Mercury 105 JET (0D082000 THRU 0G303045) Parts & Diagrams

🔎 Mercury 105 JET Reference Library — Exploded parts diagrams (40 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 105 JET is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC, Jet Drive outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, Inline 4-Cylinder, EFI, SOHC, Jet Drive
Horsepower	100 HP
Displacement	3000 cc
Bore x Stroke	102 mm x 92 mm
Spark Plug (Type & Gap)	NGK BPZ8HS-10
Engine Oil Capacity	—
Recommended Engine Oil	Mercury FourStroke Oil 10W-30
Gear Case Oil Capacity	—
Idle Speed (in gear)	650 ± 50 RPM (in gear)
Full Throttle RPM Range	5000-5800
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 105 JET:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 105 JET.

▶ACCUMULATOR (26 parts)

Ref	OEM Part #	Part Name
-	811290	ACCUMULATOR
1	823059A1	END FRAME ASSEMBLY (W/WIRES)
2	823061A1	ARMATURE ASSEMBLY
3	823062	PUMP ASSEMBLY
4	823063	SHELL/MAGNET ASSEMBLY
5	10-823064	BOLT KIT
6	823065	CONTROLLER
7	10-823066	SCREW KIT
8	35-823067	FILTER KIT
9	823068	RUBBER DAMPER
10	823070	RUBBER ISOLATOR
11	27-823071	GASKET, Reservoir
12	10-823072	SCREW KIT
13	25-823074	O-RING
14	823075	PLATE, Retaining
15	84-823077A1	HARNESS ASSEMBLY, Power
16	823078A1	COVER ASSEMBLY
17	19-823080A1	FILL PLUG
18	823082	HOUSING ASSEMBLY
19	10-79953Q04	SCREW, (.375-16 x .250)
20	12-191833	WASHER, Fiber
21	22-823087	FITTING Comment: SEE NOTE
22	32-823069	SHORT HIGH PRESSURE LINE Comment: SEE NOTE
23	32-823073	LONG HIGH PRESSURE LINE Comment: SEE NOTE
24	32-811524	SHORT LOW PRESSURE LINE
25	32-811525	LONG LOW PRESSURE LINE

▶BOTTOM COWL (30 parts)

Ref	OEM Part #	Part Name
1	2197-9744A16	BOTTOM COWL ASSEMBLY (TRACKER)(Without Decals) Comment: PORT
2	2197-9745A7	BOTTOM COWL ASSEMBLY (TRACKER)(Without Decals) Comment: STARBOARD
3	18701A1	SEAL KIT
4	10-18699	SCREW, (.250-20 x 1.320) (STARBOARD)
5	21-817519A1	CHECK VALVE ASSEMBLY, Drain
6	22-813613	FITTING
7	32-8M0108355	HOSE, (57.00 Inches Bulk)
8	54-816311T	TIE STRAP, (8.00 Inches)
10	87-8M0042301	SWITCH ASSEMBLY
11	8M0032848	RETAINER
12	22-815914	T-FITTING
13	32-77653101	HOSE, (24.500 Inches Bulk)
14	19648A7	HANDLE ASSEMBLY (TRACKER) Comment: PORT
15	19647A7	HANDLE ASSEMBLY (TRACKER) Comment: STARBOARD
16	23-65830	NYLINER
17	13-99611	WAVE WASHER
18	19369	PAWL
19	19370	PAWL
20	12-69057	WASHER, (.281 x .734 x .063)
21	13-26992	LOCKWASHER, (.250) Stainless Steel
22	10-73286	SCREW, (.250-20 x .500) Stainless Steel
23	54-19749	CLAMP
24	54-197481	CLAMP
25	10-92799	SCREW, (#10-16 x 1.12)
26	18872A4	COVER ASSEMBLY (TRACKER)
27	11-8136921	LOCKNUT
28	8130764	FRONT HANDLE
29	10-181921	SCREW, (.250-20 x .875)
30	23-19666	BUSHING
31	18727	ROD

▶CARBURETOR(WMH - 12A/12B/13/13B/14A/15/16) (28 parts)

Ref	OEM Part #	Part Name
-	27-815791A92	GASKET SET, Engine
1	3311-818650A59	CARBURETOR, Bottom Comment: 200 - WMH-16
2	810779	CAP
3	NSS	NOT SOLD SEPARATE, Idle Mixture Screw/Spring
4	1395-811803	PLUG, Retainer
5	27-677511	GASKET
6	815633050	JET, (.050) (XR6/MAGNUM III/200)
7	810722	LEVER, Throttle (BOTTOM)
8	1395-811284	SPACER
9	12-810745	WASHER
10	11-810744	NUT
11	NSS	NOT SOLD SEPARATE, Spring
12	1395-6247	JET, Main (.090) Comment: (135/200)
13	1395-6359	JET, (.052) Comment: (XR6/MAGNUM III/175/200)
14	NSS	NOT SOLD SEPARATE, Gasket-Fuel Bowl
15	810738	FLOAT ASSEMBLY
16	NSS	NOT SOLD SEPARATE, Float Shaft
17	NSS	NOT SOLD SEPARATE, Screw-Float
18	1395-8116901	VALVE SEAT KIT
19	NSS	NOT SOLD SEPARATE, Gasket
20	1395-811688	BOWL, Fuel (CENTER/BOTTOM)
21	1395-811694	PLUG
22	NSS	NOT SOLD SEPARATE, Gasket-Power/Progression Jet
23	1399-4215	JET, Main Fuel (.066) Comment: (200)
24	1395-811925	POWER JET Comment: (175)
25	NSS	NOT SOLD SEPARATE, Screw-Fuel Bowl
26	1395-7900	TEE FITTING (TOP/CENTER)
27	1395-7901	ELBOW (BOTTOM)

▶CARBURETOR(WMH-21/22/23/24/25/28) (27 parts)

Ref	OEM Part #	Part Name
-	27-815791A92	GASKET SET, Engine
1	3311-818650A59	CARBURETOR, Bottom Comment: 200 - WMH-21
2	810779	CAP
3	NSS	NOT SOLD SEPARATE, Idle Mixture Screw/Spring
5	27-677511	GASKET
6	815633050	JET, (.050) (XR6/MAGNUMIII/200)
7	810722	LEVER, Throttle (BOTTOM)
8	1395-811284	SPACER
9	12-810745	WASHER
10	11-810744	NUT
11	NSS	NOT SOLD SEPARATE, Spring
12	1395-6247	JET, Main (.090) (200/135 - WMH-24)
13	1399-5317	JET, (.046) (200)
14	NSS	NOT SOLD SEPARATE, Gasket-Fuel Bowl
15	810738	FLOAT ASSEMBLY
16	F10064	SHAFT
17	NSS	NOT SOLD SEPARATE, Screw-Float
18	1395-8116901	VALVE SEAT KIT
19	NSS	NOT SOLD SEPARATE, Gasket-Valve Seat
20	1395-823624	BOWL, Fuel (CENTER/BOTTOM)
21	1395-811694	PLUG
22	NSS	NOT SOLD SEPARATE, Gasket-Power/Progression Jet
23	1399-4216	JET, (.064) (175/200)
24	1395-823627	POWER JET (200)
25	NSS	NOT SOLD SEPARATE, Screw-Fuel Bowl
26	1395-7900	TEE FITTING (TOP/CENTER)
27	1395-7901	ELBOW (BOTTOM)

▶CARBURETOR(WMH-30/31/32/33/34) (27 parts)

Ref	OEM Part #	Part Name
-	27-815791A92	GASKET SET, Engine
1	3311-818650A59	CARBURETOR, Bottom (34A) Comment: 200 - WMH-34
2	810779	CAP
3	NSS	NOT SOLD SEPARATE, Idle Mixture Screw/Spring
5	27-677511	GASKET
6	815633050	JET, (.050) (150/175/200)
7	8107221	LEVER, Throttle (BOTTOM - WMH-A SERIES)
8	1395-811284	SPACER
9	12-810745	WASHER
10	11-810744	NUT
11	NSS	NOT SOLD SEPARATE, Spring
12	1399-3517	JET, (.084) (135/175/200)
13	1399-5317	JET, (.046) (200)
14	NSS	NOT SOLD SEPARATE, Gasket-Fuel Bowl
15	810738	FLOAT ASSEMBLY
16	F10064	SHAFT
17	NSS	NOT SOLD SEPARATE, Screw-Float
18	1395-8116901	VALVE SEAT KIT
19	NSS	NOT SOLD SEPARATE, Gasket-Valve Seat
20	1395-823624	BOWL, Fuel (CENTER/BOTTOM)
21	1395-811694	PLUG
22	NSS	NOT SOLD SEPARATE, Gasket-Power/Progression Jet
23	1399-4216	JET, (.064) (200 - CENTER/BOTTOM)
24	1395-808584	POWER JET
25	1395-808612	SCREW AND WASHER, (#8-32 x .750)
26	1395-7900	TEE FITTING (TOP/CENTER)
27	1395-7901	ELBOW (BOTTOM)

▶CHOKE PLATE AND THROTTLE LEVERS (14 parts)

Ref	OEM Part #	Part Name
-	27-815791A92	GASKET SET, Engine
1	817495A1	PLATE ASSEMBLY, Sound Attenuator
2	27-892211	GASKET
3	10-884891	SCREW, (.250-28 x 2.500)
4	12-69057	WASHER, (.281 x .734 x .063)
5	19-815784	CAP
6	18180	LINK, Throttle Comment: (BOTTOM CARB IS WMH SERIES)
6A	825204A1	LINK KIT, Throttle Comment: (BOTTOM CARB IS WMH-A SERIES)
7	18181	LINK (W/STUB SHAFT) Comment: (BOTTOM CARB IS WMH-A SERIES)
7A	181811	LINK (W/BALL SHAFT) Comment: (BOTTOM CARB IS WMH-A SERIES)
8	18178	ROLLER
9	10-87926	SCREW, (#10-32 x .500)
10	12-89302	WASHER, (.203 x .406 x .040)
11	10,13-69432	LOCKWASHER, External

▶CRANKSHAFT, PISTONS AND CONNECTING RODS (19 parts)

Ref	OEM Part #	Part Name
-	813043T97	POWERHEAD ASSEMBLY Comment: (200)
1	455-9536T4	CRANKSHAFT ASSEMBLY
2	30-67923T	BEARING, Ball (LOWER)
3	53-67446	RING
4	43-14513A09	GEAR SEGMENT KIT, Drive
5	10-813073	SCREW, (#6-32 x .620) Socket Head
6	6-32,11-813134	NUT, Special
7	54196A6	CARRIER ASSEMBLY
8	65800	PACKING
9	39-67377T	RING, Sealing, CRANKSHAFT
10	31-16756A6	BEARING KIT
11	785-9737A10	PISTON ASSEMBLY, .015 Oversize (PORT-.015 O.S.) Comment: XR6/MAGNUM III/175/200/TRACKER SN# 0G052595 & Up
12	39-822321A1	RING KIT, Piston - .015 Oversize (.015 O.S.) (2MM) Comment: XR6/MAGNUM III/175/200/TRACKER SN# 0G052595 & Up
13	53-857196	RING, Lock
14	644-818141A13	CONNECTING ROD KIT
15	10-763491	SCREW, (.312-24 x .875)
16	12-8M0012298	WASHER
17	8M0234886	BEARING KIT
18	29-8M0204691	BEARING, Needle

▶CYLINDER BLOCK AND END CAPS (38 parts)

Ref	OEM Part #	Part Name
-	813043T97	POWERHEAD ASSEMBLY Comment: (200)
1	884-9763T23	CYLINDER BLOCK ( 150 TRACKER)
2	16-8M0034455	STUD (1-3/4")
3	16-8M0034454	STUD (6-3/4")
4	17-43044	PIN, Dowel - Without Hole (.375 x .625)
5	17-8M0036405	PIN (BEARING RACE)
6	27-11338	GASKET
7	8M0088723	COVER (UPPER)
8	10-73657	SCREW, (.312-18 x 1.50) (Use with 13-26993 washer)
9	13-8M0204647	LOCKWASHER, (.312) (Use with 10-73657 screw)
10	76867	COVER (LOWER)
11	10-828214	SCREW, (.312-18 x 2.00) Hex Flange
11A	23-99448	BUSHING
12	10-74824	SCREW, (.312-18 x 1.250)
13	1159-858521T1	END CAP ASSEMBLY, Upper
14	25-54029	O-RING, (2.800 x .103)
15	31-16756A4	BEARING KIT
16	26-41953	SEAL
17	10-30225	SCREW AND LOCKWASHER, (.312-18 x 1.00)
19	54-63153	J CLIP
20	16-15094	STUD, (.190-32 x 1.870)
21	16-8M0034435	STUD, (#10-32 x 1.00)
22	23-67269	SPACER
23	12-8M0204663	WASHER, (.187 x .500 x .062) Neoprene
25	10-32,11-816874	WING NUT,
26	422482	BRACKET
27	10-49668	SCREW, (.250-20 x .750)
28	1156-7809T1	END CAP ASSEMBLY
29	25-62700	O-RING, (3.237 x .103)
30	26-41953	SEAL
31	10-28636	SCREW, (.250-20 x .750)
32	13-26992	LOCKWASHER, (.250) Stainless Steel
33	10-64022	SCREW, (.250-20 x 2.125)
34	11-64015	NUT, (.250-20)
35	26852	CAP, Nylon
36	87076A10	IDLE SPEED CONTROL
38	10-690201	SCREW, (#10-32 x .875)
39	12-38833	WASHER

▶DRIVESHAFT HOUSING AND EXHAUST TUBE (38 parts)

Ref	OEM Part #	Part Name
-	27-815791A92	GASKET SET, Engine
1	1590-8343A14	HOUSING ASSEMBLY, Driveshaft (JET) (GRAY)
2	16-56295	STUD, (.437 x 2.69)
4	10-898831	SCREW, (.500-20 x 6.00)
5	77327	MOUNT (TRACKER/XR6/MAGNUM III/X-LONG)
6	12-49339	WASHER, (.8125)
7	11-898832	NUT, (.500-20)
8	88238A10	CABLE ASSEMBLY, Ground
9	54-8M0036782	CLAMP
10	10-66727	SCREW, (.312-18 x 1.250)
11	100-8M4500752	COVER (TRACKER)
12	10-88417	SCREW, (#12-24 x .620)
13	11-35521	NUT
14	88238A10	CABLE ASSEMBLY, Ground
15	10-41508	SCREW, (.250-20 x .500) Stainless Steel
16	12-48926	WASHER
17	11-8M0204653	NUT, (.437-20) Stainless Steel
18	12-45176	WASHER, (.453 x .812 x .105) Stainless Steel
19	11-8M0204653	NUT, (.437-20) Stainless Steel
20	19-64649	PLUG
21	18276T	TUBE, Exhaust
22	66350001	SEAL (LOWER)
23	8M0039076	SEAL (UPPER)
24	32-8M0042790	TUBE (X-LONG)
25	27-991734	GASKET
26	18233A20	PLATE ASSEMBLY
27	8M0043165	SEAL
28	68011	BRACKET
29	10-878608	SCREW, (#10-16 x .500)
30	17-43044	PIN, Dowel
31	26-38970	SEAL
32	10-90192	SCREW, (.250-20 x .750) Stainless Steel
33	27-183076	GASKET
34	12-20553	WASHER, (.406 x .734 x .063)
35	11-69254	NUT
36	879288T71	EXTENSION, Exhaust (150/200)(JET)
37	27-782461	GASKET
38	814618	BOOT

▶DUAL ENGINE EXTENSION KIT (21 parts)

Ref	OEM Part #	Part Name
-	92876A9	EXTENSION KIT, Dual Engine
1	25-48462	O-RING, (.614 x .070)
2	71565A2	TUBE ASSEMBLY
3	41055	MOUNT
4	14-42100	TAB WASHER
5	11-8M0041651	NUT, (.875-14)
6	88404	TAB WASHER
7	10-38601	SCREW, (.250-28 x 1.250)
8	17729A1	BRACKET
9	10-62055	SCREW, (.312-24 x 1.250)
10	17728	TAB WASHER
11	10-849838	SCREW, (.375-24 x 1.25)
12	11-8M0204726	NUT, (.375-24)
13	8M0026167	STEERING EYE
14	23-23651	SLEEVE, (1.625)
15	97931	TUBING, (4.00 Inches)
16	8M0026098	COUPLER, (15.00 Inches)
17	11-42099	NUT, (.562-18)
18	22-821169	COUPLING
19	12-34931	WASHER, (.406 x .734 x .063) Stainless Steel
20	10-94319	SCREW, (.375-24 x 1.5)

▶EXHAUST MANIFOLD AND EXHAUST PLATE (44 parts)

Ref	OEM Part #	Part Name
-	813043T97	POWERHEAD ASSEMBLY Comment: (200)
1	27-190503	GASKET
2	827323A2	PLATE, Divider
3	26-814754	SEAL, (12.50 Inches)
4	54-814634	CLAMP
5	10-8263561	SCREW AND WASHER, (.312-18 x 1.500)
6	22-8144301	FITTING, (.500-14)
7	22-920071	FITTING, (.250-18) (90 DEGREES)
8	32-8M0108355	HOSE, (57.00 Inches Bulk) (Cut to 23.5 Inches)
9	54-816311T	TIE STRAP, (8.00 Inches)
10	8M0039767	COVER
11	10-74824	SCREW, (.312-18 x 1.250)
12	27-78690002	GASKET
13	10-69570	SCREW, (#10-16 x .750)
14	12-76451	WASHER
15	144791	DIAPHRAGM
16	16496	DEFLECTOR, Water
17	16497A1	PLATE
18	24-64878	SPRING, (Black)
19	12-85303	WASHER
20	14480	POPPET
21	25-64872	GROMMET
22	65848	CARRIER
23	27-991764	GASKET
24	18260T2	PLATE ASSEMBLY, Exhaust
25	22-89772Q1	CONNECTOR, (.125-27) (STRAIGHT)
26	17-43044	PIN, Dowel
27	8M0043164	SEAL
28	680101	BRACKET
29	10-878608	SCREW, (#10-16 x .500)
30	12-20553	WASHER, (.406 x .734 x .063)
31	11-69254	NUT
32	23-27132	BUSHING
33	25-8M0179867	GROMMET
34	25-19565002	GROMMET Comment: SN# 0G201875 & Up
35	10-66727	SCREW, (.312-18 x 1.250)
36	10-68783	SCREW, (.312-18 x 2.50)
37	10-898833	SCREW, (.375-16 x 3.50)
38	812905T	BRACKET ASSEMBLY
39	10-90285	SCREW, (.312-18 x .625)
40	12-56720	WASHER, (.330 x .750 x .060) Stainless Steel
41	12-187031	WASHER
42	25-18778001	GROMMET
43	18578T09	BRACKET ASSEMBLY, Rear

▶FLYWHEEL/STARTER MOTOR (21 parts)

Ref	OEM Part #	Part Name
1	18896A1	COVER KIT
2	79022	MARKER
3	10-37572	SCREW, (.190-32 x .380)
4	12-72761	WASHER, (.203 x .562 x .060) Stainless Steel
5	19-89219001	PLUG
6	19-45907	PLUG, Yellow
7	11-52901	NUT, (.625-18)
8	12-33001	WASHER, (.641 x 1.250 x .190)
9	271-859238T16	FLYWHEEL Comment: SN# 0G052512 & Up
10	398-9610A19	STATOR
11	10-90045	SCREW, (#10-32 x 1.375)
12	10,13-26996	LOCKWASHER, Stainless Steel
13	96455A9	PLATE ASSEMBLY, Trigger
14	50-893893	STARTER MOTOR ASSEMBLY
15	23-8M0034918	COLLAR
16	8M0043376	STOP, Rubber
17	10-69035	SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
18	84-93388A1	CABLE ASSEMBLY, (6.00 Inches) Black
19	84-93388A14	CABLE ASSEMBLY (BLACK)
20	13-26992	LOCKWASHER, (.250) Stainless Steel
21	11-20890	NUT, (.250-20)

▶FUEL LINES(Use With WMH -30/31/32/33/34 Carburetors) (25 parts)

Ref	OEM Part #	Part Name
-	27-815791A92	GASKET SET, Engine
1	22-816856Q3	CONNECTOR ASSEMBLY, Fuel - Plastic
2	10-69067	SCREW, (.250-20 x 1.375)
3	812782	SEAL
4	32-8M0108349	HOSE
5	54-816311T	TIE STRAP, (8.00 Inches)
6	22-818993	CONNECTOR, Tee
7	32-18175	HOSE
8	22-8189941	CHECK VALVE
9	32-82381335	TUBING, (10.00 Inches Bulk)
10	32-830762	HOSE
11	35-816296Q2	FILTER, Fuel
12	32-8M0108355	HOSE, (57.00 Inches Bulk)
13	27-677511	GASKET
14	16-270372	STUD, (.250-28 x 1.125)
15	13-26992	LOCKWASHER, (.250) Stainless Steel
16	11-29598	NUT, (.250-28) Stainless Steel
17	10-55715	SCREW, (.250-20 x .880)
18	42859A2	VALVE ASSEMBLY, Enrichner
19	54-633001	CLAMP
20	10-73286	SCREW, (.250-20 x .500) Stainless Steel
21	32-9912688	TUBING, (36.00 Inches Bulk)
22	32-892024122	TUBING, (20.00 Feet Bulk)
23	86-45915	TERMINAL BLOCK
24	10-878607	SCREW, (#10-16 x .380)

▶FUEL LINES(Use With WMH-12A/B thru WMH-28 Carburtors) (26 parts)

Ref	OEM Part #	Part Name
-	27-815791A92	GASKET SET, Engine
1	22-816856Q3	CONNECTOR ASSEMBLY, Fuel - Plastic
2	10-69067	SCREW, (.250-20 x 1.375)
3	812782	SEAL
4	32-8M0108349	HOSE
5	54-816311T	TIE STRAP, (8.00 Inches)
6	22-818993	CONNECTOR, Tee
7	32-18175	HOSE
8	22-8189941	CHECK VALVE
9	32-82381335	TUBING, (10.00 Inches Bulk)
10	35-816296Q2	FILTER, Fuel
11	27-677511	GASKET
12	16-270372	STUD, (.250-28 x 1.125)
13	32-8M0108355	HOSE, (57.00 Inches Bulk)
14	10-55715	SCREW, (.250-20 x .880)
15	13-26992	LOCKWASHER, (.250) Stainless Steel
16	11-29598	NUT, (.250-28) Stainless Steel
17	32-9912878	HOSE, (.187) (26.00 Inches Bulk)
18	32-892024122	TUBING, (20.00 Feet Bulk)
19	42859A2	VALVE ASSEMBLY, Enrichner
20	54-633001	CLAMP
21	10-73286	SCREW, (.250-20 x .500) Stainless Steel
22	32-9912688	TUBING, (36.00 Inches Bulk)
23	86-45915	TERMINAL BLOCK
24	10-69079	SCREW, (#10-16 x .440)
25	32-830762	HOSE

▶FUEL PUMP (21 parts)

Ref	OEM Part #	Part Name
-	813043T97	POWERHEAD ASSEMBLY Comment: (200)
1	14360A78	PUMP ASSEMBLY, Fuel
2	21-857005A1	DIAPHAGM KIT
3	NSS	NOT SOLD SEPARATE, Check Valve-Rubber
4	NSS	NOT SOLD SEPARATE, Check Valve
5	NSS	NOT SOLD SEPARATE, Retainer
6	NSS	NOT SOLD SEPARATE, Gasket-Boost
7	NSS	NOT SOLD SEPARATE, Cap
8	NSS	NOT SOLD SEPARATE, Spring
9	NSS	NOT SOLD SEPARATE, Diaphragm
10	NSS	NOT SOLD SEPARATE, Gasket-Pulse
11	NSS	NOT SOLD SEPARATE, Spring
12	NSS	NOT SOLD SEPARATE, Cap
13	27-8M0204705	GASKET
14	144303	BASE
15	987752	PLATE
16	22-996642	ELBOW
17	32-8M0108355	HOSE, (57.00 Inches Bulk)
18	22-996642	ELBOW
19	10-82130050	SCREW, (M6 x 50)
20	10-82104540	SCREW, (M5 x 40)

▶GEAR HOUSING CHART (1 parts)

Ref	OEM Part #	Part Name
-	1647-9148T92	GEAR HOUSING ASSEMBLY, Counter Rotation (X-LONG)(GRAY) Comment: (175/200) DESIGN II ANODES INCLUDED

▶GEAR HOUSING(DRIVESHAFT) (47 parts)

Ref	OEM Part #	Part Name
-	26-89238A2	SEAL KIT
1	1647-9148T49	GEAR HOUSING ASSEMBLY (BASIC) (TRACKER)
2	22-85822A10	CONNECTOR ASSEMBLY (USE WHERE APPLICABLE)
3	17-43044	PIN, Dowel - Without Hole (.375 x .625)
4	16-8M0034464	STUD, (.438 x 3.69) (X-LONG)
5	16-8M0133358	STUD, (.437-14/.437-20 x 2.060)
6	16-8M0034463	STUD, (.312 x 3.38)
7	16-306671	STUD, (.250-20/.250-28 x 3.125)
8	31-42647A1	BEARING ASSEMBLY, Roller
9	23-43998	SLEEVE (OLD DESIGN)
9A	97-826134Q	ANODE Comment: DESIGN II
9B	10-4000333	SCREW, (M6 x 40) Comment: DESIGN II
9C	11-401386	NUT, (M6) Comment: DESIGN II
11	45-815237	DRIVESHAFT (25") Comment: HIGH ALTITUDE - 2.3:1 GEAR RATIO
13	12-92721	WASHER
14	11-35921	NUT, (.625-18)
15	15-42637A1	SHIM SET
16	31-8M0146566	BEARING, Roller
17	8245191	RETAINER
18	46-8M0077147	BASE ASSEMBLY, Water Pump
19	27-8M0204678	GASKET
20	25-8M0142854	O-RING, (2.175 x .175)
21	26-89238	SEAL, Oil
22	26-16977	SEAL, Oil
23	27-8M0090319	GASKET
24	27-858524	GASKET
25	8M0204677	FACE PLATE
26	46-96148T1	BODY ASSEMBLY, Water Pump
27	48752T	INSERT
28	26-38970	SEAL
29	47-89984T3	IMPELLER
30	28-8M0214992	KEY
31	10-8M0215009	SCREW, (#14-8 x 2.25)
32	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
33	11-8267119	NUT, (.250-28)
34	12-36001	WASHER
35	11-13436	NUT
37	23-29804T	SLEEVE
38	789022	SHAFT Comment: USE WITH E-RING
39	53-29641	E RING Comment: USE WITH E-RING
41	25-25439	O-RING, (.862 x .103)
42	23-77631A2	BUSHING ASSEMBLY
43	26-8M0204708	SEAL, Oil
44	12-77674	WASHER
45	10-79953Q04	SCREW, (.375-16 x .250)
46	22-8M0058389	SCREW, Magnetic
47	12-191833	WASHER, Fiber

▶GEAR HOUSING(DRIVESHAFT) - COUNTER ROTATION (47 parts)

Ref	OEM Part #	Part Name
-	26-89238A2	SEAL KIT
1	1647-9148T47	GEAR HOUSING ASSEMBLY (BASIC) (GRAY) Comment: DESIGN II W/ANODES
2	22-85822A10	CONNECTOR ASSEMBLY (USE WHERE APPLICABLE)
3	17-43044	PIN, Dowel - Without Hole (.375 x .625)
4	16-8M0034464	STUD, (.438 x 3.69)
5	16-8M0133358	STUD, (.437-14/.437-20 x 2.060)
6	16-8M0034463	STUD, (.312 x 3.38)
7	16-306671	STUD, (.250-20/.250-28 x 3.125)
8	31-42647A1	BEARING ASSEMBLY, Roller
9	23-43998	SLEEVE (OLD DESIGN)
9A	97-826134Q	ANODE Comment: DESIGN II
9B	10-4000333	SCREW, (M6 x 40) Comment: DESIGN II
9C	11-401386	NUT, (M6) Comment: DESIGN II
11	45-897625T	DRIVESHAFT
13	12-92721	WASHER
14	11-35921	NUT, (.625-18)
15	15-42637A1	SHIM SET
16	31-8M0146566	BEARING, Roller
17	8245191	RETAINER
18	46-8M0077147	BASE ASSEMBLY, Water Pump
19	27-8M0204678	GASKET
20	25-8M0142854	O-RING, (2.175 x .175)
21	26-89238	SEAL, Oil
22	26-16977	SEAL, Oil
23	27-8M0090319	GASKET
24	27-858524	GASKET
25	8M0204677	FACE PLATE
26	46-96148T1	BODY ASSEMBLY, Water Pump
27	48752T	INSERT
28	26-38970	SEAL
29	47-89984T3	IMPELLER
30	28-8M0214992	KEY
31	10-8M0215009	SCREW, (#14-8 x 2.25)
32	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
33	11-8267119	NUT, (.250-28)
34	12-36001	WASHER
35	11-13436	NUT
37	23-29804T	SLEEVE
38	789022	SHAFT Comment: USE WITH E-RING
39	53-29641	E RING Comment: USE WITH E-RING
40	12-191833	WASHER, Fiber
41	25-25439	O-RING, (.862 x .103)
42	23-77631A2	BUSHING ASSEMBLY
43	26-8M0204708	SEAL, Oil
44	12-77674	WASHER
45	10-79953Q04	SCREW, (.375-16 x .250)
46	22-8M0058389	SCREW, Magnetic

▶GEAR HOUSING(PROPSHAFT) (39 parts)

Ref	OEM Part #	Part Name
-	26-89238A2	SEAL KIT Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
1	1647-9148T49	GEAR HOUSING ASSEMBLY (BASIC) (TRACKER)
48	789562	SHIFT CAM
49	89594A1	FOLLOWER ASSEMBLY
50	79911A1	ROD
51	24-79910	SPRING
52	12-78910	WASHER
53	17-8M0084245	PIN
54	15-47397A1	SHIM SET (.002-3-5-10)
55	31-78172A1	BEARING ASSEMBLY, Tapered Roller
56	43-44104A8	GEAR SET (175/200/XR6/MAGNUM III) (DEOS NOT INCLUDE REVERSE GEAR) Comment: SN# 0G052418 & Up
57	31-549281	BEARING, Roller
58	52-823174T	CLUTCH
59	17-8M0084243	PIN, Cross
60	17-78909	PIN, Detent
61	24-78962	SPRING
62	44-94148	PROPELLER SHAFT
63	43-824986A2	GEAR ASSEMBLY, Reverse (175/200/XR6/MAG. III) Comment: SN# 0G052418 & Up
63A	23-824108	SPACER Comment: SN# 0G052418 & Up
64	681001	RING, Thrust
65	30-88957T	BEARING, Ball
66	25-8M0214920	O-RING
67	43567T1	CARRIER ASSEMBLY, Bearing
68	31-30956T	BEARING, Needle
69	26-8M0204670	SEAL
70	28-30281	KEY
71	14-79447	TAB WASHER
72	8M2011027	RETAINER
73	31640T07	TRIM TAB (USE WITH GEAR HOUSING W/ANODES)
74	10-8M0204686	SCREW, (.437-14 x 1.750) (1-5/8")
75	8M0039169	FILLER BLOCK
76	11-8M0204653	NUT, (.437-20) Stainless Steel Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
77	10-65210	SCREW, (.375-16 x 1.00) Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
78	12-835467Q01	THRUST HUB Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
79	12-31211Q03	WASHER, Splined Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
80	14-816629Q	TAB WASHER Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
81	11-52707Q1	PROP NUT KIT, (.750-16) Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
82	13-423511	LOCKWASHER, Toothed Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
83	12-45176	WASHER, (.453 x .812 x .105) Stainless Steel Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT

▶GEAR HOUSING(PROPSHAFT) - COUNTER ROTATION (43 parts)

Ref	OEM Part #	Part Name
-	26-89238A2	SEAL KIT Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
1	1647-9148T47	GEAR HOUSING ASSEMBLY (BASIC) (GRAY)
47	789562	SHIFT CAM
48	89594A1	FOLLOWER ASSEMBLY
49	79911A1	ROD
50	24-79910	SPRING
51	12-78910	WASHER
52	17-8M0084245	PIN
53	14469T	CUP, Bearing
54	30-88957T	BEARING, Ball
56	31-15844	BEARING ASSEMBLY, Roller
57	17-78909	PIN, Detent
58	52-823174T	CLUTCH
59	17-8M0084243	PIN, Cross
60	24-78962	SPRING
61	43-18475T1	GEAR ASSEMBLY, Forward (175/200)
62	23-1761513	SPACER SHIM, (.149)
63	31-15841	BEARING, Roller
64	12-17616	THRUST RING
65	25-8M0214920	O-RING
66	18447T2	ADAPTOR ASSEMBLY, Bearing
67	31-15843T	BEARING, Roller
68	12-18448	THRUST WASHER
69	31-15842	BEARING, Thrust
70	44-18446	PROPELLER SHAFT
71	818896T2	CARRIER ASSEMBLY, Bearing
72	31-30956T	BEARING, Needle
73	26-8M0204670	SEAL
73A	26-8M0204670	SEAL
74	14-183231	TAB WASHER
75	8M2011027	RETAINER
76	28-30281	KEY
77	31640T07	TRIM TAB (USE WITH GEAR HOUSING W/ANODES)
78	10-8M0204686	SCREW, (.437-14 x 1.750)
79	8M0039169	FILLER BLOCK
80	12-45176	WASHER, (.453 x .812 x .105) Stainless Steel Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
81	11-8M0204653	NUT, (.437-20) Stainless Steel Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
82	12-835467Q01	THRUST HUB Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
83	12-31211Q03	WASHER, Splined Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
84	14-816629Q	TAB WASHER Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
85	11-52707Q1	PROP NUT KIT, (.750-16) Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
86	13-423511	LOCKWASHER, Toothed Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
87	10-65210	SCREW, (.375-16 x 1.00) Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT

▶GEAR HSG(DRIVESHAFT)(XR6/MAG III - 1.78:1 RATIO) (43 parts)

Ref	OEM Part #	Part Name
-	26-89238A2	SEAL KIT
1	1674-814247T2	GEAR HOUSING ASSEMBLY, Basic - Gray
2	22-85822A10	CONNECTOR ASSEMBLY (USE WHERE APPLICABLE)
2A	23-43998	SLEEVE (OLD DESIGN)
3	17-43044	PIN, Dowel - Without Hole (.375 x .625)
4	16-786382	STUD, (.438 x 3.12)
5	16-8M0133358	STUD, (.437-14/.437-20 x 2.060)
6	16-8M0034463	STUD, (.312 x 3.38)
7	16-306671	STUD, (.250-20/.250-28 x 3.125)
8	31-35934A1	BEARING ASSEMBLY, Roller
9	10-79953Q04	SCREW, (.375-16 x .250)
10	22-8M0058389	SCREW, Magnetic
11	45-815168	DRIVESHAFT
13	12-191833	WASHER, Fiber
14	11-35921	NUT, (.625-18)
15	15-42637A1	SHIM SET
16	31-8M0146566	BEARING, Roller
17	8245191	RETAINER
18	46-8M0077147	BASE ASSEMBLY, Water Pump
19	27-8M0204678	GASKET
20	25-8M0142854	O-RING, (2.175 x .175)
21	26-89238	SEAL, Oil
22	26-16977	SEAL, Oil
23	27-8M0090319	GASKET
24	27-858524	GASKET
25	8M0204677	FACE PLATE
26	46-96148T1	BODY ASSEMBLY, Water Pump
27	48752T	INSERT
28	26-38970	SEAL
29	47-89984T3	IMPELLER
30	28-8M0214992	KEY
31	10-8M0215009	SCREW, (#14-8 x 2.25)
32	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
33	11-8267119	NUT, (.250-28)
34	12-36001	WASHER
35	11-13436	NUT
37	23-29804T	SLEEVE
38	8152641	SHIFT SHAFT, LOWER Comment: USE WITH E-RING
39	53-29641	E RING Comment: USE WITH E-RING
40	25-25439	O-RING, (.862 x .103)
41	23-77631A2	BUSHING ASSEMBLY
42	26-8M0204708	SEAL, Oil
43	12-77674	WASHER, SHIFT SHAFT BUSHING

▶GEAR HSG(PROP SHAFT)(XR6/MAG III - 1.78:1 RATIO) (31 parts)

Ref	OEM Part #	Part Name
-	26-89238A2	SEAL KIT Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
1	1674-814247T2	GEAR HOUSING ASSEMBLY, Basic - Gray
44	760394	CAM, Shift Control
45	850315A1	FOLLOWER KIT, Cam
46	24-30622	SPRING
47	15-44491A1	SHIM SET
48	31-30894A1	BEARING SET, Cup And Cone
49	43-16279A2	GEAR ASSEMBLY, Forward
50	31-30895T	BEARING, Needle
51	52-822539T	CLUTCH
52	17-8M0100263	PIN, Cross
53	24-30893	SPRING
54	44-12238T	PROPELLER SHAFT
56	12-76358	THRUST WASHER
57	25-29976	O-RING
58	41529T2	CARRIER ASSEMBLY, Bearing
59	22-8M0169588	FITTING, Grease
60	31-30956T	BEARING, Needle
61	26-8M0204670	SEAL
62	28-30281	KEY
63	14-52700	TAB WASHER
64	52699	COVER
65	8M0039169	FILLER BLOCK
66	10-65210	SCREW, (.375-16 x 1.00) Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
68	14-816629Q	TAB WASHER Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
69	11-52707Q1	PROP NUT KIT, (.750-16) Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
70	97-31640Q4	TRIM TAB Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
71	10-8M0204686	SCREW, (.437-14 x 1.750) Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
72	12-45176	WASHER, (.453 x .812 x .105) Stainless Steel Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
73	11-8M0204653	NUT, (.437-20) Stainless Steel Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT
74	13191Q01	THRUST WASHER Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT

▶IGNITION COIL/VOLTAGE REGULATOR (36 parts)

Ref	OEM Part #	Part Name
1	195872	MOUNTING PLATE
2	16-33778	STUD
3	23-19661	BUSHING
4	13-26992	LOCKWASHER, (.250) Stainless Steel
5	11-8267119	NUT, (.250-28)
6	84-88807A35	CABLE ASSEMBLY
7	8M0084173	REGULATOR, Voltage
8	89-8M0185145	SOLENOID ASSEMBLY Comment: SN# 0G201874 & Below
9	85-97861	INSULATOR Comment: SN# 0G201874 & Below
10	10-455611	SCREW, (.250-20 x 1.12) Comment: SN# 0G201874 & Below
11	12-35950	WASHER, (.273 x .437 x .031) Stainless Steel Comment: SN# 0G201874 & Below
12	11-8M0207776	NUT, (.250-20) Stainless Steel Comment: SN# 0G201874 & Below
13	8-32,11-26419	NUT, Brass Comment: SN# 0G201874 & Below
14	11-94330	NUT, (.250-20) Brass Comment: SN# 0G201874 & Below
15	84-69739A6	HARNESS ASSEMBLY (1,3,5)
16	54-816311T	TIE STRAP, (8.00 Inches)
17	43542	COVER
18	339-832757A4	COIL ASSEMBLY, Ignition Comment: SN# 0G129222 & Up
19	10-90048	SCREW, (#10-32 x 2.125)
20	10-32,11-90078	NUT,
21	84-813715A9	CABLE KIT, Ignition
22	85-63709A1	BOOT/TERMINAL KIT
23	33-896329885	SPARK PLUG (NGK-BUZ8H - CANADA/BELGIUM)
24	10-32,11-45076	NUT, Brass
25	84-88807A13	CABLE ASSEMBLY Comment: SN# 0G201874 & Below
26	10-69022	SCREW, (#10-32 x .500) Stainless Steel
27	84-87379A14	WIRE ASSEMBLY, (2.750 Inches) Comment: SN# 0G201874 & Below
28	12-89302	WASHER, (.203 x .406 x .040)
29	84-826802A4	HARNESS ASSEMBLY Comment: SN# 0G201875 & Up
30	8M0207773	RELAY Comment: SN# 0G201875 & Up
31	828102	BRACKET Comment: SN# 0G201875 & Up
32	10-455611	SCREW, (.250-20 x 1.12) Comment: SN# 0G201875 & Up
33	23-8M0214955	BUSHING Comment: SN# 0G201875 & Up
34	25-818967	GROMMET Comment: SN# 0G201875 & Up
35	12-35950	WASHER, (.273 x .437 x .031) Stainless Steel Comment: SN# 0G201875 & Up
36	11-8M0207776	NUT, (.250-20) Stainless Steel Comment: SN# 0G201875 & Up

▶INSTRUMENTATION (12 parts)

Ref	OEM Part #	Part Name
1	87-19674A1	SWITCH ASSEMBLY, Lanyard
2	10-18303	SCREW, (.190-16 x 1.750) Stainless Steel
3	813679	ADAPTER
4	15920Q54	LANYARD ASSEMBLY
5	10-32866	SCREW, (#10-32 x 2.00) Stainless Steel
6	18321	CLAMP, Mounting
7	12-24676	WASHER, (.200 x .440 x .032)
8	10-32,11-68219	NUT, Stainless Steel
9	79146	RETAINER
10	54-816311T	TIE STRAP, (8.00 Inches)
11	812497A2	DIODE ASSEMBLY
12	84-11149A2	CABLE ASSEMBLY, (6.00 Inches)

▶JET COMPONENTS (26 parts)

Ref	OEM Part #	Part Name
-	26-89238A2	SEAL KIT
1	10-88447	SCREW, (.190-32 x 1.62)
2	12-38833	WASHER
3	23-94304	SPACER
4	13381	PLATE
5	821889A30	REV LIMITER
6	84-823147A5	HARNESS ASSEMBLY, Adaptor - Rev Limiter
7	91-30500A2	GREASE KIT
8	46-8M0077147	BASE ASSEMBLY, Water Pump
9	27-8M0204678	GASKET
10	26-89238	SEAL, Oil
11	26-16977	SEAL, Oil
12	27-8M0090319	GASKET
13	27-858524	GASKET
14	8M0204677	FACE PLATE
15	46-96148T1	BODY ASSEMBLY, Water Pump
16	48752T	INSERT
17	26-38970	SEAL
18	47-89984T3	IMPELLER
19	28-8M0214992	KEY
20	10-8M0215009	SCREW, (#14-8 x 2.25)
21	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
22	11-8267119	NUT, (.250-28)
23	10-19924275	SCREW, (.312-18 x 2.75)
24	12-36001	WASHER
25	23-29804T	SLEEVE

▶JET PUMP ASSEMBLY (25 parts)

Ref	OEM Part #	Part Name
-	855766150	JET PUMP (GRAY)
1	801411150	HOUSING, Pump
1A	32-827490	HOSE, Lube
2	47-803984T	IMPELLER
3	80141290	HOUSING, Intake
3A	8271883	LINER
4	45-801413150	SHAFT, Drive
4A	23-8271891	SLEEVE
4B	11-8271901	NUT
5	28-801405875	KEY
6	15-801404875	SHIM, Impeller
7	14-801403875	TAB WASHER
8	10-812618	SCREW, (.312-18 x 1.00)
9	10-19923088	SCREW, (.250-20 x .875)
10	10-19923062	SCREW, (.250-20 x .625)
11	10-60411	SCREW, (.312-18 x 1.250)
12	801410	BRACKET, Cable Support
13	11-82670910	NUT, (.312-18)
14	17-801407	PIN, Dowel
15	16-786382	STUD, (.438 x 3.12)
16	16-8M0133358	STUD, (.437-14/.437-20 x 2.060)
17	10-69064	BOLT, (.312-18 x 2.750)
18	16-306671	STUD, (.250-20/.250-28 x 3.125)
19	10-68299	SCREW, (.375-16 x 3.00) Stainless Steel
20	12-8M0214963	WASHER, (.406 x .750 x .104)

▶MISCELLANEOUS PARTS/ACCESSORIES (1 parts)

Ref	OEM Part #	Part Name
-	90-826603940	OWNERS MANUAL (GRAY JET) Comment: DESIGN II

▶OIL INJECTION COMPONENTS (39 parts)

Ref	OEM Part #	Part Name
-	813043T97	POWERHEAD ASSEMBLY Comment: (200)
1	12430A4	SENSOR ASSEMBLY
2	10-878609	SCREW, (#10-16 x .600)
3	41470A26	WARNING MODULE ASSEMBLY
4	12-38833	WASHER
5	10-690201	SCREW, (#10-32 x .875)
6	815699T	PUMP ASSEMBLY, Oil (XR6/MAGNUM III/175/200)
7	8141032	BUSHING, Worm
8	25-11379	O-RING
9	23-41429A2	BEARING ASSEMBLY
10	43-14563	GEAR, Driven
11	1938516	LINK
12	10-42813	SCREW, (#10-32 X .380)
13	10-41507	SCREW, (#10-32 x 1.120)
14	1257-87421	TANK
15	36-43298A2	CAP ASSEMBLY
16	25-11332	O-RING, (2.225 x .210)
17	816190A4	HOUSING ASSEMBLY, Adapter
18	25-11332	O-RING, (2.225 x .210)
19	32-99802	TUBE
20	32-99439	HOSE, (114.00 Inches)
21	21-8781051	FITTING (CRANKCASE)
22	12335A1	BRACKET KIT
23	12323A1	CORD/HOOK KIT
24	54-816311T	TIE STRAP, (8.00 Inches)
25	994436	RESERVOIR, Oil
26	10-690201	SCREW, (#10-32 x .875)
27	12-42118	WASHER
28	25-42117	GROMMET
29	23-42116	BUSHING
30	32-82381455	TUBING, (15.500 Inches Bulk) (Cut to 4.75 Inches)
31	36-43300A9	CAP ASSEMBLY
32	27-43307T	GASKET
33	8M0187298	FLOAT ASSEMBLY
34	11-99265	PUSH NUT
35	54-415824	CLAMP Comment: USE WHERE APPLICABLE
36	54-415823	CLAMP Comment: USE WHERE APPLICABLE
37	32-8M0108355	HOSE, (57.00 Inches Bulk) (Cut to 5.25 Inches)
38	22-42425	TEE

▶POWER STEERING COMPONENTS(REMOTE) (44 parts)

Ref	OEM Part #	Part Name
1	17771	MOUNT
2	10-59702	SCREW, (.250-28 x .875) Stainless Steel
3	88404	TAB WASHER
4	19624A1	SEAL KIT
5	71565A2	TUBE ASSEMBLY
6	17776	COUPLING
7	10-817040	SCREW, (.375-24 x 2.75)
8	12-34931	WASHER, (.406 x .734 x .063) Stainless Steel
9	10-856722	SCREW
10	11-8M0204726	NUT, (.375-24)
11	14-42100	TAB WASHER
12	11-8M0041651	NUT, (.875-14)
13	811290	ACCUMULATOR (See Accumulator for Breakdown)
14	817372	BRACKET
15	10-16862	SCREW, (.250-10 x 1.25)
16	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
17	10-4000383	SCREW, (M10 x 70)
18	12-4002319	WASHER
19	11-40140	NUT, (M10)
20	828588A2	ACTUATOR
21	10-94319	SCREW, (.375-24 x 1.5)
22	23-17405	SPACER
23	11-8M0204726	NUT, (.375-24)
24	10-849838	SCREW, (.375-24 x 1.25)
25	92876A4	LINK ROD ASSEMBLY
26	12-68300	WASHER, (..88 x .39 x .06)
27	10-8M0204707	SCREW, (M6 x 25)
28	12-4002315	WASHER
29	11-401386	NUT, (M6)
30	811292	CLAMP
31	10-818182	SCREW
32	11-400263	NUT, (M5)
33	811291	BRACKET
34	10-38601	SCREW, (.250-28 x 1.250)
35	54-197491	CLAMP
36	87-18211	RELAY SWITCH
37	84-18244A1	HARNESS ASSEMBLY
38	10-18124	SCREW, (#10-32 x .750)
39	25-90329	GROMMET
40	23-309772	SPACER
41	816994	BRACKET
42	12-42118	WASHER
43	10-32,11-8M0204718	NUT,
44	37-81563024	DECAL

▶POWER TRIM COMPONENTS (40 parts)

Ref	OEM Part #	Part Name
-	855998A11	TRIM AND TILT ASSEMBLY Comment: SN# 0G201875 & Up
1	811604F	MANIFOLD ASSEMBLY
2	22-56800	PLUG, Pipe (.0625-27)
3	880952A03	TILT CYLINDER ASSEMBLY
4	811608	ROD KIT, Trim And Tilt Piston (BOLT TYPE- SEE NOTE)
5	823553T	ROD KIT, Trim Piston (NUT TYPE)
6	878239A02	GUIDE KIT
7	811607A1	REPAIR KIT
8	811610A1	CHECK VALVE KIT
9	1100-8M0021648	GUIDE ASSEMBLY
10	878414T01	PISTON/ROD ASSEMBLY, Power Trim (STARBOARD)
11	35-12184A1	TRIM FILTER ASSEMBLY
12	17-821539	PIN, Trilobe
13	893929A01	MANUAL RELEASE ASSEMBLY
14	53-815949001	E RING
15	10-4000327	SCREW, (M6 x 14)
16	12-4002315	WASHER
17	811611	COVER
18	811612A3	O-RING KIT
19	878265A6	TRIM MOTOR (See Breakdown on Power Trim Motor) Comment: SN# 0G201874 & Below
19A	878265A4	MOTOR ASSEMBLY (See Breakdown on Power Trim Motor) Comment: SN# 0G201875 & Up
20	828710	DRIVE JOINT Comment: SN# 0G201875 & Up
21	99625002	SHAFT
22	10-811616	SCREW (SHORT)
23	19-811613	PLUG ASSEMBLY
24	811617T1	PUMP
25	8M0142997	SHAFT ASSEMBLY
26	22-56800	PLUG, Pipe (.0625-27)
27	97-818298Q1	ANODE KIT
28	10-8M0204707	SCREW, (M6 x 25)
29	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
30	8M0045383	STRIKER PLATE
31	13-58643	LOCKWASHER, (.375)
32	11-46335	NUT, (.375-24)
33	17-878267	PIN, Groove
34	10-4000377	SCREW, (M10 x 30)
35	12-4002319	WASHER
36	54-26550	CLAMP Comment: SN# 0G201875 & Up
37	8M0084613	C WASHER
38	10-878607	SCREW, (#10-16 x .380)

▶POWER TRIM MOTOR (9 parts)

Ref	OEM Part #	Part Name
-	878265A4	MOTOR ASSEMBLY Comment: SN# 0G201875 & Up
1	811624	FRAME AND FIELD KIT Comment: SN# 0G201874 & Below
2	811625	BRUSH CARD KIT Comment: SN# 0G201874 & Below
3	811623	END FRAME KIT Comment: SN# 0G201874 & Below
4	811626	SEAL KIT Comment: SN# 0G201874 & Below
5	811627	ARMATURE KIT Comment: SN# 0G201874 & Below
6	828714A1	BRUSH AND SEAL KIT Comment: SN# 0G201875 & Up
7	828713T1	ARMATURE KIT Comment: SN# 0G201875 & Up
8	828715A1	END FRAME (COMPLETE) Comment: SN# 0G201875 & Up

▶REED BLOCK AND CYLINDER HEAD (37 parts)

Ref	OEM Part #	Part Name
-	813043T97	POWERHEAD ASSEMBLY Comment: (200)
1	18488F2	CYLINDER HEAD ASSEMBLY Comment: 200 SN# 0G052595 & Up
2	27-822844T05	GASKET Comment: 200 SN# 0D262674 & Up
3	10-98534	SCREW, (.375-16 x 2.30)
4	12-25909	WASHER, (.406 x .812 x .065) (USE WHERE APPLICABLE)
5	27-8M0204714	GASKET
6	90390A1	COVER KIT
7	75692	THERMOSTAT
8	10-35386	SCREW, (.312-18 x 1.00)
9	22-687271	FITTING, (.250-18) 90 Degree - Brass
10	32-77653101	HOSE, (24.500 Inches Bulk)
11	22-68728	FITTING
12	54-816311T	TIE STRAP, (8.00 Inches)
13	97465	SENDER, Temperature (STBD.)
14	43517A9	PLATE ASSEMBLY
15	10-28668	SCREW, (.250-20 x .875) Stainless Steel
16	27-146972	GASKET
17	17-63779	PIN, Dowel (.250 x .625)
18	75953	REED BLOCK
19	34-75362A1	REED ASSEMBLY
20	961832	CLAMP, Reed
21	10-823588	SCREW, (#8-32 x .250)
22	10-55715	SCREW, (.250-20 x .880)
23	10-96529	SCREW, (.250-20 x 2.00)
24	814612	VALVE, Thermal Air (OLD DESIGN)
25	54-23567	CLIP
26	8M0084613	C WASHER
27	10-878608	SCREW, (#10-16 x .500)
28	13536A7	SENSOR ASSEMBLY, Temperature (PORT) (2-WIRE)
28A	13536A6	SENSOR ASSEMBLY, Temperature (PORT) (4-WIRE)
29	137151	RETAINER
30	10-98257	SCREW, (.312-18 x .500)
31	22-56759	FITTING, Barbed
32	32-892024122	TUBING, (20.00 Feet Bulk)
33	21-426233	CHECK VALVE (PRESS-IN 11/16")
34	22-822715	FITTING, Elbow (PRESS-IN)
35	54-8M0024808	J CLIP

▶STARTER MOTOR (9 parts)

Ref	OEM Part #	Part Name
-	50-893893	STARTER MOTOR ASSEMBLY
1	90645	DRIVE KIT
2	13310T1	PINION ASSEMBLY, Drive
3	75660	PLATE
4	10-74968	BOLT
7	79216	ARMATURE
8	898265016	BRUSH/SPRING KIT
9	898265014	HOLDER
11	15386001	END CAP

▶STEERING ATTACHING KIT (12 parts)

Ref	OEM Part #	Part Name
-	92876A8	ATTACHING KIT, Steering (SINGLE)
1	41055A1	BRACKET ASSEMBLY
2	71565A2	TUBE ASSEMBLY
3	25-48462	O-RING, (.614 x .070)
4	13-821203	LOCKWASHER
5	11-8M0041651	NUT, (.875-14)
6	10-38601	SCREW, (.250-28 x 1.250)
7	13-78968	LOCKWASHER, Internal (.250)
8	850791T	COUPLING
9	10-73732	SCREW, (.375-24 x 1.120)
10	12-34931	WASHER, (.406 x .734 x .063) Stainless Steel
11	11-8M0204726	NUT, (.375-24)

▶SWIVEL BRACKET AND STEERING ARM (27 parts)

Ref	OEM Part #	Part Name
1	1499-8710A22	SWIVEL BRACKET ASSEMBLY (TRACKER)
2	26-87735	SEAL, Oil (LOWER)
3	23-818764	BUSHING
4	23-816039	SPACER
5	25-8M0214926	O-RING
6	22-8M0169589	FITTING, Grease
7	23-821207	BUSHING
8	12-816432	THRUST WASHER
9	10-8M0176309	SCREW, (.437-20 x 7.50)
10	77326	MOUNT (X-LONG - XR6/MAGNUM III/TRACKER)
11	12-66921	WASHER
12	12-78688	WASHER
13	11-8M0204653	NUT, (.437-20) Stainless Steel
14	92876A12	LINK ASSEMBLY, Steering
15	10-849838	SCREW, (.375-24 x 1.25)
16	11-8M0204726	NUT, (.375-24)
17	12-34931	WASHER, (.406 x .734 x .063) Stainless Steel
18	17-67706A55	SWIVEL PIN ASSEMBLY (TRACKER)
19	86580A1	YOKE, Bottom (TRACKER)
20	53-67684	RING, Retaining
21	54-54457	J CLIP Comment: SN# 0G201874 & Below
22	8M0000516	BUMPER
23	10-64014	SCREW, (.250-28 x .500)
24	8M0074846	SENDER ASSEMBLY, Trim
25	10-852368	SCREW, (#10-24 x .750)
26	10,13-26996	LOCKWASHER, Stainless Steel
27	12-89302	WASHER, (.203 x .406 x .040)

▶THROTTLE LEVER AND SHIFT SHAFT (55 parts)

Ref	OEM Part #	Part Name
1	23-55171	BUSHING Comment: DESIGN I
2	62459T	BALL JOINT ASSEMBLY Comment: DESIGN I
3	10-32,11-45076	NUT, Brass Comment: DESIGN I
4	76035	ROD Comment: DESIGN I
5	10-32,11-46438	NUT, Comment: DESIGN I
6	823705A1	LEVER, Spark Advance (DESIGN II)
7	10-64022	SCREW, (.250-20 x 2.125)
8	11-64015	NUT, (.250-20)
9	26852	CAP, Nylon
10	93254	SWIVEL BASE Comment: DESIGN II
11	93421	SWIVEL BALL Comment: DESIGN II
12	823706	LINK Comment: DESIGN II
13	74897T	PIVOT
14	10-13627	SCREW, (.190-32 x 1.250)
15	10-32,11-68219	NUT, Stainless Steel
16	48039	CAP
17	24-823235	SPRING
18	12-46765	WASHER, (.390 x 1.50 x .120)
19	10-64022	SCREW, (.250-20 x 2.125)
20	11-64015	NUT, (.250-20)
21	26852	CAP, Nylon
22	39483	LATCH
23	10-69026	SCREW, (.250-28 x .880)
24	24-20099	SPRING
25	11-826709109	NUT, (.250-28)
26	410952	LEVER
27	10-818165	SCREW, (.375-16 x 1.75)
28	23-55164	BUSHING
29	14638	BARREL
30	814929	ROD
31	23-8M0215006	BUSHING
32	11-826709109	NUT, (.250-28)
33	16-20353	STUD, (.250-28 x 1.750)
34	815539T	CAM, Throttle
35	814283A2	BRACKET ASSEMBLY
36	39519	CUP
37	10-42975	DRIVE SCREW
38	98889	LATCH
39	10-53167T	SCREW, (.312-18 x .880)
40	79932A17	SHIFT SHAFT ASSEMBLY (X-LONG)
41	814284	GUIDE BLOCK
42	24-20099	SPRING
43	67073A1	LINK ROD ASSEMBLY
44	52100	WEAR PLATE
45	8M0036768	LATCH
46	12-35462	WASHER, (.2656 x .625 x .0625) Stainless Steel
47	11-826709109	NUT, (.250-28)
48	23-26600	BUSHING
49	13-29720	WAVE WASHER
50	12-35462	WASHER, (.2656 x .625 x .0625) Stainless Steel
51	11-826709109	NUT, (.250-28)
52	87-814281A1	IDLE STABILIZING SHIFT KIT Comment: XR6/175/MAGNUM III/TRACKER
53	10-77478	SCREW, (#6-32 x .875) Comment: XR6/175/MAGNUM III/TRACKER
54	12-27882	WASHER Comment: XR6/175/MAGNUM III/TRACKER
55	17461A3	RESISTOR MODULE Comment: XR6/175/MAGNUM III/TRACKER

▶TOP COWL AND FRONT SHIELD (26 parts)

Ref	OEM Part #	Part Name
1	2196-9743A13	TOP COWL ASSEMBLY (175/200 TRACKER)(Without Decals)
2	812784	SEAL
3	815478	SEAL
4	815225A1	SOUND BLANKET KIT Comment: (XR6/MAGNUM III/TRACKER 150)
5	815227	SOUND BLANKET Comment: (XR6/MAGNUM III/TRACKER 150)
6	10-69267	SCREW, (.312-18 x 1.750)
7	12-8M0042642	WASHER, (.323 x .563 x .063) Stainless Steel
8	10-73286	SCREW, (.250-20 x .500) Stainless Steel
9	11-815848	NUT, (.312)
10	184741	BRACKET
11	25-18506001	GROMMET
12	10-28636	SCREW, (.250-20 x .750)
13	12-56720	WASHER, (.330 x .750 x .060) Stainless Steel
14	813096A2	HOOK KIT Comment: SN# 0G029198 & Up
15	12-36001	WASHER Comment: SN# 0G029197 & Below
16	8M0207770	ROLLER Comment: SN# 0G029198 & Up
17	53-8237951	RING, Retaining Comment: SN# 0G029198 & Up
18	10-816992	SCREW
19	187021	LOCATOR
20	893763	BRACKET ASSEMBLY, Latch Roller
21	816838	SPACER
22	47341A11	ROPE AND HANDLE KIT, Manual/Emergency Start (FOR MANUAL STARTING)
23	18755A3	FRONT SHIELD ASSEMBLY (TRACKER)(Without Decals)
24	10-77137	SCREW, (.190-16 x .620)
25	12-8M0204666	WASHER, (.203 x .500 x .032)
26	813562	SEAL

▶TRANSOM BRACKETS (23 parts)

Ref	OEM Part #	Part Name
-	27-815791A92	GASKET SET, Engine
1	3401-8718F10	BRACKET, Transom (STARBOARD) (TRACKER)
2	3400-8716A10	BRACKET ASSEMBLY, Transom (PORT) (TRACKER)
3	22-8M0169588	FITTING, Grease (PORT)
4	11-8M0041651	NUT, (.875-14)
5	826125A1	TILT TUBE (STAINLESS STEEL)
6	11-859133	NUT, (1.00-14) (TRACKER)
7	25-45711	O-RING, (.612 x .103)
8	13-88750	WASHER
9	11-826164	NUT, (.875-14)
10	10-8M0149747	SCREW, (.500-20 x 4.500)
11	12-8M0204648	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
12	11-91962	NUT, (.500-20)
13	8M0115104	LEVER ASSEMBLY
14	13-99611	WAVE WASHER
15	23-65830	NYLINER
16	99633	KNOB
17	17-99615	PIN, Groove
18	24-99622	SPRING
19	17-99604	PIN, Groove
20	10-96930A1	BOLT ASSEMBLY
21	11-23161	NUT, (.375-24)
22	814207	STOP

▶TRANSOM MOUNT POWER STEERING KIT (33 parts)

Ref	OEM Part #	Part Name
-	811632A1	REPAIR KIT
1	811290	ACCUMULATOR
2	16-17772	STUD
3	12-4002319	WASHER
4	11-40140	NUT, (M10)
5	10-94319	SCREW, (.375-24 x 1.5)
6	23-17405	SPACER
7	11-8M0204726	NUT, (.375-24)
8	10-849838	SCREW, (.375-24 x 1.25)
9	92876A4	LINK ROD ASSEMBLY
10	12-68300	WASHER, (..88 x .39 x .06)
11	828588A2	ACTUATOR
12	10-8M0204707	SCREW, (M6 x 25)
13	12-4002315	WASHER
14	11-401386	NUT, (M6)
15	811292	CLAMP
16	10-818182	SCREW
17	11-400263	NUT, (M5)
18	10-81742755	SCREW, (M8 x 55)
19	23-66751	SPACER, (.250 x .390 x .630) Stainless Steel
20	811291	BRACKET
21	10-38601	SCREW, (.250-28 x 1.250)
22	88404	TAB WASHER
23	87-18211	RELAY SWITCH
24	84-18244A1	HARNESS ASSEMBLY
25	10-18124	SCREW, (#10-32 x .750)
26	25-90329	GROMMET
27	23-309772	SPACER
28	816994	BRACKET
29	12-42118	WASHER
30	10-32,11-8M0204718	NUT,
31	54-197491	CLAMP
32	37-81563024	DECAL

▶WIRING HARNESS/STARTER SOLENOID (37 parts)

Ref	OEM Part #	Part Name
1	434292	IGNITION PLATE
2	332-7778A12	SWITCHBOX ASSEMBLY
3	10-13669	SCREW, (#12-24 x 2.00)
4	23-94453	BUSHING
5	84-62310A2	CABLE ASSEMBLY
6	10-32,11-45076	NUT, Brass
7	84-60871A10	WIRE ASSEMBLY
8	10-878607	SCREW, (#10-16 x .380)
9	84-65999A3	CABLE ASSEMBLY, Black
10	10-60411	SCREW, (1.25)
11	13-8M0204647	LOCKWASHER, (.312)
12	12-36042	WASHER
13	12-67264	WASHER, (Rubber)
14	23-67268	BUSHING
15	84-88528A2	CABLE ASSEMBLY (6" - RED/WHITE)
16	84-88439A4	CABLE ASSEMBLY, Battery - Negative
17	10-87926	SCREW, (#10-32 x .500)
18	54-814634	CLAMP (OLD DESIGN)
19	84-96220A16	HARNESS ASSEMBLY, Engine Wiring Comment: SN# 0G201874 & Below
19A	84-826730A4	HARNESS ASSEMBLY, Engine Wiring Comment: SN# 0G201875 & Up
20	88-8M0207796	FUSE, 20 Ampere
22	54-816311T	TIE STRAP, (8.00 Inches)
23	85-78866	INSULATOR
24	10-32,11-45076	NUT, Brass
25	89-853654A1	SOLENOID ASSEMBLY, Starter (DESIGN I)
26	10-32,11-45076	NUT, Brass
27	13-53166	LOCKWASHER, (.312)
28	11-8M0204668	NUT, (.312-18)
29	10-31716	SCREW, (.250-20 x .620) Comment: (Use with Reference 25)
30	13-26992	LOCKWASHER, (.250) Stainless Steel Comment: (Use with Reference 25)
31	84-65999A2	CABLE ASSEMBLY, Black
32	86-194372	TERMINAL BLOCK
33	10-38055	SCREW, (.190-32 x .620)
34	12-89302	WASHER, (.203 x .406 x .040)
35	10-32,11-45076	NUT, Brass
36	89-817109A2	SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) Comment: DESIGN II
37	23-8M0214955	BUSHING Comment: DESIGN II

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 105 JET running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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