Mercury 1000 (1464949 THRU 1768403) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 1000. Scroll down for exploded parts diagrams (19), specifications, and maintenance reference.

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photo of JLM Marine water pump impeller kit for Mercury 65hp-220hp 46-96148q8 showing black rubber impeller with brass hub, black pump housing with spouts, silver metal cup, and various black and green gaskets and small metal parts
Комплект крыльчатки водяного насоса для Mercury 65HP-220HP 46-96148Q8
$35.00
$35.00
files/Water_Pump_Impeller_Kit_for_Mercury_65HP-220HP___46-96148Q8_-_JLM_MARINE-8286363.jpgDefault Title
$35.00
photo water pump kit for mercury mariner alpha one sterndrive 96148q8 includes rubber impeller gaskets housing seals
Комплект крыльчатки водяного насоса для подвесного двигателя Mercury/MerCruiser Alpha One Sterndrive 96148Q8
$48.50
$52.00
$48.50
files/Water_Pump_Impeller_Kit_for_Mercury_Outboard-MerCruiser_Alpha_One_Sterndrive____96148Q8_-_JLM_MARINE-8288064.jpgDefault Title
$48.50
photo of red spark plug wire jlm marine 18-8819; right-angled black boot on one end, conical black boot with visible metallic terminal on other end
Провод свечи зажигания 7 дюймов подходит для подвесных моторов Mercury Marine 150 175 200 л.с. 18-8819
$21.10
$21.10
files/7_inches_Spark_Plug_Wire_fits_Mercury_Marine_150_175_200_HP_Outboard_Motors______18-8819_-_JLM_MARINE-8286634.jpgDefault Title
$21.10
Gearcase Drain Plug – Fits Mercury/MerCruiser Marine Engines (Replaces 10 - 79953Q04, 79953Q04) - JLM Marine Boat Parts Limited
Немагнитная масляная пробка нижнего блока для подвесного двигателя Mercury Mariner и кормового привода MerCruiser 79953Q04
$21.50
$21.50
files/Lower_Unit_Non-Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive_______79953Q04_-_JLM_MARINE-8287053.jpgDefault Title
$21.50
Water Pump Impeller Kit – Fits Mercury/Mercruiser Alpha One & Outboard Motors (Replaces 46 - 96148A8, 96148Q8) - JLM Marine Boat Parts Limited
Комплект крыльчатки водяного насоса для Mercury MR/Alpha One 46-96148A8
$48.50
$48.50
files/Water_Pump_Impeller_Kit_for_Mercury_MR-Alpha_One_46-96148A8_-_JLM_MARINE-8289827.jpgDefault Title
$48.50
Water Pump Impeller Repair Kit – Fits Mercury/Mariner 65–225 HP (Replaces 47 - 89984T5) - JLM Marine Boat Parts Limited
Комплект крыльчатки водяного насоса для Mercury 65–225 л.с. 47-89984T5
$38.50
$38.50
files/Water_Pump_Impeller_Kit_for_Mercury_65_to_225_hp_47-89984T5_-_JLM_MARINE-8289819.jpgDefault Title
$38.50
Water Pump Impeller – Fits Mercury/Mercruiser/OMC/Johnson/Evinrude 65 - 225 HP (Replaces 47 - 89984T4) - JLM Marine Boat Parts Limited
Комплект крыльчатки водяного насоса для Mercury / Mercruiser / OMC / Johnson / Evinrude Набор для обслуживания крыльчатки 65 - 225 л.с. 47-89984T4
$21.50
$21.50
files/Water_Pump_Impeller_Kit_for_Mercury_-__Mercruiser_-_OMC_-_Johnson_-_Evinrude_Impeller_Service_Set_65_to_225_hp_47-89984T4_-_JLM_MARINE-8289798.jpgDefault Title
$21.50
9 - inch Spark Plug Wire – Fits Mercury Marine 150 - 175 - 200HP Outboards - JLM Marine Boat Parts Limited
9-дюймовый провод свечи зажигания подходит для подвесных моторов Mercury Marine 150 175 200 л.с. 18-5228
$20.19
$20.19
files/9_inches_Spark_Plug_Wire_fits_Mercury_Marine_150_175_200_HP_Outboard_Motors___18-5228_-_JLM_MARINE-8286628.jpgDefault Title
$20.19
Water Pump Impeller Kit – Fits Mercury/Mercruiser 65–225 HP (Replaces 47 - 89984T5) - JLM Marine Boat Parts Limited
Комплект крыльчатки водяного насоса для Mercury 65 до 225 л.с. 46-96148A5
$38.50
$38.50
files/Water_Pump_Impeller_Kit_for_Mercury_65_up_to_225_hp_46-96148A5_-_JLM_MARINE-8289811.jpgDefault Title
$38.50
Water Pump Impeller – Fits Honda 8–20 HP Outboards (Replaces 19210 - ZW9 - A31, 19210 - ZW9 - A32) - JLM Marine Boat Parts Limited
Крыльчатка водяного насоса для Honda 8-20 л.с. 18-32455
$16.69
$16.69
files/Water_Pump_Impeller_for_Honda_8-20_HP__18-32455_-_JLM_MARINE-8288256.jpgDefault Title
$16.69
47-803631T Water Pump Impeller for Mercury Mercruiser Force | JLM Marine
47-803631T Water Pump Impeller for Mercury Mercruiser Force | JLM Marine
$17.99
$17.99
files/2fef3a828babec6d.jpgDefault Title
$17.99

Mercury 1000 (1464949 THRU 1768403) Parts & Diagrams

🔎 Mercury 1000 Reference Library — Exploded parts diagrams (19 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 1000 is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower 100 HP
Displacement 2064 cc
Bore x Stroke 90 mm x 81 mm
Spark Plug (Type & Gap) NGK IZFR6F-11
Engine Oil Capacity 5.2 L (5.5 quart)
Recommended Engine Oil Mercury FourStroke Oil 10W-30
Gear Case Oil Capacity 710 mL (24 fl oz)
Idle Speed (in gear) 650–700 RPM (in gear)
Full Throttle RPM Range 5000-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 1000:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 1000.

▶BOTTOM COWL ASSEMBLY (42 parts) BOTTOM COWL ASSEMBLY
Ref OEM Part # Part Name
1 186-1781A2 BOTTOM COWL ASSEMBLY
2 19-824928001 PLUG, HOLE - BOTTOM COWL (TO PLUG 3/4" HOLE IN BOTTOM COWL)
3 29997A1 TRIM MOULDING ASSEMBLY
4 29998 SPLICER, TRIM MOULDING - REAR
5 10-29226 SCREW, DECORATIVE - MOULDING TO BOTTOM COWL
6 12-24671 WASHER, FIBER - MOULDING FASTENING SCREW
7 11-29225 NUT, NYLON CAP - MOULDING FASTENING SCREW
8 13-26995 LOCKWASHER, MOULDING FASTENING SCREW
9 11-26419 NUT, BRASS - MOULDING FASTENING SCREW
10 228-3005 BAFFLE, BOTTOM COWL
11 10-21106 SCREW, BAFFLE TO BOTTOM COWL
12 30768 BRACKET, RECTIFIER MOUNTING
13 10-21091 SCREW, BRACKET TO BOTTOM COWL (1 1/8")
14 10-56500 SCREW, BRACKET TO BOTTOM COWL (1 1/4")
15 11-8M0207775 NUT, RECTIFIER BRACKET MOUNTING SCREW
16 30003 BRACKET, PIVOT PIN TO BOTTOM COWL
17 17-30004 PIN, PIVOT - BOTTOM COWL
18 11-20696 NUT, PIVOT PIN FASTENING
19 27-29914 GASKET, POWERHEAD TO BOTTOM COWL
20 10-76621 SCREW, BOTTOM COWL TO DRIVE SHAFT HOUSING
21 20557 BRACKET, CABLE END ANCHOR
22 10-29200 SCREW, ANCHOR BRACKET TO BOTTOM COWL
23 29532 LEVER, THROTTLE CONTROL
24 30612 LEVER, SHIFT CONTROL
25 23-29529 BUSHING, THROTTLE AND SHIFT LEVER
26 10-47273 SCREW, THROTTLE AND SHIFT LEVER FASTENING
27 12-8M0042641 WASHER, THROTTLE AND SHIFT LEVER FASTENING SCREW
28 17-30978A1 PIN ASSEMBLY, CLEVIS YOKE
29 17-239281 ROLL PIN, CLEVIS YOKE PIN
30 10-20584 SCREW, CLEVIS PIN FASTENING
31 13-29402 WASHER, WAVE - PIN FASTENING SCREW
32 11-8M0204718 NUT, PIN FASTENING SCREW
33 30789A1 SHIFT SHAFT ASSEMBLY, UPPER
34 27714 ROD (SLEEVE), SHIFT CONTROL END
35 11-25168 NUT, SHIFT SHAFT END ADJUSTING
36 30630 ROD, LINK - SHIFT SHAFT END
37 18-25191 COTTER PIN, LINK ROD TO SHIFT SHAFT
38 12-20583 WASHER, LINK ROD
39 24-30621 SPRING, DETENT
40 10-98256 SCREW, DETENT SPRING TO BOTTOM COWL
41 12-69057 WASHER, DETENT SPRING SCREW
42 11-8M0207775 NUT, DETENT SPRING SCREW
▶CARBURETOR ASSEMBLY (37 parts) CARBURETOR ASSEMBLY
Ref OEM Part # Part Name
-- 1395-92621 REPAIR PARTS KIT (1 PER CARBURETOR)
1 1335-1983 CARBURETOR ASSEMBLY, COMPLETE (KC-1A)
2 1395-8673 FLOAT ASSEMBLY
3 17-20853 PIN, FLOAT LEVER PINION
4 1399-102 LEVER, FLOAT (LOWER)
5 1399-101 LEVER, FLOAT (UPPER)
6 1395-92581 INLET NEEDLE, SEAT AND GASKET
7 27-25033 GASKET, INLET SEAT
8 1399-99 GASKET, FLOAT BOWL COVER
9 1399-1133 COVER, FLOAT BOWL
10 10-22625 SCREW, FLOAT BOWL COVER (SHORT)
11 10-25850 SCREW, FLOAT BOWL COVER (LONG)
12 27-25851 GASKET, STRAINER COVER (LARGE)
13 1399-3938 SCREEN, FILTER
14 27-25849 GASKET, STRAINER COVER (SMALL)
15 1399-4791A1 COVER, STRAINER
16 27-25848 GASKET, STRAINER COVER SCREW
17 10-25822 SCREW, STRAINER COVER FASTENING
18 1395-6027 SCREW, THROTTLE STOP LEVER
19 8146791 LEVER, THROTTLE STOP (SEE NOTE BELOW)
20 1399-2012 SHAFT, THROTTLE
21 1399-2178 TUBE, IDLE
22 27-23180 GASKET, IDLE TUBE
23 10-23035 SCREW AND LOCKWASHER, THROTTLE SHUTTER
24 1399-2014 SHUTTER, THROTTLE
25 24-27160 SPRING, IDLE ADJUSTMENT SCREW
26 1399-1713 SCREW, IDLE ADJUSTMENT
27 10-28405 SCREW, PLUG - MAIN FUEL JET CHANNEL
28 27-28406 GASKET, JET CHANNEL PLUG SCREW
29 1399-1467 JET, MAIN FUEL (.067)
30 27-28409 GASKET, MAIN FUEL JET
31 1399-2010 NOZZLE, MAIN
32 10-28846 SCREW, PLUG - MAIN NOZZLE
33 24-20869 SPRING, THROTTLE SHAFT RETURN (UPPER CARBURETOR)
34 19-32299 WELCH PLUG, BODY CHANNEL
35 27-31402 GASKET, CARBURETOR FLANGE
36 11-29250 NUT, CARBURETOR MOUNTING STUD
▶CARBURETOR LINKAGE AND CHOKE SOLENOID (40 parts) CARBURETOR LINKAGE AND CHOKE SOLENOID
Ref OEM Part # Part Name
1 29690 CHOKE SOLENOID, TOP COWL
2 30050 TERMINAL, CHOKE SOLENOID LEAD
3 10-24773 SCREW, CHOKE SOLENOID TO TOP COWL
4 13-26991 LOCKWASHER, CHOKE SOLENOID SCREW
5 10-20540 SCREW, CHOKE SOLENOID TO TOP COWL
6 13-26992 LOCKWASHER, CHOKE SOLENOID SCREW
7 397-421A2 GROUND STRAP ASSEMBLY, CHOKE SOLENOID TO ADAPTOR
8 54-648552 CLIP, CHOKE SOLENOID WIRE
9 10-24239 SCREW, WIRE CLIP TO TOP COWL
10 8M0084613 "D" WASHER, WIRE CLIP FASTENING SCREW
11 54-22783 "S" CLIP, CHOKE SOLENOID WIRE TO TOP COWL
12 90242A1 KNOB, CHOKE ROD
13 25-20116 GROMMET, CHOKE ROD
14 22462 "U" LINK, CHOKE KNOB TO CHOKE ROD
15 10-69022 SCREW, "U" LINK TO CHOKE KNOB
16 13-26996 LOCKWASHER, "U" LINK SCREW
17 18-26953 COTTER PIN, "U" LINK TO CHOKE ROD
18 48315A4 PLUNGER AND LINK ASSEMBLY, CHOKE SOLENOID
19 12-30164 WASHER, PLUNGER AND LINK
20 18-26953 COTTER PIN, LINK TO UPPER CHOKE LEVER
21 27977 CLUSTER, THROTTLE LEVER (UPPER CARBURETOR)
22 1395-6027 SCREW, CLUSTER TO THROTTLE LEVER
23 1335-1983 CARBURETOR ASSEMBLY, COMPLETE
24 53649A2 THROTTLE PICK-UP BRACKET ASSEMBLY
25 10-29239 SCREW, THROTTLE BRACKET MOUNTING
26 12-30164 WASHER, CLAMP FASTENING SCREW
27 26977 BRACKET, COIL LEAD RETAINER
28 10-98253 SCREW, RETAINER BRACKET TO CENTER CARBURETOR
29 13-21272 LOCKWASHER, BRACKET FASTENING SCREW
30 32043 ROD, CHOKE
31 16-30172 STUD, CARBURETOR - CHOKE SHUTTER PIVOT
32 47804 SHUTTER, CHOKE - CARBURETOR
33 23-30438 BUSHING, NYLON - UPPER CHOKE SHUTTER
34 17-25391 RIVET, CHOKE SHUTTER TO CHOKE ROD
35 12-30164 WASHER, CHOKE SHUTTER CARBURETOR STUD
36 11-20110 NUT, CHOKE SHUTTER TO CARBURETOR STUD
37 24-32428 SPRING, CHOKE ROD TENSION
38 10-657461 STUD, CHOKE ROD SPRING TO CARBURETOR
39 23-32427 SPACER, CHOKE ROD SPRING STUD
40 11-8M0207775 NUT, CHOKE ROD SPRING TO CARBURETOR STUD
▶CLAMP AND SWIVEL BRACKET ASSEMBLY (55 parts) CLAMP AND SWIVEL BRACKET ASSEMBLY
Ref OEM Part # Part Name
1 1440-3296A1 CLAMP BRACKET ASSEMBLY
2 28403A3 THUMB SCREW ASSEMBLY
3 12-28404 WASHER, THUMB SCREW
4 8M0041936 TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET
5 12-52864 SHIM, CLAMP BRACKET TILT TUBE
6 11-858869 NUT, TILT TUBE FASTENING
7 53078 CAP, PLASTIC - TILT TUBE
8 23-59624 SPACER, CLAMP BRACKET STUD
9 16-59625 STUD, CLAMP BRACKET
10 13-8M0204647 LOCKWASHER, CLAMP BRACKET STUD
11 11-22053 NUT, CLAMP BRACKET STUD
12 17-8M0026068 TILT LOCK PIN ASSEMBLY
13 32-28052 SLEEVE, RUBBER - TILT LOCK PIN BUMPER
14 1453-2688A1 SWIVEL BRACKET ASSEMBLY
15 22-69059 FITTING, GREASE
16 26-31783 OIL SEAL
17 24-94891 SPRING, COIL - SWIVEL BRACKET
18 17-28658 PIN, COIL SPRING MOUNTING
19 19-77633Q LUBRICAP, SWIVEL BRACKET GREASE FITTING
20 23-28688 SPACER, RUBBER - COIL SPRING POSITIONING
21 17-25598 PIN, REVERSE LOCK SPRING ATTACHING
22 17-31772A1 SWIVEL PIN AND TOP YOKE ASSEMBLY
23 28203 BUMPER, TOP YOKE
24 10-49554 BOLT, TOP YOKE TO UPPER MOUNT
25 11-8M0204653 NUT, TOP YOKE BOLT FASTENING
26 12-31815 WASHER, SWIVEL PIN - LOWER (TOP WASHER OPTIONAL)
27 31234 BOOT, RUBBER - UPPER SHIFT SHAFT
28 38-56267 SERIAL PLATE
29 10-25612 SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET
30 28205T STRAP STOP, DRIVE SHAFT HOUSING TO SWIVEL BRACKET
31 10-28200 SCREW, STRAP STOP TO DRIVE SHAFT HOUSING
32 11-25269 NUT, STRAP STOP FASTENING SCREW
33 31775 YOKE, BOTTOM
34 11-71956 NUT, SWIVEL PIN RETAINING
35 24-29821 SPRING, REVERSE LOCK TENSION
36 26903A4 REVERSE LOCK ASSEMBLY
37 56349 SHAFT, REVERSE LOCK PIVOT
38 18-45882 COTTER PIN, REVERSE LOCK TO SHAFT
39 30126A1 TILT STOP LEVER ASSEMBLY
40 10-30128 SCREW, TILT STOP LEVER ANCHOR
41 13-31030 WASHER, WAVE - LEVER ANCHOR SCREW
42 11-29250 NUT, LEVER ANCHOR SCREW
43 55-28416 PIN, UPPER SHOCK MOUNTING
44 23-28199 SPACER, UPPER SHOCK BUSHING TO CLAMP BRACKET
45 12-28196 WASHER, UPPER BUSHING RETAINING (INNER)
46 12-8M0204648 WASHER, UPPER AND LOWER BUSHING RETAINER (OUTER)
47 10-28450 SCREW, NYLOCK - UPPER AND LOWER SHOCK MOUNTING PIN
48 55-58780A7 SHOCK ABSORBER
49 23-28198 BUSHING, RUBBER - SHOCK ABSORBER (LOWER)
50 23-32171 BUSHING, RUBBER - SHOCK ABSORBER (UPPER)
51 55-696531 PIN, LOWER SHOCK MOUNTING
52 12-8M0204695 WASHER, LOWER BUSHING RETAINER (INNER)
53 10-68298 BOLT, CLAMP BRACKET TO BOAT TRANSOM
54 12-68410 WASHER, CLAMP BRACKET BOLT
55 11-82670912 NUT, CLAMP BRACKET BOLT
▶COWLING AND FRONT COVER (24 parts) COWLING AND FRONT COVER
Ref OEM Part # Part Name
-- 92-271091 ADHESIVE COMPOUND, EMBLEM FASTENING
1 2113-2663A7 COWL FRONT COVER ASSEMBLY
2 37-37860 DECAL, FRONT COVER - "MERC 1000"
3 37-35831 DECAL, FRONT COVER - "BLIPS"
4 37-35833 DECAL, FRONT COVER EMBLEM
5 37-64413 EMBLEM, FRONT COVER
6 37-35780 DECAL, FRONT COVER - "FLAGS"
7 56849 KNOB, COWL FRONT COVER FASTENING
8 12-30771 WASHER, COVER FASTENING KNOB (RUBBER)
9 12-26825 WASHER, COVER FASTENING KNOB (STEEL)
10 24-30772 SPRING, TENSION - FASTENING KNOB
11 17-29077 ROLL PIN, TENSION SPRING TO KNOB
12 31089 STRIP, SOUND ABSORBING
13 38675 BLANKET, SOUND ABSORBING
14 35769 SEAL, SOUND ABSORBING - UPPER
15 2120-2509A5 WRAP AROUND COWL ASSEMBLY
16 46785A1 HANDLE, COWL LATCH
17 53-21058 "E" RING, HANDLE TO HINGE PIN
18 17-21057 PIN, HINGE - COWL LATCH HANDLE
19 46785A1 SWIVEL, COWL LATCH
20 30413 HOOK, COWL LATCH FASTENING
21 30021 BLANKET, SOUND ABSORBING
22 37-35783 DECAL, WRAP AROUND COWL - PORT
23 37-35784 DECAL, WRAP AROUND COWL - STARBOARD
▶CRANKSHAFT, PISTONS AND CONNECTING RODS (27 parts) CRANKSHAFT, PISTONS AND CONNECTING RODS
Ref OEM Part # Part Name
-- 39-33945A12 RING, PISTON (.015 OVERSIZE) - 5/64" THICK
1 420-3351A3 CRANKSHAFT
2 28-45554 KEY, FLYWHEEL DR
3 531-1884A3 CENTER MAIN BEARING ASSEMBLY
4 17-20032 DOWEL PIN, CENTER MAIN BEARING
5 29-714221 BEARING, NEEDLE - OUTER RACE
6 26113T RACE, OUTER (PAIR)
7 53-26933 RING, SNAP - OUTER RACE
8 17-31245 DOWEL PIN, STEPPED
9 37-29968 SCREW, CENTER MAIN BEARING CLAMPING
10 11-8M0207775 NUT, BEARING CLAMPING SCREW
11 533-2761A3 MAIN BEARING ASSEMBLY, VALVE TYPE (ALUMINUM)
12 17-20032 DOWEL PIN, MAIN BEARING
13 10-25313 SCREW, MAIN BEARING CLAMPING
14 34-32203A1 REED SET, MATCHED - MAIN BEARING
15 34-64632 REED STOP, MAIN BEARING REED VALVES
16 12-26014 WASHER, REED STOP MOUNTING SCREW- BRONZE MAIN BEARING
17 10-77280 SCREW, REED STOP MOUNTING -ALUMINUM MAIN BEARING
18 732-2735A2 PISTON AND PISTON PIN ASSEMBLY
19 40-32118 LOCK RING, PISTON PIN
20 39-32921A12 RING, PISTON (5/64" THICK)
21 611-1885A4 CONNECTING ROD AND CAP ASSEMBLY
22 10-45379 SCREW, CONNECTING ROD
23 11-20061 NUT, CONNECTING ROD SCREW
24 29-47897 BEARING, NEEDLE - CRANKPIN
25 29-39656 BEARING, NEEDLE - PISTON PIN
26 12-29681 WASHER, NEEDLE LOCATING
▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (61 parts) CYLINDER BLOCK AND CRANKCASE ASSEMBLY
Ref OEM Part # Part Name
1 1128-1890A1 END CAP ASSEMBLY, UPPER
2 26-41953 OIL SEAL
3 25-31305 "O" RING
4 30-62567T BEARING, BALL
5 15-31283A1 SHIM, END CAP TO CRANKCASE (.002-3-5-10)
6 10-30225 SCREW, END CAP MOUNTING
7 836-1852A1 CYLINDER BLOCK AND CRANKCASE ASSEMBLY
8 17-23648 BUSHING, CRANKCASE - COWL MOUNTING STUD
9 22-328022 PLUG, PIPE - WATER PRESSURE HOLE
10 16-21831 STUD, CARBURETOR MOUNTING
11 16-64281 STUD, CRANKCASE TO DRIVE SHAFT HOUSING
12 17-43044 PIN, DOWEL - CRANKCASE TO CYLINDER BLOCK
13 17-20032 PIN, DOWEL - CYLINDER BLOCK TO MAIN BEARING
14 16-26134 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING
15 16-26135 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING
16 10-26132 SCREW, CRANKCASE TO CYLINDER BLOCK (2 1/2")
17 10-78841 SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/2")
18 11-29250 NUT, CRANKCASE FASTENING SCREW
19 53-78201 BRACKET, CLAMP EXTENSION
20 10-36351 SCREW, MAIN BEARING LOCKING Comment: SERIAL 01618985-09999999
21 10-20359 SCREW, CENTER MAIN BEARING LOCKING
22 14-20091 TAB WASHER, BEARING LOCKING SCREW
23 1126-1751A1 END CAP ASSEMBLY, LOWER
24 21-28481A1 CHECK VALVE ASSEMBLY, END CAP
25 26-41953 OIL SEAL, LOWER
26 26-29478 OIL SEAL, UPPER
27 25-20081 "O" RING
28 30-63742T BEARING, BALL
29 15-20085A1 SHIM, END CAP TO CRANKCASE (.002-3-5-10)
30 10-30225 SCREW, END CAP MOUNTING
31 27-31302 GASKET, CYLINDER BLOCK TO MANIFOLD PLATE
32 47660 PLATE EXHAUST MANIFOLD
33 27-38271 GASKET, MANIFOLD PLATE TO COVER
34 31303 COVER, EXHAUST MANIFOLD
35 10-28667 SCREW, MANIFOLD COVER MOUNTING
36 54-26519 CLAMP, SPARK PLUG LEADS TO COVER
37 30109 GROUND STRAP ASSEMBLY, CYLINDER BLOCK TO BOTTOM COWL
38 32-8M0108355 TUBE, BALANCE - MAIN BEARING STARTED WITH SERIAL #1618985 Comment: SERIAL 01618985-09999999
39 22-20781 ELBOW, BALANCE TUBE TO MAIN BEARING SCREW Comment: SERIAL 01618985-09999999
40 22-8585531 TEE, BALANCE TUBE TO MAIN BEARING SCREW Comment: SERIAL 01618985-09999999
41 54-20386 CLAMP, BALANCE TUBE TO ELBOW AND TEE Comment: SERIAL 01618985-09999999
42 58124A1 SWITCH, MERCURY Comment: (N.L.A.-ORDER 33385A1 MERCURY SWITCH AND (1) 10-28708 SCREW)
43 54-22875 CLAMP, MERCURY SWITCH HOLDING
44 8M0084613 "D" WASHER, CLAMP FASTENING SCREW
45 10-20401 SCREW, MERCURY SWITCH CLAMP TO EXHAUST COVER
46 22-67902 CONNECTOR, CYLINDER BLEED HOSE - LOWER AND CENTER
47 32-9912688 HOSE, UPPER AND LOWER CYLINDER BLEED
48 22-25956 TEE, CHECK VALVE AND ADAPTOR
49 22-28586A1 ADAPTOR AND CHECK VALVE ASSEMBLY
50 21-28481A1 CHECK VALVE ASSEMBLY
51 22-62365A1 CHECK VALVE ASSEMBLY, UPPER - BLEED HOSE
52 54-20387 CLAMP, BLEED HOSE TO CONNECTOR
53 27-31798 GASKET, CYLINDER BLOCK COVER
54 1011-1946A1 CYLINDER BLOCK COVER ASSEMBLY
55 23-26348 BUSHING, COVER - COWL MOUNTING STUD
56 10-56500 SCREW, CYLINDER BLOCK COVER MOUNTING (1 1/4")
57 11-8M0207775 NUT, COVER MOUNTING SCREW
58 27-31304 GASKET, TRANSFER PORT COVER
59 31288 COVER, TRANSFER PORT
60 10-28666 SCREW, TRANSFER PORT COVER AND BALLAST MOUNTING (1")
61 13-26992 LOCKWASHER, TRANSFER PORT COVER AND BALLAST MOUNTING SCREW
▶DISTRIBUTOR ADAPTOR AND PILOT ASSEMBLY (37 parts) DISTRIBUTOR ADAPTOR AND PILOT ASSEMBLY
Ref OEM Part # Part Name
1 53-26406 RING, SNAP - BALL BEARING RETAINING
2 30-26379 BEARING, BALL - DRIVE SHAFT
3 45-30573 DRIVE SHAFT, DISTRIBUTOR
4 45960A1 PILOT ASSEMBLY
5 30-20066 BEARING, BALL - DISTRIBUTOR PILOT
6 24-29275 SPRING, HORSESHOE
7 17-27962 PIN, SPRING TERMINAL
8 12-8M0204649 WASHER, SPRING TERMINAL PIN
8A 32197 STOP, SPRING TERMINAL PIN
9 55804A1 ECONOMIZER COLLAR AND PIN ASSEMBLY
10 17-27961 PIN, SPRING RETAINER
11 22-25094 FITTING, GREASE - ECONOMIZER COLLAR
12 32044A1 THROTTLE ACTUATOR ASSEMBLY
13 23-26602 BUSHING, NYLON - THROTTLE ACTUATOR
14 10-69022 SCREW, THROTTLE ACTUATOR TO SECTOR GEAR
15 13-26996 LOCKWASHER, THROTTLE ACTUATOR FASTENING SCREW
16 12-847883 WASHER, THROTTLE ACTUATOR FASTENING SCREW
17 30645 ADAPTOR, DISTRIBUTOR
18 22-25094 FITTING, GREASE - ADAPTOR
19 10-78841 SCREW, ADAPTOR AND PILOT TO CRANKCAES FLANGE
20 12-20084 WASHER, ADAPTOR AND PILOT FASTENING SCREW
21 11-22053 NUT, ADAPTOR AND PILOT FASTENING SCREW
22 12-27939 WASHER, THRUST - DISTRIBUTOR PILOT
23 14-27960 TAB WASHER, CAP LOCKING
24 13-27959 WASHER, WAVE - TAB WASHER TENSION
25 27955 CAP, ADAPTOR AND PILOT FASTENING
26 10-28668 SCREW, ADAPTOR AND PILOT TO DISTRIBUTOR SCREW
27 13-26992 LOCKWASHER, ADAPTOR AND PILOT TO DISTRIBUTOR SCREW
28 23-29909 SPACER, DRIVEN PULLEY
29 29906A1 DRIVEN PULLEY ASSEMBLY
30 17-29908 PIN, DRIVEN PULLEY
31 29907 FLANGE, DRIVEN PULLEY
32 28-29910 KEY, MAGNETO DRIVING
33 10-41506 SCREW, PULLEY CLAMPING
34 13-26996 LOCKWASHER, PULLEY CLAMPING SCREW
35 20140 BELT, TIMING
36 30109 GROUND STRAP ASSEMBLY, ADAPTOR TO CRANKCASE
▶DISTRIBUTOR ASSEMBLY, COMPLETE (46 parts) DISTRIBUTOR ASSEMBLY, COMPLETE
Ref OEM Part # Part Name
- 393-1282A17 DISTRIBUTOR ASSEMBLY, COMPLETE
1 393-1282 HOUSING, PRIMARY
2 22-25885A1 ELBOW ASSEMBLY, VENT HOSE - PRIMARY HOUSING
3 393-1504A11 BREAKER ASSEMBLY, COMPLETE
4 16-29230 STUD, PRIMARY LEAD AND TENSION SPRING
5 11-29236 NUT, PRIMARY LEAD FASTENING
6 393-1586 GROMMET, PLASTIC - BREAKER ASSEMBLY
7 12-26439 WASHER, BREAKER PIVOT PIN
8 18-26953 COTTER PIN, BREAKER TO PIVOT PIN
9 393-1287A2 CAM WICK AND HOLDER ASSEMBLY
10 10-20597 SCREW, BREAKER HOLDER TO HOUSING
11 393-1656 WIRE, PRIMARY GROUND
12 393-1283A1 CONDENSER
13 10-29434 SCREW, CONDENSER TO HOUSING
14 30-26379 BEARING, BALL - CAM SHAFT
15 17-25319 PIN, ROLL - CAM SHAFT
16 393-1779A2 SHAFT ASSEMBLY - DISTRIBUTOR CAM
17 25-26543 "O" RING, CAM SHAFT
18 23-28933 BUSHING, DISTRIBUTOR CAM SHAFT
19 13-26917 WASHER, WAVE - BALL BEARING TENSION
20 27-26412 GASKET, HOUSING TO ADAPTOR
21 393-1278 ADAPTOR, HOUSING TO DISTRIBUTOR CAP
22 10-32651 SCREW, ADAPTOR TO HOUSING
23 393-1280A1 ROTOR, DISTRIBUTOR
24 27-36268 GASKET, DISTRIBUTOR CAP TO ADAPTOR SEE NOTE BELOW
25 393-1927A9 DISTRIBUTOR CAP ASSEMBLY SEE NOTE BELOW
26 393-1293A1 BRUSH AND SPRING ASSEMBLY
27 22-996642 ELBOW, VENT HOSE - DISTRIBUTOR CAP
28 393-1277A3 SIDE INLET ASSEMBLY
29 393-1292A1 BRUSH AND SPRING ASSEMBLY
30 27-26447 GASKET, SIDE INLET TO DISTRIBUTOR CAP
31 10-29167 SCREW, SIDE INLET TO DISTRIBUTOR CAP
32 10-29158 SCREW, DISTRIBUTOR CAP TO ADAPTOR HOUSING SEE NOTE BELOW
33 14-29157 TAB WASHER, DISTRIBUTOR CAP FASTENING SCREW SEE NOTE BELOW
34 11-21806 NUT, DISTRIBUTOR CAP FASTENING SCREW SEE NOTE BELOW
35 84-821945A37 HIGH TENSION CABLE ASSEMBLY (COIL #2)
36 84-821945A27 HIGH TENSION CABLE ASSEMBLY (COIL #1)
37 85-94589 SLEEVE, TERMINAL END COVER
38 8M0084600 CONNECTOR, SPARK PLUG LEAD
39 25-26547 GROMMET, HIGH TENSION CABLE
40 84-813715A1 SPARK PLUG LEAD ASSEMBLY (#3, 4 AND 5) Comment: ORDER 36549 KIT FOR REPLACEMENT OF LEAD WIRE MARKERS
41 84-813715A1 SPARK PLUG LEAD ASSEMBLY (#2 AND 6) Comment: ORDER 36549 KIT FOR REPLACEMENT OF LEAD WIRE MARKERS
42 1,84-813715A1 SPARK PLUG LEAD ASSEMBLY Comment: ORDER 36549 KIT FOR REPLACEMENT OF LEAD WIRE MARKERS
43 32-30574 SLEEVE, SPARK PLUG LEAD
44 32-46768 SLEEVE, SPARK PLUG LEAD
45 85-63709A1 PROTECTOR, SPARK PLUG LEAD
▶DISTRIBUTOR VERTICAL LINKAGE AND IGNITION COILS (46 parts) DISTRIBUTOR VERTICAL LINKAGE AND IGNITION COILS
Ref OEM Part # Part Name
1 55805 BRACKET, STOP
2 10-24228 SCREW, STOP BRACKET ADJUSTING
3 11-20890 NUT, STOP BRACKET ADJUSTING SCREW
4 26852 CAP, NYLON - ADJUSTING SCREW
5 10-28636 SCREW, STOP BRACKET TO DISTRIBUTOR ADAPTOR
6 12-20533 WASHER, STOP BRACKET FASTENING SCREW
7 27947 SWIVEL, LINKAGE - ECONOMIZER COLLAR
8 25996A1 SWIVEL AND LINK ROD ASSEMBLY
9 27949 ROD, LINK - UPPER
10 11-25168 NUT, UPPER LINK ROD ADJUSTING
11 27948 SWIVEL, UPPER AND LOWER LINK RODS
12 30582 LEVER, LINKAGE - UPPER
13 30619 LEVER, LINKAGE - LOWER
14 30623 ROD, LINK - LOWER
15 30629 SHAFT, VERTICAL
16 23-26954 BUSHING, NYLON - VERTICAL SHAFT
17 17-25319 ROLL PIN, VERTICAL SHAFT AND LINKAGE LEVERS
18 12-8M0204649 WASHER, UPPER AND LOWER SWIVEL
19 11-8267089 NUT, UPPER AND LOWER SWIVEL TO LEVER AND BRACKET
20 10-25781 SCREW, SET - LINKAGE LEVER
21 12-20553 WASHER, VERTICAL SHAFT - CENTER
22 393-1282A17 DISTRIBUTOR ASSEMBLY, COMPLETE
23 33-31390 SPARK PLUG (AC -K421)
24 54-24836 CLIP, DISTRIBUTOR PRIMARY GROUND LEAD (1/4-6)
25 8M0084613 "D" WASHER, GROUND LEAD CLIP SCREW
26 10-8M0113176 SCREW, DISTRIBUTOR GROUND LEAD CLIP TO CRANKCASE
27 898253T24 COIL, IGNITION
28 13-20554 LOCKWASHER, IGNITION COIL TERMINALS
29 13-26996 LOCKWASHER, IGNITION COIL TERMINALS
30 11-68219 NUT, IGNITION COIL TERMINALS
31 25-26543 "O" RING, IGNITION COIL
32 26514 BRACKET, COIL FASTENING
33 32229 CLAMP. COIL BRACKET
34 10-26889 SCREW, COIL CLAMP TO BRACKET
35 11-8M0207775 NUT, COIL CLAMP SCREW
36 10-20784 SCREW, COIL BRACKET TO BOTTOM COWL (1 1/2")
37 10-26889 SCREW, COIL BRACKET TO BOTTOM COWL (2 1/4")
38 11-8M0207775 NUT, COIL BRACKET SCREW
39 16-20077 STUD, COIL BRACKET TO SUPPORT
40 30238 SUPPORT, EXTERNAL WIRING HARNESS
41 12-20084 WASHER, COIL BRACKET STUD
42 11-862902 NUT, COIL BRACKET STUD
43 22-291112 CONNECTOR, DISTRIBUTOR VENT TUBE
44 32-8M0108355 HOSE, VENT - DISTRIBUTOR TO CONNECTOR (13")
45 22-996642 ELBOW, DISTRIBUTOR VENT TUBE
46 32-8M0108355 HOSE, VENT - DISTRIBUTOR TO ELBOW (16")
▶DRIVE SHAFT HOUSING ASSEMBLY (52 parts) DRIVE SHAFT HOUSING ASSEMBLY
Ref OEM Part # Part Name
1 1540-2384A2 DRIVE SHAFT HOUSING ASSEMBLY - STARTED WITH SERIAL #1668658 Comment: SERIAL 01668658-09999999
2 16-56295 STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING Comment: SERIAL 01668658-09999999
3 35638A1 COVER, TRIM - DRIVE SHAFT HOUSING Comment: SERIAL 00000000-01621144
3A 35638A1 TRIM COVER ASSEMBLY, DRIVE SHAFT HOUSING Comment: SERIAL 01668658-09999999
4 10-30742 SCREW, TRIM COVER TO DRIVE SHAFT HOUSING Comment: SERIAL 00000000-01621144
4A 37-35393 DECAL, TRIM COVER - PORT AND STARBOARD Comment: SERIAL 01668658-09999999
5 37-31924 DECAL, "FULL GEAR SHIFT" - STARBOARD Comment: SERIAL 00000000-01621144
5A 10-30742 SCREW, TRIM COVER TO DRIVE SHAFT HOUSING Comment: SERIAL 01668658-09999999
6 37-31925 DECAL, "FULL GEAR SHIFT" - PORT Comment: SERIAL 00000000-01621144
7 32-30722 TUBE, WATER INLET
8 26-26207 SEAL, RUBBER - WATER INLET TUBE
9 23-29591 SLEEVE, RUBBER - WATER INLET TUBE
10 27-26198 GASKET, DRIVE SHAFT HOUSING TO BOTTOM COWL
11 12-20086 WASHER, POWERHEAD STUDS
12 11-8M0204726 NUT, POWERHEAD STUDS
13 11-23161 NUT, POWERHEAD STUDS
14 19-32298 PLUG, PLASTIC - TRIM TAB SCREW HOLE
15 11-8M0204653 NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS
16 11-29489 NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS
17 30721 ROD, PUSH - REVERSE LOCK
18 17-30615 PIN, REVERSE LOCK LEVER
19 24-30618 SPRING, TENSION - PUSH ROD
20 52920 LEVER, REVERSE LOCK
21 12-20546 WASHER, PUSH ROD
22 18-25191 COTER PIN, PUSH ROD TO REVERSE LOCK
23 30614 BOOT, RUBBER - PUSH ROD
24 31039 RETAINER, PUSH ROD RUBBER BOLT
25 31264 CAP, UPPER - UPPER MOUNT BOLT NUT
26 11-8M0204653 NUT, UPPER MOUNT BOLT
27 12-31263 WASHER, UPPER MOUNT BOLT
28 12-31261 WASHER, RUBBER - UPPER MOUNT BOLT
29 12-31262 WASHER, UPPER MOUNT BOLT
30 31260 COVER, UPPER MOUNT - OUTSIDE HALF
31 53141 COVER, UPPER MOUNT - INSIDE HALF
32 75296 MOUNT, RUBBER - UPPER
33 24929 PACKING, "U" CUP
34 10-20012 SCREW, UPPER MOUNT COVER (1 5/8")
35 10-28775 SCREW, UPPER MOUNT COVER (2 1/8")
36 12-8M0204649 WASHER, UPPER MOUNT COVER SCREWS
37 11-35888 NUT, UPPER MOUNT COVER SCREWS
38 25067 BUMPER, RUBBER - MOUNTING SCREW
39 10-75284 SCREW, UPPER MOUNT (5 1/2")
40 37399 MOUNT, RUBBER - LOWER
41 11-25096 NUT, MOUNTING SCREW
42 26337 COVER, LOWER MOUNT - STARBOARD SIDE Comment: SERIAL 00000000-01621144
43 10-29256 SCREW, LOWER MOUNT COVER FASTENING Comment: SERIAL 00000000-01621144
44 35608 CLAMP, LOWER MOUNT TO DRIVE SHAFT HOUSING Comment: SERIAL 01668658-09999999
45 24-35522 SPRING, TENSION - LOWER MOUNT CLAMP Comment: SERIAL 01668658-09999999
46 10-29256 SCREW, LOWER MOUNT CLAMP TO DRIVE SHAFT HOUSING Comment: SERIAL 01668658-09999999
47 11-35521 NUT, LOWER MOUNT CLAMP COVER Comment: SERIAL 01668658-09999999
48 35474T COVER, LOWER MOUNT CLAMP Comment: SERIAL 01668658-09999999
49 10-29722 SCREW, COVER TO LOWER MOUNT CLAMP Comment: SERIAL 01668658-09999999
▶FLYWHEEL ASSEMBLY AND STATOR (22 parts) FLYWHEEL ASSEMBLY AND STATOR
Ref OEM Part # Part Name
1 11-8M0214915 NUT, FLYWHEEL
2 12-33001 WASHER, FLYWHEEL NUT
3 28-45554 KEY, FLYWHEEL DRIVE
4 225-2494A3 FLYWHEEL ASSEMBLY, COMPLETE SEE NOTE BELOW
5 23-32157 SPACER, LOWER - FLEXIBLE PLATE
6 23174 SPACER, UPPER - FLEXIBLE PLATE
7 50-30745 RATCHET, FLYWHEEL
8 10-32156 SCREW, SPACERS AND RATCHET TO FLEXIBLE PLATE
9 11-8M0207775 NUT, SPACER AND RATCHET FASTENING SCREW
10 10-32156 SCREW, FLEXIBLE PLATE TO FLYWHEEL
11 10-32417 SCREW, PLATE AND HUB TO FLEXIBLE PLATE
12 29788 FLANGE, FLYWHEEL PULLEY
13 30306 PULLEY, FLYWHEEL
14 17-26618 PIN, DOWEL - PULLEY TO FLYWHEEL
15 29787 HUB, FLYWHEEL PULLEY
16 398-2188 STATOR, ALTERNATOR SEE NOTE BELOW
17 30050 TERMINAL, STATOR LEAD WIRE
18 10-57021 SCREW, STATOR TO UPPER END CAP SEE NOTE BELOW
19 54-24836 CLIP, STATOR LEAD TO EXHAUST COVER
20 8M0084613 "D" WASHER, CLIP FASTENING SCREW
21 10-8M0113176 SCREW, STATOR LEAD CLIP FASTENING
22 54-22783 "S" CLIP, STATOR LEADS TO BOTTOM COWL
▶FUEL PUMP AND FUEL LINE ASSEMBLY (31 parts) FUEL PUMP AND FUEL LINE ASSEMBLY
Ref OEM Part # Part Name
1 30269A2 FUEL PUMP ASSEMBLY - UPPER
2 27-23005 GASKET, CHECK VALVE TO HOUSING
3 21-8M0082362 VALVE, CHECK - FUEL PUMP
4 23004 RETAINER, CHECK VALVE
5 10-43725 SCREW, RETAINER TO HOUSING
6 27-24863 GASKET, FUEL PUMP
7 23014 DIAPHRAGM, FUEL PUMP
8 30461A2 FUEL PUMP ASSEMBLY - LOWER
9 30275 COVER, FUEL PUMP
10 27-30276 GASKET, FUEL PUMP COVER
11 10-29878 SCREW, FUEL PUMP MOUNTING (1 1/2")
12 10-30274 SCREW, FUEL PUMP MOUNTING (1 3/4") - UPPER PUMP
13 10-30273 SCREW, FUEL PUMP MOUNTING (1 7/8") - LOWER PUMP
14 32-32256A1 FUEL LINE ASSEMBLY, PUMP TO CARBURETOR (9 7/8")
15 22-30174 ELBOW, UPPER CARBURETOR STRAINER COVER
16 22-30175 SLEEVE, CARBURETOR STRAINER COVER ELBOW
17 22-30177 NUT, UPPER CARBURETOR STRAINER COVER ELBOW
18 32-31552A1 FUEL LINE ASSEMBLY, PUMP TO PUMP (12 3/8")
19 32-31553A1 FUEL LINE ASSEMBLY, PUMP TO CARBURETOR (19 3/4")
20 32-30176 FUEL LINE, ADAPTOR TO LOWER FUEL PUMP
21 22-30174 ELBOW, LOWER FUEL PUMP INLET
22 22-30175 SLEEVE, FUEL PUMP INLET ELBOW
23 22-30177 NUT, FUEL PUMP INLET ELBOW
24 30186 ADAPTOR, CHECK UNIT (FUEL LINE)
25 30187 STEM, CHECK UNIT ADAPTOR
26 25-16524 "O" RING, ADAPTOR STEM
27 24-30189 SPRING, ADAPTOR STEM
28 30188 CUP WASHER, ADAPTOR
29 10-56500 SCREW, ADAPTOR TO BOTTOM COWL
30 11-8M0207775 NUT, ADAPTOR FASTENING SCREW
31 32-31550A1 FUEL LINE ASSEMBLY, CARBURETOR (6")
▶GEAR HOUSING ASSEMBLY, COMPLETE (MERC 1000E) (PAGE 1) (52 parts) GEAR HOUSING ASSEMBLY, COMPLETE (MERC 1000E) (PAGE 1)
Ref OEM Part # Part Name
- 1623-2022A7 GEAR HOUSING ASSEMBLY, COMPLETE (STANDARD) (SEE NOTE BELOW)
1 1623-2022A8 GEAR HOUSING ASSEMBLY
2 16-57921 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (3 15/16")
3 16-8M0133358 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (2")
4 16-30669 STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 1/4")
5 16-306671 STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 1/8")
6 31-32898T BEARING, ROLLER - DRIVE SHAFT
7 45-38459 DRIVE SHAFT (STANDARD)
8 43-31419 GEAR, PINION - DRIVE SHAFT
9 11-30932 NUT, PINION GEAR TO DRIVE SHAFT
10 15-30278A1 SHIM, DRIVE SHAFT BALL BEARING TO GEAR HOUSING
11 30-63326T BEARING, BALL - DRIVE SHAFT
12 53-30726 RING, RETAINING - BALL BEARING
13 25-8M0204651 "O" RING, WATER PUMP BASE
14 46-31277A1 WATER PUMP BASE ASSEMBLY
15 26-94038 OIL SEAL, WATER PUMP BASE
16 17-29596T DOWEL PIN, WATER PUMP BASE TO WATER PUMP BODY
17 27-31285 GASKET, LOWER - WATER PUMP BASE TO FACE PLATE
18 31287 PLATE, FACE - WATER PUMP BASE TO WATER PUMP BODY
19 27-31286 GASKET, UPPER - FACE PLATE TO WATER PUMP BODY
20 46-31273A1 WATER PUMP BODY ASSEMBLY
21 30915 INSERT, WATER PUMP BODY
22 26-16977 OIL SEAL, WATER PUMP BODY
23 47-89984T4 IMPELLER, WATER PUMP
24 17-8M0214994 PIN, IMPELLER DRIVE
25 10-30720 SCREW, WATER PUMP BODY TO GEAR HOUSING (1/4)
26 13-26992 LOCKWASHER, WATER PUMP BODY FASTENING SCREW AND STUDS (1/4)
27 11-29598 NUT, WATER PUMP BODY FASTENING STUDS (1/4)
28 13-8M0204647 LOCKWASHER, WATER PUMP BODY FASTENING STUD (5/16)
29 11-28770 NUT, WATER PUMP BODY FASTENING STUD (5/16)
30 25-8M0214918 RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT)
31 26-38970 SEAL, RUBBER - WATER PUMP BODY
32 23-29804T SLEEVE, GUIDE - WATER INLET TUBE
33 25-8M0214919 "O" RING, UPPER - DRIVE SHAFT
34 26-31282 SEAL, WATER PUMP BODY TO WATER INTAKE TUBE
35 32-31272 TUBE, WATER INTAKE - GEAR HOUSING
36 26-29971 SEAL, GEAR HOUSING TO WATER INTAKE TUBE
37 25136 SHAFT, SHIFT - LOWER
38 53-29641 CLIP, RETAINING - SHIFT SHAFT
39 25-25439 "O" RING, SHIFT SHAFT BUSHING
40 23-8M0112749 BUSHING ASSEMBLY, SHIFT SHAFT
41 26-892361 OIL SEAL, SHIFT SHAFT BUSHING
42 12-31266 WASHER, RUBBER - SHIFT SHAFT BUSHING
43 52918 CAM, LOWER - REVERSE LOCKING
44 52919 CAM, UPPER - REVERSE LOCKING
45 23-30607 SPACER, NYLON - REVERSE LOCKING CAM
46 22-390721 PLUG, PIPE - SHIFTSHAFT GREASE FILLER HOLE
47 10-79953Q04 SCREW, GREASE FILLER AND VENT HOLE
48 12-191833 WASHER, GREASE FILLER AND VENT HOLE SCREW
49 10-29608 SCREW, GEAR HOUSING FLUSHING HOLE
50 27-8M0214916 GASKET, GEAR HOUSING FLUSHING HOLE SCREW
51 26-8M0214917 SEAL, GEAR HOUSING FLUSHING HOLE
▶GEAR HOUSING ASSEMBLY, COMPLETE (MERC 1000E) (PAGE 2) (37 parts) GEAR HOUSING ASSEMBLY, COMPLETE (MERC 1000E) (PAGE 2)
Ref OEM Part # Part Name
- 1623-2022A7 GEAR HOUSING ASSEMBLY, COMPLETE (STANDARD) (SEE NOTE BELOW)
-- 43-53100A3 FORWARD GEAR ASSEMBLY, COMPLETE
1 1623-2022A8 GEAR HOUSING ASSEMBLY (SEE PAGE 30 FOR PARTS BREAKDOWN)
52 760394 CAM, SHIFT
53 30625 FOLLOWER, AM
54 30624 SLIDE, CROSS PIN
55 24-30622 SPRING, COMPRESSION - CAM FOLLOWER
56 15-30923A1 SHIM, BEARING OUTER RACE TO GEAR HOUSING
57 43-53100A3 FORWARD GEAR ASSEMBLY
58 31-30895T BEARING, ROLLER - FORWARD GEAR ASSEMBLY
59 31-30894A1 TAPERED ROLLER BEARING ASSEMBLY
60 31-31092 CUP, TAPERED ROLLER BEARING
61 52-822539T RATCHET, SLIDING CLUTCH
62 17-8M0100263 PIN, CROSS - RATCHET TO PROPELLER SHAFT
63 24-30893 SPRING, RETAINING - CROSS PIN
64 44-47900A2 SHAFT, PROPELLER
65 43-31887 REVERSE GEAR ASSEMBLY
66 30-31265 BEARING, BALL - REVERSE GEAR ASSEMBLY
67 15-29955A1 SHIM, THRUST WASHER TO GEAR HOUSING
68 12-71143A1 WASHER, THRUST - BEARING CARRIER TO GEAR HOUSING
69 25-29976 "O" RING, BEARING CARRIER
70 31284T1 BEARING CARRIER ASSEMBLY
71 31-30956T BEARING, ROLLER - BEARING CARRIER
72 26-8M0204670 OIL SEAL, BEARING CARRIER
73 28-30281 KEY, LOCATING - BEARING CARRIER
74 12-29957 WASHER, GEAR HOUSING COVER
75 52699 COVER, GEAR HOUSING
76 12-31013 WASHER, THRUST - BEARING CARRIER
77 30581A1 THRUST HUB AND WASHER ASSEMBLY
78 12-29590 WASHER, CUPPED - THRUST HUB
79 12-31211Q03 WASHER, SPLINED - PROPELLER SHAFT
80 14-816629Q TAB WASHER, PROPELLER SHAFT
81 11-29594 NUT, PROPELLER
82 31237 WATER PICKUP, GEAR HOUSING
83 27-30557 GASKET, WATER PICKUP TO GEAR HOUSING
84 10-30559 SCREW, WATER PICKUP TO GEAR HOUSING (2 1/4")
85 10-30206 SCREW, GEAR HOUSING TO DRIVE SHAFT HOUSING (1")
▶GEAR HOUSING ASSEMBLY, COMPLETE (MERC 1000E-1) (PAGE 1) (50 parts) GEAR HOUSING ASSEMBLY, COMPLETE (MERC 1000E-1) (PAGE 1)
Ref OEM Part # Part Name
- 1623-2022A7 GEAR HOUSING ASSEMBLY, COMPLETE (STANDARD) SEE NOTE BELOW
1 1623-2022A1 GEAR HOUSING ASSEMBLY
2 16-57921 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (3 15/16")
3 16-8M0133358 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (2")
4 16-30669 STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING
5 16-306671 STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 1/8")
6 31-32898T BEARING, ROLLER - DRIVE SHAFT
7 45-38459 DRIVE SHAFT (STANDARD)
8 43-31419 GEAR, PINION - DRIVE SHAFT
9 11-30932 NUT, PINION GEAR TO DRIVE SHAFT
10 15-30278A1 SHIM, DRIVE SHAFT BALL BEARING TO GEAR HOUSING
11 30-63326T BEARING, BALL - DRIVE SHAFT
12 53-30726 RING, RETAINING - BALL BEARING
13 27-32438 GASKET, WATER PUMP BASE TO GEAR HOUSING
14 25-8M0204651 "O" RING, WATER PUMP BASE
15 46-48758A1 WATER PUMP BASE ASSEMBLY
16 26-94038 OIL SEAL, WATER PUMP BASE
17 17-29596T DOWEL PIN, WATER PUMP BASE TO WATER PUMP BODY
18 27-8M0090319 GASKET, LOWER - WATER PUMP BASE TO FACE PLATE
19 8M0204677 PLATE, FACE - WATER PUMP BASE TO FACE PLATE
20 27-858524 GASKET, UPPER - FACE PLATE TO WATER PUMP BODY
21 46-96148A8 WATER PUMP BODY ASSEMBLY
22 30915 INSERT, WATER PUMP BODY
23 26-16977 OIL SEAL, WATER PUMP BODY
24 47-89984T4 IMPELLER, WATER PUMP
25 17-8M0214994 PIN, IMPELLER DRIVE
26 10-30720 SCREW, WATER PUMP BODY TO GEAR HOUSING (1/4)
27 13-26992 LOCKWASHER, WATER PUMP BODY FASTENING SCREW AND STUDS (1/4)
28 11-29598 NUT, WATER PUMP BODY FASTENING STUDS (1/4)
29 13-8M0204647 LOCKWASHER, WATER PUMP BODY FASTENING STUD (5/16)
30 11-28770 NUT, WATER PUMP BODY FASTENING STUD (5/16)
31 25-8M0214918 RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT)
32 26-38970 SEAL, RUBBER - WATER PUMP BODY
33 23-29804T SLEEVE, GUIDE - WATER INLET TUBE
34 25-8M0214919 "O" RING, UPPER - DRIVE SHAFT
35 25136 SHAFT, SHIFT - LOWER
36 53-29641 CLIP, RETAINING - SHIFT SHAFT
37 25-25439 "O" RING, SHIFT SHAFT BUSHING
38 23-8M0112749 BUSHING ASSEMBLY, SHIFT SHAFT
39 26-892361 OIL SEAL, SHIFT SHAFT BUSHING
40 12-31266 WASHER, RUBBER - SHIFT SHAFT BUSHING
41 52918 CAM, LOWER - REVERSE LOCKING
42 52919 CAM, UPPER - REVERSE LOCKING
43 23-30607 SPACER, NYLON - REVERSE LOCKING CAM
44 22-390721 PLUG, PIPE - SHIFT SHAFT GREASE FILLER HOLE
45 10-79953Q04 SCREW, GREASE FILLER AND VENT HOLE
46 12-191833 WASHER, GREASE FILLER AND VENT HOLE SCREW
47 10-29608 SCREW, GEAR HOUSING FLUSHING HOLE
48 27-8M0214916 GASKET, GEAR HOUSING FLUSHING HOLE SCREW
49 26-8M0214917 SEAL, GEAR HOUSING FLUSHING HOLE
▶GEAR HOUSING ASSEMBLY, COMPLETE (MERC 1000E-1) (PAGE 2) (36 parts) GEAR HOUSING ASSEMBLY, COMPLETE (MERC 1000E-1) (PAGE 2)
Ref OEM Part # Part Name
- 1623-2022A7 GEAR HOUSING ASSEMBLY, COMPLETE (STANDARD) SEE NOTE BELOW
-- 43-31887 REVERSE GEAR ASSEMBLY, COMPLETE
1 1623-2022A1 GEAR HOUSING ASSEMBLY (SEE PAGE 34 FOR PARTS BREAKDOWN)
50 760394 CAM, SHIFT
51 30625 FOLLOWER, CAM
52 30624 SLIDE, CROSS PIN
53 24-30622 SPRING, COMPRESSION - CAM FOLLOWER
54 15-30923A1 SHIM, BEARING OUTER RACE TO GEAR HOUSING
55 43-53100A3 FORWARD GEAR ASSEMBLY
56 31-30895T BEARING, ROLLER - FORWARD GEAR
57 31-30894A1 TAPERED ROLLER BEARING ASSEMBLY
58 31-31092 CUP, TAPERED ROLLER BEARING
59 52-822539T RATCHET, SLIDING CLUTCH
60 17-8M0100263 PIN, CROSS - RATCHET TO PROPELLER SHAFT
61 24-30893 SPRING, RETAINING - CROSS PIN
62 44-47900A2 SHAFT, PROPELLER
63 43-31887 REVERSE GEAR ASSEMBLY
64 30-31265 BEARING, BALL - REVERSE GEAR
65 15-29955A1 SHIM, THRUST WASHER TO GEAR HOUSING
66 12-71143A1 WASHER, THRUST - BEARING CARRIER TO GEAR HOUSING
67 25-29976 "O" RING, BEARING CARRIER
68 31284T1 BEARING CARRIER ASSEMBLY
69 31-30956T BEARING, ROLLER - BEARING CARRIER
70 26-8M0204670 OIL SEAL, BEARING CARRIER
71 28-30281 KEY, LOCATING - BEARING CARRIER
72 12-29957 WASHER, GEAR HOUSING COVER
73 52699 COVER, GEAR HOUSING
74 12-31013 WASHER, THRUST - BEARING CARRIER
75 30581A1 THRUST HUB AND WASHER ASSEMBLY
76 12-29590 WASHER, CUPPED - THRUST HUB
77 12-31211Q03 WASHER, SPLINED - PROPELLER SHAFT
78 14-816629Q TAB WASHER, PROPELLER NUT
79 11-29594 NUT, PROPELLER
80 97-31640Q4 TRIM TAB, GEAR HOUSING
81 10-32470 SCREW, TRIM TAB TO GEAR HOUSING (1 3/4")
82 10-30206 SCREW, GEAR HOUSING TO DRIVE SHAFT HOUSING (1")
▶STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES (60 parts) STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES
Ref OEM Part # Part Name
1 32667 WIRING HARNESS, INTERNAL
2 30050 TERMINAL, HARNESS AND MERCURY SWITCH LEADS
3 26079A2 PLATE, WIRING HARNESS TO BOTTOM COWL
4 10-45893 SCREW, HARNESS PLATE FASTENING
5 24-28975 SPRING, GARTER - INTERNAL WIRING HARNESS
6 54-22783 "S" CLIP, RECTIFIER HARNESS LEAD TO BOTTOM COWL
7 32177A2 RECTIFIER ASSEMBLY
7A 32177A2 RECTIFIER ASSEMBLY
8 13-8M0204647 LOCKWASHER, RECTIFIER MOUNTING SCREW
8A 10-26065 SCREW, RECTIFIER TO MOUNTING BRACKET
9 11-21929 NUT, RECTIFIER MOUNTING SCREW
9A 11-29250 NUT, RECTIFIER MOUNTING SCREW
10 12-20084 WASHER, RECTIFIER MOUNTING SCREW - REAR
10A 10-35400 SCREW, HARNESS TERMINAL LEAD TO RECTIFIER
11 32-28052 SLEEVE, RUBBER - RECTIFIER HARNESS LEAD
11A 13-26996 LOCKWASHER, RECTIFIER STATOR LEAD TERMINALS
12 10-35400 SCREW, HARNESS AND STATOR LEADS TO RECTIFIER
12A 11-68219 NUT, FASTENING - RECTIFIER STATOR LEADS
13 11-8M0204718 NUT, HARNESS AND STATOR LEAD FASTENING SCREW
14 50-58788A3 STARTER MOTOR ASSEMBLY (DELCO-REMY)
15 32084 PLATE, SPACER - STARTER MOTOR
16 10-22698 SCREW, STARTER MOTOR TO CRANKCASE FLANGE
17 13-8M0204647 LOCKWASHER, STARTER MOTOR FASTENING SCREW
18 38747 BRACKET, SUPPORT - STARTER MOTOR
19 13-24669 LOCKWASHER, THRU BOLT
20 11-20890 NUT, THRU BOLT - BRACKET TO STARTER MOTOR
21 84-93388A14 CABLE, WIRE - STARTER MOTOR TO SOLENOID
22 54-20534 CLAMP, CABLE - STARTER MOTOR TO SOLENOID
23 10-69035 SCREW, HARNESS GROUND LEAD TO STARTER MOTOR
24 32082 SOLENOID, STARTER Comment: NOTE: SEE BLOCK COMMENTS FOR PART NOTE
25 32278A1 GROUND STRAP ASSEMBLY, STARTER SOLENOID
26 13-8M0204647 LOCKWASHER, SOLENOID TERMINAL (5/16)
27 11-22053 NUT, SOLENOID TERMINAL (5/16)
28 10,13-26996 LOCKWASHER, SOLENOID TERMINAL
29 10,11-68219 NUT, SOLENOID TERMINAL
30 10-29282 SCREW, SOLENOID TO STARTER MOTOR
31 54-22740 CLIP, LEAD WIRES TO SUPPORT BRACKET
32 8M0084613 "D" WASHER, CLIP FASTENING SCREW
33 10-8M0113176 SCREW, LEAD WIRE CLIP FASTENING
34 54-22627 CLAMP, WIRING HARNESS TO SUPPORT BRACKET
35 8M0084613 "D" WASHER, HARNESS CLAMP
36 10-62568 SCREW, HARNESS CLAMP FASTENING
37 29714 BLOCK, TERMINAL - UPPER FUEL PUMP PAD
38 10-22245 SCREW, TERMINAL BLOCK FASTENING
39 13-26996 LOCKWASHER, TERMINAL BLOCK FASTENING SCREW
40 12-26014 WASHER, TERMINAL BLOCK FASTENING SCREW
41 82-72878A1 BALLAST, IGNITION COIL
42 10-28666 SCREW, BALLAST AND PORT COVER MOUNTING (1")
43 13-26992 LOCKWASHER, BALLAST AND PORT COVER MOUNTING SCREW
44 12-69057 WASHER, BALLAST AND PORT COVER MOUNTING SCREW
45 29112 JUMPER, BALLAST TO BALLAST AND BALLAST TO BLOCK
46 13-26995 LOCKWASHER, BALLAST JUMPER LEAD TERMINALS
47 11-21923T NUT, BALLAST JUMPER LEADS FASTENING
48 10-35400 SCREW, HARNESS AND JUMPER LEADS TO TERMINAL BLOCK
49 54-24836 CLIP, WIRING HARNESS TO CRANKCASE FLANGE AND COVER
50 8M0084613 "D" WASHER, HARNESS CLIP
51 10-8M0113176 SCREW, HARNESS CLIP FASTENING
52 30212 BLOCK, TERMINAL - EXHAUST COVER
53 10-62568 SCREW, HARNESS LEADS TO TERMINAL BLOCK
54 10-72169 SCREW, TERMINAL BLOCK TO EXHAUST MANIFOLD COVER
▶TOP COWL AND STARTER ASSEMBLY (48 parts) TOP COWL AND STARTER ASSEMBLY
Ref OEM Part # Part Name
-- 12-20533 WASHER, FRONT SCREW - HANDLE TO TOP COWL
1 182-1895A2 TOP COWL ASSEMBLY
2 16-20353 STUD, FRONT - TOP COWL TO CRANKCASE
3 25-20116 GROMMET, CHOKE KNOB
4 31476 REVEAL, AIR INTAKE
5 10-37370 SCREW, REVEAL TO TOP COWL
6 13-26996 LOCKWASHER, REVEAL TO TOP COWL FASTENING SCREW
7 31475 SCREEN, VENT - TOP COWL
8 10-26668 SCREW, VENT SCREEN TO TOP COWL
9 31298A1 PLATE ASSEMBLY, COWL MOUNTING
10 16-20353 STUD, REAR - TOP COWL TO COVER
11 10-28668 SCREW, PLATE ASSEMBLY TO TOP COWL
12 12-20028 WASHER, TOP COWL STUD (1/16")
13 12-69057 WASHER, TOP COWL STUD (3/4" OD)
14 12-20583 WASHER, TOP COWL STUD (1/32")
15 11-8267089 NUT, TOP COWL FASTENING
16 30755 RETAINER, STARTER SPRING
17 24-30753 SPRING, STARTER REWIND
18 23-30754 BUSHING, SPRING GUIDE
19 50-30749 SHEAVE ASSEMBLY
20 20162 PAWL, STARTER
21 13-29402 WASHER, WAVE - STARTER PAWL
22 23-30752 BUSHING, NYLON - SHEAVE SHAFT SPACER
23 23-30759 SPACER, SHEAVE SHAFT
24 12-26180 WASHER, SHEAVE SHAFT TO STARTER SHEAVE
25 13-20160 WASHER, WAVE - WASHER TENSION
26 12-30758 WASHER, EQUALIZING RING - STARTER SHEAVE
27 30757 PLATE, RETAINER - STARTER PAWL
28 30756 SHAFT, SHEAVE
29 14-20165 TAB WASHER, SHEAVE SHAFT NUT
30 11-20166 NUT, SHEAVE SHAFT (LEFT HAND THREAD)
31 50-12066Q10 STARTER CABLE ASSEMBLY
32 28747 HANDLE, STARTER CABLE
33 79470A1 RETAINER, STARTER CABLE AND HANDLE
34 35880 PLATE, ROPE GUIDE - SEE NOTE BELOW
35 6-32,10-358811 SCREW, DRIVE - PLATE TO TOP COWL - SEE NOTE BELOW
36 31463 HANDLE, CHROME - TOP COWL
37 31487 HANDLE ASSEMBLY, INSIDE - TOP COWL
38 35496 PAD, BUMPER - TOP COWL HANDLE
39 12-20533 WASHER, CHROME HANDLE TO INSIDE HANDLE STUD
40 11-826709109 NUT, CHROME HANDLE TO INSIDE HANDLE FASTENING
41 10-29199 SCREW, FRONT - HANDLE TO TOP COWL (1")
42 11-826709109 NUT, HANDLE TO TOP COWL STUD
43 29980A1 TRIM MOULDING ASSEMBLY, TOP COWL
44 10-29226 SCREW, DECORATIVE - MOULDING TO TOP COWL
45 10-29227 SCREW, BRASS - MOULDING TO TOP COWL
46 13-26995 LOCKWASHER, MOULDING FASTENING SCREW
47 11-26419 NUT, MOULDING FASTENING SCREW

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 1000 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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