Mercury 1000SS (2318586 THRU 2836018) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 1000SS. Scroll down for exploded parts diagrams (18), specifications, and maintenance reference.

Mercury 1000SS (2318586 THRU 2836018) Parts & Diagrams

🔎 Mercury 1000SS Reference Library — Exploded parts diagrams (18 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 1000SS is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower 100 HP
Displacement 2064 cc
Bore x Stroke 90 mm x 81 mm
Spark Plug (Type & Gap) NGK IZFR6F-11
Engine Oil Capacity 5.2 L (5.5 quart)
Recommended Engine Oil Mercury FourStroke Oil 10W-30
Gear Case Oil Capacity 710 mL (24 fl oz)
Idle Speed (in gear) 650–700 RPM (in gear)
Full Throttle RPM Range 5000-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 1000SS:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 1000SS.

BOTTOM COWL AND SHIFT LINKAGE (53 parts) BOTTOM COWL AND SHIFT LINKAGE
Ref OEM Part # Part Name
1 2115-3807 COWL, BOTTOM
2 52862A2 DRIP TRAY ASSEMBLY, BOTTOM COWL
3 37940 PAD, SOUND - DRIP TRAY
4 37903 FLANGE, RUBBER - DRIP TRAY
5 10-41228 SCREW, DRIP TRAY TO BOTTOM COWL (1/2")
6 32-8M0108355 HOSE, DRIP TRAY TO BOTTOM COWL (8")
7 37638 BOOT, CONTROL CABLES - BOTTOM COWL
8 23760 BAFFLE, BOTTOM COWL
9 10-52867 SCREW, BAFFLE TO BOTTOM COWL (1/4")
10 37637 BOOT, FUEL CONNECTOR - BOTTOM COWL
11 37445 SUPPORT, WIRING HARNESS - BOTTOM COWL
12 10-69029 SCREW, WIRING HARNESS SUPPORT TO BOTTOM COWL
13 11-8M0207775 NUT, WIRING HARNESS SUPPORT SCREW
14 32-8M0108355 HOSE, TELL TTALE - EXHAUST COVER TO BOTTOM COWL (16")
15 22-291112 CONNECTOR, TELL TALE HOSE TO BOTTOM COWL
15A 52889 NOZZLE, TELL TALE HOSE TO BOTTOM COWL
16 10-41228 SCREW, TELL TALE NOZZLE TO BOTTOM COWL
17 22-996642 ELLBOW, TELL TALE HOSE TO EXHAUST COVER
18 54-48123 CLAMP, TELL TALE HOSE TO CONNECTOR AND ELBOW
19 27-47257 GASKET, POWERHEAD TO EXHAUST EXTENSION PLATE
20 56306A2 PLATE ASSEMBLY, EXHAUST EXTENSION
21 26-38970 SEAL, RUBBER - WATER INLET TUBE
22 38448 RETAINER, WATER TUBE SEAL
23 10-69069 SCREW, RETAINER TO EXHAUST EXTENSION PLATE (3/4")
24 10-24226 SCREW, EXHAUST EXTNSN PLATE TO DRIV SHAFT HOUS (1-1/4")
25 11-8M0207775 NUT, EXHAUST EXTENSION PLATE SCREW
26 27-38471 GASKET, EXHAUST EXTENSION PLATE TO DRIVE SHAFT HOUSING
27 37918 SEAL, EXHAUST EXTENSION PLATE
28 99358 STRIP, RETAINING - EXHAUST EXTENSION PLATE SEAL
29 10-37571 SCREW, SEAL AND RETAINING STRIP TO EXTENSION PLATE
30 60304A54 SHIFT SHAFT ASSEMBLY, UPPER (LONG SHAFT) Comment: SERIAL 02681192-09999999
31 23-26600 BUSHING, SHIFT SHAFT Comment: SERIAL 02681192-09999999
32 93960A1 COUPLING, SHIFT SHAFT Comment: SERIAL 02681192-09999999
33 73402 LINK ROD ASSEMBLY
34 12-24664 WASHER, LINK ROD
35 13-29720 WASHER, WAVE - LINK ROD
36 52732A6 BRACKET ASSEMBLY, ANCHOR CONTROL CABLES
37 49935 CAP, BRASS BARREL TO THROTTLE CABLE
38 10-35386 SCREW, ANCHOR BRACKET TO CYLINDRE BLOCK
39 24-20099 SPRING, LINK ROD TO GUIDE BLOCK
40 37896 GUIDE BLOCK, LINK ROD
41 52100 WARE PLATE, LINK ROD (NOT AS SHOWN)
42 8M0036768 LATCH, CONTROL CABLE FASTENING - ANCHOR BRACKET
43 12-69056 WASHER, PLAIN - LINK ROD
44 11-826709109 NUT, LINK ROD
45 49932A1 LEVER ASSEMBLY, CONTROL CABLE LOCKING - ANCHOR BRACKET Comment: LATE STYLE
46 24-37911 SPRING, CONTROL CABLE LOCKING LEVER
47 17-239281 PIN, ROLL - CONTROL CABLE LOCKING LEVER
48 24-38472 SPRING, CONTROL CABLE TENSION - ANCHOR BRACKET
49 46933A1 GROUND STRAP ASSY, CRANKCASE TO BOTTOM COWL (3-5/8")
50 46933A2 GRAND STRAP ASSY, DRIV SHAFT HOUS-BOTTOM COWL (3-3/8")
51 10-62568 SCREW, GROUND STRAP FASTENING
52 13-69432 LOCKWASHER, GROUND STRAP SCREW
CARBURETOR ASSEMBLY (21 parts) CARBURETOR ASSEMBLY
Ref OEM Part # Part Name
-- 1395-92621 REPAIR PARTS KIT (1 PER CARBURETOR)
1 1335-3640 CARBURETOR ASSEMBLY, COMPLETE (KC-14A)
2 1395-8673 FLOAT ASSEMBLY
6 1395-92581 INLET NEEDLE, SEAT AND GASKET
9 1399-1133 COVER, FLOAT BOWL
10 10-52195 SCREW, FLOAT BOWL COVER (SHORT)
11 10-52196 SCREW, FLOAT BOWL COVER (LONG)
12 13-26995 LOCKWASHER, FLOAT BOWL COVER SCREWS
14 1399-3938 SCREEN, FILTER
16 1399-4791A1 COVER, STRAINER
18 10-25822 SCREW, STRAINER COVER FASTENING
19 1395-6027 SCREW. THROTTLE STOP LEVER
20 8146791 LEVER, THROTTLE STOP
21 1399-2012 SHAFT, THROTTLE
25 1399-3401 SHUTTER, THROTTLE
27 1399-1713 SCREW, IDLE ADJUSTMENT
28 10-28405 SCREW PLUG - MAIN FUEL JET CHANNEL
30 1399-1655 JET, MAIN FUEL (.055)
33 10-28846 SCREW, PLUG - MAIN NOZZLE
36 27-31402 GASKET, CARBURETOR FLANGE
37 11-29250 NUT, CARBURETOR MOUNTING STUD
CARBURETOR LINKAGE AND CHOKE SOLENOID (40 parts) CARBURETOR LINKAGE AND CHOKE SOLENOID
Ref OEM Part # Part Name
-- 28-89694 INSERT, THROTTLE BRACKET Comment: SERIAL 02573512-09999999
1 45068 CHOKE SOLENOID
2 13-26996 LOCKWASHER, SOLENOID TERMINAL
3 11-68219 NUT, SOLENOID TERMINAL
4 10-25299 SCREW, CHOKE SOLENOID
5 13-8M0204647 LOCKWASHER, CHOKE SOLENOID SCREW
6 59757 BRACKET, COIL LEAD RETAINER
7 10-64278 SCREW, COIL BRACKET (1")
8 12-8M0204649 WASHER, COIL BRACKET SCREW
9 11-8M0207775 NUT, COIL BRACKET SCREW
10 48315A4 PLUNGER AND LINK ASSEMBLY, CHOKE SOLENOID
11 12-30164 WASHER, PLUNGER AND LINK
12 18-26953 COTTER PIN, LINK TO UPPER CHOKE LEVER
13 27977 CLUSTER, THROTTLE LEVER (UPPER CARBURETOR)
14 1395-6027 SCREW, CLUSTER TO THROTTLE LEVER
15 1335-3640 CARBURETOR ASSEMBLY, COMPLETE
16 53649A2 THROTTLE PICKUP BRACKETE ASSEMBLY Comment: SERIAL 02573512-09999999
17 10-53651 SCREW, THROTTLE BRACKET MOUNTING Comment: SERIAL 02573512-09999999
18 24-37678 SPRING, CHOKE ROD TENSION
19 10-657461 STUD, CHOKE ROD SPRING TO CARBURETOR
20 23-32427 SPACER, CHOKE ROD SPRING STUD
21 11-8M0207775 NUT, CHOKE ROD SPRING TO CARBURETOR STUD
22 90242A1 KNOB, CHOKE ROD
23 25-20116 GROMMET, CHOKE ROD
24 45458 "U" LINK, CHOKE KNOB
25 23-45457 BUSING, NYLINER - "U" LINK
26 12-37998 WASHER, CHOKE ROD
27 10-69022 SCREW, "U" LINK TO CHOKE KNOB
28 13-26996 LOCKWASHER, "U" LINK SCREW
29 45456 ROD, CHOKE
30 17-25391 RIVET, CHOKE SHUTTER TO CHOKE ROD
31 18-26953 COTTER PIN, CHOKE ROD
32 47804 SHUTTER, CHOKE - CARBURETOR
33 16-69036 STUD, CARBURETOR - CHOKE SHUTTER PIVOT (1-3/8")
34 12-30164 WASHER, CHOKE SHUTTER CARBURETOR STUD
35 11-20110 NUT, CHOKE SHUTTER TO CARBURETOR STUD
36 35-56197 SCREEN, FILTER - CARBURETOR
37 16-69037 STUD, FILTER SCREEN TO CARBURETOR
38 12-30164 WASHER, FILTER SCREEN STUD
39 11-20110 NUT, FILTER SCREEN STUD
CLAMP AND SWIVEL BRACKET ASSEMBLY (62 parts) CLAMP AND SWIVEL BRACKET ASSEMBLY
Ref OEM Part # Part Name
-- 11-8M0207775 NUT, LOWER SHOCK PIN SCREW (LONG SHAFT)
1 1440-8394A1 CLAMP BRACKET ASSEMBLY
2 28403A3 THUMB SCREW ASSEMBLY
3 12-28404 WASHER, THUMB SCREW
4 8M0041936 TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET
5 12-52864 WASHER, CLAMP BRACKET TILT TUBE
6 11-858869 NUT, TILT TUBE FASTENING
7 53078 CAP, PLASTIC - TILT TUBE
8 23-59624 SPACER, CLAMP BRACKET STUD
9 16-59625 STUD, CLAMP BRACKET
10 13-8M0204647 LOCKWASHER, CLAMP BRACKET STUD
11 11-22053 CLAMP BRACKET STUD
12 17-8M0026068 TTILT LOCK PIN ASSEMBLY
13 32-28052 SLEEVE, RUBBER - TILT PIN BUMPER
14 1482-6386A4 SWIVEL BRACKET ASSEMBLY(LONG SHAFT)
15 26-37448 OIL SEAL, SWIVEL BRACKET
16 10-47828 SCREW, DRIVE - SWIVEL BRACKET
17 22-69059 FITTING, GREASE - SWIVEL BRACKET
18 19-77633Q LUBRICAP, SWIVEL BRACKET GREASE FITTING
19 24-94891 SPRING, COIL _ SWIVEL BRACKET
20 17-38311 PIN, COIL SPRING MOUNTING
21 76386 TILT LOCK ASSEMBLY, STARBOARD
22 76385T TILT LOCK ASSEMBLY, PORT
23 47802 TUBE, TILT LOCK
24 18-47959 COTTER PIN, TILT LOCK TUBE
25 23-47803 BUSHING, TILT LOCK TUBE
26 13-69150 WASHER, WAVE - TILT LOCK TUBE
27 17-49840A1 SWIVEL PIN AND STEERING ARM ASSEMBLY(LONG SHAFT)
28 28203 BUMPER, STEERING ARM
29 10-49554 BOLT, STEERING ARM TO UPPER MOUNT
30 11-8M0204653 NUT, STEERING ARM BOLT FASTENING
31 10-31830 SCREW, RIDE-GUIDE ATTACHING
32 11-8M0204726 NUT, RIDE-GUIDE ATTACHING SCREW
33 12-37429 WASHER, SWIVEL PIN - LOWER
34 73984T YOKE, BOTTOM
35 11-37424 NUT, SWIVEL PIN RETAINING
36 28205T STRAP STOP, DRIVE SHAFT HOUSING TO SWIVEL BRACKET
37 10-28200 SCREW, STRAP STOP TO DRIVE SHAFT HOUSING
38 11-25269 NUT, STRAP STOP FASTENING SCREW
39 23-28688 SPACER, RUBBER - COIL SPRING POSITIONING
40 55-28416 PIN, UPPER SHOCK MOUNTING
41 10-68299 BOLT, CLAMP BRACKET TO BOAT TRANSOM (UPPER)
42 12-68300 WASHER, CLAMP BRACKET BOLT (UPPER)
43 11-82670912 NUT, CLAMP BRACKET BOLT
44 38-56267 SERIAL PLATE
45 10-25612 SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET
46 17-25598 PIN, REVERSE LOCK SPRING ATTAING
47 24-29821 SPRING, REVERSE LOCK TENSION
48 87431 REVERSE LOCK ASSEMBLY
49 56349 SHAFT, REVERSE LOCK PIVOT
50 18-45882 COTTER PIN, REVERSE LOCK TO SHAFT
51 55-28414 PIN, LOWER SHOCK MOUNTING (LONG SHAFT)
52 23-28199 SPACER, UPPER SHOCK BUSHING TO CLAMP BRACKET
53 12-28196 WASHER, UPPER BUSHING RETAINER (INNER)
54 12-8M0204695 WASHER, LOWER BUSHING RETAINER (INNER)
55 55-58780A7 SHOCK ABSORBER
56 23-32171 BUSHING, RUBBER - SHOCK ABSORBER (UPPER)
57 23-28198 BUSHING, RUBBER - SHOCK ABSORBER (LOWER)
58 12-8M0204648 WASHER, UPPER AND LOWER BUSHING RETAINER (OUTER)
59 10-69375A1 SCREW, UPPER AND LOWER SHOCK MOUNTING PIN
60 70679 COVER, UPPER AND LOWER SHOCK MOUNTING PIN
61 10-37655 SCREW, COVER TO SHOCK MOUNTING SCREWS (7/16")
COWLING AND FRONT COVER (16 parts) COWLING AND FRONT COVER
Ref OEM Part # Part Name
-- 92-271091 ADHESIVE COMPOUND, EMBLEM FASTENING
1 2183-7928A3 COWL FRONT COVER ASSEMBLY
2 37-64413 EMBLEM, FRONT COVER
3 56849 KNOB, COWL FRONT COVER FASTENING
4 12-30771 WASHER, COVER FASTENING KNOB (RUBBER)
5 12-26825 WASHER, COVER FASTENING KNOB (STEEL)
6 24-30772 SPRING, TENSION - FASTENING KNOB
7 17-29077 ROLL PIN, TENSION SPRING TO KNOB
8 31089 STRIP, SOUND ABSORBING
9 38675 BLANKET, SOUND ABSORBING
10 35769 SEAL, SOUND ABSORBING - UPPER
11 53334 SEAL, SOUND ABSORBING - UPPER
12 2120-3612A3 WRAP AROUND COWL ASSEMBLY
13 46785A1 COWL LATCH ASSEMBLY
14 30413 HOOK, COWL LATCH FASTENING
15 30021 BLANKET, SOUND ABSORBING
CRANKSHAFT, PISTONS AND CONNECTING RODS (30 parts) CRANKSHAFT, PISTONS AND CONNECTING RODS
Ref OEM Part # Part Name
-- 39-78811A12 RING ASS'Y, PISTON (.015 OVERSIZE) - 1/16" THICK
1 420-3351A3 CRANKSHAFT ASSEMBLY
2 30-62567T BEARING, BALL - UPPER
3 30-63742T BEARING, BALL - LOWER
4 28-45554 KEY, FLYWHEEL DRIVE
5 531-1884A3 CENTER MAIN BEARING ASSEMBLY
6 17-20032 DOWEL PIN, CENTER MAIN BEARING
7 29-714221 BEARING, NEEDLE - OUTER RACE
8 26113T RACE, OUTER (PAIR)
9 53-26933 RING, SNAP - OUTER RACE
10 17-31245 DOWEL PIN, STEPPED
11 10-22968 SCREW, CENTER MAIN BEARING CLAMPING
12 11-8M0207775 NUT, BEARING CLAMPING SCREW
13 533-2761A5 MAIN BEARING ASSEMBLY, VALVE TYPE
14 17-20032 DOWEL PIN, MAIN BEARING
15 10-45775 SCREW, MAIN BEARING CLAMPING
16 11-45774 NUT, MAIN BEARING CLAMPING SCREW
17 34-45506A1 REED SET, MATCHED - MAIN BEARING
18 34-64632 REED STOP, MAIN BEARING REED VALVES
19 10-77280 SCREW, REED STOP MOUNTING
20 11-29469 NUT, REED STOP MOUNTING SCREW
21 732-3270A2 PISTON AND PISTON PIN ASSEMBLY
22 40-45740 LOCK RING, PISTON PIN
23 39-78816A12 RING ASSEMBLY, PISTON (1/16" THICK)
24 617-2768A3 CONNECTING ROD AND CAP ASSEMBLY
25 10-54803 SCREW, CONNECTING ROD
26 11-20061 NUT, CONNECTING ROD SCREW
27 29-47897 BEARING, NEEDLE - CRANKPIN
28 29-39656 BEARING, NEEDLE - PISTON PIN
29 12-45741 WASHER, NEEDLE LOCATING
CYLINDER BLOCK AND CRANKCASE ASSEMBLY (62 parts) CYLINDER BLOCK AND CRANKCASE ASSEMBLY
Ref OEM Part # Part Name
-- 12-26825 WASHER, CRANKCASE TO CYLINDER BLOCK SCREW
1 1128-3367A1 END CAP ASSEMBLY, UPPER
2 26-41953 OIL SEAL
3 25-31305 "O" RING
4 15-31283A1 SHIM, END CAP TO CRANKCASE (.002-3-5-10)
5 10-30225 SCREW, END CAP MOUNTING (1")
6 836-3260A3 CYLINDER BLOCK AND CRANKCASE ASSEMBLY
7 22-328022 PLUG, PIPE - WATER PRESSURE HOSE
8 16-64936 STUD, CARBURETOR MOUNTING
9 16-64281 STUD, CRANKCASE TO DRIVE SHAFT HOUSING (1-7/8")
10 17-43044 PIN, DOWEL - CRANKCASE TO CYLINDER BLOCK
11 17-20032 PIN, DOWEL - CYLINDER BLOCK TO MAIN BEARING
12 16-26134 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (4-1/16")
13 16-376531 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (2-11/16") Comment: SERIAL 02409053-09999999
14 16-48770 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (3-9/16") 2409054
15 10-26132 SCREW, CRANKCASE TO CYLINDER BLOCK (2-1/2")
16 10-21449 SCREW, CRANKCASE TO CYLINDER BLOCK (2")
17 11-29250 NUT, CRANKCASE FASTENING SCREW
18 53-78201 BRACKET, CLAMP EXTENSION
19 10-36351 SCREW, MAIN BEARING LOCKING (5/8")
20 10-20359 SCREW, CENTER MAIN BEARING LOCKING (1")
21 14-20091 TAB WASHER, BEARING LOCKING SCREW
22 1126-3369A2 END CAP ASSEMBLY, LOWER
23 21-28481A1 CHECK VALVE ASSEMBLY, END CAP
24 26-29478 OIL SEAL, LOWER
25 26-41953 OIL SEAL, UPPER
26 25-20081 "O" RING
27 15-20085A1 SHIM, END CAP TO CRANKCASE (.002-3-5-10)
28 10-30225 SCREW, END CAP MOUNTING (1")
29 27-37740 GASKET, CYLINDER BLOCK TO BAFFLE PLATE
30 47660 PLATE, BAFFLE - EXHAUST MANIFOLD
31 27-37741 GASKET, BAFFLE PLATE TO EXHAUST MANIFOLD COVER
32 37674 COVER, EXHAUST MANIFOLD
33 10-38837 SCREW, MANIFOLD COVER MOUNTING
34 58124A4 SWITCH, MERCURY
35 10-28708 SCREW, MERCURY SWITCH LEAD (3/8")
36 17-30496 PIN, ROLL - MERCURY SWITCH
37 10-8M0113176 SCREW, MERCURY SWITCH LEAND (3/8")
38 1011-2484 COVER, CYLINDER BLOCK
39 27-31798 GASKET, CYLINDER BLOCK COVER
40 10-24644 SCREW, CYLINDER BLOCK COVER MOUNTING (1-3/8")
41 10-21091 SCREW, CYLINDER BLOCK COVER MOUNTING (1-1/8")
42 11-8M0207775 NUT, COVER MOUNTING SCREW
43 32-8M0108355 TUBE, RUBBER SPACER - LOWER PORT NUT
44 37440 BRACKET, MOUNT SUPPORT - CYLINDER BLOCK
45 10-35386 SCREW, BRACKET TO CYLINDER BLOCK (1")
46 31288 COVER, TRANSFER PORT
47 27-31304 GASKET, TRANSFER PORT COVER
48 10-28635 SCREW, TRANSFER PORT COVER MOUNTING (5/8")
49 22-67902 CONNECTOR, CYLINDER BLEED HOSE - LOWER AND UPPER
50 32-9912688 HOSE, UPPER AND LOWER CYLINDER BLEED (9-1/2")
51 22-62365A1 CHECK VALVE ASSEMBLY, BLEED HOSE
52 21-28481A1 CHECK VALVE ASSEMBLY
53 54-20387 CLAMP, BLEED HOSE TO CONNECTOR
54 22-432881 TEE, BLEED HOSE TO CYLINDER BLOCK - CENTER
55 32-9912688 HOSE ASSEMBLY, CENTER CYLINDER BLEED (7")
56 32-8M0108355 TUBE, BALANCE - MAIN BEARING
57 22-53491 TEE, BLEED HOSE TO CYLINDER BLOCK - LOWER
58 32-9912688 HOSE ASSEMBLY, LOWER CYLINDER BLEED (6-1/2")
59 22-20781 ELBOW, BALANCE TUBE TO MAIN BEARING SCREW
60 22-8585531 TEE, BALANCE TUBE TO MAIN BEARING SCREW
61 54-20386 CLAMP, BALANCE TUBE TO ELBOW AND TEE
DISTRIBUTOR ADAPTOR AND PILOT ASSEMBLY (43 parts) DISTRIBUTOR ADAPTOR AND PILOT ASSEMBLY
Ref OEM Part # Part Name
1 45-47950 DRIVE SHAFT, DISTRIBUTOR
2 45960A1 PILOT ASSEMBLY, DISTRIBUTOR
3 12-46246 WASHER, DISTRIBUTOR TO PILOT
4 30-20066 BEARING, BALL - DISTRIBUTOR PILOT
5 24-29275 SPRING, HORSESHOE
6 17-27962 PIN, SPRING TERMINAL
7 32197 STOP, SPRING TERMINAL PIN
8 55804A1 ECONOMIZER COLLAR AND PIN ASSEMBLY
9 17-27961 PIN, SPRING RETAINER
10 22-25094 FITTING, GREASE - ECONOMIZER COLLAR
11 48321 ACTUATOR, THROTTLE
12 10-23015 SCREW, ADJUSTING - THROTTLE ACTUATOR (1")
13 11-68219 NUT< THROTTLE ACTUATOR ADJUSTING SCREW
14 48039 CAP, THROTTLE ACTUATOR ADJUSTING SCREW
15 10-69022 SCREW, THROTTLE ACTUATOR TO SECTOR GEAR (1/2")
16 13-26996 LOCKWASHER, THROTTLE ACTUATOR FASTENING SCREW
17 12-847883 WASHER, THROTTLE ACTUATOR FASTENING SCREW
18 30645 ADAPTOR, DISTRIBUTOR
19 22-25094 FITTING, GREASE - ADAPTOR
20 55805 BRACKET, STOP
21 10-28636 SCREW< STOP BRACKET TO DISTRIBUTOR ADAPTOR (2")
22 12-20533 WASHER, STOP BRACKET FASTENING SCREW
23 10-24228 SCREW, STOP BRACKET ADJUSTING (1-7/8')
24 11-20890 NUT, STOP BRACKET ADJUSTING SCREW
25 26852 CAP, NYLON - ADJUSTING SCREW
26 10-78841 SCREW, ADAPTOR AND PILOT TO CRANKCASE FLANGE (1 1/2")
27 12-20084 WASHER, ADAPTOR AND PILOT FASTENING SCREW
28 11-22053 NUT, ADAPTOR AND PILOT FASTENING SCREW
29 12-27939 WASHER, THRUST - DISTRIBUTOR PILOT
30 14-27960 TAB WASHER, CAP LOCKING
31 13-27959 WASHER, WAVE - TAB WASHER TENSION
32 27955 CAP, ADAPTOR AND PILOT FASTENING
33 10-28667 SCREW, ADAPTOR AND PILOT TO DISTRIBUTOR (1-1/8")
34 13-26992 LOCKWASHER, ADAPTOR AND PILOT TO DISTRIBUTOR SCREW
35 23-29909 SPACER. DRIVEN PULLEY
36 29906A1 DRIVEN PULLEY ASSEMBLY
37 17-29908 PIN, DRIVEN PULLEY
38 29907 FLANGE, DRIVE PULLEY
39 28-29910 KEY, DISTRIBUTOR DRIVING
40 10-64652 SCREW, PULLEY CLAMPING (5/8")
41 12-38832 WASHER, PULLEY CLAMPING SCREW
42 20140 BELT, TIMING
43 30109 GROUND STRAP ASSEMBLY, ADAPTOR TO CRANKCASE
DISTRIBUTOR ASSEMBLY, COMPLETE (32 parts) DISTRIBUTOR ASSEMBLY, COMPLETE
Ref OEM Part # Part Name
- 393-2799A11 DISTRIBUTOR ASSEMBLY, COMPLETE
-- 8M0084600 CONNECTOR, SPARK PLUG LEAD
1 393-2799A21 HOUSING ASSEMBLY, PRIMARY
2 13-26917 WASHER, WAVE - PRIMARY HOUSING
3 30-26379 BEARING, BALL - ROTOR SHAFT
4 53-45906 RING, RETAINER - ROTOR SHAFT BALL BEARING
5 393-3269A6 ROTOR SHAFT ASSEMBLY
6 393-2795 SHIM, TRIGGER HOUSING TO PRIMARY HOUSING
7 393-2918A6 TRIGGER HOUSING ASSEMBLY
8 10-45218 SCREW, SHIM/TRIGGER HOUSING TO PRIMARY HOUSING (3/8")
9 393-3014A2 ADAPTOR ASSEMBLY, HOUSING TO DISTRIBUTOR CAP
10 27-46351 GASKET, ADAPTOR TO PRIMARY HOUSING
11 17-20032 DOWEL PIN, ADAPTOR TO PRIMARY HOUSING
12 10-32627 SCREW, ADAPTOR TO HOUSING
13 11-46438 NUT, ADAPTOR TO HOUSING SCREW
14 22-31521A1 ELBOW ASSEMBLY, VENT HOSE - ADAPTOR HOUSING
15 27-36268 GASKET, DISTRIBUTOR TO ADAPTOR
16 393-1927A9 DISTRIBUTOR CAP ASSEMBLY
17 393-1293A1 BRUSH AND SPRING ASSEMBLY
18 22-31521 ELBOW, VEN HOSE - DISTRIBUTOR CAP
19 10-60464 SCREW, DISTRIBUTOR CAP TO ADAPTOR TO HOUSING (2")
20 12-89302 WASHER, DISTRIBUTOR CAP FASTENING SCREW
21 11-46438 NUT, DISTRIBUTOR CAP FASTENING SCREW
22 393-2725 COVER, SIDE INLET - DISTRIBUTOR
23 27-26447 GASKET, SIDE INLET COVER TO DISTRIBUTOR CAP
24 10-35400 SCREW, SIDE INLET COVER TO DISTRIBUTOR CAP (7/16")
25 84-821945A8 HIGH TENSION CABLE ASSEMBLY - DISTRIBUTOR TO COIL
26 85-94589 SLEVE, TERMINAL END COVER
27 25-26547 GROMMET, SPARK PLUB LEAD
28 332-2854T01 BOOT, HIGH TENSION CABLE TO COIL
29 84-813715A1 SPARK PLUG LEAD ASSEMBLY
30 85-63709A1 PROTECTOR, SPARK PLUGG LEAD
DISTRIBUTOR VERTICAL LINKAGE AND IGNITION COILS (36 parts) DISTRIBUTOR VERTICAL LINKAGE AND IGNITION COILS
Ref OEM Part # Part Name
1 27947 SWIVEL, LINKAGE - ECONOMIZER COLLAR
2 25996A1 SWIVEL AND LINK ROD ASSEMBLY
3 11-25168 NUT, UPPER LINK ROD ADJUSTING
4 37931 ROD, LINK - UPPER
5 27948 SWIVEL, UPPER LINK ROD TO THROTTLE CONTROL LEVER
6 48856 LEVER, THROTTLE CONTROL Comment: SERIAL 02409054-09999999
7 12-8M0204649 WASHER, THROTTLE CONTROL LEVER SWIVEL
8 13-25806 WASHER, WAVE - THROTTLE CONTROL LEVER SWIVEL
9 11-8267089 NUT, UPPER LINK ROD SWIVEL TO THROTTLE CONTROL
10 10-31830 SCREW, THROTTLE LVR TO EXHAUST MANIFOLD CVR (1-3/4")
11 12-8M0042641 WASHER, THROTTLE CONTROL LEVER SCREW
12 23-45818 BUSHING, THROTTLE CONTROL LEVER
13 11-8M0204726 NUT, THROTTLE CONTROL LEVER SCREW
14 37587 SWIVEL, LOWER - THROTTLE CTRL LVR TO THROTTLE CABLE
15 11-8267089 NUT, THROTTLE CABLE TO LOWER SWIVEL
16 393-2799A11 DISTRIBUTOR ASSEMBLY, COMPLETE
17 45409 WIRE RETAINER, HIGH TENSION LEADS
18 45392 BRACKET, FRONT - WIRE RETAINER
19 45393 BRACKET, REAR - WIRE REATINER
20 10-62568 SCREW, FRONT AND REAR BRACKET ATTACHING
21 45391 SPACER, RUBBER - HIGH TENSION LEADS
22 33-896329827 SPARK PLUB (CHAMPION - L19V)
23 32-8M0108355 HOSE, VENT - DISTRIBUTOR TO ELBOW (11") PLASTIC
24 32-8M0108355 HOSE, VENT - DISTRIBUTOR TO ELBOW (16") PLASTIC
25 22-31521 ELBOW, VENT HOSE TO BOTTOM COWL
26 332-4895A5 IGNITION COIL ASSEMBLY, COMPLETE
27 10-46367 SCREW, IGNITION COIL CLAMPING - CLIP ATTACHING (2-1/2")
28 11-68219 NUT, IGNITION COIL CLAMPING SCREW
29 12-8M0204666 WASHER, IGNITION COIL CLAMPING SCREW
30 54-22740 CLIP, LEAD WIRE TO IGNITION COIL
31 8M0084613 "D" WASHER, IGNITION COIL CLAMPING SCREW
32 11-8267086 NUT, IGNITION COIL CLAMPING SCREW
33 10-69026 SCREW, COIL MOUNTING BRACKET (7/8")
34 13-26992 LOCKWASHER, COIL MOUNTING BRACKET SCREW
35 10-37561 SCREW, COIL MOUNTING BRACKET (2-1/2")
36 11-8M0207775 NUT, COIL MOUNTING BRACKET SCREW
DRIVE SHAFT HOUSING ASSEMBLY (51 parts) DRIVE SHAFT HOUSING ASSEMBLY
Ref OEM Part # Part Name
1 1551-3918A3 DRIVE SHAFT HOUSING ASSEMBLY (LONG SHAFT)
2 16-56295 STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING (2-11/16")
3 19-47579 PLUG, PLASTIC - TRIM TAB SCREW HOLE
4 10-48409 SCREW, RETAINING STRIP TO DRIVE SHAFT HOUSING (5/8")
5 10-48408 SCREW, RETAINING STRIP TO DRIVE SHAFT HOUSING (1/2")
6 37417 COVER, TRIM - DRIVE SHAFT HOUSING
7 10-37571 SCREW, TRIM COVER TO BOTTOM COWL
8 37919 SEAL, TRIM COVER TO DRIVE SHAFT HOUSING
9 37665 STRIP, RETAINING - TRIM COVER SEAL (SIDE)
10 38052 STRIP, RETAINING - TRIM COVER SEAL (REAR)
11 32-37438 TUBE, WATER INLET (LONG SHAFT)
12 23-29591 SLEEVE, RUBBER - WATER INLET TUBE
13 38470 TUBE, EXHAUST (LONG SHAFT)
14 10-38601 SCREW, EXHAUST TUBE TO EXHAUST EXTENSION PLATE Comment: USE 3 SCREWS AND 3 NUTS THRU SERIAL #2409053 - USE 2 SCREWS AND 2 NUTS STARTING WITH SERIAL #2409054.
15 11-35888 NUT, EXHAUST TUBE SCREW Comment: USE 3 SCREWS AND 3 NUTS THRU SERIAL #2409053 - USE 2 SCREWS AND 2 NUTS STARTING WITH SERIAL #2409054.
16 11-23161 NUT, POWERHEAD STUDS
17 11-8M0204726 NUT, POWERHEAD STUDS
18 12-20086 WASHER, POWERHEAD STUDS
19 27-38471 GASKET, EXHAUST EXTENSION PLATE TO DRIVE SHAFT HOUSING
20 52887 GUIDE, PUSH ROD - RECERSE LOCKING
21 47558 ROD, PUSH - REVERSE LOCK (LONG SHAFT)
22 11-69254 NUT, JAM - PUSH ROD
23 47559 YOKE, PUSH ROD
24 24-78203A2 PIN, PUSH ROD TO REVERSE LOCK
25 18-25191 COTTER PIN, PUSH ROD PIN
26 75297 MOUNT, RUBBER - UPPER (HEAVY DUTY)
27 49239 COVER, UPPER MOUNT - OUTSIDE HALF
28 53141 COVER, UPPER MOUNT - INSIDE HALF
29 24929 PACKING, "U" CUP
30 10-20012 SCREW, UPPER MOUNT COVER (1-5/8")
31 10-28775 SCREW, UPPER MOUNT COVER (2-1/8")
32 12-8M0204649 WASHER, UPPER MOUNT COVER SCREW
33 11-35888 NUT, UPPER MOUNT COVER SCREW
34 12-31262 WASHER, UPPER MOUNT BOLT
35 12-47840 WASHER, RUBBER - UPPER MOUNT BOLT
36 12-31263 WASHER, UPPER MOUNT BOLT
37 11-8M0204653 NUT, UPPER MOUNT BOLT
38 75300 MOUNT, RUBBER - LOWER )HEAVY DUTY)
39 10-75284 SCREW, UPPER MOUNT (5-1/2")
40 11-25096 NUT, MOUNT SCREW
41 25067 BUMPER, RUBBER - MOUNTING SCREW
42 11-8M0204653 NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS
43 12-45176 WASHER, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS
44 11-29489 NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS
45 12-45176 WASHER, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS
46 35608 CLAMP, LOWER MOUNT TO DRIVE SHAFT HOUSING
47 24-35522 SPRING, TENSION - LOWER MOUNT CLAMP
48 10-29256 SCREW, LOWER MOUNT CLAMP TO DRIVE SHAFT HOUSING
49 35474T COVER, LOWER MOUNT CLAMP
50 11-35521 NUT, LOWER MOUNT CLAMP COVER
51 10-29722 SCREW, COVER TO LOWER CLAMP MOUNT
FLYWHEEL ASSEMBLY AND STATOR (16 parts) FLYWHEEL ASSEMBLY AND STATOR
Ref OEM Part # Part Name
1 19-45907 PLUB, FLYWHEEL PULLER THREADS
2 11-8M0214915 NUT, FLYWHEEL
3 12-33001 WASHER, FLYWHEEL NUT
4 28-45554 KEY, FLYWHEEL DRIVE
5 225-2494A15 FLYWHEEL ASSEMBLY, COMPLETE (USE C-10-49009 SCREW)
6 10-68997 SCREW, FLEXIBLE PLATE TO FLYWHEEL (5/16-24 X 3/4")
7 10-32417 SCREW, PLATE AND HUB TO FLEXIBLE PLATE
8 17-26618 PIN, DOWEL - PULLEY TO FLYWHEEL
9 29788 FLANGE, FLYWHEEL PULLEY
10 30306 PULLEY, FLYWHEEL
11 29787 HUB, FLYWHEEL PULLEY
12 398-4793 STATOR, ALTERNATOR Comment: SERIAL 02682098-09999999
14 10-57021 SCREW, STATOR TO UPPER END CAP (7/8")
15 54-26550 CLIP, STATOR?WIRING HARNESS LEADS FASTENING (5/16")
16 10-37655 SCREW, STATOR LEAD CLIP FASTENING (10-32 X 1/2")
17 8M0084613 "D" WASHER, CLIP FASTENING SCREW
FUEL PUMP AND FUEL LINE ASSEMBLY (30 parts) FUEL PUMP AND FUEL LINE ASSEMBLY
Ref OEM Part # Part Name
1 56677A6 FUEL PUMP ASSEMBLY - UPPER
2 21-30430A1 CHECK VALVE ASSEMBLY
3 23014A1 DIAPHRAGM KIT
7 23004 RETAINER, CHECK VALVE
8 10-43725 SCREW, RETAINER TO HOUSING
9 30461A2 FUEL PUMP ASSEMBLY - LOWER
10 30275 COVER, FUEL PUMP
11 10-73013 SCREW, FUEL PUMP MOUNTING (1-1/2") - UPPER PUMP
12 10-30273 SCREW, FUEL PUMP MOUNTING (1-7/8") - UPPER PUMP
13 10-73013 SCREW, FUEL PUMP MOUNTING (1-1/2") - LOWER PUMP
14 10-30273 SCREW, FUEL PUMP MOUNTING (1-7/8") - LOWER PUMP
15 32-32256A1 FUEL LINE ASSEMBLY, PUMP TO CARBURETOR (9-7/8")
16 22-30174 ELBOW, UPPER CARBURETOR STRAINER COVER
17 22-30175 SLEEVE, CARBURETOR STRAINER COVER ELBOW
18 22-30177 NUT, UPPER CARBURETOR STRAINER COVER ELBOW
19 32-31552A1 FUEL LINE ASSEMBLY, PUMP TO PUMP (12-3/8")
20 32-31553A1 FUEL LINE ASSEMBLY, PUMP TO CARBURETOR (19-3/4")
21 32-30176 FUEL LINE, ADAPTOR TO LOWER FUEL PUMP (18")
22 22-30174 ELBOW, LOWER FUEL PUMP INLET
23 22-30175 SLEEVE, FUEL PUMP INLET ELBOW
24 22-30177 NUT, FUEL PUMP INLET ELBOW
25 22-37682 ELBOW, FUEL LINE TO ADAPTOR
26 30186 ADAPTOR, CHECK UNIT (FUEL LINE)
27 30187 STEM, CHECK UNIT ADAPTOR
28 25-16524 "O" RING, ADAPTOR STEM
29 24-30189 SPRING, ADAPTOR STEM
30 30188 CUP WASHER, ADAPTOR
31 10-37561 SCREW, ADAPTOR TO BOTTOM COWL (2-1/2")
32 11-8M0207775 NUT, ADAPTOR FASTENING SCREW
33 32-31550A1 FUEL LINE ASSEMBLY, CARBURETOR (6")
GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) (55 parts) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1)
Ref OEM Part # Part Name
- 1623-3912A9 GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) SEE NOTE BELOW
1 1623-5244A14 GEAR HOUSING ASSEMBLY
2 16-57921 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (4")
3 16-8M0133358 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (2-1/16")
4 16-8M0034463 STUD, WATER PUMP BASE&BODY TO GEAR HOUSING (3-3/8")
5 16-57919 STUD, WATER PUMP BASE&BODY TO GEAR HOUSING (3-5/16")
6 31-32898T BEARING, ROLLER - DRIVE SHAFT
7 45-47434 DRIVE SHAFT (LONG SHAFT)
8 43-49751 GEAR, PINION - DRIVE SHAFT
9 11-35921 NUT, PINION GEAR TO DRIVE SHAFT
10 15-30278A1 SHIM, WATER PUMP BASE TO GEAR HOUSING
11 30-63326T BEARING, BALL - DRIVE SHAFT Comment: SERIAL 02573852-09999999
12 53-30726 RING, RETAINING - BALL BEARING
13 27-32438 GASKET, WATER PUMP BASE TO GEAR HOUSING
14 25-8M0204651 "O" RING, WATER PUMP BASE
15 46-48747A1 WATER PUMP BASE ASSEMBLY(PLASTIC)
16 26-94038 OIL SEAL, WATER PUMP BASE
17 26-16977 OIL SEAL, WATER PUMP BASE
18 17-35973 DOWEL PIN, WATER PUMP BASE TO WATER PUMP BODY
19 27-8M0090319 GASKET, LOWER - WATER PUMP BASE TO FACE PLATE
20 8M0204677 PLATE, FACE - WATER PUMP BASE TO WATER PUMP BODY
21 27-858524 GASKET, UPPER - FACE PLATE TO WATER PUMP BODY
22 46-96148T1 WATER PUMP BODY ASSEMBLY(PLASTIC)
23 48752T INSERT, WATER PUMP BODY
24 26-16977 OIL SEAL, WATER PUMP BODY
25 26-38970 SEAL, RUBBER - WATER INLET TUBE
26 47-89984T4 IMPELLER, WATER PUMP
27 17-8M0214994 PIN, IMPELLER DRIVE
28 10-30720 SCREW, WATER PUMP BODY TO GEAR HOUSING (2-1/4")
29 13-26992 LOCKWASHER, WATER PUMP BODY SCREW
30 12-8M0204649 WASHER, WATER PUMP BODY FASTENING SCREW AND STUD
31 11-826709109 NUT, WATER PUMP BODY FASTENING SCREW
32 12-36001 WASHER, WATER PUMP BODY FASTENING STUD
33 11-826709111 NUT, WATER PUMP BODY FASTENING STUD
34 25-8M0214918 RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT)
35 23-29804T SLEEVE, GUIDE - WATER INLET TUBE
36 25-8M0214919 "O" RING, UPPER - DRIVE SHAFT
37 37641001 SEAL, EXHAUST TUBE
38 38051 PLATE, SUPPORT - EXHAUST TUBE SEAL
39 76062A1 SHAFT, SHIFT - LOWER
40 53-29641 CLIP, RETAINING - SHIFT SHAFT
41 25-25439 "O" RING, SHIFT SHAFT BUSHING
42 23-77631A2 BUSHING ASSEMBLY, SHIFT SHAFT
43 26-892361 OIL SEAL, SHIFT SHAFT BUSING (UPPER)
44 12-31266 WASHER, RUBBER - SHIFT SHAFT BUSHING
45 78036 SPACER, LOWER - REVERSE LOCKING
46 43308T1 CAM, REVERSE LOCKING
47 22-390721 PLUG, PIPE - SHIFT SHAFT GREASE FILLER HOLE
48 10-79953Q04 SCREW, GREASE FILLER AND VENT HOLE
49 12-191833 WASHER, GREASE FILLER AND VENT HOLE SCREW
50 10-29608 SCREW, GEAR HOUSING FLUSHING HOLE - ALUMINUM
51 23-29588 GASKET, GEAR HOUSING FLUSHING HOLE SCREW - ALUMINUM
52 26-8M0214917 SEAL, GEAR HOUSING FLUSHING HOLE - ALUMINUM
53 19-48750 PLUG, GEAR HOUSING FLUSHING HOLE - PLASTIC
54 12-8M0204663 WASHER, GEAR HOUSING FLUSHING HOLE SCREW - PLASTIC
GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) (36 parts) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2)
Ref OEM Part # Part Name
- 1623-3912A9 GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT)-(SEE NOTE BELOW
1 1623-5244A14 GEAR HOUSING ASSEMBLY SEE PAGE 30 FOR PARTS BREAKDOWN
55 760394 CAM, SHIFT Comment: SERIAL 02573512-09999999
56 30625 FOLLOWER, CAM
57 30624 SLIDE, CROSS PIN
58 24-30622 SPRING, COMPRESSION - CAM FOLLOWER
59 15-30923A1 SHIM, BEARING OUTER RACE TO GEAR HOUSING (.002-3-5-10)
60 31-30894A1 TAPERED ROLLWER BEARING ASSEMBLY
61 31-30895T BEARING, ROLLER - FORWARD GEAR
62 43-53100A3 FORWARD GEAR ASSEMBLY
63 52-822539T RATCHET, SLIDING CLUTCH
64 17-8M0100263 PIN, CROSS - RATCHET TO PROPELLER SHAFT
65 24-30893 SPRING, RETAINING - CROSS PIN
66 44-93003 SHAFT, PROPELLER (FINE THREAD)
67 43-31887 REVERSE GEAR ASSEMBLY
68 15-29955A1 SHIM, THRUST WASHER TO GEAR HOUSING (.002-3-5-10)
69 12-71143A1 WASHER, THRUST - BEARING CARRIER TO GEAR HOUSING
70 30-31265 BEARING, BALL - REVERSE GEAR
71 25-29976 "O" RING, BEARING CARRIER
72 52132T1 BEARING CARRIER ASSEMBLY
73 31-30956T BEARING, ROLLER - BEARING CARRIER
74 26-8M0204670 OIL SEAL, BEARING CARRIER
75 28-30281 KEY, LOCATING - BEARING CARRIER
76 14-52700 TAB WASHER, GEAR HOUSING COVER
77 52699 COVER, GEART HOUSING
78 97-31640Q4 TRIM TAB, GEAR HOUSING
79 10-32470 SCREW, TRIM TAB TO GEAR HOUSING (1-3/4")
80 12-45176 WASHER, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS
81 11-8M0204653 NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS
82 10-34353 SCREW, GEAR HOUSING TO DRIVE SHAFT HOUSING (1")
83 12-31013 WASHER, THRUST - BEARING CARRIER
84 65091Q01 THRUST HUB AND WASHER ASSEMBLY Comment: PART OF A-1623-3486A8 AND A9 GEAR HOUSING ASSEMBLY, COMPLETE
85 12-29590 WASHER, CUPPED - THRUST HUB Comment: PART OF A-1623-3486A8 AND A9 GEAR HOUSING ASSEMBLY, COMPLETE
86 12-31211Q03 WASHER, SPLINED - PROPELLER NUT
87 14-816629Q TAB WASHER, PROPELLER NUT
88 11-52707Q1 NUT, PROPELLER (FINE THREAD)
MISCELLANEOUS PARTS/ACCESSORIES (1 parts) MISCELLANEOUS PARTS/ACCESSORIES
Ref OEM Part # Part Name
- 79-73370A3 TACHOMETER ASSEMBLY
STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES (51 parts) STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES
Ref OEM Part # Part Name
-- 269011 BUMPER, STARTER SOLENOID (IGNITION COIL BRACKET)
1 84-69236A1 WIRING HARNESS, INTERNAL
2 30050 TERMINAL, HARNESS AND MERCURY SWITCH LEADS
3 54-648552 CLIP, WIRING HARNESS TO FRONT BRACKET (1/8")
4 8M0084613 "D" WASHER, WIRING HARNESS CLIP SCREW
5 10-8M0113176 SCREW, WIRING HARNESS CLIP TO FRONT BRACKET (3/8")
6 26079A2 PLATE, WIRING HARNESS TO BOTTOM COWL
7 10-45893 SCREW, HARNESS PLATE FASTENING (7/8")
8 54-76368 CLAMP, WIRING HARNESS TO BOTTOM COWL
9 10-45862 SCREW, WIRING HARNESS CLAMP TO BOTTOM COWL (7/8")
10 13-26996 LOCKWASHER, WIRING HARNESS CLAMP SCREW
11 12-847883 WASHER, WIRING HARNESS CLAMP SCREW
12 24-28975 SPRING, GARTER - INTERNAL WIRING HARNESS
13 10-98256 SCREW, GROUND WIRE TO BOTTOM COWL
14 13-25244 LOCKWASHER, GROUND WIRE SCREW
15 13-24669 LOCKWASHER, GROUND WIRE SCREW
16 78614A1 RECTIFIER ASSEMBLY
17 10-64278 SCREW, RECTIFIER TO MOUNTING BRACKET (1")
18 11-8M0207775 NUT, RECTIFIER MOUNTING SCREW
19 12-45075 WASHER, RECTIFIER STATOR LEAD TERMINAL
20 11-45076 NUT, FASTENING - RECTIFIER STATOR LEADS
21 50-45822A1 STARTER MOTOR ASSEMBLY
22 37331 PLATE, SPACER - STARTER MOTOR
23 10-22698 SCREW, STARTER MOTOR TO CRANKCASE FLANGE (1-3/4")
24 13-8M0204647 LOCKWASHER, STARTER MOTOR FASTENING SCREW
25 38747 BRACKET, SUPPORT - STARTER MOTOR
26 13-24669 LOCKWASHER, THRU BOLT
27 11-20088 NUT, BOLT - BRACKET TO STARTER MOTOR
28 84-93389A12 CABLE, WIRE - STARTER MOTOR TO FRONT SUPPORT BRACKET
29 10-69035 SCREW, HARNESS GROUND LEAD TO STARTER MOTOR (5/8")
30 13-26992 LOCKWASHER, STARTER MOTOR TERMINAL
31 11-20890 NUT, STARTER MOTOR TERMINAL
32 48396 CABLE, WIRE - STARTER MOTOR TO SOLENOID
33 25661T1 SOLENOID, STARTER
34 46466 GROUND STRAP ASSEMBLY, STARTER SOLENOID
35 13-8M0204647 LOCKWASHER, SOLENOID TERMINAL (5/16")
36 11-22053 NUT, SOLENOID TERMINAL (5/16")
37 10,13-26996 LOCKWASHER, SOLENOID TERMINAL
38 10,11-68219 NUT, SOLENOID TERMINAL
39 10-69028 SCREW, SOLENOID TO COIL BRACKET
40 13-26992 LOCKWASHER, STARTER SOLENOID FASTENING SCREW
41 332-2986A21 SWITCH BOX ASSEMBLY
42 10-64279 SCREW, SWITCH BOX TO FRONT MOUNTING BRACKET (1")
43 11-8M0207775 NUT, SWITCH BOX SCREW
44 10-45218 SCREW< SWITCH BOX (3/8")
45 12-45075 WASHER, SWITCH BOX TERMINAL
46 11-45076 NUT, SWITCH BOX TERMINAL
47 25-26547 GROMMET, RECTIFIER TO SWITCH BOX WIRE
48 45559 TERMINAL BLOCK, STATOR LEADS
49 10-48409 SCREW, TERMINAL BLOCK FASTENING (5/8")
50 10-62568 SCREW, STATOR LEADS TO ERMINAL BLOCK (3/8")
TOP COWL AND SUPPORT BRACKETS (48 parts) TOP COWL AND SUPPORT BRACKETS
Ref OEM Part # Part Name
1 2114-3806 COWL, TOP
2 52733A9 RETAINER ASSEMBLY, TOP COWL
3 35496 PAD, BUMPER - TOP COWL RETAINER
4 37-61018A1 EMBLEM, TOP COWL RETAINER
5 10-74824 SCREW, RETAINER TO TOP COWL (1-1/4")
6 13-39107 LOCKWASHER, RETAINER TO TOP COWL SCREW
7 76370 SHIELD, TOP COWL - REAR Comment: SERIAL 02409054-09999999
8 10-37370 SCREW, SHIELD TO TOP COWL (5/8")
9 13-37371 LOCKWASHER, SHIELD SCREW
10 47341A11 ROPE, STARTER (FOR MANUAL STARTING ONLY)
11 46144 BRACKET, COWL LATCH - TOP COWL FASTENING
12 10-21091 SCREW, COWL LATCH BRACKET TO TOP COWL (1-1/8")
13 12-8M0204649 WASHER, LATCH BRACKET SCREW (1/16" THICK)
14 12-37998 WASHER, LATCH BRACKET SCREW (1/32" THICK)
15 37412 LEVER, CLAMPINT - TOP COWL MOUNTING
16 23-26819 BUSHING, NYLON - CLAMPING LEVER
17 12-38006 WASHER, CLAMPING LEVER
18 23-31293 BUYSHING, RUBBER - CLAMPING LEVER
19 11-30428 FASTENER, CLAMPING LEVER
20 17-29077 PIN, ROLL - CLAMPING LEVER
21 52739 HINGE, COWL LATCH - TOP COWL
22 94918F1 LEVER, COWL LATCH HINGE
23 17-58998 PIN, COWL LATCH LEVER TO HINGE
24 24-53019 SPRING, COWL LATCH HINGE
25 55455 HOOK, TOP COWL LATCH - REAR
26 10-22956 SCREW, REAR HOOK TO TOP COWL (7/8")
27 13-26992 LOCKWASHER, REAR HOOK MOUNTING SCREW
28 79897A4 FRAME, TOP COWL SUPPORT
29 37-45201 DECAL, TIMING
30 46096 MOUNT, RUBBER - TOP COWL FRAME (HEAVY DUTY)
31 11-8267089 NUT, RUBBER MOUNT TO TOP COWL FRAME
32 52724 BRACKET, TOP COWL SUPPORT - REAR
33 31014 MOUNT, RUBBER MOUNT TO TOP COWL FRAME
34 13-26992 LOCKWASHER, RUBBER MOUNT TO REAR SUPPORT BRACKET
35 12-69057 WASHER, RUBBER MOUNT TO REAR SUPPORT BRACKET
36 11-20088 NUT, RUBBER MOUNT TO REAR SUPPORT BRACKET
37 10-26065 SCREW, REAR BRACKET TO TOP COWL FRAME (1")
38 11-29250 NUT, REAR BRACKET SCREW
39 10-74824 SCREW, RREAR BRACKET TO BOTTOM COWL (1-1/4")
40 13-8M0204647 LOCKWASHER, REAR SUPPORT BRACKET SCREW
41 77116A1 BRACKET ASSEMBLY, TOP COWL SUPPORT - FRONT
42 10-78841 SCREW, FRONT BRACKET TO BOTTOM COWL (1-1/2")
43 11-29250 NUT, FRONT SUPPORT BRACKET SCREW
44 10-73657 SCREW, FRONT BRACKET TO TOP COWL FRAME (1-1/2")
45 13-8M0204647 LOCKWASHER, FRONT SUPPORT BRACKET SCREW
46 37640 MOUNT, RUBBER - FRONT SUPPORT BRACKET
47 13-8M0204647 LOCKWASHER, RUBBER MOUNT TO FRONT SUPPORT BRACKET
48 11-22053 NUT, RUBBER MOUNT TO FRONT SUPPORT BRACKET

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 1000SS running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

Recently Viewed Products