VRO Fuel Pump Repair Kit – Fits Johnson/Evinrude V4 60° Looper Engines 90-115 HP (Replaces 5007420)

VRO Fuel Pump Repair Kit – Fits Johnson/Evinrude V4 60° Looper Engines 90-115 HP (Replaces 5007420)

This VRO fuel pump repair kit is designed for Johnson/Evinrude 90-115 HP, 4-cylinder 60° V-block, loop-charged 2-Stroke engines manufactured between 1995 and 2006. It is critical to confirm your engine has the 60° V-block configuration, as this part will not fit 90° V-block models.

This kit serves as a direct replacement for Johnson/Evinrude OEM part numbers: 5007420, 5004558, 0435558, 0435556, 0435560, 0435784, 0435953, 0438400, and 0175109.

• Compatible with standard gasoline fuel systems.
• Features a 4-wire electrical connection for direct OEM replacement.
• Engineered specifically for V4 engines equipped with a VRO oil injection system.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Johnson/Evinrude owners, here’s a guide to help you identify your engine’s serial/model: Johnson/Evinrude Serial Number Guide.

Technical Specifications

Package Contents

• 1 x VRO Fuel Pump Repair Kit (Replaces 5007420)

Installation Guide

1. Disconnect the negative battery terminal and safely relieve any pressure from the fuel system.
2. Locate the VRO pump assembly on the side of the engine block.
3. Carefully label and disconnect the fuel lines, oil lines, and the 4-wire electrical connector.
4. Unbolt and remove the old VRO pump from the engine.
5. Disassemble the old pump on a clean workbench to access the diaphragms and seals.
6. Clean all mating surfaces of the pump housing, ensuring they are free of old gasket material or debris.
7. Install the new components from the repair kit following the reverse order of disassembly.
8. Mount the rebuilt VRO pump assembly back onto the engine block and tighten the bolts to specification.
9. Securely reconnect all fuel lines, oil lines, and the electrical connector.
10. Reconnect the battery.
11. Prime the fuel and oil systems according to your engine's service manual before attempting to start.
12. Once the engine is running, carefully inspect the pump and all connections for any fuel or oil leaks.

Troubleshooting & FAQ

How do I confirm this kit fits my Johnson/Evinrude engine?
This kit is specifically for 90-115 HP Johnson/Evinrude models with a 60° V4 Looper engine block, built from 1995-2006. It is critical to verify your engine's V-block angle; it will not fit 90° models. Please consult the "Compatible Engine Models" table and cross-reference your OEM part number (e.g., 5007420) to ensure a correct match.

What are common signs that my VRO pump needs to be repaired?
Common symptoms include poor engine performance, stalling at idle, difficulty starting, fuel starvation at high RPMs, or visible fuel/oil leaks from the pump body. In some cases, the oil injection system may fail, triggering an alarm.

Is the 4-wire connection on this kit plug-and-play?
Yes, this repair kit is designed to utilize the factory 4-wire harness. It provides a direct replacement for the internal electrical components without needing to splice or modify your engine's wiring.

OEM vs. Aftermarket?
This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

How fast do you ship and how much does it cost?
We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

What is your warranty and return policy?
This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.