Mercury 100 (4 CYL.) (9523034 THRU 9793576) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 100 (4 CYL.). Scroll down for exploded parts diagrams (28), specifications, and maintenance reference.

Mercury 100 (4 CYL.) (9523034 THRU 9793576) Parts & Diagrams

🔎 Mercury 100 (4 CYL.) Reference Library — Exploded parts diagrams (28 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 100 (4 CYL.) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower 100 HP
Displacement 2064 cc
Bore x Stroke 90 mm x 81 mm
Spark Plug (Type & Gap) NGK IZFR6F-11
Engine Oil Capacity 5.2 L (5.5 quart)
Recommended Engine Oil Mercury FourStroke Oil 10W-30
Gear Case Oil Capacity 710 mL (24 fl oz)
Idle Speed (in gear) 650–700 RPM (in gear)
Full Throttle RPM Range 5000-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 100 (4 CYL.):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 100 (4 CYL.).

Attenuator Plate (24 parts) Attenuator Plate
Ref OEM Part # Part Name
- 27-13461A99 GASKET SET
1 27-151724 GASKET
2 44342A1 COVER
3 10-48409 SCREW, (#10-16 x .625) Stainless Steel
4 NLA No Longer Available, Gasket, Old Design
5 44340A2 PLATE, Attenuator
6 12-4002217 WASHER
7 11-826365 NUT
8 39519 CUP
9 98889 LATCH
10 10-42975 DRIVE SCREW
11 32-9912878 HOSE, (.187) (26.00 Inches Bulk)
12 54-816311T TIE STRAP, (8.00 Inches)
13 22-17762 REDUCING TEE
14 98886T01 LINK
15 44336 LINK, Throttle, Upper
16 98887T LINK, Throttle, Main
17 10-48409 SCREW, (#10-16 x .625) Stainless Steel
18 12-8M0204666 WASHER, (.203 x .500 x .032)
19 193859 LINK ROD
20 11399A1 ARM ASSEMBLY
21 10-40056103 SCREW, (M5 x 6)
22 12-8M0204666 WASHER, (.203 x .500 x .032)
23 67748 ROLLER
Carburetor (27 parts) Carburetor
Ref OEM Part # Part Name
- 27-13461A99 GASKET SET
1 3301-9012T80 CARBURETOR, 115-WME-21B
2 NSS NOT SOLD SEPARATE, Gasket
3 NSS NOT SOLD SEPARATE, Retaining Ring
4 1395-811693 BOWL, Fuel (WME-20A&B/21A&B)
5 1395-9591 SHAFT, Throttle (WME-1/3/4)
6 19270 SHAFT, Throttle (WME-2)
7 813619 VALVE, Throttle (115)
8 1395-9594 FLOAT
9 NSS NOT SOLD SEPARATE, Float Shaft
10 1395-879194011 VALVE, Inlet Needle
11 1395-811694 PLUG KIT (WME-20A&B/21A&B)
12 NSS NOT SOLD SEPARATE, Gasket
13 NSS NOT SOLD SEPARATE, Gasket
14 27-151724 GASKET
15 NSS NOT SOLD SEPARATE, Screw
16 1395-811220 SCREW, Cover Plate (WME-20/21)
17 1395-808612 SCREW
18 1395-811221 COVER PLATE (WME-20/21)
19 1395-6680 JET, (.078) (115)
20 NSS NOT SOLD SEPARATE, Idle Needle
21 NSS NOT SOLD SEPARATE, Gasket
22 NSS NOT SOLD SEPARATE, Spring
23 NSS NOT SOLD SEPARATE, Spring
24 NSS NOT SOLD SEPARATE, Spring
25 NSS NOT SOLD SEPARATE, Idle Needle
26 NSS NOT SOLD SEPARATE, Plug
Cowl Mounting Brackets (26 parts) Cowl Mounting Brackets
Ref OEM Part # Part Name
1 11189A2 BRACKET ASSEMBLY, Oyster
2 193861 SEAL, Bracket, Oyster
3 42935 SEAL
4 11244 RESTRAINT
5 10-400015 SCREW, (M5 x 10)
6 12-42118 WASHER
7 429071 CONNECTOR, Oyster
8 32-8M0108349 TUBING
9 54-816311T TIE STRAP, (8.00 Inches)
10 932642 HOUSING
11 10-8M0103817 SCREW
12 12-817274 WASHER, (.344 x 1.00 x .063) Stainless Steel Comment: (Cylinder Block Cover Casting Number 1035-9195C2)
13 12-8M0204690 WASHER, (.344 x .688 x .065) Stainless Steel Comment: (Cylinder Block Cover Casting Number 1035-9195C1)
14 23-143951 BUSHING Comment: (Cylinder Block Cover Casting Number 1035-9195C2)
15 25-88033 GROMMET Comment: (Cylinder Block Cover Casting Number 1035-9195C2)
16 10-400038 SCREW, (M5 x 30)
17 12-42118 WASHER
18 42952T6 BRACKET, Front, Oyster
19 67260 SEAL
20 25-67272 GROMMET
21 99447 RETAINER
22 10-69011 SCREW, (#10-32 x 1.00)
23 10-40011151 SCREW, (M8 x 35) Stainless Steel
24 12-817274 WASHER, (.344 x 1.00 x .063) Stainless Steel
25 25-88033 GROMMET
26 23-143951 BUSHING
Cowls And Front Cover (33 parts) Cowls And Front Cover
Ref OEM Part # Part Name
- 38-17996 EMBLEM, Port/Starboard
1 2188-9264A3 TOP COWL ASSEMBLY, Port, Oyster
2 429404 SEAL
3 12401 SEAL, Rear
4 90274 SEAL
5 429581 SHIELD OYSTER
6 10-48409 SCREW, (#10-16 x .625) Stainless Steel
7 12-89302 WASHER, (.203 x .406 x .040)
8 112031 SOUND BLANKET
9 2187-9263A2 TOP COWL ASSEMBLY, Starboard, Oyster
10 26-60297 SEAL
11 11206A1 OIL LEVEL GAUGE ASSEMBLY
11A 11-65110 NUT
12 42957 SHIELD
13 10-48409 SCREW, (#10-16 x .625) Stainless Steel
14 12-89302 WASHER, (.203 x .406 x .040)
15 112041 SOUND BLANKET
16 193681 SEAL, (3.20 Inch), Oyster
17 879851 BRACKET, Lower
18 879871 BRACKET, Upper
19 10-4010725 SCREW, (M8 x 25)
20 120811 LATCH, Cowl
21 10-48409 SCREW, (#10-16 x .625) Stainless Steel
22 47341A11 ROPE AND HANDLE KIT, Manual/Emergency Start, Manual Starting
23 11207A2 COVER ASSEMBLY, Oyster
24 12356 BUMPER
25 24-17288 SPRING
26 43137A1 BRACKET ASSEMBLY
27 11-434181 SPEED NUT
28 15432 RETAINER
29 17-43134 PIN
30 10-48409 SCREW, (#10-16 x .625) Stainless Steel
31 134741 SOUND BLANKET
Crankshaft, Pistons And Connecting Rods (#638-8532--1) (21 parts) Crankshaft, Pistons And Connecting Rods (#638-8532--1)
Ref OEM Part # Part Name
- 17791T92 POWERHEAD ASSEMBLY, Complete Comment: (IncludesCylinder Block And Crankcase, Pistons, Connecting Rods And Bearings, ETC.
1 473-9193T3 CRANKSHAFT ASSEMBLY
1A 786611 WEAR SLEEVE
2 30-43011T BEARING, Ball, Lower
3 53-93412 RING, Retaining, Old Design
4 28-91800 KEY, Woodruff
5 43-43019A1 GEAR ASSEMBLY
6 39-42079A4 RING ASSEMBLY
7 25-35126 O-RING, (.859 x .139)
8 42943A1 BEARING ASSEMBLY, Roller
9 777-9009A7 PISTON ASSEMBLY Comment: (.030 Oversize)
10 53-857196 RING, Lock
11 39-96170A4 RING SET, Piston Comment: (.030 Oversize)
12 638-9002A6 CONNECTING ROD ASSEMBLY
13 12-8M0032839 WASHER
14 29-8M0204715 NEEDLE, Roller Bearing
15 10-94320 SCREW, (.375-24 x 1.250)
16 31-844338A01 BEARING/CAGE KIT
17 31-43013T3 BEARING ASSEMBLY, Roller, Upper
18 26-8M0214932 SEAL, Oil
19 25-823683 O-RING
Crankshaft, Pistons And Connecting Rods (646-818846) (20 parts) Crankshaft, Pistons And Connecting Rods (646-818846)
Ref OEM Part # Part Name
- 17791T92 POWERHEAD ASSEMBLY
1 473-9193T3 CRANKSHAFT ASSEMBLY
2 30-43011T BEARING, Ball, Lower
3 786611 WEAR SLEEVE
4 25-35126 O-RING, (.859 x .139)
5 39-818412A4 RING ASSEMBLY
6 28-91800 KEY, Woodruff
7 43-43019A1 GEAR ASSEMBLY
8 42943A1 BEARING ASSEMBLY, Roller
9 777-815965A6 PISTON ASSEMBLY Comment: (.030 Oversize)
10 53-857196 RING, Lock
11 39-96170A4 RING SET, Piston Comment: (.030 Oversize)
12 646-818846T6 CONNECTING ROD ASSEMBLY
13 12-8M0012298 WASHER
14 29-8M0214954 BEARING, Needle
15 10-94320 SCREW, (.375-24 x 1.250)
16 31-844338A01 BEARING ASSEMBLY, Roller
17 31-43013T3 BEARING ASSEMBLY, Roller, Upper
18 26-8M0214932 SEAL, Oil
19 25-823683 O-RING
Cylinder Block And Crankcase (46 parts) Cylinder Block And Crankcase
Ref OEM Part # Part Name
1 877-9191T13 CYLINDER BLOCK ASSEMBLY
2 10-4009680 SCREW, (M10 x 80)
3 17-8M0036405 PIN, Bearing Race
4 17-43044 PIN, Dowel
5 428841 COVER, Top
6 76867 COVER, Bottom
7 10-81742750 SCREW, (M8 x 50)
8 65848 CARRIER
9 25-64872 GROMMET
10 813801A1 CARRIER ASSEMBLY Comment: SN# 00222000 THRU 09999999
11 21-42657A3 CHECK VALVE
12 21-891664 CHECK VALVE
13 16-821676A1 STUD, (M6)
14 12-8M0214963 WASHER, (.406 x .750 x .104)
15 11-40140 NUT, (M10)
16 21-426233 CHECK VALVE, Press-In
17 22-328022 PLUG, Pipe (.125-27)
18 32-892024122 TUBING, (20.00 Feet Bulk)
19 10-82127335 SCREW, (M8 x 35 MM)
20 99162001 BOOT
21 1035-9196A2 COVER
22 27-443284 GASKET
23 10-82127335 SCREW, (M8 x 35 MM)
24 54-814634 CLAMP
25 787991 SENDER, Temperature (37.50 Inch)
26 889733 RETAINER
27 10-48409 SCREW, (#10-16 x .625) Stainless Steel
28 12-8M0204666 WASHER, (.203 x .500 x .032)
29 86596T POPPET VALVE
30 648771 DIAPHRAGM
31 12-94182 WASHER
32 10-69570 SCREW, (#10-16 x .750)
33 24-42996 SPRING
34 14586 THERMOSTAT (120 Degrees)
35 27-8M0204714 GASKET
36 27-430068 GASKET
37 8M0047619 COVER
38 10-81742755 SCREW, (M8 x 55)
39 14857A16 MODULE ASSEMBLY, Oil Warning
40 10-4010630 SCREW, (M6 x 30) Stainless Steel
41 12415 SENDER, Temperature
42 84-88824A6 CABLE ASSEMBLY, Sea Ray/ Powerboat
43 12621 COVER
44 27-126201 GASKET
45 10-40007106 SCREW, (M5 x 13)
46 12-4002314 WASHER
Driveshaft Housing (39 parts) Driveshaft Housing
Ref OEM Part # Part Name
- 12092A4 SPACER KIT, Drive Shaft Housing, X-Long, Gray
1 1598-8974T23 HOUSING ASSEMBLY, Driveshaft, Oyster
2 16-903502 STUD, (M10 x 227), X-Long
3 17-23784 PIN, Dowel
4 16-903503 STUD, (M10 x 190), X-Long
5 12-45176 WASHER, Quantity Of Three On Oyster
6 11-40140 NUT, (M10)
7 429222 GUIDE, Non Power Trim
7A 19-158641 PLUG, Power Trim, Oyster
8 22-85822A4 PICKUP ASSEMBLY, Speedometer
9 22-433351 CONNECTOR, 90 Degree (.125-27) Nylon
10 22-85822T CONNECTOR, Straight
11 14664A2 HOOK ASSEMBLY, Reverse, Non Power Trim
12 16686 PUSH ROD, Non Power Trim
13 99606 SHAFT, Non Power Trim
14 18-45882 COTTER PIN, Non Power Trim
15 23-69132 BUSHING, Non Power Trim
16 24-996261 SPRING, Non Power Trim
17 18-47959 COTTER PIN, Non Power Trim
18 12-8M0042642 WASHER, (.323 x .563 x .063) Stainless Steel, Non Power Trim
19 24-16733 SPRING, Non Power Trim
20 996361 YOKE, Non Power Trim
21 11-82670911 NUT, (.312-24) Stainless Steel, Non Power Trim
22 17-99663 PIN, Clevis, Non Power Trim
23 18-25191 COTTER PIN, Non Power Trim
24 44343T1 MOUNT
25 10-898835001 BOLT, (M12 x 154)
26 12-28051 WASHER, Early Models
27 12-28053 WASHER, Early Models
28 12-30119 WASHER, (.875 Inch Outside Diameter)
29 11-8M0204662 NUT, (M12)
30 88238A10 CABLE ASSEMBLY, Ground
31 10-41508 SCREW, (.250-20 x .500) Stainless Steel
32 8M0036730 CLAMP
33 11-35521 NUT
34 10-40011149 SCREW, (M8 x 25) Stainless Steel
35 67077F1 COVER, Oyster
36 10-88417 SCREW, (#12-24 x .620)
37 18579T6 SPLASH PLATE, Sea Ray, Gray
Electrical Components (45 parts) Electrical Components
Ref OEM Part # Part Name
- 23-8M0214955 BUSHING
1 443314 IGNITION PLATE
2 332-5772A7 SWITCHBOX ASSEMBLY
3 54-63153 J CLIP
4 10-40011110 SCREW, (M5 x 30) Stainless Steel
5 134731 HOLDER, Fuse, Old Design
6 10-32,11-45076 NUT, Brass
7 84-43442A3 HARNESS ASSEMBLY, Primary
8 84-813715A8 CABLE SET, Ignition
9 85-63709A1 BOOT/TERMINAL KIT
10 33-938 SPARK PLUG Comment: (Canda/Belguim NGK #BPZ8H-N-10) RFI Suppression)
11 10-82155025 SCREW, (M8 x 25 MM) Stainless Steel
12 339-832757A4 COIL ASSEMBLY, Ignition
13 10-32,11-45076 NUT, Brass
14 87554 COVER
15 10-40007114 SCREW, (M5 x 50)
16 12-89302 WASHER, (.203 x .406 x .040)
18 10-40056107 SCREW, (M5 x 16)
19 45067 NUT
20 16731T01 MERCURY SWITCH, Old Design
21 10-40056107 SCREW, (M5 x 16)
22 86-45915 TERMINAL BLOCK
23 10-48408 SCREW, (#10-16 x .500)
24 84-43443A9 HARNESS ASSEMBLY, Engine Wiring Comment: SN# D25461 & Up
25 88-8M0207796 FUSE, 20 Ampere
26 84-88439A4 CABLE ASSEMBLY, Battery - Negative
27 89-817109A2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
28 10-32,11-45076 NUT, Brass
29 13-53166 LOCKWASHER, (.312)
30 11-8M0204668 NUT, (.312-18)
31 10-40007106 SCREW, (M5 x 13)
32 12-4002314 WASHER
33 84-88807A6 CABLE ASSEMBLY, (3.50 Inches) Black
34 84-88808A18 WIRE ASSEMBLY, (3.00 Inches), Red
35 13550T1 COVER
36 10-40011110 SCREW, (M5 x 30) Stainless Steel
37 12-89302 WASHER, (.203 x .406 x .040), Use Where Applicable
38 8M0058226 RECTIFIER
39 17602T02 TERMINAL BLOCK, Gray, See Note
40 815279A2 VOLTAGE REGULATOR KIT Comment: (Use With Black Terminal Block)
41 10-4010630 SCREW, (M6 x 30) Stainless Steel
42 84-12201A2 HARNESS ASSEMBLY Comment: (Use With Black Terminal Block)
43 8M0084173 REGULATOR, Voltage Comment: (2 Females/3 Male Terminals)
44 10-4010635 SCREW, (M6 x 35) Stainless Steel
46 84-821546A3 HARNESS ASSEMBLY Comment: (Use With 815279--3 Voltage Regulator)
Exhaust Plate (36 parts) Exhaust Plate
Ref OEM Part # Part Name
1 42954A4 PLATE ASSEMBLY, Exhaust Comment: (115)
2 17-23784 PIN, Dowel
3 42939 SEAL
4 881900T03 MOUNT, (2.375 Inch)
5 10-4010750 SCREW, (M8 x 50)
6 10-898487 BOLT, (M12 x 175)
7 12-32834 WASHER
8 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
9 11-896963 NUT, (M12)
10 10-40011158 SCREW, (M8 x 70) Stainless Steel
11 27-430086 GASKET
12 87917216T TUBE, Exhaust Comment: (115)
13 10-40011151 SCREW, (M8 x 35) Stainless Steel
14 8M0039075 SEAL
15 32-430142 TUBE, Water, X-Long
16 99019 CLAMP
17 42941001 SEAL, Water Tube, Upper
18 10-4010750 SCREW, (M8 x 50)
19 25-93221002 GROMMET
20 42953A3 BRACKET ASSEMBLY, Lower, Oyster
21 43405 SEAL
22 10-81742750 SCREW, (M8 x 50)
23 23-48237 BUSHING
24 79932A9 SHIFT SHAFT ASSEMBLY, Upper
25 42912A1 SHIFT LINK
26 23-42994 BUSHING, Single Flange
27 13-29720 WAVE WASHER, Old Design
28 12-24664 WASHER, (M4 x 20), Old Design
29 11-401386 NUT, (M6)
30 23-11289 SPACER, X-Long
31 43053 COUPLING, Non Power Trim
32 43585 COUPLING, Power Trim
33 17243A1 TUBE ASSEMBLY, Water - Extension, X-Long
34 25-8M0204645 O-RING, (.796 x .139), X-Long
35 26-38970 SEAL, X-Long
36 25-8M0179867 GROMMET, Old Design
Flywheel And Starter Motor (19 parts) Flywheel And Starter Motor
Ref OEM Part # Part Name
1 19-45907 PLUG, Yellow
2 42956A1 COVER ASSEMBLY
3 79022 MARKER
4 10-37572 SCREW, (.190-32 x .380)
5 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel
6 11-42979 NUT, (M16)
7 12-33001 WASHER, (.641 x 1.250 x .190)
8 261-859236T12 FLYWHEEL ASSEMBLY
9 398-9710A45 STATORS Comment: (Stamped 398-9710A15 Or 398-9710A31)
10 10-4007325 SCREW, (M5 x 25)
11 99021A6 TRIGGER ASSEMBLY
12 50-893892T STARTER MOTOR ASSEMBLY
13 23-8M0034918 COLLAR
14 8M0043376 STOP
15 84-93388A1 CABLE ASSEMBLY, (6.00 Inches) Black
16 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
17 84-93388A6 WIRE, Black
18 13-26992 LOCKWASHER, (.250) Stainless Steel
19 11-64015 NUT, (.250-20)
Fuel Pump(Use With 90 Degree Check Valve Reference #16) (42 parts) Fuel Pump(Use With 90 Degree Check Valve Reference #16)
Ref OEM Part # Part Name
- 27-13461A99 GASKET SET
1 14360A78 PUMP ASSEMBLY, Fuel
2 42909A4 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Check Valve
4 NSS NOT SOLD SEPARATE, Gasket, Boost
5 NSS NOT SOLD SEPARATE, Diaphragm
6 NSS NOT SOLD SEPARATE, Gasket, Pulse
7 NSS NOT SOLD SEPARATE, Spring
8 NSS NOT SOLD SEPARATE, Cap
9 NSS NOT SOLD SEPARATE, Check Valve
10 NSS NOT SOLD SEPARATE, Retainer
11 NSS NOT SOLD SEPARATE, Spring
12 NSS NOT SOLD SEPARATE, Cap
13 27-8M0204705 GASKET
14 98768 BASE
15 98775A1 PLATE
16 21-424811 CHECK VALVE
17 22-19688 FITTING
18 10-82104540 SCREW
19 10-40057134 SCREW, (M6 x 50)
20 32-8M0108349 TUBING Comment: (D = To Carburetor)
21 35-816296Q2 FILTER, Fuel
22 8M0214940 TIE STRAP, (5.50 Inches)
23 22-816856Q3 CONNECTOR ASSEMBLY, Fuel - Plastic
24 25-145091 GROMMET
25 10-4010635 SCREW, (M6 x 35) Stainless Steel
26 89-819503A2 VALVE, Enrichner
27 32-1430165 TUBING, (38.00 Inches Bulk) Comment: (A = To Lower Tee) (B = To Upper Tee)
28 10-F1887 CLAMP
30 22-19688 FITTING Comment: (C = To Crankcase)
31 32-8M0108355 LINE, (57.00 Inches Bulk)
32 24-68434 SPRING, Old Design
33 22-17607 TEE FITTING
34 19-17608 FLOW RESTRICTOR
35 22-830570 TEE FITTING
36 32-892024122 TUBING, (20.00 Feet Bulk)
37 35-8M0207786 FILTER, Fuel
38 14687A4 PUMP ASSEMBLY, Accelerator, Repair Kit, 1395-811287
39 10-4009416 SCREW, (M6 x 16)
40 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
41 54-8M0214911 CLAMP, (15.7), Old Design, New Design Use Reference Number 22
42 22-56800 PLUG, Pipe (.0625-27), Non Oil Injection
Fuel Pump(Use With Inline Check Valve Reference Number 24) (40 parts) Fuel Pump(Use With Inline Check Valve Reference Number 24)
Ref OEM Part # Part Name
- 17791T92 POWERHEAD ASSEMBLY
1 27-13461A99 GASKET SET
2 21-857005A1 DIAPHAGM KIT
3 NSS NOT SOLD SEPARATE, Check Valve
4 NSS NOT SOLD SEPARATE, Gasket, Boost
5 NSS NOT SOLD SEPARATE, Diaphragm
6 NSS NOT SOLD SEPARATE, Gasket, Pulse
7 NSS NOT SOLD SEPARATE, Spring
8 NSS NOT SOLD SEPARATE, Cap
9 NSS NOT SOLD SEPARATE, Check Valve
10 NSS NOT SOLD SEPARATE, Retainer
11 NSS NOT SOLD SEPARATE, Spring
12 NSS NOT SOLD SEPARATE, Cap
13 27-8M0204705 GASKET
14 144303 BASE
15 987752 PLATE
16 22-996642 ELBOW
17 10-82104540 SCREW, Fuel Pump
18 10-40057134 SCREW, (M6 x 50), Pump To Block
19 32-8M0108349 TUBING Comment: (E = To Carburetor)
20 22-996642 ELBOW Comment: (D = To Crankcase)
21 54-816311T TIE STRAP, (8.00 Inches)
22 35-816296Q03 FILTER, Fuel
23 32-822554 MOLDED HOSE Comment: (Old Design Y-Connector And Tubing Are Replaced With Molded Hose Ad Connector Reference Number 23 And 26 For Improvement Of Leakage Problems.
24 22-8189941 CHECK VALVE
25 32-82381335 TUBING, (8.00 Inches) Comment: (C = To Oil Pump)
26 22-822771 CONNECTOR
27 22-816856Q3 CONNECTOR ASSEMBLY, Fuel - Plastic
28 25-145091 GROMMET
29 10-4010635 SCREW, (M6 x 35) Stainless Steel
30 32-1430165 TUBING, (38.00 Inches Bulk) Comment: (A = To Lower Tee) (B = To Upper Tee)
31 19-17608 FLOW RESTRICTOR
32 22-830570 TEE FITTING
33 32-892024122 TUBING, (20.00 Feet Bulk)
34 35-8M0207786 FILTER, Fuel
35 14687A4 PUMP ASSEMBLY, Accelerator, Repair Kit, 1395-811287
36 10-4009416 SCREW, (M6 x 16)
37 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
38 89-819503A2 VALVE, Enrichner
39 54-18887 CLAMP
Gear Housing, Driveshaft (43 parts) Gear Housing, Driveshaft
Ref OEM Part # Part Name
- 1667-9011G42 GEAR HOUSING ASSEMBLY, X-Long, Oyster
1 1667-9011T74 GEAR HOUSING ASSEMBLY, Oyster
2 17-8M0084244 PIN, Dowel - With Hole (.375 x .625) , Front, Quantity Of Two On X-Long
3 10-28653 SCREW, (#10-32 x 0.25), New Design Used For Reference Number 6, 7
4 19643 SEAL
5 10-79953Q04 SCREW, (.375-16 x .250), Magnetic
6 12-191833 WASHER, Fiber
7 22-8M0058389 SCREW, Magnetic
8 17-43044 PIN, Dowel - Without Hole (.375 x .625), Rear, Quantity Of Two On X-Long
9 97-31640Q4 TRIM TAB
10 10-825427 SCREW, (.437-14 x 1.250)
11 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel
12 43040T1 CARRIER ASSEMBLY
12A 43046 TUBE, Oiler
13 43-881259A1 GEAR ASSEMBLY, Pinion
14 11-35921 NUT, (.625-18)
15 760394 CAM, Shift Control
16 31-42677A1 BEARING ASSEMBLY, Tapered Roller
17 15-44492A1 SHIM SET
18 45-43032A4 DRIVESHAFT ASSEMBLY, X-Long
19 42461A1 SLEEVE/RING KIT
20 43055A4 COVER ASSEMBLY, Aluminum Cover
21 27-8M0214931 GASKET, Aluminum Cover
22 26-43036 SEAL, Oil, Lower, Plastic Cover
23 26-43035 SEAL, Oil, Upper, Plastic Cover
24 27-430331 GASKET, Aluminum Cover
25 27-430341 GASKET, Aluminum Cover, Plastic Cover
26 817275A2 HOUSING KIT, Upper Water Pump Comment: (Use Without Reference Number 30 And 31)
27 8M0204709 FACEPLATE, Use Without Reference Number 30 And 31
28 10-40011130 SCREW, (M6 x 30) Stainless Steel, Use Without Reference Number 30 And 31
29 8M0204658 SEAL, Use Without Reference Number 30 And 31
30 12-4002315 WASHER, (6.60 X 12.5 X 1.5 mm -SS), Use With Reference Number 30 And 31
31 23-8M0204659 INSULATOR, Use With Reference Number 30 And 31
32 28-8M0204723 KEY
33 47-43026T2 IMPELLER
34 10-8M0204707 SCREW, (M6 x 25)
35 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
36 43049A1 SHIFT SHAFT ASSEMBLY, X-Long
37 53-29641 E RING
38 23-43052A4 BUSHING ASSEMBLY
39 25-8M0204681 O-RING, (1.424 x .103)
40 26-8M0204708 SEAL, Oil
41 10-8M0204741 SCREW, (M6 x 20) Stainless Steel
Gear Housing, Propeller Shaft (26 parts) Gear Housing, Propeller Shaft
Ref OEM Part # Part Name
- 1667-9011G42 GEAR HOUSING ASSEMBLY, X-Long, Oyster
1 1667-9011T74 GEAR HOUSING ASSEMBLY, Oyster
42 31-30894A1 BEARING SET, Cup And Cone
44 31-30895T BEARING, Needle
45 850315A1 FOLLOWER KIT, Cam
45A 30-44530 BALL
46 24-30622 SPRING
47 52-822539T CLUTCH
48 17-8M0100263 PIN, Cross
49 24-30893 SPRING
50 44-12238T PROPELLER SHAFT
52 8M0168901 CARRIER ASSEMBLY, Bearing
53 25-8M0214974 O-RING, (3.609 x .139)
54 31-30956T BEARING, Needle
55 26-8M0204670 SEAL, Inner
56 26-8M0205729 SEAL, Oil, Outer
57 31-12578T BEARING, Needle
58 12-12577 THRUST WASHER
59 31-12576 BEARING, Thrust
60 16-8M0034456 STUD, (M8 x 48)
61 12-8M0042642 WASHER, (.323 x .563 x .063) Stainless Steel
62 11-401378 NUT, (M8)
63 15-44491A1 SHIM SET
64 13191Q01 THRUST WASHER
65 14-816629Q TAB WASHER
66 11-52707Q1 PROP NUT KIT, (.750-16)
Induction Manifold And Reed Block (43 parts) Induction Manifold And Reed Block
Ref OEM Part # Part Name
1 27-8127755 GASKET, Use With 44324C2 And 44325C2
2 44324T1 PLATE, Baffle, Casting Number 44324C2 Comment: Use With 44324C2 And 44325C2
3 27-8127754 GASKET, Use With 44324C2 And 44325C2
4 44325A1 COVER, Casting Number 44325C2 Comment: (Use With 44324C2 And 44325C2)
5 22-996642 ELBOW
6 42881A1 SHIFT RAIL ASSEMBLY
7 14-42981 TAB WASHER
8 10-40001134 SCREW, (M8 x 25)
9 988851 SLIDE
10 23-42994 BUSHING
11 13-29720 WAVE WASHER
12 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel
13 11-401386 NUT, (M6)
14 12-35459 WASHER
15 11-401386 NUT, (M6)
16 1169-858552T2 END CAP ASSEMBLY, Lower
17 21-426585 CHECK VALVE
18 26-41953 SEAL
19 25-89224 O-RING
20 10-4010825 SCREW, (M10 x 25) Hex Flange - Stainless Steel
21 27-430075 GASKET
22 13545A1 MANIFOLD ASSEMBLY, Induction
23 42923 BRACKET
24 10-82127335 SCREW, (M8 x 35 MM)
25 10-81742740 SCREW, (M8 x 40)
26 16-8M0045410 STUD
27 12-8M0204663 WASHER
28 12-8M0204666 WASHER, (.203 x .500 x .032)
29 11-816874 WING NUT
30 16-824470 STUD
31 27-134612 GASKET
32 13460 COVER
33 10-81742755 SCREW, (M8 x 55)
34 8M0219198 REED BLOCK ASSEMBLY
35 27-139376 GASKET
36 34-43018A1 REED SET
37 14-429821 TAB WASHER
38 42924 RETAINER
39 10-4000171 SCREW, (M6 x 16)
40 22-130351 FITTING, Straight
41 32-1430165 TUBING, (38.00 Inches Bulk)
42 22-13033 TEE FITTING
43 10-82127335 SCREW, (M8 x 35 MM)
Miscellaneous Parts/Accessories (1 parts) Miscellaneous Parts/Accessories
Ref OEM Part # Part Name
- 90-18151900 OWNERS GUIDE Comment: (Sea Ray)
Oil Injection Components (28 parts) Oil Injection Components
Ref OEM Part # Part Name
1 1256-8628A7 TANK ASSEMBLY, Oil
2 99160001 BOOT, Upper
3 NLA No Longer Available, Cover, Old Design
4 988952 BRACKET, Upper
5 10-4010630 SCREW, (M6 x 30) Stainless Steel
6 36-42653A3 CAP ASSEMBLY
7 27-42999T GASKET
8 10-12896 SCREW, (#8-18 x .310)
9 87-12886A6 SWITCH ASSEMBLY
10 43-430204 GEAR, Driven
11 25-8M0204667 O-RING
12 32-82381335 TUBING, (8.00 Inches) Comment: (A = To Fuel Pump)
13 44345T3 PUMP, Oil
14 17335A3 ADAPTOR ASSEMBLY
15 23-17597 BUSHING
16 23-17596 BUSHING
17 10-82104540 SCREW
18 42888 BRACKET, Oil Tank Base
19 25-56291 GROMMET
20 10-82155050 SCREW, (M8 x 50) Stainless Steel
21 99161 BOOT
22 8M0214940 TIE STRAP, (5.50 Inches)
23 32-82381455 TUBING, Use With Reference Number 25
24 22-73318 TEE, Plastic
25 22-44456 FITTING, Three Hole
26 32-9004934 TUBING, (14.50 Inches Bulk), Use With Reference Number 25
27 54-814200 CLAMP, Use With Reference Number 25
28 12-8M0204666 WASHER, (.203 x .500 x .032)
Power Trim Components(Single Ram Power Trim) (38 parts) Power Trim Components(Single Ram Power Trim)
Ref OEM Part # Part Name
- 8M0171817 PUMP ASSEMBLY, Trim
1 8M0171821 SHOCK ROD ASSEMBLY
2 813428 END CAP ASSEMBLY, Trim Cylinder
3 813432A1 CYLINDER REBUILD KIT
4 810776 PISTON KIT, Memory
5 893916A01 CYLINDER ASSEMBLY, Trim
6 811678A6 SCREW AND SEAL KIT
7 8116707 PUMP/MANIFOLD
8 823180A1 ROCKER ARM
8A 823180A1 ROCKER ARM
9 10-813436 SCREW KIT
10 8116711 DRIVESHAFT
11 811626A3 SEAL KIT, With Case Bolts
12 8116731 RESERVOIR KIT
13 22-8134351 PLUG KIT
14 893929A01 RELIEF VALVE KIT
15 8116241 FRAME AND FIELD KIT
16 8116271 ARMATURE KIT
17 12665 SPRING KIT, Brush
18 811625 BRUSH CARD KIT
19 17-818898 PIN, Anchor
20 17-821539 PIN, Trilobe
21 99625002 SHAFT
22 97-818298Q1 ANODE KIT
23 10-8M0204707 SCREW, (M6 x 25)
24 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
25 84-17201A2 CABLE ASSEMBLY, (17.00 Inches)
26 10-878607 SCREW, (#10-16 x .380)
27 8M0084613 C WASHER
28 54-22875 CLIP
29 89-8M0185145 SOLENOID ASSEMBLY
30 23-8M0214955 BUSHING
31 25-818967 GROMMET
32 10-40011109 SCREW, (M5 x 25) Stainless Steel
33 12-4002314 WASHER
34 10-69079 SCREW, (#10-16 x .440)
35 8M0084613 C WASHER
36 54-22740 CLIP
Power Trim Components(Three Ram Power Trim Design I) (44 parts) Power Trim Components(Three Ram Power Trim Design I)
Ref OEM Part # Part Name
1 99659A22 MANIFOLD ASSEMBLY, Oyster
2 22-56800 PIPE PLUG
3 41493A7 TRIM CYLINDER ASSEMBLY, Oyster
4 41492A1 GUIDE ASSEMBLY
5 25-41478A1 REPAIR KIT
6 41482A2 CHECK VALVE KIT
7 1100-8M0021648 GUIDE ASSEMBLY
8 878413A1 PISTON/ROD ASSEMBLY, Power Trim, Port
9 35-12184A1 TRIM FILTER ASSEMBLY
10 878414T01 PISTON/ROD ASSEMBLY, Power Trim, Starboard
11 17-821539 PIN, Trilobe, Upper
12 893929A01 VALVE ASSEMBLY
12A 53-815949001 E RING
13 10-4000327 SCREW, (M6 x 14)
14 12-4002315 WASHER
15 99642 COVER
16 25-48462A4 O-RING KIT
17 19-99609A1 PLUG ASSEMBLY
18 99641A1 SHAFT ASSEMBLY
19 22-56800 PIPE PLUG
20 10-4008820 SCREW, (M6 x 20)
21 13-400256 LOCKWASHER, (M6)
22 826729A10 PUMP ASSEMBLY, Power Trim Comment: (Refer To Power Trim Pump Section For Breakdown)
23 99625002 SHAFT
24 97-818298Q1 ANODE KIT
25 10-4000332 SCREW, (M6 x 35)
26 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
27 8M0045383 STRIKER PLATE
28 13-58643 LOCKWASHER, (.375)
29 11-46335 NUT, (.375-24)
30 84-17201A2 CABLE ASSEMBLY, (17.00 Inches)
31 84-79139A22 WIRE ASSEMBLY
32 89-8M0185146 SOLENOID, Starter (#8-32/.250-20 Terminals)
33 10-40007106 SCREW, (M5 x 13)
34 8-32,11-26419 NUT, Brass
35 13-26992 LOCKWASHER, (.250) Stainless Steel
36 11-64015 NUT, (.250-20)
37 12-4002314 WASHER
38 54-22875 CLIP
39 8M0084613 C WASHER
40 10-69079 SCREW, (#10-16 x .440)
41 17-878267 PIN, Groove, Lower
42 10-4000377 SCREW, (M10 x 30)
43 13-400258 LOCKWASHER, (M10) Stainless Steel
Power Trim Components(Three Ram Power Trim Design II) (39 parts) Power Trim Components(Three Ram Power Trim Design II)
Ref OEM Part # Part Name
- 826729A10 POWER TRIM ASSEMBLY, Complete
1 811604F MANIFOLD ASSEMBLY
2 22-56800 PIPE PLUG
3 880952A03 TILT CYLINDER ASSEMBLY
4 811608 ROD KIT, Trim And Tilt Piston, Bolt Type
5 823553T ROD, Trim Piston, Nut Type
6 878239A02 GUIDE KIT
7 811607A1 REPAIR KIT
8 811610A1 CHECK VALVE KIT
9 1100-8M0021648 GUIDE ASSEMBLY
10 878414T01 PISTON/ROD ASSEMBLY, Power Trim, Starboard
11 35-12184A1 TRIM FILTER ASSEMBLY
12 17-821539 PIN, Trilobe
13 893929A01 VALVE ASSEMBY
14 53-815949001 E RING
15 10-4000327 SCREW, (M6 x 14)
16 12-4002315 WASHER
17 811611 COVER
18 811612A3 O-RING KIT
19 19-811613 PLUG ASSEMBLY
20 8M0142997 SHAFT ASSEMBLY
21 22-56800 PIPE PLUG
22 878265A6 TRIM MOTOR Comment: (Refer To Power Trim Motor Section For Breakdown)
23 10-811616 SCREW, Short
24 811617T1 PUMP
25 811619 DRIVESHAFT
26 99625002 SHAFT
27 97-818298Q1 ANODE KIT
28 10-8M0204707 SCREW, (M6 x 25)
29 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
30 8M0045383 STRIKER PLATE
31 13-58643 LOCKWASHER, (.375)
32 11-46335 NUT, (.375-24)
33 17-878267 PIN, Groove
34 10-4000377 SCREW, (M10 x 30), Manifold
35 13-400258 LOCKWASHER, (M10) Stainless Steel
36 54-22875 CLIP, Pump Wire
37 8M0084613 C WASHER
38 10-69079 SCREW, (#10-16 x .440)
Power Trim Motor (6 parts) Power Trim Motor
Ref OEM Part # Part Name
- 878265A6 TRIM MOTOR
1 811624 FRAME AND FIELD KIT
2 811625 BRUSH CARD KIT
3 811623 END FRAME KIT
4 811626 SEAL KIT
5 811627 ARMATURE KIT
Power Trim Pump (9 parts) Power Trim Pump
Ref OEM Part # Part Name
- 826729A10 PUMP ASSEMBLY, Power Trim
1 12659 FRAME AND FIELD KIT
2 12665 SPRING KIT, Brush
3 13506 BRUSH CARD KIT
4 12662 PUMP AND END FRAME KIT
5 126631 SEAL KIT, Pump
6 12660 END FRAME KIT
7 12661 ARMATURE KIT
8 12664 THRU BOLT KIT
Starter Motor(Bosch) (8 parts) Starter Motor(Bosch)
Ref OEM Part # Part Name
- 50-893892T STARTER MOTOR ASSEMBLY
1 15383 DRIVE KIT
2 13310T1 DRIVE
3 75660 PLATE
4 15384 THRU BOLT
5 15385 ARMATURE
6 898265016 BRUSH/SPRING KIT
7 15386001 END CAP
Swivel Bracket and Steering Arm (34 parts) Swivel Bracket and Steering Arm
Ref OEM Part # Part Name
1 1499-8710T21 SWIVEL BRACKET ASSEMBLY, Gray
2 26-87735 SEAL, Oil, Lower
3 23-818764 BUSHING
4 25-33466 O-RING
5 23-67668 SPACER
6 22-8M0169589 FITTING, Grease
7 23-821207 BUSHING
8 10-64014 SCREW, (.250-28 x .500)
9 99661A36 SWIVEL PIN ASSEMBLY, Stub End, Gray
10 92876A12 LINK ASSEMBLY, Steering Comment: (Mercury And Mariner)
11 10-849838 SCREW, (.375-24 x 1.25) Comment: (Mercury And Mariner)
12 11-8M0204726 NUT, (.375-24) Comment: (Mercury And Mariner)
13 12-34931 WASHER, (.406 x .734 x .063) Stainless Steel Comment: (Mercury And Mariner)
14 8M0000516 BUMPER, X-Long
15 13-78854 WAVE WASHER
16 42961T2 YOKE ASSEMBLY, Bottom
17 53-67684 RING, Retaining
18 12-67670 WASHER
19 99653 BRACKET Comment: (Not Used With Power Trim)
20 99619 SHAFT, Lower Comment: (Not Used With Power Trim)
21 17-821539 PIN, Trilobe Comment: (Not Used With Power Trim)
22 10-4000377 SCREW, (M10 x 30) Comment: (Not Used With Power Trim)
23 13-400258 LOCKWASHER, (M10) Stainless Steel Comment: (Not Used With Power Trim)
24 97-818298Q1 ANODE KIT Comment: (Not Used With Power Trim)
25 10-4000332 SCREW, (M6 x 35) Comment: (Not Used With Power Trim)
26 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel Comment: (Not Used With Power Trim)
27 55-99724T15 SHOCK ABSORBER, Oyster Comment: (Not Used With Power Trim)
28 23-821207 BUSHING Comment: (Not Used With Power Trim)
29 99625002 SHAFT, Upper Comment: (Not Used With Power Trim)
30 8M0074846 SENDER ASSEMBLY, Trim, Sea Ray
31 10-852368 SCREW, (#10-24 x .750), Sea Ray
32 10,13-26996 LOCKWASHER, Stainless Steel, Sea Ray
33 12-89302 WASHER, (.203 x .406 x .040), Sea Ray
34 11288001 BUMPER, Bottom Yoke, X-Long
Swivel Bracket and Steering Arm(8709C6 / 818904C) (18 parts) Swivel Bracket and Steering Arm(8709C6 / 818904C)
Ref OEM Part # Part Name
1 3408-818904T2 SWIVEL BRACKET ASSEMBLY, Gray Comment: (Use With Single Ram Power Trim)
2 26-87735 SEAL, Oil, Lower
3 23-818764 BUSHING
4 25-8M0214926 O-RING
5 23-816039 SPACER
6 22-8M0169589 FITTING, Grease
7 23-821207 BUSHING
8 10-64014 SCREW, (.250-28 x .500)
9 99661A36 SWIVEL PIN ASSEMBLY, Gray
10 92876A12 LINK ASSEMBLY, Steering
11 10-849838 SCREW, (.375-24 x 1.25)
12 11-8M0204726 NUT, (.375-24)
13 12-34931 WASHER, (.406 x .734 x .063) Stainless Steel
14 8M0000516 BUMPER, X-Long
15 11288001 BUMPER, Bottom Yoke, X-Long
16 42961T2 YOKE ASSEMBLY, Bottom, Gray
17 53-67684 RING, Retaining
18 12-816432 THRUST WASHER
Throttle And Linkage (27 parts) Throttle And Linkage
Ref OEM Part # Part Name
1 884309T LEVER, Throttle
2 10-817582 SCREW, Adjusting (5 mm)
3 11-400211 NUT, (M5) Stainless Steel
4 48039 CAP
5 884307T LEVER, Spark Advance
6 10-814776 SCREW, Adjusting (M6 x 55)
7 11-400212 NUT, (M6) Stainless Steel
8 42942 CAP
9 16-42986 STUD
10 11-90517 NUT, (M10)
11 23-55171 BUSHING
12 24-73375 SPRING
13 23-812930A1 BUSHING
14 12-42980 WASHER
15 42927 INSERT
16 12-35459 WASHER
17 11-401386 NUT, (M6)
18 878170 SPARK ADVANCE ROD
19 93421 SWIVEL BALL
20 93254 SWIVEL BASE
21 878173 LINK
22 11-401386 NUT, (M6)
23 23-8M0215006 BUSHING
24 14518A2 CAM, Throttle
25 16-8161949 STUD
26 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
27 10-4007180 SCREW, (M10 x 45), Design II
Transom Bracket (28 parts) Transom Bracket
Ref OEM Part # Part Name
1 3401-8718F8 BRACKET ASSEMBLY, Transom, Starboard, Oyster
2 3400-8716A9 BRACKET ASSEMBLY, Transom, Port, Oyster
3 22-8M0169588 FITTING, Grease, Port
4 17-8M0026068 PIN ASSEMBLY, Tilt Lock, Non Power Trim
5 99170A2 TILT TUBE, Power Trim
6 11-859133 NUT, (1.00-14), Gray
7 25-45711 O-RING, (.612 x .103)
8 13-88750 WASHER
9 11-858869 NUT, (.875-14)
10 10-814259 SCREW, (.500-20 x 4.00)
11 12-24501 WASHER, Upper, Sea Ray
12 11-91962 NUT, (.500-20)
13 8M0115104 LEVER ASSEMBLY, Non Power Trim And Three Ram Power Trim
14 8M0109798 LEVER ASSEMBLY, Tilt Lock, Single Ram Power Trim
15 13-99611 WAVE WASHER
16 23-65830 NYLINER
17 99633 KNOB, Oyster
18 17-99615 PIN, Groove
19 24-99622 SPRING
20 17-99604 PIN, Groove
21 10-96930A1 BOLT ASSEMBLY, Power Trim
22 11-23161 NUT, (.375-24), Power Trim
23 11-8M0041651 NUT, (.875-14), Power Trim
24 818771T8 BRACKET, Anchor, Gray Comment: (Single Ram Power Trim)
25 10-4000377 SCREW, (M10 x 30), Single Ram PowerTrim
26 13-400258 LOCKWASHER, (M10) Stainless Steel, Single Ram Power Trim
27 11-40114 NUT, (M10 x 1.5), Single Ram Power Trim
28 814207 STOP

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 100 (4 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

Recently Viewed Products