Mercury 115 (6 CYL.) (7131213 THRU 7147987) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 115 (6 CYL.). Scroll down for exploded parts diagrams (24), specifications, and maintenance reference.

Mercury 115 (6 CYL.) (7131213 THRU 7147987) Parts & Diagrams

🔎 Mercury 115 (6 CYL.) Reference Library — Exploded parts diagrams (24 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 115 (6 CYL.) is a 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve
Horsepower 115 HP
Displacement 2100 cc (2.1L)
Bore x Stroke 90 mm x 81 mm
Spark Plug (Type & Gap) NGK SILZKR7B11
Engine Oil Capacity 5.0 L (5.28 qt)
Recommended Engine Oil Mercury FourStroke Oil 10W-30
Gear Case Oil Capacity 24 fl oz (710 mL)
Idle Speed (in gear) 650 ± 50 RPM (in gear)
Full Throttle RPM Range 5000-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 115 (6 CYL.):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 115 (6 CYL.).

BOTTOM COWL AND SHIFT LINKAGE (33 parts) BOTTOM COWL AND SHIFT LINKAGE
Ref OEM Part # Part Name
1 2115-8963A1 COWL, BOTTOM OVERSIZED
2 52862A2 DRIP TRAY ASSEMBLY, BOTTOM COWL
3 37940 PAD, SOUND - DRIP TRAY
4 10-48408 SCREW, DRIP TRAY TO BOTTOM COWL (1/2")
5 32-8M0108355 HOSE, DRIP TRAY TO BOTTOM COWL (8")
6 39616 BOOT, CONTROL CABLES - BOTTOM COWL
7 76369 SPACER, BOTTOM COWL (COWL FRONT COVER)
8 10-48591 SCREW, SPACER TO BOTTOM COWL (1/2")
9 37637 BOOT, FUEL CONNECTOR - BOTTOM COWL
10 37445 SUPPORT, WIRING HARNESS - BOTTOM COWL
11 10-69029 SCREW, SUPPORT TO BOTTOM COWL (1 3/4")
11A 11-36069 NUT, SUPPORT SCREW
13 32-8M0108355 HOSE Comment: TELL TALE - EXHAUST COVER TO BOTTOM COWL (21 1/2")
14 52889 NOZZLE, TELL TALE HOSE TO BOTTOM COWL
15 10-48408 SCREW Comment: TELL TALE NOZZLE TO BOTTOM COWL (1/2")
16 22-782792 ELBOW, TELL TALE HOSE TO CYLINDER BLOCK
17 60304A54 SHIFT SHAFT ASSEMBLY, UPPER
18 23-26600 BUSHING, SHIFT SHAFT
20 73402 LINK ROD ASSEMBLY
21 12-35462 WASHER, LINK ROD
22 11-826709109 NUT, LINK ROD
23 13-29720 WASHER, WAVE - LINK ROD
24 52732A6 BRACKET, ANCHOR - CONTROL CABLES
25 39519 CAP, BARREL RETAINER - ANCHOR BRACKET
26 87609A1 LEVER, NYLON - SHIFT CABLE LOCKING
27 17-47175 PIN, LOCKING LEVER AND COVER FASTENING
28 39667 COVER, NYLON - SHIFT CABLE
29 87609A1 LINK, LOCKING LEVER TO COVER
30 10-35386 SCREW Comment: ANCHOR BRACKET TO CYLINDER BLOCK (1")
31 24-20099 SPRING, LINK ROD TO GUIDE BLOCK
32 37896 GUIDE BLOCK, LINK ROD
33 52100 WEAR PLATE, LINK ROD
34 8M0036768 LATCH Comment: CONTROL CABLE FASTENING - ANCHOR BRACKET
CARBURETOR ASSEMBLY (22 parts) CARBURETOR ASSEMBLY
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
-- 1395-51091 REPAIR PARTS KIT (1 PER CARBURETOR)
1 1368-7472A3 CARBURETOR ASSEMBLY (CENTER/BOTTOM)
2 1395-8673 FLOAT ASSEMBLY
6 1395-83181 INLET NEEDLE, SETA AND GASKET
10 1395-5680 COVER, FLOAT BOWL
11 1399-6249 JET, BOWL VENT (.096)
12 1395-5734 HOSE, ECONOMIZER
13 10-52195 SCREW, FLOAT BOWL COVER
14 1395-4804 SCREW, FLOAT BOWL COVER
15 13-26995 LOCKWASHER, FLOAT BOWL COVER SCREW
17 8146791 LEVER, THROTTLE (SEE NOTE BELOW)
18 1395-6027 SCREW, THROTTLE STOP LEVER
19 1395-7942 SHAFT, THROTTLE (CENTER/BOTTOM)
21 1395-4540 SCREW, BODY (IDLE TUBE)
22 1395-7639 SHUTTER, THROTTLE
27 1395-4542 SCREW, PLUG - MAIN NOZZLE
28 1395-6029 JET, MAIN FUEL
29 1395-4541 SCREW, PLUG - MAIN FUEL JET CHANNEL
32 1395-4543 SCREW, BODY CHANNEL
34 27-481641 GASKET, CARBURETOR FLANGE
35 11-64809 NUT, CARBURETOR MOUNTING STUD
CARBURETOR LINKAGE AND CHOKE SOLENOID (31 parts) CARBURETOR LINKAGE AND CHOKE SOLENOID
Ref OEM Part # Part Name
1 54293A10 CHOKE SOLENOID
2 13-26996 LOCKWASHER, SOLENOID TERMINAL
3 11-68219 NUT, SOLENOID TERMINAL
4 10-25299 SCREW, CHOKE SOLENOID (3/4")
5 13-8M0204647 LOCKWASHER, CHOKE SOLENOID SCREW
6 90548A1 PLUNGER AND LINK ASSEMBLY, CHOKE SOLENOID
7 85943A1 LEVER, THROTTLE (UPPER CARBURETOR)
8 10-60293 SCREW, THROTTLE LEVER
8A 12-74726 WASHER, THROTTLE LEVER SCREW
9 1368-7472A3 CARBURETOR ASSEMBLY (CENTER/BOTTOM)
10 53720A2 THROTTLE PICK-UP BRACKET ASSEMBLY
11 10-66104 SCREW, THROTTLE BRACKET MOUNTING
12 28-89694 INSERT, THROTTLE COUPLING
17 90242A1 KNOB, CHOKE ROD
18 25-20116 GROMMET, CHOKE ROD
19 49589 STRAP, CHOKE KNOB TO CHOKE ROD
20 10-77137 SCREW, STRAP TO CHOKE KNOB (5/8")
22 48203 ROD, CHOKE
23 10-48591 SCREW, STRAP TO CHOKE ROD (1/2")
24 11-46438 NUT, STRAP TO CHOKE ROD SCREW
25 48152 SHUTTER, CHOKE - CARBURETOR
26 16-69037 STUD, CARBURETOR - CHOKE SHUTTER PIVOT
27 11-20110 NUT, CHOKE SHUTTER TO CARBURETOR STUD
28 35-57819 SCREEN ASSEMBLY, FILTER - CARBURETOR
29 32-23731 SCREW Comment: UPPER CARBURETOR FILTER SCREEN TO CARB. (1")
30 24-57818 SPRING, UPPER FILTER SCREEN SCREW
31 11-20110 NUT Comment: CARBURETOR FILTER SCREEN FASTENING SCREW
32 24-48230 SPRING, CHOKE ROD TENSION
33 10-657461 STUD, CHOKE ROD SPRING TO CARBURETOR
34 23-32427 SPACER, CHOKE ROD SPRING STUD
35 11-8M0207775 NUT, CHOKE ROD SPRING TO CARBURETOR STUD
CLAMP BRACKET AND REVERSE LOCK (45 parts) CLAMP BRACKET AND REVERSE LOCK
Ref OEM Part # Part Name
1 1440-8394A1 CLAMP BRACKET ASSEMBLY
2 10-78492A1 THUMB SCREW ASSEMBLY
2A 10-78495 SCREW, WASHER ATTACHING
2B 12-78493 WASHER, THUMB SCREW
3 75043 CAP, THUMB SCREW
4 8M0041936 TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET
5 12-52864 WASHER, CLAMP BRACKET TILT TUBE
6 11-858869 NUT, TILT TUBE FASTENING
7 53078 CAP, PLASTIC - TILT TUBE
8 23-59624 SPACER, CLAMP BRACKET STUD
9 16-59625 STUD Comment: CLAMP BRACKET (NOT USED WITH FULL POWER TRIM)
10 13-8M0204647 LOCKWASHER, CLAMP BRACKET STUD
11 11-28770 NUT, CLAMP BRACKET STUD
12 17-8M0026068 TITL LOCK PIN ASSEMBLY Comment: (NOT USED WITH FULL POWER TRIM)
13 10-68299 BOLT, CLAMP BRACKET TO BOAT TRANSOM Comment: (UPPER)
14 12-68300 WASHER, CLAMP BRACKET BOLT (UPPER)
15 11-82670912 NUT, CLAMP BRACKET BOLT
16 55-28416 PIN, UPPER SHOCK MOUNTING
17 24-94891 SPRING, COIL - SWIVEL BRACKET Comment: NOT USED WITH FULL POWER TRI
18 17-38311 PIN, COIL SPRING MOUNTING Comment: NOT USED WITH FULL POWER TRI
19 23-28688 SPACER, RUBBER - COIL SPRING POSITIONING Comment: NOT USED WITH FULL POWER TRI
20 63473 TUBE Comment: CUSHION - SHOCK PIN (USED WITH FULL POWER TRIM)
21 76386 TILT LOCK ASSEMBLY (STARBOARD)
22 76385T TILT LOCK ASSEMBLY (PORT)
23 79659 TUBE, TILT LOCK
25 13-69150 WASHER Comment: WAVE - TILT LOCK (STARBOARD SIDE ONLY)
25A 26-22734 OIL SEAL, SWIVEL BRACKET (TILT LOCK)
25B 12-76388 WASHER, TILT LOCK (STARBOARD SIDE ONLY)
25C 25-627021 "O" RING, TILT LOCK
26 18-47959 COTTER PIN, TILT LOCK
27 87431 REVERSE LOCK ASSEMBLY Comment: NOT USED WITH FULL POWER TRIM
28 24-78203A2 SPRING, REVERSE LOCK TENSION Comment: NOT USED WITH FULL POWER TRIM
29 56349 SHAFT, REVERSE LOCK PIVOT Comment: NOT USED WITH FULL POWER TRIM
30 18-45882 COTTER PIN, REVERSE LOCK TO SHAFT Comment: NOT USED WITH FULL POWER TRIM
31 55-28414 PIN, LOWER SHOCK MOUNTING
32 10-21937 SCREW, LOWER SHOCK PIN
33 11-8M0207775 NUT, LOWER SHOCK PIN SCREW
34 55-58780A7 SHOCK ABSORBER Comment: NOT USED WITH FULL POWER TRIM
35 23-32171 BUSHING, RUBBER - SHOCK ABSORBER (UPPER) Comment: NOT USED WITH FULL POWER TRIM
36 23-28198 BUHING, RUBBER - SHOCK ABSORBER (LOWER) Comment: NOT USED WITH FULL POWER TRIM
37 23-73203 SPACER Comment: UPPER SHOCK BUSHING TO CLAMP BRACKET
38 12-28196 WASHER, UPPER BUSHING RETAINER (INNER)
39 12-59378 WASHER, LOWER BUSHING RETAINER (INNER)
40 12-69374 WASHER Comment: UPPER AND LOWER BUSHING RETAINER (OUTER)
41 10-69375 SCREW, UPPER AND LOWER SHOCK MOUNTING PIN
COWLING AND FRONT COVER (15 parts) COWLING AND FRONT COVER
Ref OEM Part # Part Name
-- 92-271091 ADHESIVE COMPOUND, EMBLEM FASTENING
1 2183-7928A3 COWL FRONT COVER ASSEMBLY (WITHOUT DECALS)
2 56849 KNOB, COWL FRONT COVER FASTENING
3 12-30771 WASHER, COVER FASTENING KNOB (RUBBER)
4 12-59572 WASHER, COVER FASTENING KNOB (PLASTIC)
5 24-30772 SPRING, TENSION - FASTENING KNOB
6 17-29077 ROLL PIN, TENSION SPRING TO KNOB
7 31089 STRIP, SOUND ABSORBING
8 38674 BAG, STARTER ROPE
9 35769 SEAL, SOUND ABSORBING - UPPER
10 53334 SEAL, SOUND ABSORBING - TOP
11 2136-4660A4 WRAP AROUND COWL ASSEMBLY Comment: (WITHOUT DECALS)
12 46785A1 COWL LATCH ASSEMBLY
13 30413 HOOK, COWL LATCH FASTENING
14 30021 BLANKET, SOUND ABSORBING
CRANKSHAFT, PISTONS AND CONNECTING RODS (31 parts) CRANKSHAFT, PISTONS AND CONNECTING RODS
Ref OEM Part # Part Name
-- 39-78811A12 RING, PISTON OVERSIZED
1 436-9072A1 CRANKSHAFT ASSEMBLY
3 30-62567T BEARING, BALL - UPPER
4 30-63742T BEARING, BALL - LOWER
5 54196A6 CARRIER ASSEMBLY, "O" RING
6 65800 "O" RING, CARRIER
7 535-5397A4 CENTER MAIN BEARING ASSEMBLY
8 17-20032 DOWEL PIN, CENTER MAIN BEARING
9 29-714221 BEARING, NEEDLE - OUTER RACE
10 26113T RACE, OUTER (PAIR)
11 53-26933 RING, SNAP - OUTER RACE
12 17-47246 DOWEL PIN, STEPPED
13 10-22968 SCREW, CENTER MAIN BEARING CLAMPING
14 11-8M0207775 NUT, BEARING CLAMPING SCREW
15 540-5266T5 MAIN BEARING ASSEMBLY, VALVE TYPE
16 17-20032 DOWEL PIN, MAIN BEARING
17 10-45775 SCREW, MAIN BEARING CLAMPING
18 11-45774 NUT, MAIN BEARING CLAMPING SCREW
19 34-56007A1 REED SET, MATCHED - MAIN BEARING
20 34-56008 REED STOP, MAIN BEARING REED VALVES
21 10-62204 SCREW, REED STOP MOUNTING
22 11-53153 NUT, REED STOP SCREW
23 774-9137A12 PISTON PIN ASSEMBLY
24 53-857196 LOCK RING, PISTON PIN
25 39-78816A12 RING, PISTON
26 624-8101A3 CONNECTING ROD AND CAP ASSEMBLY
27 31-62596A1 BEARING ASSEMBLY, CRANKPIN
28 10-54803 SCREW, CONNECTING ROD
29 11-49091 NUT, CONNECTING ROD SCREW
30 29-8M0214934 BEARING, NEEDLE - PISTON PIN
31 12-8M0032839 WASHER, NEEDLE LOCATING
CYLINDER BLOCK AND CRANKCASE ASSEMBLY (26 parts) CYLINDER BLOCK AND CRANKCASE ASSEMBLY
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 852-7740A3 CYLINDER BLOCK AND CRANKCASE ASSEMBLY
2 27-53862 GASKET, CRANKCASE TO CYLINGER BLOCK
3 66517 RESTRICTION, CRANKCASE BLEED
4 16-64936 STUD, CARBURETOR MOUNTING (1 3/16")
5 16-64281 STUD Comment: CRANKCASE TO EXHAUST EXTENSION PLATE (1 7/8")
6 17-43044 PIN, DOWEL - CRANKCASE TO CYLINDER BLOCK
7 17-63779 PIN, DOWEL - CYLINDER BLOCK TO MAIN BEARING
8 16-64282 STUD Comment: CYLINDER BLOCK TO DRIVE SHAFT HOUSING PLATE (4")
9 86473 COVER, STARTER MOTOR BRACKET - TOP
10 10-815549 SCREW, TOP COVER ATTACHING (2")
11 13-8M0204647 LOCKWASHER, TOP COVER SCREWS
13 76867 COVER, STARTER MOTOR BRACKET - BOTTOM
14 10-73279 SCREW, BOTTOM COVER ATTACHING (1 7/8")
15 13-8M0204647 LOCKWASHER, BOTTOM COVER SCREW
17 10-74824 SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/4")
18 12-22753 WASHER Comment: CRANKCASE TO CYLINDER BLOCK SCREWS
19 11-29250 NUT Comment: CRANKCASE TO CYLINDER BLOCK SCREWS (LOWER)
20 10-20359 SCREW, CENTER MAIN BEARING LOCKING
21 14-20091 TAB WASHER, BEARING LOCKING SCREW
25 21-42866 CHECK VALVE, BLEED HOSE - UPPER
26 32-9938779 HOSE, BLEED (22")
27 21-428671 CHECK VALVE, BLEED HOSE - LOWER
28 22-996642 ELBOW, BALANCE HOSE
29 32-8M0108355 HOSE, BALANCE - MAIN BEARING (6 1/4")
30 22-8585531 TEE, BALANCE HOSE
DRIVE SHAFT HOUSING ASSEMBLY (38 parts) DRIVE SHAFT HOUSING ASSEMBLY
Ref OEM Part # Part Name
-- 17-21438 DOWEL PIN, SPACER - EXTRA LONG SHAFT
1 1573-5239A4 DRIVE SHAFT HOUSING ASSEMBLY
2 16-74732 STUD, DRIVE SHAFT HOSING (EXTRA LONG SHAFT)
3 19-64649 PLUG, PLASTIC - TRIM TAB SCREW HOLE
5 37417 COVER, TRIM - DRIVE SHAFT HOUSING
6 10-57807 SCREW, TRIM COVER TO BOTTOM COWL
6A 25-92012 GROMMET, PLASTIC - TRIM COVER SCREW
6B 46933A2 GROUND STARP ASSEMBLY, TRIM COVER SCREW
6C 10-62568 SCREW, GROUND STRAP ATTACHING
7 32-77121 TUBE, WATER INLET (EXTRA LONG SHAFT)
8 78184T TUBE, EXHAUST
8A 65638 BOOT, TUBE MOUNT
11 11-69254 NUT, POWERHEAD STUDS (3/8-24)
12 12-20553 WASHER, POWERHEAD STUDS
14 52887 GUIDE, PUSH ROD - REVERSE LOCKING Comment: - NOT USED WITH FULL POWER TRIM
15 47558 ROD, PUSH - REVERSE LOCK Comment: - NOT USED WITH FULL POWER TRIM
16 11-69254 NUT, JAM - PUSH ROD Comment: - NOT USED WITH FULL POWER TRIM
17 47559 YOKE, PUSH ROD Comment: - NOT USED WITH FULL POWER TRIM
19 18-25191 COTTER PIN, PUSH ROD PIN Comment: - NOT USED WITH FULL POWER TRIM
20 75296 MOUNT, RUBBER - UPPER
21 12-47840 WASHER, RUBBER - UPPER MOUNT BOLT
22 12-31263 WASHER, UPPER MOUNT BOLT
23 11-8M0204653 NUT, UPPER MOUNT BOLT
24 75299 MOUNT, RUBBER - LOWER
25 10-75284 SCREW, LOWER MOUNT (5 1/2")
26 12-49339 WASHER, LOWER MOUNT SCREW
27 11-25096 NUT, LOWER MOUNT SCREW
28 25067 BUMPER, RUBBER - LOWER MOUNTING SCREW
30 11-8M0204653 NUT Comment: GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS
31 12-45176 WASHER Comment: GEAR HOUSING TI DRIVE SHAFT HOUSING STUDS
32 11-29489 NUT, GEAR HOUSING AND DRIVE SHAFT STUDS
33 12-45176 WASHER Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS
34 35608 CLAMP, LOWER MOUNT TO DRIVE SHAFT HOUSING
35 24-35522 SPRING, TENSION - LOWER MOUNT CLAMP
36 10-29256 SCREW Comment: LOWER MOUNT CLAMP TO DRIVE SHAFT HOUSING
37 35474T COVER, LOWER MOUNT CLAMP
38 11-35521 NUT, LOWER MOUNT CLAMP COVER
39 10-29722 SCREW, COVER TO LOWER CLAMP MOUNT
END CAP, MANIFOLD AND EXHAUST COVERS (31 parts) END CAP, MANIFOLD AND EXHAUST COVERS
Ref OEM Part # Part Name
1 852-7740A3 CYLINDER BLOCK AND CRANKCASE ASSEMBLY
2 1161-5940A2 END CAP ASSEMBLY
3 26-41953 OIL SEAL, END CAP
4 25-47254 "O" RING
5 15-73644A1 SHIM, END CAP TO CRANKCASE (.006-10)
6 10-812618 SCREW, END CAP MOUNTING (1")
7 1148-5410T1 END CAP ASSEMBLY, LOWER
9 26-41953 OIL SEAL, END CAP
10 25-32546 "O" RING, END CAP
11 15-20085A1 SHIM, END CAP TO CRANKCASE (.005-10)
12 10-30225 SCREW, END CAP MOUNTING (1")
13 71808 COVER, WATER JACKET - CYLINDER BLOCK
14 27-721421 GASKET, WATER JACKET COVER
15 10-53167T SCREW Comment: WATER JACKET COVER TO CYLINDER BLOCK (7/8")
16 12-8M0042642 WASHER Comment: WATER JACKET COVER FASTENING SCREW
17 27-854952 GASKET, CYLINDER BLOCK TO BAFFLE PLATE
18 757781 PLATE, BAFFLE - EXHAUST MANIFOLD
19 27-854972 GASKET Comment: BAFFLE PLATE TO EXHAUST MANIFOLD COVER
20 99896A1 COVER, EXHAUST MANIFOLD
21 10-53576 SCREW, MANIFOLD COVER MOUNTING
23 1023-8368A1 COVER, CYLINDER BLOCK
24 27-981853 GASKET, CYLINDER BLOCK COVER
25 10-8M0214943 SCREW, COVER MOUNTING (1")
27 22-68307 PLUG, PIPE - CYLINDER BLOCK COVER
28 37440 BRACKET, MOUNT SUPPORT - CYLINDER BLOCK
29 10-35386 SCREW, BRACKET TO CYLINDER BLOCK (1")
30 87872 COVER, TRANSFER PORT
31 27-856730 GASKET, TRANSFER PORT COVER
32 10-28636 SCREW, TRANSFER PORT COVER MOUNTING (3/4")
33 46933A3 GROUND STRAP ASSEMBLY Comment: CYLINDER BLOCK COVER
34 10-62568 SCREW, GROUND STRAP ATTACHING (3/8")
EXHAUST EXTENSION PLATE (21 parts) EXHAUST EXTENSION PLATE
Ref OEM Part # Part Name
- 27-85653A87 GASKET SET
1 43289A2 PLATE ASSEMBLY, EXHAUST EXTENSION
2 23-27132 BUSHING, NYLON - EXHAUST EXTENSION PLATE
3 37918 SEAL, EXHAUST EXTENSION PLATE
4 99358 STRIP Comment: RETAINING - EXHAUST EXTENSION PLATE SEAL
5 10-37571 SCREW Comment: SEAL AND RETAINING STRIP TO EXT. PLATE (1/2")
6 17-23784 DOWEL PIN, EXHAUST EXTENSION PLATE
7 27-692381 GASKET, POWERHEAD TO EXTENSION PLATE
8 10-66023 SCREW, ADAPTOR PLATE TO HOUSING PLATE (2")
10 10-66023 SCREW, HOUSING PLATE TO DRIVE SHAFT HSG. (2")
11 27-661021 GASKET, PLATE TO DRIVE SHAFT HSG. PLATE
14 26-60898 SEAL, DRIVE SHAFT HOUSING PLATE
15 43290A4 PLATE ASSEMBLY, DRIVE SHAFT HOUSING
16 26-38970 SEAL, RUBBER - WATER INLET TUBE
17 17-23784 DOWEL PIN, DRIVE SHAFT HOUSING PLATE
18 1397-6362 GASKET, MEGAPHONE TO DRIVE SHAFT HOUSING PLATE
19 99699 MEGAPHONE, EXHAUST
20 10-60480 SCREW Comment: MEGAPHONE TO DRIVE SHAFT HOUSING PATE (1 1/8")
21 12-8M0204649 WASHER, MEGAPHONE SCREW
22 12-20553 WASHER, POWERHEAD STUD
23 11-82671013 NUT, POWERHEAD STUD
FLYWHEEL, STARTER MOTOR AND STATOR (19 parts) FLYWHEEL, STARTER MOTOR AND STATOR
Ref OEM Part # Part Name
1 19-45907 PLUG, FLYWHEEL
2 11-52901 NUT, FLYWHEEL ATTACHING
3 12-33001 WASHER, FLYWHEEL ATTACHING
4 248-8722A7 FLYWHEEL ASSEMBLY, COMP.
5 10-32417 SCREW, FLYWHEEL PLATE
6 10-68997 SCREW, FLYWHEEL HUB
7 398-5454A17 STATOR ASSEMBLY
8 10-75840 SCREW, STATOR ATTACHING (7/8")
9 96455A9 TRIGGER PLATE ASSEMBLY
10 54-61001 CLAMP, TRIGGER HARNESS
11 50-898265010 STARTER MOTOR
12 23-8M0034918 COLLAR, STARTER MOTOR
13 23-56774 SPACER, STARTER MOTOR
14 8M0043376 STOP, RUBBER - STARTER MOTOR
15 84-93388A1 WIRE ASSEMBLY Comment: PLATE TO STARTER MOTOR (BLACK)
16 10-69035 SCREW, CABLE TO STARTER MOTOR
17 84-93389A6 WIRE ASSEMBLY Comment: SOLENOID TO STARTER MOTOR (YELLOW)
18 13-26992 LOCKWASHER, STARTER MOTOR TERMINAL
19 11-64015 NUT, STARTER MOTOR TERMINAL
FUEL PUMP AND FUEL LINE ASSEMBLY (28 parts) FUEL PUMP AND FUEL LINE ASSEMBLY
Ref OEM Part # Part Name
1 13527A1 FUEL PUMP ASSEMBLY
2 21-8M0084277 CHECK VALVE ASSEMBLY
3 89031A3 DIAPHRAGM ASSEMBLY
8 35-59072 SCREEN, FUEL INLET
11 23004 RETAINER, CHECK VALVE
12 10-43725 SCREW, RETAINER ATTACHING
13 86295 BASE FUEL PUMP
14 879901 CHAMBER, PULSE - FUEL PUMP
15 35-91078A1 COVER, FULE INLET
16 10-37370 SCREW, FUEL FILTER COVER ATTACHING (5/8")
17 10-73013 SCREW, FUEL PUMP ATTACHING (1 1/2")
18 13-26996 LOCKWASHER, FUEL PUMP ATTACHING SCREW
19 22-19688 FITTING, FUEL OUTLET
20 32-8M0108355 FUEL LINE Comment: FUEL PUMP TO CARBURETOR (6 1/4" - 2 3/4")
21 54-68424 CLAMP, FUEL LINE ATTACHING
22 22-19688 FITTING, ELBOW - UPPER CARBURETOR
23 22-73318 TEE, FUEL LINE
24 22-64706001 FITTING, TEE - CENTER CARBURETOT
25 22-19688 FITTING, ELBOW - LOWER CARBURETOR
26 32-8M0108355 FUEL LINE, ADAPTOR TO FUEL PUMP (16")
27 22-63981 ELBOW, FULE LINE TO ADAPTOR
28 22833 ADAPTOR, CHECK UNIT (FUEL LINE)
29 23069 STEM, CHECK UNIT ADAPTOR
30 24-23067T SPRING, ADAPTOR STEM
31 25-16524 "O" RING, ADAPTOR STEM
32 30188 CUP WASHER, ADAPTOR
33 10-69029 SCREW, ADAPTOR TO BOTTOM COWL (1 3/4")
34 11-36069 NUT, ADAPTOR SCREW
GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) (48 parts) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1)
Ref OEM Part # Part Name
- 26-55682A1 SEAL REPAIR KIT
1 1655-7333T23 GEAR HOUSING ASS'Y
1A 22-85822A10 CONNECTOR ASSEMBLY, SPEEDOMETER
2 17-8M0084726 DOWEL PIN, GEAR HOUSING LOCATING
3 16-57921 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (4")
4 16-8M0133358 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (2 1/16")
5 16-8M0034463 STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 3/8")
6 16-306671 STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 1/8")
7 31-32898T BEARING, ROLLER - DRIVE SHAFT
8 45-42645 DRIVE SHAFT (EXTRA LONG SHAFT)
9 43-68548T3 GEAR, PINION - DRIVE SHAFT
10 11-35921 NUT, PINION GEAR TO DRIVE SHAFT
11 15-57007A1 SHIM, BALL BEARING TO BASE
12 31-69220T ROLLER BEARING, DRIVE SHAFT
14 27-8M0214962 GASKET, WATER PUMP BASE
15 25-8M0214923 "O" RING, WATER PUMP BASE
16 46-96146A5 WATER PUMP BASE ASSEMBLY
17 26-94038 OIL SEAL, WATER PUMP BASE
18 26-16977 OIL SEAL, WATER PUMP BASE
19 17-35973 DOWEL PIN Comment: WATER PUMP BASE TO WATER PUMP BODY
20 27-8M0090319 GASKET Comment: LOWER - WATER PUMMP BASE TO FACE PLATE
21 8M0204677 PLATE, FACE Comment: WATER PUMP TO WATER PUMP BODY
22 27-858524 GASKET, UPPER Comment: FACE PLATE TO WATER PUMP BODY
23 46-96148T1 WATER PUMP BODY ASSEMBLY
24 48752T INSERT, WATER PUMP BODY
26 26-38970 SEAL, RUBBER - WATER INLET TUBE
27 47-89984T4 IMPELLER, WATER PUMP
28 28-8M0214992 KEY, IMPEELER DRIVE
29 10-30720 SCREW Comment: WATER PUMP BODY TO GEAR HOUSING (2 1/4")
30 13-26992 LOCKWASHER. WATER PUMP BODY SCREW
31 12-8M0204649 WASHER Comment: WATER PUMP BODY FASTENING SCREW AND STUD
32 11-35888 NUT, WATER PUMP FASTENING SCREW
33 12-36001 WASHER, WATER PUMP BODY FASTENING STUD
34 11-82670911 NUT, WATER PUMP BODY FASTENING STUD
35 25-8M0214918 RING, RUBBER - CENTRIFUGAL SLINGER Comment: (DRIVE SHAFT)
36 23-29804T SLEEVE, GUIDE - WATER INLET TUBE
37 37641001 SEAL, EXHAUST ELBOW
38 38051 PLATE, SUPPORT - EXHAUST TUBE SEAL
39 76062A1 SHAFT ASSEMBLY, SHIFT - LOWER (LONG SHAFT)
40 53-29641 "E" RING, RETAINING - SHIFT SHAFT
41 25-25439 "O" RING, SHIFT SHAFT BUSHING
42 23-77631A2 BUSHING ASSEMBLY, SHIFT SHAFT
43 26-8M0204708 OIL SEAL, SHIFT SHAFT BUSHING
44 12-77674 WASHER, RUBBER - SHIFT SHAFT BUSHING
45 78036 SPACER, LOWER - REVERSE LOCKING Comment: NOT USED WITH FULL POWER TRIM
46 43308T1 CAM, REVERSE LOCKING Comment: NOT USED WITH FULL POWER TRIM
47 22-8M0058389 PLUG, DRAIN (MAGNETIC)
48 12-191833 WASHER, GREASE FILLER AND VENT HOLE SCREW
GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) (31 parts) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2)
Ref OEM Part # Part Name
- 1655-7333A26 GEAR HOUSING ASS'Y, COMP. (EXTRA LONG SHAFT) Comment: - SEE NOTE BELOW
1 1655-7333T23 GEAR HOUSING ASS'Y
49 760394 CAM, SHIFT
50 30625 FOLLOWER, CAM
51 30624 SLIDE, CROSS PIN
52 24-30622 SPRING, COMPRESSION - CAM FOLLOWER
53 15-30923A1 SHIM Comment: BEARING OUTER RACE TO HOUSING (.002-3-5-10)
54 31-30894A1 TAPERED ROLLER BEARING ASSEMBLY
55 31-30895T BEARING, ROLLER - FORWARD GEAR
56 43-68447T1 FORWARD GEAR
57 52-822539T RATCHET, SLIDING GEAR
58 17-8M0100263 PIN CROSS - RATCHET TO PROPELLER SHAFT
59 24-30893 SPRING, RETAINING - CROSS PIN
60 44-93003 SHAFT, PROPELLER
61 43-76250T REVERSE GEAR
62 12-76358 WASHER Comment: THRUST - BEARING CARRIER TO GEAR HOUSING
63 25-29976 "O" RING, BEARING CARRIER
64 41529T2 BEARING CARRIER ASSEMBLY
65 31-30956T BEARING, ROLLER - BEARING CARRIER
66 26-8M0204670 OIL SEAL, BEARING CARRIER
67 28-30281 KEY, LOCATING - BEARING CARRIER
68 14-52700 TAB WASHER, GEAR HOUSING COVER
69 52699 COVER, GEAR HOUSING
70 97-31640Q4 TRIM TAB, GEAR HOUSING
71 10-66024 SCREW, TRIM TAB TO GEAR HOUSING (1 3/4")
72 12-45176 WASHER Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS
73 11-8M0204653 NUT Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS
74 10-74727 SCREW, GEAR HOUSING (EXTRA LONG SHAFT)
75 13191Q01 THRUST HUB AND WASHER ASSEMBLY
76 14-816629Q TAB WASHER, PROPELLER NUT
77 11-52707Q1 NUT, PROPELLER
HYDRAULIC PUMP AND CONTROL VALVE (41 parts) HYDRAULIC PUMP AND CONTROL VALVE
Ref OEM Part # Part Name
-- 25-48171 "O" RING Comment: PUMP TO MANIFOLD PLATE (SEE REFERENCE #2)
1 92975A32 HYDRAULIC PUMP ASSEMBLY
2 25-48171 "O" RING Comment: HYDRAULIC PUMMP TO MANIFOLD PLATE
3 10-79953Q04 SCREW, FILLER - HYDRAULIC PUMP
4 12-191833 WASHER, SEALING Comment: HYDRAULIC PUMP FILLER SCREW
5 10-62269 SCREW, VENT - HYDRAULIC PUMP
7 32979 BATTERY LEAD (POSITIVE)
8 32988 BATTERY LEAD (NEGATIVE)
9 45336 PLATE, MANIFOLD
10 45197A2 CONTROL VALVE ASSEMBLY
11 25-45254 "O" RING Comment: CONTROL VALVE TO MANIFOLD PLATE (3/4" O.D.)
12 25-48171 "O" RING Comment: CONTROL VALVE TO MANIFOLD PLATE (1/2" O.D.)
13 25-45253 "O" RING Comment: CONTROL VALVE TO MANIFOLD PLATE (5/8" O.D.)
14 10-56500 SCREW Comment: VALVE AND MANIFOLD PLATE TO PUMP (1 1/4")
15 13-26992 LOCKWASHER Comment: CONTROL VALVE AND MANIFOLD PLATE SCREW
17 22-46008 PLUG, CONTROL VALVE (1/2-20")
18 84-74023A1 CONNECTOR AND HARNESS
22 45377T BRACKET, MOUNTING - HYDRAULIC PUMP TO BOAT
23 10-35386 SCREW Comment: MOUNTING BRACKET TO HYDRAULIC PUMP (1")
24 13-39107 LOCKWASHER, MOUNTING BRACKET SCREW
25 11-21908 NUT, MOUNTING BRACKET SCREW
26 10-68298 BOLT, HYDRAULIC PUMP TO BOAT (3 1/4")
27 11-82670912 NUT, HYDRAULIC PUMP BOLT
28 89-853654A1 STARTER SOLENOID
29 13-26996,10,10 LOCKWASHER Comment: STARTER SOLENOID TERMINAL
30 10,11-68219 NUT, STARTER SOLENOID TERMINAL
31 13-8M0204647 LOCKWASHER Comment: STARTER SOLENOID TERMINAL (5/16")
32 11-8M0204668 NUT, STARTER SOLENOID TERMINAL (5/16")
33 46265 BOOT, RUBBER - STARTER SOLENOID TERMINAL
34 74407T BRACKET, MOUNTING - STARTER SOLENOID
35 10-21140 SCREW Comment: MOUNTING BRACKET TO HYDRAULIC PUMP (1/2")
36 13-26992 LOCKWASHER, MOUNTING BRACKET SCREW
37 11-24656 NUT Comment: MOUNTING BRACKET TO HYDRAULIC PUMP THRU BOLT
38 269011 BUMPER, RUBBER - SOLENOID BRACKET
39 55992 BATTERY LEAD (NEGATIVE)
40 74406 BRACKET, MOUNTING - STARTER SOLENOID
41 10-69028 SCREW Comment: MOUNTING BRACKET TO HYDRALIC PUMP (3/4")
42 13-26992 LOCKWASHER, MOUNTING BRACKET SCREW
43 10-34290 SCREW Comment: STARTER SOLENOID TO MOUNTING BRACKET (5/8")
44 13-26992 LOCKWASHER, STARTER SOLENOID SCREW
45 11-21825 NUT, STARTER SOLENOID SCREW
HYDRAULIC PUMP ASSEMBLY (19 parts) HYDRAULIC PUMP ASSEMBLY
Ref OEM Part # Part Name
- 92975A32 HYDRAULIC PUMP ASSEMBLY, COMPLETE
1 25-48171 "O" RING, HYDRAULIC PUMP
2 392-7734 VALVE BODY AND GEAR ASSEMBLY
3 392-2618 CAN, VALVE BODY
4 10-20411 SCREW, VALVE BODY TO RESERVOIR
5 392-7735 SEAL, RESERVOIR TO VALVE BODY AND GEAR
6 392-2939 RESERVOIR ASSEMBLY
7 10-62269 SCREW, VENT - HYDAULIC PUMP
8 10-79953Q04 SCREW, FILLER - HYDAULIC PUMP
9 12-191833 WASHER, SEALING - FILLER SCREW
10 392-2623 WASHER, THRUST - ARMATURE
11 392-2943 ARMATURE, FIELD AND FRAME
12 392-2942 FIELD AND FRAME ASSEMBLY
13 392-2944 BALL, COMMUTATOR END PLATE
14 392-2940 PLATE ASSEMBLY, COMMUTATOR END
15 392-8989 BRUSH SET, COMMUTATOR END PLATE
16 392-2529 SPRING SET, BRUSH TENSION
17 392-2938 BOLT SET Comment: THRU - PLATE AND FRAME TO RESERVOIR
18 13-26996 LOCKWASHER, THRU BOLT
MISCELLANEOUS PARTS/ACCESSORIES (1 parts) MISCELLANEOUS PARTS/ACCESSORIES
Ref OEM Part # Part Name
- 37-12832A87 DECAL SET
POWER TRIM CYLINDER REPAIR KITS (2 parts) POWER TRIM CYLINDER REPAIR KITS
Ref OEM Part # Part Name
- 64507A1 REPAIR KIT
12 64505A1 RETAINER ASSEMBLY, PISTON
PROPELLERS (RIGHT HAND ROTATION) (1 parts) PROPELLERS (RIGHT HAND ROTATION)
Ref OEM Part # Part Name
- 48-77350A45 PROPELLER ASSEMBLY (ALUMINUM)(PITCH 23") Comment: 3 BLADES
SWIVEL BRACKET ASSEMBLY (17 parts) SWIVEL BRACKET ASSEMBLY
Ref OEM Part # Part Name
1 1482-6386A4 SWIVEL BRACKET ASSEMBLY
2 23-69132 BUSHING, REVERSE LOCK PIVOT SHAFT
3 23-69341 BUSHING, SWIVEL BRACKET
4 12-69342 WASHER, SWIVEL PIN, UPPER
5 26-37448 OIL SEAL, SWIVEL BRACKET
6 10-47828 SCREW, DRIVE - SWIVEL BRACKET
7 22-8M0169589 FITTING, GREASE - SWIVEL BRACKET
10 12-37429 WASHER, SWIVEL PIN - LOWER
11 28205T STRAP STOP Comment: DRIVE SHAFT HOUSING TO SWIVEL BRACKET
12 10-28200 SCREW Comment: STRAP STOP TO DRIVE SHAFT HOUSING (2 7/8")
13 11-25269 NUT, STRAP STOP FASTENING SCREW
14 17-73593A2 SWIVEL PIN AND ARM ASSEMBLY
15 73984T YOKE, BOTTOM
16A 53-73591 RETAINING RING, BOTTOM YOKE ATTACHING
17 28203 BUMPER, STEERING ARM
18 10-49554 BOLT, STEERING ARM TO UPPER MOUNT (5 7/8")
19 11-8M0204653 NUT, STEERING ARM BOLT FASTENING
THROTTLE LEVER AND LINK RODS (40 parts) THROTTLE LEVER AND LINK RODS
Ref OEM Part # Part Name
1 79900 LEVER, THROTTLE
2 10-31830 SCREW, THROTTLE LEVER TO EXHAUST COVER
3 12-8M0042641 WASHER, THROTTLE LEVER SCREW
4 23-45818 BUSHING, THROTTLE LEVER SCREW
5 11-8M0204726 NUT, THROTTLE LEVER SCREW
6 37587 SWIVEL, THROTTLE LEVER TO THROTTLE CABLE
7 11-8M0204726 NUT, THROTTLE CABLE TO SWIVEL
8 10-75168 SCREW, ADJUSTING - THROTTLE LEVER
9 11-29598 NUT, ADJUSTING SCREW
10 52023 CAP, NYLON - ADJUSTING SCREW
11 77013A1 SWIVEL ASSEMBLY, THROTTLE LEVER
12 23-26856 BUSHING, SWIVEL
13 12-73288 WASHER, SWIVEL
14 13-29402 WAVE WASHER, SWIVEL
15 11-45774 NUT, SWIVEL TO THROTTLE LEVER
16 85300 LINK ROD, THROTTLE
17 23-74213 SWIVEL, LINK ROD TO THROTTLE CAM
18 85441 THROTTLE CAM
19 85082 HOUSING, THROTTLE - UPPER
20 24-95721 SPRING, TORSION - SHAFT
21 12-85303 WASHER, PLASTIC - THROTTLE CAM
22 79903F1 HOUSING, THROTTLE - LOWER
23 13-86498 WAVE WASHER, SHAFT
24 87937 SHAFT, THROTTLE AND SPARK ADVANCE
25 10-28239 SCREW, THROTTLE HOUSING
26 12-35462 WASHER, THROTTLE HOUSING SCREW
27 11-8267088 NUT, THROTTLE HOUSING SCREW
28 10-75168 SCREW, ADJUSTING - LOWER HOUSING (2 1/4")
29 11-29598 NUT, ADJUSTING SCREW
30 52023 CAP, NYLON - ADJUSTING SCREW
31 10-25158 SCREW, ADJUSTING - LOWER HOUSING (1 1/2")
32 11-68219 NUT, ADJUSTING SCREW
33 48039 CAP, NYLON - ADJUSTING SCREW
34 77013A1 SWIVEL ASSEMBLY, SPARK LINK
35 23-26856 BUSHING, SWIVEL
36 12-73288 WASHER, SWIVEL
37 13-29402 WAVE WASHER, SWIVEL
38 11-45774 NUT, SWIVEL
39 85301 SPARK LINK
40 74897T BARREL, SPARK LINK TO TRIGGER
TOP COWL AND SUPPORT BRACKETS (37 parts) TOP COWL AND SUPPORT BRACKETS
Ref OEM Part # Part Name
1 2114-7934T COWL, TOP (WITHOUT DECALS)
2 52733A9 RETAINER ASSEMBLY, TOP COWLS
3 35496 PAD, BUMPER - TOP COWL RETAINER
4 10-74824 SCREW, RETAINER TO TOP COWL (1 1/4")
5 13-39107 LOCKWASHER, RETAINER TO TOP COWL SCREW
6 76370 SHIELD, TOP COWL - REAR
7 10-37370 SCREW, SHIELD TO TOP COWL (5/8")
8 13-37371 LOCKWASHER, SHIELD SCREW
9 47341A11 ROPE, STARTER (FOR MANUAL STARTING ONLY)
10 52739 HINGE, COWL LATCH - TOP COWL
11 94918F1 LEVER, COWL LATCH HINGE
12 17-58998 PIN, ROLL - COWL LATCH LEVER TO HINGE
13 55455 HOOK, TOP COWL LATCH - REAR
14 10-22956 SCREW, REAR HOOK TO TOP COWL (7/8")
15 13-26992 LOCKWASHER, REAR HOOK MOUNTING SCREW
16 79897A4 FRAME, TOP COWL SUPPORT
18 46096 MOUNT, RUBBER - TOP COWL FRAME Comment: (HEAVY DUTY)
19 11-35888 NUT, RUBBER MOUNT TO TOP COWL FRAME
20 86472 BRACKET, TOP COWL SUPPORT - REAR
21 31014 MOUNT, RUBBER - REAR SUPPORT BRACKET
22 13-26992 LOCKWASHER Comment: RUBBER MOUNT TO REAR SUPPORT BRACKET
23 11-29598 NUT Comment: RUBBER MOUNT TO REAR SUPPORT BRACKET
24 10-37562 SCREW, REAR BRACKET TO FRAME (1")
26 13-8M0204647 LOCKWASHER, REAR BRACKET SCREW
27 10-37562 SCREW, REAR BRACKET TO BOTTOM COWL (1")
28 13-8M0204647 LOCKWASHER Comment: REAR SUPPORT BRACKET SCREW
29 42706A1 BRACKET ASSEMBLY, TOP COWL - FRONT
30 10-60411 SCREW Comment: FRONT BRACKET TO BOTTOM COWL (1 1/4")
31 13-8M0204647 LOCKWASHER Comment: FRONT SUPPORT BRACKET SCREW
32 10-60411 SCREW Comment: FRONT BRACKET TO TOP COWL FRAME (1 1/2")
33 13-8M0204647 LOCKWASHER Comment: FRONT SUPPORT BRACKET SCREW
34 37640 MOUNT, RUBBER FRONT SUPPORT BRACKET
35 13-8M0204647 LOCKWASHER Comment: RUBBER MOUNT TO FRONT SUPPORT BRACKET
36 11-28770 NUT Comment: RUBBER MOUNT TO FRONT SUPPORT BRACKET
37 87991 POINTER, TIMING
38 10-28636 SCREW, TIMING POINTER ATTACHING (3/4")
39 12-35462 WASHER, TIMING POINTER SCREW
TRIM CYLINDERS AND HYDRAULIC HOSES (48 parts) TRIM CYLINDERS AND HYDRAULIC HOSES
Ref OEM Part # Part Name
1 92194A14 TRIM CYLINDER ASSEMBLY (SEE D5 FOR REPAIR KIT)
1A 22-8M0169589 GREASE FITTING
2 10-45265 SCREW, BLEED - SHOCK CYLINDER
3 25-45016 "O" RING, SHOCK CYLINDER BLEED SCREW
4 10-45264 SCREW Comment: SHOCK CYLINDER TO LOWER SHOCK PIN (1 9/16")
5 23-45280 SPACER, SHOCK CYLINDER - LOWER
6 23-94907A1 BUSHING, RUBBER - SHOCK CYLINDER
7 89108A3 BRACKET, MOUNTING - SHOCK CYLINDER (PORT)
8 10-45263 SCREW Comment: MOUNTING BRACKET TO UPPER SHOCK PIN (2 1/4")
9 10-68298 BOLT Comment: MOUNTING BRACKET TO BOAT TRANSOM (3 1/4")
10 12-68410 WASHER, MOUNTING BRACKET BOLT
11 11-82670912 NUT, MOUNTING BRACKET BOLT
12 89807A1 BRACKET ASSEMBLY, MOUNTING - SHOCK CYLINDER (STARBOARD)
13 26-70608 OIL SEAL, STARBOARD MOUNTING BRACKET
14 89290 PLUNGER, LIMIT SWITCH ACTUATING
15 24-95881 SPRING, TENSION - LIMIT SWITCH PLUNGER
16 16-45282 STUD, MOUNTING BRACKET AND CLAMP BRACKET
17 13-8M0204647 LOCKWASHER Comment: MOUNTING BRACKET TO CLAMP BRACKET STUD
18 11-28770 NUT Comment: MOUNTING BRACKET TO CLAMP BRACKET STUD
19 10-45328 SCREW Comment: SHOCK CYLINDER TO MOUNTING BRACKET (3 9/16")
20 12-37807 WASHER Comment: SHOCK CYLINDER SCREW (STARBOARD ONLY)
21 11-20696 NUT, SHOCK CYLINDER SCREW
22 24-24390 SPRING, TENSION - ADJUSTING STUD
23 16-8M0034461 STUD, ADJUSTING - CUT-OUT LIMIT SWITCH (15/16")
24 11-859124 NUT, JAM - LIMIT SWITCH ADJUSTING STUD
25 99897 CAM, LIMIT SWITCH ADJUSTING STUD
26 86967 PLATE, RETAINING - LIMIT SWITCH CAM
27 10-68513 SCREW Comment: RETAINING PLATE AND CAM TO SHOCK CYLINDER (3/8")
28 13-26996 LOCKWASHER, RETAINING PLATE AND CAM SCREW
29 45326A2 SWITCH ASSEMBLY, CUT-OUT LIMIT
30 23-45354 BUSHING, RUBBER - CUT-OUT LIMIT SWITCH
31 10-47255 SCREW Comment: CUT-OUT LIMIT SWITCH TO MOUNTING BRACKET (9/16")
32 45287 COVER, LIMIT SWITCH
33 27-45275 GASKET, LIMIT SWITCH COVER
34 10-24942 SCREW Comment: LIMIT SWITCH COVER TO MOUNTING BRACKET (7/16")
35 87774A1 COVER, INLET - TRANSOM
36 27-45274 GASKET, INLET COVER
37 25-45507 GROMMET, RUBBER - INLET COVER
38 10-32866 SCREW, INLET COVER TO BOAT (2")
39 12-20878 WASHER, INLET COVER SCREW
40 11-8M0204718 NUT, INLET COVER SCREW
41 32-88005 HOSE Comment: TRIM - CYLINDER TO CONTROL VALVE (5') - 13/23" O.D.
42 32-88006 HOSE Comment: LIFT - CYLINDER TO CONTROL VALVE (5') - 17/32"O.D.
43 23-35977 GROMMET, RUBBER - LIFT HOSE AND TRIM HOSE
44 73519A1 TILT STOP
45 69259 TUBE, MOUNTING - TILT STOP
46 77669 PIN, MOUNTING TUBE
47 18-36002 COTTER PIN, MOUNTING TUBE PIN
WIRING HARNESS, SWITCH BOX AND IGNITION COIL (40 parts) WIRING HARNESS, SWITCH BOX AND IGNITION COIL
Ref OEM Part # Part Name
1 89748T PLATE, ELECTRICAL MOUNTING
2 10-28667 SCREW, PLATE TO CYLINDER BLOCK (1")
3 12-8M0204649 WASHER, PLATE SCREW
4 87-33386A3 SWITCH ASSEMBLY, MERCURY
5 10-25764 SCREW, MERCURY SWITCH TO PLATE (5/8")
6 11-45076 NUT, WIRE TO MERCURY SWITCH
7 8M0058226 RECTIFIER ASSEMBLY
8 10-25764 SCREW, RECITFIER TO IGNITION PLATE (5/8")
9 11-45076 NUT, RECTIFIER TERMINALS
10 89-853654A1 SOLENOID, STARTER
11 10-38601 SCREW, STARTER TO SOLENOID TO PLATE (1/2")
12 13-26992 LOCKWASHER, STARTER SOLENOID SCREW
13 10,13-26996 LOCKWASHER, SOLENOID TERMINALS
14 11-68219 NUT, SOLENOID TERMINALS (10-32)
15 13-8M0204647 LOCKWASHER, SOLENOID TERMINALS (5/16")
16 11-8M0204668 NUT, SOLENOID TERMINALS (5/16 - 18)
17 84-85532A1 WIRING HARNESS, INTERNAL
18 54-76368 CLAMP, WIRING HARNESS TO BOTTOM COWL
19 10-690201 SCREW Comment: WIRING HARNESS CLAMP TO BOTTOM COWL (7/8")
20 13-26996 LOCKWASHER, WIRING HARNESS CLAMP SCREW
21 12-30164 WASHER, WIRING HARNESS CLAMP SCREW
22 24-28975 SPRING, GARTER - INTERNAL WIRING HARNESS
23 10-98256 SCREW, GROUND WIRE TO BOTTOM COWL
24 13-26992 LOCKWASHER, GROUND WIRE SCREW
25 332-7778A12 SWITCH BOX ASSEMBLY
26 10-26251 SCREW, SWITCH BOX TO IGNITION COIL (7/8")
27 84-62310A3 CABLE ASS'Y Comment: SWITCH BOX TO SWITCH BOX (WHITE AND BLACK)
28 11-45076 NUT, SWITCH BOX TERMINAL
29 339-832757A4 COIL ASSEMBLY, IGNITION
30 43542 COVER, IGNITION COIL
31 10-88856 SCREW, IGNITION COIL COVER (2")
32 11-45076 NUT, IGNITION COIL TERMINAL
33 84-60466A1 CABLE ASSEMBLY, IGNITION COIL (BLACK)
34 84-813715A1 CABLE, HIGH TENSION
35 332-2854T01 BOOT, HIGH TENSION CABLE
36 85-63709A1 PROTECTOR, HIGH TENSION CABLE
37 33-896329827 SPARK PLUG (CHAMPION #L76-V)
38 84-85537A1 HARNESS ASSEMBLY Comment: COIL TO SWITCH BOX (#1, 3 AND 5)
39 54-63153 CLIP, HARNESS TO COIL COVER
40 85-78866 INSULATOR, STARTER SOLENOID

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 115 (6 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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