Mercury 1000BP (2641855 THRU 3253111) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 1000BP. Scroll down for exploded parts diagrams (18), specifications, and maintenance reference.

Mercury 1000BP (2641855 THRU 3253111) Parts & Diagrams

🔎 Mercury 1000BP Reference Library — Exploded parts diagrams (18 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 1000BP is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower 100 HP
Displacement 2064 cc
Bore x Stroke 90 mm x 81 mm
Spark Plug (Type & Gap) NGK IZFR6F-11
Engine Oil Capacity 5.2 L (5.5 quart)
Recommended Engine Oil Mercury FourStroke Oil 10W-30
Gear Case Oil Capacity 710 mL (24 fl oz)
Idle Speed (in gear) 650–700 RPM (in gear)
Full Throttle RPM Range 5000-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 1000BP:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 1000BP.

BOTTOM COWL AND SHIFT LINKAGE (47 parts) BOTTOM COWL AND SHIFT LINKAGE
Ref OEM Part # Part Name
1 2115-3807 COWL, BOTTOM (MERC 1250BP)
2 52862A2 DRIP TRAY ASSEMBLY, BOTTOM COWL
3 37940 PAD, SOUND - DRIP TRAY
4 10-41228 SCREW, DRIP TRAY TO BOTTOM COWL (1/2")
5 32-8M0108355 HOSE, DRIP TRAY TO BOTTOM COWL (8")
6 37638 BOOT, CONTROL CABLES - BOTTOM COWL
7 76369 SPACER, BOTTOM COWL (COWL FRONT COVER)
8 10-48591 SCREW, SPACER TO BOTTOM COWL (1/2")
9 37637 BOOT, FUEL CONNECTOR - BOTTOM COWL
10 23760 BAFFLE, BOTTOM COWL
11 10-52867 SCREW, BAFFLE TO BOTTOM COWL
12 37445 SUPPORT, WIRING HARNESS - BOTTOM COWL
13 10-69029 SCREW, WIRING HARNESS SUPPORT TO BOTTOM COWL (1 3/4")
14 11-8M0207775 NUT, WIRING HARNESS SUPPORT SCREW
15 32-8M0108355 HOSE, TELL TALE - EXHAUST COVER TO BOTTOM COWL (16")
16 52889 NOZZLE, TELL TALE HOSE TO BOTTOM COWL
17 10-41228 SCREW, TELL TALE NOZZLE TO BOTTOM COWL (1/2")
18 22-996642 ELBOW, TELL TALE HOSE TO EXHAUST COVER
19 54-48123 CLAMP, TELL TALE HOSE TO CONNECTOR AND ELBOW
20 10-28713 GASKET, POWERHEAD TO DRIVE SHAFT HOUSING
21 26-38970 SEAL, RUBBER - WATER INLET TUBE
22 38448 RETAINER, WATER TUBE SEAL
23 10-69069 SCREW, RETAINER TO DRIVE SHAFT HOUSING (3/4")
24 37918 SEAL, COWL - FRONT
25 99358 STRIP, RETAINING - COWL SEAL
26 10-37571 SCREW, SEAL AND RETAINING STRIP TO COWL
27 53777A2 SHIFT SHAFT ASSEMBLY, UPPER (LONG SHAFT)
28 48047A2 LINK ROD ASSEMBLY
29 12-24664 WASHER, LINK ROD
30 13-29720 WASHER, WAVE - LINK ROD
31 52732A6 BRACKET ASSEMBLY, ANCHOR CONTROL CABLES
32 49935 CAP, BRASS BARREL TO THROTTLE CABLE
33 10-35386 SCREW, ANCHOR BRACKET TO CYLINDER BLOCK (1")
34 24-20099 SPRING, LINK ROD TO GUIDE BLOCK
35 37896 GUIDE BLOCK, LINK ROD
36 52100 WEAR PLATE, LINK ROD
37 8M0036768 LATCH, CONTROL CABLE FASTENING - ANCHOR BRACKET
38 12-69056 WASHER, PLAIN - LINK ROD
39 11-826709109 NUT, LINK ROD
40 49932A1 LEVER ASSEMBLY, CONTROL CABLE LOCKING - ANCHOR BRACKET
41 24-37911 SPRING, CONTROL CABLE LOCKING LEVER
42 17-239281 PIN, ROLL - CONTROL CABLE LOCKING LEVER
43 24-38472 SPRING, CONTROL CABLE TENSION - ANCHOR BRACKET
44 46933A1 GROUND STRAN ASSEMBLY CRANKCASE TO COWL (3 5/8")
45 46933A2 GROUND STRAP ASSEMBLY, DRIVE SHAFT HOUSING TO COWL (3 3/8")
46 10-62568 SCREW, GROUND STRAP FASTENING
47 13-69432 LOCKWASHER, GROUND STRAP SCREW
CARBURETOR ASSEMBLY (23 parts) CARBURETOR ASSEMBLY
Ref OEM Part # Part Name
-- 1399-3937 REPAIR PARTS KIT (1 PER CARBURETOR)
1 1354-3857 CARBURETOR ASSEMBLY, COMPLETE (KD-3A)
2 1395-8673 FLOAT ASSEMBLY
6 1395-92581 INLET NEEDLE, SEAT AND GASKET
9 1399-1133 COVER, FLOAT BOWL
10 10-52195 SCREW, FLOAT BOWL COVER (SHORT)
11 10-52196 SCREW, FLOAT BOWL COVER (LONG)
12 52194 LOCKWASHER, FLOAT BOWL COVER SCREW
14 1399-3938 SCREEN, FILTER
16 1399-4791A1 COVER, STRAINER
18 10-25822 SCREW, STRAINER COVER FASTENING
19 1395-6027 SCREW, THROTTLE STOP LEVER
20 8146791 LEVER, THROTTLE STOP Comment: USED ON CENTER AND LOWER CARBURETOR ONLY--REPLACED WITH A-27977 CLUSTER ON UPPER CARBURETOR
21 1395-7942 SHAFT, THROTTLE
23 10-23178 SCREW, BODY (IDLE TUBE)
26 1395-9017 SHUTTER, THROTTLE
28 1399-3515 SCREW, IDLE ADJUSTMENT
29 10-28405 SCREW, PLUG - MAIN FUEL JET CHANNEL
31 1395-6207 JET, MAIN FUEL (.072)
33 1399-3522 SCREW, PLUG - MAIN NOZZLE
36 10-23030 SCREW, BODY CHANNEL
37 27-481641 GASKET, CARBURETOR FLANGE
38 11-29250 NUT, CARBURETOR MOUNTING STUD
CARBURETOR LINKAGE AND CHOKE SOLENOID (34 parts) CARBURETOR LINKAGE AND CHOKE SOLENOID
Ref OEM Part # Part Name
1 48187 CHOKE SOLENOID
2 13-26996 LOCKWASHER, SOLENOID TERMINAL
3 11-68219 NUT, SOLENOID TERMINAL
4 10-25299 SCREW, CHOKE SOLENOID (3/4")
5 13-8M0204647 LOCKWASHER, CHOKE SOLENOID SCREW
6 48315A2 PLUNGER AND LINK ASSEMBLY, CHOKE SOLENOID
7 52518 CLUSTER, THROTTLE LEVER (UPPER CARBURETOR)
8 1395-6027 SCREW, CLUSTER TO THROTTLE LEVER
9 1354-3857 CARBURETOR ASSEMBLY, COMPLETE (KD-3A)
10 53720A2 THROTTLE PICK-UP BRACKET ASSEMBLY
11 10-53651 SCREW,THROTTLE BRACKET MOUNTING (1/2")
12 59757 BRACKET, COIL LEAD RETAINER
13 10-64278 SCREW, COIL BRACKET (1")
14 12-8M0204649 WASHER, COIL BRACKET SCREW
15 11-8M0207775 NUT, COIL BRACKET SCREW
16 11-22496 KNOB, CHOKE ROD
17 25-20116 GROMMET, CHOKE ROD
18 49589 STRAP, CHOKE KNOB TO CHOKE ROD
19 10-48591 SCREW, STRAP TO CHOKE KNOB (1/2")
20 13-26996 LOCKWASHER, STRAP SCREW
21 48203 ROD, CHOKE
22 10-48591 SCREW, STRAP TO CHOKE ROD (1/2")
23 11-46438 NUT, STRAP TO CHOKE ROD SCREW
24 48152 SHUTTER, CHOKE - CARBURETOR
25 16-69037 STUD, CARBURETOR - CHOKE SHUTTER PIVOT
26 11-20110 NUT, CHOKE SHUTTER TO CARBURETOR STUD
27 35-57819A1 SCREEN, FILTER - CARBURETOR (MIDDLE AND TOP)
28 10-22523 SCREW, CARBURETOR FILTER SCREEN TO CARBURETOR (3/4")
29 11-20110 NUT, CARBURETOR FILTER SCREEN FASTENING SCREW
30 35-48406 SCREEN, FILTER -CARBURETOR (LOWER)
31 24-48230 SPRING, CHOKE ROD TENSION
32 10-657461 STUD, CHOKE ROD SPRING TO CARBURETOR
33 23-32427 SPACER, CHOKE ROD SPRING STUD
34 11-8M0207775 NUT, CHOKE ROD SPRING TO CARBURETOR STUD
CLAMP AND SWIVEL BRACKET ASSEMBLY (62 parts) CLAMP AND SWIVEL BRACKET ASSEMBLY
Ref OEM Part # Part Name
-- 11-8M0207775 NUT, LOWER EYE BOLT MOUNTING PIN SCREW (LONG SHAFT)
1 1440-3296A1 CLAMP BRACKET ASSEMBLY
2 28403A3 THUMB SCREW ASSEMBLY
3 12-28404 WASHER, THUMB SCREW
4 38-56267 SERIAL PLATE
5 10-25612 SCREW, SERIAL PLATE TO SWIVEL BRACKET
6 17-53776A1 SWIVEL PIN AND STEERING ARM ASEEMBLY (LONG SHAFT)
7 26-52924 SEAL, RUBBER - SWIVEL PIN
8 10-49373 BOLT, STEERING ARM TO UPPER MOUNT
9 11-8M0204653 NUT, STEERING ARM BOLT
10 1464-3859A1 SWIVEL BRACKET ASSEMBLY (LONG SHAFT)
11 26-37448 OIL SEAL, SWIVEL BRACKET
12 23-54191 BUSHING SWIVEL BRACKET
13 10-47828 SCREW, DRIVE - SWIVEL BRACKET
14 22-69059 FITTING, GREASE - SWIVEL BRACKET
15 19-77633Q LUBRICAP, SWIVEL BRACKET GREASE FITTING
16 8M0041936 TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET
17 12-52864 WASHER, CLAMP BRACKET TILT TUBE
18 11-858869 NUT, TILT TUBE FASTENING
19 53078 CAP, PLASTIC - TILT TUBE
20 23-59624 SPACER, CLAMP BRACKET STUD
21 16-59625 STUD, CLAMP BRACKET
22 12-24812 WASHER, CLAMP BRACKET STUD
23 11-862902 NUT, CLAMP BRACKET STUD
24 10-49369 SCREW, TILT LOCK PIN (9 3/8")
25 12-37828 WASHER, TILT LOCK PIN SCREW
26 11-82671013 NUT, TILT LOCK PIN SCREW
27 10-68299 BOLT, CLAMP BRACKET TO BOAT TRANSOM
28 12-68300 WASHER, CLAMP BRACKET BOLT
29 11-82670912 NUT, CLAMP BRACKET BOLT
30 30126A1 TILT STOP LEVER ASSEMBLY (SHORT SHAFT)
31 10-30128 SCREW, TILT STOP LEVER TO CLAMP BRACKET (SHORT SHAFT)
32 13-31030 WASHER, WAVE - TILT STOP LEVER SCREW (SHORT SHAFT)
33 11-29250 NUT, TILT STOP LEVER SCREW (SHORT SHAFT)
34 76386 TILT LOCK ASSEMBLY, STARBOARD (LONG SHAFT)
35 76385T TILT LOCK ASSEMBLY, PORT (LONG SHAFT)
36 47802 TUBE, TILT LOCK (LONG SHAFT)
37 18-47959 COTTER PIN, TILT LOCK TUBE (LONG SHAFT)
38 23-47803 BUSHING, TILT LOCK TUBE (LONG SHAFT)
39 13-69150 WASHER, WAVE - TILT LOCK TUBE (LONG SHAFT)
40 55-28414 PIN, LOWER EYE BOLT MOUNTING (LONG SHAFT)
41 12-37429 WASHER, SWIVEL PIN
42 12-48926 WASHER
43 48884 YOKE, BOTTOM
44 11-37424 NUT, SWIVEL PIN RETAINING
45 10-48924 SCREW, YOKE TO DRIVE SHAFT HOUSING - LOWER (3 1/2")
46 12-24501 WASHER, YOKE SCREW
47 11-35000 NUT, YOKE SCREW
48 49982A1 EYE BOLT ASSEMBLY
49 10-69375A1 SCREW, NYLOK - -LOWER EYE BOLT MOUNTING PIN (3/4")
50 12-8M0204648 WASHER, LOWER BUSHING RETAINER
51 23-28198 BUSHING, RUBBER - EYE BOLT
52 11-20739 NUT, EYE BOLT
53 12-52601 WASHER, PLAIN - EYEBOLT
54 27-49985 GASKEY, EYE BOLT (3/16" NEOPRENE)
55 12-49983 WASHER, CUPPED - EYE BOLT
56 27-49984 GASKET, EYE BOLT (1/2" NEOPRENE)
57 11-8M2014641 NUT, EYE BOLT
58 52131 ROD, STEERING
59 23-52169 SLEEVE, STEERING ROD
60 12-20086 WASHER, STEERING ROD
61 11-8M0204726 NUT, STEERING ROD
COWLING AND FRONT COVER (17 parts) COWLING AND FRONT COVER
Ref OEM Part # Part Name
1 2183-7928A3 COWL FRONT COVER ASSEMBLY
2 37-64413 EMBLEM, FRONT COVER
3 56849 KNOB, COWL FRONT COVER FASTENING
4 12-30771 WASHER, COVER FASTENING KNOB (RUBBER)
5 12-26825 WASHER, COVER FASTENING KNOB (STEEL)
6 24-30772 SPRING, TENSION - FASTENING KNOB
7 17-29077 ROLL PIN, TENSION SPRING TO KNOB
8 31089 STRIP, SOUND ABSORBING
9 38675 BLANKET, SOUND ABSORBING
10 35769 SEAL, SOUND ABSORBING - UPPER
11 53334 SEAL, SOUND ABSORBING - TOP
12 2136-4660A17 WRAP AROUND COWL ASSEMBLY
13 54943 SCREEN, WRAP AROUND COWL - UPPER
14 54942 SCREEN, WRAP AROUND COWL - LOWER
15 17-54944 RIVET, SCREEN TO COWL
16 46785A1 COWL LATCH ASSEMBLY
17 30413 HOOK, COWL LATCH FASTENING
CRANKSHAFT, PISTONS AND CONNECTING RODS (31 parts) CRANKSHAFT, PISTONS AND CONNECTING RODS
Ref OEM Part # Part Name
-- 39-49839A12 RING, PISTON (.015 OVERSIZE) - 1/16" THICK
1 436-3803A2 CRANKSHAFT ASSEMBLY (MERC 1250BP) - NOT AS SHOWN
2 11-52901 NUT, FLYWHEEL TO CRANKSHAFT
3 30-62567T BEARING, BALL - UPPER
4 30-63742T BEARING, BALL - LOWER
5 54196A6 CARRIER, "O" RING - CRANKSHAFT
6 25-35126 "O" RING, CARRIER
7 535-3190A2 CENTER MAIN BEARING ASSEMBLY
8 17-20032 DOWEL PIN, CENTER MAIN BEARING
9 29-714221 BEARING, NEEDLE - OUTER RACE
10 26113T RACE, OUTER (PAIR)
11 53-26933 RING, SNAP - OUTER RACE
12 17-47246 DOWEL PIN, STEPPED
13 10-22968 SCREW, CENTER MAIN BEARING CLAMPING (1 1/4")
14 11-8M0207775 NUT, BEARING CLAMPING SCREW
15 540-7238A2 MAIN BEARING ASSEMBLY, VALVE TYPE
16 17-20032 DOWEL PIN, MAIN BEARING
17 10-45775 SCREW, MAIN BEARING CLAMPING (9/16")
18 11-45774 NUT, MAIN BEARING CLAMPING SCREW
19 34-56007A1 REED SET, MATCHED - MAIN BEARING
20 34-48081 REED STOP, MAIN BEARING REED VALVES
21 10-20597 SCREW, REED STOP MOUNTING (3/8")
22 774-9137A12 PISTON AND PISTON PIN ASSEMBLY (MERC 1250BP)
23 53-857196 LOCK RING, PISTON PIN
24 39-48834A12 RING, PISTON (1/16")
25 624-8101A3 CONNECTING ROD AND CAP ASSEMBLY (MERC 1250BP)
26 31-62596A1 BEARING ASSEMBLY, CRANKPIN (MERC 1250BP)
27 10-54803 SCREW, CONNECTING ROD
28 11-49091 NUT, CONNECTING ROD SCREW
29 29-8M0214934 BEARING, NEEDLE - PISTON PIN
30 12-8M0032839 WASHER, NEEDLE LOCATING
CYLINDER BLOCK AND CRANKCASE ASSEMBLY (56 parts) CYLINDER BLOCK AND CRANKCASE ASSEMBLY
Ref OEM Part # Part Name
-- 12-26825 WASHER, CRANKCASE TO CYLINDER BLOCK SCREW
1 1134-3197A1 END CAP ASSEMBLY, UPPER
2 26-41953 OIL SEAL
3 25-47254 "O" RING
4 15-47248A1 SHIM, END CAP TO CRANKCASE (.002-3-5-10)
5 10-30225 SCREW, END CAP MOUNTING (1")
6 852-3884A6 CYLINDER BLOCK AND CRANKCASE ASSEMBLY (MERC 1250BP) Comment: NOT AS SHOWN
7 27-53862 GASKET, CRANKCASE TO CYLINDER BLOCK
8 16-64936 STUD,CARBURETOR MOUNTING (1 3/16")
9 16-64281 STUD, CRANKCASETO DRIVE SHAFT HOUSING (1 7/8")
10 17-43044 PIN, DOWEL - CRANKCASE TO CYLINDER BLOCK
11 17-20323 PIN, DOWEL - CYLINDER BLOCK TO MAIN BEARING
12 16-48770 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (3 9/16")
13 16-52540 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (2")
14 10-26132 SCREW, CRANKCASE TO CYLINDER BLOCK (2 1/2")
15 10-69091 SCREW, CRANKCASE TO CYLINDER BLOCK ( 1 5/8")
16 11-29250 NUT, CRANKCASE FASTENING SCREW
17 10-20359 SCREW, CENTER MAIN BEARING LOCKING
18 14-20091 TAB WAHER, BEARING LOCKING SCREW
19 1126-3544A3 END CAP ASSEMBLY, LOWER
20 21-28481A1 CHECK VALVE ASSEMBLY, END CAP
21 26-41953 OIL SEAL, UPPER
22 25-20081 "O"RING
23 15-20085A1 SHIM, END CAP TO CRANKCASE (.002-3-5-10)
24 10-30225 SCREW, END CAP MOUNTING (1")
25 66696A1 COVER, WATER JACKET - CYLINDER BLOCK Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLIES
26 27-47228 GASKET, WATER JACKET COVER Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLIES
27 10-53167T SCREW, WATER JACKET COVER TO CYLINDER BLOCK (7/8") Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLIES
28 13-53166 LOCKWASHER, WATER JACKET COVER FASTENING SCREW Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLIES
29 27-55283 GASKET, CYLINDER BLOCK TO BAFFLE PLATE
30 62277A1 PLATE, BAFFLE - EXHAUST MANIFOLD
31 27-55284 GASKET, BAFFLE PLATE TO EXHAUST MANIFOLD COVER
32 55281T COVER, EXHAUST MANIFOLD
33 10-38837 SCREW, MANIFOLD COVER MOUNTING (1 1/8")
34 1023-3755A1 COVER, CYLINDER BLOCK
35 27-981853 GASKET, CYLINDER BLOCK COVER
36 10-21091 SCREW, CYLINDER BLOCK COVER MOUNTING (1 1/8")
37 11-8M0207775 NUT, COVER MOUNTING SCREW
38 22-328022 PLUG, PIPE - CYLINDER BLOCK COVER
39 37440 BRACKET, MOUNT SUPPORT - CYLINDER BLOCK
40 10-35386 SCREW, BRACKET TO CYLINDER BLOCK (1")
41 54804 COVER, TRANSFER PORT
42 27-52891 GASKET, TRANSFER PORT COVER
43 10-8M0214943 SCREW, TRANSFER PORT COVER MOUNTING (1")
44 22-67902 CONNECTOR, CYLINDER BLEED HOSE - UPPER
45 32-9912688 HOSE, UPPER CYLINDER BLEED (9 1/2")
46 22-62365A1 CHECK VALVE ASSEMBLY BLEED HOSE
47 21-28481A1 CHECK VALVE ASSEMBLY
48 54-20387 CLAMP, BLEED HOSE TO CONNECTOR
49 22-20781 ELBOW, BALANCE TUBE TO MAIN BEARING SCREW
50 32-9912688 HOSE, CENTER CYLINDER BLEED (7 1/2")
51 22-432881 TEE, BLEED HOSE TO CYLINDER BLOCK - CENTER
52 22-53491 TEE, BLEED HOSE TO CYLINDER BLOCK - LOWER
53 54-20386 CLAMP, BALANCE TUBE TO ELBOW AND TEE
54 32-8M0108355 TUBE, BALANCE - MAIN BEARING
55 32-9912688 HOSE, CYLINDER BLEED - LOWER (8 1/2")
DISTRIBUTOR ADAPTOR AND VERTICAL LINKAGE (57 parts) DISTRIBUTOR ADAPTOR AND VERTICAL LINKAGE
Ref OEM Part # Part Name
1 393-3736A79 HOUSING ASSEMBLY, DISTRIBUTOR
2 32197 STOP, SPARK ADVANCE - DISTRIBUTOR HOUSING
3 17-27962 PIN, ANCHOR SPRING - DISTRIBUTOR HOUSING
4 24-27944 SPRING, HORSESHOE - DISTRIBUTOR HOUSING
5 12-53540 WASHER, ECONOMIZER COLLAR - DISTRIBUTOR HOUSING
6 55804A1 ECONOMIZER COLLAR ASSEMBLY
7 17-27961 PIN, ECONOMIZER COLLAR - SPRING RETAINER
8 22-25094 FITTING , GREASE - ECONOMIZER COLLAR
9 27947 SWIVEL, LINKAGE - ECONOMIZER COLLAR
10 25996A1 SWIVEL AND LINK ROD ASSEMBLY
11 11-25168 NUT, UPPER LINK ROD ADJUSTING
12 37588 ROD, LINK - UPPER
13 27948 SWIVEL, UPPER LINK ROD TO THROTTLE CONTROL LEVER
14 48856 LEVER, THROTTLE CONTROL
15 13-25806 WASHER, WAVE -THROTTLE CONTROL LEVER SWIVEL
16 12-8M0204649 WASHER THROTTLE CONTROL LEVER SWIVEL
17 11-8267089 NUT, UPPER LINK ROD TO THROTTLE CONTROL LEVER
18 10-31830 SCREW, THROTTLE LEVER TO EXHAUST COVER (1 3/4")
19 12-8M0042641 WASHER, THROTTLE CONTROL LEVER SCREW
20 23-45818 BUSHING, THROTTLE CONTROL LEVER SCREW
21 11-8M0204726 NUT, THROTTLE CONTROL LEVER SCREW
22 37587 SWIVEL, LOWER - THROTTLE CONTROL LEVER TO THROTTLE CABLE
23 11-8267089 NUT, THROTTLE CABLE TO LOWER SWIVEL
24 48692 COLLAR, THROTTLE ACTUATOR
25 10-48675 SCREW, ADJUSTING - THROTTLE ACTUATOR COLLAR (1 1/2")
26 11-20890 NUT, THROTTLE ACTUATOR COLLAR ADJUSTING SCREW
27 52023 CAP, NYLON - THROTTLE ACTUATOR COLLAR ADJUSTING SCREW
28 48671 PLATE, THROTTLE ACTUATOR
29 10-37892 SCREW, THROTTLE ACTUATOR PLATE TO ECONOMIZER COLLAR (1")
30 12-847883 WASHER, THROTTLE ACTUATOR PLATE FASTENING SCREW
31 13-26996 LOCKWASHER, THROTTLE ACTUATOR PLATE FASTENING SCREW
32 23-48674 SPACER, THROTTLE ACTUATOR PLATE SCREW
33 54239 CAM, THROTTLE ACTUATOR PLATE
34 12-46246 WASHER, ADAPTOR - DISTRIBUTOR HOUSING
35 66165A2 ADAPTOR ASSEMBLY, DISTRIBUTOR
36 22-25094 FITTING, GREASE - DISTRIBUTOR ADAPTOR
37 10-78841 SCREW, DISTRIBUTOR HOUSING TO CRANKCASE (1 1/2")
38 12-20084 WASHER, DISTRIBUTOR HOUSING SCREW
39 11-22053 NUT, DISTRIBUTOR HOUSING SCREW
40 55805 BRACKET, STOP
41 16-20956 STUD, DISTRIBUTOR ADAPTOR TO STOP BRACKET
42 12-24662 WASHER, STOP BRACKET FASTENING STUD
43 11-826709109 NUT, STOP BRACKET FASTENING STUD
44 10-24228 SCREW, STOP BRACKET ADJUSTING (1 7/8")
45 11-20890 NUT, STOP BRACKET ADJUSTING SCREW
46 52023 CAP, NYLON - STOP BRACKET ADJUSTING SCREW
47 12-27939 WASHER, DISTRIBUTOR HOUSING
48 14-27960 TAB WASHER, ADAPTOR CAP FASTENING
49 13-27959 WASHER, WAVE - DISTRIBUTOR BALL BEARING TENSION
50 54567 CAP, DISTRIBUTOR HOUSING
51 23-47250 SPACER, DRIVE PULLEY
52 29906A1 DRIVEN PULLEY ASSEMBLY
53 17-29908 PIN, ROLL - FLANGE LOCATING
54 29907 FLANGE, DRIVEN PULLEY
55 28-29910 KEY, DISTRIBUTOR DRIVER
56 10-64652 SCREW, PULLEY CLAMPING SCREW
57 20140 BELT, TIMING
DISTRIBUTOR HOUSING AND ROTOR (39 parts) DISTRIBUTOR HOUSING AND ROTOR
Ref OEM Part # Part Name
-- 8M0084600 CONNECTOR, SPARK PLUG LEAD
1 30-20066 BALL BEARING, DISTRIBUTOR HOUSING (UPPER)
2 11-54209 NUT, ROTOR SHAFT TO DISTRIBUTOR HOUSING
3 23-53539 SLEEVE, ROTOR SHAFT
4 393-3736A79 HOUSING ASSEMBLY, DISTRIBUTOR
5 53417 GROUND STRAP ASSEMBLY, DISTRIBUTOR TO CRANKCASE
6 10-62568 SCREW, GROUND STRAP ATTACHING (3/8")
7 22-55262 ELBOW, VENT - DISTRIBUTOR HOUSING
8 30-26379 BALL BEARING, DISTRIBUTOR HOUSING (LOWER)
9 23-53538 SPACER, ROTOR SHAFT
10 53-26406 RING, RETAINING - HALL BEARING TO DISTRIBUTOR HOUSING
11 393-4248 DISC, ROTOR
12 393-4371 ROTOR, DISTRIBUTOR
13 54-59588 CLAMP, DISTRIBUTOR CAP TO DISTRIBUTOR HOUSING
14 10-55943 SCREW, DISTRIBUTOR CAP CLAMP (1 1/4")
15 11-26768 NUT, DISTRIBUTOR CAP CLAMP SCREW
16 32-8M0108355 HOSE, VENT - DISTRIBUTOR TO ELBOW (13 1/2")
17 22-31521 ELBOW, VENT HOSE TO BOTTOM COWL
18 84-821945A5 HIGH TENSION CABLE ASSEMBLY, DISTRIBUTOR CAP TO COIL
19 25-26547 GROMMET, HIGH TENSION CABLE
20 332-2854T01 BOOT, HIGH TENSION CABLE TO COIL
21 85-94589 SLEEVE, HIGH TENSION CABLE
22 393-4841A2 DISTRIBUTOR CAP ASSEMBLY Comment: A-27-55896 GASKET, DISTRIBUTOR CAP
23 22-31521 ELBOW, VENT - DISTRIBUTOR CAP
24 33-896329827 SPARK PLUG (CHAMPION - L19V)
25 84-813715A1 SPARK PLUG LEAD ASSEMBLY #1,#2,#3,#4,#5 AND #6
26 85-63709A1 PROTECTOR, SPARK PLUG LEAD
27 85-94589 SLEEVE, SPARK PLUG LEAD TO DISTRIBUTOR
28 25-26547 GROMMET, SPARK PLUG LEADS
29 45409 WIRE RETAINER, HIGH TENSION LEADS
30 45392 BRACKET, FRONT - WIRE RETAINER
31 47398 BRACKET, REAR - WIRE RETAINER
32 10-62568 SCREW, FRONT AND REAR BRACKET ATTACHING
33 45391 SPACER, RUBBER - HIGH TENSION LEADS
34 332-4895A5 IGNITION COIL ASSEMBLY, COMPLETE
35 10-69026 SCREW, COIL MOUNTING BRACKET (7/8")
36 13-26992 LOCKWASHER, COIL MOUNTING BRACKET
37 10-37561 SCREW, COIL MOUNTING BRACKET (2 1/2")
38 11-8M0207775 NUT, COIL MOUNTING BRACKET SCREW
DRIVE SHAFT HOUSING ASSEMBLY (18 parts) DRIVE SHAFT HOUSING ASSEMBLY
Ref OEM Part # Part Name
1 1570-3757 DRIVE SHATF HOUSING (LONG SHAFT)
2 12-45176 WASHER, SPACER STUD
3 11-8M0204653 NUT, SPACER STUD
4 53806 PLATE, HEAT SHIELD (LONG SHAFT)
5 48921A1 SHIFT DETENT ASSEMBLY
6 10-21091 SCREW, SHIFT DETENT TO DRIVE SHAFT HOUSING (1 1/8")
7 11-8267089 NUT, SHIFT DETENT SCREW
8 12-20086 WASHER, POWERHEAD STUDS
9 11-23161 NUT, POWERHEAD STUDS (3/8-24)
10 11-82670911 NUT, POWERHEAD STUDS ( 5/16-24)
11 32-53775 TUBE, WATER INLET (LONG SHAFT)
12 37417 COVER, TRIM - DRIVE SHAFT HOUSING
13 34571 SCREW, TRIM COVER TO BOTTOM COWL (1/2")
14 37919 SEAL, TRIM COVER TO DRIVE SHAFT HOUSING
15 37665 STRIP RETAINING - TRIM COVER SEAL (SIDE)
16 10-48409 SCREW, RETAINING STRIP TO DRIVE HOUSING ( 5/8")
17 38052 STRIP, RETAINING - TRIM COVER SEAL (REAR)
18 10-48408 SCREW, RETAINING STRIP TO DRIVE SHAFT HOUSING (1/2")
FLYWHEEL ASSEMBLY AND STATOR (16 parts) FLYWHEEL ASSEMBLY AND STATOR
Ref OEM Part # Part Name
1 19-45907 PLUG, FLYWHEEL PULLER THREADS
2 11-52901 NUT, FLYWHEEL Comment: PART OF A-436-3760A2 AND A-435-3803A2 CRANKSHAFT ASS'Y
3 12-33001 WASHER, FLYWHEEL NUT
4 225-2494A37 FLYWHEEL ASSEMBLY, COMPLETE
5 10-32417 SCREW, FLEXIBLE PLATE TO FLYWHEEL (5/8")
6 10-68997 SCREW, PLATE AND HUB TO FLEXIBLE PLATE (3/4")
7 17-26618 PIN, DOWEL - PULLEY TO FLYWHEEL
8 29788 FLANGE, FLYWHEEL PULLEY
9 30306 PULLEY, FLYWHEEL
10 29787 HUB, FLYWHEEL PULLEY
11 398-3633 STATOR ALTERNATOR
12 30050 TERMINAL, STATOR LEAD WIRE
13 10-57021 SCREW, STATOR TO UPPER END CAN (7/8")
14 54-26550 CLIP, STATOR/WIRING HARNESS LEADS FASTENING (5/16")
15 10-62568 SCREW, STATOR LEAD CLIP FASTENING
16 8M0084613 "D" WASHER, CLIP FASTENING SCREW
FUEL PUMP AND FUEL LINE ASSEMBLY (34 parts) FUEL PUMP AND FUEL LINE ASSEMBLY
Ref OEM Part # Part Name
1 26083 COVER, FUEL PUMP MOUNT
2 10-28711 SCREW,COVER ATTACHING
3 53123A4 FUEL PUMP ASSEMBLY - UPPER
4 21-30430A1 CHECK VALVE ASSEMBLY
5 23014A1 DIAPHRAGM KIT
9 23004 RETAINER, CHECK VALVE
10 10-43725 SCREW, RETAINER TO HOUSING
11 54817A3 FUEL PUMP ASSEMBLY - LOWER
12 10-73013 SCREW, FUEL PUMP MOUNTING (1 1/2")
13 10-30273 SCREW, FUEL PUMP MOUNTING (1 7/8")
14 32-32256A1 FUEL LINE ASSEMBLY, PUMP TO CARBURETOR (9 7/8")
15 22-30174 ELBOW, UPPER CARBURETOR STRAINER COVER (90)
16 22-30175 SLEEVE, CARBURETOR STRAINER COVER ELBOW
17 22-30177 NUT, UPPER CARBURETOR STRAINER COVER ELBOW
18 54-22627 CLIP, FUEL LINE TO CYLINDER BLOCK
19 10-62568 SCREW, FUEL LINE CLIP TO CYLINDER BLOCK (3/8")
20 8M0084613 "D" WASHER, FUEL LINE CLIP SCREW
21 22-328022 PLUG, PIPE - FUEL PUMP
22 32-54739A1 FUEL LINE ASSEMBLY, PUMP TO CARBURETOR
23 32-52943A1 FUEL LINE ASSEMBLY, PUMP TO PUMB (14")
24 22-54818 "Y" FITTING, UPPER FUEL PUMP
25 22-30468 CONNECTOR, "Y" FITTING
26 22-30175 SLEEVE, "Y" FITTING CONNECTOR
27 22-30177 NUT, "Y" FITTING CONNECTOR
28 32-30176 FUEL LINE, ADAPTOR TO LOWER FUEL PUMP (18")
29 30186 ADAPTOR, CHECK UNIT (FUEL LINE)
30 30187 STEM, CHECK UNIT ADAPTOR
31 25-16524 "O" RING, ADAPTOR STEM
32 24-30189 SPRING, ADAPTOR STEM
33 30188 CUP WASHER, ADAPTOR
34 10-37561 SCREW, ADAPTOR TO BOTTOM COWL (2 1/2")
35 11-8M0207775 NUT, ADAPTOR FASTENING SCREW
36 32-31584A1 FUEL LINE ASSEMBLY, CARBURETOR TO CARBURETOR
37 29086 ELBOW, FUEL LINE TO CARBURETOR (45)
GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) (57 parts) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1)
Ref OEM Part # Part Name
- 1638-4108A4 GEAR HOUSING ASSEMBLY, COMPLETE Comment: LEFT HAND ROTATION-MERC 1250BP NOTE: GEAR HOUSING ASSEMBLIES, COMPLETE, INCLUDE ALL PARTS FROM REFERENCE #4 THRU REFERENCE #127 AS LISTED ON G4 AND G6
1 45-56346 DRIVE SHAFT (LONG SHAFT)
2 54196A6 CARRIER, "O" RING-DRIVE SHAFT COUPLING
3 25-35126 "O" RING, DRIVE SHAFT COUPLING
4 53864A1 SPACER ASSEMBLY, COMPLETE
5 16-25385 STUD, SPACER TO FACE PLATE (1 1/8")
6 26-24590 OIL SEAL, SHIFT SHAFT-SPACER (1 3/4" O.D.)
7 26-892361 OIL SEAL, SHIFT SHAFT-SPACER (1 9/16" O.D.)
8 12-31266 WASHER, RUBBER-SHIFT SHAFT
9 17-35973 PIN, DOWEL-SPACER TO WATER PUMP
10 16-30717 STUD, SPACER TO WATER PUMP (2 7/16")
11 26-56788 OIL SEAL, SPACER-LOWER
13 22-390721 PLUG, PIPE-SPACER
14 16-8M0034453 STUD, SPACER TO DRIVE SHAFT HOUSING (2 3/16")
16 23-56358 SPACER, DRIVEN GEAR
17 15-26320A1 SHIM ASSEMBLY, DRIVEN GEAR
18 53276 CAM, SHIFT
19 12-55154A1 WASHER ASSEMBLY, SHIFT CAM
20 24-53277 SPRING, SHIFT CAM
21 48909 COVER, SHIFT PIVOT
22 24-55089 SPRING, SHIFT FORK
23 10-55090 SCREW, SHIFT FORK
24 11-826709109 NUT, SHIFT FORK SCREW
25 10-53099 SCREW, PIVOT COVER TO GEAR HOUSING
26 13-26992 LOCKWASHER, SHIFT PIVOT COVER SCREW
27 48908 SHIFT FORK, SLIDING CLUTCH
28 48922 COLLAR, SHIFT-RATCHET
29 52-48906 RATCHET, SLIDING CLUTCH
30 43-48895A1 GEAR ASSEMBLY, DRIVE (2:1 GEAR RATIO)
31 31-21700 ROLLER BEARING, DRIVE GEAR
32 30-48916 BALL BEARING, DRIVE GEAR
33 15-34810A1 SHIM ASSEMBLY, DRIVE GEAR BEARING TO SPACER
34 48919 RETAINER, DRIVE SHAFT BEARING
35 10-28667 SCREW, RETAINER TO SPACER (1 1/8")
36 13-21272 LOCKWASHER, RETAINER SCREW
37 52172 MAGNET, RETAINER SCREW
38 23-48927 SPACER, DRIVEN GEAR
39 31-48941A1 ROLLER BEARING ASSEMBLY, TAPERED-DRIVEN GEAR
40 31-48913 BEARING, THRUST-DRIVE SHAFT
41 45-48877 DRIVE SHAFT, INPUT
42 12-48912 WASHER, THRUST-DRIVE SHAFT
43 15-53325A1 SHIM ASSEMBLY, DRIVE GEAR BEARING TO SPACER
44 25-48910 "O" RING, ADAPTOR FLANGE
45 25-8M0204645 "O" RING, WATER INLET TUBE
46 53869 COVER, SPACER-FRONT
47 27-48892 GASKET, SPACER TO FACE PLATE
48 48893 PLATE, FACE-SPACER TO WATER PUMP
49 47-89984T4 IMPELLER, WATER PUMP
50 17-8M0214994 PIN, IMPELLER DRIVING
51 27-48923 GASKET, FACE PLATE TO WATER PUMP
52 46-48881A1 WATER PUMP ASSEMBLY
53 30915 INSERT, WATER PUMP
54 26-16977 OIL SEAL, WATER PUMP
55 26-38970 SEAL, WATER PUMP INLET
56 23-29804T SLEEVE, WATER TUBE GUIDE
57 11-8267089 NUT, WATER PUMP AND FACE PLATE STUDS
58 25-8M0214918 SLINGER, WATER PUMP-DRIVE SHAFT
GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) (69 parts) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2)
Ref OEM Part # Part Name
-- 1638-4108A4 GEAR HOUSING ASSEMBLY, COMPLETE Comment: LEFT HAND ROTATION-MERC 1250BP NOTE: GEAR HOUSING ASSEMBLIES, COMPLETE, INCLUDE ALL PARTS FROM REFERENCE #4 THRU REFERENCE #127 AS LISTED ON G4 AND G6
59 1638-4108A1 GEAR HOUSING ASSEMBLY (MERC 1250BP)
60 22-8M0180564 PLUG, PIPE (1/4-18 THREAD)
62 16-32129 STUD, GEAR HOUSING TO SPACER (2 3/8")
63 16-49082 STUD,GEAR HOUSING TO SPACER (3 3/4")
64 31-48937 ROLLER BEARING, DRIVE SHAFT
65 22-49523 ELBOW, OIL TUBE (45 )
66 10-79953Q04 SCREW, VENT AND FILLING
67 12-191833 WASHER, SEALING-VENT AND FILLING SCREW
68 31-30956T ROLLER BEARING, PROPELLER SHAFT
69 26-55285 OIL SEAL, PROPELLER SHAFT
70 12-39701 WASHER, SPLINED-PROPELLER NUT
71 12-39698 WASHER, PLAIN-PROPELLER NUT
72 11-859126 NUT, PROPELLER
73 44-48882 PROPELLER SHAFT
74 23-56802 SPACER, PROPELLER SHAFT
75 15-20929A1 SHIM ASSEMBLY, PROPELLER SHAFT
76 31-38146A1 ROLLER BEARING ASSEMBLY, TAPERED-REAR
77 57206A1 ADATPOR ASSEMBLY, PROPELLER SHAFT
78 31-54043 ROLLER BEARING, ADAPTOR
79 43-48885 GEAR, PROPELLER SHAFT-REAR Comment: RIGHT HAND ROTATION
80 23-57205 SPACER, PROPELLER SHAFT-LONG Comment: RIGHT HAND ROTATION
81 43-48890 GEAR, DOUBLE BEVEL-PROPELLER SHAFT Comment: RIGHT HAND ROTATION
82 23-48934 SPACER, PROPELLER SHAFT-SHORT Comment: RIGHT HAND ROTATION
83 12-49808 WASHER, PROPELLER SHAFT Comment: LEFT HAND ROTATION
84 23-49809 SPACER, PROPELLER SHAFT-SHORT Comment: LEFT HAND ROTATION
85 43-48890 GEAR, DOUBLE BEVEL-PROPELLER SHAFT Comment: LEFT HAND ROTATION
86 23-57205 SPACER, PROPELLER SHAFT-LONG Comment: LEFT HAND ROTATION
87 43-48949 GEAR, PROPELLER SHAFT Comment: LEFT HAND ROTATION
88 31-38135A1 ROLLER BEARING ASSEMBLY, TAPERED-PROPELLER SHAFT
89 12-48933 WASHER, PROPELLER SHAFT
90 11-8M2014641 NUT, PROPELLER SHAFT
91 23-48932 SPACER, BEARING RETAINER TO GEAR HOUSING
92 11-48931 NUT, BEARING RETAINER
93 48942 ANCHOR STUD, BEARING RETAINER
94 25-8M0204651 "O" RING, ANCHOR STUD
95 12-48930 WASHER, ANCHOR STUD
96 53-48928 RING, SNAP-ANCHOR STUD TO GEAR HOUSING
97 48929 COVER, GEAR HOUSING
98 17-30282 PIN, NOSE CONE LOCATING
99 48904 CONE, NOSE-GEAR HOUSING
100 10-39703 SCREW, NOSE CONE TO GEAR HOUSING
101 12-45176 WASHER, GEAR HOUSING STUDS
102 11-8M0204653 NUT, GEAR HOUSING STUDS
103 25-45719 "O" RING, GEAR HOUSINF STUD
104 49526A1 PLATE ASSEMBLY, COVER
105 22-49521 ELBOW, PLATE TO OIL TUBE (90 )
106 32-54989 TUBE, OIL-GEAR HOUSING TO COVER PLATE
107 10-49527 SCREW, COVER PLATE TO GEAR HOUSEING (1")
108 13-21272 LOCKWASHER, COVER PLATE SCREW
109 12-39143 WASHER, COVER PLATE SCREW
110 43-48886 GEAR, PINION-DRIVE SHAFT(LOWER)
111 11-49253 NUT, LOCK-PINION GEAR TO DRIVE SHAFT
112 45-48880 DRIVE SHAFT, REAR
113 15-8M0063268 SHIM ASSEMBLY, REAR DRIVE SHAFT
114 31-48939A1 ROLLER BEARING ASSEMBLY, TAPERED-REAR DRIVE SHAFT
115 43-48887A1 GEAR ASSMBLY, DRIVE SHAFTS
116 45-48879 DRIVE SHAFT, CENTER
117 15-24542A1 SHIM ASSEMBLY, CENTER DRIVE SHAFT
118 30-53280 BALL BEARING, CENTER DRIVE SHAFT
119 12-35981 WASHER, CENTER DRIVE SHAFT
120 11-8M0214915 NUT, GEAR TO CENTER DRIVE SHAFT
121 45-48878 DRIVE SHAFT, FRONT
122 15-20929A1 SHIM ASSEMBLY, FRONT DRIVE SHAFT
123 30-53279 BALL BEARING, FRONT DRIVE SHAFT
124 11-30932 NUT, GEAR TO FRONT DRIVE SHAFT
125 48891 RETAINER, BEARING
126 10-53099 SCREW, BEARING RETAINER TO GEAR HOUSING (3/4")
127 13-26992 LOCKWASHER, BEARING RETAINER SCREW
MISCELLANEOUS PARTS/ACCESSORIES (1 parts) MISCELLANEOUS PARTS/ACCESSORIES
Ref OEM Part # Part Name
- 49248A1 REVERSE THROTTLE LIMIT KIT
STARTER MOTOR ASSEMBLY (18 parts) STARTER MOTOR ASSEMBLY
Ref OEM Part # Part Name
- 50-55304A1 STARTER MOTOR ASSEMBLY, COMPLETE (PRESTOLITE)
-- 392-2516 BUSHING, COMMUTATOR END CAP
1 11-8M0143423 NUT, PINION STOP COLLAR
2 32406 MOTOR DRIVE
3 24-32407 SPRING, TENSION - MOTOR DRIVE
4 392-3693 PLATE ASSEMBLY, DRIVE END
5 392-2518 BUSHING, DRIVE END PLATE
6 392-3906 ARMATURE
7 392-2523 PACKAGE, ARMATURE THRUST WASHER
8 392-3407 FRAME AND FIELD ASSEMBLY
9 392-2521 BRUSH AND TERMINAL SET
10 392-2514 SPRING SET, BRUSH (2 SPRINGS PER SET)
11 392-2519 BRUSH PLATE AND HOLDER ASSEMBLY
12 392-3692 END CAP ASSEMBLY, COMMUTATOR
13 16-64936 STUD, STARTER MOTOR MOUNTING (1 3/16")
14 392-3694 BOLT, THRU - END CAP TO END PLATE (5/16 -13)
15 13-8M0204647 LOCKWASHER, THRU BOLT
16 11-82670911 NUT, THRU BOLT
STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES (45 parts) STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES
Ref OEM Part # Part Name
1 84-69236A1 WIRING HARNESS, INTERNAL
2 54-76368 CLAMP, WIRING HARNESS TO BOTTOM COWL
3 10-45862 SCREW, WIRING HARNESS CLAMP TO BOTTOM COWL (7/8")
4 13-26996 LOCKWASHER, WIRING HARNESS CLAMP SCREW
5 12-847883 WASHER, WIRING HARNESS CLAMP SCREW
6 24-28975 SPRING, GARTER - INTERNAL WIRING HARNESS
7 10-98256 SCREW, GROUND WIRE TO BOTTOM COWL (1/2")
8 13-24669 LOCKWASHER, GROUND WIRE SCREW
9 25-26547 GROMMET, RECTIFIER TO SWITCH BOX WIRE
10 54-648552 CLIP, WIRING HARNESS TO FRONT BRACKET (1/8")
11 45559 TERMINAL BLOCK, STATOR LEADS
12 10-48409 SCREW, TERMINAL BLOCK FASTENING (5/8")
13 10-62568 SCREW, STATOR LEADS TO TERMINAL BLOCK (3/8")
14 332-2986A7 SWITCH BOX ASSEMBLY (MERC 1250BP)
15 12-45075 WASHER, SWITCH BOX TERMINAL
16 11-45076 NUT, SWITCH BOX TERMINAL
17 10-45218 SCREW, SWITCH BOX (3/8")
18 10-64279 SCREW, SWITCH BOX TO FRONT MOUNTING BRACKET (1")
19 11-8M0207775 NUT, SWITCH BOX SCREW
20 84-93389A12 CABLE, WIRE - STARTER MOTOR TO FRONT SUPPORT BRACKET
21 10-69035 SCREW, WIRE CABLE TO STARTER MOTOR
22 50-55304A1 STARTER MOTOR ASSEMBLY (SEE E14 FOR BREAKDOWN)
23 10-73657 SCREW, STARTER MOTOR TO CRANKCASE FLANGE (1 1/2")
24 10-31984 SCREW, STARTER MOTOR TO CRANKCASE FLANGE (1 3/8")
25 13-8M0204647 LOCKWASHER, STARTER MOTOR SCREW
26 53507 BRACKET, STARTER MOTOR SUPPORT
27 12-26168 WASHER, STARTER MOTOR MOUNTING STUD
28 11-82670911 NUT, STARTER MOTOR MOUNTING STUD
29 13-26992 LOCKWASHER, STARTER MOTOR TERMINAL
30 11-20890 NUT, STARTER MOTOR TERMINAL
31 25661T1 SOLENOID, STARTER
32 1397-2125 SCREW, SOLENOID TO COIL BRACKET (3/4")
33 13-26992 LOCKWASHER, STARTER SOLENOID FASTENING SCREW
34 269011 BUMPER, RUBBER - STARTER SOLENOID
35 10,13-26996 LOCKWASTER, SOLENOID TERMINAL
36 10,11-68219 NUT, SOLENOID TERMINAL
37 48396 CABLE, WIRE - STARTER MOTOR TO SOLENOID
38 13-8M0204647 LOCKWASHER, SOLENOID TERMINAL ( 5/16")
39 11-22053 NUT, SOLENOID TERMINAL (5/16")
40 46265 BOOT, SOLENOID TERMINAL
41 78614A1 RECTIFIER ASSEMBLY
42 10-64278 SCREW, RECTIFIER TO MOUNTING BRACTER (1")
43 11-8M0207775 NUT, RECTIFIER MOUNTING SCREW
44 12-45075 WASHER, RECTIFIER STATOR LEAD TERMINAL
45 11-45076 NUT, FASTENING - RECTIFIER STATOR LEADS
TOP COWL AND SUPPORT BRACKETS (36 parts) TOP COWL AND SUPPORT BRACKETS
Ref OEM Part # Part Name
1 2114-3806 COWL, TOP
2 52733A9 RETAINER ASSEMBLY, TOP COWL
3 35496 PAD, BUMPER - TOP COWL RETAINER
4 10-74824 SCREW, RETAINER TO TOP COWL (1 1/4'')
5 13-39107 LOCKWASHER, RETAINER TO TOP COWL SCREW
6 76370 SHIELD, TOP COWL - REAR
7 10-37370 SCREW, SHIELD TO TOP COWL (5/8'')
8 13-37371 LOCKWASHER, SHIELD SCREW
9 47341A11 ROPE, STARTER (FOR MANUAL STARTING ONLY)
10 52739 HINGE, COWL LATCH - TOP COWL
11 94918F1 LEVER, COWL LATCH HINGE
12 17-58998 PIN, ROLL - COWL LATCH LEVER TO HINGE
13 24-53019 SPRING, COWL LATCH HINGE
14 55455 HOOK, TOP COWL LATCH - REAR
15 10-22956 SCREW, REAR HOOK TO TOP COWL (7/8")
16 13-26992 LOCKWASHER, REAR HOOK MOUNTING SCREW
17 48825 FRAME, TOP COWL SUPPORT
18 46096 MOUNT, RUBBER - TOP COWL FRAME
19 11-82670911 NUT, RUBBER MOUNT TO TOP COWL FRAME
20 54685 BRACKET, TOP COWL SUPPORT - REAR
21 31014 MOUNT, RUBBER - REAR SUPPORT BRACKET
22 13-26992 LOCKWASHER, RUBBER MOUNT TO REAR SUPPORT BRACKET
23 12-69057 WASHER, RUBBER MOUNT TO REAR SUPPORT BRACKET
24 11-20088 NUT, RUBBER MOUNT TO REAR SUPPORT BRACKET
25 10-26065 SCREW, REAR BRACKET TO TOP COWL FRAME (1")
26 11-29250 NUT, REAR BRACKET SCREW
27 10-35386 SCREW,REAR BRACKET TO BOTTOM COWL (1")
28 13-8M0204647 LOCKWASHER, REAR SUPPORT BRACKET SCREW
29 77116A1 BRACKET ASSEMBLY, TOP COWL SUPPORT - FRONT
30 10-78841 SCREW, FRONT BRACKET TO BOTTOM COWL (1 1/2")
31 11-29250 NUT, FRONT SUPPORT BRACKET SCREW
32 10-73657 SCREW, FRONT BRACKET TO TOP COWL SCREW FRAME (1 1/2")
33 13-8M0204647 LOCKWASHER, FRONT SUPPORT BRACKET SCREW
34 37640 MOUNT, RUBBER - FRONT SUPPORT BRACKET
35 13-8M0204647 LOCKWASHER, RUBBER MOUNT TO FRONT SUPPORT BRACKET
36 11-22053 NUT, RUBBER MOUNT TO FRONT SUPPORT BRACKET

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 1000BP running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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