |
10-42975 |
DRIVE SCREW |
| 22 |
39519 |
CUP |
| 23 |
10-40011154 |
SCREW, (M8 x 50) Stainless Steel |
| 24 |
11-401388 |
NUT, (M8) Stainless Steel |
| 25 |
12-817274 |
WASHER, (.344 x 1.00 x .063) Stainless Steel |
| 26 |
16-8M0034456 |
STUD, (M8 X 1.25 X 48) |
| 27 |
25-855362001 |
GROMMET |
| 28 |
23-855364 |
BUSHING |
| 29 |
8M0043167 |
SEAL, Lower Cowl (44.75 Inches) |
| 30 |
87-8M0235191 |
SWITCH, Trim |
| 31 |
22-94848 |
FITTING |
| 32 |
23-892427 |
SPACER |
| 33 |
884464 |
BOOT, Idle Relief |
| 34 |
8M0000504 |
CLAMP, Upper |
| 35 |
8M0000484 |
CLAMP, Lower |
| 36 |
10-82130016 |
SCREW, (M6 x 16) |
| 37 |
25-8M0006618 |
GROMMET |
▶Coastal Flush Kit, 858566A02 (7 parts)
| Ref |
OEM Part # |
Part Name |
| - |
858566A02 |
FLUSH KIT, Coastal |
| 1 |
22-835454001 |
FITTING |
| 2 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 3 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) |
| 4 |
22-857176 |
COUPLING BODY |
| 5 |
19-858240 |
CAP |
| 6 |
22-857175 |
COUPLING INSERT |
▶Crankshaft, Pistons and Connecting Rods (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
891767A07 |
POWERHEAD ASSEMBLY, 90/115 DFI Comment: 90/115/125/Jet 80 |
| 1 |
400-879633T01 |
CRANKSHAFT ASSEMBLY |
| 2 |
53-880119 |
RING, Retaining |
| 3 |
30-43011T |
BEARING, Ball, Lower |
| 4 |
28-91800 |
KEY, Woodruff |
| 5 |
786611 |
WEAR SLEEVE |
| 6 |
25-35126 |
O-RING, (.859 x .139) |
| 7 |
39-8M0071643 |
RING, Seal |
| 8 |
31-879848A02 |
BEARING ASSEMBLY |
| 9 |
NSS |
NOT SOLD SEPARATE, Needle Bearing |
| 10 |
700-896962A02 |
PISTON ASSEMBLY Comment: .030 Oversize |
| 11 |
NSS |
NOT SOLD SEPARATE, Piston Pin |
| 12 |
40-841202 |
RING |
| 13 |
39-875257A12 |
RING SET, Piston Comment: .030 Oversize |
| 14 |
600-888470T08 |
CONNECTING ROD ASSEMBLY |
| 15 |
12-88263 |
THRUST WASHER |
| 16 |
29-8M0204715 |
BEARING, Needle |
| 17 |
10-94320 |
SCREW, (.375-24 x 1.250) |
| 18 |
31-844338A01 |
BEARING ASSEMBLY |
| 19 |
NSS |
NOT SOLD SEPARATE, Roller Bearing |
| 20 |
31-879853A01 |
BEARING ASSEMBLY, Roller, Upper |
| 21 |
26-879635 |
SEAL, Oil |
▶Cylinder Block and Crankcase (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
891767A07 |
POWERHEAD ASSEMBLY, 90/115 DFI Comment: 90/115/125/Jet 80 |
| 1 |
800-878581A34 |
CYLINDER BLOCK ASSEMBLY Comment: 90/115/125/Jet 80 |
| 2 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 3 |
17-8M0036405 |
PIN |
| 4 |
10-4009680 |
SCREW, (M10 x 80) |
| 5 |
8M0111325 |
BRACKET |
| 6 |
10-81742740 |
SCREW, (M8 x 40) |
| 7 |
22-36382 |
FITTING, (.250-18 x .62) Brass |
| 8 |
22-185981 |
PLUG, Pipe (.375-18) |
| 9 |
10-82127335 |
SCREW, (M8 x 35 MM) |
| 10 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
| 11 |
21-883139001 |
CHECK VALVE |
| 12 |
21-889830 |
CHECK VALVE |
| 13 |
22-782792 |
FITTING, Elbow 45 Degree (1.25) |
| 14 |
21-8282182 |
CHECK VALVE |
| 15 |
8248576 |
DEFLECTOR, Water |
| 16 |
22-185981 |
PLUG, Pipe (.375-18) |
| 17 |
22-881866 |
FITTING |
| 18 |
16-892561001 |
STUD, (M10 x 136) |
| 19 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 20 |
11-40140 |
NUT, (M10) |
| 21 |
21-8592352 |
CHECK VALVE, 90 Degree (.0625-27) |
| 22 |
891956 |
SEAL |
| 23 |
22-835454001 |
FITTING |
| 24 |
10-81742720 |
SCREW, (M8 x 20) |
| 25 |
8M0082988 |
SENSOR, Crank Position |
| 26 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 27 |
880198T |
COVER, Flywheel |
| 28 |
25-8M0153609 |
GROMMET |
| 29 |
880731002 |
BRACKET, Oil Reservoir |
| 30 |
32-8M0102826 |
HOSE ASSEMBLY, Flushing |
▶Driveshaft Housing (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1598-881913T01 |
HOUSING ASSEMBLY, Driveshaft |
| 2 |
16-9035015 |
STUD, (M10 x 227) Comment: X-Long |
| 3 |
16-8M0034462 |
STUD, (M10 x 190) Comment: X-Long |
| 4 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 5 |
11-40140 |
NUT, (M10) |
| 6 |
22-85822A4 |
PICKUP ASSEMBLY, Speedometer |
| 7 |
22-433351 |
CONNECTOR, 90 Degree - With Vibraseal |
| 8 |
22-85822T |
CONNECTOR, Straight |
| 9 |
881916 |
MOUNT |
| 10 |
10-898835001 |
SCREW, (M12 x 154) |
| 11 |
12-856982 |
WASHER, (.500 x .810 x .090) Stainless Steel |
| 12 |
11-897926 |
NUT, (M12), Nylon Insert |
| 13 |
88238A10 |
CABLE ASSEMBLY, Ground, To Swivel Bracket |
| 14 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 15 |
8M0036786 |
CLAMP |
| 16 |
11-35521 |
NUT |
| 17 |
10-889833025 |
SCREW, (M8 x 25 MM) |
| 18 |
100-8M4500754 |
COVER |
| 19 |
10-88417 |
SCREW, (#12-24 x .620) |
| 20 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 21 |
12-881976 |
WASHER, Neoprene |
| 22 |
12092A3 |
SPACER KIT Comment: X-Long |
| 23 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) Comment: Rear - X-Long |
| 24 |
892214 |
PLATE WASHER |
▶Electrical Components (40 parts)
| Ref |
OEM Part # |
Part Name |
| - |
13541 |
PLUG, Male |
| 1 |
880190T05 |
PLATE ASSEMBLY, Electrical |
| 2 |
300-8M0077471 |
COIL, Ignition |
| 3 |
84-884442T03 |
LEAD, Hi Tension |
| 4 |
10-82129130 |
SCREW, (M6 x 30) |
| 5 |
10-82130012 |
SCREW, (M6 x 12) |
| 6 |
71-8M0157742 |
SENSOR KIT, (0-50 PSI) |
| 7 |
54-883066 |
CLIP, (.865) |
| 8 |
22-8M0207782 |
FITTING |
| 9 |
32-85978571 |
TUBING, (52.00 Inches Bulk), Cut to 6 Inches |
| 10 |
32-85978571 |
TUBING, (52.00 Inches Bulk), Cut to 1.50 Inches |
| 11 |
32-85978571 |
TUBING, (52.00 Inches Bulk), Cut to 52 Inches |
| 12 |
22-8M0214971 |
COUPLER |
| 13 |
22-859732 |
PLUG |
| 14 |
8215832 |
PIN, Special (1.5 Inches) |
| 15 |
889992 |
SPACER |
| 16 |
23-8502341 |
BUSHING |
| 17 |
22-875207 |
TEE, Fitting |
| 18 |
25-833155 |
GROMMET |
| 19 |
84-896264T03 |
HARNESS ASSEMBLY, Engine |
| 20 |
88-832969T15 |
FUSE, Mini - Blue - 15 Ampere |
| 21 |
88-832969T20 |
FUSE, Mini - Yellow - 20 Ampere |
| 22 |
858754 |
COVER, Fuse |
| 23 |
84-878231A03 |
HARNESS ASSEMBLY, Fuse - 100 Ampere |
| 24 |
84-882829A03 |
HARNESS ASSEMBLY, Starter |
| 25 |
85-830233 |
BOOT, Insulator - Red |
| 26 |
84-88439A46 |
CABLE ASSEMBLY, Battery - Positive |
| 27 |
85-8500671 |
BOOT, Insulator - Red |
| 28 |
84-856583A07 |
CABLE ASSEMBLY, (12.00 Inches) Black |
| 29 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 30 |
8M0214940 |
TIE STRAP, (5.50 Inches) |
| 31 |
33-892567Q |
SPARK PLUG |
| 32 |
828791 |
CLIP |
| 33 |
12-4002318 |
WASHER |
| 34 |
10-82446035 |
SCREW, (M8 x 35 MM) |
| 35 |
880192T01 |
COVER |
| 36 |
25-8M0153609 |
GROMMET |
| 37 |
877613A02 |
CONNECTOR ASSEMBLY, Weather Cap 6 Pin |
| 38 |
830796A04 |
CONNECTOR ASSEMBLY, Weather Cap - Male |
| 39 |
822447T01 |
CAP ASSEMBLY, Connector - 3 Pin Male |
▶Electrical Components, PCM Mounting, 2B092562 and Below (35 parts)
| Ref |
OEM Part # |
Part Name |
| - |
NSS |
NOT SOLD SEPARATE, Electrical Plate Assembly-Complete |
| 1 |
880190T05 |
PLATE ASSEMBLY, Electrical |
| 2 |
10-82129114 |
SCREW, (M6 x 14) |
| 3 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 4 |
84-858414A1 |
CABLE ASSEMBLY, Braided |
| 5 |
54-858755 |
CLIP, (1.00) |
| 6 |
8M0075599 |
PCM, Propulsion Control Module Comment: 125 SN# 1B974555 & Up |
| 7 |
10-82129125 |
SCREW, (M6 x 25 MM) |
| 8 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 9 |
25-8M0190980 |
GROMMET |
| 10 |
23-856954 |
BUSHING |
| 11 |
858953 |
BRACKET |
| 12 |
8M0207773 |
RELAY ASSEMBLY |
| 13 |
828102 |
BRACKET |
| 14 |
25-818967 |
GROMMET |
| 15 |
23-8M0214955 |
BUSHING |
| 16 |
8215832 |
PIN, Special (1.5 Inches) |
| 17 |
889600 |
SPACER |
| 18 |
11-401376 |
NUT, (M6) |
| 19 |
54-858954 |
CLIP, (.625) |
| 20 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 21 |
25-822179 |
GROMMET |
| 22 |
23-8M0214955 |
BUSHING |
| 23 |
10-32,11-45076 |
NUT, Brass |
| 24 |
10-32,11-813938 |
CAP NUT, |
| 25 |
85-875302A1 |
HOT STUD ASSEMBLY |
| 26 |
11-400213 |
NUT, (M8) Stainless Steel |
| 27 |
13-53166 |
LOCKWASHER, (.312) |
| 28 |
11-8M0204668 |
NUT, (.312-18) |
| 29 |
84-88807A16 |
CABLE ASSEMBLY, (4.00 Inches) Black |
| 30 |
85-8500673 |
BOOT, Insulator - Yellow |
| 31 |
84-819514T21 |
HARNESS ASSEMBLY, Trim |
| 32 |
84-93388T21 |
CABLE ASSEMBLY, Black |
| 33 |
12-85172 |
WASHER |
| 34 |
11-400213 |
NUT, (M8) Stainless Steel |
▶Electrical Components, PCM Mounting, 2B092563 and Above (35 parts)
| Ref |
OEM Part # |
Part Name |
| - |
NSS |
NOT SOLD SEPARATE, Electrical Plate Assembly-Complete |
| 1 |
880190T05 |
PLATE ASSEMBLY, Electrical |
| 2 |
10-82129114 |
SCREW, (M6 x 14) |
| 3 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 4 |
84-858414A1 |
CABLE ASSEMBLY, Braided |
| 5 |
54-858755 |
CLIP, (1.00) |
| 6 |
8M0075599 |
PCM, Propulsion Control Module Comment: 125 SN# 1B974555 & Up |
| 7 |
10-82129125 |
SCREW, (M6 x 25 MM) |
| 8 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 9 |
25-8M0190980 |
GROMMET |
| 10 |
23-856954 |
BUSHING |
| 11 |
858953 |
BRACKET |
| 12 |
8M0207773 |
RELAY ASSEMBLY |
| 13 |
828102 |
BRACKET |
| 14 |
25-818967 |
GROMMET |
| 15 |
23-8M0214955 |
BUSHING |
| 16 |
8215832 |
PIN, Special (1.5 Inches) |
| 17 |
889600 |
SPACER |
| 18 |
11-401376 |
NUT, (M6) |
| 19 |
54-858954 |
CLIP, (.625) |
| 20 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 21 |
25-822179 |
GROMMET |
| 22 |
23-8M0214955 |
BUSHING |
| 23 |
10-32,11-45076 |
NUT, Brass |
| 24 |
10-32,11-813938 |
CAP NUT, |
| 25 |
85-875302A1 |
HOT STUD ASSEMBLY |
| 26 |
11-400213 |
NUT, (M8) Stainless Steel |
| 27 |
13-53166 |
LOCKWASHER, (.312) |
| 28 |
11-8M0204668 |
NUT, (.312-18) |
| 29 |
84-88807A16 |
CABLE ASSEMBLY, (4.00 Inches) Black |
| 30 |
85-8500673 |
BOOT, Insulator - Yellow |
| 31 |
84-8M0092078 |
HARNESS ASSEMBLY, Trim |
| 32 |
84-93388T21 |
CABLE ASSEMBLY, Black |
| 33 |
12-85172 |
WASHER |
| 34 |
11-400213 |
NUT, (M8) Stainless Steel |
▶Engine Overhaul Gasket Set Components (2 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-879855A04 |
GASKET SET, Powerhead |
| 0 |
891956 |
SEAL, Cylinder Block |
▶Exhaust Plate (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
881912T01 |
PLATE, Exhaust |
| 2 |
17-23784 |
PIN, Dowel |
| 3 |
881973 |
RETAINER |
| 4 |
881915002 |
MOUNT |
| 5 |
10-881975 |
SCREW, (M8 x 35 MM) |
| 6 |
10-898487 |
SCREW, (M12 x 175) |
| 7 |
11-896963 |
NUT, (M12) |
| 8 |
23-11289 |
SPACER Comment: X-Long |
| 9 |
43585 |
COUPLING |
| 10 |
27-430086 |
GASKET |
| 11 |
42966T07 |
TUBE, Exhaust |
| 12 |
10-40011151 |
SCREW, (M8 x 35) Stainless Steel |
| 13 |
8M0039075 |
SEAL |
| 14 |
25-89417004 |
GROMMET |
| 15 |
32-8M0042792 |
TUBE, Water - X Long (18.21 Inches) |
| 16 |
824661 |
CLAMP |
| 17 |
814080001 |
SEAL, Upper |
| 18 |
10-889833045 |
SCREW, (M8 x 45) |
| 19 |
881918T03 |
CLAMP |
| 20 |
25-12602002 |
GROMMET |
| 21 |
23-48237 |
BUSHING Comment: Non-Jet |
| 22 |
892245T02 |
LEVER ASSEMBLY, Shift Shaft Comment: Non-Jet |
| 23 |
892246A01 |
SHIFT LINK Comment: Non-Jet |
| 24 |
23-892263 |
BUSHING Comment: Non-Jet |
| 25 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel Comment: Non-Jet |
| 26 |
11-401386 |
NUT, (M6) Stainless Steel Comment: Non-Jet |
| 27 |
10-40011151 |
SCREW, (M8 x 35) Stainless Steel |
| 28 |
10-40011158 |
SCREW, (M8 x 70) Stainless Steel |
| 29 |
87-889514T02 |
SWITCH |
| 30 |
10-88075020 |
SCREW, (M3 x 20) |
| 31 |
19-8M0033786 |
PLUG Comment: Jet |
▶Flywheel and Alternator (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
200-878588T08 |
FLYWHEEL ASSEMBLY |
| 2 |
888842T01 |
DAMPER |
| 3 |
10-8M0143223 |
SCREW, (M8 x 20) |
| 4 |
57-8M0026410 |
BELT |
| 5 |
8M6013461 |
ALTERNATOR |
| 6 |
10-82130150 |
SCREW, (M10 x 50) |
| 7 |
12-4002319 |
WASHER |
| 8 |
84-856583A5 |
CABLE ASSEMBLY |
| 9 |
11-401386 |
NUT, (M6) Stainless Steel |
| 10 |
879856T02 |
BRACKET, Alternator |
| 11 |
8215832 |
PIN, Special (1.5 Inches) |
| 12 |
23-856975 |
MOUNT |
| 13 |
10-82130145 |
SCREW, (M10 x 45) |
| 14 |
12-855725 |
WASHER |
| 15 |
19-45907 |
PLUG, Yellow |
| 16 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 17 |
11-42979 |
NUT, (M16) |
▶Fuel Pump (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-879855A04 |
GASKET SET, Powerhead |
| 1 |
14360T74 |
PUMP ASSEMBLY, Fuel |
| 2 |
21-857005A1 |
DIAPHRAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 4 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 5 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 6 |
NSS |
NOT SOLD SEPARATE, Spring |
| 7 |
NSS |
NOT SOLD SEPARATE, Cap |
| 8 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 9 |
NSS |
NOT SOLD SEPARATE, Spring |
| 10 |
NSS |
NOT SOLD SEPARATE, Cap |
| 11 |
144303 |
BASE |
| 12 |
987752 |
PLATE |
| 13 |
22-782792 |
FITTING, Elbow 45 Degree (1.25) |
| 14 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
| 15 |
10-82104540 |
SCREW, (M5 x 40) |
| 16 |
10-82130050 |
SCREW, (M6 x 50) |
| 17 |
22-888493 |
ELBOW |
| 18 |
25-8M0204683 |
O-RING, (.301 x .070) |
| 19 |
27-8M0204705 |
GASKET |
▶Fuel Rail (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M0185151 |
FUEL RAIL ASSEMBLY |
| 2 |
19-804834 |
PLUG |
| 3 |
804532 |
O-RING KIT |
| 4 |
54-804830 |
CLAMP |
| 5 |
10-804525001 |
SCREW PACKAGE, (2 Per)(M5 x 10) |
| 6 |
25-804840 |
O-RING KIT |
| 7 |
22-291112 |
FITTING |
| 8 |
891820 |
BRACKET |
| 9 |
8M0222157 |
INJECTOR |
| 10 |
25-804530 |
O-RING KIT |
| 11 |
25-804529 |
O-RING KIT |
| 12 |
804522 |
CLAMP |
| 13 |
8M0047053 |
VALVE ASSEMBLY, (.375 Inch Diameter), SCHRADER |
| 14 |
22-805515 |
CAP, Shrader Valve - Brass |
| 15 |
25-804840 |
O-RING KIT |
| 16 |
8M0041097 |
CLAMP |
| 17 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
| 18 |
19-804835 |
PLUG |
| 19 |
804532 |
O-RING KIT, 16 per kit |
| 20 |
25-804536 |
O-RING |
| 21 |
54-804832 |
CLAMP |
| 22 |
25-804840 |
O-RING KIT |
| 23 |
22-804836002 |
FITTING |
▶Fuel System (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32-889712001 |
HOSE, Vent, To Vent Fitting |
| 2 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 3 |
32-881040A1 |
HOSE ASSEMBLY, Fuel Supply |
| 4 |
32-878506A1 |
HOSE ASSEMBLY, Fuel By-Pass |
| 5 |
884820 |
SHRADER VALVE |
| 6 |
25-891778 |
O-RING |
| 7 |
54-884819 |
CLIP |
| 8 |
10-82130012 |
SCREW, (M6 x 12) |
| 9 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk), Cut to 6-1/2 Inches - To Crankcase |
| 10 |
22-822769 |
CONNECTOR |
| 11 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk), Cut to 28 Inches |
| 12 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 8-1/2 Inches) |
| 13 |
54-8M0214964 |
CLAMP, Hose (15.3) |
| 14 |
32-883545002 |
HOSE |
| 15 |
26-888852 |
SEAL, Fuel Director |
▶Gear Housing, Driveshaft - 2.07:1 Gear Ratio (43 parts)
| Ref |
OEM Part # |
Part Name |
| - |
31-803496T2 |
BEARING/SEAL KIT, Without Forward Bearing |
| 1 |
1667-9011G59 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) , Front |
| 3 |
43046 |
TUBE, Oiler |
| 4 |
10-79953Q04 |
SCREW KIT, Drain |
| 5 |
26-8M0204693 |
SEAL |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625), Rear |
| 7 |
31640T07 |
TRIM TAB |
| 8 |
10-825427 |
SCREW, (.437-14 x 1.250) Stainless Steel |
| 9 |
12-451761 |
WASHER, (.453 x .812 x .105) Black Oxide |
| 10 |
43040T1 |
CARRIER ASSEMBLY |
| 11 |
NSS |
NOT SOLD SEPARATE, Needle Bearing |
| 12 |
97-826134Q |
ANODE |
| 13 |
11-401386 |
NUT, (M6) Stainless Steel |
| 14 |
10-4000333 |
SCREW, (M6 x 40) |
| 15 |
43-881259T |
GEAR, Pinion - 14 Teeth Comment: Also Part of 43-881260A3 |
| 16 |
11-35921 |
NUT, (.625-18) |
| 17 |
850307 |
CAM, Shift Control |
| 18 |
31-883047A1 |
BEARING ASSEMBLY, Tapered Roller |
| 19 |
15-44492A1 |
SHIM SET |
| 20 |
45-888934A1 |
DRIVESHAFT ASSEMBLY Comment: X-Long |
| 21 |
42461A1 |
SLEEVE/RING KIT |
| 22 |
NSS |
NOT SOLD SEPARATE, Seal Ring |
| 23 |
43055A4 |
COVER ASSEMBLY, Water Pump |
| 24 |
27-430331 |
GASKET |
| 25 |
27-8M0214931 |
GASKET |
| 26 |
26-43036 |
SEAL, Oil, Lower |
| 27 |
26-43035 |
SEAL, Oil, Upper |
| 28 |
27-8172771 |
GASKET |
| 29 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 30 |
8M0204709 |
FACEPLATE |
| 31 |
10-82684430 |
SCREW, (M6 x 30) |
| 32 |
430232 |
SEAL |
| 33 |
28-8M0204723 |
KEY |
| 34 |
47-43026T2 |
IMPELLER |
| 35 |
10-82684425 |
SCREW, (M6 x 25) |
| 36 |
853908A1 |
SHIFT SHAFT ASSEMBLY Comment: X-Long - 17 Inches |
| 37 |
53-29641 |
E RING |
| 38 |
23-43052A4 |
BUSHING ASSEMBLY |
| 39 |
25-8M0204681 |
O-RING, (1.424 x .103) |
| 40 |
26-8M0204708 |
SEAL, Oil |
| 41 |
10-82684425 |
SCREW, (M6 x 25) |
| 42 |
26-861415 |
SEAL, Face |
▶Gear Housing, Driveshaft - 2.33:1 Gear Ratio (43 parts)
| Ref |
OEM Part # |
Part Name |
| - |
31-803496T2 |
BEARING/SEAL KIT, Without Forward Bearing |
| 1 |
1667-9011G59 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) , Front |
| 3 |
43046 |
TUBE, Oiler |
| 4 |
10-79953Q04 |
SCREW KIT, Drain |
| 5 |
26-8M0204693 |
SEAL |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625), Rear |
| 7 |
31640T07 |
TRIM TAB |
| 8 |
10-825427 |
SCREW, (.437-14 x 1.250) Stainless Steel |
| 9 |
12-451761 |
WASHER, (.453 x .812 x .105) Black Oxide |
| 10 |
43040T1 |
CARRIER ASSEMBLY |
| 11 |
NSS |
NOT SOLD SEPARATE, Needle Bearing |
| 12 |
97-826134Q |
ANODE |
| 13 |
11-401386 |
NUT, (M6) Stainless Steel |
| 14 |
10-4000333 |
SCREW, (M6 x 40) |
| 15 |
NSS |
NOT SOLD SEPARATE, Pinion Gear - 12 Teeth Comment: Part of 43-882813A3 |
| 16 |
11-35921 |
NUT, (.625-18) |
| 17 |
850307 |
CAM, Shift Control |
| 18 |
31-883047A1 |
BEARING ASSEMBLY, Tapered Roller |
| 19 |
15-44492A1 |
SHIM SET |
| 20 |
45-888934A1 |
DRIVESHAFT ASSEMBLY Comment: X-Long |
| 21 |
42461A1 |
SLEEVE/RING KIT |
| 22 |
NSS |
NOT SOLD SEPARATE, Seal Ring |
| 23 |
43055A4 |
COVER ASSEMBLY, Water Pump |
| 24 |
27-430331 |
GASKET |
| 25 |
27-8M0214931 |
GASKET |
| 26 |
26-43036 |
SEAL, Oil, Lower |
| 27 |
26-43035 |
SEAL, Oil, Upper |
| 28 |
27-8172771 |
GASKET |
| 29 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 30 |
8M0204709 |
FACEPLATE |
| 31 |
10-82684430 |
SCREW, (M6 x 30) |
| 32 |
430232 |
SEAL |
| 33 |
28-8M0204723 |
KEY |
| 34 |
47-43026T2 |
IMPELLER |
| 35 |
10-82684425 |
SCREW, (M6 x 25) |
| 36 |
853908A1 |
SHIFT SHAFT ASSEMBLY Comment: X-Long |
| 37 |
53-29641 |
E RING |
| 38 |
23-43052A4 |
BUSHING ASSEMBLY |
| 39 |
25-8M0204681 |
O-RING, (1.424 x .103) |
| 40 |
26-8M0204708 |
SEAL, Oil |
| 41 |
10-82684425 |
SCREW, (M6 x 25) |
| 42 |
26-861415 |
SEAL, Face |
▶Gear Housing, Propeller Shaft - 2.07:1 Gear Ratio (33 parts)
| Ref |
OEM Part # |
Part Name |
| - |
31-803496T2 |
BEARING/SEAL KIT, Without Forward Bearing |
| 1 |
1667-9011G59 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 3 |
NSS |
NOT SOLD SEPARATE, Cup |
| 4 |
43-881260A3 |
GEAR, Forward - 29 Teeth |
| 5 |
31-30895T |
BEARING, Needle |
| 6 |
53-856823 |
RING, Retaining |
| 7 |
850315A1 |
FOLLOWER KIT, Cam |
| 8 |
30-44530 |
BALL |
| 9 |
NSS |
NOT SOLD SEPARATE, Slide |
| 10 |
24-850327 |
SPRING |
| 11 |
52-850048T |
CLUTCH |
| 12 |
17-8M0100263 |
PIN, Cross |
| 13 |
24-30893 |
SPRING |
| 14 |
44-8M0140445 |
PROPELLER SHAFT |
| 15 |
43-850036T |
GEAR, Reverse - 29 Teeth |
| 16 |
8M0168901 |
CARRIER ASSEMBLY, Bearing |
| 17 |
25-8M0214974 |
O-RING |
| 18 |
31-30956T |
BEARING, Needle |
| 19 |
26-8M0205728 |
SEAL, Oil, Inner |
| 20 |
26-8M0205729 |
SEAL, Oil, Outer |
| 21 |
31-12578T |
BEARING, Roller |
| 22 |
12-12577 |
THRUST WASHER |
| 23 |
31-12576 |
BEARING, Thrust |
| 24 |
16-8M0034456 |
STUD, (M8 X 1.25 X 48) |
| 25 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel |
| 26 |
11-401378 |
NUT, (M8) |
| 27 |
15-44491A1 |
SHIM SET |
| 28 |
NSS |
NOT SOLD SEPARATE, Insert |
| 29 |
NSS |
NOT SOLD SEPARATE, Decal-Gear Housing Pinion Identification |
| 30 |
8M0150151 |
FLO TORQUE III KIT |
| 31 |
NSS |
NOT SOLD SEPARATE, Adaptor |
| 32 |
NSS |
NOT SOLD SEPARATE, Lock Nut |
▶Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio (33 parts)
| Ref |
OEM Part # |
Part Name |
| - |
31-803496T2 |
BEARING/SEAL KIT, Without Forward Bearing |
| 1 |
1667-9011G59 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 3 |
NSS |
NOT SOLD SEPARATE, Cup |
| 4 |
43-882813A3 |
GEAR KIT, Forward And Pinion 28 Teeth |
| 5 |
31-30895T |
BEARING, Needle |
| 6 |
53-856823 |
RING, Retaining |
| 7 |
850315A1 |
FOLLOWER KIT, Cam |
| 8 |
30-44530 |
BALL |
| 9 |
NSS |
NOT SOLD SEPARATE, Slide |
| 10 |
24-850327 |
SPRING |
| 11 |
52-850048T |
CLUTCH |
| 12 |
17-8M0100263 |
PIN, Cross |
| 13 |
24-30893 |
SPRING |
| 14 |
44-8M0140445 |
PROPELLER SHAFT |
| 15 |
43-882814T |
GEAR, Reverse - 28 Teeth |
| 16 |
8M0168901 |
CARRIER ASSEMBLY, Bearing |
| 17 |
25-8M0214974 |
O-RING |
| 18 |
31-30956T |
BEARING, Needle |
| 19 |
26-8M0205728 |
SEAL, Oil, Inner |
| 20 |
26-8M0205729 |
SEAL, Oil, Outer |
| 21 |
31-12578T |
BEARING, Roller |
| 22 |
12-12577 |
THRUST WASHER |
| 23 |
31-12576 |
BEARING, Thrust |
| 24 |
16-8M0034456 |
STUD, (M8 X 1.25 X 48) |
| 25 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel |
| 26 |
11-401378 |
NUT, (M8) |
| 27 |
15-44491A1 |
SHIM SET |
| 28 |
NSS |
NOT SOLD SEPARATE, Insert |
| 29 |
NSS |
NOT SOLD SEPARATE, Decal-Gear Housing Pinion Identification |
| 30 |
8M0150151 |
FLO TORQUE III KIT |
| 31 |
NSS |
NOT SOLD SEPARATE, Adaptor |
| 32 |
NSS |
NOT SOLD SEPARATE, Lock Nut |
▶Oil Tank, 125 (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
879844T06 |
OIL TANK ASSEMBLY |
| 2 |
19299A1 |
VENT ASSEMBLY |
| 3 |
21-64871 |
VALVE |
| 4 |
87-856156T04 |
SWITCH |
| 5 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 6 |
10-58376 |
SCREW, (.164-18 x .375) |
| 7 |
23-883821 |
BUSHING |
| 8 |
25-883820001 |
GROMMET |
| 9 |
35-883037T |
FILTER |
| 10 |
883044001 |
COVER, To Air Compressor |
| 11 |
10-883075 |
SCREW, (#10-16 x 1.25) |
| 12 |
19-854310 |
PLUG |
| 13 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 14 |
25-879857 |
BOOT |
| 15 |
36-8M0073266 |
CAP ASSEMBLY |
| 16 |
25-26318T |
O-RING |
| 17 |
8M0030911 |
TETHER |
| 18 |
11-65110 |
NUT |
| 19 |
10-82446035 |
SCREW, (M8 x 35 MM) |
| 20 |
12-4002318 |
WASHER |
| 21 |
37-881865 |
DECAL, Caution-Start in Gear |
▶Oil Tank, 75/90/115/Jet 80 (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1200-879844T08 |
TANK, Oil |
| 2 |
19299A1 |
VENT ASSEMBLY |
| 3 |
21-64871 |
VALVE |
| 4 |
87-856156T04 |
SWITCH |
| 5 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 6 |
10-58376 |
SCREW, (.164-18 x .375) |
| 7 |
23-883821 |
BUSHING |
| 8 |
25-883820001 |
GROMMET |
| 9 |
35-883037T |
FILTER |
| 10 |
883044001 |
COVER, To Air Compressor |
| 11 |
10-883075 |
SCREW, (#10-16 x 1.25) |
| 12 |
19-854310 |
PLUG |
| 13 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 14 |
25-879857 |
BOOT |
| 15 |
36-8M0073266 |
CAP |
| 16 |
25-26318T |
O-RING |
| 17 |
887776002 |
CHAIN |
| 18 |
11-65110 |
NUT |
| 19 |
10-82446035 |
SCREW, (M8 x 35 MM) |
| 20 |
12-4002318 |
WASHER |
| 21 |
37-881865 |
DECAL, Caution-Start in Gear |
▶Oiling System (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32-88306955 |
HOSE, (.125 x 25.00 Inches) |
| 2 |
32-88104441 |
TUBING, (18.00 Inches Bulk), Cut to 13 Inches |
| 3 |
32-88104441 |
TUBING, (18.00 Inches Bulk), Cut to 13-1/2 Inches |
| 4 |
32-88104441 |
TUBING, (18.00 Inches Bulk), Cut to 18 Inches |
| 5 |
32-82381455 |
TUBING, (25.00 Inches Bulk), Cut to 3-1/4 Inches |
| 6 |
32-82381455 |
TUBING, (25.00 Inches Bulk), Cut to 7 Inches |
| 7 |
35-875284T01 |
FILTER, Oil - In Line |
| 8 |
56762 |
TIE STRAP, (4.00 Inches) |
| 9 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 10 |
32-828547412 |
CONDUIT, (10.00 Inches Bulk), Cut to 6 Inches |
| 11 |
8M0214940 |
TIE STRAP, (5.50 Inches) |
| 12 |
8M0185614 |
PUMP ASSEMBLY, Oil |
| 13 |
10-81893420 |
SCREW, (M8 x 20) |
| 14 |
32-88104441 |
TUBING, (18.00 Inches Bulk), Cut to 8 Inches |
▶Pitot Sensor Kit, 881879A22 (12 parts)
| Ref |
OEM Part # |
Part Name |
| - |
881879T25 |
SENSOR ASSEMBLY, Pitot |
| 1 |
881879T11 |
SENSOR, Pressure (0 - 100 PSI) |
| 2 |
54-883066 |
CLIP, (.865) |
| 3 |
22-8M0207782 |
FITTING |
| 4 |
NSS |
NOT SOLD SEPARATE, Bracket |
| 5 |
25-818967 |
GROMMET |
| 6 |
23-8M0214955 |
BUSHING |
| 7 |
10-82130025 |
SCREW, (M6 x 25) |
| 8 |
32-85944975 |
TUBING, (72.00 Inches Bulk), Cut to 40.00 Inch Length |
| 9 |
22-840908 |
FITTING |
| 10 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 11 |
84-897485A01 |
HARNESS ASSEMBLY, Adapter |
▶Poppet/Thermostat Mounting (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
891767A07 |
POWERHEAD ASSEMBLY, 90/115 DFI Comment: 90/115/125/Jet 80 |
| 1 |
884389 |
POPPET |
| 2 |
812887002 |
DIAPHRAGM |
| 3 |
12-94182 |
WASHER |
| 4 |
10-69570 |
SCREW, (#10-16 x .750) |
| 5 |
24-892321 |
SPRING |
| 6 |
8M0036780 |
COVER |
| 7 |
10-82127335 |
SCREW, (M8 x 35 MM) |
| 8 |
27-879855001 |
GASKET |
| 9 |
27-8M0204714 |
GASKET |
| 10 |
833072004 |
THERMOSTAT, 62°C (143°F) |
| 11 |
54-814634 |
CLAMP |
| 12 |
10-82130012 |
SCREW, (M6 x 12) |
| 13 |
8M0148668 |
SENSOR ASSEMBLY |
| 14 |
25-896699 |
O-RING, (1.78 mm x .08 mm) |
| 15 |
23-892265 |
SPACER |
| 16 |
897486A01 |
BRACKET ASSEMBLY |
| 17 |
25-8M0190980 |
GROMMET |
| 18 |
23-822003 |
BUSHING |
| 19 |
54-879962 |
CLIP |
| 20 |
10-82130025 |
SCREW, (M6 x 25) |
| 21 |
12-8M0214930 |
WASHER |
▶Power Trim Assembly - Components, 2B092563 and Above (19 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-8M0171820 |
O-RING KIT, Power Trim |
| 1 |
8M0089943 |
MANIFOLD KIT |
| 2 |
893929A01 |
VALVE KIT, Relief |
| 3 |
8M0089945 |
VALVE KIT |
| 4 |
8M0090404 |
VALVE KIT - (TRIM LIMIT) |
| 5 |
833063 |
O-RING |
| 6 |
8M0055260 |
DOWEL PINS |
| 7 |
19-811613 |
PLUG ASSEMBLY |
| 8 |
10-833047 |
SCREW, (.250-20 x 2.250) |
| 9 |
8M0089941 |
CYLINDER ASSEMBLY |
| 10 |
8M0207768 |
CABLE ASSEMBLY |
| 11 |
8M6002690 |
SCREW |
| 12 |
8M0171822 |
PISTON ASSEMBLY, Memory |
| 13 |
25-8M0171819 |
O-RING KIT |
| 14 |
8M0171821 |
SHOCK ROD KIT |
| 15 |
10-8M0089946 |
SCREW KIT (COMPLETE TRIM) |
| 16 |
8M0142591 |
MOTOR KIT |
| 17 |
8M0090403 |
COUPLING / DRIVESHAFT KIT |
| 18 |
8M0089944 |
PUMP ASSEMBLY |
▶Power Trim Assembly, 2B092563 and Above (4 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M0171818 |
POWER TRIM ASSEMBLY |
| 2 |
17-8M0161312 |
PIN, Shock Rod |
| 3 |
17-821539 |
PIN, Trilobe |
| 4 |
17-818898 |
PIN, Anchor |
▶Power Trim Components, 2B092562 and Below (19 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-893914A02 |
O-RING KIT |
| 1 |
8M0171821 |
SHOCK ROD KIT |
| 2 |
25-8M0171819 |
O-RING KIT |
| 3 |
8M0171822 |
PISTON ASSEMBLY, Memory |
| 4 |
893916A01 |
CYLINDER ASSEMBLY |
| 5 |
893905A02 |
VALVE KIT |
| 6 |
893906A02 |
PUMP ASSEMBLY |
| 7 |
893907A02 |
MOTOR KIT |
| 8 |
22-8134351 |
PLUG |
| 9 |
893929A01 |
VALVE KIT, Relief |
| 10 |
893909A02 |
MANIFOLD KIT |
| 11 |
10-809876A1 |
SCREW KIT, Motor |
| 12 |
88238A18 |
CABLE ASSEMBLY |
| 13 |
809877A1 |
DRIVESHAFT/SEAL KIT |
| 14 |
35-893912A02 |
FILTER KIT |
| 15 |
893913A02 |
POPPET KIT |
| 16 |
17-821539 |
PIN, Trilobe |
| 17 |
17-818898 |
PIN, Anchor |
| 18 |
99625002 |
SHAFT |
▶Reed Block (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
891767A07 |
POWERHEAD ASSEMBLY, 90/115 DFI Comment: 90/115/125/Jet 80 |
| 1 |
42881A1 |
SHIFT RAIL ASSEMBLY |
| 2 |
14-42981 |
TAB WASHER |
| 3 |
10-40001134 |
SCREW, (M8 x 25) |
| 4 |
988851 |
SLIDE |
| 5 |
11-401386 |
NUT, (M6) Stainless Steel |
| 6 |
12-35459 |
WASHER |
| 7 |
11-401386 |
NUT, (M6) Stainless Steel |
| 8 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 9 |
1169-858552T2 |
CAP ASSEMBLY, Lower End |
| 10 |
21-426585 |
CHECK VALVE |
| 11 |
26-419533 |
SEAL, Oil |
| 12 |
25-89224 |
O-RING |
| 13 |
10-4010825 |
SCREW, (M10 x 25) Hex Flange - Stainless Steel |
| 14 |
879839A00 |
PLATE ASSEMBLY, Reed Adaptor |
| 15 |
27-879840 |
GASKET |
| 16 |
22-768431 |
FITTING |
| 17 |
879841A03 |
COVER |
| 18 |
27-879843 |
GASKET |
| 19 |
10-82127345 |
SCREW, (M8 x 45) |
| 20 |
10-82127335 |
SCREW, (M8 x 35 MM) |
| 21 |
828623T4 |
REED BLOCK Comment: 115 SN# 1B973156 & Below |
| 22 |
27-880122 |
GASKET Comment: 75/90/115/Jet 80 |
| 23 |
840418T04 |
REED BLOCK ASSEMBLY Comment: 125 |
| 24 |
34-840445A04 |
REED PETAL ASSEMBLY Comment: 125 |
| 25 |
10-849038 |
SCREW, (M3 x 5) Comment: 125 |
| 26 |
840447 |
REED PLATE Comment: 125 |
| 27 |
10-4007420 |
SCREW, (M6 x 20) |
| 28 |
854445 |
SENSOR, MAP |
| 29 |
884522 |
BRACKET, MAP Sensor |
| 30 |
10-82130016 |
SCREW, (M6 x 16) |
| 31 |
54-889559 |
CLAMP |
| 32 |
8M0148668 |
SENSOR ASSEMBLY |
| 33 |
25-896699 |
O-RING, (1.78 mm x .08 mm) |
| 34 |
84-88439A26 |
CABLE ASSEMBLY, Battery - Negative |
| 35 |
10-81893414 |
SCREW, (M8 x 14) |
| 36 |
12-36001 |
WASHER |
| 37 |
27-430075 |
GASKET |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
NSS |
NOT SOLD SEPARATE, DECAL, EPA Comment: Contact Mercury Marine Warranty Administration for Replacement (Service Bulletin 2009-18) |
▶Starter Motor (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
50-892339T01 |
STARTER MOTOR ASSEMBLY |
| 2 |
NSS |
NOT SOLD SEPARATE, Thru Bolt |
| 3 |
43-880805A1 |
GEAR KIT |
| 4 |
809463A1 |
SOLENOID KIT |
| 5 |
8M0065258 |
BRUSH SET |
| 6 |
10-69035 |
SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel |
| 7 |
84-93388A1 |
CABLE ASSEMBLY, (6.00 Inches) Black |
| 8 |
37-8272822 |
DECAL, Warning |
| 9 |
13-400255 |
LOCKWASHER, (M5) |
| 10 |
11-400211 |
NUT, (M5) Stainless Steel |
| 11 |
13-8M0204647 |
LOCKWASHER, (.312) |
| 12 |
11-400213 |
NUT, (M8) Stainless Steel |
| 13 |
23-8M0034918 |
COLLAR |
| 14 |
8M0043276 |
STOP |
▶Steering Handle Kit Components, 896648A09 (50 parts)
| Ref |
OEM Part # |
Part Name |
| - |
896648A09 |
STEERING HANDLE KIT |
| 1 |
816366T08 |
HANDLE, Bracket |
| 2 |
10-881261 |
SCREW, (.313-24 x 3.50) |
| 3 |
14-42981 |
TAB WASHER |
| 4 |
822263 |
SPACER |
| 5 |
84-12649T11 |
HARNESS ASSEMBLY |
| 6 |
87-88107A5 |
SWITCH KIT, Key, With Keys Comment: For Replacement Key - Order 89491--1 Thru 89491-12 - See Key Chart - Ignition Switch Section |
| 7 |
11-879755 |
NUT, Special - Black Nylon |
| 8 |
13541 |
PLUG, Male |
| 9 |
121051 |
GROMMET |
| 10 |
19-889730 |
PLUG |
| 11 |
8M0032846 |
RETAINER, Brass |
| 12 |
8158041 |
COVER |
| 13 |
10-878608 |
SCREW, (#10-16 x .500) |
| 14 |
87-11083A4 |
SWITCH ASSEMBLY, Stop |
| 15 |
15920T54 |
LANYARD ASSEMBLY Comment: Mercury Brand |
| 16 |
84-11149A3 |
CABLE ASSEMBLY |
| 17 |
889528T01 |
HORN ASSEMBLY |
| 18 |
87-18286A19 |
SWITCH KIT, Trim (25.00 Feet) |
| 19 |
87-8M0052941 |
SWITCH |
| 20 |
10-12110 |
SCREW, (#6-32 x .750) |
| 21 |
54-648551 |
CLAMP |
| 22 |
10-878608 |
SCREW, (#10-16 x .500) |
| 23 |
10-849838 |
SCREW, (.375-24 x 1.250) |
| 24 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel |
| 25 |
48419T01 |
ROD END, (2.66 Inches) |
| 26 |
896640 |
ROD, Shift |
| 27 |
23-26856 |
BUSHING |
| 28 |
12-35950 |
WASHER, (.273 x .437 x .031) Stainless Steel |
| 29 |
18-25191 |
COTTER PIN |
| 30 |
8M0033001 |
LEVER |
| 31 |
16-8M0034452 |
STUD, (.375-24 x 1.125) |
| 32 |
98530 |
KNOB |
| 33 |
12016A2 |
DETENT/SPRING KIT |
| 34 |
23-8159831 |
BUSHING |
| 35 |
12-823970 |
WASHER |
| 36 |
12-824610 |
WASHER, Plastic |
| 37 |
12-814803 |
WASHER |
| 38 |
14-8158051 |
TAB WASHER |
| 39 |
10-4000357 |
SCREW, (M8 x 45) |
| 40 |
56-52148A08 |
CO PILOT ASSEMBLY |
| 41 |
52148002 |
PILOT ROD, (15.00 Inches) |
| 42 |
11-52155A1 |
NUT ASSEMBLY |
| 43 |
10-36137 |
SCREW, (.250-28 x 1.00) |
| 44 |
821621 |
KNOB, Prong |
| 45 |
873491 |
ROD, Link |
| 46 |
23-26841 |
BUSHING |
| 47 |
12-8M0042642 |
WASHER, (.323 x .563 x .063) Stainless Steel |
| 48 |
11-826709111 |
NUT, (.312-24) Stainless Steel |
| 49 |
11-64015 |
NUT, (.250-20) |
▶Steering Handle Kit, 896648A09 (40 parts)
| Ref |
OEM Part # |
Part Name |
| - |
896648A09 |
STEERING HANDLE KIT |
| NS |
22-8M0169589 |
FITTING, Grease |
| 1 |
12020A3 |
HANDLE ASSEMBLY, Steering Arm |
| 2 |
23-42992T02 |
BUSHING |
| 3 |
48414 |
HOUSING |
| 4 |
48519 |
PLATE |
| 5 |
27-48518 |
GASKET |
| 6 |
10-878609 |
SCREW, (#10-16 x .600) |
| 7 |
10-878608 |
SCREW, (#10-16 x .500) |
| 8 |
54-889729 |
CLAMP |
| 9 |
10-40007112 |
SCREW, (M5 x 40) |
| 10 |
10-32,11-816874 |
WING NUT, |
| 11 |
87-823609A15 |
SWITCH KIT, Stop - Throttle Handle |
| 12 |
87-8M0104612 |
SWITCH ASSEMBLY, Stop |
| 13 |
NSS |
NOT SOLD SEPARATE, Insulator |
| 14 |
12018A4 |
TUBE ASSEMBLY, Throttle |
| 15 |
NSS |
NOT SOLD SEPARATE, Drive Wheel |
| 16 |
NSS |
NOT SOLD SEPARATE, Roll Pin |
| 17 |
10-62568 |
SCREW, (#10-16 x .375) |
| 18 |
8M0221732 |
GRIP |
| 19 |
54-648552 |
CLIP |
| 20 |
11-40140 |
NUT, (M10) |
| 21 |
8885241 |
CONDUIT, (9.03 Inches) |
| 22 |
895665 |
GUIDE TUBE |
| 23 |
89578 |
BARREL, Throttle Actuator |
| 24 |
10-32,10-824081 |
SET SCREW, |
| 25 |
12019003 |
CABLE ASSEMBLY |
| 26 |
8M0204660 |
GUIDE, Cable |
| 27 |
20007 |
ANCHOR, Cable End |
| 28 |
8-32,10-8M0204644 |
SET SCREW, |
| 29 |
10-823567105 |
SCREW, (M10 x 105) Hex Flange - Stainless Steel |
| 30 |
48416T |
CAP |
| 31 |
12-4002319 |
WASHER |
| 32 |
12-12024 |
WASHER, (.402 x .787 x .039 Bellevi) |
| 33 |
23-146011 |
SPACER |
| 34 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 35 |
NSS |
NOT SOLD SEPARATE, Decal-Throttle |
| 36 |
25-896641 |
GROMMET, Hose Cable |
| 37 |
8M0008289 |
BRACKET |
| 38 |
8M0000484 |
CLAMP, Lower |
▶Swivel Bracket and Steering Arm (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1400-8M0220957 |
SWIVEL BRACKET ASSEMBLY |
| 2 |
26-87735 |
SEAL, Oil |
| 3 |
23-818764 |
BUSHING |
| 4 |
25-8M0214926 |
O-RING |
| 5 |
23-816039 |
SPACER |
| 6 |
22-8M0169589 |
FITTING, Grease |
| 7 |
23-821207 |
BUSHING |
| 8 |
10-64014 |
SCREW, (.250-28 x .500) |
| 9 |
99661A35 |
SWIVEL PIN ASSEMBLY |
| 10 |
92876A12 |
LINK ROD ASSEMBLY |
| 11 |
10-849838 |
SCREW, (.375-24 x 1.250) |
| 12 |
11-8M0204726 |
NUT, (.375-24) Brass |
| 13 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 14 |
8M0000519 |
BUMPER |
| 15 |
881914T01 |
YOKE, Bottom |
| 16 |
53-67684 |
RING, Retaining |
| 17 |
12-816432 |
THRUST WASHER |
| 18 |
NSS |
NOT SOLD SEPARATE, Decal-Serial Overlaminate |
| 19 |
NSS |
NOT SOLD SEPARATE, Decal-Serial Number |
| 20 |
821400A2 |
SENDER KIT, Power Trim |
| 21 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 22 |
10-852368 |
SCREW, (#10-24 x .750) |
| 23 |
10,13-26996 |
LOCKWASHER, Stainless Steel |
▶Throttle Body (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
880129T04 |
THROTTLE BODY ASSEMBLY Comment: 115/125/Jet 80 |
| 2 |
891770 |
RETAINER |
| 3 |
10-891771 |
SCREW |
| 4 |
26-891772 |
SEAL |
| 5 |
26-891772002 |
SEAL |
| 6 |
54-804842001 |
CLAMP, Oetiker |
| 7 |
10-891771001 |
SCREW |
| 8 |
12-891773 |
WASHER |
| 9 |
12-891773001 |
WASHER |
| 10 |
23-891774 |
BUSHING |
| 11 |
853659A01 |
LEVER KIT, Throttle |
| 12 |
858851A03 |
LEVER ASSEMBLY, Throttle |
| 13 |
10,13-69432 |
LOCKWASHER, External |
| 14 |
12-881992 |
WASHER, Spool |
| 15 |
12-881991 |
WASHER, Cupped |
| 16 |
10-889354 |
SCREW, Special |
| 17 |
892623001 |
INSERT Comment: 90 Horsepower |
| 18 |
899077 |
BRACKET |
| 19 |
10-1993716 |
SCREW, (M6 x 16) |
| 20 |
8819881 |
CABLE |
| 21 |
891776 |
CAM |
| 22 |
23-421621 |
BUSHING |
| 23 |
12-35462 |
WASHER, (.2656 x .625 x .0625) Stainless Steel |
| 24 |
10-4000333 |
SCREW, (M6 x 40) |
| 25 |
899078 |
COUPLER |
| 26 |
898042 |
SENSOR, Throttle Position |
| 27 |
10-8M0007224 |
SCREW |
| 28 |
32-828547253 |
CONDUIT, (.250 Inside Diameter x 3.00 Feet Bulk), Cut to 13 Inches |
| 29 |
54-889691 |
CLAMP, Oetiker |
▶Throttle Lever and Linkage (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
881969A1 |
LEVER ASSEMBLY, Throttle |
| 2 |
822458 |
BUMPER |
| 3 |
23-812930A1 |
BUSHING |
| 4 |
NSS |
NOT SOLD SEPARATE, Insert |
| 5 |
10-4007180 |
SCREW, (M10 x 45) |
| 6 |
881970A2 |
ARM ASSEMBLY, Bracket Lever |
| 7 |
10-40011131 |
SCREW, (M6 x 35) Stainless Steel |
| 8 |
11-400212 |
NUT, (M6) Stainless Steel |
| 9 |
42942 |
CAP |
| 10 |
10-4006731 |
SCREW, (M6 x 16) |
| 11 |
12-35459 |
WASHER |
| 12 |
11-401386 |
NUT, (M6) Stainless Steel |
▶Tools (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-899883A08 |
TEST TOOL, Direct Injector |
▶Top Cowl (13 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-854700T05 |
DECAL, Strip |
| 1 |
100-8M0075375 |
TOP COWL ASSEMBLY, Mariner, Without decals |
| 2 |
813546003 |
MOUNT |
| 3 |
828716A2 |
CAP |
| 4 |
828352 |
SEAL |
| 5 |
8283511 |
SEAL |
| 6 |
892208A01 |
HOOK KIT, Rear |
| 7 |
10-82130016 |
SCREW, (M6 x 16) |
| 8 |
880781A02 |
SOUND BLANKET KIT |
| 9 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Starboard |
| 10 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Top |
| 11 |
NSS |
NOT SOLD SEPARATE, Decal-Clean Cowl Cling-On |
| 12 |
NSS |
NOT SOLD SEPARATE, Decal-Break-In |
▶Transom Bracket (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3426-828334T02 |
BRACKET ASSEMBLY, Transom - Starboard |
| 2 |
3425-828333T07 |
BRACKET ASSEMBLY, Transom - Port |
| 3 |
22-8M0169588 |
FITTING, Grease, Port |
| 4 |
826125A1 |
TILT TUBE |
| 5 |
11-826135 |
NUT, (1.00-14) Nylon Insert |
| 6 |
25-45711 |
O-RING, (.612 x .103) |
| 7 |
13-88750 |
WASHER |
| 8 |
11-826164 |
NUT, (.875-14) |
| 9 |
10-8M0149747 |
SCREW, (.500-20 x 4.500) |
| 10 |
12-856982 |
WASHER, (.500 x .810 x .090) Stainless Steel |
| 11 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 12 |
11-82671117 |
NUT, (.500-20) |
| 13 |
24-830899 |
SPRING, Tension |
| 14 |
8M0109798 |
LEVER ASSEMBLY, Tilt Lock |
| 15 |
23-65830 |
NYLINER |
| 16 |
24-830900 |
SPRING, Compression |
| 17 |
99633 |
KNOB |
| 18 |
17-99615 |
PIN, Groove |
| 19 |
17-893709 |
PIN |
| 20 |
8M0086406 |
BRACKET, Anchor |
| 21 |
10-858771 |
SCREW, (M10 x 30) |
| 22 |
12-4002319 |
WASHER |
| 23 |
11-40114 |
NUT, (M10 x 1.5) |
| 24 |
97-818298T1 |
ANODE KIT |
| 25 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 26 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 27 |
54-22740 |
CLIP |
| 28 |
8M0084613 |
C WASHER |
| 29 |
10-878609 |
SCREW, (#10-16 x .600) |
▶Vapor Separator (34 parts)
| Ref |
OEM Part # |
Part Name |
| - |
880133T12 |
VAPOR SEPARATOR ASSEMBLY |
| 1 |
889317T1 |
COVER KIT |
| 2 |
NSS |
NOT SOLD SEPARATE, Seat |
| 3 |
889318001 |
PLATE, Baffle |
| 4 |
10-883223 |
SCREW, (M6 x 16) |
| 5 |
27-889319 |
GASKET |
| 6 |
22-883556 |
FITTING |
| 7 |
25-8M0062785 |
O-RING |
| 8 |
22-14868 |
FITTING |
| 9 |
19-883208 |
PLUG |
| 10 |
35-8M0122423 |
FILTER, Fuel |
| 11 |
889320A1 |
FLOAT KIT |
| 12 |
F10064 |
SHAFT |
| 13 |
888725T02 |
PUMP ASSEMBLY, Fuel - High Pressure |
| 14 |
8M6000589 |
SLEEVE |
| 15 |
25-8893162 |
O-RING |
| 16 |
26-889321 |
SEAL |
| 17 |
889328 |
RETAINER |
| 18 |
1395-9643 |
SCREW |
| 19 |
888733T02 |
PUMP ASSEMBLY, Boost |
| 20 |
25-889322 |
GROMMET |
| 21 |
25-889316 |
O-RING |
| 22 |
26-8M6001413 |
SEAL |
| 23 |
889324T03 |
BOWL KIT |
| 24 |
84-889325A02 |
WIRE |
| 25 |
NSS |
NOT SOLD SEPARATE, Check Valve |
| 26 |
22-855424011 |
FITTING |
| 27 |
889326A1 |
VALVE KIT, Inlet |
| 28 |
10-889327002 |
SCREW, Drain |
| 29 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 30 |
8M0214989 |
SENSOR ASSEMBLY, Fuel and Water |
| 31 |
22-782792 |
FITTING, Elbow 45 Degree (1.25) |
| 32 |
25-627021 |
O-RING, (.301 x .070) |
| 33 |
889430 |
INSERT |
▶Vapor Separator/Fuel Rail Mounting (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16-8M0063255 |
STUD, (M10 x 91) |
| 2 |
11-826292 |
NUT, (M10) Brass/Nickel Plated |
| 3 |
8M6001744 |
INJECTOR ASSEMBLY, Air |
| 4 |
26-804875 |
SEAL KIT |
| 5 |
12-828694A1 |
WASHER ASSEMBLY, Cupped |
| 6 |
23-883050 |
SPACER |
| 7 |
25-855362001 |
GROMMET |
| 8 |
12-4002318 |
WASHER |
| 9 |
10-82446060 |
SCREW, (M8 x 60) |
| 10 |
10-82446035 |
SCREW, (M8 x 35 MM) |
| 11 |
23-855364 |
BUSHING |
▶Water Hoses (5 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
35-8348084 |
STRAINER |
| 2 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 3 |
32-883060001 |
HOSE |
| 4 |
32-85833939 |
HOSE, (17.00 Inches Bulk), Cut to 10-1/2 Inches |
| 5 |
32-85833939 |
HOSE, (17.00 Inches Bulk), Cut to 6-1/2 Inches - To Telltale |
▶Water Pump Kit, Jet (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 2 |
10-82684430 |
SCREW, (M6 x 30) |
| 3 |
8M0204709 |
FACEPLATE |
| 4 |
27-430331 |
GASKET |
| 5 |
27-8172771 |
GASKET |
| 6 |
47-43026T2 |
IMPELLER |
| 7 |
28-8M0204723 |
KEY |
| 8 |
26-861415 |
SEAL, Face |
| 9 |
430232 |
SEAL |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 115 DFI (3 CYL.)(1.5L) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
