🔎 Mercury 100 (4 CYL.) Reference Library — Exploded parts diagrams (40 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 100 (4 CYL.) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower |
100 HP |
| Displacement |
2064 cc |
| Bore x Stroke |
90 mm x 81 mm |
| Spark Plug (Type & Gap) |
NGK IZFR6F-11 |
| Engine Oil Capacity |
5.2 L (5.5 quart) |
| Recommended Engine Oil |
Mercury FourStroke Oil 10W-30 |
| Gear Case Oil Capacity |
710 mL (24 fl oz) |
| Idle Speed (in gear) |
650–700 RPM (in gear) |
| Full Throttle RPM Range |
5000-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 100 (4 CYL.):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 100 (4 CYL.).
▶ACCESSORIES (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
88825A6 |
REGULATOR KIT, Voltage |
▶ATTENUATOR PLATE (25 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
27-151724 |
GASKET |
| 2 |
44342A1 |
COVER |
| 3 |
19-815784 |
CAP |
| 4 |
NSS |
NOT SOLD SEPARATE, Decal-Timing |
| 5 |
NSS |
NOT SOLD SEPARATE, Decal-Caution-Airbox |
| 6 |
10-878609 |
SCREW, (#10-16 x .600) |
| 7 |
27-828479 |
GASKET |
| 8 |
44340A2 |
PLATE ASSEMBLY, Attenuator |
| 9 |
10-42975 |
DRIVE SCREW |
| 10 |
12-4002217 |
WASHER |
| 11 |
11-826365 |
NUT |
| 12 |
39519 |
CUP |
| 13 |
98889 |
LATCH |
| 14 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 1-1/2 IN.) |
| 15 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 3-1/4 IN.) |
| 16 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 17 |
22-830285 |
FITTING TEE Comment: (NYLON) |
| 18 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 5-1/4 IN.) |
| 19 |
825203T |
LINK, Throttle (MAIN) |
| 20 |
193859 |
LINK ROD |
| 21 |
11399A1 |
ARM ASSEMBLY |
| 22 |
10-40056103 |
SCREW, (M5 x 6) |
| 23 |
12-8M0204666 |
WASHER, (.203 x .500 x .032) |
| 24 |
67748 |
ROLLER |
▶BLEED SYSTEM , S/#-USA-0G301751/BEL-9885505 AND UP (16 parts)
| Ref |
OEM Part # |
Part Name |
| - |
17791T97 |
POWERHEAD ASSEMBLY |
| 1 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (9 IN.) |
| 2 |
22-59169003 |
FITTING |
| 3 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (9 IN.) |
| 4 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (4-1/2 IN.) |
| 5 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (2-1/2 IN.) |
| 6 |
21-149126 |
CHECK VALVE |
| 7 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (2-1/2 IN.) |
| 8 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (2-1/2 IN.) |
| 9 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (4-1/2 IN.) |
| 10 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (2-1/2 IN.) |
| 11 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (2-1/2 IN.) |
| 12 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (2-1/2 IN.) |
| 13 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (6 IN.) |
| 14 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (1-1/2 IN.) |
| 15 |
22-15133 |
FITTING |
▶BOTTOM COWL (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
2187-821873A3 |
BOTTOM COWL ASSEMBLY, Starboard Comment: (TRACKER-GRAPHITE GRAY) |
| 2 |
25-822556003 |
GROMMET |
| 3 |
8M0109216 |
SEAL, (36.00 Inches) |
| 4 |
8238052 |
SEAL, Lower Cowl |
| 5 |
2188-821874A3 |
BOTTOM COWL ASSEMBLY, Port Comment: (TRACKER-GRAPHITE GRAY) |
| 6 |
25-822555001 |
GROMMET |
| 7 |
8M0109216 |
SEAL, (36.00 Inches) |
| 8 |
8238052 |
SEAL, Lower Cowl |
| 9 |
87-8M0042301 |
SWITCH |
| 10 |
8M0032848 |
RETAINER (USE WHERE APPLICABLE) |
| 11 |
22-813613 |
FITTING |
| 12 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) |
| 13 |
21-817519A2 |
CHECK VALVE ASSEMBLY, Drain |
| 14 |
10-82130040 |
SCREW, (M6 x 40) |
| 15 |
820000A6 |
HANDLE Comment: (TRACKER-GRAPHITE GRAY) |
| 16 |
23-812707 |
BUSHING |
| 17 |
13-F2047 |
WASHER, Wave |
| 18 |
8M0001081 |
CAM, Latch Shaft |
| 19 |
12-8M0214930 |
WASHER |
| 20 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 21 |
10-28635 |
SCREW, (.250-20 x .620) Stainless Steel |
| 22 |
822363T1 |
RETAINER |
| 23 |
11-401386 |
NUT, (M6) |
| 24 |
12-8M0214930 |
WASHER |
▶CARBURETOR, WME-32/32A/33/34/40/40A (25 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
3301-884587T10 |
CARBURETOR Comment: 125 - WME-34 |
| 2 |
NSS |
NOT SOLD SEPARATE, Gasket-Fuel Bowl |
| 3 |
NSS |
NOT SOLD SEPARATE, Retaining Ring |
| 4 |
1395-811696 |
BOWL, Fuel Comment: (WME-40-TOP) |
| 5 |
1395-823632 |
SHAFT, Throttle Comment: (WME-1/3/4) |
| 6 |
1395-8236321 |
SHAFT, Throttle Comment: (WME-2) |
| 7 |
1395-97241 |
VALVE, Throttle |
| 8 |
1395-9594 |
FLOAT |
| 9 |
F10064 |
SHAFT |
| 10 |
10-95951 |
VALVE, Inlet Needle |
| 11 |
1395-811694 |
PLUG KIT |
| 12 |
1395-802731 |
SEAL (CONSISTS OF 4 SEALS) |
| 13 |
NSS |
NOT SOLD SEPARATE, Gasket-Cover Plate |
| 14 |
27-151724 |
GASKET |
| 15 |
10-F10155 |
SCREW, Throttle Valve |
| 16 |
1395-811220 |
SCREW, Cover Plate |
| 17 |
1395-808612 |
SCREW AND WASHER, (#8-32 x .750) |
| 18 |
1395-811221 |
COVER PLATE |
| 19 |
1395-6207 |
JET, (.072) Comment: (WME-34-4/40A-4) |
| 20 |
1395-808738 |
GASKET |
| 21 |
NSS |
NOT SOLD SEPARATE, Spring-Idle Needle |
| 22 |
NSS |
NOT SOLD SEPARATE, Spring-Throttle Return |
| 23 |
NSS |
NOT SOLD SEPARATE, Idle Needle |
| 24 |
1395-823634 |
SCREW |
▶CARBURETOR, WME-50/51/52/79/80/81 (26 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
3301-884587T10 |
CARBURETOR Comment: 125 - WME-81 |
| 2 |
NSS |
NOT SOLD SEPARATE, Gasket-Fuel Bowl |
| 3 |
NSS |
NOT SOLD SEPARATE, Retaining Ring |
| 4 |
1395-811693 |
BOWL, Fuel |
| 5 |
1395-823632 |
SHAFT, Throttle (WME-1/3/4) |
| 6 |
1395-8236321 |
SHAFT, Throttle (WME-2) |
| 7 |
1395-8087461 |
LEVER, Throttle (WME-1/3/4) |
| 8 |
1395-97244 |
VALVE, Throttle Comment: (WME-79/80) |
| 9 |
1395-9594 |
FLOAT |
| 10 |
F10064 |
SHAFT |
| 11 |
10-95951 |
VALVE, Inlet Needle |
| 12 |
1395-811694 |
PLUG KIT |
| 13 |
1395-802731 |
SEAL (CONSISTS OF 4 SEALS) |
| 14 |
NSS |
NOT SOLD SEPARATE, Gasket-Cover Plate |
| 15 |
27-151724 |
GASKET |
| 16 |
10-F10155 |
SCREW, Throttle Valve |
| 17 |
1395-811220 |
SCREW, Cover Plate |
| 18 |
1395-808612 |
SCREW AND WASHER, (#8-32 x .750) |
| 19 |
1395-811221 |
COVER PLATE |
| 20 |
1399-3518 |
JET, (.082) Comment: (WME-81-4/52-4) |
| 21 |
1395-808738 |
GASKET |
| 22 |
NSS |
NOT SOLD SEPARATE, Spring-Idle Needle |
| 23 |
NSS |
NOT SOLD SEPARATE, Spring-Throttle Return |
| 24 |
NSS |
NOT SOLD SEPARATE, Idle Needle |
| 25 |
1395-823634 |
SCREW |
▶CRANKSHAFT, PISTONS AND CONNECTING RODS (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
17791T97 |
POWERHEAD ASSEMBLY |
| 1 |
473-9193T5 |
CRANKSHAFT ASSEMBLY |
| 2 |
30-43011T |
BEARING, Ball (LOWER) |
| 3 |
786611 |
WEAR SLEEVE |
| 4 |
25-35126 |
O-RING, (.859 x .139) |
| 5 |
39-818412A4 |
RING ASSEMBLY |
| 6 |
28-91800 |
KEY, Woodruff |
| 7 |
43-43019A1 |
GEAR ASSEMBLY |
| 8 |
42943A1 |
BEARING ASSEMBLY, Roller |
| 9 |
2704-821896A4 |
PISTON ASSEMBLY Comment: (.030 O.S.) |
| 10 |
53-857196 |
RING, Lock |
| 11 |
39-822321A2 |
RING SET, Piston Comment: (.030 O.S.) |
| 12 |
646-818846T6 |
CONNECTING ROD ASSEMBLY |
| 13 |
12-8M0012298 |
WASHER |
| 14 |
29-8M0214954 |
BEARING, Needle |
| 15 |
10-94320 |
SCREW, (.375-24 x 1.250) |
| 16 |
31-844338A01 |
BEARING/CAGE KIT |
| 17 |
31-43013T3 |
BEARING ASSEMBLY, Roller (UPPER) |
| 18 |
26-8M0214932 |
SEAL, Oil |
| 19 |
25-823683 |
O-RING, (1.989 x .070) |
▶CYLINDER BLOCK AND CRANKCASE (55 parts)
| Ref |
OEM Part # |
Part Name |
| - |
17791T97 |
POWERHEAD ASSEMBLY |
| 1 |
877-9191T24 |
CYLINDER BLOCK |
| 2 |
10-4009680 |
SCREW, (M10 x 80) |
| 3 |
17-8M0036405 |
PIN (BEARING RACE) |
| 4 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 5 |
428841 |
COVER (TOP) |
| 6 |
76867 |
COVER (BOTTOM) |
| 7 |
10-81742750 |
SCREW, (M8 x 50) |
| 8 |
65848 |
CARRIER |
| 9 |
25-64872 |
GROMMET |
| 10 |
813801A1 |
CARRIER ASSEMBLY |
| 11 |
21-42657A3 |
CHECK VALVE |
| 12 |
21-891664 |
CHECK VALVE |
| 13 |
16-821676A1 |
STUD (M10) |
| 14 |
12-8M0214963 |
WASHER, (.406 x .750 x .104) |
| 15 |
11-40140 |
NUT, (M10) |
| 16 |
21-426233 |
CHECK VALVE (PRESS-IN) |
| 17 |
22-15133 |
FITTING Comment: SN# USA-0G301750/BEL-9885504 & Below |
| 18 |
824703A1 |
PLUG KIT |
| 19 |
32-892024122 |
TUBING, (20.00 Feet Bulk) Comment: SN# USA-0G301750/BEL-9885504 & Below |
| 20 |
10-82127335 |
SCREW, (M8 x 35 MM) |
| 21 |
99162001 |
BOOT |
| 22 |
1035-9196A2 |
COVER |
| 23 |
27-443284 |
GASKET |
| 24 |
10-82127335 |
SCREW, (M8 x 35 MM) |
| 25 |
54-814634 |
CLAMP |
| 26 |
787991 |
SENDER, Temperature (37.50 Inch) Comment: (RING TERMINAL) |
| 27 |
787992 |
SENDER, Temperature Comment: (22-1/2 IN.)(FEMALE TERMINAL) |
| 28 |
889733 |
RETAINER |
| 29 |
10-48409 |
SCREW, (#10-16 x .625) Stainless Steel |
| 30 |
12-8M0204666 |
WASHER, (.203 x .500 x .032) |
| 31 |
86596T |
POPPET VALVE |
| 32 |
648771 |
DIAPHRAGM |
| 33 |
12-94182 |
WASHER |
| 34 |
10-69570 |
SCREW, (#10-16 x .750) |
| 35 |
24-42996 |
SPRING |
| 36 |
14586 |
THERMOSTAT |
| 37 |
27-8M0204714 |
GASKET |
| 38 |
27-430068 |
GASKET |
| 39 |
8M0047619 |
COVER |
| 40 |
10-81742755 |
SCREW, (M8 x 55) |
| 41 |
22-328022 |
PLUG, Pipe (.125-27) Brass |
| 42 |
14857A16 |
MODULE ASSEMBLY, Oil Warning Comment: SN# USA-0G437999/BEL-9926999 & Below |
| 43 |
14857A16 |
MODULE ASSEMBLY, Oil Warning Comment: SN# USA-0G438000/BEL-9927000 THRU USA-0G589999/BEL-9973099 |
| 44 |
10-4010630 |
SCREW, (M6 x 30) Stainless Steel |
| 45 |
16-8161949 |
STUD |
| 46 |
12-8M0204663 |
WASHER, (.187 x .500 x .062) Neoprene |
| 47 |
11-816872 |
WING NUT |
| 48 |
22-59169003 |
FITTING (TEE) Comment: SN# USA-0G301750/BEL-9885504 & Below |
| 49 |
21-149125 |
CHECK VALVE Comment: SN# USA-0G301750/BEL-9885504 & Below |
| 50 |
821889A51 |
REV LIMITER |
| 51 |
84-823147A7 |
HARNESS ASSEMBLY, Rev Limiter (USE WHERE APPLICABLE) |
| 52 |
84-11149A8 |
HARNESS ASSEMBLY, Adapter (USE WHERE APPLICABLE) |
| 53 |
10-82130030 |
SCREW, (M6 x 30) |
| 54 |
84-855212A1 |
HARNESS ASSEMBLY, Adaptor |
▶Co-Pilot (10 parts)
| Ref |
OEM Part # |
Part Name |
| - |
56-52148A7 |
CO-PILOT ASSEMBLY |
| 1 |
521481 |
PILOT ROD |
| 2 |
11-8M0103848 |
NUT ASSEMBLY |
| 3 |
10-56500 |
SCREW, (.250-28 x 1.250) |
| 4 |
12-77674 |
WASHER |
| 5 |
821621 |
KNOB, Prong |
| 6 |
873491 |
ROD |
| 7 |
23-521512 |
BUSHING |
| 8 |
12-8M0042642 |
WASHER, (.323 x .563 x .063) Stainless Steel |
| 9 |
11-826709111 |
NUT, (.312-24) Stainless Steel |
▶DRIVESHAFT HOUSING (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1598-8974A27 |
HOUSING ASSEMBLY, Driveshaft Comment: (GRAY - JET) |
| 2 |
16-903501 |
STUD, (M10 x 100) Comment: (LONG) |
| 3 |
17-23784 |
PIN, Dowel |
| 4 |
16-903503 |
STUD, (M10 x 190) Comment: (X-LONG) |
| 5 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 6 |
11-40140 |
NUT, (M10) |
| 7 |
12092A4 |
SPACER KIT Comment: (GRAY) X-LONG |
| 8 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) Comment: X-LONG |
| 9 |
22-85822A4 |
PICKUP ASSEMBLY, Speedometer |
| 10 |
22-433351 |
CONNECTOR, 90 Degree (.125-27) Nylon |
| 11 |
22-85822T |
CONNECTOR, Straight |
| 12 |
44343T1 |
MOUNT |
| 13 |
10-898835001 |
BOLT, (M12 x 154) |
| 14 |
12-30119 |
WASHER, (.875 Inch Outside Diameter) |
| 15 |
11-8M0204662 |
NUT, (M12) |
| 16 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 17 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 18 |
8M0036730 |
CLAMP |
| 19 |
11-35521 |
NUT |
| 20 |
10-4010725 |
SCREW, (M8 x 25) |
| 21 |
100-8M4500752 |
COVER Comment: (TRACKER-GRAPHITE GRAY) |
| 22 |
10-88417 |
SCREW, (#12-24 x .620) |
| 23 |
16-903502 |
STUD, (M10 x 227) Comment: (X-LONG) |
▶ELECTRICAL COMPONENTS, USA-0G437999/BEL-9926999 AND BELOW (39 parts)
| Ref |
OEM Part # |
Part Name |
| - |
13541 |
PLUG, Male |
| 1 |
443314 |
IGNITION PLATE |
| 2 |
332-5772A7 |
SWITCHBOX ASSEMBLY |
| 3 |
10-32,11-45076 |
NUT, Brass |
| 4 |
10-40011110 |
SCREW, (M5 x 30) Stainless Steel |
| 5 |
54-63153 |
J CLIP |
| 6 |
84-43442A3 |
HARNESS ASSEMBLY, Primary |
| 7 |
33-938 |
SPARK PLUG (CAN/BELGIUM NGK#BPZ8H-N-10) |
| 8 |
84-821945A57 |
CABLE ASSEMBLY, Hi Tension Comment: SN# USA-0G301751/BEL-9885505 THRU USA-0G437999/BEL-9926999 |
| 9 |
85-63709A1 |
BOOT/TERMINAL KIT |
| 10 |
8M0084173 |
REGULATOR, Voltage |
| 11 |
10-4010635 |
SCREW, (M6 x 35) Stainless Steel |
| 12 |
339-832757A4 |
COIL KIT |
| 13 |
10-32,11-45076 |
NUT, Brass |
| 14 |
87554 |
COVER |
| 15 |
10-40007114 |
SCREW, (M5 x 50) |
| 16 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 17 |
84-821546A3 |
HARNESS ASSEMBLY |
| 18 |
84-824912A4 |
CABLE ASSEMBLY (4-3/4 IN.) |
| 19 |
10-40007107 |
SCREW, (M5 x 16) Comment: USE WHERE APPLICABLE |
| 20 |
10-32,11-45076 |
NUT, Brass Comment: USE WHERE APPLICABLE |
| 21 |
17602T02 |
TERMINAL BLOCK Comment: USE WHERE APPLICABLE |
| 22 |
10-82155025 |
SCREW, (M8 x 25 MM) Stainless Steel |
| 23 |
86-45915 |
TERMINAL BLOCK |
| 24 |
10-48408 |
SCREW, (#10-16 x .500) |
| 25 |
84-43443A9 |
HARNESS ASSEMBLY, Engine Wiring |
| 26 |
88-8M0207796 |
FUSE, 20 Ampere |
| 27 |
84-88439A4 |
CABLE ASSEMBLY, Battery - Negative |
| 28 |
13550T1 |
COVER |
| 29 |
10-40011110 |
SCREW, (M5 x 30) Stainless Steel |
| 30 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 31 |
23-8M0214955 |
BUSHING |
| 32 |
10-40011109 |
SCREW, (M5 x 25) Stainless Steel |
| 33 |
12-4002314 |
WASHER |
| 34 |
84-88807A6 |
CABLE ASSEMBLY, (3.50 Inches) Black |
| 35 |
84-79139A22 |
WIRE ASSEMBLY Comment: (RED - 11-1/2 IN.) |
| 36 |
10-32,11-45076 |
NUT, Brass |
| 37 |
13-53166 |
LOCKWASHER, (.312) |
| 38 |
11-8M0204668 |
NUT, (.312-18) |
▶ELECTRICAL COMPONENTS, USA-0G438000/BEL-9937000 AND UP (35 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8327531 |
IGNITION PLATE |
| 2 |
10-40011150 |
SCREW, (M8 x 30) Stainless Steel |
| 3 |
12-56720 |
WASHER, (.330 x .750 x .060) Stainless Steel |
| 4 |
23-8502341 |
BUSHING |
| 5 |
25-833155 |
GROMMET |
| 6 |
10-82239312 |
SCREW, (M5 x 12) |
| 7 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 8 |
8261151 |
CLAMP |
| 9 |
84-88807A44 |
CABLE ASSEMBLY (10 IN.) |
| 10 |
84-850043A2 |
HARNESS ASSEMBLY, Engine |
| 11 |
88-812619 |
FUSE, Yellow - 20 Ampere |
| 12 |
84-850045A2 |
HARNESS ASSEMBLY, Ignition |
| 13 |
84-88439A3 |
CABLE ASSEMBLY, Positive - Battery |
| 14 |
85-830233 |
BOOT, Insulator - Red |
| 15 |
827509A10 |
CDM MODULE ASSEMBLY Comment: SN# USA-0G590000/BEL-9973100 & Up |
| 16 |
84-821945A61 |
CABLE ASSEMBLY, Hi Tension |
| 17 |
85-63709A1 |
BOOT/TERMINAL KIT |
| 18 |
33-938 |
SPARK PLUG (NGK#BPZ8H-N-10) |
| 19 |
10-82129116 |
SCREW, (M6 x 16) |
| 20 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 21 |
23-8M0214955 |
BUSHING |
| 22 |
25-822179 |
GROMMET |
| 23 |
10-32,11-45076 |
NUT, Brass |
| 24 |
13-8M0204647 |
LOCKWASHER, (.312) |
| 25 |
11-8M0204668 |
NUT, (.312-18) |
| 26 |
10-82129125 |
SCREW, (M6 x 25 MM) |
| 27 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 28 |
8M0084173 |
REGULATOR, Voltage |
| 29 |
10-82129135 |
SCREW, (M6 x 35) |
| 30 |
54-54457 |
J CLIP |
| 31 |
84-93388A8 |
CABLE ASSEMBLY, (12.5 Inchs) Black |
| 32 |
54-834813 |
CLAMP |
| 33 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 34 |
12-36001 |
WASHER |
| 35 |
84-88807A16 |
CABLE ASSEMBLY, (4.00 Inches) Black |
▶EXHAUST PLATE (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
42954A5 |
PLATE ASSEMBLY, Exhaust |
| 2 |
17-23784 |
PIN, Dowel |
| 3 |
10-40011158 |
SCREW, (M8 x 70) Stainless Steel |
| 4 |
881900T03 |
MOUNT, (2.375 Inch) |
| 5 |
10-4010750 |
SCREW, (M8 x 50) |
| 6 |
10-898487 |
BOLT, (M12 x 175) |
| 7 |
12-32834 |
WASHER, Neoprene |
| 8 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 9 |
11-896963 |
NUT, (M12) |
| 10 |
27-430086 |
GASKET |
| 11 |
87917216T |
TUBE, Exhaust |
| 12 |
10-40011151 |
SCREW, (M8 x 35) Stainless Steel |
| 13 |
8M0039075 |
SEAL |
| 14 |
25-89417004 |
GROMMET |
| 15 |
32-8M0042792 |
TUBE, Water Comment: (X-LONG) |
| 16 |
824661 |
CLAMP |
| 17 |
814080001 |
SEAL (UPPER) |
| 18 |
10-4010750 |
SCREW, (M8 x 50) |
| 19 |
42953A7 |
BRACKET ASSEMBLY (LOWER) Comment: (TRACKER-GRAPHITE GRAY) |
| 20 |
43405 |
SEAL |
| 21 |
25-12602002 |
GROMMET Comment: SN# 0G359967 & Below |
| 22 |
25-19565002 |
GROMMET Comment: SN# 0G359968 & Up |
| 23 |
10-81742750 |
SCREW, (M8 x 50) |
| 24 |
23-48237 |
BUSHING |
| 25 |
79932A9 |
SHIFT SHAFT ASSEMBLY (UPPER) Comment: SN# USA-0G589999/BEL-9973099 & Below |
| 26 |
42912A1 |
SHIFT LINK |
| 27 |
23-48475 |
BUSHING |
| 28 |
11-401386 |
NUT, (M6) |
| 29 |
23-11289 |
SPACER Comment: (X-LONG) |
| 30 |
43585 |
COUPLING |
▶FLYWHEEL/ STARTER MOTOR, USA-0G438000/BEL-9927000 AND UP (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
19-45907 |
PLUG, Yellow |
| 2 |
812777T1 |
COVER ASSEMBLY |
| 3 |
11-42979 |
NUT, (M16) |
| 4 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 5 |
261-878227T2 |
FLYWHEEL ASSEMBLY |
| 6 |
398-832075A21 |
IGNITION STATOR KIT |
| 7 |
10-4013930 |
SCREW, (M5 x 30) |
| 8 |
854513T |
TRIGGER ASSEMBLY |
| 9 |
50-893892T |
STARTER MOTOR ASSEMBLY |
| 10 |
23-8M0034918 |
COLLAR |
| 11 |
8M0043376 |
STOP |
| 12 |
84-93388A1 |
CABLE ASSEMBLY, (6.00 Inches) Black |
| 13 |
10-69035 |
SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel |
| 14 |
84-88439A4 |
CABLE ASSEMBLY, Battery - Negative |
| 15 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 16 |
11-64015 |
NUT, (.250-20) |
| 17 |
56762 |
TIE STRAP, (4.00 Inches) |
| 18 |
93254 |
SWIVEL BASE |
| 19 |
93421 |
SWIVEL BALL |
▶FLYWHEEL/STARTER MOTOR, USA:0G437999/BEL:9926999 AND BELOW (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
19-45907 |
PLUG, Yellow |
| 2 |
812777T1 |
COVER ASSEMBLY |
| 3 |
11-42979 |
NUT, (M16) |
| 4 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 5 |
261-859236T13 |
FLYWHEEL ASSEMBLY |
| 6 |
398-9710A45 |
STATOR |
| 7 |
10-4007325 |
SCREW, (M5 x 25) |
| 8 |
99021A6 |
TRIGGER ASSEMBLY |
| 9 |
50-893892T |
STARTER MOTOR ASSEMBLY |
| 10 |
23-8M0034918 |
COLLAR |
| 11 |
8M0043376 |
STOP |
| 12 |
84-93388A1 |
CABLE ASSEMBLY, (6.00 Inches) Black |
| 13 |
10-69035 |
SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel |
| 14 |
84-93388A6 |
CABLE ASSEMBLY, (5.500 Inches) |
| 15 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 16 |
11-64015 |
NUT, (.250-20) |
▶FUEL PUMP (47 parts)
| Ref |
OEM Part # |
Part Name |
| - |
17791T97 |
POWERHEAD ASSEMBLY |
| 1 |
14360A78 |
PUMP ASSEMBLY, Fuel |
| 2 |
21-857005A1 |
DIAPHAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Check Valve |
| 4 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 5 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 6 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 7 |
NSS |
NOT SOLD SEPARATE, Spring |
| 8 |
NSS |
NOT SOLD SEPARATE, Cap |
| 9 |
NSS |
NOT SOLD SEPARATE, Check Valve |
| 10 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 11 |
NSS |
NOT SOLD SEPARATE, Spring |
| 12 |
NSS |
NOT SOLD SEPARATE, Cap |
| 13 |
27-8M0204705 |
GASKET |
| 14 |
144303 |
BASE |
| 15 |
987752 |
PLATE |
| 16 |
22-996642 |
ELBOW |
| 17 |
10-82104540 |
SCREW, (M5 x 40) |
| 18 |
10-82130050 |
SCREW, (M6 x 50) |
| 19 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (Cut to 4 IN.) |
| 20 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (Cut to 8-1/2 IN.) |
| 21 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (Cut to 2 IN.) |
| 22 |
22-996642 |
ELBOW, To Crankcase |
| 23 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 24 |
35-816296Q2 |
FILTER, Fuel |
| 25 |
32-822554 |
MOLDED HOSE |
| 26 |
22-8189941 |
CHECK VALVE, To Oil Pump |
| 27 |
54-188871 |
CLAMP Comment: (STAMPED '1" - 1.14) |
| 28 |
22-822771 |
CONNECTOR |
| 29 |
22-816856Q3 |
CONNECTOR ASSEMBLY, Fuel - Plastic |
| 30 |
25-145091 |
GROMMET |
| 31 |
10-4010635 |
SCREW, (M6 x 35) Stainless Steel |
| 32 |
32-1430165 |
TUBING, (38.00 Inches Bulk) (Cut to 15 IN.) |
| 33 |
32-1430165 |
TUBING, (38.00 Inches Bulk) (Cut to 13 IN.) |
| 34 |
32-1430165 |
TUBING, (38.00 Inches Bulk) (Cut to 1-1/4 IN.) |
| 35 |
19-17608 |
FLOW RESTRICTOR |
| 36 |
22-830570 |
FITTING, Tee |
| 37 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (Cut to 4-1/2 IN.) |
| 38 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (Cut to 2-1/2 IN.) |
| 39 |
35-8M0207786 |
FILTER |
| 40 |
14687A4 |
PUMP ASSEMBLY, Accelerator |
| 41 |
10-4009416 |
SCREW, (M6 x 16) |
| 42 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 43 |
89-819503A2 |
VALVE, Enrichner |
| 44 |
89-819503A1 |
VALVE, Enrichiner Comment: (1 MALE/1 FEMALE TERMINAL) |
| 45 |
32-9912688 |
TUBING, (36.00 Inches Bulk), To Upper Tee Comment: (Cut to 11-1/2 ) (USE WITH NYLON FITTING) |
| 46 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (Cut to 5-1/4 IN.) To Lower Tee |
▶GEAR HOUSING CHART(2.07:1/2.31:1 GEAR RATIO) (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
1667-9011J19 |
GEAR HOUSING ASSEMBLY Comment: (GRAY) (HIGH ALTITUDE - 2.3:1 RATIO) 3 JAW REVERSE CLUTCH |
▶GEAR HOUSING(DRIVESHAFT)(3 JAW REVERSE CLUTCH) (42 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
1667-9011T80 |
GEAR HOUSING ASSEMBLY, Basic Comment: (TRACKER-GRAPHITE GRAY) |
| 2 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) (FRONT) (QTY. OF 2 ON X-LONG) |
| 3 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 4 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 5 |
12-191833 |
WASHER, Fiber |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) (REAR) |
| 7 |
97-31640Q4 |
TRIM TAB Comment: (USE W/GH W/O ANODES) |
| 8 |
31640T07 |
TRIM TAB Comment: (USE W/GH WITH ANODES) |
| 9 |
10-825427 |
SCREW, (.437-14 x 1.250) Stainless Steel |
| 10 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
| 11 |
43040T1 |
CARRIER ASSEMBLY |
| 12 |
43046 |
TUBE, Oiler |
| 13 |
97-826134Q |
ANODE Comment: DESIGN II |
| 14 |
10-4000333 |
SCREW, (M6 x 40) Comment: DESIGN II |
| 15 |
11-401386 |
NUT, (M6) Comment: DESIGN II |
| 16 |
43-44484T |
GEAR, Pinion (13 Teeth) Comment: (HIGH ALTITUDE) (2.31:1 GEAR RATIO - 13 TEETH) |
| 17 |
11-35921 |
NUT, (.625-18) |
| 18 |
760394 |
CAM, Shift Control |
| 19 |
31-42677A1 |
BEARING ASSEMBLY, Tapered Roller |
| 20 |
15-44492A1 |
SHIM SET |
| 21 |
45-43032A4 |
DRIVESHAFT ASSEMBLY Comment: (X-LONG) |
| 22 |
42461A1 |
SLEEVE/RING KIT |
| 23 |
43055A4 |
COVER ASSEMBLY, Water Pump |
| 24 |
27-8M0214931 |
GASKET |
| 25 |
26-43036 |
SEAL, Oil (LOWER) |
| 26 |
26-43035 |
SEAL, Oil (UPPER) |
| 27 |
27-430331 |
GASKET |
| 28 |
27-8172771 |
GASKET |
| 29 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 30 |
8M0204709 |
FACEPLATE |
| 31 |
10-8M0214957 |
SCREW, (M6 x 30) |
| 32 |
430232 |
SEAL |
| 33 |
28-8M0204723 |
KEY |
| 34 |
47-43026T2 |
IMPELLER |
| 35 |
10-8248326 |
SCREW, (M6 x 25 MM) |
| 36 |
43049A1 |
SHIFT SHAFT ASSEMBLY Comment: (X-LONG) |
| 37 |
53-29641 |
E RING |
| 38 |
23-43052A4 |
BUSHING ASSEMBLY |
| 39 |
25-8M0204681 |
O-RING, (1.424 x .103) |
| 40 |
26-8M0204708 |
SEAL, Oil |
| 41 |
10-8248326 |
SCREW, (M6 x 25 MM) |
▶GEAR HOUSING(DRIVESHAFT)(6 JAW REVERSE CLUTCH) (41 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
1667-9011G60 |
GEAR HOUSING ASSEMBLY Comment: (GRAY) BASIC |
| 2 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) (FRONT) |
| 3 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 4 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 5 |
12-191833 |
WASHER, Fiber |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) (REAR) |
| 7 |
31640T07 |
TRIM TAB |
| 8 |
10-825427 |
SCREW, (.437-14 x 1.250) Stainless Steel |
| 9 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
| 10 |
43040T1 |
CARRIER ASSEMBLY |
| 11 |
43046 |
TUBE, Oiler |
| 12 |
97-826134Q |
ANODE |
| 13 |
10-4000333 |
SCREW, (M6 x 40) |
| 14 |
11-401386 |
NUT, (M6) |
| 15 |
43-44484T |
GEAR, Pinion (13 Teeth) (PART OF 43-850033A2) Comment: (HIGH ALTITUDE) |
| 16 |
11-35921 |
NUT, (.625-18) |
| 17 |
850307 |
CAM, Shift Control |
| 18 |
31-883047A1 |
BEARING ASSEMBLY, Tapered Roller Comment: (Use W/Pinion stamped 43-881259) |
| 19 |
15-44492A1 |
SHIM SET |
| 20 |
45-43032A4 |
DRIVESHAFT ASSEMBLY Comment: (X-LONG-37 IN.) |
| 21 |
42461A1 |
SLEEVE/RING KIT |
| 22 |
43055A4 |
COVER ASSEMBLY, Water Pump |
| 23 |
27-8M0214931 |
GASKET |
| 24 |
26-43036 |
SEAL, Oil (LOWER) |
| 25 |
26-43035 |
SEAL, Oil (UPPER) |
| 26 |
27-430331 |
GASKET |
| 27 |
27-8172771 |
GASKET |
| 28 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 29 |
8M0204709 |
FACEPLATE |
| 30 |
10-8M0214957 |
SCREW, (M6 x 30) |
| 31 |
430232 |
SEAL |
| 32 |
28-8M0204723 |
KEY |
| 33 |
47-43026T2 |
IMPELLER |
| 34 |
10-8248326 |
SCREW, (M6 x 25 MM) |
| 35 |
853908A1 |
SHIFT SHAFT ASSEMBLY Comment: (X-LONG-17 IN.) |
| 36 |
53-29641 |
E RING |
| 37 |
23-43052A4 |
BUSHING ASSEMBLY |
| 38 |
25-8M0204681 |
O-RING, (1.424 x .103) |
| 39 |
26-8M0204708 |
SEAL, Oil |
| 40 |
10-8248326 |
SCREW, (M6 x 25 MM) |
▶GEAR HOUSING(PROP SHAFT)(3 JAW REVERSE CLUTCH) (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
1667-9011T80 |
GEAR HOUSING ASSEMBLY, Basic Comment: (TRACKER-GRAPHITE GRAY) |
| 42 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 43 |
43-12634T02 |
GEAR ASSEMBLY, Forward Comment: (HIGH ALTITUDE) (2.31:1 GEAR RATIO - 30 TEETH) |
| 44 |
31-30895T |
BEARING, Needle |
| 45 |
850315A1 |
FOLLOWER KIT, Cam |
| 46 |
30-44530 |
BALL |
| 47 |
24-30622 |
SPRING |
| 48 |
52-822539T |
CLUTCH |
| 49 |
17-8M0100263 |
PIN, Cross |
| 50 |
24-30893 |
SPRING |
| 51 |
44-12238T |
PROPELLER SHAFT |
| 52 |
43-12635T |
GEAR, Reverse Comment: (HIGH ALTITUDE) (2.31:1 GEAR RATIO - 30 TEETH) |
| 53 |
8M0168901 |
CARRIER ASSEMBLY, Bearing |
| 54 |
25-8M0214974 |
O-RING, (3.609 x .139) |
| 55 |
31-30956T |
BEARING, Needle |
| 56 |
26-8M0204670 |
SEAL (INNER) |
| 57 |
26-8M0205729 |
SEAL, Oil (OUTER) |
| 58 |
31-12578T |
BEARING, Needle |
| 59 |
12-12577 |
THRUST WASHER |
| 60 |
31-12576 |
BEARING, Thrust |
| 61 |
16-8M0034456 |
STUD, (M8 x 48) |
| 62 |
12-8M0042642 |
WASHER, (.323 x .563 x .063) Stainless Steel |
| 63 |
11-401378 |
NUT, (M8) |
| 64 |
15-44491A1 |
SHIM SET |
| 65 |
13191Q01 |
THRUST WASHER Comment: THESE PARTS ARE NOT INCLUDED WITH REPLACEMENT GEAR HOUSING |
| 66 |
11-52707Q1 |
PROP NUT KIT, (.750-16) Comment: THESE PARTS ARE NOT INCLUDED WITH REPLACEMENT GEAR HOUSING |
| 67 |
14-816629Q |
TAB WASHER Comment: THESE PARTS ARE NOT INCLUDED WITH REPLACEMENT GEAR HOUSING |
▶GEAR HOUSING(PROP SHAFT)(6 JAW REVERSE CLUTCH) (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
1667-9011G60 |
GEAR HOUSING ASSEMBLY, Basic Comment: (GRAY) |
| 41 |
43-859472A3 |
GEAR KIT, Forward (30 TEETH) Comment: (HIGH ALTITUDE- 2.31:1 RATIO) |
| 42 |
15-44491A1 |
SHIM SET |
| 43 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 44 |
31-30895T |
BEARING, Needle |
| 45 |
850315A1 |
FOLLOWER KIT, Cam |
| 46 |
30-44530 |
BALL |
| 47 |
24-850327 |
SPRING |
| 48 |
52-850048T |
CLUTCH |
| 49 |
17-8M0100263 |
PIN, Cross |
| 50 |
24-30893 |
SPRING |
| 51 |
44-8M0140445 |
PROPELLER SHAFT |
| 52 |
43-850034T |
GEAR, Reverse (30 Teeth) Comment: (HIGH ALTITUDE- 2.31:1 RATIO) |
| 53 |
8M0168901 |
CARRIER ASSEMBLY, Bearing |
| 54 |
25-8M0214974 |
O-RING, (3.609 x .139) |
| 55 |
31-30956T |
BEARING, Needle |
| 56 |
26-8M0205728 |
SEAL, Oil (INNER) |
| 57 |
26-8M0205729 |
SEAL, Oil (OUTER) |
| 58 |
31-12578T |
BEARING, Needle |
| 59 |
12-12577 |
THRUST WASHER |
| 60 |
31-12576 |
BEARING, Thrust |
| 61 |
16-8M0034456 |
STUD, (M8 x 48) |
| 62 |
12-8M0042642 |
WASHER, (.323 x .563 x .063) Stainless Steel |
| 63 |
11-401378 |
NUT, (M8) |
| 64 |
13191Q01 |
THRUST WASHER Comment: THESE PARTS ARE NOT INCLUDED WITH REPLACEMENT GEAR HOUSING |
| 65 |
11-52707Q1 |
PROP NUT KIT, (.750-16) Comment: THESE PARTS ARE NOT INCLUDED WITH REPLACEMENT GEAR HOUSING |
| 66 |
14-816629Q |
TAB WASHER Comment: THESE PARTS ARE NOT INCLUDED WITH REPLACEMENT GEAR HOUSING |
▶INDUCTION MANIFOLD AND REED BLOCK (41 parts)
| Ref |
OEM Part # |
Part Name |
| - |
17791T97 |
POWERHEAD ASSEMBLY |
| 1 |
44325A1 |
COVER/PLATE KIT, Exhaust |
| 2 |
27-8127755 |
GASKET |
| 3 |
27-8127754 |
GASKET |
| 4 |
10-82127335 |
SCREW, (M8 x 35 MM) |
| 5 |
22-996642 |
ELBOW |
| 6 |
42881A1 |
SHIFT RAIL ASSEMBLY |
| 7 |
14-42981 |
TAB WASHER |
| 8 |
10-40001134 |
SCREW, (M8 x 25) |
| 9 |
988851 |
SLIDE |
| 10 |
11-401386 |
NUT, (M6) |
| 11 |
12-35459 |
WASHER |
| 12 |
11-401386 |
NUT, (M6) |
| 13 |
27-430075 |
GASKET |
| 14 |
1169-858552T2 |
END CAP ASSEMBLY, Lower |
| 15 |
21-426585 |
CHECK VALVE |
| 16 |
26-41953 |
SEAL |
| 17 |
25-89224 |
O-RING |
| 18 |
10-4010825 |
SCREW, (M10 x 25) Hex Flange - Stainless Steel |
| 19 |
22-13033 |
TEE FITTING |
| 20 |
32-1430165 |
TUBING, (38.00 Inches Bulk) (5-1/2 IN.) |
| 21 |
22-130351 |
FITTING (STRAIGHT) |
| 22 |
13545A1 |
MANIFOLD ASSEMBLY, Induction |
| 23 |
827514 |
BRACKET |
| 24 |
10-82127335 |
SCREW, (M8 x 35 MM) |
| 25 |
10-81742740 |
SCREW, (M8 x 40) |
| 26 |
16-8161949 |
STUD |
| 27 |
12-8M0204663 |
WASHER, (.187 x .500 x .062) Neoprene |
| 28 |
11-816872 |
WING NUT |
| 29 |
10-40001167 |
SCREW, (M8 x 110) (#4 CYLINDER) |
| 30 |
16-824470 |
STUD, (M8 x 1.25) (#1, 2, 3 CYLINDER) |
| 31 |
27-134612 |
GASKET |
| 32 |
13460 |
COVER |
| 33 |
10-81742755 |
SCREW, (M8 x 55) |
| 34 |
8M0219198 |
REED BLOCK ASSEMBLY |
| 35 |
27-139376 |
GASKET |
| 36 |
34-43018A1 |
REED SET |
| 37 |
14-429821 |
TAB WASHER |
| 38 |
42924 |
RETAINER |
| 39 |
10-4000171 |
SCREW, (M6 x 16) |
| 40 |
37-855577A11 |
DECAL, EPA Label Information Comment: (1998) (SEE NOTE) |
▶JET PUMP ASSEMBLY (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
856143A1 |
JET PUMP ASSEMBLY Comment: (W/STAINLESS STEEL IMPELLER) |
| 1 |
801411T90 |
HOUSING, Pump Comment: SN# 0G582704 & Below |
| 2 |
32-827490 |
HOSE, Lube |
| 3 |
10-848497 |
SCREW, (.312-18 x 1.00) Comment: SN# 0G582704 & Below |
| 4 |
10-848497 |
SCREW, (.312-18 x 1.00) Comment: SN# 0G582705 & Up |
| 5 |
16-855840 |
STUD, (.312-18 x 1.81) Comment: SN# 0G582705 & Up |
| 6 |
11-82670910 |
NUT, (.312-18) Comment: SN# 0G582705 & Up |
| 7 |
80141290 |
HOUSING, Intake Comment: SN# 0G582704 & Below |
| 8 |
8271883 |
LINER Comment: SN# 0G582704 & Below |
| 9 |
45-80141390 |
DRIVESHAFT Comment: SN# 0G582704 & Below |
| 10 |
85576890 |
HOUSING, Intake Comment: SN# 0G582705 & Up |
| 11 |
855771 |
LINER Comment: SN# 0G582705 & Up |
| 12 |
45-85576990 |
DRIVESHAFT Comment: SN# 0G582705 & Up |
| 13 |
23-8271891 |
SLEEVE |
| 14 |
11-8271901 |
NUT |
| 15 |
808747 |
ADAPTOR, Pump |
| 16 |
12-36001 |
WASHER |
| 17 |
47-855708115 |
IMPELLER Comment: (STAINLESS STEEL) |
| 18 |
28-801405875 |
KEY |
| 19 |
15-801404875 |
SHIM, Impeller |
| 20 |
14-801403875 |
TAB WASHER |
| 21 |
17-801407 |
PIN, Dowel |
| 22 |
10-19923062 |
SCREW, (.250-20 x .625) |
| 23 |
10-60411 |
SCREW, (.312-18 x 1.250) |
| 24 |
801410 |
BRACKET, Cable Support |
| 25 |
11-82670910 |
NUT, (.312-18) |
| 26 |
10-4010860 |
SCREW, (M10 x 60) Hex Flange - Stainless Steel |
| 27 |
10-4010890 |
SCREW, (M10 x 90) Hex Flange - Stainless Steel |
| 28 |
10-4010870 |
SCREW, (M10 x 70) Hex Flange - Stainless Steel |
| 29 |
10-843575 |
SCREW, (.375-16 x 4.00) Stainless Steel |
| 30 |
12-8M0214963 |
WASHER, (.406 x .750 x .104) |
▶JET PUMP COMPONENTS (14 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
821889A51 |
REV LIMITER |
| 2 |
84-823147A7 |
HARNESS ASSEMBLY, Rev Limiter |
| 3 |
84-11149A8 |
HARNESS ASSEMBLY, Adapter |
| 4 |
10-82130050 |
SCREW, (M6 x 50) |
| 5 |
91-30500A2 |
GREASE KIT |
| 6 |
27-430331 |
GASKET |
| 7 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 8 |
27-8172771 |
GASKET |
| 9 |
8M0204709 |
FACEPLATE |
| 10 |
10-82684430 |
SCREW, (M6 x 30) |
| 11 |
430232 |
SEAL |
| 12 |
28-8M0204723 |
KEY |
| 13 |
47-43026T2 |
IMPELLER |
▶Key Chart (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
8949112 |
KEY, Ignition (2F) |
▶OIL INJECTION(USA-0G301751/BEL-9885505 AND UP) (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
1278-8M0219217 |
TANK ASSEMBLY, Oil |
| 2 |
828475A1 |
CAP |
| 3 |
25-26318T |
O-RING |
| 4 |
828793 |
DIPSTICK |
| 5 |
11-65110 |
NUT |
| 6 |
19299A1 |
VENT ASSEMBLY |
| 7 |
21-64871 |
VALVE |
| 8 |
8287201 |
BRACKET |
| 9 |
99160001 |
BOOT |
| 10 |
10-4010620 |
SCREW, (M6 x 20) Stainless Steel |
| 11 |
25-825380001 |
GROMMET |
| 12 |
23-828350 |
BUSHING |
| 13 |
12-817274 |
WASHER, (.344 x 1.00 x .063) Stainless Steel |
| 14 |
10-81893435 |
SCREW, (M8 x 35) |
| 15 |
87-12886A6 |
SWITCH ASSEMBLY |
| 16 |
10-58376 |
SCREW, (.164-18 x .375) |
| 17 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 18 |
43-430204 |
GEAR, Driven |
| 19 |
25-8M0204667 |
O-RING |
| 20 |
17335A3 |
ADAPTOR ASSEMBLY |
| 21 |
23-17597 |
BUSHING |
| 22 |
23-17596 |
BUSHING |
| 23 |
44345T3 |
PUMP, Oil |
| 24 |
10-82104540 |
SCREW, (M5 x 40) |
| 25 |
32-82381335 |
TUBING, (12.00 Inches Bulk) (6 IN.) To Oil Pump |
| 26 |
32-82381455 |
TUBING, (25.00 Inches Bulk) (11 IN.) |
| 27 |
54-816311T |
TIE STRAP, (8.00 Inches) |
▶OIL INJECTION(USA:0G301750/BEL:9885504 AND BELOW) (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
1200-892846A04 |
TANK ASSEMBLY, Oil |
| 2 |
36-821902A1 |
COVER ASSEMBLY |
| 3 |
27-8220612 |
GASKET |
| 4 |
824612 |
LATCH |
| 5 |
24-824611 |
SPRING |
| 6 |
10-4005666 |
SCREW, (M3.5 x 13) |
| 7 |
12-27882 |
WASHER |
| 8 |
17-825259 |
PIN, Roll (.093 X 1.250) |
| 9 |
19299A1 |
VENT ASSEMBLY |
| 10 |
21-64871 |
VALVE |
| 11 |
10-4010630 |
SCREW, (M6 x 30) Stainless Steel |
| 12 |
12-8M0214930 |
WASHER |
| 13 |
25-42117 |
GROMMET |
| 14 |
23-42116 |
BUSHING |
| 15 |
99161 |
BOOT |
| 16 |
42888 |
BRACKET, Oil Tank Base |
| 17 |
10-82155050 |
SCREW, (M8 x 50) Stainless Steel |
| 18 |
87-12886A6 |
SWITCH ASSEMBLY |
| 19 |
10-58376 |
SCREW, (.164-18 x .375) |
| 20 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 21 |
43-430204 |
GEAR, Driven |
| 22 |
25-8M0204667 |
O-RING |
| 23 |
17335A3 |
ADAPTOR ASSEMBLY |
| 24 |
23-17597 |
BUSHING |
| 25 |
23-17596 |
BUSHING |
| 26 |
44345T3 |
PUMP, Oil |
| 27 |
10-82104540 |
SCREW, (M5 x 40) |
| 28 |
32-82381335 |
TUBING, (12.00 Inches Bulk) (5-1/2 IN.) to Oil Pump |
| 29 |
32-82381455 |
TUBING, (25.00 Inches Bulk) (11 IN.) |
| 30 |
8M0214940 |
TIE STRAP, (5.50 Inches) |
▶POWER TRIM(BLACK FILL PLUG)(G359967/9934136 AND BELOW (37 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8M0171817 |
PUMP ASSEMBLY, Trim |
| 1 |
8M0171821 |
SHOCK ROD KIT |
| 2 |
813428 |
END CAP ASSEMBLY, Trim Cylinder |
| 3 |
813432A3 |
SEAL KIT, Cylinder |
| 4 |
810776 |
PISTON KIT, Memory |
| 5 |
893916A01 |
CYLINDER ASSEMBLY |
| 6 |
811678A6 |
SCREW AND SEAL KIT |
| 7 |
809901A2 |
PUMP/MANIFOLD ASSEMBLY |
| 8 |
823180A1 |
ROCKER ARM KIT |
| 9 |
10-813436 |
SCREW KIT |
| 10 |
8116711 |
DRIVESHAFT |
| 11 |
811626A3 |
SEAL KIT (W/CASE BOLTS) |
| 12 |
8116731 |
RESERVOIR KIT |
| 13 |
22-8134351 |
PLUG KIT |
| 14 |
893929A01 |
MANUAL RELEASE ASSEMBLY |
| 15 |
8116241 |
FRAME AND FIELD KIT |
| 16 |
8116271 |
ARMATURE KIT |
| 17 |
12665 |
SPRING KIT, Brush |
| 18 |
811625 |
BRUSH CARD KIT |
| 19 |
17-818898 |
PIN, Anchor |
| 20 |
17-821539 |
PIN, Trilobe |
| 21 |
99625002 |
SHAFT |
| 22 |
97-818298Q1 |
ANODE KIT |
| 23 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 24 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 25 |
84-17201A2 |
CABLE ASSEMBLY, (17.00 Inches) |
| 26 |
10-878607 |
SCREW, (#10-16 x .380) |
| 27 |
8M0084613 |
C WASHER |
| 28 |
54-22875 |
CLIP |
| 29 |
89-8M0185145 |
SOLENOID ASSEMBLY |
| 30 |
23-8M0214955 |
BUSHING |
| 31 |
25-818967 |
GROMMET |
| 32 |
10-40011109 |
SCREW, (M5 x 25) Stainless Steel |
| 33 |
12-4002314 |
WASHER |
| 34 |
8-32,11-26419 |
NUT, Brass |
| 35 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 36 |
11-64015 |
NUT, (.250-20) |
▶POWER TRIM(YELLOW FILL PLUG)(G359968/9934137 AND UP (30 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-893914A02 |
O-RING KIT (COMPLETE TRIM) |
| 1 |
8M0171821 |
SHOCK ROD KIT |
| 2 |
25-8M0171819 |
O-RING KIT, Rebuild |
| 3 |
8M0171822 |
PISTON ASSEMBLY, Memory |
| 4 |
893916A01 |
CYLINDER ASSEMBLY |
| 5 |
893905A02 |
VALVE KIT, Trim Limit |
| 6 |
893906A02 |
PUMP ASSEMBLY |
| 7 |
893907A02 |
MOTOR KIT |
| 8 |
22-8134351 |
PLUG |
| 9 |
893929A01 |
MANUAL RELEASE ASSEMBLY |
| 10 |
893909A02 |
MANIFOLD KIT |
| 11 |
10-809876A1 |
SCREW KIT (MOTOR) |
| 12 |
809877A1 |
DRIVESHAFT/SEAL KIT |
| 13 |
35-893912A02 |
FILTER KIT |
| 14 |
893913A02 |
POPPET KIT |
| 15 |
17-821539 |
PIN, Trilobe |
| 16 |
17-818898 |
PIN, Anchor |
| 17 |
99625002 |
SHAFT |
| 18 |
8M0207773 |
RELAY ASSEMBLY |
| 19 |
23-8M0214955 |
BUSHING |
| 20 |
25-818967 |
GROMMET |
| 21 |
828102 |
BRACKET |
| 22 |
84-819514A4 |
HARNESS ASSEMBLY, Trim Comment: SN# USA-0G359968/BEL-9934137 THRU USA-0G437999/BEL-9926999 |
| 23 |
10-40011109 |
SCREW, (M5 x 25) Stainless Steel Comment: SN# USA-0G359968/BEL-9934137 THRU USA-0G437999/BEL-9926999 |
| 24 |
84-8M0092077 |
HARNESS ASSEMBLY, Trim Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 25 |
10-82129125 |
SCREW, (M6 x 25 MM) Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 26 |
54-22740 |
CLIP |
| 27 |
10-878609 |
SCREW, (#10-16 x .600) |
| 28 |
8M0084613 |
C WASHER |
| 29 |
84-17201A2 |
CABLE ASSEMBLY, (17.00 Inches) |
▶STARTER MOTOR (8 parts)
| Ref |
OEM Part # |
Part Name |
| - |
50-893892T |
STARTER MOTOR ASSEMBLY |
| 1 |
15383 |
DRIVE KIT |
| 2 |
13310T1 |
DRIVE |
| 3 |
75660 |
PLATE |
| 4 |
15384 |
THRU BOLT |
| 5 |
15385 |
ARMATURE |
| 6 |
898265016 |
BRUSH/SPRING KIT |
| 7 |
15386001 |
END CAP |
▶STEERING HANDLE COMPONENTS (40 parts)
| Ref |
OEM Part # |
Part Name |
| - |
22-8M0169589 |
FITTING, Grease |
| 1 |
12022A23 |
BRACKET ASSEMBLY Comment: (GRAY) |
| 2 |
10-849838 |
SCREW, (.375-24 x 1.25) |
| 3 |
11-8M0204726 |
NUT, (.375-24) |
| 4 |
16-8M0034421 |
STUD, (.3125 x 2.50) |
| 5 |
822263 |
SPACER |
| 6 |
12-8M0204690 |
WASHER, (.344 x .688 x .065) Stainless Steel |
| 7 |
11-82670911 |
NUT, (.312-24) Stainless Steel |
| 8 |
121051 |
GROMMET |
| 9 |
84-12649A5 |
HARNESS ASSEMBLY |
| 10 |
87-88107A5 |
SWITCH KIT, Key (SEE KEY CHART) |
| 11 |
11-879755 |
NUT, Special - Chrome Brass |
| 12 |
12015A1 |
COVER |
| 13 |
10-878608 |
SCREW, (#10-16 x .500) |
| 14 |
87-11083A4 |
SWITCH ASSEMBLY, Stop |
| 15 |
15920Q54 |
LANYARD ASSEMBLY |
| 16 |
8M0032846 |
RETAINER, Brass |
| 17 |
10-4000358 |
SCREW, (M8 x 50) |
| 18 |
14-42981 |
TAB WASHER |
| 19 |
23-889732 |
BUSHING |
| 20 |
12021A2 |
LEVER ASSEMBLY, Shift Comment: (GRAY) |
| 21 |
12-815351 |
WASHER |
| 22 |
84-824934A3 |
HARNESS ASSEMBLY |
| 23 |
16-8M0034452 |
STUD, (.375-24 x 1.125) |
| 24 |
98530 |
KNOB |
| 25 |
495636 |
SHIFT ROD |
| 26 |
48419T |
ROD END |
| 27 |
23-26856 |
BUSHING |
| 28 |
12-35950 |
WASHER, (.273 x .437 x .031) Stainless Steel |
| 29 |
18-25191 |
COTTER PIN |
| 30 |
12016A2 |
DETENT/SPRING KIT |
| 31 |
87-14645A4 |
TRIM SWITCH (POWER TRIM) |
| 32 |
49440 |
NUT, (.468-32) (POWER TRIM) |
| 33 |
816051A2 |
HORN ASSEMBLY |
| 34 |
84-11149A3 |
CABLE ASSEMBLY |
| 35 |
84-88807A39 |
CABLE ASSEMBLY (USE WHERE APPLICABLE) Comment: (5 IN.) |
| 36 |
824930T3 |
BRACKET |
| 37 |
87-8M0052927 |
SWITCH |
| 38 |
10-88075020 |
SCREW, (M3.5 x 20) Stainless Steel |
| 39 |
824923 |
PLATE |
▶SWIVEL BRACKET AND STEERING ARM (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3408-818904T4 |
SWIVEL BRACKET ASSEMBLY Comment: (TRACKER-GRAPHITE GRAY) |
| 2 |
26-87735 |
SEAL, Oil (LOWER) |
| 3 |
23-818764 |
BUSHING |
| 4 |
25-8M0214926 |
O-RING |
| 5 |
23-816039 |
SPACER |
| 6 |
22-8M0169589 |
FITTING, Grease |
| 7 |
23-821207 |
BUSHING |
| 8 |
10-64014 |
SCREW, (.250-28 x .500) |
| 9 |
99661A35 |
SWIVEL PIN ASSEMBLY Comment: (TRACKER-GRAPHITE GRAY) |
| 10 |
92876A12 |
LINK ASSEMBLY, Steering |
| 11 |
10-849838 |
SCREW, (.375-24 x 1.25) |
| 12 |
11-8M0204726 |
NUT, (.375-24) |
| 13 |
12-34931 |
WASHER, (.406 x .734 x .063) Stainless Steel |
| 14 |
8M0000516 |
BUMPER Comment: (X-LONG) |
| 15 |
11288001 |
BUMPER, Bottom Yoke Comment: (X-LONG) |
| 16 |
42961A5 |
YOKE ASSEMBLY, Bottom Comment: (TRACKER-GRAPHITE GRAY) |
| 17 |
53-67684 |
RING, Retaining |
| 18 |
12-816432 |
THRUST WASHER |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
37-855577A11 |
DECAL, EPA Label Information Comment: (1998) |
▶THROTTLE LEVER AND LINKAGE (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
884309T |
LEVER, Throttle |
| 2 |
10-817582 |
SCREW, Adjusting (M5 x 35) Comment: DESIGN I |
| 3 |
11-400211 |
NUT, (M5) Stainless Steel Comment: DESIGN I |
| 4 |
48039 |
CAP Comment: DESIGN I |
| 5 |
10-827009 |
SCREW, (M5 x 40) Comment: DESIGN II |
| 6 |
826264 |
CAP Comment: DESIGN II |
| 7 |
24-826382 |
SPRING Comment: DESIGN II |
| 8 |
48039 |
CAP Comment: DESIGN II |
| 9 |
884307T |
LEVER, Spark Advance |
| 10 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 11 |
11-400212 |
NUT, (M6) Stainless Steel |
| 12 |
42942 |
CAP |
| 13 |
10-4007180 |
SCREW, (M10 x 45) |
| 14 |
23-55171 |
BUSHING |
| 15 |
24-73375 |
SPRING |
| 16 |
23-812930A1 |
BUSHING |
| 17 |
12-42980 |
WASHER |
| 18 |
42927 |
INSERT |
| 19 |
12-35459 |
WASHER |
| 20 |
11-401386 |
NUT, (M6) |
| 21 |
878170 |
SPARK ADVANCE ROD |
| 22 |
93421 |
SWIVEL BALL |
| 23 |
93254 |
SWIVEL BASE |
| 24 |
878173 |
LINK |
| 25 |
11-401386 |
NUT, (M6) |
| 26 |
23-8M0215006 |
BUSHING |
| 27 |
14518A2 |
CAM ASSEMBLY, Throttle Comment: (USE WITH M44 STUD) |
| 28 |
16-8161949 |
STUD Comment: (M6 X 44) (INCLUDED WITH CAM) |
| 29 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel |
▶TILLER HANDLE ADAPTOR KIT(JET 80) (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
850000A3 |
TILLER HANDLE ADAPTOR KIT |
| 1 |
832001A6 |
CABLE ASSEMBLY, Shift |
| 2 |
11-401386 |
NUT, (M6) |
| 3 |
988851 |
SLIDE |
| 4 |
828095 |
BRACKET |
| 5 |
824930T3 |
BRACKET |
| 6 |
54-64646 |
CLIP |
| 7 |
10-40011126 |
SCREW, (M6 x 13) Stainless Steel |
| 8 |
828096 |
BLOCK, Shift Cable-Retaining |
| 9 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 10 |
10-71958 |
SCREW, (.250-28 x 1.75) |
| 11 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 12 |
828094 |
BLOCK, Shift Cable-Retaining |
| 13 |
10-72734 |
SET SCREW, (#10-32 x .310) |
| 14 |
12-35459 |
WASHER |
| 15 |
11-35888 |
NUT, (.250-28) Stainless Steel |
| 16 |
87-8M0052927 |
SWITCH |
| 17 |
10-88075020 |
SCREW, (M3.5 x 20) Stainless Steel |
| 18 |
824923 |
PLATE |
| 19 |
84-824934A1 |
CABLE ASSEMBLY |
▶TOOLS, SPECIAL (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-66274 |
TORQUE WRENCH, (0-150 lb-in) Comment: POWERHEAD |
▶TOP COWL(S/N-USA-0G301750/ BEL-9885504 AND BELOW) (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4026-828354A13 |
TOP COWL ASSEMBLY Comment: (TRACKER GRAPHITE GRAY) |
| 2 |
819813T1 |
BRACKET, Cover Latch |
| 3 |
893763 |
BRACKET ASSEMBLY, Latch Roller |
| 4 |
13-53166 |
LOCKWASHER, (.312) |
| 5 |
10-90285 |
SCREW, (.312-18 x .625) |
| 6 |
F481434 |
GUIDE, Cowl Latch Bracket |
| 7 |
11-91925 |
PUSH NUT |
| 8 |
10-822512 |
SCREW, (.250-20 x 1.00) |
| 9 |
823583A02 |
SOUND BLANKET KIT |
| 10 |
821912A3 |
TRAP DOOR Comment: (TRACKER GRAPHITE GRAY) |
| 11 |
8239671 |
SEAL, Trap Door |
| 12 |
17-8220551 |
PIN, Hinge |
| 13 |
10-82104512 |
SCREW, (M5 x 12) |
| 14 |
12-8M0214930 |
WASHER |
| 15 |
821875F3 |
CAP, Upper Comment: (TRACKER GRAPHITE GRAY) |
| 16 |
11-401386 |
NUT, (M6) |
| 17 |
8239601 |
CATCH |
| 18 |
10-878608 |
SCREW, (#10-16 x .500) |
| 19 |
19-823865 |
CAP PLUG |
| 20 |
10-82130016 |
SCREW, (M6 x 16) |
| 21 |
47341A11 |
ROPE AND HANDLE KIT, Manual Starting |
▶TOP COWL(S/N-USA-0G301751/BEL-9885505 AND UP) (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4026-828354A10 |
TOP COWL ASSEMBLY, Silver Cowl And Black Cap Comment: (TRACKER) |
| 2 |
828716A2 |
CAP |
| 3 |
828352 |
SEAL |
| 4 |
8283511 |
SEAL |
| 5 |
821875F2 |
CAP, Upper Comment: (SILVER) |
| 6 |
819813T1 |
BRACKET, Cover Latch |
| 7 |
893763 |
BRACKET ASSEMBLY, Latch Roller |
| 8 |
13-53166 |
LOCKWASHER, (.312) |
| 9 |
10-90285 |
SCREW, (.312-18 x .625) |
| 10 |
F481434 |
GUIDE, Cowl Latch Bracket |
| 11 |
11-91925 |
PUSH NUT |
| 12 |
10-822512 |
SCREW, (.250-20 x 1.00) |
| 13 |
19-823865 |
CAP PLUG |
| 14 |
10-82130016 |
SCREW, (M6 x 16) |
| 15 |
823830 |
SUPPORT |
| 16 |
10-8231871 |
SCREW, (M4 x 14.5) |
| 17 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 18 |
8233941 |
BRACKET |
| 19 |
11-8237515 |
NUT, (M4) |
| 20 |
823583A02 |
SOUND BLANKET KIT |
| 21 |
47341A11 |
ROPE AND HANDLE KIT, Manual Starting |
▶TRANSOM BRACKET(S/N-USA-0G589999/BEL-9973099 AND BELOW) (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3401-8718F10 |
BRACKET, Transom Comment: (STARBOARD) TRACKER GRAPHITE GRAY |
| 2 |
3400-8716A10 |
BRACKET ASSEMBLY, Transom Comment: (PORT) TRACKER GRAPHITE GRAY |
| 3 |
22-8M0169588 |
FITTING, Grease (PORT) |
| 4 |
99170A2 |
TUBE KIT, Tilt |
| 5 |
11-826135 |
NUT, (1.00-14) Nylon Insert |
| 6 |
25-45711 |
O-RING, (.612 x .103) |
| 7 |
13-88750 |
WASHER |
| 8 |
11-826164 |
NUT, (.875-14) |
| 9 |
10-8M0149747 |
SCREW, (.500-20 x 4.500) |
| 10 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 11 |
11-91962 |
NUT, (.500-20) |
| 12 |
814207 |
STOP |
| 13 |
8M0109798 |
LEVER ASSEMBLY, Tilt Lock |
| 14 |
13-99611 |
WAVE WASHER |
| 15 |
23-65830 |
NYLINER |
| 16 |
99633 |
KNOB |
| 17 |
17-99615 |
PIN, Groove |
| 18 |
24-99622 |
SPRING |
| 19 |
17-99604 |
PIN, Groove |
| 20 |
10-96930A1 |
BOLT ASSEMBLY |
| 21 |
11-23161 |
NUT, (.375-24) |
| 22 |
818771T8 |
BRACKET, Anchor Comment: (TRACKER-GRAPHITE GRAY) |
| 23 |
10-4000377 |
SCREW, (M10 x 30) |
| 24 |
12-4002319 |
WASHER |
| 25 |
11-40114 |
NUT, (M10 x 1.5) |
| 26 |
97-818298Q1 |
ANODE KIT |
| 27 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 28 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
▶TRANSOM BRACKET(S/N-USA-0G590000/BEL-9973100 AND UP) (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3426-828334F2 |
BRACKET, Transom Comment: (STARBOARD) GRAY |
| 2 |
3425-828333A4 |
BRACKET ASSEMBLY, Transom Comment: (PORT) GRAY |
| 3 |
22-8M0169588 |
FITTING, Grease Comment: (PORT) |
| 4 |
99170A2 |
TUBE KIT, Tilt |
| 5 |
11-826135 |
NUT, (1.00-14) Nylon Insert |
| 6 |
25-45711 |
O-RING, (.612 x .103) |
| 7 |
13-88750 |
WASHER |
| 8 |
11-826164 |
NUT, (.875-14) |
| 9 |
10-8M0149747 |
SCREW, (.500-20 x 4.500) |
| 10 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 11 |
11-91962 |
NUT, (.500-20) |
| 12 |
24-830899 |
SPRING, Tension |
| 13 |
8M0109798 |
LEVER ASSEMBLY, Tilt Lock |
| 14 |
23-65830 |
NYLINER |
| 15 |
24-830900 |
SPRING, Compression |
| 16 |
99633 |
KNOB |
| 17 |
17-99615 |
PIN, Groove |
| 18 |
17-893709 |
PIN |
| 19 |
818771T8 |
BRACKET, Anchor Comment: (GRAY) |
| 20 |
10-4000377 |
SCREW, (M10 x 30) |
| 21 |
13-400256 |
LOCKWASHER, (M6) Comment: (JET) |
| 22 |
11-40114 |
NUT, (M10 x 1.5) |
| 23 |
97-818298Q1 |
ANODE KIT |
| 24 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 25 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 100 (4 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.