– JLM Marine Boat Parts Limited

Mercury 200 (DFI) (0G590000 THRU 0G760299) Parts & Diagrams

🔎 Mercury 200 (DFI) Reference Library — Exploded parts diagrams (32 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 200 (DFI) is a 4-Stroke, V6 64-degree, DOHC, 24-valve outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, V6 64-degree, DOHC, 24-valve
Horsepower	200 HP
Displacement	3400 cc (3.4L / 209 CID)
Bore x Stroke	93.3 mm x 83.3 mm
Spark Plug (Type & Gap)	NGK LKAR7C-9
Engine Oil Capacity	6.6 L (7.0 qt)
Recommended Engine Oil	Mercury FourStroke Oil 25W-40
Gear Case Oil Capacity	26 oz
Idle Speed (in gear)	600 ± 50 RPM (in gear)
Full Throttle RPM Range	5500-6000
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 200 (DFI):

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 200 (DFI).

▶Accessories (1 parts)

Ref	OEM Part #	Part Name
0	17334A2	VISUAL WARNING SYSTEM Comment: (LOW OIL/OVERHEAT)

▶Air Compressor Components (28 parts)

Ref	OEM Part #	Part Name
-	25-832804A03	O-RING KIT
1	8M0063279	COMPRESSOR ASSEMBLY, Air
2	1100-8M0050792	END CAP ASSEMBLY
3	NSS	NOT SOLD SEPARATE, Snap Ring
4	10-82130020	SCREW, (M6 x 20)
5	25-89224	O-RING
6	25-832804	O-RING, (2.739 x .070)
7	653-833146T06	CONNECTING ROD ASSEMBLY
8	828222A4	PISTON ASSEMBLY
9	53-8348101	RING, Lock
10	835088A10	REED PLATE ASSEMBLY
11	25-67207	O-RING, (3.489 x .070)
12	25-832804	O-RING, (2.739 x .070)
13	26-828225	SEAL
14	835087A3	HEAD ASSEMBLY, Compressor
15	22-8307532	FITTING, Straight
16	10-81893435	SCREW, (M8 x 35)
17	22-15133	FITTING
18	22-856824	ELBOW
19	22-196881	FITTING, (90 Degree)
20	22-390721	PLUG
21	22-390721	PLUG (USE WHERE APPLICABLE)
22	22-856744	FITTING
23	22-16604	FITTING, Straight (.125-27)
24	25-831985	O-RING, (.468 x .078)
25	13536A12	SENSOR ASSEMBLY, Temperature
26	137151	RETAINER
27	10-81893412	SCREW, (M8 x 12)

▶Air Handler (43 parts)

Ref	OEM Part #	Part Name
1	850296T4	COVER
2	25-86361	GROMMET
3	25-13467	GROMMET, (.88 Inside Diameter)
4	25-8M0153609	GROMMET
5	35-853333T	FILTER, Air
6	8544932	COVER
7	10-40056106	SCREW, (M5 x 13)
8	850287T10	AIR HANDLER ASSEMBLY
9	NSS	NOT SOLD SEPARATE, Decal-Caution-Start In Gear
10	855756A1	BRACKET
11	10-1993716	SCREW, (M6 x 16)
12	8M0047624	PUMP ASSEMBLY
13	25-856928	GROMMET
14	22-855802A1	ELBOW
15	54-8M0214911	CLAMP, (15.7)
16	32-856825	HOSE
17	23-85686953	SLEEVE, (27.00 Inches Bulk)
18	22-880862A1	FITTING
19	25-805062	O-RING, (.530 x .082)
20	32-856778	HOSE
21	37-855577A27	DECAL, EPA Label Information
22	10-82130050	SCREW, (M6 x 50)
23	54-8M0024808	J CLIP (STARBOARD)
24	10-82130045	SCREW, (M6 x 45)
25	32-8M0108355	HOSE, (57.00 Inches Bulk) (1-1/4 IN.)
26	54-816311T	TIE STRAP, (8.00 Inches)
27	35-855896T	CANISTER, Vent
28	854343T7	ATTENUATOR ASSEMBLY, Air
29	32-8M0108355	HOSE, (57.00 Inches Bulk) (15 IN.)
30	22-196881	FITTING, (90 Degree)
31	54-23567	CLIP
32	10-69570	SCREW, (#10-16 x .750)
33	54-8M0214964	CLAMP, Hose (15.3)
34	32-8568261	HOSE
35	23-85686953	SLEEVE, (27.00 Inches Bulk) (9-1/2 IN.)
36	21-8557611	CHECK VALVE
37	32-85682239	TUBING, (17.00 Inches Bulk) (14 IN.)
38	23-85686953	SLEEVE, (27.00 Inches Bulk) (14 IN.)
39	84-88807A27	CABLE ASSEMBLY
40	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
41	12-8M0207778	WASHER
42	61990	TIE STRAP, (14.00 Inches)
43	8275072	RETAINER

▶Air Handler Components (38 parts)

Ref	OEM Part #	Part Name
-	27-832934A98	GASKET SET
1	850281A1	ADAPTOR PLATE KIT
2	27-850283	GASKET
3	27-850282	GASKET
4	828623T6	REED BLOCK
5	10-855525	SCREW (M6 X 1)
6	855644T	DISTRIBUTOR
7	23-855364	BUSHING
8	25-855362001	GROMMET
9	10-4000355	SCREW, (M8 x 35)
10	12-817274	WASHER, (.344 x 1.00 x .063) Stainless Steel
11	855631A1	PLENUM KIT, Air
12	22-8554243	FITTING
13	22-8554242	ELBOW
14	850892	GASKET
15	13221T01	SENSOR ASSEMBLY, Temperature
16	10-4005685	SCREW, (M4 x 10)
17	8,13-26995	LOCKWASHER, Stainless Steel
18	10-4001987	SCREW, (M4 x 16)
19	855425A1	THROTTLE BODY KIT
20	25-855426	O-RING
21	10-82130040	SCREW, (M6 x 40)
22	855524	PLATE
23	10-81893450	SCREW, (M8 x 50)
24	855588	BRACKET
25	10-81893440	SCREW, (M8 x 40)
26	32-85583464	TUBING (6 IN.)
27	56762	TIE STRAP, (4.00 Inches)
28	32-8M0054152	TUBING, (36.00 Inches Bulk)
29	54-816311T	TIE STRAP, (8.00 Inches)
30	10-81893440	SCREW, (M8 x 40)
31	8552842	BRACKET
32	22-8554243	FITTING
33	22-64705	FITTING
34	855884P1	PUMP, Oil
35	27-856542	GASKET
36	27-8565421	GASKET
37	32-82381455	TUBING, (25.00 Inches Bulk)

▶Bleed System (33 parts)

Ref	OEM Part #	Part Name
-	854199A99	POWERHEAD ASSEMBLY Comment: (225)
1	827210A9	MANIFOLD ASSEMBLY, Bleed System Comment: PORT
2	21-426233	CHECK VALVE Comment: PORT
3	22-8M0181450	FITTING Comment: PORT
4	10-92051	SCREW, (10-16 x .75) Comment: PORT
5	32-892024122	TUBING, (20.00 Feet Bulk) (5-1/2 IN.) Comment: PORT
6	32-892024122	TUBING, (20.00 Feet Bulk) (7 IN.) Comment: PORT
7	32-892024122	TUBING, (20.00 Feet Bulk) (6 IN.) Comment: PORT
8	22-8245021	CONNECTOR Comment: (SHOWN AS REF.13 ON CYLINDER BLOCK) PORT
9	32-892024122	TUBING, (20.00 Feet Bulk) (10-1/2 IN.) Comment: PORT
10	21-8348041	CHECK VALVE Comment: PORT
11	32-892024122	TUBING, (20.00 Feet Bulk) (1-3/4 IN.) Comment: PORT
12	21-8282182	CHECK VALVE Comment: PORT
13	32-892024122	TUBING, (20.00 Feet Bulk) (4-1/2 IN.) Comment: PORT
14	32-9912688	TUBING, (36.00 Inches Bulk) (10-1/4 IN.) Comment: PORT
15	827210A9	MANIFOLD ASSEMBLY, Bleed System Comment: STARBOARD
16	21-426233	CHECK VALVE Comment: STARBOARD
17	22-8M0181450	FITTING Comment: STARBOARD
18	10-92051	SCREW, (10-16 x .75) Comment: STARBOARD
19	32-892024122	TUBING, (20.00 Feet Bulk) (7 IN.) Comment: STARBOARD
20	32-892024122	TUBING, (20.00 Feet Bulk) (5-1/2 IN.) Comment: STARBOARD
21	22-8245021	CONNECTOR Comment: (SHOWN AS REF.13 ON CYLINDER BLOCK) STARBOARD
22	21-8348041	CHECK VALVE Comment: STARBOARD
23	32-892024122	TUBING, (20.00 Feet Bulk) (1-3/4 IN.) Comment: STARBOARD
24	21-8282182	CHECK VALVE Comment: STARBOARD
25	32-892024122	TUBING, (20.00 Feet Bulk) (4-1/2 IN.) Comment: STARBOARD
26	32-892024122	TUBING, (20.00 Feet Bulk) (9 IN.) Comment: STARBOARD
27	32-9912688	TUBING, (36.00 Inches Bulk) (1-1/4 IN.)
28	22-13033	TEE FITTING
29	22-817518	TEE
30	32-8M0108355	HOSE, (57.00 Inches Bulk) (1-1/2 IN.)
31	54-816311T	TIE STRAP, (8.00 Inches)
32	32-9912688	TUBING, (36.00 Inches Bulk) (13 IN.)

▶Bottom Cowl (22 parts)

Ref	OEM Part #	Part Name
1	113-850302A2	BOTTOM COWL Comment: (PORT) (GRAY)
2	854367001	PLUG
3	113-850301A2	BOTTOM COWL Comment: (STBD.) (GRAY)
4	8M0109218	SEAL, (44.00 Inches)
5	10-82130040	SCREW, (M6 x 40)
6	10-824868	SCREW, (M6 x 75)
7	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
8	8M0053903	FRONT HANDLE
9	23-335891	BUSHING
10	25-48462	O-RING, (.614 x .070)
11	8219423	PAWL
12	12-69057	WASHER, (.281 x .734 x .063)
13	11-401366	NUT, (M6)
14	10-8214281	SCREW, (#10-16 x .625)
15	54-822873	CLIP
16	87-8M0042301	SWITCH ASSEMBLY
17	8M8027677	CLAMP (LOWER)
18	54-8503051	CLAMP (UPPER)
19	10-82130012	SCREW, (M6 x 12)
20	10-87698	SCREW, (#10-16 x 1.250) Stainless Steel
21	852361T1	HANDLE, Cowl
22	13-29402	WAVE WASHER

▶Crankshaft, Pistons and Connecting Rods (22 parts)

Ref	OEM Part #	Part Name
-	27-832934A98	GASKET SET
1	482-9784A11	CRANKSHAFT
2	NSS	NOT SOLD SEPARATE, Wear Sleeve
3	30-67923T	BEARING, Ball (LOWER)
4	53-67446	RING
5	39-843198T01	RING
6	28-91800	KEY, Woodruff
7	25-35126	O-RING, (.859 x .139)
8	817001A1	RACE ASSEMBLY, Bearing
9	NSS	NOT SOLD SEPARATE, Needle Roller
10	2720-859445A2	PISTON ASSEMBLY Comment: (PORT - .030 O/S)
11	53-8320811	LOCK RING
12	39-875257A12	RING SET, Piston Comment: .030 O.S.
13	600-8M0125869	CONNECTING ROD ASSEMBLY
14	10-94320	SCREW, (.375-24 x 1.250)
15	31-844338A01	BEARING/CAGE KIT
16	NSS	NOT SOLD SEPARATE, Needle Roller Bearing
17	12-88263	THRUST WASHER
18	29-8M0204715	NEEDLE, Roller Bearing
19	31-816773A2	BEARING ASSEMBLY (UPPER)
20	26-859093	SEAL, Oil
21	25-823683	O-RING, (1.989 x .070)

▶Cylinder Block and End Cap (86 parts)

Ref	OEM Part #	Part Name
-	27-832934A98	GASKET SET
1	885-9811A43	CYLINDER BLOCK Comment: (200)
2	16-903509	STUD, (M10 x 1.5 x 64)
3	16-8154431	STUD, (M10 x 1.5 x 155)
4	22-328022	PLUG, Pipe (.125-27) Brass
5	22-8M0204679	FITTING, Pipe - Brass (.750-14)
6	8248577	DEFLECTOR, Water
7	21-8781051	CHECK VALVE
8	32-8M0108355	HOSE, (57.00 Inches Bulk) (6 IN.)
9	22-822769	CONNECTOR
10	NSS	NOT SOLD SEPARATE, Plug
11	17-8M0036405	PIN
12	17-43044	PIN, Dowel - Without Hole (.375 x .625)
13	22-8245021	CONNECTOR
14	21-426585	CHECK VALVE
15	22-856842	ELBOW
16	19-850309001	PLUG
17	10-81893435	SCREW, (M8 x 35)
18	21-8159234	CHECK VALVE
19	10-82446180	SCREW, (M10 x 80)
20	35-8348083	STRAINER
21	8215832	PIN
22	32-892024122	TUBING, (20.00 Feet Bulk) (22-1/2 IN.)
23	32-892024122	TUBING, (20.00 Feet Bulk) (3-3/4 IN.)
24	NSS	NOT SOLD SEPARATE, Plug-Serial Number
25	54-816311T	TIE STRAP, (8.00 Inches)
26	32-85682239	TUBING, (17.00 Inches Bulk) (9-1/4 IN.)
27	54-816311T	TIE STRAP, (8.00 Inches)
28	12-8M0214963	WASHER, (.406 x .750 x .105) Stainless Steel
29	11-4013610	NUT, (M10)
30	8212251	BRACKET
31	10-82130016	SCREW, (M6 x 16)
32	822486	BRACKET, Guide
33	8285581	ENCODER
34	10-82104510	SCREW, (M5 x 10)
35	1171-9787A4	END CAP ASSEMBLY
36	25-62700	O-RING, (3.237 x .103)
37	26-8308981	SEAL, Oil
38	10-82130020	SCREW, (M6 x 20)
39	855671A2	PLATE ASSEMBLY
40	23-855729	MOUNT
41	10-82130145	SCREW, (M10 x 45)
42	10-82130175	SCREW (M10 X 75)
43	12-855725	WASHER
44	23-855726	SPACER
45	23-855727	SPACER
46	856816	BRACKET
47	54-8568781	CLAMP
48	10-4010610	SCREW, (M6 x 10) Stainless Steel
49	12-69056	WASHER, (.255 x .620 x .030) Stainless Steel
50	818574	SEAL
51	25-818573	O-RING
52	903-850276A4	CYLINDER HEAD Comment: (PORT 200)
53	26-854639001	SEAL
54	8502792	THERMOSTAT
55	27-8503181	GASKET, Thermostat Cover
56	8503173	THERMOSTAT COVER
57	22-8533393	FITTING Comment: (PORT)
58	10-82130025	SCREW, (M6 x 25)
59	10-8M0045380	SCREW, (M8 x 50)
60	22-8533394	ELBOW Comment: (STARBOARD)
61	32-81431247	TUBING Comment: (PORT 20-1/2 IN.)
62	13536A14	SENSOR ASSEMBLY, Temperature Comment: (STARBOARD)
63	10-81893412	SCREW, (M8 x 12)
64	137151	RETAINER
65	8266241	CLAMP
66	10-82130012	SCREW, (M6 x 12)
67	8544862	BRACKET
68	850290	LEVER, TPI
69	10-82130025	SCREW, (M6 x 25)
70	23-8318701	BUSHING
71	25-8M0190980	GROMMET
72	8M6005166	INDICATOR, Throttle Position Comment: (INSIDE)
73	850882	SPACER
74	8M6005165	INDICATOR, Throttle Position Comment: (OUTSIDE)
75	10-40011117	SCREW, (M5 x 65) Stainless Steel
76	1938540	LINK, Throttle
77	54-8568341	CLAMP
78	23-824921	SPACER
79	10-81893420	SCREW, (M8 x 20)
80	54-858951A01	CLAMP
81	54-8568311	CLAMP
82	22-859092	FITTING
83	56762	TIE STRAP, (4.00 Inches)
84	22-8M0204679	FITTING, Pipe - Brass (.750-14)
85	22-8M0180565	PLUG, Pipe (.375-18) Brass

▶Driveshaft Housing and Exhaust Tube (31 parts)

Ref	OEM Part #	Part Name
1	3519-832938A4	HOUSING ASSEMBLY, Driveshaft Comment: (X-LONG-GRAY)
2	16-8M0008031	STUD (M12 X 1.75 X 50)
3	10-82130130	SCREW, (M10 x 30)
4	25-8331231	GROMMET
5	12-4002321	WASHER, (12.80 mm x 24.0 mm x 2.4 mm) Stainless Steel
6	11-4013812	NUT (M12 X 1.75)
7	19-64649	PLUG
8	10-898834	SCREW, (M14 x 178)
9	88238A10	CABLE ASSEMBLY, Ground
10	12-815432	WASHER, (.562 x 2.00 x .125)
11	12-8154331	WASHER
12	8137711	MOUNT
13	12-825190	WASHER
14	11-896602	NUT
15	8186442	CLAMP
16	10-81893435	SCREW, (M8 x 35)
17	13-72521	LOCKWASHER, Internal Tooth
18	818645F2	COVER Comment: (GRAY)
19	10-69079	SCREW, (#10-16 x .440)
20	8329321	SEAL
21	833116A4	TUBE ASSEMBLY, Exhaust
22	NSS	NOT SOLD SEPARATE, Strainer
23	10-81893435	SCREW, (M8 x 35)
24	32-8M0042787	TUBE, Water Comment: (XX-LONG)
25	832940001	SEAL
26	8329391	CLAMP
27	10-41508	SCREW, (.250-20 x .500) Stainless Steel
28	8M0105088	SPACER Comment: (GRAY-XX-LONG)
29	17-43044	PIN, Dowel - Without Hole (.375 x .625) Comment: (XX-LONG)
30	16-824118	STUD Comment: (M10 X 1.5 X 173)(XX-LONG)
31	11-400636	NUT (M10 X 1.5) Comment: (XX-LONG)

▶Dual Engine Tie Bar Kit (21 parts)

Ref	OEM Part #	Part Name
-	92876A9	EXTENSION KIT, Dual Engine
1	715651	TUBE, Steering Cable
2	25-48462	O-RING, (.614 x .070)
3	41055	MOUNT
4	14-42100	TAB WASHER
5	11-8M0041651	NUT, (.875-14)
6	88404	TAB WASHER
7	10-38601	SCREW, (.250-28 x 1.250)
8	17729A1	BRACKET
9	10-62055	SCREW, (.312-24 x 1.250)
10	17728	TAB WASHER
11	10-140001	SCREW, (.375-24 x 1.38)
12	11-8M0204726	NUT, (.375-24)
13	8M0026167	STEERING EYE
14	23-23651	SLEEVE, (1.625)
15	97931	TUBING, (4.00 Inches)
16	8M0026098	COUPLER, (15.00 Inches)
17	11-42099	NUT, (.562-18)
18	22-821169	COUPLING
19	12-34931	WASHER, (.406 x .734 x .063) Stainless Steel
20	10-94319	SCREW, (.375-24 x 1.5)

▶Electrical Components (57 parts)

Ref	OEM Part #	Part Name
1	850295T4	PLATE, Electrical Mounting
2	339-856991A1	COIL, Ignition
3	84-821945A63	CABLE ASSEMBLY, Hi Tension
4	85-63709A1	BOOT/TERMINAL KIT
5	33-8557171	SPARK PLUG Comment: (LIGHT DUTY)
6	10-82129130	SCREW, (M6 x 30)
7	8M6000628	SENSOR
8	22-856594	FITTING, Barbed
9	856600	RETAINER
10	84-856567A1	HARNESS ASSEMBLY, Adaptor
11	54-816311T	TIE STRAP, (8.00 Inches)
12	32-9912878	HOSE, (.187) (26.00 Inches Bulk) (15 IN.)
13	825762	SENSOR, MAP
14	10-82129114	SCREW, (M6 x 14)
15	32-8M0054152	TUBING, (36.00 Inches Bulk) (28-1/2 IN.)
16	10-81893435	SCREW, (M8 x 35)
17	12-49436	WASHER
18	25-833155	GROMMET
19	23-8502341	BUSHING
20	10-82129114	SCREW, (M6 x 14)
21	84-819514A14	HARNESS ASSEMBLY, Trim
22	8M0207773	RELAY ASSEMBLY
23	NSS	NOT SOLD SEPARATE, Decal-Trim Relay
24	828102	BRACKET
25	23-8M0214955	BUSHING
26	25-818967	GROMMET
27	10-82129125	SCREW, (M6 x 25)
28	54-816311T	TIE STRAP, (8.00 Inches)
29	84-850385A2	HARNESS ASSEMBLY, Engine
30	84-856624A2	HARNESS ASSEMBLY (SERVICE ITEM)
31	88-812619	FUSE, Yellow - 20 Ampere
32	8289471	BRACKET, Fuse Holder
33	10-855634	SCREW (M4 X .7)
34	858891A22	ECU, Engine Control Unit Comment: (200
35	10-82130025	SCREW, (M6 x 25)
36	23-8318701	BUSHING
37	25-8M0190980	GROMMET
38	10-82130012	SCREW, (M6 x 12)
39	830897	PAD
40	54-833136	CLIP
41	8331371	PLATE, Solenoid Mounting
42	10-82130012	SCREW, (M6 x 12)
43	84-88439A26	CABLE ASSEMBLY, Battery - Negative
44	10-82129114	SCREW, (M6 x 14)
45	89-817109A2	SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
46	25-822179	GROMMET
47	10-82129125	SCREW, (M6 x 25)
48	84-93388A14	CABLE ASSEMBLY (BLACK)
49	23-8M0214955	BUSHING
50	84-88439A25	CABLE ASSEMBLY, Battery - Positive
51	13-53166	LOCKWASHER, (.312)
52	11-8M0204668	NUT, (.312-18)
53	10-32,11-45076	NUT, Brass
54	10-32,11-813938	CAP NUT,
55	10-81893412	SCREW, (M8 x 12)
56	85-78866	INSULATOR
57	10-32,11-45076	NUT, Brass (BRASS)

▶Exhaust Plate (40 parts)

Ref	OEM Part #	Part Name
-	27-832934A98	GASKET SET
1	832935A6	PLATE ASSEMBLY, Exhaust
2	27-8329335	GASKET
3	27-8329344	GASKET (LOWER)
4	8M0043157	SEAL
5	22-856963	CONNECTOR
6	22-8320761	ELBOW, Cylinder Block
7	22-36382	FITTING, (.250-18 x .62) Brass
8	21-817519A1	CHECK VALVE ASSEMBLY, Drain
9	17-43044	PIN, Dowel - Without Hole (.375 x .625)
10	22-8M0214961	FITTING
11	65663A2	COVER ASSEMBLY
12	10-81893435	SCREW, (M8 x 35)
13	814190	CARRIER
14	25-814191	GROMMET
15	814189	POPPET
16	24-64878	SPRING
17	65664A1	PLATE ASSEMBLY
18	27-88907003	GASKET
19	648771	DIAPHRAGM
20	12-76451	WASHER
21	10-69570	SCREW, (#10-16 x .750)
22	10-81893435	SCREW, (M8 x 35)
23	850306A04	BOOT, Idle Exhaust
24	54-850896	CLAMP, (28.6)
25	22-8M0077650	FITTING, Tell-Tale
26	19-821908	PLUG
27	12-821915	WASHER
28	22-821952	FITTING
29	8219631	CHECK VALVE
30	25-30641	O-RING, (.299 x .103)
31	11-401386	NUT, (M6)
32	8539682	SLIDE
33	11-401386	NUT, (M6)
34	883142A03	SHIFT LINK
35	23-42994	BUSHING
36	8240703	SHIFT SHAFT, Upper Comment: (XX-LONG)
37	23-48237	BUSHING
38	43585	COUPLING
39	32-859626A1	HOSE (INLET)

▶Flywheel/Alternator (16 parts)

Ref	OEM Part #	Part Name
1	8M6013461	ALTERNATOR
2	24-8523742	SPRING
3	23-42139	BUSHING
4	850291T3	BELT TENSIONER
5	23-8525622	BUSHING
6	10-4007180	SCREW, (M10 x 45)
7	8M6005030	PULLEY
8	10-4010835	SCREW, (M10 x 35) Hex Flange - Stainless Steel
9	57-828507Q01	BELT
10	283-850293T2	FLYWHEEL
11	11-42979	NUT, (M16)
12	12-33001	WASHER, (.641 x 1.250 x .190)
13	19-45907	PLUG, Yellow
14	12-4002319	WASHER
15	11-401386	NUT, (M6)
16	84-88807A45	CABLE ASSEMBLY

▶Fuel Pump (24 parts)

Ref	OEM Part #	Part Name
-	27-832934A98	GASKET SET
1	NSS	NOT SOLD SEPARATE, Fuel Pump
2	21-857005A1	DIAPHAGM KIT
3	NSS	NOT SOLD SEPARATE, Diaphragm
4	NSS	NOT SOLD SEPARATE, Check Valve-Rubber
5	NSS	NOT SOLD SEPARATE, Retainer
6	NSS	NOT SOLD SEPARATE, Spring
7	NSS	NOT SOLD SEPARATE, Cap
8	NSS	NOT SOLD SEPARATE, Spring
9	NSS	NOT SOLD SEPARATE, Cap
10	NSS	NOT SOLD SEPARATE, Diaphragm
11	NSS	NOT SOLD SEPARATE, Gasket-Boost
12	NSS	NOT SOLD SEPARATE, Gasket-Pulse
13	27-8M0204705	GASKET
14	987752	PLATE
15	22-856827	FITTING
16	10-82130050	SCREW, (M6 x 50)
17	144303	BASE
18	54-816311T	TIE STRAP, (8.00 Inches)
19	32-856818	HOSE
20	23-85686953	SLEEVE, (27.00 Inches Bulk) (10-1/2 IN.)
21	32-8M0064778	HOSE
22	54-8M0214964	CLAMP, Hose (15.3)
23	22-822769	CONNECTOR

▶Fuel Rails (32 parts)

Ref	OEM Part #	Part Name
-	854199A99	POWERHEAD ASSEMBLY Comment: (225)
1	8M0063279	COMPRESSOR ASSEMBLY, Air Comment: (SEE BREAKDOWN ON AIR COMPRESSOR COMPONENTS)
2	10-85593912	SCREW, (M6 x 12)
3	8M0175171	PULLEY
4	10-81893450	SCREW, (M8 x 50)
5	852394T5	FUEL RAIL (PORT)
6	8M6001743	INJECTOR
7	12-828694A1	WASHER ASSEMBLY, Cupped
8	54-816311T	TIE STRAP, (8.00 Inches)
9	32-8M0064785	HOSE, FUEL/AIR BALANCE
10	23-85686953	SLEEVE, (27.00 Inches Bulk)
11	852395T5	FUEL RAIL (STARBOARD)
12	32-85682931	TUBING (2-1/2 IN.)
13	21-826810	CHECK VALVE
14	32-85682931	TUBING (9 IN.)
15	54-816311T	TIE STRAP, (8.00 Inches)
16	32-856839	TUBING
17	10-82104510	SCREW, (M5 x 10)
18	54-46997	CLAMP
19	16-8M0063255	STUD (M10 X 91)
20	11-826292	NUT, (M10) Brass/Nickel Plated
21	32-8M0064781	HOSE, FUEL SUPPLY
22	23-85686953	SLEEVE, (27.00 Inches Bulk)
23	32-85466755	HOSE (2 IN.) - FUEL RETURN
24	32-8568201	HOSE
25	32-856952	TUBING, AIR DUMP
26	54-850241	CLAMP (14.0)
27	54-8M0204696	CLAMP
28	54-8M0214964	CLAMP, Hose (15.3)
29	32-8567631	HOSE ASSEMBLY
30	23-85687631	SLEEVE, (16.00 Inches)
31	22-8567411	FITTING

▶Gear Housing(Driveshaft)(Counter Rotation) (46 parts)

Ref	OEM Part #	Part Name
-	817275A5	REBUILD KIT, Water Pump
1	1623-822442T84	GEAR HOUSING ASSEMBLY Comment: (GRAY-BASIC)
2	17-379721	PIN
3	821526001	FILLER BLOCK
4	22-8M0058389	FITTING KIT, Magnetic, Plug Fill/Drain
5	12-191833	WASHER, Fiber
6	97-826134Q	ANODE
7	10-4000333	SCREW, (M6 x 40)
8	11-401386	NUT, (M6)
9	31-42647A1	BEARING ASSEMBLY, Roller
10	17-43044	PIN, Dowel - Without Hole (.375 x .625)
11	10-79953Q04	SCREW KIT, (.375-16 x .250)
12	12-191833	WASHER, Fiber
13	22-85822A6	CONNECTOR Comment: (XXL)
14	56762	TIE STRAP, (4.00 Inches)
15	NSS	NOT SOLD SEPARATE, Pinion Gear (PART OF 43-828695A1) Comment: (1.75:1 - 12/21)
16	12-92721	WASHER
17	11-35921	NUT, (.625-18)
18	23-815921A4	BUSHING ASSEMBLY
19	26-8M0204708	SEAL, Oil
20	25-8M0214927	O-RING, (.799)
21	10-1993716	SCREW, (M6 x 16)
22	12-77674	WASHER
23	824145	SHIFT SHAFT (LOWER)
24	45-8M0140442	DRIVESHAFT (LOWER)
25	28-8M0204723	KEY
26	15-42637A1	SHIM SET
27	31-8M0146566	BEARING, Roller
28	NSS	NOT SOLD SEPARATE, Cup
29	8245191	RETAINER
30	8M0214948	CARRIER ASSEMBLY
31	25-8M0142854	O-RING, (2.175 x .175)
32	26-8M0214939	SEAL, Oil
33	26-8M0214939	SEAL, Oil
34	817275A1	PUMP ASSEMBLY, Water
35	26-816575A2	SEAL KIT
36	27-430331	GASKET
37	27-8172771	GASKET
38	8M0204709	FACEPLATE
39	47-43026T2	IMPELLER
40	10-1993716	SCREW, (M6 x 16)
41	832942A1	COUPLING ASSEMBLY
42	25-8M0204645	O-RING, (.796 x .139)
43	25-8M0204654	O-RING, (1.046)
44	45-826353A1	EXTENSION KIT, Driveshaft Comment: (XX-LONG-30 IN.)(SEE NOTE)
45	823902	COUPLING

▶Gear Housing(Driveshaft)(Standard Rotation) (46 parts)

Ref	OEM Part #	Part Name
-	817275A5	REBUILD KIT, Water Pump
1	1623-822442T84	GEAR HOUSING ASSEMBLY Comment: (GRAY-BASIC)
2	17-379721	PIN
3	821526001	FILLER BLOCK
4	22-8M0058389	FITTING KIT, Magnetic, Plug Fill/Drain
5	12-191833	WASHER, Fiber
6	97-826134Q	ANODE
7	10-4000333	SCREW, (M6 x 40)
8	11-401386	NUT, (M6)
9	31-42647A1	BEARING ASSEMBLY, Roller
10	17-43044	PIN, Dowel - Without Hole (.375 x .625)
11	10-79953Q04	SCREW KIT, (.375-16 x .250)
12	12-191833	WASHER, Fiber
13	22-85822A6	CONNECTOR Comment: (XXL)
14	56762	TIE STRAP, (4.00 Inches)
15	NSS	NOT SOLD SEPARATE, Pinion Gear (PART OF 43-828168A2) Comment: (1.75:1 - 12/21)
16	12-92721	WASHER
17	11-35921	NUT, (.625-18)
18	23-815921A4	BUSHING ASSEMBLY
19	26-8M0204708	SEAL, Oil
20	25-8M0214927	O-RING, (.799)
21	10-1993716	SCREW, (M6 x 16)
22	12-77674	WASHER
23	824145	SHIFT SHAFT (LOWER)
24	45-8M0140442	DRIVESHAFT (LOWER)
25	28-8M0204723	KEY
26	15-42637A1	SHIM SET
27	31-8M0146566	BEARING, Roller
28	NSS	NOT SOLD SEPARATE, Cup
29	8245191	RETAINER
30	8M0214948	CARRIER ASSEMBLY
31	25-8M0142854	O-RING, (2.175 x .175)
32	26-8M0214939	SEAL, Oil
33	26-8M0214939	SEAL, Oil
34	817275A1	PUMP ASSEMBLY, Water
35	26-816575A2	SEAL KIT
36	27-430331	GASKET
37	27-8172771	GASKET
38	8M0204709	FACEPLATE
39	47-43026T2	IMPELLER
40	10-1993716	SCREW, (M6 x 16)
41	832942A1	COUPLING ASSEMBLY
42	25-8M0204645	O-RING, (.796 x .139)
43	25-8M0204654	O-RING, (1.046)
44	45-826353A1	EXTENSION KIT, Driveshaft (XX-LONG-30 IN.) Comment: (SEE NOTE)
45	823902	COUPLING

▶Gear Housing, Propeller Shaft - Counter Rotation (38 parts)

Ref	OEM Part #	Part Name
-	26-816575A4	SEAL KIT, Gear Housing
1	1623-822442T84	GEAR HOUSING ASSEMBLY Comment: (GRAY-BASIC)
47	8M0226861	SHIFT CRANK
48	8M0235940	SPOOL ASSEMBLY
49	NSS	NOT SOLD SEPARATE, Spool
50	NSS	NOT SOLD SEPARATE, Sleeve
51	NSS	NOT SOLD SEPARATE, Cotter Pin
52	15-44491A1	SHIM SET
53	828830A2	ADAPTOR ASSEMBLY, Bearing
54	31-814653T	BEARING ASSEMBLY, Needle Rollers
55	12-815481	THRUST WASHER
56	31-815480	BEARING, Thrust
57	43-828696T2	GEAR ASSEMBLY, Reverse (1.75:1 - 12/21)
58	31-15844	BEARING ASSEMBLY, Roller
59	24-30893	SPRING
60	52-859340T	SLIDING CLUTCH
61	17-8M0100263	PIN, Cross
62	17-828356	PIN, Detent
63	44-8M0140448	PROPELLER SHAFT
64	43-828695A1	GEAR SET, Forward/Pinion (12/21)
65	23-1761526	SPACER SHIM, (.230)
66	31-815480	BEARING, Thrust
67	12-815481	THRUST WASHER
68	828831A3	ADAPTOR ASSEMBLY, Bearing
69	31-814653T	BEARING ASSEMBLY, Needle Rollers
70	12-18448	THRUST WASHER
71	31-15842	BEARING, Thrust
72	8182911	RACE, Thrust
73	814605	KEEPER
74	25-8M0214920	O-RING
75	818290T8	CARRIER ASSEMBLY, Bearing
76	31-30956T	BEARING, Needle
77	26-14077	SEAL, Oil (INSIDE)
78	26-8M0204670	SEAL (OUTSIDE)
79	14-18323	TAB WASHER
80	8M2011027	RETAINER
81	97-76214Q5	ANODE KIT
82	10-8M0204686	SCREW, (.437-14 x 1.750)

▶Gear Housing, Propeller Shaft - Standard Rotation (31 parts)

Ref	OEM Part #	Part Name
-	26-816575A4	SEAL KIT, Gear Housing
1	1623-822442T84	GEAR HOUSING ASSEMBLY Comment: (GRAY-BASIC)
46	8M0226861	SHIFT CRANK
47	8M0235940	SPOOL ASSEMBLY
48	NSS	NOT SOLD SEPARATE, Shift Spool
49	NSS	NOT SOLD SEPARATE, Cotter Pin
50	NSS	NOT SOLD SEPARATE, Sleeve
51	15-44491A1	SHIM SET
52	43-859321A3	GEAR ASSEMBLY, Forward Comment: (1.75:1 - 12/21)
53	31-30894A1	BEARING SET, Cup And Cone
54	NSS	NOT SOLD SEPARATE, Cup
55	53-856823	RING, Retaining
56	31-30895T	BEARING, Needle
57	24-30893	SPRING
58	52-859340T	SLIDING CLUTCH
59	17-828356	PIN, Detent
60	17-8M0100263	PIN, Cross
61	44-8M0140440	PROPELLER SHAFT
62	43-859322A1	GEAR ASSEMBLY, Reverse Comment: (1.75:1 - 12/21)
63	23-824108	SPACER
64	681001	RING, Thrust
65	30-88957T	BEARING ASSEMBLY, Ball
66	25-8M0214920	O-RING
67	818763T11	CARRIER ASSEMBLY, Bearing
68	31-30956T	BEARING, Needle
69	26-14077	SEAL, Oil (INSIDE)
70	26-8M0204670	SEAL (OUTSIDE)
71	14-18323	TAB WASHER
72	8M2011027	RETAINER
73	97-76214Q5	ANODE KIT
74	10-8M0204686	SCREW, (.437-14 x 1.750)

▶Instrumentation (19 parts)

Ref	OEM Part #	Part Name
1	87-19674A1	SWITCH ASSEMBLY, Lanyard
2	10-18303	SCREW, (.190-16 x 1.750) Stainless Steel
3	813679	ADAPTER
4	15920Q54	LANYARD ASSEMBLY
5	10-32866	SCREW, (#10-32 x 2.00) Stainless Steel
6	18321	CLAMP, Mounting
7	12-24676	WASHER, (.200 x .440 x .032)
8	10-32,11-68219	NUT, Stainless Steel
9	79146	RETAINER
10	54-816311T	TIE STRAP, (8.00 Inches)
11	812497A2	DIODE ASSEMBLY
12	84-11149A2	CABLE ASSEMBLY, (6.00 Inches)
13	79-859699A1	WARNING GAUGE KIT
14	850020	CLAMP
15	8,13-825361	LOCKWASHER, Star
16	8-32,11-26419	NUT, Brass
17	88-15163	LAMP
18	88-79888	SOCKET, Light Bulb
19	84-835359A1	CABLE ASSEMBLY, (20.00 Feet)

▶Oil Injection Components (33 parts)

Ref	OEM Part #	Part Name
1	1270-830889A1	TANK ASSEMBLY, Oil
2	NSS	NOT SOLD SEPARATE, Decal-Reservoir
3	23-8260841	SPACER
4	10-58376	SCREW, (.164-18 x .375)
5	12-72761	WASHER, (.203 x .562 x .060) Stainless Steel
6	36-814449A3	CAP ASSEMBLY
7	27-42999T	GASKET
8	87-12886A7	SWITCH ASSEMBLY
9	10-81893435	SCREW, (M8 x 35)
10	12-49436	WASHER
11	25-855362001	GROMMET
12	23-855364	BUSHING
13	32-8M0108355	HOSE, (57.00 Inches Bulk) (8 IN.)
14	22-8M0207780	FITTING
15	12335A1	BRACKET KIT
16	12323A1	CORD/HOOK KIT
17	1257-87421	TANK
18	36-43298A2	CAP ASSEMBLY
19	NSS	NOT SOLD SEPARATE, Insert
20	25-11332	O-RING, (2.225 x .210)
21	816190A4	HOUSING ASSEMBLY, Adapter
22	25-11332	O-RING, (2.225 x .210)
23	32-99802	TUBE
24	32-99439	HOSE, (114.00 Inches)
25	54-816311T	TIE STRAP, (8.00 Inches)
26	NSS	NOT SOLD SEPARATE, Decal-Caution Remote Tank
27	10-81893445	SCREW (M8 X 45)
28	855841T2	COOLER, Fuel
29	23-8502341	BUSHING
30	25-833155	GROMMET
31	32-85466755	HOSE (25 IN.)
32	32-856819	HOSE
33	54-8M0214964	CLAMP, Hose (15.3)

▶Power Trim Components (36 parts)

Ref	OEM Part #	Part Name
-	855998A11	TRIM AND TILT ASSEMBLY
1	811604F	MANIFOLD ASSEMBLY
2	22-56800	PLUG, Pipe (.0625-27)
3	880952A03	CYLINDER ASSEMBLY
4	823553T	ROD KIT, Trim Piston
5	878239A02	GUIDE KIT
6	811607A1	REPAIR KIT
7	811610A1	CHECK VALVE KIT
8	1100-8M0021648	GUIDE ASSEMBLY
9	878414T01	PISTON/ROD ASSEMBLY, Power Trim Comment: (STBD.)
10	35-12184A1	TRIM FILTER ASSEMBLY
11	893929A01	MANUAL RELEASE ASSEMBLY
12	53-815949001	E RING
13	811612A3	O-RING KIT
14	811617T1	PUMP
15	19-811613	PLUG ASSEMBLY
16	10-4000327	SCREW, (M6 x 14)
17	12-4002315	WASHER
18	811611	COVER
19	828710	DRIVE JOINT
20	878265A4	MOTOR ASSEMBLY Comment: (BREAKDOWN ON POWER TRIM MOTOR)
21	10-811616	SCREW Comment: (SHORT)
22	8M0142997	SHAFT ASSEMBLY
23	22-56800	PLUG, Pipe (.0625-27)
24	17-878267	PIN, Groove
25	17-821539	PIN, Trilobe
26	99625002	SHAFT
27	97-818298Q1	ANODE KIT
28	10-8M0204707	SCREW, (M6 x 25)
29	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
30	10-4000377	SCREW, (M10 x 30)
31	12-4002319	WASHER
32	54-26550	CLAMP
33	10-878609	SCREW, (#10-16 x .600)
34	8M0084613	C WASHER
35	37-435301	DECAL, Caution-Power Trim

▶Power Trim Motor (4 parts)

Ref	OEM Part #	Part Name
-	878265A4	MOTOR ASSEMBLY
1	828714A1	BRUSH AND SEAL KIT
2	828713T1	ARMATURE KIT
3	828715A1	END FRAME (COMPLETE)

▶Service Gear Housing Chart (1 parts)

Ref	OEM Part #	Part Name
-	45-826353A1	EXTENSION KIT, Driveshaft Comment: (XX-LONG-30 IN.)

▶Service/Support Material (1 parts)

Ref	OEM Part #	Part Name
0	37-855577A27	DECAL, EPA Label Information

▶Starter Motor (17 parts)

Ref	OEM Part #	Part Name
1	50-898265008	STARTER MOTOR ASSEMBLY
2	8236392	DRIVE CAP
3	10-8236411	THRU BOLT
4	8236401	DRIVE KIT
5	898265015	PINION
6	8236381	ARMATURE
7	898265016	BRUSH/SPRING KIT
8	898265014	HOLDER
9	8119011	CAP, Commutator
10	F15158	SCREW
11	NSS	NOT SOLD SEPARATE
12	13-26992	LOCKWASHER, (.250) Stainless Steel
13	11-94330	NUT, (.250-20) Brass
14	13-26992	LOCKWASHER, (.250) Stainless Steel
15	11-20890	NUT, (.250-20)
16	10-81893450	SCREW, (M8 x 50)
17	23-824921	SPACER

▶Swivel Bracket and Steering Arm (32 parts)

Ref	OEM Part #	Part Name
1	1499-8710T21	SWIVEL BRACKET ASSEMBLY Comment: (GRAY)
2	25-8M0214926	O-RING
3	23-818764	BUSHING
4	23-816039	SPACER
5	26-87735	SEAL, Oil (LOWER)
6	22-8M0169589	FITTING, Grease
7	23-821207	BUSHING
8	12-816432	THRUST WASHER
9	826364F2	YOKE, Bottom Comment: (GRAY-XL-STAINLESS STEEL)
10	53-67684	RING, Retaining
11	8M0045383	STRIKER PLATE
12	13-58643	LOCKWASHER, (.375)
13	11-46335	NUT, (.375-24)
14	10-64014	SCREW, (.250-28 x .500)
15	NSS	NOT SOLD SEPARATE, Decal-Serial Overlaminate
16	8M0074846	SENDER ASSEMBLY, Trim
17	10-852368	SCREW, (#10-24 x .750)
18	10,13-26996	LOCKWASHER, Stainless Steel
19	12-89302	WASHER, (.203 x .406 x .040)
20	17-826432A3	SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (GRAY-XL-STAINLESS STEEL)
21	10-8M0141069	SCREW, (M12 x 190)
22	824998001	BUMPER
23	8163851	MOUNT, Upper
24	12-8154371	WASHER
25	12-815436	WASHER
26	11-896963	NUT, (M12)
27	8M0036783	CLAMP
28	10-81893435	SCREW, (M8 x 35)
29	92876A12	LINK ASSEMBLY, Steering
30	10-849838	SCREW, (.375-24 x 1.25)
31	11-8M0204726	NUT, (.375-24)
32	12-37828	WASHER, (.390 x .625 x .062) Stainless Steel

▶Throttle Linkage (35 parts)

Ref	OEM Part #	Part Name
1	8M0040987	LEVER, Throttle Control
2	10-81893435	SCREW, (M8 x 35)
3	12-36042	WASHER
4	23-821113	BUSHING
5	10-40124	SCREW, (M6 x 55)
6	11-400212	NUT, (M6) Stainless Steel
7	42942	CAP
8	42927	INSERT
9	11-401386	NUT, (M6)
10	30-856896	BEARING
11	850382A3	CAM
12	23-856895	BUSHING
13	10-81893440	SCREW, (M8 x 40)
14	8235694	BALL, Threaded
15	23-8M0215006	BUSHING
16	8524353	LINK
17	67748	ROLLER
18	8502861	ROLLER, Throttle
19	53-8237951	RING, Retaining
20	10-40056107	SCREW, (M5 x 16)
21	12-89302	WASHER, (.203 x .406 x .040)
22	10,13-69432	LOCKWASHER, External
23	824010T05	BRACKET
24	824016	LATCH
25	10-42975	DRIVE SCREW
26	824015	CUP, Barrel Retainer
27	10-82155025	SCREW, (M8 x 25) Stainless Steel
28	10-82155025	SCREW, (M8 x 25) Stainless Steel
29	8M0039052	GUIDE, Roller
30	87-8M0052931	SWITCH
31	54-816311T	TIE STRAP, (8.00 Inches)
32	10-82470620	SCREW, (M3.5 x 20)
33	8568331	BRACKET
34	856879	BRACKET
35	54-856840	TIE STRAP, (5.20 Inches)

▶Tools, SPECIAL (1 parts)

Ref	OEM Part #	Part Name
-	91-821571A1	GUIDE TOOL, Water Pump Alignment Pins Comment: (GEAR HOUSING)

▶Top Cowl (22 parts)

Ref	OEM Part #	Part Name
1	112-850299T2	TOP COWL ASSEMBLY Comment: (SILVER)
2	850300F1	CAP
3	10-82130016	SCREW, (M6 x 16)
4	854371A1	SOUND BLANKET, Top
5	NSS	NOT SOLD SEPARATE, Sound Blanket-Side
6	855890	WEDGE
7	19-823865	CAP PLUG
8	850682T4	REAR LATCH HOOK ASSEMBLY
9	53-8237951	RING, Retaining
10	8M0207770	ROLLER
11	10-82130020	SCREW, (M6 x 20)
12	8M0036792	BRACKET, Front
13	10-82130016	SCREW, (M6 x 16)
14	815477	BUMPER, Latch
15	8155381	PIN, Roll
16	11-401366	NUT, (M6)
17	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
18	53-8237951	RING, Retaining
19	8M0207770	ROLLER
20	826639T	COVER
21	NSS	NOT SOLD SEPARATE, Decal-Counter Rotation
22	NSS	NOT SOLD SEPARATE, Decal-Break-In

▶Transom Brackets (18 parts)

Ref	OEM Part #	Part Name
1	3426-828334T03	BRACKET ASSEMBLY, Transom-Starboard
2	3425-828333T08	BRACKET ASSEMBLY, Transom-Port
3	22-8M0169588	FITTING, Grease Comment: (PORT)
4	826125A1	TILT TUBE
5	11-826135	NUT, (1.00-14) Brass/Nickel Plate
6	25-45711	O-RING, (.612 x .103)
7	13-88750	WASHER
8	11-826164	NUT, (.875-14)
9	10-8M0149747	SCREW, (.500-20 x 4.500)
10	12-8M0204648	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
11	11-91962	NUT, (.500-20)
12	8M0115104	LEVER ASSEMBLY
13	24-830899	SPRING, Tension
14	23-65830	NYLINER
15	24-830900	SPRING, Compression
16	99633	KNOB
17	17-99615	PIN, Groove
18	17-893709	PIN

▶Vapor Separator Components (19 parts)

Ref	OEM Part #	Part Name
1	855432A2	COVER KIT
2	22-8568431	FITTING, Straight
3	26-8554331	SEAL
4	22-855437A2	FITTING KIT, Pump Outlet
5	NSS	NOT SOLD SEPARATE, O-Ring
6	1395-808612	SCREW AND WASHER, (#8-32 x .750)
7	27-855528	GASKET
8	8M6004920	FLOAT KIT
9	F10064	SHAFT
10	8M6004917	VALVE, Needle
11	1395-5902	SCREW, (#6-32 x .187)
12	855427A1	PUMP KIT
13	8M6000589	SLEEVE
14	855434A1	BOWL KIT
15	26-8554331	SEAL
16	19-855435A1	PLUG KIT
17	22-8568421	ELBOW
18	35-18458Q4	FILTER KIT
19	8M0204710	PROBE

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 200 (DFI) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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