🔎 Honda BF5 Reference Library — Exploded parts diagrams (25 diagrams), specifications, common issues, and maintenance checklist.
The Honda BF5 is a 4-Stroke OHV Single-Cylinder, Water-Cooled outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke OHV Single-Cylinder, Water-Cooled |
| Horsepower |
5 HP |
| Displacement |
127 cc (7.75 cu in) |
| Bore x Stroke |
60 x 45 mm (2.36 x 1.77 in) |
| Spark Plug (Type & Gap) |
NGK BPR6ES |
| Engine Oil Capacity |
0.58 L (0.61 US qt) |
| Recommended Engine Oil |
SAE 10W-30 4-Stroke Marine Oil (API SG or higher) |
| Gear Case Oil Capacity |
0.07 L (2.4 fl oz) |
| Idle Speed (in gear) |
1300 ± 100 RPM (in gear) |
| Full Throttle RPM Range |
4500-5500 RPM |
| Fuel |
Unleaded Gasoline, 86 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Honda BF5:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Honda BF5.
▶CAMSHAFT (13 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
14410-ZE1-010 |
ROD, PUSH |
| 4 |
14431-ZE1-000 |
ARM, VALVE ROCKER |
| 5 |
14441-ZE1-010 |
LIFTER, VALVE |
| 6 |
14451-Z4M-000 |
PIVOT, ROCKER ARM |
| 8 |
14711-ZVD-000 |
VALVE, IN. |
| 9 |
14721-ZV1-000 |
VALVE, EX. |
| 10 |
14751-ZV1-000 |
SPRING, VALVE |
| 11 |
14771-ZV1-000 |
RETAINER, VALVE SPRING |
| 12 |
14773-ZE1-000 |
RETAINER, EX. VALVE SPRING |
| 13 |
14775-028-010 |
SEAT, VALVE SPRING |
| 14 |
14781-ZE1-000 |
ROTATOR, VALVE |
| 16 |
14791-ZE1-010 |
PLATE, PUSH ROD GUIDE |
| 17 |
90012-ZE0-010 |
BOLT, PIVOT (8MM) |
▶CARBURETOR (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16010-881-A00 |
GASKET SET |
| 2 |
16011-881-741 |
VALVE SET, FLOAT |
| 4 |
16015-ZVD-701 |
CHAMBER SET, FLOAT |
| 11 |
16211-ZV1-000 |
INSULATOR, CARBURETOR |
| 12 |
16221-ZV1-850 |
GASKET, CARBURETOR |
| 15 |
16593-ZV1-000 |
ROD, THROTTLE |
| 16 |
16620-ZVD-000 |
CABLE, CHOKE |
| 17 |
17101-ZV1-010 |
MANIFOLD, IN. |
| 19 |
17151-ZV1-850 |
GASKET, IN. MANIFOLD |
| 21 |
17202-ZV1-010 |
COLLAR, DISTANCE |
| 22 |
17203-ZV4-000 |
TRAP, FLAME |
| 25 |
90012-ZV1-010 |
BOLT, FLANGE (6X102) |
| 26 |
90015-ZV0-000 |
BOLT, FLANGE (6X28) (CT200) |
| 27 |
90125-ZV1-010 |
BOLT, FLANGE (6X42) |
| 30 |
16081-ZV1-A00 |
SCREW, PAN |
| 32 |
94001-06020-0S |
NUT, HEX. (6MM) |
| 34 |
95003-05008-60M |
BULK HOSE, VINYL (3.5X6.5X8000) (3.5X6.5X170) |
| 36 |
95701-06012-02 |
BOLT, FLANGE (6X12) |
| 37 |
99101-ZH7-0780 |
JET, MAIN (#78) |
▶CHARGE RECEPTACLE KIT (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
06310-ZV1-A00 |
RECEPTACLE KIT, CHARGE |
| 3 |
31630-ZV1-A01 |
COIL ASSY., CHARGE (12V/1.5A) |
| 5 |
31650-ZV1-A02 |
RECEPTACLE ASSY., CHARGE |
| 6 |
31651-ZV1-A01 |
RECEPTACLE |
| 7 |
31652-881-024 |
PLUG, RECEPTACLE |
| 8 |
31620-ZV1-A01 |
RECTIFIER ASSY., REGULATOR |
| 9 |
32901-952-770 |
TIE, CABLE (2.4X92) (NATURAL) |
| 10 |
90014-ZV1-010 |
BOLT, FLANGE (5X22) |
| 11 |
90015-ZV0-000 |
BOLT, FLANGE (6X28) (CT200) |
| 12 |
90019-ZV1-010 |
BOLT, FLANGE (5X10) |
| 14 |
90674-ZV1-003 |
BAND, CABLE |
| 16 |
98200-10500 |
FUSE A (5A) |
▶CRANKSHAFT (8 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13010-ZE6-013 |
RING SET, PISTON (STD) (NIPPON) |
| 2 |
13101-ZV1-000 |
PISTON |
| 3 |
13111-ZV1-000 |
PIN, PISTON |
| 4 |
13200-ZV1-000 |
ROD ASSY., CONNECTING |
| 5 |
13310-ZV1-010 |
CRANKSHAFT |
| 6 |
90001-ZE1-000 |
BOLT, CONNECTING ROD |
| 7 |
90459-357-000 |
WASHER C, THRUST (25MM) |
| 8 |
90551-ZE1-000 |
CLIP, PISTON PIN (18MM) |
▶CYLINDER (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12000-ZV1-415ZA |
CYLINDER ASSY. *NH8* (DARK GRAY) |
| 2 |
12367-ZE6-010 |
FILTER, BREATHER |
| 3 |
12371-ZV1-010 |
CAP, BREATHER CHAMBER |
| 4 |
12372-879-000 |
VALVE, BREATHER |
| 5 |
12373-ZV1-000 |
GASKET, BREATHER CAP |
| 6 |
15620-ZV1-003 |
CAP, OIL FILLER |
| 7 |
15625-ZE6-000 |
GASKET, OIL FILLER CAP |
| 8 |
15721-ZV1-C51 |
TUBE, BREATHER |
| 10 |
90013-ZV0-010 |
BOLT, FLANGE (6X12) (CT200) |
| 11 |
90019-ZV1-010 |
BOLT, FLANGE (5X10) |
| 12 |
91201-ZG9-U71 |
OIL SEAL (25X38X7) |
| 15 |
90019-ZW4-000 |
BOLT, FLANGE (5X10) (CT200) |
▶CYLINDER HEAD (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12210-ZV1-405ZA |
CYLINDER HEAD *NH8* (DARK GRAY) |
| 4 |
12216-ZE5-300 |
CLIP, VALVE GUIDE |
| 5 |
12251-ZV1-851 |
GASKET, CYLINDER HEAD |
| 6 |
12311-ZV1-010 |
COVER, HEAD |
| 7 |
12391-ZVD-000 |
GASKET, HEAD COVER |
| 8 |
18110-ZV1-000ZA |
MANIFOLD, EX. *NH8* (DARK GRAY) |
| 9 |
18115-ZV1-851 |
GASKET, EX. MANIFOLD |
| 10 |
19300-881-761 |
THERMOSTAT ASSY. |
| 11 |
19302-921-003 |
RUBBER, THERMOSTAT |
| 12 |
19310-ZV1-000ZA |
COVER, THERMOSTAT *NH8* (DARK GRAY) |
| 13 |
19351-ZV1-850 |
GASKET, THERMOSTAT COVER |
| 14 |
90018-ZV1-010 |
BOLT, FLANGE (6X23) |
| 15 |
90122-ZV1-010 |
BOLT, FLANGE (6X12) |
| 16 |
90023-ZY9-M01 |
BOLT, FLANGE (6X32) (CT200) |
| 18 |
94301-10160 |
PIN, DOWEL (10X16) |
| 19 |
95923-08090-09 |
BOLT, FLANGE (8X90) |
| 20 |
98079-55846 |
SPARK PLUG (BPR5ES) (NGK) |
▶ENGINE COVER (4 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
63100-ZV1-843ZB |
COVER, ENGINE *NH282MU* (OYSTER SILVER METALLIC-U) |
| 3 |
63102-ZV1-300 |
SEAL, ENGINE COVER |
| 4 |
90504-921-010 |
WASHER, PLAIN (6MM) |
| 5 |
92101-06016-4J |
BOLT, HEX. (6X16) |
▶ENGINE COVER KIT (1 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
06882-ZV1-U00 |
COVER KIT, ENGINE (BF5) |
▶EXTENSION CASE (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
24310-ZV1-000 |
ROD B, SHIFT |
| 2 |
24311-ZV1-C00 |
ROD B, SHIFT |
| 3 |
24312-ZV1-003 |
JOINT, R. SHIFT ROD |
| 4 |
24313-ZV1-003 |
JOINT, L. SHIFT ROD |
| 5 |
24320-ZV1-700 |
ROD A, SHIFT (L) |
| 6 |
24341-ZV1-300 |
ROD, PUSH (NOT AVAILABLE) |
| 7 |
24343-ZV1-000 |
HOLDER, SEAL |
| 8 |
40201-ZV1-943ZB |
CASE, EXTENSION *NH282MU* (L) (OYSTER SILVER METALLIC-U) |
| 9 |
40202-ZVD-000 |
GROMMET, EXTENSION |
| 10 |
40204-ZV1-000 |
SHAFT, REVERSE LOCK |
| 11 |
40205-ZV1-000 |
GROMMET, LOCK SHAFT |
| 12 |
41100-ZV1-C00ZA |
CASE, GEAR *NH282MU* (OYSTER SILVER METALLIC-U) |
| 14 |
41106-ZVA-000 |
METAL, ANODE |
| 16 |
50121-ZV1-842ZB |
HOUSING, L. MOUNTING (LOWER) *NH282MU* (OYSTER SILVER METALLIC-U) |
| 17 |
50152-ZV1-000 |
RUBBER A, MOUNTING (LOWER) |
| 18 |
50155-ZV1-000 |
RUBBER B, MOUNTING (LOWER) |
| 19 |
90005-ZV1-000 |
NUT, REVERSE LOCK |
| 20 |
90105-ZVA-000 |
BOLT, OIL CHECK |
| 21 |
90504-921-010 |
WASHER, PLAIN (6MM) |
| 26 |
91253-921-003 |
SEAL, WATER (6MM) |
| 27 |
15142-PH3-003 |
O-RING (10.8X2.4) (ARAI) |
| 29 |
92101-06016-4J |
BOLT, HEX. (6X16) |
| 30 |
90111-881-000 |
BOLT, HEX. (6X32) |
| 31 |
90120-ZV4-010 |
BOLT, HEX. (6X40) |
| 32 |
90102-ZV1-000 |
BOLT, HEX. (6X50) |
| 33 |
90102-ZV1-000 |
BOLT, HEX. (6X50) |
| 34 |
90101-ZV1-000 |
BOLT, HEX. (6X18) |
| 35 |
94001-05490-0S |
NUT, HEX. (5MM) |
| 36 |
90304-ZV4-000 |
NUT, HEX. (6MM) |
| 37 |
94301-08140 |
PIN, DOWEL (8X14) |
| 38 |
94301-08160 |
PIN, DOWEL (8X16) |
| 39 |
94305-25102 |
PIN, SPRING (2.5X10) |
| 40 |
96220-25118 |
ROLLER (2.5X11.8) |
| 41 |
90506-ZV4-000 |
WASHER, PLAIN (6MM) |
| 42 |
90506-ZV4-000 |
WASHER, PLAIN (6MM) |
| 43 |
90506-ZV4-000 |
WASHER, PLAIN (6MM) |
▶FLYWHEEL (4 parts)
| Ref |
OEM Part # |
Part Name |
| 4 |
30505-ZE6-000 |
GROMMET, IGNITION WIRE |
| 5 |
30700-ZV1-010 |
CAP ASSY., NOISE SUPPRESSOR |
| 8 |
90121-ZV0-010 |
BOLT, FLANGE (6X25) |
| 9 |
90201-881-000 |
NUT, SPECIAL (14MM) |
▶FUEL PUMP (4 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16700-ZV1-305 |
PUMP ASSY., FUEL (MSDS) |
| 3 |
16792-ZV1-000 |
TUBE, FUEL (4.5) |
| 6 |
90124-ZV1-010 |
BOLT, SPECIAL (6X34) |
| 7 |
90602-921-000 |
CLIP, TUBE (B8) |
▶FUEL STRAINER (3 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
16915-GB2-000 |
SUSPENSION, STRAINER |
| 4 |
90602-921-000 |
CLIP, TUBE (B8) |
| 5 |
95001-45003-60M |
BULK HOSE, FUEL (4.5X3000) (4.5X265) |
▶FUEL TANK (16 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
16900-ZV4-A22 |
JOINT ASSY., FUEL |
| 10 |
16977-ZV5-A00 |
FITTING, QUICK DISCONNECT |
| 11 |
16979-ZV5-900 |
O-RING |
| 12 |
17500-ZZ5-003 |
TANK ASSY., FUEL |
| 17 |
17583-ZV5-901 |
FILTER, FUEL |
| 28 |
17650-921-003ZB |
CONNECTOR, FUEL *NH1* (BLACK) |
| 29 |
17660-ZW9-003 |
CONNECTOR, FUEL |
| 30 |
17661-921-010 |
BULB, PRIMER |
| 31 |
17665-ZV5-000 |
VALVE, IN. |
| 32 |
17680-921-000 |
VALVE, OUTLET |
| 37 |
17700-881-C03ZA |
TUBE, FUEL *NH1* (BLACK) |
| 38 |
17701-ZV5-000 |
TUBE, FUEL LONG (7.3X2000) |
| 40 |
17703-921-000 |
BAND, TUBE CLIP (20MM) |
| 41 |
17704-ZV4-010 |
BAND, TUBE CLIP (12.5MM) |
| 51 |
91353-921-310 |
O-RING (5.5MM) |
| 54 |
17624-ZV5-902 |
GASKET, FUEL CAP |
▶HANDLEBAR (42 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17910-ZV1-003 |
CABLE, THROTTLE |
| 2 |
17921-ZVA-000 |
HOLDER, CABLE |
| 3 |
17930-ZV1-020 |
SHAFT, THROTTLE |
| 4 |
17937-ZV1-000 |
SPRING, RETURN |
| 5 |
17933-ZV1-000 |
HOLDER, THROTTLE ROD |
| 6 |
17934-ZV1-000 |
SPRING, THROTTLE ADJUSTING |
| 7 |
17935-ZV1-010 |
STAY, THROTTLE SHAFT |
| 8 |
17936-ZV1-000 |
LINK, THROTTLE |
| 10 |
17941-ZV1-000 |
POWL, NEUTRAL START |
| 11 |
17942-ZV1-000 |
SPRING, POWL |
| 12 |
17943-ZV1-000 |
COLLAR, POWL |
| 13 |
24621-921-010 |
BUSH, SHAFT |
| 15 |
36180-ZV1-A05 |
SWITCH ASSY., EMERGENCY STOP |
| 16 |
36182-ZV4-651 |
WIRE, EMERGENCY |
| 17 |
36187-ZV4-652 |
CLIP, EMERGENCY LOCK |
| 19 |
53102-ZV1-000 |
REEL, THROTTLE |
| 20 |
53103-ZV1-000 |
WEIGHT, HANDLEBAR |
| 21 |
53104-ZV1-000 |
BOLT, FRICTION |
| 22 |
53106-ZV1-000 |
BLOCK, THROTTLE FRICTION |
| 23 |
53108-ZV1-000 |
STAY A, THROTTLE REEL |
| 24 |
53109-ZVD-000 |
RUBBER, HANDLE MOUNTING (A) |
| 25 |
53111-ZV1-010 |
PLATE, HANDLEBAR |
| 26 |
53112-ZVD-000 |
COLLAR, HANDLEBAR |
| 27 |
53140-ZV1-A00 |
PIPE, GRIP |
| 28 |
53165-ZV1-A00 |
RUBBER, GRIP |
| 29 |
90013-ZV0-010 |
BOLT, FLANGE (6X12) (CT200) |
| 30 |
90011-ZW9-000 |
BOLT, FLANGE (6X14) (CT200) |
| 31 |
90106-ZV1-000 |
BOLT, PIPE GRIP |
| 32 |
90116-ZV1-000 |
BOLT, RECESSED (5X8) |
| 33 |
90302-921-000 |
NUT, HEX. (16MM) |
| 34 |
90507-ZV1-000 |
WASHER, NYLON (9MM) |
| 35 |
90508-ZV1-000 |
WASHER (7.5MM) |
| 36 |
90511-921-000 |
WASHER, PLAIN (10MM) |
| 37 |
90759-ZV1-000 |
PIN, SPLIT (2.0) |
| 38 |
92101-06016-4J |
BOLT, HEX. (6X16) |
| 39 |
93500-04016-4J |
SCREW, PAN (4X16) |
| 40 |
93500-05012-4J |
SCREW, PAN (5X12) |
| 41 |
93700-06012-4J |
SCREW, OVAL (6X12) |
| 42 |
94002-06490-0S |
NUT, HEX. (6MM) |
| 43 |
94305-30183 |
PIN, SPRING (3X18) |
| 44 |
94305-30323 |
PIN, SPRING (3X32) |
| 45 |
17932-ZV1-000 |
SPRING, THROTTLE ARM |
▶LABELS (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
87121-ZV1-C01 |
MARK, RR. |
| 3 |
87123-ZV1-861 |
LABEL, INDICATION |
| 6 |
87125-ZV4-A20 |
MARK, SPARE CLIP (ENGLISH) |
| 7 |
87131-ZV1-C01 |
MARK, SIDE |
| 10 |
87132-ZV4-A02 |
MARK, SIDE STRIPE (HONDA) |
| 14 |
87511-ZV1-C20 |
MARK, CHANGE (JAPANESE/ENGLISH) |
| 15 |
87531-ZV1-C20 |
LABEL, OIL CAUTION (ENGLISH) |
| 17 |
87532-ZV1-C20 |
MARK, THROTTLE (ENGLISH) |
| 19 |
87535-ZV5-620 |
LABEL, STORING CAUTION (ENGLISH) |
| 20 |
87538-ZV1-C23 |
LABEL, WARNING OPERATOR |
▶OIL PAN (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11300-ZV1-405ZA |
PAN ASSY., OIL *NH8* (DARK GRAY) |
| 2 |
11381-ZV1-850 |
GASKET, OIL PAN |
| 4 |
15131-ZVD-000 |
O-RING, PUMP COVER |
| 5 |
15136-ZV1-000 |
SHAFT, OIL PUMP |
| 6 |
15220-ZV1-000 |
STRAINER, OIL |
| 9 |
15335-ZV1-000 |
RUBBER, OIL RETURN |
| 10 |
15473-ZA0-000 |
VALVE, CHECK |
| 11 |
15474-881-000 |
SPRING, CHECK VALVE |
| 12 |
15475-ZA0-000 |
PLATE, CHECK VALVE |
| 13 |
37200-935-004 |
SWITCH, OIL PRESSURE |
| 14 |
37201-ZV1-000 |
WIRE, OIL PRESSURE SWITCH |
| 15 |
37202-935-004 |
WASHER (4MM) |
| 16 |
90013-ZV0-010 |
BOLT, FLANGE (6X12) (CT200) |
| 17 |
90036-ZY3-030 |
BOLT, FLANGE (8X32) |
| 19 |
91201-ZG9-U71 |
OIL SEAL (25X38X7) |
| 20 |
91255-ZV1-003 |
SEAL, COUPLING (25X40X14) |
| 21 |
91309-ML7-003 |
O-RING (9.6X2.6) (ARAI) |
| 22 |
92101-06012-0J |
BOLT, HEX. (6X12) |
| 23 |
93402-06014-08 |
BOLT-WASHER (6X14) |
| 24 |
93500-04006-3J |
SCREW, PAN (4X6) |
| 25 |
94109-12000 |
WASHER, DRAIN PLUG (12MM) |
| 26 |
94301-08140 |
PIN, DOWEL (8X14) |
▶PROPELLER SHAFT (18 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
24102-ZV1-300 |
PIN, SHIFTER (3X26) |
| 3 |
24122-ZV1-300 |
SLIDER, SHIFT |
| 4 |
24123-ZV1-300 |
SPRING, SHIFT |
| 5 |
06400-ZVD-000 |
KIT, GEAR |
| 6 |
06400-ZVD-000 |
KIT, GEAR |
| 7 |
41158-ZV1-000 |
SHIM B, GEAR (0.10MM) |
| 8 |
41160-ZV1-000 |
SHAFT, PROPELLER |
| 10 |
41201-ZV1-C00ZA |
HOLDER, PROPELLER SHAFT *NH282MU* (OYSTER SILVER METALLIC-U) |
| 11 |
58130-ZVD-601ZA |
PROPELLER, THREE-BLADE (7-7/8X6-3/4) *NH283* (STIN GRAY) |
| 12 |
58131-ZV1-010 |
PIN, SHEAR |
| 13 |
58141-ZVD-000 |
CAP, PROPELLER |
| 14 |
90503-ZV1-000 |
WASHER (13MM) |
| 15 |
90506-ZV4-000 |
WASHER, PLAIN (6MM) |
| 16 |
90758-ZV1-000 |
PIN, SPLIT |
| 17 |
91252-ZV1-003 |
SEAL, WATER (13MM) (ARAI) |
| 18 |
91351-ZV1-003 |
O-RING (52MM) |
| 19 |
90101-ZV1-000 |
BOLT, HEX. (6X18) |
| 20 |
96100-60040-00 |
BEARING, RADIAL BALL (6004) |
▶RECOIL STARTER (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
28400-ZV1-083ZB |
STARTER ASSY., RECOIL *TBLACK* (BLACK) |
| 2 |
28410-ZV1-033ZB |
CASE, RECOIL STARTER *TBLACK* (BLACK) |
| 3 |
28421-ZV1-003 |
PULLEY, RECOIL STARTER |
| 4 |
28426-ZV1-033 |
GEAR, STARTER |
| 5 |
28431-ZV1-013 |
WASHER, THRUST |
| 6 |
28432-ZV1-013 |
WASHER |
| 7 |
28441-ZV1-013 |
SPRING, FRICTION |
| 8 |
28442-ZV1-003 |
SPRING, STARTER RETURN |
| 9 |
28443-ZV1-033 |
RETAINER, SPRING |
| 10 |
28445-ZV1-003 |
HOLDER, SPRING |
| 11 |
28454-ZV1-003 |
RUBBER, CUSHION |
| 12 |
28455-ZV1-000 |
RUBBER, ENGINE COVER SEAL |
| 13 |
28461-ZV1-023 |
GRIP, STARTER |
| 15 |
28463-ZV1-003 |
CAP, GRIP |
| 16 |
90013-ZV0-010 |
BOLT, FLANGE (6X12) (CT200) |
| 18 |
94001-06020-0S |
NUT, HEX. (6MM) |
| 19 |
94050-06020 |
NUT, FLANGE (6MM) |
| 20 |
95701-06016-02 |
BOLT, FLANGE (6X16) |
▶REMOTE CONTROL KIT (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
06170-ZV1-812 |
CONTROL KIT, REMOTE |
| 2 |
17851-ZV1-810 |
BRACKET, STEERING |
| 3 |
17855-ZV1-810 |
CLAMP, CABLE |
| 4 |
17856-ZV1-810 |
SHIM, CABLE CLAMP |
| 5 |
17860-ZV1-810 |
LEVER, CONTROL |
| 6 |
17864-ZV1-810 |
NUT B, CONTROL ADJUSTING |
| 7 |
17865-ZV1-810 |
ROD, CONTROL |
| 8 |
17866-ZV1-810 |
BUSH, CONTROL LEVER |
| 9 |
17867-ZV1-810 |
NUT A, CONTROL ADJUSTING |
| 10 |
17868-ZV1-810 |
SPRING, CONTROL LEVER |
| 11 |
17938-ZV1-810 |
GROMMET, CONTROL CABLE |
| 12 |
17946-ZV1-003 |
BUSH, LINKAGE |
| 13 |
24618-ZV1-810 |
PIVOT, SHIFT |
| 14 |
90002-ZG0-920 |
BOLT, FLANGE (5X10) |
| 15 |
90013-ZV0-010 |
BOLT, FLANGE (6X12) (CT200) |
| 16 |
90011-ZW9-000 |
BOLT, FLANGE (6X14) (CT200) |
| 17 |
90019-ZV1-010 |
BOLT, FLANGE (5X10) |
| 18 |
90452-GK4-600 |
WASHER, PLAIN (5MM) |
| 19 |
90505-ZV1-000 |
WASHER (14MM) |
| 20 |
90506-ZV1-000 |
WASHER, WAVE (14MM) |
| 21 |
90757-ZV1-000 |
PIN, LOCK (5MM) |
| 22 |
91403-881-000 |
CLIP B, CORD |
| 23 |
94103-06200 |
WASHER, PLAIN (6MM) |
▶SHIFT SHAFT (39 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
17918-ZV1-000 |
GROMMET, THROTTLE CABLE |
| 4 |
17938-ZV1-000 |
GROMMET B, CASE (LOWER) |
| 5 |
17944-ZV1-000 |
ROD, CAM |
| 6 |
17945-ZV1-000 |
BUSH, CAM ROD |
| 7 |
17946-ZV1-003 |
BUSH, LINKAGE |
| 8 |
17951-ZV1-000 |
KNOB, CHOKE |
| 9 |
17953-ZVD-000 |
GUIDE, CHOKE KNOB |
| 10 |
24210-ZV1-010 |
SPRING, CLICK |
| 11 |
24610-ZV1-000 |
SHAFT, SHIFT |
| 12 |
24611-ZVD-000 |
COLLAR, SHIFT SHAFT |
| 14 |
24621-921-010 |
BUSH, SHAFT |
| 15 |
31659-ZV1-000 |
GROMMET A, CASE (LOWER) |
| 16 |
32972-402-830 |
GROMMET B, GENERATOR WIRE |
| 17 |
36104-ZV1-000 |
TUBE, WIRE CLAMP |
| 18 |
37210-ZV1-003 |
LAMP ASSY., INDICATOR (NOT AVAILABLE) |
| 19 |
50158-ZV1-000 |
RUBBER C, MOUNTING |
| 20 |
50159-ZV1-000 |
RUBBER, DAMPER |
| 21 |
58131-ZV1-010 |
PIN, SHEAR |
| 22 |
63201-ZV1-841ZB |
LEVER, COVER LOCK *NH282MU* (OYSTER SILVER METALLIC-U) |
| 23 |
63202-ZV1-000 |
HOOK, COVER LOCK |
| 24 |
63205-920-000 |
BUSH, COVER LOCK |
| 25 |
88111-ZVA-000 |
HOLDER, PARTS |
| 26 |
90013-ZV0-010 |
BOLT, FLANGE (6X12) (CT200) |
| 27 |
90117-ZV1-000 |
BOLT, FLANGE (6X20) |
| 28 |
90302-921-000 |
NUT, HEX. (16MM) |
| 29 |
90501-ZVD-000 |
WASHER, TONGUED |
| 30 |
90505-ZV1-000 |
WASHER (14MM) |
| 31 |
90506-ZV1-000 |
WASHER, WAVE (14MM) |
| 32 |
90512-921-010 |
WASHER (6MM) |
| 33 |
90652-ZV1-000 |
CLIP, CABLE |
| 34 |
90754-ZV1-000 |
PIN (5X15) |
| 35 |
90756-921-000 |
PIN, SPLIT (1.6MM) |
| 36 |
90758-ZV1-000 |
PIN, SPLIT |
| 37 |
91305-422-000 |
O-RING (9.8X2.4) |
| 38 |
91403-ZV1-000 |
CLIP, TUBE |
| 39 |
91403-881-000 |
CLIP B, CORD |
| 40 |
92101-05016-4J |
BOLT, HEX. (5X16) |
| 41 |
92101-06016-4J |
BOLT, HEX. (6X16) |
| 42 |
94305-30163 |
PIN, SPRING (3X16) |
▶STERN BRACKET (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
50122-935-010 |
PLATE, PUSH |
| 4 |
50323-ZW9-300 |
GRIP, CLAMP |
| 5 |
50325-ZV1-310 |
SCREW, CLAMP (NOT AVAILABLE) |
| 6 |
50335-ZV1-000 |
COLLAR, DISTANCE (6MM) |
| 7 |
50340-ZVD-000 |
ROD, ADJUSTING |
| 8 |
50341-ZV1-310 |
ROD, ADJUSTING |
| 9 |
50342-ZV1-310 |
STOPPER, ROD |
| 10 |
50343-ZV1-300 |
SPRING, ROD ADJUSTING |
| 11 |
90107-ZVD-000 |
BOLT, HEX. (8X130) |
| 12 |
90305-ZV4-000 |
NUT, SELF-LOCK (8MM) |
| 13 |
90407-920-000 |
WASHER, SPRING (6MM) |
| 14 |
90504-921-010 |
WASHER, PLAIN (6MM) |
| 15 |
90514-921-000 |
WASHER (8MM) |
| 16 |
92101-06140-4J |
BOLT, HEX. (6X140) |
| 17 |
94001-06490-0S |
NUT, HEX. (6MM) |
| 18 |
94305-20063 |
PIN, SPRING (2X6) |
| 19 |
94305-40203 |
PIN, SPRING (4X20) |
▶SWIVEL CASE (29 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
50105-ZV1-841ZB |
STOPPER, HANDLEBAR *NH282MU* (OYSTER SILVER METALLIC-U) |
| 3 |
50106-ZVD-000 |
SPRING, HANDLE |
| 4 |
50107-ZVD-000 |
COLLAR, STOPPER |
| 5 |
50112-ZVD-000 |
WASHER, MOUNT |
| 6 |
50113-ZVD-000 |
CAP, MOUNTING |
| 7 |
50151-ZV1-000 |
RUBBER, MOUNTING (UPPER) |
| 8 |
50201-ZV1-C01ZA |
CASE, SWIVEL *NH282MU* (OYSTER SILVER METALLIC-U) |
| 9 |
50211-ZVD-000 |
LINER, SWIVEL CASE |
| 11 |
50214-ZV1-000 |
BUSH, SWIVEL CASE |
| 12 |
50233-881-000 |
SPRING, FRICTION ADJUSTING |
| 13 |
50403-ZV1-000 |
SPRING, HOOK RETURN |
| 14 |
50511-ZV1-000 |
PLATE, REVERSE LOCK |
| 15 |
50512-ZV1-000 |
HOOK, REVERSE LOCK |
| 16 |
50513-ZVD-000 |
SPRING, R. REVERSE LOCK |
| 17 |
50514-ZVD-000 |
SPRING, L. REVERSE LOCK |
| 18 |
50515-ZVD-000 |
ARM, TILT |
| 19 |
50517-ZVD-000 |
SHAFT, TILT |
| 21 |
50521-ZV1-000 |
BUSH, TILT LEVER |
| 22 |
51427-230-300 |
WASHER (6X11) |
| 23 |
90105-ZV1-000 |
BOLT, REVERSE LOCK |
| 24 |
90454-ZV1-000 |
WASHER, THRUST |
| 25 |
90506-ZV4-000 |
WASHER, PLAIN (6MM) |
| 26 |
90504-921-010 |
WASHER, PLAIN (6MM) |
| 27 |
90511-921-000 |
WASHER, PLAIN (10MM) |
| 28 |
90651-ZV1-000 |
CIRCLIP (INNER) (40) |
| 30 |
91256-ZV1-003 |
OIL SEAL (27.8X33X5) (ARAI) |
| 31 |
90124-ZV4-000 |
BOLT, HEX. (6X20) |
| 32 |
90109-ZV4-000 |
BOLT, SPECIAL (8X20) |
| 33 |
94001-06490-0S |
NUT, HEX. (6MM) |
▶TOOLS (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
19270-881-812 |
NUT, WATER MOUTH |
| 2 |
19271-ZV1-810 |
JOINT, WATER HOSE |
| 3 |
19272-881-810 |
SEAT, WATER MOUTH |
| 4 |
28470-816-000 |
ROPE, STARTER |
| 5 |
36187-ZV4-652 |
CLIP, EMERGENCY LOCK |
| 6 |
08361-34061AH |
ENGINE COVER |
| 9 |
98079-55846 |
SPARK PLUG (BPR5ES) (NGK) |
| 10 |
99001-08000 |
SPANNER, 8 |
| 11 |
99001-10120 |
SPANNER (10X12) |
| 12 |
89210-GBJ-J10 |
PLIERS (135) (KOWA) |
| 13 |
99003-10000 |
DRIVER 1, PLUS SCREW (NO.2) |
| 14 |
99003-30000 |
DRIVER 3, MINUS SCREW (NO.2) |
| 15 |
99004-21001 |
WRENCH, BOX (P21) |
▶VERTICAL SHAFT (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12515-ZV1-010 |
PLATE, EX. CHAMBER |
| 2 |
12516-ZV1-850 |
GASKET, EX. CHAMBER (UPPER) |
| 3 |
12517-ZV1-850 |
GASKET, EX. CHAMBER (LOWER) |
| 4 |
19210-881-A02 |
IMPELLER, PUMP |
| 5 |
19220-ZV1-A00 |
HOUSING, IMPELLER |
| 6 |
19231-ZVD-000 |
COVER, IMPELLER |
| 7 |
19232-ZV1-A10 |
GASKET, IMPELLER |
| 9 |
19251-ZV1-701 |
TUBE, WATER (L) |
| 10 |
19252-ZVD-000 |
GROMMET, WATER TUBE |
| 11 |
19253-ZVD-000 |
RING, WATER TUBE SEAL |
| 12 |
41110-ZV1-701 |
SHAFT, VERTICAL (L) |
| 13 |
41121-ZVD-000 |
SHAFT, PINION |
| 15 |
41136-ZV1-000 |
WASHER B (1.05MM) |
| 16 |
90108-881-000 |
BOLT, HEX. (6X28) |
| 17 |
90112-881-000 |
COLLAR B, DISTANCE |
| 18 |
90112-881-000 |
COLLAR B, DISTANCE |
| 19 |
90504-921-010 |
WASHER, PLAIN (6MM) |
| 20 |
91252-ZV1-003 |
SEAL, WATER (13MM) (ARAI) |
| 21 |
96220-40100 |
ROLLER (4X10) |
▶WATER PUMP IMPELLER KIT (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
06192-ZV1-C00 |
IMPELLER KIT, WATER PUMP |
| 2 |
19210-881-A02 |
IMPELLER, PUMP |
| 3 |
19232-ZV1-A10 |
GASKET, IMPELLER |
| 4 |
91252-ZV1-003 |
SEAL, WATER (13MM) (ARAI) |
| 5 |
06193-ZV1-000 |
PUMP KIT, IMPELLER |
| 6 |
19220-ZV1-A00 |
HOUSING, IMPELLER |
| 7 |
19231-ZVD-000 |
COVER, IMPELLER |
| 8 |
19253-ZVD-000 |
RING, WATER TUBE SEAL |
| 9 |
90108-881-000 |
BOLT, HEX. (6X28) |
| 10 |
90112-881-000 |
COLLAR B, DISTANCE |
| 11 |
90504-921-010 |
WASHER, PLAIN (6MM) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Honda BF5 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
