🔎 Suzuki DF 25AS2, DF 25AES2, DF 25ATHS2, DF 25ATS2, DF 25ATHL2, DF 25ATL2 Reference Library — Exploded parts diagrams (63 diagrams), specifications, common issues, and maintenance checklist.
The Suzuki DF 25AS2, DF 25AES2, DF 25ATHS2, DF 25ATS2, DF 25ATHL2, DF 25ATL2 is a 4-Stroke SOHC 4-Valve Inline 3-Cylinder outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke SOHC 4-Valve Inline 3-Cylinder |
| Horsepower |
25 HP |
| Displacement |
489 cc |
| Bore x Stroke |
60.4 x 57.0 mm |
| Spark Plug (Type & Gap) |
NGK CPR6EA-9 |
| Engine Oil Capacity |
1.5 L |
| Recommended Engine Oil |
SAE 10W-40 |
| Gear Case Oil Capacity |
330 mL |
| Idle Speed (in gear) |
800-900 RPM |
| Full Throttle RPM Range |
5000-6000 RPM |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Suzuki DF 25AS2, DF 25AES2, DF 25ATHS2, DF 25ATS2, DF 25ATHL2, DF 25ATL2:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Suzuki DF 25AS2, DF 25AES2, DF 25ATHS2, DF 25ATS2, DF 25ATHL2, DF 25ATL2.
▶Fig. 111 - Cylinder Head (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11110-94L00 |
Cylinder Head |
| 2 |
11119-94L00 |
Cylinder Head Bolt |
| 3 |
11141-94L00 |
Cylinder Head Gasket |
| 4 |
04211-11129 |
11 X 12 DOWEL P |
| 5 |
11162-94L00 |
Cylinder Head Cover Gasket |
| 6 |
11170-94L00 |
Cylinder Head Cover |
| 7 |
11174-94L00 |
Breather Hose |
| 8 |
11382-93E00 |
Oil Filler Cap |
| 9 |
09280-17003 |
Oil Filler Cap O-Ring |
| 10 |
09401-15414 |
Clip |
| 11 |
01547-0612A |
BOLT |
| 12 |
01550-06257 |
BOLT |
| 13 |
09482-00L04 |
NGK CPR6EA-9 Spark Plug |
| 14 |
11115-30D70 |
Valve Guide (OS:0.30) |
▶Fig. 113 - Cylinder Block (8 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11301-94L20 |
Cylinder Block |
| 2 |
11112-84400 |
Oil Venturi Plug |
| 3 |
09119-08L01 |
Bolt (8x77) |
| 4 |
01550-06357 |
BOLT |
| 5 |
04211-11129 |
11 X 12 DOWEL P |
| 6 |
16440-11D00 |
Engine Oil Regulator |
| 7 |
11291-94L00 |
Engine Hook |
| 8 |
01550-08207 |
BOLT |
▶Fig. 116 - Crankshaft (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12111-89L10-0B0 |
Piston |
| 2 |
12140-89L00 |
Piston Ring Set |
| 3 |
12151-89L00 |
Piston Pin |
| 4 |
09381-16001 |
Piston Pin Circlip |
| 5 |
12160-89L11 |
Connecting Rod Assembly |
| 6 |
12163-89L02 |
Connecting Rod Bolt |
| 7 |
12220-94L00 |
Crankshaft Assembly |
| 8 |
12341-89L10 |
Crankshaft Bearing |
| 9 |
09283-32048 |
Oil Seal (32x44x6.5) |
| 10 |
12100-89L00-050 |
Piston Set (OS:0.50) |
| 11 |
12140-89L00-050 |
Piston Ring Set (OS:0.50) |
▶Fig. 120 - Timing Belt (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12631-94L00 |
Crankshaft Pulley |
| 2 |
12635-89L00 |
Timing Belt Guide |
| 3 |
12637-89L00 |
Timing Pulley Nut |
| 4 |
12638-89L00 |
Pulley Nut Lock Washer |
| 5 |
12741-94L00 |
Camshaft Pulley |
| 6 |
12744-94L00 |
Sensing Plate |
| 7 |
09103-08458 |
Bolt (8x30) |
| 8 |
09160-09020 |
Washer |
| 9 |
02122-04127 |
SCREW |
| 10 |
08341-31039 |
Woodruff Key |
| 11 |
08341-31039 |
Woodruff Key |
| 12 |
12761-94L00 |
Timing Belt |
| 13 |
12764-94L00 |
Timing Belt Cover |
| 14 |
09320-05019 |
Cushion |
| 15 |
01550-06207 |
BOLT |
▶Fig. 121 - Camshaft (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12700-94L00 |
Camshaft Assembly |
| 2 |
09283-27022 |
Oil Seal (27x46x6) |
| 3 |
12840-94L00 |
Rocker Arm |
| 4 |
12842-09J00 |
Tappet Adjusting Screw |
| 5 |
12843-27A00 |
Tappet Adjust Nut |
| 6 |
12861-94L00 |
Rocker Arm Shaft |
| 7 |
12862-94L00 |
Rocker Arm Retainer |
| 8 |
09164-12021 |
Washer |
| 9 |
01547-0625A |
BOLT |
| 10 |
12911-94L10 |
Intake Valve |
| 11 |
12915-94L60 |
Exhaust Valve |
| 12 |
12921-94L00 |
Valve Spring |
| 13 |
12931-78G00 |
Valve Spring Retainer |
| 14 |
12932-50M00 |
Valve Cotter |
| 15 |
12933-71C00 |
Valve Spring Seat |
| 16 |
09289-05008 |
Valve Stem Seal |
▶Fig. 122 - Intake Manifold (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13110-94L00 |
Intake Manifold |
| 2 |
13119-94L00 |
Intake Manifold Gasket |
| 3 |
13125-94L00 |
Throttle Body Gasket |
| 4 |
01421-08357 |
BOLT,STUD |
| 5 |
01550-08357 |
BOLT |
| 6 |
08316-10087 |
Nut |
| 7 |
18117-78K00 |
Evap Canister Purge Valve |
| 8 |
18119-94L00 |
IAC Valve Bracket |
| 9 |
44421-12FR0 |
Hose (6.5x11.5x600) |
| 10 |
18173-94L00 |
IAC Valve Hose No 2 |
| 11 |
09401-11423 |
Clip |
| 12 |
01550-06127 |
BOLT |
| 13 |
08316-10067 |
Nut |
| 14 |
13800-94L00 |
Silencer Assembly |
| 15 |
13810-94L00 |
Silencer Cleaner |
| 16 |
13711-94L00 |
Air Cleaner Element Assembly |
| 17 |
13812-94L00 |
Air Cleaner Cap |
| 18 |
13813-94L00 |
Air Cleaner Seal |
| 19 |
13815-94L00 |
Drain Cap |
| 20 |
13816-94L00 |
Drain Cap Clip |
| 21 |
13817-94L00 |
Screw |
| 22 |
13841-94L00 |
Silencer Duct |
| 23 |
13820-94L00 |
Restrictor Holder |
| 24 |
13851-94L00 |
Air Intake Seal |
| 25 |
09116-06215 |
Bolt (6x30) w/Washer |
| 26 |
09169-06075 |
Washer |
| 27 |
09320-09059 |
Cushion |
▶Fig. 139 - Exhaust Manifold (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
14110-94L00 |
Exhaust Manifold |
| 2 |
14151-94L00 |
Exhaust Manifold Gasket |
| 3 |
01550-08407 |
BOLT 8 X 40 |
| 4 |
09116-08152 |
Bolt (8x35) |
| 5 |
01550-08707 |
BOLT |
| 6 |
55321-87J01 |
Aluminum Anode |
| 7 |
11261-93J00 |
Protection Anode Cover |
| 8 |
09103-06281 |
Bolt (6x14) |
| 9 |
09280-22019 |
O-Ring |
| 10 |
01550-08207 |
BOLT |
▶Fig. 144 - Fuel Injector (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15681-94L00 |
Fuel Hose |
| 2 |
15710-82M00 |
Fuel Injector |
| 3 |
15715-82M00 |
Fuel Injector Clip |
| 4 |
15750-94L00 |
Delivery Pipe |
| 5 |
09401-11425 |
Clip |
| 6 |
01550-06257 |
BOLT |
▶Fig. 146 - Fuel Pump (45 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15200-94L11 |
Fuel Pump Assembly |
| 2 |
15217-94L00 |
Fuel Pump Cushion |
| 3 |
15410-94L00 |
Fuel Filter |
| 4 |
15600-94L00 |
Fuel Vapor Separator Assembly |
| 5 |
15674-94L00 |
Fuel Drain Bracket |
| 6 |
15770-94L00 |
Fuel Cooler |
| 7 |
15820-94L01 |
Drain Body |
| 8 |
15629-89L00 |
Fuel Drain Screw |
| 9 |
59412-91J00 |
Fuel Hose Clip |
| 10 |
09116-06202 |
Bolt w/Washer (6x25) |
| 11 |
09169-06075 |
Washer |
| 12 |
09169-06062 |
Washer (6.3x17x1.6) |
| 13 |
09180-06230 |
Spacer (6.2x12.6x12.5) |
| 14 |
09320-09052 |
Cushion |
| 15 |
09343-50L01-040 |
Hose (5x10x40) |
| 16 |
09351-50807-070 |
Hose |
| 17 |
15662-94L00 |
Evaporation Hose |
| 18 |
09401-08412 |
Clip |
| 19 |
01550-06167 |
BOLT |
| 20 |
01550-06307 |
BOLT |
| 21 |
01550-06457 |
BOLT |
| 22 |
15100-94L00 |
Replaced by 15100-94L01 |
| 23 |
15131-94L00 |
Fuel Pump Rod |
| 24 |
15191-94L00 |
Fuel Hose |
| 25 |
15192-94L00 |
Fuel Hose |
| 26 |
15193-94L00 |
Fuel Hose |
| 27 |
15194-94L00 |
Fuel Hose |
| 28 |
15194-94L10 |
Fuel Hose |
| 29 |
15194-94L20 |
Fuel Hose |
| 30 |
15194-94L30 |
Fuel Hose |
| 31 |
15194-94L40 |
Fuel Hose |
| 32 |
15410-87L00 |
Fuel Filter |
| 33 |
15419-87J00 |
Fuel Filter Cap |
| 34 |
09401-11423 |
Clip |
| 35 |
15421-94L00 |
Fuel Filter Bracket |
| 36 |
15422-94L00 |
Fuel Filter Clamp |
| 37 |
09280-26005 |
O-Ring |
| 38 |
09401-11423 |
Clip |
| 39 |
09401-14409 |
Clip |
| 40 |
09401-18414 |
Clip |
| 41 |
09401-20410 |
Clip |
| 42 |
09408-00043 |
Clamp |
| 43 |
09408-00233 |
Clamp (NLA) |
| 44 |
01550-06167 |
BOLT |
| 45 |
01550-06257 |
BOLT |
▶Fig. 160 - Water Pump (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17411-94L00 |
Water Pump Case |
| 2 |
17413-94L00 |
Water Pump Case Sleeve |
| 3 |
17461-94L00 |
Water Pump Impeller |
| 4 |
17462-94L00 |
Water Pump Impeller Key |
| 5 |
17471-94L00 |
Water Pump Plate |
| 6 |
17472-94L00 |
Water Pump Plate Gasket |
| 8 |
17562-94L00 |
Water Tube Upper Grommet |
| 9 |
17564-94L00 |
Water Tube Lower Grommet |
| 10 |
17631-94L00 |
Port Side Water Filter |
| 11 |
17632-94L00 |
Starboard Side Water Filter |
| 12 |
03142-04259 |
SCREW |
| 13 |
29141-93J00 |
Nut (6mm) |
| 14 |
09108-06149 |
Stud Bolt |
| 15 |
09160-06082 |
Washer (6.5x13x1.0) |
| 16 |
09280-54004 |
O-Ring |
| 17 |
17565-94L00 |
Water Tube Guide |
| 18 |
17400-94L21 |
Water Pump Repair Kit DF25A/30A |
| 45839 |
17561-94L00 |
Water Tube (S) |
| 45840 |
17561-94L10 |
Water Tube (L) |
▶Fig. 162 - Thermostat (8 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17670-94J02 |
Thermostat (60c) |
| 2 |
17680-94L00 |
Thermostat Cover |
| 3 |
01550-06307 |
BOLT |
| 4 |
17712-94L00 |
Water Hose |
| 5 |
15211-91J00-350 |
Water Hose |
| 6 |
09401-08413 |
Clip |
| 7 |
17685-94L01 |
Thermostat Cover Seal |
| 8 |
18498-94JM0-170 |
Water Hose Protector |
▶Fig. 163 - Throttle Body (2 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13300-94L00 |
Throttle Body Assembly |
| 2 |
01550-06207 |
BOLT |
▶Fig. 166A - Throttle Control (7 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
19137-94L00 |
Throttle Rod No 2 |
| 2 |
19140-94L11 |
Throttle Control Drum |
| 3 |
19184-94L00 |
Throttle Cable Holder |
| 4 |
09160-06046 |
Washer (6.5x20x1.5) |
| 5 |
09180-06230 |
Spacer (6.2x12.6x12.5) |
| 6 |
01550-06167 |
BOLT |
| 7 |
01550-06307 |
BOLT |
▶Fig. 166B - Throttle Control Remote Control (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13510-94L00 |
Throttle Rod No 1 |
| 2 |
19116-94L00 |
Throttle Lever Holder |
| 3 |
19120-99J11 |
Throttle Control Lever |
| 4 |
19122-99J00 |
Interlink Throttle Lever No 2 |
| 5 |
19131-95502 |
Connector |
| 6 |
19137-94L00 |
Throttle Rod No 2 |
| 7 |
19140-94L00 |
Throttle Lever No 2 |
| 8 |
19140-94L20 |
Throttle Control Lever No 2 |
| 9 |
19185-99J00 |
Throttle Lever Spring |
| 10 |
09140-05005 |
Nut |
| 11 |
09160-06046 |
Washer (6.5x20x1.5) |
| 12 |
09180-06230 |
Spacer (6.2x12.6x12.5) |
| 13 |
01550-06257 |
BOLT |
| 14 |
01550-06557 |
BOLT |
| 15 |
67467-89J01 |
Cable Connector |
| 16 |
09160-06055 |
Washer (7x12x1.0) |
| 17 |
09385-06012 |
Clip |
▶Fig. 167 - Recoil Starter (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
18100-94L00 |
Recoil Starter Assembly |
| 2 |
18121-94JL0 |
Reel |
| 3 |
18130-93E01 |
Ratchet Set |
| 4 |
18132-89L00 |
Tapping Screw |
| 5 |
18142-93E00 |
Spiral Spring |
| 6 |
18210-95L00 |
Grip Assembly |
| 7 |
18280-93E00 |
NSI Set |
| 8 |
99000-81158-50M |
Starter Rope |
| 9 |
01550-06307 |
BOLT |
| 10 |
18290-94L00 |
NSI Cable Assembly |
| 11 |
18193-94L00 |
Air Recoil Lower Seal |
| 12 |
18194-94L00 |
Air Recoil Upper Seal |
| 13 |
18295-94L00 |
NSI Cable Holder |
| 14 |
01550-06167 |
BOLT |
| 15 |
69711-93E11 |
Label (S.I.G.P) |
| 16 |
61472-97L00 |
Recoil Starter Label |
| 17 |
61494-94L00 |
Oil Label |
▶Fig. 175 - Oil Pump (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16400-94L00 |
Oil Pump Assembly |
| 2 |
16431-94L00 |
Oil Gallery Block |
| 3 |
59262-94J00 |
Oil Pump Pin |
| 4 |
01547-0640A |
BOLT |
| 5 |
16510-87J02 |
Engine Oil Filter |
| 6 |
16519-94L00 |
Engine Holder Seal |
| 7 |
16520-94L00 |
Oil Strainer |
| 8 |
09280-12012 |
O-Ring |
| 9 |
01550-0616A |
BOLT |
| 10 |
16910-94L01 |
Oil Level Gauge |
| 11 |
16930-94L00 |
Oil Level Gauge Guide |
| 12 |
09280-21008 |
O-Ring |
| 13 |
01550-06167 |
BOLT |
▶Fig. 206A - Clutch Rod (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21111-89L01 |
Clutch Lever |
| 2 |
21122-94L00 |
Clutch Notch Plate |
| 3 |
21151-94L00 |
Clutch Shaft Holder |
| 4 |
21210-94L00 |
Clutch Lever Shaft |
| 6 |
23115-94L00 |
Clutch Lever Link |
| 7 |
23211-94L00 |
Clutch Rod Arm |
| 8 |
09204-01002 |
Cotter Pin |
| 9 |
09116-06234 |
Bolt (6x35) |
| 10 |
09160-06046 |
Washer (6.5x20x1.5) |
| 11 |
09160-06082 |
Washer (6.5x13x1.0) |
| 12 |
09160-06094 |
Washer (6.5x15x1.0) |
| 13 |
09160-14071 |
Washer (13.3x23x1) |
| 14 |
09164-14008 |
Wave Washer |
| 15 |
09180-06186 |
Spacer (6.2x12.6x21) |
| 16 |
09180-06362 |
Spacer (6.5x10.5x4) (NLA) |
| 17 |
09205-04002 |
Spring Pin (4x20) |
| 18 |
09260-10006 |
Ball |
| 19 |
09381-14004 |
Circlip |
| 20 |
09383-04002 |
E Ring |
| 21 |
09440-07080 |
Spring |
| 22 |
01550-06127 |
BOLT |
| 23 |
01550-06257 |
BOLT |
| 24 |
02112-06127 |
SCREW |
| 25 |
37724-99J00 |
Switch Push Rod |
| 45778 |
23111-94L00 |
Clutch Rod (S) |
| 45779 |
23111-94L10 |
Clutch Rod (L) |
▶Fig. 206B - Clutch Rod Remote Control (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
21110-94L00 |
Clutch Control Lever |
| 2 |
21122-94L00 |
Clutch Notch Plate |
| 3 |
21151-94L00 |
Clutch Shaft Holder |
| 4 |
21210-94L00 |
Clutch Lever Shaft |
| 6 |
23115-94L10 |
Clutch Lever Link |
| 7 |
23211-94L00 |
Clutch Rod Arm |
| 8 |
09204-01002 |
Cotter Pin |
| 9 |
09160-05029 |
Washer (5.5x10x0.8) |
| 10 |
09160-06082 |
Washer (6.5x13x1.0) |
| 11 |
09160-14071 |
Washer (13.3x23x1) |
| 12 |
09180-06362 |
Spacer (6.5x10.5x4) (NLA) |
| 13 |
09205-04002 |
Spring Pin (4x20) |
| 14 |
09260-10006 |
Ball |
| 15 |
09381-14004 |
Circlip |
| 16 |
09383-04002 |
E Ring |
| 17 |
09440-07080 |
Spring |
| 18 |
01550-06127 |
BOLT |
| 19 |
01550-06257 |
BOLT |
| 20 |
02112-06127 |
SCREW |
| 21 |
67467-89J01 |
Cable Connector |
| 22 |
09160-06055 |
Washer (7x12x1.0) |
| 23 |
09385-06012 |
Clip |
| 24 |
37724-99J00 |
Switch Push Rod |
| 45778 |
23111-94L00 |
Clutch Rod (S) |
| 45779 |
23111-94L10 |
Clutch Rod (L) |
▶Fig. 210 - Shift Rod (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
23311-95J00 |
Clutch Rod Connector |
| 2 |
25111-94L00 |
Shift Rod |
| 3 |
25311-94L00 |
Shift Cam |
| 4 |
09205-02004 |
Spring Pin (2.5x12) |
| 5 |
25211-94L00 |
Shift Rod Guide |
| 6 |
25215-94L00 |
Shift Rod Guide Stopper |
| 7 |
03142-0416C |
Screw |
| 8 |
29141-93J00 |
Nut (6mm) |
| 9 |
25222-94L00 |
Shift Rod Boot |
| 10 |
25231-96301 |
Magnet Spacer (NLA) |
| 11 |
25232-96302 |
Gear Case Magnet |
| 12 |
09160-06082 |
Washer (6.5x13x1.0) |
| 13 |
09280-06012 |
O-Ring |
| 14 |
09280-13005 |
O-Ring |
▶Fig. 220 - Transmission (45 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
57133-94L00 |
Drive Shaft Collar |
| 3 |
09166-17005 |
Washer (17.1x26x3.0) |
| 4 |
09265-17002 |
Bearing (17x40x17.25) |
| 5 |
57311-91L00 |
Pinion Gear |
| 6 |
09159-08046 |
Nut |
| 8 |
57510-94L00 |
Forward Gear |
| 9 |
57521-94L00 |
Reverse Gear |
| 10 |
09181-16008 |
Shim (2.0) |
| 14 |
57610-96311 |
Propeller Shaft Assembly |
| 15 |
57621-91L21 |
Clutch Dog Shifter |
| 16 |
09202-05021 |
Clutch Dog Shifter Pin |
| 17 |
09209-08016 |
Push Pin |
| 18 |
09440-07074 |
Spring |
| 19 |
09440-35004 |
Spring |
| 20 |
57631-95JL0 |
Push Rod |
| 21 |
56130-94L00 |
Drive Shaft Oil Seal Housing |
| 22 |
09282-17006 |
Oil Seal |
| 23 |
09280-50009 |
O-Ring |
| 45658 |
57110-94L00 |
Drive Shaft (S) |
| 45659 |
57110-94L10 |
Drive Shaft (L) |
| 45670 |
09181-25190 |
Shim (0.80) |
| 45701 |
09181-25248 |
Shim (0.90) |
| 45729 |
09181-25251 |
Shim (1.00) |
| 45760 |
09160-25032 |
Thrust Washer (1.10) |
| 45790 |
09160-25033 |
Thrust Washer (1.20) |
| 45821 |
09160-25034 |
Thrust Washer (1.30) (NLA) |
| 45839 |
09160-15030 |
Washer (1.7) |
| 45840 |
09160-15031 |
Washer (1.8) (NLA) |
| 45841 |
09160-15032 |
Washer (1.9) (NLA) |
| 45842 |
08211-15203 |
Washer (2.0) |
| 45843 |
09160-15033 |
Washer (2.1) (NLA) |
| 45844 |
08211-15204 |
Washer (2.2) |
| 45845 |
09160-15053 |
Washer (2.3) |
| 45846 |
09160-15054 |
Washer (2.4) |
| 45851 |
09160-25035 |
Thrust Washer (1.40) |
| 45882 |
09181-25268 |
Shim (1.50) |
| 45962 |
09160-20068 |
Washer (1.6) |
| 45963 |
09160-20069 |
Washer (1.8) |
| 45964 |
09160-20070 |
Washer (2.0) |
| 45965 |
09160-20071 |
Washer (2.2) |
| 45966 |
09160-20072 |
Washer (2.4) |
| 45967 |
09160-20073 |
Washer (2.6) |
| 45992 |
08221-30404 |
Shim (0.2) |
| 45993 |
09181-30158 |
Shim (0.50) |
| 45994 |
09181-30162 |
Shim (0.8) |
▶Fig. 301 - Starting Motor (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31100-94401 |
Starter Motor Assembly |
| 2 |
31173-89J00 |
Brush Holder Assembly |
| 3 |
31131-96300 |
Brush (+) |
| 4 |
31132-96300 |
Brush (-) |
| 5 |
31135-89J00 |
Spring (NLA) |
| 6 |
31281-93340 |
Through Bolt (NLA) |
| 7 |
31310-96300 |
Armature (NLA) |
| 8 |
31312-96300 |
Pinion Stopper Set |
| 9 |
31320-94400 |
Pinion Assembly |
| 10 |
31360-96300 |
Washer Kit (NLA) |
| 11 |
31912-94L00 |
Starter Motor Band |
| 12 |
31918-94402 |
Lower Damper |
| 13 |
33820-89E01 |
Starter Sub Cable Assy (NLA) |
| 14 |
01550-06167 |
BOLT |
| 15 |
01550-08257 |
BOLT |
| 16 |
08310-00067 |
Nut |
| 17 |
08321-01067 |
Lock Washer |
| 18 |
36617-94L00 |
Harness Bracket |
| 19 |
01550-06167 |
BOLT |
▶Fig. 303A - Magneto Manual Starter (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32102-94L00 |
Flywheel |
| 2 |
32120-94L00 |
Stator Coil |
| 3 |
32160-94L00 |
Ignition Timing Coil |
| 4 |
33220-50M00 |
Cam Position Sensor |
| 5 |
36690-94L00 |
Dummy Connector Assembly |
| 6 |
36690-94L10 |
Dummy Connector Assembly |
| 7 |
09140-14008 |
Nut 14mm |
| 8 |
09160-15057 |
Washer (15x27x4) |
| 9 |
09407-14407 |
Clamp (L:140) |
| 10 |
01547-0625A |
BOLT |
| 11 |
01550-05127 |
Bolt |
| 12 |
01550-06167 |
BOLT |
| 13 |
08341-31039 |
Woodruff Key |
▶Fig. 303B - Magneto Electric Starter (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32102-94L10 |
Flywheel |
| 2 |
32120-94L00 |
Stator Coil |
| 3 |
32160-94L00 |
Ignition Timing Coil |
| 4 |
33220-50M00 |
Cam Position Sensor |
| 5 |
09140-14008 |
Nut 14mm |
| 6 |
09160-15057 |
Washer (15x27x4) |
| 7 |
09407-14407 |
Clamp (L:140) |
| 8 |
01547-0625A |
BOLT |
| 9 |
01550-05127 |
Bolt |
| 10 |
01550-06167 |
BOLT |
| 11 |
08341-31039 |
Woodruff Key |
▶Fig. 310 - Rectifier/Ignition Coil (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32800-94L00 |
Rectifier & Regulator Assembly |
| 2 |
32800-88L01 |
Rectifier/Regulator Assembly |
| 3 |
32815-94L00 |
Rectifier Bracket |
| 4 |
32890-94L00 |
Electric Parts Holder |
| 5 |
01550-06207 |
BOLT |
| 7 |
09320-08066 |
Cushion |
| 8 |
01550-06207 |
BOLT |
| 9 |
01550-06257 |
BOLT |
| 10 |
33410-94L00 |
Ignition Coil |
| 11 |
33446-94L00 |
High Tension Cord Protector |
| 12 |
33542-16H00 |
High Tension Cord Seal |
| 13 |
09408-00020 |
Clamp (NLA) |
| 14 |
01550-06207 |
BOLT |
| 15 |
33510-16H10 |
Spark Plug Cap Assembly |
| 16 |
33541-16H00 |
Spark Plug Seal |
| 17 |
33920-94L60 |
Engine Control Unit |
| 18 |
33925-94L00 |
Engine Control Unit Cushion |
| 19 |
31800-94L01 |
Starter Motor Relay Assembly |
| 20 |
09128-06013 |
Screw (6x8) |
| 21 |
08322-01067 |
Washer (6.5x13x1.0) |
▶Fig. 322A - Harness (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33810-94L01 |
Starter Cable |
| 2 |
09407-18402 |
Clamp (L:165) |
| 3 |
33634-94L00 |
Service Connector Cap |
| 4 |
36610-94L00 |
Wiring Harness Assembly |
| 5 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 6 |
36610-94L10 |
Wiring Harness Assembly |
| 7 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 8 |
09481-30501 |
30 Amp Fuse |
| 9 |
36615-96300 |
Resin Terminal |
| 10 |
36616-94L00 |
Conector Holder |
| 11 |
36617-93J10 |
Harness Bracket |
| 12 |
09403-08417 |
Clamp |
| 13 |
09403-20308 |
Clip |
| 14 |
09408-00008 |
Clamp |
| 15 |
01550-06127 |
BOLT |
| 16 |
03542-05169 |
SCREW |
| 17 |
09408-00054 |
Clamp (NLA) |
| 18 |
36991-94L00 |
Clamp |
▶Fig. 322B - Harness Remote Control (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33810-94L01 |
Starter Cable |
| 2 |
33634-94L00 |
Service Connector Cap |
| 4 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 5 |
09481-10501 |
10 Amp Fuse |
| 6 |
09481-30501 |
30 Amp Fuse |
| 7 |
36616-94L00 |
Conector Holder |
| 8 |
36617-93J10 |
Harness Bracket |
| 9 |
09403-08417 |
Clamp |
| 10 |
09403-20308 |
Clip |
| 11 |
09408-00008 |
Clamp |
| 12 |
01550-06127 |
BOLT |
| 13 |
03542-05169 |
SCREW |
| 14 |
09408-00054 |
Clamp (NLA) |
| 15 |
36991-94L00 |
Clamp |
| 45717 |
36610-94L20 |
Wiring Harness Assembly |
| 45718 |
36610-94L42 |
HARNESS ASSY WIRING |
▶Fig. 322C - Harness Tiller Handle w/Power Tilt (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
33810-94L01 |
Starter Cable |
| 2 |
09407-18402 |
Clamp (L:165) |
| 3 |
33634-94L00 |
Service Connector Cap |
| 4 |
36610-94L32 |
HARNESS ASSY WIRING |
| 5 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 6 |
09481-10501 |
10 Amp Fuse |
| 7 |
09481-30501 |
30 Amp Fuse |
| 8 |
36616-94L00 |
Conector Holder |
| 9 |
36617-93J10 |
Harness Bracket |
| 10 |
09403-08417 |
Clamp |
| 11 |
09403-20308 |
Clip |
| 12 |
09408-00008 |
Clamp |
| 13 |
01550-06127 |
BOLT |
| 14 |
03542-05169 |
SCREW |
| 15 |
09408-00054 |
Clamp (NLA) |
| 16 |
36991-94L00 |
Clamp |
▶Fig. 327A - PTT Switch Remote Control w/Power Tilt (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38410-93J21 |
PTT Relay Assembly |
| 2 |
38415-94L00 |
PTT Relay Holder |
| 3 |
37850-92J00 |
PTT Switch Assembly |
| 4 |
37856-92J00 |
PTT Switch Tape |
| 5 |
37857-92J01 |
PTT Switch Bushing |
| 6 |
09403-07340 |
Clamp |
▶Fig. 327B - PTT Switch Tiller Handle w/Power Tilt (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38410-93J21 |
PTT Relay Assembly |
| 2 |
38415-94L00 |
PTT Relay Holder |
| 3 |
37850-94L01 |
PTT Switch Assembly |
| 4 |
37852-94JA0 |
PTT Switch Plate |
| 5 |
09125-05046 |
Screw (5x12) |
| 6 |
29103-93J00 |
Bolt (6x12) |
| 7 |
09140-05005 |
Nut |
| 8 |
37851-89L00 |
PTT Switch Holder |
| 9 |
09403-07340 |
Clamp |
▶Fig. 334A - Sensor/Switch (13 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13640-32G20 |
Engine Temp Sensor |
| 2 |
37820-80002 |
Oil Pressure Switch Assembly |
| 3 |
36360-94L00 |
Warning Indicator |
| 4 |
36367-89L00 |
Warning Label |
| 5 |
37161-89L02 |
Starter Motor Switch Assembly |
| 6 |
37163-89L00 |
Starting Switch Hole Plug |
| 7 |
37721-94L00 |
Neutral Switch Assembly |
| 8 |
01550-06207 |
BOLT |
| 9 |
13650-52G00 |
Inlet Air Temp Sensor |
| 10 |
13655-87J01 |
Air Temp Sensor Grommet |
| 11 |
18590-58M00 |
MAP Sensor |
| 12 |
09137-03008 |
Screw (3x18) |
| 13 |
09407-14407 |
Clamp (L:140) |
▶Fig. 334B - Sensor/Switch Remote Control (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13640-32G20 |
Engine Temp Sensor |
| 2 |
37820-80002 |
Oil Pressure Switch Assembly |
| 3 |
36360-94L00 |
Warning Indicator |
| 4 |
36367-89L00 |
Warning Label |
| 5 |
37163-89L00 |
Starting Switch Hole Plug |
| 6 |
37721-94L00 |
Neutral Switch Assembly |
| 7 |
01550-06207 |
BOLT |
| 8 |
13650-52G00 |
Inlet Air Temp Sensor |
| 9 |
13655-87J01 |
Air Temp Sensor Grommet |
| 10 |
18590-58M00 |
MAP Sensor |
| 11 |
09137-03008 |
Screw (3x18) |
| 12 |
09407-14407 |
Clamp (L:140) |
▶Fig. 334C - Sensor/Switch Tiller Handle w/Power Tilt (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13640-32G20 |
Engine Temp Sensor |
| 2 |
37820-80002 |
Oil Pressure Switch Assembly |
| 3 |
36360-94L00 |
Warning Indicator |
| 4 |
36367-89L00 |
Warning Label |
| 5 |
37161-89L02 |
Starter Motor Switch Assembly |
| 6 |
37721-94L00 |
Neutral Switch Assembly |
| 7 |
01550-06207 |
BOLT |
| 8 |
13650-52G00 |
Inlet Air Temp Sensor |
| 9 |
13655-87J01 |
Air Temp Sensor Grommet |
| 10 |
18590-58M00 |
MAP Sensor |
| 11 |
09137-03008 |
Screw (3x18) |
| 12 |
09407-14407 |
Clamp (L:140) |
▶Fig. 335A - Clamp Bracket (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41111-94L00-YAY |
Starboard Clamp Bracket |
| 2 |
41121-94L00-YAY |
Port Clamp Bracket |
| 3 |
41211-94L00 |
Clamp Screw |
| 4 |
41212-91J00 |
Clamp Handle |
| 5 |
41213-94J01 |
Clamp Plate |
| 6 |
09205-06021 |
Spring Pin (6x25) |
| 7 |
41130-91L01 |
Clamp Bracket Shaft |
| 8 |
09159-22006 |
Nut |
| 9 |
09100-06165 |
Bolt (6x180) (NLA) |
| 10 |
09160-06082 |
Washer (6.5x13x1.0) |
| 11 |
09180-06342 |
Spacer (NLA) |
| 12 |
29141-93J00 |
Nut (6mm) |
| 13 |
41135-93J11 |
Clamp Bracket Shaft Washer |
| 15 |
09103-06281 |
Bolt (6x14) |
| 16 |
45420-94L00 |
Tilt Lock Pin |
| 17 |
45425-94J01 |
Tilt Lock Pin Stopper |
| 18 |
59442-94L00 |
Spring |
| 19 |
45269-89L00 |
Reverse Lock Mark (NLA) |
| 20 |
69911-91J20 |
Clamp Bracket Mark (NLA) |
| 21 |
09100-10309 |
Transom Bolt (10x110) (NLA) |
| 22 |
09159-10050 |
Nut |
| 23 |
09160-10139 |
Washer (10.5x35x3) (NLA) |
| 24 |
09160-10140 |
Washer (10.5x18x3) |
| 45671 |
55321-87J01 |
Aluminum Anode |
| 45702 |
55321-87J11 |
Magnesium Anode |
▶Fig. 335B - Clamp Bracket w/Power Tilt (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41111-94LA0-YAY |
Starboard Clamp Bracket |
| 2 |
41121-94LA0-YAY |
Port Clamp Bracket |
| 3 |
41211-94LA0 |
Clamp Screw |
| 4 |
41212-91J00 |
Clamp Handle |
| 5 |
41213-94J01 |
Clamp Plate |
| 6 |
09205-06021 |
Spring Pin (6x25) |
| 7 |
41130-94LA0 |
Clamp Bracket Shaft |
| 8 |
09159-22006 |
Nut |
| 9 |
41135-93JL0 |
Clamp Bracket Shaft Washer |
| 11 |
09103-06281 |
Bolt (6x14) |
| 12 |
69911-91J51 |
Clamp Bracket Mark |
| 13 |
09100-12093 |
Transom Bolt (12x100) |
| 14 |
09159-12014 |
Nut (12x17) |
| 15 |
09160-12044 |
Washer (12.5x35x3.2) |
| 16 |
09160-12110 |
Washer (12.5x22x3.0) |
| 17 |
45421-94LA0 |
Tilt Lock Pin |
| 18 |
09106-10065 |
Bolt (10x20) |
| 19 |
09159-10050 |
Nut |
| 20 |
09160-10082 |
Washer (10.5x19x2.0) |
| 21 |
09160-10082 |
Washer (10.5x19x2.0) |
| 22 |
09160-12066 |
Washer (12.5x22x2.5) |
| 45931 |
55321-87J01 |
Aluminum Anode |
| 45932 |
55321-87J11 |
Magnesium Anode |
▶Fig. 336A - Swivel Bracket (46 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
22511-99011 |
Grease Nipple |
| 2 |
36894-87D00 |
Wire Lead (L:195) |
| 4 |
43211-87JL0 |
Swivel Bracket Bushing |
| 5 |
43711-94L00 |
Steering Bushing |
| 7 |
09125-06063 |
Screw (6x10) |
| 8 |
09160-30057 |
Washer |
| 9 |
09282-30008 |
Seal |
| 11 |
09103-06281 |
Bolt (6x14) |
| 12 |
45211-94L00 |
Reverse Lock Arm Spring |
| 13 |
45221-94L00 |
Reverse Lock Arm Port Link |
| 14 |
45231-94L00 |
Reverse Lock Arm |
| 15 |
45241-94L00 |
Reverse Lock Arm Starboard Link |
| 16 |
45252-94L00 |
Reverse Lever Link |
| 17 |
45253-94L00 |
Release Arm |
| 18 |
45255-94L00 |
Release Lever Rubber |
| 19 |
45257-94L00 |
Release Lever Bushing |
| 20 |
45260-94L00 |
Release Lever |
| 21 |
59211-94L00 |
Reverse Lock Arm Link Pin |
| 22 |
09100-06113 |
Bolt (6x16) |
| 23 |
09140-06020 |
Nut (6mm) |
| 24 |
09160-06082 |
Washer (6.5x13x1.0) |
| 25 |
09200-06072 |
Pin |
| 26 |
09204-01002 |
Cotter Pin |
| 27 |
43411-89L00 |
Steering Adjuster Lever |
| 28 |
43415-94L01 |
Steering Adjust Plate (H) |
| 29 |
43420-89L00 |
Steering Adjust Friction Plate |
| 30 |
43425-89L00 |
Steering Adjust Upper Plate |
| 31 |
43512-89L00 |
Steering Adjust Thread Shaft |
| 32 |
43515-88L00 |
Steering Adjust Friction Washer Plate |
| 33 |
43516-89J00 |
Steering Adjuster Washer |
| 34 |
43517-89L00 |
Steering Adjuster Spacer |
| 35 |
09116-06225 |
Bolt (6x16) |
| 36 |
09159-08L02 |
Nut |
| 37 |
09161-08019 |
Washer (8.2x18x1.2) |
| 38 |
45710-94L00 |
Shallow Water Drive Arm |
| 39 |
45722-94L00 |
Shallow Water Drive Arm Spring |
| 40 |
45741-94L00 |
Shallow Water Drive Arm Pin |
| 41 |
45751-94L00 |
Shallow Water Drive Arm Bushing |
| 42 |
45761-94L00 |
Shallow Water Drive Arm Spacer |
| 43 |
09380-12002 |
Snap Ring |
| 45717 |
43111-94L00-YAY |
Swivel Bracket (S) |
| 45718 |
43111-94L10-YAY |
Swivel Bracket (L) |
| 45809 |
43750-94L00-YAY |
Steering Bracket (S) |
| 45810 |
43750-94L10-YAY |
Steering Bracket (L) |
| 45931 |
55321-87J01 |
Aluminum Anode |
| 45932 |
55321-87J11 |
Magnesium Anode |
▶Fig. 336B - Swivel Bracket Remote Control (39 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
22511-99011 |
Grease Nipple |
| 2 |
36894-87D00 |
Wire Lead (L:195) |
| 4 |
43211-87JL0 |
Swivel Bracket Bushing |
| 5 |
43711-94L00 |
Steering Bushing |
| 7 |
43755-94L00 |
Steering Bracket Attachment |
| 8 |
09160-08082 |
Washer (8.5x16x1.2) |
| 9 |
09108-08286 |
Stud Bolt |
| 10 |
09125-06063 |
Screw (6x10) |
| 11 |
09159-08059 |
Nut |
| 12 |
09160-30057 |
Washer |
| 13 |
09282-30008 |
Seal |
| 15 |
09103-06281 |
Bolt (6x14) |
| 16 |
45211-94L00 |
Reverse Lock Arm Spring |
| 17 |
45221-94L00 |
Reverse Lock Arm Port Link |
| 18 |
45231-94L00 |
Reverse Lock Arm |
| 19 |
45241-94L00 |
Reverse Lock Arm Starboard Link |
| 20 |
45252-94L00 |
Reverse Lever Link |
| 21 |
45253-94L00 |
Release Arm |
| 22 |
45255-94L00 |
Release Lever Rubber |
| 23 |
45257-94L00 |
Release Lever Bushing |
| 24 |
45260-94L00 |
Release Lever |
| 25 |
59211-94L00 |
Reverse Lock Arm Link Pin |
| 26 |
09100-06113 |
Bolt (6x16) |
| 27 |
09140-06020 |
Nut (6mm) |
| 28 |
09160-06082 |
Washer (6.5x13x1.0) |
| 29 |
09200-06072 |
Pin |
| 30 |
09204-01002 |
Cotter Pin |
| 31 |
45710-94L00 |
Shallow Water Drive Arm |
| 32 |
45722-94L00 |
Shallow Water Drive Arm Spring |
| 33 |
45741-94L00 |
Shallow Water Drive Arm Pin |
| 34 |
45751-94L00 |
Shallow Water Drive Arm Bushing |
| 35 |
45761-94L00 |
Shallow Water Drive Arm Spacer |
| 36 |
09380-12002 |
Snap Ring |
| 45671 |
55321-87J01 |
Aluminum Anode |
| 45702 |
55321-87J11 |
Magnesium Anode |
| 45717 |
43111-94L00-YAY |
Swivel Bracket (S) |
| 45718 |
43111-94L10-YAY |
Swivel Bracket (L) |
| 45809 |
43750-94L00-YAY |
Steering Bracket (S) |
| 45810 |
43750-94L10-YAY |
Steering Bracket (L) |
▶Fig. 336C - Swivel Bracket Remote Control w/Power Tilt (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
22511-99011 |
Grease Nipple |
| 3 |
43211-87JL0 |
Swivel Bracket Bushing |
| 4 |
43711-94L00 |
Steering Bushing |
| 6 |
43755-94L00 |
Steering Bracket Attachment |
| 7 |
09160-08082 |
Washer (8.5x16x1.2) |
| 8 |
09108-08286 |
Stud Bolt |
| 9 |
09159-08059 |
Nut |
| 10 |
09160-30057 |
Washer |
| 11 |
09282-30008 |
Seal |
| 13 |
09103-06281 |
Bolt (6x14) |
| 14 |
29141-93J00 |
Nut (6mm) |
| 15 |
41221-94LA0 |
Tilt Lock Port Lever |
| 16 |
41224-94LA0 |
Tilt Stopper Rod Bushing |
| 17 |
41230-94LA0 |
Tilt Lock Lever Link |
| 18 |
41233-94LA0 |
Tilt Lock Spring Bracket |
| 19 |
41280-94LA0 |
Tilt Lock Lever |
| 20 |
09125-06063 |
Screw (6x10) |
| 21 |
09160-06082 |
Washer (6.5x13x1.0) |
| 22 |
09160-06170 |
Washer |
| 23 |
09204-01006 |
Cotter Pin |
| 24 |
09440-13057 |
Spring |
| 25 |
09443-10043 |
Tilt Lock Spring |
| 45689 |
43111-94LA0-YAY |
Swivel Bracket (S) |
| 45690 |
43111-94LB0-YAY |
Swivel Bracket (L) |
| 45778 |
43750-94L00-YAY |
Steering Bracket (S) |
| 45779 |
43750-94L10-YAY |
Steering Bracket (L) |
| 45992 |
55321-87J01 |
Aluminum Anode |
| 45993 |
55321-87J11 |
Magnesium Anode |
▶Fig. 336D - Swivel Bracket Tiller Handle w/Power Tilt (35 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
22511-99011 |
Grease Nipple |
| 3 |
43211-87JL0 |
Swivel Bracket Bushing |
| 4 |
43711-94L00 |
Steering Bushing |
| 6 |
09160-30057 |
Washer |
| 7 |
09282-30008 |
Seal |
| 9 |
09103-06281 |
Bolt (6x14) |
| 10 |
43411-89LA0 |
Steering Adjuster Lever |
| 11 |
43415-94L01 |
Steering Adjust Plate (H) |
| 12 |
43420-89L00 |
Steering Adjust Friction Plate |
| 13 |
43425-89L00 |
Steering Adjust Upper Plate |
| 14 |
43512-89L00 |
Steering Adjust Thread Shaft |
| 15 |
43515-88L00 |
Steering Adjust Friction Washer Plate |
| 16 |
43516-89J00 |
Steering Adjuster Washer |
| 17 |
43517-89L00 |
Steering Adjuster Spacer |
| 18 |
09116-06225 |
Bolt (6x16) |
| 19 |
09159-08L02 |
Nut |
| 20 |
09161-08019 |
Washer (8.2x18x1.2) |
| 21 |
29141-93J00 |
Nut (6mm) |
| 22 |
41221-94LA0 |
Tilt Lock Port Lever |
| 23 |
41224-94LA0 |
Tilt Stopper Rod Bushing |
| 24 |
41230-94LA0 |
Tilt Lock Lever Link |
| 25 |
41233-94LA0 |
Tilt Lock Spring Bracket |
| 26 |
41280-94LA0 |
Tilt Lock Lever |
| 27 |
09125-06063 |
Screw (6x10) |
| 28 |
09160-06082 |
Washer (6.5x13x1.0) |
| 29 |
09160-06170 |
Washer |
| 30 |
09204-01006 |
Cotter Pin |
| 31 |
09440-13057 |
Spring |
| 32 |
09443-10043 |
Tilt Lock Spring |
| 45689 |
43111-94LA0-YAY |
Swivel Bracket (S) |
| 45690 |
43111-94LB0-YAY |
Swivel Bracket (L) |
| 45778 |
43750-94L00-YAY |
Steering Bracket (S) |
| 45779 |
43750-94L10-YAY |
Steering Bracket (L) |
| 45870 |
55321-87J01 |
Aluminum Anode |
| 45871 |
55321-87J11 |
Magnesium Anode |
▶Fig. 338 - Tilt Cylinder (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48000-94L01 |
Power Trim Assembly |
| 2 |
48571-89J01 |
Reservoir |
| 3 |
48572-89J01 |
Plug |
| 4 |
48583-95E00 |
Drive Joint |
| 5 |
48818-97E00 |
O-Ring (NLA) |
| 6 |
48823-89J00 |
Pressure Valve Spring (NLA) |
| 7 |
48832-89J00 |
Pressure Valve |
| 8 |
48834-89J00 |
Valve Sheet |
| 9 |
48842-89J00 |
Pressure Valve Ball (NLA) |
| 10 |
48861-89J01 |
Reservoir Bolt |
| 11 |
48510-89J00 |
Pump Assembly (NLA) |
| 12 |
29404-93J11 |
Clamp (L:65) |
| 13 |
31123-89J10 |
O-Ring |
| 14 |
38100-94L02 |
PTT Motor Assembly |
| 15 |
48518-87D00 |
O-Ring |
| 16 |
48551-89J00 |
Manual Valve |
| 17 |
48553-97E00 |
Seal Washer |
| 18 |
48585-89J00 |
Reservoir O-Ring |
| 19 |
48681-87J11 |
Circlip |
| 20 |
47226-94L00 |
Tilt Cylnder Lower Collar |
| 21 |
48121-94LA0 |
Tilt Cylinder Lower Shaft |
| 22 |
48321-94L00 |
Tilt Cylinder Upper Shaft |
| 23 |
48325-94L00 |
Tilt Cylinder Upper Bushing |
| 24 |
09100-10323 |
Bolt (10x35) |
| 25 |
09160-10158 |
Washer |
| 26 |
48326-94L00 |
Tilt Cylinder Lower Bushing |
| 27 |
09380-12002 |
Snap Ring |
| 28 |
55321-87J01 |
Aluminum Anode |
| 29 |
09103-06281 |
Bolt (6x14) |
| 30 |
09125-06063 |
Screw (6x10) |
▶Fig. 340 - PTT Motor (5 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
38100-94L02 |
PTT Motor Assembly |
| 2 |
31111-89J00 |
Screw (NLA) |
| 3 |
31311-89J00 |
Armature (NLA) |
| 4 |
31123-89J00 |
O-Ring |
| 5 |
31173-94L00 |
Brush Holder |
▶Fig. 401 - Engine Holder (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
51110-94L00 |
Engine Holder |
| 2 |
51211-94L00 |
Engine Holder Gasket |
| 3 |
09116-08150 |
Bolt (8x27) |
| 4 |
09202-06023 |
Knock Pin (6x10) |
| 5 |
09282-15009 |
Oil Seal |
| 6 |
54112-94L00 |
Upper Mount Bolt |
| 7 |
54125-94L00 |
Upper Mount Thrust Stopper |
| 8 |
54130-94L00 |
Upper Mount |
| 9 |
54137-94L00 |
Upper Mount Cover |
| 10 |
09116-08152 |
Bolt (8x35) |
| 11 |
09140-10031 |
Nut (10mm) |
| 12 |
09160-10156 |
Washer |
| 13 |
54144-94L00 |
Upper Mount Seal |
| 14 |
54145-94L00 |
Upper Mount Seal No 2 |
▶Fig. 405 - Drive Shaft Housing (17 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
43112-94L01 |
Exhaust Pipe |
| 3 |
61155-94L00 |
Water Inspection Tube |
| 4 |
52113-94L00 |
Drive Shaft Housing Gasket |
| 5 |
17913-93J00 |
Water Flush Plug |
| 6 |
17914-93J01 |
Water Flush Plug Gasket |
| 7 |
09116-08151 |
Bolt (8x30) |
| 8 |
09202-06023 |
Knock Pin (6x10) |
| 9 |
09168-12017 |
Gasket (12x17x1) |
| 10 |
09248-12009 |
Oil Drain Plug |
| 11 |
54151-94L00 |
Lower Thrust Mount |
| 12 |
54167-94L00 |
Lower Side Mount |
| 13 |
54211-94L00-YAY |
Lower Mount Cover |
| 14 |
54213-93901 |
Knock Pin |
| 15 |
09116-08154 |
Bolt (8x40) |
| 16 |
09116-08162 |
Bolt (8x65) |
| 45658 |
52110-94L00-YAY |
Drive Shaft Housing (S) |
| 45659 |
52110-94L10-YAY |
Drive Shaft Housing (L) |
▶Fig. 407 - Gear Case (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
55100-94L00-YAY |
Gear Case Assembly |
| 2 |
55114-963L0 |
Gear Case Under Cover |
| 3 |
09263-20046 |
Bearing (20.6x27x25.4) |
| 4 |
09265-25047 |
Bearing (25x52x16.25) |
| 5 |
09202-06023 |
Knock Pin (6x10) |
| 6 |
09116-08154 |
Bolt (8x40) |
| 7 |
55125-96310 |
Trim Tab Anode |
| 8 |
55321-87J01 |
Aluminum Anode |
| 9 |
55332-94L00 |
Exhaust Seal Rubber |
| 10 |
55333-94L00 |
Exhaust Seal Plate |
| 11 |
59178-97J00 |
Drain Plug Gasket |
| 12 |
09103-06281 |
Bolt (6x14) |
| 13 |
09116-08147 |
Bolt (8x16) |
| 14 |
09248-08001 |
Drain Plug |
| 15 |
56120-91L11-YAY |
Propeller Shaft Bearing Housing |
| 16 |
09263-20047 |
Bearing (20x26x20) |
| 17 |
09289-20L01 |
Oil Seal |
| 18 |
08113-60060 |
B1 30X55X13 BEA |
| 19 |
09116-06229 |
Bolt (6x25) |
| 20 |
09280-75002 |
O-Ring |
| 22 |
58120-96401 |
Type P Propeller Bushing |
| 23 |
57632-91L00 |
Propeller Bushing Stopper |
| 24 |
57633-96300 |
Propeller Nut Spacer |
| 25 |
09141-14008 |
Nut 14mm |
| 26 |
09160-14028 |
Propeller Nut Washer |
| 27 |
09204-03003 |
Prop Nut Cotter Pin |
| 45678 |
58100-96472-019 |
P1001 Propeller 3x10-1/4x10 |
| 45709 |
58100-91L50-019 |
P1101 Propeller 3x10-1/4x11 |
| 45737 |
58100-91L20-019 |
P1201 Propeller 3x10-1/4x12 |
| 45768 |
58100-91L10-019 |
P1311 Propeller 3x10-1/4x13 (NLA) |
| 45798 |
58100-95D01-019 |
P1401 Propeller 3x10-1/4x14 |
| 45829 |
58100-96372-019 |
P911 Propeller 3x10-1/4x9 |
| 45859 |
58100-96472-019 |
P1001 Propeller 3x10-1/4x10 |
| 45890 |
58100-96482-YAY |
P1201 Propeller 3x10-1/4x12 |
▶Fig. 410A - Side Cover (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61810-94L10-YAY |
Starboard Side Cover |
| 2 |
61820-94L00-YAY |
Port Side Cover |
| 3 |
09136-06169 |
Screw (6x35) |
| 4 |
61112-94L10 |
Side Cover Rubber |
| 5 |
61134-94L00 |
Side Cover Seal |
| 6 |
61830-94L00-YAY |
Front Panel |
| 7 |
09320-11017 |
Cushion |
| 8 |
09136-06168 |
Screw (6x17) |
| 9 |
61412-89L00 |
Front Panel Hook |
| 10 |
61610-90L00 |
Fastener |
| 11 |
61616-93EL0 |
Lever Pin |
| 12 |
09161-04012 |
Washer (4.2x11x1) |
| 14 |
61151-91J11 |
Cushion |
| 15 |
61827-94L00 |
Side Cover Holder |
| 16 |
61829-94L00 |
Side Cover Rear Holder |
| 17 |
09251-09007 |
Cushion |
| 18 |
09229-04005 |
Rivet |
| 19 |
09385-04003 |
Snap Pin |
| 20 |
23131-94L00 |
Clutch Rod Boot |
| 21 |
61841-94L00 |
Side Cover Holder |
| 22 |
09136-06168 |
Screw (6x17) |
| 23 |
09320-11017 |
Cushion |
| 24 |
09409-05302-5PK |
Pin |
| 25 |
01550-06167 |
BOLT |
| 26 |
01550-08207 |
BOLT |
| 27 |
61620-94L00 |
Fastener Holder Plate |
| 28 |
61642-90L00 |
Fastener Lever Holder |
| 29 |
09116-06223 |
Bolt (6x12) |
| 30 |
17917-87L00 |
Water Flush Connector |
| 31 |
36656-94L00 |
PTT Cable Grommet |
| 32 |
37853-94L00 |
PTT Switch Hole Plug |
| 33 |
61151-94L00 |
Side Cover Cushion |
| 45670 |
61124-94L00 |
Cable Grommet |
| 45701 |
61124-94L20 |
Cable Grommet |
▶Fig. 410B - Side Cover Remote Control (38 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61810-94L10-YAY |
Starboard Side Cover |
| 2 |
61820-94L00-YAY |
Port Side Cover |
| 3 |
09136-06169 |
Screw (6x35) |
| 4 |
61112-94L10 |
Side Cover Rubber |
| 5 |
61134-94L00 |
Side Cover Seal |
| 6 |
61830-94L00-YAY |
Front Panel |
| 7 |
09320-11017 |
Cushion |
| 8 |
09136-06168 |
Screw (6x17) |
| 9 |
61412-89L00 |
Front Panel Hook |
| 10 |
61610-90L00 |
Fastener |
| 11 |
61616-93EL0 |
Lever Pin |
| 12 |
09161-04012 |
Washer (4.2x11x1) |
| 13 |
61124-94L10 |
Remocon Cable Grommet |
| 14 |
61151-91J11 |
Cushion |
| 15 |
61827-94L00 |
Side Cover Holder |
| 16 |
61829-94L00 |
Side Cover Rear Holder |
| 17 |
09251-09007 |
Cushion |
| 18 |
09229-04005 |
Rivet |
| 19 |
09385-04003 |
Snap Pin |
| 20 |
23131-94L00 |
Clutch Rod Boot |
| 21 |
61841-94L00 |
Side Cover Holder |
| 22 |
09136-06168 |
Screw (6x17) |
| 23 |
09320-11017 |
Cushion |
| 24 |
09409-05302-5PK |
Pin |
| 25 |
01550-06167 |
BOLT |
| 26 |
01550-08207 |
BOLT |
| 27 |
61620-94L00 |
Fastener Holder Plate |
| 28 |
61642-90L00 |
Fastener Lever Holder |
| 29 |
09116-06223 |
Bolt (6x12) |
| 30 |
17917-87L00 |
Water Flush Connector |
| 31 |
67341-94L00 |
Remocon Cable Holder |
| 32 |
01547-06167 |
BOLT 6X16 |
| 33 |
36656-94L00 |
PTT Cable Grommet |
| 34 |
37853-94L00 |
PTT Switch Hole Plug |
| 35 |
67343-94L00 |
Remocon Cable Stopper |
| 36 |
09116-06225 |
Bolt (6x16) |
| 37 |
09352-70104-600 |
Hose (7x10.2x600) |
| 38 |
61151-94L00 |
Side Cover Cushion |
▶Fig. 410C - Side Cover Remote Control w/Power Tilt (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61810-94L10-YAY |
Starboard Side Cover |
| 2 |
61820-94L00-YAY |
Port Side Cover |
| 3 |
09136-06169 |
Screw (6x35) |
| 4 |
61112-94L10 |
Side Cover Rubber |
| 5 |
61134-94L00 |
Side Cover Seal |
| 6 |
61830-94L00-YAY |
Front Panel |
| 7 |
09320-11017 |
Cushion |
| 8 |
09136-06168 |
Screw (6x17) |
| 9 |
61412-89L00 |
Front Panel Hook |
| 10 |
61610-90L00 |
Fastener |
| 11 |
61616-93EL0 |
Lever Pin |
| 12 |
09161-04012 |
Washer (4.2x11x1) |
| 13 |
61124-94L10 |
Remocon Cable Grommet |
| 14 |
61151-91J11 |
Cushion |
| 15 |
61827-94L00 |
Side Cover Holder |
| 16 |
61829-94L00 |
Side Cover Rear Holder |
| 17 |
09251-09007 |
Cushion |
| 18 |
09229-04005 |
Rivet |
| 19 |
09385-04003 |
Snap Pin |
| 20 |
23131-94L00 |
Clutch Rod Boot |
| 21 |
61841-94L00 |
Side Cover Holder |
| 22 |
09136-06168 |
Screw (6x17) |
| 23 |
09320-11017 |
Cushion |
| 24 |
09409-05302-5PK |
Pin |
| 25 |
01550-06167 |
BOLT |
| 26 |
01550-08207 |
BOLT |
| 27 |
61620-94L00 |
Fastener Holder Plate |
| 28 |
61642-90L00 |
Fastener Lever Holder |
| 29 |
09116-06223 |
Bolt (6x12) |
| 30 |
17917-87L00 |
Water Flush Connector |
| 31 |
67341-94L00 |
Remocon Cable Holder |
| 32 |
01547-06167 |
BOLT 6X16 |
| 33 |
36656-94L00 |
PTT Cable Grommet |
| 34 |
67343-94L00 |
Remocon Cable Stopper |
| 35 |
09116-06225 |
Bolt (6x16) |
| 36 |
09352-70104-600 |
Hose (7x10.2x600) |
| 37 |
61151-94L00 |
Side Cover Cushion |
▶Fig. 410D - Side Cover Tiller Handle w/Power Tilt (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61810-94L10-YAY |
Starboard Side Cover |
| 2 |
61820-94L20-YAY |
Port Side Cover |
| 3 |
09136-06169 |
Screw (6x35) |
| 4 |
61112-94L10 |
Side Cover Rubber |
| 5 |
61134-94L00 |
Side Cover Seal |
| 6 |
61830-94L00-YAY |
Front Panel |
| 7 |
09320-11017 |
Cushion |
| 8 |
09136-06168 |
Screw (6x17) |
| 9 |
61412-89L00 |
Front Panel Hook |
| 10 |
61610-90L00 |
Fastener |
| 11 |
61616-93EL0 |
Lever Pin |
| 12 |
09161-04012 |
Washer (4.2x11x1) |
| 13 |
61124-94L20 |
Cable Grommet |
| 14 |
61151-91J11 |
Cushion |
| 15 |
61827-94L00 |
Side Cover Holder |
| 16 |
61829-94L00 |
Side Cover Rear Holder |
| 17 |
09251-09007 |
Cushion |
| 18 |
09229-04005 |
Rivet |
| 19 |
09385-04003 |
Snap Pin |
| 20 |
23131-94L00 |
Clutch Rod Boot |
| 21 |
61841-94L00 |
Side Cover Holder |
| 22 |
09136-06168 |
Screw (6x17) |
| 23 |
09320-11017 |
Cushion |
| 24 |
09409-05302-5PK |
Pin |
| 25 |
01550-06167 |
BOLT |
| 26 |
01550-08207 |
BOLT |
| 27 |
61620-94L00 |
Fastener Holder Plate |
| 28 |
61642-90L00 |
Fastener Lever Holder |
| 29 |
09116-06223 |
Bolt (6x12) |
| 30 |
17917-87L00 |
Water Flush Connector |
| 31 |
36656-94L00 |
PTT Cable Grommet |
| 32 |
37853-94L00 |
PTT Switch Hole Plug |
| 33 |
61151-94L00 |
Side Cover Cushion |
▶Fig. 420 - Engine Cover (14 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
61400-94L00-YAY |
Engine Cover Assembly |
| 2 |
61433-94L00 |
Air Intake Inner Cover |
| 3 |
61622-90L00 |
Recoil Starter Seal |
| 4 |
03542-05169 |
SCREW |
| 5 |
61435-94L20-YAY |
Rear Emblem Mark (25) |
| 6 |
61443-94L10 |
Starboard Engine Cover Stripe |
| 7 |
61446-89L10 |
EFI Decal |
| 8 |
61453-94L10 |
Port Engine Cover Stripe |
| 9 |
61458-89L30 |
Engine Cover Label |
| 10 |
61471-89L00 |
Lean Burn Decal |
| 11 |
77811-58J10-0PG |
Chrome S Emblem |
| 12 |
59800-94L00 |
Tool Assembly |
| 13 |
99011-94L20-03B |
Owners Manual DF25A/DF30A - 2017 |
| 14 |
68110-88L00 |
Weather Cover (NLA) |
▶Fig. 432 - Fuel Tank (9 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
65000-95J01 |
6 Gallon Suzuki Fuel Tank |
| 2 |
65700-87J28 |
Fuel Hose |
| 3 |
65750-87J11 |
Fuel Hose Connector |
| 4 |
65750-95501 |
Fuel Hose Connector (13mm) |
| 5 |
65770-90J04 |
Squeeze Pump |
| 6 |
65781-98500 |
Hose Clip |
| 7 |
65720-986L0 |
Fuel Connector |
| 8 |
09103-06237 |
Bolt (6x12.5) |
| 9 |
09160-06085 |
Washer (6.5x15x1.0) |
▶Fig. 442 - Drag Link (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41161-94400 |
Steering Cable Seal |
| 2 |
67701-94L00 |
Drag Link Assembly |
| 3 |
67721-94L00 |
Spacer |
| 4 |
67725-96J00 |
Drag Link Bolt |
| 5 |
67726-99E00 |
Lock Nut |
| 6 |
67728-99E00 |
Washer |
▶Fig. 444 - Tiller Handle (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
63111-89L00-YAY |
Tiller Handle |
| 2 |
63115-99J10 |
Tiller Handle Bushing No 1 |
| 3 |
63115-99J00 |
Tiller Handle Bushing No 2 |
| 4 |
63116-99J00 |
Friction Rubber |
| 5 |
63121-99J00-YAY |
Tiller Handle Cover |
| 6 |
63210-94L00 |
Handle Grip |
| 7 |
63220-94L00 |
Handle Rod |
| 8 |
63225-94J00 |
Handle Rod Adjuster Plate |
| 9 |
63225-93200 |
Handle Rod Bushing |
| 10 |
63240-94J20 |
Handle Grip Adjuster Set |
| 11 |
63241-986B0 |
Handle Rod Support |
| 12 |
63244-94J00 |
Throttle Adjust Knob |
| 13 |
09148-06008 |
Nut |
| 14 |
63610-94L00 |
Throttle Cable Assembly No 1 |
| 15 |
63650-94L00 |
Throttle Cable Assembly No 2 |
| 16 |
09116-08151 |
Bolt (8x30) |
| 17 |
09126-06015 |
Screw (6x23) |
| 18 |
09136-05041 |
Screw (5x20) |
| 19 |
09163-06001 |
Lock Washer (6.4x12x0.5) |
| 20 |
09440-12027 |
Spring |
| 21 |
33833-91J00 |
Tube (6x8x250) |
| 22 |
63114-99J01 |
Warning Indicator Plate |
| 23 |
63122-99J00 |
Handle Cover Protector |
| 24 |
63131-94L00-0EP |
Tiller Handle Bracket |
| 25 |
63133-89L00 |
Tiller Handle Bracket Grommet |
| 26 |
63134-94L00 |
Tiller Handle Bracket Cover |
| 27 |
09116-08155 |
Bolt (8x45) |
| 28 |
09125-05042 |
Screw (5x10) |
| 29 |
09136-05041 |
Screw (5x20) |
| 30 |
09250-12016 |
CAP(OD:20) |
| 31 |
21131-94J00 |
Clutch Shift Mark * |
| 32 |
63215-93110 |
Handle Grip Mark |
| 33 |
37830-94J11 |
Emergency Switch Assembly |
| 34 |
37823-97J00 |
Stop Switch Lanyard |
| 35 |
37826-92E00 |
Nut |
| 36 |
37835-91J00-YAY |
Stop Label |
▶Fig. 450A - Remote Control (64 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-94J21 |
67200-94J30 |
| 2 |
36628-92E00 |
Wire Harness Grommet |
| 3 |
37110-94J02 |
Igntion Switch Assembly |
| 5 |
37143-99E01 |
Key Cap |
| 6 |
37149-93J00 |
Cylinder Body Cap |
| 7 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 8 |
37823-92E02 |
Stop Switch Lanyard |
| 9 |
37826-92J00 |
Nut |
| 10 |
37859-90J00 |
Spacer |
| 11 |
37864-94J10 |
PTT Switch Cap |
| 12 |
38500-93J00 |
Warning Buzzer* |
| 13 |
67212-95600 |
Washer (NLA) |
| 14 |
67214-92E00 |
Screw (5x10) |
| 15 |
67220-95630 |
Plate Assembly |
| 16 |
67223-99E10 |
Brake Adjustment Knob |
| 17 |
67229-95600 |
Roller (NLA) |
| 18 |
67232-95600 |
Bushing |
| 19 |
67238-87D00 |
Drive Gear |
| 20 |
67241-99E10 |
Free Throttle Lever (NLA) |
| 21 |
67243-95600 |
Bushing (NLA) |
| 22 |
67244-95600 |
Wave Washer (NLA) |
| 23 |
67245-95600 |
Free Throttle Drum (NLA) |
| 24 |
67251-99E20 |
Handle Lever |
| 25 |
67252-95600 |
Bushing |
| 26 |
67253-95600 |
Washer (NLA) |
| 27 |
67255-99E10 |
Lock Arm |
| 28 |
67256-95600 |
Neutral Lock Holder |
| 29 |
67257-99E10 |
Lever Cap |
| 30 |
67258-99E00 |
Neutral Arm Bracket |
| 31 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 32 |
67261-99E10 |
Grip |
| 33 |
67296-94310 |
Screw |
| 34 |
67264-95600 |
Washer (NLA) |
| 35 |
67267-93J00 |
Wire Cover |
| 36 |
67273-95600 |
Spacer |
| 37 |
67275-95600 |
Cable End |
| 38 |
67282-94L00 |
Remocon Side Decal |
| 39 |
67284-94L00 |
Handle Lever Mark |
| 40 |
67292-94300 |
E Ring |
| 41 |
67294-95600 |
Spacer |
| 42 |
67296-90J10 |
Rear Cover Screw |
| 43 |
67296-94300 |
Screw (4x10) |
| 44 |
67296-95600 |
Screw |
| 45 |
67296-95610 |
Screw |
| 46 |
67297-95600 |
Washer |
| 47 |
77811-58GB0-0PG |
Chrome S Emblem |
| 48 |
09100-08232 |
Bolt (8x30) |
| 49 |
09126-05003 |
Screw (5x12) |
| 50 |
09140-06020 |
Nut (6mm) |
| 51 |
09160-06104 |
Washer (6.5x24x2) |
| 52 |
36620-94L00 |
Wiring Harness |
| 53 |
09481-10501 |
10 Amp Fuse |
| 45748 |
37141-99E00 |
(931) Ignition Key |
| 45749 |
37141-99E10 |
(932) Ignition Key |
| 45750 |
37141-99E20 |
(933) Ignition Key |
| 45751 |
37141-99E30 |
(934) Ignition Key |
| 45752 |
37141-99E40 |
(935) Ignition Key |
| 45753 |
37141-99E50 |
(936) Ignition Key |
| 45754 |
37141-99E60 |
(937) Ignition Key |
| 45755 |
37141-99E70 |
(938) Ignition Key |
| 45756 |
37141-99E80 |
(939) Ignition Key |
| 45757 |
37141-99E90 |
(940) Ignition Key |
| 45758 |
37141-99EA0 |
(941) Ignition Key |
| 45759 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 450B - Remote Control w/Power Tilt (64 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
36646-93J00 |
PTT Switch Adapter Wire Asembly |
| 3 |
36628-92E00 |
Wire Harness Grommet |
| 4 |
37110-93J12 |
Ignition Switch Assembly |
| 6 |
37143-99E01 |
Key Cap |
| 7 |
37149-93J00 |
Cylinder Body Cap |
| 8 |
37721-93J91 |
Neutral Switch Assembly |
| 9 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 10 |
37823-92E02 |
Stop Switch Lanyard |
| 11 |
37826-92J00 |
Nut |
| 12 |
37850-90J06 |
PTT Switch Assembly |
| 13 |
38500-93J90 |
Warning Buzzer |
| 14 |
67212-95600 |
Washer (NLA) |
| 15 |
67296-92E11 |
Screw (3x15) |
| 16 |
67220-95630 |
Plate Assembly |
| 17 |
67223-99E10 |
Brake Adjustment Knob |
| 18 |
67229-95600 |
Roller (NLA) |
| 19 |
67232-95600 |
Bushing |
| 20 |
67238-87D00 |
Drive Gear |
| 21 |
67241-99E10 |
Free Throttle Lever (NLA) |
| 22 |
67243-95600 |
Bushing (NLA) |
| 23 |
67244-95600 |
Wave Washer (NLA) |
| 24 |
67245-95600 |
Free Throttle Drum (NLA) |
| 25 |
67251-99E20 |
Handle Lever |
| 26 |
67252-95600 |
Bushing |
| 27 |
67253-95600 |
Washer (NLA) |
| 28 |
67255-99E10 |
Lock Arm |
| 29 |
67256-95600 |
Neutral Lock Holder |
| 30 |
67257-99E10 |
Lever Cap |
| 31 |
67258-99E00 |
Neutral Arm Bracket |
| 32 |
67259-87D00 |
Neutral Arm Spring (NLA) |
| 33 |
67261-99E10 |
Grip |
| 34 |
67264-95600 |
Washer (NLA) |
| 36 |
67267-93J00 |
Wire Cover |
| 37 |
67273-95600 |
Spacer |
| 38 |
67275-95600 |
Cable End |
| 39 |
67292-94300 |
E Ring |
| 40 |
67294-95600 |
Spacer |
| 41 |
67296-90J10 |
Rear Cover Screw |
| 42 |
67296-94300 |
Screw (4x10) |
| 43 |
67296-95600 |
Screw |
| 44 |
67296-95610 |
Screw |
| 45 |
67297-95600 |
Washer |
| 46 |
77811-58GB0-0PG |
Chrome S Emblem |
| 47 |
09100-08232 |
Bolt (8x30) |
| 48 |
09126-05003 |
Screw (5x12) |
| 49 |
09140-06020 |
Nut (6mm) |
| 50 |
09160-06104 |
Washer (6.5x24x2) |
| 51 |
37859-90J00 |
Spacer |
| 52 |
67282-94L00 |
Remocon Side Decal |
| 53 |
67284-94L00 |
Handle Lever Mark |
| 54 |
36620-94L11 |
Wiring Harness |
| 55 |
09481-10501 |
10 Amp Fuse |
| 45778 |
37141-99E00 |
(931) Ignition Key |
| 45779 |
37141-99E10 |
(932) Ignition Key |
| 45780 |
37141-99E20 |
(933) Ignition Key |
| 45781 |
37141-99E30 |
(934) Ignition Key |
| 45782 |
37141-99E40 |
(935) Ignition Key |
| 45783 |
37141-99E50 |
(936) Ignition Key |
| 45784 |
37141-99E60 |
(937) Ignition Key |
| 45785 |
37141-99E70 |
(938) Ignition Key |
| 45786 |
37141-99E80 |
(939) Ignition Key |
| 45787 |
37141-99E90 |
(940) Ignition Key |
| 45788 |
37141-99EA0 |
(941) Ignition Key |
| 45789 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 501 - Opt: Meter (34 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
09471-12103 |
Bulb (12v, 3.4w) |
| 4 |
09471-12103 |
Bulb (12v, 3.4w) |
| 6 |
09471-12028 |
Bulb (12v, 3.4w) |
| 7 |
34191-92E00 |
Water Pressure Tubing |
| 8 |
09407-14407 |
Clamp (L:140) |
| 9 |
36615-96300 |
Resin Terminal |
| 10 |
34190-95500 |
Speedometer Sensor (NLA) |
| 11 |
03112-06303 |
Screw (NLA) |
| 12 |
34190-87D00 |
Speedometer Sensor |
| 14 |
09471-12028 |
Bulb (12v, 3.4w) |
| 16 |
09471-12077 |
Bulb (12v, 1.7w) |
| 18 |
34310-92E00 |
Fuel Gauge Lead (NLA) |
| 19 |
34360-92E00 |
Adapter Harness (NLA) |
| 20 |
09471-12103 |
Bulb (12v, 3.4w) |
| 21 |
39669-94L00 |
Lower Cover Plug |
| 22 |
29404-93J11 |
Clamp (L:65) |
| 24 |
09471-12103 |
Bulb (12v, 3.4w) |
| 25 |
34801-99E05 |
Trim Sender |
| 26 |
09100-06113 |
Bolt (6x16) |
| 27 |
09407-14407 |
Clamp (L:140) |
| 45658 |
34500-93J02 |
Black Hour Meter |
| 45659 |
34500-93J13 |
White Hour Meter |
| 45670 |
34200-93J22 |
Black Tachometer |
| 45672 |
34200-93J02 |
Black Tachometer w/Monitor Function |
| 45674 |
34300-93J02 |
Black Fuel Gauge |
| 45680 |
34800-93J02 |
Black Trim Gauge |
| 45701 |
34200-93J34 |
White Tachometer |
| 45703 |
34200-93J14 |
Tachometer w/Monitor - White |
| 45705 |
34300-93J13 |
White Fuel Gauge |
| 45711 |
34800-93J13 |
White Trim Gauge |
| 45717 |
34600-93J02 |
Black Voltmeter |
| 45718 |
34600-93J13 |
White Voltmeter |
| 45778 |
34100-93J22 |
Black Speedometer 0-50 MPH |
| 45779 |
34100-93J33 |
White Speedometer 0-50 MPH |
▶Fig. 513A - Opt: Remote Control Parts (38 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67130-94L30 |
PARTS SET,REMO- |
| 2 |
13510-94L00 |
Throttle Rod No 1 |
| 3 |
19116-94L00 |
Throttle Lever Holder |
| 4 |
19120-99J11 |
Throttle Control Lever |
| 5 |
19122-99J00 |
Interlink Throttle Lever No 2 |
| 6 |
19140-94L00 |
Throttle Lever No 2 |
| 7 |
19140-94L20 |
Throttle Control Lever No 2 |
| 8 |
19185-99J00 |
Throttle Lever Spring |
| 9 |
21110-94L00 |
Clutch Control Lever |
| 10 |
23115-94L10 |
Clutch Lever Link |
| 11 |
36610-94L20 |
Wiring Harness Assembly |
| 12 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 13 |
09481-10501 |
10 Amp Fuse |
| 14 |
09481-30501 |
30 Amp Fuse |
| 15 |
37163-89L00 |
Starting Switch Hole Plug |
| 16 |
19131-95502 |
Connector |
| 17 |
43755-94L00 |
Steering Bracket Attachment |
| 18 |
09204-01002 |
Cotter Pin |
| 19 |
09160-08082 |
Washer (8.5x16x1.2) |
| 20 |
61124-94L10 |
Remocon Cable Grommet |
| 21 |
67341-94L00 |
Remocon Cable Holder |
| 22 |
67467-89J01 |
Cable Connector |
| 23 |
09108-08286 |
Stud Bolt |
| 24 |
09140-05005 |
Nut |
| 25 |
09159-08059 |
Nut |
| 26 |
09160-05029 |
Washer (5.5x10x0.8) |
| 27 |
09160-06046 |
Washer (6.5x20x1.5) |
| 28 |
09160-06055 |
Washer (7x12x1.0) |
| 29 |
09180-06230 |
Spacer (6.2x12.6x12.5) |
| 30 |
09385-06012 |
Clip |
| 31 |
09407-14407 |
Clamp (L:140) |
| 32 |
01547-06167 |
BOLT 6X16 |
| 33 |
01550-06257 |
BOLT |
| 34 |
01550-06557 |
BOLT |
| 35 |
67343-94L00 |
Remocon Cable Stopper |
| 36 |
09116-06225 |
Bolt (6x16) |
| 37 |
09352-70104-600 |
Hose (7x10.2x600) |
| 38 |
09403-20308 |
Clip |
▶Fig. 513B - Opt: Remote Control Parts Tiller Handle w/Power Tilt (43 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67130-94L11 |
Remocon Parts Set |
| 2 |
13510-94L00 |
Throttle Rod No 1 |
| 3 |
19116-94L00 |
Throttle Lever Holder |
| 4 |
19120-99J11 |
Throttle Control Lever |
| 5 |
19122-99J00 |
Interlink Throttle Lever No 2 |
| 6 |
19140-94L00 |
Throttle Lever No 2 |
| 7 |
19140-94L20 |
Throttle Control Lever No 2 |
| 8 |
19185-99J00 |
Throttle Lever Spring |
| 9 |
21110-94L00 |
Clutch Control Lever |
| 10 |
23115-94L10 |
Clutch Lever Link |
| 11 |
36610-94L42 |
HARNESS ASSY WIRING |
| 12 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 13 |
09481-10501 |
10 Amp Fuse |
| 14 |
09481-30501 |
30 Amp Fuse |
| 15 |
37163-89L00 |
Starting Switch Hole Plug |
| 16 |
19131-95502 |
Connector |
| 17 |
43755-94L00 |
Steering Bracket Attachment |
| 18 |
09204-01002 |
Cotter Pin |
| 19 |
09160-08082 |
Washer (8.5x16x1.2) |
| 20 |
61124-94L10 |
Remocon Cable Grommet |
| 21 |
67341-94L00 |
Remocon Cable Holder |
| 22 |
67467-89J01 |
Cable Connector |
| 23 |
09108-08286 |
Stud Bolt |
| 24 |
09140-05005 |
Nut |
| 25 |
09159-08059 |
Nut |
| 26 |
09160-05029 |
Washer (5.5x10x0.8) |
| 27 |
09160-06046 |
Washer (6.5x20x1.5) |
| 28 |
09160-06055 |
Washer (7x12x1.0) |
| 29 |
09180-06230 |
Spacer (6.2x12.6x12.5) |
| 30 |
09385-06012 |
Clip |
| 31 |
09407-14407 |
Clamp (L:140) |
| 32 |
01547-06167 |
BOLT 6X16 |
| 33 |
01550-06257 |
BOLT |
| 34 |
01550-06557 |
BOLT |
| 35 |
67343-94L00 |
Remocon Cable Stopper |
| 36 |
09116-06225 |
Bolt (6x16) |
| 37 |
09352-70104-600 |
Hose (7x10.2x600) |
| 38 |
36991-94L00 |
Clamp |
| 39 |
36617-94L00 |
Harness Bracket |
| 40 |
01550-06167 |
BOLT |
| 41 |
37850-92J00 |
PTT Switch Assembly |
| 42 |
37856-92J00 |
PTT Switch Tape |
| 43 |
37857-92J01 |
PTT Switch Bushing |
▶Fig. 517 - Opt: Concealed Remocon (1) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-93J34 |
Flush Mount Control Box |
| 2 |
67298-92E50 |
Spring |
| 3 |
67296-94310 |
Screw |
| 4 |
67295-92E10 |
Screw (3x12) |
| 5 |
37850-92E27 |
PTT Switch Assembly |
| 6 |
67288-92E60 |
Washer |
| 7 |
67296-92E52 |
Screw |
| 8 |
67255-92E50 |
Neutral Lock Arm |
| 9 |
67251-92E50 |
Handle Lever |
| 10 |
67261-92E50 |
Grip |
| 11 |
67256-92E50 |
Neutral Lock Holder |
| 12 |
67257-92E00 |
Lever Cap |
| 13 |
67242-92E50 |
Free Accel Shaft |
| 14 |
67288-92E20 |
Washer |
| 15 |
67296-88D10 |
Screw (5x16) |
| 16 |
67288-92E70 |
Washer (NLA) |
| 17 |
67296-88D20 |
Screw (6x35) (NLA) |
| 18 |
67295-92E50 |
Screw (6x30) (NLA) |
| 19 |
67287-92E50 |
Nut (NLA) |
| 20 |
09160-06104 |
Washer (6.5x24x2) |
| 21 |
67296-88D30 |
Screw (5x30) (NLA) |
| 22 |
67254-92E50 |
Lock Arm Cover |
| 23 |
36890-93J00 |
Wire Harness |
| 24 |
67275-95600 |
Cable End |
| 25 |
67273-95600 |
Spacer |
| 26 |
67283-92E50 |
Lever Decal (NLA) |
| 27 |
67284-92E50 |
Clutch Decal (NLA) |
| 28 |
67274-92E50 |
Base |
| 29 |
67211-92E50 |
Flush Mount Cover |
▶Fig. 518 - Opt: Concealed Remocon (2) (42 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-93J34 |
Flush Mount Control Box |
| 2 |
67222-92E50 |
Dual Plate |
| 3 |
67292-94300 |
E Ring |
| 4 |
67288-92E10 |
Washer (NLA) |
| 5 |
67291-92E00 |
Snap Ring (NLA) |
| 6 |
67223-92E50 |
Brake Adjust (NLA) |
| 7 |
67221-92E50 |
Holder Assembly (NLA) |
| 8 |
67224-92E50 |
Brake Shoe Assembly (NLA) |
| 9 |
67225-92E50 |
Brake Disk (NLA) |
| 10 |
09140-06020 |
Nut (6mm) |
| 11 |
67294-92E00 |
Spacer (NLA) |
| 12 |
37721-95500 |
Neutral Switch Assembly |
| 13 |
67296-92E11 |
Screw (3x15) |
| 14 |
67226-92E10 |
Bolt (NLA) |
| 15 |
67296-92E20 |
Screw (5x25) (NLA) |
| 16 |
67240-92E50 |
Throttle Arm Assembly (NLA) |
| 17 |
67228-92E00 |
Washer (NLA) |
| 18 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 19 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 20 |
09125-05042 |
Screw (5x10) |
| 22 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 23 |
67227-92E00 |
Stopper (NLA) |
| 24 |
67296-88D10 |
Screw (5x16) |
| 25 |
67225-92E00 |
Spring (NLA) |
| 26 |
09125-04004 |
Screw (4x6) |
| 27 |
67233-92E00 |
Spring (NLA) |
| 28 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 29 |
67239-92E10 |
Shift Pin Plate |
| 30 |
67236-92E00 |
Roller (NLA) |
| 31 |
67237-92E01 |
Spring (NLA) |
| 32 |
67238-92E00 |
Drive Gear (NLA) |
| 33 |
67239-92E00 |
Pin |
| 34 |
67246-92E50 |
Drive Shaft (NLA) |
| 35 |
67252-92E00 |
Bushing (NLA) |
| 36 |
67291-92E10 |
Snap Ring (NLA) |
| 37 |
67253-92E10 |
Washer |
| 38 |
67252-92E10 |
Bushing (NLA) |
| 39 |
67253-95600 |
Washer (NLA) |
| 40 |
67231-92E00 |
Shift Gear |
| 41 |
67232-95600 |
Bushing |
| 42 |
67241-92E50 |
Free Accel Rod (NLA) |
| 43 |
67232-92E50 |
Bushing (NLA) |
▶Fig. 530 - Opt: Switch (49 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
37100-96J01 |
Ignition Switch Panel Assembly |
| 2 |
37110-93J02 |
Ignition Switch Assembly |
| 4 |
37143-99E01 |
Key Cap |
| 5 |
37149-93J00 |
Cylinder Body Cap |
| 6 |
37139-99E00 |
Ignition Switch Panel |
| 7 |
38500-93J90 |
Warning Buzzer |
| 8 |
09407-14403 |
Clamp (L:125) |
| 9 |
37803-93J06 |
Emergency Stop Switch Panel Assembly |
| 10 |
37825-99E00 |
Emergency Switch Panel |
| 11 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 12 |
37823-92E02 |
Stop Switch Lanyard |
| 13 |
37826-92J00 |
Nut |
| 14 |
03122-05165 |
SCREW |
| 15 |
37210-93J00 |
Lighting Switch Set (NLA) |
| 16 |
37212-93J00 |
Lighting Switch Panel (NLA) |
| 18 |
37110-93J02 |
Ignition Switch Assembly |
| 20 |
37143-99E01 |
Key Cap |
| 21 |
37149-93J00 |
Cylinder Body Cap |
| 22 |
37139-99E20 |
Ignition Switch Panel |
| 23 |
37820-93J05 |
Emergency Stop Switch Assembly |
| 24 |
37823-92E02 |
Stop Switch Lanyard |
| 25 |
37826-92J00 |
Nut |
| 26 |
03121-0516A |
SCREW |
| 27 |
38500-93J90 |
Warning Buzzer |
| 28 |
09407-14403 |
Clamp (L:125) |
| 45676 |
37141-99E00 |
(931) Ignition Key |
| 45707 |
37141-99E10 |
(932) Ignition Key |
| 45717 |
37141-99E00 |
(931) Ignition Key |
| 45718 |
37141-99E10 |
(932) Ignition Key |
| 45719 |
37141-99E20 |
(933) Ignition Key |
| 45720 |
37141-99E30 |
(934) Ignition Key |
| 45721 |
37141-99E40 |
(935) Ignition Key |
| 45722 |
37141-99E50 |
(936) Ignition Key |
| 45723 |
37141-99E60 |
(937) Ignition Key |
| 45724 |
37141-99E70 |
(938) Ignition Key |
| 45725 |
37141-99E80 |
(939) Ignition Key |
| 45726 |
37141-99E90 |
(940) Ignition Key |
| 45727 |
37141-99EA0 |
(941) Ignition Key |
| 45728 |
37141-99EB0 |
(942) Ignition Key |
| 45735 |
37141-92E20 |
(13) Ignition Key |
| 45766 |
37141-99E30 |
(934) Ignition Key |
| 45796 |
37141-99E40 |
(935) Ignition Key |
| 45827 |
37141-99E50 |
(936) Ignition Key |
| 45857 |
37141-99E60 |
(937) Ignition Key |
| 45888 |
37141-99E70 |
(938) Ignition Key |
| 45919 |
37141-99E80 |
(939) Ignition Key |
| 45949 |
37141-99E90 |
(940) Ignition Key |
| 45980 |
37141-99EA0 |
(941) Ignition Key |
| 46010 |
37141-99EB0 |
(942) Ignition Key |
▶Fig. 544 - Opt: Top Mount Single (1) (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67261-93J00 |
Grip No 1 |
| 3 |
67263-93J00 |
Grip No 2 |
| 4 |
37850-93J10 |
PTT Switch Assembly |
| 5 |
67295-92E10 |
Screw (3x12) |
| 6 |
67296-88D10 |
Screw (5x16) |
| 7 |
67288-92E20 |
Washer |
| 8 |
67295-92E00 |
Screw |
| 9 |
67296-92E70 |
Screw |
| 10 |
67288-92E40 |
Washer |
| 11 |
67257-92E00 |
Lever Cap |
| 12 |
67251-93J00 |
Handle Lever |
| 13 |
67296-92E60 |
Screw |
| 14 |
67288-92E30 |
Washer |
| 15 |
67253-92E00 |
Washer |
| 16 |
36890-93J00 |
Wire Harness |
| 17 |
67281-93J00 |
Decal |
| 18 |
67296-92E30 |
Screw |
| 19 |
09160-05024 |
Washer (5.5x16x1.5) |
| 20 |
67287-92E00 |
Nut |
| 21 |
67275-95600 |
Cable End |
| 22 |
67273-95600 |
Spacer |
| 23 |
67273-92E00 |
Grommet |
| 24 |
67274-92E00 |
Flange |
| 25 |
67296-95610 |
Screw |
| 26 |
67271-92E00 |
Cover |
| 27 |
67211-93J00 |
Top Binnacle Cover |
| 28 |
67296-92E70 |
Screw |
▶Fig. 545 - Opt: Top Mount Single (2) (45 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
67200-88L02 |
Single Binnacle Control Box |
| 2 |
67222-92E00 |
Dual Plate |
| 3 |
67223-92E00 |
Brake Adjust (NLA) |
| 4 |
67288-92E00 |
Washer |
| 5 |
67292-94300 |
E Ring |
| 6 |
67288-92E10 |
Washer (NLA) |
| 7 |
67291-92E00 |
Snap Ring (NLA) |
| 8 |
67221-92E00 |
Shift Assembly (NLA) |
| 9 |
67224-92E00 |
Brake Arm Assembly (NLA) |
| 10 |
67294-92E00 |
Spacer (NLA) |
| 11 |
37721-95500 |
Neutral Switch Assembly |
| 12 |
67296-92E11 |
Screw (3x15) |
| 13 |
67296-88D10 |
Screw (5x16) |
| 14 |
67296-92E20 |
Screw (5x25) (NLA) |
| 15 |
67226-92E00 |
Bolt (NLA) |
| 16 |
67226-92E10 |
Bolt (NLA) |
| 17 |
67240-92E00 |
Throttle Arm Assembly (NLA) |
| 18 |
67228-92E00 |
Washer (NLA) |
| 19 |
67286-92E00 |
Bolt (6x18) (NLA) |
| 20 |
67230-92E00 |
Shift Arm Assembly (NLA) |
| 21 |
09125-05042 |
Screw (5x10) |
| 22 |
67234-92E00 |
Gear Case (NLA) |
| 23 |
67245-92E00 |
Free Throttle Drum (NLA) |
| 24 |
67227-92E00 |
Stopper (NLA) |
| 25 |
09126-06006 |
Screw (6x20) |
| 26 |
67233-92E00 |
Spring (NLA) |
| 27 |
67235-92E00 |
Shift Lock Plate (NLA) |
| 28 |
67232-95620 |
Bushing (NLA) |
| 29 |
67269-92E00 |
Bracket (NLA) |
| 30 |
67296-88D10 |
Screw (5x16) |
| 31 |
09140-06020 |
Nut (6mm) |
| 32 |
67236-92E00 |
Roller (NLA) |
| 33 |
67237-92E01 |
Spring (NLA) |
| 34 |
67238-92E00 |
Drive Gear (NLA) |
| 35 |
67239-92E00 |
Pin |
| 36 |
67246-92E00 |
Drive Shaft |
| 37 |
67291-92E10 |
Snap Ring (NLA) |
| 38 |
67253-92E10 |
Washer |
| 39 |
67252-92E10 |
Bushing (NLA) |
| 40 |
67253-95600 |
Washer (NLA) |
| 41 |
67231-92E00 |
Shift Gear |
| 42 |
67232-95600 |
Bushing |
| 43 |
67241-92E10 |
Free Accel Rod (NLA) |
| 44 |
67243-92E00 |
Grommet (NLA) |
| 45 |
67239-92E10 |
Shift Pin Plate |
▶Fig. 553 - Opt: Electrical Manual Starter (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32000-94L02 |
Battery Charging Kit |
| 2 |
32800-88L01 |
Rectifier/Regulator Assembly |
| 3 |
32815-94L00 |
Rectifier Bracket |
| 4 |
39600-94L00 |
Receptacle Set |
| 5 |
36740-94L00 |
Fuse Case Assembly |
| 6 |
09407-14403 |
Clamp (L:125) |
| 7 |
09407-14407 |
Clamp (L:140) |
| 8 |
01550-06127 |
BOLT |
| 9 |
01550-06207 |
BOLT |
| 10 |
36990-87D00 |
Terminal & Sleeve Set |
▶Fig. 561 - Opt: Starting Motor Manual Starter (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31000-94L04 |
Electric Starter Set |
| 2 |
31101-94L00 |
Starter Motor Set |
| 3 |
31100-94401 |
Starter Motor Assembly |
| 4 |
31800-94L01 |
Starter Motor Relay Assembly |
| 5 |
31912-94L00 |
Starter Motor Band |
| 6 |
31918-94402 |
Lower Damper |
| 7 |
33820-89E01 |
Starter Sub Cable Assy (NLA) |
| 8 |
09128-06013 |
Screw (6x8) |
| 9 |
01550-06167 |
BOLT |
| 10 |
01550-08257 |
BOLT |
| 11 |
08310-00067 |
Nut |
| 12 |
08321-01067 |
Lock Washer |
| 13 |
32102-94L10 |
Flywheel |
| 14 |
32800-88L01 |
Rectifier/Regulator Assembly |
| 15 |
32815-94L00 |
Rectifier Bracket |
| 16 |
33810-94L01 |
Starter Cable |
| 17 |
36610-94L11 |
Wiring Harness Assembly |
| 18 |
36618-43410 |
Oil Pressure Switch Cap (NLA) |
| 19 |
09481-30501 |
30 Amp Fuse |
| 20 |
37161-89L02 |
Starter Motor Switch Assembly |
| 21 |
09407-18402 |
Clamp (L:165) |
| 22 |
01550-06207 |
BOLT |
| 23 |
09403-20308 |
Clip |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Suzuki DF 25AS2, DF 25AES2, DF 25ATHS2, DF 25ATS2, DF 25ATHL2, DF 25ATL2 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
