8M0222305 Service Kit for Suzuki DF200 DF225 DF250 DF250A DF250AP DF300A DF300AP DF250SS DF300B DF300BMD DF350A DF350AMD | JLM Marine

Service Kit for Suzuki DF200 DF225 DF250 DF250A DF250AP DF300A DF300AP DF250SS DF300B DF300BMD DF350A DF350AMD

This comprehensive service kit is engineered for Suzuki V6 outboard engines, including the DF200, DF225, DF250 series, DF250A/AP, DF300A/AP, DF250SS, DF300B/BMD, and DF350A/AMD models. Designed to streamline routine maintenance, this kit consolidates essential components into one convenient package.

This aftermarket service kit directly replaces OEM part number 8M0222305, ensuring compatibility and reliable performance across multiple Suzuki V6 engine configurations.

• Complete service solution with oil filter, fuel filter, gaskets, and gear oil pump
• Fits Suzuki V6 outboard engines from 200 to 350 HP
• Streamlines maintenance by bundling critical service components

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, you can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Technical Specifications

Package Contents

This service kit includes the following components:

• Oil Filter – 16510-96J00 / 16510-96J10 View Part → × 1
• Fuel Filter – 15412-93J10 View Part → × 1
• Gasket – 09168-12012 View Part → × 1
• Lower Unit Drain Gasket – 09168-10034 × 2
• Gear Oil Pump – Part No. 24OP149 × 1

Installation Guide

1. Ensure the engine is off and cool before beginning service work. Gather all tools and components from the kit.
2. Locate the oil filter on your Suzuki outboard and remove the old filter using an appropriate oil filter wrench. Clean the mounting surface thoroughly.
3. Lubricate the gasket on the new oil filter (16510-96J00/16510-96J10) with fresh engine oil and hand-tighten it onto the engine.
4. Remove the old fuel filter (typically located along the fuel line) by disconnecting fuel lines carefully. Install the new fuel filter (15412-93J10) ensuring correct flow direction.
5. Drain the lower unit gear oil by removing the drain and vent screws. Replace both lower unit drain gaskets (09168-10034) on the drain and vent plugs.
6. Using the included gear oil pump (24OP149), refill the lower unit with the manufacturer-recommended gear oil until it flows from the upper vent hole.
7. Install the vent screw first with its new gasket, then install the drain screw with its new gasket. Tighten both to specification.
8. Replace the gasket (09168-12012) on any additional component as specified in your engine's service manual.
9. Start the engine and check for leaks around all newly installed filters and gaskets. Monitor oil pressure.
10. Run the engine at idle for several minutes and recheck all connections and fluid levels.
11. Dispose of used oil, filters, and gaskets in accordance with local environmental regulations.
12. Record the service date and engine hours in your maintenance log for future reference.

Troubleshooting & FAQ

Q: How do I confirm this service kit fits my specific Suzuki engine?
A: Cross-reference your engine model with the compatibility table above. You can also verify by checking your current OEM part number (8M0222305) or consulting the Suzuki parts diagrams linked in the Compatible Engine Models section to ensure all components match your engine configuration.

Q: How often should I replace the filters and gaskets in this service kit?
A: Follow Suzuki's recommended maintenance schedule, typically every 100 hours of operation or annually, whichever comes first. The fuel filter and oil filter should be replaced at each service interval, while lower unit gaskets should be replaced whenever the lower unit is serviced or gear oil is changed.

Q: Can I use this aftermarket service kit instead of buying individual OEM parts?
A: Yes, this kit bundles all essential service components that meet OEM specifications, offering convenience and value. Each component is manufactured to match the quality and fitment of the original Suzuki parts, and the kit is produced in an ISO9002-certified facility.

Q: What are the signs that I need to perform this service on my outboard?
A: Common indicators include decreased engine performance, difficulty starting, unusual engine noise, visible fuel or oil leaks, discolored gear oil, or reaching your scheduled maintenance interval. Regular preventive maintenance using this kit helps avoid costly repairs.

Q: Is the gear oil pump reusable, or is it single-use?
A: The gear oil pump (24OP149) included in this kit is reusable. Clean it thoroughly after each use and store it properly for future lower unit service needs.

Q: What's the difference between OEM and aftermarket service kits?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.