Mercury 115 (6 CYL.) (8067340 AND UP) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 115 (6 CYL.). Scroll down for exploded parts diagrams (29), specifications, and maintenance reference.

Mercury 115 (6 CYL.) (8067340 AND UP) Parts & Diagrams

🔎 Mercury 115 (6 CYL.) Reference Library — Exploded parts diagrams (29 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 115 (6 CYL.) is a 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve
Horsepower 115 HP
Displacement 2100 cc (2.1L)
Bore x Stroke 90 mm x 81 mm
Spark Plug (Type & Gap) NGK SILZKR7B11
Engine Oil Capacity 5.0 L (5.28 qt)
Recommended Engine Oil Mercury FourStroke Oil 10W-30
Gear Case Oil Capacity 24 fl oz (710 mL)
Idle Speed (in gear) 650 ± 50 RPM (in gear)
Full Throttle RPM Range 5000-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 115 (6 CYL.):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 115 (6 CYL.).

BOTTOM COWL AND SHIFT LINKAGE (30 parts) BOTTOM COWL AND SHIFT LINKAGE
Ref OEM Part # Part Name
1 2115-8963A1 BOTTOM COWL
2 52862A2 DRIP TRAY ASSEMBLY, BOTTOM COWL
3 37940 PAD, SOUND-DRIP TRAY
4 10-48408 SCREW, DRIP TRAY TO BOTTOM COWL (1/2")
5 32-8M0108355 HOSE, DRIP TRAY TO BOTTOM COWL (8")
6 39616 BOOT, CONTROL CABLES
7 76369 SPACER, BOTTOM COWL
8 10-48591 SCREW, SPACER TO BOTTOM COWL (1/2")
9 37637 BOOT, FUEL CONNECTOR
13 32-8M0108355 HOSE, TELL TALE (21-1/2")
14 52889 NOZZLE, TELL TALE HOSE TO BOTTOM COWL
15 10-48408 SCREW Comment: TELL TALE NOZZLE TO BOTTOM COWL (1/2")
16 22-782792 ELBOW, TELL TALE HOSE TO CYLINDER BLOCK
17 60304A54 SHIFT SHAFT ASSEMBLY, UPPER
18 23-26600 BUSHING, SHIFT SHAFT
20 73402 LINK ROD ASSEMBLY
21 12-35462 WASHER, LINK ROD
22 11-826709109 NUT, LINK ROD
23 13-29720 WASHER, WAV-LINK ROD
24 52732A6 BRACKET, ANCHOR-CONTROL CABLES
25 39519 CAP, BARREL RETAINER
26 87609A1 LEVER, NYLON-SHIFT CABLE LOCKING
27 17-47175 PIN, LOCKING LEVER AND COVER
28 39667 COVER, NYLON-SHIFT CABLE
29 87609A1 LINK, LOCKING LEVER TO COVER
30 10-35386 SCREW, ANCHOR BRACKET TO CYLINDER BLOCK (1")
31 24-20099 SPRING, LINK ROD TO GUIDE BLOCK
32 37896 GUIDE BLOCK, LINK ROD
33 52100 WEAR PLATE, LINK ROD
34 8M0036768 LATCH, CONTROL CABLE FASTENING
CARBURETOR ASSEMBLY (21 parts) CARBURETOR ASSEMBLY
Ref OEM Part # Part Name
-- 1395-51091 REPAIR PARTS KIT (1 PER CARBURETOR) (WMK-40)
1 1368-7472A29 CARBURETOR (CENTER/BOTTOM) Comment: STAMED WMK-40 UNITED STATES 6262961 AND UP CANADA 7200643 AND UP
2 1395-8673 FLOAT ASSEMBLY (WMK-36/WMK-40)
6 1395-83181 INLET NEEDLE, SEAT AND GASKET (WMK-32/36/40)
10 1395-5680 COVER, FLOAT BOWL
11 1395-8423 JET, BOWL VENT (.094) Comment: (WMK-32/WMK-36/WMK-40)
12 1395-5734 HOSE, ECONOMIZER
13 10-52195 SCREW, FLOAT BOWL COVER
14 1395-4804 SCREW, FLOAT BOWL COVER
15 13-26995 LOCKWASHER, FLOAT BOWL COVER SCREW
17 8146791 LEVER, THROTTLE (SEE NOTE BELOW)
18 1395-6027 SCREW, THROTTLE STOP LEVER
19 1395-7942 SHAFT, THROTTLE (CENTER/BOTTOM)
21 1395-4540 SCREW, BODY (IDLE TUBE)
22 1395-8964 SHUTTER, THROTTLE (WMK-40)
27 1395-4542 SCREW, PLUG-MAIN NOZZLE
28 1395-6029 JET, MAIN FUEL (.068)
29 1395-4541 SCREW, PLUG-MAIN FUEL JET CHANNEL
32 1395-4543 SCREW, BODY CHANNEL
34 27-481641 GASKET, CARBURETOR FLANGE
35 11-64809 NUT, CARBURETOR STUD
CARBURETOR LINKAGE AND CHOKE SOLENOID (31 parts) CARBURETOR LINKAGE AND CHOKE SOLENOID
Ref OEM Part # Part Name
1 54293A10 CHOKE SOLENOID Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
2 13-26996 LOCKWASHER, SOLENOID TERMINAL Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
3 11-68219 NUT, SOLENOID TERMINAL Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
4 10-25299 SCREW, CHOKE SOLENOID (3/4") Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
5 13-8M0204647 LOCKWASHER, CHOKE SOLENOID SCREW Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
6 90548A1 PLUNGER AND LINK ASSEMBLY Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
7 85943A1 LEVER, THROTTLE (UPPER CARBURETOR)
8 10-60293 SCREW, THROTTLE LEVER
8A 12-74726 WASHER, THROTTLE LEVER SCREW
9 1368-7472A29 CARBURETOR (CENTER/BOTTOM) Comment: STAMPED WMK-40 UNITED STATES 6262961 AND UP CANADA 7200643 AND UP
10 53720A2 THROTTLE PICK-UP BRACKET ASSEMBLY
11 10-66104 SCREW, THROTTLE BRACKET
12 28-89694 INSERT, THROTTLE COUPLING
17 90242A1 KNOB, CHOKE ROD Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
18 25-20116 GROMMET, CHOKE ROD Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
19 49589 STRAP, CHOKE KNOB TO CHOKE ROD Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
20 10-77137 SCREW, STRAP TO CHOKE KNOB (5/8") Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
22 48203 CHOKE ROD Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
23 10-48591 SCREW, STRAP TO CHOKE ROD (1/2") Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
24 11-46438 NUT, STRAP TO CHOKE ROD SCREW Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
25 48152 CHOKE SHUTTER Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
26 16-69037 STUD, CHOKE SHUTTER PIVOT Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
27 11-20110 NUT, CHOKE SHUTTER STUD Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
28 35-57819 SCREEN ASSEMBLY, FILTER Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
29 10-23015 SCREW, UPPER SCREEN TO CARBURETOR (1") Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
30 24-57818 SPRING, UPPER SCREEN SCREW Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
31 11-20110 NUT, SCREEN SCREW Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
32 24-48230 SPRING, CHOKE ROD TENSION Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
33 10-657461 STUD, CHOKE ROD SPRING TO CARBURETOR Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
34 23-32427 SPACER, CHOKE ROD SPRING STUD Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
35 11-8M0207775 NUT, CHOKE ROD SPRING STUD Comment: UNITED STATES 6051525 AND BELOW AUSTRALIA 8071274 AND BELOW CANADA 7186572 AND BELOW
COWLING AND FRONT COVER (15 parts) COWLING AND FRONT COVER
Ref OEM Part # Part Name
1 2183-7928A3 FRONT COVER ASS/Y (W/O DECALS) Comment: UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
2 56849 KNOB, FRONT COVER
3 12-30771 WASHER, COVER KNOB (RUBBER)
4 12-59572 WASHER, COVER KNOB (PLASTIC)
5 24-30772 SPRING,TENSION-KNOB
6 17-29077 ROLL PIN, TENSION SPRING TO KNOB
7 31089 STRIP, SOUND Comment: UNITED STATES 5829463 AND BELOW AUSTRALIA 8071134 AND BELOW CANADA 7171252 AND BELOW
8 38674 BAG, STARTER ROPE
9 35769 SEAL, SOUND-UPPER Comment: UNITED STATES 5829463 AND BELOW AUSTRALIA 8071134 AND BELOW CANADA 7171252 AND BELOW
9A 94924 SEAL, SOUND-UPPER Comment: UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
10 53334 SEAL, SOUND-TOP Comment: UNITED STATES 5829463 AND BELOW AUSTRALIA 8071134 AND BELOW CANADA 7171252 AND BELOW
11 2136-4660A4 WRAP AROUND COWL ASSEMBLY (W/O DECALS)
12 46785A1 COWL LATCH ASSEMBLY
13 30413 HOOK, COWL LATCH
14 30021 BLANKET, SOUND (EARLY MODELS ONLY)
CRANKSHAFT, PISTONS AND CONNECTING RODS (31 parts) CRANKSHAFT, PISTONS AND CONNECTING RODS
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 436-9072A1 CRANKSHAFT ASSEMBLY
3 30-62567T BALL BEARING, UPPER
4 30-63742T BALL BEARING, LOWER
5 54196A6 CARRIER ASSEMBLY, "O" RING
6 65800 "O" RING, CARRIER
7 535-5397A4 CENTER MAIN BEARING ASSEMBLY
8 17-20032 DOWEL PIN, CENTER MAIN BEARING
9 29-714221 NEEDLE BEARING, OUTER RACE
10 26113T RACE, OUTER (PAIR)
11 53-26933 SNAP RING, OUTER RACE
12 17-47246 DOWEL PIN, STEPPED
13 10-22968 SCREW, CENTER MAIN BEARING
14 11-8M0207775 NUT, BEARING SCREW
15 540-8663A3 MAIN BEARING ASSEMBLY Comment: UNITED STATES 6262961 AND UP CANADA 7200643 AND UP
16 17-20032 DOWEL PIN, MAIN BEARING Comment: UNITED STATES 6262961 AND UP CANADA 7200643 AND UP
17 10-45775 SCREW, MAIN BEARING Comment: UNITED STATES 6262961 AND UP CANADA 7200643 AND UP
18 11-45774 NUT, MAIN BEARING SCREW Comment: UNITED STATES 6262961 AND UP CANADA 7200643 AND UP
19 34-99422A1 REED SET, MATCHED Comment: UNITED STATES 6262961 AND UP CANADA 7200643 AND UP
20 34-99421 REED STOP, 4 PETAL Comment: UNITED STATES 6262961 AND UP CANADA 7200643 AND UP
21 10-62204 SCREW, REED STOP Comment: UNITED STATES 6262961 AND UP CANADA 7200643 AND UP
22 11-53153 NUT, REED STOP SCREW Comment: UNITED STATES 6262961 AND UP CANADA 7200643 AND UP
23 774-9137A11 PISTON/PISTON PIN ASS'Y (.030 O.S.) Comment: UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
24 53-857196 LOCK RING, PISTON PIN
25 39-88392A12 PISTON RING (.030 OVERSIZE)
26 624-8101A3 CONNECTING ROD AND CAP ASSEMBLY
27 31-62596A1 BEARING ASSEMBLY, CRANKPIN
28 10-91012 SCREW, CONNECTING ROD-W/O NUT
29 11-49091 NUT, CONNECTING ROD SCREW-W/NUT
30 29-8M0214934 NEEDLE BEARING, PISTON PIN
31 12-8M0032839 WASHER, NEEDLE LOCATING
CYLINDER BLOCK AND CRANKCASE ASSEMBLY (25 parts) CYLINDER BLOCK AND CRANKCASE ASSEMBLY
Ref OEM Part # Part Name
1 852-8310A4 BLOCK/CRANCASE ASS'Y Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
2 27-53862 GASKET, CRANKCASE TO CYLINDER BLOCK
3 66517 RESTRICTION, CRANCASE BLEED
4 16-64936 STUD, CRABURETOR (1-3/16")
5 16-64281 STUD, CARNCASE TO EXTENSION PLATE (1-7/8")
6 17-43044 DOWEL PIN, CRANKCASE TO CYLINDER BLOCK
7 17-63779 DOWEL PIN, CYLINDE BLOCK TO MAIN BEARING
8 16-64282 STUD, CYLINDER BLOCK TO PLATE (4")
9 86473 COVER, STARTER MOTOR-TOP
10 10-73279 SCREW, TOP COVER (1-7/8")
11 13-8M0204647 LOCKWASHER, TOP COVER SCREWS
13 76867 COVER, STARTER MOTOR BRACKET-BOTTOM
14 10-73279 SCREW, BOTTOM COVER (1-7/8")
15 13-8M0204647 LOCKWASHER, BOTTOM COVER SCREW
17 10-74824 SCREW, CRANKCASE TO CYLINDER BLOCK (1-1/4")
18 12-22753 WASHER, CRANKCASE SCREWS
19 11-29250 NUT, CRANKCASE SCREWS (LOWER)
20 10-20359 SCREW, CENTER MAIN BEARING LOCKING
21 14-20091 TAB WASHER, BEARING LOCKING SCREW
25 21-42866 CHECK VALVE, BLEED HOSE-UPPER
26 32-9938779 HOSE, BLEED (22")
27 21-428671 CHECK VALVE, BLEED HOSE-LOWER
28 22-996642 ELBOW, BALANCE HOSE
29 32-8M0108355 HOSE, BALANCE-MAIN BEARING (6-1/4")
30 22-97231 TEE, BLEED HOSE Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
DRIVE SHAFT HOUSING ASSEMBLY (39 parts) DRIVE SHAFT HOUSING ASSEMBLY
Ref OEM Part # Part Name
-- 17-21438 DOWEL PIN, SPACER -EXTRA LONG SHAFT
1 1573-5239A4 DRIVE SHAFT HOUSING ASSEMBLY
2 16-74732 STUD, DRIVE SHAFT HOUSING (EXTRA LONG SHAFT)
3 19-64649 PLUG, PLASTIC-TRIM TAB SCREW HOLE
5 37417 COVER, TRIM-DRIVE SHAFT HOUSING
6 10-57807 SCREW, TRIM COVER TO BOTTOM COWL
6A 25-92012 GROMMET, PLASTIC-TRIM COVER SCREW
6B 84-88238T01 GROUND STRAP ASSEMBLY, TRIM COVER SCREW
6C 10-62568 SCREW, GROUND STRAP ATTACHING
7 32-77121 TUBE, WATER INLET (EXTRA LONG SHAFT)
8 78184T EXHAUST TUBE
8A 65638 BOOT, EXHAUST TUBE
11 11-69254 NUT, POWERHEAD STUDS (3/8-24)
12 12-20553 WASHER, POWERHEAD STUDS
14 92704 GUIDE, PUSH ROD Comment: -NOT USED WITH FULL POWER TRIM UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
15 43417A2 ROD, PUSH Comment: -NOT USED WITH FULL POWER TRIM UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
16 11-28770 NUT, JAM-PUSH ROD Comment: -NOT USED WITH FULL POWER TRIM UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
17 89813 YOKE, PUSH ROD Comment: -NOT USED WITH FULL POWER TRIM UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
19 18-25191 COTTER PIN Comment: PUSH ROD PIN-NOT USED WITH FULL POWER TRIM
20 75296 MOUNT, RUBBER-UPPER
21 12-47840 WASHER, RUBBER-UPPER MOUNT BOLT
22 12-31263 WASHER, UPPER MOUNT BOLT
23 11-8M0204653 NUT, UPPER MOUNT BOLT
24 75299 MOUNT, RUBBER-LOWER
25 10-75284 SCREW, LOWER MOUNT (5-1/2")
26 12-49339 WASHER, LOWER MOUNT SCREW
27 11-25096 NUT, LOWER MOUNT SCREW
28 25067 BUMPER, RUBBER-LOWER MOUTING SCREW
30 11-8M0204653 NUT, GEAR HOUSING STUDS
31 12-45176 WASHER, GEAR HOUSING STUDS
32 11-29489 NUT, GEAR HOUSING STUDS
33 12-45176 WASHER, GEAR HOUSING STUDS
34 35608 CLAMP, LOWER MOUNT
35 24-35522 SPRING, TENSION-LOWER MOUNT CLAMP
36 10-29256 SCREW, LOWER MOUNT CLAMP
37 35474T COVER, LOWER MOUNT CLAMP
38 11-35521 NUT, LOWER MOUNT CLAMP COVER
39 10-87884 SCREW, COVER TO LOWER CLAMP MOUNT
40 88238A10 WIRE ASSEMBLY, GROUND
END CAP, MANIFOLD AND EXHAUST COVERS (32 parts) END CAP, MANIFOLD AND EXHAUST COVERS
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 852-8310A4 BLOCK/CRANKCASE ASS'Y Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
2 1161-7616A2 END CAP ASSEMBLY
3 26-41953 OIL SEAL, END CAP
4 25-47254 "O" RING
5 15-73644A1 SHIM, END CAP (.006-10)
6 10-812618 SCREW, END CAP (1")
7 1148-5410T1 END CAP ASSEMBLY, LOWER
9 26-41953 OIL SEAL, END CAP
10 25-32546 "O" RING, END CAP
11 15-20085A1 SHIM, END CAP (.005-10)
12 10-30225 SCREW, END CAP (1")
13 71808 COVER, WATER JACKET
14 27-721421 GASKET, WATER JACKET COVER
15 10-53167T SCREW, WATER JACKET COVER (7/8")
16 12-8M0042642 WASHER, WATER JACKET COVER SCREW
17 27-854952 GASKET, CYLINDER BLOCK TO BAFFLE PLATE
18 757781 BAFFLE PLATE, EXHAUST MANIFOLD
19 27-854972 GASKET, BAFFLE PLATE TO EXHAUST MANIFOLD COVER
20 99896A1 COVER, EXHAUST MANIFOLD
21 10-53576 SCREW, MANIFOLD COVER
23 1023-8368A1 COVER, CYLINDER BLOCK Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
24 27-981853 GASKET, CYLINDER BLOCK COVER Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
25 10-8M0214943 SCREW, COVER (1")
27 22-68307 PIPE PLUG, CYLINDER BLOCK COVER
28 37440 BRACKET, MOUNT SUPPORT
29 10-35386 SCREW, BRACKET TO CYLINDER BLOCK (1")
30 87872 COVER, TRANSFER PORT
31 27-856730 GASKET, TRANSFER PORT COVER
32 10-28636 SCREW, TRANSFER PORT COVER (3/4")
33 46933A3 GROUND STRAP ASSEMBLY, CYLINDER BLOCK COVER
34 10-62568 SCREW, GROUND STRAP (3/8")
EXHAUST EXTENSION PLATE (21 parts) EXHAUST EXTENSION PLATE
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 43289A2 PLATE ASSEMBLY, EXHAUST EXTENSION
2 23-27132 BUSHING, NYLON-EXHAUST EXTENSION PLATE
3 37918 SEAL, EXHAUST EXTENSION PLATE
4 99358 STRIP, RETAINING-PLATE SEAL
5 10-37571 SCREW, SEAL AND RETAINING STRIP (1/2")
6 17-23784 DOWEL PINE, EXHAUST EXTENSION PLATE
7 27-692381 GASKET, POWERHEAD
8 10-66023 SCREW Comment: ADAPTOR PLATE TO HOUSING PLATE (2")
10 10-66023 SCREW Comment: HOUSING PLATE TO DRIVE SHAFT HOUSING (2")
11 27-661021 GASKET, PLATE TO DRIVE SHAFT HOUSING PLATE
14 26-60898 SEAL, DRIVE SHAFT HOUSING PLATE
15 43290A4 PLATE ASSEMBLY, DRIVE SHAFT HOUSING
16 26-38970 SEAL, RUBBER-WATER INLET TUBE
17 17-23784 DOWEL PIN, DRIVE SHAFT HOUSING PLATE
18 27-62362 GASKET, MEGAPHONE Comment: UNITED STATES 5829463 AND BELOW AUSTRALIA 8071134 AND BELOW CANADA 7171252 AND BELOW
19 99700 MEGAPHONE, EXHAUST Comment: UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
20 10-65414 SCREW, MEGAPHONE TO PLATE (3/4") Comment: UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
21 13-26992 LOCKWASHER, MEGAPHONE SCREW Comment: UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
22 12-20553 WASHER, POWERHEAD STUD
23 11-82671013 NUT, POWERHEAD STUD
FLYWHEEL, STARTER MOTOR AND STATOR (19 parts) FLYWHEEL, STARTER MOTOR AND STATOR
Ref OEM Part # Part Name
1 19-45907 PLUG, FLYWHEEL
2 11-52901 NUT, FLYWHEEL
3 12-33001 WASHER, FLYWHEEL
4 248-8722A7 FLYWHEEL ASSEMBLY
5 10-32417 SCREW, FLYWHEEL PLATE
6 10-68997 SCREW, FLYWHEEL HUB
7 398-5454A17 STATOR ASSEMBLY
8 10-75840 SCREW, STATOR (7/8")
9 96455A9 TRIGGER PLATE ASSEMBLY
10 54-61001 CLAMP, TRIGGER HARNESS
11 50-898265010 STARTER MOTOR
12 23-8M0034918 COLLAR, STARTER MOTOR
13 23-56774 SPACER, STARTER MOTOR
14 8M0043376 STOP, RUBBER-STARTER MOTOR
15 84-93388A1 WIRE, PLATE TO STARTER MOTOR (BLACK)
16 10-69035 SCREW, CABLE TO STARTER MOTOR
17 84-93389A6 WIRE, SOLENOID TO STARTER MOTOR (YELLOW)
18 13-26992 LOCKWASHER, STARTER MOTOR TERMINAL
19 11-64015 NUT, STARTER MOTOR TERMINAL
FUEL PUMP AND FUEL LINE ASSEMBLY (41 parts) FUEL PUMP AND FUEL LINE ASSEMBLY
Ref OEM Part # Part Name
1 13527A1 FUEL PUMP ASSEMBLY
2 21-8M0084277 CHECK VALVE ASSEMBLY
3 89031A3 DIAPHRAGM ASSEMBLY
8 35-59072 SCREEN, FUEL INLET
9 25-35480 "O" RING, FUEL INLET COVER
10 25-38933 GASKET, COVER SCREW
11 23004 RETAINER, CHECK VALVE
12 10-43725 SCREW, RETAINER
13 86295 BASE, FUEL PUMP
14 879901 PULSE CHAMBER, FUEL PUMP
15 35-91078A1 COVER, FUEL INLET
16 10-89766 SCREW, FUEL FILTER COVER (5/8")
16A 22-64705 FITTING, INLET COVER
17 10-73013 SCREW, FUEL PUMP (1-1/2")
18 13-26996 LOCKWASHER, FUEL PUMP SCREW
19 22-19688 FITTING,FUEL OUTLET
20 32-8M0108355 FUEL LINE, FUEL PUMP TO CARBURETOR
21 54-68424 CLAMP, FUEL LINE ATTACHING
22 22-19688 FITTING, ELBOW-UPPR CARBURETOR
23 22-73318 TEE, FUEL LINE
24 22-64706001 FITTING, TEE-CENTER CARBURETOR
25 22-19688 FITTING, ELBOW-LOWER CARBURETOR
26 32-8M0108355 FUEL LINE, ADAPTOR TO FUEL PUMP (11")
27 22-63981 ELBOW, FUEL LINE TO ADAPTOR
28 30186 ADAPTOR, CHECK UNIT (FUEL LINE) Comment: -IDENTIFIED BY 30186 CASTING ON REF. #28
29 30187 STEM, CHECK UNIT ADAPTOR Comment: -IDENTIFIED BY 30186 CASTING ON REF. #28
30 24-30189 SPRING, ADAPTOR STEM Comment: -IDENTIFIED BY 30186 CASTING ON REF. #28
31 25-16524 "O" RING, ADAPTOR STEM
32 30188 CUP WASHER, ADAPTOR
33 10-36154 SCREW, ADAPTOR BOTTOM COWL (1-3/8")
34 11-36069 NUT, ADAPTOR SCREW
35 42859A2 VALVE, ENRICHER Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
36 22-90275 CONNECTOR, ENRICHER VALVE (BOTTOM) Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
37 22-73817 CONNECTOR, ENRICHER VALVE (SIDE) Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
38 90345 BRACKET, ENRICHER VALVE Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
39 10-89075 SCREW, VALVE TO BRACKET Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
40 10-73286 SCREW, BRACKET TO REED BLOCK HOUSING (1/2") Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
41 86-45915 TERMINAL BLOCK, REED BLOCK HOUSING Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
42 10-69079 SCREW TERMINAL BLOCK Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
43 10-20411 SCREW, WIRE TO TERMINAL BLOCK Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
44 32-9912688 FUEL LINE, ENRICHER VALVE Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
GEAR HOUSING (DRIVE SHAFT) (48 parts) GEAR HOUSING (DRIVE SHAFT)
Ref OEM Part # Part Name
- 53168A1 HEAVY DUTY WATER PUMP KIT
1 1655-7333T23 GEAR HOUSING ASSEMBLY
1A 22-85822A10 CONNECTOR ASSEMBLY. SPEEDOMETER
2 17-8M0084726 DOWEL PIN. GEAR HOUSING LOCATING
3 16-77169 STUD, GEAR HOUSING (9") (EXTRA LONG SHAFT)
4 16-74730 STUD, GEAR HOUSING (7") (EXTRA LONG SHAFT)
5 16-8M0034463 STUD, WATER PUMP (3-3/8")
6 16-69501 STUD, WATER PUMP (3-1/8")
7 31-32898T ROLLER BEARING, DRIVE SHAFT
8 45-42645 DRIVE SHAFT (EXTRA LONG SHAFT)
9 43-68548T3 PINION GEAR, DRIVE SHAFT
10 11-35921 NUT, PINION GEAR TO DRIVE SHAFT
11 15-57007A1 SHIM, BALL BEARING
12 31-69220T ROLLER BEARING, DRIVE SHAFT
14 27-8M0214962 GASKET, WATER PUMP
15 25-8M0214923 "O" RING, WATER PUMP
16 46-96146A5 WATER PUMP BASE ASSEMBLY
17 26-94038 OIL SEAL, WATER PUMP
18 26-16977 OIL SEAL, WATER PUMP
19 17-35973 DOWEL PIN, WATER PUMP
20 27-8M0090319 GASKET, LOWER-WATER PUMP TO FACE PLATE
21 8M0204677 FACE PLATE
22 27-858524 GASKET, UPPER-FACE PLATE TO WATER PUMP
23 46-96148T1 WATER PUMP BODY ASSEMBLY
24 48752T INSERT, WATER PUMP
26 26-38970 SEAL, RUBBER-WATER INLET TUBE
27 47-89984T4 IMPELLER, WATER PUMP
28 28-8M0214992 KEY, IMPELLER DRIVE
29 10-8M0215009 SCREW, WATER PUMP (14-8-HEX WASHER HEAD)
30 13-26992 LOCKWASHER, WATER PUMP SCREW
31 12-8M0204649 WASHER, WATER PUMP SCREW AND STUD
32 11-35888 NUT, WATER PUMP SCREW
33 12-36001 WASHER, WATER PUMP STUD
34 11-82670911 NUT, WATER PUMP STUD
35 25-8M0214918 RING, RUBBER-DRIVE SHAFT
36 23-29804T SLEEVE, GUIDE-WATER INLET TUBE
37 37641001 SEAL, EXHAUST
38 38051 PLATE, SUPPORT-EXHAUST TUBE SEAL
39 76062A1 SHAFT ASSEMBLY, SHIFT-LOWER (LONG SHAFT)
40 53-29641 "E" RING, RETAINING-SHIFT SHAFT
41 25-25439 "O" RING, SHIFT SHAFT BUSHING
42 23-77631A2 BUSHING ASSEMBLY, SHIFT SHAFT
43 26-8M0204708 OIL SEAL, SHIFT SHAFT BUSHING
44 12-77674 WASHER, RUBBER-SHIFT SHAFT BUSHING
45 78036 SPACER Comment: LOWER-NOT USED WITH FULL POWER TRIM
46 43308T1 CAM Comment: REVERSE LOCKING -NOT USED WITH FULL POWER TRIM
47 22-8M0058389 PLUG, DRAIN (MAGNETIC)
48 12-191833 WASHER Comment: GREASE FILLER AND VENT HOLE SCREW
GEAR HOUSING (PROPELLER SHAFT) (32 parts) GEAR HOUSING (PROPELLER SHAFT)
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 1655-7333T23 GEAR HOUSING ASSEMBLY
49 760394 SHIFT CAM
50 30625 CAM FLOWER
51 30624 SLIDE, CROSS PIN
52 24-30622 SPRING, COMPRESSION - CAM FOLLOWER
53 15-30923A1 SHIM, BEARING OUTER RACE (.002-3-5-10)
54 31-30894A1 TAPERED ROLLER BEARING ASSEMBLY
55 31-30895T ROLLER BEARING, FORWARD GEAR
56 43-68447T1 FORWARD GEAR
57 52-822539T RATCHET, SLIDING GEAR
58 17-8M0100263 CROSS PIN, RATCHET TO PROPELLER SHAFT
59 24-30893 SPRING, RETAINING - CROSS PIN
60 44-93003 PROPELLER SHAFT
61 43-76250T REVERSE GEAR
62 12-76358 WASHER, THRUST - BEARING CARRIER
63 25-29976 "O"RING, BEARING CARRIER
64 41529T2 BEARING CARRIER ASSEMBLY Comment: W/GREASE FITTING
64A 22-8M0169588 GREASE FITTING
65 31-30956T ROLLER BEARING Comment: BEARING CARRIER-W/GREASE FITTING
66 26-8M0205729 OIL SEAL, CUTTER (OUTSIDE)
67 28-30281 KEY, LOCATING - BEARING CARRIER
68 14-52700 TAB WASHER, GEAR HOUSING COVER
69 52699 COVER, GEAR HOUSING
70 97-31640Q4 TRIM TAB, GEAR HOUSING
71 10-66024 SCREW, TRIM TAB TO GEAR HOUSING (1-3/4)
72 12-45176 WASHER, DRIVE SHAFT HOUSING STUDS
73 11-8M0204653 NUT, DRIVE SHAFT HOUSING STUDS
74 10-74727 SCREW, GEAR HOUSING (EXTRA LONG SHAFT)
75 13191Q01 THRUST HUB AND WASHER ASSEMBLY
76 14-816629Q TAB WASHER, PROPELLER NUT
77 11-52707Q1 PROPELLER NUT
HYDRAULIC PUMP ASSEMBLY (METAL RESERVOIR) (18 parts) HYDRAULIC PUMP ASSEMBLY (METAL RESERVOIR)
Ref OEM Part # Part Name
- 92975A32 HYDRAULIC PUMP ASSEMBLY, COMPLETE
1 25-48171 "O"RING, HYDRAULIC PUMP
2 392-7734 VALVE BODY AND GEAR ASSEMBLY
3 10-20411 SCREW, VALVE BODY TO RESERVOIR
4 392-7735 SEAL, RESERVOIR TO VALVE BODY AND GEAR
5 392-2939 RESERVOIR ASSEMBLY
6 10-62269 SCREW, VENT - HYDRAULIC PUMP
7 10-79953Q04 SCREW, FILLER - HYDRAULIC PUMP
8 12-191833 WASHER, SEALING - FILLER SCREW
9 392-2623 WASHER, THRUST - ARMATURE
10 392-2943 ARMATURE, FIELD AND FRAME
11 392-2942 FIELD AND FRAME ASSEMBLY
12 392-2944 BALL, COMMUTATOR END PLATE
13 392-2940 PLATE ASSEMBLY, COMMUTATOR END
14 392-8989 BRUSH SET, COMMUTATOR END PLATE
15 392-2529 SPRING SET, BRUSH TENSION
16 392-2938 BOLT SET Comment: THRU - PLATE AND FRAME TO RESERVOIR
17 13-26996 LOCKWASHER, THRU BOLT
HYDRAULIC PUMP ASSEMBLY (PLASTIC RESERVOIR) (16 parts) HYDRAULIC PUMP ASSEMBLY (PLASTIC RESERVOIR)
Ref OEM Part # Part Name
- 92975A32 HYDRAULIC PUMP ASSEMBLY
1 25-48171 "O"RING, HYDRAULIC PUMP
2 92975A32 VALVE BODY AND GEAR ASSEMBLY
3 10-69570 SCREW, VALVE BODY TO RESERVOIR
4 392-7735 SEAL, RESERVOIR TO VALVE BODY AND GEAR
5 392-7731 RESERVOIR ASSEMBLY (PLASTIC)
6 392-7732 WASHER, THRUST - ARMATURE
7 392-7729 ARMATURE, FIELD AND FRAME
8 392-8261 FIELD AND FRAME ASSEMBLY
9 392-7730 BALL, COMMUTATOR END PLATE
10 392-8262 PLATE ASSEMBLY, COMMUTATOR END
11 392-8989 BRUSH SET, COMMUTATOR END PLATE
12 392-2529 SPRING SET, BRUSH TENSION
13 392-7733 BOLT SET Comment: THRU - PLATE AND FRAME TO RESERVOIR
14 392-7727 COUPLER AND SHAFT
15 392-7728 FILL PLUG, RESERVOIR
MISCELLANEOUS PARTS/ACCESSORIES (1 parts) MISCELLANEOUS PARTS/ACCESSORIES
Ref OEM Part # Part Name
- 37-12832A87 DECAL SET
POWER TRIM COMPONENTS (WITH CIRCUIT BREAKER AND FUSE) (40 parts) POWER TRIM COMPONENTS (WITH CIRCUIT BREAKER AND FUSE)
Ref OEM Part # Part Name
-- 25-48171 "O"RING, MANIFOLD PLATE (SEE REF. #2)
1 92975A32 HYDRAULIC PUMP ASS'Y (PLASTIC RESERVOIR)
2 25-48171 "O"RING, MANIFOLD PLATE
3 10-79953Q04 SCREW, FILLER - HYDRAULIC PUMP
4 12-191833 WASHER, SEALING - FILLER SCREW
5 10-62269 SCREW, VENT - HYDRAULIC PUMP
6 45336 PLATE, MANIFOLD
7 45197A2 CONTROL VALVE ASSEMBLY
8 25-45254 "O"RING, CONTROL VALVE (3/4" O.D.)
9 25-48171 "O"RING, CONTROL VALVE (1/2" O.D.)
10 25-45253 "O"RING, CONTROL VALVE (5/8"O.D.)
11 10-56500 SCREW Comment: VALVE AND MANIFOLD PLATE TO PUMP (1-1/4")
12 22-46008 PLUG, CONTROL VALVE (1/2-20")
13 84-79147A3 CONNECTOR AND HARNESS
14 45377T BRACKET, MOUNTING
15 10-35386 SCREW Comment: MOUNTING BRACKET TO HYDRAULIC PUMP (1")
16 13-39107 LOCKWASHER, MOUNTING BRACKET SCREW
17 11-21908 NUT, MOUNTING BRACKET SCREW
18 10-68298 BOLT, HYDRAULIC PUMP TO BOAT (3-1/4")
19 11-82671112 NUT, HYDRAULIC PUMP BOLT
20 94279 BRACKET, MOUNTING - STARTER SOLENOID
21 10-28638 SCREW Comment: MOUNTING BRACKET TO HYDRAULIC PUMP
22 11-24656 NUT Comment: MOUNTING BRACKET TO HYDRAULIC PUMP THRU BOLT
23 8M0185622 STARTER SOLENOID
24 8,13-26995 LOCKWASHER, SOLENOID TERMINAL
25 11-26419 NUT, SOLENOID TERMINAL (8-32)
26 13-26992 LOCKWASHER, SOLENOID TERMINAL (1/4)
27 11-94330 NUT, SOLENOID TERMINAL (1/4-20)
28 85-861680 BOOT, RUBBER - STARTER SOLENOID TERMINAL
29 10-41508 SCREW Comment: STARTER SOLENOID TO MOUNTING BRACKET
30 94275 LINK, SOLENOID TO SOLENOID
31 84-79138A1 BATTERY LEAD (NEGATIVE)
32 88-8M0085705 CIRCUIT BREAKER (20 AMP.)
33 10-8M0113176 SCREW, CIRCUIT BREAKER
34 11-45076 NUT, CIRCUIT BREAKER TERMINAL (10-32)
35 84-87379A5 WIRE, SOLENOID TO CIRCUIT BREAKER (RED)
36 88-79023T90 FUSE ASSEMBLY (90 AMP.)
37 12-96457 WASHER, FUSE TERMINAL
38 11-21825 NUT, FUSE TERMINAL (1/4-28)
39 84-61600A9 WIRE, STARTER SOLENOID (BLACK)
POWER TRIM COMPONENTS (WITHOUT CIRCUIT BREAKER AND FUSE) (39 parts) POWER TRIM COMPONENTS (WITHOUT CIRCUIT BREAKER AND FUSE)
Ref OEM Part # Part Name
-- 25-48171 "O"RING, MANIFOLD PLATE (SEE REF. #2)
1 92975A32 HYDRAULIC PUMP ASS'Y (PLASTIC RESERVOIR)
2 25-48171 "O"RING, MANIFOLD PLATE
3 10-79953Q04 SCREW, FILLER - HYDRAULIC PUMP
4 12-191833 WASHER, SEALING - FILLER SCREW
5 10-62269 SCREW, VENT - HYDRAULIC PUMP
6 32988 BATTERY LEAD (NEGATIVE)
7 45336 PLATE, MANIFOLD
8 45197A2 CONTROL VALVE ASSEMBLY
9 25-45254 "O"RING, CONTROL VALVE (3/4" O.D.)
10 25-48171 "O'RING, CONTROL VALVE (1/2" O.D.)
11 25-45253 "O"RING, CONTROL VALVE (5/8" O.D.)
12 10-56500 SCREW Comment: VALVE AND MANIFOLD PLATE TO PUMP (1-1/4")
13 22-46008 PLUG, CONTROL VALVE (1/2-20")
14 84-74023A1 CONNECTOR AND HARNESS
15 45377T BRACKET, MOUNTING
16 10-35386 SCREW Comment: MOUNTING BRACKET TO HYDRAULIC PUMP (1")
17 13-39107 LOCKWASHER, MOUNTING BRACKET SCREW
18 11-21908 NUT, MOUNTING BRACKET SCREW
19 10-68298 BOLT, HYDRAULIC PUMP TO BOAT (3-1/4")
20 11-82671112 NUT, HYDRAULIC PUMP BOLT
21 89-853654A1 STARTER SOLENOID
22 10,13-26996 LOCKWASHER, SOLENOID TERMINAL
23 10,11-68219 NUT, SOLENOID TERMINAL
24 13-8M0204647 LOCKWASHER, SOLENOID TERMINAL (5/16")
25 11-8M0204668 NUT, SOLENOID TERMINAL (5/16")
26 46265 BOOT, RUBBER - STARTER SOLENOID TERMINAL
27 74407T BRACKET, MOUNTING - STARTER SOLENOID
28 10-21140 SCREW Comment: MOUNTING BRACKET TO HYDRAULIC PUMP (1/2")
29 13-26992 LOCKWASHER, MOUNTING BRACKET SCREW
30 11-24656 NUT Comment: MOUNTING BRACKET TO HYDRAULIC PUMP THRU BOLT
31 269011 BUMPER, RUBBER - SOLENOID BRACKET
32 55992 JUMPER WIRE (NEGATIVE)
33 74406 BRACKET, MOUNTING - STARTER SOLENOID
34 10-69028 SCREW Comment: MOUNTING BRACKET TO HYDRAULIC PUMP (3/4")
35 13-26992 LOCKWASHER, MOUNTING BRACKET SCREW
36 10-34290 SCREW Comment: STARTER SOLENOID TO MOUNTING BRACKET (5/8")
37 13-26992 LOCKWASHER, STARTER SOLENOID SCREW
38 11-21825 NUT, STARTER SOLENOID SCREW
POWER TRIM CYLINDER REPAIR KITS (USE WITH 76509A3) (2 parts) POWER TRIM CYLINDER REPAIR KITS (USE WITH 76509A3)
Ref OEM Part # Part Name
- 64507A1 REPAIR KIT (SEE NOTE BELOW)
12 64505A1 RETAINER ASSEMBLY, PISTON
POWER TRIM CYLINDER REPAIR KITS (USE WITH 92194A14) (1 parts) POWER TRIM CYLINDER REPAIR KITS (USE WITH 92194A14)
Ref OEM Part # Part Name
- 92188A2 REPAIR KIT (SEE NOTE BELOW)
PROPELLERS (RIGHT HAND ROTATION) (1 parts) PROPELLERS (RIGHT HAND ROTATION)
Ref OEM Part # Part Name
- 48-77350A45 PROPELLER ASSEMBLY (ALUMINUM)(PITCH 23") Comment: 3 BLADES
STARTER MOTOR ASSEMBLY (15 parts) STARTER MOTOR ASSEMBLY
Ref OEM Part # Part Name
- 50-898265010 STARTER MOTOR ASSEMBLY
1 90644 DRIVE KIT
2 685753 DRIVE ASSEMBLY
3 75660 PLATE, DRIVE END
4 10-74968 BOLT, THRU
5 13-61789 LOCKWASHER, THRU BOLT
6 74964 ARMATURE
7 898265016 BRUSH SET
8 23-57387 BUSHING, INSULATING
9 12-38013 WASHER, INPUT STUD
10 13-26992 LOCKWASHER, INPUT STUD
11 11-20890 NUT, INPUT STUD
12 898265014 HOLDER, BRUSH
13 10-68586 SCREW, BRUSH AND HOLDER
14 15386001 END CAP, COMMUTATOR
SWITCH BOX AND STARTER SOLENOID (25 parts) SWITCH BOX AND STARTER SOLENOID
Ref OEM Part # Part Name
1 89748T PLATE, ELECTRICAL MOUNTING
2 10-455611 SCREW, PLATE TO CYLINDER BLOCK (1-1/8")
3 12-8M0204649 WASHER, PLATE SCREW
4 87-33386A3 SWITCH ASSEMBLY, MERCURY
5 10-25764 SCREW, MERCURY SWITH TO PLATE (5/8")
6 11-45076 NUT, WIRE TO MERCURY SWITCH
7 8M0058226 RECTIFIER
8 10-25764 SCREW, RECTIFIER TO IGNITIOJN PLATE (5/8")
9 11-45076 NUT, RECTIFIER TERMINALS
10 89-8M0185149 STARTER SOLENOID Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
11 8,13-26995 LOCKWASHER, SOLENOID TERMINALS Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
12 11-26419 NUT, SOLENOID TERMINALS (8-32) Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
13 13-26992 LOCKWASHER, SOLENOID TERMINALS (1/4") Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
14 11-94330 NUT, SOLENOID TERMINALS (1/4-20) Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
15 10-38601 SCREW, STARTER SOLENOID TO PLATE (1/2")
16 13-26992 LOCKWASHER, STARTER SOLENOID SCREW
17 46265 BOOT, TERMINAL-STARTER SOLENOID
18 90547 LOCATOR, STARTER SOLENOID
19 332-7778A12 SWITCH BOX
20 10-20619 SCREW, SWITCH BOX (1-3/8")
21 23-94304 SPACER, SWITCH BOX SCREW
22 84-60871A10 WIRE ASSEMBLY, SWITCH BOX
23 10-62568 SCREW, WIRE
24 84-62310A3 CABLE ASS'Y Comment: SWITCH BOX TO SWITCH BOX (WHITE/BLACK)
25 11-45076 NUT, SWITCH BOX TERMINAL
SWIVEL BRACKET ASSEMBLY (15 parts) SWIVEL BRACKET ASSEMBLY
Ref OEM Part # Part Name
1 1482-7670A5 SWIVEL BRACKET ASSEMBLY
3 23-69341 BUSHING, SWIVEL BRACKET
4 12-69342 WASHER, SWIVEL PIN-UPPER
5 26-37448 OIL SEAL, SWIVEL BRACKET
7 22-8M0169589 GREASE FITTING, SWIVEL BRACKET
10 13-88507 WAVE WASHER, SWIVEL PIN-LOWER
11 28205T STRAP STOP Comment: DRIVE SHAFT HOUSING TO SWIVEL BRACKET
12 10-28200 SCREW Comment: STRAP STOP TO DRIVE SHAFT HOUSING (2-7/8")
13 11-25269 NUT, STRAP STOP FASTENING SCREW
14 17-73593A2 SWIVEL PIN AND ARM ASSEMBLY
15 73984T BOTTOM YOKE
16A 53-73591 RETAINING RING, BOTTOM YOKE
17 28203 BUMPER, STEERING ARM
18 10-49554 BOLT, STEERING ARM TO UPPER MOUNT (5-7/8")
19 11-8M0204653 NUT, STEERING ARM BOLT
THROTTLE LEVER AND LINK RODS (40 parts) THROTTLE LEVER AND LINK RODS
Ref OEM Part # Part Name
1 79900 LEVER, THROTTLE
2 10-31830 SCREW, THROTTLE LEVER TO EXHAUST COVER
3 12-8M0042641 WASHER, THROTTLE LEVER SCREW
4 23-45818 BUSHING, THROTTLE LEVER SCREW
5 11-8M0204726 NUT, THROTTLE LEVER SCREW
6 37587 SWIVEL, THROTTLE LEVER TO THROTTLE CABLE
7 11-35888 NUT, THROTTLE CABLE TO SWIVEL
8 10-75168 SCREW, ADJUSTING-THROTTLE LEVER
9 11-29598 NUT, ADJUSTING SCREW
10 52023 CAP, NYLON-ADJUSTING SCREW
11 77013A1 SWIVEL ASSEMBLY, THROTTLE LEVER
12 23-26856 BUSHING, SWIVEL
13 12-73288 WASHER, SWIVEL
14 13-29402 WAVE WASHER, SWIVEL
15 11-45774 NUT, SWIVERL TO THROTTLE LEVER
16 85300 LINK ROD, THROTTLE
17 23-74213 SWIVEL, LINK ROD TO THROTTLE CAM
18 88754 THROTTLE CAM Comment: UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
19 85082 HOUSING, THROTTLE-UPPER
20 24-95721 SPRING, TORSION-SHAFT
21 12-85303 WASHER, PLASTIC-THROTTLE CAM
22 79903F1 HOUSING, THROTTLE-LOWER
23 13-86498 WAVE WASHER, SHAFT
24 87937 SHAFT, THROTTLE AND SPARK ADVANCE
25 10-28239 SCREW, THROTTLE HOUSING
26 12-35462 WASHER, THROTTLE HOUSING SCREW
27 11-8267088 NUT, THROTTLE HOUSING SCREW
28 10-75168 SCREW, ADJUSTING-LOWER HOUSING (2-1/4")
29 11-29598 NUT, ADJUSTING SCREW
30 52023 CAP, NYLON-ADJUSTING SCREW
31 10-60464 SCREW, ADJUSTING-LOWER HOUSING (2-1/8")
32 11-68219 NUT, ADJUSTING SCREW
33 48039 CAP, NYLON-ADJUSTING SCREW
34 77013A1 SWIVEL ASSEMBLY, SPARK LINK
35 23-26856 BUSHING, SWIVEL
36 12-73288 WASHER, SWIVEL
37 13-29402 WAVE WASHER, SWIVEL
38 11-45774 NUT, SWIVEL
39 85301 SPARK LINK
40 74897T BARREL, SPARK LINK TO TRIGGER
TOP COWL AND SUPPORT BRACKETS (40 parts) TOP COWL AND SUPPORT BRACKETS
Ref OEM Part # Part Name
1 2114-7934T TOP COWL (WITHOUT DECALS) Comment: UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
2 93122A1 RETAINER ASSEMBLY, TOP COWL Comment: UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
3 35496 PAD, BUMPER-TOP COWL RETAINER Comment: UNITED STATES 5829463 AND BELOW AUSTRALIA 8071134 AND BELOW CANADA 7171252 AND BELOW
4 10-53167T SCREW, RETAINER TO TOP COWL (7/8") Comment: UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
5 13-39107 LOCKWASHER, RETAINER SCREW
6 76370 SHIELD, TOP COWL-REAR
7 10-37370 SCREW, SHIELD TO TOP COWL (5/8")
8 13-37371 LOCKWASHER, SHIELD SCREW
9 47341A11 ROPE, STARTER (FOR MANUAL STARTING ONLY)
10 52739 HINGE, COWL LATCH-TOP COWL
11 94918F1 LEVER, COWL LATCH HINGE
12 17-58998 ROLL PIN, COWL LATCH LEVER TO HINGE
13 55455 HOOK, TOP COWL LATCH-REAR
14 10-22956 SCREW, REAR HOOK TO TOP COWL (7/8")
15 13-26992 LOCKWASHER, REAR HOOK SCREW
16 79897A4 FRAME, TOP COWL SUPPORT
18 46096 MOUNT, RUBBER-TOP COWL FRAM (HEAVY DUTY)
19 11-35888 NUT, RUBBER MOUNT
20 86472 BRACKET, TOP COWL SUPPORT-REAR
21 31014 MOUNT, RUBBER-REAR SUPPORT BRACKET
22 13-26992 LOCKWASHER, RUBBER MOUNT
23 11-29598 NUT, RUBBER MOUNT
24 10-37562 SCREW, REAR BRACKET TO FRAME (1")
26 13-8M0204647 LOCKWASHER, REAR BRACKET SCREW
27 10-37562 SCREW, REAR BRACKET TO BOTTOM COWL (1")
28 13-8M0204647 LOCKWASHER, REAR SUPPORT BRACKET SCREW
29 42706A1 BRACKET ASSEMBLY, TOP COWL-FRONT
30 10-60411 SCREW, FRONT BRACKET TO BOTTOM COWL (1-1/4")
31 13-8M0204647 LOCKWASHER, FRONT SUPPORT BRACKET SCREW
32 10-60411 SCREW Comment: FRONT BRACKET TO TOP COWL FRAME (1-1/2")
33 13-8M0204647 LOCKWASHER, FRONT SUPPORT BRACKET SCREW
34 37640 MOUNT, RUBBER-FRONT SUPPORT BRACKET
35 13-8M0204647 LOCKWASHER, RUBBER MOUNT
36 11-28770 NUT, RUBBER MOUNT
37 87991 POINTER, TIMING
38 10-28636 SCREW, TIMING POINTER (3/4")
39 12-35462 WASHER, TIMING POINTER SCREW
40 87076A4 IDLE SPEED CONTROL ASSEMBLY
41 10-20189 SCREW, IDLE SPEED CONTROL ATTACHING
42 11-20110 NUT, IDLE SPEED CONTROL SCREW
TRANSOM BRACKET (38 parts) TRANSOM BRACKET
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 1496-8822A1 TRANSOM BRACKET
2 89099 TILT TUBE
3 13-89297 WASHER, WAVE-TILT TUBE
4 11-858869 NUT, TILT TUBE
5 23-87642 SPACER, TRANSOM BRACKET STUD
6 16-87643 STUD Comment: TRANSOM BRACKET-NOT USED WITH POWER TRIM
7 12-36001 WASHER, TRANSOM BRACKET STUD
8 13-8M0204647 LOCKWASHER, TRANSOM BRACKET STUD
9 11-28770 NUT, TRANSOM BRACKET STUD
10 17-8M0026068 TILT LOCK PIN ASSEMBLY Comment: NOT USED WITH POWER TRIM
11 10-677552 BOLT, TRANSOM BRACKET (6")
12 12-8M0204648 WASHER, TRANSOM BRACKET BOLT
13 11-91962 NUT, TRANSOM BRACKET BOLT
14 89116 PIN, UPPER SHOCK MOUNTING
15 23-89117 BUSHING, UPPER SHOCK MOUNTING PIN
16 79659 COUPLING, TILT LOCK
17 18-47959 COTTER PIN, TILT LOCK
18 26-22734 OIL SEAL, SWIVEL BRACKET (TILT LOCK)
19 12-76388 WASHER, TILT LOCK
20 25-627021 "O" RING, TILT LOCK
21 89105 TILT LOCK
22 14664A3 REVERSE LOCK ASS'Y Comment: NOT USED WITH POWER TRIM UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
23 24-78203A2 SPRING ASSEMBLY --NOT USED WITH POWER TRIM Comment: UNITED STATES 5829464 AND UP AUSTRALIA 8071135 AND UP CANADA 7171253 AND UP
24 56349 SHAFT, REVERSE LOCK PIVOT Comment: NOT USED WITH POWER TRIM
25 18-45882 COTTER PIN Comment: LOCK TO SHAFT -NOT USED WITH POWER TRIM
27 55-28414 PIN, LOWER SHOCK MOUNTING
28 10-21937 SCREW, LOWER SHOCK PIN (2")
29 11-8M0207775 NUT, LOWER SHOCK PIN SCREW
30 55-58780A7 SHOCK ABSORBER-NOT USED WITH POWER TRIM
31 12-28196 WASHER, UPPER BUSHING RETAINER (INNER) Comment: -NOT USED WITH POWER TRIM
32 23-32171 BUSHING, RUBBER-SHOCK ABSORBER (UPPER) Comment: -NOT USED WITH POWER TRIM
33 23-28198 BUSHING, RUBBER-SHOCK ABSORBER(LOWER) Comment: -NOT USED WITH POWER TRIM
34 12-69374 WASHER, UPPER/LOWER SHCOK PIN (LOWER) Comment: -NOT USED WITH POWER TRIM
35 10-69375 SCREW, UPPER AND LOWER SHOCK PIN Comment: -NOT USED WITH POWER TRIM
36 24-94891 SPRING, COIL-SWIVEL BRACKET Comment: -NOT USED WITH POWER TRIM
37 17-38311 PIN, COIL SPRING MOUNTING Comment: -NOT USED WITH POWER TRIM
38 23-28688 SPACER, RUBBER-COIL SPRING Comment: -NOT USED WITH POWER TRIM
TRIM CYLINDERS AND HYDRAULIC HOSES (56 parts) TRIM CYLINDERS AND HYDRAULIC HOSES
Ref OEM Part # Part Name
1 92194A14 TRIM CYLINDER ASS'Y Comment: (IDENTIFY BY NO CASTING #)
2 22-8M0169589 GREASE FITTING, TRIM CYLINDER
3 10-45265 SCREW, BLEED
4 25-45016 "O"RING, BLEED SCREW
5 10-92050 SCREW, TRIM CYLINDER (1-1/2") Comment: WITHOUT TAPPED HOLE
6 12-8M0204648 WASHER, TRIM CYLINDER BOLT
7 23-45280 SPACER, TRIM CYLINDER - LOWER
8 23-94907A1 BUSHING, RUBBER - TRIM CYLINDER
9 89108A3 BRACKET, TRIM CYLINDER (PORT)
10 26-70608 OIL SEAL, PORT BRACKET
11 89290 PLUNGER, LIMIT SWITCH ACTUATING
12 24-95881 SPRING, TENSION - LIMIT SWITCH PLUNGER
13 16-45282 STUD, MOUNTING BRACKET
14 13-8M0204647 LOCKWASHER, MOUNTING BRACKET STUD
15 11-28770 NUT, MOUNTING BRACKET STUD
16 10-45263 SCREW, MOUNTING BRACKET (2-1/4")
17 10-89673 BOLT, MOUNTING BRACKET TO TRANSOM (5")
18 12-68410 WASHER, MOUNTING BRACKET BOLT
19 11-82671112 NUT, MOUNTING BRACKET BOLT
20 89111T BRACKET, TRIM CYLINDER (STARBOARD)
21 10-45328 SCREW Comment: TRIM CYLINDER TO MOUNTING BRACKET (3-9/16")
22 12-37807 WASHER Comment: TRIM CYLINDER SCREW (STARBOARD ONLY)
23 11-20696 NUT, TRIM CYLINDER SCREW
24 24-24390 SPRING, TENSION - ADJUSTING STUD
25 16-8M0034461 STUD, ADJUSTING - CUT-OUT LIMIT SWITCH
26 11-859124 NUT, JAM - LIMIT SWITCH ADJUSTING STUD
27 99897 CAM, LIMIT SWITCH ADJUSTING STUD
28 86967 PLATE, RETAINING - LIMIT SWITCH CAM
29 10-68513 SCREW, RETAINING PLATE AND CAM
30 13-26996 LOCKWASHER Comment: RETAINING PLATE AND CAM SCREW
31 45326A2 SWITCH ASSEMBLY, CUT-OUT LIMIT
32 23-45354 BUSHING, RUBBER - CUT-OUT LIMIT SWITCH
33 10-47255 SCREW, CUT-OUT LIMIT SWITCH (9/16")
34 89272 COVER, LIMIT SWITCH
35 27-892731 GASKET, LIMIT SWITCH COVER
36 10-34994 SCREW, LIMIT SWITCH COVER (7/16")
37 12-38833 WASHER, LIMIT SWITCH COVER SCREW
38 87774A1 COVER, INLET - TRANSOM
39 27-87775 GASKET, INLET COVER
40 25-45507 GROMMET, RUBBER - INLET COVER
41 10-32866 SCREW, INLET COVER TO BOAT (2")
42 13-26996 LOCKWASHER, INLET COVER SCREW
43 11-68219 NUT, INLET COVER SCREW
44 32-88005 HOSE, TRIM Comment: CYLINDER TO CONTROL VALVE (5') - 12/32" O.D.
45 32-88006 HOSE, LIFT Comment: CYLINDER TO CONTROL VALVE (5') - 17/32" O.D.
46 25-12602002 GROMMET, RUBBER (7/16" I.D. - 7/8" LONG)
47 73519A1 TILT STOP
48 69259 TUBE, MOUNTING - TILT STOP
49 77669 PIN, MOUNTING TUBE
50 63473 TUBE, CUSHION
51 18-36002 COTTER PIN, MOUNTING TUBE PIN
52 18-45882 COTTER PIN, TILT PIN RETAINING
53 12-39304 WASHER, TILT PIN
54 23-89112 BUSHING, MOUNTING BRACKET
55 70679 COVER, TRIM CYLINDER Comment: NOT USED ON LATE MODELS
56 10-37655 SCREW, TRIM CYLINDER COVER Comment: NOT USED ON LATE MODELS
WIRING HARNESS AND IGNITION COIL (25 parts) WIRING HARNESS AND IGNITION COIL
Ref OEM Part # Part Name
1 339-832757A4 IGNITION COIL
2 43542 COVER, IGNITION COIL
3 10-88856 SCREW, IGNITION COIL COVER (2")
4 11-45076 NUT, IGNITION COIL TERMINAL
5 84-60466A1 CABLE ASSEMBLY, IGNITION COIL (BLACK)
6 84-813715A1 CABLE, HIGH TENSION
7 332-2854T01 BOOT, COIL END
8 85-63709A1 PROTECTOR, SPARK PLUG END
9 33-896329827 SPARK PLUG (CHAMPION #L76-V)
10 84-85537A1 HARNESS, COIL TO SWITCH BOX (#1, 3 AND 5)
11 54-63153 CLIP, HARNESS TO COIL COVER
12 84-96188A4 WIRING HARNESS Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
13 88-8M0207796 FUSE Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
14 84-95084A2 WIRE, FUSE HOLDER Comment: UNITED STATES 6051526 AND UP CANADA 7186573 AND UP
15 54-88608 CLAMP, WIRING HARNESS
16 10-28636 SCREW, WIRING HARNESS CLAMP
17 13-26996 LOCKWASHER, WIRING HARNESS CLAMP SCREW
18 89047 BRACKET, WIRING HARNESS
19 10-24637 SCREW, WIRING HARNESS BRACKET
20 12-38833 WASHER, BRACKET SCREW
21 11-20110 NUT, BRACKET SCREW
22 88751 CLAMP, WIRING HARNESS
23 10-28636 SCREW, WIRING HARNESS CLAMP
24 12-20533 WASHER, CLAMP SCREW
25 84-88439A4 BATTERY CABLE (NEGATIVE)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 115 (6 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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